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TEXAS UTILITIES SERVICES INC.
TEXAS UTILITIES SERVICES INC.
AGENT EOR I
AGENT EOR I
TEXAS UTILITIES GENERATING COMPbNY                                                                                         :
TEXAS UTILITIES GENERATING COMPbNY ACTING 70R DALLAS POWER & LIGHT COMPA9Y TEXAS ELECTRIC SERVICE COMPANY TEXAS POWER & LIGHT COMPANY THIS SPECIFICATION COVERS NUCLEAR SAFETY RELATED EQUIPMEN COMANCHE PEAK STY.AM ELECTRIC STATION UNITS NOS. 1&2 4
ACTING 70R DALLAS POWER & LIGHT COMPA9Y TEXAS ELECTRIC SERVICE COMPANY TEXAS POWER & LIGHT COMPANY THIS SPECIFICATION COVERS NUCLEAR                             SAFETY                   RELATED                                         EQUIPMENT                          l COMANCHE PEAK STY.AM ELECTRIC STATION                                                                                     ,
irid M
4 UNITS NOS. 1&2 irid                                                                                                                                                         ,
PIPING-NUCLEAR g, 4 SPECIFICATION NO. 2323-MS-43A (SHOP FABRICATION OF PIPING 2 1/2-INCE NOMINAL DIAMETER AND LARGER AND PIPILG MATERIAL SUPPLY REQUIREMENTS)
M g, 4 PIPING-NUCLEAR SPECIFICATION NO. 2323-MS-43A (SHOP FABRICATION OF PIPING 2 1/2-INCE NOMINAL DIAMETER AND LARGER AND PIPILG MATERIAL SUPPLY REQUIREMENTS)                                                                                   ,
OCTOBER 24, 1974 REVISIpN 1 - JUNE 2, 1975 REVISION 2 < JANUARY 30, 1976 4
OCTOBER 24, 1974 REVISIpN 1 - JUNE 2, 1975 REVISION 2 < JANUARY 30, 1976                                                                                     4
{j REVISION 3 - MAY 27, 1977 REVISION 4 - MARCH 8, 1982
{j                                                           REVISION 3 - MAY 27, 1977 REVISION 4 - MARCH 8, 1982
. REVISION 5 - JULY 3. 1984 TH%$.Docu.
                                                                      . REVISION 5 - JULY 3. 1984 I                                                        _
NT I
TH%$.Docu.                                         (
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NT  FERD CE 07043.1)
FERD CE 07043.1)
                                                                                            .i
.i CI; snesuunON SPECIFICATION SUPPLIES '
                  '              CI; snesuunON SPECIFICATION SUPPLIES '                                                 CF '"HE INFORMATION l                                                                                                                                     AND PRESSURE                                  ,
CF '"HE INFORMATION l
I                                  REQUIRED BY PARAGRAPR NA-3250 OF                                                                 CATIONS VESSEL CODE SECTION III FOR
REQUIRED BY PARAGRAPR NA-3250 OF AND PRESSURE I
                                          \Y. f f G                         ,                  _.
VESSEL CODE SECTION III FOR CATIONS
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GIBBS & HILL, INC.
                        /* *h"[r'.*"f, wtruries .ps tas           oeu"sarioI               *[j' 3tS, DESIGNERS, CONSTR YORK, NEW YORK            f,"      ear R ;
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t Gibbs & Hill, Inc.
t Specification 2323-MS-43A Revision 5 July 3,1984 Page 3-49 i
Specification 2323-MS-43A t
f                         3.7.4.4     PIPE CUTTING Pipe cutting         shall be performed by machining, sawing or cutting
Revision 5 July 3,1984 Page 3-49 i
,                        with iron-free aluminum oxide abrasive discs. When powder or arc cutting is used,           all remaining slag, scale, or oxides shall be l                                                                                                                  sound removed by machining or grinding of the cut surface to Tor.h metal as verified by a liquid penetrant examination.
f 3.7.4.4 PIPE CUTTING Pipe cutting shall be performed by machining, sawing or cutting with iron-free aluminum oxide abrasive discs.
cutting is allowed for carbon steel, provided the surfaces he ground smooth following the cutting operation. The material shall be preheated to                 the   same       temperature used             in   the supplier / Fabricator's qualified welding procedures prior to torch cutting.
When powder or arc l
!                        3.7.4.5       BENDING AND FORMING g              3.7.4.5.1 GENERAL and forming           shall be         in accordance with the ASME I                         a. Bending Section III Code and the               additional             requirements     specified herein.                 ,
cutting is used, all remaining slag, scale, or oxides shall be removed by machining or grinding of the cut surface to sound metal as verified by a
i
liquid penetrant examination.
: b. All bends       and formed materials shall be smooth, free from cracks and surface defects to the ektent that. it does not violate the limitations of the ASME Code.
Tor.h cutting is allowed for carbon steel, provided the surfaces he ground smooth following the cutting operation.
: c. If heat treatment, hot bending or hot forming is performed, the       material     shall         be         degreased .as           specified     in paragraph 3.12.6 to prevent carbonization cf the material.
The material shall be preheated to the same temperature used in the supplier / Fabricator's qualified welding procedures prior to torch cutting.
Spools RR-1-85-04-1 and CT-1-RB-268                           are exempt     from this requirement.
3.7.4.5 BENDING AND FORMING 3.7.4.5.1 GENERAL g
: d. Pipios shall be sand filled sad tamped before hot be,nding.                               ,
a.
: e. During heating, het bending or hot forming, the temperature of the pipe shall be chec:ted with optical pyrometers                                   or l
Bending and forming shall be in accordance with the ASME I
approved crayons to prevent overheating and to assure bending h                             within the specified temperature range.
Section III Code and the additional requirements specified herein.
: f. The   final band dimensions                     shall       be within the tolerances given by FFI Standards ES-3 and ES-24, where pipe bends in
i b.
                        -      sizes 3-inch through 8-inches shall have a tangent of minimum 2T at each end of the bend.
All bends and formed materials shall be smooth, free from cracks and surface defects to the ektent that. it does not violate the limitations of the ASME Code.
i
c.
: g. Bending of the         containment spray system's spray headers to the radii shown on Drawings 2323-M1-0504 and 2323-M2-0504 l
If heat treatment, hot bending or hot forming is performed, the material shall be degreased
l l                                                                                                 ..                    - - . .
.as specified in paragraph 3.12.6 to prevent carbonization cf the material.
Spools RR-1-85-04-1 and CT-1-RB-268 are exempt from this requirement.
d.
Pipios shall be sand filled sad tamped before hot be,nding.
e.
During heating, het bending or hot forming, the temperature of the pipe shall be chec:ted with optical pyrometers or l
approved crayons to prevent overheating and to assure bending h
within the specified temperature range.
f.
The final band dimensions shall be within the tolerances given by FFI Standards ES-3 and ES-24, where pipe bends in sizes 3-inch through 8-inches shall have a tangent of minimum 2T at each end of the bend.
g.
Bending of the containment spray system's spray headers to i
the radii shown on Drawings 2323-M1-0504 and 2323-M2-0504 l
l l


a
a
Line 76: Line 94:
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Gibbs & E111, Inc.
Gibbs & E111, Inc.
Specification 2323-MS-43A Revision 5 July 3, 1984 Page 3-50                                                                             ;
Specification 2323-MS-43A Revision 5 July 3, 1984 Page 3-50 i
i                                                  shall be performed using Category 301 piping as shown in the piping specification ' sheets of Appendix 1. This application does not require selected pipe with closer than standard wall                                                                                   -
shall be performed using Category 301 piping as shown in the piping specification ' sheets of Appendix 1.
tolerances.
This application does not require selected pipe with closer than standard wall tolerances.
f                                             h. Pipe bend radii, measured from the center of curvature to the center of the pipe cross-sectional area, shall be a function of the nominal pipe size D and the wall thickness as listed in the following tabulation, unless otherwise indicated on l                                                 the piping drawings:
f h.
r j                                                                                                                                                                                                             Minimum                         l Required Wall Thick-Nominal ,                       ANSI Schedule or                                                                                                                 ness Prior Size Range                       Wall Thickness                                                               Bend Radius                                         to Bendina
Pipe bend radii, measured from the center of curvature to the center of the pipe cross-sectional area, shall be a function of the nominal pipe size D and the wall thickness as listed in the following tabulation, unless otherwise indicated on l
:            h                              2 1/2 thru 24"                     40, 40s                                                                                                   6D                   1.06 ta or minimum wall I                                                                                                                                                                                                              thickness re-quirements of paragraph 3.7.3.10.a whichever is.
the piping drawings:
r j
Minimum l
Required Wall Thick-Nominal,
ANSI Schedule or ness Prior Size Range Wall Thickness Bend Radius to Bendina h
2 1/2 thru 24" 40, 40s 6D 1.06 ta or minimum wall thickness re-I quirements of paragraph 3.7.3.10.a whichever is.
greater.
greater.
14" thru 18"                       3/8"                                                                                                     7D                 1.06 ta or
14" thru 18" 3/8" 7D 1.06 ta or minimum wall thickness re-quirement of paragraph 3.7.3.10.a whichever is
                                                                                                                                                                                                .              minimum wall thickness re-quirement of paragraph 3.7.3.10.a whichever is
@ eater.
                                                                                                                                                                                                                  @ eater.
20" thru 24" 3/8" 8D 1.06 ta or minimum wall thickness re-quirement of paragraph 3.7.3.10.a whichever is greater.
20" thru 24"                       3/8"                                                                                                     8D                   1.06 ta or
                                                                                                                                                  .                                                            minimum wall thickness re-quirement of paragraph 3.7.3.10.a whichever is greater.
G
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Gibbs & Hill, Inc.
Gibbs & Hill, Inc.
Specification 2323-MS-43A
Specification 2323-MS-43A
                                                                                                                        ~
~
Revision 5                         '
Revision 5 July 3, 1984 Page 3-51 Minima l
July 3, 1984 Page 3-51 Minima l                                                                                                                           Required Wall Thick-Nominal                     ANSI Schedule or                                           ness Prior 1                                                                                                        Bend Radius     'to Bending Size Rance                  Wall Thickness 2 1/2 and Larger             80, 805, 120                             SD               1.08 ta or 140, 160 and                                             minimum wall heavier non-                                              thickness re-
Required Wall Thick-1 Nominal ANSI Schedule or ness Prior Size Rance Wall Thickness Bend Radius
                        -                                           s+=adard. wall                                           quirements of paragraph 3.7.3.10.a whichever is           ,
'to Bending 2 1/2 and Larger 80, 805, 120 SD 1.08 ta or 140, 160 and minimum wall thickness re-heavier non-s+=adard. wall quirements of paragraph 3.7.3.10.a whichever is greater.
greater.         ,
f where ta shall be determined in accordance with paragraph 3641.1 of the applicable subsection of ASME Section III Code or the y
where   ta shall be determined in accordance with paragraph 3641.1 f                                      of the applicable subsection of ASME Section III Code or the                                                     ,
piping specification sheets for pipe specified to mini: a wall,
y
~
              ~                      piping specification sheets for pipe specified to mini: a wall, considering the tolerances given in Paragraph 3.7.3.10.a of this specificatt.on and with a 1/16-inch corrosion allowance for carbon l                                     steel piping. Temperatures and pressures shall be taken from the
considering the tolerances given in Paragraph 3.7.3.10.a of this specificatt.on and with a 1/16-inch corrosion allowance for carbon l
;                                      specification sheets of Appendix 1.
steel piping.
!                              '-      3.7.4.5.2 AUSTENITIC STAINLESS STEELS
Temperatures and pressures shall be taken from the specification sheets of Appendix 1.
: a. Piping shall not be heated above 1950F during hot bending.
3.7.4.5.2 AUSTENITIC STAINLESS STEELS Piping shall not be heated above 1950F during hot bending.
Bending at temperatures below 800F shall be considered cold b.
a.
l                                          bending.
l b.
: c. All   stainless             steel piping subject to hot bending shall receive a solution anneal and a rapid quench following                                   the bending operation.                                                                 ,                ,
Bending at temperatures below 800F shall be considered cold bending.
: d. Not bending and subsequent heat treatment can be done in one operation providing the temperature of the material does not fall below 1700F during the bending and prior to quenching.
c.
: e. Forming operations,                           except for machining and grinding, on piping larger than 4-inch nominal pipe size which changes the i
All stainless steel piping subject to hot bending shall receive a solution anneal and a rapid quench following the bending operation.
circumference or wall thickness of the piping,by more than 2 percent     shall be                       followed by solution annealing             and         -
d.
                                            . quenching.
Not bending and subsequent heat treatment can be done in one operation providing the temperature of the material does not fall below 1700F during the bending and prior to quenching.
Forged and bored pipe shall be solution annealed and quenched
e.
!                                      f.
Forming operations, except for machining and grinding, on piping larger than 4-inch nominal pipe size which changes the circumference or wall thickness of the piping,by more than i
after the boring operation.
2 percent shall be followed by solution annealing and
. quenching.
f.
Forged and bored pipe shall be solution annealed and quenched after the boring operation.
i i
i i


