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| {{#Wiki_filter:CATEGORYREGULATOINFORMATIONDISTRIBUTIONTEM(RIDS)ACCESSIONNBR:9706050294DOC.DATE:97/05/30NOTARIZED:NODOCKETFACZL:50;315DonaldC.CookNuclearPowerPlant,Unit1,IndianaM05000315tAOTH.QAME'UTHORAFFILIATIONFINZSSZ,M.IndianaMichiganPowerCo.(formerlyIndiana&MichiganEleBLIND,A.A.IndianaMichiganPowerCo.(formerlyIndiana&MichiganEleRECIP.NAMERECIPIENTAFFILIATION | | {{#Wiki_filter:CATEGORYREGULATOINFORMATION DISTRIBUTION TEM(RIDS)ACCESSION NBR:9706050294 DOC.DATE: |
| | 97/05/30NOTARIZED: |
| | NODOCKETFACZL:50;315 DonaldC.CookNuclearPowerPlant,Unit1,IndianaM05000315tAOTH.QAME |
| | 'UTHORAFFILIATION FINZSSZ,M. |
| | IndianaMichiganPowerCo.(formerly Indiana&MichiganEleBLIND,A.A. |
| | IndianaMichiganPowerCo.(formerly Indiana&MichiganEleRECIP.NAME RECIPIENT AFFILIATION |
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| ==SUBJECT:== | | ==SUBJECT:== |
| LER97-006-01:on970327,equipmentincontainmentrenderedinoperableduetocrackedflooduptubeswasidentified.Causedbyworkpracticesthatresultedintwoseparatetypesoffailures.Criticalareasinspected.W/970530ltr.DISTRIBUTIONCODE:.IE22TCOPIESRECEIVED:LTRENCLSIZE:TITLE:50.73/50.9LicenseeEventReport(LER),IncidentRpt,etc.NOTES:EINTERNAL:RECIPIENTIDCODE/NAMEPD3-3PDFILECENTERNRR/DRCH/HHFBNRR/DRCH/HOLBNRR/DRPM/PECBNRR/DSSA/SRXBRGN3FILE01COPIESLTTRENCL112211111111111111RECIPIENTIDCODE/NAMEHICKMAN,JAEOD/SPD/RRABNRR/DE/ECGBNRR/DE/EMEBNRR/DRCH/HICBNRR/DRCH/HQMBNRR/DSSA/SPLBRES/DET/EIBCOPIESLTTRENCL11111111111111l,lDEXTERNAL:LSTLOBBYWARDNOACPOORE,W.NRCPDR1111~11LITCOBRYCE,JHNOACQUEENER,DSNUDOCSFULLTXT111111UNNOTETOALL"RIDS"RECIPIENTS:PLEASEHELPUSTOREDUCEWASTETHCONTACTTHEDOCUMENTCONTROLDESKiROOMOWFN5D-5(EXT.415-2083)TOELIMINATEYOURNAMEFROMDISTRIBUTIONLISTSFORDOCUMENTSYOUDON'TNEED!FULLTEXTCONVERSIONREQUIREDTOTALNUMBEROFCOPIESRF"ZRED:LTTR24ENC'4 IndianaMichiganPowerCompanyCookNuclearPianiOneCookPlaceBridgman,MI49106IMay30,1997UnitedStatesNuclearRegulatoryCommissionDocumentControlDeskWashington,DC20555OperatingLicensesDPR-58DocketNo.50-315DocumentControlManager:Inaccordancewiththecriteriaestablishedby10CFR50.73entitledLicenseeEvent~lhfI'gpibig1iltd.'7-006-01Sincerely,A.A.BlindSiteVicePresidentI(ImbdAttachmentc:A.B.Beach,RegionIIIE.E.FitzpatrickP.A.BarrettS.J.BrewerJ.R.PadgettD.HahnRecordsCenter,INPONRCResidentInspector9706050294970530PDRADQCK050003i58PDRllllllllllllllllllllllliilllillflillli | | LER97-006-01:on 970327,equipment incontainment renderedinoperable duetocrackedflooduptubeswasidentified. |
| | Causedbyworkpractices thatresultedintwoseparatetypesoffailures. |
| | Criticalareasinspected.W/970530 ltr.DISTRIBUTION CODE:.IE22TCOPIESRECEIVED:LTR ENCLSIZE:TITLE:50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:EINTERNAL: |
| | RECIPIENT IDCODE/NAME PD3-3PDFILECENTERNRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DRPM/PECB NRR/DSSA/SRXB RGN3FILE01COPIESLTTRENCL112211111111111111RECIPIENT IDCODE/NAME HICKMAN,J AEOD/SPD/RRAB NRR/DE/ECGB NRR/DE/EMEB NRR/DRCH/HICB NRR/DRCH/HQMB NRR/DSSA/SPLB RES/DET/EIB COPIESLTTRENCL11111111111111l,lDEXTERNAL: |
| | LSTLOBBYWARDNOACPOORE,W.NRCPDR1111~11LITCOBRYCE,JHNOACQUEENER,DS NUDOCSFULLTXT111111UNNOTETOALL"RIDS"RECIPIENTS: |
| | PLEASEHELPUSTOREDUCEWASTETHCONTACTTHEDOCUMENTCONTROLDESKiROOMOWFN5D-5(EXT. |
| | 415-2083) |
| | TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!FULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESRF"ZRED:LTTR24ENC'4 IndianaMichiganPowerCompanyCookNuclearPianiOneCookPlaceBridgman, MI49106IMay30,1997UnitedStatesNuclearRegulatory Commission DocumentControlDeskWashington, DC20555Operating LicensesDPR-58DocketNo.50-315DocumentControlManager:Inaccordance withthecriteriaestablished by10CFR50.73entitledLicenseeEvent~lhfI'gpibig1iltd.'7-006-01 Sincerely, A.A.BlindSiteVicePresident I(ImbdAttachment c:A.B.Beach,RegionIIIE.E.Fitzpatrick P.A.BarrettS.J.BrewerJ.R.PadgettD.HahnRecordsCenter,INPONRCResidentInspector 9706050294 970530PDRADQCK050003i58PDRllllllllllllllllllllllliilllill flillli |
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| NRCFORM366(5-92)S.NUCLEARREGUULTORYCOMMISSIONLICENSEEEVIDENTREPORT(LER)ROVEDBYOHBNO.3150-0104EXPIRES5/31/95ESTIMATEDBURDENPERRESPONSETOCOMPLYlllTHTHIINFORMATION'COLLECTIOMREQUEST:50.0MRS.-FORNARCOMMENTSREGARDIHGBURDENESTIMATEToTHINFORMATIONANDRECORDSMANAGEMENTBRANCH(MMB7714),U.STNUCLEARREGULATORYCOMMISSIONNASHIMGTON,DC20555-0001,ANDTOTHEPAPERMORREDUCTIONPROJECT(3150.0104),OFFICE0MANAGEMENTANDBUDGETNASHINGTOHDC20503.'ACILITYNAME(1),OonaldC.CookNuclearPlant-Unit1DOCKETNUMBER(2)50.315Page1of10TITLE(4)EuimentinContainmentRenderedlnoerableDuetoCrackedFlooduTubesMONTHDAYYEAREVENTDATE5YEARLERNUMBER6SEQUENTIALMUHBERREVISIONNUMBERMOHTHDAYYEARREPORTDATE7FACILITYNAMECook-Unit2DOCKETNUHBER50-316OTHERFACILITIESINVOLVED8279700601053097FACILITYNAMEDOCKETNUMBEROPERATINGMODE(9)P(XJERLEVEL(10)0THISREPORTISSUBMITTEDPURSUANT20.2201(b)20.2203a120.2203(a)(2)(i)20.2203a2ii20.2203(a)(2)(iii)20.2203(a)(2)(iv)?0.2203(a)(2)(v)20.2203(a){3)(i)20.2203a3ii20.2203(a)(4)50.36c150.36(c)(2)50.73(a)(2)(i)50.73(a)(2)(ii)50.73(a)(2){iii)5073a)(2iv'0.73(a)(2)(v)50.73a2vii50.73(a)(2)(viii)(A)50.73(a)(2)(viii)(B)50.73(a)(2)(x)73.71(b)73.7toOTHER(SpecifyinAbstractbetouandinText,NRCForm366A)TOTHEREQUIREMENTSOFt0CFR:CheckoneormorettNAMELICENSEECONTACTFORTHISLER12Mr.MikeFinissi,SystemEngineering-ElectricalSupervisorTELEPHONENUMBER(IncludeAreaCode)616/465-5901,x2830COMPLETEONELINEFOREACHCOMPONENTFAILUREDESCRIBEDINTHISREPORT13CAUSESYSTEMCOMPOHEHTMANUFACTURERREPORTABLETONPRDSCAUSESYSTEHCOMPOHEHTMANUFACTURERREPORTABLETONPRDSSUPPLEMENTALREPORTEXPECTED14YES(Ifyes,completeEXPECTEDSUBMISSIOHDATE).XHOEXPECTEDSUBMISSIONDATE(15)MONTHDAYYEARABSTRACT(Limitto1400spaces,i.e.,approximately15single-spacedtypevrittentines)(16)ThisLERrevisionisbeingsubmittedtoprovideadditionalinformationregardingthesafetysignificanceandtherootcausedeterminationforcrackedilooduptubes(FUTS)foundinCookUnits1and2.Duringaninspectionoffiooduptubesformoistureintrusion,3FUTSwiththruwalldefectswereidentified.Asaresult,pro-activemeasuresweretakentoinspecttheremainingUnit1FUTS.ThisresultedlntheidentificationofsixadditionalthruwalldefectsinUnit1.Asaresult,Unit2FUTswereinspected,and2crackedtubeswerefound.Ofthe11totaldamagedtubes,Unit1contained7FUTSandUnit2contained1FUTwithanassociatedcircuitthatisneededforacddentmitigationorpostacddentmonitoring.OnMarch23theUnit2conditionwasreportedunder10CFR50.72(b)(1)(ii).OnMarch27Unit1conditionwasreportedunder10CFR50.72(b)(2)g.ENSnotificationsweremadeforboth.Thedamagehasbeenattributedtoworkpracticesthatresultedintwodifferenttypesoffailures-materialstresscracksandrandomarcstrikes,mostprobablyearlyinplantNe.AlldamagedUnit1EQFUTShavebeenreplacedandbothUnit2tubeshavebeenreplaced.Topreventthecracksduetoinstallationpracticesfromreoccurring,theCookPlantFUTInstallationWorkInstructionswillbemodifiedtocontainadditionalguidance.WeldingpracticeshavebeensuflidentlyenhancedsincetheearlyportionoftheplantlifetopredudearestrikesonFUTS.InspectionsoftheFUTSfordamagewillalsobeperformedatthebeginningandtheendoftherefuelingoutagesuntilassuranceisreachedthatnofurtherproblemswerefound.Postulatedfailuresthatcouldresultfromthecrackedflooduptubeswereevaluatedandfoundnottopresentasignificanriskwithregardtotheprotectionofthepublichealthandsafety. | | NRCFORM366(5-92)S.NUCLEARREGUULTORY COMMISSION LICENSEEEVIDENTREPORT(LER)ROVEDBYOHBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYlllTHTHIINFORMATION'COLLECTIOM REQUEST:50.0MRS.-FORNARCOMMENTSREGARDIHG BURDENESTIMATE ToTHINFORMATION ANDRECORDSMANAGEMENT BRANCH(MMB7714),U.STNUCLEARREGULATORY COMMISSION NASHIMGTON, DC20555-0001, ANDTOTHEPAPERMORREDUCTION PROJECT(3150.0104), |
| NRCFORH366A~SNUCLEARREGULATORYC(mHISSIONLICENSEE&/ENTCONTINUATIONtPPROVEDBYOHB'O.3150.0104EXPIRES5/31/95ESTIHATEDBURDENPERRESPONSETOCOHPLY'WITHTHISIHFORHATIONCOLLECTIONREQUEST:50.0NRS.'ORNARDCOHHEHTSREGARDINGBURDENESTIHATETOTHEINFORHATIONANDRECORDSHANAGEHENT'RANCH'HNBB7714),U.S.NUCLEARREGULATORYCOHHISSION,NASHINGTON,DC20555-0001,ANDTOTHEPAPERIJORi(REDUCTIONPROJECT(3150-0104)~OFFICEOFHANAGEHENTANDBUDGETMASNINGTONDC20503.FACILITYNAÃE1CookNuclearPlant-Unit1TEXT(ifserespaceisrequired.useadditicnaliaCFora366A's)(17)50-315LERNUHBER6'EARSEQUENTIAL97-006REVISION01'PAGE32OF10ConditionsPriortoOccurrenceUnit1wasinMode6,RefuelingUnit2wasinMode1,PowerOperation,at100percentRatedThermalPowerDescritlonofEventElectricalpenetrationsattheD.C.CookNuclearplantarelocatedbelowthepredictedfloodinglevelinsidecontainmentfollowingalossofcoolantaccident.Asaresult,safetyrelatedcablesareroutedthroughstainlesssteeltubes,knownasflooduptubes,whichpreventthewaterinthecontainmentfromcontactingthecables.Thisprecautionisnecessarybecausetheelectricalcableshavenotbeenenvironmentallyqua1ifiedforsubmergenceinwater.AllKatponwiresbelowflooduplevelsneededforEQarecontainedinaflooduptube.ThereisnootherEQequipmentbelowflooduplevelwhichneedsflooduptubestomaintainitsqualification.AsaresultofLER316/96-006-00,whichwaswrittentodocumentthediscoveryofmoistureintrusionintoFUTsduringUnit2's1996refuelingoutage,onethirdofUnit1'sFUTswereinspectedformoistureintrusionduringits1997refuelingoutage.Duringtheflooduptubeinspection,ninetubesinUnit1werefoundtohavecrackswhichwouldallowwaterintrusionfollowingalossofcoolantaccident.AsaresultoftheUnit1findings,theflooduptubesinUnit2wereinspected,andtwocrackedtubeswerediscovered.ThecablesthatarecontainedinsidetheflooduptubesareKaptoninsulated,andareviewofpartialtestdataforKaptoninsulatedwiresinhighpHsolutionshasledtotheconclusionthatcablefailuresmayoccuraftertw'ohoursofsubmergenceinthehighpHsolution(9to10)thatwouldfloodthelowercontainmentfollowingalossofcoolantaccident.TheUnit1tubeswereinspectedduringtheperiodMarch16,1997throughMarch23,1997.Followingtheinspection,thefollowingequipmentwhichisrequiredforaccidentmitigationorpostaccidentmonitoringwasidentifiedasadverselyimpactedbytheexistenceofacrackedfiooduptube:1-8LP-1321-BLP-1421-NTR-1401-NTR-2401-HR-11-VMO-102SteamGeneratorthreenarrowrange(EIIS/IP-LT)leveltransmitterSteamGeneratorfournarrowrange(EIIS/IP-LT)leveltransmitterReactorcoolantloop4hotlegwide(EIIS/TR)rangetemperaturerecorderthermalsensorReactorcoolantloop4coldlegwide(EIIS/TR)rangetemperaturerecorderthermalsensorHydrogenRecombiner(EIIS/BB-RCB)ContainmentHydrogenSkimmer(EIIS/BB-IV)ventilationfanHV-CEQ-2suctionshutoffvalve | | OFFICE0MANAGEMENT ANDBUDGETNASHINGTOH DC20503.'ACILITY NAME(1),OonaldC.CookNuclearPlant-Unit1DOCKETNUMBER(2)50.315Page1of10TITLE(4)EuimentinContainmentRenderedlno erableDuetoCrackedFloodu TubesMONTHDAYYEAREVENTDATE5YEARLERNUMBER6SEQUENTIAL MUHBERREVISIONNUMBERMOHTHDAYYEARREPORTDATE7FACILITYNAMECook-Unit2DOCKETNUHBER50-316OTHERFACILITIES INVOLVED8279700601053097FACILITYNAMEDOCKETNUMBEROPERATING MODE(9)P(XJERLEVEL(10)0THISREPORTISSUBMITTED PURSUANT20.2201(b) 20.2203a120.2203(a)(2)(i) 20.2203a2ii20.2203(a)(2)(iii) 20.2203(a)(2)(iv) |
| | ?0.2203(a)(2)(v) 20.2203(a){3)(i) 20.2203a3ii20.2203(a)(4) 50.36c150.36(c)(2) 50.73(a)(2)(i) 50.73(a)(2)(ii) 50.73(a)(2){iii) 5073a)(2iv'0.73(a)(2)(v) 50.73a2vii50.73(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50.73(a)(2)(x) 73.71(b)73.7toOTHER(SpecifyinAbstractbetouandinText,NRCForm366A)TOTHEREQUIREMENTS OFt0CFR:CheckoneormorettNAMELICENSEECONTACTFORTHISLER12Mr.MikeFinissi,SystemEngineering |
| | -Electrical Supervisor TELEPHONE NUMBER(IncludeAreaCode)616/465-5901, x2830COMPLETEONELINEFOREACHCOMPONENT FAILUREDESCRIBED INTHISREPORT13CAUSESYSTEMCOMPOHEHT MANUFACTURER REPORTABLE TONPRDSCAUSESYSTEHCOMPOHEHT MANUFACTURER REPORTABLE TONPRDSSUPPLEMENTAL REPORTEXPECTED14YES(Ifyes,completeEXPECTEDSUBMISSIOH DATE).XHOEXPECTEDSUBMISSION DATE(15)MONTHDAYYEARABSTRACT(Limitto1400spaces,i.e.,approximately 15single-spaced typevritten tines)(16)ThisLERrevisionisbeingsubmitted toprovideadditional information regarding thesafetysignificance andtherootcausedetermination forcrackedilooduptubes(FUTS)foundinCookUnits1and2.Duringaninspection offiooduptubesformoistureintrusion, 3FUTSwiththruwalldefectswereidentified. |
| | Asaresult,pro-activemeasuresweretakentoinspecttheremaining Unit1FUTS.Thisresultedlntheidentification ofsixadditional thruwalldefectsinUnit1.Asaresult,Unit2FUTswereinspected, and2crackedtubeswerefound.Ofthe11totaldamagedtubes,Unit1contained 7FUTSandUnit2contained 1FUTwithanassociated circuitthatisneededforacddentmitigation orpostacddentmonitoring. |
