ML20202A969

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Insp Repts 50-334/97-09 & 50-412/97-09 on 971116-1227. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support.Rept Also Includes Results of Announced Insp in Areas of Emergency Preparedness
ML20202A969
Person / Time
Site: Beaver Valley
Issue date: 02/04/1998
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20202A952 List:
References
50-334-97-09, 50-334-97-9, 50-412-97-09, 50-412-97-9, NUDOCS 9802110035
Download: ML20202A969 (26)


See also: IR 05000334/1997009

Text

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U. S. NUCLEAR REGULATORY COMMISSION

REGION I

License Nos. DPR 66, NPF-73

Report Nos. 50 334/97 09;50-412/97 09

Docket Nos. 50 334,50 412

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Licensee: Duquesne Light Company (DLC) l

Post Office Box 4 1

Shippingport, PA 15077

Facility: Beaver Valley Power Station, Units 1 and 2

Inspection Period: November 16,1997 through December 27,1997

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Inspectors: D. Korn, Senior Resident inspector

F. Lyon, Resident inspector

G. Dentel, Resident inspector

J. Furia, Senior Radiation Specialist, DRS

W. Maler, Reactor Engineer, DRS

Approved by: N. Perry, Acting Chief

Reactor Projects Branch 7

9002110035 9eo204

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PDR ADOCK 05000334

G PDR

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EXECUTIVE SUMMARY

Beaver Ve'!ey Power Station, Units 1 & 2

NRC Inspectn Rep 'rt 50 334/97 09 & 50 412/97-09

This integrated inspection int, loc td ast acts of licensee operations, engineering,

maintenance, and plant support. ": report covers a 6 week period of resident inspection;

in addition, it includes the results of announced inspections by regional inspectors in the

areas of emergency preparedness, radiological controls, and engineering.

Ooerations

  • Du'ing the continuing refueling outage for Unit 1 and the Unit 2 shutdown on

December 16,1997, the inspectors observed good control of shutdown safety

parameters and awareness of safety equipment availability. The Operations staff

identified and stopped two improperly scheduled work activities that would have

potentially impacted safety. (Section 01.2)

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  • Strong operator attention to detallled to the discovery of deficiencies in the Unit 2

Control Room Emergency Ventilation System. (Section E4.1)

Maintenance

  • Inspectors assessed that the licensee responded appropriately to a valve linkage

failure on a turbine plant component cooling water control valve and noted good ,

coordination between operatora, system engineering, and maintenance staff. The

prompt response eliminated a potential challenge to safe plant operation. Some

inconsistencies were noted in the guidance provided to operators and maintenance

staff regarding emergency work, in addition, failure to repair the degraded linkage

during earlier opportunities indicated a weakness in the work control process that

unnecessarily challenged operators when the linkage subsequently failed.

(Section M1.3)

Enaineerina

  • Engineers demonstrated an excellent questioning attitude in identifying a non-

conforming safety related small bore piping deficiency. Over 200 supports and

anchors did not meet Code requirements due to inadequate original construction

design specification. Extent of condition reviews, findings, causal assessment, and

corrective actions were comprehensive. Communication of this potentially generic

issue to the industry demonstrated a sound safety perspective (Section E1.1).

  • The operator's strong attention to detail and the engineers' rigorous questioning

attitude led to the distuvery of deficiencies in the Unit 2 control room emergency

ventilation system. The licensee's full assessment of the design and licensing basis

and corrective actions was not yet completed. (Section E4.1)

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Plant Suonort

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The program for maintaining occupational exposures as low as reasonably

achievable (ALARA) was generally effective improvements in work planning and

the integration of ALARA controls into work packages was evident, especially

during the Unit 1 refueling outage (1R12). Radiological housekeeping at both units

has also continued to show improvement, especially in the Unit 1 containment.

Audits and surveillances conducted in support of the refueling outage were of

appropriate scope and technical depth. (Section R)

  • The licensee's emergency facilities were generally well-maintained. The failure to (

regularly test the off line commercial phone lines at the Alternate EOF is a violation

of Section IV.E.9.a-d of Appendix E to 10 CFR 50 since those lines would be relied

upon if the Alternate EOF was activated. (Section P2)

  • The licensee's process for performing 10 CFR 50.54(q) evaluations for the latest

emergency plan revision was weak. Several questionable changes were made to

the latest revision of the plan and some procedures. However, the inspectors

concluded that the current procedure for performing these evaluations is an

improvement over the previous procedure. The inspectors considered the licensee's

prompt commitment to re evaluate some of the questionable changes to be proper.

(Section P3)

The training program for the emergency response organization met all regulatory

requirements and was implemented well. (Section PS)

The Emergency Preparsdness (EP) organization has not been weakened by the

changes that have occurred since the last EP program inspection. Tne ik isee's

conversion to a team-oriented response was an improvement over the previous

! response and its implementation was properly conducted. The authorization of an

additional staff position in the EP program to strengthen the EP organization's ability

to maintain the onsite and offsite EP programs was a positive indication. (Section

PS)

  • The inspectors concluded that the licensee's Quality Services audit of the

emergency preparedness program met all regulatory requirements of 10 CFR

50.54(t) and that the audit and its attendant report were much improved over the

calendar year 1996 audit and report. (Section P7)

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, TABLE OF CONTENTS

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EX E C U TI V E S U M M A R Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I

T ABLE O F CO NT ENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lil

1. Operations .................................................... 1

01 Conduct of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

01.1 General Comments (71707) ........................... 1

01.2 Shutdown Saf ety (71707) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

ll . M aint e n a n c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

M1 Conduct of Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

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M1.1 Routine Maintenance Observations (62707) . . . . . . . . . . . . . . . . 2

M1.2 Battery No.12 Maintenance Surveillance (62707,61726) . . . . . . 2

M1.3 Emergent Repair of Control Valve Linkage (62707) . . . . . . . . . . . 2 ,

M1.4 Routine Surveillance Obs6.vations (61726) . . . . . . . . . . . . . . . . . 4

M8 Miscellaneous Maintenance issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

M8.1 Emergency and Appendix R Lighting (62707) ............... 4

Ill. Eng ine e ri ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

El Conduct of Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

E1.1 Unit 1 Small Bore Piping Operability Assessment . . . . . . . . . . . . . 4

E4 Engineering Staff Knowledge and Performance . . . . . . . . . . . . . . . . . . . 7

E4.1 Control Room Emergency Pressurization Ventilation System

Design Deficiencie s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

IV. Pla n t S u pport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

R1 Radiological Protection and Chemistry (RP&C) Controls . . . . . . . . . . . . . 8

R4 Staff Knowledge and Performance in RP&C .................... 10

R4.1 Unit 2 Post Accident Sampling System (PASS) Drill (71750) . . . . 10

R7 Quality Assurance in Radiological Protection and Chemistry Activities . . 10

R8 Miscellaneous RP&C lssues ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

