ML20217E279
| ML20217E279 | |
| Person / Time | |
|---|---|
| Site: | Brunswick  |
| Issue date: | 09/17/1997 |
| From: | Jordan R, Jeffery Wood CAROLINA POWER & LIGHT CO. |
| To: | |
| Shared Package | |
| ML20211H467 | List: |
| References | |
| CON-97-209 NUDOCS 9710060430 | |
| Download: ML20217E279 (55) | |
Text
_ _ _ _ . _ . _ ~ __ .__ _ _ _ _ _ _ _ _ _ _ _ - _ _ .
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- _ _ CAROLINA POWER & LIGitT COMPANY M ATERIAl, SERYlCES SECTION l
. METALLURGY SERVICES l 4 2 IECHNICAL REPORT 1
To: Phil Gore Project Number: 97-209 _.
Charlie Grifiln _. Date: September 17.1997 investigators: Reviewed by:
R.C. Jordan J.W. Wood :
1 i Distribution: Approved by: -
i 3 File /Metallurev Services .. ' d X$le~r d-Supervisor, Metallury/ Services l
- Brunswick - Tensile Testing and Charpy impact Testing of Reactor Archive Material Introduction The objective of this project was to perform tensile and Charpy V-notch impact tests on archive reactor material from Brunswick Unit I and Brunswick Unit 2. Three longitudinal tensile tests 4
(two at romu temperature and one at 550 'F) were performed on archive material from Units 1 and 2, and hmgitudinal and transverse Charpy V-notch tests were performed on archive material
- from Unit 2. Charpy data from these tests and from previous tests (e.g., previously acquired longitudinal and transverse Charpy data for Brunswick 1) was plotted using CVGRAPH
- (Version 4.1), a softwar package prepared by ATI Consulting and provided to utilities by the Westinghouse Owners Group. ASTM E 185-66 " Recommended Practice for SURVEILLANCE TESTS ON STRUCTURAL MATERIALS IN NUCLEAR REACTORS" requires the testing of at least 15 impact and 3 tension specimens for each archive material.
The present test materials consisted of unirradiated plate sections from both Units 1 and 2. Some previous data from irradiated and other unirradiated material was also plotted using CVGRAPH.
~
The archive material from Bmnswick I consisted of ASME SA-533-65 Grade B Class 1 modified steel. The plate sections were marked with a heat number (C4487) and an arrow i indicating the rolling direction. The archive material from Brunswick 2 also musisted of ASME
- ^ SA-533-65 Grade B Class 1 Modified steel. This plate was marked with a heat number (C4489) and an arrow indicating the rolling direction.
9710060430 970930 DR ADOCK0500g4
. . .. . ~. .- - -.
i ,
Metallurgy Services Iroject 97 209 2 Test Procedure and Results As noted previously, the archive plates from each Brunswick Unit were marked with a distinctive arrow indicating the mill rolling direction. During previous Charpy testing for Brunswick I conducted in 1994 under Metallurgy Services Project 94-494, it was determined that the mill J
rolling direction on one of the two sections of archive plate (C4487) had been incorrectly marked
, by the supplier. The rolling direction on that Brunswick I plate section (C4487) was confirmed L
by metallography to actually be 90" from the marked orientation. Metallographic examination of the Brunswick 2 archive plate (C4489) confirmed that the rolling direction marked on this plate was correct.
Longitudinal tensile samples were cut from the plates at the 1/4T (thick..,ess) locations in accordance with ASTM E 185-82. ASTM E 185-66 did not specify the locations of the specimens. The longitudinal tensile specimens had their major axis parallel to the rolling directions of the plates and to the surfaces of the plates. The specimens had nominal 0.250-inch diameters, as have specimens used in the surveillance capsules for the reactor vessels. Two tensile tests were performed at room temperature and one tensile test was performed at 550 *F for each of the plates. The test results and tensile charts are reported in Attachment 1. Photographs of the tested tensile specimens are maintained in the Metallurgy Services 97 209 project folder.
Charpy V-notch testing was perfermed on longitudinal and transverse specimens cut from the 1/4T locations in each plate. The longitudinal Charpy V notch samples had their major axis parallel to the rolling direction of the plate and to the surface of the plate and their notch axis perpendicular to the surface of the plate. The transverse Charpy V-nutch specimens had their major axis perpendicular to the rolling direction and parallel to the surfaces of the plate, and had their notch axis perpendicular to the surface of the plate. The specimens were cooled in a bath of ethyl alcohol with a FTS Systems, Inc. Multi Cool Bath or heated in a bath of ethylene glycol on
. a hot plate. Temperatures were determined with a calibrated thermocouple-thermometer traceable to NIST. The current Charpy impact test results are reported in Attachments 2 and 3.
Photographs of the tested Charpy specimens are maintained in the Metallurgy Services97-209 i project folder.
