ML20199E598

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Change Notice 001 to Rev 0 to Instruction QI-041, Reinsp of Field Fabricated Tanks
ML20199E598
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 09/24/1985
From: Patterson A, Megan Wright
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20199D912 List: ... further results
References
FOIA-86-36 QI-041, QI-41, NUDOCS 8606230333
Download: ML20199E598 (11)


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EVALUATION RESEARCH CORPORATION HCONTROLLED COPY COMANCHE PEAK RE'PONSE TEAM t

QUALITY INSPECTION FOR ISSUE SPECIFIC ACTION PLAN VII.c j Change Notice 001 1

INSTRUCTION NO: QI-041 REVISION: 0 ISSUE DATE: 09 24/85 E '

CONT N0.

REINSPECTION OF FIELD FABRICATED TANKS The QI identified above is hereby changed as shown on the attached page of this notice.

6 Prepared by: h hD Date: 9 7O $ b' Q

i Approved by: / M' h* Date: M{bI 4

Issue Coordinator i

Approved by: Date: _

On-Site QA Representative j 8606230333 860609 PDR FOIA GARDE 86-36 PDR Approved by: Date: T //Of g Review TessM.eader '/

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Chsnga Notics 001 QI-041 REV. 0 5

Item Quality Instruction Change 1 Page 4. Attribute No. 10, first paragraph Add:... CBI drawings "for vertical placement only. The vertical tolerance is 21 inch."

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} DESCRIPTION MEMORANDUM FOR

  • REINSPECTION OF POPULATION: FIELD FABRICATED TANKS CODE: FFTA

, PROCEDURE: QI-041. REV. 0 September 20, 1985 j TO: A. A. Patterson '

FROM: J. Schauf i

Attached is CHANGE NOTICE 001 to QI-041 for your approval. This change notice revises Section 5 Attribute 10, Nozzle Location.

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The revision requires nozzles to be located in the vertical plane only and adds s a tolerance for the verticle location.

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QA/QC Discipline Enhneer %

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.. O EVAL &JATnCN WESEATCM COWPOWATION QA/QC-RT-371 DESCRIPTION MEMORANDUM FOR REINSPECTION OF POPULATION: FIELD FABRICATED TANKS CODE: FFTA PROCEDURE: QI-041. Rev. 0 September 11, 1985 TO: A. A. Patterson FROM: J. Schauf -

Please find attached the subject document for your approval.

The Reinspection Procedure was developed from information obtained from the following documents:

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'. Project Specification 2323-MS-67, " Field Fabricated Tanks-Nuclear",

Revision 1 dated March 18, 1977.

2. Project Specification, 2323-MS-67A, " Diesel Generator Oil Storage Tanks",

Revision 0 dated January 24, 1977.

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3. ASME III Section III, 1974 Edition including the Summer and Winter 1975 Addenda Subsections NA ND and NF.
4. CBI Construction Drawings ~

A. Boric Acid Tank Contract Number 73122 Drawings 1 through 24.

B. Recycle Holdup Tank Contract Number 73121 Drawings 1 through 25.

C. Diesel Storage Tank Contract Number 81551 Drawings 1 through 24.

5. Design Change Authorization (DCA) No,17228 Rev. 2 Anchoring of Permanent Equipment.
6. Technical Information Request (TIR) No. 014. Pipe Tolerance.
7. Technical Information Request (TIR) No. 015 Nozzle Location Tolerance.

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The specific sources for attributes which are included are shown in g Attachment "A".

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! Those attributes which were considered but subsequently excluded and reasons for exclusiods are contained in Attachment "B".

l Attribute 16B, Base Material Defects, does not have at this time an '

accept / reject criteria. This criteria will be given in the Supplemental Inspection Procedures for each Verification Package. See Attachment "C" for

! details,

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Prepared by: k QA/QC Discipline Enghteer hk%  %

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Joy M. Schauf I

, QAMC Lead Mechanica:f Engineer i

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Pcg2 1 of 3 ATTACHMENT A i

', FIELD FABRICATED TANKS LIST OF SOURCE DOCUMENTS FOR'EACH ATTRIBUTE l

l ATTRIBUTE SOURCE

. Name Plates CBI Contract No. 81551 Drawing Nos 17 through 24 CBI Contract 73121 Drawing Nos 19 through 24 CBI Contract 73122

Drawing Nos 17 through 22
2. Shell Top Angle CBI Contract 73121 Drawing No. 2 Contract 73122 Drawing No. 2
3. Anchor Bolt Ring CBI Contract 73121 Drawing No. 5 -

Contract 73122

[ Drawing No. 5

4. Anchor Bolt Chairs Same as Item No. 3

[ 5. Anchor Bolt Tightness DCA 17, 228 Rev. 2 l

6. Out of Roundness ASME Section III Div. I Subsection ND 4224 ASME Section III Div. I Subsection ND 4221.1
7. Longitudinal / Seam Offsets ASME Section III Div. I Subsection ND 3361.2 ASME Section III Div. I Subsection 3843
8. Botton Plate Sean Offset ASME Section III Div. I Subsection ND 4246.1 QA/QC-RT-371 ,

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l' g Attachment A .