R8.1 (Closed) Inspector Follow up ltem (IFI) 50 334 and 412/97-04-

04 ............................................ 11

P2 Status of EP Facilities, Equipment, and Resources . . . . . . . . . . . . . . . . 11

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P3 EP Procedures and Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

P5 Staf f Training and Qualification In EP , . . . . . . . . . . . . . . . . . . . . . . . . 15

P6 EP Organization and Administration . . . . . . . . . . . . . . . . . . . . . . . . . . 16

P7 Quality Assurance in EP Activities (82701) . . . . . . . . . . . . . . . . . . . . . 17

V. M anag eme nt Mee ting s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

X1' Exit Me eting Summ ary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

X2 Pre Decisional Enforcement Conference Summary . . . . . . . . . . . . . . . . . . . . . 17

X3 Management Meeting Summary . . . . . . . . . . . . . . . .................. 17

PARTI AL LIST OF PERSONS CONTACTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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INSPECTION PROCEDURES USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ITEMS OPENED, CLOSED AND DISCUSSED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ATT A C H M E N T I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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, Reoort Details

Summarv of Plant Siging

Unit 1 began this inspection period :n Mode 5 (cold shutdown) for the 12th refueling

outage. Mode 4 (hot shutdown) was entered on December 20, and Mode 3 (hot standby)

was entered on December 23.

Unit 2 began this inspection period at 100% power. On December 16, DLC determined

that the Control Room Emergency Air Cleanup and Pressurization System was outside its

design basis (see Ser' ion E4.1). Operators entered TS 3.0.3 and shut down the unit to

Mode 5 to evaluate the concern and implement corrective actions,

k_0_nerations

01 Conduct of Operations

01.1 General Comments (71707)'

Using Inspection Procedure 71707, the inspectors conducted frequent reviews of

ongoing plant operations, in general, the conduct of operations was professional

l and safety-conscious.

01.2 Shutdown Safety (71707)

During the continuing refueling outage for Unit 1 and the Unit 2 shutdown on

l December 10,1997, the inspectors observed good control of shutdown safety

l parameters and awareness of safety equipment availability. Prior to the Unit 2

shutdown, the Operations staff identified and stopped severalimproperly scheduled

work activities that would potentially impact safety. For example, on November 17,

inspection and testing of the "A" recirculation spray pump and surveillance tests for

the "B" and "D" recirculation spray pumps were scheduled concurrently. This

would have led to both trains being out of service and subsequent entry into TS 3.0.3 On November 25, fill and vent of a recirculation spray flow transmitter was

requested by an Instrumentation and Control Technician while an emergency diesel

generator (EDG 2-2) was out of service for a scheduled surveillance test. This

would have caused entry into TS 3.0.5. The work was stopped by operators prior

to commencement, and the issues were reviewed through the corrective action

process. The inspectors noted that a strong questioning attitude by the operators

was a key in identifying the issues. These challenges to the operators were

considered weaknesses in the work control program.

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ll. MainteDirma

M1 Conduct of Maintenance

' Topical headings such a 01, M8, etc., are used in accordance with the NRC

standardized reactor inspection report outline, ind vidual reports are not expected to

address all outline topics.

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M 1.1 Routine Maintenance Observations (62707)

The inspectors observed selected maintenance activities on important systems and

components. Some of the activities observed and reviewed are listed below.

  • 1MSP 39.02 E Battery No.12 Tes and inspection
  • MWR 068342 Rotate valve MOV RW 102A2 per EM 115598
  • MWR 068341 Rotate valve MOV RW 102C2 per EM 115598

The activities observed and reviewed were performed safety and in accordance with

proper procedures, except as noted below, inspectors noted tnat an appropriate

level of supervisory attention was given to the work depending on its priority and

ditficulty.

M1.2 Batterv No.12 Maintenanca Surveillance (62* 07,61726)

i 1MSP 39.02 Edomonstrates that 60-celllead acid battery No.12 of the 125VDC

l control system is fully charged and meets the TS acceptance criteria. During

performance of the MSP on December 7, electricians found 8 cells with marginal

specific gravity. The cells were still within the TS operability limits. Electricians

requested operators to place the battery on an equalizer charge in accordance with

the MSP. Operators found that the MSP required a 70 hour8.101852e-4 days <br />0.0194 hours <br />1.157407e-4 weeks <br />2.6635e-5 months <br /> charge, but operations

procedure 10M 39.4.0, Rev.1, " Battery Equalization Charges," required a 100 hour0.00116 days <br />0.0278 hours <br />1.653439e-4 weeks <br />3.805e-5 months <br />

I charge. The system engineer verified that the 100 hour0.00116 days <br />0.0278 hours <br />1.653439e-4 weeks <br />3.805e-5 months <br /> requirement was correct.

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The issue also applied to battery No.1 1. The MSPs for the two batteries were

changed to reflect the correct requirement. The discrepancy was documented on a

mndition report for additional evaluation and appropriate corrective action.

During review of the specific gravity calculations in the MSP, inspectors noted that

the correction factors applied for electrolytu level for 27 of the 60 cells were

incorrect. The f actors had been read from the temperature column instead of the

electrolyte level column of the correction chart. Inspectors noted that the errors

were non conservative; however, they did not affect the operability of the cells.

The issue was discussed with electrical maintenance supervisors, and the

calculations were corrected. The cause of the error was inattention to detail by the

electrician performing the calculations. The issue was documented on Condition

Report 972272 for evaluation, inspectors assessed that licensee response to the

issue was appropriate. The MSP was satisfactorily completed af ter the equalizer

charge.

M1.3 Reoair of Control Valve linkaae (62707)

a. Insoection Scopo (62707)

Inspectors reviewed the licensee response to a f ailed actuator arm on Unit 2 turbine

plant component cooling water (CCS) valve 2CCS DCV 215, on the common

discharge of the CCS heat exchangers, inspectors also reviewed guidance provided

to operators and maintenance staff regarding emergency work.

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b. Observations and Findinag

On December 10, the actuator arm on turbine plant CCS valve 2CCS DCV 215

failed and the valve moved to the full open pn sn. The valve is a 24 inch

butterfly valve that modulates flow to maintalri t.ifferential pressure below 18 psid

across the CCS heat exchangers, it is located on the common discharge of the CCS

heat exchangers. CCS flow from the heat exchangers provides cooling to turbine

plant components and the station air compressors. The failure mode was a break in

the connecting linkage between the air operator and the valve. Operators noted

CCS temperature lower from about 78 degrees F to about 69 degrees F and

discovered the broken linkage.

Operators, system engineering, and maintenance staff responded promptly to the

issue. If the valve had drif ted closed, CCS flow would have been lost, resulting in a

main turbine trip. 'he nuclear shift supervisor declared an emergency condition on

the valve, which allowed repair work to proceed before molntenance work request

or temporary modification documentation was completed. The two swivel joints

and turn buckle of the connecting arm were replaced with an equivalent length of

angle iron, dri' led and pinned to the connection, which restored normal operation to

the valve. Inspectors noted good coordination between operators, system

enginesting, and maintenance staff.

