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| issue date = 06/07/1979
| issue date = 06/07/1979
| title = LER 79-017/03L-0 on 790509:1B Charging Pump Casing Block Contained Several Internal Cracks Centered Around Pressure Chambers.Caused by Suction Cavitation Resulting in Vibration.Pump Block Replaced
| title = LER 79-017/03L-0 on 790509:1B Charging Pump Casing Block Contained Several Internal Cracks Centered Around Pressure Chambers.Caused by Suction Cavitation Resulting in Vibration.Pump Block Replaced
| author name = SCHOPPMAN M A
| author name = Schoppman M
| author affiliation = FLORIDA POWER & LIGHT CO.
| author affiliation = FLORIDA POWER & LIGHT CO.
| addressee name =  
| addressee name =  
Line 17: Line 17:


=Text=
=Text=
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'1515Iaa-'454TVPSi451~T53!6IIIIQg7475ilaPCrITQAT40Pum.casinblockitwas";;~lrQ000>>Q~4041QQCK4iHUMSSR4349SVS>>TQATS6VSNTQSSCRIPTIQN ANQPRQIABL6CQNS6QVSNC'6S QIQDurin1armedre1acementofthe1BCharin~02foundthattheoldblock,contained severalinternalcrackscenteredaroundtheum'sressure'hambers.
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Thecracksdidnotenetratetheblock.Thischarinumblockwasbeinrelacedduetorecentfailuresofthe~asAan1~pgT39IasvsTaucAU54cAU54caMP.yALysCQQ4cQQSsuacaoaccMpo>>SHTcaoa suacaoasuacaosSL<JSL~JS~+<"'rrSMESLrrS9'0II11111$'1910$4CUa>>TIAI OCCURIISNCSRSPQRT~.RSVISIQH11Ts1412,151111ACTIONPUTVRSSPPSCisriUTQOWH
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+'TTACNM4>>T 4PRQWPRIMSCOMPCQMPOHSHT TAKSHACTICHCHPLANTA!4TIICO, NOVAS+22SUSMITTSO PORlMSU8SVJPLI4RMANUPACVRrIRLrrS~xS.~iSMzSLraoo.rEYES~YS~IQ~Ea45Q1415143IS04I414447'AVSSO6scRIPT!ON ANOCORRSCnv6 ACTIONSQ23o.Thecause.aearstohave-been-.vibration caebtheums.Suctiondamenindevicesaccumulators willbeinstalldallthreeumstoreducecavitation.
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Preliminar installation worktoinstalltheseaccumulators atoweriscomlete'andtheseaccumulators willbeinstalled shortlafterdeliver.The1Bumblockwasrelaced.I49PAcILI.Y.IQMSTIICOQPST*IUS'5PCWSRQTIISRSTATVSp/01$CQVSRYiLtuQrr~00QiNA~C(Dr110'$11SS45JaACTIVITYCOHTSRTRSLSASSO01RSLSA54AAIQUNI'QP
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QQCK4 i HUMSSR                  43      49      SVS>>T QATS            74 0
:ssuao04$CRIpT!c>>QasLNISA01$CQVSRY045CIIIPTICH Q2SecialInsectionLQCATIQVOPRSLSA$4Q26NA30gI4!0~NBA!6QPPRSPARSR>906'Z80~~&NANAH.A.Schomanao30NRCLCKONLYI-'ll44,49IO305552-3802 REPORTABLE OCCURRENCE 335-79-17 LICENSEEEVENTREPORTPAGETWOAdditional CauseDescritionandCorrective ActionAnengineering evaluation oftheChargingandVolumeContro1System(CVCS)operation andvibration wasperformed inSeptember of1977.Thisevaluation suggested thatsuctioncavitation maybethecauseofvibration withinthesystem.Basedonthis,-plans weremadetoinstallpulsation dampening devices(accumulators) onthesuctionofeachchargingpump.Installation wasscheduled tobeperformed duringthe1980refueling shutdown.
                                                                                                                                            !6 75 I      I    I ilaPCrIT QAT4 I            Qg p  2 6VSNT QSSCRIPTIQN ANQ PRQIABL6 CQNS6QVSNC'6S Durin                1  armed re 1acement                          of the QIQ 1B    Char      in    Pum      .casin block                    it    was
On9-2-78,the1Achargingpumpwasfoundtohaveacrackedcasing(seeLER335-78-34).
    ~02            found that the ol d block, contained several internal cracks centered around the um 's ressure'hambers.                                                 The cracks did not enetrate the block.
Theprocurement ofmaterials toinstallthesuctionpulsation dampening deviceswasplacedon.anexpedited basis.Thecrackedcasingwasreplacedwithanewcasingon1-9-79.On3-16-79,the1Cchargingpumpwasfoundtohave'crackedcasing(seeLER335-79-11).
This char in                          um block was bein                              re laced due to recent failures of the
