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{{#Wiki_filter:Re quest for Relief 48 Re quest for Relief 48 q | |||
q Phased PhasedArray Ultrasonic Examination Array Ultrasonic Examination in lieu of | |||
in lieu of Radiography RadiographyArionaPblicSericeCompan ArionaPblicSericeCompan Ari z ona P u blic Ser v ice Compan y Ari z ona P u blic Ser v ice Compan y Douglas HansenSr Consulting Engineer & LevelIII Agenda*Applicable codesRlifRt48S*R e li e f R eques t 48 S cope*Reasonfor Relief Request 48 | |||
*CodeCaseN-659-2*Code Case N-659-2 *Paragraph summary comparison (Attachment 2 of Relief Request)P/ThiVlidti | |||
*P rocess/T ec h n i que V a lid a ti on*Samplecomparison graphics | |||
*Conclusion Applicable Codes | |||
*Construction Code ASME III | |||
*1974 Edition,Winter 1975 Addenda | |||
*Repairs/Replacements | |||
*ASMEXI2001Edition,2003AddendaASME XI 2001 Edition, 2003 Addenda Scope*ASME Class 2 piping circumferential butt welds | |||
*Carbon steel base and weld metal | |||
*Thickness > | |||
0.337" *Diameters > | |||
6" NPS*Geometry shall allow 100% coverage | |||
*Weldand1/2"basemetaloneachside | |||
*Weld and 1/2 base metal on each side*PVNGS Units 1, 2 and 3 forthe 3 rdinterval*Unit 1 thru 7-17-2018 | |||
*Unit 2 thru 3-17-2017 | |||
*Unit 3 thru 1-10-2018 | |||
===Reason for Request=== | |||
*Personnel-using Phased Array Ultrasonic Examination Technique (PAUT) reduces: | |||
*Exposure risk | |||
*Dose*Crew size*Outage-using PAUT:Reducestimeforresults | |||
*Reduces time for results*Reduces impact to the schedule | |||
*Allows adjacent work to proceed | |||
*Reduces risk (errors) associated with | |||
()starting/stopping/rescheduling critical activities | |||
*Quality-using PAUT: | |||
*Increasescriticalflawdetection Increases critical flaw detection*Provides flaw depths for repairs | |||
*Recorded data for reviews and retention Code Case N-659-2 Inquiry: Under what conditions and limitations may an ultrasonic examination beusedinlieuofradiographywhereradiographyisrequiredbyNB | |||
-5200, be used in lieu of radiography where radiography is required by NB 5200, NC-5200, ND-5200, WB-5200 or WC-5200, and substitution of ultrasonic examination would not otherwise be permitted?Reply: It is the opinion of the Committee that all welds may be examined using the ultrasonic (UT) method in lieu of the radiographic (RT) method, providedthatallofthefollowingrequirementsaremet: | |||
provided that all of the following requirements are met: | |||
N-659-2 (a) Examination Area | |||
*Additional restrictions: | |||
*100% coverage (in all 4 directions) | |||
*Weld ground flush | |||
*Surfaceexamination(PTorMT)SfEA B Surface examination (PT or MT)S ur f ace Exam A-B1/2"1/2"AB CDPAUT Exam Volume A-B-C-D N-659-2 (b) Examination Procedure | |||
*Additional restrictions: | |||
*ASME Section V Article 4; 2001 Edition, 2003 Addenda | |||
*PAUT with minimum of 40-70 degrees | |||
*Volumescannedwith0degreeVolume scanned with 0 degree N 6592()PdDtti*Additional restrictions: | |||
*Demonstrationforeachnominaldiameterandthickness N-659-2 (c)P roce d ure D emons t ra ti onDemonstration for each nominal diameter and thickness*Essential and non-essential requirements documented N-659-2 (d) Qualification Blocks | |||
*Additional restrictions: | |||
*For each nominal diameter and thickness 692()il*Additional restrictions: | |||
*None;castandausteniticproductsarenotincluded N-6 5 9-2 (e) Mater i a l s*None; cast and austenitic products are not included N-659-2(f)ExaminationPlan | |||
