ML18026A389

Slides of Engineering Design Control Program Presented at 820301 Meeting W/Nrc

ML18026A389
Person / Time
Site:	Susquehanna
Issue date:	04/30/1982
From:	PENNSYLVANIA POWER & LIGHT CO.
To:
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ML18026A388	List: ML18026A387 ML18026A389
References
NUDOCS 8205050281
Download: ML18026A389 (25)

Text

ATTACHMENT IISLIDESPRESENTED DURINGMEETING,."820505028 05000387.

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a:an.parency.maUntingframeSUSQUEHANNA STEAMELECTRICSTATIONQUALITYVEFIIFICATIGN

'~~='>o<z(p-':.,Qg4'po~Z~004INPROCESS4O+/gCONTROLS"o~s-+PRE-4pOPERATION SYSTEM&IIIIIN.PROCESSTESTS.IIg@.CONTROLSp~P@,8'Pg4pg@CONSTRUCTION jgIIIINpROCESSCONTROLSIN-PROCESS 4ietCONTROLSCONCEPTION AIN-PROCESS PROJECTCONTROLS%pe'Wq~ogeIUmbelPrmfuctsDiv&kon/3"

~~e eo0~~~0~~~PENNSYLVANIA PO'l'lER@LIGHTCOMPANYSUSQUEHANNA STEAPlELECTRICSTATION.~0ENGINEERING DESIGNCONTROLPROGRANPPRLHASACOYPETENT PROGRANOFDESIGNCONTROLFORTHESUSQUEHANNA PROJECTDESIGNQUALITYPP8,LINVOLVEi'lENT III..'ESIGNCONTROLIV..DESIGNVERIFICATION V.HIGHCONFIDENCE LEVEL'11~~hA~~pw~~vh

/r eeSSESI.DESIGNQUALITYOLYREQUIRSHIGHSTANDARDOFDSIGN~QUALTYA.PPRLEXPERIENCE RANGESFROMONf"ER-BUILDER TOTURN-KEYCONCEPTSB.BESTINVESTMENT EMPHASIZES HIGHQUALITYOFDESIGNANiDCONSTRUCTION C.SELECTEDBECHTELFORHIGHQUALI7(CORP-ORATEPHILOSOPHY'XPERIENCE ANDSTAFFCOMPETENCE

~4SELiCTEDGE-BMRNSSSSYSTEMDUETO"PROVEN"RECORDOFQUALITYPPRLSTAFFHASCONTINUOUS.

SIGNIFICANT

.INVOLVEMENT INESTABLISHING ANDMAINTAIN-INGHIGHQUALITYDESIGNSTANDARDS C"

~V~0~'I'PPRLINVOLVENENT PPRLHASCONTINUOUSLY MAINTAINED EXTENSIVE INVOLVEMENT ANDCONTROLOFTHEQUALITYOFDESIGNWORK.A.EXPERIENCED'APABLE ENGINEERING STAFFB.ACTIVEROLEINDESIGNDEVELOPHENT C.APPROVESKEYENGINEERING DECISIONS E.CONTINUAL CONNUNICATIONSPOLICYTECHNICAL LEADERSHIP TOSOLVEPROBLEMSSPECIALREVIEMS f0V~

'r.e-DESIGN'CONTROL PROGRANAHIGH-QUALITYDESIGNCONTROLPROGRAMHASBEENIMPLEMENTED THROUGHOUT THEPROJECTeABASICPROGRA'12IFORi'lALPROCEDURES DESIGNCRITERIADEVELONENTaEVOLUTION DESIGNINPLEi'lENTATIONr CHECKS8REYIEMS5.CHIEFENGINEERS'VERVIEW

.CONFIGURATION/CHANGE CONTROLB.SPECIALFEATURESOFDESIGNCONTROLPROGRAf'l FOR~lALTRANSI'RITTAL OFDESIGND"TA'ORNALLY DOCUNENTED DESIGNINPUTS30BECHTELPROJECTCONTROLOYER.M~DESIGNENTITIES5.STRONGAE/NSSSINTERFACE SPECIAL'DESIGN REYIEMS5.70SYSTEI'iS APPROACHCONFIGURATION CONTROL-.SYSTENS YERIFICATION 1V~rII IN'FFETIVEDESI)VERIFICATI'ON PROGRAMHAEENMAINTAINDTROUGHOUTTHEPROJECTA.DESIGNCONTROLCONFIRNATION

-Designadecpzacy confirmed byinterdisciplin-~

reviews,FeedbackfromField,ZSG,Vendors,et'c.B.ENGINEERING TURNOVER-Adequatedocumentation tosubstantiate design,supportplantoperation, maintenance andemergencies.

