Text

Environ Qualification of Raychem-Flamtrom TM-1,000 Volt Control 7/C 12AWG 1975 CG12-400 Cable for CP&L Brunswick Steam Electric Plants 1 & 2
	ML20107M361
Person / Time
Site:	Brunswick
Issue date:	08/24/1984
From:	; WYLE LABORATORIES
To:	;
Shared Package
ML20107M343	List: ML20107M342; ML20107M361;
References
	58883, NUDOCS 8411140126
	Download: ML20107M361 (125)
	v • d • e

-

TEST REPORT REPORT NO.

DE 58883 SCIEN flFIC 5ERVICES & $YST.M3 GROUP CURJOSNO.

M WESTERN CPERATIONS.NCRCO FACluTY CONTRACT B-24403 YOUR P. O. NO.

CAROLINA POWER & LIGHT cob".PMY Brunswick Steam Electric Plant 91-Page Report Southport, North Carolina 28461 24 August 1984 ENVIRONMENTAL QUALIFICATION OF g

RAYCHEM-FLAMTROM -1000V CONTROL 7/C 12AWG 1975 CG12-400 CABLE FOR CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANTS 1 AND 2 8411140126 841106 PDR ADOCK 05000324 p

PDR STATE OF CALIFORNI A COUNTY OF RIVERSIDE ROy C. Sadlie r, g,,n, duty sworn, DEPT.MGR.

deposes and says. That ene information contained in snas report is the result of

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complete and carefuHy conducted test nd is to the best f his knowledge true Jr/J cness.s :rt ut respects, p

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/3f/',h TEST ENGINN L. F. Goad REGISTERED RJ5ED sworn to before me thi day of' f

ENGINEER k

/ ary Publ6c in and for theIounty of Ri[ide, State of Cahfornia 6 'Jo e e d ^e Q h, ] n 3 ^ { i, 87 DCAS-QAR VERIFICATION CAWETNE C (E!.TY

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NOTARY DUBL'C

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TABLE OF CGITENTS Page Number TABLE OF CONTENTS 2

i LIST OF TABLES, PHOTOGRAPHS, AND FIGURES 3

1.0 SUMARY 4

2.0 REFERENCES

S SECTION 1 RECEIVING INSPECTION 1-1 thru l-4 SECTION 2 IRRADIATION TEST 2-1 thru 2-12 SECTION 3 FUNCTIONAL TEST 3-1 thru 3-2 SECTION 4 THERMAL AGING TEST 4-1 thru 4-6 SECTION 5 LOCA TEST 5-1 thru 5-45 SECTION 6 VOLTAGE WITHSTAND LEVEL TEST 6-1 thru 6-4 APPENDIX I WYLE LABORATORIES TEST PLAN NO. 566-1674, REVISION A, dated 1 May 1984 8 Pages APPENDIX II WYLE LABORATORIES TEST PLAN NO. 566-1674-1, REVISION A, dated 1 May 1984 5 Pages l

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LIST OF TABLES, PHOTOGRAPHS, AND FIGURES Page Number Data Sheet Receiving Inspection - Box A 1-2 Data Sheet Receiving Inspection - Box B l-3 Wire Identification 1-4 Data Sheet Initial Irradiation 2-2 Data Sheet Irradiation Test at Data Sheets International Nutronics, Inc.

2-2 thru 2-12 Post Irradiation Functional 3-2 Data Sheet Thermal Aging - 284F 4-2 Data Sheet Thermal Aging - 254F 4-3 Data Sheet Thermal Aging - Inspection 4-4 Data Sheet Thermal Aging - Post Aging Functional 4-5 Data Sheet Equipment List Thermal Aging and LOCA Tests 4-6 Figure 5-1 LOCA Test Setup 5-7 Typical Specimen Connections 5-8 Figure 5-2 Figure 5-3 Specimen Hook-up 5-9 Figure 5-4 Actual Test Profile 5-10 Pre-IACA Test 5-11 Photograph 5-1 Pre-IACA Test 5-12 Photograph 5-2 Pre-IACA Test 5-13 Photograph 5-3 Post-IACA Test 5-14 Photograph 5-4 Post-IACA Test 5-15 Photograph 5-5 Pre-IACA Functional 5-16 Data Sheet Pre-LOCA Functional (with all test leads) 5-17 Data Sheet I.R. and Current Tests During and Data Sheets Following IOCA Test 5-18 thru 5-32 Temperature and Pressure Susumary 5-33 Table Typical Temperature and Pressure Recording 5-34 Chart Typical Daily Recordings 5-33 thru 5-41 Table IOCA and Functional Tests 5-42 EqJipment List Calibration of Megohameter 5-43 Data sheet Calibration of Flowmeter 5-44 Figure Calibration of Flowmeter 5-45 Data Sheet Voltage Withstand Test Setup 6-3 i

Photograph 6-1 Voltage Withstand Test Results 6-4 Data Sheet j

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o Four Seven-Conductor Cables, Part No. CG12-400, were received for test in accordance with the referenced specifications.

The specimens were furnished to Wyle Laboratories b} Raychem.

ge cable jackets were marked as follows:

Raychem-Flastrol

,t

-1000V Control 7/C 12ANG 1975 CG12-400.

1 The specimens were subjected to the following tests:

Irradiation Test

2 specimens 6.2 x 10 rads 2 specimens 1.1 x 10 rads Receiving Inspection 4 specimens Thermal Aging 2 specimens 254F 2 specimens 284F I

LOCA 4 specimens voltage Withstand 4 specimens

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Performed at International Nutronics, Inc., Irvine, California Functional tests were performed before and af ter each test, as f

required.

l There was no visible evidence of damage or deterioration of any specimen as a result of the test conditions.

The specimens held voltage at rated current throughout the test and passed the post-IDCA voltage withstand tests.

For additional information, including test equipment used, refer i

to the test data sheets included in each section of this report.

i Carolina Power as referenced in this report means Carolina Power

& Light Company Brunswick Steam Electric Plants 1 and 2.

Reference to cable or specimens means Cable CG12-400.

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REPORT NO-

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2.1 Carolina Power & Light Company Purchase Order No. B-22403, dated 27 October 1983.

2.2 Wyle Laboratories Test Plan No. 566-1674, Revision A, " Test Plan for Demonstration of Raychem Cable for Qualified Use in Class lE Service, Primary and Secondary Containment, for Carolina Power &

Light Company", dated 1 May 1984, included in this report as Appendix I.

2.3 Wyle Laboratories Test Plan No. 566-1674-1, Revision A.

" Test Plan for Voltage Withstand Level Testing of Raychem Cable Samples After a LOCA Test for Carolina Power & Light Company", dated 1 May 1984, included in this report as Appendix II.

2.4 Wyle Laboratories Quality Assurance Manual No. 380, Revision D, dated 15 April 1984.

58883

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REPORT NO-seenme semaces me sue o o, wename onannone,nonco pacnny 1-1 SECTION 1 RECEIVDIG INSPECTION 1.1 TEST PROCEDURE Upon receipt at Wyle Laboratories from International Nutronics upon completion of the irradiation test, the test specimens were visually examined for evidence of damage which may have been incurred in shipping.

Results of the visual examination, together with specimen identification information, were recorded on the appropriate test data sheets.

The test specimens were received in two boxes, marked "A" and "B".

Box "A" contained specimens labeled A.S and A.0, as shown on Page 1-2.

Box "B" contained specimens labeled B.S and B.O as shown on Page 1-3.

Each conductor was identified by heat shrink tags applied by Raychem prior to shipping.

The test specimens were mounted on 30-inch diameter mandrels.

Test specimens labeled A.O. and B.O. were to be tested with the jacket ends open, and specimens labeled A.S and B.S were to be tested with the jacket ends sealed.

The identification of the wire assigned numbers as referenced on Page 1-4 is as follows:

o Carolina-assigned wire numbers taken from test plan o

Carolina-assigned identification numbers were those tagged at Raychem o

Wyle-assigned wire numbers were used for electrical hook-up only.

e 1.2 TEST RESULTS There was no visible evidence of damage to the test specimens upon l

receipt at Wyle Laboratories.

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AT. J' 4,p. J Examination: Visual, for evidence of damage, poor workmanship, or other defects, and completeness of identification.

Inspection Results: There was no visible evidence of damage to the specimens unless noted below.

If additional < pace is required for serial numbcss, use an additional page, or reference first functional test data sheet (if applicable).

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EP 3 Ds-4 no - 9 As Bo _ f Examination: Visual, for evidence of damage, poor workmanship, or other defects, and completenees of identification.

Inspection Results: There was no visible evidence of dama9s to the specimens unless noted below.

If additional space is required for serial numbers, use an additional page, or reference first functional test data sheet (if applicable),

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page no SECTION 2 IRRADIATICE TEST 2.1 TEST PROCEDURE The test specimens were shipped from Rayches to International Nutronics for the irradiation testing in accordance with Reference 2.2, Par.

4.1.1 for Condition A and Par. 4.1.2 for Condition B.

i 2.2 TEST RESULTS Data sheets for the baseline functional test prior to the irradiation test were furnished to Wyle Laboratories by Raychem, and are included in this report section.