Chamy V-Notch Test Data Plottine in addition to plotting the Charpy V-notch test data acquired from unirradiated Brunswick archive materials and industry data (i.e., unirradiated Trojan Plant S3986 weld metal), previously reported Charpy V-notch test data from the Brunswick Unit I surveillance capsule test report (General Electric Report GE-NE-523-23-0294 dated May 1994 and CP&L summary report SR-BNPl-1005-001 dated August 1994) was also replotted to ensure consistency ir. reporting methods (i.e., use 01 same Charpy data plotting software for comparing unirradiated and irradiated data). . The Charpy V-notch data was plotted using the CVGRAPH (Version 4.1) software, with both absorbed energy and lateral expansion curves being generated for each set of data. The standard fit option (sigma) was used to fit each curve to each set of data. The average
t >
Metallurgy Services Project 97 209 foot pounds for Charpy V-notch test sampics showing 95% or greater shear was used to set the upper energy shelf, and the lower energy shelf was set at 2.2 foot-pounds (The software printed
< out 2.19 foot pounds as the lower set limit on the plots). The sollware plots and index temperatures at 30 and 50 foot-pounds of absorbed energy for each curve are shown in Attachments 2 through 9 as are the lateral expansion plots and the temperature for lateral expansion at 35 mils. The current Charpy test results for Brunswick 2 archive material are reported in Attachmeats 2 and 3 along with the CVORAPli plots of the data. The Charpy testing for the Dnmswick 1 archive plate material (C4487) previously perfomied in 1994 under Metallurgy Services Project 94-494 is reported in Attachments 4 and 5 along with the CVGRAPil plots of the data. Attachments 6 through 9 contain the data used and the generated CVGRAPH plots of unirradiated S-3986 weld metal and "replots" of Brunswick 1 surveillance test data, respectively, a
O
-i :
o Metallurgy Services Project 97-209 4_
List of Attachments
- 1. Tensile Results and Tensile Charts - Unitradiated C4487 and C4489 Material
- 2. Charpy impact Data and CVGRAPli Pots - Unirradiated C4489 Longitudinal Specimens -
- 3. Charpy impact Data and CVGRAPli Plots - Unirradiated C4489 Transverse Speciment 4 Charpy impact Data and CVGRAPli Pots - Unitradiated C4487 Longitudinal Specimens
- 5. Charpy Impact Data and CVGRAPH Plots - Unirradiated C4487 Transverse Specimens
- 6. Charpy impact Data and CVGRAPH Plots - Unirradiated Trojan S3986 Weld Material
- 7. Charpy Impact Data and CVGRAPH Pots - Irradiated C4487-1 Material i
- 8. Charpy impact Data and CVGRAPli Plots - Irradiated Weld Metal Heat S3986 Lot 3876 Run 934
- 9. Charpy impact Data and CVGRAPH Plots - Irradiated C4487-1 licat Affected Zone (HAZ) Material 4
i g i
Attachment 1 Tensile Results and Tensile Charts Unirradiated C4487 and C4489 Material 4
Longitudinal Tensile Test Results, Room Temperature Unirradiated Plate Tensile Strength, psi Yictd Strength, psi Elongation, % in i Reduction of Area, (0.2% Offset) in. %
Drunswick I, C4487 89,400 66,100 28 70 Brunswick I, C4487 89,200 65,900 27 66 Brunswick 2, C4489 100,200 75,500 26 67 Brunswick 2, C4489 100,400 74,700 25
- 68 Longitudinal Tensile Test Results,550 'F Unitradiated Plate Tensile Strength, psi Yield StrenEth, psi Elongation, % m i Reduction of Area, (0.2% Offset) inch %
Brunswick I, C4487 81,000 60,800 23 64 Brunswick 2, C4489 93,400 68,400 22 65 _
Test samples had a nominal 0.250 inch diameter and one-inch gage length Tensile testing was performed with:
Tinius Olsen 120,000 Pound Super L Tester, Calibrated by Tinius Olsen Tinius Olsen 3/8-Inch 'Ihreaded End Adapter Grips Tinius Olsen Model SR-1000-1 Extensometer Tinius Olsen Model 51 Integrated Electronic Recorder Speed of Testing Not Measured Standard Environmental Systems inc, Model LitPT/2D (Elevated Temperature Chamber)
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Attacliment 2 Cliarpy inipact Data anti CVGRAPil Plots Unirratllatett C4489 Longitutilnal Specimens e
Reactor Vessel Archive Material Testing, Charpy V. Notch longitudinal Specirnens Brunswick 2, C4489 l' late Unitradiated Orientation Test Temperature, Absorbed Energy, Lateral Expansion, Shear Fracture, %
