ML20199A715
ML20199A715 | |
Person / Time | |
---|---|
Site: | Comanche Peak, 05000000 |
Issue date: | 03/20/1981 |
From: | BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
To: | |
Shared Package | |
ML17192A346 | List:
|
References | |
FOIA-85-313, FOIA-85-59, FOIA-86-A-20 CP-CPM-14.1, NUDOCS 8606120621 | |
Download: ML20199A715 (200) | |
Text
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t .- E n-- gg ~44Qt BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM-14.1 0 3/20/81 1 of 3 TITLE: , ORIGINATOR: V J//7 /
' CATE GUIDELINES FOR THE PROTECTION OF PERMANENT PLANT REVIEWED BY: /
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//) QA d2 8/#/N TE EQUIPMENT $ .4 4 .
Ma/ 3-m 88 ' AT E Dw gl (A (/ TUGC0 QA g gg 44g APPROVED BY U.k. 34-Y CONSTRUCTION PROJECT MANAGER DATE o.1 TABLE OF CONTENTS
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1.0 INTRODUCTION
2.0 PROCEDURE CPSES 2.1 35-1195 ELECTRICAL CABLE AND CABLE TRAYS 2.2 MECHANICAL AND ELECTRICAL EQUIPMENT -- _ cmma 2.3 PIPING 64 I , ,) 2.4 C0ATINGS/ PAINT E - 2.5 RODENT CONTROL 2.6 SUPPORTS 2.7 INSTRUMENTATION
1.0 INTRODUCTION
The purpose of this procedure is to provide guidance for the care of permanent plant equipment to the interfacing craft organi-zations. Although not all conceivable situations can be discussed within the scope of this procedure, the use of good workmanship practices and common sense will prevent damage. 2.0 PROCEDURE 2.1 ELECTRICAL CABLE AND CABLE TRAYS ( 2.1.1 Electrical cables are very susceptible to damage, and minor damage can result in major rework. Care must be used when working around cables to ensure they are properly protected. The following precautions are necessary:
- 1. Cables must be covered with fire resistant materials l anytime welding or torch cutting is being performed in an area that could damage cable.
l 2. Foreign items such as nuts, bolts, structural steel, pipe, fittings, etc. shall not be stored in cable trays. Every effort should be made to keep such items out of the trays, and to remove them when they are found in the trays.
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GARDE 86-A-20 PDR _E
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\$DE'AED JCB 35-1195 oAtE:
Comanche Peak Steam Electric Station l Sheet 1 of 3 Construction Procedure l OOCUMENT CHANGE NOTICE NLHBER 2 This notice applies to Construction Procedure No. 35-1195. CPM 14.1 Revision 0 . This change will be incorporated in the next revision of the procedure.
; Change the procedure as follows:
Replace the following pages with the attached: Page 2 of 3 Page 3 of 3 Reason for change: Protect internal components of sealed termination compartments. l l !' This change ed by: Reviewed by: h j$ /- t14V / 0*I Originator f te 5 row Rocc Quality Assurance Oa:a Reviewed by: PP
'$L TUGC0 Quality Assurance Date g .Y-9L 2/3/82 JConstruc1on Project Manager Oate Effec 1ve Cata f
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ARMS IliDEXED JOB 35-1195 Comanche Peak Steam Electric Station l Sheet 1 of 2 Construction Procedure . DOCUMENT CHANGE NOTICE NUMBER 1 This notice applies to Construction Procedure No. 35-1195 CPM-14.1 Revision 0 __ This change will be incorporated in the next revision of the procedure. Change the procedure as follows: Replace the following page with the attached: Page 3 of 3 Reason for change: Additional requirements l This change approved by: Reviewed by: j Originator W $ Date$/ U M E/24/6/ i f Brown & Root Quality Assuranc6 Da'te Reviewed by:
$ up/ w [Qfhl 8/31/81 Construction Project Manager Date Effective Date l -r-M
PROCEDURE EFFECTIVE - BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES I i JOB 35-1195 t CP-CPM 14.1 0 3/20/81 2 of 3
- 3. Metal grating over cable trays should be covered to prevent trash from accumulating in the trays.
- 4. Flex conduit to equipment should not be stepped on or used to support any weight. Damage to flex conduit may require removal and reinstallation of cable just to correct the flex deficiency.
- 5. Trays containing cables shall not be used as walkways. Be-sides being potentially damaging to the cables, the cables could be energized and cause a severe personnel hazard.
- 6. Trays shall not be used as work platforms, work stands, structural supports, or to 1ift from.