*Additional restrictions: | |||
*None; an exam plan and sketch will be provided N-659-2 (f) Examination Plan N-659-2 (g) Acceptance Criteria | |||
*Additional restrictions: | |||
*ASME Section III; 2001 Edition, 2003 Addenda N-659-2 (h) Pre-Service Examinations | |||
*Additional restrictions: | |||
*Pre-Service Examinations (PSE) will be performed, when required, in addition to the proposed PAUT examinations | |||
*Additionalrestrictions:N-659-2 (i& j) Acquisition Additional restrictions: | |||
*None, examinations will be auto (encoded) and recorded | |||
*Additional restrictions: | |||
*Noneforacquisitionpersonnel;theywillbequalifiedand N-659-2 (k) Acquisition Personnel | |||
*None , for acquisition personnel; they will be qualified and trained using the same demonstrated equipment N-659-2 (k) Analysis Personnel | |||
*Additional restrictions: | |||
*They will demonstrate their capability to detect and characterize flaws; will utilized data acquired with the demonstrated procedure; and: | |||
*Detection*ASME XI Table VIII-S2-1 | |||
*Flawed grading units will be 1/4" longerthanactualflaw longer than actual flaw*Unflawed grading units will be a min of 1"*At least 2 of the flaws will meet N-659-2 (d) sizes | |||
*Sizing*Flaws will be sized as being > | |||
actual lengthFlillbl*Flaws w ill b e proper l y categorized as surface or | |||
subsurface Additiltiti N-659-2 (l) ANII | |||
*Additi ona l res t r i c ti ons:*None; review and acceptance of the ANII N 6592(m)Other Requirements | |||
*Additional restrictions: | |||
*None; other related requirements will be met N-659-2 (m) Other Requirements N-659-2 (n) Repairs | |||
*Additional restrictions: | |||
*None; flaws will be repaired and the weld re-examined | |||
*Additional restrictions: | |||
*None;theCasenumberwillberecorded N-659-2 (o) Code Case | |||
*None; the Case number will be recorded Process/Technique Validation | |||
*PVNGS developed a set of actual weld flawed specimens | |||
*Flaws totaled over 60 for Carbon Steel | |||
*Porosity*Incomplete fusion | |||
*Incompletepenetration Incomplete penetration | |||
*Slag*CrackingSihbdihd fi*S pec i mens have been ra diograp h e d f or compar i son*Specimens are being digital radiographedfor additional comparison Process/Technique Validation Process/Technique Validation RESULTS RESULTS *PAUT detected all the RT indicated flaws | |||
*PAUT detected several additional areas of incomplete fusion | |||
*PAUTdetectedallofthecracksintheexamvolume | |||
*PAUT detected all of the cracks in the exam volume 14-100-CS SLAGRT ~1" lengthPAUT ~1" length 8-120-CS Incomplete FusionRT ~1" intermittent PAUT~1"length PAUT ~1 length 12-100-CS Incomplete PenetrationRT ~ 3/4" length PAUT~3/4"length PAUT 3/4 length (~1.2" in other direction) 8-120-CS PorosityRT ~1" lengthPAUT ~1" length 10-60-CS ID Crack (PT) | |||
RR 48 Summary | |||
*Additional restrictions (requirements) to N-659-2: | |||
*Automated (encoded) Phased Array Ultrasonic Examination | |||
*Allweldswillreceiveasurface(PTorMT)examination | |||
*All welds will receive a surface (PT or MT) examination | |||
*Weld caps will be ground flush | |||
*Volume will be scanned in all 4 directions | |||
*100% coverage | |||
*Volume will be scanned with a 0 degree | |||
*Demonstration for each nominal diameter and thickness | |||
*Data will be recorded for analysis and retention | |||
*PSEwillbeinadditionandperASMESectionXI | |||
