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i AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, INSPECTION AND REASSEMBLY u-t Co Y
.i MECHANICAL MAINTENANCE PROCEDURE
~
REVISION REVIEWED BY APPROVED BY DATE u --
FRG ON 0
1/9/92 G. J. Boissy 5/13/92 Plant General Manager 5
12/7/95 J. Scarola 12/7/95 Plant General Manager
- P" MECHANICAL MAINTENANCE epanm t.
BMG 0122-96 9704070064 970325 PDR FOIA BINDER 96-485 PDR
4 5
REVISION NO.:
PROCEDURE TITLE; PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PRC/CEDURE 1-MMP-09.02 ST. LUClE UNIT 1 1.0 TITLE AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, INSPECTION AND REASSEMBLY
2.0 PURPOSE
2.1 This procedure provides the instructions necessary for the general disassembly, inspection and reassembly of the 1C Auxiliary Feedwater Pump.
2.2 This procedure functions to consolidate equipment maintenance information into a single controlled document.
3.0 REFERENCES
3.1-Plant Procedures 1.
St. Lucie Plant Operating Procedure No. 0010122, "In Plant Equipment Clearance Orders."
2.
St. Lucie Plant General Maintenance Procedure No. M-0019, " Plant Rotating Equipment Alignment Guidelines."
~
3.
St. Lucie Plant General Maintenance Procedure No. GMP-02, "Use of M & TE by Mechanical Maintenance."
4.
St. Lucie Plant Quality Instruction Procedure No. Q113-PR/PSL-2,
" Cleanliness Control Methods."
5.
St. Lucie Plant Administrative Procedure No. 0010433, "St. Lucie Site Rigging Controls and Rigging Considerations."
6.
St. Lucie Plant General Maintenance Procedure No. M-0039,
" Threaded Fasteners on Pressure Boundaries and Structural Steal."
7.
St. Lucie Plant Quality Instruction Procedure No. Ol-17-PR/PSL-1,
" Quality Assurance Records."
8.
St. Lucie Plant Operating Procedure No. 1-0700028, " Auxiliary Feedwater Turbine Mechanical and Electrical Overspeed Trip Tests."
A
e s
REVISION NO.;
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
3.0 REFERENCES
- (continued) i 3.2 Vendor Technical Manuals Byron Jackson Technical Manual for Horizontal Double-Beanng 1.
Pumps, PSL File No. 8770-6130.
2.
Technical Manual 8770-6702, Turbine Driver for AFW Pump.
4.0 PREREQUISITES
4.1 The pump shall be valved out, depressurized, drained and tagged for maintenance in accordance with Operating Procedure No. 0010122, "In Plant Equipment Clearance Orders."
~
4.2 Electrical Clearance information:
1.
Auxiliary Feedwater Pump 1C (Breaker)l location: Auxiliary Building Electrical Equipment Room 125 VDC'switchgear 1 AB.
.- 2.
Breaker 60308, Auxiliary Feedwater 1C Turbine Control
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3.
Breaker 60310, Auxiliary Feedwater 1C Turbine Control 4.
Breaker 60321, for Steam Valve MV-08-13 5.
Breaker 60323, for Steam Valve MV-08-14 5.0 PRECAUTIONS / LIMITATIONS:
5.1 All rigging must be done from appropriate structures as per Administrative Procedure No. 0010433, "St. Lucie Site Rigging Controls and Rigging Considerations."
5.2 Tape and/or cover all open piping, fittings and flanges, etc.
5.3 All mating surfaces shall be clean and free of nicks and burrs prior to assembly.
p 6.0 RECORDS REQUIRED:
Appropriate sections of this procedure shall be maintained as part of the NPWO package in the plant files in accordance with Ol 17-PR/PSL-1, Quality Assurance Records."
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PROCEDURE TITLE:
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5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 7.0 MATERIALS OR.EOUIPMENT REQUIRED:
7.1 Material 1.
Premium RB Grease l
2.
Lint-free rags 3.
Locktite d
]
7.2 Equipment 1.
Mechanic's Toolbox 2.
Coupling and bearing puller 3.
Rigging, strapping, shackles 4
4.
Laser Alignment Kit' 5.
Hydraulic torque wrench f
6 Temp sticks (250*F and 600*F) 7.
M & TE micrometers 8.
Oxy-Acetylene torch with rosebud tip i
9.
N-5000 4
- 10. Dow Coming 55M
- 11. WD40, JB-80, Spray Graphite 4
(
=
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PROCEouRE TrrLE:
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5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEouRE No.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
~E 8.0 INSTRUCTIONS-INITIALS $
sm NOTE
- 1. Prior to di.sassembly of any components, be certain to MATCH MARK, bag and tag, or otherwise identify all parts and provide separate marked bags for
- all small parts.
- 2. Only applicable portions of this procedure need to be accomplished to suit the work scope. Steps may be performed out of sequence at the discretion of the Maintenance Supervisor or Technical Support personnel (TS). Each step must be initialed upon completion. f4 ark optional steps N/A if not performed and initial after N/A.
i
- 3. Verify that clearance is hung for the 1C Auxiliary Feedwater Pump.
Light lubricants such as WD-40, JB-80, graphite spray, etc. may be used as 4.
necessary to aid in disassembly and reassembly of components. These lubricants should be used sparingly and removed as best as possible after use.
I
- 5. TS is to evaluate and then initial and date for concurrence and acceptability of
. all exceptions to the guidelines (i.e. diametrical running clearance, runout) of this procedure. For example, if the As Left wear ring clearance for a particular stage was greater than the diametrical running clearance specified in this procedure, then TS is rcquired to evaluate and then initial and date the
- as-left clearance in the body of the procedure.
6.: Numbers in this procedure in parenthesis refer to item numbers in the
~ technical manual, the parts list and the pump cross sectional drawing.
- 7. Numbers in this procedure in parenthesis that begin with the letter S refer to the mechanical seal components. Refer to Figure 2, AFW Pump 1C Mechanical Seal Components, for additional information.
/R5 8.1 General Disassembly (Reference Figures 1,1 A,1B,10, and Appendix A):
1.
Remove coupling guard.
NOTE 1.
The laser alignment method is the preferred technique for performing alignments on the 1C Auxiliary Feedwater Pump.
2.
Technical Manual 8770-6702, Turbine Driver for AFW Pump, provides the following guidance for alignment targets due to thermal expansion of the Terry Turbine:
- turbine shaft should be 0.010' lower than the pump shaft
- coupling should be open 0.002" to 0.003" more at the top than at the bottom Note that these alignment targets are only provided as guidance for cold machines. Contact TS for disposition of as-found alignment values outside this criteria.
/R5
REVISION MO.:
PROCEDURE TrrLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
INSPECTION AND REASSEMBLY PROCEDURE NO.:
MECHANICAL MAINTENANCE PROCEDURE 1 -MMP-09.02 ST. LUClE UNIT 1 8.0 INSTRUCTIONS- (continued)
IN ~
)
l 8.1 (continued) p 2.
Take any initial alignment readings per General Maintenance Procedure No. M-0019 for reference, as required.
%ti ig NOTE The pump to motor shaft coupling is a Fast Model B, Size 2-1/2 with spacer and provision for limiting end ffoat. The pump coupling hub to motor coupling hub separation (coupling gap) is 1/8".
3.
Match mark the coupling hubs and the spool piece.
/
4.
Remove the coupling bolts and slide the sleeves back for removal of the spool piece.
NOTE Bolts, nuts, sleeves, and splines shou!d be free of any objectionable or dstrimental grooves, cuts, wear, or corrosion.
.*O 5.
Clean out grease and inspect bolts, nuts, sleeves and splines for wear.
6.
Check and record As-Found end play below.
(Nominal End Play = 0.005" - 0.007")
End Play i006 7.
If necessary, remove the pump coupling nut (251) setscrew.
A 7' 8.
Remove the coupling nut (251). Remove all burrs and dirt O(tg 1
from the shaft (167).
F (qb NOTE 1.
Heat may be required for removal of the pump coupling. Do not exceed 300*F without TS approval. If a temperature in excess of 300 F is required, TS will document the required temperature in the joumeymans work report.
2.
The pump coupling hub and pump shaft (167) are tapered fits with a taper of 3/4" per foot.
/R5 h
9.
As required, heat and remove the pump coupling and the fg coupling key (676-4) with an appropriate puller.
N NS
REVISION NO,;
PAOCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.1 (continued)
- 10. Remove all auxiliary piping that will interfere with disassembly. Tape the ends and mark for identification.
- 11. Drain oil from the tNst and radial bearing housings (277 and 278) [M q g 'cN 6
- 12. Remove the self-tapping screws to remove the radial and thrust bearing fan g' overs (023 and 023-1).
Remove the setscrews to remove the radial an M G N A-61 to f/
13.
d thrust -
bearing fans (289 and 289-1).
I l a y s(p esls/ulu
- 14. Release the deflector setscrews and move the inboard deflectors (241) up the pump shaft (167) if possible.
- 15. Detach the cover-to-housing cap screws to remove the coupling end bearing cover (281) and the thrust bearing end cover (279).
- 16. Lift up and remove the radial and thrust bearing oil rings (310),
dM g A)/A M tch//p 4
8.2 Thrust Bearing Disassembly:
1.
Remove and tag location of dowels.
2.
Unbolt the four thrust bearing housing (277) to bottom j
half case (001-1) socket head capscrews, fK NOTE in order to remove the inboard bearing cover (280) to thrust bearing housing (277) capscrews, it may be necessary to attemately loosen the capscrews and move the thrust bearing housing (277) forward to provide clearance until the capscrews can be completely disengaged.
3.
Detach the inboard bearing cover (280) to thrust bearing housing (277) capscrews from the inboard side of the thrust bearing housing (277).
4.
Remove the thrust bearing housing (277).
REVISION NO.:
PROCEDURE TITLE; PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1'-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRyCTIONS
(continued)
INITI 8.2 (continued) 5.
If applicable, rernove the oil ring retainer (319) setscrew.
6.
Remove the oil ring retainer (319).
N i
7.
Remove the thrust bearing lock nut (249) and lockwasher (673).
8.
If necessary, use a puller to remove the thrust bearings (654) from the pump shaft (167).
/
9.
Remove the shaft locating ring (257), inboard bearing cover (280) and inboard deflector (241).
- 10. Clean the thrust bearing housing (277) and associated parts with alcohol and lint free rags.
8.3 Radial Bearing Disassembly:
1.
Remove and tag location of dowels.
O 2.
Unbolt the four radial bearing housing (278) to bottom half case (001-1) socket head capscrews.
NOTE in order to remove the inboard bearing cover (280) to radial bearing housing (278) capscrews, it may be necessary to attemately loosen the capscrews and move the radial bearing housing (278) forward to provic e clearance until the capscrews can be completely disengaged.
3.
Detach the inboard bearing cover (280) to radial bearing housing (278) capscrews from the outboard side of the radial bearing housing (278).
4.
Remove the radial bearing housing (278).
5.
Remove the radial bearing sleeve setscrew (795).
6.
Remove the radial bearing sleeve (346) and place it in a jig or fixture.
Mp
REVISION NO.;
PROCEDURE TITLE; PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE Y
1-MMP-09.02 ST. LUCIE UNIT 1 Ah 8.0 INSTRUCTIONS:. (continued)
INITIAL ~ "
!f 6
8.3 (continued) 7.
Remove the radial bearing locknut (250) and lockwasher 4
(673-1).
p 8.
Use a puller to press the radial bearing (655) off the radial bearing sleeve (346).
9.
Remove the inboard bearing cover (280) and inboard deflector (241).
1
- 10. Clean the radial bearing housing (278) and associated '
parts with alcohol and lint free rags.
b 8.4 Mechanical Seal Disassembly (Reference Figure 2):-
1 9{a{O 1
NOTE 1.
The following steps in Section 8.4 are applicable to both mechanical seals (inboard and outboard ends).
2; The shaft sleeve (S-1) is located by the spacer ring (S-82) and the retaining ring (056). The spacer ring can be installed at either end of the shaft sleeve (S-1) to achieve a seal setting dimension (S) of 1-5/32" 1/32" as shown on Figure 2.
4 Inboard Outboard End End 1.
Depress and remove the shaft sleeve retaining p(K ring (056).
I 2.
If applicable, remove the spacer ring (S-82).
3.
Remove the seal fla'nge stud nuts to remove as a unit the seal flange assembly (S-11) and the g
entire stationary sub-assembly.
/K 4.
Remove the stationary face (S-14), seat gasket (S-13) and bushing (S-24) from the seal flange (S-11).
/K 5.
Remove the rotating face (S-15) and the u-cup Ig (S-4) from the shaft sleeve (S-1). Protective f
wrap and store the seal faces pending inspection.
J I
2 j
REVISION PJO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.;
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS. (continued)
INITI 8.4 (continued)
Inboard Outboa End En 6.
Take hold of the shaft sleeve (S-1) and remove p)r as a unit the remaining rotating components.
/
i 7.
If applicable, remove the second spacer ring (S-82).
9g gf 10 8.
Disassemble the individual sub-component parts of the mechanical seal. Protective wrap reusable parts and store in a safe area until they are
- (
pV required for reassembly.
8.5 Pump Casing Disassembly, Rotor Removal and Inspection NOTE 1.- The pump case is of the axially split, double volute design. The joints of the case are sealed by a gasket and retained by heat treated studs
'~
and cap nuts. The suction and discharge nozzles are integral with the bottom half case (001-1). This allows removal of the top half case (001) and rotating element without disturbance of the main piping.
- 2. Use fabric slings and a chainfall to remove the rotating element.
Choke the element in such a manner as to not bind or pinch the 1st and 5th (outside) stage impeller / wear ring assemblies.
1.
Remove and tag location of the top half case (001) to jy bottom half case (001-1) dowels.
2.
Remove the case stud cap nuts and washers.
3.
Use jacking bolts in the taps provided to break the gasket joint of the case halves.
4.
Lift up and remove the top half case (001).
i 5.
Remove the top half of the split center stage piece (009-2).
U b
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REVISION NO/
PROCEDURE TITLE:
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5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, J
INSPECTION AND REASSEMBLY PROCEDURE NO.:
MECHANICAL MAINTENANCE PROCEDURE
{
1-MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS; (continued)
INITI 8.5 (continued) 6.
Visually inspect the rotating element, top half case (001) and bottom half case (001-1) for obvious signs of corrosion, deterioration, damage and other abnormal conditions. Prior to proceeding, contact the foreman and TS if any of y
these conditions exist.
/R5 7.
Rig and remove the rotating element.
8.
Remove the following components from the rotating element:
Throttle bushing (232)
Balance stage piece (009-3) 5th stage case wear ring (205-2)
Throat bushing (230) 1st stage case wear ring (205-1) 9.
Remove the bottom half of the split center stage piece (009-2).
- 10. Place the rotating element in a clean, safe working area, preferably on precision rollers or V blocks.
1 NOTE Honing the top half case (001-1) and the bottom half case (001) mating flanges is acceptable, but should be kept to an absolute minimum as this practice removes the surface finish that is necessary to achieve a satisfactory leak tight joint.
11.
Remove the case gasket. Clean the mating surfaces with an approved solvent and wire brush as necessary.
NOTE TS is to determine the extent of rotating element disassembly. Generally,
rotating element disassembly is not required unless there is reason to believe an anomaly exists in one of the sub-components or a condition exists that would warrant further disassembly.
/R5
- 12. Contact TS for direction regarding further rotating pddgb element disassembly instructions.
.j
/R5
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P.iOCEDURE TITLE:
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5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITl 8.5 (continued)
NOTE 1.
The 1C Auxiliary Feedwater Pump is an eight stage centrifugal pump.
The 1st stage impeller (176-1) is furthest inboard with its suction facing the radial bearing (655). The 5th stage impeller (176-5) is furthest outboard with its suction facing the thrust bearing (654).
2.
