ML20126B670

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Marked-up Installation Procedure A25K-51512-IP6, `A & `B, Once-Through Steam Generator Stabilization & Plugging. Supporting Documentation Encl
ML20126B670
Person / Time
Site: Crane Constellation icon.png
Issue date: 02/08/1983
From:
GENERAL PUBLIC UTILITIES CORP.
To:
Shared Package
ML20126B295 List: ... further results
References
FOIA-84-897 A25K-51512-IP6, NUDOCS 8506140178
Download: ML20126B670 (54)


Text

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TMI 1 Maintenance and Installation

[e R'j j NucLmar erocedure no.

construction o.Part. nt Installation Procedure

Title:

A25K-51512-IP6

)

Page 1 of

'A' & 'BOTSG STABILIZATION AND PLUGGING LISi0FEFFECTIVEPAGES PAGE REV.

EFFECTIVE DATE EXHIBIT PAGE REV.

EFFECTIVE DATE l

.W

/

c.

z j,

r-W 0

%r

'4 SIGNATURE TITI.E/ DIVISION / DEPARTMENT DATE srivinator Job Planner

encurrenN Technical Support Responsible Technical Reviewer Plant Review Group i

{

Rad Con

/

~ 8506140178 850125 PDR FOIA DETJEN64-897 PDR 8

E P&S Manaaer ge8 O&M Director or N/A i

Si Mod / Ops DC Manager or N/A

      • i"

1.0 0

2'1 x

i

Rev. 0 1.0 INTR 000CT!0N AND' SCOPE 1.1 This Installation Procedre provides direction for the final tube end prep, stabilizer insertion and welding of stabilizer welding caps..

. 2.0. IEFERENCES

~

2.1 DF later*,.B&W FCA 3922, Rev. 0 2.2 DF later*, B&W FCA 3921, Rev. 0 2.3 AP 1020, Cleanliness Requirements 2.4 AP 1030, Control of Access to Primary System Opening 2.5 AP 1042, control of Welding 2.6 Radiatio.1 Protection Plan 2.7 B&W Operating Specification 64-100 1546-06 2.8 GPUN Specification SP-1101-12-030, Rev. 8 M

2.9 Weld Procedre - New Stabilizers

.]

2.10 Wald Procedure - Old Stabilizers 2.11 Weld Procedure - Tapered Stabilizer Cap 2.12 Wel'd Procedure - Welded Plugs 2.13 A25K-51512-IP1, Rev.1

  • Prior to issuing "IP" l5tO

,m e ai d W

2.0 *

.r.

R;v. 0 3.0 RESPONSIBILITIES 3.1 MAC Department is responsible for all aspects of this work.

3.2 Plant Engineering will provide assistance as required.

a 4.0, PREREQUISITES 4.1 OTSG Primary side drained and manway removed.

A M A V 4.2 Tubes to be stabilized have been identified.

4.3 Specific training on stabilizer assembly and insertion must be accomplished prior to inserting stabilizers into tubes.

4.4 ALARA and RWP requirement have been satisfied.

4.5 Safety Department " Confined Space Entry Requirements" are met.

4.6 Cold leg plugs installed, inflated and maintained in accordance with current applicable "STP" or J-leg covers installed.

Drain plug installed.

4.7 Tooling to be cleaned and verified to Class C cleanliness as specified in AP 1020.

4.8 Video / Communications equipment installed and operable.

~

4.9 The Reactor must be in cold shutdown and depressurized.

6 6

8 e

3.0

E, I

4 Rev. 0 4.10 All tubes slated to receive stabilizers have been identified and those identifications have been verified by Quality Control.

M 4.11 All stabilizer installation tooling shall have specific serial numbers assigned to each tool prior to use.

4.12 Installation Tooling Qualification

~

NOTE: These tests are to be performed prior to starting the W

installation of stabilizers and at the completion of:

The stabilizer installation; or when the tooling is changed; or end of shift. Do not adjust tooling for post installation tests.

Wh da 006,f 4.12.1 Holder Qualification (1) special vice grip holder onto the modified bolt of crimp tool qualification device.

(2)

Apply a torque to the bolt head using a torque wrench until the modified bolt held with the special vice grip holder slips, or until a maximura of 20 f t/1bs is reached.'

(3)

If 20 ft/lbs is reached without slippage, adjust the special vice grip holders to ensure slippage occurs at less than 20 ft/lbs, but greater than 10 f t/lbr..

(4)

Upon satisfactory testing, securely tighten the adju taent senw lock nut.

A(5)D I & &s%

)

epeat Steps (1) through (4) for additional special vice grip holders, as required.

4.0 '

. ~. -

Rev. 0 4.12.2 Crimper Qualificatien (1)

Place tested vice grip holder in the middle of the stabilizer part of the crimp tool qualification device.

(2)

Insert the Modified Bolt into.the other end.

(3)

Crimp the joint with a special vice grip crimping tool previously adjusted.

(4)

Using a torque wrench on the bolt specified in Step (2), measure the torque required to cause the joint to rotate. This must be greater than 8 ft/lbs.

(5)

If crimp slips at less than 8 ft/lbs, adjust the vice grip crimping tool accordingly and repeat Step (4).

(6)

Upon satisfactory crimp test, lock (weld) the crimping tool adjustment screw and lock nut.

La 5.0 SPECIAL/ SAFETY PRECAUTIONS 5.1 Any time the primary pressure boundary is breached, the requirements of AP 1030. Control of Access to Primary

,l'n I Openings, must be observed.

QlW da /rNtdb i

5.2 Any item entering the OTSG, including clothing,'must meet the '

k cleanliness requirements of AP 10k. All materials left )

permanently in the OTSG must meet Clashquirements. Tools or other transient materials must meet Clas C requimments as l

a minimum.

6 5.0

R;v. 0

+

5.3 Exercise extreme care to prevent dropping tools or parts inside' the OTSG or piping since such an accident will result in Icngthy retrieval operations. Use of glon lavards or M

equivalent means of positive capture is required.

