ML18026A389

Slides of Engineering Design Control Program Presented at 820301 Meeting W/Nrc

ML18026A389
Person / Time
Site:	Susquehanna
Issue date:	04/30/1982
From:	PENNSYLVANIA POWER & LIGHT CO.
To:
Shared Package
ML18026A388	List: ML18026A387 ML18026A389
References
NUDOCS 8205050281
Download: ML18026A389 (25)

Text

ATTACHMENT II SLIDES PRESENTED DURING MEETING 8+0/30

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a:an .parency maUnting frame SUSQUEHANNA STEAM ELECTRIC STATION QUALITYVEFIIFICATIGN

'~~='>o <z (p -':., Qg 4'p 0 0 4 IN PROCESS 4 "o O +/g CONTROLS

~s-o~Z~ + PRE-OPERATION 4p SYSTEM &III I IN. PROCESS TESTS . IIg@. CONTROLS 8'

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CONSTRUCTION jgIII IN pROCESS CONTROLS IN-PROCESS 4 i et CONTROLS PROJECT CONCEPTION A IN-PROCESS CONTROLS e

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0 PENNSYLVANIA PO'l'lER @ LIGHT COMPANY SUSQUEHANNA STEAPl ELECTRIC STATION.

~ 0 ENGINEERING DESIGN CONTROL PROGRAN PPRL HAS A COYPETENT PROGRAN OF DESIGN CONTROL FOR THE SUSQUEHANNA PROJECT DESIGN QUALITY PP8,L INVOLVEi'lENT I I I. .'ESIGN CONTROL IV. . DESIGN VERIFICATION V. HIGH CONFIDENCE LEVEL

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ee SSES I. DESIGN QUALITY OL Y REQUIR S HIGH STANDARD OF D SIGN

~QUAL TY A. PPRL EXPERIENCE RANGES FROM ONf"ER-BUILDER TO TURN-KEY CONCEPTS B. BEST INVESTMENT EMPHASIZES HIGH QUALITY OF DESIGN ANiD CONSTRUCTION C. SELECTED BECHTEL FOR HIGH QUALI7( CORP-ORATE PHILOSOPHY'XPERIENCE AND STAFF COMPETENCE

~4 SELiCTED GE-BMR NSSS SYSTEM DUE TO "PROVEN" RECORD OF QUALITY PPRL STAFF HAS CONTINUOUS. SIGNIFICANT .

INVOLVEMENT IN ESTABLISHING AND MAINTAIN-ING HIGH QUALITY DESIGN STANDARDS C"

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PPRL INVOLVENENT PPRL HAS CONTINUOUSLY MAINTAINED EXTENSIVE INVOLVEMENT AND CONTROL OF THE QUALITY OF DESIGN WORK.

A. EXPERIENCED'APABLE ENGINEERING STAFF B. ACTIVE ROLE IN DESIGN DEVELOPHENT C. APPROVES KEY ENGINEERING DECISIONS CONTINUAL CONNUNI CATI ONS POLI CY E. TECHNICAL LEADERSHIP TO SOLVE PROBLEMS SPECIAL REVI EMS

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e-DESIGN'CONTROL PROGRAN A HIGH -QUALITY DESIGN CONTROL PROGRAM HAS BEEN IMPLEMENTED THROUGHOUT THE PROJECTe A BASIC PROGRA'1 FORi'lAL PROCEDURES 2I DESIGN CRITERIA DEVELO NENT a EVOLUTION DESIGN INPLEi'lENTATIONr CHECKS 8 REYIEMS CHIEF ENGINEERS'VERVIEW

5. . CONF I GURATI ON/CHANGE CONTROL B. SPECIAL FEATURES OF DESIGN CONTROL PROGRAf'l FOR~lAL TRANSI'RITTAL OF DESIGN D"TA'ORNALLY DOCUNENTED DESIGN INPUTS 30 BECHTEL PROJECT CONTROL OYER .M~ DESIGN ENTITIES STRONG AE/NSSS INTERFACE

5. SPECIAL'DESIGN REYIEMS

5. SYSTEI'iS APPROACH 70 CONFIGURATION CONTROL -.SYSTENS YERIFICATION

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I N'FFE TIVE DESI ) VERIFICATI'ON PROGRAM HA EEN MAINTAIN D T ROUGHOUT THE PROJECT A. DESIGN CONTROL CONFIRNATION

- Design adecpzacy confirmed by interdisciplin-~ reviews, Feedback from Field, ZSG, Vendors, et'c.