| | OnMarch23theUnit2condition wasreportedunder10CFR50.72(b)(1)(ii). |
| | OnMarch27Unit1condition wasreportedunder10CFR50.72(b)(2)g. |
| | ENSnotifications weremadeforboth.Thedamagehasbeenattributed toworkpractices thatresultedintwodifferent typesoffailures-material stresscracksandrandomarcstrikes,mostprobablyearlyinplantNe.AlldamagedUnit1EQFUTShavebeenreplacedandbothUnit2tubeshavebeenreplaced. |
| | Topreventthecracksduetoinstallation practices fromreoccurring, theCookPlantFUTInstallation WorkInstructions willbemodifiedtocontainadditional guidance. |
| | Weldingpractices havebeensuflidently enhancedsincetheearlyportionoftheplantlife topredudearestrikesonFUTS.Inspections oftheFUTSfordamagewillalsobeperformed atthebeginning andtheendoftherefueling outagesuntilassurance isreachedthatnofurtherproblemswerefound.Postulated failuresthatcouldresultfromthecrackedflooduptubeswereevaluated andfoundnottopresentasignifican riskwithregardtotheprotection ofthepublichealthandsafety. |
| | NRCFORH366A~SNUCLEARREGULATORY C(mHISSIONLICENSEE&/ENTCONTINUATION tPPROVEDBYOHB'O.3150.0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPONSETOCOHPLY'WITHTHISIHFORHATION COLLECTION REQUEST:50.0NRS.'ORNARDCOHHEHTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHENT'RANCH'HNBB 7714),U.S.NUCLEARREGULATORY COHHISSION, NASHINGTON, DC20555-0001, ANDTOTHEPAPERIJORi( |
| | REDUCTION PROJECT(3150-0104) |
| | ~OFFICEOFHANAGEHENT ANDBUDGETMASNINGTON DC20503.FACILITYNAÃE1CookNuclearPlant-Unit1TEXT(ifserespaceisrequired. |
| | useadditicnal iaCFora366A's)(17)50-315LERNUHBER6'EARSEQUENTIAL 97-006REVISION01'PAGE32OF10Conditions PriortoOccurrence Unit1wasinMode6,Refueling Unit2wasinMode1,PowerOperation, at100percentRatedThermalPowerDescritlonofEventElectrical penetrations attheD.C.CookNuclearplantarelocatedbelowthepredicted floodinglevelinsidecontainment following alossofcoolantaccident. |
| | Asaresult,safetyrelatedcablesareroutedthroughstainless steeltubes,knownasflooduptubes,whichpreventthewaterinthecontainment fromcontacting thecables.Thisprecaution isnecessary becausetheelectrical cableshavenotbeenenvironmentally qua1ified forsubmergence inwater.AllKatponwiresbelowflooduplevelsneededforEQarecontained inaflooduptube.ThereisnootherEQequipment belowflooduplevelwhichneedsflooduptubestomaintainitsqualification. |
| | AsaresultofLER316/96-006-00, whichwaswrittentodocumentthediscovery ofmoistureintrusion intoFUTsduringUnit2's1996refueling outage,onethirdofUnit1'sFUTswereinspected formoistureintrusion duringits1997refueling outage.Duringtheflooduptubeinspection, ninetubesinUnit1werefoundtohavecrackswhichwouldallowwaterintrusion following alossofcoolantaccident. |
| | AsaresultoftheUnit1findings, theflooduptubesinUnit2wereinspected, andtwocrackedtubeswerediscovered. |
| | Thecablesthatarecontained insidetheflooduptubesareKaptoninsulated, andareviewofpartialtestdataforKaptoninsulated wiresinhighpHsolutions hasledtotheconclusion thatcablefailuresmayoccuraftertw'ohoursofsubmergence inthehighpHsolution(9to10)thatwouldfloodthelowercontainment following alossofcoolantaccident. |
| | TheUnit1tubeswereinspected duringtheperiodMarch16,1997throughMarch23,1997.Following theinspection, thefollowing equipment whichisrequiredforaccidentmitigation orpostaccidentmonitoring wasidentified asadversely impactedbytheexistence ofacrackedfiooduptube:1-8LP-1321-BLP-142 1-NTR-140 1-NTR-240 1-HR-11-VMO-102SteamGenerator threenarrowrange(EIIS/IP-LT) leveltransmitter SteamGenerator fournarrowrange(EIIS/IP-LT) leveltransmitter Reactorcoolantloop4hotlegwide(EIIS/TR) rangetemperature recorderthermalsensorReactorcoolantloop4coldlegwide(EIIS/TR) rangetemperature recorderthermalsensorHydrogenRecombiner (EIIS/BB-RCB) |
| | Containment HydrogenSkimmer(EIIS/BB-IV) ventilation fanHV-CEQ-2suctionshutoffvalve |
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| HRCFORH366A.S.NUCLEARREGULATORYCOXHISSIOHLICENSEEZWHNTCONTINUATION&PROVEDBYQS'NO.3150-0104EXPIRES5/31/95ESTIHATEDBURDENPERRESPONSE'TOCOHPLYMITHTHISINFORHATIONCOLLECTIONREQUEST:50.0HRS.FORMARDCOHHEHTSREGARDIHGBURDENESTIMATETOTHEIHFORHATIOHAHDRECORDSHANAGEHEHT.BRANCH(HHBB7714),U.S.NUCLEARREGULATORYCOHHISSIOHgMASHINGTON,DC20555-0001,AND-TOTHEPAPERMORKREDUCTIONPROJECt(3150-0104),OFFICEOFHANAGEHENTANDBUDGETMASHIHGTOHDC20503;,FACILITYMAKE1CookNuclearPlant-Unit150-315LERHUHBER6YEARSEQUEHTIAL97-006REVISION01~I~t4rraua3OF10TEXT((fcerespaceisrequ(red.useaddit(onalNRCForm366A's)(17)DescritionofEventcont'd1-NSO-021ReactorCoolantSystempost-accident(EIIS/AB-VTV)venttrainAsolenoidvalve1-IMO-315EastRHRandNorthSafetyInjectionto(EIIS/BO-INV)reactorcoolantloops1and4hotlegsshutoffvalve1-IMO-316EastRHRandNorthSafetyInjectionto(EIIS/BO-INV)reactorcoolantloops1and4coldlegsshutoffvalve1-IMO-325WestRHRandsouthsafetyinjectionto(EIIS/BO-INV)reactorcoolantloops2and3hotlegsshutoffvalve1-NMO-151PressurizerreliefvalveNRV-151(EIIS/AB-ISV)upstreamshutoffvalve1-33-NRV-153PressurizertrainApressurereliefvalveNRV-153closelimitswitchTheUnit2flooduptubeswereinspectedonMarch23,1997.Atthattime,acrackwasfoundintheflooduptube2-IP3-3.Thisflooduptubecontainsacablewhichsuppliespowertooneoftwocontainmentrecirculation(CEQ)fans(EIIS/BB-FAN).TheCEQfansoperatelongtermfollowingalossofcoolantaccident,andabsentqualificationdataforwatersubmergence,continuedoperationoftheimpactedCEQfancouldnotbeguaranteed.CauseoftheEventThetubedamagehasbeenattributedtoworkpracticesthatresultedintwoseparatetypesoffailures-materialstresscracksandrandomarcstrikes,mostprobablyearlyintheplantlife.Inthreeisolatedinstances,unrelatedtothematerialstresscracks,thetubeexhibitedholesinthetubeapproximately1/8"-1/4"wide.Theseholeshadaburnedappearancesuchthattheymayhavebeencausedbyweldingactivitiesinthevicinityoftheflooduptubes.Theothercauseisduetolocalizedstressestothematerialatthepointwherethetubetransitionsfromflexibletoarigidconfiguration.Thecausalanalysisevaluatedthebasictubeconstruction,inspecteddamagedtubes,andperformedaninspectionontheinstallationintheannulus.Theflooduptubeconstructionisastandardsingle-plyhelicalcorrugatedbellowsthatisconstructedfromaType321stainlesssteel.BothendsoftheflooduptubeareweldedtoaType304stainlesssteelfittingwithmalethreads.Thefittingsconstitutearigidpointwhilethebellowsthemselvesareaflexiblemember.Thistypeofconstructionallowsthetubetoflexuniformlythroughoutitsentirelengthexceptatthepointwhereitconnectstothefittings. | | HRCFORH366A.S.NUCLEARREGULATORY COXHISSIOHLICENSEEZWHNTCONTINUATION |
| HRCFORN366A.S.NUCLEARREGUULTORYCOXNISSIOMLICENSEELWENTCONTINUATIONROVEDBYONBNO.3150-01,04EXPIRES5/31/95ESTINATEDBURDENPERRESPOHSETO'COHPLYMITHTHISIHFORHATIOHCOLLECTIOHREQUEST:50.0NRS;FORNARDCONHEHTSREGARDINGBURDENESTINATETOTHEINFORNATIONANDRECORDSNANAGEHEHTBRANCH"(NHBB7714),U.S.NUCLEARREGULATORYCOHHISSION,IIASHIHGTON,DC20555-0001,AHDTOTHEPAPERHORKREDUCTIONPROJECT(3150-0104),OFFICEOFHANAGEHEHTANDBUDGETMASHINGTOHDC20503.FACILITYMANE1CookNuclearPlant-Unit1TEXT(ifsorespaceisrequired.useadditionalHRCFore366A's)(17)CauseoftheEventcont'dDOCKETNU)IBER250-315YEAR97LERNIGER6SEQUENTIALREVISICH01PAGE34OF10AnexaminationoftwocrackedtubeswhichhadthissecondtypeoffailurewasperformedbyDCCNPmetallurgicalengineers.Aportionoftheirinvestigationfollows:"Anexaminationoftwotypicallycrackedtubesrevealeda3/4"longlinearindicationorientedparalleltothecorrugationattherootofaconvolution.Thecrackwaslocatedadistanceoftwoconvolutionsfromtheweldattachingthebellowstothethreadedfitting.Oneendofthecrack,hadaY-patterncrackthatisindicativeofacrackinitiationpointduetoexcessivebendingstressinthethinmaterial.Duetothecrack'slocation,thedefectisnotweldingrelated.Althoughnotusedinthisapplication,thecorrugatedbellowsiscapableofwithstandingmotion,lateraloffset,angularrotation,aswellasaxialextensionandcompressionovertheentirelengthoftheflooduptube.However,withinalocalizedregion,suchaswherethebellowsareattachedtothethreadedfitting,thebellowstransitionsfromflexibletorigid.Atthislocation,thethinbellowsmaterialwillnotwithstandanybendingortorsionalrotationloading."Theflooduptubeinstallationintheannuluswasreviewedtodeterminewhichconfigurationwasmorepronetofailure.Itwasfoundthatallthoseflooduptubesthathavethistypeofdefectwereinthoseinstallationswherethereisaminimumofseventubesperpenetration.Thisisattributedtothefactthatthosepenetration"installationswithmoreflooduptubesalsohavemorestringentbendingrestrictionsduetospacerestrictions.Thefactthatallthesecrackswerenearthefittingendoftheflooduptubeandinthoseinstallationswhichrequiresmallerbendingradiiconfirmthatthecrackswereduetolocalizedstress.Duetothetype,location,orientationofthedefectandlackofloadingduringservice,thesedefectsweremostprobablyinitiatedinthebellowsduringinstallationorsubsequentrework.AnalsisoftheEventTheseeventsarereportableundertheprovisionsof10CFR50.73(a)(2)()l.(8),operationprohibitedbytheplant'stechnicalspecifications,10CFR50.73(a)(2)(ii),anyeventorconditionthatresultedintheconditionofthenuclearpowerplant,includingitsprincipalsafetybarriers,beingseriouslydegraded,and10CFR50.73(a)(2)(ii)(B),aconditionwhichisoutsideofthedesignbasisoftheplant.Thecablesarerequiredtobeenvironmentallyqualifiedper10CFR50.49.However,theenvironmentalqualificationtestingdidnotincludesubmergingthecableinwater.PartialtestdataforKaptoninsulatedcableshowsthatonetestsamplefailedaftertwohours,andasecondtestsamplefailedafterfortyeighthours.Onthisbasis,itwasdeterminedthatKaptoninsulatedcablewasnotsuitableforlongtermusesubmergedinasumpsolutionhavingapHof9-10. | | &PROVEDBYQS'NO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPONSE'TO COHPLYMITHTHISINFORHATION COLLECTION REQUEST:50.0HRS.FORMARDCOHHEHTSREGARDIHG BURDENESTIMATETOTHEIHFORHATIOH AHDRECORDSHANAGEHEHT. |
| | BRANCH(HHBB7714),U.S.NUCLEARREGULATORY COHHISSIOHg MASHINGTON, DC20555-0001, AND-TOTHEPAPERMORK REDUCTION PROJECt(3150-0104), |
| | OFFICEOFHANAGEHENT ANDBUDGETMASHIHGTOH DC20503;,FACILITYMAKE1CookNuclearPlant-Unit150-315LERHUHBER6YEARSEQUEHTIAL 97-006REVISION01~I~t4rraua3OF10TEXT((fcerespaceisrequ(red. |
| | useaddit(onal NRCForm366A's)(17)DescritionofEventcont'd1-NSO-021 ReactorCoolantSystempost-accident (EIIS/AB-VTV) venttrainAsolenoidvalve1-IMO-315 EastRHRandNorthSafetyInjection to(EIIS/BO-INV) reactorcoolantloops1and4hotlegsshutoffvalve1-IMO-316 EastRHRandNorthSafetyInjection to(EIIS/BO-INV) reactorcoolantloops1and4coldlegsshutoffvalve1-IMO-325 WestRHRandsouthsafetyinjection to(EIIS/BO-INV) reactorcoolantloops2and3hotlegsshutoffvalve1-NMO-151Pressurizer reliefvalveNRV-151(EIIS/AB-ISV) upstreamshutoffvalve1-33-NRV-153 Pressurizer trainApressurereliefvalveNRV-153closelimitswitchTheUnit2flooduptubeswereinspected onMarch23,1997.Atthattime,acrackwasfoundintheflooduptube2-IP3-3.Thisflooduptubecontainsacablewhichsuppliespowertooneoftwocontainment recirculation (CEQ)fans(EIIS/BB-FAN). |
| | TheCEQfansoperatelongtermfollowing alossofcoolantaccident, andabsentqualification dataforwatersubmergence, continued operation oftheimpactedCEQfancouldnotbeguaranteed. |
| | CauseoftheEventThetubedamagehasbeenattributed toworkpractices thatresultedintwoseparatetypesoffailures-material stresscracksandrandomarcstrikes,mostprobablyearlyintheplantlife.Inthreeisolatedinstances, unrelated tothematerialstresscracks,thetubeexhibited holesinthetubeapproximately 1/8"-1/4" wide.Theseholeshadaburnedappearance suchthattheymayhavebeencausedbyweldingactivities inthevicinityoftheflooduptubes.Theothercauseisduetolocalized stressestothematerialatthepointwherethetubetransitions fromflexibletoarigidconfiguration. |
| | Thecausalanalysisevaluated thebasictubeconstruction, inspected damagedtubes,andperformed aninspection ontheinstallation intheannulus.Theflooduptubeconstruction isastandardsingle-ply helicalcorrugated bellowsthatisconstructed fromaType321stainless steel.BothendsoftheflooduptubeareweldedtoaType304stainless steelfittingwithmalethreads.Thefittingsconstitute arigidpointwhilethebellowsthemselves areaflexiblemember.Thistypeofconstruction allowsthetubetoflexuniformly throughout itsentirelengthexceptatthepointwhereitconnectstothefittings. |