! Inspectors reviewed the work and the temporary modification (TMOD 2 97 21) and

l Its associated technical evaluation and 10 CFR 50.59 evaluation. One weakness in

l the documentation was noted, inspectNs noted that the 10 CFR 50.59 evaluation

addressed the issue of the valve failing open, but not f ailing closed. Inspectors

discussed the issue with system engineers and concluded that an event where the

valve failed closed would be bounded by the analysis for a turbine trip, inspectors

also reviewed guidance given to operators and maintenance staff regarding

emergency work, inconsistencies wers noted in the definitions and requirements

for emergency work provided to operators and maintenance staff, Guidance,

definitions, and requirements for documentation of emergency work were provided

in Maintenance Programs Unit Administrative Manual Section 4.6, Rev.1,

" Emergency Work," Nuclear Power Division Administrative Procedur3 7.15, Rev.0,

" Initiation of a Work Request," and operating manuals 1/20M 48.2.C, Rev.18,

" Operating Procedures," and 1/20M-48.1.F, Rev.9, " Rules for Departure from Tech.

Specs." There was not clear separation between work performed as allowed by

10 CFR 50.54(x), and emergency work as defined in the maintenance procedure, or

work classified as Priority 1 Emergency or Priority 2 Urgent in the work request

procedure. Inspectors considered the lack of consistent guidance to be a weakness

in procedures. The issue was discussed with operations management. Orerations

and maintenance management agreed with this observation and initiated action to

revise procedures to establish consistent guidance for amergency work.

MWR 068364 was written to document the emergency repair work and installation

of the temporary modifiction, inspectors noted the MWR was coded as Priority

3 Expedite, even though it was declared emergency work. Inspectors noted that

the degraded linkage had been identified by operators and documented on

MWR 060437 in January 1997; however, the repair was postponed and not done,

though the opportunity existed during the two Unit 2 forced outages in 1997. This

was considered to be a weakness in the work control process that resulted in an

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unnecessary challenge to the operators when the linkage f alle '. Licensee

assessment of the linkage f ai!ure under the Maintenance Rule was not yet complete,

but preliminary evaluation was that it would be considered a maintenance

preventable functional f ailure,

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c. Opnclusions

inspectors assessed that the licensee responded appropriately to the valve linkoge

f ailure and noted good coordination between operators, system engineering, and

maintenance staff. The prompt response eliminated a potential challenge to safe

plant operation. Some inconsistencies were noted in the guidance provided to

operators and maintenance staff regarding emergency work, in addition, inspectors

assessed that f ailure to repair the degraded Skage during earlier opportunities

indicated a weakness in the work control process that unnecessarily challenged

operators when the linkage subsequently failed.

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M1.4 Equtine Surveillance Observations (01726)

The inspectors observed portions of selected surveillance tests. Surveillance tests

l reviewed and observed by the inspectors are listed below.

  • 1 BVT 1.1.7, Rev.2 Rod Position Indication System Calibration Verification

The surveillance testing was performed safely and in accordance with proper

procedures. The inspectors noted that an appropriate level of supervisory attention

was given to the testing, depending on its sensitivity.

! M8 Miscellaneous Maintenance issues

M8.1 Emeroency and Annendix R Llahtina (62707)

Inspectors reviewed the UFSAR, Operating Manuals and Preventive Maintenance

Procedures (PMPs) for both units regarding Appendix R Lighting and Emergency

Lighting maintenance and testing. Licensee personnel contacted were

knowledgeable. The PMPs fulfilled surveillance requirements in licensee

administrt,tive procedure NPDAP 3.5 and assured that the requirements of Section

Ill.J of Appendix R to 10 CFR Part 50 were met. The inspectors identified minor

discrepancies which the licensee entered into the corrective action program to be

resolved.

Ill. Enaineerina

E1 Conduct of Engineering

E1.1 Unit 1 Small Bore Pioina Ooerability Assessment

a. inspection Scoce (37551. 92903)

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In June 1997, while perfomdng reviews for a motor operated valve replacement,

engineers noted that. a sliding st'pport for a 2-inch diameter seactor coolant system

valve drain line (PS-2) was disengaged from its guide. The inspectors reviewed

design documentation, interviewed personnel, and observed licensee inspection and

repair activities to evaluate the licensee's resolution of this problem including extent

of condition reviews,

b. Q .grvations and F edinas

NRC Inspection and Enforcement Bulletin (IEB) 7914," Seismic Analyses for As-

Built Safety Related Piping System," Rev.1, required .'icensees to confirm safety

related piping .121/2 inches in diameter, as installed, satisfied seismic design

requirements. No specific action was required regarding smaller bore piping. In late

1996, the licensee identified inadequately supported small bore piping inside

containment (see LER 50-334/96-010). Three deficiencies were corrected and a

sample inspection identified no further deficiencies. Engineering Standard ES-N-

017, " Pipe Stress Reconciliation," was instituted to ensure no additional piping

support defeciencies were created through plant design changes. ES-N-017

specified that computer based stress calculations be performed to reconcile as-

installed piping configurations against design requirements prior to implementing

piping design changes. In June 1997, engineers identified that support PS-2 was

disengaged from its guide while reviewing a photograph in preparation for replacing

a motor operated valve inside containment. Additionalinspections were initiated to

determine the extent of condition.

Engineers initially reviewed all .12-inch diameter and smaller, safety related Q1

category piping attached to the reactor coolant system (RCS). Twelve slidirm type

supports were identified as being susceptible to significant RCS loop mov .t

which would challenge support integrity. Two supports (PS-2 and PS-3) w 1. s found

disengaged. Six were inspected and found satisf actory. Four of these had the

same design as PS-2 and PS-3. The two disengaged supports and those with

similar design were replaced using design rhange package (DCP) 2263. The

remaining four sliding supports were determined to be acceptable through routine

inservice inspection program activi'.ies.

Extent of condition review scupe quickly expanded through the condition report

process (CR 970999). Bar type anchors were reviewed based on reassessment of

LER 50-334/80-056. Twenty-three bar type anchors were modified based on these

inspections. Engineers determined that many of the piping, anchor, and support

deficiencies were due to original construction design not meeting applicable

American National Standards institute (ANSI) B 31.1-1967 or American Institute of

Steel Construction (AlSC) Seventh Edition codes. UFSAR B.2.1.9 indicates that the

small bore safety related piping was originally evaluated under a " simplified" method

that did not employ formal calculations. Engineers concluded that this condition

was not applicable to Unit 2 because Unit 2 required small bore piping evaluation

using rigorous computer based analytical methods. fhe licensee submitted a

vo'untary report (LER 50-334/97-035)to report the Unit deficiencies as a

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potentially generic issue. The station architect engineer performed a 10 CFR 21

evaluation of the bar type anchor deficiencies, arx. concluded that the condition did

not appear to result in a substantial generic safety hazard. The licensee performed

additional inspections in the Fall of 1997, and generated CR 971875 and CR

972079 regarding additional small bore piping support design deficiencies. _

Engineers determined that numerous sliding supports and bar type anchors were

inadequately designed for their intended application in the plant. Sliding supports

were damaged by piping movement associated with normal thermal plant transients.