'F Foot Pounds Mils longitudinal 183 131 80 100 Longitudinal 183 129 80 100 longitudinal 183 126 78 100 longitudinal 165 127 79 95 Longitudinal 165 129 79 100 t longitudinal 165 126 76 100 lengitudinal 125 112 74 90 tongitudinal 125 115 74 90 lengitudinal 125 114 77 90 longitudinal 94 96 65 70 Longitudinal 94 94 63 60 Longitudinal 94 117 74 80 Longitudinal 75 64 43 50 longitudinal 75 79 55 60 longitudinal 75 74 45 60 tongitudinal 50 48 32 40 1 ongitudinal 50 69 46 40 Longitudinal 50 54 39 40 1.ongitudinal 19 34 20 20 Longituoinal 19 50 33 40 Longitudinal 19 37 24 30 longitudinai 22 14 6 10 longitudinal 22 16 6 10 Longitudinal 22 14.5 5 5 Longitudinal 49 12 4 5 longitudinal -49 8 2 5 Longitudinal -49 11.5 3 5 All Charpy tests were performed with:
Tinius Olsen Model 74 Impact Tester 264 lbib Capacity 16.8 (Vsec Striking Velocity Certification of tester perfonned by NIST
.____m ________.m_.__ _ . - _ _ _ _ . _
C4480,Long.,Unitradiated CVCitAPil 41 Ilylertolic Tangent Curve Printal at 035731 on 0'J-10-1971 Page1 0;efficients of Curve i
~
A c 05.03 D : G?.9 0 = 7010 1B = 563 Ljustion is CYN = A + D ' I tanh((T - 1V)/C) l Upler Shtlf Energy: 120 Firal Temp at 30 ft-ils 12 Temy at 50 ft-ils 33 lower Shelf Energy: E19Firal Material: Pl. ATE !! cal Number: e4483 Orientation LT Catsule Total fluence 300 m ear --
.c I
a w 200-N bD L 150 - 0 C a
'1 W
,_ 100-
> a o o
f Y 0
-300 -200 -100 0 100 200 300 400 5(X) 600 Temperature in Degrees F Data Set (s) 11otted Plant: 152 Cap: Material: Pl. ATE Ori; 1.T lleat l: c4489 Charpy V-Notch Datn Temin:rature Input CVN Energy Computal CVN Energy Differential
-49 12 at? 332
-49 lif) &l? 3.33
-49 8 al? .17
-23 10 t4.42 If37
-Z! 14 14.42 42
.f.! l4f) It.42 D7 19 50 31fu 1146 19 31 19 31?u -fa 37 3ifu 24ti t
"" Ibta continual on next Imge ""
_ . . _ _._ .-___._-.m- - - - - - - - . - - - - - . - - - - - - . - . - - . -
[ hhbhWkk!h T - C4409,Long.,Unirradiated Page2 biaterial PLATE Ileat Numter: c4489 Orientatioir LT Ca[sule Total M uen m Citarpy V-Notcli Data (Continued) Temic, ture input CYN Energy Computal CVN Energy Differential 00 $93[ 9,43 rj 48 5951 j 64 1131 5951 -551 Ta 61 0131 3733 Id 79 8151 70 -251 74 11131 ,73; DI DG 90 91 0 91 90 -2
' I l' 115
!!'45 4f
!!145 tra l 114 !!!45 151 IU IU 124 4 43 105 129 ggg g;43 165 126 156 3.43 133 llIl 131 129 124E9 124fg a
1[Il 43 120 12439 g3 SUM of 1%IDUAIS : 39:V) 8
C4480,Long.,Lal Exp.,Unir: adiated CVCRAPil 4j llylertolic Tangent Curve Printal at 10f102 on 0>16-19R Pagei llefficients of Curve i A = 4tM H = 40M C = 65 2 10=$137 F4 uation is 1.E : A + U ' l tanh((T - 10)/C) ] Upper Shelf LL 8111 Tem}crature at LE fx 410 laer Shelf LL 1 Fixal Material PLATE lleat Numlen c4409 Orientation LT Ca[sule Total Fluenm 200
~
150'~ E n v d 100-
~ =
~
a b ' v Y ce (W 9' A
~ ~
o r D J o-
-300 -200 -100 0 100 200 300 400 500 000 Temperature in Degrees F Ibla Set (s) Plottal Phnt: Im2 Caju Matenal PLATE Ori.: LT llcat l: c4409 Charpy V-Notch Data Tempenlure Input lateral Expansion Computni 1.E Differential
-49 4 431 -31
-49 3 4 31 -131
-49 2 431 -231
- 23 6 8?J -22!
-3? 6 02? -222
-Z! 5 82?
19
-32!
33 216 19 1139 20 21.6 19 -1B 24 211i 239
*** Data mntinuni on next i, age '"*
-e
C4489,Long.,Lat. Exp.,Unirradiated Page2 Material: PLATE Ileat Numter. e44!0 Orientation: LT Capule: Total fluenz Charpy V-Notch Data (Continued) Temrerature input lateral Expnsion Computed 1.E Diiterential 50 40 38 5 714 50 :D 3MS -CM 50 39 3MS 34 75 43 53M -10M 75 55 53M 1,11 75 45 53 2 -6M 91 05 6143 91 12 G3 6143 .43 91 74 6143 10 2 13 74 73SS 13 Si 74 73 5 34 135 77 7165 3.34 105 79 7R41 .41 105 79 7R41 .41 105 79 79 41 .41 It!! 00 00M -M 183 80 00M 183
-2 78 80M -253 FUM of Rf310UAIS = -033
O* .* Attacliinent 3 Cliarpy linpact Data and CVGilAPil Plots Unirradiated C4489 Transverse Specirnens
*e
Reactor Vessel Archive Material Testing, Charpy V. Notch Transverse Specirnens llrunswick 2 C4489 P!ste Uninadiated Orientation Test Temperature, Absorbed linergy, Laterallixpansion, Shear Fracture, %
'F Foot Pounds Mils Transverse 219 106 75 100 Transverse 104 99 66 100 Transverse 184 94 66 100 Transverse 184 101 67 100 Transverse 163 102 68 95 ; Transverse 163 101 72 95 Transverse 163 99 67 95 Transverse 126 84 59 80 Transverse 126 88 58 80 Transverse 126 89 62 S0
) Transverse 99 87 61 75 Transverse 99 80 57 ' 70 Transverse 99 71 48 65 Transverse 75 54 39 50 Transverse 75 63 45 55 Transverse 75 64 44 $$ Transverse 70 69 50 50 Transverse 70 $2 36 40 Transverse 70 73 52 to Transverse 50 55 38 50 Transverse 50 45 33 50 Transverse 50 57 41 ' 50 Transverse 22 41 26
- 30 Transverse 22 44 30 25
, Transverse 22 39 24 25 Transverse 20 10 4 10 Transverse 20 17 9 5 Transverse -20 24 13 10 Tiansverse 50 9 3 5 Transverse 50 13 6 5 Transverse 50 9 2 5 All Charpy tests were perfonned with: Tinius Olsen Model 74 Impact Tester
- 264 ft lb Capacity 16.8 IVsec Striking Velocity .
