ML17157A883
| ML17157A883 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna  |
| Issue date: | 10/03/1991 |
| From: | Hunt D PENNSYLVANIA POWER & LIGHT CO. |
| To: | |
| Shared Package | |
| ML17157A872 | List: |
| References | |
| M-VLV-271, M-VLV-271-R02, M-VLV-271-R2, NUDOCS 9110100076 | |
| Download: ML17157A883 (62) | |
Text
SENT SY:Xerox Tetecoofrr TO20 : 8<MT t 10:55 Anchor/Darling Vatw Company I
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TILE: NN43 77740000I&N 270 770 7030 l0 7 (7 Pl "YLY-47 R.P,ts Date 3 zr e FAX: (717) 327MOS vox----x.Fax 215'-77 -793 T42 TO:
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9110100076 9i1004 PDR ADOCK 05000387 9---
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CALCULATION,COVER SHEET CALC.
NO.>'> ~v 27/
IFILE NO. R2 +~
SUPERSEDED BY SAFETY-RELATED [)Q ASME III OR XI ) ]
OTHER QUALITY t'
NON QUALITY PROJECT ER/CTN NO 402288 DESIGN ACTIVITY/PMR NUMBER PAGE I OF TITLE/DESCRiPTION Nou Data Detaii, Dirit Siritch Settings anii Torque Sietch Settings for:
A'V /55 gyo2.
SYSTEMS AFFECTED LAC Generic Letter 89-10 required establishment of a program to provide for the testin, inspection and maintenance of safety-related mtor-operated valves.
This calculation provides the data details for the valve identified above which will be used to prepare the Data Detail Drawing which will support the testing, inspection and maintenance activities.
I N
I See Section 2e0 for 'methodology.
This calculation serves as the design inputs for drawing 5 g
>Z7Z See Section 3.0 foi Inputs/References.
See Section 6.0 for Results/Conclusions.
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BINDER AFFECTED'
] YES-If Yes enter:
Binder f Cal c. File NO Vol.
Pgs.
REV.
NO.
DATE z
lu-2-~E PREPARED BY REVIEWED/CHECKED BY DATE APPROVED BY DATE 0
9-i7-9i 3k mls/frb006i (12)
DESIGN INPUTS CHECKLIST Ti.tie & No.
4-V'/-'/- Z7I gqy 0 DESIGN INPUTS INPUTS Page 4 of HZ File R35
)N q-q q>
~ 7-u-0/
l.
APPLICABLE CODES Codes:
Standards:
ANSI, IEEE,
- AWS, ANS Regulatory Requirements.
2.
PERFORMANCE REQUIREMENTS A.
Input Requirements
- For services such as air, eater, electricity, lube oil, etc.
B.
Output Requirements
- Physical output such as:
capacity, pressure, temperature, voltage, velocities of fluids, pressure drops separation and isolation both system and unit, and redundancy requirements of structures systems and components.
C.
Operational requirements under various conditions, such as plant startup, normal plant operation, plant shutdown, plant emergency operation, special or infrequent operation and system abnormal or emergency operation.
This includes the overall effect on the plant (i.e., the potential loss of generation).
D.
Failure effects requirements of structures, systems and components, including a definition of those events and accidents which they must be designed to withstand.
3.
COMPATIBILIXY A.
Compatibility and suitability of material selection, such as chemical and physical characteristics, radiation and heat resistance protective coatings and corrosion resistance.
B.
Operational interface requirements including definition of the functional interface involving structures, systems and components.
4.
INSTALLATION (ITEMS MAY APPLY TO ANY DISCIPLINE)
A.
Transporting and Storing " Includes environmental conditions anticipated during storage, construction and operation and handling storage and shipping requirements.
II B.
Civil - Plant layout and arrangement requirements, escape from enclosures, anchor bolts, penetrations, equipment foundations.
C.
Piping - Xhermal expansion or heat restriction requirements, vibration or dynamic loading considerations,
- stress, shock, reaction forces and pipe supports.
D.
Electrical - Uoltage, source, grounding conduit/racevay requirements.
E.
Instrumentation " Instrumentation and control requirements including indicating instruments, control and alarms required for operation, testing and maintenance and calibration.
F.
Chemistry - Water chemistry considerations, including sampling provisions.
5.
MAINTAINABILITY APPLICABLE YES NO baal
(
1 R) t 1
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hQ t)
[
1
[x)
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Accessibility - Maintenance, ISI and ALARA accessibility requirements.
6.
TEST ~UIREMENTS - Including pre&PS, ISI and LLRT tests.
7.
SAFEXY - Personnel and public safety including special blocking, radiation exposures, ALARA environmental concerns, effluents and noise.
8.
SECURIXY - Physical security plant considerations.
9.
DESIGN CONSIDERATIONS - Form EPM+h-208B2 and B3.
10.
OTHER
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,(1 M
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5 (1 of 3)
DESIGN INPUTS CHECKLIST.
a,tie 6 No.
8-YLV-27/
Pq~ 0 B.
DESIGN CONSIDERATIONS li%%TS Page 3 of 92-File R35 b/Il 8.)7 ei 8-g-0 /
EUEIECI l.
Dynamic Qualification 2.
Environmental Qualification 2.1 Relay Qualified Life APPLICABLE YES NO t
1 fx)
Xl (1
()
M EPM+h 222 EPM+h"222 NPE LEAD CIV Vernarr CIV Derkacs ELC Nudge ISSUED GUIDANCE GDG-03 SEA EE-170 SEA EE 171 3.
Electrical Separation 4.
II over I, Safety Impact 5.
Fire Protection 6.
Appendix R-6.1 Safe Shutdmm Analysis 6.2 Combustible Loading Anal.
(
1 bc)
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Nl EPM+h 211 CIV Rose NDI +h "15. 3. 1 EP EPM+h-440 Kohn ELC Backenstoe CIV Delgado E-1012 Fire Protection Manual EDS 01 CDS 03 6E DUUg.