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* I f                                                                 ARTICLE NC-2000-MATERIAL.S                         NC.2170-NC.2322.2 1
I f
          ,-                    at a temperature of not less than 1100 F may be               fittings, pumps and valves with a nominal pipe size 6
ARTICLE NC-2000-MATERIAL.S NC.2170-NC.2322.2 1
                          ,,      considered to be the tempering phase of the heat             in. diameter andless;
at a temperature of not less than 1100 F may be fittings, pumps and valves with a nominal pipe size 6 considered to be the tempering phase of the heat in. diameter andless;
      .i                         treatment.                                                         (J) Materials for pumps, valves and fittings without pipe connections of % in. nominal wall NC 2190           NONPRESSURE RETAINING                       thickness and less;
.i treatment.
'                                                                                                    (6) Austeniticstainlesssteels; MATERIAL (7) Nonferrous materials.
(J) Materials for pumps, valves and fittings without pipe connections of % in. nominal wall NC 2190 NONPRESSURE RETAINING thickness and less; MATERIAL (6) Austeniticstainlesssteels; (7) Nonferrous materials.
    .                                  Material performing a nonpressure retaining func.         (c) Dropweight tests are not required for the tion welded to a pressure retaining material need             martensitic high alloy chromium (Series 4XX) steels, conform only to the requirements of the specifications       ne requirements of NC-2331 apply for these steels in i                     for material listed in Tables I-7.0. Temporary and           all thicknesses.
Material performing a nonpressure retaining func.
'.                              minor attachments as specified in NC-4435 may be of noncertified material.
(c) Dropweight tests are not required for the tion welded to a pressure retaining material need martensitic high alloy chromium (Series 4XX) steels, conform only to the requirements of the specifications ne requirements of NC-2331 apply for these steels in i
NC-2320       IMPACT TEST PROCEDURES NC-2200 MATERIAL TEST COUPONS f;                                        AND SPECIMENS FOR NC-2321       Types of Tests NC 2321.1 Dropweight Tests.The dropweight test, FERRITIC STEEL MATERIAL when required, shall be performed in accordance with ne requirements for material test coupons and           ASTM E-208-69. Specimen types PI, P2, or P3 may specimens shall be in accordance with the material           be used. He results, orientation, and location of all
for material listed in Tables I-7.0. Temporary and all thicknesses.
,,                              specifications.                                             tests performed to meet the requirements of NC-2330
minor attachments as specified in NC-4435 may be of noncertified material.
;.f                                                                                         shall be reported in the Certified Material Test I3                                                                                            Report.
NC-2320 IMPACT TEST PROCEDURES f
NC-2300 FRACTURE TOUGHNESS                                       NC-2321.2 Charpy V-Notch Tests.The Charpy V.
NC-2200 MATERIAL TEST COUPONS NC-2321 Types of Tests AND SPECIMENS FOR FERRITIC STEEL MATERIAL NC 2321.1 Dropweight Tests.The dropweight test, when required, shall be performed in accordance with ne requirements for material test coupons and ASTM E-208-69. Specimen types PI, P2, or P3 may specimens shall be in accordance with the material be used. He results, orientation, and location of all specifications.
U                                     Notch test (C,), when required, shall be performed in
tests performed to meet the requirements of NC-2330
                                                      .I R                                   accordance with SA-370. Specimens shall be in f*,
;.f shall be reported in the Certified Material Test I 3 Report.
                  \'                                                                         8cc     ance       A     -  8 U DPe A. A test shah NC 2310         MATERIAL TO BE IMPACT                       c nsist of a set of 3 full size 10 x 10 mm specimens.
NC-2300 FRACTURE TOUGHNESS NC-2321.2 Charpy V-Notch Tests.The Charpy V.
                                                  .g.ES'I'ED He test temperature and the lateral expansion, the a a ed energy, and percent shear fracture, or-i NC-2311         Material for Which Impact Testing Is       sentation and location of all tests performed to meet RW                                         the requirements of NC-2330 shall be reported in the t                                    (a) ne Design Specifications shall state whether or     Certified MaterialTest Report.                          .
U Notch test (C,), when required, shall be performed in
not impact testing is required for the pressure                                                                     ,
.I R f*,
retaining material of which the component is con-           NC 2322       Test Specimens                           j structed. When impact testing is required, the test             NC 2322.1 Imention of Test Specimens. Impact test temperature shall be specified and the tests become a       specimens shall be removed from the locations requirement of this Subsection.             .    .          specified for tensile test specimens in the material
accordance with SA-370. Specimens shall be in
(.     .        '(b) When pressure retairung materialis required by       specification. For bolting, the C, impact test spec-(a) above to be impact tested, it shall be tested in         imens shall be taken with the longitudinal axis of the accordance with the requirements of NC-2300.                 specimen located at least % radius or I in. below the However, even when impact testingis'specified in the.       surface plus the machining' allowance per side Design Specifications, impact testing of the materials       whichever is less. The fracture plane of the specimen described in (1) through (7) below is not a requirement     shall be at least one diameter or thickness from the i'
\\'
of thisSubsection.                       .                  heat treated end.
8cc ance A
(1) Material with a nominal section thickness of
8 U DPe A. A test shah NC 2310 MATERIAL TO BE IMPACT c nsist of a set of 3 full size 10 x 10 mm specimens.
                                % in,and less;                                                   NC-2322.2 Orientatloa of Impact Test Specimens (2) Bolting, including studs, nuts and bolts, with       (a) Specimens for dropweight tests may have their
.g.ES'I'ED He test temperature and the lateral expansion, the a a ed energy, and percent shear fracture, or-NC-2311 Material for Which Impact Testing Is sentation and location of all tests performed to meet i
,                                a nominalsize of Iin.andless;                               axes oriented in any direction.De orientation used
RW the requirements of NC-2330 shall be reported in the (a) ne Design Specifications shall state whether or Certified MaterialTest Report.
!                                        (3) Bar with a nominal cross sectional area of I     shall be reported in the Certified Material Test sq.in:andless;                                               Report.
t not impact testing is required for the pressure retaining material of which the component is con-NC 2322 Test Specimens j
(4) All thickness of r taterial for pipe, tube,         (b) Specimens for C, impact tests shall be oriented
structed. When impact testing is required, the test NC 2322.1 Imention of Test Specimens. Impact test temperature shall be specified and the tests become a specimens shall be removed from the locations requirement of this Subsection.
                    ~
specified for tensile test specimens in the material
l                                                                                                  cClA-85-59 y
(.
'(b) When pressure retairung materialis required by specification. For bolting, the C, impact test spec-(a) above to be impact tested, it shall be tested in imens shall be taken with the longitudinal axis of the accordance with the requirements of NC-2300.
specimen located at least % radius or I in. below the However, even when impact testingis'specified in the.
surface plus the machining' allowance per side Design Specifications, impact testing of the materials whichever is less. The fracture plane of the specimen described in (1) through (7) below is not a requirement shall be at least one diameter or thickness from the of thisSubsection.
heat treated end.
i (1) Material with a nominal section thickness of
% in,and less; NC-2322.2 Orientatloa of Impact Test Specimens (2) Bolting, including studs, nuts and bolts, with (a) Specimens for dropweight tests may have their a nominalsize of Iin.andless; axes oriented in any direction.De orientation used (3) Bar with a nominal cross sectional area of I shall be reported in the Certified Material Test sq.in:andless; Report.
(4) All thickness of r taterial for pipe, tube, (b) Specimens for C, impact tests shall be oriented l
cClA-85-59
~
y


        .                            ( A k govg \\) b9$ j \       1@
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CPSES/FSAR g                                   TABLE 6.2.2-4 CCNTAINMENT SPFAY SYSTE1 MATERIAIS*           !
1@
Cc renens                     cuantity     Material Cherical additive tank           1     SA-240 Type 304 Fec rculation su=p screen       2       ASTM A-478 Type 316 Spray Pur.c                     4 Casinc                             SA-351 CF 8M Shaft                               SA-182 Grade 316L
CPSES/FSAR g
.                  Iroeller                           SA-351 CF 8M Chemical eductor                 4       SA-351 CF 8 Heat exchancer                   2 Tubes                               SA-249 Type 304 Shell                               SA-516 Grade 70 Valves, 2 1/2 in. or larger     40       SA-351 CF 8 Piping                                   SA-312 or SA-358 RWST                             1       TP 304 or 316 Iiner                               SA-240 Type 304L Structural wall                     Reinforced concrete Stop valves, che ical additive tank                   4       SA-351 CF 8
TABLE 6.2.2-4 CCNTAINMENT SPFAY SYSTE1 MATERIAIS*
              *All materials conform to ASME BSPV Code, Section III, Class 2 or 3.
Cc renens cuantity Material Cherical additive tank 1
SA-240 Type 304 Fec rculation su=p screen 2
ASTM A-478 Type 316 Spray Pur.c 4
Casinc SA-351 CF 8M Shaft SA-182 Grade 316L Iroeller SA-351 CF 8M Chemical eductor 4
SA-351 CF 8 Heat exchancer 2
Tubes SA-249 Type 304 Shell SA-516 Grade 70 Valves, 2 1/2 in. or larger 40 SA-351 CF 8 Piping SA-312 or SA-358 RWST 1
TP 304 or 316 Iiner SA-240 Type 304L Structural wall Reinforced concrete Stop valves, che ical additive tank 4
SA-351 CF 8
*All materials conform to ASME BSPV Code, Section III, Class 2 or 3.
O
O


C u % w ,tb h+9,'. k p                 ,
C u % w,tb h+9,'. k p CPSES/FSAR 7.
CPSES/FSAR                                 '
Shepard, R.M., Massie, H.W., Mark, R.H., and Docherty, P.J.,
: 7. Shepard, R.M. , Massie, H.W. , Mark, R.H. , and Docherty, P.J. ,   G Westinghouse Mass and Energy Release Data For Containment Design, WCAP-8264-P-A, June 1975 (Proprietary) and WCAP-8312-A, Revision 2, August 1975 (Nonproprietary).
G Westinghouse Mass and Energy Release Data For Containment Design, WCAP-8264-P-A, June 1975 (Proprietary) and WCAP-8312-A, Revision 2, August 1975 (Nonproprietary).
: 8.     Bordelon, F.M. , Massie, H.W, and Zordan, T. A. , Westinghouse Emergency Core Cooling System Evaluation Model - Summary, WCAP-8339, June 1974.
8.
6.2.2     CONTAINMENT HEAT REMOVAL SYSTEMS The Containment Spray System (CSS) is designed to remove heat from the Containment environment following a LOCA, a main steam line break accident, or a feedwater line break accident. Major components of the CSS are the RWST, Containment spray pumps, Containment spray heat exchangers, spray headers, spray nozzles, and Containment recirculation sumps.
Bordelon, F.M., Massie, H.W, and Zordan, T. A., Westinghouse Emergency Core Cooling System Evaluation Model - Summary, WCAP-8339, June 1974.
6.2.2 CONTAINMENT HEAT REMOVAL SYSTEMS The Containment Spray System (CSS) is designed to remove heat from the Containment environment following a LOCA, a main steam line break accident, or a feedwater line break accident. Major components of the CSS are the RWST, Containment spray pumps, Containment spray heat exchangers, spray headers, spray nozzles, and Containment recirculation sumps.
O Each unit of the CPSES is equipped with two redundant Containment spray trains, each designed to provide emergency Containment heat removal in the event of a LOCA. This system, in conjunction with the ECCS, removes postaccident thermal energy from the Containment environment, thereby reducing the containment pressure and temperature.
O Each unit of the CPSES is equipped with two redundant Containment spray trains, each designed to provide emergency Containment heat removal in the event of a LOCA. This system, in conjunction with the ECCS, removes postaccident thermal energy from the Containment environment, thereby reducing the containment pressure and temperature.
6.2.2.1     Design Bases The CSS is a nuclear-safety-related system and is classified as seismic Category I. The system is designed in accordance with NRC Regulatory Guides 1.1, 1.26, 1.29, and 1.82 and in accordance with GDC 38, 39, 40, 41, 50, and 56 of Appendix A of 10 CFR Part 50.
6.2.2.1 Design Bases The CSS is a nuclear-safety-related system and is classified as seismic Category I.
The system is designed in accordance with NRC Regulatory Guides 1.1, 1.26, 1.29, and 1.82 and in accordance with GDC 38, 39, 40, 41, 50, and 56 of Appendix A of 10 CFR Part 50.
The CSS operation is divided into two phases, initially operating in the injection phase and then the recirculation phase. Two redundant and physically separated spray trains are provided for the O
The CSS operation is divided into two phases, initially operating in the injection phase and then the recirculation phase. Two redundant and physically separated spray trains are provided for the O
6.2-42
6.2-42


