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{{#Wiki_filter:~CATEGORY1REGULATORYINFORMATIONDISTRIBUTIONSYSTEM(RIDS)ACCESSIONNBR:9802120302DOC.DATE:98/Ol/30NOTARIZED:YESDOCKETFACIL:50-315DonaldC.CookNuclearPowerPlant,Unit1,IndianaM0500031550-~16D'onaldC.CookNuclearPowerPlant,Unit2,IndianaM05000316AUTH.NAMEAUTHORAFFILIATIONFITZPATRICK,E.EIndianaMichiganPowerCo.RECIP.NAMERECIPIENTAFFILIATIONDocumentControlBranch(DocumentControlDesk)
{{#Wiki_filter:~CATEGORY1REGULATORY INFORMATION DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9802120302 DOC.DATE:
98/Ol/30NOTARIZED:
YESDOCKETFACIL:50-315 DonaldC.CookNuclearPowerPlant,Unit1,IndianaM0500031550-~16D'onaldC.CookNuclearPowerPlant,Unit2,IndianaM05000316AUTH.NAMEAUTHORAFFILIATION FITZPATRICK,E.E IndianaMichiganPowerCo.RECIP.NAME RECIPIENT AFFILIATION DocumentControlBranch(Document ControlDesk)


==SUBJECT:==
==SUBJECT:==
SubmitsGL97-04,"AssuranceofSufficientNetPositiveSuctionHeadforECCEcContainmentHeatRemovalPumps."DISTRIBUTIONCODE:A076DCOPIESRECEIVED:L'VRENCLSIZE:TITLE:GL97-04AssuranceofSufficientNet>PositiveSuctionHeadForNOTES:Emerg~ERECIPIENTIDCODE/NAMEPD3-3PDCOPIESRECIPIENTLTTRENCLIDCODE/NAME11"HICKMAN,JCOPIESLTTRENCL110INTERNAL:LECENTENRRSSA/SRXBEXTERNAL:NOAC111.111NRR/DSSA/SCSBNRR/PD3-2NRCPDR112211D0UENNOTETOALL"RIDS"RECIPIENTS:PLEASEHELPUSTOREDUCEWASTE.TOHAVEYOURNAMEORORGANIZATIONREMOVEDFROMDISTRIBUTIONLISTSORREDUCETHENUMBEROFCOPIESRECEIVEDBYYOUORYOURORGANIZATION,CONTACTTHEDOCUMENTCONTROLDESK(DCD)ONEXTENSION415-2083TOTALNUMBEROFCOPIESREQUIRED:LTTR9ENCL9 a~ft,~i'4f,pVI' IndianaMichiganPowerCompany500CircleDriveBuchanan,Ml491071395January30,1998AEP:NRC:1280ADocketNos.:50-31550-316U.S.NuclearRegulatoryCommissionATTN:DocumentControlDeskWashington,D.C.20555-0001Gentlemen:DonaldC.CookNuclearPlantUnits1and2LICENSENOS.DPR-58ANDDPR-74REQUESTEDINFORMATION-GENERICLETTER(GL)97-04ASSURANCEOFSUFFICIENTNETPOSITIVESUCTIONHEADFOREMERGENCYCORECOOLINGANDCONTAINMENTHEATREMOVALPUMPSOnOctober7,1997,theNuclearRegulatoryCommission(NRC)issuedGL97-04,"AssuranceofSufficientNetPositiveSuctionHeadforEmergencyCoreCoolingandContainmentHeatRemovalPumps",indicatingthatadequatenetpositivesuctionheadmaynotbeavailabletotheemergencycorecoolingsystemandcontainmentspraypumpsunderalldesignbasisaccidentscenarios.TheattachmenttothislettercontainsourresponsetotheinformationrequestedinGL97-04."'.E.E.FitzpatrickVicePresident'rt,,SWORNTOANDSUBSCRIBEDBEFOREMEghTHIS~DAYOF~+~4,1998NotaryPublic//vlbAttachmentUNDAL8OEi.CKENotaryPublic,8errienCaunty,MlMyCommissionExpiresJanuary21,2001J.A.AbramsonA.B.BeachMDEQ-DW&RPDNRCResidentInspectorJ.R.Sampson9802i20302'st80i30PDRADQCK050003i5PPDRllllllllllllllllllllllllllllIlllllllll li"l ATTACHMENTTOAEP:NRC:1280AREQUESTEDINFORMATION-GENERICLETTER(97-04),ASSURANCEOFSUFFICIENTNETPOSITIVESUCTIONHEADFOREMERGENCYCORECOOLINGANDCONTAINMENTHEATREMOVALPUMPSa'pl%llh\'
SubmitsGL97-04,"Assurance ofSufficient NetPositiveSuctionHeadforECCEcContainment HeatRemovalPumps."DISTRIBUTION CODE:A076DCOPIESRECEIVED:L'VR ENCLSIZE:TITLE:GL97-04Assurance ofSufficient Net>Positive SuctionHeadForNOTES:Emerg~ERECIPIENT IDCODE/NAME PD3-3PDCOPIESRECIPIENT LTTRENCLIDCODE/NAME 11"HICKMAN,J COPIESLTTRENCL110INTERNAL:
AttachmenttoAEP:NRC:1280APage1Followingisourresponsetotheinformationrequestedingenericletter(GL)97-04,"AssuranceofSufficientNetPositiveSuctionHeadforEmergencyCoreCoolingandContainmentHeatRemovalPumps",datedOctober7,1997.GL97-04REVESTNO.1"SpecifythegeneralmethodologyusedtocalculatetheheadlossassociatedwiththeECCSsuctionstrainers."OURRESPONSETOREVESTNO.1Theemergencycorecoolingsystem(ECCS)suctionstrainersatCookNuclearPlantconsistofgratingandscreensattheinlettothecontainmentrecirculationsump.Thesumpdesignincludestwolayersofcoarsegratingatthesumpentrancethatsandwichasinglelayerof1/4"finemeshscreen.Thenetpositivesuctionhead(NPSH)calculationfortheECCSandcontainmentspray(CTS)pumpsassumesaheadlossof1ft.acrossthecontainmentrecirculationsumpataflowof15,600gpm.Thisheadlossrepresentslossesfromupstreamoftheouterlayerofgrating,throughthesump,andintothepipesatthesumpexit.Theassumedheadlossisbasedonempiricaldatafromsumpmodeltesting,plusconservatism.Ourcontainmentrecirculationsumpdesignwasmodeltestedduringthelate1970satAldenResearchLaboratorytostudyvortexingandairentrainment.TheresultsfromthemodeltestingweresubmittedtotheNRCinourletterAEP:NRC:00112,datedDecember20,1978.Aby-productfromthemodeltesting,whichincludedtestingforvarious"plateblockage"schemesatthesumpentrance,wasempiricalheadlossdataacrosstheentiresumpatminimumwaterlevel,elevation602'-10".Sumpentryscreenblockageofupto50%wasmodeled.Losscoefficientsweredeterminedforvarioustestschemes,andarerepresentedbytheequation:h~Cq=".y'2gwhere:Cghvgdimensionlesslosscoefficienttheheadlossinft.fluidvelocityatthesumpexitpipes32.2ft./sec.'osscoefficientdatafromtable10oftheAldenLaboratorytestreport,whenusedwiththeaboveequation,indicatedthatthehighestobservedheadlossacrossthesumpwas0.77ft.Maximumflowduringsumpmodeltestingwas15,400gpm,7,700gpmpersumpoutletpipe,whichcompareswelltoamaximumexpectedflowof15,600gpmpercurrentcalculations.Thisdifferenceinflowwasconsideredinsignificantindeterminingheadlossacrossthesumpinletandthroughthesump.Theas-modeledsumpdesignincludedasinglecoarsegratingandasinglefinemeshscreen.AldenLaboratoryalsoprovidedheadlossdataforlossesacrossthegratingandscreen.Becausethecurrentsumpentranceincludestwolayersofcoarsegrating,oneupstreamandonedownstreamofthefinemeshscreen,theheadlossacrossthegratingandscreenwascountedtwicetoconservativelyaccountforthesecondgrating.