Irradiation certification data sheets are included in this report section.

6 The baseline functional and irradiation tests were acceptable and comply with Reference 2.2 i

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1 CERTIFICATION CUSTOMER NAME:

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May ll, 1984 7

DOSE RECEIVED:

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(To be returned to Wyle Laboratories) 2-4 REQUEST (To be completed by Wyle Laboratories)

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Air Equivalent Required Dose Min. ( 2 X t01 Max. (o.? R fof Rate not to exceed I >c 1 o 4 rads /hr Source Type:

Cobalt-60/ gamma Specimen rotation required: Yes ' No i

times No]

Sketch required:

Yes No h Post irradiation contamination check required:

Yes Dosimeter Standard (min. and max.

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Total Dose (air): Min./,.1, /o # (rads) ; Max.

(rads)

Ratei e4 /A 0 rads /hr Sketch (if required) : Please show 1

some she, cMes: distances, Number of dosimeters used:

b specimen, and dosimeter placement.

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3 /4, Out: xYA-onho,e A31 M n hereby certifies that the above information is the re-sult of complete and carefully conducted tests and is to the best of his knowledge true and correct in all respects.

Date J"/28/M Sup'r signature 8

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LOCAT10tl DETERMINATION WORKSilEET DATE:

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DATE s /3 Bf RTM OUT 97FB,J SIDE 1

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DATE.r/17/M RTM IN #97f 7 DOSE RATE MINo. 9//o' DOSE MIN o.36 YIO'-

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DATE s-/WIV RTM OUT 4 97/ / SIDE i

DOSE RATE MAX DOSE MAX TOTAL HRS DATE RTM IN DOSE RATE MIN DOSE MIN DATE RTM OUT SIDE DOSE RATE MAX DOSE MAX TOTAL HRS DATE S/1V/N TOTAL HRS 34.s SIDE 1

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CERTIFICATION CUSTOMER NAME:

WYLE LABORATORIES CUST. PROD. NO.

58883 I.N.I. RUN NO.

WL-Oll DATE RUN:

May 11, 1984 8

DOSE RECEIVED:

1.1 x 10 rads Air Equivalent SOURCE TYPE:

Cobalt 60

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TITLE A AN T # M #45G DATE J/W/M l

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1 1962 Barranca Road /Irvine, Cahfornia 92714 (714) 663 9361

WYLE IRRADIATION DATA SHEET sassa (To be returned to Wyle Laboratories) 2-9 REQUEST (To be completed by Wyle Laboratories)

Date: f JV Wyle Job No.

.S8 9 P3 Wyle P.O. No.

3~8934 Sp ^,cimen : G r.l.em.fln, kl~TM unrherlded lenArIvd er Ue s Part No. lir~t t 4 c11-ci -It t 4 R Air Equivalent Required Doses Min.

l.)xIo I Nax.1,1) X 1 OY Rate not to exceed

/ KIo 0 rads /hr Source Type:

Cobalt-60/ gamma Specimen rotation required: Yes No I

timos Sk';tch required:

Yes No Q Noh Port irradiation contamination check required:

Yes Dorimeter Standard (min. and max.

Other (sketch attached)

Iocations:

expected locations)

Comments had,b, a n ~5 S Ws,a n's s,a3 01 MaeL*A Y 1b re> uind do ro shell b e miaan,) ad-he Ce n,.ule le e err $*r h N e op M E,Hud,-r)

DATA (To be completed by performing lab)

Run No.

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Erc111ty: ro-trLoJ+ r:w n t u,, m a rs e ne /'r s i, u )

Technician: Jn a n.s > N _Cu l t i s/M Total Dose (air): Min. //vfa8 (rads) ; Max.

(rads)

Rate r o. h /,,

rads /hr Sketch (if required): Please show source she, curies: distances, Number of dosimeters used:

6 specimen, and dosimeter placement.

Docimetry:

,4 e. #. C.

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M" MAFL f tAA 4' W/D Y Comments:

1rr ArrArxn.tarrn RA D<n* < Ax3 a 1*, m P fah ALa 1h A r i*r=*

Date and Time In a /,e-Out: O/4 Dobert Baldwin hereby certifies that the above information is the re-suit of complete and carefully conducted tests and is to the best of his knowledge true and correct in all respects.

Dato //78/d W-Sup'r Signature

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M Title AfAAr," /f##e F rm No. W908 QA Form Approval M //

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useassuess esense ses,ses a povens enew weuumoseannese,nosos mcum 3-1 SECTICM 3 FWCTICIN, TWF 3.1

'33T paccgDURE Insulation resistance measurements were made between each conductor and all other conductors in the cable at 500 vde af ter one minute og electrification.

These measurements were made before radiation exposure by Raychem.

Following radiation, before and af ter thermal aging, af ter installation in the pressure vessel *, and at the times shown in test profile, (see Figure 5-4) the measurements were made and recorded by Wyle Laboratories personnel.

The IR test af ter installation in the pressure vessel as shown on Page 5-17 included all penetrations and lead wires 3.2 TEST RESULTS Results of the pre-radiacion functional tests are presented in Section 2 of this report; results of post-radiation functionals are included in this report section.

Results of subsequent functionals are presented in the appropriate sections of this report.

Test equipment used for the functional test is listed on Page 5-42 of this report.

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,,,,o 4-1 SECTICIE 4 i

TmpeUE.AGDOG TEST 4.1 TEST PROCEDURE The test specimens were installed in two temperature test chambers.

The specimens on Mandrel "A" were installed in the first chamber, and were subjected to a stabilized temperature of 254F for a period of 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months . The specimens on Mandrel "B" were installed in the second chamber, and were subjected to a stabilized temperature of 284F for a period of 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months .

The thermal aging test was performed in accordance with Par. 4.2 of Reference 2.2 At the conclusion of the test period, the specimens were removed from the test chambers, were visually examined for evidence of damage or deterioration, and were subjected to the functional tests of Section 2.

4.2 TEST RESULTS There was no visible evidence of damage to the specimens as a result of the test conditions.

Data as shown on Page 4-5 is incorrect due to the test leads being reversed. Refer to Page 5-16 for the correct data.

For additional information, refer to the test data sheets included in this report section.

Test equipment used for the thermal aging and functional tests is recorded on Pages 4-6 and 5-42, respectively.

Raport No.

58883 SCf'. W SERWutt$

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PRCCIOURE The specimen

was installed in a suitable temperature tes: :ha= er.

The specimen was sub3ected to the stabili:ed " accelerated" aging temperature

environment for the perieds required **

(as shown on Page 4-4).

A: the cenclusion of the test the specimen was /isual'y examined for ev:-

dence of physt:al damage or deterioratien.

TEST RESULTS Results of the post-test visual inspections are listed on Page 4.4.

Cr specimens

- Values calculated in the aging analysis i

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W' Af PROCECURE The specimen

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envir:n=ent f:: the periods required ** (as shown en the foll wing paget.

At the c nclusion o f the test the speci=en was visually examined for ev -

dance of physical c mge or deterioration.

i TEST RESULTS Results of the post-test visual inspections are listed :n Page 4-4.

Cr specimens

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m t.a OA Form APProyal Where apphcable. the hsted test equipment has been cahbrated using standards which are traceable to the National Bureau of Standards. Certificates and reports of att cahbrations are retained in.he Wyle W614D-82 Laboratories OA files and are avaliable for inspection upon request.

l

58883 REPORT NO

'- scowscauwcasasysww weBTMN 0petAT1o4 NCsCO PAQUTY 5-1

,m SECTICIE 5 IDCA TEST 5.1 TEST PROCEDURE 5.1.1 TEST SETUP The basic elements of the Wyle LOCA test system are shown in Figure 5-1.

Photographs 5-1 through 5-3 are photos of.the test specimens being installed into the LOCA chamber.

i The relevant systems in the Wyle LOCA test facility are as follows:

o Temperature: Initially generated with a boiler, a super-heater (rock bed) and finally with submerged electrical heaters.

It is controlled via very low mass thermo-couples intecfaced to a Wyle-designed electronically con-trolled three-way valve (mixes superheated and cooler saturated steam) or with standard electrical immersion heater controls.

o Pressure:

Initially generated with a boiler.

Steam is then valved off and pressure is generated with immersion heaters in the spray solution and compressed air for pressures above the saturation pressure, o

Sm:

Initially pre-heated ir. a separate chamber; the solution is heated in the bottom of the LOCA chamber and circulated to the spray nozzles at the top.

i o

Data:

Data are generated via temperature and pressure transducers and recorded via standard chart or digital recorders, f

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58C83 REPORT W women oPERADoNE.NosCO PACIUtv 5-2 5.1.2 CABLE INSTALLATION All the cables were tested simultaneously. They were left on the mandrels af ter irradiation and were installed in the test chamber as shown in Figures 5-2 and 5-3.

Control and data thermocouples were distributed and mounted closely (3 inches) to the coiled samples.

The ends were routed to Raychect-designed penetration assemblies and spliced to the penetrator leads with Raychem WCSFN.