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(CITIZENS A$SN. FOR SOUND ENERGY)
(CITIZENS A$SN. FOR SOUND ENERGY)
                                                                                                                            '83   9E -7 P12:03 l
'83 E -7 P12:03 9
l-8 DOCKET NUMBE'R A               --
l l-DOCKET NUMBE'R A 8
Docketing & Service Section Office of the Secretary                                                  PAGO. a tmL FAC.*"---                      - -
Docketing & Service Section PAGO. a tmL FAC.*"---
U. S. Ituclear Regulatory Comission Washington, D. C.             20S55
Office of the Secretary U. S. Ituclear Regulatory Comission Washington, D. C.
                                                                                                                                        ~
20S55
~


==Dear Sir:==
==Dear Sir:==
==SUBJECT:==
==SUBJECT:==
In the Matter of Texas Utilities Generating Company, et'al.
In the Matter of Texas Utilities Generating Company, et'al.
(Comanche Peak Steam Electric Station, i
(Comanche Peak Steam Electric Station, Units 1 and 2) i l'
Units 1 and 2)                                                                     ;
~
                                                                                                                                                              ~
k'e are attaching the original signed affidavit of which was. tached t'o CASE's 2/3/83 Suo E'
l' k'e are attaching the original signed affidavit of                                                                         which was. tached t'o CASE's 2/3/83 Suo                                               E'           tion for Protect ve Orders                               .
tion for Protect ve Orders for Respectfully submitted,-
for                                                                                                             -
~
                                                                                                                                                                              ~
Respectfully submitted,-
CASE (CITIZElis ASSOCIATION FOR SOUtiD El1ERGY)
CASE (CITIZElis ASSOCIATION FOR SOUtiD El1ERGY)
Attachment ~                                               '
Attachment ~
                                                                                                              ' t-i                                                                                                           s F.gna-85-50 yEE-m
' t-i s
                    .-- 000C 05.71 - _G3 0 2 0. 5. _1
F.gna-85-50 yEE-m QQ hS 000C 05.71
                                                                                #                . QQ
- _ 3 0 2 0. 5. _1 G
* hS          ,
 
: i.                   ,    ,
i.
  ,.4               1 G
,.4 1
  *                                        ~
G UNITED STATES OF AMERICA
UNITED STATES OF AMERICA           -
~
NUCLEAR REGULATORY COMMISSION,                           .
NUCLEAR REGULATORY COMMISSION, i
i BEFORE THE ATOMIC SAFETY AND LICENSING BOAR In the Matter of                                                                                                     ,
BEFORE THE ATOMIC SAFETY AND LICENSING BOAR In the Matter of APPLICATION OF TEXAS UTILITIES Docket Nos. 50 '445 GENERATING COMPANY, ET AL. FOR and 50-446 AN 0PERATING LICENSE FOR
APPLICATION OF TEXAS UTILITIES                                 Docket Nos. 50 '445 GENERATING COMPANY, ET AL. FOR                                         and 50-446 AN 0PERATING LICENSE FOR                       -
~
                                                                                                    ~
COMANCHE PEAK STEAM ELECTRIC I
COMANCHE PEAK STEAM ELECTRIC                                               -
STATION UNITS #1 AND f2 (CPSES)
I STATION UNITS #1 AND f2                                                 '
(CPSES)
{
{
1                       Q:   Please state your name and address for the' record.
1 Q:
4                       Q:   P' lease tell us a littTe about youi Eapground at Comanche Peak plant.-
Please state your name and address for the' record.
5                       A:   I worked for Brown & Root at Ccmanche Peak for almost f,ive years.                     -
4 Q:
6                 It would have been five years in February 1983.       I started out in cabl'e tray ha ngers.
P' lease tell us a littTe about youi Eapground at Comanche Peak plant.-
until g 7                                I worked' for.
5 A:
10               In                   _I was busted back, supposedly for absenteism but I believe for a egea y 4, 11               pookingr,ibstha'weldrodcan. (Iwasn't.) About the end of November 1982, I 12-             was, contacted by~                   about the waste of materials, and ordering of equip-13               ment for dril-ling through rebar and ' concrete and gifts received by me and others 14               for ordering all the equipment for drilling through the rebar and concrete. I was
I worked for Brown & Root at Ccmanche Peak for almost f,ive years.
  '15                 told by him that I should turn over thh docu=entation,which I t}old him I had'                                           ;
6 It would have been five years in February 1983.
16               on the holes I had' drilled in rebar and concrete without having documentation and%
I started out in cabl'e tray 7
ha ngers.
I worked' for.
until g 10 In
_I was busted back, supposedly for absenteism but I believe for a egea y 4, 11 pookingr,ibstha'weldrodcan. (Iwasn't.) About the end of November 1982, I 12-was, contacted by~
about the waste of materials, and ordering of equip-13 ment for dril-ling through rebar and ' concrete and gifts received by me and others 14 for ordering all the equipment for drilling through the rebar and concrete.
I was
'15 told by him that I should turn over thh docu=entation,which I t}old him I had' 16 on the holes I had' drilled in rebar and concrete without having documentation and%
Te.t*% tg Ac.4o Ac sg
Te.t*% tg Ac.4o Ac sg
          -9992C991Z3 @39399.,                                                                                         '          ''
-9992C991Z3 @39399.,


v           e Q           ,
v e
1            authorization to Ron Tolson.     I asked Mr. Vega if I was going to have a job 2             Monday morning; he said, oh yeah, yeah, no problem, no problem, nobcdy's going 3             to know about this. And                     I was fired, on                             [Awelder 4             and I were over in the cdntainment building delivering a tool that we had borrowed.
Q 1
5             and we were fired for. leaving 'our work area two minutes before the first whistle t
authorization to Ron Tolson.
6             blew.                     ,
I asked Mr. Vega if I was going to have a job 2
7                   Q: Tell us about the drilWQhrough the rebar you mentioned.
Monday morning; he said, oh yeah, yeah, no problem, no problem, nobcdy's going 3
8                   A: You know the agticle that came out in the paper about rebar drilling and all that?
to know about this. And I was fired, on
                                                        ~   ~
[Awelder 4
g                                                                            _            __
and I were over in the cdntainment building delivering a tool that we had borrowed.
10                 Q: The article from the FORT WdRTH STAR-TELEGRMi dated 1/7/83 titled 11             " Cover-up at Comanche Peak is charged" which I3.3. svwn you as being CASE At' tach ,                               .
5 and we were fired for. leaving 'our work area two minutes before the first whistle t
12           ment 9 to CASE's 1/11/83 Written Argument on issues? "                         -            *
6 blew.
                                                                      ~
7 Q: Tell us about the drilWQhrough the rebar you mentioned.
13                   A: Yes, that's the article. Well, I@ t{e cie. that started the rebar                           -
8 A: You know the agticle that came out in the paper about rebar drilling g
14             drilling. I'm.the one that ordered the material to, get it, and. I'm i;he one                                   -
and all that?
15            .that broke                                                     in. . H.e used to work 16             for me. I went t                     ho was my imediate supervisor and told him 17             that I wanted something besides what I had, that I didn't want to go to the 18             next' Brown & Root job and say I knew how to drill holes through concrete and 19             rebar. And I got out of it.
~
                                                                                ,e 1
~
20                   Q: They were buying'these -- what do they call them -- rebar eaters?
10 Q: The article from the FORT WdRTH STAR-TELEGRMi dated 1/7/83 titled 11
21                   A: Yes, from Orillco Manufacturing Company at their branch office in 22             Miami, Florida. I told Mr. Vega that I had taken a trip to~ Miami, Florida, 1                                                               .
" Cover-up at Comanche Peak is charged" which I3.3. svwn you as being CASE At' tach,
l       23             watched the Dallas Cowboys play; that I took about $300 down there with me
12 ment 9 to CASE's 1/11/83 Written Argument on issues? "
                          ~
~
l      24             and came back with mor.e money than I'took;- that me and my wife took an all-
13 A: Yes, that's the article. Well, I@ t{e cie. that started the rebar 14 drilling.
                                                                                                    ~
I'm.the one that ordered the material to, get it, and. I'm i;he one 15
25             expense paid' trip, were treated to the best meals and everything else by l
.that broke in.. H.e used to work 16 for me. I went t ho was my imediate supervisor and told him 17 that I wanted something besides what I had, that I didn't want to go to the 18 next' Brown & Root job and say I knew how to drill holes through concrete and 19 rebar. And I got out of it.
,e 1
20 Q: They were buying'these -- what do they call them -- rebar eaters?
21 A: Yes, from Orillco Manufacturing Company at their branch office in 22 Miami, Florida.
I told Mr. Vega that I had taken a trip to~ Miami, Florida, 1
l 23 watched the Dallas Cowboys play; that I took about $300 down there with me l
24 and came back with mor.e money than I'took;- that me and my wife took an all-
~
25 expense paid' trip, were treated to the best meals and everything else by
~
l


    .          i                         .
i
                                                                                                    ~
~
              -                                                                                                                              fu       .
fu 1
* 1 Orillco Manufacturing Co.; and that I had been sent $400 from them as a gift 2
Orillco Manufacturing Co.; and that I had been sent $400 from them as a gift 2
or whatever you want to call it through Western Union. All this was because 3             I had ordered those parts from Orillco. I told him I, also knew for a fact that 4
or whatever you want to call it through Western Union. All this was because 3
another man had t-eceived two motorcycles as a gift because he ordered Drillco 5             parts . And a week later I was out on the street.
I had ordered those parts from Orillco.
6                       Q: They're not supposed to use rebar eaters onsite?
I told him I, also knew for a fact that 4
7                       A: Well, they 'are and they aren't.       If they've got documentation and 8
another man had t-eceived two motorcycles as a gift because he ordered Drillco 5
authorization from engineers, it's all right to use Shem in certain parts of 9               the buildings. If there's no documentation for it, you're just not allowed 10             to use them, period, because it'll cut through anything. It's that type of 11             drill .                                .
parts. And a week later I was out on the street.
                                                                            ~
6 Q: They're not supposed to use rebar eaters onsite?
12                       Q:
7 A: Well, they 'are and they aren't.
If they've got documentation and authorization from engineers, it's all right to use Shem in certain parts of 8
9 the buildings.
If there's no documentation for it, you're just not allowed 10 to use them, period, because it'll cut through anything.
It's that type of 11 drill.
~
12 Q:
But if they cut through any of the reba'r''inlhe wall, they're suppo. sed 13.
But if they cut through any of the reba'r''inlhe wall, they're suppo. sed 13.
to be, careful n'ot to damage the rebar any more, _than they have to and they, have 14 to get approval .before they do it, is that right?                                                       -
to be, careful n'ot to damage the rebar any more, _than they have to and they, have 14 to get approval.before they do it, is that right?
15                       A:                                                     i Right. You've got to have approval and you ve         got to have documentation 16 by engineering. And some of it was done with.out having any kind of documentation
15 A:
:17               or approval.                         '
Right. You've got to have approval and you ve got to have documentation i
'18                       Q: Did you do some of that too?                                         '
16 by engineering. And some of it was done with.out having any kind of documentation
19                       A:   Yes, I'm the one that originated it.
:17 or approval.
'18 Q: Did you do some of that too?
19 A:
Yes, I'm the one that originated it.
I'm the one that ordered it from
I'm the one that ordered it from
!O             Miami.
!O Miami.
It was over $50,000 or so when I ordered the first order of equipment
It was over $50,000 or so when I ordered the first order of equipment
:)               throug                                                                                       '
:)
2                        Q: And he was       are of it and approved it?
throug 2
!3                         A:
Q: And he was are of it and approved it?
!3 A:
He approved the ordering of it and what it did because it was like 90%
He approved the ordering of it and what it did because it was like 90%
4-difference in that and Hilti bolt. What it amounted tio is Hilti organization 5
4-difference in that and Hilti bolt. What it amounted tio is Hilti organization came in there with the same thing, but basically you had to drill more holes 5
came in there with the same thing, but basically you had to drill more holes e
e
: s.                .
 