-j Certi0 cation of tester perfonned by NIST a 4
~ ~ ,,-,-~w - - - - ~ - , - --- ' - . - - , - ~ ~ - - ,- -~-e e-- -- -r -
C4480, Transverse,Unirradiated O'CilA1114j llylertolic Tangent Curve Printal at 10jtl5 on OHG-lM PageI urfficients of Curve ! A = $115 11 = 49M C = 8133 1U = (M7 feluation is CYN = A + D ' l tanh((T - 1V)/C) l lip;cr Shelf Energy: 1003 firal Temp at 30 ft-itri M Temp at 50 ft-lta 44.7 lamer Shelf Energy:ill9 firext Waterlat PLATE Ileat Numten c4489 Orientation: TL Ca[sule Total fluence 300 m 250-
,C
~
l a
% 2W h
bD L 150 - G) c N a Z u 50- 2 o-
-300 -200 -100 0 100 200 300 400 600 600 Temperature in Degrees F Data Sel(s) Plotted Plan'.: Im2 Cap Materiah PLATE Ori: TI, lleat l: c4489 Charpy V-Notch Data Tem [crature input CVN Pnergy Computni CVN Energy Differential
-50 13 10.71 .'L'S
-fa 9 10.71 -1.71
-50 9 10 71 -1.71
-20 17 1131 -131
-26 10 I&31 -1131
-20 24 l&31 22 SM 44 3GE 7j3 22 41 3GE 4.13 22 39 30E 2 13
** Data mnunuut on next page **
C4400, Transverse,Unirradiated 1%ge 2 Material: PIATE Ilent Numter, e4489 Orientation: 11 Ca;sule Total iluenm Charpy V-Notch Data (Continued) Temperature input O'N l'argy Computal O'N Energy Differential 50 45 5111 -all 50 55 5111 im 50 57 5111 3M 70 58 GlM - 4 07 70 09 6tM 4:0 70 7J 64M 8:n W $1 67 2 -13 2
% 64 67118 -333 J
% 63 67 2 -42 9] B7 78.72 827 93 71 7&72 - 7.72
- 9) 00 7 & 72 13 120 Bi 87.78 -178 120 83 87.70 121 120 08 87.78 21 163 103 91.70 721 163 73 94.70 4 21 163 101 91.78 621 134 93 96.91 2M 181 101 96.91 42 181 91 96.91 - 1 91 219 100 9312 7J7 SUM of RESIDUAIS : 1825 s
C4400, Transverse,Lat Exp.,Unirradiat.ed CVCRAPil 4.1 Ilylertolic Tangent Curve Printal at 10J467 on OH0-17R Pagei Orfficients of Curve 1 A = 35m D = 34m C = 7800 W = 00m Fquation is LF. = A + 11 ' I tanh((T - W)/C) l Upper Shelf LF; 702 Temlerature at LF. 3'r 4&7 lower Shelf 1.F; i fixal Material PLATE Ileat Numben c440) Orientathi: TL Colsule Total Fluenm 20r m O 150 - 6 a 100 - e L o O a F j 50- "L - 9 7 Y -
-300 -200 -100 0 100 200 300 400 500 000 Temperature in Degrees F ikta Set (s) Plottai Plant: UW2 Cap; Materiat l'IATE Ori: TL llcat l: c4400 Charpy V-Notch Data Temlerature input lateral Expansion Compulai LP. Differential
-M 0 0 0
-2 3 0 -3
-50 2 0- -4
-LV 9 10.91 -1.91
-LV 4 10.91 -6.91
-20 13 10.91 2.08 Z! 30 ZlM G.31 22 26 ZlRI 231 Z? 24 23M 31
'"' Data uintinual on next page ""
C4400, Transverse,Lal Exp.,Unirradiated Page2 i Materlat P1 ATE Iltat Numlen c4489 Orientation: 11 Capule TotalIluenz Charpy V-Notch Data (Continued) input lateral Expnsion Temlerature Computal LE Differential 50 33 T64
-254 50 38 ItS4 E45 50 41 3551 E45
- 70 30 4423 4 23 4
70 C0 44 21 E70 ; 70 52 44 21 7.70 75 39 4628 4 -728 75 44 4028 -228 75 45
- 99 4628 -12
01 5139 CJ
- 99 40 99 54B9 4fD 57 5110 2.1 131 59 CL71 4 71 131 02 01.71 2 120 fa 01 71 471 103 60 GGB0 L13 103 07 GGBG ' J3 103 72 rg;10 513 181 00 fM1 -230 181 67 Gl30 -12 181 00 Gl38 -22 219 75 09.7 529 SUk! of RfSDUAIS : -431 i
i ea 4 d i 1
. - - - - , m , ., r,
-m. , - - - - -- , , , , . , , . , - - - - - m ,-----.-,..-,-r~~.
Attaclunent 4 Charpy Inipact Data and CVGRAl'II l' lots Unirradiated C4487 Longitudinal Specluiens 9
Charpy % Notch Ted Results lensitudinal Samples Unirradlated llent C4487 Sarapie Number Test Absorbed Lateral Estimated Shear Temperature Energy Pt/Lbs IIxpansion Mils Fracture % 1 +73F 91 60 60
~
2 +73F 93 66 60 3 +20 F 39 30 20 4 +20 F 52 40 30 5 +20 F 48 38 30-6 20 F 19 14 10 7 20 F 19 13 10 8 -20 F 29 23 15 9 -49 F 8.5 6 5 10 -49 F 8 7 5 11 -49 F 8 9 10 12 +120 F i18 82 80-13 +120 F 115 85 85 14 +120 F 106 80 85 15 +180 F 148 91 100 _ l6 +180 F 134 92 100 17 +180F 138 90 100 18 +90 F 91 69 50 19 +90 F 108 72 60 20 +90F 98 71 50
~
21 +48F 53 42 30 22 448F 64 49 30
~
23 +48 F 71 54 40 9
C4487, Longitudinal,Unitradiated CVCi!Al'Il 4.1 Ilyictiolic Tangent Curve l'rintal at 102M)0 m OHG-!M Pagei urffielents of Curve i A = 0944 Il=0724 C = 7/.93 1V 61f4 Feluation is CVN = A + 11 ' l tanh((T - 1U)/C) l Upjer Shelf Energy: 13Gfi9 fixal Temp at 30 ft-lla - 11 Temp at 50 ft-ils 28:1 laer Shelf Energy: P.19 Fixal Material: PLATE lleat Numle C4407 Orientatiott LT Capsule Total Fluena: 300-m 200- 1
,Q
$l 200-N
{0 150-U a> c N o, a 100- t* 0 - e so-- -
/
o I
}a
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Platted I'lant: llil Caje Material: PLATE Ori: LT llcal l: 04487 Charpy V-Notch Data Temimture input CVN Energy Computed CVN Energy Differential
-49 8 life
-49
.M 8.5 life -:lld
-49 8 lif6
-3) -3f4 19 20f4
-3) -tra
-20 19 20f4 -ife 31 20fA 8.31 20 39 436 -4 E
- 3) fc 43.6 8:19 20 48 43.6 4 :19
** 9.ita nintinmst on ocu page ***
C4487, Longitudinal,Unirradiated Page2 i Material: ItATE Ileat Numler. 04487 Orientation: 1.T Calsule Total}1uence Charpy V-Notch Data (Continued) l Temlerature input O'N Diergy Computed O'N Energy Differential , 48 64 0637 -237 ! 48 53 0637 -1337 48 71 0637 7J 4m 91 07.48
; 351 73 93 87.48 551 1 90 108 10035 734 ;
.' 90 91 10035 -935 : 00 90 100j5
-P.15
- 13) 118 110M i
1.!! 13) 13) 115 116M -lM 100 116M -iOM la) 148 131M 1031 100 138 1312
' 6.11
' IN) 131 131m all SUM of RESIDUAIS : 9.71 1 i 4 i 4 o i
.- - --,,,a--,--.-,--~,,e, -
w ,sa- -e -- - .e . . , , ---.--,--ee - - , . , . - - ----a v ,o w - -
C4407,Long.,Lat. Exp.,Unirr-diated CVCllANI 4j llylertolic Tanut Curve Printni at 10549 on M-lG-1937 Pagei Coefficients of Curve ! j A = 47.74 11 = 4&74 0 = 813 1U = 45 Fquation is 11. = A + U ' l tanh((T - 1V)/C) l VI 'Jer Shelf IJ2 91.49 Temlerature at Li' Tr 222 lower Shelf Ll21 Fixed Mate.ial PLATE lleat Numter. 04487 Orientatiort LT Calsule. Total lluenz 200 150 - 6 b 100~
~
CO W D L M CO a a 50 f C i 2 i l .