All splicing was performed by Raychem personnel.

Views of the cables are shown in Photographs 5-2, 5-3 and 5-4.

(Note Mandrel B is on top and A is on the bottom, as shown in the photographs.)

5.1.3 ELECTRICAL POWER AND MONITORING The. external penetrator leads were connected to the circuits shown in Figures 5-2 and 5-3.

All the power current circuits were isolated. Each conductor voltage was separately fused such that insulation failures would not directly interact. The required power currents were individually trimmed to +/-10% by adjustment of the lead length (load resistance).

Inductive interactions prevented closer adjustment of these values.

All voltage and power current values were measured via accurate DMM's and precision shunts and were monitored daily.

5.1.4 IOCA TESTING Steam, superheated steam, domineralized water spray, and air pressure were utilized to envelop the required LOCA test profile shown in Figure 2 of Reference 2.2.

Figure 5-4 is the actual test profile, including all down times as shown in test summary on Page 5-33.

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5.1.4 (continued)

After the specimens were mounted in the chamber and the chamaer was sealed, a controlled steam /superheated steam blowdown of the IOCA chamber was performed for six hours and 45 minutes.

The test was interrupted at three hours and 15 minutes due to the loss of superheated steam. During the down time (approximately nine hours) the LOCA chamber was maintained at 200F and ambient pressure via the immersion heaters. The superheater was recharged and testing continued.

The steam was then terminated and the pre-heated (pressurized) de-mineralized water spray was initiated.

Temperature control via the LOCA chamber immersion heaters was initiated as rapidly as possible. This was possible, since in operation the spray is circulated from the bottom of the LOCA chamber to the top nozzles, leaving the external spray reservoir empty.

During the transition from superheated steam to de-mineralized water spray (320F to 250F) the test specimens were subjected to an additional 45 minutes at the elevated temperature.

The spray was centinuously circulated for a 24-hour period at a rate of 1.44 gym. This is equal to 0.15 gallons per minute per square foot of horizontal cross-sectional area of the LOCA chamber. An air partial pressure was added to the saturated water vapor pressure to maintain the total pressure at the specified level.

The spray was then terminated and the temperature was main-tained for the duration of the test via the immersion heaters.

Air was added to the chamber to maintain the pressure at the specified level. ' The relative humidity was maintained at 100%

after the spray was terminated.

Reference " Technical Opinion", Page 5-6.

At the conclusion of the test, the specimens were subjected to the functional tests described in Section 2, and were visually examined for evidence of damage or deterioration. Photograph 5-5 shows the specimens following LOCA test.

M REPORT NO-usansiones sceime sauces a sysnue amour wemnN OPERAfloNI.NoRoD FACUTv 5-4 5.2 TEST RESULTS No ancmalies were noted during the test. There was no visible evidence of damage or deterioration of the specimens as a result of the test conditions.

The test specimens were subjected to the elevated temperature and humidity for a longer duration than required due to the down times.

The test specimens maintained rated voltage and current throughout the test program.

Af ter approxinstely 13 hours1.50463e-4 days 0.00361 hours 2.149471e-5 weeks 4.9465e-6 months lapsed time, one of the fail-saf,a thermocouples opened up, shutting off the immersion heaters ir.

the chamber. The test teeperature dropped out of specifica-tion from 250F down to 230F for one hour and 15 minutes. The test time at 250F was extende'd to make up this lost time.

When the spray was terminated and the temperature was main-tained via the immersion heaters, the relative humidity was maintained at 100% by keeping the water temperature higher than the air teverature in the chamber.

Wyle Laboratories was unable to record the humidity inside the chamber, so the technical opinion presented on Page 5-6 is included to assure Carolina Power & Light that the 100% humidity requirement was maintained.

' or additional information, refer to the test data sheets Fincluded in this report section. Test equipment used in the performance of the LOCA test are listed on Pages 4-6 and 5-42.

Page 5-34 is a typical temperature and pressure recording during the first ramp.

)

2

M REPORT NO umanasenus sesame sances a sweiss amoue western OPEAAT10% NOACO PAClun 5-5 5.2 (continued)

Pages 5-35 through 5-41 are typical daily recordings of temperature and pressure.

The original data (temperature and pressure recordings) will be maintained by Wyle Laboratories unless otherwise instructed by Carolina Power, and will be available for inspection by actborized personnel.

1 l

M REPORT NO-58883 useunass sosam:uwesasvsmsoaoue westsaw opstanoNE.NoeCO PAcuTY 5-6

,a g TBCENIChL OPINIDE A closed adiabatic system containing dry air and liquid water will eventually reach an equilibrium state where the water and air temperature is the same, and the total presure is equal to the sum of the partial pressures of the air and water vapor at.

this temperature.

The partial pressure of the water vapor will be the saturation pressure of the water at this equilibrium temperature.

By definition, the relative humidity of an air-water mixture is the ratio of the partial pressure of the water vapor to the saturation pressure of water at the mixture temperature, which in this equilibrium condition is one or 1004.

In this ideal state you can argue that the time required to reach total equilibrium will approach infinity since the rate of heat transfer is a function of the temperature differential within the system. In the test case in question, however, the system is not adi sbatic and the effect will move the system to equilibrium rather quickly.

By putting energy into the system, via the water in the bottom of the chamber, to maintain the desired vapor temperature, a temperature differential is maintained between the water and vapor.

In our case the differential runs from four to 11 M

degrees (208 -204 to 215 -204 ).

This differential temperature does two things. First, it ensures a continuous free convection circulation of the air-vapor mixture within the system which continuously passes over the heated water, and secondly, keeps the vapor pressure at the water surface higher than the partial pressure of the water vapor in the air.

For the above reasons, I see no way the air-vapor mixture in the chamber can be anything but saturated, or at a relative humidity of one.

Prepared by:

Robert Wheelock Technical Staff Engineer Fluid Systems Specialist Cf!

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DATA SHEET 58883 5-32 TEST TITLE - Ir>FA 12 7FS7~~

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& g-l TEMPERATURE AND PRESSURE SUMARY I

Date Time Elapsed Time Temperature (*F)

Comments Elapsed Time Pressure (psig)

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f 6-6 1015 0 to 14S 195 to 360 0 to 105 0 to 39 l

14 to 165 360 10 to 19S 39 16 to 20s 360 to 300 19 to 30S 39 to 46 l

20 to 655 300 to 375 30 to 42S 46 to 57 l

65 to 805 375 to 350 425 to lh 57 1.3 to 3.0m 350 to 348 1 to 1.03h 57 to 37 3.0m to 3.0h 348 1.03 to 3.25h 37 o

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1332 3.0 to 3.25h 348 to 324 Recharge Superheater 3.25 to 12.2dh 37 to 0 3.25 to 12.25h-324 to 200 Maintain Chamber 12.28 to 12.32h 0 to 36 1

at 200*F 1

2234 12.25 to 12.28h 200 to 345 12.32 to 13.52h 36

.t 6-7 0123 12.28 to 15.10h 345 to 324 13.52 to 13.53h 36 to 41 0208 15.10 to 15.85h 324 to 250 start spray 13.53 to 15.00h 41 1

0908 15.85 to 22.85h 250 15.00 to 15.07h 41 to 6 l

22.85 to 23.68 250 to 226 Out of spec.1h.15m.

15.07 to 15.47h 6 to 14 1023 23.68 to 24.10 226 to 252 8ack in spec.

15.47 to 15.50h 14 to 36 24.10 to 35.13 252 15.50 to 15.53h 36 to 28 l

2301 35.13 to 36.73 252 to 208 Reducing temp.

15.53 to 39.77h 28 to 26 1

6-8 0208 36.73 to 39.85 208 to 204 Stop spray 39.77 to 519.8h 26 to 35 2

7-9 2125 39.85 to 803.13 204 Completed test 519.8 to 803.13h 35 i

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I el16*01:00 251.7F 259.3F 26.3P i

i 17:01:00 253.4F 262.9F 26.7P i

e!10:01:00 253.4F 264.3F 27.!P i

ei 19:01:00 253.3F 262.5F 26.3P 1

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.i I 21:25:11 253.lF 263.5F 26.0P i

sl21:35:12 248.3F 248.4F 26.0P i

8 22:01:00 235.0F 234.7F 25.9P

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1 22:24:28 224.4F 224.4F 26.0P ei l22:43:18 215.SF 223.9F 25.7P l

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O l 11:01:00 203.9F 225.4F 27.8P i

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o i 14:01:00 204.3F 217.2F 27.5P i

l15:01:00 204.2F 223.9F 27.5P o1 3 16:01:00 203.7F 216.5F 27.3P 1

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l13:01:00 203.7F 216.lF 27.3P Ol l 19:01:00 203.8F 222.0F 1

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Oli 21:01:00 203.lF 226.8F 28.3P i 22:01:00 203.3F 222.3F 27.5P i

ol23:01:00 203.6F 226.7F 27.8P l 00:01:00 203.5F 228.6F 28.0P O I l01:01:00 203.8F 232.0F 28.2P O I 02:01:00 203.0F 220.4F 27.5P i

l03:01:00 203.3F 222.7F 27.8P Ol l04:01:00 203.6F 225.4F 27.5P i

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8 100 61R IdATER I

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, 1 1 16:52:00 204.lf 217.5F i