LECENTENRRSSA/SRXBEXTERNAL:
IIAttachmenttoAEP:NRC:1280APage2Basedontheheadlossthroughthesumpof0.77ft.intheas-modeledconfiguration,andaheadlossof0.052ft.acrossthesecondgrating,thecurrentNPSHcalculationconservativelyassumesa1ft.headlossacrossthesump.Althoughthesumpheadlossdataaboveincludeslossesfromupstreamofthesumpentrancetoinsidethepipesatthesumpexit,entrancelossesatthesumpexitpipeswerealsocalculatedseparatelyandincludedintheNPSHcalculationsforconservatism.GL97-04REVESTNO.2"IdentifytherequiredNPSHandtheavailableNPSH."OURRESPONSETOREVESTNO.2Thenetpositivesuctionheadrequired(NPSHR)andnetpositivesuctionheadavailable(NPSHA)fortheresidualheatremoval(RHR)andCTSpumps,whichtakesuctiondirectlyfromthecontainmentrecirculationsump,areasfollows:~PumNPSHRNPSHARHRCTS20ft.abs9ft.abs29ft.abs31ft.absAsa"pointofinformation,theNPSHRandNPSHAforthesafetyinjection(SI)andcentrifugalcharging(CC)pumps,whichtakesuctionfromtheRHRpumpswhentheECCSisintherecirculationmodeofoperation,are:~PumSICCNPSHR13ft.abs17ft.absNPSHA122ft.abs48ft.absTheNPSHR,tabulatedabove,wasobtainedfromtheindividualECCSpumpperformancecurvesattheexpectedECCSpumpflow.AvailableNPSH,tabulatedabove,wascalculatedusingthegeneralmethodologydetai'led,below.Asindicated'in,ourresponsetoquestion.No.,l,,'head,lossof1'ft.'a'crossthesump'screhnwasas'sumedin,the.NPSH,calculationat15,600gpm.ThebasicequationforcalculatingNPSHis:NPSH=h,-h,+h-hfdfwhere:h,habsolutepressure,infeetoftheliquidbeingpumped,onthesurfaceoftherecirculationsumplevel,head,infeet,correspondingtothevaporpressureoftherecirculationsumpliquidatthetemperaturebeingpumped,staticheight,infeet,thattherecirculationsumpliquidlevelisaboveorbelowthepumpsuctioncenterlineorimpellereye,and AttachmenttoAEP:NRC:1280APage3h=allfrictionlosses,infeet,includingentrancelossesandfrictionlossesthroughpipe,valves,andfittings,etc.Additionaldetailsoneachoftheabovetermsareprovidedbelow.h,-Absolutepressureonthesurfaceoftherecirculationsumplevel.Thistermisthecontainmentpressureassumedintheanalysis.Becausenocreditistakenforcontainmentoverpressure,atmosphericpressureisusedastheliquid'sabsolutepressure.h,-Headcorrespondingtothevaporpressureoftherecirculationsumpliquidatthetemperaturebeingpumped.Thistermisafunctionofthetemperatureofthefluid.Themaximumexpectedrecirculationsumptemperatureof190'.isused.Thisconservativelyboundsbothunits.h-Staticheightthattherecirculationsumpliquidlevelisaboveorbelowthepumpsuctioncenterlineorimpellereye.Thistermistheminimumstaticheightoffluidabovethepumpcenterline.Aminimumsumpwaterlevelcorrespondingtoelevation602'-10"wasused,whichwasconfirmedviasumpmodeltestingtobealevelthatprecludesairentrainmentandvortexing.Sumpinventorycalculationsconfirmthatthislevelwillbesustainedforpostulatedaccidents.h-Allfrictionlossesincludingentrancelossesandfrictionlossesthroughpipe,valvesandfittings.ThisterminvolvessuctionlinelossesassociatedwiththeECCSpumpbeingevaluated.Theheadlossesconsideredinthistermarefrictionlossesbasedonpiperoughness,pipelength,velocityheadlosses,headlossassociatedwithsumpscreen,entrancelosses,andnumberortypeofvalvesandifittingsinthe,suctionpiping.i~w~,IiQL.97-04REVESTNO.'""Specifywhetherthecurrentdesign-basisNPSHanalysisdiffersfromthemostrecentanalysisreviewedandapprovedbytheNRCforwhichasafetyevaluationwasissued."OURRESPONSETOREVESTNO.3ThecurrentdesignbasisNPSHanalysisdiffersfromthemostrecentanalysissubmittedtotheNRCinthemannerinwhichtheRHRsystemwasanalyzed.ThemostrecentNPSHanalysissubmittedtotheNRCwasprovidedinresponsetoFSARchapter6.3,question212.29(unit2,appendixQ;amendment78,October1977).Question212.29consistedofthreeparts,oneofwhichwasspecifictotheNPSHanalysesfortheECCSpumps.ThisquestionrequesteddetaileddescriptionsoftheNPSHcalculationsfortheECCSpumpsduringpostulatedpostloss-of-coolantaccidentconditions,includingpertinentelevations,limitingpumpandvalvealignmentthatwouldprovidethesmallestNPSHmargin,pumpNPSHrequirements,justificationofthesumpwatertemperature,suctionlinehydrauliclosses,andresultant