| | HRCFORN366A.S.NUCLEARREGUULTORY COXNISSIOM LICENSEELWENTCONTINUATION ROVEDBYONBNO.3150-01,04 EXPIRES5/31/95ESTINATED BURDENPERRESPOHSETO'COHPLY MITHTHISIHFORHATIOH COLLECTIOH REQUEST:50.0NRS;FORNARDCONHEHTSREGARDING BURDENESTINATETOTHEINFORNATION ANDRECORDSNANAGEHEHT BRANCH"(NHBB7714),U.S.NUCLEARREGULATORY COHHISSION, IIASHIHGTON, DC20555-0001, AHDTOTHEPAPERHORK REDUCTION PROJECT(3150-0104), |
| | OFFICEOFHANAGEHEHT ANDBUDGETMASHINGTOH DC20503.FACILITYMANE1CookNuclearPlant-Unit1TEXT(ifsorespaceisrequired. |
| | useadditional HRCFore366A's)(17)CauseoftheEventcont'dDOCKETNU)IBER250-315YEAR97LERNIGER6SEQUENTIAL REVISICH01PAGE34OF10Anexamination oftwocrackedtubeswhichhadthissecondtypeoffailurewasperformed byDCCNPmetallurgical engineers |
| | .Aportionoftheirinvestigation follows:"Anexamination oftwotypically crackedtubesrevealeda3/4"longlinearindication orientedparalleltothecorrugation attherootofaconvolution. |
| | Thecrackwaslocatedadistanceoftwoconvolutions fromtheweldattaching thebellowstothethreadedfitting.Oneendofthecrack,hadaY-pattern crackthatisindicative ofacrackinitiation pointduetoexcessive bendingstressinthethinmaterial. |
| | Duetothecrack'slocation, thedefectisnotweldingrelated.Althoughnotusedinthisapplication, thecorrugated bellowsiscapableofwithstanding motion,lateraloffset,angularrotation, aswellasaxialextension andcompression overtheentirelengthoftheflooduptube.However,withinalocalized region,suchaswherethebellowsareattachedtothethreadedfitting,thebellowstransitions fromflexibletorigid.Atthislocation, thethinbellowsmaterialwillnotwithstand anybendingortorsional rotationloading." |
| | Theflooduptubeinstallation intheannuluswasreviewedtodetermine whichconfiguration wasmorepronetofailure.Itwasfoundthatallthoseflooduptubesthathavethistypeofdefectwereinthoseinstallations wherethereisaminimumofseventubesperpenetration. |
| | Thisisattributed tothefactthatthosepenetration" installations withmoreflooduptubesalsohavemorestringent bendingrestrictions duetospacerestrictions. |
| | Thefactthatallthesecrackswerenearthefittingendoftheflooduptubeandinthoseinstallations whichrequiresmallerbendingradiiconfirmthatthecrackswereduetolocalized stress.Duetothetype,location, orientation ofthedefectandlackofloadingduringservice,thesedefectsweremostprobablyinitiated inthebellowsduringinstallation orsubsequent rework.AnalsisoftheEventTheseeventsarereportable undertheprovisions of10CFR50.73(a)(2)()l. |
| | (8),operation prohibited bytheplant'stechnical specifications, 10CFR50.73(a)(2)(ii), |
| | anyeventorcondition thatresultedinthecondition ofthenuclearpowerplant,including itsprincipal safetybarriers, beingseriously |
| | : degraded, and10CFR50.73(a)(2)(ii)(B), |
| | acondition whichisoutsideofthedesignbasisoftheplant.Thecablesarerequiredtobeenvironmentally qualified per10CFR50.49. |
| | However,theenvironmental qualification testingdidnotincludesubmerging thecableinwater.PartialtestdataforKaptoninsulated cableshowsthatonetestsamplefailedaftertwohours,andasecondtestsamplefailedafterfortyeighthours.Onthisbasis,itwasdetermined thatKaptoninsulated cablewasnotsuitableforlongtermusesubmerged inasumpsolutionhavingapHof9-10. |
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| iiRCFORH366AU.S.NUCLEARREGULATORYCOO)ISSIONLICENSEEEVENTCONTINUATIONAPPROVEDBYO)IBNO.3150-0104EXPIRES5i31/95ESTINATEOBURDENPERRESPONSETOCOHPLYMITHTHISlNFORHATIONCOLLECTIONREaUESTs50.0.HRS.FORMAROCOHHENTSREGARDIHG'BURDENESTIHATETO'HEINFORNATIONANDRECORDSHANAGEHENTBRANCH(HNBB7714),U.S.NUCLEARREGULATORYCOHHISSIONgMASHINGTOH,DC20555.0001,ANDTOTHEPAPERMORKREDUCTIONPROJECT(3150-0104)~OFFICEOFHANAGEXENTANDBUDGETMASHINGTONDC20503.FACILITYNAKE1CookNuclearPlant-Unit1TEXT(ifcerespaceisrequired,useadditionalHRCFora366A's)(17)AnalsisoftheEventcont'dDOCKETaRJÃBER250-315YEAR97LERNURSER6SEOUENTIALREVISION01PAGE35OF10Becausethecracksinfiooduptubesarelocatedbelowthecontainmentflooduplevel,water,couldenterthetubeandthecablewouldbesubmergedinasodiumhydroxidesolutionhavingapHof9to10.Submergenceinthis.solutionwoulddegradetheKaptoninsulation,anditwouldeventuallyfail.Asthetimetofailure.cannotbeaccuratelypredicted,anyequipmentrequiredforIongtermaccidentmitigationwasconsideredtobeinoperable.EquipmentwhichcouldcompleteitssafetyfunctionwithintwohoursfollowingtheaccidentwasconsideredoperableforthepurposeoftheanalysispresentedinthisLER.iltisnotpossibletotellwhenthetubesbecamecracked.However,theapparentcauseofthecracks,weldingarcstrikesandstresscracking,indicatesthattheyexistedpriortodiscovery.Therefore,itisassumedthattheunitwasinT/S3.0.3,whichisreportableasaconditionwhichisoutsidethedesignbasisoftheplantandasoperationprohibitedbytheplant'stechnicalspecifications.Theresultoftheevaluationisthat,althoughthepotentialforequipmentfailureplacedtheplantoutsideofitslicensingbasisinmanyinstances,therewasnopostulatedfailurethatisconsideredtohaveamajorimpactwithregardtoprotectingthepublichealthandsafety.Also,inmanycasestheequipmentwasbackedupbyunaffectedredundantequipmentand/orequipmentwhichco'uldperformasimilarsafetyfunction.Unit1NarrowRaneSteamGeneratorLevelTransmittersThenarrowrangesteamgeneratorleveltransmitters(1-BLP-132,-142)provideasignaltothereactorprotectionsystem,andtheyareusedforpostaccidentmonitoringofthesteamgeneratorlevel(Technicalspecification3.3.3.8requiresoneoperablechannelpersteamgenerator).Theprotectionsystemfunctionwouldbeaccomplishedpriortothecable'sbecomingsubmerged.Therearethreenarrowrangesteamgeneratorleveltransmitterspersteamgenerator,andthepostaccidentmonitoringfunctioncouldbeaccomplishedbyeithertheremainingtwonarrowrangetransmitters.HotLeWideRaneTemeratureRecorderThehotlegwiderangetemperaturerecorder(1-NTR-140,-240)signalisrequiredasinputtotheRCSIsubcoolingmonitor,andthesubcoolingmonitoringsystemwouldbelesseffectivesinceinputtemperaturesfromanentireRCSloopwouldbelost.Theoperatoralsohasavailablesubcoolingindicationusingthecoreexitthermocouples.Thisisactuallythepreferredmethodofdeterminingsubcoolingsinceitprovidesconservativeresults.Thusthelossof1-NTR-140and1-NTR-240wouldnothavesignificantlyimpactedplantoperationsandisjudgedtohavehadnoadverseimpactonpublichealthandsafety. | | iiRCFORH366AU.S.NUCLEARREGULATORY COO)ISSIONLICENSEEEVENTCONTINUATION APPROVEDBYO)IBNO.3150-0104 EXPIRES5i31/95ESTINATEO BURDENPERRESPONSETOCOHPLYMITHTHISlNFORHATION COLLECTION REaUESTs50.0.HRS.FORMAROCOHHENTSREGARDIHG'BURDEN ESTIHATETO'HEINFORNATION ANDRECORDSHANAGEHENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COHHISSIONg MASHINGTOH, DC20555.0001, ANDTOTHEPAPERMORK REDUCTION PROJECT(3150-0104) |
| | ~OFFICEOFHANAGEXENT ANDBUDGETMASHINGTON DC20503.FACILITYNAKE1CookNuclearPlant-Unit1TEXT(ifcerespaceisrequired, useadditional HRCFora366A's)(17)AnalsisoftheEventcont'dDOCKETaRJÃBER250-315YEAR97LERNURSER6SEOUENTIAL REVISION01PAGE35OF10Becausethecracksinfiooduptubesarelocatedbelowthecontainment flooduplevel,water,couldenterthetubeandthecablewouldbesubmerged inasodiumhydroxide solutionhavingapHof9to10.Submergence inthis.solutionwoulddegradetheKaptoninsulation, anditwouldeventually fail.Asthetimetofailure.cannotbeaccurately predicted, anyequipment requiredforIongtermaccidentmitigation wasconsidered tobeinoperable. |
| | Equipment whichcouldcompleteitssafetyfunctionwithintwohoursfollowing theaccidentwasconsidered operableforthepurposeoftheanalysispresented inthisLER.iltisnotpossibletotellwhenthetubesbecamecracked.However,theapparentcauseofthecracks,weldingarcstrikesandstresscracking, indicates thattheyexistedpriortodiscovery. |
| | Therefore, itisassumedthattheunitwasinT/S3.0.3,whichisreportable asacondition whichisoutsidethedesignbasisoftheplantandasoperation prohibited bytheplant'stechnical specifications. |
| | Theresultoftheevaluation isthat,althoughthepotential forequipment failureplacedtheplantoutsideofitslicensing basisinmanyinstances, therewasnopostulated failurethatisconsidered tohaveamajorimpactwithregardtoprotecting thepublichealthandsafety.Also,inmanycasestheequipment wasbackedupbyunaffected redundant equipment and/orequipment whichco'uldperformasimilarsafetyfunction. |
| | Unit1NarrowRaneSteamGenerator LevelTransmitters Thenarrowrangesteamgenerator leveltransmitters (1-BLP-132, |
| | -142)provideasignaltothereactorprotection system,andtheyareusedforpostaccidentmonitoring ofthesteamgenerator level(Technical specification 3.3.3.8requiresoneoperablechannelpersteamgenerator). |
| | Theprotection systemfunctionwouldbeaccomplished priortothecable'sbecomingsubmerged. |
| | Therearethreenarrowrangesteamgenerator leveltransmitters persteamgenerator, andthepostaccidentmonitoring functioncouldbeaccomplished byeithertheremaining twonarrowrangetransmitters. |
| | HotLeWideRaneTemeratureRecorderThehotlegwiderangetemperature recorder(1-NTR-140, |
| | -240)signalisrequiredasinputtotheRCSIsubcooling monitor,andthesubcooling monitoring systemwouldbelesseffective sinceinputtemperatures fromanentireRCSloopwouldbelost.Theoperatoralsohasavailable subcooling indication usingthecoreexitthermocouples. |
| | Thisisactuallythepreferred methodofdetermining subcooling sinceitprovidesconservative results.Thusthelossof1-NTR-140and1-NTR-240 wouldnothavesignificantly impactedplantoperations andisjudgedtohavehadnoadverseimpactonpublichealthandsafety. |
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| MRCFORM366AS.N)CLEARREGULATORYCOMMISSIONLICENSEE'TTENTCONTlNUATION(NBMO-3150-0104EXPIRES5/3'I/95ESTIMATEDBURDENPERRESPONSETOCOMPLYWITHTHISINFORMATIONCOLLECTIONREQUEST:50.0HRS.FORWARDCOMMENTSREGARDINGBURDENESTIMATETOTHEINFORMATIONANORECORDSMANAGEMEHTBRANCH(MNBB7714),U.S.NUCLEARREGULATORYCOMHISSIOH~WASHINGTON,OC20555-0001,ANOTOTHEPAPERWORKREDUCTIONPROJECT(31500104)gOFFICEOFMANAGEMENTANDBUDGETWASHINGTONDC20503.FACILITYNAMECookNuclearPlant-Unit1TEXTitfNorespaceisrequired.useadditionalMICFons3664's)(I7),AnalslsoftheEventcont'd50-31597LERMINBER6SEQUENTIALREVISION01PAGE36OF10HdroenRecombinerTheCookNuclearPlanthastwohydrogenrecombinersofwhichonlyoneisrequiredforaccidentmitigation.Onlyoneofthetworecombiners(1-HR-1)wasadverselyimpactedbyacrackedflooduptube.Thehydrogenrecombinerisusedtomaintainthelong-termhydrogenconcentrationinsidecontainmentbelow4volumepercent.Althoughtheprincipalmeansofhydrogencontrolthatisincludedfntheplantdesignbasisaretwoelectrichydrogenrecombinerscombinedwithtwocontainmentairrecirculationfans,additionalmeansofhydrogencontrol,hydrogenigniters,wereaddedtoaddressthepossibilityofexcessivehydrogenconcentrationsthatmayexistfollowingasevereaccident.Ananalysishasbeenperformedtoshowthattheignitersarecapableofpreventinghydrogenignitionfromendangeringthepublichealthandsafetywhenhydrogenconcentrationsareexcessivelyhigh.Therefore,intheeventthatbothrecombinersweretofail,andthehydrogenconcentrationsweretobuilduptoexcessiveamounts,itisbelievedthatthehydrogenigniterswouldpreventtheensuingproblemswithhydrogenignitionfromadverselyimpactingpublichealthandsafety.Althoughtheignitersdonothavethedatatosupportlongevityofoperation,theyarecapableofsupportingoperationforatleastoneweek.Itisbelievedthattheigniterswouldlastforperiodsconsiderablebeyondthattime.Duringthetimethattherewastotalrelianceonthehydrogenigniters,itmaybepossibletorepairtheunaffectedelectrichydrogenrecombiner(iftherepaircouldbeperformedoutsidethecontainment)orestablishsomeothermeansoflongtermhydrogencontrol,ifitwerenecessary.Basedonthecombinationoftheunlikelihoodoffailureoftheredundanthydrogenrecombiner,combinedwiththeavailabilityofthehydrogenigniters,itisconcludedthattherewouldbeanalmostnegligiblechancethatthecracksinthefiooduptubesservicingelectricalcablesto1-HR-1wouldhaveresultedinsignificantproblemsassociatedwithhydrogenignitionshouldadesignbasisLOCAhaveoccurredattheplant.Itisthereforeconcludedthatthecrackintheflooduptubeassociatedwith1-HR-1didnotrepresentasignificanthazardwithregardtotheprotectionofthepublichealthandsafety.ContainmentRecirculationFanValveTheCookNuclearPlanthastworecirculationfans,onlyoneofwhichisrequiredforaccidentmitigation.Onlyoneoftherecirculationfanswasimpactedbythecrackedflooduptubecontainingthecableassociatedwithvalve1-VMO-102.Thecontainmentairrecirculationsystemvalveisactivated10minutesaftertheaccidentoccurs.BasedonpartialtestdatawhichdemonstratethataminimumoftwohoursisrequiredbeforeKaptoninsulationisdegradedtothepointwhereitisnolongereffective,itisconcludedthatthisvalvewouldhaveperformeditsfunctionpriortotheinsulation'sbeingsignificantlydegraded. | | MRCFORM366AS.N)CLEARREGULATORY COMMISSION LICENSEE'TTENTCONTlNUATION (NBMO-3150-0104 EXPIRES5/3'I/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION ANORECORDSMANAGEMEHT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMHISSIOH |
| MRCFORM366ASN)CI.EARREGULATORYCOOIISSIONLICENSEEEVENTCONTINUATIONBY(NBMO.3150-0104EXPIRES5/31/95ESTIMATEDBURDENPERRESPONSETOCOMPLYMITHTHISINFORMATIONCOLLECTIONREQUEST:50.0HRS.FORNARDCOMMENTSREGARDINGBURDENESTIMATETOTHEINFORMATIONAHDRECORDSMANAGEMEHTBRANCH(MHBB7714),U.S.NUCLEARREGULATORYCOMMISSION/MASHIHGTOH,DC20555-0001,ANDTOTHEPAPERNORKREDUCTIONPROJECT(3150-0104),OFFICEOFMANAGEMENTANDBUDGETllASHIHGTOHDC'20503.FACILITYMANE1CookNuclearPlant-Unit1TEXT(ifserespaceisrequired.useadditionalNRCFons36Q's)(17)AnalslsoftheEventcont'dDO(XETNIGER250-315.YEAR97LERNIGER6SEQUENTIAL006REVISION01PAGE37OF10ReactorVesselHeadVentValveTheCookNuclearPlanthastwoheadventvalves,onlyoneofwhichisrequiredbythetechnicalspecificationstobeoperable.Onlyoneoftheheadventvalveswasimpactedbyacrackedflooduptube.Thereactorvesselheadventsystem(1-NSO-021)isaseries/parallelarrangementwherefourvalvesaresuppliedbytwoseparatepowertrains.Anidenticalarrangementexistsforthepressurizerheadvent.NocreditistakenforthereactorheadventsintheFSARdesignbasisaccidentanalysis.Theyarestrictlyacontingencytobeusedforsevereaccidents.ThereactorheadventswereinstalledintheCookNuclearPlantinresponseto10CFR50.44(c)(3)(iii)toventahydrogenbubbleinthereactorheadintheeventofadegradedcoreaccidentwithsignificanthydrogengeneration.ThisheadventisalsousedintheEmergencyOperatingProcedurestoaidinvesseldepressurizationafterallothermechanismshavefailed,includingboththeprimaryandsecondarypoweroperatedreliefvalves.ColdLetoHotLeIn'ectionValvesValves1-IMO-315,1-IMO-316and1-IMO-325arerequiredtofunctionwhenswitchingfromcoldlegtohotleginjectionfollowingalossofcoolantaccident.Valves1-IMO-315and1-IMO-325arerequiredtoopentoprovideahotlegflowpathtoloops1,2,3,and4.Valve1-IMO-316isrequiredtoclosetoblockthecoldlegflowpathtoloops1and4.Usingthecurrentlicensedmethodology,theinabilitytoswitchtohotlegrecirculationwouldresultinboronprecipitationinthecoreandpossibleheattransferdegradation,potentiallyleadingtoacladdingtemperatureheatup.However,Westinghousehasdevelopedanewmethodologywhich,iflicensedandimplemented,wouldeliminatetheneedtoswitchtohotlegrecirculation.Thismethodologymodelstheflowthroughthegapbetweenthehotlegnozzleandthebarrelasamechanismfortransportingboratedvesselwatertothesump.TheWestinghouseWCAPpresentsthemethodologyanddocumentsagenericanalysisthatisapplicabletomostWestinghouse3and4loopplant,includingCook.AmongtheconclusionsdrawnfromthegenericanalysisisthattheECCSdoesnotneedtobealignedtotheRCShotlegspost-LOCAinordertolimitthebuildupofboron.Assuch,thehotIegnozzlegapwouldhavelimitedthebuildupofboronaftertheLOCA,eveniftheECCScouldnothavealignedtothehotlegs.Thiswouldhavepreventedboronprecipitationinthecore,maintainingtheheattransfercapability.ThustheinabilitytoaligntheECCStothehotlegswouldnothaveresultedinaviolationofanyofthe10CFR50.46criteria.Power0cratedReliefValveBlockValve1-NMO-151isanormallyopenblockvalveforapressurizerpoweroperatedreliefvalve(PORV),andistheonlyoneofthethreePORVblockvalvesthatwasimpactedbyacrackedflooduptube.TheCookNuclearPlantpressurizerhasthreePORVswhichlimitreactorcoolantsystempressure.ThePORVs,whicharespringclosedandair-openuponactuationoftheirassociatedsolenoidvalve,operateautomaticallyorbyremotemanualcontrol.RemotelyoperatedblockvalvesareprovidedtoisolatethePORVs. | | ~WASHINGTON, OC20555-0001, ANOTOTHEPAPERWORK REDUCTION PROJECT(31500104)gOFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAMECookNuclearPlant-Unit1TEXTitfNorespaceisrequired. |
| | useadditional MICFons3664's)(I7),AnalslsoftheEventcont'd50-31597LERMINBER6SEQUENTIAL REVISION01PAGE36OF10HdroenRecombiner TheCookNuclearPlanthastwohydrogenrecombiners ofwhichonlyoneisrequiredforaccidentmitigation. |
| | Onlyoneofthetworecombiners (1-HR-1)wasadversely impactedbyacrackedflooduptube.Thehydrogenrecombiner isusedtomaintainthelong-term hydrogenconcentration insidecontainment below4volumepercent.Althoughtheprincipal meansofhydrogencontrolthatisincludedfntheplantdesignbasisaretwoelectrichydrogenrecombiners combinedwithtwocontainment airrecirculation fans,additional meansofhydrogencontrol,hydrogenigniters, wereaddedtoaddressthepossibility ofexcessive hydrogenconcentrations thatmayexistfollowing asevereaccident. |
| | Ananalysishasbeenperformed toshowthattheignitersarecapableofpreventing hydrogenignitionfromendangering thepublichealthandsafetywhenhydrogenconcentrations areexcessively high.Therefore, intheeventthatbothrecombiners weretofail,andthehydrogenconcentrations weretobuilduptoexcessive amounts,itisbelievedthatthehydrogenigniterswouldpreventtheensuingproblemswithhydrogenignitionfromadversely impacting publichealthandsafety.Althoughtheignitersdonothavethedatatosupportlongevity ofoperation, theyarecapableofsupporting operation foratleastoneweek.Itisbelievedthattheigniterswouldlastforperiodsconsiderable beyondthattime.Duringthetimethattherewastotalrelianceonthehydrogenigniters, itmaybepossibletorepairtheunaffected electrichydrogenrecombiner (iftherepaircouldbeperformed outsidethecontainment) orestablish someothermeansoflongtermhydrogencontrol,ifitwerenecessary. |
| | Basedonthecombination oftheunlikelihood offailureoftheredundant hydrogenrecombiner, combinedwiththeavailability ofthehydrogenigniters, itisconcluded thattherewouldbeanalmostnegligible chancethatthecracksinthefiooduptubesservicing electrical cablesto1-HR-1wouldhaveresultedinsignificant problemsassociated withhydrogenignitionshouldadesignbasisLOCAhaveoccurredattheplant.Itistherefore concluded thatthecrackintheflooduptubeassociated with1-HR-1didnotrepresent asignificant hazardwithregardtotheprotection ofthepublichealthandsafety.Containment Recirculation FanValveTheCookNuclearPlanthastworecirculation fans,onlyoneofwhichisrequiredforaccidentmitigation. |
| | Onlyoneoftherecirculation fanswasimpactedbythecrackedflooduptubecontaining thecableassociated withvalve1-VMO-102. |
| | Thecontainment airrecirculation systemvalveisactivated 10minutesaftertheaccidentoccurs.Basedonpartialtestdatawhichdemonstrate thataminimumoftwohoursisrequiredbeforeKaptoninsulation isdegradedtothepointwhereitisnolongereffective, itisconcluded thatthisvalvewouldhaveperformed itsfunctionpriortotheinsulation's beingsignificantly degraded. |
| | MRCFORM366ASN)CI.EARREGULATORY COOIISSIONLICENSEEEVENTCONTINUATION BY(NBMO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYMITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORNARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION AHDRECORDSMANAGEMEHT BRANCH(MHBB7714),U.S.NUCLEARREGULATORY COMMISSION/ |
| | MASHIHGTOH, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(3150-0104), |
| | OFFICEOFMANAGEMENT ANDBUDGETllASHIHGTOH DC'20503. |
| | FACILITYMANE1CookNuclearPlant-Unit1TEXT(ifserespaceisrequired. |
| | useadditional NRCFons36Q's)(17)AnalslsoftheEventcont'dDO(XETNIGER250-315.YEAR97LERNIGER6SEQUENTIAL 006REVISION01PAGE37OF10ReactorVesselHeadVentValveTheCookNuclearPlanthastwoheadventvalves,onlyoneofwhichisrequiredbythetechnical specifications tobeoperable. |
| | Onlyoneoftheheadventvalveswasimpactedbyacrackedflooduptube.Thereactorvesselheadventsystem(1-NSO-021) isaseries/parallel arrangement wherefourvalvesaresuppliedbytwoseparatepowertrains.Anidentical arrangement existsforthepressurizer headvent.NocreditistakenforthereactorheadventsintheFSARdesignbasisaccidentanalysis. |
| | Theyarestrictlyacontingency tobeusedforsevereaccidents. |
| | Thereactorheadventswereinstalled intheCookNuclearPlantinresponseto10CFR50.44 (c)(3)(iii) toventahydrogenbubbleinthereactorheadintheeventofadegradedcoreaccidentwithsignificant hydrogengeneration. |
| | ThisheadventisalsousedintheEmergency Operating Procedures toaidinvesseldepressurization afterallothermechanisms havefailed,including boththeprimaryandsecondary poweroperatedreliefvalves.ColdLetoHotLeIn'ection ValvesValves1-IMO-315, 1-IMO-316 and1-IMO-325 arerequiredtofunctionwhenswitching fromcoldlegtohotleginjection following alossofcoolantaccident. |
| | Valves1-IMO-315 and1-IMO-325 arerequiredtoopentoprovideahotlegflowpathtoloops1,2,3,and4.Valve1-IMO-316 isrequiredtoclosetoblockthecoldlegflowpathtoloops1and4.Usingthecurrentlicensedmethodology, theinability toswitchtohotlegrecirculation wouldresultinboronprecipitation inthecoreandpossibleheattransferdegradation, potentially leadingtoacladdingtemperature heatup.However,Westinghouse hasdeveloped anewmethodology which,iflicensedandimplemented, wouldeliminate theneedtoswitchtohotlegrecirculation. |
| | Thismethodology modelstheflowthroughthegapbetweenthehotlegnozzleandthebarrelasamechanism fortransporting boratedvesselwatertothesump.TheWestinghouse WCAPpresentsthemethodology anddocuments agenericanalysisthatisapplicable tomostWestinghouse 3and4loopplant,including Cook.Amongtheconclusions drawnfromthegenericanalysisisthattheECCSdoesnotneedtobealignedtotheRCShotlegspost-LOCA inordertolimitthebuildupofboron.Assuch,thehotIegnozzlegapwouldhavelimitedthebuildupofboronaftertheLOCA,eveniftheECCScouldnothavealignedtothehotlegs.Thiswouldhaveprevented boronprecipitation inthecore,maintaining theheattransfercapability |
| | .Thustheinability toaligntheECCStothehotlegswouldnothaveresultedinaviolation ofanyofthe10CFR50.46criteria. |
| | Power0cratedReliefValveBlockValve1-NMO-151 isanormallyopenblockvalveforapressurizer poweroperatedreliefvalve(PORV),andistheonlyoneofthethreePORVblockvalvesthatwasimpactedbyacrackedflooduptube.TheCookNuclearPlantpressurizer hasthreePORVswhichlimitreactorcoolantsystempressure. |
| | ThePORVs,whicharespringclosedandair-openuponactuation oftheirassociated solenoidvalve,operateautomatically orbyremotemanualcontrol.RemotelyoperatedblockvalvesareprovidedtoisolatethePORVs. |
|
| |
|
| MRCFORH366A.SNUCLEARREGULATORYCOXRISSIOHLICENSEEEVEBFZCONTINUATIONBYORBMO.3150-0104EXPIRES5/31/95ESTIHATEDBURDENPERRESPOHSETOCOMPLYNITHTHISINFORHATIONCOLLECTIONRFCUEST:50.0'RS.FCRllARDCOHHENTSREGARDINGBURDENESTIHATETOTHEIHFORHATIOHAHDRECORDS'HANAGEHENTBRANCH'HHBB7714),U.S.NUCLEARREGULATORYCOHHISSIOH,NASNIHGTON,DC20555-0001,AHDTOTHEPAPERHORXREDUCTIONPROJECT(3150-0104),OFFICEOFHANAGEHENTANDBUDGETMASHIHGTOHDC20503.FACILITYMARECookNuclearPlant-Unit1TEXTOfcorespacefsrequired.useadditionalHRCFona366A's)(17)AnalsisoftheEventcont'dDOCKETNUMBER250-315YEAR97LERNUMBER6SEOUEHTIALREVISIGH01PAGE3SOP10Power0cratedReliefValveBlockcont'dToevaluatetheimpactofthecrackedflooduptubes,fourconditionswereconsidered:1)FSARaccidents;2)highenergylinebreaksinsidecontainmentwhereimmediateisolationofthePORVisrequired;3)conditionsoutsideofthenormalFSARanalysiswhereitmaybenecessarytoisolatethePORVaftertheelectricwirehousedinthecrackedPORVhasbeensubmergedforseveralhours,and4)conditionsoutsidetheFSARanalysiswhereitmaybenecessarytoopenanisolatedPORVaftertheelectricwirehousedlnthecrackedPORVhasbeensubmergedforseveralhours.Eachoftheseconditionsisdiscussedbelow.ThesingleChapter14accidentanalysiswhichrequiresPORVoperabilityisthesteamgeneratortuberupture(SGTR)withalossofoffsitepower.Inthisevent,onePORVisrequiredtoreduceprimarysystempressureduringtherecoveryphaseoftheaccidenttoslightlyabovethesecondarysidepressure.AsecondPORVisrequiredtobeoperableforsinglefailureconsiderations.TheUFSARChapter14SGTRisnotconsideredtobeafloodingevent,andthereforethecrackedflooduptubeswouldnothaveimpactedthePORVblockvalveoperabilityforthisaccident.fCreditistakenintheplantemergencyoperatingproceduresforthePORVstorecoverfromavarietyofaccidents.Thiswouldincludethecategoryofeventsandaccidentsthatcc"dcausethePORVstoopenandfailtoclose,resultinginasmallbreakLOCA(e.g.normalplantcooldown,activationofthesafetyinjectionsystem,orseveretransientssuchasafeedwaterlinebr'eakorsteamlinebreakinsidecontainment).ThemainfunctionofthePORVblockvalvesistoisolateaPORVifthePORVfailsintheopenposition.Foreventsofthetypecitedabove,eithertheydonotcausecontainmentflooding,oriftheydocauseflooding,theneedtoclosethePORVsoccursearlyenoughinthetransientthattheblockvalveswouldstillbeconsideredoperableinspiteofthewaterintrusionthatmayhaveoccurredduetocracksintheflooduptubes.Athirdcategoryofeventsincludelongtermrecoveryactionssuchasresponsetoinadequatecorecoolingorresponsetodegradedcorecoolingwherethecontainmentcouldbeflooded.EachoftheseeventsrequirethatastuckopenPORVbeisolated.Theseeventsarebeyondthoseconsideredintheplantdesignbasis,anditisconsideredhighlyunlikelythatanadverseaccidentofthistypecouldoccuratthesametimethataPORVsticksopen,thecablesaresubmerged,andtheblockvalvefailstoclosewhenitisrequired.ThefinalcategoryiseventsthatrequireaPORVtobeopentofacilitateaccidentrecovery.Anexampleofthiswouldbethefeedwaterlinebreakrecovery.However,notallofthethreePORVswouldhavebeenaffectedbycracksintheflooduptubes,andatleastonewouldbeavailableforthispurpose.Thismeetstheminimumrequirement. | | MRCFORH366A.SNUCLEARREGULATORY COXRISSIOH LICENSEEEVEBFZCONTINUATION BYORBMO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPOHSETOCOMPLYNITHTHISINFORHATION COLLECTIONRFCUEST:50.0'RS.FCRllARDCOHHENTSREGARDING BURDENESTIHATETOTHEIHFORHATIOH AHDRECORDS'HANAGEHENT BRANCH'HHBB 7714),U.S.NUCLEARREGULATORY COHHISSIOH, NASNIHGTON, DC20555-0001, AHDTOTHEPAPERHORX REDUCTION PROJECT(3150-0104), |