5.4 Internal surfaces of the OTSG must be protected from foreign

' materials, debris, dropped tools, etc. Clean Herculite or B&W supplied J-leg covers will be used to protect the lower head cladding and primary outlet nozzles.

5.5 Observe all applicable limits and precautions of the Radiation Protection Plan and RnF.

6.0 INSTALLATION REQUIREENTS

%h kinetically expanded tubes to ha <+4f'f::d.

b 6.1 NOTE:

See Attachsen 7 4 for list of +akes to be end -~)

/

prepped.

ni o be documented'on WA-ADL MM f

weld end preparation record sheet, found in Job Order A25K-V1512.

6.1.1 Tube cleaning shall consist as a minimum 360'I.D. to a depth of 1/4" and the entire 0.D. of the tube to tube sheet seal weld area.

NOTE: Clean tube I.D. and seal weld using B&W supplied Scotch-Brite Pads or approved equivalent.

6.1.2 Cleaning shall consist of the removal of all grease, paint, or other foreign matters present.. Oil and grease shall be removed by using acetone or approved equivalent.

6.0 *

+--ev-w%v-,w-.my,,

,,y,,w

-*y----

R;v. 0 6.1.3 During fit-up, verify that burrs do not interfere with the two base materials (Plug / tube and plug /tubesheet) thus preventing contact with each other (360 0).

NOTE:

Rubber or resin bonded grinding wheels shall be aluminum oxide or silicon carbide grinding wheels which are unused.

6.1.4 Perform stabilizer assembly and installation in accordance with Attachment 7.3 in those tubes listed on.

6.1.5 Perform stabilizer assembly welding in accordance with Welding Procedure

, Ref. 2.9.

6.2

@For stabilization of non-kinetically expanded tubes.

6.2.1 The tubes involved in this portion of this procedure are as follows:

B-77-4 B-77-24 QW M

h _.j W B-77-5 A-1-9 f

B-77-6 A-11-65 B-77-7 A-114-106 B,77-8 A-140-64 9 6.2.2 that all above listed tubes have been endmilled to the requirements of Ise611Rion Proceaurr.k 8e kb

$5551512-IFi, Rwi. 2.'r3.

7.0

1 Rev. 0 6.2.3 ' Tube cleaning shall consist as a minimun 360* I.D. to a depth of 1/4" and the entire 0.D. of the tube to tube sheet seal weld area.

1 NOTE: Clean tube I.D. and seal weld using B&W supplied Scotch-Brite Pads or approved equivalent.

6.2.4 Cleaning shall consist of the removal of all grease, paint, or other foreign matters present. Oil and t

grease shall be removed by using acetone or approved equivalent.

b i

6.2.5 During Fit-up, verify that burrs do not interfer. with the two base materials (Plug / tube and plug /tubesheet) thus preventing contcct with each other (360*).

NOTE:

Rubber or resin bonded grind'ing wheels shall be aluminum oxide or silicon carbide grinding h

wheels which a NOTE: Prior to performing stabilizer insertion, weld

%) caps shall have been modifled in accordance with

)

Ref. 2.2 (B&W FCA 3921, Rev. 0).' @%'h hg 6.2.6 Perform stabilizer assembly and installation in accordance with Attachment 7.3 in those tubes listed in Step 6.2.1.

6.2.7 Perform stabilizer assenbly welding in accordance with Welding Procedure

. Ref. 2.10.

6.3

'gFor stabilization of Row / Tube No. A-23-93 6.3.1 " Locate and identify (with hairpin marker) tube A-23-93. Q'uality Control verify.

8.0

Rev. 0

.3.2 Remove airpin marker and i ert tapered stabilizer

\\

cap. Scribe a Mark /f up from the tubesheet on the cap.- Remove cap and replace with hairpin marker. Cut off excess above the 1/4" scribe mark.

y 6.3.3 Once excess has been removed from the ca reclean cap jG 9

I with acetone or approved ec,uivalent. f4 6.3.4 Tube hole cleaning shall consist as a minimum 360*I.D.

to.a depth of 1/4".

AN NOTE: Clean tube hold I.D. using B&W supplied Scotch-Brite Pads or equivalent.

6.3.5 Cleaning shall consist of the removal of all grease, paint, or other foreign matters present. 011 and grease shall be removed by using acetone or approved equivalent.

6.3.6 Perform stabilizer assembly and installation in accordance with Attachment 7.3 in tube A-23-93.

I 6.3.7 Drive tapered stabilizer cap with one blow from a machinist's hammer (approximately 1 lb.) to insure a good mechanical seal.

6.3.8 Perform stabilizer assembly welding in accordance with Welding Procedure

, Ref. 2.11.

6.4 Mor plugging tubes previously explosively plugged in upper tubesheet.

6.4.1 The tubes involved in this portion of this procedure are as follows:

A-1-16 A-75-48 A-22-93 A-75-126 A-70-80 A-128-79 A-73-33 B-81-22 A-74-125 9.0

o h

Rev. 0 6.4.2 eri,fy that all above listed tubes have been endmilled

'to' the requirements of Installation Procedure E

Ron-5i5ic-IF 1, n'. 2.13?

1 6.4.3 Tube cleaning.shall consist as a minimum 3608 I.D. to a l

depth of 1/4" and the entire 0.D. of the tube to tube sheet seal weld area.

NOTE: Clean tube I.D. and seal weld using B&W supplied Scotch-Brite Pads or approved equivalent.

i 6.4.4 Cleaning shall consist of the removal of all grease, paint, or other foreign matters present. Oil and grease shall be removed by using acetone or approved equivalent.

6.4.5 During fit-up, verify that burrs do not interfere with l

the two base materials (Plug / tube and plua/tubesheet) t.

thus preventing contact with each other (160*).

NOTE:

Rubber or resin bonded grinding wheels shall be

~

aluminuna oxide or silicon carbide grinding 1/

wheels which are unused.

l g)\\

NOTE: Prior to performing plug insertion, weld plugs g

will have been modified in accordance with Ref.

2.2, (B&W FCA 3921, Rev. 0).