Removal of shrink-fitted impellers'(176-1) through 176-8) or balance sleeve (218) requires application of heat. A balance sleeve requires-approximately 1-1/2 minutes of heating, while an impeller requires the same amount of heating at first its eye side and then its huh side. Do not exceed 300'F without TS approval. If a temperature in excess of 300*F is required, TS will document the required temperature in the Joumeyman's Work Report.
3.
All impellers (176-1 inrough 176-8) with the exception of the 8th stage impeller (176-8) have split rings (256). The balance sleeve (218) is also retained by a split ring.
4.
If the impeller (176-1 through 176-8) or balance sleeve (218) is
- retained by a split ring as well as its drive key, the~ impeller or balance sleeve must be properly heated and then pushed in the direction away from the split ring, which permits removal of the split ring, the impeller or balance sleeve and the drive key.
5.
During rotating element disassembly, ensure each stage impeller, split ring and key is clearly bagged and tagged or otherwise identified.
/R5 13.
Remove the balance sleeve split ring, balance sleeve (218)
P\\g and balance sleeve key (676-2).
- 14. Starting at the 5th stage impeller (176-5), carefully remove the case wear ring (205-2), the split ring (256), the impeller p [#
v (176-5), the stage piece (009-1) and the impeller key (676).
t k
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PROCEDURE TITLE:
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(
5 AUXlLIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE
,T 1-MMP-09.02 ST. LUCIE UNIT 1 e
8.0 INSTRUCTIONS:. (continued)
_INITIAti$
8.5 (continued)
- 15. Repeat step 8.5.14 for the remaining impellers in the following order. Initial each block as each piece is removed.
Case Wear Ring Split Ring impeller (176-1 Stage ece impeller Key (205. 205 1. 205-2)
(256) through 176-8)
(009, 09-1)
(676) 6th stage
[
7th Stage
[
8th stage N/A
/
1st stage
/
2nd Stage
[
3rd stage
/
4th stage
[
8.6. Inspection /Sub-Component Re cement:
NOTE 1.
Depending on extent of ro ting element disassembly, some dimensions and clearan s may not be able to be measured or i
calculated.
2.
Diametrical running ci arances, runouts, etc. defined in this procedure do not constitute ac ptance criteria. These values provide guidelines for the acceptabili of a particular component. Deviation from these values are accep ble provided they can be evaluated by TS.
3.
Contact TS for sposition of running clearances, runouts, etc. outside the limits of th e specified in this procedure.
/R5 1.
Visuali inspect all parts for damage and wear. Report all fin ings to TS and the foreman.
/R5 2.
Pu p Shaft (167):
Clean and polish the pump shaft (167). Remove any burrs at location of inipellers, budiings or split rings.
N/
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j REYlSION NO.:
PROCEDURE TITLE:
PAGE:
l 5
AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, eRocEcuRE No.:
INSPECTION AND REASSEMBLY l
MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI l
8.6 (continued) l 2.
(continued)
B.
Check the runout on the pump shaft (167). Runout should not exceed 0.001" for the entire length of the shaft. Replace the puntp shaft as directed by p
ildllg TS. Record the As-Fourad and As-Left pump shaft M g /R5 runouts below.
As-Found Runout (TIR)
As-Left Runout (TIR)
Pump Shaft (167) 9 [,
y f[
TS Review of Shah Runout MfI Date
/
/
/R5 3.
Radial and Thrust Bearings (655 and 654):
A.
The radial and thrust bearings (655 and 654) shall be replaced with new bearings. U/^s j91M b
{nBa k J
(/
d MM B.
Measure, at two locations 90 degrees apart, the as-found and as-left Radial Bee. ring (655) data and
- g record in the table below.
N s'
DiametnpefRunning As-Found As-Left Clearances / Design Dimensions 90' 180*
90' 180'
/
Radial Beanng Sleeve (346) OD at
/
2.7553" to 2.7559" Radial Beanng (655) Location
/
Radial Beanng (655) 1D
[
2.7553" to 2.7559" Radial Beanno Sleeve (346) to Radial
[
0.0006* clearance to Beanng (655) Fit
/
0.0006" interference Radial Beanng Housing (278) ID
/
4.9213" to 4.9223' I
Radial Beanng (655) OD
/
4.9206" to 4.9213' Radial Beanng Housing (278) to Radial [
0.0000* to 0.0017' clearance i
Beanng (655) Fit
/
l
\\
/
i TS Review Daja Date
/
/
/R5 l
REV!SION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, 740CEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS- (continued)
INITIA:
8.6 (continued) 3.
(continued)
C.
Measure, at two locations 90 degrees apart, the as-found and as-left thrust bearing (654) data and Q
record in the table below.
De
. h n /Yl-7/ - EN As-Found As-Lett Diametncal Running in -5/ " 3 Clearances / Design Dimensions
- 90. I 180*
90*
180*
Pump Shaft (167) 0D at Thrust Beanng 7
h.i 7
(654) Location 2.1648' to 2.1654' b'#j,,hf*ff Thrust Bearing (654) ID
- '[5
~
2.1648 9 0 2.1654' 2
jf Pump Shaft (167) to Thrust Beanng (654) Fit
' ecoC ' car ' ecc5 0.0006' clearance to O.0006" interference Thrust Be,anng Housing (277) 10 Y. 7. '*TJ7/fr V. 7255 M725f 4.7244' to 4.7253*
Thruct Beanng (654) OD (M h,h Eg y
,4.7238' to 4.7244' Thrust Beanng Housing (277) to Thrust f p(. Colf Beanng (654) Fit
,g 0.0000" to 0.0015" Clearance TS Review of Data b
/
Date W /L jE
/R5
1 REVISloN NO.:
PROCEDUSE TITLE:
PC4GE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 -MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTPUCTIONS
(continued)
IN 8.6 (continued) 4.
Impeller ID/ Shaft OD Data:
A.
Measure, calculate and record below the Es-found impeller ID and shaft OD critical dimensions and clearances.
[
As Found impeller ID/ Shaft OD Data
/
Shatt OD at Impeller ID Interference Fit arnetnM %nmng Impeller Clearancss E
90*
180*
90*
180*
90*
186 1st Stage (176-1)
/
2nd Stage (176-2)
/
~
3rd Stage (176-3)
/
0.0015' to 0.003*
Sth Stage (176-5)
/
Interference Fit 6th Stage (176-6)
/
7th Stage (176 7)
/
8th Stage (176-8)
/
TS Review of Data /
Date
/
/
/R5 B.
If an impell and/or the pump shaft (167) was replaced, then mea /ure, calculate and record below the as-left cleara /D and shaft OD critical dimensions and impeller ces. If both an impeller and the pump shaft (167 were not replaced, then N/A and initial that row.
V f
X Te
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REVISION NO.:
PROCEDURE TITLE:
PAGE-5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO.:
INSPECTION AND REASSEMBLY E.
j MECHANICAL MAINTENANCE PROCEDURE
- j 1-MMP-09.02 ST. LUCIE UNIT 1
.tl
8.0 INSTRUCTIONS
(continued)
INITIAlt.F 8.6 (continued) 4.
(continued)
B.
(continued)
As-Left Impeller ID/ Shaft OD Data OD at Impeller ID Interference Fit Diametncal Nnmng Impeller Clearances 18 [
90*
180*
90*
180*
90*
1st Stage (176-1)
[
~
2nd Stage (176-2)
/
3rd Stage (176-3)
[
4th Stage (176-4)
[
0.0015' ' > 0.003*
5th Stage (176-5)
/
- interference Fit 6th Stage (176-6)
[
7th sta'ge (176-7)
[
Bth Stage (176 8)
/
TS Review of Data Date
/
/
/R5 5.
Case Wear Ring I / Impeller OD Data:
A.
- Measure, Iculate and record below the as-found case we ring ID and impeller OD critical dimensions and cle ances. If the rotating element is not compi ely disassembled, the use of feeler gauges may be u d to measure the as-found case wear ring ID to imp ler OD clearance.
$n\\
s
4 REVISION NO.:
PROCEDURE TTTLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
/
8.0 INSTRUCTIONS
(continued)
INITIAL 6 8.6 (continued) 5.
(continued)
A.
(continued)
As-Found Case Wear Ring ID/ Impeller OD Da Case Wear
/ Diametncal Running Impeller OD Clearance
/
Ring ID
/
Clearances 90*
180*
90*
180*
90*
18M 1st stage (205-1)
/
2nd Stage (205)
/
3rd Stage (205)
[
4th Stage (205)
/
0.011" to 0.013' 6th Stage (205-2)
[
7th Stage (205-2)
/
sth Stage (205-2)
/
TS Review of Data
__ Date
/
/
/R5 If a case wya/
B.
r ring and/or an impeller was replaced on the same tage, then measure, calculate and record below t as-left case wear ring ID and impeller OD critical imensions and clearances. If both a case wear ing and an impeller on the same stage were not rep ced, then N/A and initial that row.
/
Y 9
$w
~
e REtflSION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 -MMP-09.02 ST. LUClE UNIT 1 8.0 INSTRUCTIONS- (continued)
INIT 8.6 (continued) 5.
(continued)
/
B.
(continued)
/
As-Left Case Wear Ring ID/ Impeller OD Dat$
- [g Impeller dD Clearance [
Diam Clearances j
90' 180' 90*
180' 90' JBO' 1st Stage (205-1)
/
2nd Stage (205)
/
3rd Stage (205)
/
4th Stage (205)
[
,~
0.011" to 0.013' 6th Stage (205 2)
/
7th Sta'ge (205-2)
/
l 8th Stage (205-2)
/
TS Review of Data Date
/
/
/RG 6.
Stage Piece ID/ peller OD Data:
A.
Measur calculate and record below the as-found stage dece ID and impeller OD critical dimensions and c)6arances. If the rotating element is not cornpletely disassembled, the use of feeler gauges may be sed to measure the as-found stage piece ID to i peller OD clearance.
q f
4 ss
j REVIStoN NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, 4
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS' (continued)
INI 8.6 (continued) 6.
(continued) 1 A.
(continued)
As-Found Stage Piece ID/ Impeller OD ta Diam Stage Piece ID Impeiler OD C earanoe p
Cle ran es 90*
180*
90*
180*
90* /
180*
1st Stage (009)
/
2nd Stage (009)
/
3rd Stage (009)
/
4th Stage Center Split
/
Stage Piece (009-2)
/
0.011" to 0,013' 6th Stage (009-1)
[
7th Stage (0091)
[
8th Stage Center Spht
/
Stage Piece (009-2)
/
/
TS Review o Data Date
/
/
/R5 B.
If a s ge piece and/or an impeller was replaced on the ame stage, then measure, calculate and record b
w the as-left stage piece ID and impeller OD critical
[mensions and clearances. If both a stage piece and n impeller on the same stage were not replaced, then N/A and initial that row.
1 J
V T x\\S
REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS;. (continued)
INITIAL $
8.6 (continued)
/
/
6.
(continued)
'/
p B.
(continued) j
/
As-Left Stage Piece ID/ Impeller OD Data Stage Piece ID Impeller O'D Clea ance Diam' " '
C! an es 90' 180' 90' 180' 30' 180*
1st Stage (009)
/
2nd Stage (009)
/
3rd Stage (009)
[
4th Stage Center Split Stage Piece (009-2) 0.011" to 0.013' 6th Stage (009-1)
/
7th Stage (009-1)
,/
8th Stage Center Split
/
Stage Piece (009-2) '
/
/
TS Review of ata Date
/
/
/R5 7.
Balance S ge Piece (009-3) ID/ Balance Sleeve (218) OD Data:
Meas /
A.
ure, Calculate and record below the as-found baldnce stage piece (009-3) ID and balance sleeve
(
- 8) OD critical dimensions and clearances.
As-Found Balance Stage Piece ID/ Balance Sleeve OD Balance Stage Piece /
Balance Sleeve Diametncal Running Clearance (009-3) ID
/
(218) OD Clearances 5
90' 180 90' 180' 90*
180*
/
0.010" to 0.012" TS Review of Data Date
/
/
/R5
%\\t
REVISION NO.:
PROCEDURE TITLE:
- PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE l
1-MMP 09.02 ST. LUCIE UNIT 1
(
8.0 INSTRUCTIONS; (continued)
INITI 8.6 (continued) 7.
(continued)
B.
If the balance stage piece (009-3) and/or the balance i
sleeve (218) was replaced, then measure, calculate and record below the as-left balance stage piece (009-3) ID and balance sleeve (218) OD critical dimensions and clearances. If both the balance stage piece (009-3) and the balance sleeve (218) were not replaced, then N/A and initial that row.
pl As-Left Balance Stage Piece ID/ Balance Sleeve OD Balance stage Piece Balance sleeve (009-3) ID (218) 0D Clearance Diametrical Running
~ Clearances M 90' 180*
90' 180*
90' 180' hbY F [l" Mk M V [)r - M[M )L/ W 0.010" to 0.012' 7
9[//Mhb
'2 f-TS Review of Data M
Date
/RS 8.
Shaft Locating Ring (257):
A.
Using a micrometer measure the thickness (axial dimension) of the shaft locating ring (257) at four locations 90 degrees apart. All four dimensions should be within 0.001" of each other. Record these dimensions in the table below.
As-Found Shaft Locating Ring (257) Data N -f/ ' /4 Locating Ring Thickness 0*
, 4](
90*
'fJC 180*
, 43(
270" c/ 7c, TS Review of Data E#
Date
/
/
/R5
REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.6 (continued) 8.
(continued)
B.
If the acceptance criteria is not met contact TS for direction as a new shaft locating ring (257) may need to be machined.
y
/R5 8.7 Pump Assembly (Reference Figures 1,1 A,18,1C and Appendices A and B):
1.
Discard all old gaskets and 0-rings. Use new gaskets and y/I O-rings for reassembly.
2.
As necessary, wash all parts thoroughly in isopropyl alcohol (or other approved solvent). If required, dry the parts with air or clean, lint free rags.
{
3.
Discard all parts that are wom, corroded or suspect.
Provide replacements.
4.
Determine that the pump shaft (167) is free of dirt and burrs.
5.
Thoroughly clean the top and bottom half cases (001 and 000-1).
6.
Wash out with isopropyl alcohol and air blast dry the volutes in both the top and bottom half cases (001 and 000-1).
7.
Fabrication of New Casing Gasket:
NOTE 1.
The preferred casing gasket material for the 1C AFW pump is 1/64" thick Garlock style G-9920 cor1 pressed flexible graphite.
2.
The following steps provide one method of cutting an AFW pump casing gasket. Other methods are acceptable and may be used provided the result is a neat and accurate casing gasket.
A.
Place a sheet of gasket material on the flange face of Ip the top half case (001) and outline the bolt holes with Y
a pen or pencil, t/
V
ret!!SION NO.
PROCEDURE TrrLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCLE UNIT 1
8.0 INSTRUCTIONS
(continued)
INIT 8.7 (continued) 7.
(continued)
B.
Remove the gasket and use a razor blade, hole punch or equivalent tool to cut out for all the bolt holes.
/
C.
Place the gasket on the top half case (001), insert /
dowel pin in each of the four comer bolt holes to/
prevent the gasket from shifting, and mark the 'utline of the inner and outer configuration of the to half case (001).
Remove the gasket and cut out for the '/
D.
ner and outer outlines with a razor blade or similar arp-instrument.
8'8 Rotating Element Reassembly:
NOTES 1.
Replacement of a shrink-fitted impel' r (176-1 through 176-8) or a balance sleeve (218) requires thatet ese pieces be heated to approximately 300*F. Use a te ' stick to maintain proper temperature.
2.
Proper hoating of an impeller 176-1 through 176-8) or a balance sleeve (218) requires a slo, even heat distribution to obtain uniform expansion. Use of an oven for heating of these components is recommended.
/
1.
Install the impe r center key (676-1) in position on the pump shaft ( 7).
2.
Starting a he 4th stage impeliar (176-4) carefully heat the impeller ' accordance with the notes provided above.
3.
Slide e 4th stage impeller (176-4) on the pump shaft (16~/ far enough to permit installation of the split rings (2 6).
