ML110180661: Difference between revisions

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{{#Wiki_filter:OFFICIAL USE ONLY  
{{#Wiki_filter:OFFICIAL USE ONLY - SECURRITY RELATED INFORMATON Major Project Plans NRC Region II Atlanta, GA January 5, 2011 Oconee Nuclear Statio          on OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON                   Enclosure 2
-SECU R Oconee Nuclear Stati oOFFICIAL USE ONLY
-SECURIT Y Major Major Project Project RITY RELATED INFORMATON Project Project Plans PlansNRC Region II Atlanta, GAJanuary 5, 2011 o n Y RELATED INFORMATONEnclosure 2 Bill Pitesa, Sr. VP, Nuclear OperatPreston Gillespie, Site VP, Ocone eScott Batson, Station ManagerTom Ra y , En g ineerin g Mana g erOFFICIAL USE ONLY
-SECU RygggJoel Bohlmann, Organization Effe cScott Lynch, General Manager, O cTerry Patterson, Safety Assuranc eRich Freudenberger, Regulatory AFor  Infor mOFFICIAL USE ONLY
-SECURIT Y Attendees Attendees ions e Nuclear Station RITY RELATED INFORMATON c tiveness Manager conee Major Projects e Manager A ffairs Manager m ation Onl y 2 Y RELATED INFORMATONEnclosure 2 Organizational ChangesProjectsDigital Reactor Protective S y Protective SystemTornadoOFFICIAL USE ONLY
-SECU RHigh Energy Line BreakFire Protection transition to NMain Steam Isolation Valve sProtected Service Water Sy sNatural Phenomena Barrier Closing RemarksFor  Infor mOFFICIAL USE ONLY
-SECURIT Y Agenda Agenda ystem / Engineered Safeguards RITY RELATED INFORMATON N FPA 805 s s tem System m ation Onl y 3 Y RELATED INFORMATONEnclosure 2 E EChief Nucl eDhiaa VP Corporate Support Ben Waldrep Seni o Oper aBill POFFICIAL USE ONLY
-SECU RNuclearEngineeringDave BaxterPlantSupportMike GloverCenters of ExcellenceNuclearOversight/ QABrian AndersonEmployee Concerns ProgramCheryl PeedOconeeNuclear StationPreston GillespieMcGuireNuclearStationRegis Repko Cat aNuclea rJim MFor  Infor mOFFICIAL USE ONLY  
-SECURIT Y E xecutive Leadership E xecutive Leadership earOfficer Jamil o r VP a tions P itesaVP Nuclear Major ProjectsDan McRaineySenior VPNuclear PlantDevelopmentRon Jones RITY RELATED INFORMATON a wba rStationRegulatorySupportRichFreudenbergerOrganization EffectivenessDirectorScottBrown MorrisOconeeMajor ProjectsScott LynchMcGuireMajor ProjectsJim FullerNuclear Fleet ProjectsDavid LlewellynCatawbaMajorProjectsMark Patrick Nuclear Projects ControlSharon Friday m ation Onl y 4 Y RELATED INFORMATONEnclosure 2 Sit e P r Engineering Manager Tom RayOFFICIAL USE ONLY
-SECU RMechanical
/ CivilPaul FiskReactor /
ElectricalJim KammerModificationsEddie AndersonDesign BasisGeorge McAninchRecoveryCarl FagoOperationsEd BurchfieldMaintenancePhilip CulbertsonFor  Infor mOFFICIAL USE ONLY
-SECURIT Y ONS Leadership ONS Leadership e Vice President reston Gillespie Station Manager Scott Batson Organization Effectiveness ManagerJoel Bohlmann RITY RELATED INFORMATONWork ControlRadiation ProtectionDexter RobinsonChemistryCarrie Dunton Graham DavenportTraining Dean HubbardSite ServicesTommy BarronSafetyAssuranceTerry Patterson m ation Onl y 5 Y RELATED INFORMATONEnclosure 2 Regulatory StatusSafety Evaluation Report (SE RLicense Amendment Request (Inspections in progress for Sit eTracking 44 items of NRC interesPlan to participate in 2/1/11 Di gOFFICIAL USE ONLY
-SECU RProject StatusUnit 1 installation Spring 2011Unit 2 installation Fall 2013Unit 3 installation Spring 2012Risk BenefitNot quantified -
A ddresses lonCost$ 225 M For  Infor mOFFICIAL USE ONLY
-SECURIT Y Digital RPS/ES