- 7. Hoses and cables may be suspended from the bottom of trays, but shall not be laid across the trays.
- 8. Doors and covers to electrical equipment such as transformers, switch gear, valve motor operators, etc. should be in place when work is not being performed on the item.
2.2 MECPANICAL AND ELECTRICAL EQUIPMENT
, 2.2.1 This equipment may have delicate items such as indicators, gauges, 4
tubing, etc. , which need to be protected. Care should be taken when working on or around equipment to protect the delicate parts. Protective coverings, such as wooden boxes or shields, should be installed and maintained whenever necessary. 2.2.2 All entrances to electrical equipment, having sealed termination compartments shall be covered with suitable material (i.e. , conduit plug, tape, etc.) when flexible conduit is r emoved from the equip-ment for work activities. 2.3 PIPING 2.3.1 Pipe caps / tape are used to seal openings to piping systems and components. The purpose of the seals is to keep out trash, foreign objects, rodents, and to maintain system cleanliness requirements. Such seals should be removed only by authorized personnel. Seals not in place should be reported to the Pipe Department. [ 2.3.2 Pipe must be stored above the ground in racks or on dunnage to help prevent contamination as discussed in paragraph 2.3.1 above. 2.3.3 Installed pipe, especially pipe connected to valves and equipment, must be properly supported. Where pipe connected to valves and i ' equipment that is supported by temporary hangers, under no cir-l cumstances may temporary hangers be removed by any craft other j than the Pipe Department. Where pipe is connected to valves and l equipment that is supported by permanent hangers, under no cir-l cumstances may hangers be removed by any other craft other than
- the Hanger Capartment.
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES
! J08 35-1195 CP-CPM 14.1 0 3/20/81 3 of 3 i
l 2.4 C0ATINGS/ PAINT 2.4.1 Coatings and paint have the primary function of preventing rust and providing ease of decontamination during the operations phase. Coatings and paint are easily damaged by activities such as welding, setting of equipment, careless climbing, spitting, etc. Care should be exercised when working around coated / painted equipment or concrete. 2.5 RODENT CONTROL 2.5.1 Rodent control can best be maintained by good housekeeping prac-tices. Food scraps attract rodents, and the congestion in the plant provides them many hiding places. Rodents in the plant can cause damage by nests being built in equipment, chewing on insulation, etc. Food scraps should always be disposed of properly. 2.6 SUPPORTS 2.6.1 The congestion in the buildings make support installation very difficult. Supports should be used only for their intended pur-j pose. Rigging off supports can damage the supports and/or support anchors. Such rigging practices should be avoided unless authorized by Engineering. 2.7 INSTRUMENTATION 2.7.1 Instrumentation and instrumentation tubing are very delicate and difficult to replace. These items are not designed to support the weight of an adult and should not be climbed on, knocked around, or used to support any weight. l CPM 14.1 R ,3v n nrN 47 asa aa- "'- ** "~
1 PROCEDURE EFFECTIVE !
.. BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES -
l ! I JOB 35-1195 . CP-CPM-14.1 0 3/20/81 2 of 3
- 3. Metal grating over cable trays should be covered to prevent trash from accumulating in the trays.
e 4. Flex conduit to equipment should not be stepped on or used to support any weight. Damage to flex conduit may require removal
-, and reinstallation of cable just to correct the flex deficiency. ' 5. Trays containing cables shall not be used as walkways. Be-( %
sides being potentially damaging to the cables, the cables could be energized and cause a severe personnel hazard.
- 6. Trays shall not be used as work platforms, work stands,
/ structural supports, or to lift from.
- 7. Hoses and cables may be suspended from the bottom of trays, but shall not be laid across the trays.
- 8. Doors and covers to electrical equipment such as transformers, switch gear, valve motor operators, etc. should be in place when work is not being performed on the item.
2.2 MECHANICAL AND ELECTRICAL EQUIPMENT 2.2.1 This equipment may have delicate items such as indicators, gauges, tubing, etc. , which need to be protected. Care should be taken when working on or around equipment to protect the delicate parts. Protective coverings, such as wooden boxes or shields, should be installed and maintained whenever necessary. 2.3 PIPING 2.3.1 Pipe caps / tape are used to seal openings to piping systens and components. The purpose of the seals is to keep out trash, 4 foreign objects, rodents, and to maintain system cleanliness requirements. Such seals should be removed only by authorized h personnel. Seals not in place should be reported to the Pipe Department. t 2.3.2 Pipe must be stored above the ground in racks or on dunnage to help prevent contamination as discussed in paragraph 2.3.1 above. 2.3.3 Installed pipe, especially pipe connected to valves and equipment, must be properly supported. Where pipe connected to valves and equipment that is supported by temporary hangers, under no cir-
*Ny cumstances may temporary hangers be removed by any craf t other than the Pipe Department. Where pipe is connected to valves and g equipment that is supported by permanent hangers, under no cir-k cumstances may hangers be removed by any other craft other than the Hanger Department.