AttachmenttoAEP:NRC:1280APage4NPSHmargininaccordancewithregulatoryguide1.1.Aspartoftheresponsetothisquestion,acopyoftheNPSHcalculationwasincludedasanattachment.AreviewofthatattachmentindicatesthattheNPSHwascalculatedbasedonthefollowing.Watertemperature,1904F.Containmentpressure,oneatmosphere(absolute)Pumpsoperatingatmaximumflowrateasdeterminedbysystemresistancecalculationsassumingreactorcoolantsystempressureequalto0psigandallaffectedvalvesconsideredwideopen.ThesinglefailurethatwillresultinthelowestNPSHmarginisthefailureofoneRHRpumptooperate.Inthisinstance,theremainingRHRpumpwilloperateatarunoutcondition.Noreactorcoolantwaternoricebedmeltdownisusedtoestablishactivecontainmentsumpwaterinventory.TheNPSHAcalculationsutilizeonlythatportionoftherefuelingwaterstoragetank(RWST)inventorythathasbeenpumpedintothecontainmentpriortotheswitchoverofthefirstECCStrainswitch-overfromRWSTtotheactivecontainmentsump.RHRpumpdischargecrosstievalves,IMO-314andIM0-324,areopenallowingRHRflowfromonepumptoflowthroughbothRHRheatexchangers.Containmentrecirculationsumpdesignincludescoarsegratingatthesumpentranceandfinegrating,perforatedplate,inthesumpbackchamberjustupstxeamofthesumpoutletpipes.ThecurrentdesignbasisNPSHcalculationisbasedonthefollowing.\2.3'.'atertemperature,1904F.Containmentpressure,one,atmosphere(absolute)..IPumpsoperatingasdeterminedbysystemresistancecalculationsassumingreactorcoolantsystempressureequalto0psig,andECCSSIandCCvalvessetasrequiredbytechnicalspecifications.ThesinglefailureappliedisthefailureofoneRHRpumptooperate.Inthisinstance,theremainingRHRpumpwillsupplytwoSIpumpsandtwoCCpumpsthroughasingleRHRheatexchanger(see6below).Reactorcoolantwaterandicebedmeltdownisusedtoestablishactivecontainmentsumpwaterinventory.Thischangewasdeterminedtobeanunreviewedsafetyquestion.AlicenseamendmenthasbeenissuedinresponsetooursubmittalAEP:NRC:0900K,datedOctober8,1997.RHRpumpdischargecrosstievalvesareclosedasrequiredbyourprocedureOHP4023.ES-1.3,"TransfertoColdLegRecirculation".TheRHRpumpdischargecrosstievalvesarenormallyclosedtoprecludedead-headingofaweakerRHRpump.
NOAC111.111NRR/DSSA/SCSB NRR/PD3-2 NRCPDR112211D0UENNOTETOALL"RIDS"RECIPIENTS:
AttachmenttoAEP:NRC:1280APage5ContainmentrecirculationsumpdesignasmodifiedtoincorporaterecommendationsfromsumpmodeltestingbyAldenResearchLaboratory.Modifiedsumpdesignincludestwolayersofgratingthatsandwichasinglelayeroffinemeshscreen,atthesumpentrance.Finegratingandperforatedplateinthesumpbackchamberwereremoved.Therefore,thecurrentdesignbasisNPSHanalysisdiffersfromthemostrecentanalysissubmittedtotheNRCasindicatedbythedifferencesbetweenitems3,4,5,6,and7above.GL97-04REVESTNO.4"Specifywhethercontainmentoverpressure(i.e.,containmentpressureabovethevaporpressureofthesumporsuppressionpoolfluid)wascreditedinthecalculationofavailableNPSH.Specifytheamountofoverpressureneededandtheminimumoverpressureavailable."OURRESPONSETOREVESTNO.4CreditwasnottakenforthecontainmentpressureindeterminingtheNPSHavailabletotheECCSpumps.ThecontainmentpressureusedindeterminingtheNPSHavailableisoneatmosphere,absolute.NooverpressureorminimumoverpressurewasusedindeterminingtheavailableNPSH.GL97-04REUESTNO.5"WhencontainmentoverpressureiscreditedinthecalculationofavailableNPSH,confirmthatanappropriatecontainmentpressureanalysiswasdonetoestablishtheminimumcontainmentpressure."OURRESPONSETOREVESTNO.5CreditisnottakenforcontainmentoverpressurepressureindeterminingtheNPSHavailabletotheECCSpumps.ThecontainmentpressureusedindeterminingtheNPSHavailableisoneatmosphere.'Itlll4}}
PLEASEHELPUSTOREDUCEWASTE.TOHAVEYOURNAMEORORGANIZATION REMOVEDFROMDISTRIBUTION LISTSORREDUCETHENUMBEROFCOPIESRECEIVEDBYYOUORYOURORGANIZATION, CONTACTTHEDOCUMENTCONTROLDESK(DCD)ONEXTENSION 415-2083TOTALNUMBEROFCOPIESREQUIRED:
LTTR9ENCL9 a~ft,~i'4f,pVI' IndianaMichiganPowerCompany500CircleDriveBuchanan, Ml491071395 January30,1998AEP:NRC:1280ADocketNos.:50-31550-316U.S.NuclearRegulatory Commission ATTN:DocumentControlDeskWashington, D.C.20555-0001 Gentlemen:
DonaldC.CookNuclearPlantUnits1and2LICENSENOS.DPR-58ANDDPR-74REQUESTED INFORMATION
-GENERICLETTER(GL)97-04ASSURANCE OFSUFFICIENT NETPOSITIVESUCTIONHEADFOREMERGENCY CORECOOLINGANDCONTAINMENT HEATREMOVALPUMPSOnOctober7,1997,theNuclearRegulatory Commission (NRC)issuedGL97-04,"Assurance ofSufficient NetPositiveSuctionHeadforEmergency CoreCoolingandContainment HeatRemovalPumps",indicating thatadequatenetpositivesuctionheadmaynotbeavailable totheemergency corecoolingsystemandcontainment spraypumpsunderalldesignbasisaccidentscenarios.
Theattachment tothislettercontainsourresponsetotheinformation requested inGL97-04."'.E.E.Fitzpatrick VicePresident
'rt,,SWORNTOANDSUBSCRIBED BEFOREMEghTHIS~DAYOF~+~4,1998NotaryPublic//vlbAttachment UNDAL8OEi.CKENotaryPublic,8errienCaunty,MlMyCommission ExpiresJanuary21,2001J.A.AbramsonA.B.BeachMDEQ-DW&RPDNRCResidentInspector J.R.Sampson9802i20302'st80i30 PDRADQCK050003i5PPDRllllllllllllllllllllllllllllIll lllllll li"l ATTACHMENT TOAEP:NRC:1280A REQUESTED INFORMATION
-GENERICLETTER(97-04),ASSURANCE OFSUFFICIENT NETPOSITIVESUCTIONHEADFOREMERGENCY CORECOOLINGANDCONTAINMENT HEATREMOVALPUMPSa'pl%llh\'