The conditions existed since original plant design and construction. Three additional

conditions which resulted in not meeting design requirements were identified: (1)

installed valves in small bore piping systems may be heavier than accounted for in

original plant design; (2) pipe supports in small bore piping systems were

inadequately designed to support rated load capacity; and (3) interaction of non-

safety related small bore piping with safety related piping (Q-Breaks) were not

adequately considered in original plant design. Thirty-eight additional supports were

modified during refueling outage number 12 using DCP 2298 to restore them to

Code requirements.

The inspectors observed field walkdowns and several support and anchor

modifications, and discussed ongoing project status with the Director of Design

Basis Engineering. Based on the above observations, the licensee initiated a support

design review of all safety related small bore piping and associated Q-Breaks.

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Approximately 2400 support drawings and over 650 piping isometr!c drawings were

analyzed against Code design requirements. This extensive verification effort was

staffed with approximately 80 engineers, the majority of which were contractor

suppor'. The inspectors determined that appropriate oversigh: of the contracted

engineering support was provided. Engineers identified approximstely 200 small

bore piping support and anchor Code deficiencies. Affected systems included the

RCS, excess letdown system, letdown system, reactor coolant pump seal leak-of f,

RCS loop fill, RCS charging, and high head safety injection. Due to the large

numbc of deficiencies, each of associated system piping isometric drawings was

analyzed for operability using NRC Generic Letter 91-18 as guidance, The licensee

concluded that each of the analyzed piping systems remained operable,

notwithstanding the numerous Code deficiencies. This assessment was completed

in mid-December 1997. The inspectors observed that the methodology used for

operability assessment was sound.

Basis for Continued Operation (BCO) 1-97-007 was developed to document the

justification that it was safe for Unit 1 to start up and operate at power prior to

restoring each of the identified small bore piping supports and anchors deficiencies

to fully meet Code requirements. The BCO specified that all associated pip!ng

aystems remained operable. The BCO will remain in effect through the end of the

upcoming operating cycle, with restoration of supports and piping to full design

requirements schcJuled for tb.t next refueling outage. The inspectors reviewed the

BCO and attended the Nuclear 5afety Review Board (NSRB) meeting durir g which

the BCO was evaluated. The inspectors observed that the safety issue was clearly

presented by Nuclear Engineering Department personnel. Detailed background as

well as potentially generic aspects were discussed. The NSRB concurred with the

Onsite Safety Committee approval of the BCO. The inspectors determined that the

safety analysis performed for the BCO was technically sound.

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10 Cl R 50, Appendix A, Criterion 15, " Reactor Coolant System Design," seguires

the RCS to be designed with sufficient margin to assure that the design conditions

of the reactor coolant pressure boundary are not exceeded during any condition of

normal operation, including anticipated operational occurrences.10 CFR 50.55(a)

reqess in part that systems and components must be designed, and constructed to

quality standards commensurate with the importance of the safety function to be

perfctmod; ANSI B31.1-1967specified Code requirements for installed piping

support integral welds (Q-Breaks). AISC Seventh Edition specifies load

recuirements for piping supports. Failure to originally design and install piping

supports and anchors commensurate with the applicable Code standards was a

violation. This non repetitive, licensee identified and corrected violation is being

treated as a Non-Cited Violation, consistent with Section Vll.B.1 of the NRC

Enforcement Policy (NCV 50 334/97 09 01),

c. Conclusions

The inspectors concluded that engineers demonstrated an excellent questioniog

attitude in identifying a non-conforming safety related small bore piping deficiency.

Over 200 supports and anchors did not meet Code requirements due to inadequate

original construction design specification. Extent of condition reviews, findings,

causal assessment, ano corrective actions were comprehensive. Communication of

this potentially generic issue to the industry demonstrated a sound safety

l perspective.

E4 Engineering Staff Knowledge and Performance

l E4.1 Control Room Emeroency Pressurization Ventilation System Desian Deficiencies

a. insoectinn Scooe (71707,37551,92901,92903)

Inspectors reviewed the licensee's follow-up to an anomaly observed during control

room emergency air cleanup and pressurization system testing. The inspectors

- reviewed the surveillance testing procedure,3BVT-1.44.1," Control Room

Emergency Bottled Air Pressure Test," Rev. 4, and the design and licensing bases

documents associated with the control room emergency ventilation system,

b. Observations and Findinas

On December 9, the system engineer and operators performed 3BVT-1.44.1,a TS

surveillance required every 18-months, to test the control room ventilation systems.

During the testing, the operator observed the Unit 2 "B" emergency supply fan

running indicator light cycle off and on approximately 11 seconds after the initial

auto-start of the fan. A sccond auto-start of the fan showed the same ancmaly.

The fan was declared inoperable.

Subsequent troubleshooting and engineering review identified the problem to be the

differential pressure switch actuating and stopping the "B" fan, which resulted from

the difference in opening times of the control room dainpers. P~:ing the

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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _

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8

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engineering review of possible corrective actions, engineers identified that the

control room ventilation system did not meet single failure criterion for other failures

within the system. Both trains of the Unit 2 control room emergency ventilation

system were declared inoperable. At 1 p.m. on December 16,1997, the licensee'

commenced a shutdown of Unit 2 as required by TS 3.0.3.

. The inspectors noted that excellent attention to detail by the operator during the

performanes of the surveillance test led to the initial discovery of the anomaly, The

control room indication showing the cycling off and on of the fan lasted less than

1 second. The test had been performed seven times previously without observation I

of the anomaly.- Additionally, the engineers displayed a strong questioning attitude

in discovering the fmilure to meet single failure criterion.

The exact design and licensing basis for the system, as well as potential impact on

control room habitability dose calculations for design basis accidents, were still

.being evaluated at_the closa of the inspection period. The single failures that would -

_

.

potentially place 'he Unit 2 control ventilation system outside its debian and

l licensing basis included failures of the "A" train inlet or outlet dampers due to some

!

'

electrical or mechanical failures and failure of the "A" fan mechanically. The

licensee's preliminary evaluation determined that the failure modes and effects.

analysis completed prior to the Unit 2 original startup was deficient in the evahation

!; of the control room emergency ventila41on system. Corrective actions to address

the design deficiencies were still being determined at the close of the inspection

period.- The licensee plans to keep Unit 2 shut down until the control rnom

ventilation corrective actions are completed.

The control roorn ventilation design issue will be an unresolved item, pending NRC

review of the licensee's full examination of design and licensing basis and licensee's

corrective actions to address the deficiencies. The corrective actions and the root .

cause evaluation were being performed under Condition Reports 972271

and 972304. '(URI 50 334 AND 412/97 09-02)

c. _ Conclusions

- The operator's strong attention to detail and the engineers' rigorous q"estioning

attitude led to the discovery of deficiencies in the Unit 2 control room emergency

ventilation system. The licensee's full assessment of the design and licensing basis

and corrective actions was not completed.