Yh 4.
nstall the split rings (256) on the pump shaft (167).
b ykN Slide the 4th stage impeller (176-4) toward the suction end until the impeller bottoms out on the split rings (256).
REVISION NO.:
PROCEDURE TITLE:
PAGE:
42 5
AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE
)
1-MMP-09.02 ST. LUCIE UNIT 1 An
8.0 INSTRUCTIONS
(continued)
INITIAt:ff 8.8 (continued) 6.
Install the 4th stage case wear ring (205).
/
/
\\
7.
Repeat steps 8.8.1 through 8.8.6 for the remaining
/'
impellers in the following order. Initial each block as each piece is installed.
/
/
a Case Wear Ring Split Ring Impeller (176-1 Stage Piece /
Impeller Key (205.205 1, 205-2)
(256) through 176-8)
(009. 0094)
(676) 3rd stage
/
2nd stage
/
4 1st stage
_/
8th stage N/A
/
7th stage
/
6th Stage
[
5th stags
[
i Install the balance sleeve key /(676-2) in position o 8.
pump shaft (167).
Carefully heat the balanc/e sleeve. (218) in accordance with 9.
\\
the notes provided abdve.
- 10. Slide the balance eeve (218) on the pump shaft (167) far enough to perm' installation of the split rings.
11.
Install the spli rings on the pump shaft (167).
- 12. Slide the b lance sleeve (218) toward the outboard end until the eeve bottoms out on the split rings.
13.
Install e following components on the rotating element.
l Thr9at bushing (230)
Bafance stage piece (009-3) rottle bushing (232) k
e REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS. (continued)
INITIA @
8.9 Pump Assembly:
/
1.
Place the bottom half of the split center stage piece
/
/
(009-2) in position in the bottom half case (001-1). Ensure /
that the anti-rotation lug is engaged.
NOTES 1.
Use fabric slings and a chainfall to install the rotating ement. Choke the element in such a manner as to not bind or pine he 1st and 5th (outside) stage impeller / wear ring assemblies.
2.
All anti-rotation lugs MUST be 100% engaged b ore the top half case (001) is installed. This should be accomplishe(by a single individual working from one end of the rotating elemen}do the other, systematically engaging each anti-rotation idg as he/she proceeds, then making a final pass as many t!rnes ad necessary to ensure that i
the rotating element is properly sea +ed tAfore continuing.
2.
Visually inspect the rotating eler nt for detrimental or unacceptable conditions prior installation.
1 3.
Lower the rotating elemen into the bottom half case (001-1).
4.
Ensure that all anti-rotation lugs are properly oriented and engaged PRIOR to groceeding to the next step.
/
/
g\\V W
- Vh vA i
7 REVISION NO.;
' PROCEDURE TITLE:
PAGE; 5
AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.9 Pump Assembly:
l Q.C. HOLDPOINT STEP 8.9.5 Prior to pump reassembly, O.C. shall verify cleanliness of the pdmp casings and rotating element. Gasket gnating surfaces and casing bolting greater than or equal to 1" shall be inspected for cleanliness'and degradation.
/
/
ACCEPTANCE CRITERIA:
1.
O.C. shall verify the pump casings, rotating ~elernent, and botting greater than or equal to 1" meet Ol 13-PR/P 2, Class C cleanliness requirements, which state: The surfaces sh appear metal clean and show no evidence of visual contamination cept a uniform rust bloom which can be removed by brushing or wi g is acceptable and a
.- tightly adherent oxide film or a light red xide rust coating is
- permissible.
2.~ O.C. shall inspect the gasket mating urfaces for signs of degradation, i.e. gouges, nicks, corrosion, erosio or cracks.
j 3.
Q.C. shall inspect botting greater t an or equal to 1" (removed) and insure that all bolts and studs ar free from physical damage such as necking, cracks in the shank arya, head and flange bearing surfaces are free from laps, wear, gou s, nicks, corrosion, erosion due to movement, and deformation r bending.
VERIFIED BY DATE
/
/
Q Q ('
~
Al)/+- DW
~
,[C erify that th sing gasket fits cleanly an precisely a ll /*
wear ring mat' g surfaces and that the bolt / dowel pin areas are clean.
6.
Place the op half of the split center stage piece (009-2) in position n top of the rotating element.
7.
Install e top half case (001).
8.
Inst I we, washers, bolting and cap nuts.
Y9ss 7
u
-- ~ - - ~ -
~ ^ ' " " " ^ ~ ~ ~ ~ ~ ^ ^ ^ " ~ ~ ' -
e AEVISION NO.:
PROCEDURE TfTLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.Q2 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.9 (continued)
O.C. HOLDPOINT STEP 8.9.9 0.C. shall verify final torque of the main parting flange bolting INSPECTION CRITERIA:
/
/
Q.C. shall verify proper quality level and traceability pI new bolting 1.
material (if applicable) by the R.I.R. and/or P.O. Number on the ROS in the NPWO package.
Q.C. shall verify M&TE of torque apparatus is p /
2.
GMP-02.
Torque Wrench /
Machine /
Multip ier Number
.. Cal Date:
//
~ Due Date:
/
/
3.
Q.C. shall witness the final torque o main flange bolting greater than or equal to 1". Verify final torque values are in accordance with General Maintenance Procedure M 0039 and Appendix B.
VERIFIED BY DATE
/
/
i t
l 9.
Torq' case bolting ' three consecutive pas' es to fo
/
s 74 45,000 psi stress i accordance with General Maintenance Procedure M-0039, and Appendix B. Record the final torque value used below/
FinalTorque V lue ya
REVISloN NO.:
@RCOEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE
/
ll 1-MMP-09.02 ST. LUCIE UNIT 1
/
8.0 INSTRUCTIONS
(continued)
INITIALT 8.10 Axial Setting NOTES After installation of the rotating element in the pump cas/'
T.
ing and before finalinstallation of th components, it is necessary.e mechanical seal and bedring to determine that the s att locating ring (257) centers the rotating element axially and that e thrust bearing end cover (279) permits the cortect amount of erp play. The recommended inspection procedure requires thy use of a machinist's scale (approximately 1/2" wide), a method of arking the shaft j
(scribe) and a dial indicator.
2.
The finished shaft locating ring (257) must I ate the pump shaft (167) at its center of travel ( 1/64"), must ave its faces parallel within 0.001" and must have a 1/32' radiu at each_ end of its bore.
To inspect the axiallocation of the r/
1.
tating element, take a position at the inboard (coupling) d of the pump.
~
2.
Place the scale on the pump sh (167) with one edge
~
against the pump casing.
3.
Move the pump shaft (167) a far as possible inboard, and, at the outside edge of t e scale, mark the shaft to indicate Position A (the limi of inboard travel).
4.
Move the pump shaft (16 ) all the way outboard and mark the shaft to indicate Pos' ion B. (the limit of outboard travel) 5.
Distance A - B indicat the total pump shaft (167) travel.
Select one-half of the otal pump shaft (167) travel and mark Position C to i dicate the center of pump shaft (167) travel. Use the tab below to record the information.
Calculation for nter of Pump Shaft (167) Travel Distance g
A-B
\\
I
\\ no\\r \\4 (A - B) / 2 =
iA Position C U'
)
REVISION NO.:
PROCEDURE TITLE:
i PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO,:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE i
1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITIAL %
a 8.10 (continued)
/
NOTE
/
1 Old or dummy bearings should be used instead of new bearings for axiar.
setting of the rotating element. The old or dummy bearings are to be removed from the pump shaft (167) after the axial setting process is complete.
h 6.
Temporarily install the following thrust bearing compo ents to permit measurement and adjustment of the pump al setting.
Inboard bearing cover (280) i Bearing cover gasket (744)
Shaft locating ring (257)
Old or dummy thrust bearing (654)
Thrust bearing lockwasher (673)
Thrust bearing locknut (249) l 7.
Tighten the thrust bearing locknut (249.
/
8.
Install the thrust bearing housing (2
) using the dowels and the four socket head capscre s which secure the i
housing to the bottom half case 01-1).
9.
Bolt the inboard bearing cove (280) to the thrust bearing housing (277).
- 10. Move the pump shaft (16 inboard as far as possible.
- 11. Place the scale on the ump shaft (167) with one edge i
against the pump an mark position D.
NOTE The difference between sition C and position D is the amount of shaft i
locating ring (257) devi ion.
- 12. Measure the istance, if any, between Position C and Position D.
g T
fW
/
REVISION NO.:
PROCEDURE TITLE:
PAGE-5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.;
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE
/
1 -MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.10 (continued)
- 13. If Position D falls inboard of Position C, machine off the shaft locating ring (257) a' distance equalin thickness to Distance C - D. If Position D falls outboard of Position discard the shaft locating ring (257) and provide a
/,
replacement that is equal in thickness to the origir.al pfus Distance C - D. Use the table below to record the information.
Calculation for Shaft Locating Ring (257) Dev' tion C-D=
Check One:
D Inboard of C O
D Outboard of C O
~
Position D = Position C O
- 14. The rotating element is axially c tered.
Remove the following thrust be/.
15.
anng components.
Thrust bearing housing (277 Thrust bearing locknut (24 Thrust bearing lockwashe (673)
Old or dummy thrust be. ing (654)
Shaft locating ring (257 Bearing cover gasket 44)
Inboard bearing cove (280)
+ v#
T
~
e REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 4
8.0 INSTRUCTIONS
(continued)
INITI d
8.11 Mechanical Seal Installation (Reference Figure 2)
NOTE
- r. This section is applicable for both the inboard and outboard mechanical seals.
- 2. Mark N/A in the appropriate space (s) if new components or seal (s) are to be installed, and initial after N/A.
- 3. The shaft sleeves (S-1) are ' located'by the spacer rings (S-82) and the retaining rings (056). The spacer rings can be installed at either end of the shaft sleeves (S-1) to meet the requirements of step 8.11.1.A.
i
~
Inboard Outboard j
End End 1.
Complete the following steps for both the inboard outboard stationary components.
A.
With the pump shaft (167) located as far as possible inboard, temporarily install the shaft sleeves (S-1) and determine and record below the required thickness for each of the four spacer rings (S-82) to achieve the following p\\y
(
requirements:
1.
Seal setting dimension (S) of -5/32" Ig 1/32" as shown on Figure 2.
Spacer rings (S-82) mu securely lock shaft sleeves (S-1) in face on the pump shaft (167)
Spacer ring (S-82) thick ss (A = most inboard and D = most outboar :
A:
B:
/
C:
/
D:
/
/
TS Concurrene Date
/
/
/R5
REVISION NO.:
PROCEDURE TITLE:
SAGE:
j) 5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY,
- 1 PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE q%
1 -MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITIAL 7dj 8.11 (continued) 1.
(continued)
=
inboard Outboard End End B.
Machine the spacer rings (S-82) as necessary. PN M
C.
Place coil spring (S-16) ill the spnng holder (S-17)
D.
Compress the coil spring (S-16) into the spring holder (S-17) with seal drive (S-2) and place drive keys (S-3) through holes in the seal drive -
(S-2) and out through slots in the spring holder (S-17).
E.
Place this unit on the shaft sleeve (S-1) ensuring that the drive pin keys (S-3) fit into j
slots provided in the back of the shaft sleeve.
/
F.
Lubricate the U Cup (S-4) with Dow Corning f
55M.
f/-
NOTE Ensure that the U Cup (S-4) seats on the spring holder (S-17) correctly and that the lips of the U Cup (S-4) do not curt under when sliding on the shaft sleeve. (S-1)
G. Place the U Cup (S-4) over the shaft sleeve (S-1) and onto the spring holder (S-17).
\\/
/
b.V A*v 4
PAGE:
AEVISION NO.:
PAOCEDURE TITLE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, INSPECTION AND REASSEMBLY PROCEDURE NO.:
MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 INITI
8.0 INSTRUCTIONS
(continued) 8.11 (continued)
NOTE Ensure that the rotating face (S-15) is clean and free of scratches before installation on the shaft ' sleeve (S-1). Lubrication of the lapped seal faces is not recommended. Clean lint free rags and alcohol may be used as necessary to clean the lapped faces of the rotating and stationary faces (S-15 and S-14).
Inboard Outboard End
-End H.
Slide the rotating face (S-15) over the U Cup j
(S-4) ensuring that the rotating face ears _ g engage the slots in the spring holder (S-17).
l.
Lubricate with Dow Coming 55M, and install ee e gaskets (S-19) onto the shaft sleeve J.
Install the spacer ring (S-82) onto the pump jo shaft (167).
g/N K.
Install the shaft sleeve (S-1) with assembled components onto the pump shaft (167) until the sleeve bottoms out against the lip on the y
shaft.
/
L.
Visually inspect the stuffing box to ensure that the casing gasket is properly trimmed and the area is clear.
/
M. Press the bushing (S-24) into the seal flange
/,
assembly (S-11) g#f N.
Lightly lubricate the seat gasket (S-13) with Dow Coming 55M and install it on the stationary face (S-14).
O. Slide the stationary face (S-14) with seat gasket (S-13) installed into seal flange b
1,Y g#S v
/
assembly (S-11).
REVISION NO.;
PROCEDURE TITLE:
PAGE; 5
AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE No.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS- (continued)
INITI 8.11 (continued)
NOTE Ensure that the stationary face (S-14) is clean and free of scratches.
Lubrication of the lapped seal faces is not recommended. Clean lint free tags and alcohol may be used as necessary to clean the lapped faces of the rotating and stationary faces (S-15 and S 14).
Inboard Outboard End End P.
Lubricate with Dow Corning 55M and place fiange gasket (S-18) in groove provided in the seal flange assembly (S-11).
g g
i CAUTION During seal assembly, bring the seal faces together as soft as possible to prevent damage.
}
Q. Place the seal flange assembly (S-11) along with the stationary face assembly into position on the shaft.
i R.
Bolt the seal flange assembly (S-11) to the pump casing ensuring that the seal flange assembly (S-11) is not cocked to one side.
S.
Torque the 1/2" seal flange nuts in a criss-cross pattern in three consecutive passes to 15,30 and 45 ft. Ibs.
T.
Install the spacer ring (S-82) and the retaining ring (056).
l
\\/
v&yb
AEVISION NO.:
PROCEDURE Tm.E:
' PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE No.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 -MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS; (continued)
INITl 8.12 Radial (Inboard) Bearing installation (Reference Figures 1,1 A, and 1C)
NOTE If heat is required for radial bearing (655) installation, use a temp stick to
. ensure that a temperature of 250*F is not exceeded. Use of an oven or induction heater is recommer'ded.
1.
Press the radial bearing (655) onto the radial bearing kg sleeve (346).
Ns 1
NOTE Tighten the radial bearing locknut (250) using a spanner wrench and hammer, or punch and hammer, until a solid metal to metal sound is heaid and/or felt.
f i
2.
Install the radial bearirig lockwasher (673-1) and locknut (250) and tighten the locknut (250).
3.
After the radial bearing (655) has cooled to ambient temperature, retighten the radial bearing locknut (250) and bend down the tab on the lockwasher (673-1).
4 Slide the inboard deflector (241)'and the inboard beanng cover (280) on the pump shaft (167).
5.
Install the radial bearing sleeve (346) on the pump shaft (167) and tighten the radial bearing setscrew (795).
Stake the setscrew (795) upon completion.
6.
Install the bearing cover gasket (744) and the radial bearing housing (278).
7.
Install and tighten the four hex head capscrews which secure the inboard bearing cover (280) to the radial bearing housing (273).
N/
1
REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
IN'TIA 8.12 (continued) 8.
Ir. stall the radial bearing housing (278) to bottom half case (001-1) dowels and four socket head capscrews.
\\
9.
Torque the four socket head capscrews in three consecutive passes to 45,000 psi stress in accordance with General Maintenance Ptocedure M-0039. Record the final torque value used below.
k Final Tc.que Value NOTE The oil ring (310) must be free of damage, must lay properly in place on the radial bearing sleeve (346) and must be concentric for correct rotation / slinging.
- 10. Install the oil ring (310).