L l

6.4.6 Perform plug welding in accordance with Welding b

Procedure,

_, Ref. 2.12.

f.

p r

10.0-(;;

Rev. 0 7.0 ATTACHENTS 7.1' List of Tubes to be Stabilized

-7.2 Installation Tool Verification Data Sheet - SAWLE 7.3 Stabilizer Assembly / Insertion Procedure and Checklist -

LE 7.4 List of Tubes to be Er.d-frepped kN

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b V

h v

e e

4 4

e o

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PART. I.

OTSC A

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/O LIST OF TUBES TO BE STABILIZED AND PLUGCED Rev. 2.,

,EC INDICATIGtS FROM US + 04* THRU 15TH TSP

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Row Tube Row Tube

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29 102

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67. 31 68

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10 23

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31 104 22.

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32 105 23.

10

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24 93 72.

33 106

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Page 2 of 7 (4 23

] g [O LIST OF ITBES TO BE STABILIZED AND PLUGGED Rev.,2 EC INDICATIONS FROM US + 04* THRU 15TH TSP Row

' Tube low Tube Row Tube 5)

z 50 s'.['121 h3.

33 107 98.

41 113

'(~

123.

. N. \\.1

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34 100 99.

41 114 ' f9,\\.~124.

50 '

  • 122 75.

34 104 100.

42 (113

\\

25.

51 H3 /j

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126.

51 f.I n9 E.'

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34 105 101 42 -

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34 106 102.,

4.2,

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N.c,'.9 127.

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35 87 103. - -43,. '114'\\

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36 104 104., 43 '

115 129.

52

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36 108 105' '.'43

' 117

'. N 130.

53 ' 125

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c' -

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sy 81.

36 n2 1062 ' '44

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53 3 126

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5N H3 0

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37 in c' {

'107.

. 45'N \\ 1159

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N

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116 83.

37 n2 108.

45 54 124 Q

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84.

37 H4 109.

45 120 134.

54 125 W

85.

38 no no.

135.

54 127 Q

hx6 46

-115 y

uJ 86.

38 in in.

,.4 6

,n6 136.

55 32 u.

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g Cs4)

U8

137, 55 121

~

87.

38 113 112.

' '57 106 138.

55 126 88.

38 115 n3

'g x.'

47 119 89.39-111 n4.

139.

56 126

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47 120 90.

39 112 N

HS.

140.

56 127 s

M.

39 lib n6.

47 122 141.

57 127 l

k.N s.

92.

40 N13 n7.

48 2

142.

58 126 g N s

\\ ' 112 l

138.

48 77

143, 58 128 40 '

93.

h 3

94.

40 n4 n9.

49 121 144.

59 32 N A, N

95.

40 115 120.

49 122 145.

59 123 f,.o 96.

40 116 121.

49 123 146.

60 17 d<

f 'a@ S 97.

41 1

122.

49 124 147.

60 127 0

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.J : Of[

LIST OF TUBES TO BE STABILIZE AND FLUCCED Rev. 2 EC INDICATIONS FROM US + 04* THRU 15TH TSP i,

.~:

Row Tube Row Tubs Row Tube 3 ';

)

(' '

83./, 129

.O 's \\.198.

N ' h125 148.'62 126 173.

71 - 127 149. 62.

~127-174.

73 124 ', Q ".e

\\ /199.

84 N

150. 62 128 175.

73

'h25 200.

84 128

.' 127 ' 9c'(@/>

, /

/y 3

  • 84 'b y x, -

a.

.201.

151. 64 125 176.

i3'

... L ' 129., -

/-

, %. -},,4. -118(

([ 202.., 85[', i'126

,.),,\\

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177.'

,7 152. 65 128 R

203. (\\ ) y

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y,, '

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85,/

128 153. 65 129

-.178.-

_ 74.. 122 N

-. wj,

,i.. 1 n a

sd0 7,'204.

85

.130%i'-7 179.-)7'5.

154. 66 10

'(

C

/.;

r,y *s-t.

s 155. '66 124 180.\\..I '76 -

117-

~205.

86 l'24

'., s '\\,)

, g..,g \\ G.

N f

206. \\86

.' 129 156. 66 128.'.

181. '- 76 120

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f8\\

, '21 2 1. s, '. 8'7

125 3

158. 67 124 183.

78 120 208.-

87 126 O

k. )).7 '209.87 130 y

159. 67 125 l 184. ' '79 3

su

_i m

160. 67 127

-185.

7

, ~ i25 210.

88 126

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7.\\

6 211.

89 126 U ' co

($

186.. & ~d7 161. 67 128 (f

M d'

, 187 \\,J 128 212.

90-.

124 162. 68 126

/,,N

.J

.g

". 5, 188.

79 129 213.

90 125

~163. 68 130 s

164. 68 131

'189.

80 125 214.

91 70

.-'\\

165. 69 125,.' '.,

190.

80 129 215.

91 121

). '.

v lyl 166. 69 126 y-191.

81 125 216.

91 123 i

NN.!

167. 69.g \\127 192.

81 l't6 217.

91 124

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l 4

168. 69 '

128 193.

81 128 218.

91 125 4

l N o 1

169. 69 129 194.~

82 114 219.

92 93 l

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170. 70 125 195..

82 123 220.

92 94 j

g 171. 70 127 196.

82 129 221.

92 126 O'J

<s.

172. 70 130 197.

82' 130 222.

92 127 j

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  • EC INDICATIONS FROM US + 04* THRU 15TH TSP s

l

, /,

s.

Row Tube Row Tube Row Tube.7d N

-[ 275.

124., 9.95.

223.-

92 128 249.

109 110 116 // [,. ', 276.

N) t,9 125'

's 91 224.

92 129' 250.

109

\\ \\/

N/

s 1 \\,e, v

,,277.

125 94 9,

~225.

95 18 251.

110 126 4

  • 81 226..

95 125 252.

112 e

126(L _. \\ ~

.,;;107 a

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. '88

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227.

96 80 253.

112 g (... 279.

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228.

