Information Notice 1997-08, Potential Failures of General Electric Magne-Blast Circuit Breaker Subcomponents: Difference between revisions

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{{#Wiki_filter:KJ UNITED STATES NUCLEAR REGULATORY
{{#Wiki_filter:KJ


COMMISSION
UNITED STATES


===OFFICE OF NUCLEAR REACTOR REGULATION===
NUCLEAR REGULATORY COMMISSION
WASHINGTON, D.C. 20555-0001 March 12, 1997 NRC INFORMATION


NOTICE 97-08: POTENTIAL
OFFICE OF NUCLEAR REACTOR REGULATION


FAILURES OF GENERAL ELECTRIC MAGNE-BLAST
WASHINGTON, D.C. 20555-0001 March 12, 1997 NRC INFORMATION NOTICE 97-08:              POTENTIAL FAILURES OF GENERAL ELECTRIC


===CIRCUIT BREAKER SUBCOMPONENTS===
MAGNE-BLAST CIRCUIT BREAKER
 
SUBCOMPONENTS


==Addressees==
==Addressees==
All holders of operating
All holders of operating licenses or construction permits for nuclear power reactors.
 
licenses or construction
 
permits for nuclear power reactors.


==Purpose==
==Purpose==
The U.S. Nuclear Regulatory
The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice to alert
 
Commission (NRC) is issuing this information
 
notice to alert addressees
 
to potential
 
failures of six subcomponents
 
in General Electric (GE) type AM or AMH 4.16-kV circuit breakers that can render the breakers inoperable.
 
===The subcomponents===
in question are (1) the trip crank, (2) the CR2940 contact blocks that make up the power switch assembly, (3) the manual trip lever and its supporting "L" bracket in the AMH horizontal


drawout breakers, (4) the cotter pin that holds the latch pawl hinge pin in place, (5) the spring charging motor tie bolts, and (6) the type HMA control relay. It is expected that recipients
addressees to potential failures of six subcomponents in General Electric (GE) type AM or


will review the information
AMH 4.16-kV circuit breakers that can render the breakers inoperable. The subcomponents


for applicability
in question are (1) the trip crank, (2) the CR2940 contact blocks that make up the power


to their facilities
switch assembly, (3) the manual trip lever and its supporting "L" bracket in the AMH


and consider actions, as appropriate, to avoid similar problems.
horizontal drawout breakers, (4) the cotter pin that holds the latch pawl hinge pin in place,
(5) the spring charging motor tie bolts, and (6) the type HMA control relay. It is expected that


However, suggestions
recipients will review the information for applicability to their facilities and consider actions, as


contained
appropriate, to avoid similar problems. However, suggestions contained in this information


in this information
notice are not NRC requirements; therefore, no specific action or written response is


notice are not NRC requirements;
required.
therefore, no specific action or written response is required.DescriDtion


of Circumstances
DescriDtion of Circumstances


Trip Crank Failures The NRC has learned that several plants have experienced
===Trip Crank Failures===
The NRC has learned that several plants have experienced failures of the trip crank (GE Part


failures of the trip crank (GE Part No. 105C9316G1, Piece No. 28 of Figure 1 in GE ML-13 Mechanism
No. 105C9316G1, Piece No. 28 of Figure 1 in GE ML-13 Mechanism Renewal Parts Bulletin


Renewal Parts Bulletin GEF-4379)  
GEF-4379) in Magne-Blast circuit breakers. These failures occurred when the pin at the end
in Magne-Blast


circuit breakers.
of the crank broke off. The pin may break off the crank when the trip coil is energized. The


These failures occurred when the pin at the end of the crank broke off. The pin may break off the crank when the trip coil is energized.
trip crank pin inserts into a hole in the lower end of the link between the trip crank and the


The trip crank pin inserts into a hole in the lower end of the link between the trip crank and the trip coil armature.
trip coil armature. If the pin breaks off before the trip crank can successfully rotate the trip


If the pin breaks off before the trip crank can successfully
shaft (which has been the case in most instances), the breaker will fail to trip electrically


rotate the trip shaft (which has been the case in most instances), the breaker will fail to trip electrically (although
(although it can still be tripped with its local manual pushbutton).


it can still be tripped with its local manual pushbutton).
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IN 97-08 March 12, 1997 Discussion
IN 97-08 March 12, 1997 Discussion


Trip Crank Failures GE has attributed
Trip Crank Failures


the broken pins to three principal
GE has attributed the broken pins to three principal factors: (1) lack of adequate control of


factors: (1) lack of adequate control of one of the critical machined dimensions
one of the critical machined dimensions on the pin during the early 1970s, (2) lack of


on the pin during the early 1970s, (2) lack of adequate fusion in some of the pin-to-plate
adequate fusion in some of the pin-to-plate welds, and (3) grinding of the weld


welds, and (3) grinding of the weld reinforcements
reinforcements flush on the back of the trip crank plates. Upon being informed of the first


flush on the back of the trip crank plates. Upon being informed of the first instances
instances of pin failure in 1988 (at Tennessee Valley Authority's Wafts Bar Nuclear Plant),
  GE instituted more rigorous quality control checks on the pins and finished trip cranks. GE


of pin failure in 1988 (at Tennessee
also revised the pin weld detail on is trip crank fabrication drawing (105C9316) and added


Valley Authority's
"DO NOT GRIND FLUSH." Several failures were reported after the initial Watts Bar report, and many potentially susceptible breakers were found in the field, all with their original trip


Wafts Bar Nuclear Plant), GE instituted
cranks made in the early 1970s. However, no instances of failures of trip cranks


more rigorous quality control checks on the pins and finished trip cranks. GE also revised the pin weld detail on is trip crank fabrication
manufactured after 1988 have been reported.


drawing (105C9316)  
Also, if the remote trip signal (either from a protective relay or a manual hand switch) is
and added"DO NOT GRIND FLUSH." Several failures were reported after the initial Watts Bar report, and many potentially


susceptible
applied for more than a few seconds (which it normally is) and the breaker fails to trip (such


breakers were found in the field, all with their original trip cranks made in the early 1970s. However, no instances
as it would if the trip crank pin broke), neither the breaker-mounted auxiliary switch nor the


of failures of trip cranks manufactured
stationary (cubicle-mounted) auxiliary switch will signal control circuits that the breaker has


after 1988 have been reported.Also, if the remote trip signal (either from a protective
opened, and thus the trip signal will normally remain applied. Energizing the trip coil (which


relay or a manual hand switch) is applied for more than a few seconds (which it normally is) and the breaker fails to trip (such as it would if the trip crank pin broke), neither the breaker-mounted
is normally energized only momentarily) for an extended period may open-circuit the coil, thereby rendering it permanently inoperable.


auxiliary
Trip cranks that are potentially susceptible to this failure can be identified without


switch nor the stationary (cubicle-mounted)
disassembly of the breaker mechanism. With the mechanism front cover removed, the gap
auxiliary


switch will signal control circuits that the breaker has opened, and thus the trip signal will normally remain applied. Energizing
between the trip crank and the right side of the mechanism frame may be seen. It is then


the trip coil (which is normally energized
possible to see whether the weld reinforcement has been ground off. GE is preparing a


only momentarily)  
service advisory letter (SAL) on this problem in which it intends to recommend replacement
for an extended period may open-circuit


the coil, thereby rendering
of any trip cranks that do not have the proper thickness of pin weld reinforcement (1/32-1/16 inch). GE Philadelphia Operation (GE PO) can furnish replacement cranks.


it permanently
===DescriDtion of Circumstances===
Contact Block CR2940 Contact Resistance


inoperable.
On February 12, 1996, the FitzPatrick licensee experienced failure of two residual heat


Trip cranks that are potentially
removal service water (RHRSW) pumps to start, on demand because their supply breakers


susceptible
failed to close. RHRSW pump C failed to start on demand during monthly surveillance


to this failure can be identified
testing and RHRSW pump A failed to start when attempting to place it in service as part of a


without disassembly
suppression pool cooling evolution. The licensee's investigation found that the Magne-Blast


of the breaker mechanism.
breakers failed to close because high resistance across one of the power switch assembly


With the mechanism
contacts prevented the closing coil from being energized.


front cover removed, the gap between the trip crank and the right side of the mechanism
I                                                                                IN 97-08 March 12, 1997 Discussion


frame may be seen. It is then possible to see whether the weld reinforcement
Contact Block CR2940 Contact Resistance


has been ground off. GE is preparing
The power switch assembly consists of three GE type CR2940 contact blocks stacked


a service advisory letter (SAL) on this problem in which it intends to recommend
together so that all three sets of contacts are actuated by a single striker. Two of the


replacement
contacts (1-2 and 3-4) are normally open and are held closed by the striker during the spring


of any trip cranks that do not have the proper thickness
charging operation. When the charging cycle is complete, the contacts spring-return to the


of pin weld reinforcement
open position to cut off power to the spring charging motor and the control (anti-pump) relay


(1/32-1/16 inch). GE Philadelphia
(52Y). The third set of contacts (5-6) is normally closed and is included as an option to allow


Operation (GE PO) can furnish replacement
remote indication of the closing spring status (charg.d/discharged), usually by means of a


cranks.DescriDtion
white indicator light in the control room. This third contact is often called the "white lighr'
  contact for this reason. This contact is wired Into the breaker control circuitry such that


of Circumstances
failure of the contact to close will prevent the breaker closing coil (52X) from being energized


===Contact Block CR2940 Contact Resistance===
and the breaker cannot be closed electrically.
On February 12, 1996, the FitzPatrick
 
licensee experienced
 
failure of two residual heat removal service water (RHRSW) pumps to start, on demand because their supply breakers failed to close. RHRSW pump C failed to start on demand during monthly surveillance
 
testing and RHRSW pump A failed to start when attempting
 
to place it in service as part of a suppression
 
pool cooling evolution.
 
The licensee's
 
investigation
 
found that the Magne-Blast
 
breakers failed to close because high resistance
 
across one of the power switch assembly contacts prevented
 
the closing coil from being energized.
 