| NRCFORM366A.S.NUCLEARREGULATORYCOMMISSIONLICENSEEEVENTCONTINUATIONROVEDBYOMBHO.3150-0104EXPIRES5/31/95ESTIMATEDBURDENPERRESPONSETOCOMPLYNITHTHISIHFORMATIONCOLLECTIOHREQUEST:50.0HRS;.,FORIIARDCOMMENTSREGARDINGBURDENESTIMATETO'HEINFORMATIONANDRECORDSMANAGEMENTBRANCH(MHBB7714),U.S.NUCLEARREGULATORYCOMMISSION;'WASHINGTON,DC20555-0001,ANDTOTHEPAPERNORKREDUCTIONPROJECT(3150.0104),OFFICEOFMANAGEMENTANDBUDGET'NASHIHGTONDC20503.FACILITYNAME1CookNuclearPlant-Unit1TEXT(ifaorespaceisrequired.useaddit(onalNRCFora366A's)(17)AnalslsoftheEventcont'dDOCKETNU)IER250-315LERNUMBER6YEARSEQUENTIAL97-006REVISIOH01PAGE39OF10Unit2ContainmentAirRecirculation/HdroenSkimmerFanTheCookNuclearPlanthastwocontainmentairrecirculation/hydrogenskimmer(CEQfans),onlyoneofwhichisrequiredforaccidentmitigation.Onlyonefanwasadverselyimpactedbyacrackedflooduptube.TheCEQfansarerequiredtoprovideacontinuousmixingofthecontainmentatmosphereforthelongtermpostblowdownaccidentenvironment.Theyarealsorequiredtopreventtheformationofhydrogenpocketswithinthevariouscompartmentsandsubcompartmentsoftheicecondensercontainment.Twofullcapacityfans,eachcapableofblowingairfromtheuppervolumeintothelowervolumeareprovided.Foraccidentanalysisconditions,onlyonefanismodeledbaseduponthelimitingsinglefailureofatrainofcontainmentsafeguardsequipment.TheairrecirculationfanshavesufficientheadtoovercomethecompartmentpressuredifferentialsthatoccuraftertheinitialRCSblowdown.Thefanswillblowairfromtheuppercompartmenttothelowercompartmenttherebyretumlngairtothelowercompartmentwhichwasdisplacedbytheblowdown.AlthoughthefansaremodeledduringboththecontainmentresponsetransientfollowingaLOCAandMSLB,thegreatestimpactresultingfromtheiractivationisseenduringtheLOCAtransientresponseduetothelongtermtransientscenario.Theairreturnfansaremodeledtooperateuponreachingthehigh-highcontainmentpressuresetpointfollowingatenminutedelay.DuringtheLOCAresponsetransientthefansprovideaflowpathearlyinthetransient,thereforetheirfunctionplaysanimportantrole(beforethetimeofpeakpressure)inthecontainmentresponsecalculation.SimilarlyduringtheMSLBcontainmentresponsecalculationthefansfunctioninalikewisemanner.However,thetimethefansactivatefollowthetimewhenthecontainmentpeakpressureandtemperatureoccurs,thereforetheirimpactonthecontainmentresponsetransientisminimal.Theirprimaryeffectisontherateofcontainmentdepressurizationandcooldownafter10minutesintotheMSLBcontainmentresponsetransient.BaseduponsensitivitieswhichhavebeenperformedforanicecondenserplantsimilartotheCookNuclearPlantwhenconsideringinoperableairreturnfans,theeffectofthelossoftheairreturnfanoncontainmentpeakpressurewas5psi.SincetheCookdesignpressureis12psi,thismeansthatthemaximumpressureachievedbythecontainmentshouldbothfansbelostis17psi.Althoughabovetheplantdesignbasisof12psi,thisiswellwithinthecontainmentultimatecapabilityofapproximately36psi.ThepotentiallossofCEQfansalsomeansthelossofabilitytoremovehydrogenfromthecompartmentsoftheCookNuclearPlant.Thiswillnotoccuruntiltwohoursintotheaccident.AspartoftheCookNuclearPlant'sprobabilisticriskassessment,studieshavebeenperformedtoevaluatethelossofCEQfansfollowingasevereaccident.Thesestudieshaveconcludedthatnoadverseimpactoncontainmentperformanceisexpectedduetocontainmentrecirculationfanfailures.Onthebasisoftheabove,itisconcludedthatthelossofoneCEQfandidnotadverselyimpactthepublichealthandsafety.Itisfurtherpointedout,thatonlyoneofthetworedundantfanswasimpacted,andthereforefollowingahighenergylinebreakinsidecontainmenttheplantmayhavestayedwithitsdesignbasiscontainmentpressureof12psi. | | OFFICEOFHANAGEHENT ANDBUDGETMASHIHGTOH DC20503.FACILITYMARECookNuclearPlant-Unit1TEXTOfcorespacefsrequired. |
| NRCFORH366A.S.NUCLEARREGULATORYCOXHISSICILICENSEEEVENTCONTINUATIONBY'ORBNO.3150-0104EXPIRES5/31/95ESTIHATEDBURDENPER-RESPONSETOCOHPLYWITHTHISINFORHATION.COLLECTION'REQUEST:50.0NRS'.FORIIARDCOHHENTSREGARDINGBURDENESTIHATETOTHEINFORHATIONANDRECORDSHANAGEHENTBRANCH(HNBB7714),U.S.NUCLEARREGULATORYCOHHISSION,MASNINGTON,DC20555-0001,ANDTOTHEPAPERNORKREDUCTIONPROJECT(3150-0104),OFFICEOF"HANAGEHENTANDBUDGETMASNINGTONDC20503.FACILITYNAHE1CookNuclearPlant-Unit1TEXT((fmorespaceisrequired.useadditionalNCForm36EA's)(17)CorrectiveActionDOIETNUNBER25015YEAR97LERNUNBER6SEQUENTIALREVISION01PAGE310OF10Criticalareasforallflooduptubesineachunithavebeeninspectedforcracks.ThedamagedUnit1EQfiooduptubesandUnit2flooduptubeshavebeenreplaced.PreventiveActionAdequateprecautionsforweldinginthevicinityofelectricalequipmenthavebeenidentifiedintheAEPWeldingManual,GeneralWeldingRequirements,step6.13whichincondensedversionstates:basematerialsandothermetallicregionsoutsideoftheweldzoneshallbeprotectedtopreventinadvertentarcstrikes.Inaddition,PMI-2270(FIREPROTECTION),containstheWelding,Burning,8GrindingPermitwhichisissuedforallweldingactivities.Thepermitcoversarearequirementswhichprovidedirectiontocoverelectricalequipmentaridcabletrayswithfireblanket.Tosupplementtheseplantrequirements,aninspectionasstatedbelowwillbeperformedtoverifythatthetubeshavenotbeendamagedpriortostart-upafteroutageworkhasbeenperformed.WorkStandardstotheNuclearPlantMaintenance(NPM)andEnvironmentalQualificationPreservationDocuments(EQPD)willbeenhancedtoidentifythatwhileworkingontheflooduptubesthereisaneedtoavoidaddingunduelocalizedstresstotheflooduptubesandthentoverifythatnocrackshavedeveloped.TheWorkStandardstotheNPMforflooduptubeinstallationhavealreadybeenrevisedtoincludetheseprecautions.Asalongtermaction,newEQPDwillbeissuedbyJune1,1998forflooduptubestoidentifythecriticalEQparameters.Inspectionswillbemadeatthebeginningofeachoutagetocheckforanycracks.Inspectionswillalsobemadeattheendoftheoutagetoensurethatnooutageactivitiesdamagedanytubes.Inaddition,althoughnotcontainedinaformalprogram,theknowledgethatthetubesaresubjecttothistypeofdamagewillheightenawarenessandimproveworkbeingdoneonandaroundtheflooduptubes.FailedComonentIdentificationNotApplicablePreviousSimilarEventsNone}} | | useadditional HRCFona366A's)(17)AnalsisoftheEventcont'dDOCKETNUMBER250-315YEAR97LERNUMBER6SEOUEHTIAL REVISIGH01PAGE3SOP10Power0cratedReliefValveBlockcont'dToevaluatetheimpactofthecrackedflooduptubes,fourconditions wereconsidered: |
| | 1)FSARaccidents; 2)highenergylinebreaksinsidecontainment whereimmediate isolation ofthePORVisrequired; 3)conditions outsideofthenormalFSARanalysiswhereitmaybenecessary toisolatethePORVaftertheelectricwirehousedinthecrackedPORVhasbeensubmerged forseveralhours,and4)conditions outsidetheFSARanalysiswhereitmaybenecessary toopenanisolatedPORVaftertheelectricwirehousedlnthecrackedPORVhasbeensubmerged forseveralhours.Eachoftheseconditions isdiscussed below.ThesingleChapter14accidentanalysiswhichrequiresPORVoperability isthesteamgenerator tuberupture(SGTR)withalossofoffsitepower.Inthisevent,onePORVisrequiredtoreduceprimarysystempressureduringtherecoveryphaseoftheaccidenttoslightlyabovethesecondary sidepressure. |
| | AsecondPORVisrequiredtobeoperableforsinglefailureconsiderations. |
| | TheUFSARChapter14SGTRisnotconsidered tobeafloodingevent,andtherefore thecrackedflooduptubeswouldnothaveimpactedthePORVblockvalveoperability forthisaccident. |
| | fCreditistakenintheplantemergency operating procedures forthePORVstorecoverfromavarietyofaccidents. |
| | Thiswouldincludethecategoryofeventsandaccidents thatcc"dcausethePORVstoopenandfailtoclose,resulting inasmallbreakLOCA(e.g.normalplantcooldown, activation ofthesafetyinjection system,orseveretransients suchasafeedwater linebr'eakorsteamlinebreakinsidecontainment). |
| | ThemainfunctionofthePORVblockvalvesistoisolateaPORVifthePORVfailsintheopenposition. |
| | Foreventsofthetypecitedabove,eithertheydonotcausecontainment |
| | : flooding, oriftheydocauseflooding, theneedtoclosethePORVsoccursearlyenoughinthetransient thattheblockvalveswouldstillbeconsidered operableinspiteofthewaterintrusion thatmayhaveoccurredduetocracksintheflooduptubes.Athirdcategoryofeventsincludelongtermrecoveryactionssuchasresponsetoinadequate corecoolingorresponsetodegradedcorecoolingwherethecontainment couldbeflooded.EachoftheseeventsrequirethatastuckopenPORVbeisolated. |
| | Theseeventsarebeyondthoseconsidered intheplantdesignbasis,anditisconsidered highlyunlikelythatanadverseaccidentofthistypecouldoccuratthesametimethataPORVsticksopen,thecablesaresubmerged, andtheblockvalvefailstoclosewhenitisrequired. |
| | ThefinalcategoryiseventsthatrequireaPORVtobeopentofacilitate accidentrecovery. |
| | Anexampleofthiswouldbethefeedwater linebreakrecovery. |
| | However,notallofthethreePORVswouldhavebeenaffectedbycracksintheflooduptubes,andatleastonewouldbeavailable forthispurpose.Thismeetstheminimumrequirement. |
| | NRCFORM366A.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTCONTINUATION ROVEDBYOMBHO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYNITHTHISIHFORMATION COLLECTIOH REQUEST:50.0HRS;.,FORIIARDCOMMENTSREGARDING BURDENESTIMATETO'HEINFORMATION ANDRECORDSMANAGEMENT BRANCH(MHBB7714),U.S.NUCLEARREGULATORY COMMISSION; |
| | 'WASHINGTON, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(3150.0104), |
| | OFFICEOFMANAGEMENT ANDBUDGET'NASHIHGTON DC20503.FACILITYNAME1CookNuclearPlant-Unit1TEXT(ifaorespaceisrequired. |
| | useaddit(onal NRCFora366A's)(17)AnalslsoftheEventcont'dDOCKETNU)IER250-315LERNUMBER6YEARSEQUENTIAL 97-006REVISIOH01PAGE39OF10Unit2Containment AirRecirculation/H droenSkimmerFanTheCookNuclearPlanthastwocontainment airrecirculation/hydrogen skimmer(CEQfans),onlyoneofwhichisrequiredforaccidentmitigation. |
| | Onlyonefanwasadversely impactedbyacrackedflooduptube.TheCEQfansarerequiredtoprovideacontinuous mixingofthecontainment atmosphere forthelongtermpostblowdownaccidentenvironment. |
| | Theyarealsorequiredtopreventtheformation ofhydrogenpocketswithinthevariouscompartments andsubcompartments oftheicecondenser containment. |
| | Twofullcapacityfans,eachcapableofblowingairfromtheuppervolumeintothelowervolumeareprovided. |
| | Foraccidentanalysisconditions, onlyonefanismodeledbaseduponthelimitingsinglefailureofatrainofcontainment safeguards equipment. |
| | Theairrecirculation fanshavesufficient headtoovercomethecompartment pressuredifferentials thatoccuraftertheinitialRCSblowdown. |
| | Thefanswillblowairfromtheuppercompartment tothelowercompartment therebyretumlngairtothelowercompartment whichwasdisplaced bytheblowdown. |
| | Althoughthefansaremodeledduringboththecontainment responsetransient following aLOCAandMSLB,thegreatestimpactresulting fromtheiractivation isseenduringtheLOCAtransient responseduetothelongtermtransient scenario. |
| | Theairreturnfansaremodeledtooperateuponreachingthehigh-high containment pressuresetpointfollowing atenminutedelay.DuringtheLOCAresponsetransient thefansprovideaflowpathearlyinthetransient, therefore theirfunctionplaysanimportant role(beforethetimeofpeakpressure) inthecontainment responsecalculation. |
| | Similarly duringtheMSLBcontainment responsecalculation thefansfunctioninalikewisemanner.However,thetimethefansactivatefollowthetimewhenthecontainment peakpressureandtemperature occurs,therefore theirimpactonthecontainment responsetransient isminimal.Theirprimaryeffectisontherateofcontainment depressurization andcooldownafter10minutesintotheMSLBcontainment responsetransient. |