32.5P ei 17:52:00 204.4F 222.6F I

32.2P I 13:52:00 204.7F 229.9F 33.4P i

i 19:52:00 203.?F 218.5F i

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32.3P l03:52:00 204.!F 227.5F

,i 32.5P 1 04:52:00 204.3F 229.3F I

32.5P e!05:52:00 204.3F 233.2F I

33.3P l06:52:00 203.6F 221.6F 32.7P 1

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5-l09:47:00 202.4F 220.4F 34.lP 72.7F 73.7F 73.lF i

i 10:17:00 202.4F 218.2F 34.0P 75.0F 76.2F 75.4F ai 10:47:00 202.9F 219.lf 34.0P 77.0F 78.lf 77.5F 1

l!!17:00 203.4F 221.2F 33.9P 80.4F 82.0F 81.0F e

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e l12:17:00 204.3F 228.9F 35.lP 84.6F 85.7F 85.lf I

e i 12:47:00 204.lF 217.0F 34.lP 87.SF 90.lf 88.9F 1

j l 13*17:00 204.lF 219.7F 34.0P 90.4F 92.2F 91.lf e1 l13:47:00 204.9F 223.6F 33.9P 91.0F 92.lF 91.7F i

e i 14:17:00 205.1F 229.5F 35.2P 91.0F 91.6F 91.4F I

i l14:47:00 205.6F 217.3F 34.4P 91.5F 91.SF 91.SF e i i 15:17:00 205.6F 220.3F 34.lP 91.7F 91.8F 91.6F I

l15:47:00 204.9F 225.lf 34.7P 90.3F 89.SF 89.8F e

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.- 20:41:00 206.4F 219.7F 34.3P 158.5F 158.lf 158.lf l21:11:00 205.9F 223.2F 34.3P 158.9F 158.0F 158.5F l

l21:41:00 206.5F 226.9F 34.6P 156.8F 156.4F 156.8F

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34.6P 157.9F 157.5F 157.6F l22:41:00 205.2F 215.3F 34.0P 158.2F 159.3F 158.7F i

t 23:11:00 206.2F 218.5F I

34.3P 156.lf 156.0F 155.4F l23:41:00 206.0i 218.9F 34.3P 157.lF 157.lF 156.3F l00:11:00 205.6F 220.6F 33.9P 157.9F 158.0F 158.0F 00:41:00 205. N 221.9F I

34.2P 159.2F 158.lF 158.2F l01:11:00 205.8F 223.5F 34.3P 157.lF" 156.4F 157.0F I: 01:41:00 205.8F 224.3F i

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34.7P 158.2F 157.8F 158.0F f

!03:11:00 205.6F 215.8F 34.lP 158.5F 158.2F 158.3F I

l03:41:00 206.8F 218.5F 34.4P 156.5F 156.4F 156.If

!04:11:00 206.8F 222.0F 33.8P 156.9F 157.0F 156.7F \\

1 l04:41:00 206.lF 225.0F 34.3P 157.8F 158.lf 158.IF i

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l l05:41:00 205.9F 228.SF 35.!P 156.0F 156.3F 156.5F l06:11:00 205.7F 21L OF 33.9P 157.0F 156.9F 157.7F hI I

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3d16:41:00 208.0F 218.!F 34.6P 159.lf 158.8F 158.8F l17:11:00 207.2F 209.5F 33.9P 157.3F 157.2F 157.3F f.

8 j1.':41:00 208.0F 212.8F 33.9P 159.5F 158.9F 159.3F

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1 3 22:02:36 168.0F 157.7F 0.5P 158.8F 158.2F 158.4F j

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l l22:41:00 146.lF 144.5F 0.5P 155.9F 156.2F 155.3F

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ALL INSTRUMENTS USED TO ACCOMPLISH ABOVE CAllBRATION HAVE DIRECT TRACEABILITY TO THE NATIONAL BUREAU OF STANDARDS, WASHINGTON, D.C.

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,, g SECTION 6 VOLTAGE WITESPAND LEVEL TEST 6.1 TEST PROCEDURE At the conclusion of the LOCA test described in Section 5, the cable ends of the specimens were cut inside the pressure vessel, and the mandrels, with the cables still attached, were removed from the vessel. The cables were then removed from the mandrels without uncoiling.

The ends of each specimen were prepared by cutting the lead wires between the penetration and test specimen.

The lead wire connected to each conductor of each test specimen was stripped to facilitate the electrical hook-up.

The center portion of eac;: cable was immersed in tap water at room temperature.

With the water bath grounded, the conductors were connected as shown in Figure 1, (Reference 2.3, Appendix II) Configuration A.

A withstand voltage of 1200 ac volts was applied by uniformly increasing the applied voltage free zero to maximus at a rate not exceeding 500 volts per second, holding 1200 volts for five minutes, and decreasing the voltage to zero in not less than three seconds.

The connections were then changed to conform with Figure 1, Configuration B, and a second voltage withstand test performed in accordance with Par. 5.6 of Reference 2.3, except that at the end of the five-tainute period, the voltage was increased at a uniform rate, not exceeding 500 volts AC per second, to a value of 3600 AC volts, held for five minutes, and then reduced to zero in not less than five seconds.

The connections were then changed to conform to Figure 1,

Configuration A.

A withstand voltage of 3600 volts AC was applied by increasing the applied voltage from zero to maximum at a rate not exceeding 500 volts AC per second, holding for five minutes, and then decreasing the voltage to zero in not less than five seconds.

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The voltage applied to the test specimens was measured and recorded on data sheets.

6.2 TEST RESULTS No electrical breakdown was noted as a result of this test.

Test results are recorded on the test data sheet included in this report section.

Photograph 6-1 shows the test specimens installed in the test setup.

Test equipment used in the performance of this test is listed on Page 5-42.

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usemanas seem=c sawcas a svenus enour woman oresAtoGL NosCD PAQUTY pagg g I-1 NI TEST PLAN POR DEMONSTRATION OF RAYCHEM CABLE FOR QUALIFIED USE IN CIASS 1E SERVIDE PRIMARY AND SECONDARY CONTAINMENT EVR CAROLINA POWER & LIGHT COMPANY REVISION A, 1 May 1984 (7 Pages)

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1 SQGNDMC SEMCSE & SYSFWas GaOUP Page No.

wasnEN NDONE.M M REVISION A 1 May 1984 22 September 1983 TEST PLAN FOR DEMONSTRATION OF RAYCI:EM CABLE FOR QUALIFIED USE IN CLASS lE SERVIC~;

PRIMARY MID SECONDARY CONTAINMEI:T FOR CAROLINA POWER & LIGHT COMPANY APPitOTALS:

WYLE LAEORA2VRIES:

Test Engineer.

Ms Date k" 2.2-8 7 cs Dept.

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1.0 OBJECTIVE t

To perform qualification testing of Raychem-Flantrol unshielded, jacketed cables having combined conductor insulation and jacket wall thickness equal to or greater than 0.120 inch to determine qualification for Class 1-E service inside primary containment under loss of coolant accident (ICCA) or high energy line break (EELB) conditions specific to Brunswick Steam Electric Plant (BSEP).

Testing will be performed on two sets of pre-aged cable specimens. One set will be pre-aged to simulate eight years of 15-plant service (Condition A).

The other set will be pre-aged to simulate 40 years of in-plant service (Condition B). Testing to be performed on these specimens shall determine ability to perform intended functions under LOCA or HELB conditions during the remain-ing plant life.

2.0 MATERIALS 2.1 CABLE DESCRIPTION Cables to be tested shall be Raychem-Flantrol unshielded, jacketed cables whose combined conductor insulation and jacket wall thick-ness is greater than 0.120 inch and whose jackets were radiation crosslinked with a 2.0Mev beam.

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2.2 CABLE SAMPLE Test specimens are to be fabricated from 7-conductor, 12 AWG, unused cable available at BSEP.

Primary insulation thickess is 0.045 inch and the jacket thickness is nominally 0.09 inch.

3.0 TEST SPECIMENS 3.1 Two specimens each of cables aged at Condition A and Condition B will be configured and tested as follows:

a.

Cable jackets will be left intact and will exit the pressure vessel through suitable penetrations.

b.

Cable jackets will be stripped in such a way that their ends will be inside the pressure vessel.

Individual components will be spliced to individual penetration leads inside the pressure vessel. Thus, the open ends of the cable specimens will be exposed to the simulated adverse environment inside the vessel.

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Test Plan No.

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J n e rv e rm, a 3.1 (continued) c.

Each specimen will be of sufficient length to be wound for one complete turn on a 30-inch diameter mandrel, which will be used to hold the specimens in place during preconditioning and environmental exposure.

4.0 SPECIMEN PF.E-CDNDITIONING 4.1 RADIATION AGING 4.1.1 Condition A One specimen of each configuration (3.1.a and 3.1. b) will be 7

~ exposed to an air equivalent dose of 6.2 x 10 rads of gamma radi-atgon from a cobalt-60 source. The dose rate shall not exceed 1.0 x 10 rads per hour This exposure simulates eight years of in-plant 7

service (1.2 x 10 rads) plus the postulated LOCA radiation (5.0 x 10 rads).