I IN 97-08 March 12, 1997 Discussion
 
===Contact Block CR2940 Contact Resistance===
The power switch assembly consists of three GE type CR2940 contact blocks stacked together so that all three sets of contacts are actuated by a single striker. Two of the contacts (1-2 and 3-4) are normally open and are held closed by the striker during the spring charging operation.
 
When the charging cycle is complete, the contacts spring-return


to the open position to cut off power to the spring charging motor and the control (anti-pump)
The licensee determined that the CR2940 contacts were misapplied in the Magne-Blast
relay (52Y). The third set of contacts (5-6) is normally closed and is included as an option to allow remote indication


of the closing spring status (charg.d/discharged), usually by means of a white indicator
breaker control circuitry because the contacts are rated for only 2.2 amps dc and are


light in the control room. This third contact is often called the "white lighr'contact for this reason. This contact is wired Into the breaker control circuitry
required to interrupt 6.0 amps dc (Licensee Event Report 50/333 96-002, Accession No.


such that failure of the contact to close will prevent the breaker closing coil (52X) from being energized and the breaker cannot be closed electrically.
960410298). The licensee also observed that the contacts seemed to show signs of arcing


The licensee determined
(blackened, pitted surface) after about 2,000 operations, even though the recommended


that the CR2940 contacts were misapplied
breaker service life is 10,000 operations. General maintenance Instructions in GE Technical


in the Magne-Blast
Manual GEI-88771D, "Magne-Blast Circuit Breaker," states that the 1,200-amp breakers are


breaker control circuitry
capable of performing up to 5,000 operations and the 2,000-amp breakers are capable of


because the contacts are rated for only 2.2 amps dc and are required to interrupt
performing 3,000 operations before any replacement of parts should be necessary.


6.0 amps dc (Licensee
Resistance measurements across the failed contacts varied between 200-1000 ohms.


Event Report 50/333 96-002, Accession
Contacts with 1,500 operations or less did not have the arcing indications, nor did they have


No.960410298).
high resistance readings. The licensee also noted that there were no recommendations to


The licensee also observed that the contacts seemed to show signs of arcing (blackened, pitted surface) after about 2,000 operations, even though the recommended
check the contact resistance during periodic preventive maintenance in the vendor's


breaker service life is 10,000 operations.
maintenance manual. There was disagreement between the plant's drawings and the


General maintenance
manufacturer's wiring diagrams. The manufacturer's wiring diagram indicates that the 5-6 contact should be jumpered out when not used. One of the plant drawings shows that when


Instructions
the 5-6 contact is "not fumished," it should be jumpered. The 5-6 contact is not shown at all


in GE Technical Manual GEI-88771D, "Magne-Blast
on the plant RHRSW pump circuit breaker elementary drawing.


Circuit Breaker," states that the 1,200-amp
The FitzPatrick licensee has also experienced failure of CR2940 contact blocks used as latch


breakers are capable of performing
checking switches in Magne-Blast breakers, even though the contacts do not experience


up to 5,000 operations
significant "make" or "break" current. The licensee believes that these failures could be


and the 2,000-amp
related to aging or the number of operations and is evaluating whether periodic replacement
 
breakers are capable of performing
 
3,000 operations
 
before any replacement
 
of parts should be necessary.
 
Resistance
 
measurements
 
across the failed contacts varied between 200-1000 ohms.Contacts with 1,500 operations
 
or less did not have the arcing indications, nor did they have high resistance
 
readings.
 
The licensee also noted that there were no recommendations
 
to check the contact resistance
 
during periodic preventive
 
maintenance
 
in the vendor's maintenance
 
manual. There was disagreement
 
between the plant's drawings and the manufacturer's
 
wiring diagrams.
 
The manufacturer's
 
wiring diagram indicates
 
that the 5-6 contact should be jumpered out when not used. One of the plant drawings shows that when the 5-6 contact is "not fumished," it should be jumpered.
 
The 5-6 contact is not shown at all on the plant RHRSW pump circuit breaker elementary
 
drawing.The FitzPatrick
 
licensee has also experienced
 
failure of CR2940 contact blocks used as latch checking switches in Magne-Blast
 
breakers, even though the contacts do not experience
 
significant "make" or "break" current. The licensee believes that these failures could be related to aging or the number of operations
 
and is evaluating
 
whether periodic replacement


may be necessary.
may be necessary.


In a letter dated June 14, 1996, GE Nuclear Energy informed the FitzPatrick
In a letter dated June 14, 1996, GE Nuclear Energy informed the FitzPatrick licensee that the


licensee that the suitability
suitability of the CR2940 contact blocks in the ML-1 3 operating mechanism for the Magne- Blast breaker was confirmed by testing the breaker in accordance with applicable American


of the CR2940 contact blocks in the ML-1 3 operating
National Standards Institute (ANSI) and National Electrical Manufacturers Association


mechanism
IN 97-08 March 12, 1997 (NEMA) standards. Operability of the contacts was demonstrated by breaker life cycle testing


for the Magne-Blast breaker was confirmed
of 10,000 operations with no failure of the contact blocks, and there is no requirement to


by testing the breaker in accordance
replace the contacts on the basis of age or the number of operations. However, GE stated


with applicable
that according to applicable NEMA standards, the maximum number of operations between


American National Standards
servicing is 2,000. The operations are listed on the basis of servicing at intervals of


Institute (ANSI) and National Electrical
6 months or less. GE also stated that although the published instructions do not specifically


Manufacturers
address the contact block resistance, instructions for checking the control power during


Association
servicing include measuring the operating voltage at the closing coil, the trip coil, and the


IN 97-08 March 12, 1997 (NEMA) standards.
charging motor terminals. GE believes that this type of testing would reveal whether the


Operability
contacts required replacement. GE stated that the wiring diagram clearly indicates that the


of the contacts was demonstrated
5-6 contact should be jumpered out when the 'White light" function is not utilized. In addition, the drawing shows that another CR2940 contact used as a latch check switch in the closing


by breaker life cycle testing of 10,000 operations
coil circuit should also be jumpered out when this feature is not used.


with no failure of the contact blocks, and there is no requirement
GE concluded that although the contact blocks were suitable for use in the Magne-Blast


to replace the contacts on the basis of age or the number of operations.
breakers, the operability demands of the nuclear po~wer industry and the recently reported


However, GE stated that according
problems from the field indicated that the contact blocks were a weak link in the design of the


to applicable
control circuitry. GE recommended the following actions in the June 14, 1996 letter


NEMA standards, the maximum number of operations
*      In control schemes where the "52 SM/LS" (5-6) contact is installed but not utilized, it


between servicing
should be jumpered out of the circuit.


is 2,000. The operations
*      In control schemes where the "52 SM/LS" (5-6) contact is installed and utilized for


are listed on the basis of servicing
"white light" indication, but the "auto reclose" function is not used, the wiring should be


at intervals
revised to remove the contact from the close coil circuit. GE can furnish a revised


of 6 months or less. GE also stated that although the published
wiring diagram and nameplate.


instructions
*      For the CL/MS application, where the contact block is used to break charging motor


do not specifically
current, GE is evaluating a replacement device. The new switch will have a higher de


address the contact block resistance, instructions
interrupting rating and will be furnished for those applications where breaker


for checking the control power during servicing
applications require the increased durability.


include measuring
GE plans to issue a SAL concerning the CR2940 contact blocks in March- 1997.


the operating
==Description of Circumstances==
Bent Manual Trip Lever and Cracked "L" Bracket


voltage at the closing coil, the trip coil, and the charging motor terminals.
During surveillance testing in June and July 1996, the licensee for Calvert Cliffs identified two


GE believes that this type of testing would reveal whether the contacts required replacement.
problems with type AMH-4.76-250 (horizontal drawout) Magne-Blast circuit breakers. In the


GE stated that the wiring diagram clearly indicates
first case, a low-pressure safety injection (LPSI) pump breaker failed to close. The licensee


that the 5-6 contact should be jumpered out when the 'White light" function is not utilized.
found that the trip lever was bent and there was no gap between the trip lever and the


In addition, the drawing shows that another CR2940 contact used as a latch check switch in the closing coil circuit should also be jumpered out when this feature is not used.GE concluded
manual trip rod. Although no gap value is given in the vendor manual, there is generally a


that although the contact blocks were suitable for use in the Magne-Blast
small gap between the trip lever paddle and the manual trip rod. The bent trip lever


breakers, the operability
prevented the trip latch from fully rotating onto the stop pin, resulting in a less than optimal


demands of the nuclear po~wer industry and the recently reported problems from the field indicated
IN 97-08 March 12, 1997 area of contact (wipe) between the latch and the stop pin. As a result, the breaker would


that the contact blocks were a weak link in the design of the control circuitry.
experience intermittent failure to close.