, (Cont'd) o ATTRIBUTE SOURCE

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9. Nozzle Size and Type CBI contract 73121 5

Drawings No. 1, 9, 10, 11, 12, 14, 15 I

, CBI Contract 73122 f 4

' Drawings No. 1, 1 A, 11, 14, 24 and 10 CBI Contract 81551 Drawings No. 1, 6, 9, 10, 12, 13, 14, 15, 16 t 10. Nozzle Location Same as Item No. 9 l

5 TIR No. 015 4

l 11. Nozzle Insert Reinforcement Plate CBI Contract 73121

) Drawings No. 9, 10 l CBI Contract 73122 Drawing No. 11

12. Nozzle and Manhole CBI Contract 73121 Reinforcement Pads Drawings No. 8, 12, 14 CBI Contract 73122 Drawings No. 9, 14, 24
13. Seismic Restraints CBI Contract 73121 l Drawings No. 1, 6, 7 CBI Contract 73122
Drawings No. 1.1A.6.7.8

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.', 14. Internal Pipe CBI Contrret 81551 l Drawings No. 9, 10 TIR No. 014 h 15. Welding ASME Section III Div. I

} Subsection ND and NF

16. Base Material The Base material defects o

attribute was selected for the purpose of investigating the p base material in the vicinity p-of the veld for surface defects a'ttributed to general

!! welding activities. See i,

! Attachment "C".

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Attachment A .

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ATTRIBUTE SOURCE i

17. Weld Rust CBI Contract Quality Assurance Handbook Section III for CBI Contracts 73121 and 73122.
18. Material Rust Same as Item No. 17.

NOTE: For Items Nos.17 and 18, there has been concern that during welding, use of tools not designated for stainless steel have caused

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i contamination and corrosion on the stainless steel velds and base material. This contamination is due to the embedment of foreign matter

. into the stainless steel materials. Therefore, the ruet attribute was ,

selected to inspect for excessive corrosion (i.e., pitting) that could lead to a minimum wall thickness violation.

19. Grout CBI Contract 73121 Drawing No. I t

I CBI Contract 73122 .

Drawing No. 1, 1A i

CBI contract 81551 Drawing No. 1

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1 ATTACHMENT "B" -

EXCLUDED ATTRIBUTES b The following attributes were considered for inclusion in the checklist l but were subsequently excluded for the reasons presented:

1. Tank Location: The location of the tank foundations predetermines the tank locations and the foundation is not included 1 in this population.

i 2. Tank Diaphrages: The Tank Diaphragas, even if located in safety

? related Tanks, are not considered to be safety related by Gibbs and l Hill letter number GTN-22585.

I j 3. Shell Stiffener Rings and Saddle Supports: The Diesel Storage i

Tanks have Shell Stiffener Rings and Saddle Supports. All of these tanks are buried and inaccessible for exterior inspection. A documentation review will be done.

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ATTACHMENT "C" ALTERNATE ACCEPT / REJECT CRITERIA 1

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\ The Accept / Reject criteria for base metal defects (Attribute No. 16B) is i

going to be given in the Supplemental Inspection Procedures for each I

Reinspection Verification Package. This will allow the QI to be issued while awaiting TUCCO's response to our question on the maxiumum i

acceptable depth of a base metal surface defect.

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QA/QC-RT-371 .

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I , O EVALLJATION WESEATCH COMPOWATfCN .

QA/QC-RT-354 .

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P g TO: T. Tyler H. Le D. Snow, C. Moelhman, j C. Hale-NR [ gin /J. Honekamp IRON: QA/QC Review Team Records Management -

i DATE: August 12, 1985

SUBJECT:

Document Transmittal i  ; The folir ing documents are attached:

j Por 21ation Items list for: .

Field Fabricated Tanks Rev. O July 29th, 1985 If you have any questions regarding this transmittal, please call

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extension 331.

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C. M. Thompsdn /~ '

$ Records Management j QA/QC Review Team

l Attachments i

j cc: ERC File

, J. Hansel R. Brown T. Lanza

) J. Christensen J. Schauf A. Lew i V. Hoffman B. Shair A. Tewfik 3 D. Alexander A. Burke K. Carlson j A. Patterson J. Adam (4) K. LeBlanc (WOA)

W. Bailey VII.c. File l

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