2.4 C0ATINGS/ PAINT 2.4.1 Coatings and paint have the primary function of preventing rust and providing ease of decontamination during the operations phase. Coatings and paint are easily damaged by activities such as
~~ , PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CP-CPM 14.1 0 3/20/80 3 of 3 welding, setting of equipment, careless climbing, spitting, etc.
Care should be exercised when working around coated / painted equip-ment or concrete. 2.5 RODENT CONTROL 2.5.1 Rodent control can best be maintained by good housekeeping prac-tices. Food scraps attract rodents, and the congestion in the plant provides them many hiding places. Rodents in the plant can cause damage by nests being built in equipment, chewing on in-sulation, etc. Food scraps should always be disposed of properly. 2.6 SUPPORTS 2.6.1 The congestion in the buildings make support installation very difficult. Supports should be used only for their intended pur- I po se. Rigging off supports can damage the supports and/or support anchors. Such rigging practices should be avoided unless authorized by Engineering. 2.7 INSTRUMENTATION 2.7.1 Instrumentation and instrumentation tubing are very delicate and difficult to replace. These items are not designed to support the weight of an adult and should not be climbed on, knocked around, or used to support any weight. grip
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CPM 14.1 Rev. 0 OCN #1 8/31/81 Sheet 2 of 2
PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE t CPSES JOB 35-1195 CP-CPM-14.1 0 3/20/81 3 of 3 welding, setting of equipment, careless climbing, spitting, etc. Care should be exercised when working around coated / painted equip-ment or concrete. 2.5 RODENT CONTROL 2.5.1 Rodent control can best be maintained by good housekeeping prac-tices. Food scraps attract rodents, and the congestion in the plant provides them many hiding places. Rodents in the plant can cause damage by nests being built in equipment, chewing on in-sulation, etc. Food scraps should always be disposed of properly. 2.6 SUPPORTS 2.6.1 The congestion in the buildings make support installation very difficult. Supports,are to be used only for their intended pur-po se. Rigging off supports can damage the supports and/or support anchors. Such rigging practices should be avoided unless authorized by Engineering. 2.7 INSTRUMENTATION 2.7.1 Instrumentation and instrumentation tubing are very delicate
\ and difficult to replace. These items are not designed to k support the weight of an adult and should not be climbed on, knocked around, or used to support any weight.
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=: 2==.L .- m.:. .: - . .. .- ; ~' 2.- . . .:. a . - . . . Co.Aeg o w \\ AY 13 \b M3 BROWN & ROOT' INC* NUMBER" REVISION ISSUE DATE PAGE CPSES ,I JOB 35-1195 CP-QAP-12.I 11 JUN 11 1984 51 of 62 ATIACHMENT 8 .
Fase 1 of 2 QC PRE-PRESSURE TEST /N-5 CHECKI.IST CF-QAP-12.1 Rev/DCN 8tF !so. No. Rev. I l 38C 1 l Oper, l inspection Attributes OCI/Date i Unsat
- l al. All items within the cast boundary are compiece. l l l
readily accessable. and show no visible signs of I j damage. . i i I
*2. All itema fra the pressure test boundary are ,
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? ^ free from are strikes and base metal defecy i *3. All supports are installed and previously - 'g
- j. ac y ed. _
,'. 84. Equipment is indicated on the BRF and is anchor-8- D ed properly.
S1 fp gr (es. n,ing a taualled = ,, doign and is in compliance with the followings a) Cradtent: 3/16 in. per foot maximum (this kb *O Od applice to horizontal lines deviating from p db h [,4A (g g hg I fM
.,,,J 1evel only. Deviations from plumbness of vertical lines and horizontal departure free design will be controlled by the 2 in. ]g r tolerance on location.)
b) Slope: Miniman slope shall be as designated
' lC .g C(' on the drawing.
t f 1 c) Clearances: A minimum of 2 in, of clearance l
' shall be maintained including pipe insul-scion with respect to other piping when one or both linee has an operating temperature of 200*F or greater. All other lines may be installed with a minimum of 1 in, clearance with respect to other piping.
d) For clearance of pipe (with an operating temperature of 200'T or greater) from l hangers, valls, ceilings, hand rails, etc... 3 + l other than pipe to pipe, a minimum of 1 in. i shall be maintained. including pipe insula-
- tion. All other lines may be installed with a clearance only for insulation; however.
it may be necessary to notch insulation to establish clearances. g e) When installed in blockouts, sleeves shall ( be irstalled so that, for lines with oper-e j ating tomrperatures at or above 200*F. their centerlines are within 1/4 in. of piping centerlines. For lines with operating temp-I, eratures of less than 200 F the sleeve in-I side diameter must be no less than 1/2 in.