C.SYSTEMDESIGNTEAMEVALUATIONS

-Systemdesignteamsprovideintegrated approacntofinaldesignverification, construction support,operations support,emergency response.

D.INDEPENDENT VERIFICATION BYISG-Systemstart-upprogramverifiesdesignandconstruction com-pletion,ecpxipment performance asspecified, documentation complete.

E.AS-BUILTDRAWINGPROGRAM-Designdrawings.maintained inupaatedcondition bydesigncontrolprogram.Specialas-builts forpiping,hangers,supports, blockwalls,containment liner.F.FSARVERIFICATION-DesignchangesmustcomplywithCESARcommitments orZSARmustberevisedtoreflectmodifications.

'INDEPENDENTS THIRD-PART TECH.-PP&Lprogramincludesmanythid-partydesigneviewstoaugmentin-housereviewsandensurecompliance withccmmitments.

H.SPECIALDESIGNVERIFICATION TESTS-TestingtoverifydesignadequacyhasbeenavaluablepartofthePP&Lprogram.J.COMPLETEREEVALUATION FORDYNAMICLOADS-Reanalysis fornewhydrodynamic loadsandcur"entseismic.criteriaconfirmed thattheoriginaldesignwasveryconservative.

\K.INDEPENDENT NRCVERIFICATION ANALYSISdeendentNRCconsultant verifiedPP&L'soisindeZnpgsignmethod-ologyanditsapplication toasafety-related pipingsystem(theSRVdischarge line).

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~~~~~~V.HIGHCONFIDENCE LEVEL0'~IPPRLHASAHIGHCONFIDENCE LEVELINTHESAFETYAND.OPERABILITY OFTHEPLANTA.STRONGLYPOSITIVEINDICATIONS FRONEXTENSIVE NUNBERANDVARIETYOFDESIGNREVIEMSTHROUGH-OUTTHEPROJECT.(-REFERTOBACKUPDATABYPLNQA)-B.SUCCESSFUL PRE-OPTESTPROGRNC.FACTOREDOTHERPLANTEXPERIENCE INTODESIGNTOENSURELOMRISKD.HIGHQUALITYARCHITECT-ENGINEER-CONSTRUCTOR AND,NSSSCONTRACTOR E.PPRLHASASTRONG'OMPETENT NUCLEARDEPART-NENTMITHSIGNIFICANT INVOLVENENT MHICHREINFORCES CONFIDENCE LEVEL))~)~)

SUSQUEHANNA STEAMELECTRICSTATIONSPECIALTHIRD-PARTY REVIEWSBYOUTSIDECONSULTANTS

~~ReviewTitleScoeDescritionConsultant DateQualityAssessment oftheAdvancedControlRoomAnindependent reviewoftheengineering, documentation andprojectqualitycont>mlsfortheSusquehanna AdvancedCon-trolRoom.EG&G-HASC,Inc..'980PipingAnalysisMethodology Anassessment oftheaccepta-bilityofthemethodology used-.byBechteltoperformstressanalysesofsafetyrelatednu-clearpipingsystems.TeledyneEngineering 1'OServices, Inc.DesignReviewofHVACSystemCalculations 11VACSystemsinSafety-Related andnon-Safety Relatedareaswerereviewedfordesignade-.quacytomaintainspecified temperature, pressureandflowconditions.