Presently, theplantisshutdowninthefinalstagesofthe1979refueling outage.Preliminary workontheCVCSwasperformed duringthisrefueling outage'toenableinstallation ofthepulsation dampening devicesduringfullpoweroperation laterthisyear.Duringpoweroperation, onlyonechargingpumpatatimewillberemovedfromservic'etoinstallthepulsation dampening deviceonthatpump.Thisallowsinstallationduringpoweroperation whilestillfulfilling Technical Specification requirements fortheCVCS.Deliveryofthepulsation dampening devicesispresently scheduled forSeptember, 1979.Thedeviceswillbeinstalled shortlyafterdelivery.
    ~as                A an          1 T      3 9 Ia svsTau              cAU54          cAU54                                                        caMP.           yALys
Boththe1Cand18ChargingPumpBlockswerereplacedduringthe1979refueling outage.Thereplacement blocksforallthreepumpswereofanimproveddesignwithfewerstressriserpoints(whichreducessusceptability tocracking).}}
                                            '0 S                                                                      'r rS CQQ4                cQQS        suacaoa                      ccMpo>>SHTcaoa                   suacaoa          suacaos
      ~pg                                                        L<JS            L~JS ~+<                       "                           MES LrrS 9                        II              11              11                              1$         '19                10
                                                                                    $ 4CUa>>TIAI                           OCCUR IISNCS        RSPQRT        ~       . RSVISIQH 11                        Ts              14          12,          15                                    11          11 ACTION PUTVRS TAKSH ACTICH LrrS~xS.
SPPSCi CH PLANT
                                                    ~iS sriUTQOWH A!4TIICO, MzS NOVAS +22 Lraoo. r EYES
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                'AVSS O6scRIPT!ON                   ANO CORRSCnv6 ACTIONS                Q23
: o.       The cause. a                      ears to have- been-.vibration ca                                      e      b the        um      s.         Suction          dam      enin          devices            accumulators                  will be install                    d all three um s to reduce cavitation. Preliminar installation work to install these accumulators at ower is com lete'and these accumulators will be installed shortl                                  after deliver . The 1B um block was re laced.
I 4    9 P Ac LI Y I  . .
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01$ CQVSRY 045CIIIPTICH Q2 ecial Ins ection RSLSASSO 01 RSLSA54                          AAIQUNI'QP~iVITYQS                                                          LQCATIQV OP RSLSA$ 4 Q26 6      ~Z      Q22    ~ZQ25                            NA                                                              NA I      3    9              14            11                                            IA            49 psA50>>HSL axpa5VA45 r      Loooo              rQ>>     2      Q>>
                                                                                                      'A 5                    11        11          11                                                                                                                              30
                  ~o'" o"o 9                II 8"
Psil$ 0>>>>SL IHIU>143 11 NA ao LC5$ QP CR QAMAC'4 ia SACIUTY VPS        CSSCRIPTIQH                    Q42 g        Z''0                                                                              NA 1                                                                                                                                                                        30 pvaLIC.T.                                                                                                                                     NRC LCK ONLY I      4
:ssuao LN ISA 04$ CRI pT!c>> Qas
                                !0 NA 44,49 I-'ll                    IO
                      ~         NBA!6 QP PRSPARSR                        H. A. Scho                  man                                              305        552-3802
>906'Z 80        ~~&
 