Digital RPS/ES R) issued 1/30/2010 (LAR) submitted 1/31/2008 e Acceptance Testing and installation t for inspection gital I&C Commission Meeting RITY RELATED INFORMATONg term obsolescence m ation Onl y 6 Y RELATED INFORMATONEnclosure 2 Regulatory StatusTornado LAR submitted 6/26/2Fiber Reinforced Polymer LAR Approved for reinforcing Block W aRe-submitted for Brick Walls 6/2 9Project StatusNlPhBiSOFFICIAL USE ONLY
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Attendees Bill Pitesa, Sr. VP, Nuclear Operations Preston Gillespie, Site VP, Oconee          e Nuclear Station Scott Batson, Station Manager Tom Ray, y Engineering g          g Manager  g Joel Bohlmann, Organization Effec          ctiveness Manager Scott Lynch, General Manager, Oc            conee Major Projects Terry Patterson, Safety Assurance          e Manager Rich Freudenberger, Regulatory Affairs    A        Manager For Inform mation Only                      2 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON          Enclosure 2
-SECU RN atura l Ph enomena B arr i er S yProtected Service Water SysteMain Steam Isolation Valves; cSSF Equipment Doors Upgrad eRisk BenefitSmall (low E-06 / yr) -actual ri sCost$ 155 M (NPBS only)For  Infor mOFFICIAL USE ONLY
-SECURIT Y Tornado Tornado 008; Review in progresssubmitted; 6/1/2006 alls only; 2/21/2008, corrected 3/26/2008 9/2009; NRC review in progress(NPBS)ii RITY RELATED INFORMATONstem (NPBS); construct i on i n progressm; design & construction in progress conceptual design in progress e; design in progress s k improvement m ation Onl y 7 Y RELATED INFORMATONEnclosure 2 Hi g Hi gRegulatory StatusLARs submitted; Unit 1 6/2008; Unit NRC review in progressResponded to 2nd set of RAIs 12/7/
2Approval targeted for 12/2011 Project StatusFeedwate rand Main Steam Pi p e W eOFFICIAL USE ONLY
-SECU R pEast Penetration Room Flood Modif iProtected Service Water System; d eMain Steam Isolation Valves; conce pLetdown Cooler Isolation Valves Up gControl Complex Ventilation Isolatio nHigh Pressure Injection Suction He aawaiting LAR approvalTurbine Building column reinforcem eCondenser Circulating Water Stop G approvalRisk Benefit and Cost primarily attribFor  Infor mOFFICIAL USE ONLY  
-SECURIT Y g h Energy Line Break g h Energy Line Break 2 12/2008; Unit 3 6/2009 2 010 eld Ins p ections; com plete RITY RELATED INFORMATONp;p ications; complete esign and construction in progress ptual design in progress grade; scoped, slotted, awaiting LAR approval n; scoped, slotted, awaiting LAR approval ader Isolation Valves U pgrade;  scoped, slotted, ents; scoped, slotted, awaiting LAR approval Gate Upgrade; scoped, slotted, awaiting LAR uted to PSW project m ation Onl y 8 Y RELATED INFORMATONEnclosure 2 Regulatory StatusLetter of intent submitted February 2005Initial LAR submitted May 31, 2008Incomplete -preliminary Fire PRA & mo dFollowupLAR submitted October 31, 2008Based on RG 1.205, revision 0Revised LAR submitted April 14, 2010Superseded previous LARsIncorporated Requests for Additional Inf oWill be template for RG 1.205, revision 1
,SafetyEvaluationReport(SER)IssuedDeceOFFICIAL USE ONLY
-SECU RSafety Evaluation Report (SER) Issued DeceProject StatusProtected Service Water System; constructi oTurbine/Auxiliary Building Wall Fire Barrier UPurge Inlet Room/Auxiliary Building Fire Ba rBlockhouse Pressure Relief Shafts UpgradeGeneral Area/Hazard Fire Detection Improv eProgram Implementation Team; in placelarge list of implementation items fromRisk BenefitSmall -actual risk improvement from PSW pCost~$ 30 M  (not including PSW modifications)For Infor mOFFICIAL USE ONLY  
-SECURIT Y NFPA 805 Transition


NFPA 805 Transition difications not determined o rmation (RAIs)
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Agenda Organizational Changes Projects Digital Reactor Protective Sy        ystem / Engineered Safeguards Protective System Tornado High Energy Line Break Fire Protection transition to NFPA    N          805 Main Steam Isolation Valves           s Protected Service Water Sys            stem Natural Phenomena Barrier System Closing Remarks For Inform mation Only                    3 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON         Enclosure 2
, submittalsember292010 RITY RELATED INFORMATON ember 29 , 2010 on in progress Upgrade; scoped and slotted w/ committed date rrier Upgrade; scoped and slotted w/ committed date; scoped and slotted w/ committed date ements; scoped and slotted w/ committed date SER to be integrated with program implementation p roject m ation Onl y 9 Y RELATED INFORMATONEnclosure 2 Main S t Main S tRegulatory StatusTornado and HELB LARs d eSeparate LAR will be requir eProject StatusInitial Scope ApprovedOFFICIAL USE ONLY
-SECU RMSIV procurement specific aPurchase order for MSIVs -Detailed Scope being devel oRisk BenefitVery Small (<1E-06 / yr) -a cCost$ TBDFor  Infor mOFFICIAL USE ONLY
-SECURIT Y team Isolation Valves team Isolation Valves epend on installation of MSIVs ed -targeted for 12/2011 RITY RELATED INFORMATON a tion approved 1 st Quarter 2011 o ped ctual risk improvement m ation Onl y 10 Y RELATED INFORMATONEnclosure 2 Pr o Pr oOFFICIAL USE ONLY
-SECU RWhite  -Not StartedYellow -Being workedGree nFor  Infor mOFFICIAL USE ONLY
-SECURIT Y o tected Service Water o tected Service Water Project Status OverviewProject Status Overview RITY RELATED INFORMATON n -Concrete CompletePurple -Backfill Complete m ation Onl y 11 Y RELATED INFORMATONEnclosure 2 Pr o Pr oCompleteDuct bank segments 2 thru 6 outside Protected Area (s e100kV Substation including voltage regulationSegment 7A, 7C and Manhole 6PSW Building StructureSouth Vestibule concrete placementSegment 8 & 9 excavated -Tech Support Building Exca vRaceway fabricationAuxiliary Building Penetration at Manhole 7Auxiliary Building cable tray for PSW for Units 1 and 2Unit 1 (Fall 2009) -all except HPI transfer switches wiri nUnit 2 (S prin g 2010) -Installed portions of Main Control OFFICIAL USE ONLY  
-SECU R(pg)pUnit 3 (Fall 2010) -Installed portions of Main Control Bo aAll S&L DCPs are 100% design submitted except one (OT/H Project percent complete = 64%T/H Project spend to date = 63%OngoingEquipment manufacturing and deliveryDuct Bank constructionPSW Building internal infrastructureAuxiliary Building piping and valvesRemainingUnit 1, 2 & 3 Final Refueling, Keowee, and Standby Sh uPSW Building and Equipment InstallationPSW Duct Bank and Cable InstallationAux Service Water Pump Room Demolition and PSW P uSSF Alternate Power SupplySystem Integrated TestingFor  Infor mOFFICIAL USE ONLY
-SECURIT Y o tected Service Water o tected Service Water Project Status Project Status egment 1 to complete in 2011) vation, reroute of 16" HPSW line, completion of segment 8 A ng, transformer, MCC and power panelBoard additions & some HPI mechanical sco p e RITY RELATED INFORMATON p ard additions OD500933 -PSW Pump Room -not required for U1 power up) utdown Facility outages umps installation m ation Onl y 12 Y RELATED INFORMATONEnclosure 2 Pr o Pr oDuct Bank Segments 7, 8, 9, TSB and MH-7 (67
%Raceway Fabrication (100% Complete -awaiti nPSW Piping Header (25% Complete)Condensate Test Line (43% Complete)Raised Floor (100% Complete)OFFICIAL USE ONLY
-SECU RVital I&C (46% Complete) -Unit 1 (70% Complete), UAux Cable Tray (90% Complete) -Unit 1 (100% Co mPower to HPI (52% Complete) -Unit 1 (95% Comple tMCB (72% Complete) -Unit 1 (100% Complete), ChallengesPSW Building roof crack
-independent contra cConstruction schedule performance-reduc econditional release process for engineered comissue resolution, additional resources & 2 shifts,Concrete placement quality -improvement plFor  Infor mOFFICIAL USE ONLY
-SECURIT Y o tected Service Water o tected Service Water Installation Status


