ML20056C934
| ML20056C934 | |
| Person / Time | |
|---|---|
| Site: | Brunswick  |
| Issue date: | 06/30/1993 |
| From: | Burr C, Doyle B, Metcalf M NATIONAL TUBULAR SYSTEMS, INC. |
| To: | |
| Shared Package | |
| ML20056C933 | List: |
| References | |
| 60251-94N-1, 60251-94N-1-R01, 60251-94N-1-R1, NUDOCS 9307300093 | |
| Download: ML20056C934 (187) | |
Text
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No. of Pages 183 Test Report 60251-94N-1 Revision 1 TEST REPORT FOR POINT OF INSTALLATION ELECTRO)fAGNETIC :
INTERFERENCE (EMD MAPPING OF CONTROL ROOMS, BRUNSWICK PLANT, UNITS #1, AND #2 FOR CAROLINA POWER AND LIGHT COMPANY ONE HANOVER SQUARE BUILDING RALEIGH, NC 27601 i Contract No. XTA3000098 Prepared by: M M Date 6~2T-93 Christ'opher T.' Burr, EMC Test Engineer NTS/ Northeast 533 Main Street, Acton, MA 01720 Reviewed and A
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Martin J. Mc(odf, EMC Mgger/NVLAP Approved Signatory NTS/ Northeast Reviewed and Approved by: dedh3v/r Date 4/3e/%e
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TABLE OF CONTENTE SECTION PAGE NO.
1.0 PROGRAM SCOPE 1-1 1 2.0 APPLICABLE DOCUMENTS 2-1 3.0 GENERAL REQUIREMENTS 3-1 4.0 APPLICABLE FIGURES 4-1 5.0 TEST REQUIREMENTS 5-1 6.0 TEST PROCEDURE 6-1 7.0 TEST EQUIPMENT LIST 7-1 .
8.0 ANTENNA / PROBE CORRECTION FACTORS 8-1 9.0 PHOTOGRAPHS 9-1 I
i Report No. 60251-94N-1 Page No. i
1.0 PROGRAM SCOPE This test report presents the data collected and describes the methods used for point of installation electromagnetic interference mapping of the Control Rooms at ,
Carolina Power and Light's Brunswick' Plant, Unit #1 and #2. Testing was performed ;
in accordance with the methodology of this document, referencing IEC 801-3, Edition !
- 1. SAMA Standard PMC 33.1-1978, MIL-STD-1399, MIL-STD-461C, and MIL-STD-462.
1.1 Data Collection Data collection was performed to identify the potential radiators and receptors at i
the Smnswick Plas that could pose an EMI threat to the normal operating characteristics :
L of the GE NUMAC Leak Detection Monitor (LDM) system. Numerous criteria was considered during the data collection phase of this program. These criteria included, but (
were not limited to: !
- Physical proximity to the proposed GE NUMAC installation location.
- Operating frequency range or discrete frequencies of radiators.
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- Power level of radiated or conducted signals. ;
- Direct primary power line connections to the GE NUMAC system.
- Direct signal line connections (ie. thermocouples, sensors, etc.).
- Primary power lines / signal lines exposed to the highest electric and !
magnetic fields.
1.2 Prediction ,
Spectrum emission and susceptibility signatures, coupling paths and control techniques were identified after data collection was performed to identify potential Report No. 60251-94N-1 Page No.1-1 1
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1.0 PROGRAM SCOPE (continued) l 1.2 Prediction (continued) radiators and receptors at the Brunswick Plant. This information was identified by
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performing an engineering evaluation of the known or suspected EMI environment.
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- Spectrum emissions of known sources, such as hand-held radios, have specific operating frequencies and output power levels. Evaluation of the fall-off rate versus distance for the signal strengths was performed to establish the expected electrical field threat.
- Typical susceptibility signatures of the GE NUMAC Leak Detection Monitor (LDM) system have been approximated by prior testing by the manufacturer on similar NUMAC application.