C 1929 7.
Flooding Protection S.
Jet Impingement 9.
Missile Protection 10.
Radiation Exposure, ALARA U..
Physical Separation 12.
HVAC Requirements 13.
Electrical Load/Voltage Study 14.
Human Factors Engineering Inservice Inspection Requirements 16.
Materials Compatibility 17.
ASME Code Compliance (Sce
. Notc 1) 1S.
Design Assessment 19.
Fuel/Core Effects (1
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NDI-6.4. 2 (1
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NDI+h 7.2.2 CIV Reinsmith CIV Matchick CIV Rose ELC Sleva/Nudge EP Patnaude EP Lindberg EPMillertz MCH Sat tar SE Detamore NFE Kulick Memo AM-151 DG-G-100 Dog. C-1804 EDG-02 EDS-02 Human Factors Specifications 6 Guidelines Manual ISI Manuals PLI-59437 dated 3/31/89 Form EPM+h-20SB, Rev.
5 (2 of 3)
S
DESIGN Imps aZCa JSX Title & No.
Pl-'/LV-27/
gqv 0 B.
DESIGN CONSIDERATIONS INPUTS Page 'f of ~~
File R35 0'-k/ ~4Ii SUS JECI 20.
Heavy Loads APPLICABLE YES NO
(
1 fxl REFERENCE PROCEDURE M 1435 NPE LEAD MCH Kostelnick ISSUED GUIDANCE 21.
Radwaste Minimization 22.
Approved Materials 23.
Secondary Containment, Control Structure, Ventilation Zone Boundary Penetrations
(
1 b<)
l
)
Dcj t l bcj ND I+A-15.3. 9 EP Morgan MCH Agnev NDPL85-003 Susq.
Approved Aqaatl's PLI-37573 of 1/10/85 PLI-45673 of 5/22/86 24.
Electrical Load Tracking 25.
Computer Program Change including Display Formats 26.
Environmental Protection
(
j D<j ELC Sieve/Nudge
(
l lXj EPM-Qh-401 CPU
(
L pl NDI-QA-6.3.2 (Nuc. Svcs.-
J.
S. Fields)
EDS-02 27, Station Blackout baal ELC Sieve GDS-08 NUIE I:
For amdificstions to ASNE 111 systems/components (both papetuort only and physical chandes) request in the installation instructions that Plant Staff prepare the required dacusmntacion package per NDI-QA-5.3.4 and AD-Qh-522.
dc/al86i(11)
Form EPM-Qh"208B, Rev.
5 (3 of 3)
~
0 ITE DES j:GN INPUTS
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Calc I M-VLV-271 Page 6 of Q~
>< f.jl.fj Calculation Contents 1.0 Purpose/Scope 2.0 Methodology 2.1 Actuator Sizing Calculation 2.2 VOTES Diagnostic Thrust Acceptance Criteria 2.3 Limit Switch Settings 2.4 Other Items 3.0 Inputs/References 4.0 Assumptions 5.0 Calculations 5..1 Actuator Sizing Calculation 5.2 VOTES Diagnostic Thrust Acceptance Criteria 5.3 Limit Switch Settings 5.4 Other Items 6.0 Results/Conclusions
Calc N M-VLV-27/
Z<v o Page 7 of g2.
bWJt y.)y q)w--<<
1.0 Pur ase Sco e
The purpose of this calculation is to develope all of the information necessary to create a Motor Operated Valve Data Detail Drawing for the subject MOV.
In order to meet this end the following specific activities will be performed in this calculation to complete the MOV Detail Drawing for the subject MOV:
1.1 Research existing design documents and records for the MOV to determine best available configuration data.
This data will be used as input to the MOV Data Detail Drawing as well as to the calculations to be performed herein.
1.2 An actuator sizing calculation will be performed to determine the required actuator parameters (e.g.actuator
- size, motor size, spring pack, torque switch settings, etc.).
1.3 Using the results of Item 1.2, diagnostic test acceptance criteria will be established.
1.4 Based on the design function of the MOV, geared limit switch settings will be determined.
For the purposes of this calculation, the limit switch functions to be considered will be limited to:
a.)
Torque switch bypass (open and close direction) b.)
Full open limit switch c.)
Valve position indication 1.5 A review of previously approved spring pack Replacement Item Equivalency Evaluations (RIEE's or RIE's) will be performed for the particular MOV being evaluated.
Changes to these RIE's will be processed as necessary based on the results of this calculation.
Calc g M-VLV-<7/ Rrv 0 Page g
of qL OAV 9.(7-%
Existing design documents, modifications and field work authorizing documents will be reviewed to identify required inputs to the MOV Data Detail Drawing.
Lists of the required inputs as well as a
cross reference to the data source are provided in Section 3.0 of this calculation.
2.1 Actuator ~Sizin Calculations:
These will be performed usinq the software version of Mechanical Design Standard (MDS) Number 01 (Input
- a. ). The following methods will be used to compliment the techniques used in the software package:
a.)
The active valve stroke length is a required program input which allows the program to calculate a design valve stroke time.
The active stroke length will be calculated based on the following expression:
ACTIVE STROKE LENGTH Where:
FSL =
The setpoint of the full open limit switch in percent open.
(typically 974)
Full Valve Stroke Length from the closed position to the fully open (backseated) position. If FSL is not specifically known it can be calculated using the following expression:
HWT
- SL FSL HGR Where:
HWT = The number of handwheel turns required for the valve to travel from fully closed to fully
open.
Calc I M-VLV-271 Rgv 0 Page g
of g2 v-wr SL
= The valve stem lead.
HGR = The overall handwheel gear ratio.
b.)
c.)
d.)
e.)
Program overrides will be used to allow the calculation to reflect the current configuration of the MOV.