Installation Status
OFFICIAL USE ONLY - SECUR                  RITY RELATED INFORMATON E
% Complete) ng duct bank completion for installation)
Executive                                          Leadership Chief Nucleear Officer Dhiaa Jamil VP Corporate                                                  Senio or VP                            Senior VP                  VP Nuclear Major Support                                                    Operaations                          Nuclear Plant                    Projects Development Ben Waldrep                                                  Bill Pitesa P                                Ron Jones                    Dan Mc Rainey Oconee            McGuire          Cataawba            Regulatory      Organization Nuclear Station    Nuclear Station  Nuclearr Station        Support        Effectiveness Rich            Director Preston Gillespie    Regis Repko      Jim Morris M            Freudenberger      Scott Brown Nuclear      Plant    Centers of          Nuclear        Employee                  Oconee            McGuire            Catawba                      Nuclear Projects Nuclear Fleet Engineering  Support    Excellence      Oversight / QA      Concerns              Major Projects      Major Projects      Major Projects                      Control Projects Program Dave Baxter Mike Glover                  Brian Anderson    Cheryl Peed                Scott Lynch        Jim Fuller        Mark Patrick  David Llewellyn  Sharon Friday For Inform    mation Only                                                                                    4 OFFICIAL USE ONLY - SECURITY                    Y RELATED INFORMATON                                                                    Enclosure 2
RITY RELATED INFORMATON Unit 2 (50% Complete), Unit 3 (20% Complete) mplete), Unit 2 (100% Complete), Unit 3 (70% Complete) te), Unit 2 (60% Complete), Unit 3 (0% Complete)Unit 2 (75% Complete), Unit 3 (40% Complete) ctor evaluation (expected 1/2011) ed constructor scope, dedicated project team, utilizing ponents, resources in equipment supplier shops to expedite  daily senior management callan developed for reinforcing steel installation m ation Onl y 13 Y RELATED INFORMATONEnclosure 2 Natural P Natural PDemo Package (96% complete)Units 1, 2 and 3 -Girtsand Siding Removal Compl eBWST Superstructure Foundation (64% compl eFiber Reinforced Polymer (45% complete)Girtsand Siding Replacement (28% complete)BWSTStt(7%lt)OFFICIAL USE ONLY  
-SECU RBWST Supers truc ture (7% comp l e t e)Overall Status -Percent Complete through No vSchedule margin has been eroded because of ChallengesStructural steel weld issues -approx. 350 stFiber wrap tensile strength -supplier cause Concrete placement quality -improvement pRisk Management plan implementation -da icontingenciesFor  Infor mOFFICIAL USE ONLY
-SECURIT Y Phenomena Barrier System Phenomena Barrier System Installation Status