| | Baseduponsensitivities whichhavebeenperformed foranicecondenser plantsimilartotheCookNuclearPlantwhenconsidering inoperable airreturnfans,theeffectofthelossoftheairreturnfanoncontainment peakpressurewas5psi.SincetheCookdesignpressureis12psi,thismeansthatthemaximumpressureachievedbythecontainment shouldbothfansbelostis17psi.Althoughabovetheplantdesignbasisof12psi,thisiswellwithinthecontainment ultimatecapability ofapproximately 36psi.Thepotential lossofCEQfansalsomeansthelossofabilitytoremovehydrogenfromthecompartments oftheCookNuclearPlant.Thiswillnotoccuruntiltwohoursintotheaccident. |
| | AspartoftheCookNuclearPlant'sprobabilistic riskassessment, studieshavebeenperformed toevaluatethelossofCEQfansfollowing asevereaccident. |
| | Thesestudieshaveconcluded thatnoadverseimpactoncontainment performance isexpectedduetocontainment recirculation fanfailures. |
| | Onthebasisoftheabove,itisconcluded thatthelossofoneCEQfandidnotadversely impactthepublichealthandsafety.Itisfurtherpointedout,thatonlyoneofthetworedundant fanswasimpacted, andtherefore following ahighenergylinebreakinsidecontainment theplantmayhavestayedwithitsdesignbasiscontainment pressureof12psi. |
| | NRCFORH366A.S.NUCLEARREGULATORY COXHISSICILICENSEEEVENTCONTINUATION BY'ORBNO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPER-RESPONSE TOCOHPLYWITHTHISINFORHATION.COLLECTION'REQUEST: |
| | 50.0NRS'.FORIIARDCOHHENTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COHHISSION, MASNINGTON, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(3150-0104), |
| | OFFICEOF"HANAGEHENT ANDBUDGETMASNINGTON DC20503.FACILITYNAHE1CookNuclearPlant-Unit1TEXT((fmorespaceisrequired. |
| | useadditional NCForm36EA's)(17)Corrective ActionDOIETNUNBER25015YEAR97LERNUNBER6SEQUENTIAL REVISION01PAGE310OF10Criticalareasforallflooduptubesineachunithavebeeninspected forcracks.ThedamagedUnit1EQfiooduptubesandUnit2flooduptubeshavebeenreplaced. |
| | Preventive ActionAdequateprecautions forweldinginthevicinityofelectrical equipment havebeenidentified intheAEPWeldingManual,GeneralWeldingRequirements, step6.13whichincondensed versionstates:basematerials andothermetallicregionsoutsideoftheweldzoneshallbeprotected topreventinadvertent arcstrikes.Inaddition, PMI-2270(FIREPROTECTION), |
| | containstheWelding,Burning,8GrindingPermitwhichisissuedforallweldingactivities. |
| | Thepermitcoversarearequirements whichprovidedirection tocoverelectrical equipment aridcabletrayswithfireblanket.Tosupplement theseplantrequirements, aninspection asstatedbelowwillbeperformed toverifythatthetubeshavenotbeendamagedpriortostart-upafteroutageworkhasbeenperformed. |
| | WorkStandards totheNuclearPlantMaintenance (NPM)andEnvironmental Qualification Preservation Documents (EQPD)willbeenhancedtoidentifythatwhileworkingontheflooduptubesthereisaneedtoavoidaddingunduelocalized stresstotheflooduptubesandthentoverifythatnocrackshavedeveloped |
| | .TheWorkStandards totheNPMforflooduptubeinstallation havealreadybeenrevisedtoincludetheseprecautions. |
| | Asalongtermaction,newEQPDwillbeissuedbyJune1,1998forflooduptubestoidentifythecriticalEQparameters. |
| | Inspections willbemadeatthebeginning ofeachoutagetocheckforanycracks.Inspections willalsobemadeattheendoftheoutagetoensurethatnooutageactivities damagedanytubes.Inaddition, althoughnotcontained inaformalprogram,theknowledge thatthetubesaresubjecttothistypeofdamagewillheightenawareness andimproveworkbeingdoneonandaroundtheflooduptubes.FailedComonentIdentification NotApplicable PreviousSimilarEventsNone}} |
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Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:RO)
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17335A5631999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 1.With 991012 Ltr ML17335A5621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 2.With 991012 Ltr ML17335A5481999-09-30030 September 1999 Non-proprietary DC Cook Nuclear Plant Units 1 & 2 Mods to Containment Sys W SE (Secl 99-076,Rev 3). ML17335A5451999-09-28028 September 1999 Rev 1 to Containment Sump Level Design Condition & Failure Effects Analysis for Potential Draindown Scenarios. ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1481999-09-17017 September 1999 Independent Review of Control Rod Insertion Following Cold Leg Lbloca,Dc Cook,Units 1 & 2. ML17326A1211999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 2.With 990915 Ltr ML17326A1201999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 1.With 990915 Ltr ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17335A5461999-08-0202 August 1999 Rev 0 to Evaluation of Cook Recirculation Sump Level for Reduced Pump Flow Rates. ML17326A0871999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Unit 1.With 990812 Ltr ML17326A0861999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Units 2.With 990812 Ltr ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0511999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 2.With 990709 Ltr ML17326A0501999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 1.With 990709 Ltr ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17326A0061999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Dcp.With 990609 Ltr ML17326A0071999-05-31031 May 1999 Monthly Operating Rept for May 1999 for DC Cook Nuclear Plant,Unit 2.With 990609 Ltr ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17335A5301999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 1.With 990508 Ltr ML17335A5291999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 2.With 990508 Ltr ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5491999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant Unit 2.With 990408 Ltr ML17325B5441999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant,Unit 1.With 990408 Ltr ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B5671999-03-0202 March 1999 Summary of Unit 1 Steam Generator Layup Chemistry from 980101 to 990218. ML17325B4631999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Power Station,Unit 2.With 990308 Ltr ML17325B4621999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Plant,Unit 1.With 990308 Ltr ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors 1999-09-30
[Table view] |
Text
CATEGORYREGULATOINFORMATION DISTRIBUTION TEM(RIDS)ACCESSION NBR:9706050294 DOC.DATE:
97/05/30NOTARIZED:
NODOCKETFACZL:50;315 DonaldC.CookNuclearPowerPlant,Unit1,IndianaM05000315tAOTH.QAME
'UTHORAFFILIATION FINZSSZ,M.
IndianaMichiganPowerCo.(formerly Indiana&MichiganEleBLIND,A.A.
IndianaMichiganPowerCo.(formerly Indiana&MichiganEleRECIP.NAME RECIPIENT AFFILIATION
SUBJECT:
LER97-006-01:on 970327,equipment incontainment renderedinoperable duetocrackedflooduptubeswasidentified.
Causedbyworkpractices thatresultedintwoseparatetypesoffailures.
Criticalareasinspected.W/970530 ltr.DISTRIBUTION CODE:.IE22TCOPIESRECEIVED:LTR ENCLSIZE:TITLE:50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:EINTERNAL:
RECIPIENT IDCODE/NAME PD3-3PDFILECENTERNRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DRPM/PECB NRR/DSSA/SRXB RGN3FILE01COPIESLTTRENCL112211111111111111RECIPIENT IDCODE/NAME HICKMAN,J AEOD/SPD/RRAB NRR/DE/ECGB NRR/DE/EMEB NRR/DRCH/HICB NRR/DRCH/HQMB NRR/DSSA/SPLB RES/DET/EIB COPIESLTTRENCL11111111111111l,lDEXTERNAL:
LSTLOBBYWARDNOACPOORE,W.NRCPDR1111~11LITCOBRYCE,JHNOACQUEENER,DS NUDOCSFULLTXT111111UNNOTETOALL"RIDS"RECIPIENTS:
PLEASEHELPUSTOREDUCEWASTETHCONTACTTHEDOCUMENTCONTROLDESKiROOMOWFN5D-5(EXT.
415-2083)
TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!FULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESRF"ZRED:LTTR24ENC'4 IndianaMichiganPowerCompanyCookNuclearPianiOneCookPlaceBridgman, MI49106IMay30,1997UnitedStatesNuclearRegulatory Commission DocumentControlDeskWashington, DC20555Operating LicensesDPR-58DocketNo.50-315DocumentControlManager:Inaccordance withthecriteriaestablished by10CFR50.73entitledLicenseeEvent~lhfI'gpibig1iltd.'7-006-01 Sincerely, A.A.BlindSiteVicePresident I(ImbdAttachment c:A.B.Beach,RegionIIIE.E.Fitzpatrick P.A.BarrettS.J.BrewerJ.R.PadgettD.HahnRecordsCenter,INPONRCResidentInspector 9706050294 970530PDRADQCK050003i58PDRllllllllllllllllllllllliilllill flillli
NRCFORM366(5-92)S.NUCLEARREGUULTORY COMMISSION LICENSEEEVIDENTREPORT(LER)ROVEDBYOHBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYlllTHTHIINFORMATION'COLLECTIOM REQUEST:50.0MRS.-FORNARCOMMENTSREGARDIHG BURDENESTIMATE ToTHINFORMATION ANDRECORDSMANAGEMENT BRANCH(MMB7714),U.STNUCLEARREGULATORY COMMISSION NASHIMGTON, DC20555-0001, ANDTOTHEPAPERMORREDUCTION PROJECT(3150.0104),
OFFICE0MANAGEMENT ANDBUDGETNASHINGTOH DC20503.'ACILITY NAME(1),OonaldC.CookNuclearPlant-Unit1DOCKETNUMBER(2)50.315Page1of10TITLE(4)EuimentinContainmentRenderedlno erableDuetoCrackedFloodu TubesMONTHDAYYEAREVENTDATE5YEARLERNUMBER6SEQUENTIAL MUHBERREVISIONNUMBERMOHTHDAYYEARREPORTDATE7FACILITYNAMECook-Unit2DOCKETNUHBER50-316OTHERFACILITIES INVOLVED8279700601053097FACILITYNAMEDOCKETNUMBEROPERATING MODE(9)P(XJERLEVEL(10)0THISREPORTISSUBMITTED PURSUANT20.2201(b) 20.2203a120.2203(a)(2)(i) 20.2203a2ii20.2203(a)(2)(iii) 20.2203(a)(2)(iv)
?0.2203(a)(2)(v) 20.2203(a){3)(i) 20.2203a3ii20.2203(a)(4) 50.36c150.36(c)(2) 50.73(a)(2)(i) 50.73(a)(2)(ii) 50.73(a)(2){iii) 5073a)(2iv'0.73(a)(2)(v) 50.73a2vii50.73(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50.73(a)(2)(x) 73.71(b)73.7toOTHER(SpecifyinAbstractbetouandinText,NRCForm366A)TOTHEREQUIREMENTS OFt0CFR:CheckoneormorettNAMELICENSEECONTACTFORTHISLER12Mr.MikeFinissi,SystemEngineering
-Electrical Supervisor TELEPHONE NUMBER(IncludeAreaCode)616/465-5901, x2830COMPLETEONELINEFOREACHCOMPONENT FAILUREDESCRIBED INTHISREPORT13CAUSESYSTEMCOMPOHEHT MANUFACTURER REPORTABLE TONPRDSCAUSESYSTEHCOMPOHEHT MANUFACTURER REPORTABLE TONPRDSSUPPLEMENTAL REPORTEXPECTED14YES(Ifyes,completeEXPECTEDSUBMISSIOH DATE).XHOEXPECTEDSUBMISSION DATE(15)MONTHDAYYEARABSTRACT(Limitto1400spaces,i.e.,approximately 15single-spaced typevritten tines)(16)ThisLERrevisionisbeingsubmitted toprovideadditional information regarding thesafetysignificance andtherootcausedetermination forcrackedilooduptubes(FUTS)foundinCookUnits1and2.Duringaninspection offiooduptubesformoistureintrusion, 3FUTSwiththruwalldefectswereidentified.
Asaresult,pro-activemeasuresweretakentoinspecttheremaining Unit1FUTS.Thisresultedlntheidentification ofsixadditional thruwalldefectsinUnit1.Asaresult,Unit2FUTswereinspected, and2crackedtubeswerefound.Ofthe11totaldamagedtubes,Unit1contained 7FUTSandUnit2contained 1FUTwithanassociated circuitthatisneededforacddentmitigation orpostacddentmonitoring.
OnMarch23theUnit2condition wasreportedunder10CFR50.72(b)(1)(ii).
OnMarch27Unit1condition wasreportedunder10CFR50.72(b)(2)g.
ENSnotifications weremadeforboth.Thedamagehasbeenattributed toworkpractices thatresultedintwodifferent typesoffailures-material stresscracksandrandomarcstrikes,mostprobablyearlyinplantNe.AlldamagedUnit1EQFUTShavebeenreplacedandbothUnit2tubeshavebeenreplaced.
Topreventthecracksduetoinstallation practices fromreoccurring, theCookPlantFUTInstallation WorkInstructions willbemodifiedtocontainadditional guidance.
Weldingpractices havebeensuflidently enhancedsincetheearlyportionoftheplantlife topredudearestrikesonFUTS.Inspections oftheFUTSfordamagewillalsobeperformed atthebeginning andtheendoftherefueling outagesuntilassurance isreachedthatnofurtherproblemswerefound.Postulated failuresthatcouldresultfromthecrackedflooduptubeswereevaluated andfoundnottopresentasignifican riskwithregardtotheprotection ofthepublichealthandsafety.
NRCFORH366A~SNUCLEARREGULATORY C(mHISSIONLICENSEE&/ENTCONTINUATION tPPROVEDBYOHB'O.3150.0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPONSETOCOHPLY'WITHTHISIHFORHATION COLLECTION REQUEST:50.0NRS.'ORNARDCOHHEHTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHENT'RANCH'HNBB 7714),U.S.NUCLEARREGULATORY COHHISSION, NASHINGTON, DC20555-0001, ANDTOTHEPAPERIJORi(
REDUCTION PROJECT(3150-0104)
~OFFICEOFHANAGEHENT ANDBUDGETMASNINGTON DC20503.FACILITYNAÃE1CookNuclearPlant-Unit1TEXT(ifserespaceisrequired.
useadditicnal iaCFora366A's)(17)50-315LERNUHBER6'EARSEQUENTIAL 97-006REVISION01'PAGE32OF10Conditions PriortoOccurrence Unit1wasinMode6,Refueling Unit2wasinMode1,PowerOperation, at100percentRatedThermalPowerDescritlonofEventElectrical penetrations attheD.C.CookNuclearplantarelocatedbelowthepredicted floodinglevelinsidecontainment following alossofcoolantaccident.