' from pipe outside diaseter. *6. Support clearances around pipe comply with the i design drawing and permissive tolerances.
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CP-QAP-12.1 Rev. I1 DCNf/1 } f TleM Mais u JUN 9~ 81984 ~. ~
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Cakpw,'M Ar P 13 '. M 44 1 t l 1 i s BR0ic( & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.2 8 JUN 1139g4 8 of is . ATTACHMENT 1 l unit m .: __ Test Me.: Systas: 7.st Procedure: Revision I i Referesca Orawings: Rev tston I Revision Revision i Design Pressure: Design T eparature: Pipe Category: Test Method: H3 erestatic Pneumatic in-service Otter
- Medium: Raoutred Tamperszure of Medi a CF Miniansu Resufred Test Pressure: * .-G psig l Minisman Raoufred Inspectica Pressure: * .-G psig .i' l'
Resutred Test Ret 1ef Valwe set Point: psig t Minimus Required T!as 0 Test Presmre: winutes (minim e )
! Originator: . ~ -
Approved by TCEC3 Test Engineer 0 Cp Md
! Engineering Protest Concurrenca .h 5 ^
Dsta m{Mbudt (f j a Pre a st C = = rre. = cate o r , retest C. - ena ,s eva7. Tfme Test started: Time Test Casoleted: Reifef Valve fatting: psig Medi:es Tescarature 8 F Operator Gauge Pressure: esig Remote Gauge Pressure: psig -
! Coerator Gauge No.: Ca11tiration Cata:
t Remota Gauge Ms.: Caliteration Cata: Taseersture Gauge Ms.: Calitrration Cate: ROWAKS: Test Engineer Accastanca: Cate;, q
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AMI Test Wit::ess: 04te: SAA QC Accantanca: *ata: 73C3 CC Inst: .:santattan Acceptanca: Cate- I t Final ANI Accentance: 24ta: ' i ICRUFGRYHaiionogy 4 -
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- SROWN & ROOT, INC.
.- ISSUE CPSES NUMBER REVISION DATE PAGE s
JOB 35-1195 QI-QAP-11.1-28 25 JUN 111984 18 of 75
- a. The final imperfection is well faired without abrupt changes in contour;
- b. There are no visual indications showing previous repair (s); and
- c. The depression area is 2" or less in diameter.
The depression produced by grinding shall not exceed the following:
- a. Structural Shapes
- 1. 1/32 inch for material less than 3/8" thick
- 2. 1/16 inch for material 3/8" to 2" inclusive in thickness
- 3. 1/8 inch for material over 2" in thickness
- b. Plate
- 1. 7% under nominal thickness for plate 3/8" and less
- 2. 7% under nominal thickness over 3/8" but in no case more than 1/8"
- c. Tube Steel - 10% of nominal thickness Base material defects shall be document'ed in accordance with CP-QAP-16.1.
3.5.5.4 Weld Repairs l ' Weld repairs shall meet the acceptance criteria applicable j for the original weld. 3.5.5.5 Component Support Welds at Skewed Joints l Component support welds at skewed joints will be inspected n accordance with Attachment 23. f 3.5.5.6 Temporary Attachments l'cy-- Tc bppd [)5 kghCAbd ! FOR!!!FORFhk,,y,..-(U 'C
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f SROWN & ROOT, INC. ISSUE j CPSES NUMSER REVISION DATE PAGE J03 35-1195 QI-QAP-11.1-28 25 JUN 11 $84 19 of 75 1
._ __. N The base material used for tenporary attachments shall be 'T' the same P number as the base material of the component /part to which it is to be attached; however, that attachment need j not be certified material. ; /
Tempo rary attachments shall not be welded di rectly to / austenitic stainless steel materials. Temporary attachments shall be ma rked with ma terial { specification and type, grade or class, as applicable. All tenporary attachments shall be marked with some means ,/ of identification (i.e., painted or marked) so that removal of the attachment is ensured. The surface of the support shall be visually examined after \ removal of the temporary attachment. This inspection shall ) be documented on applicable Process Control Sheet. The QCI signature and date on the Weld Data Card shall 4 provide evidence that the above verification has been pe rfo nned. 3.S.S.7 " Weep Holes" i
" Weep holes" necessary for the exhaust of welding gases are not required to be shown on the design drawing provided the hole drilled is in. or smaller in diameter. Any deviation from the preceding shall be brought to the attention of the PSE for proper disposition.