96 124 254.).113

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86

,/ ~~, y

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229.

96 126 255.

113'i

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<'.: Q 128

'230.-

97, 78 256.

113. ' 110

, \\ /.282..

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-231.

97 123 114 106 283.

128-85

.;3 258.

114.'\\, \\ 109 5

/284.,; 128 89 232.

.97 125 233.

98 60 259.

l'16

  • ' 24

. '.~ ' ',' 28 5.

128 91 O

a' y

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98 123 260. '116 49

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'286.

129 2'

y

=

a 235.

98 127 261.

116

, J07 287.

129 84 e

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p g

3C 236*

99 123 262.

116. '

11,0' 288.

129

. 85 O

m C.

D' W

E (117; 99 289.

130 85 g

237. 100 123=

263.

~.. 9 238. 100 124.

,264.'.

119 100 290.

130 86

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239.'

100 125 265.

119 105 291.

130 90

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240. 101 121 \\ '.

266.

120 99 292.

131' 83 1\\

'd, 241. 101 123 \\

267.

121 95 293.

131 87 g

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121 97 294 131 88 242. 101.

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243. 10 91 -

269.

122 98 295.

132 78 (0

l 244. 102 122 270.

122 99 296.

132 80 4

8 s s

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103

-122 271.

123 94 297.

132 83 gr I

i 246. 105 122 272.

123 98 298.

132 84

..J S-I 247. 106 117 273.

124 90 299.

133 82 O v)

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248.

108 113 274.

124 92 300.

133 86 d E <C

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(

LIST OF TUBES TO BE STABILIZE AND PLUGGED Rev. 2 EC INDICATIONS FROM US + 04* THRU 15TH TSP 4.

t

/

Row Tube low Tube.

Row-Tube

'\\

' '55 /./

.301.-

134 69 326.

138 71

/

351.

144.-

f.\\ (

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7 2,. '.<',. 's \\ f '2.

144' 5 57 302.

134 79-327.

138 35 s s-v s.,,-

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,,,M

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- 303'.-. 134 30 328.

138 73 353.

145

,44 ',

s.

304. 134 34

.329.

139

',,3 '

354.'

145..,'

45 '. ','I'

.,146

\\\\\\';,,..,35.

305. 135 73 330.. 139.

72..

356.'.,"14dy

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n-x 24

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306. 135 75

' 331 1 139

'. 74._3

,3.. '. )

.,/

..i; 357.

146 4 6 ', j 307. 135 76 332. -140

,2'

, * \\_.<

'. 21 '-

308. ~

333.'

140.

' 63 q. '358.

147 135' 77 2 '\\,,D. gp p.

,e,

s 359.

147

., ' 22 309. 135-

' 7'9 334

,141-310. 135

- 80 335.

141, '. (61-360.'

148 5

s i

., '. 63 361.

148 28 0

-311..135 82 336.

141 337. ', 41 67 62.

148 38' 312. 136 68,

r a

313. 136

~ 70 338.

141 68 363.-

148 40 co j

N

' s 314. 136 72-339.

142

' ! 3' 364.

149 4

O' e

d 340.[(14 )

56 365.

150 7

u.

.N y

315 136 74 g-

, \\.. /

316 136 75 341' 142 59 366.

150 12 1' \\ t )

317 136 78 -

',342'.

142 60 367.

150 14

/

318 136 79 ',

343.

142 62 368.

150 26 i N' (g

-319.~137,j 74 '

344.

142 64 369.

150 27

s.. s N

320 137 '.75 345.

142 65 370.

151 6

\\ k

.321.\\ \\

g 137 77 346.

143 45 371.

151 7

9 y g<

t I

322 138

'5 347.

143 60 372.

151 13

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348, 143 62
373, 37 113 324. 138 67 349.

144 9-374.

49 2

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144 46 375.

143 59 d fe g

, NEk

  • 8x1 EC data at US + 05 less than 2700 PLANNER easaw

3:

l f IP*llel*lt 630-R-y g, j

~

OTSC A r/;/0;Ifgri[4(

Page 6 of 7(4 4 h

LIST OF TUBES TO BE STABILIZED AND PLUGGED Rev. 2 g y /g EC INDICATIONS FROM US + 04* THRU 15TH TSP

, f'

~

.g

(

t Row Tube

.).r

... ~.

s e s 376.

42 42 (See Note 1)

,r,

(..

\\ ' ' '

'\\ '

/

377.

73 40 (See Note 1) 378.

99 125 (See Note 2)

' \\ '\\ >,.

s's

.' ( s '

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\\ ( '

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379.

143 58 (See Note 2) s,

/

s/

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g

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380.

35 105 (See Note 2).

(

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\\' '\\. 'I

) 2.?'

s.,

.J.

381.

26 98 (See Note 3) ",, :

/."

s.,\\

\\.'

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312 90 sti (% 4 c '

. - y,,. l -

(.,

)..'..: *

~'

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11 4 IT C 5*d M U

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s

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4

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-RECEIVED

,. s \\.,~./

\\

FEB - 81983

/

s G.KULL

\\'

\\.,~-

",.l\\'U g3 N..,

.gs

,9 PLANNER COPY WA-AD!. #

/N Page / Sheet 23 of 29

  • 8x1 EC data at US + 05 less than 270 -

WA # s925'l-5/g. f Ms.

g, OTSC A 12/8/82 i!

Page 7 of'7 LIST OF TUBES TO BE STABILIZED AND PLUCCID Rev. 7 (A,9

[

g(*.*- h EC INDICATIONS FROM US + 04* THRU 15TH TSP il c.

./h

[,

y't)..$

~.-

t,

//(C;N

./

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NOTES

(\\,

s/

\\

0.540 and 8x1 EC data is not in agreement, for stabilization.r8 s

N

/

' G(/)

Note 1:

~

/e j/

.\\

f criteria.

Note 2: 8x1 EC data has an additional indication that require,s these tubes to be stabilized

'/

L' Note 3: Defect on 0.540 unable to be confirmed on 8x1.

es

.. v

/

s

,ymyeybgra,,Icat/ghguf4yle'I'ysEjl.