EDSNuclear'1981SafetySystemHalkdownFieldwalkdownandsystemeval-=uationtoverifytheadequacyofthedesignandconstruction ofthefollowing system:-RllRSystem(LoopB)-CoreSpraySystem(LoopA)-1lighPressureCoolantInjection System-ReactorCoreIsolation CoolingSystem-DieselGenerator System-StationBatterySystemsMPRAssociates 1980

SUSQUEFFANNA STEAMELECTRICSTATIONr~"~~~SPECIALTHIRD-PARTY REVIEWSBXOUTSIDECONSULTANTS ReviewTitleScoeDescritionConsultant DateIntergranular StressCorrosion CrackingAnassessment oftheinte-grityandperformance expec<<tationsfortheRecirculath.on InletSafeEndtoThermalSleeveconnection FailureAnalysisAssoc.,Inc.1979~~SafetyImpactReview.(2/1)

~Walkdowns andevaluations toensurethat.thefailureofanon-safety-related itemwillnotimpactasafety-relateditem.EDSNuclear1981Containment SRVandChuggingLoadDefinition

'nevaluation oftheadequacyofthedynamicforcingfunc-tionmethodology andtestverification developed forPP&LQuenchers byKraftwerk-Union SRIInternational 1980-~~~~

fV(P

~~~iQI~~1IAUDITSCOtDL)CTEB BYPAL1973THRU1981-BECHTELACTIVITIES HONEOFFICECONSTRUCTION SITESUPPLIERS TOTALOF356G.E.ArrIVITIES SANJOSEMImINGTON

-~tSSSFUELSSUPPLIERS 4TOTALOFRI~eLoFPPaL.AUDITSOFPLENGINEERING

• ANDOTHERINTERNALSUPPOPTiAUDITSOFNVSTAFFFUNCTIONSYNNAGER'SSTAFFAUDITORTOTALOFQ-18~~'

IVlC

~O~tI40VGAALIDITSOFBECHTELSFH0DESICNCAROLFICTIONB-.4B-18.B-109B-1LI0B-1@',B-MiB-147.B-1@B-l50B-151B-356B-157.B-158B-159B-160PROGRAN-IYiPLEN~ATION 8ADEQUACY..

BEGHTEL/6E DESIGN!NTERFAcEPROGRAM!i4PLENBlTATION 8ADEQUACYPRCH.Qu.~.PROGRANINPLEt'~ATION 8PZFQUACYCIVIL'CALcs.

ELEC,CALcs.BEcHTEtFIELDINsmUcTIONs ASYt;SECTIONII!PIPESU?PORTDESIGNREVIEW/APPROVAL OFSUPPLIERENGINEERING DOCS.DESIGNCNNGEPACKAGES8CONFIGURATION CONTPOLAPESECTIONIIIPIPINGRHANGERDFSICNENVIRONMENTAL GALPHASEIIPROGRWBYBECHTEL.C{NPUTERCODESCALCSsFSARTABLE3.11-6DEsIGNBASISGums.CONFIGURATION CONTROLCSEECONTROLASYESEc.II!AsBUILTDHGDEsIGNREcoNcILIATIDN verasrzsnc9/20n62/0/7810/2/786/WeVV/79'aone2/25/802/25/803/37/897/28/807/28/80@14815/19/813/16/816/22/81INTERFACE CONTROLFORSUBLETPIPING8HANGERDESIGNARK\9/32/81~~+Ps~1 IE' 0~~4DIRECTPALCOYlMCTSKRAFTKBKNIONSRICREAREINC,TORREYPINESTECH,NXNNENt.;R.aCQNST.'6E-FUELNILPIINGTON oQUENcHERDEvELOP~~

aTEST0.CHUGGINGCONDENSATION OSCILLATOR 10ADDEFINITION 8TEsTeCONFIRMATION oFDYNAMICLOADDEFINITION BYINPLANTTEsTseOPENVENTTESTSOACR/PGCCQUALITYASSESSMENT ENVIRONNcCTAL QNL.OFTHENSSSSCOPEOF1EEQUIP,oDEsIGNoF~~KFH~.0INITIALLOADQFFUEtFORSSESUNITS1a2~~~4~pf~

THIRDPARTYAUDITSOF'ALQAPRG6RN~hPERFORMED BY.'NOoOFFINDINGSGENERALELECTRICEDSNUCLEARINC.GILBERTCOeONWEALTH NUCLEARENERGYSERVICESCOOPERATIVE

'tANAG~VAUDITPROG,COOPERATIVE NNAGBWG"AUDITPROGeeCOOPERATIVE YANAGENBfl AUDITPROGRAMCOOPERATIVE f%NAGENENT AUDITPROG@eCOOPERATIVE NNAGEMENT AUDITPROGRANTEA"5WERENDEUPOFOA.!-,'....PERSONNEL FR(NTHEFOLLOWING UTILITIES:

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