' 11. Install the coupling end bearing cover (281) and bearing cover gasket (744) with capscrews. Torque the capscrews in three consecutive passes to 45,000 psi stress in accordance with General Maintenance Procedure M-0039.
Record the final torque value used below.
Final Torque Value
- 12. Install the radial bearing fan (289) and tighten the setscrews.
- 13. Install the radial bearing fari :over (023) with self-tapping screws.
'vk Sy
IREVISION NO.:
PAVCEDURE TITLE:
PAGE; 5
AUXlLIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 -MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.13 Thrust (Outboard) Bearing installation (Reference Figures 1,1B and 1C) 1.
Slide the inboard deflector (241), inboard bearing cover (280) and the shaft locating ring (257) onto the pump shaft (167).
NOTES 1.
If heat is required for thrust bearing (654) installation, use a temp stick to ensure that a temperature of 250*F is not exceeded. Use of an oven or induction heater is recommended.
2.
Thrust bearings (654) are mounted on the pump shaft (167) in a face to face (DF) configuration. Refer to figure 1B for additional information.
i l
2.
Install the thrust bearings (654) on the pump shaft (167) in accordance with the notes above.
/
3.
Apply a small amount of N-5000 to the threads on the pump shaft (167) and the thrust bearing locknut (249).
~
NOTE Tighten the thrust bearing locknut (249) using a spanner wrench and hammer, or punch and hammer, until a solid metal to metal sound is heard and/or felt.
4.
Install the thrust bearing lockwasher (673) and the thrust bearing locknut (249) and tighten the locknut (249).
5.
After the thrust bearing (654) has cooled to ambient temperature, retighten the thrust bearing locknut (249).
6.
If necessary, advance the thrust bearing locknut (249) tighter until it matches with a tab on the thrust bearing lockwasher (673).
7.
Knock a tab from the thrust bearing lockwasher (673) down into the thrust bearing locknut's (249) slot ensuring
/
that it is squarely and cleanly seated.
\\
8.
Install the oil ring retainer (319). Tighten the setscrew and stake it upon completion.
REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, l
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 i
8.0 INSTRUCTIONS
(continued)
INITI 8.13 (continued) 9.
Install the bearing cover gasket (744) and the thrust bearing housing (277).
- 10. Install and tighten the four hex head capscrews which secure the inboard bearing cover (280) to 'the thrust bearing housing (277).
i
- 11. Install the thrust bearing housing (277) to bottom half case (001-1) dowels and four socket head capscrews.
d i
~
- 12. Torque the four socket head capscrews in three consecutive passes to 45,000 psi stress in accordance with General Maintenance Procedure M-0039. -Record the Q final torque value used below.
I i Final Torque Value
/fd
- 1 7 HQ.TE The oil ring (310) must be free of damage, must lay properly in place on the oil ring retainer (319) and must be concentric for correct rotation / slinging.
- 13. Install the oil ring (310).
- 14. Install the thrust bearing end cover (279) and bearing cover gasket (744) with the capscrews. Torque the capscrews in three consecutive passes to 45,000 psi in accordance with General Maintenance Procedure M-0039. Record the final torque value used below.
/
Final Torque Value I'f L d5
- 15. Install the thrust bearing fan (289-1) and tighten the setscrews.
7-P N
- 16. Install the thrust bearing fan cover (023-1) with self tapping screws.
78 8
REVISION No.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE No.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCtE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.14 Thrust Bearing End Play (Ref: Figures 1,1B and 1C):
NOTES 1.
Thrust Bearing (654) End Play should be between 0.005" to 0.007*.
2.
Repeat Steps 8.14.1 through 8.14.3 as many times as necessary to ensure consistent and accurate dial indicator readings.
1.
Place the dial indicator in contact with the inboard end of 1,
the pump shaft (167).
IMT
/K 2.
Move the pump shaft (167) inboard as far as possible and zero the dial indicator. IVGuddt 3.
Move the pump shaft (167) outboard as far as possible and note the indicated travel. Record thrust bearing (654) p i
end play below.
pd
\\
08 Thrust Bearind'(%4) End Play.O/T (cmovalof gEy ma L~at #
A-%f f c
4.
Adjust thrust bearing (654) end play ith one of the two
~
options listed below as the conditions require:
A.
If the indicated thrust bearing (654) end play is greater than recommended, machine the upper inside face of the thrust bearing end cover (279) (i.e. the thrust bearing i
end cover (279) bolt circle flange) to remove an amount of material equal in thickness to the recorded difference. e#
r B.
If indicated thrust bearing (654) end play is less than recommended, either increase the thickness of the bearing cover gasket (744) (not to exceed a total gasket thickness of 0.010"), or machine the lower inside face of the thrust bearing end cover (279)
(i.e. the thrust bearing end cover (279) fingers) by an amount equal in thickness to the recorded difference.
5.
Repeat steps 8.14.1 through 8.14.4 until thrust bearing (654) end play is satisfactory. Record as-left end play reading below.
- /5 As-Left Thrust Bearing (654) End Play - oo V 5
REVISION NO.:
PROCEDURE TrrLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.14 (continued) 6.
Move the radial and thrust bearing housing inboard deflectors (241) into place (0.010" to 0.012" axial clearance) and tighten the setscrews.
TNg 8.15 Coupling Installation (Reference Figures 1,1 A and 1C):
1.
As necessary, have Operations run the turbine uncoupled to perform an overspeed trip test in accordance with Operations Procedure No. 1-0700028, " Auxiliary Feedwater g K Turbine Mechanical and Electrical Overspeed Trip Tests".
Y Q&l
(.
x NOTES 1.
The turbine to pump coupling is a Fast model B, siie 2-1/2 with spacer and provision for limiting end float. This type coupling requires 4 oz. of grease for each of the two coupling hubs. Only the specified quantity of grease shall be used in the coupling. No additional grease needs to be added through the lube plugs after the coupling is assembled. Overfilling can result in improper lubrication flow, wear and overheating.
2.
The pump coupling hub and pump shaft (167) are tapered fits with a taper of 3/4" per foot. The coupling manufacturer suggests that for shafts with a 3/4" per foot taper, the coupling hub should be installed such that a 0.0005" per inch of shaft diameter interference fit is obtained. There are two different methods to accomplish this as detailed below. Either method is acceptable.
3.
As per Bym Jackson Dwg. 2E-2233 of Technical manual 8770-6130, the appropriate distance between the end of the pump shaft (167) (or coupling nut (251)) and the end of the turbine shaft is 7.00". Coupling hubs should be flush with the end of their respective shafts. TS is to disposition deviations in the shaft gap in the joumeymans work report.
/R5 2.
Install the coupling key (676-4) on the pump shaft (167).
3.
Apply a small amount of N-5000 to the threads orLihe pump shaft (167) and the coupling nut (251).
P V
v,
' REVISIOM NO.:
PWOCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP tC DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS; (continued)
INITI 8.15 (continued) 4 Install the coupling hub and sleeve on the pump shaft (167) using one of the two methods described below:
A.
Heat the hub to approximately 200'F maximum and i
install on the pump shaft (167) applying pressure
[
manually.
B.
Mount the cold hub hand tight on the pump shaft (167) and rap with a soft mallet to establish an initial snug fit.
J' Draw the hub up an additional 0.027" using the coupling nut (251).
N g.
5.
Install and tighten the coupling nut (251).
k 6.
If applicable, install and tighten the coupling nut setscrew, b\\
7.
Measure and record below the shaft-to-shaft dimension and spool piece length.
TP N Shaft-to-Shaft Dimension d'- P 7 1 Spool Piece Length I. P77 8.
Measure out two bags of Premium RB grease, each weighing approximately 4 oz.
FN 9.
Coat the splines of the hubs and sleeves with Premium RB grease.
g
TM
- 11. Wipe the gasket faces clean and install the spool piece with gaskets between each sleeve and the spool piece.
Ensure that match marks are aligned.
T 12.
Insert coupling bolts, lockwashers and nuts.
TM N
\\
REVISloN No.:
PUSCEDURE TrrLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY.
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUClE UNIT 1
8.0 INSTRUCTIONS
(continued)
INITI 8.15 (continued)
rP
- 14. Ensure the lube plugs are tight. No specific torque is required.
ff NOTE 1.
The laser alignment raethod is the preferred technique for performing alignments on the 1C auxiliary feedwater pump.
2.
Technical manual 8770-6702, Turbine Driver for AFW Pump, provides the following guidance for alignment targets due to thermal expansion of the Terry Turbine:
turbine shaft should be 0.010" lower than the pump shaft
~
coupling should be open 0.002" to 0.003" more at the top than at the bottom Note that these alignment targets are only guidance for cold
. machines. Contact TS for disposition of as-left alignment values.
/RS Perform a final alignment in accordance with Gener 15.
Maintenance Procedure M-0019.
j
- 16. Install the coupling guard.
rP d
~
8.16 Final Assembly (Reference Figures 1,1 A,18,1C and 3):
1.
Reconnect all auxiliary piping and components.which were previously removed.
TF g 2.
Reinstall the radial and thrust bearing housing sight glasses in accordance with Figure 3.
4 #d NOTE Use teflon tape or PRl 102N as a pipe thread sealant.
l 3.
Clean the threads on the bearing housing drain plug and hole.
M 4.
Install the drain plug using thread sealant. Tighten the plug wrench tight.
M
REVISION No.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, l
PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1 MMP-09.02 ST. LUCIE UNIT 1 8.0 INSTRUCTIONS (continued)
INITI 8.16 (continued) 5.
Clean the vent cap on top of the bearing housing and ensure the vent path is clear of paint or other debris.
ff 6.
Fill the radial and thrust bearing housings (278 and 277) with Texaco Regal R&O 32 oil to their proper level as indicated by the oil level mark on the housing.
7.
Clean up any cil that was spilled.
rF 6 8.
Verify that all bolting and components are secure.
M l
9.
Make a final inspection and check.
TP /T
- 10. Coordinate with Operations to get the pump in operation for a brief period of time. Recheck fluid levels after the pump is stopped and oil has settled. Refill oil to proper level with Texaco Regal R&O 32 oil if low, and repeat this step as necessary.
'TBN
/
/
/
I
REvlSloN NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DIS S iMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBL MECHANICAL MAINTENANCE PROC UE l
1-MMP-09.02 ST. LUCIE UNIT 1 APPENDIX A i
TECHNICAL DATA AND CHARACTERISTICS 3
i Pump Size and Type 3 X 6 X 9E, eight stage type DVMX, having
}
fan cooled ball thrust and radial bearings.
{
Serial Number 711-N-0677, One Pump l
)
Service Auxiliary Steam Generator Feed Pump l
l Rotation (as viewed from coupling end)
Clockwise l
Driver Terry
)
Driver to-Pump coupling Fast Model B Size, No. 2-1/2 with spacer and provision for limiting end float Shaft Seal The pump is supplied with two Borg Wamer Mechanical Seals, Model UK-3000 For the hold down bolts, use ASME SA-307 Bolting Material (Pump)
Gr. B; for the dowels, use ASME SA-193
)
Gr. 87.
l End Play 0.005'- 0.007' l
l
- Deflector clearance 0.010 - 0.012-l
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REVISION NO.:
PROCEDURE TrrLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 FIGURE 1 PUMP CROSS-SECTION AUXILIARY FEEDWATER PUMP 1C (Eight Stage DVMX Pump)
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REVISIOM NO.:
PROCEDURE TITLE.
PAGE:
S AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 FIGURE 1 A i
INBOARD (RADIAL) BEARING ASSEMBLY 1
1 (281)(744)(795)(3kO)(346)(655)(673-1) 278 l
t (251) (023) 289
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REVIStoN NO.:
PROCEDURE TTTLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY; INSPECTION AND REASSEMBLY PROCEDURE NO.:
. MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 FIGURE 1B OUTBOARD (THRUST) BEARING ASSEMBLY NOTE The thrust bearings (654) are mounted on the pump shaft (167) in a face to face (DF) configuration. In a DF configuration the contact angles converge inside the bearings as shown below, in this configuration the stamped faces of the inner races are together'and the unstamped faces of the outer races are together.
(056) 277
(~675) 249 (51 5) 744 (279) (289-1) 5\\'
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(319) (023-1) 5 mw,mm amm 1
1 REYlSION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO :
INSPECTION AND REASSEMBLY
~
MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 FIGURE 1C PARTS LIST i
Ref. Number Name Matenal Soecification 001 Case - Top Half ASME SA-351. Grace CF-8 001 1 Case Bottom Half ASME SA-351. Grace CF-8 009 Stage Piece Stages 1 thru 3 ASTM A 362. Grace CA40 Type 420. H.T.R/C 47-50
.i.
009 1 Stage Piece Stages 5 thru 7 ASTM A-362. Grace CA40 Type 420. H.T.R/C 47-50 009 2 Stage Piece - Center Split.
ASTM A-362. Grace CA40 Type 420. H.T.R/C 47-50 009-3 Stage Piece Balance ASTM A-362. Grace CA40 Type 420. H.T.R/C 47-50 018 Balance Line.
ASME SA-312. Type 304 023
, Fan Cover - Radial Beanng.
18 Gauge Steel 023-1 Fan Cover - Thrust Beanng.
18 Gauge Steel 056 Ring - Retasner.
PM 15-7 Moly, AISI 632 Stamiess Steel 167 Shaft Pump ASME SA-479, Type 410 H.T.R/C 22 rrun.-
1761 to 176-8 Imponer Stages 1 thru 8 ASME SA-351. Grade CA-15 205 Wear Ring Case Stages 2 thru 4.
ASTM A-362. Grace CA40 Type 420. H.T.R/C 47-50 205-1 Wear Ring Case Eye 1st Stage..
ASTM A-362. Grace CA40 Type 420. H.T.R/C 47-50 205-2 Wear Ring - Case Stages 5 thru 8.
ASTM A-362. Grace CA-40 Type 420. H.T.R/C 47-50 218 Sleeve Balance ASTM A 276, Type 420. T.HM/C 34 36 230 Bushmg Throat,
ASTM A-362, Grade CA-40 Type 420 H.T.R/C 37-50 j
232-Bushing Throtte ASTM A-362. Grace CA40 Type 420. H.T.R/C 37-50 241.
Deflector Inboard ASTM B-144, Alloy 3B 249 Lock Nut - Beanng Thrust.
N-09 250,,.
Lock Nut Beanng Radial N-13 251.-
Nut Coupimg ASTM A-107. Grade 1018 256 Split Ring ASTM A-362. Grade CA-15 Type 410 H.T.R/C 26-34 257 -
Reg - Shaft Locanng ASTM A-107. Grace 1018 277 Housing Thrust Beanng ASTM A-276, CL40 Phosphated 278 Housmg - Radial Beanng ASTM A-276, CL40 Phosphated 279 Cover End Thrust Beanng..
ASTM A-48, CL30 280 Cover Inboard Beanng.
ASTM A48, CL30 281 Cover Couchng End Beanng,
ASTM A48, CL30 289 Fan Racial Beanng.
Alurrunum 289-1 Fan - Thrust Beanng.
Alutrunum 299 Meenarucal Seal 310 Oil Ring.
ASTM B-135. Alloy 2 319 Oil Ring Retamer ASTM A-576. Grace 1018 346 Radial Beanng Sleeve.
ASTM A 576, Grace 1018 654 Beanng Thrust MRC 7409 D 655 Beanng - Radial MRC 213 S j
673 Lockwasher Beanng - Thrust.
W-09 j
673-1 Lockwasher Beanng Radial.
W-13 1
676 Key Irnpolter Senes ASTM A 276, Type 304
)
676 1 Key Impeller Center ASTM A-276, Type 304 676-2 Key - Balance.
ASTM A 276, Type 304 676-3 Key Sleeve Shaft ASTM A-276. Type 304 6764 Key Coupkng ASTM A-107, Grade 1018 744 Gasket - Cover Beanng Ganock 7021 795 Set Screw Sleeve Radial Beanng ASTM A-276 N %- -
REVISION NO.:
PROCEDURE TITLE:
PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 FIGURE 2 MECHANICAL SEAL AFW PUMP 1C
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DESCRIPTION (NmNs orna) 2 S1 SHAFTSLEEVE 2
S S
D E KEY
- A spacer nng may be used to achieve j
2 S4 U-CUP the proper seal setting dimension as 2
SS LOCK PIN shown on Figure 2A.