REPORTABLE OCCURRENCE     335-79-17 LICENSEE EVENT REPORT PAGE TWO Additional  Cause  Descri tion and Corrective Action An  engineering evaluation of the Charging and Volume Contro1 System (CVCS) operation and vibration was performed in September of 1977. This evaluation suggested that suction cavitation may be the cause of vibration within the system. Based on this,-plans were made to install pulsation dampening devices (accumulators) on the suction of each charging pump. Installation was scheduled to be performed during the 1980 refueling shutdown.
On  9-2-78, the  1A  charging pump was found to have a cracked casing (see LER  335-78-34). The procurement of materials to install the suction pulsation dampening devices was placed on. an expedited basis. The cracked casing was replaced with a new casing on 1-9-79. On 3-16-79, the 1C charging pump was found to have'     cracked casing (see LER 335-79-11).
Presently, the plant is shut down in the final stages of the 1979 refueling        '
outage. Preliminary work on the CVCS was performed during this refueling outage to enable installation of the pulsation dampening devices during full power operation later this year. During power operation, only one charging pump at a time will be removed from servic'e to install the pulsation dampening device on that pump. This allows install ation during power operation while still fulfilling Technical Specification requirements for the CVCS. Delivery of the pulsation dampening devices is presently scheduled for September, 1979. The devices will be  installed shortly after delivery.
Both the  1C and 18  Charging Pump Blocks were replaced during the 1979 refueling outage. The replacement blocks for all three pumps were of an improved design with fewer stress riser points (which reduces susceptability to cracking).}}

Latest revision as of 10:06, 4 February 2020

LER 79-017/03L-0 on 790509:1B Charging Pump Casing Block Contained Several Internal Cracks Centered Around Pressure Chambers.Caused by Suction Cavitation Resulting in Vibration.Pump Block Replaced
ML17266A073
Person / Time
Site: Saint Lucie NextEra Energy icon.png
Issue date: 06/07/1979
From: Schoppman M
FLORIDA POWER & LIGHT CO.
To:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
Shared Package
ML17206A852 List:
References
LER-79-017-03L, LER-79-17-3L, NUDOCS 7906180555
Download: ML17266A073 (2)


Text

NRC PQRIrI 544 V. S NVCt 6AR RSOVLATOAY CO>>!MISSION IT TTI LlCEIVSEE FVHIVT REPORT I (PLEASS PRINT QR TYPS AI.L REQVIRSQ INPORMATIONI Q~

CQNTRQL, SLCCKI I I I Ql "

I

~o FILIS L ISI1Q20 0- OI OIOI OIO UCSIisa'i'IUM44R 010 15 Qrt II 15 I aa-'454 TVPS i4 Qi~IQi 51 ~T 53 0>>

3 9 UCLrr$44 CQCS CQN'T

~O ";;~lrQ 0 40 41 0

QQCK4 i HUMSSR 43 49 SVS>>T QATS 74 0

!6 75 I I I ilaPCrIT QAT4 I Qg p 2 6VSNT QSSCRIPTIQN ANQ PRQIABL6 CQNS6QVSNC'6S Durin 1 armed re 1acement of the QIQ 1B Char in Pum .casin block it was

~02 found that the ol d block, contained several internal cracks centered around the um 's ressure'hambers. The cracks did not enetrate the block.