& t 4s jmdL'y!< hfx*fs ud I t

c Nsts S t fry.r.o. zs L A rs k ' M p(, R r m Etg &'?cesi,M

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< s y,

NM't i s 1t$ T.w.M A'c' M N $##G"o t',y,,.hho Al*Vfr* A'i'ACWN l~',

i..

RECElyED

,q 1E8 - 81983

/~;

i G.KULL

'I.

xy

/s s.

-s;

,( c 2 \\ \\-

\\

\\'-

Na

~ PLANNER 38f-4 -nr COPY Grand Total

=

uL m

s 0

8x1 EC data at US + 05 is less than 270,

i

/y-/

WA-ADL # - 1y of 2?

Page / Sheet

'k g4 y fM-MM

\\

\\

SP1101-030-R-7 j

W Varificd 98#$@tSt

{'

4y gaglyppgr S.A-I

~

k e

ATTAC10ENT I PART II - OTSG B Q

[ of / h g

LIST OF TUBES 10 BE STABILIZED AND PLUGCED /

/

R i

'. ~ N'

'I -

"EC INDICATIONS FROM US + 04* THRU 15TH TSP-

',[.~

Row Tube T.

,.f'.,

Tube 5,s'."

.f.'

Row Tube Row Tube

/.' ' Rod

  1. /

\\. \\,

q 4,5. ;N /

91 4

67..

122 56 1

1 6

23.

46 73 3

~

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,b':.

, \\

i

'46..f 92 i 3

68.

125 54 2

2 12 24 46 114

,\\l s's

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49 12

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69.

126

. 2.

4

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50. ') -[, '8

, 48. "

70.

133.2,}/

4 2.

14 26.

i

.s.

~

5.

7 20 27.

f51 8,'

49.C.^

99

'2 71.

,134,51

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6 9

46 28.

52

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s139 40

\\ \\.';.99 1

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'73 140 4

29..

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10 48 121[,('g,,;Q.,

100,' -

/s

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's 52 B;.

74 140 22 8

13 7

30.

57

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25 4

31.

58 80 53.

101

'1 75.

141 18

/.

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60

,. 69 54.'\\..,161 2

76.

147 36 N.../

s.

21.

26 5

33.

61 101 55.

101 46 77.

149,27 8 ' Y' ' #

56.

103 8

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150 13 12 28 68 34.

70

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105 5

79.

150 26 13, 29 42

'35.

71 36.'

77

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105 74 80.

14 47

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14, 29 83 g )-

gy, d8p l 15, 31' 22 37.., ' 78 1

59.

107 42 i.t..

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83 65 60.

108 6

17 35

, t63.- h,.

g;'

f ll-39.

4 35 61.

108 12 pd.

18, 37 66 '

40.

85 5

62.

109 6

X,5 RECEIVED 19.

39 19 41.

86 6

63.

110 7

8-823 20, 40 73 42.

87 9

64.

111 5

21.

43 12

, 4 3.

89 4

65.

118 30 G WL'-

22 43 115 44.

89 62 66.

120 1

N -/

0 Th:re are no EC indications at US+05 greater than 270 WA-ADL # 6#

Page / Sheet l

l~

.ya 9 A2S$~ N50

SP-1101-12-030-R7 i

y' Ah!8#91> A-fl 1

  • I/>uin 7c/

f of /O ATIACRMENT 1 8

s s

s.

PARI VI

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4. i

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LIST OF TUBES TO BE STABILIZED AND PLUGCED

?

(Category d) q'p(/

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y- -,

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s s

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(

s-

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OTSC ROW-TUBE '

' DEFECT LOCATION t

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RECEIVED

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8 - 8 E PLANNER aw COPY WA-ADL # - / y-/

Page / Sheet 1.(. #

WA # AU

  • .: 3 C'

SP-1101-12-030-R'1 Gidelid8D.

4-14

  • *' Hn 3(

ATTACHMDIT 1

/d '.0/7h PART VII

.t

/

LIST OF TUBES '!D BE STABILIZED AND PLUGGED N

~

(

<K),

c'c( -

op' fn. \\f

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R *f,g,'.

({'h.

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Defect' Location f

,. A3.,(

.'y...'(' x\\ 14 thru 15-06,

- ', \\ \\. >

f

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'14-01 thru 15-12'

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's \\ f. '

s. N '.' '

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3-14 TSP thru 15 TSP -07/

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.A31.-

.,')

s

/'., \\, \\'/

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.A145

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- N

- ~

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3119,s 106 15-17 thru 15-24 i

r 7.

354

's

.121

9. TSP +10 thru 10 TSP -20

',i

(,Stabilisetothe9thTSP) s-8 A45 l,

qvsruno st* nok A. ken %n 0

d' L-

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(

bd

(..,

( ( '.s )

RECEIVED s '.,

FEB - 8 E03

\\-

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l' \\ '. s G.KUU.

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b

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x PLANNER COPY WA-ADL #

N-~/

Page / Sheet M # 2-f 4

WA # )2SX-5/5/2 a:

1 A

~

INSTALLATION TOOL VERIFICATION DATA SHEET g*ANNENT 7.2 Page Of a

%d NOTE: Qualification of tooling shall be performed as specified in Step.4.12 of

)

-Installation Procedure A25K-51512-IP6 4

. TOOL Q.C.

NIEBER DATE TIME SAT.

UNSAT.

SIGNOFF COMMENTS h

/

/

e

/

h t

h.

2 STABILIZER ASSEMBLY / INSERTION PROCEDURE AND CHECKLIST OTSG TUBE DATE INITIALS 1.

Verify that tube end weld preparation has been completed.

I 8

2.

Jumper to obtain correct stabilizer packet from tentman.

Proceed to tube to be stabilized.

s 3.

Partially withdraw tube marker from tube end until tube I.D. marker is visible. Verify marker I.D. number is the same as the I.D. number on the stabilizer packet.

p NOTE: Do not remove tube marker completely from hole.

to i

4.