Attachment toAEP:NRC:1280A Page1Following isourresponsetotheinformation requested ingenericletter(GL)97-04,"Assurance ofSufficient NetPositiveSuctionHeadforEmergency CoreCoolingandContainment HeatRemovalPumps",datedOctober7,1997.GL97-04REVESTNO.1"Specifythegeneralmethodology usedtocalculate theheadlossassociated withtheECCSsuctionstrainers."
OURRESPONSETOREVESTNO.1Theemergency corecoolingsystem(ECCS)suctionstrainers atCookNuclearPlantconsistofgratingandscreensattheinlettothecontainment recirculation sump.Thesumpdesignincludestwolayersofcoarsegratingatthesumpentrancethatsandwichasinglelayerof1/4"finemeshscreen.Thenetpositivesuctionhead(NPSH)calculation fortheECCSandcontainment spray(CTS)pumpsassumesaheadlossof1ft.acrossthecontainment recirculation sumpataflowof15,600gpm.Thisheadlossrepresents lossesfromupstreamoftheouterlayerofgrating,throughthesump,andintothepipesatthesumpexit.Theassumedheadlossisbasedonempirical datafromsumpmodeltesting,plusconservatism.
Ourcontainment recirculation sumpdesignwasmodeltestedduringthelate1970satAldenResearchLaboratory tostudyvortexing andairentrainment.
Theresultsfromthemodeltestingweresubmitted totheNRCinourletterAEP:NRC:00112, datedDecember20,1978.Aby-product fromthemodeltesting,whichincludedtestingforvarious"plateblockage" schemesatthesumpentrance, wasempirical headlossdataacrosstheentiresumpatminimumwaterlevel,elevation 602'-10".
Sumpentryscreenblockageofupto50%wasmodeled.Losscoefficients weredetermined forvarioustestschemes,andarerepresented bytheequation:
h~Cq=".y'2gwhere:Cghvgdimensionless losscoefficient theheadlossinft.fluidvelocityatthesumpexitpipes32.2ft./sec.'oss coefficient datafromtable10oftheAldenLaboratory testreport,whenusedwiththeaboveequation, indicated thatthehighestobservedheadlossacrossthesumpwas0.77ft.Maximumflowduringsumpmodeltestingwas15,400gpm,7,700gpmpersumpoutletpipe,whichcompareswelltoamaximumexpectedflowof15,600gpmpercurrentcalculations.
Thisdifference inflowwasconsidered insignificant indetermining headlossacrossthesumpinletandthroughthesump.Theas-modeled sumpdesignincludedasinglecoarsegratingandasinglefinemeshscreen.AldenLaboratory alsoprovidedheadlossdataforlossesacrossthegratingandscreen.Becausethecurrentsumpentranceincludestwolayersofcoarsegrating,oneupstreamandonedownstream ofthefinemeshscreen,theheadlossacrossthegratingandscreenwascountedtwicetoconservatively accountforthesecondgrating.
IIAttachment toAEP:NRC:1280A Page2Basedontheheadlossthroughthesumpof0.77ft.intheas-modeledconfiguration, andaheadlossof0.052ft.acrossthesecondgrating,thecurrentNPSHcalculation conservatively assumesa1ft.headlossacrossthesump.Althoughthesumpheadlossdataaboveincludeslossesfromupstreamofthesumpentrancetoinsidethepipesatthesumpexit,entrancelossesatthesumpexitpipeswerealsocalculated separately andincludedintheNPSHcalculations forconservatism.
GL97-04REVESTNO.2"Identify therequiredNPSHandtheavailable NPSH."OURRESPONSETOREVESTNO.2Thenetpositivesuctionheadrequired(NPSHR)andnetpositivesuctionheadavailable (NPSHA)fortheresidualheatremoval(RHR)andCTSpumps,whichtakesuctiondirectlyfromthecontainment recirculation sump,areasfollows:~PumNPSHRNPSHARHRCTS20ft.abs9ft.abs29ft.abs31ft.absAsa"pointofinformation, theNPSHRandNPSHAforthesafetyinjection (SI)andcentrifugal charging(CC)pumps,whichtakesuctionfromtheRHRpumpswhentheECCSisintherecirculation modeofoperation, are:~PumSICCNPSHR13ft.abs17ft.absNPSHA122ft.abs48ft.absTheNPSHR,tabulated above,wasobtainedfromtheindividual ECCSpumpperformance curvesattheexpectedECCSpumpflow.Available NPSH,tabulated above,wascalculated usingthegeneralmethodology detai'led, below.Asindicated
'in,ourresponsetoquestion.
No.,l,,'head,lossof1'ft.'a'cross thesump'screhnwasas'sumedin,the.NPSH,calculation at15,600gpm.Thebasicequationforcalculating NPSHis:NPSH=h,-h,+h-hfdfwhere:h,habsolutepressure, infeetoftheliquidbeingpumped,onthesurfaceoftherecirculation sumplevel,head,infeet,corresponding tothevaporpressureoftherecirculation sumpliquidatthetemperature beingpumped,staticheight,infeet,thattherecirculation sumpliquidlevelisaboveorbelowthepumpsuctioncenterline orimpellereye,and Attachment toAEP:NRC:1280A Page3h=allfrictionlosses,infeet,including entrancelossesandfrictionlossesthroughpipe,valves,andfittings, etc.Additional detailsoneachoftheabovetermsareprovidedbelow.h,-Absolutepressureonthesurfaceoftherecirculation sumplevel.Thistermisthecontainment pressureassumedintheanalysis.
Becausenocreditistakenforcontainment overpressure, atmospheric pressureisusedastheliquid'sabsolutepressure.
h,-Headcorresponding tothevaporpressureoftherecirculation sumpliquidatthetemperature beingpumped.Thistermisafunctionofthetemperature ofthefluid.Themaximumexpectedrecirculation sumptemperature of190'.isused.Thisconservatively boundsbothunits.h-Staticheightthattherecirculation sumpliquidlevelisaboveorbelowthepumpsuctioncenterline orimpellereye.Thistermistheminimumstaticheightoffluidabovethepumpcenterline.
Aminimumsumpwaterlevelcorresponding toelevation 602'-10"wasused,whichwasconfirmed viasumpmodeltestingtobealevelthatprecludes airentrainment andvortexing.