IV. Plant Suonort

R1- Radiological Protection and Chemistry (RP&C) Controls

_ a. Insoection Scone (83728)

The inspector reviewed the licensee's program for maintaining occupational

exposures as low as is reasonably achievable (ALARA). The inspection was

- accomplished by a review M plant documents and procedures, interviews with

. personnel and walkdowns of the related areas.

. . . . . . . . . .

.

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9

b. Observations and Findinna

The licensee's program for maintaining occupational exposures ALARA is based on

three procedures, as listed below:

NPDAP 3.1, Rev 3, " Exposure Control" (effective date 7/14/97)

Health Physics Manual, Appendix 11, Rev 1, "ALARA Program" (effective

date 12/5/97)

RP 8.5, Rev 3, "ALARA Review Program" (effective date 12/5/97)

The inspector reviewed these documents and verified that they accurately reflect

current plant operations and methodologies for conducting the ALARA program.

All work performed at Beaver Valley currently requires the issuance of a

Maintenance Work Request (MWR) or a Design Change Package (DCP). Routine

work and maintenance activities are scheduled based on a 12 week planning cycle,

with the issuance of an MWR allowing work to be performed. Typically, MWRs are

received 6 7 weeks prior to the start of work, which is a notable improvement over

the one week or less typicitly seen prior to 1997. A work review screening

committee has also been established, which meets daily to discuss opcoming work.

The licensee currently does not have a dedicated work control center, although the

screening committee performs somewhat similar functions. DCPs are written by the

Engineering Department for plant modifications. Although the engineer assigned for

a particular DCP is responsible for ensuring appropriate exposure minimization

techniques and designs are incorporated into the design c,hange, close coordination

with the ALARA health physicists allows for a collaborative effort in this area.

Work in the RCA which involves any one individual receiving 200 millirem or more,

or a work party receiving 1000 millirem or more, automatically requires an ALARA

review. This is also identified in the MWR computer data base. ALARA reviews are

written by the RWP/ALARA Planning Group, and controls placed in the ALARA

review are then incorporated into the RWP.

Outage work is contrc%d through the Planning and Outage Management Group.

For the upcoming Unh ? refueling outage in 1998, a station goal has been

established to identify all work in the RCA and submit the Section 12s (RWP

requests) of the MWR to the RWP/ALARA Planning Group not less tnan 90 days

before the commencement of the outage. Any tasks identified after that time must

be submitted to the Planning and Outage Management Group for their review and

approval before it can be added to the outage scope. This is a significant

improvement in the lead time provided to the RWP/ALARA Planning Group for

preparing for the outage.

Recently, the licensee significantly revised its ALARA Committee format.

Previously, the ALARA Committee was chaired by the ALARA Coordinator, and

included representatives from each of the major departments, in general, the

committee members were not supervisors, and so the committee's control over

manpower resources and finance was limited to making recommendations only.

Under the revised NPDAP 3.1 referenced above, the Nuclear ALARA Review

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Committee (NARC) is now chaired by the Division Vice President, Nuclear

Operations and Plant Manager, and membership consists of the various major

department managers, with alternates not authorized. The NARC is required to

meet at a minimum of once per quarter, and held its first meeting just prior to the

commencement of 1R12.

Annual exposure goals are established by the ALARA coordinator, based in part on

three year average exposure goals and anticipated work scope. The station goals

are turther subdivided into departmental goals. Department heads and the plant

manager then review, modify (as necessary) and approve the goals through the

NARC. For 1997, the station goal was established at 256 person-rem. This goal

was subdivided further to include 231 person-rem for 1R12,16 person-rem for

operating periods at Unit 1 and 9 person rem for a full operating year at Unit 2. No

contingency was incorporated into the goal for forced outages during 1997. By

_

December 1997, the licensee had experienced two radiologically significant forced

outages at each unit, resulting in 56.587 person-rem of exposure. The Unit 1

outage goal was la or changed to 201 person-rem to ebsorb some of the exposures

seen during the forced outages, but no significant reduction to the outage scope

occurred. While the Unit 1 refueling outage (1R12) has extended some 40 days

over its goal, the exposures were approximately 223 person-rem, which is above

the 201 person-rem goal for a 40-day outage, but is below the originally established

outage goal of 231 person-rem. Unit 1 has never previously completed a refueling

outage for less than 260 person-rem. For 1997,it appeared that the licensee would

have a site total occupational exposure of app.oximately 300 person-rem, which

would be one of the lowest annual site exposure totals for any year including a

refueling outage. For 1998, a preliminary goal for each department and for the site

has been calculated by the ALARA Coordinator, but has not yet been reviewed and

approved by the NARC. The 1998 goal willinclude exposures from a Unit 2

refueling outage scheduled to commence on April 17, and last t.pproximately 36

days.

c. Conclusions

The licensee continuad to implement an effective program for maintaining

occupational exposures ALARA. Improvements in work planning have added to the

lead time provided to the RWP/ALARA Planning Group for planning radiologically

significant work. Although the sanual exposure goal for 1997 has been exceeded,

the additional occupa+.ional exposure appears traceable to the unplanned forced

shutdowns at the facility.

j R4 Staff Knowledge and Performar.ce in RP&C

R4.1 Unit 2 Post Accident Samolina System (PASS) Drill (71750)

On December 23,1997, inspectors observed the Unit 2 PASS Drill, prebrief, and

post drill critique. The participants were knowledgeable on the systen.s and

effectively obtained samples gas and liquid samples. The inspectors noted good

coordination between the chemistry and health physics technicians. The chemistry

technicians effectively handled several problems encountered during the diill. The

post drill critique was adequate to identify problems and possible improvements.

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The inspectnrs observed additionalissues not discussed in the post drill critique.

These issues were adequate'y addressed following NRC questioning.

R7 Qwlity Assurance in P.adiological Protection and Chemistry Activities

a. Insoection Scope (83728)

The inspector reviewed audits and surveillances of the radiation protection and

ALARA program performed both before and during the Unit 1 refueling outage

(1R12). The inspector also interviewed Quality Assurance personnel involved in

conducting these. audits, and reviewed their findings and the corrective actions

taken,

b. Observations and Findinas

The licensee conducted its annual audit of the Health Physics program during the

Unit 1 refueling outage. The audit (BV-C-97-12) was completed on

November 21,1997, but at the time of this inspection, the final audit report had not

yet been issued. The inspector reviewed the audit findings and conclusions, which

were presented to licensee management in November, with the lead auditor. Six

Condition Reports (CRs) were issued as a result of this audit. Although the required

response to these CRs has not been received yet, actions taken to address audit

identified deficiencies in the ALARA program, related to consistency of requirements

between procedures, was evident in the recently revised procedures listed in

Section R1, above. The audit team, which included a technical specialist, provided

an effective evaluation of the health physics program, both from a complience and

l

performance basis,

in addition to the audit, two surveillances of the health physics program were also

undertaken during the Unit 1 refueling outage. Additionally, earlier in 1997, four

surveillances in health physics, four surveillances in radwaste, and two suiveillance-)

of health physicr. involvement in emergency drills were also conducted. The lead

auditor indicated to the inspector that the results of these surveillances will be

incorporatc d into the annual audit.

c. Conclusions

~

The licensee conducted a program of audits and surveillances in the health physics

area cf sufficient scope and technical depth to provide early identification of

discrepancies, and a means to evaluate compliance with reguiatory requirements

and also provide a performance-based eveluation of the health physics program.