4.1.2 Condition B One specimen of each configuration (3.1.a ang 3.1.b) will be exposed to an air equivalent dose of 1.1 x 10 rads of gamma radiat19g from a cobalt-60 source. The dose rate shall not exceed 1.0 x 10 rada per hour This exposure simulates 40 years of in-7 plant seryice 6.0 x 10 rads) plus the postulated IDCA radiation (5.0 x 10 rads).

4.2 THERMAL AGING 4.2.1 Condition A One specimen of each configuration (3.1.a and 3.1.b), while on the mandrel, will % aged at 123C for 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months to simulate eight years l

of life at 66C, based on Arrhenius analysis of long-term thermal l

life data.

4.2.2 Condition B one specimen of each configuration (3.1.a and 3.1.b), while on the mandrel, will be aged at 140C for 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months to simulate 40 years of life at 66C, based on Arrhenius analysis of lung-term thermal life data.

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5.0 IDCA TEST PROCEDURE 5.1 SPECIMEN INSTALIATION The mandrels on which the pre-conditioned specimens are mounted shall be installed in the pressure vessel in such a way that they will be restrained from moving during the test.

Jacket ends of one specimen on each mandres will be stripped to expose the primary insulation to the environment inside the pres-i-

sure vessel.

Individual components will be spliced to individual penetration leads inside the pressure vessel.

Cable ends of the remaining specimen on each specimen on each man-drel shall be sealed. Suitable penetrations shall be made as speci-fied in 3.1.a and 3.1.b.

5.2 ELECTRICAL CONNECTIONS The specimens shall be continuously energized as shown in Figure 1, where terminals A, B, and C are connected to a 4-wire, 3-phase, Y-connected transformer, with a grounded neutral, whose line voltage

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is adjusted to 600 volts.

Each transformer lead is fused at 0.5 amperes to facilitate failure detection.

Each energized conductor shall be connected as shown in Figure 1 and the current transformer shall be adjusted to provide a simulated load current of 20 amperes in each conductor. This adjustment is made at room temperature and the current will vary during the test as the conductor temperature varies.

5.3 ENVIRONMENTAL EXPOSURE t

l The specimens shall be exposed to the simultaneous temperature and pressure profiles shown in Figure 2.

The specimens shall be exposed continuously to a domineralized l

water spray beginning six hours after the start of the environ-mental exposure. The spray shall be directed vertically downward at a minimum rate of 1.44 gallons per minute per square foot of horizontal cross-sectional area of the pressure vessel and shall continue for 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months . After 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months , the relative humidity will be maintained at 100% for the duration of the test.

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c REVISION A 5.4 MEASUREMENTS 5.4.1 The following parameters will be monitored during the tests a.

Voltage b.

Voltage circuit continuity c.

Load Current d.

Pressure e.

Temperature f.

Humidity g.

Insulation resistance values 5.4.2 Insulation resistance measurements will be made between each con-ductor and all other conductors in the cable at 500 vde after one minute of electrification. Such measurements shall be made before and af ter radiation exposure, before and after thermal aging, af ter installation in the pressure vessel, and at the times shown in Figure 2.

6.0 ACCEPTANCE CRITERIA Ability to carry the simulated load current of 20 amps at 600 vac will demonstrate qualification of the cables for Class 1-E service in primary containment at BSEP.

7.0 REPORT At the conclusion of the test program a report will be issued which will include the followings a.

Description of test specimens b.

Description of the test program c.

Detailed test data in tabular or chart form, as appropriate d.

Test conclusions e.

Calibration records of test data acquisition instruments Unless otherwise specified, two bound, and one unbound, photo-ready copies of the report will be furnished.

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APyummvr II TEST PLAN FOR VOLTAGE WITHSTAND LEVEL TESTING OF RAYCHEM CABLE SAMPLES AFTER A LOCA TEST FOR CAROLINA POWER & LIGHT COMPANY REVISION A, 1 May 1984 (4 Pages) i

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REVISION A 1 May 1984 23 September 1983 TEST PLAN FOR VOLTAGE WITHSTAND LEVEL TESTING OF RAYCHEM CABLE SAMPLES AFTER A LOCA TEST FOR CAROLINA POWER & LIGHT COMPANY APPROVALS:

WYLE LABORATORIES:

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s entrevnu a 1.0 OBJECTIVE To determine the extent to which the cables may exhibit residual margin upon completion of the aging and harsh environment exposure described in Reference 3.1.

2.0 SCOPE The testing described herein will be performed on cable specimens used in the program described in Reference 3.1.

That program is intended to demonstrate qualification of the cable for use in Class lE service in primary and secondary containment at Brunswick Steam Electric Plant (BSEP). Similarly, the post-LOCA testing described herein is intended to determine residual margin in addition to those margins of time, temperature, pressure, voltage, and current accounted for in Reference 3.1.

Because neither of these programs is concerned with generic qualification of the cable, there is no residual margin requirement once the cable specimens have met the performance requirements specific to BSEP, as described in Reference 3.1.

3.0 REFERENCES

3.1

" Demonstration of Raychem Cable for Qualified Use in Class lE Service at BSEP - Primary and Secondary Containment", Revision 2.

4.0 CABLE DESCRIPTION The cable to be subjected to the high voltage withstand test described below will be the identical specimens used in LOCA tests described in Reference 3.1.

5.0 PROCEDURE 5.1 At the conclusion of the LOCA testing, the cable ends will be cut inside the pressure vessel and the mandrels, with the cables still attached, will be removed from the vessel.

5.2 The cables will then be removed from the mandrels without uncoiling.

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REVISION A 1

5.0 (continued) 5.3 The ends of each specimen will be prepared by removing a short length of the jacket and stripping the primary insulation from each conductor to facilitate electrical connections.

5.4 The center portion of each cable will be inumersed in tap water at room temperature.

5.5 With the water bath grounded, the conductors will be connected as shown in Figure 1, Configuration A.

5.6 A withstand voltage of 1200 volts will be applied by uniformly increasing the applied voltage from zero to maximum at a rate not exceeding 500 volts per second, holding 1200 volts for five minutes, and decreasing the voltage to zero in not less than three seconds.

5.7 The connections will then be changed to conform with Figure 1, Configuration B, and a second voltage withstand test performed in accordance with 5.6 above, except that at the end of the five-minute period, the voltage will be increased at a uniform rate, not exceeding 500 volts AC per second, to a value of 3600 AC volts, held for five minutes, and then reduced to zero in not less than five seconds.

5.8 The connections will then be changed to conform to Figure 1,

Configuration A.

A withstand voltage of 3600 volts AC will then be applied by increasing the applied voltage from zero to maximum at a rate not exceeding 500 volts AC per second, holding for five minutes, and then decreasing the voltage to zero in not less than five seconds.

5.9 The 3600 volts AC is based on80 volts AC/ Mil of priatry insulation thickness.

6.0 MEASUREMENTS l

The voltage applied to the test specimens will be measured and recorded on data sheets.

7.0 DOCUMENTATION An information report will be furnished by Wyle Laboratories, i

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ATTACHMENT 2 TO BESU 842466 RAYCHEM REPORT No. EM2923

m Reychem Corporation Tel: phone 415) 3313333 A

G 300 Constitut on Drive TWx S10 3731728 Menlo Park. Cahtornia 94025 Tetts 34 8316 t

Test Report EM #2023

oct, May 7, 1984 xc:

L. J. Frisco Information File ATTACHMENT (2),

y,r,,o to p,orn E. J. McGowan rae scorect RAYCHEM-FLAMTROL CABLE, PRE-LOCA TEST INSPECTION OBJECT Insulation resistance and breakdosm voltage tests were performed on com-ponents taken from a Raychem-Flastrol insulated, unshielded, jacketed, multiconductor cable to determine if they had been affected by space charge effects during jacket irradiation. The cable specimen was taken from a lot of unused cable provided by Carolina Power and Light Company.

which had been shipped from their Brunswick Steam Electric Plant to Ray-chem. The purpose of the tests was to determine if this particular lot of cable is a suitable sample to be used in subsequent adverse environ-ment test.ing.

MATERIAL The test specimen was cut from a length of cable identified by the following marking on the cable jacket:

D RAYCHEM-FLAMTROL -1000V CONTROL-7/c-12AWG-1973-CG12 400 TEST PROCEDURE The jacket was removed from a 15-foot length of cable and the compon-ents were disassembled. The central 10-foot section of eacn component was imersed in water for a period of about 22 hours2.546296e-4 days 0.00611 hours 3.637566e-5 weeks 8.371e-6 months . The insulation resistance of each component was then measured with a G.R. Megohmeter i

at 500 V d-c.

The a-c breakdown voltage of each component was then measured with a Beckman High ;oltage Power Supply, using a rate of rise l

of 500 volts per second.

The disassembly of the cable and the measurements described above were witnessed by D. R. Rhyne of CP & L.