GE recommended
A second LPSI pump circuit breaker failed to close during monthly testing at Calvert Cliffs in


the following
July 1996. Investigation found that in addition to the trip levers being bent, the "L" bracket


actions in the June 14, 1996 letter* In control schemes where the "52 SM/LS" (5-6) contact is installed
support for the trip lever was also cracked. The "L"bracket is designed to support the trip


but not utilized, it should be jumpered out of the circuit.* In control schemes where the "52 SM/LS" (5-6) contact is installed
lever and provide additional stiffness. A subsequent inspection of other breakers at Calvert


and utilized for"white light" indication, but the "auto reclose" function is not used, the wiring should be revised to remove the contact from the close coil circuit. GE can furnish a revised wiring diagram and nameplate.
Cliffs found that one other breaker had a bent trip lever and two other breakers had cracked


* For the CL/MS application, where the contact block is used to break charging motor current, GE is evaluating
"L" brackets.


a replacement
Discussion


device. The new switch will have a higher de interrupting
Bent Manual Trip Lever and Cracked "L" Bracket


rating and will be furnished
GE performed extensive testing on one of the failed Calvert Cliffs breakers and concluded


for those applications
that the most probable cause was insufficient trip latch reset spring force caused by either


where breaker applications
incorrect or damaged springs originally installed at the factory. GE recommended a


require the increased
modification to the Calvert Cliffs breakers to prevent further cases of trip lever bending and


durability.
"L" bracket failures. The modification consists of replacing the trip paddles, the support


GE plans to issue a SAL concerning
bracket, and the spring discharge link. The trip lever material was changed from American


the CR2940 contact blocks in March- 1997.Description
Iron and Steel Institute (AISI) 1005 carbon steel to AISI 1018 carbon steel. The "L" bracket


of Circumstances
was changed from AISI 1005 steel to aluminum. The configuration of the components was


Bent Manual Trip Lever and Cracked "L" Bracket During surveillance
also changed.


testing in June and July 1996, the licensee for Calvert Cliffs identified
The modification corrects for the weak spring and allows the breaker to retain operability with


two problems with type AMH-4.76-250 (horizontal
the weak spring installed. Replacement of the trip latch reset spring is not part of the normal


drawout) Magne-Blast
maintenance or overhaul activity. Replacement of the spring requires that a V-notch be cut


circuit breakers.
into the breaker angle support to allow removal of the trip shaft. The Calvert Cliffs licensee


In the first case, a low-pressure
plans to replace the weak springs in the breakers during the next scheduled overhaul.


safety injection (LPSI) pump breaker failed to close. The licensee found that the trip lever was bent and there was no gap between the trip lever and the manual trip rod. Although no gap value is given in the vendor manual, there is generally
The modification kit is available as Catalog No. 0172C8186G001. GE plans to issue a SAL


a small gap between the trip lever paddle and the manual trip rod. The bent trip lever prevented
on this issue by April 30, 1997.


the trip latch from fully rotating onto the stop pin, resulting
==Description of Circumstances==
Cotter Pins for the Latch Pawl Hinge Pin and Charging Motor Tie Bolts


in a less than optimal
On September 13, 1996, the licensee for Vermont Yankee Nuclear Power Station discovered


IN 97-08 March 12, 1997 area of contact (wipe) between the latch and the stop pin. As a result, the breaker would experience
during a tagging procedure that the "A" emergency diesel generator (EDG) was inoperable.


intermittent
The EDG output circuit breaker (GE type AMA4.16 kV Magne-Blast) was found in its normally


failure to close.A second LPSI pump circuit breaker failed to close during monthly testing at Calvert Cliffs in July 1996. Investigation
open position, but its closing springs were discharged. With the springs discharged, the


found that in addition to the trip levers being bent, the "L" bracket support for the trip lever was also cracked. The "L" bracket is designed to support the trip lever and provide additional
breaker was incapable of closing.


stiffness.
Subsequent investigation by the Vermont Yankee licensee determined that the spring


A subsequent
charging motor had run to failure because the cotter pin that holds the latch pawl hinge pin in


inspection
position broke. The ears of the cotter pin had apparently broken and allowed the cotter pin


of other breakers at Calvert Cliffs found that one other breaker had a bent trip lever and two other breakers had cracked"L" brackets.Discussion
IN 97-08 March 12, 1997 to fall out, thus allowing the hinge pin to work its way out of position and prevent the latch


Bent Manual Trip Lever and Cracked "L" Bracket GE performed
pawls from holding the ratchet wheel in place during the charging operation. The charging


extensive
springs were not compressed, and the charging motor continued to run until it overheated


testing on one of the failed Calvert Cliffs breakers and concluded that the most probable cause was insufficient
and the motor winding open-circuited. Three of the four charging motor tie bolts that connect


trip latch reset spring force caused by either incorrect
the motor portion to the gear housing were also found lying on the floor of the breaker cell.


or damaged springs originally
Vermont Yankee personnel inspected other similar breakers and found that 18 cotter pins


installed
were either degraded (one or both "ears" broken off) or undersized, and in one case a cotter


at the factory. GE recommended
pin was missing from the latch pawl hinge pin. Three breakers were also found with one or


a modification
more loose charging motor tie bolts.


to the Calvert Cliffs breakers to prevent further cases of trip lever bending and"L" bracket failures.
On November 25, 1996, after learning of the event at Vermont Yankee, the licensee for


The modification
FitzPatrick performed an inspection and identified 10 out of 18 safety-related Magne-Blast


consists of replacing
breakers with degraded coffer pins latch pawl hinge pins. Similar to the failure at Vermont


the trip paddles, the support bracket, and the spring discharge
Yankee, the cotter pins had one or both ears broken off. One undersized cotter pin was also


link. The trip lever material was changed from American Iron and Steel Institute (AISI) 1005 carbon steel to AISI 1018 carbon steel. The "L" bracket was changed from AISI 1005 steel to aluminum.
found, but it was not broken and the licensee determined that it had been installed by plant


The configuration
personnel.


of the components
Discussion
 
was also changed.The modification
 
corrects for the weak spring and allows the breaker to retain operability
 
with the weak spring installed.
 
Replacement
 
of the trip latch reset spring is not part of the normal maintenance
 
or overhaul activity.
 
Replacement
 
of the spring requires that a V-notch be cut into the breaker angle support to allow removal of the trip shaft. The Calvert Cliffs licensee plans to replace the weak springs in the breakers during the next scheduled
 
overhaul.The modification
 
kit is available
 
as Catalog No. 0172C8186G001.


GE plans to issue a SAL on this issue by April 30, 1997.Description
Coffer Pins for the Latch Pawl Hinge Pin and Charging Motor Tie Bolts


of Circumstances
The latch pawl hinge pin was originally designed in 1962 to be held in place by cotter pins at


Cotter Pins for the Latch Pawl Hinge Pin and Charging Motor Tie Bolts On September
either end. In 1979, GE enhanced the design of the hinge pin assembly by tapping an


13, 1996, the licensee for Vermont Yankee Nuclear Power Station discovered
existing hole in the hinge pin support bracket and installing a bolt with a washer large enough


during a tagging procedure
to overlap the hinge pin. Using the bolt and washer to hold the hinge pin in place precluded


that the "A" emergency
the need for coffer pins. According to GE, this enhancement was made only to aid in


diesel generator (EDG) was inoperable.
disassembly and reassembly of the breaker during maintenance, and not because of any


The EDG output circuit breaker (GE type AMA4.16 kV Magne-Blast)
perceived problem with the cotter pins. As a result, GE did not deem it necessary to inform
was found in its normally open position, but its closing springs were discharged.


With the springs discharged, the breaker was incapable
customers of the change in 1979. Testing performed by GE in 1996 demonstrated that the


of closing.Subsequent
cotter pins may experience damage after approximately 2,000 operations. GE plans to issue


investigation
a SAL on this issue in March 1997.


by the Vermont Yankee licensee determined
Two different styles of charging motors are used in Magne-Blast breakers. Initially, GE used


that the spring charging motor had run to failure because the cotter pin that holds the latch pawl hinge pin in position broke. The ears of the cotter pin had apparently
motors manufactured by the Sioux Tool Company of Sioux City, Iowa. In the early 1970s, GE switched to motors made by Millers Falls (later bought by Ingersoll/Rand). In the late


broken and allowed the cotter pin
1970s, GE went back to using the Sioux Tool Company as the charging motor supplier for


IN 97-08 March 12, 1997 to fall out, thus allowing the hinge pin to work its way out of position and prevent the latch pawls from holding the ratchet wheel in place during the charging operation.
the Magne-Blast breakers and still uses it today when customers order replacements.


The charging springs were not compressed, and the charging motor continued
The two different types of charging motor can be easily identified. Two black cover plates


to run until it overheated
conceal the tie bolts on the Sioux motors, and thus the bolts are not visible from the outside.


and the motor winding open-circuited.
The cover plates have to be removed to gain access to the four bolt heads, and the tie bolts


Three of the four charging motor tie bolts that connect the motor portion to the gear housing were also found lying on the floor of the breaker cell.Vermont Yankee personnel
are inserted from the motor housing into the gear housing. In contrast, the tie bolts on the


inspected
Millers Falls (Ingersoll/Rand) motors have exposed heads and are inserted from the gear


other similar breakers and found that 18 cotter pins were either degraded (one or both "ears" broken off) or undersized, and in one case a cotter pin was missing from the latch pawl hinge pin. Three breakers were also found with one or more loose charging motor tie bolts.On November 25, 1996, after learning of the event at Vermont Yankee, the licensee for FitzPatrick
housing into the motor housing. The motors with the loose bolts at Vermont Yankee were


performed
Millers Falls motors.


an inspection
IN 97-08 March 12, 1997


and identified
==Description of Circumstances==


10 out of 18 safety-related
===Type HMA Control Relay===
On December 1, 1996, a Magne-Blast breaker serving as a vital bus feed breaker failed to


Magne-Blast
close on demand during surveillance testing at Salem Nuclear Generating Station. The


breakers with degraded coffer pins latch pawl hinge pins. Similar to the failure at Vermont Yankee, the cotter pins had one or both ears broken off. One undersized
licensee determined that the HMA control relay (the anti-pump relay [52YJ) normally closed


cotter pin was also found, but it was not broken and the licensee determined
contacts failed to reclose when the relay was deenergized because of binding of the


that it had been installed
armature against the molded phenolic post. With the contacts stuck in the open position, the


by plant personnel.
closing circuit cannot be completed and the breaker cannot be closed electrically.


Discussion
Discussion


Coffer Pins for the Latch Pawl Hinge Pin and Charging Motor Tie Bolts The latch pawl hinge pin was originally
Type HMA Control Relay
 
designed in 1962 to be held in place by cotter pins at either end. In 1979, GE enhanced the design of the hinge pin assembly by tapping an existing hole in the hinge pin support bracket and installing
 
a bolt with a washer large enough to overlap the hinge pin. Using the bolt and washer to hold the hinge pin in place precluded the need for coffer pins. According
 
to GE, this enhancement
 
was made only to aid in disassembly
 
and reassembly
 
of the breaker during maintenance, and not because of any perceived
 
problem with the cotter pins. As a result, GE did not deem it necessary
 
to inform customers
 
of the change in 1979. Testing performed
 
by GE in 1996 demonstrated
 
that the cotter pins may experience
 
damage after approximately
 
2,000 operations.