-300 -200 -100 0 100 200 300 400 500 600 Temperat.ure in Degrees F Plant: Dil Calu Material: P(l.ATEData Ori: LT llcal l:Set C4487s) Plotted Charpy V-Notch Dat.n Temlerature input lateral Ex[onsion Computed LF. Differential .
\ -49
-49 7
G 9.41 -241 9.41 -141
-49 9 ,0.41 ,41
-20 13 16 7 -3.7
-20 14 lE7 -17
-20 Z1 167 029 20 30 313 -3B 20 40 333 E19 20 31 333 4.19
**" Data nmtinunt on next page '"'
C4407,Long.,Lat. Exp.,Unirradiated Page2 Material: ItATE Ileat Numlier. 04487 Orientation LT Cagsule 1otal iluenm Charpy V-Notch Data (Continued) Tem;crature inpui hieral fspansio;. Computal 11 48 Differential 49 49.47 .47 46 C 49.47 -7.47 4B El 49.47 4M 73 00 73 06 03 3 -33 G33 2.74 90 'd 71 3 .71 90 CD 11 3 -228 ' 90 71 71 3 120
-3
!R 617a 24 120 lb 817a 324 120 00 817a -17s 100 91 9124 -24 100 00 9124 -124 100 93 9124 Ja SMI of RISIDilAIS :-4M t
*e
Attaclitnent 5 Cliarpy Impact Data and CVGRAPil Plots Unirradiated C4487 Transverse Specimens
Charpy V. Notch Test itesults Transverse Samples Untrradlakd IIcat C4487 Sample Number Test Absorbed Lateral Estimated Shear Temperature Energy Ft/Lbs Expansion Mils Fracture % 1 I +70 F 64 50 40 1 2 +70 F 61 48 50 3 +70 F 71 60 50 4 20 F 21 19 10 5 20 F 18.5 14 10 6 0F 25 22 15 7 0F 22 21 15 l 8 0F 23.5 20 15 9 +20 F 38 33 30 10 +20 F 23 22 30 11 +20 F 32 30 30 12 +40 F 58 48 30 13 +40 F 46 34 40 14 +40 F 63 51 50 15 +120 F 93 50 60 16 +120 F 102 76 80 17 +120F 83 70 60 18 +55F 60 45 45 19 +55F 61 46 45 20 +90 F 79 62 60
~
21 +90 F 70 53 55 22 +180 F 125 82 100 23 +180 F 122 83 100 24 +180 F 123 80 100
C4487, Transverse,Unitradiated CYCRAPil 4j Ilylertolic Tangent Curve Printed at 10:045 on 09-10-!G71 PageI Coefficients of Curve ! A = E75 11=00!4 C = 9021 'm = n?S Faustion is CYN = A + D ' I tanh((T - 1U)/C) ) Upper Shelf Fnergy: 1313 fired Temp at 30 ft-lla 93 Temp at 60 ft-lla 44.4 Iner Shelf Energy:119 Pired Material: P1 ATE llcat Numter: 04487 Orientation TL CaImile Total }1uena g-- y ._ .- ._ 4) I
$ m~ ~
N , bD L 150 - G) C 0 -. 100-n[ ~
,4_. j(
a U B a- , --
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: 151 Cap: Material: P! ATE Ori: TL llent l: C4407 Cha.py V-Notch Data Temperature input CYN Energy Computed CYN Energy Differential
-3) 21 Ittf6
-20 144 ISI) 18I6 0 - 115 Z? 3 10 0 -3M 25 3 10 0 -1D 215 310 31 -229 21 3148
"' -1148 33 1 48
- 3) 2 51
- 12 L48 -3.48 40 46 47.16 -1.16
"" Data mntintiel on swrt page ""
C4487, Transverse,Unirradiated 1%ge2 Matclal I'! ATE llcal Numler. C4487- Orientation T!. Cr.lmle Total 11uenm charpy V-Notch Dao (continued) Temiersture in, tut CVN l'nergy Computed Cr+ Energy Differential 40 LB 47J6 1033 40 C3 4730 tiB3 LS 61 f4&J 4.1
!4 00 f2 3.1 W 01 06.93
- 493 70 71 06.93 4D0 10 61 0093 -L.93
% % %M AM 90 12 0 79 7938 -M 93 0G20 -326
- 13) 103 9620 h7J 120 10 9020 -1320 180 123 114.74 63 100 125 114.74 10 3 180 123 114.74 725 SUM of IEIDllAIS : 1177 4
C4407, Transverse,Lat. Exp.,Unirradiated CVGP.APil 4.1 Ilygerholic Tangent Curve Printed at 1&4003 on 0>10-17R PageI nefficients of Curve ! A = 4321 D: 4221 0 = 021 11)=5021 fquation is LF. = A + 11 ' l tanh((T - 11))/L) l Upjer Shelf LE:!!i42 ftmjerature at II Tr 30.9 laer Shelf LE: 1 Find Material PIATE Ileat !!umlen 04487 Orientation 11 Calsule Total fluence 200 m
.O 150 - ----
5 m V 100-m - L D 0 M a
,rg B*. -C O
o-
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plottal Plant: Iml Cap.: Matcrial: PLATE Ori: TI. Ileat f: C4487 Charl>y V-Notch Data Temperature input lateral Expansion Computal 11 Differential
-3) 19 1711 169
-3) 14 1711 -13 0 21 Zl:2 -210
, 0 22 TEE -122 0 3) Z133 -33?