Once an expected motor run torque is calculated, a typical motor curve will be consulted to determine an estimated midstroke loaded motor speed (RPM).
The calculation will be rerun using this value as an override, the result being a
more representative design stroke time.
For gate valves the calculation will be run using a valve factor of.3.
The calculation will be run with various acceptable spring packs to allow for flexibilty in future replacement.
Only spring packs approved on spring pack equivalencies we'll be included on the MOV Data Detail Drawing.
the actuator sizing has been completed diagnostic test thrust acceptance criteria will be established using the following methodology:
a.)
b.)
c.)
The Minimum Allowable Thrust will be established as 1154 of the design calculated required thrust.
Thxs allows for at least 10% error in the diagnostic test results and 5~ variation in torque switch repeatability.
The Maximum Allowable Running Thrust will be established as the Stuffing Box Friction load used in the actuator sizing calculations.
The Maximum Allowable Thrust will be established as the thrust corresponding to the minimum of the following:
Calc N M-VLV-27I g~ g Page l0 of 9a SW $-tp~p f-k/- t/
1.) Actuator thrust rating, 2.)
120% of the equivalent'hrust at maximum allowable actuator output torque, 3.)
Maximum allowed valve thrust (if available).
d.)
The acceptance criteria at each torque switch setting will be specified as the expected thrust +/- 204 e.)
In all cases items a.)
and c.) shall take precedence over item d.).
'alculation will determine the appropriate geared limit switch settings for valve control and position indication.
The limit switch settings will be established per the requirements of MDS-03 (Input b.).
The switch settings will be specified in percentages of physical stem travel from either full open or full closed.
2.4 Other Items
Calc 5 M-ULU-Z7I gqv 0 Page II of '/2-4 'h7-e 3.0 In uts References 3.1 The principle design inputs for this calculation are:
a.)
MDS-01 "Design Standard for the Sizing of Limitorque Actuators Including Thrust Calculation, Actuator Sizing, Spring Pack Selection and Torque Switch Setting Determination." Revision l.
b.)
MDS-03 "Design Standard for Determining and Setting Valve Motor Actuator Limit Switches."
Revision 0.
3.2 Information required for entry on the MOV Data Detail Drawing and as input to this calculation is provided on pages gz through (5'f this calculation.
Reference Numbers are provided for each of the entries.
A listing of all references is provided on Page Ib (Note: Copies of references not readily available are provided as attachment to this calculation).
General Valve Design Data Value t-ale ¹ M-VLV-27/
Page l2 of N~
d)A 9-11.91
~r~-e Reference No.
Valve Manufacturer gJ)a t'endor Drawing Number Valve Serial Number.'3
- /3S'0/
Valve Quality Class Valve ASME Section IIIEdition and Class Valve Location (Inside/Outside Containment)
Valve Type Valve Pressure Class Valve Size (Inches)
Valve Seat Area (Inches Squared) gg. 3Z Stem Information:
Stem Diameter (Inches):
At Stuffing Box Location
/ $ 7S AtThreaded Portion 1 $75 Thread Pitch/Lead Stem Material g274 - /S~
Original Design Stroke Time (Seconds)
Calc g M-VLV-2714 Page l3 of tie.
General Valve Design (Cont.) gg" ~ <<
Data Value Reference No.
Process Parameters:
Flow Medium Design/Maximum Pressure (PSIG)
Design/Maximum Temperature ( F) 125'o /
iso Design/Maximum Flow (GPM or LB/HR) 'ArE<
Throttled Flow (GPM or LB/HR)
Max. Operating Differential Press. (PSID):
Opening Direction Closing Direction Additional Physical Parameters:
Valve Max. Thrust Capability (LBS)
Apt Av i%</g End Connections/Rating Body Material Disc Trim Material pa Scu Zt AZQ -wc@
XrELlI~
Body Seat Trim Material Guide Rib Facing (Gate Valves Only)
Drain/Bypass Required (Y/N)
J TPc,LIrf AZid-wc'8 I3
~
~ ~ -
~
~
~
~
~
~
~
s
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
e
~
~
~
~
~
~
~
~
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e
~
~.
~..
~
~..
~
~ ~
~
~
~
~
~
Motor Class (lE/NonlE)
Power Supply Type (AC/DC)
Power Source Voltage Supply/Phase/Frequency Motor Manufacturer Motor Serial Number Design Motor Speed (RPM)
Motor Start/Run Torque (ft-Ibs)
Motor Horsepower Service Factor Motor Type/Frame Size
/ r~~v Motor Frame Design/Enclosure Type Winding Type (DC Motors)
Motor Duty Rating Insulation Class Temp. Rise/Ambient Temp. ( C)
Electrical/Motor Design Information Rtv g Data Value Reference No.
/E bllJI q.ly.y 9-2/-0 D
4c
/8 237ot2 em / r /ro 0s'Fc.l/4cc=. /3
/goo
+o 2
tl5'.o P /
/SZgl n/A 0
/5'~i~
RP//5'~r Full Load/Locked Rotor Current (Amps) or
'/7J KVACode (LRIC) at Supply Voltage (See Note 3)
DC Motor Field Current (Amps)
LimitSwitch Comp/Motor Spaceheaters (Y/N)
Calc 4 M-VLV-Z7I g<y 0 Page IC of 0-ig-ef~-t/
p 4kA y t.1t C pic.~.~ (
References:
1 ~ Anchor Darling Valve Drawing 93-1380 1 (FF 1 10100 6001),
Rev 4
2 ~ Anchor Darling Letter dated 2/2 0/9 0 (copy attached) 3 ~ Valve Specification Data Sheet P 1 0 Sh 8
(copy attached) 4. Work Authorization
~ 'f28'lZ-(copy attached) 5 ~ Motor Operator Information Sheet for 3 8 1 2 64W (copy attached) 7.