GE plans to issue a SAL on this issue in March 1997.Two different
The relay was sent to the vendor (GE Power Management [GE PM], Malvem, Pennsylvania)
for detailed failure analysis. The vendor found that there was no clearance between one side


styles of charging motors are used in Magne-Blast
of the armature tailpiece and the molded post. Normally, when an HMA relay is assembled


breakers.
at the factory, the armature is centered between the two molded posts with a gap of


Initially, GE used motors manufactured
0.005 inch on each side.


by the Sioux Tool Company of Sioux City, Iowa. In the early 1970s, GE switched to motors made by Millers Falls (later bought by Ingersoll/Rand).
The vendor recalled that a similar situation occurred in 1982 and prompted the issuance of


In the late 1970s, GE went back to using the Sioux Tool Company as the charging motor supplier for the Magne-Blast
SAL 721-PSM No. 171.1, "HMA Relay Armature Binding," on December 17, 1982. The


breakers and still uses it today when customers
original SAL stated that a tool problem at the factory in 1974 caused several relays to have


order replacements.
improper clearance between the armature and the molded posts. The SAL suggested that


The two different
the proper clearance could be achieved by first removing the armature stop clamping nut and


types of charging motor can be easily identified.
lifting the stop and armature tailpiece from between the molded posts, and then removing


Two black cover plates conceal the tie bolts on the Sioux motors, and thus the bolts are not visible from the outside.The cover plates have to be removed to gain access to the four bolt heads, and the tie bolts are inserted from the motor housing into the gear housing. In contrast, the tie bolts on the Millers Falls (Ingersoll/Rand)
some of the phenolic post material.
motors have exposed heads and are inserted from the gear housing into the motor housing. The motors with the loose bolts at Vermont Yankee were Millers Falls motors.


IN 97-08 March 12, 1997 Description
The NRC discussed this issue with GE PM. The vendor stated that the armature could be


of Circumstances
checked for the proper clearance between the armature and the molded posts by use of


Type HMA Control Relay On December 1, 1996, a Magne-Blast
feeler gauges. A gap of less than 0.002 inch on either side indicates an adjustment is


breaker serving as a vital bus feed breaker failed to close on demand during surveillance
needed. However, the original SAL stated that the solution was to remove some of the


testing at Salem Nuclear Generating
phenolic material from the posts and did not mention that customers could first try to adjust


Station. The licensee determined
the armature to achieve the proper clearance. If the relay does not have the proper


that the HMA control relay (the anti-pump
clearance, usually all that is needed is to loosen the armature stop clamping nut, center the


relay [52YJ) normally closed contacts failed to reclose when the relay was deenergized
armature between the two posts, retighten the nut, and then check the clearances again.


because of binding of the armature against the molded phenolic post. With the contacts stuck in the open position, the closing circuit cannot be completed
The vendor also stated that although the recommended minimum gap given in the original


and the breaker cannot be closed electrically.
SAL is 0.005 inch on each side, a gap of 0.002 inch is considered adequate for reliable


Discussion
operation.
 
Type HMA Control Relay The relay was sent to the vendor (GE Power Management
 
[GE PM], Malvem, Pennsylvania)
for detailed failure analysis.
 
The vendor found that there was no clearance
 
between one side of the armature tailpiece
 
and the molded post. Normally, when an HMA relay is assembled at the factory, the armature is centered between the two molded posts with a gap of 0.005 inch on each side.The vendor recalled that a similar situation
 
occurred in 1982 and prompted the issuance of SAL 721-PSM No. 171.1, "HMA Relay Armature Binding," on December 17, 1982. The original SAL stated that a tool problem at the factory in 1974 caused several relays to have improper clearance
 
between the armature and the molded posts. The SAL suggested
 
that the proper clearance
 
could be achieved by first removing the armature stop clamping nut and lifting the stop and armature tailpiece
 
from between the molded posts, and then removing some of the phenolic post material.The NRC discussed
 
this issue with GE PM. The vendor stated that the armature could be checked for the proper clearance
 
between the armature and the molded posts by use of feeler gauges. A gap of less than 0.002 inch on either side indicates
 
an adjustment
 
is needed. However, the original SAL stated that the solution was to remove some of the phenolic material from the posts and did not mention that customers
 
could first try to adjust the armature to achieve the proper clearance.
 
If the relay does not have the proper clearance, usually all that is needed is to loosen the armature stop clamping nut, center the armature between the two posts, retighten
 
the nut, and then check the clearances
 
again.The vendor also stated that although the recommended
 
minimum gap given in the original SAL is 0.005 inch on each side, a gap of 0.002 inch is considered
 
adequate for reliable operation.


===Related Generic Communications===
===Related Generic Communications===
GE issued SAL 073-352.1, "Latest Design Configuration:  
GE issued SAL 073-352.1, "Latest Design Configuration: GE Type AM Circuit Breakers and
GE Type AM Circuit Breakers and Medium Voltage Switchgear," on July 7, 1995, to alert customers


to design changes made in the circuit breakers, their operating
Medium Voltage Switchgear," on July 7, 1995, to alert customers to design changes made in


mechanisms, and the switchgear.
the circuit breakers, their operating mechanisms, and the switchgear. Some of the listed


Some of the listed design changes were discussed
design changes were discussed in previous SALs, while other changes were not originally


in previous SALs, while other changes were not originally
conveyed to customers because the changes were made to facilitate assembly, maintenance,


conveyed to customers
IN 97-08 March 12, 1997 or operation of the equipment. The SAL states that customers should evaluate each item


because the changes were made to facilitate
listed and consider the applicability to their particular equipment.


assembly, maintenance, IN 97-08 March 12, 1997 or operation
Recent NRC information notices (Ins) concerning Magne-Blast circuit breakers are as follows:
IN 90-41, "Potential Failure of General Electric Magne-Blast Circuit Breakers and AK Circuit


of the equipment.
Breakers," issued June 12, 1990.


The SAL states that customers
IN 93-91, "Misadjustment Between General Electric 4.16-kV Circuit Breakers and Their


should evaluate each item listed and consider the applicability
Associated Cubicles," issued December 3, 1993.


to their particular
IN 94-54, "Failure of General Electric Magne-Blast Circuit Breakers to Latch Closed," issued


equipment.
August 1, 1994.


Recent NRC information
IN 96-43, "Failures of General Electric Magne-Blast Circuit Breakers," issued August 12,
1996.


notices (Ins) concerning
IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective Coatings in


Magne-Blast
Refurbished Circuit Breakers," issued August 12, 1996.


circuit breakers are as follows: IN 90-41, "Potential
This information notice requires no specific action or written response. If you have any


Failure of General Electric Magne-Blast
questions about the information in this notice, please contact one of the technical contacts


Circuit Breakers and AK Circuit Breakers," issued June 12, 1990.IN 93-91, "Misadjustment
listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.


Between General Electric 4.16-kV Circuit Breakers and Their Associated
Thomas T. Martin, Direct


Cubicles," issued December 3, 1993.IN 94-54, "Failure of General Electric Magne-Blast
Division of Reactor Program Management


Circuit Breakers to Latch Closed," issued August 1, 1994.IN 96-43, "Failures
Office of Nuclear Reactor Regulation


of General Electric Magne-Blast
Technical contacts: Kamalaka Naidu, NRR


Circuit Breakers," issued August 12, 1996.IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective
(301) 415-2980
                      E-mail: kmenrc.gov


Coatings in Refurbished
Stephen Alexander, NRR


Circuit Breakers," issued August 12, 1996.This information
(301) 415-2995 E-mail: sda@nrc.gov


notice requires no specific action or written response.
David Skeen, NRR


If you have any questions
(301) 415-1174 E-mail: dIs@nrc.gov


about the information
Attachment: List of Recently Issued NRC Information Notices


in this notice, please contact one of the technical
v72kVVLPU                               J
 
contacts listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Thomas T. Martin, Direct Division of Reactor Program Management
 
===Office of Nuclear Reactor Regulation===
Technical
 
contacts:
Kamalaka Naidu, NRR (301) 415-2980 E-mail: kmenrc.gov
 
Stephen Alexander, NRR (301) 415-2995 E-mail: sda@nrc.gov
 
David Skeen, NRR (301) 415-1174 E-mail: dIs@nrc.gov
 
Attachment:
List of Recently Issued NRC Information
 
Notices v72kVVLPU
 
J


Attachment
Attachment


IN 97-08 March 12, 1997 LIST OF RECENTLY ISSUED NRC INFORMATION
IN 97-08 March 12, 1997 LIST OF RECENTLY ISSUED
 
NOTICES Information


Date of Notice No. Subject Issuance Issued to 97-07 97-06 91-85, Rev. 1 97-05 97-04 97-03 Problems Identified
NRC INFORMATION NOTICES


During Generic Letter 89-10 Closeout Inspections
Information                                        Date of


Weaknesses
Notice No.            Subject                      Issuance    Issued to


in Plant-Specific Emergency Operating
97-07            Problems Identified              03/06/97    All holders of OLs


Procedures
During Generic Letter                        or CPs for nuclear


for Refilling
89-10 Closeout                                power reactors


the Secondary
Inspections


Side of Dry Once-Through
97-06          Weaknesses in Plant-              03/04/97    All holders of OLs


===Steam Generators===
Specific Emergency                            or CPs for nuclear
Potential


Failures of Thermostatic
Operating Procedures                          power reactors with


Control Valves or Diesel Generator
for Refilling the                            with once-through


===Jacket Cooling Water Offsite Notification===
Secondary Side of Dry                        steam generators
Capabilities