Remove stabilizer nose section from packet and attach vise grips to nose.

s 5.

Partially insert nose with vise grips attached into tube s

(ndwithdrawtubeI.D. marker.

3 6.

Insert nose into tube.

NOTE:

If identity of tube is lost, inform Task Super-f~

visor for directions.

I 7.

Assemble stabilizer sections as follows:

I 7.l' Thread next segment into installed segment until

_g 4

hand tight.

7.2 Attach vise grip pliers to the u r segment and tighten firmly as show in i

I 8

7.3 Using special crimping tool, lock threaded joint by crimping.

I 7.4 Repeat above steps until all segments are assembled

~

including weld cap.

NOTE:

Special vise grip holder is required for h

installation of larger diameter stabilizer a

caps.

t I

8.

Verify weld cap I.D. number is the same as tube I.D. number.

Report any descrepancy to the Task Supervisor.

s

=

9 Stabilizer assembled and installed per this procedure.

d N

6W W OTSG C001DINATOR kTTACHMENT 9'

73


,----a,-

'f

'

  • e

.A GENERAL PUBLIC UTILITIES OTSG REPAIRS DATE 2/8/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED 1.

Cut and cap thio line S. Levin Week of 2/14

. Revised Installation Spec - Mech & Elec J. Mann

. Resolve MNCR - Nuts & Bolts G. Kull TBD 2.

Round Robin Samples-NWT Lab J. Colitz

. Spent Fuel

. BWST

. Decay Heat

. Monthly Samples End of Month

.. Ship Next Monthly Samples 2/28 3.

Restoration Secondary Side:

A.

Dehumidification System - Out-Waiting Decon B.

Temp. Chem. System - Chemical Pumps, etc.

C.

Temp. & Humidity Probes Calibration Check i

i:

4.

Ops OTSG. Status dp A OTSG Level 194"

' g g ;_, MF

$$e B OTSG Level Recirc.

Qj

. Full Wet Layup 2/7

. Receive Backing Plate for "A" Upper Manway 4/1 i

4 s

5.

Kinetic Expansion SMost Expansion Clean-up Draft - Eng 1/26 4

Spec and Equipment B&W Fl*)4L-

  1. //s IBB Final Spec Received Mtg-Chem & Sampling 2/1 Draft Procedure On Site Mt. Vernon Test 2/10 Draft Procedure 2/1

. Spare Regulators for Cold Leg Plugs 2/7

. Felt Plug Blowing Device

. Final Freepath - Blow Plugs from Top i

6.

Imunol

. OTSG Flush System for Immunol Application 1/28 Revision to Spec Issued Part TF

. STP for Spraying Dome-Waiting Approval E

w.:

OTSG REPAIRS DATE

-2/8/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED

-7.

Tube Plug Stabilization (S g

. Stabilizer. Material Deliver B OTSG M

A. OTSG 1

TBD Spec for_ Prelim. Plugging-Final

-Rev'6 Issued C. K. Lee Rev 7 Issued 2/2 Equipment and Procedures to Pull Stabilizers Week of 2/4 DRF Stabilization TBD

. Installation Procedure

. Tooling to Remove Stab.

B&W 2/4

. Administrative Procedure Review - IP TBD

. Final-Issue FCA-Reg and old Stabilizers 8.

Miscellaneous Items to Resolve

. Pull Tapered Plug 23-93 for Stabilization Tooling End Mill New Plug I

9.

Waiting Documentation MNCR Responsibility 215-82 Plug Explodea at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly 354-82 Documentation for Immunol-1st Batch Eng 420-82 Damaged Tube Ends 426-82 Wire Brush B6-1 009-83 Immunol at Cold Legs

10. Tube Endmilling l-B&W Proposal W3 AA Issued Review Process and Establish Procedure gwy pes sob TBD Tooling g g g,, jg 2/3 Model for Trn.

2/3 Photographics Surveillance sk=* 8 M M 4

11. Anticipated Jumps

~

Date Description Responsibility 2/8 A - Upper -

Levin / Catalytic A - Lower -

2/8 B - Upper -

B - Lower -

I JNajNtY FEBRUARY MARot APRIL g,J,,,,H g,,,4 9,,,2 M e < < M i e < < < +7' 1 14 2l1 218 17 114 211-2l8 14 1l1 118 l

TARGET DATE l'#####h KINETIC EXPgION 9 A OTSG RCS CLEAN-UP

'8 3-15-83 s i s s,,s. " " ' EJECT CANDLES I

h OVERALL ENOMILLING PROCESS-l i

OVERALL SYSTEM FLUSH ex-meFREEPATH TUBES to be PLUGGED

  • B&W PLUGGING & STABILIZATION mummmum REMOVE OLD STABILIZERS. TEW. PLUGS & RE-STABILIZE
  • B&W EXPLOSIVE PLUG BOTTOM STINGHOUSE ROLL PLUGGING l h KINETIC EXPANSION 9 8 OTSG "a DRIP TEST l

' ' " '"""' EJECT CANDLES '

FREEPATH TUBES

  • 1 EdummmmmmmmmmmmmmeOVERALLEN0iNILLING l

PROCESS

=0TSG SOAK & CLEAN

  • OVERALL SYSTEMS FLUSH 9 8 ammmmBUBBLE TEST i

FREEPATH TUBES to be NilGGED

  • EDOV CURRI emmeB&W PLUGGING & STABILIT.ATION O 8 TEST maamma REMOVE OLD STABILIZERS & TEMP. PLUGS & RE-STABILIZE
  • l

'B' OTSG REPAIR

.mmEXPLOSIVE PLUG BOTTOM of 8 WESTINGHOUSE ROLL PLUGGING S B

- DRIP TEST FREEPATH TUBES

  • Nng IFLOAT l

Sc BUBBLE TEST S A & B a

  • Denotes New Activities Added s eDenotes Progress EDDY CURREN' TESTING

FEBRUARY..