                                                                                                -      4-                                                           -
s.
* c.
4-c.
1 in the wall and you $1ad to mount Hfiti bolt drills to hold this particular app 2
in the wall and you $1ad to mount Hfiti bolt drills to hold this particular app 1
tus they had; and Drillco had a vacuum plate where all you had to do was plug 3
2 tus they had; and Drillco had a vacuum plate where all you had to do was plug it in the wall and hook it on the wall, and drill it.
it in the wall and hook it on the wall, and drill it. In man hours, it saved 4               a lot of time.                                                                         '
3 In man hours, it saved 4
5                           Q:
a lot of time.
But were things done that weren't supposed to be done they way they 1 6               were done?                                                                                   -
5 Q:
7                           A: Well, that's sort of what it amounted to. I've 'got documentation for
But were things done that weren't supposed to be done they way they 1
'3                   the past ils years when I took it over, and later made foreman 3               over it.
6 were done?
10                           Q: Ycu've got documentation on .that?
7 A: Well, that's sort of what it amounted to.
11                         A:
I've 'got documentation for
I've got about the holes that I've drillad and was ordered to drill 2
'3 the past ils years when I took it over, and later made foreman 3
b ecause my job was on the line. I've got about' a year-and-a-half of documenta-3               tion. It's like a hiary.                                                                                                                           -
over it.
I kept a daily Trg"on-what, percent I cut out of the 4
10 Q: Ycu've got documentation on.that?
rebar, wh'en it was done, the date, a d everything else.
11 A:
And what I was. told 5
I've got about the holes that I've drillad and was ordered to drill b ecause my job was on the line. I've got about' a year-and-a-half of documenta-2 3
by general foremen and three stripers (which are next to a gold hat, which is 6
tion.
a superior general foreman); I was told to do-it or go out the gate. And this 7
It's like a hiary.
is the documentation I wast 'old to turn in to Ron Tolson.
I kept a daily Trg"on-what, percent I cut out of the rebar, wh'en it was done, the date, a d everything else.
3                           Q; Did you turn it over to him?
4 And what I was. told by general foremen and three stripers (which are next to a gold hat, which is 5
a superior general foreman); I was told to do-it or go out the gate.
6 And this is the documentation I was 'old to turn in to Ron Tolson.
7 t
3 Q; Did you turn it over to him?
A: No, I did not.
A: No, I did not.
9
I still have all the documentation, 9
              ~
i
I still have all the documentation, i
~
3                           Q: You said you kn
3 Q: You said you kn
                                                                                                  ~who was nntioned in the newspaper (i               article?                                                                                       ,
~who was nntioned in the newspaper (i
l:                           A:   Yes, and I also know
article?
:who was also; mentioned in-
l:
                                                                          .    ~. ..
A:
  ;            the article.                                                                                                    .
Yes, and I also know
:who was also; mentioned in-the article.
~...
Q:
Q:
So.what.was,said.in the article about holes being drilled through the
So.what.was,said.in the article about holes being drilled through the
                                                                                                                            '      ~
~
concrete and rebar is true?                                                                                       -
concrete and rebar is true?
l
l pzn
                                        .                                                                                            pzn                     *
~
                                                                                                                                                                    ~
--m-,,,
                                                                                    --m-,,, ,,.    . . - ,        _ . . . ,
c-
c-


1                             A:
1 A:
Yes. -Also, I was ordered on several occasions to loan out my rebar
Yes. -Also, I was ordered on several occasions to loan out my rebar
      ~2                     eater to other people. I can't swear what they did with it, but they could 3
~2 eater to other people.
have used it to dril.1 holes in the concrete and' rebar without anyone knowing 4              l or authorizing it and without documentation.
I can't swear what they did with it, but they could have used it to dril.1 holes in the concrete and' rebar without anyone knowing 3
5 Q: You said you also worked in the Unit'.1 contairment on the main steam 6                 'line?                                                                                                                         -
l or authorizing it and without documentation.
7'                               A:
4 5
Q: You said you also worked in the Unit'.1 contairment on the main steam 6
'line?
7' A:
Yes. The things I've seen done and the things I've done under orders
Yes. The things I've seen done and the things I've done under orders
                                                                                                                                                        ~
~
8                      is ridiculous.                  , e yne e_,nm~,m ~,y,y.-ggu                        :
(~
(~
I ,.- - -
8 is ridiculous.
gagglgge(g 9
I,.
I                                           --
, e yne e_,nm~,m ~,y,y.-ggu gagglgge(g I
n h 8_9 .
',mI h 8_9.
                                                                                              ',mI 10                   saw him put M of pressure on it to move the pipe. This was a. 32                                                                 M m.
9 n
11                   inch main steam line.;.I kt
10 saw him put M of pressure on it to move the pipe. This was a. 32 M
m.
11 inch main steam line.;.I kt b) 12
, to pull it up to s_ix inches, and then I
(
)
13 0
~
~ ~ ~
14 Q: Was this the main polar crane, the one that they use to refuel?
15 A: Right.
I've been in steel fabrication all m'y life.
I'm no young pup. 'I'm not an engineer, but I know if that pipe ever gets in 16 17 a bind and comes loose, it's going to be like a rubber band that's held taut.
13 The hangers aren't going to do a bit.of good.
I put in about 90% of the feedwater hangers, which is for your. main lines
:9
!10 for flooding in case of an accident.
I put them in and had to take every,one
,/
m et ti!.*I
:1 of them out because they were underdesigned. And you're talking about a-year dyt.%)
'_2
. or two of work.
I had a crew of.8 to 14 people, and this was my job.- I had
'3 basically all of the main steam and all of the feedwater. This was after I
(
(
b) 12                , to pull it up to s_ix inches, and then I 13                    0
got through with the rebar drilling.
                                                                                              *  ~ ~ ~
5-Q: We've just,shown you a copy of NRC Form 3, Hotice to Employees.
                                                                                                                                                      ~  )
* 14                                Q: Was this the main polar crane, the one that they use to refuel?
15                              A: Right.        I've been in steel fabrication all m'y life.
16 I'm no young pup. 'I'm not an engineer, but I know if that pipe ever gets in                                                                  -
17                    a bind and comes loose, it's going to be like a rubber band that's held taut.
13                      The hangers aren't going to do a bit.of good.
:9                                I put in about 90% of the feedwater hangers, which is for your. main lines
!10                        for flooding in case of an accident. I put them in and had to take every,one
      -                                                                                                                                                      ,/
:1 m et ti!.*I of them out because they were underdesigned. And you're talking about a- year                                                        dyt.%)
  '_2                  . or two of work. I had a crew of.8 to 14 people, and this was my job.- I had
  '3                    basically all of the main steam and all of the feedwater. This was after I
(                    got through with the rebar drilling.
5-                             Q: We've just,shown you a copy of NRC Form 3, Hotice to Employees.


              ~
~
                  .'                                                            .s.                                                             ,
.s.
                                                                                          'A C i
'A i C Jo you recall ever having seen that posted at Comanche Peak?
Jo you recall ever having seen that posted at Comanche Peak?                                                                                                                                     -
A:
A:     flo, I don't. You've got bulletin boards in front of the main tool room, one on the turbine deck, and one in the Administration Building.                                                                                   I had                                     -
flo, I don't. You've got bulletin boards in front of the main tool room, one on the turbine deck, and one in the Administration Building.
access as                                to all of them, and I don'.t remember ever seeing it.                                                                                                 [,
I had to all of them, and I don'.t remember ever seeing it.
I dan't know what can be done about the waste, the materials, and the back-stabbing that goes on at Comanche Peak. ' There are $100 plus per                                                                                                                       t I Hilti bolt that are scrapped daily'by the skip pan full. There's wood, lumber, steel, and what it's costing the taxpayers, it's ungodly. There's no reason                                                                                                                         .
[,
for it. . It's,. ridiculous, it's tive misfits, it's the supervision you've got
access as I dan't know what can be done about the waste, the materials, and I
                                                                    ,                                                                                                                                              l out there.         For instance .the general foreman on nights built a gold hat a l     sun deck or porch on his house.                                 I tried to fire this man three times but I                                                                                             *
the back-stabbing that goes on at Comanche Peak. ' There are $100 plus per t
                                                                                                                  ~                                                                                   .        .
Hilti bolt that are scrapped daily'by the skip pan full. There's wood, lumber, steel, and what it's costing the taxpayers, it's ungodly. There's no reason for it.. It's,. ridiculous, it's tive misfits, it's the supervision you've got out there.
couldn't do it; they wouldn't let me do it because he'd begn-out there five or six years, and l ei was argood ole boy.                                   I tried' to fire.htm three times for                                                             . . -,
For instance.the general foreman on nights built a gold hat a l
inadequate work.                       He could not handle his position. And_heFe' they were paying
sun deck or porch on his house.
* him 514 or more an hour; liow this man is a:ganeral foreman,-underneath a gold.
I tried to fire this man three times but I
                            .                                i r
~
h'at, in cha                                                   n nights. The man is unoualified, incompetent,                                                               --
couldn't do it; they wouldn't let me do it because he'd begn-out there five or six years, and l e was argood ole boy.
I tried' to fire.htm three times for i
inadequate work.
He could not handle his position. And_heFe' they were paying him 514 or more an hour; liow this man is a:ganeral foreman,-underneath a gold.
i r
h'at, in cha n nights. The man is unoualified, incompetent,
: f. ~
: f. ~
can't do his work. He's cut holes in hangers where if there were any kind of                                                                                                             aw-vibration the . hanger would fall off the wall; he used a cutting torch, and                                                                                 -              AH.io you're not allowed td use a cutting torch on any kind'of material out + Sere                                                                                           M i rdata on a pipe hanger unless it is done in the Fab Shop.under QA supervision.
can't do his work. He's cut holes in hangers where if there were any kind of aw-vibration the. hanger would fall off the wall; he used a cutting torch, and AH.io you're not allowed td use a cutting torch on any kind'of material out + Sere M i rdata on a pipe hanger unless it is done in the Fab Shop.under QA supervision.
l L'all, he cut holes in them so that sometimes he couldn't even figure out his
l L'all, he cut holes in them so that sometimes he couldn't even figure out his
  ' holes, he couldn't figure out the tolerances or anything. And this man is now a general foreman on nights o I can tell'you lots of things.. I was a supervisor for four years out there.       t.et me just give you a general perception of 'what''s going on there.
' holes, he couldn't figure out the tolerances or anything. And this man is now a general foreman on nights o I can tell'you lots of things.. I was a supervisor for four years out there.
t.et me just give you a general perception of 'what''s going on there.
e
e
                                                                                                                                                                                            .=4 7                             - -- -,- ---                    -.        _                            a______        __ _ _ _ _ - - - - * - - - -                  _ _ _ _ _ _ -              _ _ _
.=4 7
a