R8 Miccellaneous RP&C issues

R8.1 (Closed) Ins 9ector Follow-up Item (IFI) 50-334 and 412/97-04-04: Process Control

Program (PCP) Update.

The licensee issued a full revision to the PCP (Issue 5.0, Revision 0, Process Control

Program), effective date November 5,1997. The inspector reviewed this

document, and toured the plant radwaste processing systems verifying that this j

document accurately reflects current plant conditions. This item is closed.

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P2 Status of EP Facilities, Equipment, and Resources

a. Inspection Scone (82701)

The inspectors toured the control room area, the technical support center (TSC), the

emergency operations facility (EOF), the alternate emergency operations facility

(AEOF), the radiological operations center (ROC) and the joint public information

center (JPIC) to evaluate the readiness of these facilities. At each of these facilities

the inspectors performed a spot check of equipment and supply lockers to

determine their conformance with NRC regulations and the onsite emc 7ency plan.

They also reviewed communication and ventilation systems surveiilances for

equipment loce'.ed in several of these facilities. The licensee demonstrated the

features and capabilities of the recently implemented Beaver Valley Emergency

Response System (BVERS), which is used for activation of the emergency response

organization (ERO) and for conveying protective action recommendabon information

to the offsite agencies,

b. Observations and Findinas

The licensee changed the seating location arrangements of the major decision

makers and their statis in the TSC and EOF since the last inspection. This initiative

was part of a project designed to improve command and control and teamwork of

the F.RO. This project was undertaken with the assistance of a consulting firm.

The emergency response facility changes wero validated during the performance of

several mini-drills, and they were refined based on the results of those drills.

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The licensee also adopted, since the last inspection, a new computer-driven

communication circuit for notifying the ERO and for communicating offsite

protective action information with offsite agencies. This system, BVERS, consists

of two subsyMems which are activated from any touch tone telephone and use

I

password security. These systems replaced two older, separate systems that

performed the same functions. The BVERS system enhances the licensee's

capabilities for accomplishing both timely ERO activation and reliable

communications with offsite agencies. The licenses is evaluating a future

expansion of B\rERS system capability by using it to perform initial notification to

offsite agencies of emergency events.

The readiness of the onsite facilities was as described in the emergency plan. There

was adequate equipment and supplios and revisions of the emergency plan and

procedures were current. EP supply lockers in the facilities were kept sealed and

contents were sufficient, but the inspectors noted a lack of control of the plastic

seals used to verify the integrity of the lockers. Extra, unused seals were present

either in or nearby the lockers in the Attemate EOF, the control room area and the

Unit 2 pump house. Although the locker at t5e Unit 2 pump house was padlocked

and the control room lockers were located in a vital area that is always occupied,

the presence of these extra uncontrolled seals negated the effectiveness of having

any seals kept on the lockers in the first place. Licensee management stated they

plan to address the issue.

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The reviewed ventilation surveillances indicated that the design criteria of the

emergency response facilities (TSC and EOF) were satisfied. Ti.e reviewed

communication test surveillances indicated that tho licensee was testing these

circuits in accordance with both the emergency plan and NRC requirements with

ono exception.

At the Alternate EOF, the licensee maintains the following comrnunication

capability:

-

two dedicated, inter facility phone circuits

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one radio transmitter / receiver for communication with radiation monitoring

teams

-- 27 commercial phone lines for communication between licensee emergency

facilities and for communication with offsite agencies

Twenty of the 27 corrmercial phone lines are normally off-line and activated by a

switch that is repositioned as part of the facility activation procedure. The seven

lines that are always operational are used on a daily basis by a group working out of

-

spaces used for the Alternate EOF. The licensee does not test these seven lines

since the group using them does so on a daily basis, and any problems would be

reported promptly. The licensee's emergency plan credits this practice for ensuring

operability of these phone lines.

The twenty commerciallines enabled by switching are not normally used and

problems with these lines would not be promptly identified. The licensee has only

tested these lines sporadically since their installation as part of training

walkthroughs, and these tests have not been formally documented.

The inspectors discussed this testing oversight with licensee management

representatives both during the inspecticn, at an exit interview on December 12,

1997, and in a telephone conversation on December 16,1997. Licensee

management agreed during those discussions that periodic testing of the phone

lines in question was appropriate, and licersee management orally stated an

intention to accomplish this. The Director of EP initiated EP tracking item number

97-075 to include the twenty phone lines in question into the testing program.

Subsequent to the inspet- 'n, the lines were tested and several were found to be

inoperable. These were rep ired and returned tc service.

c. Conclusions

The inspectors concluded that the licensee's emergency facilities were generally

wcII-maintained. The licensee's modification of the TSC and EOF floor plans were

adequately planned, validated and documented. They are improvements over the

previous floor plans for these facilities. The BVERS system is also an improvement

over the two communication systems it replaced. The uncontrolled use of locking

seals on equipment and supply lockers was a weaknesses in EP facility oversight.

'

The failure to regularly test the off-line commercial phone lines at the Alternate EOF

is a violation of Section IV.E.9.a-d of Appendix E to 10 CFR 50; since these lines

could be relied upon to perform the functions described in that part of NRC

regulations if the Alternate EOF was activated. (VIO 50 334 and 412/97-09-03)

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P3 EP Procedures and Documentation

a .- Insoection Scoce (82701)

The inspectors reviewed recent revisions the licensee made to the emergency plan

and implemonting procedures. The list of reviewed revisions is included as

Attachment I to this report. The inspectors reviewed these revisions to verify their

conformance with 10 CFR 50.54(q) of NRC regulations. This regulation allows

licensees to make changes to their emergency plans that do not decrease the

effectivenese of the plans without obtaining prior NRC approval.

The inspectors also reviewed selected evaluations the licensee had performed for

recent changes to the emergency plan and implementing procedures. Finally, they

discussed the nature of some of these changes with licensee management

representatives.

Observations and Findinos

The licensee had completed a major revision of its emergency plan and

implementing procedures in June,1997. That revision included, among other

changes, the implementation of the BVERS communication system and the

realignment of certain emergency lesponse resources between the TSC and EOF.

Certain changes were also made to the implementing procedures to reflect the

recent plan changes and to eliminats redundant procedural steps.