SEIS Pipeline Index, JAN ~/9/N 8 ~ Anchor Darling Design Report E58 53-1 (FF 1 1 0 1 00 950 1), Rev 1 (copy of referenced page attached) 9 ~
P
& I D M-155 HPCI Sht 1
Rev 32 10 ~
Nor vs'Eb 1 1 ~ SEA-ME-238 Design Basis Development Priority 2 Motor Operated V ives, Rev 0
(copy of data sheet a<<~~><<)
(~(I9(ql 1 2 ~ Electrical Schematic Dwg.
E-/5'Z Sh /4 Rev Jg 13
~ Induction Motor Data Sheet 8856-P10A-13 1 (4) -4 14
~ Anchor Darling Telecopy dated 3/28/9 1 (copy attached)
I< PP5L&c Q ~
c.>MAL -<.~-'I RID' AC Pt fw RArewc
<urvc
/rt
)Ven ddcJ
>I>/>7
((ipse ~tl+J'
. SEL-11, Limitorque Standard Handwhee 1 Ratios (copy attached)
4 '
possum tions Calc N M-VLV-<7I (4v 0 Page i7 of P2-
~ ~ ir~r 1.
For the purposes of this calculation, attempts have been made to verify design information against actual as-installed information as documented in Plant Work Authorizations.
Where actual as-installed information is unavailable the original design information will be used.
Upon completion of field as-built verification, any discrepencies will be reconciled and this calculation shall be revised as appropriate.
2.
Stuffing box friction values will be consistent with the empirical values listed in MDS-01 unless otherwise noted herein.
3.
Unless noted otherwise, the stem factor used herein will be based on a coefficient of friction of 0.15 (Reference lf
).
This is consistent with the original design seismic analysis.
The SSES MOV preventative maintenance and trending program will ensure the valve stems/stem nuts are maintained in a manner which supports this assumption.
4.
The minimum voltage available will be assumed to be 804 unless noted otherwise.
If the electrical voltage drop calculations show this to be unconservatzve a lower value will be used.
If the use of 80% initially produces unacceptable results the electrical voltage drop calcs will be consulted in an attempt to remove some of the conservatism.
5.
Gate valve sizing calculations will be run using a
valve factor of.3.
6.
During the initial preparation of this calculation, the valve maximum thrust capability may not yet be available.
In these
- cases, the maximum thrust/torque shall be based on the following:
Maximum Torque The maximum allowed torque shall be the lesser of the maximum torque calculated by the MDS01 software or the torque corresponding to the original design maximum torque switch setting.
~a:gjg~u
~hrust The maximum allowed thrust shall be the lesser of the actuator thrust rating or 120% of the equivalent thrust at the max>mum allowable actuator output torque.
Calc I M-VLV-R7/ Rcv 0 Page i$'fqz 4f 9.17-y f>I f/
5.1 Actuator Sizing Calculation The results of the actuator sizing calculations are provided as follows:
Run f Conditions Calc.
Pa<<aes 1 ~
S/'RAID AC o Po7 yAl.l% @Acts Ig-2o 2
~
JAhhlk NC OO/g vALyE HGAa.
4
~
5.2 VOTES Diagnostic Thrust Acceptance Criteria The calculation of the thrust acceptance criteria was performed per the method outlined in 2.2.
j0pg L f $r MgÃS 5.3 Limit Smitch Settings
~tt pQ 27 gl
~gv t6
Pf-Vt.V'-
P~ I)
PP&L REVISION
- 1. 90226 DATED 08-14-90 TODAY IS 09-17-1991 Z7l Rgb g
~4 %7%
08:16:26 g q~ 6, V LVE Info (Input)
Calculated by:
(TABLE $
1
)
FILE: 255FA02 Page 1 of 2 Checked by:
Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve MANUFACTURER:
TYPE (GATE or GLOBE):
SIZE:
TAG Number:
VENDOR DRAWING number:
PP&L Drawing number:
LOCATION:
SYSTEM:
LINE (ie.
PIPE LINE I.D.):
MAXIMUMDesign THRUST:
ANCHOR DARLING GATE 10 HV155F002 93-13801 110100-6101 VALVE Data (Input)
(TABLE 4 2
)
FILE: 255FA02 ANCHOR DARLING GATE Tag:
HV155F002 Valve STEM DIAMETER (Inches):
Valve STEM PITCH:
Valve STEM LEAD (Inches):
Valve SEAT AREA (Sq-Inches):
Valve STEM AREA (Default =
0 Sq-Inches):
Req'd STEM SPEED (0 or 3-6=Globe or 12-14=Gate):
Valve STROKE LENGTH (Inches):
'd STROKE TIME (Seconds):
ve INLET PRESSURE (PSIG):
Valve PRESSURE DROP (PSIG):
Valve Factor (.2 or.3=Gate 1.1=Globe):
Valve STUFFING BOX FRICTION (Default = 0 Lbs):
Valve STEM/NUT Coeff.
FRICTION (0.15 or.2):
Manual SPRING PAC CURVE Selected:
27 MOTOR Data (Input)
(TABLE 4 3
)