i       .i                                                                                                     .
i
                            .                                    7-b' 1
.i 7-b' 1
I've.been in steel work all my life -- I've been a fabricator, I've supervised 2           a shop, and the whole bit.
I've.been in steel work all my life -- I've been a fabricator, I've supervised 2
a shop, and the whole bit.
You've got people out there who do rebar tying.
You've got people out there who do rebar tying.
3 You've got two pieces of. steel to tie together with a piece of wire. This is-4 rebar people, all right? A1,1 they've got to do is to go up there and tie 5           the rebar, and pour the conIrete around it.
3 You've got two pieces of. steel to tie together with a piece of wire.
This is-4 rebar people, all right? A1,1 they've got to do is to go up there and tie 5
the rebar, and pour the conIrete around it.
It's all a hidden object, right?
It's all a hidden object, right?
6 This entire rebar organization and building department has come into pipe hanger 7
This entire rebar organization and building department has come into pipe hanger 6
The entire rebar staff out there is a kind of clique, and they went into the 8
The entire rebar staff out there is a kind of clique, and they went into the 7
hanger department. They suddenly became hanger geniuses. There's one man
8 hanger department. They suddenly became hanger geniuses. There's one man out thgre right now who, three weeks before he was transferred from scaffold
  ;g out thgre right now who, three weeks before he was transferred from scaffold 10 and rebar said, " Man, I don't know how in .the hell you read these blueprints 11
;g and rebar said, " Man, I don't know how in.the hell you read these blueprints 10
                -- I don't know~how in the hell you can make these things (pipe hangers)."                                   ~
-- I don't know~how in the hell you can make these things (pipe hangers)."
12
11
            ' And as God is my witn'ess, three weeks lateF this' man was a General Foreman cver pipe hangers.
~
' 13 ,
' And as God is my witn'ess, three weeks lateF this' man was a General Foreman cver 12
' 13,
pipe hangers.
He was a general foreman next to a gold hat over pipe hangers.
He was a general foreman next to a gold hat over pipe hangers.
14 He suddenly . knew all about pipe hangers. He sudddaly ' knew all about steel.
14 He suddenly. knew all about pipe hangers. He sudddaly ' knew all about steel.
15 And here was a man that has done nothing but concrete and rebar all his life.
And here was a man that has done nothing but concrete and rebar all his life.
j
15 j
  .S But all of a sudden he is a ste'el genius because he is in the clique, because 7
But all of a sudden he is a ste'el genius because he is in the clique, because
he belongs to the building department out the e, because he is one o
.S he belongs to the building department out the e, because he is one o 7
[
[
g                    little boys.
little boys.
9 There's jokes floating all over that plant where t!.ay show a pipe hanger o
g 9
tied together with wire cr nailed together with wood because of the carpenters 1
There's jokes floating all over that plant where t!.ay show a pipe hanger tied together with wire cr nailed together with wood because of the carpenters o
and rebar hands that came over into pipe hangers. They're coming over. as "foremed,                      *
and rebar hands that came over into pipe hangers. They're coming over. as "foremed 1
'2' they're coming ever as General Forer.en and they're coming over as gold hats
they're coming ever as General Forer.en and they're coming over as gold hats
;5           (s u;,e ri n'.a ndents ) .
'2'
And.all of'a sudden they know everything about pipe hangers
;5 (s u;,e ri n'.a ndents ).
      ,    and about steel.                               -
And.all of'a sudden they know everything about pipe hangers and about steel.
                          'I'm just ; fed up.with it, cause I've got to- Tive here.
'I'm just ; fed up.with it, cause I've got to-Tive here.
I was here before e
I was here before e
M   '
M


l                                                             _g_
l
M i    b                                               .
_g_
they came.     I'll testify in the hearings, I'll talk to nyone who can see that .
M b
l               something's done about this.                 I'm not sure. that Comanche Peak is safe.
i they came.
t
I'll testify in the hearings, I'll talk to nyone who can see that.
\.
l something's done about this.
l                                                                               Date: 2/3/83 lI                                                                                                                     '
I'm not sure. that Comanche Peak is safe.
      )          STATE OF TEXAS                                                                                                 ,
\\.
n this, the 3rd day of February,1983, personally appeared Robert L.. hesserly, 10
t l
, 11 known to me to be the person whose name is subscribed to the foregoing instru-                                                         ,
Date: 2/3/83 lI STATE OF TEXAS
l                     .
)
dent, and acknowledged to me that he execubd the-                                     for the purposes therein l12 expressed.
n this, the 3rd day of February,1983, personally appeared Robert L.. hesserly, 10 known to me to be the person whose name is subscribed to the foregoing instru-
'13                           ..            .
, 11 l
          .g Subscribed and sworn before me on the"3rd dg of February,1983.
l12 dent, and acknowledged to me that he execubd the-for the purposes therein
s                                                           ,
'13 expressed.
15 NOCE(y Public in a                   e State of Texas 16 My commission expires:                   M pd<r----                 ~
Subscribed and sworn before me on the"3rd dg of February,1983.
17                                                  /     /
.g 15 s
NOCE(y Public in a e State of Texas 16 17 My commission expires:
M pd<r----
~
/
/
18 19 20
18 19 20
    .21 l 22 23 24                                                                                                                                               l 25             ~
.21 l 22 23 24 l
25
~
4
4
                                                                                                                                                ~       (
(
~


(                 (t   n V V a.     w '~'     a                     ,    .. p
(
      ~
(t n V V a.
                        /                                                                )7N          O RESULTS OF INTERVIEW WITH AS RECORDED BY NRC INVESTIGATOR H. BROOKS GRIFFI ON NOVEMBER 1, 1983.
w '~'
On November 1, 1983,     r -     y-       ,
a
a former Brown & Root (B&R)                         at the Comanche Peak Steam Electric Station (CPSES), was telghanically interviewed by NRC Investigator H. Brooks GRIFFIN. M                           had worked in w iA%cvas,$962=-
.. p 7N O
/
)
~
RESULTS OF INTERVIEW WITH AS RECORDED BY NRC INVESTIGATOR H. BROOKS GRIFFI ON NOVEMBER 1, 1983.
On November 1, 1983, r -
y-a former Brown & Root (B&R) at the Comanche Peak Steam Electric Station (CPSES), was telghanically interviewed by NRC Investigator H. Brooks GRIFFIN. M had worked in w iA%cvas,$962=-
pipehanger crew until he left his employment with B&R in
pipehanger crew until he left his employment with B&R in
        @ stated he used a Hilti drill to drill holes in concrete, but stated he never used a Drillco drill or made cuts through rebar.                     said that when he struck rebar, he attempted to relocate he hole within the tolerances imposed by procedure.
@ stated he used a Hilti drill to drill holes in concrete, but stated he never used a Drillco drill or made cuts through rebar.
          @.ated that when he could not relocate the hole, he turned the matter over to gwho would arrange to have the rebar cut.
said that when he struck rebar, he attempted to relocate he hole within the tolerances imposed by procedure.
tated he was unaware of any imoroper or unauthorized cuts made on : hangers using a torch.               said the B&R supervision was very " touchy" about using torches nn hangers, and ,that crew members were required to use radial arm'sawi to.-
@.ated that when he could not relocate the hole, he turned the matter over to gwho would arrange to have the rebar cut.
alter hangers even though it was very time consuming.@ said gping a torch was " strictly forbidden", and that he never used one.@ also said he was not present nor was he aware of the reloca' tion of the main steam line using the polar crane in Unit I.                                                                    .'.
tated he was unaware of any imoroper or unauthorized cuts made on : hangers using a torch.
stated that during the time he was employed a CPSES, nobody ever inti..ica:ed or attempted to intimidate him into conducting his work improperly.                               stated thateveryoneheworkedwithfollowedpr&t#Eeasfarasheknew.
said the B&R supervision was very " touchy" about using torches nn hangers, and,that crew members were required to use radial arm'sawi to.-
                                                  .***.4 END 0F RESULTS OF INTERVIEW WITH uk-         wat       ON NOVEMBER 1, 1983           .
alter hangers even though it was very time consuming.@ said gping a torch was " strictly forbidden", and that he never used one.@ also said he was not present nor was he aware of the reloca' tion of the main steam line using the polar crane in Unit I.
                      .                                Signature: k hx;ho H.BrooksGRIFFIN,Investica[o
stated that during the time he was employed a CPSES, nobody ever inti..ica:ed or attempted to intimidate him into conducting his work improperly.
                                      .s-               01 Field Office, Region IV m    .
stated thateveryoneheworkedwithfollowedpr&t#Eeasfarasheknew.
                                                                                              - 8,
.***.4 END 0F RESULTS OF INTERVIEW WITH uk-wat ON NOVEMBER 1, 1983 Signature: k hx;ho H.BrooksGRIFFIN,Investica[o
[ D,       .g  i9.
.s-01 Field Office, Region IV 8,
i s v      * '
m
1
[ D, i9.
                                                                                                    -/214a<-
.g i
a i
v s
-/214a<
1 a
i


(dna h, 11 A G i3 'i W i ''O 25 1
(dna h, 11 A G i3 'i W i ''O 25 1
a problem, you've got to to figure some holes were 2
a problem, you've got to to figure some holes were 2
drilled, a hundred and something holes for one 3.
drilled, a hundred and something holes for one 3.
hanger to try and find a decent spot to hang it 4     without hitting rebar.
hanger to try and find a decent spot to hang it 4
without hitting rebar.
This brings o, n frustration 5
This brings o, n frustration 5
on the men, they go to their foreman, the foreman 6     goes to says go down and
on the men, they go to their foreman, the foreman 6
            ,          7    see qllllllland drill the damn thing and put it up.
goes to says go down and qllllllland drill the damn thing and put it up.
8               Q       I understand.         Let's move on.     You stated 9
7 see 8
in your affidavit to CASE that you observed or                                     !
Q I understand.
I s ', )             10 9,g ' k                   witnessed the          - ' '                                                        !
Let's move on.
l 11 of the cola" Trhatafic) c r a_n e_ t o gull ^up a oiaco nf           6'i       *"-  '
You stated 9
12
in your affidavit to CASE that you observed or I
                                                                  -*7             ,- *_ 3 - ' - %A ener=^'*
s ', )
13               A       That 14 is absolutely corjggt.
10 witnessed the 9,g k of the cola" Trhatafic) c r a_n e_ t o l
                                  'O I'm not an engineer; I don't understand 15     the significance of this.
11 gull ^up a oiaco nf 6'i
Could you explain it to 16       me, please?
-*7
17               A                                                                               ,
,- *_ 3 - ' - %A 12 ener=^'*
13 A
That is absolutely corjggt.
14
'O I'm not an engineer; I don't understand 15 the significance of this.
Could you explain it to 16 me, please?
17 A
All right.
All right.
la What it amounts to is the main steam pipe has a condensation       .g.           joint like for    --
What it amounts to is the la main steam pipe has a condensation joint like for
19 expansion joint is what it's called.                     It's a huge 20 horseshoe type shape, and this thing is coming out 21 of the tarbine building.                   All right. This 22       thirty-two inch main steam                 pipe, it's coming out       --
.g.
s    23       i**-   - - -
19 expansion joint is what it's called.
_ a _it wacdLa M+ w i     24 r va.rMrggg Q i;'= a f iw
It's a huge 20 horseshoe type shape, and this thing is coming out 21 of the tarbine building.
                                                  - %ep%vrcIrmard- u Aarett , right? It 25 comes into this expansion joint, makes huge y..
All right.
Stanley, !! a r r i s , Rice 741-4557
This 22 thirty-two inch main steam pipe, it's coming out 23 i**-
s
_ a _it wacdLa M+ w i
r va.rMrggg Q 24 i;'=
a f iw
- %ep%vrcIrmard-u Aarett, right?
It 25 comes into this expansion joint, makes huge Stanley, !! a r r i s, Rice 741-4557 y..
-s