Implementation
Once-Through Steam


of a New Constraint
Generators


on Radioactive
91-85,          Potential Failures of            02/27/97    All holders of OLs


Air Effluents Defacing of Labels to Comply with 10 CFR 20.1904(b)
Rev. 1          Thermostatic Control                          or CPs for nuclear
03/06/97 03/04/97 02/27/97 02/27/97 02/24/97 02/20/97 All holders of OLs or CPs for nuclear power reactors All holders of OLs or CPs for nuclear power reactors with with once-through


steam generators
Valves or Diesel                              power reactors


All holders of OLs or CPs for nuclear power reactors All holders of OLs or CPs for nuclear power reactors and test and research reactors All materials, fuel cycle, and non-power reactor licensees All material licensees involved with disposal of medical waste OL = Operating
Generator Jacket


License CP = Construction
Cooling Water


Permit
97-05          Offsite Notification              02/27/97    All holders of OLs


IN 97-08 March 12, 1997 or operation
Capabilities                                  or CPs for nuclear


of the equipment.
power reactors and


The SAL states that customers
test and research


should evaluate each item listed and consider the applicability
reactors


to their particular
97-04          Implementation of a New          02/24/97    All materials, fuel


equipment.
Constraint on Radioactive                    cycle, and non-power


Recent NRC information
Air Effluents                                reactor licensees


notices (Ins) concerning
97-03          Defacing of Labels to            02/20/97    All material licensees


Magne-Blast
Comply with 10 CFR                            involved with disposal


circuit breakers are as follows: IN 90-41, "Potential
20.1904(b)                                    of medical waste


Failure of General Electric Magne-Blast
OL = Operating License


Circuit Breakers and AK Circuit Breakers," issued June 12, 1990.IN 93-91, "Misadjustment
CP = Construction Permit


Between General Electric 4.16-kV Circuit Breakers and Their Associated
IN 97-08 March 12, 1997 or operation of the equipment. The SAL states that customers should evaluate each item


Cubicles," issued December 3, 1993.IN 94-54, "Failure of General Electric Magne-Blast
listed and consider the applicability to their particular equipment.


Circuit Breakers to Latch Closed," Issued August 1, 1994.IN 96-43, "Failures
Recent NRC information notices (Ins) concerning Magne-Blast circuit breakers are as follows:
              IN 90-41, "Potential Failure of General Electric Magne-Blast Circuit Breakers and AK Circuit


of General Electric Magne-Blast
Breakers," issued June 12, 1990.


Circuit Breakers," issued August 12, 1996.IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective
IN 93-91, "Misadjustment Between General Electric 4.16-kV Circuit Breakers and Their


Coatings in Refurbished
Associated Cubicles," issued December 3, 1993.


Circuit Breakers," issued August 12, 1996.This information
IN 94-54, "Failure of General Electric Magne-Blast Circuit Breakers to Latch Closed," Issued


notice requires no specific action or written response.
August 1, 1994.


If you have any questions
IN 96-43, "Failures of General Electric Magne-Blast Circuit Breakers," issued August 12,
              1996.


about the information
IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective Coatings in


in this notice, please contact one of the technical
Refurbished Circuit Breakers," issued August 12, 1996.


contacts listed below or the appropriate
This information notice requires no specific action or written response. If you have any


Office of Nuclear Reactor Regulation (NRR) project manager.original signed by M. M. Slosson Thomas T. Martin, Director Division of Reactor Program Management
questions about the information in this notice, please contact one of the technical contacts


===Office of Nuclear Reactor Regulation===
listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.
Technical


contacts:
original signed by M.M. Slosson
Kamalaka Naidu, NRR Stephen Alexander, NRR (301) 415-2980 (301) 415-2995 E-mail: km@nrc.gov


E-mail: sda@nrc.gov
Thomas T. Martin, Director


David Skeen, NRR (301) 415-1174 E-mail: dls@nrc.gov
Division of Reactor Program Management


Attachment:
Office of Nuclear Reactor Regulation
List of Recently Issued NRC Information


Notices Tech Editor has reviewed and concurred
Technical contacts: Kamalaka Naidu, NRR Stephen Alexander, NRR


on 02/26/07 DOCUMENT NAME: G:XDLS\IN97-XX.BKR
(301) 415-2980              (301) 415-2995 E-mail: km@nrc.gov E-mail: sda@nrc.gov


*SEE PREVIOUS CONCURRENCES
David Skeen, NRR


To receive a copy of this document, bIdicate I the box: 'C' -Copy w/o attachmentfenclosure
(301) 415-1174 E-mail: dls@nrc.gov


SEw -Copy w/attachment/enclosure
Attachment: List of Recently Issued NRC Information Notices


NT -No copy.OFFICE TECH CONTS I C/PECB:DRPM
Tech Editor has reviewed and concurred on 02/26/07 DOCUMENT NAME: G:XDLS\IN97-XX.BKR *SEE PREVIOUS CONCURRENCES


LD/DRPM I -l NAME KNaidu* AChaffee*
To receive a copy of this document, bIdicate I the box: 'C' - Copy w/o
TMartin SAlexander*3 DA E DSkeen* j _ __ _ _ __ _ __ _ _ __ _ _DATE 02/27/97 02/27/97 03/_ __97_OFFICIA REORCOPY


IN 97-XX March XX, 1997 or operation
attachmentfenclosure SEw - Copy w/attachment/enclosure NT - No copy                                                                .


of the equipment.
OFFICE          TECH CONTS                I      C/PECB:DRPM        LD/DRPM            I              -                        l


The SAL states that customers
NAME            KNaidu*                          AChaffee*              TMartin


should evaluate each item listed and consider the applicability
SAlexander*3 DATE


to their particular
DAE        DSkeen*
                  02/27/97                        02/27/97 j03/_                  _ __  _  _
                                                                                                          __97_
                                                                                                                __ _ __ _ _ __ _ _
                                                                          OFFICIA REORCOPY


equipment.
IN 97-XX


Recent NRC information
March XX, 1997 or operation of the equipment. The SAL states that customers should evaluate each item


notices (Ins) concerning
listed and consider the applicability to their particular equipment.


Magne-Blast
Recent NRC information notices (Ins) concerning Magne-Blast circuit breakers are as follows:
IN 90-41, "Potential Failure of General Electric Magne-Blast Circuit Breakers and AK Circuit


circuit breakers are as follows: IN 90-41, "Potential
Breakers," issued June 12, 1990.


Failure of General Electric Magne-Blast
IN 93-91, "Misadjustment Between General Electric 4.16-kV Circuit Breakers and Their


Circuit Breakers and AK Circuit Breakers," issued June 12, 1990.IN 93-91, "Misadjustment
Associated Cubicles," issued December 3, 1993.


Between General Electric 4.16-kV Circuit Breakers and Their Associated
IN 94-54, "Failure of General Electric Magne-Blast Circuit Breakers to Latch Closed," issued


Cubicles," issued December 3, 1993.IN 94-54, "Failure of General Electric Magne-Blast
August 1, 1994.


Circuit Breakers to Latch Closed," issued August 1, 1994.IN 9643, "Failures
IN 9643, "Failures of General Electric Magne-Blast Circuit Breakers," issued August 12,
1996.


of General Electric Magne-Blast
IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective Coatings in


Circuit Breakers," issued August 12, 1996.IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective
Refurbished Circuit Breakers," issued August 12, 1996.


Coatings in Refurbished
This information notice requires no specific action or written response. If you, have any


Circuit Breakers," issued August 12, 1996.This information
questions about the information in this notice, please contact one of the technical contacts


notice requires no specific action or written response.
listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.


If you, have any questions
Thomas T. Martin, Director


about the information
Division of Reactor Program Management


in this notice, please contact one of the technical
Office of Nuclear Reactor Regulation


contacts listed below or the appropriate
Technical contacts: Kamalaka Naidu, NRR Stephen Alexander, NRR


Office of Nuclear Reactor Regulation (NRR) project manager.Thomas T. Martin, Director Division of Reactor Program Management
(301) 415-2980          (301) 415-2995 E-mail: kmenrc.gov E-mail: sda@nrc.gov


===Office of Nuclear Reactor Regulation===
David Skeen, NRR
Technical


contacts:
(301) 415-1174 E-mail: dls@nrc.gov
Kamalaka Naidu, NRR Stephen Alexander, NRR (301) 415-2980 (301) 415-2995 E-mail: kmenrc.gov


E-mail: sda@nrc.gov
Attachment: List of Recently Issued NRC Information Notices


David Skeen, NRR (301) 415-1174 E-mail: dls@nrc.gov
OFC      PECB:DRPM            PSIB:DISP            CIPSIB:DISP      JCIPECB:DRPM


Attachment:
NAME      D. Skeene            K. Naidu            R. Gallo            A. Chaffed
List of Recently Issued NRC Information


Notices OFC PECB:DRPM
DATE    IA    97              02 125197            02/25197          ,94R97 t    :  In AL  -
  OFC     I DIDRPM                                                          4r.v        9LS7/6W77 NAME    IT. Martin


PSIB:DISP
DATE      I /97 UFFIUIAL RECORDU LCVYJ                  DOCUMENT NAME: G:MDLSXIN97-XX.BKR


CIPSIB:DISP
IN 97-XX


J CIPECB:DRPM
February XX, 1997 Page 8of 8 This information notice requires no specific action or written response. If you have any


NAME D. Skeene K. Naidu R. Gallo A. Chaffed DATE IA 97 02 125197 02/25197 ,94R97 t : In AL -OFC I DIDRPM NAME IT. Martin DATE I /97 4r.v 9LS7/6W77 UFFIUIAL RECORDU LCVYJ DOCUMENT NAME: G:MDLSXIN97-XX.BKR
questions about the information in this notice, please contact one of the technical contacts


IN 97-XX February XX, 1997 Page 8of 8 This information
listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.


notice requires no specific action or written response.
Thomas T. Martin, Director