Sumpinventory calculations confirmthatthislevelwillbesustained forpostulated accidents.
h-Allfrictionlossesincluding entrancelossesandfrictionlossesthroughpipe,valvesandfittings.
Thisterminvolvessuctionlinelossesassociated withtheECCSpumpbeingevaluated.
Theheadlossesconsidered inthistermarefrictionlossesbasedonpiperoughness, pipelength,velocityheadlosses,headlossassociated withsumpscreen,entrancelosses,andnumberortypeofvalvesandifittings inthe,suctionpiping.i~w~,IiQL.97-04REVESTNO.'""Specifywhetherthecurrentdesign-basis NPSHanalysisdiffersfromthemostrecentanalysisreviewedandapprovedbytheNRCforwhichasafetyevaluation wasissued."OURRESPONSETOREVESTNO.3ThecurrentdesignbasisNPSHanalysisdiffersfromthemostrecentanalysissubmitted totheNRCinthemannerinwhichtheRHRsystemwasanalyzed.
ThemostrecentNPSHanalysissubmitted totheNRCwasprovidedinresponsetoFSARchapter6.3,question212.29(unit2,appendixQ;amendment 78,October1977).Question212.29consisted ofthreeparts,oneofwhichwasspecifictotheNPSHanalysesfortheECCSpumps.Thisquestionrequested detaileddescriptions oftheNPSHcalculations fortheECCSpumpsduringpostulated postloss-of-coolantaccidentconditions, including pertinent elevations, limitingpumpandvalvealignment thatwouldprovidethesmallestNPSHmargin,pumpNPSHrequirements, justificationofthesumpwatertemperature, suctionlinehydraulic losses,andresultant Attachment toAEP:NRC:1280A Page4NPSHmargininaccordance withregulatory guide1.1.Aspartoftheresponsetothisquestion, acopyoftheNPSHcalculation wasincludedasanattachment.
Areviewofthatattachment indicates thattheNPSHwascalculated basedonthefollowing.
Watertemperature, 1904F.Containment
: pressure, oneatmosphere (absolute)
Pumpsoperating atmaximumflowrateasdetermined bysystemresistance calculations assumingreactorcoolantsystempressureequalto0psigandallaffectedvalvesconsidered wideopen.ThesinglefailurethatwillresultinthelowestNPSHmarginisthefailureofoneRHRpumptooperate.Inthisinstance, theremaining RHRpumpwilloperateatarunoutcondition.
Noreactorcoolantwaternoricebedmeltdownisusedtoestablish activecontainment sumpwaterinventory.
TheNPSHAcalculations utilizeonlythatportionoftherefueling waterstoragetank(RWST)inventory thathasbeenpumpedintothecontainment priortotheswitchover ofthefirstECCStrainswitch-over fromRWSTtotheactivecontainment sump.RHRpumpdischarge crosstievalves,IMO-314andIM0-324,areopenallowingRHRflowfromonepumptoflowthroughbothRHRheatexchangers.
Containment recirculation sumpdesignincludescoarsegratingatthesumpentranceandfinegrating,perforated plate,inthesumpbackchamberjustupstxeamofthesumpoutletpipes.ThecurrentdesignbasisNPSHcalculation isbasedonthefollowing.\2.3'.'atertemperature, 1904F.Containment
: pressure, one,atmosphere (absolute)..
IPumpsoperating asdetermined bysystemresistance calculations assumingreactorcoolantsystempressureequalto0psig,andECCSSIandCCvalvessetasrequiredbytechnical specifications.
ThesinglefailureappliedisthefailureofoneRHRpumptooperate.Inthisinstance, theremaining RHRpumpwillsupplytwoSIpumpsandtwoCCpumpsthroughasingleRHRheatexchanger (see6below).Reactorcoolantwaterandicebedmeltdownisusedtoestablish activecontainment sumpwaterinventory.
Thischangewasdetermined tobeanunreviewed safetyquestion.
Alicenseamendment hasbeenissuedinresponsetooursubmittal AEP:NRC:0900K, datedOctober8,1997.RHRpumpdischarge crosstievalvesareclosedasrequiredbyourprocedure OHP4023.ES-1.3, "Transfer toColdLegRecirculation".
TheRHRpumpdischarge crosstievalvesarenormallyclosedtoprecludedead-heading ofaweakerRHRpump.
Attachment toAEP:NRC:1280A Page5Containment recirculation sumpdesignasmodifiedtoincorporate recommendations fromsumpmodeltestingbyAldenResearchLaboratory.
Modifiedsumpdesignincludestwolayersofgratingthatsandwichasinglelayeroffinemeshscreen,atthesumpentrance.
Finegratingandperforated plateinthesumpbackchamberwereremoved.Therefore, thecurrentdesignbasisNPSHanalysisdiffersfromthemostrecentanalysissubmitted totheNRCasindicated bythedifferences betweenitems3,4,5,6,and7above.GL97-04REVESTNO.4"Specifywhethercontainment overpressure (i.e.,containment pressureabovethevaporpressureofthesumporsuppression poolfluid)wascreditedinthecalculation ofavailable NPSH.Specifytheamountofoverpressure neededandtheminimumoverpressure available."
OURRESPONSETOREVESTNO.4Creditwasnottakenforthecontainment pressureindetermining theNPSHavailable totheECCSpumps.Thecontainment pressureusedindetermining theNPSHavailable isoneatmosphere, absolute.
Nooverpressure orminimumoverpressure wasusedindetermining theavailable NPSH.GL97-04REUESTNO.5"Whencontainment overpressure iscreditedinthecalculation ofavailable NPSH,confirmthatanappropriate containment pressureanalysiswasdonetoestablish theminimumcontainment pressure."
OURRESPONSETOREVESTNO.5Creditisnottakenforcontainment overpressure pressureindetermining theNPSHavailable totheECCSpumps.Thecontainment pressureusedindetermining theNPSHavailable isoneatmosphere.
'Itlll4}}