- 3) 22 :n6 -llG 20 :Il :n6 23)
- 3) 3) :nG -6 40 31 31B1 -1B1
**** ima mnunu.,1 on ned im ge ****
C4487, Transverse,Lat. Exp.,Unirradiated l' age 2 Material: PIATE lical Numkr. C4487 Orientatiott TI, Capsule Total huence Charpy V-Notch Data (Continued) Temperature input lateral Erloraim Winpulal 1.E Differential 40 48 3131 9.18 40 51 3fl31 12.18 55 40 4524 .75 55 45 4524 -;;4 W 50 5157 .-157 70 00 5157 ata 70 48 5157 -357 90 53 W4 -44 90 m 59.4 259
- 13) 50 CADS -IlL90 12 0 76 G193 7D1 120 70 08.90 101 IfD 80 793 .19 100 m WB 2 19 100 83 79B 3.19 SUM of P.13100AIS :-424 4
/ 4 9
Attachment 6 Charpy impact Data and CVGRAPil Plots Unirraillated Trojan S-3986 Weld Material
'e 1
Charpy impact Test Data for Unirradlated Trojan S-3986 Weld Material taken from Chicago Bridge and Iron Company "As Fabricated" Test Report 001 Dated October 26,1970 Plate Dimensions Temp Notch l'oot- Lateral % Shear Mark Width Depth 'F Pounds Exp. A .393 .315 +10 V 44 53 50 B .394 .315 +10 V 38 47 50 C .393 .315 +10 V 43 52 55 D .394 .315 +40' V 61 38 35 E .394 .315 +40 V 53 31 30 F .393 .315 +40 V - 62.5
, 36 35 G .394 .315 +60 V 65.5 52 65 11 .394 .315 +100 V 73 65
~~ 75 l .394 .315 +150 V 84 77 98 J .394 .315 +200 V 104 92 100 '~~
K .393 .315 20 V 31 29 30 L .394 .315 -40 V 26.5 20
" 25 M .394 .315 -80 V 10 9 10 N .394 .315 -100 V 7.5 7 5 ,
O .394 .315 -106 V 7 6 _ 5 P .315 +250 V
.393 _ _ 101.5 97 _
100 Q .394 .315 +180 V 93.5 86 100 R .393 .315
S-3986 Weld,Unirradiated . j CVGRAPil 41 Ilyperbolic Tanger/. Curve Printed at 105711 on 00-16-197/ Page1 Coefficients of Curve 1 A = 49F/ D = 4771 0 = 103110 11) = 2178 Equation is CVN = A + 11 * ! tanh((T - 11))/C) ] Upper Shelf Energy:!TI.75 Fired Temp. at 30 ft-lts -203 Temp. at 50 ft-ils 25B lower Shelf Energy: PJ9 Fired Material Wild lleat Number: S3900 Weld Orientation-Capsule: Total fluence: 300 m 250-Q I a - x 200-N 0D 4 150-O c N n n 199 - _ _ _ _ . _ _ _ _ Z # E5 50~ y f^ o i i l
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: Cap: 6faterial: Wild Ori: lleat l: SD]6 Weld Charpy V-Notch Data Temperature input CVN Energy Computed CYN Energy Differential
-106 7 9.16 - 216
-10 0 75 935 -145
-80 10 13.18 _glg
-40 a
' 15 3116 3.33
-20 31 30.14 35 10 44 4173 g3; I 4' 4 )
+> e 2 48 cm "a
nata cununuei on next page ....