2 S11 SEAL FLANGE ASSEMBLY 2
S13 SEAT GASKET 2
S14 STATIONARY FACE 2
S15 ROTATING FACE 2
S16 COIL SPRING 2
S17 SPRING HOLDER 2
S24 1 BUSHING 2
S82 SPACER RING 1
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REYlSION NO.:
PROCEDURE TITLE; PAGE:
5 AUXILIARY FEEDWATER PUMP 1C DISASSEMBLY, PROCEDURE NO.:
INSPECTION AND REASSEMBLY MECHANICAL MAINTENANCE PROCEDURE 1-MMP-09.02 ST. LUCIE UNIT 1 FIGURE 3 SIGHTGLASS PIPING CONFIGURATION
{
Shaft Center Line Oil Level Mark B
Le el w
.. a q
bxxxxww maxxxxxxw%
u N
Pipe Plug (Oil Drain)
(uuposo2J.wpa)
NOTE 1.
Pipe nipple and drain plug to be fabricated from carbon steel.
2.
Quality level to be PC1,2, or 3.
3.
Teflon tape or PRI-102N acceptable as a thread sealant.
rtga 36 of 36 ST. LUCIE PLANT ADMINISTRATIVE PROCEDURE NO,0005763, REVISION 19
}
INDUSTRIAL SAFETY PROGRAM j
ATTACHMENT 5 HAZARD ASSESSMENT Supervisors and foremen shall conduct tasiboard rneetmgs (job bnefings) wah employees before the start of each jo If the wom or operatons to be performed dunng the work day or shift are repetitive and simslar, at least one job bn shall be conducted before the start of the first job of each day or shift. Addeonal job briefmgs shall be held if signsficant changes occur dunng the course of the work which msght affect the safety of the employees performing the job.
Brief Cz=--ezi of Job
/
/b d
init Equipment Cleerence:
Has clearance been signed on? Has clearance been walked down?
Heaerds associated with this job:
What are the illnesa/ injury noks maamated with this job? What can go wrong? What actions can be taken to minem:2e those nsks?
Work Procedures involved in this job:
What, when, who, and how you are gomg to do the job? Are there safety aspects associated with the tools, motorial, machmes, equipment or work processes?
3L A
Special Procoutions-Are you using products covered under the Hazard Commurucahon Standard? Are you familiar with any precautons covered on the MSDS? Refer to ADM-10500. Are you entenng an enclosed or confined space? Refer to ADM 10506. Is special area protective equspment needed (danger or caution tape, temporary shields, non-sparking tools, flotation devices, air movmg equipment, etc.) is this area a Heat Strees Area? Roter to ADM-10506. Hot work permit refer to ADM 10434.
D Energy source Controle*
Have you identified potential sources of energy in the work zone? Electncal, mechanical or stored
- '9Y-
., J.
Personal Protective Equipment What PPE is required? (Hard hats, eye and face protection, heanng protection, proper foot wear, fall protecton, roe 'alory protecuon, cool vests) is it in good repaar and is it being used properfy? Are e,--R ;:x'pe xial tools a91 squipment in safe condmon? They must be checked by employees daily.
11 any problems are encountered, the Foreman, Chief or Supervisor shall be notified.
Emergency Procedure:
f-f, g
Physical Location, Method of obtaming assistance. /(
, page, etc.) is a rescue plan requwod?
Quellficatione.
e,r-F ; : ualified they are performing?
N Signature:
/
ForemliFChiet/Suptchsor Attendees 4
Y/
we cm SaJAU 6&
Em I< A
/We&
/
/R19
1 1
Page 15 of 16 ST. LUClE PLANT ADMINISTRATIVE PROCEDURE NO. 0010460. REVISION 8 CRITICAL MAINTENANCE MANAGEMENT DATA SHEET 2 NPWO PRE-JOB CHECKLIST FOR CRITICAL MAINTENANCE (Page 1 of 2)
NOTE This Checklist should be adequately completed prior to commencing work / requesting job clearance. The schedule for the completion of any
{
remaining signoffs should be agreed to by Operations.
NPWO No. 3/93 CMM No. __
+
Job Scope: 8epl Axx h) NFlu sh NNe A b g
Description / Requirement Complete
- 1. Work package instructions clear and of sufficient detail to correctly (1
complete the job.
U
- 2. Job site walkdown required / performed
- 3. Material staged (contingency material available)
- 4. Equipment / tools ready.
- 5. Scaffold erected
>N
- 6. Confined entry permit issued C
h/
- 7. Rigging required and ready.
U! d l l
- 8. Hot Work Permit issued
- [nmdE.
/
- 9. Crane support required and available Of-4
- k N.--
- 11. Weld travelers issued M
- 12. Temporary power / lighting ready /available F!ek 1
g h 40_.,.. Ib
Prge 16 of 16 ST. LUCIE PLANT ADMINISTRATIVE PROCEDURE NO. 0010460, REVISION 8 CRITICAL MAINTENANCE MANAGEMENT j
DATA SHEET 2 NPWO PRE-JOB CHECKLIST FOR CRITICAL MAINTENANCE (Page 2 of 2)
NOTE Supr,;emental training may be appropriate for maintenance personnel in order to property effect the planned maintenance.
- 13. Qualified manpower available
- 14. Special equipment protection required and re'ady
^'A
- 15. Security support required and available
- 16. Consumables (gas, etc.) available a
- 17. Supporting departments notified and able to support:
A. Electrical l
B. Instrument & Control g/4k C. Mechanical Maintenance ak D. Health Physics
/ !M-SI-
/
E. Operations F.
Construction Services I
M+d G. Asbestos Abatement M/M Al!A-k H. Other M
- 18. M&TE requiredavailable.
fo
- 19. Heat Stress guidelines addressed k Of_
- 20. Tailboard meeting conducted if the above items have been adequately satisfied in the Supervisor / Department Head's judgement, then work ca $roceed.
Reviewed / Approved MU Date / O/ D/ D Supervisir/Departm'ent Head
TIBIA 66 Facility PSL CCMPLETE Y Warehouse 1
Charge Location: 915 300 000 ISSUE TICKET i
ROS 50060081 Task: 01
=====
Work Order: 96019215 Task: 01 4377901 PWO 8193
=====
ER 61 EAC 676 PRINTED 10/24/96 Planner B.
BLASCHKE 11:23 AM Task
Title:
OUTBOARD PUMP SEAL HAS EXCESSIVE L PAGE:
1 W/O Shift Crew:
Dept: OPS
===========================....=.........,=..
Deliver To:
l
..-=========================..==============
I i
Stock Code Location De'scription Qty UI
.-=====-
===---==.............==....===== ---====
i 0067856 3 1 H 19 046 000 SCREW, SET, HEX SOCKET, HALF D 2 EA UTC Number:
Trace:
I t
1 l
.============...=================--
Issued By C.
SUMMERS
========================
Issue Date : 10/24/96 Time: 11:23
===========...=========
Received By:
J.
MILTON l
========================
l Badge No.
- JWM00PC
========================
I
TIBIA 66 Facility PSL COMPLETE Y Warehouse 1
Charge Location: 915 300 000
~SSUE TICKET Work Order: 96019215 Task: 01
=====
4376836 PWO
- 8193
=====
ER
- 61 EAC 676 PRINTED.10/02/96 Planner B.
BLASCHKE 10:03 AM Task
Title:
OUTBOARD PUMP SEAL HAS EXCESSIVE L PAGE:
1 W/O Shift :
Crew:
Dept: OPS
==================================
Deliver To:
==================================
Stock Code Location De'scription Qty UI
==================================================
0068152 1 1 H 21 051 000 BEARING, BALL, THRUST 2 EA UTC Number: 0000383869 Trace: U 3PB-2408 0068262 3 1 H 23 042 000 GASKET, BEARING COVER, GARLOCK 1 EA UTC Number:
Trace:
0068303 1 1 H 19 033 D00 KEY, SHAFT SLEEVE, ASTM A-276, 1 EA UTC Number: 0000384734 Trace: U 15000-66452 IT.#12 0068493 3 1 H 27 024 000 SEAL, BASIC, (MECHANICAL SEAL 1 EA UTC Number:
Trace:
==============u=========
Issued By C.
OWENS
========================
Issue Date 10/02/96 Time: 10:02
========================
Received By:
W.
HOARE
========================
Badge No.
- WXHOSWH
========================
TIBIA 66 Facility
- PSL COMPLETE Y i
Warehouse 1
Charge Location: 915 300 000 ISSUE TICKET ROS
- 50058881 Task: 01
=====
Work Order: 96019215 Task: 01 4376864 PWO
- 8193
=====
ER 61 EAC 676 PRINTED 10/02/96 Planner B.
BLASCHKE 02:12 PM Task
Title:
OUTBOARD PUMP SEAL HAS EXCESSIVE L PAGE:
1 W/O Shift Crew:
Dept: OPS
===================,34-
,==============
Deliver To:
==================================
i Stock Code Location Ddscription
========================================================= Qty UI
=
0095957 3 1 N 07 060 000 0-RING, BUNA N (NITRILE), 5-3/
1 EA UTC Number: 0000375448 Trace: U 5F0922
)
========================
Issued By S.
PINKSTON
========================
Issue Date 10/02/96 Time: 14:11
========================
Received By: T.
KALETA
========================
Badge No.
TPK 0DHR
========================
TIBIA 66 Facility PSL ccMPLETE Y Warehouse : 1 Charge Location: 015 300 000
- SSUE T:CKET ROS
- 50058867 Task: 01
=====
Work Order: 96019215 Task: 01 4376849 PWO
- 8193
=================.
ER
- 61 EAC
- 676 PRINTED 10/02/96 Planner
- B.
BLASCHKE 11:06 AM Task
Title:
OUTBOARD PUMP SEAL HAS EXCESSIVE L PAGE:
1 W/O Shift :
Crew:
Dept: OPS
==================================
Deliver To:
==================================
Stock Code Location De'scription Qt
===========================================================y UI j
=
0068524 2 1 H 27 015 000 SLEEVE, SHAFT MATERIAL 416, 1 EA UTC Number:- 0000387299 Trace: U 88929-91919 0096017 3 1 N 07 033 B00 0-RING, BUNA N (NITRILE), 2-3/
Trace:
4
============,,==========
Issued By J.
BRACK
========================
Issue Date 10/02/96 Time: 11:06
=============,==========
heceived By:
W.
HOARE
=======,=========a======
Badge No.
WXHOSWH
========================
TIBIA 66 Facility
- PSL COMPLETE Y Warehouse 3
Charge Location: 915 300 000 ISSUE TICKET ROS
- 50060051 Task: 01
=====
Work Order: 96019215 Task: 01 4377883 PWO
- 8193
=====
ER 61 EAC
- 676 PRINTEL 10/24/96 Planner
. B. BLASCHKE 07:57 AM Task
Title:
OUTBOARD PUMP SEAL HAS EXCESSIVE L PAGE:
1 W/O Shift :
Crew:
Dept: OPS
==================================
Deliver To:
==================================
4 Stock Code Location Des 6ri
=======================================ption Qty UI
===========
0042681 3 2 E 28 093 000 GASKET MATERIAL, VEGETABLE FIB 1 EA UTC Number:
Trace:
I
========================
Issued By P.
POULO
========================
Issue Date : 10/24/96 Time: 07:57
========================
Received By:
W.
HOARE
- ..==================================
Badge No.
- WXHOSWH
=======.,================
TIBIA 66 COMPLETE Y Facility
- PSL Warehouse : 3 Charge Location: 915 300 000 ISSUE TICKET Work Order: 96019215 Task: 01
=====
4377873 i
=====
PWO
- 8193 ER
- 61 EAC
- 676 PRINTED 10/24/96 Planner B.
BLASCHKE 04:19 AM Task
Title:
OUTBOARD PUMP SEAL HAS E"CESSIVE L PAGE:
1 W/O Shift :
Crew:
Dept.: OPS
....................=====.o.=======
.========
l Deliver To:
..=..======.......================
t Stock Code Location De'scription Qty UI
...===.......=......=======..=================================
0021321 4 2 F 33 066 000 WIPER, WHITE, 100% COTTON, (15 1 BX UTC Number:
Trace:
I b
I t
h r
P I
Y r
========================
Issued By G.
RICHARDS i
========================
Issue Date : 10/24/96 Time: 01:07 i
========================
Received By:
J.
ASTRUP
=========================.
i Badge No.
- JCA0IMC
===.====================
E
REVISION NO :
PROCEDURE TITLE; PAGE:
14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO.:
16 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX C TORQUE WRENCH CALIBRATION CHECK FORM (Page 1 of 2)
NPWD/ Procedure-ER#
N / bI Tester Transducer M&TE s M-2#1031 Cal Due Date 11/ 8 / 96 Toraue Wrench Calibration Checit, Torque Wrench Cal Due Date 3/16/97 Pre-use CalibrationsditiA Torque Wrench M&TE # M M 7 Date /0%/
'96 20 %
40%
60%
80%
Expected Reading
_,._3 5
_ 70 _ s
_105 _
140_
_175_,
Actual Reading M
4M
/0/. 9
/.I(j.8
/ 7 /- /
Percent Error
_I.4__%
<4%
<. 4 %
C 4_%
4 4_%
Sat.
Unsat. O Cai. Cnecked by l_ hf9K Post Use Calibration Check Date /01 U 19 6 20%
40%
60%
80 %
100 %
Expected Reading
__35_
__,70__
_105_
_140 _
_175_
Actual Reading hb 7 /.3
//)8,(
/M8
/2 Percent Error M
O 4_%
4%
4%
4 4%
0 4_%
Sat E Unsat. O Cai. Cnecked by.
Required accuracy is +/- 4% of expected torque reading from 20% to 100% of The Operating Scale of Torque Wrench M&QLet Effective Length of M & TE (Dimension A)*
Effectwe Length of Adapter (Dimension B)*
Desired Torque Value Torque Wrench Reading Date
/
/
Information Venfied By 3gfer to section 814 (Definitions) for an erolanation of dimensions A & B For Calculations Hvormunic Toraue Wrench / Toraue Wrench & Multionier Calibration Check Pre-use Calibration Check Hvdraulic Wrench Model # / Torque Wrench M&TE#
Tester Transducer M&TE#
g M & TE Gauge # / Multiplier #
Transducer Cal Due Date
/
/-
O n.
Torque Value Reauired 5
I Gauge Pressure Reading (Hydraulic)
($
Post -Use Calibration Check Hydraulle Toraue Wrench __
mO~
Date i
i WZe Tester Transducer M&TE#
Cat Due Date I
/
E O T-
- M&TE Gauge Value Required 3%M g
m Actual Toraue Reading Percent Error
- Dat. O unsat. O Toraue venfied ey
[d
" Post-use Accuracy of tnraue is +/- 4% of the Pre-Use Calibration check Toraue Value Recurred ' Refer to section 8 3 4 E
uJ If the results of a Pre-use/ Post-use/penodic calibration is UNSAT, attach a Rejected sticker and initiate an Outat4aubration 3
E Report for Correctwe Action follow-up.
O 9
Outef-Calibration Report initiated by:
o B
o m
-. l REVISION NO :
PROCEDURE TITLE.
PAGE.
14 USE OF M & TE BY MECHANICAL MAINTENANCE i
PROCEDURE NO; 16 Of 20 i
GENERAL MAINTENANCE PROCEDURE GMP-G2 ST. LUCIE PLANT APPENDIX C TORQUE WRENCH CAllBRATION CHECK FORM (Page 1 of 2)
NPWO/ Procedure-ER# 8/D / h Tester Transoucer M&TE sM-2#1031 Cal Due Date 111 8 / 96 j
IQtaue Wrench Calibratbn Check.