Revision as of 07:15, 29 June 2018

Responds to GL 97-04, Assurance of Sufficient Net Positive Suction Head for ECC & Containment Heat Removal Pumps.
ML17334B683
Person / Time
Site: Cook  American Electric Power icon.png
Issue date: 01/30/1998
From: FITZPATRICK E
INDIANA MICHIGAN POWER CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
AEP:NRC:1280A, GL-97-04, GL-97-4, NUDOCS 9802120302
Download: ML17334B683 (10)


Text

~CATEGORY1REGULATORY INFORMATION DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9802120302 DOC.DATE:

98/Ol/30NOTARIZED:

YESDOCKETFACIL:50-315 DonaldC.CookNuclearPowerPlant,Unit1,IndianaM0500031550-~16D'onaldC.CookNuclearPowerPlant,Unit2,IndianaM05000316AUTH.NAMEAUTHORAFFILIATION FITZPATRICK,E.E IndianaMichiganPowerCo.RECIP.NAME RECIPIENT AFFILIATION DocumentControlBranch(Document ControlDesk)

SUBJECT:

SubmitsGL97-04,"Assurance ofSufficient NetPositiveSuctionHeadforECCEcContainment HeatRemovalPumps."DISTRIBUTION CODE:A076DCOPIESRECEIVED:L'VR ENCLSIZE:TITLE:GL97-04Assurance ofSufficient Net>Positive SuctionHeadForNOTES:Emerg~ERECIPIENT IDCODE/NAME PD3-3PDCOPIESRECIPIENT LTTRENCLIDCODE/NAME 11"HICKMAN,J COPIESLTTRENCL110INTERNAL:

LECENTENRRSSA/SRXBEXTERNAL:

NOAC111.111NRR/DSSA/SCSB NRR/PD3-2 NRCPDR112211D0UENNOTETOALL"RIDS"RECIPIENTS:

PLEASEHELPUSTOREDUCEWASTE.TOHAVEYOURNAMEORORGANIZATION REMOVEDFROMDISTRIBUTION LISTSORREDUCETHENUMBEROFCOPIESRECEIVEDBYYOUORYOURORGANIZATION, CONTACTTHEDOCUMENTCONTROLDESK(DCD)ONEXTENSION 415-2083TOTALNUMBEROFCOPIESREQUIRED:

LTTR9ENCL9 a~ft,~i'4f,pVI' IndianaMichiganPowerCompany500CircleDriveBuchanan, Ml491071395 January30,1998AEP:NRC:1280ADocketNos.:50-31550-316U.S.NuclearRegulatory Commission ATTN:DocumentControlDeskWashington, D.C.20555-0001 Gentlemen:

DonaldC.CookNuclearPlantUnits1and2LICENSENOS.DPR-58ANDDPR-74REQUESTED INFORMATION

-GENERICLETTER(GL)97-04ASSURANCE OFSUFFICIENT NETPOSITIVESUCTIONHEADFOREMERGENCY CORECOOLINGANDCONTAINMENT HEATREMOVALPUMPSOnOctober7,1997,theNuclearRegulatory Commission (NRC)issuedGL97-04,"Assurance ofSufficient NetPositiveSuctionHeadforEmergency CoreCoolingandContainment HeatRemovalPumps",indicating thatadequatenetpositivesuctionheadmaynotbeavailable totheemergency corecoolingsystemandcontainment spraypumpsunderalldesignbasisaccidentscenarios.

Theattachment tothislettercontainsourresponsetotheinformation requested inGL97-04."'.E.E.Fitzpatrick VicePresident

'rt,,SWORNTOANDSUBSCRIBED BEFOREMEghTHIS~DAYOF~+~4,1998NotaryPublic//vlbAttachment UNDAL8OEi.CKENotaryPublic,8errienCaunty,MlMyCommission ExpiresJanuary21,2001J.A.AbramsonA.B.BeachMDEQ-DW&RPDNRCResidentInspector J.R.Sampson9802i20302'st80i30 PDRADQCK050003i5PPDRllllllllllllllllllllllllllllIll lllllll li"l ATTACHMENT TOAEP:NRC:1280A REQUESTED INFORMATION

-GENERICLETTER(97-04),ASSURANCE OFSUFFICIENT NETPOSITIVESUCTIONHEADFOREMERGENCY CORECOOLINGANDCONTAINMENT HEATREMOVALPUMPSa'pl%llh\'

Attachment toAEP:NRC:1280A Page1Following isourresponsetotheinformation requested ingenericletter(GL)97-04,"Assurance ofSufficient NetPositiveSuctionHeadforEmergency CoreCoolingandContainment HeatRemovalPumps",datedOctober7,1997.GL97-04REVESTNO.1"Specifythegeneralmethodology usedtocalculate theheadlossassociated withtheECCSsuctionstrainers."