B. ENGINEERING TURNOVER

- Adequate documentation to substantiate design, support plant operation, maintenance and emergencies.

C. SYSTEM DESIGN TEAM EVALUATIONS

- System design teams provide integrated approacn to final design verification, construction support, operations support, emergency response.

D. INDEPENDENT VERIFICATION BY ISG System start-up program verifies design and construction com-pletion, ecpxipment performance as specified, documentation complete.

E. AS-BUILT DRAWING PROGRAM

- Design drawings.maintained in upaated condition by design control program. Special as-builts for piping, hangers, supports, block walls, containment liner.

F. FSAR VERIF I CATION

- Design changes must comply with CESAR commitments or ZSAR must be revised to reflect modifications.

'INDEPENDENTS THIRD-PART TECH.

- PP&L program includes many thi d-party design eviews to augment in-house reviews and ensure compliance with ccmmitments.

H. SPECIAL DESIGN VERIFICATION TESTS

- Testing to verify design adequacy has been a valuable part of the PP&L program.

J. COMPLETE REEVALUATION FOR DYNAMIC LOADS

- Reanalysis for new hydrodynamic loads and cur"ent seismic. criteria confirmed that the original design was very conservative.

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K. INDEPENDENT NRC VERIFICATION ANALYSIS Zn de p endent NRC consultant verified PP&L's oisin g de sign method-ology and its application to a safety-related piping system (the SRV discharge line).

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V. HIGH CONFIDENCE LEVEL PPRL HAS A HIGH CONFIDENCE LEVEL IN THE SAFETY AND .OPERABILITY OF THE PLANT A. STRONGLY POSITIVE INDICATIONS FRON EXTENSIVE NUNBER AND VARIETY OF DESIGN REVIEMS THROUGH-OUT THE PROJECT. (-REFER TO BACKUP DATA BY PLNQA)

B. SUCCESSFUL PRE-OP TEST PROGRN C. FACTORED OTHER PLANT EXPERIENCE INTO DESIGN TO ENSURE LOM RISK D. HIGH QUALITY ARCHITECT-ENGINEER-CONSTRUCTOR AND,NSSS CONTRACTOR E. PPRL HAS A STRONG'OMPETENT NUCLEAR DEPART-NENT MITH SIGNIFICANT INVOLVENENT MHI CH REINFORCES CONFIDENCE LEVEL

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SUSQUEHANNA STEAM ELECTRIC STATION

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SPECIAL THIRD-PARTY REVIEWS BY OUTSIDE CONSULTANTS Review Title Sco e Descri tion Consultant Date Quality Assessment of the Advanced Control Room An independent review of the engineering, documentation and EG&G - HASC, Inc. . '980 project quality cont> mls for the Susquehanna Advanced Con-trol Room.

Piping Analysis Methodology An assessment of the accepta- Teledyne Engineering 1'O bility of the methodology used-. Services, Inc.

by Bechtel to perform stress analyses of safety related nu-clear piping systems.

Design Review of HVAC 11VAC Systems in Safety-Related EDS Nuclear '1981 System Calculations and non-Safety Related areas were reviewed for design ade-.

quacy to maintain specified temperature, pressure and flow conditions.

Safety System Halkdown Field walkdown and system eval- = MPR Associates 1980 uation to verify the adequacy of the design and construction of the following system:

- RllR System (Loop B)

Core Spray System (Loop A) 1ligh Pressure Coolant Injection System Reactor Core Isolation Cooling System

- Diesel Generator System

- Station Battery Systems

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SPECIAL THIRD-PARTY REVIEWS BX OUTSIDE CONSULTANTS Review Title Sco e Descri tion Consultant Date Intergranular Stress An assessment of the inte- Failure Analysis 1979 Corrosion Cracking grity and performance expec<< Assoc., Inc. ~ ~

tations for the Recirculath.on Inlet Safe End to Thermal Sleeve connection Safety Impact Review.(2/1) ~ Walkdowns and evaluations to EDS Nuclear 1981 ensure that. the failure of a non-safety-related item will Containment SRV and Chugging Load Definition