Torque Wrenen Cal Due Date 3/16/97 Pre use Calibration Check Torque Wrench M&TE # M 3//-/
Date M / D
'96 20 %
40%
60%
80%
100 %
Expected Reading
,,_,,3 6_
_52_ r 68 84
_100_
Actual Reading 3Q
- 4 QO hV rog 3 i
Percent Error
_i4__%
4%
b 6
4 4%
C 4%
Sat. N Unsat. O Cal. Checked by aW Post Use Calibration Check l
~
Date /C / ZY
'96 20 %
40%
60 %
80%
100 %
Expected Reading 36
_52_
_68_
84 _
_100 _
Actual Reading 3*
bI OY
'Y
[
LA, e Post Use Calibration Check Hydraulic Toraue Wrersch i
LL CD f/) Q Date
/
/
Tester Transducer M&TE#
Cal Due Date_/
/
8
i yQ l
Percent Error xZe E
" Sat. O unsat. O Toraue venfied by 2
" Post-use Accursey of toroue is +/- 4%.of the pre-Use Cahbration check Toroue Value Reautred Refer to section 8 3 4 E
If the resuits of a Pre-use/ Post-use/penocic calibration is UNSAT, attacn a Rejected sticker anc initiate an Out of-Calioration E
d Report for Corrective Action follow-up.
h Out-of-Cahbration Report initiated by:
O Q
E
- _ _ -.=
REVISION NO -
PROCEDURE TITLE.
PAGE l
14 USE OF M & TE BY MECHANICAL MAINTENANCE
]
PROCEDURE NO..
16 of 20 t
GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX C TORQUE WRENCH CAllBRATION CHECK FORM (Page 1 of 2)
NPW0lProcedure-ER# h N Ib Tester Transducer M&TE # B&-2$1Qll_
Cat Due Date 11/8196 Toroue Wrench Calibration Check._
Toroue Wrench Cal Due Date.ll,16/SZ Pre-ustCAlib.tation Check Torque Wronch M&TE # M-O 6 Date /O / M
<96 20%
40%
60%
80%
100%
Expected Reading 10
_"!O_
_30_
_4 0_
_50_
Actual Reading M'Y
- I 3
'O Nr 4.
Percent Error I4_%
^4%
4%
' 4_%
4 M e ~ _%
Sat. M Unsat. O Cai Cnecked oy East Une Calibration Check Date
/0 / DY
<96 20 %
40%
60%
80%
100%
Expected Reading
_10__
_20_
_30_
_4 0_
_50_
Actual Reading
/ dry 20e Y 3O. [
N,J d f7, d p
Percent Error 0
6 4_%
4%
4%
4-4 %
M 4%
Sat. 3 Unsat.
Cal. Checked by
-E Requwed accuracy is +14% of expected torque reading frem 20% to 100% of The Operating Scale of Torque Wrenen M aalef Effective Length of M & TE (Osmension A)*
Effective Length of Adapter (Dimension B)*
Desired Torque Value Torque Wrench Reading Date
/
/
Information Verthed By
' Refer to section 814 (Definitions) for an erotanation of d mensions A & B For CateylahQal Hydraulic Toroue Wrench / Toroue Wreiich & Multiolier Calibration Check Pre-use Cahbration Chech
)
tiydrauhc Wrench Model # / Torque Wrench M&TE#
Tester Transducer M&TE#
Transducer Cal Due Date__f
/__
Z Toraue Value Reauired O
Q-p g
Gauge Pressure Reading (Hydraulic) 4 i
Toraue Wrencn Reading (Multiplier)
O w
E Date i
i
~~
Torque Venfied by 2
~
Attaen a Restncted Use sticker (sito the M&TE GauoglIsroue Wrenqttsoectfvino Readino Relationsnio for the recuired toroue
%W'> W
- u. W E2811.llfLCalibration Chegk Hydraulic Toroue Wrench __
A ED
@Q%
Date
/
Tester Transducer M&TE#
Cal Due Date
/
/
Actual Torque Reading 0
gO l Percent Error rr ze E
" Sat Unsat.
Toroue Verified by 2-
" Pest-use Accuracy of toroue is +/ 4% of the Pre-Use Cakbration cheek Toroue Value Recutred ' Refer to sec' ion 8 3 4 W
If the results of a Pre-use/ Post use/persooic caubration is UNSAT, attacn a Rejected sticker and initiate an Out of-Cakbration E
E Report for Corrective Action follow-up.
3 8
Out-of-Calibration Report initiated by:
o O
]
REVISION NO -
PROCEDURE TITLE PAGE 14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO :
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX D 2,
NON-TORQUE WRENCH USE ONLY (Page 1 Of 1)
Cabbration Check Uoon Removal From M&TE Locker 0%
50% Cf required) 100% Of requirea)
Expected Reading d OOd
/, d o d Actual Reading d,000
/, c) d d Removed Date /0 rRid. Calibration Checked Dy
-a
- Cal Due Date 3 / 6 / 97 NPWO# P/
[
M&TE #_M. S/-/4 Type u&Te de sre c_
M&TE Number of Standard Used I 1* /
Stancard Cal Due Date 12 / 3 / 97 Cahbration Check Uoon Retum to M&TE Locker 0%
100% Cf reouired)
Expected Reading
, Odd
[ dd O Actual Reading d< Odd
/* O O M&TE Number of Standard Used M-IM /
iltandard Cal. Due Date 12 / 3 / 97 Date Returned /d /U IE Calibration Checked by Acceptance Cntena:
Micrometers measunng to.0001 shall check to.0001" at 0% and 100% of their full range, 1.
using applicable micrometer standards.
2.
Micrometers measunng to.001" shall be checked in the same manner (as in Step 1) to.001" at 0% ana 100% of their fuil range 3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267, dial indicator tester, is unavailable.
Depth micrometers are checked only at 50% range, except the O to 1 in. range. which is 4.
checked by zeroing the mic to check for thimble scale accuracy and then check at.500.
4 4
0 4
d DOCUMENT REQUIRES VERIFICATION 4
AND SIGNOFFS REV.DATE VERIFIED 10 I 9 I 96 INITIAL H.P.C.
.o REVISION RO.
PROCEDURE TITLE-PAGE 14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO :
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX D i
NON-TORQUE WRENCH USE ONLY (Page 1 of 1)
Calibration Check Uoon Removal From M&TE Locker 0%
50% of recuired) 100% of recuired)
Expected Reading d
2,dCN Actual Reading
[r Ee d
/MI k[ Calibration Checked by 4kN Cal. Due Date 3 / 6 'l 97 Removed Date NPWO*
M&TE #_M-S/ - 7 Type u&TE d 3 Af/b M&TE Number of Standard used Id~/
Md2. ~ 1 Standard Cal Due Date 12 / 3 / 97 Calbration Check Doon Return to M&TE Locker i
0%
100% of reauired)
Expected Reading d
Actual Reaning
/r d 00 M&TE Number of Standard Used M)
~/
M M St ard Cal. Due Date 12 / 3 / 97 Date Retumed !O / 2 kl Calibration Checked by gh Acceptance Cntena:
1.
Micrometers measunng to.0001 shall check to.0001" at 0% and 100% of their full range, using applicable micrometer standards.
2.
Micrometers measunng to.001" shall be checked in the same manner (as in Step 1) to 2.001" at 0% and 100% of their full range.
3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267.
dial indicator tester, is unavailable.
4.
' Depth micrometers are checked only at 50% range, except the O to 1 in, range, which is checked by zeroing the mic to check for thimble scale accuracy and then check at.500.
i DOCUMENT REQUIRES VERIFICATION AND SIGNOFFS REV.DATE VERIFIED 1019 I 96 INITIAL H.P.C.
I
)
i REVISION NO -
PROCEDURE TITLE.
PAGE 14 USE OF M & TE BY MECHANICAL MAINTENANCE i
PROCEDURE NO :
18 Of 20 GENERAL MAINTENANCE PROCEDURE l
GMP-02 ST. LUCIE PLANT APPENDIX D NON-TORQUE WRENCH USE ONLY l
(Page 1 of 1) 1 Cahbration Check Uoon Removal From M&TE Lecker 0%
50% of required) 100% of required)
Expected Reading 1 Ooo 3.c d C)
Actual Reading 2,000 3 000 Removed Date /0 /M/7( Calibration Checked by W ".
Cai. Due Date 3 / 6 / 97 NPWOs 8/7
(/
M&TE n_M f/- 3 Type M&TE d D.4#'/ c-.*
M&TE Number of Standard Used N-SE-2 8 M.5*.3 - 3 Standarc Cal. Due Date 12 / 3 / 97 C.31ststron Check Uoon Return to M&TE Locker 0%
100% Of reauired)
Expected Reading bd 3, do O Actual Reading 76Od
~3. 00 C>
M&TE Numeer of Standard Used /7/-81~ 1 ink - 3 standard Cal e Date 12 / 3 / 97 Date Retumed / /NI Cakbration Checked by
^ hV --...,
Acceptance Cntena:
1 Micrometers measunng to.0001 shall check to 2.0001" at 0% and 100% of their full range, using applicable micrometer standards.
2.
Micrometers measunng to.001" shall be checked in the same manner (as in Step 1) to.001" at 0% and 100% of their full range.
3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267, dial indicator tester, is unavailable.
Depth micrometers are checked only at 50% range, except the 0 to 1 in. range, which is 4.
checked by zeroing the mic to check for thimble scale accuracy and then check at.500.
DOCUMENT REQUIRES VERIFICATION AND SIGNOFFS REV.DATE VERIFIED 10 I 9 I 96 INITIAL H.P.C.
REVISION NO.
PROCEDURE TITLE.
PAGE 14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO.:
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX D NON-TORQUE WRENCH USE ONLY (Page 1 of 1)
Cakbration Check Uoon Removal From M&TE Locker 0%
50% of required) 100% of required)
Expected Reading
[ 000 f dod Actual Reading h ddd
[dC6 Removed Date /d /d/ W Calibration Checked by Cal. Due Date 3 / 6 / 97
-k "
NPWO #
/
[/
8/b M&TE Number of Standard Used M-IAT k W 2*
~
Standard Cal. Due Date 12 / 3 / 97 Cahbration Check Uoon Retum to M&TE Locker 0%
100% of reauired)
Expected Reading h 000
[ dd d Actual Reading Yr ddd
[ OOO M&TE Number of Standard Used 8d*
p
~
Standa Cal. Due Date 12 / 3 / 97 l
Date Returned /d / 2f 'EI Calibration Checked by
-9 %
Acceptance Cntena:
1.
Micrometers measunng to.0001 shall check to.0001" at 0% and 100% of their full range, using applicable micrometer standards.
2.
Micrometers measunng to.001" shall be checked in the same manner (as in Step 1) to !.001" at 0% and 100% of their full range.
3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-207, dial indicator tester, is unavailable.
4.
Depth micrometers are checked only at 50% range, except the 0 to 1 in. range, which is checked by zeroing the mic to check for thimble scale accuracy and then check at.500.
DOCUMENT REQUIRES VERIFICATION AND SIGNOFFS REV.DATE VERIFIED 10 / 9 / 96 INITIAL H.P.C.
REVISION NO -
PROCEDURE TITLE.
PAGE.
14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO :
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX D NON-TORQUE WRENCH USE ONLY (Page 1 of 1)
Calibration Check Uoon Removal From M&TE Locker 0%
50% Of recuired) 100% tif required)
)
Expected Reading
,000 gcod Actuai Reading
[. db 7,dOO Removed Date /O IM/ k[ Cakbration Checked by 9-Cal. Due Date 3 / 6 / 97 NPWO#
M&TE #_M-5/ '7 Type u&Te 82') /#/ c M&TE Number of Standard Used
/I/* 8 2.* 7 M"82i b Standard Cal Due Date 12 / 3 / 97
~
Calibration Check Uoon Return to M&TE Locker 0%
100% of required)
Expected Reading
[,dOd Z 6CTd Actual Reading
[, OOtf 2 odd M&TE Number of Standard used M' N2 [ M 82*@
standard Cal Due Date 12 / 3 / 97 Date Returned /O I EY/ [
Cahbration Checked by Acceptance Critena:
1.
Micrometers measunng to.0001 shall check to.0001" at 0% and 100% of their full range, using applicable micrometer standards.
2.
Micrometers measunng to.001" shall be checked in the same manner (as in Step 1) to 2.001" at 0% and 100% of their full range.
3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267, dial indicator tester, is unavailable.
Depth micrometers are checked only at 50% range, except the O to 1 in. range, which is 4.
checked by zeroing the mic to check for thimble scale accuracy and then check at.500.
l DOCUMENT f?5EQUIRES VERIFICATION AND SIGNOFFS REV.DATE VERIFIED 10 / 9 / 96 INITIAL H.P.C.
__~
s REVISION NO :
PROCEDURE TITLE-PAGE.
14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO.
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX D NON-TORQUE WRENCH USE ONLY (Page 1 of 1)
Dakbration Cheer Uoon Removal From M&TE Locker 0%
50% of required) 100% Of required)
Expected Reading 2 dO
[.OOd Actual Reading
[i dOd SO Removed Datek/d/ b Cakbration Checked by,
4hCal. Due Date 3 / 6 / 97
$/93/d /
M&TE #_M-J/- 9A Type M&TE - OM N/ C '
NPWO #
M&TE Number of Standard Used
- t?- J~2~ 7 k M
- f 2." b stancard Cat Due Date__12 / 3 / 97 Calibration Check Uoon Return to M&TE Locker 0%
100% of required)
Expected Reading OO Actual Reading 7'000
- N M&TE Number of Standard Used N'N'
~I standard Cat Due Date 12 / 3]._9.Z Date Raturned /0 IE Y /P[
Cahbration Checked by V
Acceptar.ce Cntena:
1.
Micrometers measunng to,0001 shall check to 1.0001" at 0% and 100% of their full range, using applicable micrometer standards.
2.
Micrometers measunng to.001" shall be checked in the same tr;.si"ar (as in Step 1) to.001" at 0% and 100% of their full range.
3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267, dial indicator tester, is unavailable.
4.
Depth micrometers are checked only at 50% range, except the 0 to 1 in. range, which is checked by zeroing the mac to check for thimble scale accuracy and then check at.500.
DOCUMENT REQUIRES VERIFICATION AND SIGNOFFS REV.DATE VERIFIED 10 / 9 I 96 INITIAL H.P.C.
y p, op n o-
- REVISION NO; PROCEDURE TITLE.
PAGE.
14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDURE NO..
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02
~
ST. LUCIE PLANT i
APPENDIX D NON-TORQUE WRENCH USE ONLY (Page 1 of 1)
Calibration Check Uoon Removal From M&TE Locker 0%
50% Of recuired) 100% Of required)
Expected Reading 2,d d O 3,ddo Actual Reading Ee OU 3, d d O Removed Date /O I
/
Calibration Checked by hCal Due Date 3 / 6 / 97 NPWO # _
b
/
/
M&TE Number of Standard Used M [~ 2 M' [ ' I Standard Cal. Due Date/_O_/ M lb i
Calibration Check Uoon Retum to M&TE Locker 0%
100% of reauired) k Expected Reading T, odd 3,oc()
Actual Reading
~Z.ddC 3,60 C M&TE Number of Standard Used b
M~
Alandard Cal. Due Date$ /// k I
~
Date Returned M s E Ib
=
Calibration Checked by b W Acceptance Cntena:
1.
Micrometers measunng to.0001 shall check to 1.0001" at 0% and 100% of their full range, a
using applicable micrometer standards.
l 4
2.
Micrometers measunng to.001" shall be checked in the same manner (as in Step 1) to.001" at 0% and 100% of their full range.
i 3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267, dial indicator tester, is unavailable.
4.
Depth micrometers are checked only at 50% range, except the 0 to 1 in. range, which is checked by zeroing the mic to check for thimble scale accuracy and then check at.500.
1 1
6 DOCUMENT REQUIRES VERIFICATION 4
AND SIGNOFFS REV.DATE VERIFIED 9 / 6 / 96 INITIAL H.P.C.
s
~
cA of du m 5
REVISION NO.:
PROCEDURE TITLE.