OURRESPONSETOREVESTNO.1Theemergency corecoolingsystem(ECCS)suctionstrainers atCookNuclearPlantconsistofgratingandscreensattheinlettothecontainment recirculation sump.Thesumpdesignincludestwolayersofcoarsegratingatthesumpentrancethatsandwichasinglelayerof1/4"finemeshscreen.Thenetpositivesuctionhead(NPSH)calculation fortheECCSandcontainment spray(CTS)pumpsassumesaheadlossof1ft.acrossthecontainment recirculation sumpataflowof15,600gpm.Thisheadlossrepresents lossesfromupstreamoftheouterlayerofgrating,throughthesump,andintothepipesatthesumpexit.Theassumedheadlossisbasedonempirical datafromsumpmodeltesting,plusconservatism.

Ourcontainment recirculation sumpdesignwasmodeltestedduringthelate1970satAldenResearchLaboratory tostudyvortexing andairentrainment.

Theresultsfromthemodeltestingweresubmitted totheNRCinourletterAEP:NRC:00112, datedDecember20,1978.Aby-product fromthemodeltesting,whichincludedtestingforvarious"plateblockage" schemesatthesumpentrance, wasempirical headlossdataacrosstheentiresumpatminimumwaterlevel,elevation 602'-10".

Sumpentryscreenblockageofupto50%wasmodeled.Losscoefficients weredetermined forvarioustestschemes,andarerepresented bytheequation:

h~Cq=".y'2gwhere:Cghvgdimensionless losscoefficient theheadlossinft.fluidvelocityatthesumpexitpipes32.2ft./sec.'oss coefficient datafromtable10oftheAldenLaboratory testreport,whenusedwiththeaboveequation, indicated thatthehighestobservedheadlossacrossthesumpwas0.77ft.Maximumflowduringsumpmodeltestingwas15,400gpm,7,700gpmpersumpoutletpipe,whichcompareswelltoamaximumexpectedflowof15,600gpmpercurrentcalculations.

Thisdifference inflowwasconsidered insignificant indetermining headlossacrossthesumpinletandthroughthesump.Theas-modeled sumpdesignincludedasinglecoarsegratingandasinglefinemeshscreen.AldenLaboratory alsoprovidedheadlossdataforlossesacrossthegratingandscreen.Becausethecurrentsumpentranceincludestwolayersofcoarsegrating,oneupstreamandonedownstream ofthefinemeshscreen,theheadlossacrossthegratingandscreenwascountedtwicetoconservatively accountforthesecondgrating.

IIAttachment toAEP:NRC:1280A Page2Basedontheheadlossthroughthesumpof0.77ft.intheas-modeledconfiguration, andaheadlossof0.052ft.acrossthesecondgrating,thecurrentNPSHcalculation conservatively assumesa1ft.headlossacrossthesump.Althoughthesumpheadlossdataaboveincludeslossesfromupstreamofthesumpentrancetoinsidethepipesatthesumpexit,entrancelossesatthesumpexitpipeswerealsocalculated separately andincludedintheNPSHcalculations forconservatism.

GL97-04REVESTNO.2"Identify therequiredNPSHandtheavailable NPSH."OURRESPONSETOREVESTNO.2Thenetpositivesuctionheadrequired(NPSHR)andnetpositivesuctionheadavailable (NPSHA)fortheresidualheatremoval(RHR)andCTSpumps,whichtakesuctiondirectlyfromthecontainment recirculation sump,areasfollows:~PumNPSHRNPSHARHRCTS20ft.abs9ft.abs29ft.abs31ft.absAsa"pointofinformation, theNPSHRandNPSHAforthesafetyinjection (SI)andcentrifugal charging(CC)pumps,whichtakesuctionfromtheRHRpumpswhentheECCSisintherecirculation modeofoperation, are:~PumSICCNPSHR13ft.abs17ft.absNPSHA122ft.abs48ft.absTheNPSHR,tabulated above,wasobtainedfromtheindividual ECCSpumpperformance curvesattheexpectedECCSpumpflow.Available NPSH,tabulated above,wascalculated usingthegeneralmethodology detai'led, below.Asindicated

'in,ourresponsetoquestion.

No.,l,,'head,lossof1'ft.'a'cross thesump'screhnwasas'sumedin,the.NPSH,calculation at15,600gpm.Thebasicequationforcalculating NPSHis:NPSH=h,-h,+h-hfdfwhere:h,habsolutepressure, infeetoftheliquidbeingpumped,onthesurfaceoftherecirculation sumplevel,head,infeet,corresponding tothevaporpressureoftherecirculation sumpliquidatthetemperature beingpumped,staticheight,infeet,thattherecirculation sumpliquidlevelisaboveorbelowthepumpsuctioncenterline orimpellereye,and Attachment toAEP:NRC:1280A Page3h=allfrictionlosses,infeet,including entrancelossesandfrictionlossesthroughpipe,valves,andfittings, etc.Additional detailsoneachoftheabovetermsareprovidedbelow.h,-Absolutepressureonthesurfaceoftherecirculation sumplevel.Thistermisthecontainment pressureassumedintheanalysis.

Becausenocreditistakenforcontainment overpressure, atmospheric pressureisusedastheliquid'sabsolutepressure.

h,-Headcorresponding tothevaporpressureoftherecirculation sumpliquidatthetemperature beingpumped.Thistermisafunctionofthetemperature ofthefluid.Themaximumexpectedrecirculation sumptemperature of190'.isused.Thisconservatively boundsbothunits.h-Staticheightthattherecirculation sumpliquidlevelisaboveorbelowthepumpsuctioncenterline orimpellereye.Thistermistheminimumstaticheightoffluidabovethepumpcenterline.