                                                                                                              ~
~
l 26 1
l 26 1
horsesnoe shape and it goes down into each one of 2
horsesnoe shape and it goes down into each one of 2
the steam generators, which there's four of them, in 3-       the containment building.
the steam generators, which there's four of them, in 3-the containment building.
4                 _
4 It was attached *'-e r'=W ~M*= hcE'S t
It was attached             *'-e r'=W ~M*= hcE'S t
\\5 in the 6
            \5                                                                                           in the 6
. compartment inci& the c o n t ari am enst< b u il di n g.
                      . compartment inci& the c o n t ari am enst< b u il di n g .
f7 S.
f7           S.         . . ~ .    .
.. ~.
                                                    ~ _ . a . e < w. on . .
~ _. a. e < w. on..
                                                                                  .~ --   ' S T. = 4Wwr M 8
.~ --
                          % because somebody else was hollering, 9
' S T. = 4Wwr M 8
production, production, production, M ut 11         - . . . . .
% because somebody else was hollering, 9
: e. % . % ,_ m.u                 .,a..w     .u '     4 (12                                                                               There is a guy --
production, production, production, M ut 11
13 THE WITNESS:             What was that guy's 14                         name?         Have I got his name down there?
: e. %. %,_ m.u
15 MS. ELLIS:           I don't think you have 16                         got a name in here.
.,a..w
17                           A I'm hell on names today, ain't I?                         But
.u '
        .lh 18 Ytrep@ h i s p e opl e to 19
4 (12 There is a guy --
      /-              raise it up with the polar crane.                                         _I can't r enamu r I
13 THE WITNESS:
h 20 e\   21
What was that guy's 14 name?
                          $4         .
Have I got his name down there?
                                            ; u _.- >.
15 MS. ELLIS:
                                                              < cu + = t m -1           on this because they had a big gauge on it that showed tonnage when you h 22       pull on it,                         m '-     :
I don't think you have 16 got a name in here.
r: ~ ~   + <
17 A
                                                                                      - - = :u.ce rnwu . ..,   .
I'm hell on names today, ain't I?
6 ,
But
23 and whatever tonnage -- seemed like to me it was
.lh 18 Ytrep@ h i s p e opl e to 19 raise it up with the polar crane.
(   24       thm.... lig.q:3                         ,.7 it was ungodly because everybouy 25 scattered when they seen that needic going up as the S ta nley, li a r r i s , Rice 741-4567
_I can't r enamu r
/-
h e\\
20 I
$4
; u _.- >.
< cu + = t m -1 on this because they 21 had a big gauge on it that showed tonnage when you h
22 pull on it, m '-
r: ~ ~
+ <
- - = :u.ce rnwu.
.., 6 23 and whatever tonnage -- seemed like to me it was
(
24 thm.... lig.q:3
,.7 it was ungodly because everybouy 25 scattered when they seen that needic going up as the S ta nley, li a r r i s, Rice 741-4567


w*~~                                                                                   "
w*~~
                                                    'l   crane was pulling on it.                                                                   The reason I know this f or               t 2   a fact is because I was pipe hanger foreman at that 1                                                                                  1 3
'l crane was pulling on it.
time between 860 and 905 clevation in the 4   containment building.                                                     I had all of main steam and                                 l 5
The reason I know this f or t
all of fourteen-inch feedwater lines that run all 6   through that area.
2 a fact is because I was pipe hanger foreman at that 1 3
                      ,                            7               0                       Supports for them?
time between 860 and 905 clevation in the 4
8               A
containment building.
  \
I had all of main steam and 5
I had all the pipe supports.                                                         M
all of fourteen-inch feedwater lines that run all 6
          ,p                         2 '-
through that area.
9 up,g
7 0
                                                                  . . .          ,2 m .a m, 4 .m / le p pull this 10                         which is a guy about                                                     --
Supports for them?
I don't know, if you 11 seen him you would think he's eight foot tall, but 12 he's only about seven feet tall and four foot wide, 13     I'm serious.                                   Look him up out there, you will                                                   --
8 A
      ';                                          14     he's got a head on him that big around.
I had all the pipe supports.
          , h
M
          .'                                      15 g
\\
          \                                     16
, p 2 '-
                                                        ,t,h
9
* e horizontal way.                                           And they put it into position 17 and 1. - .. ._.     ,
,2 m.a m, 4.m / le p pull this up,g 10 which is a guy about I don't know, if you 11 seen him you would think he's eight foot tall, but 12 he's only about seven feet tall and four foot wide, 13 I'm serious.
: ,,,.. _ _          ; .                . , . _.  . . . . 4 o .2 . . . 4........wy 8
Look him up out there, you will 14 he's got a head on him that big around.
        /
, h 15 g
19 n.L Wh                                                               M ary 20   hookg __O_ " h =- =-E- - _ -- -- - _ 4 r-- - --- ??'ffnVrlt o e                             -
\\
r                                          21     1 oyo s e. " "- 4 1 ^ * '
16
4'=-  '          -- -
,t,h e horizontal way.
                                                                                                                                                            =T..T~7YTMh'o e d
And they put it into position 17 and 1. -..._.
      'O '' 2 2                                         t h r o.u.AM4tJ) ^1.4= cs_ntaJ.n m e n t bui1 ding.
.... 4 o.2...
23             Q                           So you're saying they put this complete 24     pipe under tencion in.this movement?
4........wy 8
25             A                           (Nods head affirmatively).
/
Stanley, Harric, Rice 741-4567 N                     %.
19 n.L Wh M ary 20 hookg __O_ " h =- =-E- - _ -- -- - _ 4 r-- - --- ??'ffnVrlt o e r
            . . - - - - . . - - _ . _ . - , - . -                . . . , _ .        - . - .          -        - - - -      - - - - - - - _ _ - -}}
21 1 o o s e. " "- 4 1 ^ * '
y 4'=-
=T..T~7YTMh'o e d
'O '' 2 2 t h r o.u.AM4tJ) ^1.4= cs_ntaJ.n m e n t bui1 ding.
23 Q
So you're saying they put this complete 24 pipe under tencion in.this movement?
25 A
(Nods head affirmatively).
Stanley, Harric, Rice 741-4567 N
- -}}

Latest revision as of 08:48, 10 December 2024

Rev 5 to Piping Spec 2323-MS-43A, Shop Fabrication of Piping 2 1/2-Inch Nominal Diameter & Larger & Piping Matl Supply Requirements
ML20199A682
Person / Time
Site: Comanche Peak, 05000000
Issue date: 07/03/1984
From: Scheppele K
TEXAS UTILITIES SERVICES, INC.
To:
Shared Package
ML17192A346 List:
References
FOIA-85-313, FOIA-85-59, FOIA-86-A-20 2323-MS-43A, NUDOCS 8606120592
Download: ML20199A682 (10)


Text

._ _

e i

TEXAS UTILITIES SERVICES INC.

AGENT EOR I

TEXAS UTILITIES GENERATING COMPbNY ACTING 70R DALLAS POWER & LIGHT COMPA9Y TEXAS ELECTRIC SERVICE COMPANY TEXAS POWER & LIGHT COMPANY THIS SPECIFICATION COVERS NUCLEAR SAFETY RELATED EQUIPMEN COMANCHE PEAK STY.AM ELECTRIC STATION UNITS NOS. 1&2 4

irid M

PIPING-NUCLEAR g, 4 SPECIFICATION NO. 2323-MS-43A (SHOP FABRICATION OF PIPING 2 1/2-INCE NOMINAL DIAMETER AND LARGER AND PIPILG MATERIAL SUPPLY REQUIREMENTS)

OCTOBER 24, 1974 REVISIpN 1 - JUNE 2, 1975 REVISION 2 < JANUARY 30, 1976 4

{j REVISION 3 - MAY 27, 1977 REVISION 4 - MARCH 8, 1982

. REVISION 5 - JULY 3. 1984 TH%$.Docu.

NT I

(

FERD CE 07043.1)

.i CI; snesuunON SPECIFICATION SUPPLIES '

CF '"HE INFORMATION l

REQUIRED BY PARAGRAPR NA-3250 OF AND PRESSURE I

VESSEL CODE SECTION III FOR CATIONS

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GIBBS & HILL, INC.

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Specification 2323-MS-43A t

Revision 5 July 3,1984 Page 3-49 i

f 3.7.4.4 PIPE CUTTING Pipe cutting shall be performed by machining, sawing or cutting with iron-free aluminum oxide abrasive discs.

When powder or arc l

cutting is used, all remaining slag, scale, or oxides shall be removed by machining or grinding of the cut surface to sound metal as verified by a

liquid penetrant examination.

Tor.h cutting is allowed for carbon steel, provided the surfaces he ground smooth following the cutting operation.

The material shall be preheated to the same temperature used in the supplier / Fabricator's qualified welding procedures prior to torch cutting.

3.7.4.5 BENDING AND FORMING 3.7.4.5.1 GENERAL g

a.

Bending and forming shall be in accordance with the ASME I

Section III Code and the additional requirements specified herein.

i b.

All bends and formed materials shall be smooth, free from cracks and surface defects to the ektent that. it does not violate the limitations of the ASME Code.

c.

If heat treatment, hot bending or hot forming is performed, the material shall be degreased

.as specified in paragraph 3.12.6 to prevent carbonization cf the material.

Spools RR-1-85-04-1 and CT-1-RB-268 are exempt from this requirement.

d.

Pipios shall be sand filled sad tamped before hot be,nding.

e.

During heating, het bending or hot forming, the temperature of the pipe shall be chec:ted with optical pyrometers or l

approved crayons to prevent overheating and to assure bending h

within the specified temperature range.

f.

The final band dimensions shall be within the tolerances given by FFI Standards ES-3 and ES-24, where pipe bends in sizes 3-inch through 8-inches shall have a tangent of minimum 2T at each end of the bend.

g.

Bending of the containment spray system's spray headers to i

the radii shown on Drawings 2323-M1-0504 and 2323-M2-0504 l

l l

a

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Gibbs & E111, Inc.

Specification 2323-MS-43A Revision 5 July 3, 1984 Page 3-50 i

shall be performed using Category 301 piping as shown in the piping specification ' sheets of Appendix 1.

This application does not require selected pipe with closer than standard wall tolerances.

f h.

Pipe bend radii, measured from the center of curvature to the center of the pipe cross-sectional area, shall be a function of the nominal pipe size D and the wall thickness as listed in the following tabulation, unless otherwise indicated on l

the piping drawings:

r j

Minimum l

Required Wall Thick-Nominal,

ANSI Schedule or ness Prior Size Range Wall Thickness Bend Radius to Bendina h

2 1/2 thru 24" 40, 40s 6D 1.06 ta or minimum wall thickness re-I quirements of paragraph 3.7.3.10.a whichever is.

greater.

14" thru 18" 3/8" 7D 1.06 ta or minimum wall thickness re-quirement of paragraph 3.7.3.10.a whichever is

@ eater.

20" thru 24" 3/8" 8D 1.06 ta or minimum wall thickness re-quirement of paragraph 3.7.3.10.a whichever is greater.

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Specification 2323-MS-43A

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Revision 5 July 3, 1984 Page 3-51 Minima l

Required Wall Thick-1 Nominal ANSI Schedule or ness Prior Size Rance Wall Thickness Bend Radius

'to Bending 2 1/2 and Larger 80, 805, 120 SD 1.08 ta or 140, 160 and minimum wall thickness re-heavier non-s+=adard. wall quirements of paragraph 3.7.3.10.a whichever is greater.

f where ta shall be determined in accordance with paragraph 3641.1 of the applicable subsection of ASME Section III Code or the y

piping specification sheets for pipe specified to mini: a wall,

~

considering the tolerances given in Paragraph 3.7.3.10.a of this specificatt.on and with a 1/16-inch corrosion allowance for carbon l

steel piping.

Temperatures and pressures shall be taken from the specification sheets of Appendix 1.

3.7.4.5.2 AUSTENITIC STAINLESS STEELS Piping shall not be heated above 1950F during hot bending.

a.

l b.

Bending at temperatures below 800F shall be considered cold bending.

c.

All stainless steel piping subject to hot bending shall receive a solution anneal and a rapid quench following the bending operation.

d.

Not bending and subsequent heat treatment can be done in one operation providing the temperature of the material does not fall below 1700F during the bending and prior to quenching.

e.

Forming operations, except for machining and grinding, on piping larger than 4-inch nominal pipe size which changes the circumference or wall thickness of the piping,by more than i

2 percent shall be followed by solution annealing and

. quenching.

f.