Asaresult,safetyrelatedcablesareroutedthroughstainless steeltubes,knownasflooduptubes,whichpreventthewaterinthecontainment fromcontacting thecables.Thisprecaution isnecessary becausetheelectrical cableshavenotbeenenvironmentally qua1ified forsubmergence inwater.AllKatponwiresbelowflooduplevelsneededforEQarecontained inaflooduptube.ThereisnootherEQequipment belowflooduplevelwhichneedsflooduptubestomaintainitsqualification.
AsaresultofLER316/96-006-00, whichwaswrittentodocumentthediscovery ofmoistureintrusion intoFUTsduringUnit2's1996refueling outage,onethirdofUnit1'sFUTswereinspected formoistureintrusion duringits1997refueling outage.Duringtheflooduptubeinspection, ninetubesinUnit1werefoundtohavecrackswhichwouldallowwaterintrusion following alossofcoolantaccident.
AsaresultoftheUnit1findings, theflooduptubesinUnit2wereinspected, andtwocrackedtubeswerediscovered.
Thecablesthatarecontained insidetheflooduptubesareKaptoninsulated, andareviewofpartialtestdataforKaptoninsulated wiresinhighpHsolutions hasledtotheconclusion thatcablefailuresmayoccuraftertw'ohoursofsubmergence inthehighpHsolution(9to10)thatwouldfloodthelowercontainment following alossofcoolantaccident.
TheUnit1tubeswereinspected duringtheperiodMarch16,1997throughMarch23,1997.Following theinspection, thefollowing equipment whichisrequiredforaccidentmitigation orpostaccidentmonitoring wasidentified asadversely impactedbytheexistence ofacrackedfiooduptube:1-8LP-1321-BLP-142 1-NTR-140 1-NTR-240 1-HR-11-VMO-102SteamGenerator threenarrowrange(EIIS/IP-LT) leveltransmitter SteamGenerator fournarrowrange(EIIS/IP-LT) leveltransmitter Reactorcoolantloop4hotlegwide(EIIS/TR) rangetemperature recorderthermalsensorReactorcoolantloop4coldlegwide(EIIS/TR) rangetemperature recorderthermalsensorHydrogenRecombiner (EIIS/BB-RCB)
Containment HydrogenSkimmer(EIIS/BB-IV) ventilation fanHV-CEQ-2suctionshutoffvalve
HRCFORH366A.S.NUCLEARREGULATORY COXHISSIOHLICENSEEZWHNTCONTINUATION
&PROVEDBYQS'NO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPONSE'TO COHPLYMITHTHISINFORHATION COLLECTION REQUEST:50.0HRS.FORMARDCOHHEHTSREGARDIHG BURDENESTIMATETOTHEIHFORHATIOH AHDRECORDSHANAGEHEHT.
BRANCH(HHBB7714),U.S.NUCLEARREGULATORY COHHISSIOHg MASHINGTON, DC20555-0001, AND-TOTHEPAPERMORK REDUCTION PROJECt(3150-0104),
OFFICEOFHANAGEHENT ANDBUDGETMASHIHGTOH DC20503;,FACILITYMAKE1CookNuclearPlant-Unit150-315LERHUHBER6YEARSEQUEHTIAL 97-006REVISION01~I~t4rraua3OF10TEXT((fcerespaceisrequ(red.
useaddit(onal NRCForm366A's)(17)DescritionofEventcont'd1-NSO-021 ReactorCoolantSystempost-accident (EIIS/AB-VTV) venttrainAsolenoidvalve1-IMO-315 EastRHRandNorthSafetyInjection to(EIIS/BO-INV) reactorcoolantloops1and4hotlegsshutoffvalve1-IMO-316 EastRHRandNorthSafetyInjection to(EIIS/BO-INV) reactorcoolantloops1and4coldlegsshutoffvalve1-IMO-325 WestRHRandsouthsafetyinjection to(EIIS/BO-INV) reactorcoolantloops2and3hotlegsshutoffvalve1-NMO-151Pressurizer reliefvalveNRV-151(EIIS/AB-ISV) upstreamshutoffvalve1-33-NRV-153 Pressurizer trainApressurereliefvalveNRV-153closelimitswitchTheUnit2flooduptubeswereinspected onMarch23,1997.Atthattime,acrackwasfoundintheflooduptube2-IP3-3.Thisflooduptubecontainsacablewhichsuppliespowertooneoftwocontainment recirculation (CEQ)fans(EIIS/BB-FAN).
TheCEQfansoperatelongtermfollowing alossofcoolantaccident, andabsentqualification dataforwatersubmergence, continued operation oftheimpactedCEQfancouldnotbeguaranteed.
CauseoftheEventThetubedamagehasbeenattributed toworkpractices thatresultedintwoseparatetypesoffailures-material stresscracksandrandomarcstrikes,mostprobablyearlyintheplantlife.Inthreeisolatedinstances, unrelated tothematerialstresscracks,thetubeexhibited holesinthetubeapproximately 1/8"-1/4" wide.Theseholeshadaburnedappearance suchthattheymayhavebeencausedbyweldingactivities inthevicinityoftheflooduptubes.Theothercauseisduetolocalized stressestothematerialatthepointwherethetubetransitions fromflexibletoarigidconfiguration.
Thecausalanalysisevaluated thebasictubeconstruction, inspected damagedtubes,andperformed aninspection ontheinstallation intheannulus.Theflooduptubeconstruction isastandardsingle-ply helicalcorrugated bellowsthatisconstructed fromaType321stainless steel.BothendsoftheflooduptubeareweldedtoaType304stainless steelfittingwithmalethreads.Thefittingsconstitute arigidpointwhilethebellowsthemselves areaflexiblemember.Thistypeofconstruction allowsthetubetoflexuniformly throughout itsentirelengthexceptatthepointwhereitconnectstothefittings.
HRCFORN366A.S.NUCLEARREGUULTORY COXNISSIOM LICENSEELWENTCONTINUATION ROVEDBYONBNO.3150-01,04 EXPIRES5/31/95ESTINATED BURDENPERRESPOHSETO'COHPLY MITHTHISIHFORHATIOH COLLECTIOH REQUEST:50.0NRS;FORNARDCONHEHTSREGARDING BURDENESTINATETOTHEINFORNATION ANDRECORDSNANAGEHEHT BRANCH"(NHBB7714),U.S.NUCLEARREGULATORY COHHISSION, IIASHIHGTON, DC20555-0001, AHDTOTHEPAPERHORK REDUCTION PROJECT(3150-0104),
OFFICEOFHANAGEHEHT ANDBUDGETMASHINGTOH DC20503.FACILITYMANE1CookNuclearPlant-Unit1TEXT(ifsorespaceisrequired.
useadditional HRCFore366A's)(17)CauseoftheEventcont'dDOCKETNU)IBER250-315YEAR97LERNIGER6SEQUENTIAL REVISICH01PAGE34OF10Anexamination oftwocrackedtubeswhichhadthissecondtypeoffailurewasperformed byDCCNPmetallurgical engineers
.Aportionoftheirinvestigation follows:"Anexamination oftwotypically crackedtubesrevealeda3/4"longlinearindication orientedparalleltothecorrugation attherootofaconvolution.
Thecrackwaslocatedadistanceoftwoconvolutions fromtheweldattaching thebellowstothethreadedfitting.Oneendofthecrack,hadaY-pattern crackthatisindicative ofacrackinitiation pointduetoexcessive bendingstressinthethinmaterial.
Duetothecrack'slocation, thedefectisnotweldingrelated.Althoughnotusedinthisapplication, thecorrugated bellowsiscapableofwithstanding motion,lateraloffset,angularrotation, aswellasaxialextension andcompression overtheentirelengthoftheflooduptube.However,withinalocalized region,suchaswherethebellowsareattachedtothethreadedfitting,thebellowstransitions fromflexibletorigid.Atthislocation, thethinbellowsmaterialwillnotwithstand anybendingortorsional rotationloading."
Theflooduptubeinstallation intheannuluswasreviewedtodetermine whichconfiguration wasmorepronetofailure.Itwasfoundthatallthoseflooduptubesthathavethistypeofdefectwereinthoseinstallations wherethereisaminimumofseventubesperpenetration.
Thisisattributed tothefactthatthosepenetration" installations withmoreflooduptubesalsohavemorestringent bendingrestrictions duetospacerestrictions.
Thefactthatallthesecrackswerenearthefittingendoftheflooduptubeandinthoseinstallations whichrequiresmallerbendingradiiconfirmthatthecrackswereduetolocalized stress.Duetothetype,location, orientation ofthedefectandlackofloadingduringservice,thesedefectsweremostprobablyinitiated inthebellowsduringinstallation orsubsequent rework.AnalsisoftheEventTheseeventsarereportable undertheprovisions of10CFR50.73(a)(2)()l.
(8),operation prohibited bytheplant'stechnical specifications, 10CFR50.73(a)(2)(ii),
anyeventorcondition thatresultedinthecondition ofthenuclearpowerplant,including itsprincipal safetybarriers, beingseriously
- degraded, and10CFR50.73(a)(2)(ii)(B),
acondition whichisoutsideofthedesignbasisoftheplant.Thecablesarerequiredtobeenvironmentally qualified per10CFR50.49.
However,theenvironmental qualification testingdidnotincludesubmerging thecableinwater.PartialtestdataforKaptoninsulated cableshowsthatonetestsamplefailedaftertwohours,andasecondtestsamplefailedafterfortyeighthours.Onthisbasis,itwasdetermined thatKaptoninsulated cablewasnotsuitableforlongtermusesubmerged inasumpsolutionhavingapHof9-10.
iiRCFORH366AU.S.NUCLEARREGULATORY COO)ISSIONLICENSEEEVENTCONTINUATION APPROVEDBYO)IBNO.3150-0104 EXPIRES5i31/95ESTINATEO BURDENPERRESPONSETOCOHPLYMITHTHISlNFORHATION COLLECTION REaUESTs50.0.HRS.FORMAROCOHHENTSREGARDIHG'BURDEN ESTIHATETO'HEINFORNATION ANDRECORDSHANAGEHENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COHHISSIONg MASHINGTOH, DC20555.0001, ANDTOTHEPAPERMORK REDUCTION PROJECT(3150-0104)
~OFFICEOFHANAGEXENT ANDBUDGETMASHINGTON DC20503.FACILITYNAKE1CookNuclearPlant-Unit1TEXT(ifcerespaceisrequired, useadditional HRCFora366A's)(17)AnalsisoftheEventcont'dDOCKETaRJÃBER250-315YEAR97LERNURSER6SEOUENTIAL REVISION01PAGE35OF10Becausethecracksinfiooduptubesarelocatedbelowthecontainment flooduplevel,water,couldenterthetubeandthecablewouldbesubmerged inasodiumhydroxide solutionhavingapHof9to10.Submergence inthis.solutionwoulddegradetheKaptoninsulation, anditwouldeventually fail.Asthetimetofailure.cannotbeaccurately predicted, anyequipment requiredforIongtermaccidentmitigation wasconsidered tobeinoperable.
Equipment whichcouldcompleteitssafetyfunctionwithintwohoursfollowing theaccidentwasconsidered operableforthepurposeoftheanalysispresented inthisLER.iltisnotpossibletotellwhenthetubesbecamecracked.However,theapparentcauseofthecracks,weldingarcstrikesandstresscracking, indicates thattheyexistedpriortodiscovery.
Therefore, itisassumedthattheunitwasinT/S3.0.3,whichisreportable asacondition whichisoutsidethedesignbasisoftheplantandasoperation prohibited bytheplant'stechnical specifications.
Theresultoftheevaluation isthat,althoughthepotential forequipment failureplacedtheplantoutsideofitslicensing basisinmanyinstances, therewasnopostulated failurethatisconsidered tohaveamajorimpactwithregardtoprotecting thepublichealthandsafety.Also,inmanycasestheequipment wasbackedupbyunaffected redundant equipment and/orequipment whichco'uldperformasimilarsafetyfunction.
Unit1NarrowRaneSteamGenerator LevelTransmitters Thenarrowrangesteamgenerator leveltransmitters (1-BLP-132,
-142)provideasignaltothereactorprotection system,andtheyareusedforpostaccidentmonitoring ofthesteamgenerator level(Technical specification 3.3.3.8requiresoneoperablechannelpersteamgenerator).
Theprotection systemfunctionwouldbeaccomplished priortothecable'sbecomingsubmerged.
Therearethreenarrowrangesteamgenerator leveltransmitters persteamgenerator, andthepostaccidentmonitoring functioncouldbeaccomplished byeithertheremaining twonarrowrangetransmitters.
HotLeWideRaneTemeratureRecorderThehotlegwiderangetemperature recorder(1-NTR-140,
-240)signalisrequiredasinputtotheRCSIsubcooling monitor,andthesubcooling monitoring systemwouldbelesseffective sinceinputtemperatures fromanentireRCSloopwouldbelost.Theoperatoralsohasavailable subcooling indication usingthecoreexitthermocouples.
Thisisactuallythepreferred methodofdetermining subcooling sinceitprovidesconservative results.Thusthelossof1-NTR-140and1-NTR-240 wouldnothavesignificantly impactedplantoperations andisjudgedtohavehadnoadverseimpactonpublichealthandsafety.
MRCFORM366AS.N)CLEARREGULATORY COMMISSION LICENSEE'TTENTCONTlNUATION (NBMO-3150-0104 EXPIRES5/3'I/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION ANORECORDSMANAGEMEHT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMHISSIOH
~WASHINGTON, OC20555-0001, ANOTOTHEPAPERWORK REDUCTION PROJECT(31500104)gOFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAMECookNuclearPlant-Unit1TEXTitfNorespaceisrequired.
useadditional MICFons3664's)(I7),AnalslsoftheEventcont'd50-31597LERMINBER6SEQUENTIAL REVISION01PAGE36OF10HdroenRecombiner TheCookNuclearPlanthastwohydrogenrecombiners ofwhichonlyoneisrequiredforaccidentmitigation.
Onlyoneofthetworecombiners (1-HR-1)wasadversely impactedbyacrackedflooduptube.Thehydrogenrecombiner isusedtomaintainthelong-term hydrogenconcentration insidecontainment below4volumepercent.Althoughtheprincipal meansofhydrogencontrolthatisincludedfntheplantdesignbasisaretwoelectrichydrogenrecombiners combinedwithtwocontainment airrecirculation fans,additional meansofhydrogencontrol,hydrogenigniters, wereaddedtoaddressthepossibility ofexcessive hydrogenconcentrations thatmayexistfollowing asevereaccident.
Ananalysishasbeenperformed toshowthattheignitersarecapableofpreventing hydrogenignitionfromendangering thepublichealthandsafetywhenhydrogenconcentrations areexcessively high.Therefore, intheeventthatbothrecombiners weretofail,andthehydrogenconcentrations weretobuilduptoexcessive amounts,itisbelievedthatthehydrogenigniterswouldpreventtheensuingproblemswithhydrogenignitionfromadversely impacting publichealthandsafety.Althoughtheignitersdonothavethedatatosupportlongevity ofoperation, theyarecapableofsupporting operation foratleastoneweek.Itisbelievedthattheigniterswouldlastforperiodsconsiderable beyondthattime.Duringthetimethattherewastotalrelianceonthehydrogenigniters, itmaybepossibletorepairtheunaffected electrichydrogenrecombiner (iftherepaircouldbeperformed outsidethecontainment) orestablish someothermeansoflongtermhydrogencontrol,ifitwerenecessary.