- Coupling paths may occur on power / signal lines due to direct connections to other devices or coupling due to adjacent cable runs or through physical apertures in the GE NUMAC system.
- Control techniques may be implemented by such mechanisms as administrative controls (ie. limit the use of hand-held radios near the GE NUMAC system) or configuring equipment installations to conform to the manufacturer's recommendations (ie. dedicated power lines, shielded cables, etc.).
1.3 Mappine Similar NUMAC systems have had radiated susceptibility testing performed on them. This EMI mapping presents the actual EMI profile the system is exposed to, once l
it is installed, and was used to determine whether the susceptibility testing was l performed at the appropriate levels.
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The EMI mapping consists of points whose location were determined by agreement between NTS and Carolina Power and Light personnel to ensure that the Repon No. 60251-94N-1 Page No.1-2 l
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1.3 Mapfdnj (continued) actual Worst Case Ehil Noise Profile for electric and magnetic field emissions was ,
mapped. At each test point, the field strengths were measured i: the X, Y, and Z axes and recorded in the orientation that presented the worst case emissions level. The frequency range for this testing was from DC to 1 GHZ. ,
Conducted and radiated frequency domain emissions data has the hill-STD-461C, l Part 4. test limits drawn on the data sheets. This is for comparison ptuposes only and is not related to any Pass / Fail criteria imposed.
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i Report No. 60251-94Na Revision 1 Page No.1-3 i
l 2.0 APPLICABLE DOCUMENTS NTS iP #60251-94N-1 Test Procedure for Point of Installation, EMI Mapping of Control Rooms, Brunswick Plant, Units #1 and #2, and ;
NOD #1 i IEC Standard 801-3 International Electrotechnical Commission IE Standard, !
Edition 1, dated 1984 SAMA PMC33.1-1978 Electromagnetic Susceptibility of Process Control Instrumentation, Scientific Apparatus Makers Association MIL-STD-461C Electromagnetic Emission and Susceptibility Requirements t for the Control of Electromagnetic Interference, dated 4 -
August 1986 MIL-STD-462 Electromagnetic Interference Characteristics Measurement of, dated 31 July 1967 MIL-STD-463 Definitions and System of Units, Electromagnetic Interference and Electromagnetic Compatibility - i Technology. !
MIL-STD-45662A Calibration Systems Requirements dated 1 August 1988 DI-EMCS-80201 Electromagnetic Interference Test Plan MIL-STD-1399 Interface Standard for Shipboard Systems, DC Magnetic Section 070, Pan 1 Field Environment, dated 26 February 1979 ,
i Code of Federal Regulations, Title 10, Part 50. Appendix B Ouality Assurance Criteria for Nuclear Power Plants ,
and Fuel Reprocessine Plants, January 1988 Code of Federal Regulations, Title 10, Part 21, Reportine f of Defects and Noncompliance, as of January 1988 NTS/ Northeast Quality Manual, Revision 3, dated 14 July 1992 ,
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Report No. 60251-94N-1 i j
Page No. 2-1
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2.0 APPLICABLE DOCUMENTS (continued) l
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IE Information Use of Portable Radio Transmitters Inside Nuclear :
No. 83-83 Plants !
General Electric Report EMI Analysis, NUMAC Leak Detection Monitor, dated January 1993.
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Report No. 60251-94N-1 ,
Page No. 2-2 ;
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3.0 GENERAL TEST REOUIREMENTS 3.1 Test Subcontractors Testing was performed by NTS personnel.
3.2 Plant Onerations Interface and Site Work Controls N
Manipulation or operation of plant equipment was performed in accordance with Carolina Power and Light approved procedures by CP&L personnel. All connections of l i
test equipment probes to operable plant components or wiring was made by CP&L personnel. The CP&L test coordinator obtained plant operation permission prior to connection of test equipment probes. Test equipment removal / disconnection was documented on the applicable test record.
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l 4.0 APPLICABLE FIGURES i 4.I Description The Control Rooms are located at Carolina Power and Light's Brunswick Plant, !