If you have any questions
Division of Reactor Program Management


about the information
Office of Nuclear Reactor Regulation


in this notice, please contact one of the technical
Technical contacts:    Kamalaka Naidu, NRR


contacts listed below or the appropriate
(301) 415-2980
                        E-mail: km@nrc.gov


Office of Nuclear Reactor Regulation (NRR) project manager.Thomas T. Martin, Director Division of Reactor Program Management
Stephen Alexander, NRR


===Office of Nuclear Reactor Regulation===
(301) 415-2995 E-mail: sda@nrc.gov
Technical


contacts: Kamalaka Naidu, NRR (301) 415-2980 E-mail: km@nrc.gov
David Skeen, NRR


Stephen Alexander, NRR (301) 415-2995 E-mail: sda@nrc.gov
(301) 415-1174 E-mail: dls@nrc.gov


David Skeen, NRR (301) 415-1174 E-mail: dls@nrc.gov
Attachment: List of Recently Issued NRC Information Notices


Attachment:  
OFC      PECB:DRPM          PSIB:DISP          CIPSIB:DISP          C/PECB:DRPM
List of Recently Issued NRC Information


Notices OFC PECB:DRPM
NAM    l DSke              K. Naidu            R. Gallo          l 9F              l


PSIB:DISP
DATE  k .Q797              02 /25/97          02/25/97            , G97    -JK9
                                                                                    9\C


CIPSIB:DISP
OFC      D/DRPM


C/PECB:DRPM
NAM      T. Martin


NAM l DSke K. Naidu R. Gallo l 9F lDATE k .Q797 02 /25/97 02/25/97 , G97 -JK9 OFC D/DRPM NAM T. Martin E I_/97 DATE / /97 9\C[OFFICIAL
E         I_/97 DATE       / /97
[OFFICIAL RECORD COPY]
DOCUMENT NAME: G:%DLS\IN97-XX.BKR


RECORD COPY]DOCUMENT NAME: G:%DLS\IN97-XX.BKR
U-
                                                                        K>    IN 97-XX


U -K>IN 97-XX February XX, 1997 This information
February XX, 1997 This information notice requires no specific action or written response. If you have any


notice requires no specific action or written response.
questions about the information in this notice, please contact one of the technical contacts


If you have any questions
listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.


about the information
Thomas T. Martin, Director


in this notice, please contact one of the technical
Division of Reactor Program anagement


contacts listed below or the appropriate
Office of Nuclear Reactor Regulation


Office of Nuclear Reactor Regulation (NRR) project manager.Thomas T. Martin, Director Division of Reactor Program anagement Office of Nuclear Reactor Regulation
Technical contacts:      Kamalakar Naidu, NRR


Technical
(301) 415-2980
                            E-mail: km@nrc.gov


contacts: Kamalakar
Stephen Alexander, NRR


Naidu, NRR (301) 415-2980 E-mail: km@nrc.gov
(301) 415-2995 E-mail: sda@nrc.gov


Stephen Alexander, NRR (301) 415-2995 E-mail: sda@nrc.gov
David Skeen, NRR


David Skeen, NRR (301) 415-1174 E-mail: dls@nrc.gov
(301) 415-1174 E-mail: dls@nrc.gov


Attachment:  
Attachment: List of Recently Issued NRC Information Notices
List of Recently Issued NRC Information


Notices OFC PECB:DRPM
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DATE    24. 97              l, /7g97                97              I/ /97 OFC      D/DRPM


NAM l eViu ,dGF A. Chaffee DATE 24. 97 l, /7g97 97 I/ /97 OFC D/DRPM NAM T. Martin DATE / /97[OFFICIAL
NAM     T. Martin


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{{Information notice-Nav}}
{{Information notice-Nav}}

Revision as of 03:42, 24 November 2019

Potential Failures of General Electric Magne-Blast Circuit Breaker Subcomponents
ML031050372
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Crane  Entergy icon.png
Issue date: 03/12/1997
From: Martin T
Office of Nuclear Reactor Regulation
To:
References
IN-97-008, NUDOCS 9703140142
Download: ML031050372 (13)


KJ

UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555-0001 March 12, 1997 NRC INFORMATION NOTICE 97-08: POTENTIAL FAILURES OF GENERAL ELECTRIC

MAGNE-BLAST CIRCUIT BREAKER

SUBCOMPONENTS

Addressees

All holders of operating licenses or construction permits for nuclear power reactors.

Purpose

The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice to alert

addressees to potential failures of six subcomponents in General Electric (GE) type AM or

AMH 4.16-kV circuit breakers that can render the breakers inoperable. The subcomponents

in question are (1) the trip crank, (2) the CR2940 contact blocks that make up the power

switch assembly, (3) the manual trip lever and its supporting "L" bracket in the AMH

horizontal drawout breakers, (4) the cotter pin that holds the latch pawl hinge pin in place,

(5) the spring charging motor tie bolts, and (6) the type HMA control relay. It is expected that

recipients will review the information for applicability to their facilities and consider actions, as

appropriate, to avoid similar problems. However, suggestions contained in this information

notice are not NRC requirements; therefore, no specific action or written response is

required.

DescriDtion of Circumstances

Trip Crank Failures

The NRC has learned that several plants have experienced failures of the trip crank (GE Part

No. 105C9316G1, Piece No. 28 of Figure 1 in GE ML-13 Mechanism Renewal Parts Bulletin

GEF-4379) in Magne-Blast circuit breakers. These failures occurred when the pin at the end

of the crank broke off. The pin may break off the crank when the trip coil is energized. The

trip crank pin inserts into a hole in the lower end of the link between the trip crank and the

trip coil armature. If the pin breaks off before the trip crank can successfully rotate the trip

shaft (which has been the case in most instances), the breaker will fail to trip electrically

(although it can still be tripped with its local manual pushbutton).

9703140142

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IN 97-08 March 12, 1997 Discussion

Trip Crank Failures

GE has attributed the broken pins to three principal factors: (1) lack of adequate control of

one of the critical machined dimensions on the pin during the early 1970s, (2) lack of

adequate fusion in some of the pin-to-plate welds, and (3) grinding of the weld

reinforcements flush on the back of the trip crank plates. Upon being informed of the first

instances of pin failure in 1988 (at Tennessee Valley Authority's Wafts Bar Nuclear Plant),

GE instituted more rigorous quality control checks on the pins and finished trip cranks. GE

also revised the pin weld detail on is trip crank fabrication drawing (105C9316) and added

"DO NOT GRIND FLUSH." Several failures were reported after the initial Watts Bar report, and many potentially susceptible breakers were found in the field, all with their original trip

cranks made in the early 1970s. However, no instances of failures of trip cranks

manufactured after 1988 have been reported.

Also, if the remote trip signal (either from a protective relay or a manual hand switch) is

applied for more than a few seconds (which it normally is) and the breaker fails to trip (such

as it would if the trip crank pin broke), neither the breaker-mounted auxiliary switch nor the

stationary (cubicle-mounted) auxiliary switch will signal control circuits that the breaker has

opened, and thus the trip signal will normally remain applied. Energizing the trip coil (which

is normally energized only momentarily) for an extended period may open-circuit the coil, thereby rendering it permanently inoperable.

Trip cranks that are potentially susceptible to this failure can be identified without

disassembly of the breaker mechanism. With the mechanism front cover removed, the gap

between the trip crank and the right side of the mechanism frame may be seen. It is then

possible to see whether the weld reinforcement has been ground off. GE is preparing a

service advisory letter (SAL) on this problem in which it intends to recommend replacement

of any trip cranks that do not have the proper thickness of pin weld reinforcement (1/32-1/16 inch). GE Philadelphia Operation (GE PO) can furnish replacement cranks.

DescriDtion of Circumstances

Contact Block CR2940 Contact Resistance

On February 12, 1996, the FitzPatrick licensee experienced failure of two residual heat

removal service water (RHRSW) pumps to start, on demand because their supply breakers

failed to close. RHRSW pump C failed to start on demand during monthly surveillance

testing and RHRSW pump A failed to start when attempting to place it in service as part of a

suppression pool cooling evolution. The licensee's investigation found that the Magne-Blast

breakers failed to close because high resistance across one of the power switch assembly

contacts prevented the closing coil from being energized.

I IN 97-08 March 12, 1997 Discussion

Contact Block CR2940 Contact Resistance

The power switch assembly consists of three GE type CR2940 contact blocks stacked

together so that all three sets of contacts are actuated by a single striker. Two of the

contacts (1-2 and 3-4) are normally open and are held closed by the striker during the spring

charging operation. When the charging cycle is complete, the contacts spring-return to the

open position to cut off power to the spring charging motor and the control (anti-pump) relay

(52Y). The third set of contacts (5-6) is normally closed and is included as an option to allow

remote indication of the closing spring status (charg.d/discharged), usually by means of a

white indicator light in the control room. This third contact is often called the "white lighr'

contact for this reason. This contact is wired Into the breaker control circuitry such that

failure of the contact to close will prevent the breaker closing coil (52X) from being energized

and the breaker cannot be closed electrically.

The licensee determined that the CR2940 contacts were misapplied in the Magne-Blast

breaker control circuitry because the contacts are rated for only 2.2 amps dc and are

required to interrupt 6.0 amps dc (Licensee Event Report 50/333 96-002, Accession No.

960410298). The licensee also observed that the contacts seemed to show signs of arcing

(blackened, pitted surface) after about 2,000 operations, even though the recommended

breaker service life is 10,000 operations. General maintenance Instructions in GE Technical

Manual GEI-88771D, "Magne-Blast Circuit Breaker," states that the 1,200-amp breakers are

capable of performing up to 5,000 operations and the 2,000-amp breakers are capable of

performing 3,000 operations before any replacement of parts should be necessary.

Resistance measurements across the failed contacts varied between 200-1000 ohms.