The inspectors noted some discrepancies in their review of licensee revisions to the

emergency plan and implementing procedures. Among the discrepancies noted was

the deletion of a monthly communication testing r6quirement from the plan without

evaluating this deletion for a decrease of the plan's effectiveness. The requirement

for the monthly test was reinstated. Also, the description of a key function of the

Nuclear Communications group during an emergency was deleted inadvertently from

the plan without a 50.54(q) evaluation being performed.

The inspectors also noted changes the licensee made to the implementing

procedures that indicated possible decreases in the licensee's ability to implement

the emergency plan. First, the inspectors observed that revised notes in the

procedures for the activation, operation and deactivation of the TSC and EOF

(implementing procedures EPP/IP 1.4 and EPP/IP 1.6) changed the expected

activation times for those facilities from one hour after the initiating event

declaration to al29Ml one hour after the declaration. Second, certain steps in these

two procedures were re-located to checklists attached to the procedures. Thess

checklists, however, had notes at the beginning of them stating that their use was

optional; that they were not required to be completed. Third, the most recent

revision to the procedure for communications and dissemination of information

(EPP/IP 1.2) deleted a dedicated radiological controis circuit from the ROC in the

communication matrix located in an attachment to the procedure. This change is

the matrix was apparently a typographical error.

The inspectors discussed these changes with the licensee since they indicated a

decrease in the licensee's ability to effectively implement the emergency plan.

Through these discussions the inspectors learned that the changes did nqt represent

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a relaxation of the licensee's expectations for facility activation or procedural

compliance. Licensen management stated that they still expect responders to

activate the facilities within one hour of the initiating event declaration. They stated

that the wording was changed to accommodate the infrecuent cases where

activation occurred shortly after one hour's time had elapsed. The licensee also

stated its expectation was that the checklists attached to procedures EPP/IP 1.4

and EPP/IP 1.6 be at least referred to in the course of facility activation and

operation in order to verify the completion of important and large tasks.

As a result of discussing the above findings, the licensee initiated a convition report

(number 972275)to investigate corrective actions for some of the problems the

inspectors identihed. The licensee also initiated EP tracking items to revise the TSC

and EOF implementing procedures to reflect licensee expectations for activation of

these facilities (97-073) and to evaluate the desirability of labeling procedural

checklists as optional (97 072).

The licensee had also self identified problems with its 50.54(q) review process

before this inspection. The Director of EP commissioned a self assessment to

evaluate how the review process could be improved. This self assessment resultad

in the development and implementation of a new process in October,1097;

however, this change was not implemented in time to be used to evaluate the latest

revision to the emergency plan,

c. Conclusions

The inspectors concluded that the licensee's process for performing 50.54(q)

evaluations for the latest emergency plan revision was weak. This conclusion was

based on several questionable changes that were made to the latest revision of the

plan and some procedures. The inspectors also concluded that the current

procedure for performing these evaluations is an improvement over the previous

procedure. The inspectors considered the licensee's prompt commitment to re-

evaluate some of the questionable changes to be proper.

P5 Staff Training and Qualification in EP

a. Insoection Scone (82701)

The inspectors evaluated the effectiveness of the licensee's EP training program for

the ERO. They reviewed selected EP lesson plans and examinations, interviewed

the EP training staff, attended a reactive EP training session for on-shift

communicators and reviewed the litt of qualified ERO responders to verify that they

were qualified in accordance with station procedures.

The inspectors also conducted an event classification tabletop walkthrough with a

Unit 2 crew to evaluate the effectiveness of training given in that area. Finally, they

interviewed three senior members of the ERO to evaluate the effectivenest of their

position-specific training and their knowledge of iecent changes to the site EP

program.

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b. Observations. Findinas and Conclusions i

The licensee has effectively ensured the training of ERO raembers and tracked their

qualifications. The EP instructors apply systematic-approach-to training (SAT)

principles to their training of ERO members. Lesson plans were reasonably

organized. The limited examination review of two EP course examinations showed

sufficient variation between examination versions. An audit of qualifications for the

current ERO list showed no serious qualific6tlon discrepancie-

The observed training session for on-shift communicators was conducted well. The

instructor provided objectives and the reason for the training. He solicited feedback

and the attendees rebuily provided it and asked questions.

The ERO members that the inspectors interviewed further demonstrated thu

effectiveness of the EP training program. The shift crew, two Emergency Response

Managers and one Emergency Director all were familiar with their duties and

responsibilities to the extent that they were questioned. The ERO managers were

also familiar with recent changes the licensee made to the EP program.

The insptictors concluded that the training program for the ERO met all regulatory

requirements and was implemented well.

P6 EP Organization and Administration

a. Inspection Scnce (827011

The inspectors interviewed EP management and ERO merabers on the changes

made to the ERO organization since the last inspection. They also reviewed a

vidootaped training presentation describing the incorporation of the team concept in

onsite response and the new callout methods. They also discussed EP staff

changes with the Director of EP.

b. Observatior.s. Findinas and Conclusions

The licensee, within the last year, made a significant change to the method of.

staffing the emergency responm., facilities for emergencies. Prior to this change, the

. licensee would notify all members of the onsite ERO when an emergency occuried.

Currently, the ERO has been divided into three teams which rotate through an on-

duty status. A fourth team exists for any necessary augmentations to the on-duty

team. The licensee has developed a set of expectations it has conveyed to the ERO

members to ensure that adequats responders always exist to staff the facilities in

the event of an emergency. These were conveyed in several training presentations

and are reinforced by weekly and monthly team communication drills. The licensee

conducted severai team building drills to familiarize the team members with each

other. The inspectors concluded that the licensee's convers:on to a team-oriented

response was an improvement over the previous response and that its

implementation was properly conducted.

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17

The licensee transferred the EP group from the Licensing organization to the

Management Services organization since the last EP inspection. Since the new

Manager of Management Services was formerly the Licensing Manager (and a

former Director of EP), the inspectors concluded that no adverse changes in

management oversight of EP had occorr-d as a result of this change in the change

in EP reporting chain.

The EP Director informed the inspectors that he had obtained authorization to

increase his staffing level by one additional position. He filled this position by

promotion from within the EP organization such that a vacancy currenny exists. He

hopes to fill this vacancy in the near future.

The inspectors concluded that the EP organization has not been weakened by the

changes that have occurred since the last EP program inspection. They further

concluded the' the authorization of an additional position in the EP program may,

when the position is finally filled, strengthen the EP organization's ability to maintain

the onsite and offsite EP programs.

P7 Quality Assurance in EP Activities (82701)

The inspectors reviewed the licensee's Quality Services audit report (report number

BV-C-97-01) of the EP program for calendar year 1997 and interviewed the lead

auditor. They concluded that the audit met all regulatory requirements of 550.54(t)

of NRC regulations and that the audit, and its attendant report, were much

improved over the calendar year 1996 audit and report. They concluded that the

lead auditor had been trained in the regulatory requirements of EP and had used a

detailed audit plan by which to perform the 1997 audit. TL. inspectors further

concluded that the Quality Services Department is suh;c.ently independent from the

EP reporting chain to ensure independence of the audit, and although the lead

auditor is a member of the ERO, her position in the ERO is one which allows her to

be sufficiently independent of EP organization influence.