Basedonthecombination oftheunlikelihood offailureoftheredundant hydrogenrecombiner, combinedwiththeavailability ofthehydrogenigniters, itisconcluded thattherewouldbeanalmostnegligible chancethatthecracksinthefiooduptubesservicing electrical cablesto1-HR-1wouldhaveresultedinsignificant problemsassociated withhydrogenignitionshouldadesignbasisLOCAhaveoccurredattheplant.Itistherefore concluded thatthecrackintheflooduptubeassociated with1-HR-1didnotrepresent asignificant hazardwithregardtotheprotection ofthepublichealthandsafety.Containment Recirculation FanValveTheCookNuclearPlanthastworecirculation fans,onlyoneofwhichisrequiredforaccidentmitigation.
Onlyoneoftherecirculation fanswasimpactedbythecrackedflooduptubecontaining thecableassociated withvalve1-VMO-102.
Thecontainment airrecirculation systemvalveisactivated 10minutesaftertheaccidentoccurs.Basedonpartialtestdatawhichdemonstrate thataminimumoftwohoursisrequiredbeforeKaptoninsulation isdegradedtothepointwhereitisnolongereffective, itisconcluded thatthisvalvewouldhaveperformed itsfunctionpriortotheinsulation's beingsignificantly degraded.
MRCFORM366ASN)CI.EARREGULATORY COOIISSIONLICENSEEEVENTCONTINUATION BY(NBMO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYMITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORNARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION AHDRECORDSMANAGEMEHT BRANCH(MHBB7714),U.S.NUCLEARREGULATORY COMMISSION/
MASHIHGTOH, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(3150-0104),
OFFICEOFMANAGEMENT ANDBUDGETllASHIHGTOH DC'20503.
FACILITYMANE1CookNuclearPlant-Unit1TEXT(ifserespaceisrequired.
useadditional NRCFons36Q's)(17)AnalslsoftheEventcont'dDO(XETNIGER250-315.YEAR97LERNIGER6SEQUENTIAL 006REVISION01PAGE37OF10ReactorVesselHeadVentValveTheCookNuclearPlanthastwoheadventvalves,onlyoneofwhichisrequiredbythetechnical specifications tobeoperable.
Onlyoneoftheheadventvalveswasimpactedbyacrackedflooduptube.Thereactorvesselheadventsystem(1-NSO-021) isaseries/parallel arrangement wherefourvalvesaresuppliedbytwoseparatepowertrains.Anidentical arrangement existsforthepressurizer headvent.NocreditistakenforthereactorheadventsintheFSARdesignbasisaccidentanalysis.
Theyarestrictlyacontingency tobeusedforsevereaccidents.
Thereactorheadventswereinstalled intheCookNuclearPlantinresponseto10CFR50.44 (c)(3)(iii) toventahydrogenbubbleinthereactorheadintheeventofadegradedcoreaccidentwithsignificant hydrogengeneration.
ThisheadventisalsousedintheEmergency Operating Procedures toaidinvesseldepressurization afterallothermechanisms havefailed,including boththeprimaryandsecondary poweroperatedreliefvalves.ColdLetoHotLeIn'ection ValvesValves1-IMO-315, 1-IMO-316 and1-IMO-325 arerequiredtofunctionwhenswitching fromcoldlegtohotleginjection following alossofcoolantaccident.
Valves1-IMO-315 and1-IMO-325 arerequiredtoopentoprovideahotlegflowpathtoloops1,2,3,and4.Valve1-IMO-316 isrequiredtoclosetoblockthecoldlegflowpathtoloops1and4.Usingthecurrentlicensedmethodology, theinability toswitchtohotlegrecirculation wouldresultinboronprecipitation inthecoreandpossibleheattransferdegradation, potentially leadingtoacladdingtemperature heatup.However,Westinghouse hasdeveloped anewmethodology which,iflicensedandimplemented, wouldeliminate theneedtoswitchtohotlegrecirculation.
Thismethodology modelstheflowthroughthegapbetweenthehotlegnozzleandthebarrelasamechanism fortransporting boratedvesselwatertothesump.TheWestinghouse WCAPpresentsthemethodology anddocuments agenericanalysisthatisapplicable tomostWestinghouse 3and4loopplant,including Cook.Amongtheconclusions drawnfromthegenericanalysisisthattheECCSdoesnotneedtobealignedtotheRCShotlegspost-LOCA inordertolimitthebuildupofboron.Assuch,thehotIegnozzlegapwouldhavelimitedthebuildupofboronaftertheLOCA,eveniftheECCScouldnothavealignedtothehotlegs.Thiswouldhaveprevented boronprecipitation inthecore,maintaining theheattransfercapability
.Thustheinability toaligntheECCStothehotlegswouldnothaveresultedinaviolation ofanyofthe10CFR50.46criteria.
Power0cratedReliefValveBlockValve1-NMO-151 isanormallyopenblockvalveforapressurizer poweroperatedreliefvalve(PORV),andistheonlyoneofthethreePORVblockvalvesthatwasimpactedbyacrackedflooduptube.TheCookNuclearPlantpressurizer hasthreePORVswhichlimitreactorcoolantsystempressure.
ThePORVs,whicharespringclosedandair-openuponactuation oftheirassociated solenoidvalve,operateautomatically orbyremotemanualcontrol.RemotelyoperatedblockvalvesareprovidedtoisolatethePORVs.
MRCFORH366A.SNUCLEARREGULATORY COXRISSIOH LICENSEEEVEBFZCONTINUATION BYORBMO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPOHSETOCOMPLYNITHTHISINFORHATION COLLECTIONRFCUEST:50.0'RS.FCRllARDCOHHENTSREGARDING BURDENESTIHATETOTHEIHFORHATIOH AHDRECORDS'HANAGEHENT BRANCH'HHBB 7714),U.S.NUCLEARREGULATORY COHHISSIOH, NASNIHGTON, DC20555-0001, AHDTOTHEPAPERHORX REDUCTION PROJECT(3150-0104),
OFFICEOFHANAGEHENT ANDBUDGETMASHIHGTOH DC20503.FACILITYMARECookNuclearPlant-Unit1TEXTOfcorespacefsrequired.
useadditional HRCFona366A's)(17)AnalsisoftheEventcont'dDOCKETNUMBER250-315YEAR97LERNUMBER6SEOUEHTIAL REVISIGH01PAGE3SOP10Power0cratedReliefValveBlockcont'dToevaluatetheimpactofthecrackedflooduptubes,fourconditions wereconsidered:
1)FSARaccidents; 2)highenergylinebreaksinsidecontainment whereimmediate isolation ofthePORVisrequired; 3)conditions outsideofthenormalFSARanalysiswhereitmaybenecessary toisolatethePORVaftertheelectricwirehousedinthecrackedPORVhasbeensubmerged forseveralhours,and4)conditions outsidetheFSARanalysiswhereitmaybenecessary toopenanisolatedPORVaftertheelectricwirehousedlnthecrackedPORVhasbeensubmerged forseveralhours.Eachoftheseconditions isdiscussed below.ThesingleChapter14accidentanalysiswhichrequiresPORVoperability isthesteamgenerator tuberupture(SGTR)withalossofoffsitepower.Inthisevent,onePORVisrequiredtoreduceprimarysystempressureduringtherecoveryphaseoftheaccidenttoslightlyabovethesecondary sidepressure.
AsecondPORVisrequiredtobeoperableforsinglefailureconsiderations.
TheUFSARChapter14SGTRisnotconsidered tobeafloodingevent,andtherefore thecrackedflooduptubeswouldnothaveimpactedthePORVblockvalveoperability forthisaccident.
fCreditistakenintheplantemergency operating procedures forthePORVstorecoverfromavarietyofaccidents.
Thiswouldincludethecategoryofeventsandaccidents thatcc"dcausethePORVstoopenandfailtoclose,resulting inasmallbreakLOCA(e.g.normalplantcooldown, activation ofthesafetyinjection system,orseveretransients suchasafeedwater linebr'eakorsteamlinebreakinsidecontainment).
ThemainfunctionofthePORVblockvalvesistoisolateaPORVifthePORVfailsintheopenposition.
Foreventsofthetypecitedabove,eithertheydonotcausecontainment
- flooding, oriftheydocauseflooding, theneedtoclosethePORVsoccursearlyenoughinthetransient thattheblockvalveswouldstillbeconsidered operableinspiteofthewaterintrusion thatmayhaveoccurredduetocracksintheflooduptubes.Athirdcategoryofeventsincludelongtermrecoveryactionssuchasresponsetoinadequate corecoolingorresponsetodegradedcorecoolingwherethecontainment couldbeflooded.EachoftheseeventsrequirethatastuckopenPORVbeisolated.
Theseeventsarebeyondthoseconsidered intheplantdesignbasis,anditisconsidered highlyunlikelythatanadverseaccidentofthistypecouldoccuratthesametimethataPORVsticksopen,thecablesaresubmerged, andtheblockvalvefailstoclosewhenitisrequired.
ThefinalcategoryiseventsthatrequireaPORVtobeopentofacilitate accidentrecovery.
Anexampleofthiswouldbethefeedwater linebreakrecovery.
However,notallofthethreePORVswouldhavebeenaffectedbycracksintheflooduptubes,andatleastonewouldbeavailable forthispurpose.Thismeetstheminimumrequirement.
NRCFORM366A.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTCONTINUATION ROVEDBYOMBHO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYNITHTHISIHFORMATION COLLECTIOH REQUEST:50.0HRS;.,FORIIARDCOMMENTSREGARDING BURDENESTIMATETO'HEINFORMATION ANDRECORDSMANAGEMENT BRANCH(MHBB7714),U.S.NUCLEARREGULATORY COMMISSION;
'WASHINGTON, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(3150.0104),
OFFICEOFMANAGEMENT ANDBUDGET'NASHIHGTON DC20503.FACILITYNAME1CookNuclearPlant-Unit1TEXT(ifaorespaceisrequired.
useaddit(onal NRCFora366A's)(17)AnalslsoftheEventcont'dDOCKETNU)IER250-315LERNUMBER6YEARSEQUENTIAL 97-006REVISIOH01PAGE39OF10Unit2Containment AirRecirculation/H droenSkimmerFanTheCookNuclearPlanthastwocontainment airrecirculation/hydrogen skimmer(CEQfans),onlyoneofwhichisrequiredforaccidentmitigation.
Onlyonefanwasadversely impactedbyacrackedflooduptube.TheCEQfansarerequiredtoprovideacontinuous mixingofthecontainment atmosphere forthelongtermpostblowdownaccidentenvironment.
Theyarealsorequiredtopreventtheformation ofhydrogenpocketswithinthevariouscompartments andsubcompartments oftheicecondenser containment.
Twofullcapacityfans,eachcapableofblowingairfromtheuppervolumeintothelowervolumeareprovided.
Foraccidentanalysisconditions, onlyonefanismodeledbaseduponthelimitingsinglefailureofatrainofcontainment safeguards equipment.
Theairrecirculation fanshavesufficient headtoovercomethecompartment pressuredifferentials thatoccuraftertheinitialRCSblowdown.
Thefanswillblowairfromtheuppercompartment tothelowercompartment therebyretumlngairtothelowercompartment whichwasdisplaced bytheblowdown.
Althoughthefansaremodeledduringboththecontainment responsetransient following aLOCAandMSLB,thegreatestimpactresulting fromtheiractivation isseenduringtheLOCAtransient responseduetothelongtermtransient scenario.
Theairreturnfansaremodeledtooperateuponreachingthehigh-high containment pressuresetpointfollowing atenminutedelay.DuringtheLOCAresponsetransient thefansprovideaflowpathearlyinthetransient, therefore theirfunctionplaysanimportant role(beforethetimeofpeakpressure) inthecontainment responsecalculation.
Similarly duringtheMSLBcontainment responsecalculation thefansfunctioninalikewisemanner.However,thetimethefansactivatefollowthetimewhenthecontainment peakpressureandtemperature occurs,therefore theirimpactonthecontainment responsetransient isminimal.Theirprimaryeffectisontherateofcontainment depressurization andcooldownafter10minutesintotheMSLBcontainment responsetransient.
Baseduponsensitivities whichhavebeenperformed foranicecondenser plantsimilartotheCookNuclearPlantwhenconsidering inoperable airreturnfans,theeffectofthelossoftheairreturnfanoncontainment peakpressurewas5psi.SincetheCookdesignpressureis12psi,thismeansthatthemaximumpressureachievedbythecontainment shouldbothfansbelostis17psi.Althoughabovetheplantdesignbasisof12psi,thisiswellwithinthecontainment ultimatecapability ofapproximately 36psi.Thepotential lossofCEQfansalsomeansthelossofabilitytoremovehydrogenfromthecompartments oftheCookNuclearPlant.Thiswillnotoccuruntiltwohoursintotheaccident.
AspartoftheCookNuclearPlant'sprobabilistic riskassessment, studieshavebeenperformed toevaluatethelossofCEQfansfollowing asevereaccident.
Thesestudieshaveconcluded thatnoadverseimpactoncontainment performance isexpectedduetocontainment recirculation fanfailures.
Onthebasisoftheabove,itisconcluded thatthelossofoneCEQfandidnotadversely impactthepublichealthandsafety.Itisfurtherpointedout,thatonlyoneofthetworedundant fanswasimpacted, andtherefore following ahighenergylinebreakinsidecontainment theplantmayhavestayedwithitsdesignbasiscontainment pressureof12psi.
NRCFORH366A.S.NUCLEARREGULATORY COXHISSICILICENSEEEVENTCONTINUATION BY'ORBNO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPER-RESPONSE TOCOHPLYWITHTHISINFORHATION.COLLECTION'REQUEST:
50.0NRS'.FORIIARDCOHHENTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COHHISSION, MASNINGTON, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(3150-0104),
OFFICEOF"HANAGEHENT ANDBUDGETMASNINGTON DC20503.FACILITYNAHE1CookNuclearPlant-Unit1TEXT((fmorespaceisrequired.
useadditional NCForm36EA's)(17)Corrective ActionDOIETNUNBER25015YEAR97LERNUNBER6SEQUENTIAL REVISION01PAGE310OF10Criticalareasforallflooduptubesineachunithavebeeninspected forcracks.ThedamagedUnit1EQfiooduptubesandUnit2flooduptubeshavebeenreplaced.
Preventive ActionAdequateprecautions forweldinginthevicinityofelectrical equipment havebeenidentified intheAEPWeldingManual,GeneralWeldingRequirements, step6.13whichincondensed versionstates:basematerials andothermetallicregionsoutsideoftheweldzoneshallbeprotected topreventinadvertent arcstrikes.Inaddition, PMI-2270(FIREPROTECTION),
containstheWelding,Burning,8GrindingPermitwhichisissuedforallweldingactivities.
Thepermitcoversarearequirements whichprovidedirection tocoverelectrical equipment aridcabletrayswithfireblanket.Tosupplement theseplantrequirements, aninspection asstatedbelowwillbeperformed toverifythatthetubeshavenotbeendamagedpriortostart-upafteroutageworkhasbeenperformed.
WorkStandards totheNuclearPlantMaintenance (NPM)andEnvironmental Qualification Preservation Documents (EQPD)willbeenhancedtoidentifythatwhileworkingontheflooduptubesthereisaneedtoavoidaddingunduelocalized stresstotheflooduptubesandthentoverifythatnocrackshavedeveloped
.TheWorkStandards totheNPMforflooduptubeinstallation havealreadybeenrevisedtoincludetheseprecautions.
Asalongtermaction,newEQPDwillbeissuedbyJune1,1998forflooduptubestoidentifythecriticalEQparameters.
Inspections willbemadeatthebeginning ofeachoutagetocheckforanycracks.Inspections willalsobemadeattheendoftheoutagetoensurethatnooutageactivities damagedanytubes.Inaddition, althoughnotcontained inaformalprogram,theknowledge thatthetubesaresubjecttothistypeofdamagewillheightenawareness andimproveworkbeingdoneonandaroundtheflooduptubes.FailedComonentIdentification NotApplicable PreviousSimilarEventsNone