11 l

9 7 777 7'7"7 y e r r 13 14 15 16 17 IB

~

19 '

11 0 ill A2 A3-11 4 aar ar aaaaar araraararraraar j

r.n ken.u..A D3 rA reu ms6 vvvriarraarirarrraar Q

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saus"a namner SIMedL 3436 Guset it:serunt Ens I

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PLANNING SEQUENCE JEFF HAWKINS M C SCHEDULING l2-8-83

3 i

. FEBRUARY j: --Il4 11 5 AG A7 A8 Il9 2l0 2il

^ 2l2 '

2Ls

'2f4 2l5 2l6 217,

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-o GENERAL PUBLIC UTILITIES OT5G REPAIRS DATE 2/9/83 DATE ITEM-DESCRIPTION RESPONSIBILITY REQUIRED 1.

Cut and cap thio line

.S. Levin Week of 2/14

. Revised Installation Spec - Mech & Elec J. Mann

. Resolve MNCR - Nuts & Bolts G. Kull TBD 2.

Round Robin Samples-NWT Lab J. Colitz.

. Spent Fuel

. BWST

. Decay Heat - Monthly Samples -

End of Month

. Ship Next Monthly Samples 2/28 e e A N!

d Q

,1 3.

Restoration Secondary Side A.

Dehumidification System - Out-Waiting Decon B.

Temp. Chem. System - Chemical Pumps, etc.

C.

Temp. & Humidity Probes Calibration Check Jb k 4.

Ops OTSG Status O"gM%T 2.6 A OTSG Level 194" 7

B OTSG Level Recirc.

. Full Wet Layup 2/7

. Receive Backing Plate for "A" Upper Manway 4/1 8A-gg 5.

Kinetic Expansion 2/16

. Post Expansion Clean-up-Eng Spec & Equipment B&W Final Spec Received Mtg-Chem & Sampling 2/1 Draft Procedure On Site Mt. Vernon Test 2/10 Draft Procedure 2/1

. Spare Regulators for Cold Leg Plugs 2/7

. Felt Plug Blowing Device-Stores 0 Reactor Bldg

. Final Freepath - Blow Plugs from Top

. Verify Bot A Template 4

6.

Immunol ge6

. OTSG Flush System for Immunol Application 1/28 K STP for Spraying Dome-Waiting Approval

. Rev 1 - Chem Add Flow Meter and Gauge 4

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7.

Tube Plug Stabilization g

. Stabilizer Material Deliver l %

M B OTSG s

A OTSG g

and h ) TBD Spec for Prelim. Plugging-Final Rev 6 Issued C. K. Lee Rev 7 Issued 2/2 Equipment and Procedures to Pull Stabilizers DRF Stabilization TBD

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B&W 2/15

. Final Issue FCA-Reg and old Stabilizers

. Decision on 15th Suppt Plate Stabilization B&W/TF 8.

Miscellaneous Items to Resolve Tooling

. Pull Tapered Plug 23-93 for Stabilization End Mill New Plug 9.

Waiting Documentation MNCR Responsibility 215-82 Plug Exploded at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly 354-82 Documentation for Immunol-1st Batch Eng 420-82 Damaged Tube Ends

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Missed Kinetic Expansion Tube at B 1/

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8 GENERAL PUBLIC UTILITIES OT5G REPAIRS DATE 2/14/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED 1.

Cut and Cap Thio Line.

S. Levin Week of 2/14 Revised Installation Spec - Mech & Elec J. Mann TBD Resolve MNCR 015 - Nuts and Bolts G. Kull Cut Pipe M&C 2/16 Swipes Ops 2/17 2.

Round Robin Samples-NWT Lab J. Colitz Spent Fuel BWST Decay Heat - Monthly Samples End of Month Ship Next Monthly Samples 2/28

3. Restoration Secondary Side A.

Dehumidification-System - Out - Waiting Decon

. B.

Temp. Chem. System - Chemical Pumps, etc.

C.

Temp. & Humidity Probes Calibration Check

4. Ops OTSG Status A and B OTSG Full. Wet Layup 2/7 Receive Backing Plates for "A" Upper Manway 4/1 5.

Xinetic Expansion Post Expansion Clean-up--Eng Spec & Equipment B&W 2/16 Final Spec Received Mtg Chem & Sampling 2/1 ~

Draft Procedure - On-site Mt. Vernon Test 2/10 Draft Procedure 2/1 Spare Regulators for Cold Leg Plugs 2/7 Felt Plug Blowing Device-Store at Reactor Bldg Final Freepath - Blow Plugs from Top

6. Imunol OTSG Flush System for Immunol Application 1/28 Rev 1 - Chem Add Flow Meter and Gauge Extra Drains - Duplex. Strainers-FCR 3375 4

-' u 4;

-2.

OTSG REPAIRS DATE 2/14/83 "a

- -,/

DATE ITEM DESCRIPTION RESPONSIB:LITY REQUIRED

7. Tube Plug Stabilization 2/25

. Stabilizer Material Deliver

- Spec for Prelim P1ugging Final Rev 6 Issued C. K. Lee Rev 7 Issued 2/2 Equipment and Procedures to Pull Stabilizers--Procedure on Site DRF Stabilization TBD

.. Installation Procedure

. Tooling to Remove Stabilizers 2/15

. Final Issue FCA-Reg and Old Stabilizers 2/15

. Jig to Bend Stabilizer Rods B&W

. J.O. Lowering Head Templates T. Sessoms Week of 2/14

. J.0. Spot Facing T. Sessoms 2/14 8.

Miscellaneous Items to Resolve

. Pull Tapered Plug 23-93 for Stabilization - Tooling End Mill New Plug

9. Waiting Documentation MNCR Responsibility 215-82 Plug Exploded at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly 354-82 Documentation for Immunol-1st Batch Eng 420-82 Damaged Tube Ends 426-82 Wire Brush B6-1 009-83 Innunol at Cold Legs 031-83 Hissed Kinetic Expansion Tube at B
10. Tube Endmill.ing 6-S

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2/3

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A - Lower -

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' GENERAL PUBLIC UTILITIES t'

' ' *- 'M OTSG REPAIRS DATE 2/15/83 DATE-

-ITEM DESCRIPTION RESPONSIBILITY REQUIRED-

,1.