FILE: 255FA02
- 1. 875
.333
.667 66.33 2.761172 0
0 0
1146 1146
~ 3 2500
.15
(
0 Min.)
ANCHOR DARLING GATE Tag:
HV155F002 Motor TYPE (AC or DC):
Motor RPM (900 1800 or 3600):
Motor REDUCED VOLTAGE Percent (Default=0.8):
HIgh TEMPerature application (Y or N):
COMPound motor GEAR application (Y or N):
AIR MoToRs (Y or N):
MODULTRONIC MoToRs (Y or N):
HILO Applications (Y or N):
Non-Rising Stem OPERator thrust (Y or N):
Non-Rising Stem VaLVe thrust (Y or N):
AC 1800
.8 N
N N
N N
N N
PP&L REVISION
<-+l "471
@tv g P~g 20 ef fL Aw 5<7-Il gpss f5-/-0/
- 1. 90226 DATED 08-14-90 TODAY IS 09-17-1991 08: 16: 26 culation RESULTS Calculated by:
(TABLE 8 4
)
FILE: 255FA02 Page 2 of 2 Checked by:
ANCHOR DARLING GATE Tag:
HV155F002 Valve STEM FACTOR:
STUFFING BOX FRICTION THRUST:
STEM TORQUE:
STEM SPEED:
UNIT RPM:
Design STROKE TIME:
OVERALL ACTUATOR RATIO:
0.0203 2500 Lbs 28468.56 Lbs 576.943 Ft-Lbs 2-~-164 I.nches/Min; 6M-BS8-2-'~&M-0 Seconds
~92~ gc',fig Jr SXPS
- SMB-1 ACTUATOR selected having a 92.4 171.6 Ratio RANGE (IACT= 18
)
- SMB-1 92.4 171.6 UNIT Efficiencies:
PULLOUT= 35 RUN= 45 STALL= 45 used 1800 Rpm 'AC'otor APPLICATION FACTOR:
Calc.
MOTOR START TORQUE:
MIDSTROKE RUN THRUST:
Calc.
MOTOR RUN TORQUE:
OPERATING at 1700 Rpm
.9
%~2-2-1-3 FtLbs 5664. 303 Lbs 2 7607-65~Lbs (5 X RUN= 13. 80382
)
- 40 Ft-Lbs SMB-1 MOTOR with 106 Maximum Ratio Selected (IMTR= 16
)
vised MOTOR START TORQUE:
Lbs-STALL TORQUE:
-1~~52~~s-STALL THRUST:
-90275;-46 Lbs (2.5 X Rated=
112500
)
SPRING PAC Curve:
SMB-1 OBSOL Selected (ISPG=
27
)
- USER Selected SPRING PAC Curve SPRING PAC No 60-600-0007-1 BILL of Materials No:
NONE
- Calc.
SPRING PAC SETTING:
2.764496 Set SPRING PAC to:
3 Max.
SPRING PAC SETTING:
3.75 Normal TORQUE:
641 Ft-Lbs Max.
TORQUE:
845 Ft-Lbs MOTOR SIZE Checks:
40 Ft-Lbs vs 19.82213 40 Ft-Lbs vs 30.97208 40 Ft-Lbs vs 13.80382 Ft-Lbs Calc. Start TORQUE Ft-Lbs Revised Start TORQUE Ft-Lbs 5
X RUN TORQUE MOTOR STALL Check:
90275.46 Lbs vs 112500 Lbs 2.5 X Actuator THRUST TORQUE SWITCH Checks:
845 Ft-lbs vs 850 Ft-Lbs Actuator RATING 41695 Lbs vs 45000 Lbs Max. Actuator THRUST 845 Ft-Lbs vs 1829 Ft-Lbs Stall TORQUE 3.75 SETTING vs 5
Max.
SPRING PAC Setting
Cv-27/
Rcv' Pay
<1 m 0-lz-er Y8f f-k/-q/
PP&L REVISION 1.90226 DATED 08-14-90 TODAY 1S 09-17-1991 08:15:35 VALVE Info (Input)
(TABLE 5 1
)
FILE: 255FA02 t
Page 1 of 2 Calculated by:
Checked by:
Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve MANUFACTURER:
TYPE (GATE or GLOBE):
SIZE:
TAG Number:
VENDOR DRAWING number:
PP&L Drawing number:
LOCATION:
SYSTEM:
LINE (ie.
PIPE LINE I.D.):
MAXIMUMDesign THRUST:
ANCHOR DARLING GATE 10 HV155F002 93-13801 110100-6101 VALVE Data (Input)
(TABLE 5 2
)
FILE: 255FA02 Valve Valve Valve Valve Valve Req'd Valve q'd ve lve Valve Valve Valve ANCHOR DARLING GATE Tag:
HV155F002 STEM DIAMETER (Inches):
STEM P1TCH:
STEM LEAD (Inches):
SEAT AREA (Sq-Inches):
STEM AREA (Default =
0 Sq-Inches):
STEM SPEED (0 or 3-6=Globe or 12-14=Gate):
STROKE LENGTH (Inches):
STROKE TIME (Seconds):
INLET PRESSURE (PSIG):
PRESSURE DROP (PSIG):
Factor (.2 or.3=Gate 1.1=Globe):
STUFFING BOX FRICTION (Default =
0 Lbs):
STEM/NUT Coeff.
FRICTION (0.15 or.2):
- 1. 875
.333
.667 66.33 2.761172 0
0 0
(
0 Min.)
1146 1146
~ 3 2500
.15 MOTOR Data (Input)
(TABLE g 3
)
FILE: 255FA02 ANCHOR DARLING GATE Tag:
HV155F002 Motor TYPE (AC or DC):
Motor RPM (900. 1800 or 3600):
Motor REDUCED VOLTAGE Percent (Default=0.8):
HIgh TEMPerature application (Y or N):
COMPound motor GEAR application (Y or N):
AIR MoToRs (Y or N):
MODULTRONIC MoToRs (Y or N):
HILO Applications (Y or N):
Non-Rising Stem OPERator thrust (Y or N):
Non-Rising Stem VaLVe thrust (Y or N):
'AC 1800
.8 N
N N
N N
N N
ll-vc.Y-2.7I go~ o Pay zi J Nz-M 't-n4 PP&L REVISION
- 1. 90226 DATED 08-14-90 TODAY IS 09-17-1991 08: 15: 36 culation RESULTS Calculated by:
(TABLE 4 4
)
FILE: 255FA02 Page 2 of 2 Checked by:
ANCHOR DARLING GATE Tag:
HV155F002 Valve STEM.FACTOR:
STUFFING BOX FRICTION:
. THRUST STEM TORQUE:
STEM SPEED:
UNIT RPM:
Design STROKE TIME:
OVERALL ACTUATOR RATIO:
0 '203 2500 Lhs 28468.56 Lhs 576.943 Ft-Lhs
-1
~~RPM 0
Seconds O
92.4 W.t,(,: ~~-.;S
- SMB-1 ACTUATOR selected having a 92.4 171.6 Ratio RANGE (IACT= 18
)
- SMB-1 92.4 171.6 UNIT Efficiencies:
PULLOUT= 35 RUN= 45 STALL= 45 used 1800 Rpm 'AC'otor APPLICATION FACTOR:
Calc.