*PSE will be in addition and per ASME Section XI Conclusion ConclusionRR 48 utilizes as a basis Code Case N-659-2RR48 requires additional restrictionsRR 48provides an acceptable level of quality and safety}} |
Revision as of 22:45, 1 August 2018
ML12243A435 | |
Person / Time | |
---|---|
Site: | Palo Verde ![]() |
Issue date: | 08/30/2012 |
From: | Hansen D B Arizona Public Service Co |
To: | Plant Licensing Branch IV |
Gibson L K | |
References | |
Download: ML12243A435 (23) | |
Text
Re quest for Relief 48 Re quest for Relief 48 q
q Phased PhasedArray Ultrasonic Examination Array Ultrasonic Examination in lieu of
in lieu of Radiography RadiographyArionaPblicSericeCompan ArionaPblicSericeCompan Ari z ona P u blic Ser v ice Compan y Ari z ona P u blic Ser v ice Compan y Douglas HansenSr Consulting Engineer & LevelIII Agenda*Applicable codesRlifRt48S*R e li e f R eques t 48 S cope*Reasonfor Relief Request 48
- CodeCaseN-659-2*Code Case N-659-2 *Paragraph summary comparison (Attachment 2 of Relief Request)P/ThiVlidti
- P rocess/T ec h n i que V a lid a ti on*Samplecomparison graphics
- Conclusion Applicable Codes
- Construction Code ASME III
- 1974 Edition,Winter 1975 Addenda
- Repairs/Replacements
- ASMEXI2001Edition,2003AddendaASME XI 2001 Edition, 2003 Addenda Scope*ASME Class 2 piping circumferential butt welds
- Carbon steel base and weld metal
- Thickness >
0.337" *Diameters >
6" NPS*Geometry shall allow 100% coverage
- Weldand1/2"basemetaloneachside
- Weld and 1/2 base metal on each side*PVNGS Units 1, 2 and 3 forthe 3 rdinterval*Unit 1 thru 7-17-2018
- Unit 2 thru 3-17-2017
- Unit 3 thru 1-10-2018
Reason for Request
- Personnel-using Phased Array Ultrasonic Examination Technique (PAUT) reduces:
- Exposure risk
- Dose*Crew size*Outage-using PAUT:Reducestimeforresults
- Reduces time for results*Reduces impact to the schedule
- Allows adjacent work to proceed
- Reduces risk (errors) associated with
()starting/stopping/rescheduling critical activities
- Quality-using PAUT:
- Increasescriticalflawdetection Increases critical flaw detection*Provides flaw depths for repairs
- Recorded data for reviews and retention Code Case N-659-2 Inquiry: Under what conditions and limitations may an ultrasonic examination beusedinlieuofradiographywhereradiographyisrequiredbyNB
-5200, be used in lieu of radiography where radiography is required by NB 5200, NC-5200, ND-5200, WB-5200 or WC-5200, and substitution of ultrasonic examination would not otherwise be permitted?Reply: It is the opinion of the Committee that all welds may be examined using the ultrasonic (UT) method in lieu of the radiographic (RT) method, providedthatallofthefollowingrequirementsaremet:
provided that all of the following requirements are met:
N-659-2 (a) Examination Area
- Additional restrictions:
- 100% coverage (in all 4 directions)
- Weld ground flush
- Surfaceexamination(PTorMT)SfEA B Surface examination (PT or MT)S ur f ace Exam A-B1/2"1/2"AB CDPAUT Exam Volume A-B-C-D N-659-2 (b) Examination Procedure
- Additional restrictions:
- ASME Section V Article 4; 2001 Edition, 2003 Addenda
- PAUT with minimum of 40-70 degrees
- Volumescannedwith0degreeVolume scanned with 0 degree N 6592()PdDtti*Additional restrictions:
- Demonstrationforeachnominaldiameterandthickness N-659-2 (c)P roce d ure D emons t ra ti onDemonstration for each nominal diameter and thickness*Essential and non-essential requirements documented N-659-2 (d) Qualification Blocks
- Additional restrictions:
- For each nominal diameter and thickness 692()il*Additional restrictions:
- None;castandausteniticproductsarenotincluded N-6 5 9-2 (e) Mater i a l s*None; cast and austenitic products are not included N-659-2(f)ExaminationPlan
- Additional restrictions:
- None; an exam plan and sketch will be provided N-659-2 (f) Examination Plan N-659-2 (g) Acceptance Criteria
- Additional restrictions:
- ASME Section III; 2001 Edition, 2003 Addenda N-659-2 (h) Pre-Service Examinations
- Additional restrictions:
- Pre-Service Examinations (PSE) will be performed, when required, in addition to the proposed PAUT examinations
- Additionalrestrictions:N-659-2 (i& j) Acquisition Additional restrictions:
- None, examinations will be auto (encoded) and recorded
- Additional restrictions:
- Noneforacquisitionpersonnel;theywillbequalifiedand N-659-2 (k) Acquisition Personnel
- None , for acquisition personnel; they will be qualified and trained using the same demonstrated equipment N-659-2 (k) Analysis Personnel
- Additional restrictions:
- They will demonstrate their capability to detect and characterize flaws; will utilized data acquired with the demonstrated procedure; and:
- Detection*ASME XI Table VIII-S2-1
- Flawed grading units will be 1/4" longerthanactualflaw longer than actual flaw*Unflawed grading units will be a min of 1"*At least 2 of the flaws will meet N-659-2 (d) sizes
- Sizing*Flaws will be sized as being >
actual lengthFlillbl*Flaws w ill b e proper l y categorized as surface or
subsurface Additiltiti N-659-2 (l) ANII
- Additi ona l res t r i c ti ons:*None; review and acceptance of the ANII N 6592(m)Other Requirements
- Additional restrictions:
- None; other related requirements will be met N-659-2 (m) Other Requirements N-659-2 (n) Repairs
- Additional restrictions:
- None; flaws will be repaired and the weld re-examined
- Additional restrictions:
- None;theCasenumberwillberecorded N-659-2 (o) Code Case
- None; the Case number will be recorded Process/Technique Validation
- PVNGS developed a set of actual weld flawed specimens
- Flaws totaled over 60 for Carbon Steel
- Porosity*Incomplete fusion
- Incompletepenetration Incomplete penetration
- Slag*CrackingSihbdihd fi*S pec i mens have been ra diograp h e d f or compar i son*Specimens are being digital radiographedfor additional comparison Process/Technique Validation Process/Technique Validation RESULTS RESULTS *PAUT detected all the RT indicated flaws
- PAUT detected several additional areas of incomplete fusion
- PAUTdetectedallofthecracksintheexamvolume
- PAUT detected all of the cracks in the exam volume 14-100-CS SLAGRT ~1" lengthPAUT ~1" length 8-120-CS Incomplete FusionRT ~1" intermittent PAUT~1"length PAUT ~1 length 12-100-CS Incomplete PenetrationRT ~ 3/4" length PAUT~3/4"length PAUT 3/4 length (~1.2" in other direction) 8-120-CS PorosityRT ~1" lengthPAUT ~1" length 10-60-CS ID Crack (PT)
RR 48 Summary
- Additional restrictions (requirements) to N-659-2:
- Automated (encoded) Phased Array Ultrasonic Examination
- Allweldswillreceiveasurface(PTorMT)examination
- Weld caps will be ground flush
- Volume will be scanned in all 4 directions
- 100% coverage
- Volume will be scanned with a 0 degree
- Demonstration for each nominal diameter and thickness
- Data will be recorded for analysis and retention
- PSEwillbeinadditionandperASMESectionXI
- PSE will be in addition and per ASME Section XI Conclusion ConclusionRR 48 utilizes as a basis Code Case N-659-2RR48 requires additional restrictionsRR 48provides an acceptable level of quality and safety