Contacts with 1,500 operations or less did not have the arcing indications, nor did they have

high resistance readings. The licensee also noted that there were no recommendations to

check the contact resistance during periodic preventive maintenance in the vendor's

maintenance manual. There was disagreement between the plant's drawings and the

manufacturer's wiring diagrams. The manufacturer's wiring diagram indicates that the 5-6 contact should be jumpered out when not used. One of the plant drawings shows that when

the 5-6 contact is "not fumished," it should be jumpered. The 5-6 contact is not shown at all

on the plant RHRSW pump circuit breaker elementary drawing.

The FitzPatrick licensee has also experienced failure of CR2940 contact blocks used as latch

checking switches in Magne-Blast breakers, even though the contacts do not experience

significant "make" or "break" current. The licensee believes that these failures could be

related to aging or the number of operations and is evaluating whether periodic replacement

may be necessary.

In a letter dated June 14, 1996, GE Nuclear Energy informed the FitzPatrick licensee that the

suitability of the CR2940 contact blocks in the ML-1 3 operating mechanism for the Magne- Blast breaker was confirmed by testing the breaker in accordance with applicable American

National Standards Institute (ANSI) and National Electrical Manufacturers Association

IN 97-08 March 12, 1997 (NEMA) standards. Operability of the contacts was demonstrated by breaker life cycle testing

of 10,000 operations with no failure of the contact blocks, and there is no requirement to

replace the contacts on the basis of age or the number of operations. However, GE stated

that according to applicable NEMA standards, the maximum number of operations between

servicing is 2,000. The operations are listed on the basis of servicing at intervals of

6 months or less. GE also stated that although the published instructions do not specifically

address the contact block resistance, instructions for checking the control power during

servicing include measuring the operating voltage at the closing coil, the trip coil, and the

charging motor terminals. GE believes that this type of testing would reveal whether the

contacts required replacement. GE stated that the wiring diagram clearly indicates that the

5-6 contact should be jumpered out when the 'White light" function is not utilized. In addition, the drawing shows that another CR2940 contact used as a latch check switch in the closing

coil circuit should also be jumpered out when this feature is not used.

GE concluded that although the contact blocks were suitable for use in the Magne-Blast

breakers, the operability demands of the nuclear po~wer industry and the recently reported

problems from the field indicated that the contact blocks were a weak link in the design of the

control circuitry. GE recommended the following actions in the June 14, 1996 letter

  • In control schemes where the "52 SM/LS" (5-6) contact is installed but not utilized, it

should be jumpered out of the circuit.

  • In control schemes where the "52 SM/LS" (5-6) contact is installed and utilized for

"white light" indication, but the "auto reclose" function is not used, the wiring should be

revised to remove the contact from the close coil circuit. GE can furnish a revised

wiring diagram and nameplate.

  • For the CL/MS application, where the contact block is used to break charging motor

current, GE is evaluating a replacement device. The new switch will have a higher de

interrupting rating and will be furnished for those applications where breaker

applications require the increased durability.

GE plans to issue a SAL concerning the CR2940 contact blocks in March- 1997.

Description of Circumstances

Bent Manual Trip Lever and Cracked "L" Bracket

During surveillance testing in June and July 1996, the licensee for Calvert Cliffs identified two

problems with type AMH-4.76-250 (horizontal drawout) Magne-Blast circuit breakers. In the

first case, a low-pressure safety injection (LPSI) pump breaker failed to close. The licensee

found that the trip lever was bent and there was no gap between the trip lever and the

manual trip rod. Although no gap value is given in the vendor manual, there is generally a

small gap between the trip lever paddle and the manual trip rod. The bent trip lever

prevented the trip latch from fully rotating onto the stop pin, resulting in a less than optimal

IN 97-08 March 12, 1997 area of contact (wipe) between the latch and the stop pin. As a result, the breaker would

experience intermittent failure to close.

A second LPSI pump circuit breaker failed to close during monthly testing at Calvert Cliffs in

July 1996. Investigation found that in addition to the trip levers being bent, the "L" bracket

support for the trip lever was also cracked. The "L"bracket is designed to support the trip

lever and provide additional stiffness. A subsequent inspection of other breakers at Calvert

Cliffs found that one other breaker had a bent trip lever and two other breakers had cracked

"L" brackets.

Discussion

Bent Manual Trip Lever and Cracked "L" Bracket

GE performed extensive testing on one of the failed Calvert Cliffs breakers and concluded

that the most probable cause was insufficient trip latch reset spring force caused by either

incorrect or damaged springs originally installed at the factory. GE recommended a

modification to the Calvert Cliffs breakers to prevent further cases of trip lever bending and

"L" bracket failures. The modification consists of replacing the trip paddles, the support

bracket, and the spring discharge link. The trip lever material was changed from American

Iron and Steel Institute (AISI) 1005 carbon steel to AISI 1018 carbon steel. The "L" bracket

was changed from AISI 1005 steel to aluminum. The configuration of the components was

also changed.

The modification corrects for the weak spring and allows the breaker to retain operability with

the weak spring installed. Replacement of the trip latch reset spring is not part of the normal

maintenance or overhaul activity. Replacement of the spring requires that a V-notch be cut

into the breaker angle support to allow removal of the trip shaft. The Calvert Cliffs licensee

plans to replace the weak springs in the breakers during the next scheduled overhaul.

The modification kit is available as Catalog No. 0172C8186G001. GE plans to issue a SAL

on this issue by April 30, 1997.

Description of Circumstances

Cotter Pins for the Latch Pawl Hinge Pin and Charging Motor Tie Bolts

On September 13, 1996, the licensee for Vermont Yankee Nuclear Power Station discovered

during a tagging procedure that the "A" emergency diesel generator (EDG) was inoperable.

The EDG output circuit breaker (GE type AMA4.16 kV Magne-Blast) was found in its normally

open position, but its closing springs were discharged. With the springs discharged, the

breaker was incapable of closing.

Subsequent investigation by the Vermont Yankee licensee determined that the spring

charging motor had run to failure because the cotter pin that holds the latch pawl hinge pin in

position broke. The ears of the cotter pin had apparently broken and allowed the cotter pin

IN 97-08 March 12, 1997 to fall out, thus allowing the hinge pin to work its way out of position and prevent the latch

pawls from holding the ratchet wheel in place during the charging operation. The charging

springs were not compressed, and the charging motor continued to run until it overheated

and the motor winding open-circuited. Three of the four charging motor tie bolts that connect

the motor portion to the gear housing were also found lying on the floor of the breaker cell.

Vermont Yankee personnel inspected other similar breakers and found that 18 cotter pins

were either degraded (one or both "ears" broken off) or undersized, and in one case a cotter

pin was missing from the latch pawl hinge pin. Three breakers were also found with one or

more loose charging motor tie bolts.

On November 25, 1996, after learning of the event at Vermont Yankee, the licensee for

FitzPatrick performed an inspection and identified 10 out of 18 safety-related Magne-Blast

breakers with degraded coffer pins latch pawl hinge pins. Similar to the failure at Vermont

Yankee, the cotter pins had one or both ears broken off. One undersized cotter pin was also

found, but it was not broken and the licensee determined that it had been installed by plant

personnel.

Discussion

Coffer Pins for the Latch Pawl Hinge Pin and Charging Motor Tie Bolts

The latch pawl hinge pin was originally designed in 1962 to be held in place by cotter pins at

either end. In 1979, GE enhanced the design of the hinge pin assembly by tapping an

existing hole in the hinge pin support bracket and installing a bolt with a washer large enough

to overlap the hinge pin. Using the bolt and washer to hold the hinge pin in place precluded

the need for coffer pins. According to GE, this enhancement was made only to aid in

disassembly and reassembly of the breaker during maintenance, and not because of any

perceived problem with the cotter pins. As a result, GE did not deem it necessary to inform

customers of the change in 1979. Testing performed by GE in 1996 demonstrated that the

cotter pins may experience damage after approximately 2,000 operations. GE plans to issue

a SAL on this issue in March 1997.

Two different styles of charging motors are used in Magne-Blast breakers. Initially, GE used

motors manufactured by the Sioux Tool Company of Sioux City, Iowa. In the early 1970s, GE switched to motors made by Millers Falls (later bought by Ingersoll/Rand). In the late

1970s, GE went back to using the Sioux Tool Company as the charging motor supplier for

the Magne-Blast breakers and still uses it today when customers order replacements.

The two different types of charging motor can be easily identified. Two black cover plates

conceal the tie bolts on the Sioux motors, and thus the bolts are not visible from the outside.

The cover plates have to be removed to gain access to the four bolt heads, and the tie bolts

are inserted from the motor housing into the gear housing. In contrast, the tie bolts on the

Millers Falls (Ingersoll/Rand) motors have exposed heads and are inserted from the gear

housing into the motor housing. The motors with the loose bolts at Vermont Yankee were

Millers Falls motors.

IN 97-08 March 12, 1997

Description of Circumstances

Type HMA Control Relay

On December 1, 1996, a Magne-Blast breaker serving as a vital bus feed breaker failed to

close on demand during surveillance testing at Salem Nuclear Generating Station. The

licensee determined that the HMA control relay (the anti-pump relay [52YJ) normally closed

contacts failed to reclose when the relay was deenergized because of binding of the

armature against the molded phenolic post. With the contacts stuck in the open position, the

closing circuit cannot be completed and the breaker cannot be closed electrically.

Discussion

Type HMA Control Relay

The relay was sent to the vendor (GE Power Management [GE PM], Malvem, Pennsylvania)

for detailed failure analysis. The vendor found that there was no clearance between one side

of the armature tailpiece and the molded post. Normally, when an HMA relay is assembled

at the factory, the armature is centered between the two molded posts with a gap of

0.005 inch on each side.

The vendor recalled that a similar situation occurred in 1982 and prompted the issuance of

SAL 721-PSM No. 171.1, "HMA Relay Armature Binding," on December 17, 1982. The

original SAL stated that a tool problem at the factory in 1974 caused several relays to have

improper clearance between the armature and the molded posts. The SAL suggested that

the proper clearance could be achieved by first removing the armature stop clamping nut and

lifting the stop and armature tailpiece from between the molded posts, and then removing

some of the phenolic post material.