MOTOR START TORQUE:
MIDSTROKE RUN THRUST:
Calc.
MOTOR RUN TORQUE:
- 40 Ft-Lbs SMB-1 MOTOR with vised MOTOR START TORQUE:
STALL TORQUE:
OPERATING at 1700 Rpm
.9 5664.303 Lhs (5 X RUN= 13.80382
)
106 Maximum Ratio Selected (IMTR= 16
)
STALL THRUST:
(2.5 X Rated=
112500
)
SPRING PAC Curve:
SMB-1 HEAVY Selected (ISPG=
12
)
SPRING PAC No: 60-600-0068-1 BILL of Materials No: 0701-212
- Calc.
SPRING PAC SETTING:
2.076543 Set SPRING PAC to:
2.25 Max.
SPRING PAC SETTING:
2.75 Normal TORQUE:
638 Ft-Lhs Max.
TORQUE:
838 Ft-Lhs MOTOR SIZE Checks:
40 Ft-Lhs vs 19.82213 Ft-Lhs Calc. Start TORQUE 40 Ft-Lbs vs 30.97208 Ft-Lhs Revised Start TORQUE 40 Ft-Lbs vs 13.80382 Ft-Lhs 5
X RUN TORQUE MOTOR STALL Check:
90275.46 Lhs vs 112500 Lhs 2.5 X Actuator THRUST TORQUE SWITCH Checks:
838 Ft-lbs vs 850 Ft-Lbs Actuator RATING 41350 Lhs vs 45000 Lbs Max. Actuator THRUST 838 Ft-Lhs vs 1829 Ft-Lhs Stall TORQUE 2.75 SETTING vs 2.75 Max.
SPRING PAC Setting
serai srrn 2asa i)CrMl at asrSaot Dept.
Date
'LL7 19 Designed by Approved by PENNSYLVANIAPOWER & LIGHTCOMPANY CALCULATIONSHEET PROJECT MOV Data Detail, Limit Switch Settings, and Torque Switch Settings for HV-I$5'FouZ ER No.
M-VLV-27/ gih, Q Sht. No.
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of PULLOUT TORQUE CALCULATION:(100% Voltage)
Pullout Torque (ft-lbs)
Motor Start Torque x Overall Actuator Ratio x Pullout Efficiency x Application Factor Pullout Torque (ft-lbs) 4'n
~
5'S;S5 x.ZS x 8 Pullout Torque (ft-Ibs) 703'. 7 Equivalent Thrust (Ibs)
=
~~~'v JIA5
,ale TORQUE SWITCH SETTING CHECK (contsd):
Torque (ft-Ibs) at Max Torque Switch Setting Vs.
Voltage Pullout Torque (ft-lbs)
Vs.
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PPr1L Form 2954 (10r83)
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Reference Data Value No
. inimum Required Torque (ft-lbs) 577 Maximum Allowable Torque (ft-lbs) 703 P
Spring Pack Number Original Design Replacement 1
6o - 4N-oou7-I t 0- 6o4 -00(t-I Replacement 2
Limitorque B/M Number 070/-
2.)Z.
Lowest Allowed Torque Switch Setting Z. 25 Corresponding Expected Actuator Output Torque
~
(ft-Ibs)
Highest Allowed Torque Switch Setting
),25 Corresponding Expected Actuator Output Torque (ft-lbs)
RIE Number 9l-olS9'
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6.0 Results Conclusions Calc g M-VLV-%7l g,<v 0 Page
$a of qz I-H-f'/
6.1 All available MOV Data Detail Drawing input has been researched and documented herein.
Where it was determined that information was unavailable from existing records, the field has been left blank.
This information will be determined during the as-built walkdown.
6.2 The results of the actuator sizing calculations, VOTES diagnostic acceptance criteria calculations and limit switch setting determination are provided within the body of the calculation.
6.3 The following anomolies have been identified through the performance of this calculation:
Anchorloarling Valve Company 701 RRST STREET R O. SOX 3428 WILLfAMSPORT. PA 177014428 P17) 327 4800 TELEX: 759953 R,F'.
8-vs'- 27)
E,r o
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~1 February 20, 1990 PENNSYLVANIA POWER & LIGHT COMPANY Two North Ninth Street Allentown, PA 18101 Attn:
Mr. Ken Anderson, Engineering
SUBJECT:
YALVE DATA
Dear Ken,
The valve data you requested at our recent meeting is enclosed.
Please advise if you need further information.
Yours sincerely, ANCHOR/OARLIN5 VALVE COMPANY R, W. Dommers Director - Marketing & Sales
/cll CC J. J. Chappell R. J. Sout encl.
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(Trouble
- Shoot1ng, Qpt1onal) 5.6.1 Moto~ start1ng torque:
Motor runn1ng torque:
5.6,2.0 SECTION III
- Spr1ng Pack Gap
- I of Spr1ng Pick fishers
- Th1(kness of Spr1ng Pack Washers
- Normal Torque S~1tch Sttpo1nt
- Max Torque 5~1tch Setpo1nt
- Actuator Drive Rat1o IINITORIIOE AS FOVND AS LEFT F=RFORNEO BY
( 7$
'3'b arAJES < l>f)~~~
5,6.2.c 5.6.2,(I 5.6r3 SECTION IV Torque 5~1 tch "Open" Sttt1ng Torque S~1tch "Close" Sttt1ng 0 Motor P1n1on Gear teeth 0 Mormshaft gear teeth From T. S. Nameplate:
Noroa1 Sat 1AE.