'n no t impac t a sa fe ty-re la ted item.

evaluation of the adequacy of the dynamic forcing func-tion methodology and test verification developed for Quenchers by Kraftwerk-Union PP&L SRI International 1980-

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~ i QI 1I AUDITS COtDL)CTEB BY PAL 1973 THRU 1981-BECHTEL ACTIVITIES TOTAL OF 356 HONE OFFICE CONSTRUCTION SITE SUPPLIERS 4

G.E. ArrIVITIES TOTAL OF R SAN JOSE MImINGTON - ~tSSS FUELS SUPPLIERS I~eL oF PPaL TOTAL OF Q

. AUDITS OF PL ENGINEERING AND OTHER INTERNAL SUPPOPT i

AUDITS OF NV STAFF FUNCTION -18 SY NNAGER'S STAFF AUDITOR

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~O tI 0 VGA ALIDITS OF BECHTEL SFH0 DESICN CAROL FICTION PROGRAN-IYiPLEN~ATION 8 ADEQUACY..

B-.4 vera B-18. srzsnc B-109 BEGHTEL/6E DES I GN !NTERFAcE 9/20n6 PROGRAM !i4PLENBlTATION 8 ADEQUACY 2/0/78 10/2/78 PRCH. Qu.~. 6/We PROGRAN INPLEt'~ATION 8 PZFQUACY VV/79 B-1LI0 CIVIL'CALcs. 'aone B-1@ ', ELEC, CALcs.

B-Mi BEcHTEt FIELD INsmUcTIONs 2/25/80 B-147 ASYt; SECTION II! PIPE SU?PORT DESIGN 2/25/80 B-1@ REVIEW/APPROVAL OF SUPPLIER ENGINEERING DOCS. 3/37/89 B-l50 DESIGN CNNGE PACKAGES 8 CONFIGURATION CONTPOL 7/28/80 B-151 APE SECTION III PIPING R HANGER DFSICN 7/28/80 B-356 ENVIRONMENTAL GAL PHASE II PROGRW BY BECHTEL .

B-157 . C{NPUTER CODES CALCS s @1481 B-158 FSAR TABLE 3.11-6 DEsIGN BASIS Gums. 5/19/81 B-159 CONFIGURATION CONTROL CSEE CONTROL 3/16/81 B-160 ASYE SEc. II! As BUILT DHG DEsIGN REcoNcILIATIDN 6/22/81 INTERFACE CONTROL FOR SUBLET PIPING 8 HANGER 9/32/81 DESIGN ARK

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4 DIRECT PAL COYlMCTS KRAFTKBK NION o QUENcHER DEvELOP~~ a TEST

0. CHUGGING CONDENSATION OSCILLATOR 10AD DEFINITION 8 TEsT SRI e CONFIRMATION oF DYNAMIC LOAD DEFINITION BY IN PLANT TEsTs CREARE INC, e OPEN VENT TESTS O ACR/PGCC QUALITY ASSESSMENT TORREY PINES TECH, ENVIRONNcCTAL QNL. OF THE NSSS SCOPE OF 1E EQUIP, NXNN ENt.;R. a CQNST. o DEsIGN oF ~~ KF H~.

'6E-FUEL NILPIINGTON 0 INITIALLOAD QF FUEt FOR SSES UNITS 1 a 2

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THIRD PARTY AUDITS OF QA PRG6RN

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.'NOo OF PERFORMED BY FINDINGS GENERAL ELECTRIC EDS NUCLEAR INC.

GILBERT COeONWEALTH NUCLEAR ENERGY SERVICES COOPERATIVE 'tANAG~V AUDIT PROG, COOPERATIVE NNAGBWG" AUDIT PROGee COOPERATIVE YANAGENBfl AUDIT PROGRAM COOPERATIVE f%NAGENENT AUDIT PROG@e COOPERATIVE NNAGEMENT AUDIT PROGRAN TEA"5 WERE NDE UP OF OA

.! -, '.... PERSONNEL FR(N THE FOLLOWING UTILITIES: PUBLIC SERYICE ELECTRIC QK}ICASg GENERAL PUBLIC UTILITIES> OHIO EDISON'ND DUQVESNE 1IGHTI l

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