Installation Status ete (Except one section  awaiting  seismic barrier installation) e te)RITY RELATED INFORMATON vember 2010 (Unit 1 -59%, Unit 2 -42%, Unit 3 -54%)
OFFICIAL USE ONLY - SECUR                  RITY RELATED INFORMATON ONS Leadership Sitee Vice President Prreston Gillespie Organization Engineering                                                          Station                                                  Effectiveness Manager                                                            Manager                                                      Manager Tom Ray                                                        Scott Batson                                                Joel Bohlmann Operations        Maintenance          Work Control    Radiation      Chemistry Protection Ed Burchfield    Philip Culbertson        Graham      Dexter Robinson Carrie Dunton Davenport Mechanical  Reactor / Modifications      Design Basis          Recovery
supplier issueseel members returned to supplier, repair plan in placeanalysis for tensile strength issues (expected 1/2011) plan developed for reinforcing steel installation ily independent reviews of complex plan restrictions and m ation Onl y 14 Y RELATED INFORMATONEnclosure 2 Prote Prote Natural P Natural P2011Duct bank Segments 7, 8, 9 and Fan tInstall remaining PSW building electr iCable installation from PSW Building Duct Bank Segment 1 (required for KUnit 1 & 2 PSW components installe d outageKeoweeACPowerandControlsinstaOFFICIAL USE ONLY  
  / Civil  Electrical                                                                                          Site Services  Training      Safety Assurance Paul Fisk  Jim Kammer  Eddie Anderson    George McAninch        Carl Fago                                    Tommy Barron  Dean Hubbard      Terry Patterson For Inform    mation Only                                                                        5 OFFICIAL USE ONLY - SECURITY                  Y RELATED INFORMATON                                                         Enclosure 2
-SECU RKeowee AC Power and Controls instaUnits 1 and 2 KeoweeOutages rSSF Backup Power Feed (October t oNPBS projects completed (July 2011
)2012ASW pump room demo, pump room c final tie-ins ASW outage required -Februar yUnit 3 PSW components tested on P SUnit 3 integrated testing to complete dFor  Infor mOFFICIAL USE ONLY
-SECURIT Ycted Service Water System cted Service Water System Phenomena Barrier System Phenomena Barrier SystemProjected  Milestones Projected  Milestones tLine (scheduled to finish February 2011) ical equipment, cable pulls/terminationsto Aux Building to support U1 PSW power up KeoweeEmergency Start reroute) d/tested on PSW Power during refueling alled RITY RELATED INFORMATON alled required -June/September of 2011 o November of 2011)
)components installed and PSW Pipe Header y thru April of 2012 SW power to complete during spring outage d uring spring outage m ation Onl y 15 Y RELATED INFORMATONEnclosure 2 Prote Prote Natural P Natural PContinued Focus on Nuclear Safety Risk and QImplementation Risk Management -daily indep econtingenciesConcrete Clear Cover -concrete placement rec oNPBS Structural Steel Weld Issues -returned sFiber Reinforced Polymer Supplier -cause anaPSW Building concrete roof crack -independe nEn g ineerin g/desi g n mana ged task sco pe is 95%OFFICIAL USE ONLY  
-SECU RggggpEfforts to ensure we meet our critical path scheRedesigned duct bank segments 8 & 9 to simplify Reduced constructor scope to improve their focusDedicated project team established -providing pr oConditional release of equipment applied to nine cAdditional project team resources deployed to su pUnit 1 PSW power up implementation plans recei vAdditional craft resources added for duct bankDaily senior management call for timely resource rFluor President/Power Group & Fluor CNODuke VP of Major Projects, and Duke Senior VPFor  Infor mOFFICIAL USE ONLY
-SECURIT Ycted Service Water Systemcted Service Water System Phenomena Barrier System Phenomena Barrier SystemKey Take Key Take AwaysAways Q ualit y endent reviews of complex plan restrictions and overy plan steel to supplier to repair welds  lysis for tensile strength issues (expected 1/2011) nt contractor evaluation (expected 1/2011)
% com plete with one remainin g DCP RITY RELATED INFORMATON pg dule construction on completing critical path duct bank segments 7, 8 & 9 ompt problem solving and decision making c omponents pplier shops to expedite equipment delivery ving detailed readiness reviews reallocation, barrier removal, and oversight m ation Onl y 16 Y RELATED INFORMATONEnclosure 2 NRCDuke Ener gyOFFICIAL USE ONLY
-SECU R gyFor  Infor mOFFICIAL USE ONLY
-SECURIT Y Action Items and


Action Items and Closing Remarks Closing Remarks RITY RELATED INFORMATON m ation Onl y 17 Y RELATED INFORMATONEnclosure 2}}
OFFICIAL USE ONLY - SECURRITY RELATED INFORMATON Digital RPS/ES Regulatory Status Safety Evaluation Report (SER        R) issued 1/30/2010 License Amendment Request (LAR)        (        submitted 1/31/2008 Inspections in progress for Site      e Acceptance Testing and installation Tracking 44 items of NRC interest for inspection Plan to participate in 2/1/11 Dig      gital I&C Commission Meeting Project Status Unit 1 installation Spring 2011 Unit 2 installation Fall 2013 Unit 3 installation Spring 2012 Risk Benefit Not quantified - Addresses long term obsolescence Cost
    $ 225 M For Inform mation Only                            6 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON                Enclosure 2
 
OFFICIAL USE ONLY - SECURRITY RELATED INFORMATON Tornado Regulatory Status Tornado LAR submitted 6/26/2008; Review in progress Fiber Reinforced Polymer LAR submitted; 6/1/2006 Approved for reinforcing Block Wa  alls only; 2/21/2008, corrected 3/26/2008 Re-submitted for Brick Walls 6/29 9/2009; NRC review in progress Project Status Natural N    l Ph Phenomena B      Barrier i S System (NPBS);
(NPBS) construction    i iin progress Protected Service Water System; design & construction in progress Main Steam Isolation Valves; conceptualc              design in progress SSF Equipment Doors Upgrade            e; design in progress Risk Benefit Small (low E-06 / yr) - actual rissk improvement Cost
    $ 155 M (NPBS only)
For Inform mation Only                                  7 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON                      Enclosure 2
 
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Hig  gh Energy Line Break Regulatory Status LARs submitted; Unit 1 6/2008; Unit 2 12/2008; Unit 3 6/2009 NRC review in progress Responded to 2nd set of RAIs 12/7/2      2010 Approval targeted for 12/2011 Project Status Feedwater and Main Steam Pipe      p We  eld Inspections; p        ; complete p
East Penetration Room Flood Modifiications; complete Protected Service Water System; de      esign and construction in progress Main Steam Isolation Valves; concep      ptual design in progress Letdown Cooler Isolation Valves Upg      grade; scoped, slotted, awaiting LAR approval Control Complex Ventilation Isolation    n; scoped, slotted, awaiting LAR approval High Pressure Injection Suction Hea      ader Isolation Valves Upgrade; scoped, slotted, awaiting LAR approval Turbine Building column reinforceme      ents; scoped, slotted, awaiting LAR approval Condenser Circulating Water Stop Gate    G      Upgrade; scoped, slotted, awaiting LAR approval Risk Benefit and Cost primarily attributed to PSW project For Inform mation Only                                  8 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON                      Enclosure 2
 