-:orooa Srstoh Xamt Pla:t Torqut Corrtllat1on C
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res MOTOR OPERATOR INFORMATION SHEET
~gtt gAUt z7t g eg< it iP <~
ITEM:
LIMITORC!UE ORDER NO.:
OPERATOR SERIAL NOS.: 2 IQO5 P ~ 05/
OPERATOR TYPE:
OPERATOR SIZE:
DESIGN UNIT RPM (AS DEFINED IN LIMITORQUE SEL-3):
~
SPRINS PACK NURSER:
'O'O~~
OC>~7 r
I 2 /-
NORMAL TORQUE SW ITCH SETTING:
CORRESPONDING INPUT TORQUE (LB-FT):
(SEE NOTE 1) 4'll FT ~8s CORRESPONDING OPERATOR OUTPUT TORQUE (LB-FT':
CORRESPONDING OPERATOR OUTPUT THRUST (LBS):
MAXIMUM TORQUE SWITCH SETTINGs CORRESPOND ING INPUT TQRQUK (LB-FT):
(SEE NOTE 1)
CORRESPONDING OPERATOR OUTPUT TORQUE (LB-FT):
CQRRKSPONDING OPERATOR OUTPUT THRUST (LBS):
7 ~l&Wf GEAR RATIO INFORMATION MOTOR PINION NUMBER OF TEETH!
u WORM SHAFT GKAR NO.
OF TEETH:
WORM TQ WORM GKAR RATIO:
c3 )/J OVERALL ACTUATOR RATIO NOTE 1:
INPUT TORQUE IS TORQUE FROM WORMSHAFT ON SMB-00 5 000 AND HANDWHEEL ON SMB-0 AND LARGER.
n LINITORSUE 8ISNATURE:
g 9 /It gg 4uZSE'..
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l IMITORQUE MOTOR NAt%PtATE DATA SHEET Ref S'Q.~ N->>L><. <T> P, e>, >7.F~~
ORDER NUMBER!
SERIAV NVNBKR: Xl'8<">5) +58 MOTOR NAME PLATE DATA IDENTIFICATION NVNBER:
PF 275ol~
START TOROVK
<LB r i>>
H~
HORSKPOI4KR> C)
RUN TORQUE (LB-FT)t G. F.:
TVPK:.P FRANK, 0" I 82 PJ PHAGE:
><OTOR SPEEO
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I $35 go AMB C:
LIMITORQUE SISNATlJREs
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STANDARD HANDWHEEL RATIOS POR SHB i HHB UNITS AIIT SIZE SNB-000 HANDMHEEL RATIO UNIT RATIO hll Eff. E 100 UNIT SIZE HHB-00 HANMHEEL RATIO 19:1 45:1 UNIT RATIO 9.7-22.0 2 3. 0- 109. 0 EPP.l 60 30 SNB-00 SNB-0 SB-0 SNB-1 SB-1 SNB-2 SB-2 SNB-3 SB-3 SHB-4 SNB-4T SB-4 SNB-5 SHB-5T lcl
<<4.38<i 8.93'
- 21. Ia 1 33:1
- 54. 1-1
- 10. 75:1
- 25. 3a 1 49.0:1 66.7:1 9.1
- 22. 3:1 40.5cl 57.4:1
- 7. 15:1 11.07' 28.37:1 39.4:1 55.36:1 8.7:1 13.06:1 33.69:1 39.87:1
- 59. 13:1 86: 1) 163. 5: 1) 142.0:1) 269-8:1) hll hll
- 11. 2-26. 1 26.4-96.2 102-6-150.8 158. 3-247 11.6-25.6 27.2-88.4
- 92. 4-171. 6 191. 7-234 10.6-25.5 26.2-82.5
- 84. 8-150 153-212. 5
- 11. 1-24. 1
- 25. 7-37. 3
- 43. 9-95. 5
- 98. 6-132-8 138. 4-186. 4
'3.
4 3 33.6-48.4 51.8-124.9 131.8-147.9 152. 1-219
~ 3
- 61. 4-93. 4 101. 4"230. 2 100 95 60 30 25 25 60 30 25 25 60 30 25 25 60 60 30 25 25 60 60 30 25 25 25 25 HHB-0 HHB-1 HHB-2 HHB-3 NHB"4 HHB-4T 15.7:1 37:1 58:1 95 1
14.5: 1 34:1 66 90:1
- 13. 3:1 33:1 60 1
85:1 10.3:1 16:1 41-1 57:1 BO:1 12.7:1 50.1 58:1 11.2-26.1 26.4-96.2 102.6-150.&
158.3-247 11.6-25.6 27.2-88.4
- 92. 4-171.6 191. 7-234 10.6-27.2 26.2-82.5
- 84. 8-150. 0 153-212. 5
- 11. 1-24. 1 25.7-37.3 35.9-95.5 98.6-132.8 138.4-186"4 10.1-32.3 40.0-124.9 131.8-147 9
~This ratio supplied +hen torque required exceeds 65 ft/lbs.
Q Por SHB-5 and SHB-5T unit, this ratio proVided as standard.
Alternate ratio shul provided only on request.