DETAILED RESULTS The test results are tunnarized in Table I below.

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RAYCHEM-FLAMTROL CABLE PRE-LOCA TEST INSPECTION TABLE 1.

Insulation Resistance Breakdown Voltage Component Color (ohms)

(kV)

Red 2.8 x 1022 3.2 Green' 4.0 x 1012 3,i White 6.0 x 1012 1,j Black 1.5 x 1013 28.7 Blue 4.0 x 10 8 2.2 1

Orange 5.0 x 10 2 3.3 1

White / Black 1.0 x 10 3 25.1 2

COMMENTS The insulation resistance values were in the expected range, although the value for the blue component was slightly below average.

The breakdown voltage values clearly demonstrate that five of the com-ponents were affected by space charge effects during jacket irradiation, as evidenced by decreased electric strength. Therefore, this particular lot of cable (CG12-400) is a suitable sample for use in adverse environ-rrent testing to be conducted by CP & L.

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ATTACHMENT 3 TO BESU 842466 SELECTION OF TEST SAMPLES FOR ADVERSE ENVIRONMENT TESTING

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SELECTION OF TEST SAMPLES

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FOR ADVERSE ENVIRONMENT TESTING BRUNSWICK STEAM ELECTRIC PLANT" 3

Cable samples to be used in adverse environment testing will. be taken from the inventory of unused cable available at BSEP.

Constructions on hand.

include 7,10- and 12-conductor unshielded, jacketed cable.

For reasons described below, testing of the 7-conductor construction will yield results that are applicable to the other constructions.

The conditions necessary for space charge effects to occur during jacket irradiation of unshielded jacketed cables with a high-energy electron beam are not dependent on the number of conductors in the cable.

If the elec-

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trons cannot penetrate the jacket and component insulation walls so that a highly ionized path to at least one grounded conductor is formed, space charge will develop and the phenomenon will occur.

In a 7-conductor cable, six component wires are helically wrapped around a center component wire to form a full and unifom outer layer, as shown in Figure 1.

This regular configuration ensures that each component wire in the outer layer is in intimate contact with three other component wires and with the inner surface of the jacket. Therefore, among the constructions available, the 7-conductor configuration presents a geometrical arrange-ment with the greatest potential for space charge effects to occur in a way that reduces the distances between affected components to a mini;aum, which results in a worst case situation from an alcetrical breakdown point of view.

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If the required adverse environment testing is performed on 7-conductor cables which have been shown by pre-test inspection to contain components affected by space charge, the conclusions drawn from such testing will be applicable to 10- cnd 12-conductor cables as well.

If the affected compon-ents in a 7-conductor cable perfom their intended function during adverse -

n..

environment testing, there is no reason to believe that a 10- or 12-con-ductor cable would not yield the same result.

For the following, reasons, it is more practical to test the 7-conductor configuration:

(a)

It has the smallest outside diameter (.765 inch max) which permits the use of a 30-inch diameter (40X) mandrel, whereas the

%D-and 12-conductor cables would require 39-and 40-inch diameter mandrels respectively.

The larger diameter mandrels are more difficult to handle and require larger ovens and pressure vessels for testing.

At Wylie Norco, a 42-inch diameter pressure vessel is available whi'ch can accomodate a 30-inch diameter mandrel with specimens mounted (approximately 32-inch diameter overall), but could not accomodate the larger mandrels.

Their next larger ves-sel is 72 inches in diameter and has a volume too large to permit the required supersaturated steam conditions to be maintained in l

accordance with the proposed LOCA profile.

(b)

Pressure vessel penetrations are much more complicated and require more space as the number of conductors is increased.

(c)

The amount of instrumentation and auxilary electrical equip-ment required increases as the number of conductors is increased.

(d)

If it was necessary to test 10- or 12-conductor cables, deal-ing with the disadvantages mentioned in (a), (b) and (c) above would increase the cost and, perhaps, delay the start of testing, f -. - _

~

1 Figure 1.

7. Conductor cable. __

t ATTACHMENT 4 TO BESU 842466 CP&L P. O. B18696

.:... ~ :

2 CAR 2 LINA POWER O LICHTCCMPANY PURCHASE CRDER M

NUCLE AR PLANT CONSTRUCTION DEPALTMENT ATTACHMENT (1).

Brunswick Steam Electric Plant

' uncMAsa oneen wuMeEn

r. u. sox u uou soutnport, re. L. 20401 B-18696 GTE: ORDER NUM8ER MUST APPEAR ON ALL INVOICES. CORRESPONDENCE. SHIPPING PAPERS AND CARTONS ORDER OATE sM6MeENT PROMISED SY swtP VIA FOS TERMS REo No euvER CODE 1/10/83 ASAP BW SP N/30 18696 TE/je ONS supeuER 1 g,AgjRIGg,AL

1. ADDRESS ORIGINAL & (2) COP!ES 8 LL o LADING oR Rr.ychem Corp.

OF YOUR ITEMlZED INVOICE TO 3 sNvoicE uusi swow ITE M NUMBER Wire & Cable Receiving THE ABOVE ADDRESS ATTENTION sHoWN oN PURCHASE ORDER QQ,g',"d'pg',0,,A f 4

a CH ORIGINAL 2971 Spring SC.

ACCOUNTS PAYABLE DEPARTMENT.

g R dwood City, CA 94063 5 c4Cu o,sCouNT PERico witt oATE FRoM RECEIPT oF INvo6CE CORRECTLY

_ Attention: Glen Barcellos EXECuTEo TEM DESCRIPT10N QUANTITY UNIT NET UNIT PRICC TOTAL PRICE ORIGINAL NOTIFICATION 1

Cable / Reel CG12233 110 ft Price pe c Invoice 2

Cable / Reel CG12256 114 ft Price per Invoice 3

Cable / Reel CG12338 160 ft Price per Invoice 4

Cable / Reel CG12348 146 ft Price per Invoice 5

Cable / Reel CG12382 (See Note) 138 ft Price per Invoice 6

Cable / Reel CG12400 214 ft Price per Invoice

("Q" List / 79-OlB Program)

PURCHASE ORDER NUMBER 3

Note - Cable CG12382 two pieces, one @ 124',

MUST BE SHOWN ON ALL one @ 14', 138' Total dHIPMENTS INV?lCEG, AND CORRESPONtENCE.

Cable being shipped to Raychem to Determine if defect (space change) is present.

SHlf TO:

l INVOICE SHOULD BE SENT T0:

CARDUNA POWER & UC HT COMPANY CAROUNA POWER & LIGHT COMPAllY C0hSTRUCil0N DEPT.

ACCOUNTS PAYABLE UNIT BRIJNSWICK STEAM ELEETRIC PLANT l

P.O. BOX 11060 SOUTHPORT, N.C. 2846'l SOUTHP0'lT, N.C. 28461 ATTENil0P: MR. R. J. CR00VER.JR.

W. Guarir.o l N.C. SALES TAX CERTIFICATION REGISTRATION NO. 7 SEOCHARGE The above order is subsect to all instructions.

'* * *"d coadd'*a 5 5 '*"" oa 'h' '* c' * "d 79-OlB a a n mmaum e nm

'"d*"'

I"0'"*'""*'""'

H21H3-53199-0A18 t

acceptance to the terms stated herein. and any additional or different terms proposed by the gg lg7 gy Seller are resected unless assented to in writing b

DATE l

NOTE:

Attached Acceptance of this Order must be returned to attention of the Purchasing Dept. Only when required as stipulated in Condition 1 on the reverse.

EISIE l_f.

Wj '> f, '97

PURCHASE CRDER 2

,,JE OF CAROUNA PO'!!El & UGHT COMPANY CICTINUATION SHEET

,L

""" 888 PLANT CoNSTRUCTMNe OePaflTasENT Brunswick Steam Electric Plant l

P. O. Box 11060 PuncHaSe omot:, muusen Southport, N. C.28461 B-18696 l

l ITEM DESCRIPTION QUANTITY UteT NET UNIT PRICE TOTAL PRICE Please acknowiedge receipt and acceptance of this.purchnse order by return mail.

l l

W. Guarino l

l

.L YA$,MS AND CONDITIONS ON THE FACE AND REVERSE SIDE OF THE SIGNED SHEET ARE EFFECTIVE COVERING THE ABOVE ITEMS A%

100GH REPEATED HEREON.

l l

ATTACHMENT 5 TO BESU 842466 METHOD OF DETERMINING ACCELERATED AGING PARAMETER TO SIMULATE TM SERVICE AGING OF RAYCHEM FLAMETROL CABLES INSTALLED AT BSEP i

?~

1 i.