Unit #1 and #2, in Southpon, North Carolina. The control room's physical layout is depicted in Figure 4-1 and shows all permanent equipment. The use of hand-held radios is allowed within the control room with specific pennission from the shift supervisor, and is considered as part of the Control Room environment. j i
4.2 Identification !
i The control room equipment is listed in Figure 4-2.
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4.3 Verification of Operation 1 1
The available Conura Room equipment was powered on and allowed to stabilize. j i
Earth ground interconnections were hard wired in their normal configuration and all EMI 1
test equipment was hard wired to earth ground. Verification to ensure that the available !
equipment was fully operational was performed prior to, during, and after each EMI test.
as necessary to confirm pnper operation of available Control Room equipment.
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Report No. 60251-94N-1 Page No. 4-1
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FIGURE 4-1: CONTROL ROOM PilYSICAL LAYOUT ;
Page No. 4-2
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FIGURE 4-2: CONTROL ROOM EQUIPMENT LIST IDENTIFICATION The following EMI noise sources were reviewed for their impact on the GE NUMAC EMI environment:
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- 1) Hand-held radios: Operating Frequencies Output Power 809.8625 MHz 2 watts 809.9125 MHz 2 watts l 854.8625 MHz 2 watts :
854.9125 MHz 2 watts j
- 2) Equipment within the GE NUMAC " point of installation" cabinet H12-P614.
- 3) Equipment within the cabinets adjacent to H12-P614: i H12-P604 H12-P613 XU-56 C95-P654 )
H12-P616 H12-P622 C95-P651 D22-P600 .
H12-P612 H12-P614 TSI-XY-637 l H12-P620 H12-Pf26 XU-6 i i
k Upon review, the following items were ide itified as potential EMI noise emitters:
3 e Control Relays j
- AC Motorized Cycle Timers ;
- Multi-Point R.ecorders Due to expressed interest by the NRC in the cycling of large loads, it was recommended that a load such as the following items be cycled- :
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- Control Building HVAC Fans i
Report No. 60251-94N-1 Page No. 4-3
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The following EMI noise sources were reviewed for their impact on the Yokogawa Controller EMI environment:
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- 1) Hand-held radios: Operating Frequencies Output Power 809.8625 MHz 2 watts 809.9125 MHz 2 watts 854.8625 MHz 2 watts 854.9125 MHz 2 watts I
- 2) Equipment within the Yokogawa controller " point of installation" cabinet H12-P601.
- 3) Equipment within the cabinets adjacent to H12-P601:
H12-P603 XU-5 Upon review. the following items were identified as potential EMI noise emitters:
- Control Switches
- Control Relays
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i Report No. 60251-94N-1 Page No. 4-4
5.0 TEST REOUIREMENTS 5.1 Ouality Assurance :
i All work conducted for this program was performed in accordance with the requirements of NTS/Nonheast's Quality Manual. Revision 3, dated July 14,1992,and NTS/ Northeast Standard Operating Procedure N-4, Revision 0, dated March 19,1990, ensuring the program's compliance to the applicable provisions of 10 CFR, Part 21 and Part 50, Appendix B.
5.2 Testine .
NTS performs a majority of its EMI testing for the military in accordance with .
MIL-STD-461 and MIL-STD-462. NTS is accredited by the National Institute of Standards and Technology (NIST) under the NVLAP program, to perform testing to these specifications (NVLAP Lab Code #0347). Full details of the accreditation are available upon request. The following tests were performed at Carolina Power and Light's Brunswick Plant, Unit #1, and #2.
5.2.1 Conducted
- Conducted Emissions, Method CE01, Power and Signal Leads. 30 Hz to 15 KHz, Common and Differential Mode .
i e Conducted Emissions, Method CE03, Power and Signal Leads,15 KHz to 50 MHz, Common and Differential Mode
- Conducted Emissions, Method CE07, Power and Signal Leads, Switching Transients, Time Domain Common and Differential Mode When performing common mode conducted emissions measurements on signal cables, the current probe was placed around as many conductors as possible in the cable bundle. Similarly, when performing common mode measurements on power leads, Report No. 60251-94N-1 Page No. 5-1
i 5.0 TEST REOUIREMENTS (continued) ,
l 5.2.1 Conducted (continued) l:
i the probe was placed around as many conductors as possible including the ground wire i I
(where applicable). l When performing differential mode conducted emissions measurements on signal :
leads, the current probe was placed around the conductors in the cable bundle that are !