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON NFPA 805 Transition Regulatory Status Letter of intent submitted February 2005 Initial LAR submitted May 31, 2008 Incomplete - preliminary Fire PRA & mod  difications not determined Followup LAR submitted October 31, 2008 Based on RG 1.205, revision 0 Revised LAR submitted April 14, 2010 Superseded previous LARs Incorporated Requests for Additional Info ormation (RAIs)
Will be template for RG 1.205, revision 1,, submittals Safety Evaluation Report (SER) Issued Dece    ember 29,29 2010 Project Status Protected Service Water System; constructio    on in progress Turbine/Auxiliary Building Wall Fire Barrier Upgrade; U          scoped and slotted w/ committed date Purge Inlet Room/Auxiliary Building Fire Barrrier Upgrade; scoped and slotted w/ committed date Blockhouse Pressure Relief Shafts Upgrade; scoped and slotted w/ committed date General Area/Hazard Fire Detection Improve    ements; scoped and slotted w/ committed date Program Implementation Team; in place large list of implementation items from SER to be integrated with program implementation Risk Benefit Small - actual risk improvement from PSW project p
Cost
        ~$ 30 M (not including PSW modifications)
For Informmation Only                                        9 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON                            Enclosure 2
 
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Main Stteam Isolation Valves Regulatory Status Tornado and HELB LARs de              epend on installation of MSIVs Separate LAR will be require          ed - targeted for 12/2011 Project Status Initial Scope Approved MSIV procurement specifica            ation approved Purchase order for MSIVs - 1st Quarter 2011 Detailed Scope being develo          oped Risk Benefit Very Small (<1E-06 / yr) - ac        ctual risk improvement Cost
    $ TBD For Inform mation Only                    10 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON          Enclosure 2
 
OFFICIAL USE ONLY - SECUR  RITY RELATED INFORMATON Pro  otected Service Water Project Status Overview White - Not Started Yellow - Being worked      Green n - Concrete Complete Purple - Backfill Complete    11 For Inform mation Only OFFICIAL USE ONLY - SECURITY    Y RELATED INFORMATON                              Enclosure 2
 
OFFICIAL USE ONLY - SECUR      RITY RELATED INFORMATON Pro    otected Service Water Project Status Complete Duct bank segments 2 thru 6 outside Protected Area (se  egment 1 to complete in 2011) 100kV Substation including voltage regulation Segment 7A, 7C and Manhole 6 PSW Building Structure South Vestibule concrete placement Segment 8 & 9 excavated - Tech Support Building Excavvation, reroute of 16 HPSW line, completion of segment 8A Raceway fabrication Auxiliary Building Penetration at Manhole 7 Auxiliary Building cable tray for PSW for Units 1 and 2 Unit 1 (Fall 2009) - all except HPI transfer switches wirin ng, transformer, MCC and power panel Unit 2 ((Spring p g 2010)) - Installed pportions of Main Control Board additions & some HPI mechanical scope p
Unit 3 (Fall 2010) - Installed portions of Main Control Boa ard additions All S&L DCPs are 100% design submitted except one (O    OD500933 - PSW Pump Room - not required for U1 power up)
T/H Project percent complete = 64%
T/H Project spend to date = 63%
Ongoing Equipment manufacturing and delivery Duct Bank construction PSW Building internal infrastructure Auxiliary Building piping and valves Remaining Unit 1, 2 & 3 Final Refueling, Keowee, and Standby Shu  utdown Facility outages PSW Building and Equipment Installation PSW Duct Bank and Cable Installation Aux Service Water Pump Room Demolition and PSW Pu        umps installation SSF Alternate Power Supply System Integrated Testing For Inform mation Only                                              12 OFFICIAL USE ONLY - SECURITY        Y RELATED INFORMATON                                    Enclosure 2
 
OFFICIAL USE ONLY - SECUR  RITY RELATED INFORMATON Pro    otected Service Water Installation Status Duct Bank Segments 7, 8, 9, TSB and MH-7 (67%          % Complete)
Raceway Fabrication (100% Complete - awaitin            ng duct bank completion for installation)
PSW Piping Header (25% Complete)
Condensate Test Line (43% Complete)
Raised Floor (100% Complete)
Vital I&C (46% Complete) - Unit 1 (70% Complete), Unit  U 2 (50% Complete), Unit 3 (20% Complete)
Aux Cable Tray (90% Complete) - Unit 1 (100% Com      mplete), Unit 2 (100% Complete), Unit 3 (70% Complete)
Power to HPI (52% Complete) - Unit 1 (95% Complette), Unit 2 (60% Complete), Unit 3 (0% Complete)
MCB (72% Complete) - Unit 1 (100% Complete), Unit 2 (75% Complete), Unit 3 (40% Complete)
Challenges PSW Building roof crack - independent contracctor evaluation (expected 1/2011)
Construction schedule performance - reduce      ed constructor scope, dedicated project team, utilizing conditional release process for engineered components, resources in equipment supplier shops to expedite issue resolution, additional resources & 2 shifts, daily senior management call Concrete placement quality - improvement plan developed for reinforcing steel installation For Informmation Only                                              13 OFFICIAL USE ONLY - SECURITY  Y RELATED INFORMATON                                    Enclosure 2
 