4

Raychem

,/

0 METHOD OF DETERMINING ACCELERATED AGING PARAMETERS TO SIMULATE SERVICE AGING OF RAYCHEM-FLAMTROL " CABLES INSTALLED AT BRUNSWICK STEAM ELECTRIC PLANT February 1983 4

i Roycitem Cogeretion 300 Constitution Drive bio Pam Cahtomia 94025

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INTRODUCTION Certain qualification test procedures Pre intended to detemine if components will perform satisfactorily curing transient adverse environ-mental conditions that may occur at any time during the design life of the component. To satisfy such test requirements, it is necessary to pre-condition some of the test specimens in a way that produces degrada-tion equivalent to that which would occur over the service period of interest. To accomplish such pre-conditioning in a reasonable time, accelerated aging techniques are used where specimens are aged at a temperature above the applicable service temperature for a relatively short period.N The purpose of this discussion is to describe the analy-sis used to deter:nine the appropriate accelerated aging conditioh (time and temperature) for simulating themal aging of Raychem-Flamtrol*

cables at 66 C for 8 years and 40 y, ears.

GENERAL BACKGROUND In accordance with chemical reaction rate theory, the relationship be-tween time to failure (L), as defined by a specified test end point, and absolute exposure temperature (K) is given by the Arrhenius equation:

log (L) = A - BE(1/K), where A and B are constants and E is the activa-tion energy of the rate controlling mechanism. Therefore, a typical plot of thermal aging data, where logarithmic average life is plotted against the reciprocal absolute temperature, results in a straight line, as shown in Figure 1, over the temperature range where E is constant. Because B.

I which is the reciprocal of the gas constant, is the same for all materials, the slope of the thermal life curve is determined by E, the activation i

energy. Therefore, in the temperature range where the straight line relationship is applicable (constant slope), the activation energy is constant, so each point on the curve represents a condition (time and temperature) which results in the same degree of degradation.

In Figure 2, for example, the effect of thermal aging over a period L1 at a temperature 1-l

.,.,l_..___.,,_,,,_,_

GENERALBACKGROUND(Cont'd)

Ti can be duplicated by aging for a much shorter period L2 at a higher temperature T -

2 4

In the present case, it is necessary.to detemine the accelerated aging conditions that will produce the same degree of degradation that will be caused by themal aging at service temperature for prescribed periods.

In Figure 3, the point (L, T ) represents the service aging conditidn, 3

3 which lies below the themal life curve. This means that the component will not have reached end of life, as defined above, during its service life L3 at a temperature T. To simulate the amount of therinal degra-3 dation that it would experience during its service life, an accelerated aging test can be performed at condition (L, T ) which lies on a 4

4 straight line parallel to the themal'11fe curve and passing through the point (L, T ), as shown in Figure 4.

This process is merely an 3

3 application of the Arrhenius equation, keeping activation energy constant, but defining the end point as the amount of thermal degradation occurring in service (L, T ) rather than the end of life criterion used in develop-3 3

ing the themal life curve. Although any point on the service aging curve can be used in selecting the accelerated aging test parameters.

some standards require that the temperature be chosen so as to make the aging time no less than 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months .(2)

DETAILED ANALYSIS The following analysis was used to determine the appropriate aging temper-ature to be used in a 100-hour accelerated aging period to simulate 0

service aging at 66 C for 8 and 40 years respectively.

It consists of applying the procedure described above to the actual thermal life data for Raychem-Flamtrol.I3I The applicable portion of the Arrhenius plot

, l

. ~.

t DETAILED ANALYSIS (Cont'd)

I I

is shown in Figure 5.

The coordinates of points A and B in Figure 5 were detemined by a regression line analysis of the themal aging data.

Point C represents 0

the service condition of 40 years at 66 C.

The service aging curve passes through point C and is parallel to the themal life curve. The point at which the service aging curve intersects the 100-hour line represents the aging temperature required to produce the same degree of themal degradation in 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months that would occur in 40 years at a 0

service tenperature of 66 C.

It can be seen that the required tempera-0 ture is about 140 C, It is more rigomus to calculate the temperature by applying analytical geometry to the following known infomation:

Point A Point B Point C Point D time 215 days 1850 days 40 years 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months 0

temperature 150 C 127 C 66 C Converting time to hours and degrees Celsius to Kelvin, gives Point A Point B Point C Point D log (hrs) 3.713 4.647 5.545 2.000 5

10 /K 236 250 295 x

At tantperatures higher than 150*C, the rate controlling mechanism is oxygen diffusion, rather than thermal oxidation, and the slope of the curve changes to reflect the lower activation energy of the ditfusion process. However, this phenomenon does not enter into the present l

analysis.

l.

. _. _ _ ~ _. _ _. _ _.... _... _..

DETAILED ANALYSIS (Cont'd)

Therefore, the slope, m, of the thermal life curve, which passes through A and B, is given by 3.713 4.647

.0667 m =

=

236 250 Because the service life curve, which passes through the points C and D, must have the saw slope, it follows that

.0667 5.545 2.000

=

295 x

and 241.85 x =

5 Substituting 10 /K for X, and solving for K gives 105/K 241.85

=

413.4 K =

O K - 273 = 140.4 C

=

x Therefore, the appropriate accelerated aging condition corresponding to 0

40 years at 66 C is 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months at 140 C.

A similar calculation to determine the appropriate temperature required to simulate 8 years at 66 C yields

.0667 4.846 2.000

=

295 X

where 4.846 is the log (hrs) corresponding to 8 years. Solving for x gives a

'^^

DETAILED ANALYSIS (Cont'd) 252.3 x

=

5 10 /K 252.3

=

396.4 K

=

O 123.4 C

=

0 so the appropriate accelerated aging condition is 100 hours0.00116 days 0.0278 hours 1.653439e-4 weeks 3.805e-5 months at 123 C.

REFERENCES 1.

IEEE Std 383-1974, IEEE Standard for Type Test of Class 1E Electric Cables, Field Splices and Connections for Nuclear Power Generating Stations.

2.

IEE Std 323-1974, IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations.

3.

Raychem-Flamtrol Thermal Aging Study, Final Report, Raychem Laboratory Report ho. 5160, April 1980.

l l

5-l

---,----,-n,,--,-----r.

,,. ~,.,,,, - - -,--- - -,,,,.. -,,-

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=----n

,--,-.,,-.-,-n

---,--s n

1

- ' ~ " ~ - -

N k

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t i

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i Figure 1.

Model Arrhenius plot. Logarithmic average life vs. temperature.

(Inverse, absolute, reciprocal seale) l l

l.

... _ _ _.. ~.. -, -

o.

.l l

l (A,, K )

4, 1

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k (4, 7, )

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Figure 2.

Model Arrhenius plot. Aging conditions (L, T ) and (L, T ) produce the same i

3 2

2 degree of thermal degradation..

6

.... ~. - - _.

- - -.. - ~.. -

.i As

- - - e (L s, Ts )

i l

I I

I i

k

\\o i

l E

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l 7-l Figure 3.

Model Arrhenius plot.

Point (L,T )

3 3 l

represents service aging condition, i

l l

l !

l l

l f

. - - - - ~. _ _ _ _.. _ _ _ _. _ _, _ _ _.___.

t

\\

z, (Ls, r, )

l\\

vksxxn xia, c uir

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APdqcapa\\*

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a 1

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i T

T+

5 Y

Figure 4.

Accelerated aging condition (L, T )

4 4

lies on service aging curve which is drawn through service aging condition (L, T ) and parallel to thermal life i

3 3

Curve. l

a

... ~....

..=

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1'0r45

- et

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x s

x

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ugsf l

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s i

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1 t

1 A

t

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4 i

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ossus zw h'

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46

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Figure 5.

Accelerated aging condition (Point D) to 0

simulate service aging at 66 C for 40 years (Point C) based on thermal life curve for Raychem-Flamtrol. -

a ENCLOSURE I TO BESU 842466 RAYCHEM LETTER TO CP&L DATED OCTOBER 16, 1984 WITH ATTACHMENTS 1, 2, AND 3

'l 1

.hm.

I Ra hOM Raychem Corporation Telephone 415)3613333 300 C=st r. cn One Twx 910 3731728 Ur:0 park. C.Wyma 94025 Teiet 34 8316 October 16, 1984 Mr. David Rhyne Carolina Power & Light Company Brunswick Steam Electric Plant P. O. Box 11060 Southport, NC 28461

Dear Dave:

The purpose of this letter is to provide the information that you requested concerning the cable specimens used in the test program described in Wyle Laboratories Test Report No. 58883, dated 24 August 1984. The following attachments should satisfy your requirements:

Attachment (1). CP&L Purchase Order Number 18696, which describes cable lengths shipped to Raychem from BSEP for the purpose of deter-mining if component wires had been affected by space charge phenomena during jacket irradiation.

TM Attachment (2). Test Report EM #2923, Raychem-Flamtrol Cable, Pre-LOCA Test Inspection, E. J. McGowan, dated May 7,1984. This report was submitted to you on May 25, 1984.

It summarizes results of tests witnessed by you that demonstrate that the component wires of cable CG12-400 were affected by space charge phenomena during jacket irradiation.

Attachment (3). Letter from E. J. McGowan to Luther Goad, Wyle Laboratories, dated August 9,1984, which describes how the cables specinens were mounted on the test mandrels, provides insulation resistance values measured on the mounted specimens, and includes a copy of the shipping authorization showing that the mandrels were shipped to International Nutronics on May 9, 1984, via Crescent Truck Lines (B/L Number 48779).