l 3.6 00CUMENTATION OF COMPONENT SUPPORTS / MOMENT RESTRAINTS Results of vi sual examinations shal l be docinented on a WDC/MWDC or Traveler if used. Results of NDE examinations shall be documented on applicable NDE Reports. For hangers, weld sizes will be recorded on the Weld Inspection Checklist (Attachment 24). Modi fication of vendor i tems shall be
; documented on a Vendor Supplied Component Modification i
Record (VSCMR), Attachment 12. All applicable attributes shall be verified and documented on the HIR. 3.7 ASSC48LY/ INSTALLATION REQUIREMENTS FOR COMPONENT SUPPORTS l hk
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' ISSUE CPSES NUMBER REVISION OATE PAGE JOB 35-1195 I QI-QAP-11.1-26 16 JUN 111984 31 of 73 ! *iemfDeMj S fp+S M &f% I blC ,
3.8.3 Temporary Attachment Welds No tenpo'r ary attachments shall be penni tted for shop-fabricated "Q" piping. Use of temporary attachments on all Westinghouse-supplied itens requires Westinghouse approval . NOTE: This section does not apply to spacer blocks used to maintain groove alignment provided they are (a) removed before completing the weld joint, and (b) the tacks are in the groove where they becane part of the finished weld. WFML's for filler metal issuance shall be against the mid number requiring the spacer blocks. Spacer blocks shall be of a material conpatible with the base material . Spacer blocks shall be marked with material type. - Temporary attachments shall not be welded directly to
) austenitic stainless steel piping materials.
Temporary attachment shall be marked with material specification and type, grade or class as applicable. Material commonly used for temporary attachment is listed below. The QCI shall verify that the 'P' nunber designation l of the temporary attachment is the same 'P' number as that of the base material to which it is to be attached; however, that attachment need not be certified material. l Material Suitable for Temocrarv Attachment for Pioine Stainless y SA-312 Type 304 or 316 8 SA-358 Type 304 or 316 8 SA-376 Type 304 or 316 8 SA-?40 Type 304 8 careo, FOR INFORMATION only S A-36 1 SA-53 Grade B 1 l SA-106 Grade B 1 l SA-155 KC 60 CL 1 or 2 1 KC 70 CL 1 SA-333 Grade 6 ii nc1le a "'"
""" [ 'n .' ' ;g . : y SA-537 CL 2 ' il
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3ROWN & ROOT, INC. l ,' ISSUE
- CPSES NUMBER REVISION l PAGE OATE l
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f 73 QI-QAP-11.1-26 16 32 JUN 111984! i QCI signature and date on the WDC shall provide evidence l that the above verification has been perfor ned. , All tempo'rary attachments shall be erked with some means of identification (i.e., painted or marked) so that removal ; of the attachment will be ensured. 3.8.4 Removal of Temporary Attachments The removal of temporary attachments shall be in accordance with the following:
- a. Tempo rary attachmer.ts shall be removed using either oxy-fuel cutting, air-carbon are cutting or grinding.
- b. If the attachment is removed by thennal cutting at least 1/8 inch of the attachment shall remain above
~
the camponent surface. This remaining portion of the attachment shall . be removed by grinding. When using air-carton-arc cutting, stainless steel piping shall , be protected from contamination.
- c. The area of the component from which the attachment was removed shall be ground smooth and blended into I the surrounding surface. i 1
- d. After grinding the area from which the attachment was removed the area shall be liquid penetrant or egnetic particle examined in accordance wi th applicable requirements and documented on applicable NDE reports. l 3.8.5 PWHT After Removal !
If the WPS that was used to weld the temporarf attachment , requires PWHT, the P glished after the i attachment has been r j 'Qg g?g
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3.9 FERRITE CONTROL (FIELD WELDS) : When Delta Ferrite is a QC holdpoint, the QCI shall make , these verifications concurrently with the Weld Technician ; (WT), and document this verification on the applicable WDC. , i i 4^ i
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