Forged and bored pipe shall be solution annealed and quenched after the boring operation.

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ARTICLE NC-2000-MATERIAL.S NC.2170-NC.2322.2 1

at a temperature of not less than 1100 F may be fittings, pumps and valves with a nominal pipe size 6 considered to be the tempering phase of the heat in. diameter andless;

.i treatment.

(J) Materials for pumps, valves and fittings without pipe connections of % in. nominal wall NC 2190 NONPRESSURE RETAINING thickness and less; MATERIAL (6) Austeniticstainlesssteels; (7) Nonferrous materials.

Material performing a nonpressure retaining func.

(c) Dropweight tests are not required for the tion welded to a pressure retaining material need martensitic high alloy chromium (Series 4XX) steels, conform only to the requirements of the specifications ne requirements of NC-2331 apply for these steels in i

for material listed in Tables I-7.0. Temporary and all thicknesses.

minor attachments as specified in NC-4435 may be of noncertified material.

NC-2320 IMPACT TEST PROCEDURES f

NC-2200 MATERIAL TEST COUPONS NC-2321 Types of Tests AND SPECIMENS FOR FERRITIC STEEL MATERIAL NC 2321.1 Dropweight Tests.The dropweight test, when required, shall be performed in accordance with ne requirements for material test coupons and ASTM E-208-69. Specimen types PI, P2, or P3 may specimens shall be in accordance with the material be used. He results, orientation, and location of all specifications.

tests performed to meet the requirements of NC-2330

.f shall be reported in the Certified Material Test I 3 Report.

NC-2300 FRACTURE TOUGHNESS NC-2321.2 Charpy V-Notch Tests.The Charpy V.

U Notch test (C,), when required, shall be performed in

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accordance with SA-370. Specimens shall be in

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8 U DPe A. A test shah NC 2310 MATERIAL TO BE IMPACT c nsist of a set of 3 full size 10 x 10 mm specimens.

.g.ES'I'ED He test temperature and the lateral expansion, the a a ed energy, and percent shear fracture, or-NC-2311 Material for Which Impact Testing Is sentation and location of all tests performed to meet i

RW the requirements of NC-2330 shall be reported in the (a) ne Design Specifications shall state whether or Certified MaterialTest Report.

t not impact testing is required for the pressure retaining material of which the component is con-NC 2322 Test Specimens j

structed. When impact testing is required, the test NC 2322.1 Imention of Test Specimens. Impact test temperature shall be specified and the tests become a specimens shall be removed from the locations requirement of this Subsection.

specified for tensile test specimens in the material

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'(b) When pressure retairung materialis required by specification. For bolting, the C, impact test spec-(a) above to be impact tested, it shall be tested in imens shall be taken with the longitudinal axis of the accordance with the requirements of NC-2300.

specimen located at least % radius or I in. below the However, even when impact testingis'specified in the.

surface plus the machining' allowance per side Design Specifications, impact testing of the materials whichever is less. The fracture plane of the specimen described in (1) through (7) below is not a requirement shall be at least one diameter or thickness from the of thisSubsection.

heat treated end.

i (1) Material with a nominal section thickness of

% in,and less; NC-2322.2 Orientatloa of Impact Test Specimens (2) Bolting, including studs, nuts and bolts, with (a) Specimens for dropweight tests may have their a nominalsize of Iin.andless; axes oriented in any direction.De orientation used (3) Bar with a nominal cross sectional area of I shall be reported in the Certified Material Test sq.in:andless; Report.

(4) All thickness of r taterial for pipe, tube, (b) Specimens for C, impact tests shall be oriented l

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CPSES/FSAR g

TABLE 6.2.2-4 CCNTAINMENT SPFAY SYSTE1 MATERIAIS*

Cc renens cuantity Material Cherical additive tank 1

SA-240 Type 304 Fec rculation su=p screen 2

ASTM A-478 Type 316 Spray Pur.c 4

Casinc SA-351 CF 8M Shaft SA-182 Grade 316L Iroeller SA-351 CF 8M Chemical eductor 4

SA-351 CF 8 Heat exchancer 2

Tubes SA-249 Type 304 Shell SA-516 Grade 70 Valves, 2 1/2 in. or larger 40 SA-351 CF 8 Piping SA-312 or SA-358 RWST 1

TP 304 or 316 Iiner SA-240 Type 304L Structural wall Reinforced concrete Stop valves, che ical additive tank 4

SA-351 CF 8

O

C u % w,tb h+9,'. k p CPSES/FSAR 7.

Shepard, R.M., Massie, H.W., Mark, R.H., and Docherty, P.J.,

G Westinghouse Mass and Energy Release Data For Containment Design, WCAP-8264-P-A, June 1975 (Proprietary) and WCAP-8312-A, Revision 2, August 1975 (Nonproprietary).

8.

Bordelon, F.M., Massie, H.W, and Zordan, T. A., Westinghouse Emergency Core Cooling System Evaluation Model - Summary, WCAP-8339, June 1974.

6.2.2 CONTAINMENT HEAT REMOVAL SYSTEMS The Containment Spray System (CSS) is designed to remove heat from the Containment environment following a LOCA, a main steam line break accident, or a feedwater line break accident. Major components of the CSS are the RWST, Containment spray pumps, Containment spray heat exchangers, spray headers, spray nozzles, and Containment recirculation sumps.

O Each unit of the CPSES is equipped with two redundant Containment spray trains, each designed to provide emergency Containment heat removal in the event of a LOCA. This system, in conjunction with the ECCS, removes postaccident thermal energy from the Containment environment, thereby reducing the containment pressure and temperature.

6.2.2.1 Design Bases The CSS is a nuclear-safety-related system and is classified as seismic Category I.

The system is designed in accordance with NRC Regulatory Guides 1.1, 1.26, 1.29, and 1.82 and in accordance with GDC 38, 39, 40, 41, 50, and 56 of Appendix A of 10 CFR Part 50.

The CSS operation is divided into two phases, initially operating in the injection phase and then the recirculation phase. Two redundant and physically separated spray trains are provided for the O

6.2-42

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(CITIZENS A$SN. FOR SOUND ENERGY)

'83 E -7 P12:03 9

l l-DOCKET NUMBE'R A 8

Docketing & Service Section PAGO. a tmL FAC.*"---

Office of the Secretary U. S. Ituclear Regulatory Comission Washington, D. C.

20S55

~

Dear Sir:

SUBJECT:

In the Matter of Texas Utilities Generating Company, et'al.

(Comanche Peak Steam Electric Station, Units 1 and 2) i l'

~

k'e are attaching the original signed affidavit of which was. tached t'o CASE's 2/3/83 Suo E'

tion for Protect ve Orders for Respectfully submitted,-

~

CASE (CITIZElis ASSOCIATION FOR SOUtiD El1ERGY)

Attachment ~

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F.gna-85-50 yEE-m QQ hS 000C 05.71

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G UNITED STATES OF AMERICA

~

NUCLEAR REGULATORY COMMISSION, i

BEFORE THE ATOMIC SAFETY AND LICENSING BOAR In the Matter of APPLICATION OF TEXAS UTILITIES Docket Nos. 50 '445 GENERATING COMPANY, ET AL. FOR and 50-446 AN 0PERATING LICENSE FOR

~

COMANCHE PEAK STEAM ELECTRIC I

STATION UNITS #1 AND f2 (CPSES)

{

1 Q:

Please state your name and address for the' record.

4 Q:

P' lease tell us a littTe about youi Eapground at Comanche Peak plant.-

5 A:

I worked for Brown & Root at Ccmanche Peak for almost f,ive years.

6 It would have been five years in February 1983.

I started out in cabl'e tray 7

ha ngers.

I worked' for.

until g 10 In

_I was busted back, supposedly for absenteism but I believe for a egea y 4, 11 pookingr,ibstha'weldrodcan. (Iwasn't.) About the end of November 1982, I 12-was, contacted by~

about the waste of materials, and ordering of equip-13 ment for dril-ling through rebar and ' concrete and gifts received by me and others 14 for ordering all the equipment for drilling through the rebar and concrete.

I was

'15 told by him that I should turn over thh docu=entation,which I t}old him I had' 16 on the holes I had' drilled in rebar and concrete without having documentation and%

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-9992C991Z3 @39399.,

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authorization to Ron Tolson.

I asked Mr. Vega if I was going to have a job 2

Monday morning; he said, oh yeah, yeah, no problem, no problem, nobcdy's going 3

to know about this. And I was fired, on

[Awelder 4

and I were over in the cdntainment building delivering a tool that we had borrowed.

5 and we were fired for. leaving 'our work area two minutes before the first whistle t

6 blew.

7 Q: Tell us about the drilWQhrough the rebar you mentioned.

8 A: You know the agticle that came out in the paper about rebar drilling g

and all that?

~

~

10 Q: The article from the FORT WdRTH STAR-TELEGRMi dated 1/7/83 titled 11

" Cover-up at Comanche Peak is charged" which I3.3. svwn you as being CASE At' tach,

12 ment 9 to CASE's 1/11/83 Written Argument on issues? "

~

13 A: Yes, that's the article. Well, I@ t{e cie. that started the rebar 14 drilling.

I'm.the one that ordered the material to, get it, and. I'm i;he one 15

.that broke in.. H.e used to work 16 for me. I went t ho was my imediate supervisor and told him 17 that I wanted something besides what I had, that I didn't want to go to the 18 next' Brown & Root job and say I knew how to drill holes through concrete and 19 rebar. And I got out of it.

,e 1

20 Q: They were buying'these -- what do they call them -- rebar eaters?

21 A: Yes, from Orillco Manufacturing Company at their branch office in 22 Miami, Florida.

I told Mr. Vega that I had taken a trip to~ Miami, Florida, 1

l 23 watched the Dallas Cowboys play; that I took about $300 down there with me l

24 and came back with mor.e money than I'took;- that me and my wife took an all-

~

25 expense paid' trip, were treated to the best meals and everything else by

~

l

i

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fu 1

Orillco Manufacturing Co.; and that I had been sent $400 from them as a gift 2

or whatever you want to call it through Western Union. All this was because 3

I had ordered those parts from Orillco.

I told him I, also knew for a fact that 4

another man had t-eceived two motorcycles as a gift because he ordered Drillco 5

parts. And a week later I was out on the street.

6 Q: They're not supposed to use rebar eaters onsite?

7 A: Well, they 'are and they aren't.

If they've got documentation and authorization from engineers, it's all right to use Shem in certain parts of 8

9 the buildings.

If there's no documentation for it, you're just not allowed 10 to use them, period, because it'll cut through anything.

It's that type of 11 drill.

~

12 Q:

But if they cut through any of the reba'rinlhe wall, they're suppo. sed 13.

to be, careful n'ot to damage the rebar any more, _than they have to and they, have 14 to get approval.before they do it, is that right?

15 A:

Right. You've got to have approval and you ve got to have documentation i

16 by engineering. And some of it was done with.out having any kind of documentation

17 or approval.

'18 Q: Did you do some of that too?

19 A:

Yes, I'm the one that originated it.

I'm the one that ordered it from

!O Miami.

It was over $50,000 or so when I ordered the first order of equipment

)

throug 2

Q: And he was are of it and approved it?

!3 A:

He approved the ordering of it and what it did because it was like 90%

4-difference in that and Hilti bolt. What it amounted tio is Hilti organization came in there with the same thing, but basically you had to drill more holes 5

e

s.

4-c.

in the wall and you $1ad to mount Hfiti bolt drills to hold this particular app 1

2 tus they had; and Drillco had a vacuum plate where all you had to do was plug it in the wall and hook it on the wall, and drill it.

3 In man hours, it saved 4

a lot of time.

5 Q:

But were things done that weren't supposed to be done they way they 1

6 were done?

7 A: Well, that's sort of what it amounted to.

I've 'got documentation for

'3 the past ils years when I took it over, and later made foreman 3

over it.

10 Q: Ycu've got documentation on.that?

11 A:

I've got about the holes that I've drillad and was ordered to drill b ecause my job was on the line. I've got about' a year-and-a-half of documenta-2 3

tion.

It's like a hiary.

I kept a daily Trg"on-what, percent I cut out of the rebar, wh'en it was done, the date, a d everything else.