I most exposed to electric and magnetic Helds. These are typically the conductors that l
break out of the bundle and run the greatest distance to the point of termination, and or ,
signal leads in close proximity to power leads within the cabinet.
5.2.2 Radiated 4 e Radiated Emissions, Method REXX. DC Magnetic Field
- Radiated Emissions, Method RE01, 30 Hz to 50 KIIz l
- Radiated Emissions, Method RE02,14 KHz to 1 GHz l
- Radiated Emissions, Method RE02.1, Hand-Held Radio Profile !
When performing radiated emissions testing, the field strengths were measured in the X, Y and Z axis and recorded in the orientation that presented the worst case emissions level.
5.3 Post Measurement Data Analysis (Emission Tests)
The Hewlett Packard (HP) 8566S Automated Microwave Measurement System is software controlled and is used for making automated commercial and military emissions measurements. The EMI measurement system is comprised of a spectrum analyzer, RF pre-selector, CPU, display unit. printer / plotter. disk drive, keyboard and i
l Report No. 60251-94N-1 !
Page No. 5-2 l
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5.0 TEST REOUIREMENTS (continued) :
5.3 Post Measurement Data Analvsis (Emission Tests) (continued) control knob as listed in Section 7.0.
i Output from the current probe or antenna in the shielded test chamber is fed j j through the appropriate preamplifier to the HP8566B Spectrum Analyzer. The HP310 ]
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o i CPU controls the bandwidth and scanning speed of the spectrum analyzer and ensures .
l a continuous scan of all frequencies in the desired range. l The basic scheme of the measurement is that the CPU processes the trace data from the spectmm analyzer at the end of a sweep, initiates the next sweep, and processes the data from the previous sweep while the current sweep is occurring. Processing of. '
l trace data involves corrections for transducer correction factor, preamplifier gain and )
external attenuation and then plotting it on the display unit for visual feedback of the tests' progress. Test results are displayed in log frequency. format. Test results can be stored in the library disc for future reference or creating a hard copy.
When measuring radiated emissions, the program will automatically signal the I i
spectrum analyzer to halt the measurement process when the upper frequency range limit I of the current antenna is reached. A message is then displayed on the Display unit instructing the operator to change the antenna and/or amplifier for the next frequency sweep range.
The system program consists of four major sections: the Test Library, the Data Library, the Measurement section and the Test Setup table. The Test Setup table includes the Transducer and Limit Libraries which are used for storing transducer factor values and commonly used emission limits.
Report No. 60251-94N-1 Page No. 5-3
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. 5.0 TEST REOUIREMENTS (continued) .
5.4 Narrowband/Hroadband Discernment l i
The Narrowband/ Broadband emissions determination is made by manually tuning to the frequency of interest (center frequency) and recording the frequency and' !
amplitude.
The analyzer or receiver will then be tuned over a range of +/- 2 Impulse -
i Bandwidths (IBW) around the center frequency. j A change in peak response of 3 db or less indicates a Broadband emission. Any change of greater than 3 db indicates a Narrowband emission. .,
I 5.5 Measurement Accuraev All measurements were made in accordance with MIL-STD-462 and have the ,
I following accuracies t' Reference Section 7.0 - Test Equipment List). ;
A. Frequency Accuracy: Where specified limits are exceeded, the frequency l accuracy of the measurements shall be accurate to within i0.1%. l Verification with a frequency counter or other measuring device was :
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- B. Amplitude Accuracy
- Amplitude accuracy shall be 2 db.