This char in um block was bein re laced due to recent failures of the

~as A an 1 T 3 9 Ia svsTau cAU54 cAU54 caMP. yALys

'0 S 'r rS CQQ4 cQQS suacaoa ccMpo>>SHTcaoa suacaoa suacaos

~pg L<JS L~JS ~+< " MES LrrS 9 II 11 11 1$ '19 10

$ 4CUa>>TIAI OCCUR IISNCS RSPQRT ~ . RSVISIQH 11 Ts 14 12, 15 11 11 ACTION PUTVRS TAKSH ACTICH LrrS~xS.

SPPSCi CH PLANT

~iS sriUTQOWH A!4TIICO, MzS NOVAS +22 Lraoo. r EYES

+ 'TTACNM4>>T SUSMITTSO 4PRQW PORlMSU8

~YS ~IQ ~Ea PRIMS COMP SV JPLI4R CQMPOHSHT MANUPAC VRrIR 4 5 Q 14 15 14 3I S0 4I 41 44 47

'AVSS O6scRIPT!ON ANO CORRSCnv6 ACTIONS Q23

o. The cause. a ears to have- been-.vibration ca e b the um s. Suction dam enin devices accumulators will be install d all three um s to reduce cavitation. Preliminar installation work to install these accumulators at ower is com lete'and these accumulators will be installed shortl after deliver . The 1B um block was re laced.

I 4 9 P Ac LI Y I . .

QTIISR STATVS p/

IQ MSTIICO QP 1

i ST*IUS LtuQrr ACTIVITY COHTSRT

~00 Qi 10

'5 PCWSR 11 NA SS 01$ CQVSRY

~C(Dr 45 Ja S

01$ CQVSRY 045CIIIPTICH Q2 ecial Ins ection RSLSASSO 01 RSLSA54 AAIQUNI'QP~iVITYQS LQCATIQV OP RSLSA$ 4 Q26 6 ~Z Q22 ~ZQ25 NA NA I 3 9 14 11 IA 49 psA50>>HSL axpa5VA45 r Loooo rQ>> 2 Q>>

'A 5 11 11 11 30

~o'" o"o 9 II 8"

Psil$ 0>>>>SL IHIU>143 11 NA ao LC5$ QP CR QAMAC'4 ia SACIUTY VPS CSSCRIPTIQH Q42 g Z'Q '0 NA 1 30 pvaLIC.T. NRC LCK ONLY I 4

ssuao LN ISA 04$ CRI pT!c>> Qas

!0 NA 44,49 I-'ll IO

~ NBA!6 QP PRSPARSR H. A. Scho man 305 552-3802

>906'Z 80 ~~&

REPORTABLE OCCURRENCE 335-79-17 LICENSEE EVENT REPORT PAGE TWO Additional Cause Descri tion and Corrective Action An engineering evaluation of the Charging and Volume Contro1 System (CVCS) operation and vibration was performed in September of 1977. This evaluation suggested that suction cavitation may be the cause of vibration within the system. Based on this,-plans were made to install pulsation dampening devices (accumulators) on the suction of each charging pump. Installation was scheduled to be performed during the 1980 refueling shutdown.

On 9-2-78, the 1A charging pump was found to have a cracked casing (see LER 335-78-34). The procurement of materials to install the suction pulsation dampening devices was placed on. an expedited basis. The cracked casing was replaced with a new casing on 1-9-79. On 3-16-79, the 1C charging pump was found to have' cracked casing (see LER 335-79-11).

Presently, the plant is shut down in the final stages of the 1979 refueling '

outage. Preliminary work on the CVCS was performed during this refueling outage to enable installation of the pulsation dampening devices during full power operation later this year. During power operation, only one charging pump at a time will be removed from servic'e to install the pulsation dampening device on that pump. This allows install ation during power operation while still fulfilling Technical Specification requirements for the CVCS. Delivery of the pulsation dampening devices is presently scheduled for September, 1979. The devices will be installed shortly after delivery.

Both the 1C and 18 Charging Pump Blocks were replaced during the 1979 refueling outage. The replacement blocks for all three pumps were of an improved design with fewer stress riser points (which reduces susceptability to cracking).