OFFICIAL USE ONLY - SECUR  RITY RELATED INFORMATON Natural Phenomena P                              Barrier System Installation Status Demo Package (96% complete)
Units 1, 2 and 3 - Girts and Siding Removal Compleete (Except one section awaiting seismic barrier installation)
BWST Superstructure Foundation (64% comple              ete)
Fiber Reinforced Polymer (45% complete)
Girts and Siding Replacement (28% complete)
BWST Superstructure S        t    t    (7% complete) l t )
Overall Status - Percent Complete through Nov          vember 2010 (Unit 1 - 59%, Unit 2 - 42%, Unit 3 - 54%)
Schedule margin has been eroded because of supplier issues Challenges Structural steel weld issues - approx. 350 steel members returned to supplier, repair plan in place Fiber wrap tensile strength - supplier cause analysis for tensile strength issues (expected 1/2011)
Concrete placement quality - improvement plan        p    developed for reinforcing steel installation Risk Management plan implementation - daiily independent reviews of complex plan restrictions and contingencies For Inform mation Only                                                    14 OFFICIAL USE ONLY - SECURITY  Y RELATED INFORMATON                                          Enclosure 2
 
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Protected Service Water System Natural PhenomenaP                        Barrier System Projected Milestones 2011 Duct bank Segments 7, 8, 9 and Fantt Line (scheduled to finish February 2011)
Install remaining PSW building electriical equipment, cable pulls/terminations Cable installation from PSW Building to Aux Building to support U1 PSW power up Duct Bank Segment 1 (required for Keowee  K          Emergency Start reroute)
Unit 1 & 2 PSW components installed        d/tested on PSW Power during refueling outage Keowee AC Power and Controls insta          alled Units 1 and 2 Keowee Outages required  r          - June/September of 2011 SSF Backup Power Feed (October to          o November of 2011)
NPBS projects completed (July 2011))
2012 ASW pump room demo, pump room components    c              installed and PSW Pipe Header final tie-ins ASW outage required - February        y thru April of 2012 Unit 3 PSW components tested on PS          SW power to complete during spring outage Unit 3 integrated testing to complete during d        spring outage For Inform mation Only                                15 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON                    Enclosure 2
 
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Protected Service Water System Natural PhenomenaP                            Barrier System Key Take Aways Continued Focus on Nuclear Safety Risk and Quality    Q Implementation Risk Management - daily indepe        endent reviews of complex plan restrictions and contingencies Concrete Clear Cover - concrete placement reco      overy plan NPBS Structural Steel Weld Issues - returned steel  s    to supplier to repair welds Fiber Reinforced Polymer Supplier - cause analysis for tensile strength issues (expected 1/2011)
PSW Building concrete roof crack - independen      nt contractor evaluation (expected 1/2011)
Engineering/design g        g      g managed  g task scope  p is 95% % complete p    with one remaining  g DCP Efforts to ensure we meet our critical path schedule Redesigned duct bank segments 8 & 9 to simplify construction Reduced constructor scope to improve their focus on completing critical path duct bank segments 7, 8 & 9 Dedicated project team established - providing pro  ompt problem solving and decision making Conditional release of equipment applied to nine components c
Additional project team resources deployed to sup  pplier shops to expedite equipment delivery Unit 1 PSW power up implementation plans receivving detailed readiness reviews Additional craft resources added for duct bank Daily senior management call for timely resource reallocation, r            barrier removal, and oversight Fluor President/Power Group & Fluor CNO Duke VP of Major Projects, and Duke Senior VP mation Only For Inform                                                16 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON                            Enclosure 2
 
OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Action Items and Closing Remarks NRC Duke Energy gy For Inform mation Only                17 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON    Enclosure 2}}

Latest revision as of 05:26, 13 November 2019

Enclosure 2 (Part 1) - Major Projects Slides
ML110180661
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Site: Oconee  Duke Energy icon.png
Issue date: 01/05/2011
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Download: ML110180661 (17)


Text

OFFICIAL USE ONLY - SECURRITY RELATED INFORMATON Major Project Plans NRC Region II Atlanta, GA January 5, 2011 Oconee Nuclear Statio on OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Attendees Bill Pitesa, Sr. VP, Nuclear Operations Preston Gillespie, Site VP, Oconee e Nuclear Station Scott Batson, Station Manager Tom Ray, y Engineering g g Manager g Joel Bohlmann, Organization Effec ctiveness Manager Scott Lynch, General Manager, Oc conee Major Projects Terry Patterson, Safety Assurance e Manager Rich Freudenberger, Regulatory Affairs A Manager For Inform mation Only 2 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Agenda Organizational Changes Projects Digital Reactor Protective Sy ystem / Engineered Safeguards Protective System Tornado High Energy Line Break Fire Protection transition to NFPA N 805 Main Steam Isolation Valves s Protected Service Water Sys stem Natural Phenomena Barrier System Closing Remarks For Inform mation Only 3 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON E

Executive Leadership Chief Nucleear Officer Dhiaa Jamil VP Corporate Senio or VP Senior VP VP Nuclear Major Support Operaations Nuclear Plant Projects Development Ben Waldrep Bill Pitesa P Ron Jones Dan Mc Rainey Oconee McGuire Cataawba Regulatory Organization Nuclear Station Nuclear Station Nuclearr Station Support Effectiveness Rich Director Preston Gillespie Regis Repko Jim Morris M Freudenberger Scott Brown Nuclear Plant Centers of Nuclear Employee Oconee McGuire Catawba Nuclear Projects Nuclear Fleet Engineering Support Excellence Oversight / QA Concerns Major Projects Major Projects Major Projects Control Projects Program Dave Baxter Mike Glover Brian Anderson Cheryl Peed Scott Lynch Jim Fuller Mark Patrick David Llewellyn Sharon Friday For Inform mation Only 4 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON ONS Leadership Sitee Vice President Prreston Gillespie Organization Engineering Station Effectiveness Manager Manager Manager Tom Ray Scott Batson Joel Bohlmann Operations Maintenance Work Control Radiation Chemistry Protection Ed Burchfield Philip Culbertson Graham Dexter Robinson Carrie Dunton Davenport Mechanical Reactor / Modifications Design Basis Recovery