4 And what I was. told by general foremen and three stripers (which are next to a gold hat, which is 5

a superior general foreman); I was told to do-it or go out the gate.

6 And this is the documentation I was 'old to turn in to Ron Tolson.

7 t

3 Q; Did you turn it over to him?

A: No, I did not.

I still have all the documentation, 9

i

~

3 Q: You said you kn

~who was nntioned in the newspaper (i

article?

l:

A:

Yes, and I also know

who was also; mentioned in-the article.

~...

Q:

So.what.was,said.in the article about holes being drilled through the

~

concrete and rebar is true?

l pzn

~

--m-,,,

c-

1 A:

Yes. -Also, I was ordered on several occasions to loan out my rebar

~2 eater to other people.

I can't swear what they did with it, but they could have used it to dril.1 holes in the concrete and' rebar without anyone knowing 3

l or authorizing it and without documentation.

4 5

Q: You said you also worked in the Unit'.1 contairment on the main steam 6

'line?

7' A:

Yes. The things I've seen done and the things I've done under orders

~

(~

8 is ridiculous.

I,.

, e yne e_,nm~,m ~,y,y.-ggu gagglgge(g I

',mI h 8_9.

9 n

10 saw him put M of pressure on it to move the pipe. This was a. 32 M

m.

11 inch main steam line.;.I kt b) 12

, to pull it up to s_ix inches, and then I

(

)

13 0

~

~ ~ ~

14 Q: Was this the main polar crane, the one that they use to refuel?

15 A: Right.

I've been in steel fabrication all m'y life.

I'm no young pup. 'I'm not an engineer, but I know if that pipe ever gets in 16 17 a bind and comes loose, it's going to be like a rubber band that's held taut.

13 The hangers aren't going to do a bit.of good.

I put in about 90% of the feedwater hangers, which is for your. main lines

9

!10 for flooding in case of an accident.

I put them in and had to take every,one

,/

m et ti!.*I

1 of them out because they were underdesigned. And you're talking about a-year dyt.%)

'_2

. or two of work.

I had a crew of.8 to 14 people, and this was my job.- I had

'3 basically all of the main steam and all of the feedwater. This was after I

(

got through with the rebar drilling.

5-Q: We've just,shown you a copy of NRC Form 3, Hotice to Employees.

~

.s.

'A i C Jo you recall ever having seen that posted at Comanche Peak?

A:

flo, I don't. You've got bulletin boards in front of the main tool room, one on the turbine deck, and one in the Administration Building.

I had to all of them, and I don'.t remember ever seeing it.

[,

access as I dan't know what can be done about the waste, the materials, and I

the back-stabbing that goes on at Comanche Peak. ' There are $100 plus per t

Hilti bolt that are scrapped daily'by the skip pan full. There's wood, lumber, steel, and what it's costing the taxpayers, it's ungodly. There's no reason for it.. It's,. ridiculous, it's tive misfits, it's the supervision you've got out there.

For instance.the general foreman on nights built a gold hat a l

sun deck or porch on his house.

I tried to fire this man three times but I

~

couldn't do it; they wouldn't let me do it because he'd begn-out there five or six years, and l e was argood ole boy.

I tried' to fire.htm three times for i

inadequate work.

He could not handle his position. And_heFe' they were paying him 514 or more an hour; liow this man is a:ganeral foreman,-underneath a gold.

i r

h'at, in cha n nights. The man is unoualified, incompetent,

f. ~

can't do his work. He's cut holes in hangers where if there were any kind of aw-vibration the. hanger would fall off the wall; he used a cutting torch, and AH.io you're not allowed td use a cutting torch on any kind'of material out + Sere M i rdata on a pipe hanger unless it is done in the Fab Shop.under QA supervision.

l L'all, he cut holes in them so that sometimes he couldn't even figure out his

' holes, he couldn't figure out the tolerances or anything. And this man is now a general foreman on nights o I can tell'you lots of things.. I was a supervisor for four years out there.

t.et me just give you a general perception of 'whats going on there.

e

.=4 7

a

i

.i 7-b' 1

I've.been in steel work all my life -- I've been a fabricator, I've supervised 2

a shop, and the whole bit.

You've got people out there who do rebar tying.

3 You've got two pieces of. steel to tie together with a piece of wire.

This is-4 rebar people, all right? A1,1 they've got to do is to go up there and tie 5

the rebar, and pour the conIrete around it.

It's all a hidden object, right?

This entire rebar organization and building department has come into pipe hanger 6

The entire rebar staff out there is a kind of clique, and they went into the 7

8 hanger department. They suddenly became hanger geniuses. There's one man out thgre right now who, three weeks before he was transferred from scaffold

g and rebar said, " Man, I don't know how in.the hell you read these blueprints 10

-- I don't know~how in the hell you can make these things (pipe hangers)."

11

~

' And as God is my witn'ess, three weeks lateF this' man was a General Foreman cver 12

' 13,

pipe hangers.

He was a general foreman next to a gold hat over pipe hangers.

14 He suddenly. knew all about pipe hangers. He sudddaly ' knew all about steel.

And here was a man that has done nothing but concrete and rebar all his life.

15 j

But all of a sudden he is a ste'el genius because he is in the clique, because

.S he belongs to the building department out the e, because he is one o 7

[

little boys.

g 9

There's jokes floating all over that plant where t!.ay show a pipe hanger tied together with wire cr nailed together with wood because of the carpenters o

and rebar hands that came over into pipe hangers. They're coming over. as "foremed 1

they're coming ever as General Forer.en and they're coming over as gold hats

'2'

5 (s u;,e ri n'.a ndents ).

And.all of'a sudden they know everything about pipe hangers and about steel.

'I'm just ; fed up.with it, cause I've got to-Tive here.

I was here before e

M

l

_g_

M b

i they came.

I'll testify in the hearings, I'll talk to nyone who can see that.

l something's done about this.

I'm not sure. that Comanche Peak is safe.

\\.

t l

Date: 2/3/83 lI STATE OF TEXAS

)

n this, the 3rd day of February,1983, personally appeared Robert L.. hesserly, 10 known to me to be the person whose name is subscribed to the foregoing instru-

, 11 l

l12 dent, and acknowledged to me that he execubd the-for the purposes therein

'13 expressed.

Subscribed and sworn before me on the"3rd dg of February,1983.

.g 15 s

NOCE(y Public in a e State of Texas 16 17 My commission expires:

M pd<r----

~

/

/

18 19 20

.21 l 22 23 24 l

25

~

4

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(t n V V a.

w '~'

a

.. p 7N O

/

)

~

RESULTS OF INTERVIEW WITH AS RECORDED BY NRC INVESTIGATOR H. BROOKS GRIFFI ON NOVEMBER 1, 1983.

On November 1, 1983, r -

y-a former Brown & Root (B&R) at the Comanche Peak Steam Electric Station (CPSES), was telghanically interviewed by NRC Investigator H. Brooks GRIFFIN. M had worked in w iA%cvas,$962=-

pipehanger crew until he left his employment with B&R in

@ stated he used a Hilti drill to drill holes in concrete, but stated he never used a Drillco drill or made cuts through rebar.

said that when he struck rebar, he attempted to relocate he hole within the tolerances imposed by procedure.

@.ated that when he could not relocate the hole, he turned the matter over to gwho would arrange to have the rebar cut.

tated he was unaware of any imoroper or unauthorized cuts made on : hangers using a torch.

said the B&R supervision was very " touchy" about using torches nn hangers, and,that crew members were required to use radial arm'sawi to.-

alter hangers even though it was very time consuming.@ said gping a torch was " strictly forbidden", and that he never used one.@ also said he was not present nor was he aware of the reloca' tion of the main steam line using the polar crane in Unit I.

stated that during the time he was employed a CPSES, nobody ever inti..ica:ed or attempted to intimidate him into conducting his work improperly.

stated thateveryoneheworkedwithfollowedpr&t#Eeasfarasheknew.

.***.4 END 0F RESULTS OF INTERVIEW WITH uk-wat ON NOVEMBER 1, 1983 Signature: k hx;ho H.BrooksGRIFFIN,Investica[o

.s-01 Field Office, Region IV 8,

m

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-/214a<

1 a

i

(dna h, 11 A G i3 'i W i O 25 1

a problem, you've got to to figure some holes were 2

drilled, a hundred and something holes for one 3.

hanger to try and find a decent spot to hang it 4

without hitting rebar.

This brings o, n frustration 5

on the men, they go to their foreman, the foreman 6

goes to says go down and qllllllland drill the damn thing and put it up.

7 see 8

Q I understand.

Let's move on.

You stated 9

in your affidavit to CASE that you observed or I

s ', )

10 witnessed the 9,g k of the cola" Trhatafic) c r a_n e_ t o l

11 gull ^up a oiaco nf 6'i

-*7

,- *_ 3 - ' - %A 12 ener=^'*

13 A

That is absolutely corjggt.

14

'O I'm not an engineer; I don't understand 15 the significance of this.

Could you explain it to 16 me, please?

17 A

All right.

What it amounts to is the la main steam pipe has a condensation joint like for

.g.

19 expansion joint is what it's called.

It's a huge 20 horseshoe type shape, and this thing is coming out 21 of the tarbine building.

All right.

This 22 thirty-two inch main steam pipe, it's coming out 23 i**-

s

_ a _it wacdLa M+ w i

r va.rMrggg Q 24 i;'=

a f iw

- %ep%vrcIrmard-u Aarett, right?

It 25 comes into this expansion joint, makes huge Stanley, !! a r r i s, Rice 741-4557 y..

-s

~

l 26 1

horsesnoe shape and it goes down into each one of 2

the steam generators, which there's four of them, in 3-the containment building.

4 It was attached *'-e r'=W ~M*= hcE'S t

\\5 in the 6

. compartment inci& the c o n t ari am enst< b u il di n g.

f7 S.

.. ~.

~ _. a. e < w. on..

.~ --

' S T. = 4Wwr M 8

% because somebody else was hollering, 9

production, production, production, M ut 11

e. %. %,_ m.u

.,a..w

.u '

4 (12 There is a guy --

13 THE WITNESS:

What was that guy's 14 name?

Have I got his name down there?

15 MS. ELLIS:

I don't think you have 16 got a name in here.

17 A

I'm hell on names today, ain't I?

But

.lh 18 Ytrep@ h i s p e opl e to 19 raise it up with the polar crane.

_I can't r enamu r

/-

h e\\

20 I

$4

u _.- >.

< cu + = t m -1 on this because they 21 had a big gauge on it that showed tonnage when you h

22 pull on it, m '-

r: ~ ~

+ <

- - = :u.ce rnwu.

.., 6 23 and whatever tonnage -- seemed like to me it was

(

24 thm.... lig.q:3

,.7 it was ungodly because everybouy 25 scattered when they seen that needic going up as the S ta nley, li a r r i s, Rice 741-4567

w*~~

'l crane was pulling on it.

The reason I know this f or t

2 a fact is because I was pipe hanger foreman at that 1 3

time between 860 and 905 clevation in the 4

containment building.

I had all of main steam and 5

all of fourteen-inch feedwater lines that run all 6

through that area.

7 0

Supports for them?

8 A

I had all the pipe supports.

M

\\

, p 2 '-

9

,2 m.a m, 4.m / le p pull this up,g 10 which is a guy about I don't know, if you 11 seen him you would think he's eight foot tall, but 12 he's only about seven feet tall and four foot wide, 13 I'm serious.

Look him up out there, you will 14 he's got a head on him that big around.

, h 15 g

\\

16

,t,h e horizontal way.

And they put it into position 17 and 1. -..._.

.... 4 o.2...

4........wy 8

/

19 n.L Wh M ary 20 hookg __O_ " h =- =-E- - _ -- -- - _ 4 r-- - --- ??'ffnVrlt o e r

21 1 o o s e. " "- 4 1 ^ * '

y 4'=-

=T..T~7YTMh'o e d

'O 2 2 t h r o.u.AM4tJ) ^1.4= cs_ntaJ.n m e n t bui1 ding.

23 Q

So you're saying they put this complete 24 pipe under tencion in.this movement?

25 A

(Nods head affirmatively).

Stanley, Harric, Rice 741-4567 N

- -