60 30 25 25 60 30 25 25 60 30 25 25 60 60 30 25 25 60 30 25 GEL ll Section 9
Page 2 of 2
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PENNSYLVANIA POWER &,LIGHT Suscruehana Steam Eleqtric $tation MOV - Design Basxs Review VALVE TAG NUMBER:HV-155F002 UNIT 1
PRIORITY:
2 VALVE DWG NO FF110100-6001 MFG.
ANCHOR DARLING DESIGN DATA Valve Type GT REF NO MATERIAL DIMENSIONAL DATA 3
Stroke Length (in) 10.000 REF NO 22 Valve Size 10.00 3
Stroke Time (sec) 50 Pressure Class Valve Code Area/Room 600 SR 26/I-206 6
Stem Diameter (in) 5,16 Stem Pitch (in) 1.875 0'3 3
Orifice Diameter (in) 9 '90 22 Elevation 710'-11 5
Stem Lead (in)
- 0. 66 Line No.
Normal Valve Pos Actuator Size DBA-102 SMB-1-40 1
Stem Material A276-410 1
Stem Mod of Elasticity 29.200 3
Stem Mod of Rigidity 11.300 21 21 Valve Orientation Stem Orientation Power Supply H
1B237082 5
Valve Thrust Capability 5
Dsk Guide Fac Mat 6
Dsk Seat Surf Mat SA216-WCB STELLITE Rework Window OC-1, 2
& 3 - 14 DAYS (3.5')
DEFINITION OF SAFETY RELATED FUNCTION HV-155F002~ A NORMALLY OPEN VALVE IS TH( HPCI STEAM SUPPLY LINE INBOARD CONTAINMEN% ISOLATION VALVE.
THIA VALVE S SAFETY FUNCTION IS TO CLOSE TO ISOLATE A HPCI STEAM LINE BREAK TO*PREVENT TURBINE EXHAUST OVERPRESSURE AND ON LOW STEAM LINR PRESSURE AND PROVIDE CONTAINMENT ISOLATION.
RECOVERY FROM MISPOSITIONING IS NOT REQUIRED SINCE THE VALVE IS NOT CLASSIFIED AS POSITION CHANGEABLE.
VALVE OPERATIONAL DATA Lrae Brk Smal Brk LOCA LOCA Station Blackout HELB LOOP Fire Inadvert Oper Max Diff Press Dir Diff Press Flow Rate Line Press(psig Fluid Process Temp(F)
Duty Cycle Time Line (sec)
Envr Profile(F)
Initiate Signal Valve Cycle Normal Cond 1030 216K 1040 551 340 P4 1030 216K 1040 551 340 P4 O,C NA NA NA NA NA NA NA NA NA NA NA 1146 648K 1146 563 150 DP1 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
SENT SY:Xerox Telecopier 7020: 3-2~7 l t0:55 AnchorlDarling VaNe Company 701 I'INTaTAQT
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AMBoC/INSUL 4QO/D SF 1.0 NEMA OESIGN CODE LETTER lf ENCLOSURE E/S 500201-77 ROTOR 163050 TEST S 0 2418190 TEST OATE 5/25/77 STATOR RES. 4 25 C
g460V
- 3. 47 OHMS (BETWEEN LINES)
REL. S.O.
FRAME U56 HP TYPE p
PHASE/HERTZ 3/60
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RE'LlANC'E ELECTAIC COMPANY jFC7 CLEVELANO,OHIO 44117 U.S.A.
A-C MOTOR M1488 PERFORMANQE (UPd<<Bd 4303.8-03-bJ)
CURVES ISSUE OATE 7/21/77 OR. SY CK. 8Y APP. BY AMPERES SHOWN FOR CONNECTION. IF OTHER VOLTAGE CONNECTIONS ARE AVAILABLE,THE AMPERES WILLVARY INVERSELY WITH THE RATED VOLTAGE.
Close Stroke Time 28.961 seconds Close Surpass Time 27.396 seconds tax Running Force
-HM lhs Avg Running Force
%73 lhs Thrust at CSI'ag Nuaher
'1N155F%2, Test lbeber:2 Test Sate:9/28/%
0pen 0pen Stroke Time 28.819 seconds 0pen Surpass Time tax Running Force 2693 lbs Avg Running Force 1821 lhs Thrust At 9isc Pullout 21777 lhs
%xi'hrust
-3%%
lhs Sisc-To-Seat Thrust at CSI'-247M lbs Torque Switch Setting (0/C) 3.NYS Thrust in target hindu, 27572 lhs 8 CH, lax thrust 3%98 lbs. Valve stroke tiae indicates stroke of 6" if valve data is correct.
Torque Switch Setting Open/Close........
Limzt Switch Rotor Adjustment (Y/N).....
Flow (gpm) Start/Finish.................
Upstream Pressure (psi) Start/Finish....
Downstream P'ressure (psi) Start/Finish..
General Comments:
Thrust in target window 27572 lbs 9 C14 time indicates stroke ok 6" kf valve d
lee c.
3.888/3.888
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8 max thrust 38898 lbs.
Valve stroke ata is correct.
Valve Information Plant SUSQUEHANNA Unit 1
Tag Number HV1SSF882 Type GATE Size 18 Target Thrust 35116 lbs Orientation HORZ Location EL/784 RNI-286 S tem Pla ter ia 1 A276-418 Stem Diameter 1.875 inches Threads per in.
3.88 Elasticity(18E6) 29.288 psi Poissons Ratio 8.388 Lead 2
1 VOTES Serial ¹ A3853 lve Calibration 7.875E-8883 pv/v/ib Valve Actuator Actuator Type LIP!I Size SMB/1 flax Thrust Rate.
45888 lbs Serial ¹ 218857 Orde'r ¹ 381Q64W
¹ Worm Gear Teeth66 Gear Ratio 92 ~ 4 Spr ing Pacl ¹ 8887-1 Actuator Plotor Voltage (AC/DC)
AC Volts 468 Amp rating 6.88 amps Nominal Speed 1788.88 rp Start to'rque 48.88 ft-1 Run Torque 8.88 ft-1 Horse Power 3.88,h. p.
Signal Conditioner Calibration Due Date 18/18/98 Votes Force Offset:
-1434 lbs
4
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