- PAGE, 14 USE OF M & TE BY MECHANICAL MAINTENANCE PROCEDuR5 NO.:
18 Of 20 GENERAL MAINTENANCE PROCEDURE GMP-02 ST. LUCIE PLANT APPENDIX D NON-TORQUE WRENCH USE ONLY (Page 1 of 1)
Calibration Check Uoon Pemoval From M&TE Locker 0%
50*/. (if required) 100% (if recuired)
Expected Reading dd
_S~, d o d Actual Reading Y dod f,dOO Removed Date /d 11/EI Calibration Checked by Cal. Due Date 3 / 6 / 97 b
M&TE #_M-9 r Type u&TE C A W/ C NPWO#
M&TE Number of Standard Used M" U* Y
- f
- f - I Standard Cal. Due Dat/d /# 12 f Calibiglion Check Uoon Return to M&TE Locker 0*4 10C% (if required)
Expected Reading.
kd(d
[ dat:)
j Actual Reading kr 006
[, O(/O M&TE Number of Standard Used M-
-Y M' ~
Sta ard Cal. Due Date/d / M /
Date Retumed /O I 'E 17[ Calibration Checked by
- 4' Acceptance Critena:
1.
Micrometers measunng to.0001 shall check to 1.0001" at 0% and 100% of their full range, using applicable micrometer standards.
2.
Micrometers measuring to.001" shall be checked in the same manner (as in Step 1) to.001" at 0% and 100% of their full range.
3.
Depth dial indicators are to be checked using gauge blocks and a surface plate when M-267, dial indicator tester, is unavailable.
4.
Depth micrometers are checked only at 50% range, except the O to 1 in. range, which is checked by zeroing the mic to check for thtmble scale accuracy and then check at.500.
DOCUMENT REQUIRES VERIFICATION AND SIGNOFFS REV.DATE VERIFIED 9 I 6 / 96 INITIAL H.P.C.
I
~
Pag 31 of 33 FLORIDA POWER & LIGHT COMPANY ST. LUCIE PLANT GENERAL MAINTENANCE PROCEDURE NO. M-0019 REVISION 13 J
l 1 RL l
1.0 TITLE
f$l l
i c;
.na PLANT ROTATING EQUIPMENT ALIGNMENT GUIDELINES f b f.
2 1
L 2.0 REVIEW AND APPROVAL:
CEL EbOCUCT10N
{
i Reviewed by Facility Review Group 3/91984 Approved by D.A. Saoer
' Plant General Manager 3/17 19 84 i
Revision _13_ Reviewed by FRG 12/12 19_9)_
Approved by
- j. Scarola Plant General Manager
. 2/12 1995 1
3.0 PURPOSE
3.1 This instruction describes the requirements, acceptance criteria and general guidelines for alignment of all St. Lucie Plant Rotating Equipment.
3.2 This procedure functions to consolidate equipment maintenance information into a single controlled document. This procedure meets or exceeds the requirements of the following forcing documents: NuReg guide 1.33 Appendix A section 9, NuReg 0737, ANSI N18.7-78, St. Lucie Plant Ol-5-PR/PSL-1. St. Lucie Plant Tech. Spec. 6.8.1.
4.0 PRECAUTIONS AND LIMITATIONS:
4.1 Safety Related Alignments & T.I.Rs shall be performed using dial indicators under control of the site M&TE programs or the Optalign laser alignment equipment.
4.2 All shims shall be manufactured from a suitable carbon steel materia!, or have been manufactured and supplied by a vendor for specific use as a shim.
- ~ '
DW f
,p A' S__ OPS
+
.:;.Q-g-fy.
- 3 -.:
DATE DOCT PROCEDURE DOCN M@19
(
SYS j
{
@j COMP COMPLETED
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,@ikli@
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I
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Pago 30 of 33 I
ST. LUCIE PLANT GENERAL MAINTENANCE PROCEDURE NO. M-0019, REVISION 13 PLANT ROTATING EOUlPMENT ALIGNMENT GUIDELINES 1
ATTACHMENT C (FIGURE 1)
! b b o N N b !!!f!!!!!ff' J
swom=ntA e aux p4 rwo:lPs y A d / \\ cem:lio -2 4-P Cl For inchteoes g
l'Jllllll".' @,k
/A %
ti
)2 issi t::r t:llr 5 t::r 1:-t at Enter Target Values Here.
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M
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ees Q':e 49 0
VO HO VA HA y
4Tgf
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.4E 4 MO
.MO G
ei
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8 tve-M $ I O l$ MP-El$ 12 /I y'
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FRONT SHIM BACK SHIM FRONT MOVE BACK MOVE M
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7-F G 173 9 1 $ tr v.'rl9 le/r r-t
- 4. Y!O l t 3A f O lt Y O l@ ts y s-t amann s.
~C C
E NOTE 1.
Safety related component alignments are to be verified and approved by TS.
2.
Alignment verification must be performed with the alignment tooling on the equipment.
/R13 Alignment Performed By:
77a n 4 TA Alignment Verified By:
74 k
'NM h
Ol 11-PR/PSL'2 Rt: vision 34 August,1996 Page 11 of 62 NOTE: Use Attachments in this Appendix for VALVES. Do NOT uSe this Test Sheet.
i APPENDIX B TEST SHEET j
NPWO #:
3M (Page 1 of 2) bd / N/6 WO #:
Component Tag #
- FLd M / C PSL Unit (((
Plant Location 77d5L Equipment Name dMX F/1) Pkt w 3 I G.,
DesCnption of Work SG4 On-cs 01 GVdr10 M 1.M LV d (After t to Marstenance Supervisor) hist it isT component inen sP renew SP Lead or Deaugnse Piece Responnese 4
1 Cwcas nem Tagang (X)ff Tenang M6nimurn Acceptance Cruena or Acluel DepL Recuwed Gmup Resume inente M San & 2200050 AMPS e specWy t
ops Losoom/Uniceoed SAT / UNSAT porton vi romerum 4
Dem Snoot ASME Coon Pump Head Plow Per appecatne pure. Dess eneet Composee 2
P g
Sec XI OST Program)
Data t thest ASME Code Pump Veremon Per especette pump. Data eneet Corr.1 eses -
3
{
Sec XI OST Progem)
/
V g,
MM%WW WhWN h uNSAT 2
Sec XI OST Progem)
Permese try Vensor or teenrecal support 1
6 oPg SATILINSAT (Non48ME Sec XIIST Prgm) performs wasnese functort 7
(Non ASME Sec XIist Pegm)
(Pectang) Uneses Perrnessa tw Vendor 16 ops Leon Test. RC8 Per OP 0120022 SATI UNSAT l
e SPloPS/ or 37 g
LeamTm. m RCS No Leenage e Normat Opereeng Press, h UNSAT
%)
oC Sec XI Componenes may reeuwe VT.2 SPAIAINTI 3,
,g g No Leenage e Hydro Pressure i
or QC f
PSIG) for i Men) j SAT / UNSAT a
1e esi/uAINT snunner Punceanas Teer or v, sue: Toei Noiny is:
Compeem 20 oPSCHEM Veruneson Test Per Appl. Tecn Spec.
Tm Compem
]
(Nosty Chemetry Pnor) 4.7,7 g 4,y.g 22 MAINT.
Heat Exchanger Tube Leek Test No L est Pressum SAT I UNSAT
/R34 j
i i
- Leakage is allowed when evaluated by OPS for Continued Operation.
$18 JL L
a l
t
- L 9
___ _ _ _ _.. _ ~ _ _ _ _ _.
[
Ol 11-PR/PSL-2 Rsvision 34 August,1996 Page 12 of 62 Component Tag #
AF/d M/J / (1 PSL Unit N/
APPENDIX B l
TEST SHEET (Page 2 of 2)
Place Asaponsstne CWees norn Teneng l
(X) If Tesang
$pende Teens teremian Accessence Creens or Actuel Dest.
Monuwod Group Resuus innels Terry Turtune Tees es Per 23 OM SAT / UNSAT (C. APW) Portormance OP 0700000 or OP 070002A 25 OPS ECCS System venong Venang Comensee y
g 27 oPB Fan Test Run SAT / UNSAT portorme suenced functon, Coruneiment Personnel Eaupment and Pfe & Post Test Regured.
Pro. SAT / UNSAT 28
$P Emergency Hatones Nosfy SP Post. SAT / UNSAT V
Ogier Teens Ust Specac Test &
F
/\\
T f
8 SAT UNsAT (Discremon ce sP)
Aamenience Catone assow 4
i t/0ALAAe it'41MY Ad1Euk) 641 tv cil dad rnwM(
x CMbotAd b# ethal
/)
(\\
~
ADDITIONAL SP TEST REOUIREMENTS & ACCEPTANCE CRITERIA l
l Planned By h
W bdDate 'S/
d T C=
/
SP Review l}e
$. ))$
A Date J22.JDf_(a NPS/ANPS Mw 7[7d Date 'O / 2 *> /_3./.
POST Work Review 0 Testing deferred MM Supv/ Foreman:
Date:
/
/
List tests deferred and blanket NWPO Test results accepted by MM Supy or PMT Lead (if deferred) ;8/g Date: /0 /dLf.Jf/2._
If any test is UNSAT, NPWO / WO / WR (CiroM One) For Rework Equipment Retumed @orvice NPS/ANPS/NWE
[h [
U Date /d / 2f '//
f Comments O
/R34 k
i e
~
g llOE010 PLANT CHANGE /MCDIFICATION (PC/M) 10/22/96 09:33 b ___, acto Dato Print Roadmap Exit factitty : PSL Unit = 01 Statuss COMPLETE Status Date:
PC/M No. s Plant Apyd Rev: _, Latest Sup.. __ PC/M Types ____ Subs __
fitte Orig Doc Facs ___ fypes ___,___ No Othe Doc Facs ___ Types ____,__ No.
CD0 Ofsc.:,
Resp Eng :
Spnsr Opt: ____
Mold a,
Affect SPD/POO.,
Empr Date:
Safety Class:,__ Outage Related. Outage / Cycle = 14,_
Cap /O M Rev Pending?:,
Safety Eval Rod:. CC Required :,
ISM 00 No.:
Security inf:,
NRC Commitment :,impimnt Depts,___
sasssssssssssssssssssssssssses MILESTONE DATES sess=s=s=ses==s====ssiass====ss initial value:
PNSC/FRG Approved Plant Approved Work Complete:
SATS Complete PIN to Fint Updt PSL:
Draw.Uo.Cmplt:
Audit Complete e
Vault Received a
sessssssssssssssssssssssssssssssssssssssssseme===sassesssssa.....ssessnesessse Nos Doc ads SDC Nts Att PLs Phs Tos Rev CRNs Contenth:
CURSOS ON + IN CONTENTSs AREA & F9 DISPLAYS DETAIL PANEL, F10 ON PHS/TOS/CRNS.
F1sNetp F4sPrompt F$ssearch F6sRefresh F10sPerform Msg F12* Cancel 8
[
/^
/
/
4 TIME 015 PC/M SEA 2CH 10/22/96 09:27 Help Data Print Ro?dmap E it b
- Fac PC/M No, Status type Sub Title W/O # Task
........... w.......
, PSL 83255_ COMPLETE FAIL _ PAULSON AND FARRIS SAFETV RELIEF, pg NY'~ DM gg gg gppp@
, PSL 91097_ COMPLETE ARP, _ F&P $5GL1154 POWER SUPPLY REPLACM g p%-PM M
, PSL 91123 _ COMPLETE MEP,, _ DC LOAD SEQUENCING RELAY REPLACEM 4
PSL 91186 COMPLETE MEP PIPE SUPPORT ISH 10 MODIFICATION PSL 92193 COMPLETE ARP CEA C0!L POWER PROGRAMMER PWR SUP
, PSL 92200_ COMPLE TE ARP,, _ 4.16 & 6.9 KV GROUND REL AY AL TERN
, PSL 93228 _ COMPLETE EP_ _ PERMANENT REACTOR CAVliY SEAL /SHI
, PSL 94112 _ COMPLETE MEP, _ REACTOR VESSEL CLOSURE HEAD ONE P PSL 94120 ~COMPLETF MEP EDG VOLTAGE FREQUENCY & SPEED PER
, PSL 94144 _ COMPLETE EP_ _ RCS FLOW TRANSMITTERS DAMPENING B
)M
, PSL 95082_ COMPLETE EP_ _ HP TURBINE BL ADE RING CHANGEOUT_
PSL 95115 COMPLETE EP SAFEf f RELIEF VALVE V3412 SETPolN PSL 95157 COMPLETE MEP DIESEL GENERATOR COOLANT RELIEF V
, PSL 95166 _ COMPLETE MEP _ LCV 11 1881 16 HEATER DRAIN PUMP,
, PSL 95171 _ COMPLETE MEP, _ O!ESEL GENERATOR 1A1 & 1A2 C00LAN
, PSL 95177_ COMPLETE MEP, _ DG 1 A & 18 PROTECTIVE TRIPS More:
+
- S. SELECT RECORD (S) AND PRESS ENTER TO VIEW.
F1. Help F2. Tutorial F3=E it F7 8kwd F8. Fwd F11=netp index F12.Cancet 1
1
i i
e TIME 01$
PC/M SEARCH 10/22/96 09:28 netp Data Print Roadmap Esit
- Fac PC/M ho. Status type Sub t i.t l e W/0 g Task a ses sessssa sassasse suas ss sesssssssssssssssssssssssssssssas sessssas ass:
PSL 95180 COMPLETE MEP DG 1A & IB FIRE CONTROL PANEL ALA
,,PSL 95182_ COMPLETE MEP. _ SWITCNYARD BREAKER FA! LURE UPCRAD
, PSL 95199_ COMPLETE MEP, _ FEEDWATER REGULALTION SYS 120V AC i
, PSL 95224 _ COMPLETE MEP, _ MAIN TRANSFORMER CA8INET MODS _ _
, PSL 95233_ COMPLETE MEP. _ PCV 12-50 TRIM SIZE M005 l
,PSL 95236_ COMPLETE EP_ _ O!SCONNECTION OF ICW/CCW PUMP LOC j
_ PSL 96002_ COMPLETE MEP, _ REPLACE CONTINUOUS MONITORING EQU
_ PSL 96014_ COMPLETE EP_ _ SHUT 00WN COOLING RELIEF VALVE V34
, PSL 96017_ COMPLETE MEP, _ REMOVAL OF UNDERVOLTAGE AL ARMS E_
, PSL 96018_ COMPLETE MEP. _ MSCV O!SC STUD ANTI ROYATION PIN,
, PSL 96024_ COMPLETE MEP_ _ REPLACEMENT OF SECONDARY SIDE LEV
, PSL 96026_ COMPLETE MEP, _ HJTC CHANNEL A/8 40 PIN CONNECTOR PSL 96027 COMPLETE MEP REMOVAL OF POSITION IN01CATORS ON
,PSL 96028_ COMPLETE MEP_ _ FCV 07 1A/1B MODIFICATIONS g
PSL 96029 COMPLETE MEP BEACON CORE SYSTEM MOD PSL 96030 COMPLETE MEP E00 RELAY & MOUNTING SOCKET REPLA More:
-+
- SsSELCCT RECOR0(S) AND PRESS ENTER TO VIEW.,
F1spelp F2siutorial F3sExit F 7sBk wd F Bs F M FlisHelp inden F12= Cancel l
l 1
i
l flME015 PC/M SEARCH 10/22/96 09:28
_ *elp Data Print Roadmap fait
(
Fac PC/M No Status Type Sub Title W/0 # Task PSL 96031 COMPLETE MEP BRANCH CONNECTION ON 24" CS 3 Q R PSL 96032 - COMPLE TE MEP CEA MG SET CONTROL CIRCulf UPGRAD
,, PSL 96034 _ COMPLETE MEP, _ RX HEAD VENT GAS SYS (RCGVS)
M"I PSL 96035 COMPLETE MEP ATMOSPHERIC DUMP VALVES SEAT RING
, PSL 96038_ COMPLETE MEP, _ REMOVAL OF ICW SUPPORT 8770 CW 10
_ PSL 96039 _ COMPLETE MEP, _ PERSONNEL AIR LOCK LEAK RATE TEST y@ $ YEh "T1EDD gt PSL 96040 COMPLETE MEP PZR CODE SAFETY VALVE REPLACEMENT
_ PSL 96041_ COMPLETE MEP_ _ 1A1 RCP CCW LINE VlBRATION
_ PSL 96042_ COMPLETE MEP, _ ZERO TUR8INE SPEED MONITOR REPLAC
_ PSL 96045 _ COMPLETE MEP, _ FCV 9011 & 9021 MFRV CONTROLLER C j
_ PSL 96047_ COMPLETE MEP, _ RX STUD TENS 10NER HOIST MOD 1
PSL 96048 COMPLETE MEP PDS22-122 & 123 PRESSURE SWITCH PSL 96050 COMPLETE MEP DEN SYSTEM POLISHING FILTER ORIFl PSL 96055 COMPLETE MEP REMOVAL OF RX TRIP SWGR ALARM REL i
PSL 96058 COMPLETE MEP CONTROL ROOM ANNUNCIATOR HORN REP PSL 96060 COMPLETE MEP LCV 11 24A1 & B1 ACTUATOR M00 More:
+
- S. SELECT RECORD (S) AND PRESS ENTER TO VIEW.