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l 6.0 TEST PROCEDURE 1
6.1 Conducted Emissions, Method CE01, Power and Sinnal Leads,30 Hz to 15 ]'
KHz Requirements Conducted emission measurements, from 30 Hz to 15 KHz, were made in accordance with NTS TP #60251-94N-1 and with the applicable ponions of Test Method :
CE01 of MIL-STD-462. Reference Section 6.1, Test Setup. t Procedures The Control Room Environment was set up and operated as specified in Section ,
4.0 of this repon. An A.H. Systems Clamp-on Current Probe, Model BCP-200/510, was connected to a Hewlett Packard Automated Microwave Measurement System Model ;
8566S through a 25-foot length of RG9B/U coaxial cable. The probe was clamped around a selected power lead, inside the control cabinet, and the frequency range was l!
slowly swept from 30 Hz to 15 KHz, and plots were generated for narrow band '
measurements. Reference Section 6.1, Data Sheets.
The preceding procedure was then performed on the remaining individual i power / signal leads and power / signal lead bundles.
4 Test Results Test Results CE01 Conducted Emissions,30 Hz - 15 KHz TBD* !
- See NTS Report #60251-94N-2.
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6.0 in3i PROCEDURE (continued) 6.2 Conducted Emissions. Method CE03. Power and Signal Leads.15 KHz to 50 MHz Recuirements Conducted emission measurements, from 15 KHz to 50 MHz, were made in accordance with NTS TP #60251-94N-1 and with the applicable portions of Test Method CE03 of MIL-STD-462. Reference Section 6.2. Test Setup.
Procedures The Control Room Environment was set up and operated as specified in Section 4.0 of this report. An A. H. Systems Clamp-on Current Probe, Model BCP-200/511, was connected to a Hewlett-Packard Automated Microwave Measurement System, Model 8566S. through a 10' length of RG9B/U coaxial cable. The current probe was clamped around a selected power l' ad, inside the control cabinet, and the analyzer was swept over the frequency range from 15 KHz to 50 MHz, and plots were generated for both Narrow and Broad Band measurements. Reference Section 6.2, Data Sheets.
The preceding procedure was repeated with the current probe clamped around the appropriate individual power / signal leads and power / signal lead bundles. j Test Results Test Results !
CEO3 Conducted Emissions,15KHz - 50 MHz TBD*
- See NTS Report #60251-94N-2.
Report No. 60251-94N-1 T Page No. 6-15
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6.0 1 EM PROCEDURE (continued) 4 6.3 Conducted Emissions Method CE07 Switchine Transients. Time Domain ) Requirements Conducted emissions switching transients, time domain, were measured in ; accordance with NTS TP #60251-94N-1 and with the applicable portions of Test Method l CE07 of MIL-STD-462, Reference Section 6.3, Test Setup. Procedures l The Control Room Environment was set up and operated as specified in Section 4.0 of this report. A Tektronix oscilloscope, Model 520, and current probe was connected to a selected power lead. The transients caused by normal plant operations , and cycling of specific loads, relays and sensors were trapped and stored by the [ oscilloscope as they occurred. The results were printed and/or stored on electronic media. Reference Section 6.3, Data Sheets. I i The preceding procedure was repeated with the current probe connected to the l t appropriate power / signal lead pair (terminated in close proximity to the signal lead I bundle), and the appropriate power / signal lead pair (with the longest individual run to i the point of termination). The trigger level of the oscilloscope was set to trap any transients greater than the steady-state time domain noise. In approximately 50% of the intentionally generated cycling of relays and loads, no transients were generated / trapped above the steady-state l 1 noise levels. Repon No. 60251-94N-1 Page No. 6-38 1 I
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Test Results - ! Test Results CEO7 Conducted Emissions, Switching Transients, TBD* Time Domain
*See NTS Report #60251-94N-2. !
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Haveforn: A at: 160.09S A: CP&L 60251-94N 01-2,ORND(DN) RANDON NOISE 5/21/93 et:-84. OOPS oU: 0.000 U GU: 1.OOOnU
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