Aminimumsumpwaterlevelcorresponding toelevation 602'-10"wasused,whichwasconfirmed viasumpmodeltestingtobealevelthatprecludes airentrainment andvortexing.

Sumpinventory calculations confirmthatthislevelwillbesustained forpostulated accidents.

h-Allfrictionlossesincluding entrancelossesandfrictionlossesthroughpipe,valvesandfittings.

Thisterminvolvessuctionlinelossesassociated withtheECCSpumpbeingevaluated.

Theheadlossesconsidered inthistermarefrictionlossesbasedonpiperoughness, pipelength,velocityheadlosses,headlossassociated withsumpscreen,entrancelosses,andnumberortypeofvalvesandifittings inthe,suctionpiping.i~w~,IiQL.97-04REVESTNO.'""Specifywhetherthecurrentdesign-basis NPSHanalysisdiffersfromthemostrecentanalysisreviewedandapprovedbytheNRCforwhichasafetyevaluation wasissued."OURRESPONSETOREVESTNO.3ThecurrentdesignbasisNPSHanalysisdiffersfromthemostrecentanalysissubmitted totheNRCinthemannerinwhichtheRHRsystemwasanalyzed.

ThemostrecentNPSHanalysissubmitted totheNRCwasprovidedinresponsetoFSARchapter6.3,question212.29(unit2,appendixQ;amendment 78,October1977).Question212.29consisted ofthreeparts,oneofwhichwasspecifictotheNPSHanalysesfortheECCSpumps.Thisquestionrequested detaileddescriptions oftheNPSHcalculations fortheECCSpumpsduringpostulated postloss-of-coolantaccidentconditions, including pertinent elevations, limitingpumpandvalvealignment thatwouldprovidethesmallestNPSHmargin,pumpNPSHrequirements, justificationofthesumpwatertemperature, suctionlinehydraulic losses,andresultant Attachment toAEP:NRC:1280A Page4NPSHmargininaccordance withregulatory guide1.1.Aspartoftheresponsetothisquestion, acopyoftheNPSHcalculation wasincludedasanattachment.

Areviewofthatattachment indicates thattheNPSHwascalculated basedonthefollowing.

Watertemperature, 1904F.Containment

pressure, oneatmosphere (absolute)

Pumpsoperating atmaximumflowrateasdetermined bysystemresistance calculations assumingreactorcoolantsystempressureequalto0psigandallaffectedvalvesconsidered wideopen.ThesinglefailurethatwillresultinthelowestNPSHmarginisthefailureofoneRHRpumptooperate.Inthisinstance, theremaining RHRpumpwilloperateatarunoutcondition.

Noreactorcoolantwaternoricebedmeltdownisusedtoestablish activecontainment sumpwaterinventory.

TheNPSHAcalculations utilizeonlythatportionoftherefueling waterstoragetank(RWST)inventory thathasbeenpumpedintothecontainment priortotheswitchover ofthefirstECCStrainswitch-over fromRWSTtotheactivecontainment sump.RHRpumpdischarge crosstievalves,IMO-314andIM0-324,areopenallowingRHRflowfromonepumptoflowthroughbothRHRheatexchangers.

Containment recirculation sumpdesignincludescoarsegratingatthesumpentranceandfinegrating,perforated plate,inthesumpbackchamberjustupstxeamofthesumpoutletpipes.ThecurrentdesignbasisNPSHcalculation isbasedonthefollowing.\2.3'.'atertemperature, 1904F.Containment

pressure, one,atmosphere (absolute)..

IPumpsoperating asdetermined bysystemresistance calculations assumingreactorcoolantsystempressureequalto0psig,andECCSSIandCCvalvessetasrequiredbytechnical specifications.

ThesinglefailureappliedisthefailureofoneRHRpumptooperate.Inthisinstance, theremaining RHRpumpwillsupplytwoSIpumpsandtwoCCpumpsthroughasingleRHRheatexchanger (see6below).Reactorcoolantwaterandicebedmeltdownisusedtoestablish activecontainment sumpwaterinventory.

Thischangewasdetermined tobeanunreviewed safetyquestion.

Alicenseamendment hasbeenissuedinresponsetooursubmittal AEP:NRC:0900K, datedOctober8,1997.RHRpumpdischarge crosstievalvesareclosedasrequiredbyourprocedure OHP4023.ES-1.3, "Transfer toColdLegRecirculation".

TheRHRpumpdischarge crosstievalvesarenormallyclosedtoprecludedead-heading ofaweakerRHRpump.

Attachment toAEP:NRC:1280A Page5Containment recirculation sumpdesignasmodifiedtoincorporate recommendations fromsumpmodeltestingbyAldenResearchLaboratory.

Modifiedsumpdesignincludestwolayersofgratingthatsandwichasinglelayeroffinemeshscreen,atthesumpentrance.

Finegratingandperforated plateinthesumpbackchamberwereremoved.Therefore, thecurrentdesignbasisNPSHanalysisdiffersfromthemostrecentanalysissubmitted totheNRCasindicated bythedifferences betweenitems3,4,5,6,and7above.GL97-04REVESTNO.4"Specifywhethercontainment overpressure (i.e.,containment pressureabovethevaporpressureofthesumporsuppression poolfluid)wascreditedinthecalculation ofavailable NPSH.Specifytheamountofoverpressure neededandtheminimumoverpressure available."

OURRESPONSETOREVESTNO.4Creditwasnottakenforthecontainment pressureindetermining theNPSHavailable totheECCSpumps.Thecontainment pressureusedindetermining theNPSHavailable isoneatmosphere, absolute.

Nooverpressure orminimumoverpressure wasusedindetermining theavailable NPSH.GL97-04REUESTNO.5"Whencontainment overpressure iscreditedinthecalculation ofavailable NPSH,confirmthatanappropriate containment pressureanalysiswasdonetoestablish theminimumcontainment pressure."

OURRESPONSETOREVESTNO.5Creditisnottakenforcontainment overpressure pressureindetermining theNPSHavailable totheECCSpumps.Thecontainment pressureusedindetermining theNPSHavailable isoneatmosphere.

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