In summary, the attached documents were generated during the follow-ing sequence of events:

(a) Cable samples were shipped to Raychem by CP&L, BSEP.

(b) The lot with the largest quantity (CG 12-400) was selected for use in the test program.

(c) A length of this cable was disassembled in your presence and electrical tests were performed which showed that some of the k

a Raychem Mr. David Rhyne October 16, 1984 components of this cable had been affected by space charge phenom-ena during jacket irradiation. These tests were also witnessed by you.

(d) Specimens taken from this same lot were mounted on mandrels, insu-lation resistance measurements were made, and the mandrels were then secured in shipping crates.

(e) The crates were shipped to International Nutronics where they were subjected to prescribed radiation doses and then transferred to Wyle Laboratories, Norco, CA.

' As you know, the original jacket marking, which provides product and reel identification, was legible, so there was no chance of confusion regaraing the identification of the material tested.

I hope that the information provided herein satisfies your requirements, but do not hesitate to call me if I can be of further assistance.

Sincerely.

Wb Louis J. Frisco General Manager Wire & Cable Division cc:

E. J. McGowan ATTACHMENTS

2 CACCLINA POWER O LICHT CEMPANY PURCH ASE ORDER PA E 1. E NUCLEAR PLANTCONSTRUCTION DEPALTMENT ATTACHMENT (1).

Brunswick Steam Electric Plant q

,uRcNAss oRoER a >MeER

r. u. sox 11Uov soutnporr., n.

t.. 2c4o1 B-18696 NOTE: ORDER NUM8ER MUST APPEAR ON ALL INVOICES. CORRESPONDENCE. SHIPPING PAPERS AND CARTONS ORDER OATE SHIPMENT PROMISto BY SMiP vlA Fog TERMS REQ. No SUYER COC[

1/10/83 ASAP BW S?

N/30 18696 TE/je PORTANT INSTR UCTIONS SUPPUER

1. ADDRESS ORIGINAL & t2) COPIE S 2 pgM A

rig AL SILL 8 LAolNG on Rrychem Corp.

OF YOUR ITEM 12ED INVOICE TO 3 INVolCE MUST SMoW ITE M NUM8ER Wire & Cable Receiving THE ABOVE ADDRESS ATTENTION SMoWN oN PURCHASE oRoER 2971 Spring St.

ACCOUNTS PAYABLE DEPARTMENT 4 *ME P"

Mo' RECAT A,CH ORIGINAL PoR p

R dwood City, CA 94063 s e,Cs o,5 count PERico witt oATE FRoM RECEIPT oF INVOICE CORRECTLY Attention: Glen BarcelloS EXECUTEo ITEM DESCRIPTION QUANTITY UNIT NET UNIT PRICE TOTAL PRICE ORIGINAL NOTIFICATION 1

Cable / Reel CG12233 110 ft Price pe r Invoice 2

Cabic/ Reel CG12256 114 ft Price per Invoice 3

Cable / Reel CG12338 160 ft Price pe r Invoice 4

Caole/ Reel CG12348 146 ft Price per Invoice 5

Cable / Reel CG12382 (See Note) 138 ft Price per Invoice 6

Cable / Reel CG12400 214 ft Price pet Invoice

("Q" List / 79-OlB Program) p Note - Cable CG12382 two pieces, one @ 124',

hlUST BE SHOWN ON ALL one @ 14', 138' Total SHIPMENTS, INV38CES, AhD CORRESPONtENCE, Cable being shipped to Raychem to Determine if defect (space change) is present.

SHIP TO:

INVOICE SHOULO BE SENT TO:

CARDLINA POWER & Ll( HT COMPANY CAROLINA P0'#ER F. LIGHT COMPAllY C00STRUCTION DEPT.

ACCOUNTS PAYABLE UNIT BR0 NSWICK STEAM ELECTRIC PLANT P.O. BOX 11060 50llTHPORT, N.C. 2846l1 W. Guarino SOUTHPO!!T, N.C. 28461 ATTEN!!0P!: MR. R. J. CR00VER.JR.

I N.C. SALES TAX CERTIFICATION REGISTRATION NO. 7 j

USE OCHARGE The above order is suelect to all instructions.

79-OlB

'** 8"8 add'ons sei forth on the f ace and m & MM WPW

''''**"*'I"0'8''''''"""

H21H3-53199-0A18 I[g acceptance to tne terms staied nerein and any additional or different terms proposed by the Seller are relected unless assented to in writing T. Ellis b

~

DATE NOTE:

Attached Acceptance of this Order muSt be returned to attention of the Purchasing Dept. Only when required as stipulated in Condition 1 on the reverse fittf'tli s t t'*

I

.m.

PUICHASE CE. DER 2

PME

/ 0F CAROLINA POWE] 4 LIGHT COMPANY CONTINUATl;N SHEET souctaAn Ptaarr constnuctions espasmaant Brunswick Steam Electric Plant P. O. Bcx 11060 puncHase onot:. Hunseen Southport. N. C.28461 B-18696 ITEM DESCRIPTION QUANTITY UNT NET UNIT PRICE TOTAL PRICE Please acknowledge receipt and acceptance of this.purchose order by return mail.

P W. Guarino l

ALL TERMS AND CONDITIONS ON THE FACE AND REVERSE SIDE OF THE SIGNED SHEET ARE EFFECTIVE COVERING THE ABOVE ITEMS As THOUGH REPEATED HEREON 88111AL

,e m

Marchens Corporetkn Teteonons 415) 3613333 A

w 300 C0"st,tution Orrve TWX 910 3731728 Menlo Park. Cahtornia 94025 Teles 34 8316 t

Test Report EM #2923 pe, May 7, 1984 xc:

L. J. Frisco vemo ro Information File ATTACHMENT (2).

r,orn E. J. McGowan Frie svetc.,

RAYCHEM-FLAMTROL CABLE, PRE-LOCA TEST INSPECTION OBJECT Insulation resistance and breakdown voltage tests were perfomed on com-ponents taken from a Raychem-Flamtrol insulated, unshielded, jacketed, multiconductor cable to determine if they had been affected by space charge effects during jacket irradiation. The cable specimen was taken from a lot of unused cable provided by Carolina Power and Light Company,

which had been shipped from their Brunswick Steam Electric Plant to Ray-chem. The purpose of the tests was to determine if this particuler lot of cable is a suitable sample to be used in subsequent adverse environ-ment testing.

MATERIAL The test specimen was cut from a length of cable identified by the following marking on the cable jacket:

D RAYCHEM-FLAMTROL -1000Y CONTROL-7/c-12AWG-1973-CG12 400 l

TEST PROCEDURE The jacket was removed from a 15-foot length of cable and the compon-ents were disassembled. The central 10-foot section of each component was imersed in water for a period of about 22 hours2.546296e-4 days 0.00611 hours 3.637566e-5 weeks 8.371e-6 months . The insulation resistance of each component was then measured with a G.R. Megohmeter at 500 V d-c.

The a-c breakdown voltage of each component was then measured with a Beckman High Voltage Power Supply, using a rate of rise of 500 volts per second.

The disassembly of the esble and the measurements described above were witnessed by D. R. Rhv a of CP & L.

_D_ETAILED RESULTS The test results are sumarized in Table I below.

t l

l

- - - - - - - - - ~

t s

s 4

.~

RAYCHEM-FLAMTROL CABLE PRE-LOCA TEST INSPECTION.

TABLE 1.

Insulation Resistance Breakdown Voltage Component Color (ohms)

(kV)

Red 2.8 x 1028 3.2 Green' 4.0 x 1022 3.1 White 6.0 x 1012 1.7 Black 1.5 x 10 8 28.7 Blue 4.0 x 10

2.2 Orange 5.0 x 10 2 3.3 1

White / Black 1.0 x 10 8 25.1 2

COMMENTS The insulation resistance values were in the expected range, although the value for the blue component was slightly below average.

The breakdown voltage values clearly demonstrate that five of the com-ponents were affected by space charge effects during jacket irradiation, as evidenced by decreased electric strength.

Therefore, this particular lot of cable (CG12-400) is a suitable sample for use in adverse environ-ment testing to be conducted by CP & L.

[.

,h' w

EJMcGowan-5/7/84

~

___.w-.-.-

. --]-

Na Chem ATTACHMENT (3).

o August 9. 1984 Mr. Luther Goad Wyle Laboratories 1841 Hillside Avenue Norce, CA 91760 Dear Luther.

The accompanying data sheet lists the insulation resistance values measured on the Raychem-Flantrol cables provided by CP&L before the cables were shipped to International Nutronics for irradiation. The number in the upper righthand corner (UE&C9527-01-113-43) is the number used by CP&L in the program outline under cable description. This number was also used on the shipping boxes containing the cable specimens mounted on the test mandrels.

The cable is further identified on the laboratory notebook pages preceeding the insulation resistance data. A description of how the cables were attached to the mandrels before the measurements were made is included on these pages which are also attached.

To further trace these cables, a copy of the shipping paper when the boxed cables were sent International Nutronics is enclosed.

Sincerely, S.. N

==~

E.J. McGowan Mgr. Technical Services CSD.

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ML20107M361

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