V. Menaaement Meetinas

X1 Exit Meeting Summary

The preliminai/ results of the radiological controls and emergency preparedness inspections

wero presented to Mr. Jain, Mr. LeGrand, Mr. Brandt and other members of the licensee

staff on December 12. The inspectors presented the remainder of the inspection results to

members of licensee management at the conclusion of the inspection on January 12,

1998. The licensee acknowledged the findings presented.

The inspectors asked the licensee whether any materials examined during the inspection

should be considered proprietary. No proprietary information was identified.

X2 Pre-Decisional Enforcement Conference Summary

On December 10, a pre-decisional enforcement conference was held at the NRC Region i

office between Mr. J. Cross, President Generation Group, and members of his staff and

Mr. H. Miller, Regional Administrator, and members of the NRC staff to discuss the

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apparent violation documented in NRC Inspection Report 50 334 and 412/97-07 and a

related unresolved item in NRC Inspection Report 50 334 and 412/97 08. The results of

the conference will be provided by separate correspondence. The slides presented at the

"

meeting are provided as an attachment to this report,

i

X3 Management Meeting Summary

On December 11, a management m7eting was held at the iJRC Region I office between Mr.

J. Cross, President Generation Group, and members of his staff and Mr. H. Miller, Regional

Administrator, end members of the NRC staff to discuss the current status of Beaver Valley

'

and DLC initiatives. The slides presented at the meeting are provided us an attachment to

this report.

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PARTIAL LIST OF PERSONS CONTACTED

D.LG

J. Cross, President, Generation Group

R. LeGrand, Vice President, Nuclear Operations / Plant Manager

S. Jain, Vice President, Nuclear Services

R. Brandt, Vhe President, Nuclear Operations

M. Pergar, Acting Manager, Quality Services Unit

D. Tulte, General Manaper, Nuclear Operations

R. Hansen, General Manager, Maintenance Programs Unit

R. Vento, Manager, Health Physics

D. Orndorf, Manager, Chemistry

F. Curi, Manager, Nuclear Construction

J. Matsko, Manager, Outage Management Department

T. Lutkehaus, Manager, Maintenance Planning & Administration

T. Cosgrove, Coordinator, Onsite Safety Committee

J. Macdonald, Manager, System & Performance Engineering

K. Beatty, General Manager, Nuclear Support Unit

J. Arias, Director, Safety & Licensing

W. Kline, Manager, Nuclear Engineering Department

l R. Brosi, Manager, Management Services

l 0. Arredondo, Manager, Nuclear Procurement

NB_Q

D. Kern, SRI

G. Dentel, RI

F. Lyor, RI

Ohio Emeraency Manaaement Aaency

E. Edwards, Radiological Analyst

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INSPECTION PROCEDURES USED

iP 37551: Onsite Engineering

IP 61726: Surveillance Observation

IP 62707: Maintenance Observation

IP 71707: Plant Operations

IP 71750: Plant Support

IP 82701: Operational Status of tha Emergency Preparedness Program

IP 83728: Maintaining Occupational Exposures Alara

IP 92700: Onsite Follow up of Written Reports of Nonroutine Events at Power Reactor

Facilities  ;

IP 92901: Follow-up - Operations -

IP 92902: Follow up - Maintenance

IP 92903: Follow-up - Engineering

IP 93702: Prompt Onsite Response to Events at Operating Power Reactors

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ITEMS OPENED, CLOSED AND DISCUSSED

Opened

50 334 and 412/97-09-02 URI Control Room Emergency Pressurization Ventilation

System Design Deficiency (Section E4.1)

50 334 and 412/97-09-03 ' VIO . Status of EP Facilities, Equipment, and Resources

(Section P2)

Ooened/ Closed -

50 334/97-09-01 NCV Unit 1 Small Bore Piping Operability Assessment

(Section E1.1)

Closed

50 334 and 412/97 04-04 IFl Process Control Program (PCP) Update (Section R8.1)

!

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_ - _ _ - _ _ _ _ - _ _ _ _

.

, 22

LIS7 OF ACRONYMS USED

1R12 Unit 1 Refueling Outage 12

AISC American Institute of Steel Construction

ALARA As Low As Reasonably Achievable

ANSI American National Standards Institute

BCO Basis for Continued Operation

DVERS - Beaver Valley Emergency Response System

BVPS Beaver Valley Power Station

BVT Beaver Valley Tests

CCS Component Cooling Water

CFR Code of Federal Regulations

CR Condition Report

DCP Design Change Package

DLC Duquesne Light Company

EOF Emergency Operations Facility

EP Emergency Preparedness

EPP Emergency Preparedness Plan

ERO Emergency Response Organization

lEB Inspection and Enforceraent Bulletin

IFl Inspection Follow-up item

JPIC Joint Pubic Information Center

LER Licensee Event Report

MSP Maintenance Surveillance Procedure

MWR Maintenance Work Request

NARC Nuclear Alara Review Committee

NCV Non-cited Violation

NPDAP Nuclear Power Division Administrative Procedure

NSRB Nuclear Safety Review Board

OST Operational Surveillance Test

PASS Post Accident Sampling System

i

PCP Process Control Program

PDR Public Document Room

PMP Preventive Maintenance Procedure

RCS Reactor Coolant System

ROC Radiological Operations Center

RP&C Radiological Protection and Chemistry Controls

SAT Systematic Approach to Training

_TMOD Temporary Modification

TSC Technical Support Center

URI Unresolved item

VIO Violation

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, 23

ATTACHMENT I

Emergency Response Plan and implementing Procedures Reviewed

DOCUMENT DOCUMENT TITLE REVISION

NO.

BVPS-EPP Beaver Valley Power Station Emergency Preparedness Plan 9

EPP/l 2 Unusual Event 12

EPP/l 3 Alert 12

EPP/l 4 Site Area Emergency 12

EPP/l S General Emergency 12

'

EPP/IP 1.1 Notifications 16

EPP/IP 1.2 Communications and Dissemination of infoimation 10

EPP/IP 1.4 Technical Support Center Activation, Operation and 10

Deactivation

EPP/IP 1.6 Emergency Operations Facility Activation, Operation and 9

Deactivation

EPP/IP 2.6.8 Dose Assessment Based on Environmental Measurements and 6

Samples

EPP/IP 4.1 Offsite Protective Actions 8

EPP/IP 7.1 Emergency Equipment inventory and Maintenance Procedure 9

EPP/IP 9.1 Nuclear Communications Emergency Response Organization 9

(Controlling Procedure)

EPP/IP 9.3 . Activation, Operation and Deactivation of Nuclear 2

Communications Emergency Operations Facility

EPP/IP 9.4 Activation, Operation and Deactivation of the Joint Public 2

Information Center (JPIC)

EPP/IP 9.5 Activation, Operation and Deactivation of the Nuclear 2

Communications Corporate Offices -

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