t 'S-3986 Weld,Unirradiated Page2 klaterial Wild liest Number, Kl0[r) Weld Orientation-Capsule Tctal Fluence Charpy V-Notch Data (Continued) Temperature input CYN Energy Computed CVN Energy Differential 40 53 5 48 343 40 61 M48 4 51 60 65.5 0519 3 IN 73 79 2! 4r 150 84 gg,7f 477 180 935 gill 33 200 104 9151 9.45 2 1015 065 439 SUhl of RtSIDUAIS = 3.17 /
S-3986 - Weld, Lateral Expansion,Unirradiated CVGRAPil 4.1 Ilyperbolic Tangent Curve Printed at 1054:31 on 0F16-197/ Page1 Coefficients of Curve 1 A = 53.01 D = 52fal C = 150.44 1U=6539 F4 uation is: LE = A + B ' [ tanh((T - 1U)/C) l Upper Shelf LL 10622 Temperature at LE 35: 6.4 leer Shelf LE: 1 Fired Material WELD lleat Number. S3906 Weld Orientation-Capsule: Total Fluence: 150 - 6 a M M - 100= gg < c E 4 3 e n / a w U A o o
-300 -200- -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: Cap; Material: WEl.D Ori: lleat l: S1900 Weld Charpy V-Notch Data Temperature input Literal Expansion Computed LE Differential
-100 0 !!FI -57/
- 100 7 12.74 -5.74
-00 9 15B2 -Of)2
-10 , 20 01.14 s
-3.14
-20 29 TIES 1.14 10 53 30.03 16%
10 47 30.03 10.96 10 52 30.03 15E 40 36 45:1 -93 aa 4 nau conunuei on next page aa
S-3986 Weld, Lateral Expansion,Unirradiated Page2 Materiah W}1D lleat Nitmben S3906 Weld Orientation-Capsule Total Fluence Charpy V-Notch Data (Continued) Temperature Input lateral Expansion Computed LE Differential 40 31 453 -14 3 40 30 453 -73 60 52 51B3 .tG 100 05 64B5 J4 150 7/ 7917 - 117 IM M MM -m 200 93 89B1 P.18 250 97 D&7/ 22 SUM of PISIDUAIS :-6BB e
- -___-__.__._____-____________m_m
)
d Attacliment 7 Charpy Impact Data and CVGRAPII Plots Irradiated C4487-1 Material l
Irradiated Charpy % Notch Impact Test Results for Base Metallleat C4487-1 Longitudinal from GE Report GE-NE-523-23-0294 Brunswick Unit 1 - RPV Surveillance Testing Specimen Test Fracture Lateral Percent Shear, Identification Temperature, *F Energy, ft-lb Expansion, mils % (Method 1) 2LB -40 9.0 8.5 2 2KB 10 22.5 22.0 10 2KU 30 18.5 20.0 14 2Mi 50 37.0 32.5 24
~~
2LA 60 67.5 54.0 30 2L6 100 78.5 58.0 47 2K6 200 141.5 93.0 100 2KY 300 146.5 85.0 100 a _ _ _ . _ _m_ _ . _ . __ . _ . . - _ . _ . - -
C4-487-1, Longitudinal, Irradiated CVGRAPil 4j Hyperbolic Tangent Curve Printed at 119133 on 03-16-17T/ Page1 Coefficients of Curve 1 A = 73.09 B : 70.9 C = 7726 % = 85M F4 uation is CYN : A + D ' l tanh((T - W)/C) ] Upper Shelf Energy:144 Fixed Temp. at 30 ft-lbs 313 Temp, at 50 ft-ils 59.7 lower Shelf Energy; E19 Fixed Material: lleat Numben C4487-1 Orientation: LT Capsule Total Fluenm 300 ' (n 250-
,C '
~
l y 20cc h bD 7 g 150- o, C E4 h i 2 G 50-
"/
M o l J -300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: BWI Cap: Material: Ori: LT lleatl:C4487-1 Charpy V-Notch Data Temperature input CVN Energy Computed CVN Energy Differential
-40 9 7.44 155 10 225 19St 285 30 18 5 2921 -1021 50 37 00 4235 -51 075 5019 173 100 785 85.91 -7.41 200 1415 130.97 4.52 300 14 6.5 11344 3.05 SUhl of RFSIDUAIS = 5B
C4487-1,Long.,Lal Exp., Irradiated CVGPAPil 4.1 Ilyperbolic Tangent Curve Printed at 11:1513 on 09-ifi-197/ Page1 Coefficients of Curve 1 A = 4538 D = 4438 C = 8031 lu : 65.11 Equation is LE : A + B ' [ tanh((T - TO)/C) l Upper Shelf 11 E76 Temperature at LE 35: 45S lower Shelf II: 1 Fixed Materiat lleat homber: 04487-1 Orientation: LT Capsule: Total Fluence: 200 m O 150= a M N 100 - a e o a 5 Q o of a 50 _ J D
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Sel(s) Plotted Plant: DWI Cap; Materiat Ori: LT lleat l: C4407-1 Charpy V-Notch Data Temperature input lateral Expansion Computed LE Differential
-40 R5 7D3 1.46 10 22 18 % 301 30 20 27.12 -7.12 50 315 (17.1 2 -4E2 60 f>l 4256 11.4 3 10 0 50 6353- -5.53 200 93 IfJtl 621 3X) in lR5 -15 SUM of ISSIDUAIS : 37
t Attachment 8 Charpy Impact Data and CVGRAPH Plots Irradiated Weld Metal Heat S3986 Lot 3876 Run 934 P 5
- Irrsdiated Cl.arpy V-Notch Impact Test Results for Weld MetalIIcat S3986 Lot 3876 Run 934 from GE Report GE-NE-523-23-0294 Brunswick Unit 1 - RPV Surveillance Testing Specimen Test Fracture Lateral Percent Shear, Identification Temperature,'F Energy, ft lb Expansion, mils % (Method 1) 2TL -40 -26.0 22.5 28 2UD -20 26.0 25.0 19 2U3 10 28.5 28.5 39 2TE 30 42.5 38.0 33 2PP 60 66.5 53.5 59 2UL 100 73.5 60.0 66 2UA 200 95.0 82.5 100 2TP 300 99.5 84.0 100 J
S3986 Lot. 3876 Run 934, Weld, Irradiated x CVGRAPil 4.1 ilyperbolic Tangent Curve Printed at lifP.24 on 09-03-197/ Page! Coefficients of Curve 1 A : 4972 D = 4752 0 10117 11) : 319 Equation is CYN : A + D ' I tanh((T - 11))/C) l Upper Shelf Energy: tr/25 Fixed Temp at 30 ft-ils -62 Temp at 50 ft-lbs 39.4 lower Shell Faergy: 219 Fixed Material WELD llcal Number. S3906 Orientation: Capsule Total Fluence 32El? g . m 250-6 I g 200- , N bD - L 150 a> d N 100= g - o U
-f
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: IlW1 Cap: Material: WEll) Ori: lleat [ S3006 Charpy V-Notch Data Temperature input CVN Energy Computed CVN Energy Differential
-40 26 1&91 7 08
-20 26 25 .99 10 2 11.5 36.62 -al2 30 42.5 M59 -3.09 60 ff15 5939 7.1 100 7.15 7a.17 -1 67
- 200 05 9'1m 1.04 300 995 90.08 2.81 SUM of IElDUAIS = G74
.' l S3986 Lot 3876 Run 934, Weld,Lat. Exp.,Irrad.