/ Civil Electrical Site Services Training Safety Assurance Paul Fisk Jim Kammer Eddie Anderson George McAninch Carl Fago Tommy Barron Dean Hubbard Terry Patterson For Inform mation Only 5 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECURRITY RELATED INFORMATON Digital RPS/ES Regulatory Status Safety Evaluation Report (SER R) issued 1/30/2010 License Amendment Request (LAR) ( submitted 1/31/2008 Inspections in progress for Site e Acceptance Testing and installation Tracking 44 items of NRC interest for inspection Plan to participate in 2/1/11 Dig gital I&C Commission Meeting Project Status Unit 1 installation Spring 2011 Unit 2 installation Fall 2013 Unit 3 installation Spring 2012 Risk Benefit Not quantified - Addresses long term obsolescence Cost

$ 225 M For Inform mation Only 6 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECURRITY RELATED INFORMATON Tornado Regulatory Status Tornado LAR submitted 6/26/2008; Review in progress Fiber Reinforced Polymer LAR submitted; 6/1/2006 Approved for reinforcing Block Wa alls only; 2/21/2008, corrected 3/26/2008 Re-submitted for Brick Walls 6/29 9/2009; NRC review in progress Project Status Natural N l Ph Phenomena B Barrier i S System (NPBS);

(NPBS) construction i iin progress Protected Service Water System; design & construction in progress Main Steam Isolation Valves; conceptualc design in progress SSF Equipment Doors Upgrade e; design in progress Risk Benefit Small (low E-06 / yr) - actual rissk improvement Cost

$ 155 M (NPBS only)

For Inform mation Only 7 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Hig gh Energy Line Break Regulatory Status LARs submitted; Unit 1 6/2008; Unit 2 12/2008; Unit 3 6/2009 NRC review in progress Responded to 2nd set of RAIs 12/7/2 2010 Approval targeted for 12/2011 Project Status Feedwater and Main Steam Pipe p We eld Inspections; p  ; complete p

East Penetration Room Flood Modifiications; complete Protected Service Water System; de esign and construction in progress Main Steam Isolation Valves; concep ptual design in progress Letdown Cooler Isolation Valves Upg grade; scoped, slotted, awaiting LAR approval Control Complex Ventilation Isolation n; scoped, slotted, awaiting LAR approval High Pressure Injection Suction Hea ader Isolation Valves Upgrade; scoped, slotted, awaiting LAR approval Turbine Building column reinforceme ents; scoped, slotted, awaiting LAR approval Condenser Circulating Water Stop Gate G Upgrade; scoped, slotted, awaiting LAR approval Risk Benefit and Cost primarily attributed to PSW project For Inform mation Only 8 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON NFPA 805 Transition Regulatory Status Letter of intent submitted February 2005 Initial LAR submitted May 31, 2008 Incomplete - preliminary Fire PRA & mod difications not determined Followup LAR submitted October 31, 2008 Based on RG 1.205, revision 0 Revised LAR submitted April 14, 2010 Superseded previous LARs Incorporated Requests for Additional Info ormation (RAIs)

Will be template for RG 1.205, revision 1,, submittals Safety Evaluation Report (SER) Issued Dece ember 29,29 2010 Project Status Protected Service Water System; constructio on in progress Turbine/Auxiliary Building Wall Fire Barrier Upgrade; U scoped and slotted w/ committed date Purge Inlet Room/Auxiliary Building Fire Barrrier Upgrade; scoped and slotted w/ committed date Blockhouse Pressure Relief Shafts Upgrade; scoped and slotted w/ committed date General Area/Hazard Fire Detection Improve ements; scoped and slotted w/ committed date Program Implementation Team; in place large list of implementation items from SER to be integrated with program implementation Risk Benefit Small - actual risk improvement from PSW project p

Cost

~$ 30 M (not including PSW modifications)

For Informmation Only 9 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Main Stteam Isolation Valves Regulatory Status Tornado and HELB LARs de epend on installation of MSIVs Separate LAR will be require ed - targeted for 12/2011 Project Status Initial Scope Approved MSIV procurement specifica ation approved Purchase order for MSIVs - 1st Quarter 2011 Detailed Scope being develo oped Risk Benefit Very Small (<1E-06 / yr) - ac ctual risk improvement Cost

$ TBD For Inform mation Only 10 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Pro otected Service Water Project Status Overview White - Not Started Yellow - Being worked Green n - Concrete Complete Purple - Backfill Complete 11 For Inform mation Only OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Pro otected Service Water Project Status Complete Duct bank segments 2 thru 6 outside Protected Area (se egment 1 to complete in 2011) 100kV Substation including voltage regulation Segment 7A, 7C and Manhole 6 PSW Building Structure South Vestibule concrete placement Segment 8 & 9 excavated - Tech Support Building Excavvation, reroute of 16 HPSW line, completion of segment 8A Raceway fabrication Auxiliary Building Penetration at Manhole 7 Auxiliary Building cable tray for PSW for Units 1 and 2 Unit 1 (Fall 2009) - all except HPI transfer switches wirin ng, transformer, MCC and power panel Unit 2 ((Spring p g 2010)) - Installed pportions of Main Control Board additions & some HPI mechanical scope p

