ML20199A564

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Rev 3 to Procedure QI-QAP-16.1-2, Documenting Base Metal Repairs,Min Wall Violations & Arc Strike Repairs
ML20199A564
Person / Time
Site: Comanche Peak, 05000000
Issue date: 01/13/1982
From: Lahati P
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML17192A346 List:
References
FOIA-85-313, FOIA-85-59, FOIA-86-A-20 QI-QAP-16.1-2, NUDOCS 8606120486
Download: ML20199A564 (5)
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IRonst & A007. INC.

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CPSE3 Nimss REVISION DATE PAGE

  • i JOB 35-1198 QI-QAP-16.1-2 3

JAN is 1!st 1 of s TITLE:

ORIGINATOR:

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I-il-82 DATE DOCIMENTING BASE METAL

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l,g, 4 REPAIRS MINIMUM WALL REVID ED BY: A R

R A f pg 51 QA Manager (

DATE v

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1.0 REFERENCES

I 1-A CP-QAP-16.1 " Control of Nonconfoming Items" l

1-8 CP-CPM-6.9. " General Piping Procedure" 1-C CP-QAP-18.1. " Processing of QA Records" 2.0 GENERAL 2.1 PURPOSE AND SCOPE This instruction d a methods utilized by Quality l

Control personnel to ocument:

a.

Base metal dame 9a; b.

Minimum wall violations; and c.

Arc strikes which are identified on ASME piping and j

component supports.

It shall not be used to doctment:

l a.

Weld defects noted as a result of visual. inspection; b.

Non-ASME Code items; I

c.

"Infomation" NDE; d.

RT, PT, MT and UT examinations; Code,DesignSpecification,andB&RQAManualvioldion; e.

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61 6 860604 GARDE 86-A-20 PDR

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Issue CPSE3 NW8ER REVISION DATE PAGE JOB 35-1195 QI-QAP-16.1-2 3

JAN is M 1 of 5

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TITLE:

ORIGINATOR:

ou I - M 2, I~OM QATE DOCUMENTING BASE METAL l

REPAIRS, MINIMUM WALL REVIEWED BY: /.

l_ty.h A

O APPROVED BY:

I s1 QA Manager (

DATE NQ

1.0 REFERENCES

i i

1-A CP-QAP-16.1, " Control of Nonconforming Itens" I

1-B CP-CPM-6.9, " General Piping Procedure" 1-C CP-QAP-18.1, " Processing of QA Records" g-2.0 GENERAL 2.1 PURPOSE AND SCOPE This instruction d e methods utilized by Quality i

Control personnel to ocument:

4 l

a.

Base metal damage; b.

Minimum wall violations; and c.

Arc strikes which are identified on ASME piping and component supports.

It shall not be used to doctanent:

f a.

Weld defects noted as a result of visual inspection; b.

Non-ASME Code items; i

c.

"Information" NDE; d.

RT, PT, MT and UT examinations; Code, Design Specification, and B&R QA Manual vio1Nion; l

e.

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h-61 6 860604 CARDE66-A-20 PDR

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ISSUE 8ROWN & ROOT, INC.

'NUM8ER -

REVISION DATE '

PAGE CPSE5 JOB 35-1195 QI-QAP-16.1-2 3

JAN [3 W 2 of 5 f.

Base metal damage and arc strikes on Code Stamped components.

Items e and f (above) shall be identified as nonconfoming in accordance with Reference 1-A.

3.0 INSTRUCTION 3.1 REPORTING When it has been determined that there is a base metal defect, minimum wall violation condition or an arc strike, f

it shall be reported and controlled as follows:

a.

Document the condition on a

MDE Report (NDER;

);

i b.

Place a hold tag on the item and note the NDER number on the hold tag; and c.

Forward the NDER to the NCR Coordinator (Reference 1-A).

3.2 DISTRIBUTION OF THE NDER I

Upon receipt of the NDER, the NCR Coordinator shall enter

.the NDER number and description in the Rejectable NDER Log (Attachment 2).

The NCR Coordinator shall forward the white copy of the NDER to the Project Welding Engineer, the yellow copy to the responsible Construction Superintendent, and file the pink copy with the NDER Log.

[

l 3.3 DISPOSITION OF THE NDER The Project Welding Engineer, or his designee, shall evaluate the NDER and provide disposition as follows:

i a.

Issue the appropriate process sheet. (Reference 1-8) to complete the repair; or 3

b.

Issue an NCR in accordance with Reference 1-A.

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ISSUE BROWN & ROOT, INC.

' NUMBER REVISION DATE PAGE CPSES J08 35-1195 QI-QAP-16.1-2 3

3 of 5 The Project Welding Engineer, or his designee, shall enter the dccument number of the process sheet or the NCR number on the NDER.

The Project Welding Engineer shall attach the white copy of the NDER to the process sheet or the NCR.

3.4 NDER CLOSE OUT Upon satisfactory completion of the process sheet, the Welding Engineer shall transmit a copy of the process sheet to the NCR Coordinator for close out of the NDER.

If an NCR is generated by the Project Welding Engineer, the NCR Coordinator shall close out the NDER upon issuance of the NCR number.

3.5 HOLD TAG REMOVAL Upon receipt of the dispositioned copy of the NDER. the QC inspector shall remove the Hold Tag unless an NCR has been referenced in which' case the Hold Tag shall be removed as described in Reference 1-A.

3.6 REJECTABLE NDER LOG As each sheet of the Rejectable NDER Log is completed. it

.shall be forwarded by the NCR Coordinator to the Owner in accordance with Reference 1-C.

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BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE I

JOB 35-1195 qI-qAP.16.1-2 3

JAN 13 1982 4 of 5 ATTACHMENT 1 MffIl00tJnc.

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BR014t & ROOT, INC.

155UE CPSES NtJMBER REVISION DATE PAGE JOB 35-1195 QI-QAP 16.1-2 3

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5 of 5 ATTACHMENT 2 Ct3UUICHE PEAK STEAM ELECTRIC STATION REJECTA8tE NCE REPORT LOG MDE DATE GE5LXTdE REJECTABLE RF5/NCR r AND/OR DATE CLD5ED ITEM CEM 3'PTION REPORT NO.

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