CVGFAPil 41 Ilyperbolic Tangent Curve Printal at 11m31 on 09-16-197/ Page! . Coefficients of Curve 1 A = 43.99 8 = 4199 0 : !?721 TO = 4112 Equation is LE : A + B ' l tanh((T - 11))/C) l Upper Shelf LD 06.99 Te:aperature at LE 3& 161 laer Shelf LF.: 1 Fixed Material WI1D llcal Number. S3900 Orientation . Capsule Total Fluence 32E!? 200 - en O 150'~ 6 a M 100 -
% tv -
53 a s. cc of A 50~ O o- ;
-300 -200 -100 0 100- 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: BW1 Cap: Material: WFID Ori: lleat l: S3000 Charpy V-Notch Data Temperature input lateral Expansion Computed LE Differential
-40 215 1932 3.17
-20 25 2425 .74 10 2&5 3104 -4.54 30 38 M57 -157 60 5'15 49.06 331 100 60 0103 -10'l 200 82.5 00 3) 221 300 31 815 -1.5 SUM of !!E! DUALS : 21
I Attachment 9 Charpy Impact Data and CVGRAPII Plots Irradiated C4487-1 IIcat-Affected Zone (HAZ) Material i s e 4
Irridiated Charpy V-Notch Impact Test Results for C4487-1 IIAZ from ' GE Report GE-NE-523-23-0294 Brunswick Unit 1 - RPV Surveillance Testing Specimen Test Fracture Lateral Percent Shear, Identification Temperature,'F Energy, f1-lb Expansion, mils % (Method 1) 32D -80 6.0 8.0 3 3iB -40 35.5 30.0 42 2YD -20 10.0 13.5 7 321 10 17.5 18.0 28 325 30 48.5 44.0 51 32C 60 78.0 65.0 61 32K 100 108.0 79.0 71 32B 200 97.5 77.0 100 h T
C4487-1,HAZ, Irradiated CVCRAPil 4.1 Ilyperbolic Tangent Curve Printed at IL16:14 on OH3-197/ Page1 Coefficients of Curve ! A = 49M D = 472 C = 40.63 'll) = 3109 Fauation is O'N : A + 0 ' I tanh((T - TO)/C) l Upper Shelf Energy: 975 Fixed Temp, at 30 ft-lbs 14 Temp. at 50 ft-lts E2 lower Shelf Energy: 219 Fixed Materish IIFAT AFPD ZONE Ileat Numben C4487-1 Orientation: LT Capsule Total Fluence 32El? 30u m 250-4 T
$ 200 x
bB L 150~ e c N o gg_ ___ _ _ _ _ _ _ _ _ ___ _ o 50 a n ] o
-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: BW1 Cap: Material: ilFAT AFFD ZONE Ori;LT lleat l: C4487-1 Charpy V-Notch Data Temperature input CVN Energy Computed CVN Energy Differential
-60 6 2f50 141
-40 355 4E 30.6'l
-20 10 9.01 .90 10 30 17 5 2fi22 -02 4fL5 4739 Lt 60 78 7824 -24 100 100 9424 1175 200 975 97.47 jn SUM of RFSIDUAIS = 4031
av .. C4487-1,HAZ, Lateral Expansion,Irraniated CVCRAFil 4J liyperlotic Tangent Curve Printed at 112&O2 on 0F16-1997 Page1 Coefficients of Curve 1 A = 42.01 0 = 41D1 0 = 09.93 11) : WE5 Fquation is LE - :. + D ' i tanh((T - 7"\/C) ) Upper Shelf LF.: 8103 Temperature at 113fx lY. lower Shelf LE: 1 Fixed Material IIEAT AFPD 7DNE Ileat Number. 04487-1 Orientation: LT Capsule Total Fluence 32E17 - 200 in
.7 150 -
6 M 100-
~
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-300 -200 -100 0 100 200 300 400 500 600 Temperature in Degrees F Data Set (s) Plotted Plant: BW1 Cap Material: ilEAT AFPD 7DNE Ori: LT llcalfC4487-1 Charpy V-Notch Data Temperature input lateral Expansion Computed 11 Differential
-80 8 4E 339
-40 30 lim 1851 s -20 115 17.71 -421 10 18 .31.87 -13.87 30 41 4339 2 60 (L 59.74 525 100 79 73E3 5.16 200 77 (E41 -5.41 SllM of RFSIDUAIS = 9fa
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ENCLOSURE 5 BRUNSWICK STEAM ELECTRIC PLANT, UNIT NOS.1 AND 2 - NRC DOCKET NOS. 50 325 AND 50-3:4 OPERATINO LICENSE NOS. DPR 71 AND DPR-62 RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION REACTOR VESSEL MATERIAL SURVEILLANCE PROGRAM (TAC NO. M98710) LIST OF REOULATORY COMMITMENTS The following table identifies those actions committed to by Carolina Power & Light (CP&L) Company in this document. Any other actions discussed in the submittal represent intended or planned actions by CP&L. They are described to the NRC for the NRC's information and are not regulatory cornmitments. Please notify the Manager - Regulatory Affairs at the Brunswbk Steam Electric Plant Plant of any questions regarding this document or any associated regulatory commitments. Commitment Committed date or outage 1.- Submit to the NRC any necessary exemptions from the requirements 11/14/97-of 10 CFR 50, Appendix H and ASTM E 185-66 in conjunction with the submittal of a license amendment request to incorporate a combined surveillance program in the Technical Specifications.
--(Revision of commitment from CP&L's letter dated July 29,1997, Serial: BSEP 97-0326).
- 2. A metallurgical examination of at least one each of the base metal When the Charpy specimens and tensile specimens for BSEP Unit No. I will be second '
performed to confirm the surveillance capsule specimen orientation. surveillance-capsule for BSEP Unit No.1 is - tested. s
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