Unit 3 (Fall 2010) - Installed portions of Main Control Boa ard additions All S&L DCPs are 100% design submitted except one (O OD500933 - PSW Pump Room - not required for U1 power up)

T/H Project percent complete = 64%

T/H Project spend to date = 63%

Ongoing Equipment manufacturing and delivery Duct Bank construction PSW Building internal infrastructure Auxiliary Building piping and valves Remaining Unit 1, 2 & 3 Final Refueling, Keowee, and Standby Shu utdown Facility outages PSW Building and Equipment Installation PSW Duct Bank and Cable Installation Aux Service Water Pump Room Demolition and PSW Pu umps installation SSF Alternate Power Supply System Integrated Testing For Inform mation Only 12 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Pro otected Service Water Installation Status Duct Bank Segments 7, 8, 9, TSB and MH-7 (67%  % Complete)

Raceway Fabrication (100% Complete - awaitin ng duct bank completion for installation)

PSW Piping Header (25% Complete)

Condensate Test Line (43% Complete)

Raised Floor (100% Complete)

Vital I&C (46% Complete) - Unit 1 (70% Complete), Unit U 2 (50% Complete), Unit 3 (20% Complete)

Aux Cable Tray (90% Complete) - Unit 1 (100% Com mplete), Unit 2 (100% Complete), Unit 3 (70% Complete)

Power to HPI (52% Complete) - Unit 1 (95% Complette), Unit 2 (60% Complete), Unit 3 (0% Complete)

MCB (72% Complete) - Unit 1 (100% Complete), Unit 2 (75% Complete), Unit 3 (40% Complete)

Challenges PSW Building roof crack - independent contracctor evaluation (expected 1/2011)

Construction schedule performance - reduce ed constructor scope, dedicated project team, utilizing conditional release process for engineered components, resources in equipment supplier shops to expedite issue resolution, additional resources & 2 shifts, daily senior management call Concrete placement quality - improvement plan developed for reinforcing steel installation For Informmation Only 13 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Natural Phenomena P Barrier System Installation Status Demo Package (96% complete)

Units 1, 2 and 3 - Girts and Siding Removal Compleete (Except one section awaiting seismic barrier installation)

BWST Superstructure Foundation (64% comple ete)

Fiber Reinforced Polymer (45% complete)

Girts and Siding Replacement (28% complete)

BWST Superstructure S t t (7% complete) l t )

Overall Status - Percent Complete through Nov vember 2010 (Unit 1 - 59%, Unit 2 - 42%, Unit 3 - 54%)

Schedule margin has been eroded because of supplier issues Challenges Structural steel weld issues - approx. 350 steel members returned to supplier, repair plan in place Fiber wrap tensile strength - supplier cause analysis for tensile strength issues (expected 1/2011)

Concrete placement quality - improvement plan p developed for reinforcing steel installation Risk Management plan implementation - daiily independent reviews of complex plan restrictions and contingencies For Inform mation Only 14 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Protected Service Water System Natural PhenomenaP Barrier System Projected Milestones 2011 Duct bank Segments 7, 8, 9 and Fantt Line (scheduled to finish February 2011)

Install remaining PSW building electriical equipment, cable pulls/terminations Cable installation from PSW Building to Aux Building to support U1 PSW power up Duct Bank Segment 1 (required for Keowee K Emergency Start reroute)

Unit 1 & 2 PSW components installed d/tested on PSW Power during refueling outage Keowee AC Power and Controls insta alled Units 1 and 2 Keowee Outages required r - June/September of 2011 SSF Backup Power Feed (October to o November of 2011)

NPBS projects completed (July 2011))

2012 ASW pump room demo, pump room components c installed and PSW Pipe Header final tie-ins ASW outage required - February y thru April of 2012 Unit 3 PSW components tested on PS SW power to complete during spring outage Unit 3 integrated testing to complete during d spring outage For Inform mation Only 15 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Protected Service Water System Natural PhenomenaP Barrier System Key Take Aways Continued Focus on Nuclear Safety Risk and Quality Q Implementation Risk Management - daily indepe endent reviews of complex plan restrictions and contingencies Concrete Clear Cover - concrete placement reco overy plan NPBS Structural Steel Weld Issues - returned steel s to supplier to repair welds Fiber Reinforced Polymer Supplier - cause analysis for tensile strength issues (expected 1/2011)

PSW Building concrete roof crack - independen nt contractor evaluation (expected 1/2011)

Engineering/design g g g managed g task scope p is 95% % complete p with one remaining g DCP Efforts to ensure we meet our critical path schedule Redesigned duct bank segments 8 & 9 to simplify construction Reduced constructor scope to improve their focus on completing critical path duct bank segments 7, 8 & 9 Dedicated project team established - providing pro ompt problem solving and decision making Conditional release of equipment applied to nine components c

Additional project team resources deployed to sup pplier shops to expedite equipment delivery Unit 1 PSW power up implementation plans receivving detailed readiness reviews Additional craft resources added for duct bank Daily senior management call for timely resource reallocation, r barrier removal, and oversight Fluor President/Power Group & Fluor CNO Duke VP of Major Projects, and Duke Senior VP mation Only For Inform 16 OFFICIAL USE ONLY - SECURITY Y RELATED INFORMATON Enclosure 2

OFFICIAL USE ONLY - SECUR RITY RELATED INFORMATON Action Items and Closing Remarks NRC Duke Energy gy For Inform mation Only 17 OFFICIAL USE ONLY - SECURITYY RELATED INFORMATON Enclosure 2