The NRC discussed this issue with GE PM. The vendor stated that the armature could be

checked for the proper clearance between the armature and the molded posts by use of

feeler gauges. A gap of less than 0.002 inch on either side indicates an adjustment is

needed. However, the original SAL stated that the solution was to remove some of the

phenolic material from the posts and did not mention that customers could first try to adjust

the armature to achieve the proper clearance. If the relay does not have the proper

clearance, usually all that is needed is to loosen the armature stop clamping nut, center the

armature between the two posts, retighten the nut, and then check the clearances again.

The vendor also stated that although the recommended minimum gap given in the original

SAL is 0.005 inch on each side, a gap of 0.002 inch is considered adequate for reliable

operation.

Related Generic Communications

GE issued SAL 073-352.1, "Latest Design Configuration: GE Type AM Circuit Breakers and

Medium Voltage Switchgear," on July 7, 1995, to alert customers to design changes made in

the circuit breakers, their operating mechanisms, and the switchgear. Some of the listed

design changes were discussed in previous SALs, while other changes were not originally

conveyed to customers because the changes were made to facilitate assembly, maintenance,

IN 97-08 March 12, 1997 or operation of the equipment. The SAL states that customers should evaluate each item

listed and consider the applicability to their particular equipment.

Recent NRC information notices (Ins) concerning Magne-Blast circuit breakers are as follows:

IN 90-41, "Potential Failure of General Electric Magne-Blast Circuit Breakers and AK Circuit

Breakers," issued June 12, 1990.

IN 93-91, "Misadjustment Between General Electric 4.16-kV Circuit Breakers and Their

Associated Cubicles," issued December 3, 1993.

IN 94-54, "Failure of General Electric Magne-Blast Circuit Breakers to Latch Closed," issued

August 1, 1994.

IN 96-43, "Failures of General Electric Magne-Blast Circuit Breakers," issued August 12,

1996.

IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective Coatings in

Refurbished Circuit Breakers," issued August 12, 1996.

This information notice requires no specific action or written response. If you have any

questions about the information in this notice, please contact one of the technical contacts

listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.

Thomas T. Martin, Direct

Division of Reactor Program Management

Office of Nuclear Reactor Regulation

Technical contacts: Kamalaka Naidu, NRR

(301) 415-2980

E-mail: kmenrc.gov

Stephen Alexander, NRR

(301) 415-2995 E-mail: sda@nrc.gov

David Skeen, NRR

(301) 415-1174 E-mail: dIs@nrc.gov

Attachment: List of Recently Issued NRC Information Notices

v72kVVLPU J

Attachment

IN 97-08 March 12, 1997 LIST OF RECENTLY ISSUED

NRC INFORMATION NOTICES

Information Date of

Notice No. Subject Issuance Issued to

97-07 Problems Identified 03/06/97 All holders of OLs

During Generic Letter or CPs for nuclear

89-10 Closeout power reactors

Inspections

97-06 Weaknesses in Plant- 03/04/97 All holders of OLs

Specific Emergency or CPs for nuclear

Operating Procedures power reactors with

for Refilling the with once-through

Secondary Side of Dry steam generators

Once-Through Steam

Generators

91-85, Potential Failures of 02/27/97 All holders of OLs

Rev. 1 Thermostatic Control or CPs for nuclear

Valves or Diesel power reactors

Generator Jacket

Cooling Water

97-05 Offsite Notification 02/27/97 All holders of OLs

Capabilities or CPs for nuclear

power reactors and

test and research

reactors

97-04 Implementation of a New 02/24/97 All materials, fuel

Constraint on Radioactive cycle, and non-power

Air Effluents reactor licensees

97-03 Defacing of Labels to 02/20/97 All material licensees

Comply with 10 CFR involved with disposal

20.1904(b) of medical waste

OL = Operating License

CP = Construction Permit

IN 97-08 March 12, 1997 or operation of the equipment. The SAL states that customers should evaluate each item

listed and consider the applicability to their particular equipment.

Recent NRC information notices (Ins) concerning Magne-Blast circuit breakers are as follows:

IN 90-41, "Potential Failure of General Electric Magne-Blast Circuit Breakers and AK Circuit

Breakers," issued June 12, 1990.

IN 93-91, "Misadjustment Between General Electric 4.16-kV Circuit Breakers and Their

Associated Cubicles," issued December 3, 1993.

IN 94-54, "Failure of General Electric Magne-Blast Circuit Breakers to Latch Closed," Issued

August 1, 1994.

IN 96-43, "Failures of General Electric Magne-Blast Circuit Breakers," issued August 12,

1996.

IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective Coatings in

Refurbished Circuit Breakers," issued August 12, 1996.

This information notice requires no specific action or written response. If you have any

questions about the information in this notice, please contact one of the technical contacts

listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.

original signed by M.M. Slosson

Thomas T. Martin, Director

Division of Reactor Program Management

Office of Nuclear Reactor Regulation

Technical contacts: Kamalaka Naidu, NRR Stephen Alexander, NRR

(301) 415-2980 (301) 415-2995 E-mail: km@nrc.gov E-mail: sda@nrc.gov

David Skeen, NRR

(301) 415-1174 E-mail: dls@nrc.gov

Attachment: List of Recently Issued NRC Information Notices

Tech Editor has reviewed and concurred on 02/26/07 DOCUMENT NAME: G:XDLS\IN97-XX.BKR *SEE PREVIOUS CONCURRENCES

To receive a copy of this document, bIdicate I the box: 'C' - Copy w/o

attachmentfenclosure SEw - Copy w/attachment/enclosure NT - No copy .

OFFICE TECH CONTS I C/PECB:DRPM LD/DRPM I - l

NAME KNaidu* AChaffee* TMartin

SAlexander*3 DATE

DAE DSkeen*

02/27/97 02/27/97 j03/_ _ __ _ _

__97_

__ _ __ _ _ __ _ _

OFFICIA REORCOPY

IN 97-XX

March XX, 1997 or operation of the equipment. The SAL states that customers should evaluate each item

listed and consider the applicability to their particular equipment.

Recent NRC information notices (Ins) concerning Magne-Blast circuit breakers are as follows:

IN 90-41, "Potential Failure of General Electric Magne-Blast Circuit Breakers and AK Circuit

Breakers," issued June 12, 1990.

IN 93-91, "Misadjustment Between General Electric 4.16-kV Circuit Breakers and Their

Associated Cubicles," issued December 3, 1993.

IN 94-54, "Failure of General Electric Magne-Blast Circuit Breakers to Latch Closed," issued

August 1, 1994.

IN 9643, "Failures of General Electric Magne-Blast Circuit Breakers," issued August 12,

1996.

IN 96-46, "Zinc Plating of Hardened Metal Parts and Removal of Protective Coatings in

Refurbished Circuit Breakers," issued August 12, 1996.

This information notice requires no specific action or written response. If you, have any

questions about the information in this notice, please contact one of the technical contacts

listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.

Thomas T. Martin, Director

Division of Reactor Program Management

Office of Nuclear Reactor Regulation

Technical contacts: Kamalaka Naidu, NRR Stephen Alexander, NRR

(301) 415-2980 (301) 415-2995 E-mail: kmenrc.gov E-mail: sda@nrc.gov

David Skeen, NRR

(301) 415-1174 E-mail: dls@nrc.gov

Attachment: List of Recently Issued NRC Information Notices

OFC PECB:DRPM PSIB:DISP CIPSIB:DISP JCIPECB:DRPM

NAME D. Skeene K. Naidu R. Gallo A. Chaffed

DATE IA 97 02 125197 02/25197 ,94R97 t  : In AL -

OFC I DIDRPM 4r.v 9LS7/6W77 NAME IT. Martin

DATE I /97 UFFIUIAL RECORDU LCVYJ DOCUMENT NAME: G:MDLSXIN97-XX.BKR

IN 97-XX

February XX, 1997 Page 8of 8 This information notice requires no specific action or written response. If you have any

questions about the information in this notice, please contact one of the technical contacts

listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.

Thomas T. Martin, Director

Division of Reactor Program Management

Office of Nuclear Reactor Regulation

Technical contacts: Kamalaka Naidu, NRR

(301) 415-2980

E-mail: km@nrc.gov

Stephen Alexander, NRR

(301) 415-2995 E-mail: sda@nrc.gov

David Skeen, NRR

(301) 415-1174 E-mail: dls@nrc.gov

Attachment: List of Recently Issued NRC Information Notices

OFC PECB:DRPM PSIB:DISP CIPSIB:DISP C/PECB:DRPM

NAM l DSke K. Naidu R. Gallo l 9F l

DATE k .Q797 02 /25/97 02/25/97 , G97 -JK9

9\C

OFC D/DRPM

NAM T. Martin

E I_/97 DATE / /97

[OFFICIAL RECORD COPY]

DOCUMENT NAME: G:%DLS\IN97-XX.BKR

U-

K> IN 97-XX

February XX, 1997 This information notice requires no specific action or written response. If you have any

questions about the information in this notice, please contact one of the technical contacts

listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.

Thomas T. Martin, Director

Division of Reactor Program anagement

Office of Nuclear Reactor Regulation

Technical contacts: Kamalakar Naidu, NRR

(301) 415-2980

E-mail: km@nrc.gov

Stephen Alexander, NRR

(301) 415-2995 E-mail: sda@nrc.gov

David Skeen, NRR

(301) 415-1174 E-mail: dls@nrc.gov

Attachment: List of Recently Issued NRC Information Notices

OFC PECB:DRPM j PSIB:DISP C/PSIB:DISP C/PECB:DRPM

NAM l

eViu ,dGF A. Chaffee

DATE 24. 97 l, /7g97 97 I/ /97 OFC D/DRPM

NAM T. Martin

DATE / /97

[OFFICIAL RECORD COPY]

DOCUMENT NAME: G:\DLSUlN97-XX.BKR