F1. Help F2. Tutorial F3=Enit F 7=B k wd F8= Fwd F11= Help Inden F12= Cancel
1 i
g 4
TIME 015 PC/M SEARCH 10/22/96 09:28
_ nelp Data Print Roadmap Exit
(
s Fac PC/M No. Status Type Sub Title W/0 # Task e esa sasssse aussssse sees as sassesssssssssssssssssssssssssses assesses asas
_ PSL 96062,, COMPLETE MEP, _ REPLACEMEhi 0F EDG CONTROL PANEL,
, PSL 96064_ COMPLE TE EP_ _ DELETION OF EDG AUTOMATIC START 0
, PSL 96067_ COMPLETE MEP, _ EDG HIGH POINT VENTS PSL 96071 COMPLETE MEP INSTALLATION OF FLANCES IN likes PSL 96072 COMPLETE MEP
$813306 CPERATOR ENHANCEMENT PSL 96073 COMPLETE MEP REMOVABLE MAN WAY FOR ACCESS TO E
, PSL 96074 _ COMPLETE MEP, _ ADDif!ON OF EDG UNLOADER MANUAL 1
, PSL 96075 _ COMPLETE MEP, _ PRESSURIZER UPPER NEAD INSULAfl04
, PSL 96076 _ COMPLETE EP_ _ INSTALLAil0N OF TWO PROPORTIONAL, PSL 96080 _ COMPLETE MEP, _ INSTALLATION OF VENT VALVES ON 1A
, PSL 96084_ COMPLETE EP_ _ REACTOR VESSEL 0 RING REPLACEMENT PSL 96085 COMPLETE EP RWT VORTEX SUPPRESSOR g g, --
, PSL 96086 _ COMPLETE MEP, _ REPLACE SAFETY RELATED SMALL BORE l
, PSL 96090_ COMPLETE MEP, _ V08163 PLUG REPLACEMENT l
PSL 06092 COMPL E TE HE P MODIFY GUIDE BUSHING FOR HCV 3657 PSL 96094 COMPLETE MEP MOO!FY V4111 THRUST RING More:
s
- SsSELECT RECORD (S) AND PRESS ENTER TO VIEW.
81sNelp F2sfutorial F3= Exit F7:Bkwd F8sFwd F11= Help inden F 12=Canc el
)
4 1
t
~
Q 7tME015 PC/M SEA 2CM 10/22/96 09:28
_ *elp Data Print Rosdmap Exit
- Fac PC/M No. Status Type Sub Title W/0 # Task e ses snesses sesssses asas es esssssssssssssssenessassessemasse seassess seus PSL 96095 COMPLETE MEP EQ DOC PAC UPDATE
, PSL 96097_ COMPLETE MEP_ _ SUPPORT ASSEMBLY MODIFIED FOR UNI PSL 96098 COMPLETE MEP RCS POLAR CRANE CROUND DETECTOR PSL 96106 COMPLETE MEP PCV 18 5 VENT VALVE ADDITION PSL 96111 COMPLETE MEP REPLACE DAMAGED CABLE ON TE 1112C PSL 96112 COMPLETE MEP REOUCTION OF STEM TRAVEL 70 INCkE l
PSL 96113 COMPLETE MEP REACTOR HEAD LIFT RIG ACCESS STAl
)
PSL 96114 COMPLETE MEP INSTALLATION OF TRANS!ENT SUPPRES PSL 96115 COMPLETE MEP AUX FW PUMP 1C TACHOMETER CIRCUIT PSL 96116 COMPLETE MEP, _ ACOUSf!C BARRIERS FOR AuxlLlARY F pd@ 5 ND
, PSL 96117_ COMPLETE MEP, _ RCS NOT LEG TEMERATURE ALARM SETP
(
PSL 96118 COMPLETE MEP MFRV INSTRUMENT A!R BACK-UP RECUL T
PSL 96119 COMPLETE MEP SETPolNT CHANGE TO AFAS
,PSL 9L120_ COMPLETE MEP, _ REPLACEMENT OF MV 09 11 THERMAL 0 Q
D P$L 9<.121 COMPLETE MEP REPLACE ROSEMOUNT MODEL 104VC RfD More: -
- S= SELECT RECOR0(S) AND PRESS EOta TO VitW.
F1= Help F2sfutorial F3= Emit F 7'Bk wd F8 F'wd F11sHelp Iriden F12 Cancel 1
1 Component:
Sys: 15 Train:
Fac: PSL Unit: 00 -
Associate:
Assign Priority: A2 MASTER Name: FIRE EXTINGUISHERS Work Type: 7 WORK ORDER TASK Location: UNIT 1 AREA LMD: 1 96023877 01 Defect / Request: 001PM15-254 PM - INSPECTION ER/PWO: 69 / 5505
?'
...>Chg Loc : 929 PAGE 1 of 3
r RSpf Detailed Explanation:
PM ID:
QQ 4
DUE BY DT: 10/08/96 EARLY DT: 10/01/96 TE
': 10/15/96 More:
i Work Request:
Def Tag:
Loc:
Trbl/Brkdown:
LCO:
Unit Cond Reg:
NPRDS: N Fail Date:
Time:
Det:
Stat:
Symp:
Originator:
Date:
Dept:
l Approve By:
Date:
t Task Determination Data:
IST Required
- N NCR/CR
- N/A Safety Class: NNS PMT Required
- N PCM
- N/A Q Group
- N EQ Doc Pkg
- N/A Assign To
- M/S 1
- N Seismic Cat
- N Est M/H 4.00
)
i ASME XI(ISI) Reqd : N Scaffold Req : N Crew Qty 1
Security Clearance: N Fire Prot Req: N Insul Rem
- N Clearance Required: N Clearance No :
RCA M/H: L1:
L2:
L3:
QC Requirements:
QC Required Y
+
QL-A-t
---.....................---.......--.--................--............More:
(
Work Order Task
Description:
PERFORM PREVENTIVE MAINTENANCE JOB #254 PER ATTACHED INSTRUCTIONS.
1 ATTACHED REQUIRES VERIFICATION AND SIGNOFF:
GEN MAINT PROC 1-M-0018F APPX.
'A' FILE 254 i
==-.......==...---.........--.......................................More:
Planned By
- DRCOX24 HOWIE D
Date: 09/10/96 Pkg Appr By : PRE-APPR Date: 09/10/96 Time: 21:48 QC Approval : PRE-APPR Date: 09/10/96
- OPERATIO ^ APPROVAL TO START ***********************
NPS Start Permission:
LCO(Y/N):
Start Date/ Time :
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NPS Completion Notif:
a Ma or Failure:
Compl. Date/ Time:
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Ma or Action :
Deficiency Tag Removed (Y/N):
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Sys: 15 Train:
Fac: PSL Unit: 00 4
Associate:
Assign Priority: A2 MASTER Name: FIRE EXTINGUISHERS Work Type: 7 WORK ORDER TASK i
Location: UNIT 1 AREA LMD: 1 96023877 01 l
l Defect / Request: 001PM15-254 PM - INSPECTION ER/PWO: 69 / 5505 Chg loc: 929 PAGE 2 of 3
I JOURNEYMANS WORK REPORT Actual Start Date:
Time:
Actual Completion Date:
Time:
/s.7.96 6430
/O W 96
/500 N6te': Journeyman shdll sign and date text after their entries.
1 Trouble Found:
This Section is NOT Applicable for PMs or other planned jobs l
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Suggestions For Future Planning / Variance Reason:
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?n. Aas an OC ROUTED Supv/F Date Supervisor Date QC Inspector Date Z(s:aded
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Sys: 15 Train:
Fac: PSL Unit: 00 Associate:
Assign Priority: A2 MASTER Wame: FIRE EXTINGUISHERS Work Type: 7 WORK ORDER. TASK Location: UNIT 1 AREA LMD: 1 96023877 01 Defect / Request: 001PM15-254 PM - INSPECTION ER/PWO: 69 / 5505 Chg loc: 929 PAGE 3 of 3
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ewniva ruvven o uuni vvnire i y,e ST. LUCIE UNIT 1 I
GENERAL MAINTENANCE PROCEDURE NO.1-M 0018F i
'o g
REVISION 23 8
)
1.0 M:
OUR @ Duci '
+.:
MECHANICAL MAINTENANCE SAFET(-RELATED PREVENTIVE MAINTENANCEG PROGRAM (F!RE PM'S) 2.0 REVIEW AND APPROVAL:
Reviewed by Facility Review Group 9/91986 Approved by D. A. Saoer Plant General Manager 10/10 1986 i
Revision 23 Reviewed by FRG 11/2 1995 Approved by J. Scarola Plant General Manager 11/2 1995
3.0 PURPOSE
This procedure provides the necessary instructions to perforrn preventive maintenance (PM's) on Fire Protection eguipment.
4.0 PRECAUTIONS & LIMITS:
~
4.1 The PM files in this procedure can only be performed under direction of an approved NPWO in accordance with Administrative Procedure AP 0010432,
' Nuclear Plant Work Orders.'
l 4.2 Clearances shall be established for the equipmont on which the PM is to be performed prior to any work in accordance with 0010122, 'In-Plant Equipment Clearance Orders."
4.3 The frequency of performance of PM files is subject to the Fire Protection Plan the performance history and vendor recommendations. Frequencies for the attached PM's are maintained in the PM planners scheduling program and may only be changed upon approval of the M/M Technical Support Supervisor.
4.4 Refer to the individual PM attachments to this procedure.
S1 ops DATE DOCUV.%'T FIEQUIRES VERIFICATION oocT pnocsouse AND 5lfiNOFFS oocN 1 6 18F SYS Rev. Date Vednd /d '7'U nitials l
s i
Pege 11 of 154 l
l, ST. LUCIE UNIT 1 GENERAL MAINTENANCE PROCEDURE NO.1-M-0018F, REVISION 2 l
MECHANICAL MAINTENANCE SAFETY-RELATED PREVENTIVE MAINTENANCE j
PROGRAM (FIRE PM'S)
APPENDIX A j
l PM 254 (Page 2 of 9)
2.0 Procedure
(continued) 2.2 Instructions 2.1 Locate each extinguisher and inspect in accordance with check list and sketches provided.
2.2 Verify that the type of extinguisher specified on the check list is on station.
If not, replace with the proper type.
/R23 NOTE A location rnap and check list that identifies each fire extinguisher location will be attached by the planner as provided by the fire prevention supervisor, inspection should be conducted per attached list.
2.3 Acceptance Criteria / Inspection Guidelines / Corrective Action 1.
Fire Extinguishers:
A.
Acceptance Criteria:
Fire extinguishers must be located in designated place.
B.
Inspection Guidelines:
Inspect that the fire extinguishers are located in designated place.
C.
Acceptance Criteria:
If acceptance criteria is not met, then relocate to designated place.
RELOCATED?
INITIAL & DATE NO COMMENTS: T-18 C.lorio h s bee,, re evr/ E)/f is beeny rt moud e d bv t > i o Tene
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w linabir+o altess // M M s t - nre.+ Bld. h u e + o r l oca +io ry e
y o f s o: l J:.,5, t y h w tt b e e k u ked a 3 soow a s coldy 15 p la c Q s c e u r uf a a d. r e l oce.f ed. p
l Pcg312 of 154 ST. LUCIE UNIT 1
. GENERAL MAINTENANCE PROCEDURE NO.1-M-0018F, REVISION 2 MECHANICAL MAINTENANCE SAFETY-RELATED PREVENTIVE MAINTENA PROGRAM (FIRE PM'S)
APPENDIX A PM 254 (Page 3 of 9)
2.0 Procedure
(continued) 2.3 (continued) 2.
Fire Extinguishers AccessNisibility A.
Acceptance Criteria:
Must be clear of obstruction to access or visibility.
B.
Inspection Guidelines:
Inspect that the fire extinguishers have no obstruction to access or visibility.
C.
Corrective Action:
If acceptance criteria is not met, then clear obstruction.
OBSTRUCTION CLEARED OR REMSVED?
INITIAL & DATE YES (Np (7/
//-//-qd COMMENTS:
A ce,o 7.o e c.-
a n'rs /.i a J.
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3.
Fire Extinguishers Operating Instructions:
A.
Acceptance Criteria:
Operating instructions on name plate must be legible and facing outwards.
B.
Inspection Guidelines:
Fire Extinguishers operating instructions on name plate is legible and facing outwards.
~
Paga 13 of 154 ST. LUCIE UNIT 1
. GENERAL MAINTENANCE PROCEDURE NO.1-M-0018F, REVISION 2
_ MECHANICAL MAINTENANCE SAFETY-RELATED PREVENTIVE MAINTEN PROGRAM (FIRE PM'S)
APPENDIX A PM 254 4
(Page 4 of 9)
2.0 Procedure
(continued) 2.3 (continued) 3.
(continued)
C.
Corrective Action:
If acceptance criteria is not met, then replace operating instruction name plate properly.
l TAGS COJREpTED & FACING OUT7 INITIAL & DATE
( YEj No ff jg jj.y g COMMENTS:
Ace
,,7 3 e,
e s / n - r s'.o 40-D 4.
Fire Extinguishers Seals A.
Acceptance Criteria:
Seals (tamper indicators) must not be broken or missing.
B.
Inspection Guidelines:
J Inspect the fire extiriguisher seals (tamper indicators) that they are not broken or missing.
Pcg318 of 154 ST. LUCIE UNIT 1 GENERAL MAINTENANCE PROCEDURE NO.1-M-0018F, REVISION 2 MEbHANICAL MAINTENANCE SAFETY-RELATED PREVENTIVE MAINTENA PROGRAM (FIRE PM'S)
E
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APPENDIX A PM 254 i
(Page 9 of 9) 4.0 Additional Information 4.1 Location map of fire extinguishers 4.2 List of fire extinguishers PM COMPLETED k,wr M4 /eMeraM 1
Name (print & sign) 7/A h
. 7. DateM)/ If
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Florida Power & Ligh2 Company ST. LUClE PLANT j 6 4
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- u~ r no.
3 PSL 1
p=EavEncy t
siuE uo.
lovieuEar ~aut Fiz'e er.t. Turbine deck, Control Room and RAB 19 5' elev so. oEscR, Tion MANUFACTURER SERI AL NQ./MOOCL DA TE OF AEvlS40N WRITTEN SY APPROVED SY 4
EXTIN-HER CONDITION APPEARS FULL DISCHARGED LOCATION PAGE #
SAT p UNSAT F
D TYPE CHECK BY f-T-33 Turbine Deck 15
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ABC 8d A-50 lElevCubicle
[f 17 ABC
[A T-50 Turb. Grane 15 V
- 1 lControlRoom 17 y
water 8d
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