Cut and Cap Thio Line S. Levin Week of 2/14 -

~

.- Revised Installation Spec - Mech & Elec J. Mann TBD Cut Pipe M&C 2/16 Swipes Ops 2/1,7 2.-

Round Robin Samples-NWT Lab J. Colitz

. Spent Fuel BWST

Decay Heat - Monthly Samples

- End of Month Ship Next Monthly Samples

-2/28

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Dehumidification System - Out - At Decon B.

Temp. Chem. System - Chemical Pumps, etc.

C.

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Post Expansion Post Expansion Clean-up--Eng Spec & Equipment B&W 2/16

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-c Final Freepath - Blow Plugs from Top TBD

- 6. Immunol OTSG Flush System for Immunol. Application 1/28 Rev 1 - Chem Add Flow Meter and Gauge

-Extra Drains - Duplex Strainers-FCR 3375 Procedure Review 2/16 e

e 9/

OTSG REPAIRS DATE 2/15/83 DATE

ITEM DESCRIPTION RESPONSIBILITY REQUIRED
7. Tube Plug Stabilization 2/25

. Stabilizer Material Deliver.

Spec for Prelim Plugging Final Rev 6 Issued C.'k. Lee Rev 7 Issu.ed 2/2 Equipment and Procedures to Pull Stabilizers--Procedure on Site DRF Stabilization TBD-

-. ~ Installation Procedure 2/15

. Tooling to Remove Stabilizers

. Final Issue FCA-Reg and Old Stabilizers 2/15

. Jig to Bend Stabilizer Rods B&W 2/15

. J.0. Lower Head Templates T. Sessoms Week of 2/14

. J.0. Spot Facing T. Sessoms 2/14 8.

Miscellaneous. Items to Resolve

. Pull Tapered Plug 23-93 for Stabilization Tooling End Mill New Plug 9.' Waiting Documentation

!WCR Responsibility 215-82 Plug Exploded at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly i '

354-82 Documentation for Immunol-1st Batch Eng 420-82 Damaged Tube Ends

-426-82 Wire Brush B6-1 009-83 Immunol at Cold Legs 031-83 Missed Kinetic Expansion Tube at B

10. Tube Endmilling a

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g/

2/3

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06 2/3

/

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Cut and Cap Thio Line S. Levin Week of 2/14

. Revised Installation Spec - Elec J. Mann TBD

. Cut Pipe M&C 2/17 g

. Swipes Ops 2/17 d

1

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Round Robin Samples-NWT Lab J. Colitz l

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Dehumidification System - Out - At Decon B.

Temp. Chem. System M

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Temp. & Humidity Probes Calibration Check g

4. Ops OTSG Status

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Post Expansion

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. Spare Regulators for Cold Leg Plugs-Locate

. Felt Plug Blowing Device-Store at Reactor Bldg

. Final Freepath - Blow Plugs from Top TBD

6. Immunol

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. Extra Drains - Duplex Strainers-FCR 6866 R. 2

. Procedure Review 2/17

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4 i.

OTSG REPAIRS DATE'

- 2/17/83 DATE RESPONSIBILITY REQUIRED

. ITEM DESCRIPTION

- 7. Tube Plug Stabilization 2/25

-. Stabilizer Material' Oeliver Spec for Prelim Plugging Final Rev 8 Issue C. K. Lee

.TBD Equipment to Pull Stabilizers Procedure Received--for Review TBD DRF -Safety Eval. on Stabilization TBD Installation Procedure-Insertion & Welding Final Issue FCA-Reg Stabilizers B&W 2/17 Old/Special Stabilizers 2/18 J.0.- Lower Head Templates G. Kull 2/16 Spot Facing Installation Procedure G. Kull 2/16 Tocling to Remove Explosive Plugs B&W TBD Installation Procedure W Plug Removal TBD 8.

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GENERAL PUBLIC UTILITIES OTSG REPAIRS DATE-

- 2/22/83 DATE

. ITEM:

DESCRIPTION

' RESPONSIBILITY-REQUIRED 1.

Cut and Cap Yhio Line S. Levin Week of 2/14_-

.- Revised Installation Spec

.Elec

'J. Mann TBD

. Swipes 9 Lynchburg t-9 2.

Round Robin Samples-NWT Lab J. Colitz

. Spent Fuel

. BWST.

. Decay Heat - Monthly-Samples

-. Ship Next Monthly Samples 2/28

3. Restoration Secondary Side A.

Dehumidification System - Out - At Decon B.-

Temp. Chem.-System C.

Temp. & Humidity Probes Calibration Check

4. Ops:0TSG. Status

. A. and B OTSG Full Wet Layup 2/7

. Receive Backing Plates for "A" Upper.Manway 4/1 t

5.

Post Expansion

. Post Expansion Clean-up--Eng Spec & Equipment B&W 2/16 Draft Procedure - On-site

.--Spare Regulators for Cold Leg Plugs-Locate B&W

. Felt Plug Blowing Device-Store at Reactor Bldg

. Final Freepath - Blow Plugs from Top TBD-

6. Imunol Flush System

.. OTSG Flush System for Immunol Application 1/28

. Rev 1 - Chem Add Flow Meter and Gauge FCR 6866 R.1 Issued

. Extra Drains - Duplex Strainers-FCR 6866 R. 2

. Procedure Review - STP 2/17 Installation Procedure

. Revise Draf t Flush Procedure e

M.4 s

2-OTSG REPAIRS DATE 2/22/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED

7. Tube Plug Stabilization 2/25

.- Stabilizer Material Deliver

. Spec for Prelim Plugging Final

.Rev 8 Issue C. K. Lee TBD Mg Equipment to Pull Stabilizers Procedure Received--for Review 2/22 Explosive Plug Removal Procedure 2/22 Tapered Plug Removal 2/22 DRF -Safety Eval. on Stabilization TBD

. Installation Procedure-Insertion & Welding 8.

Miscellaneous Items 'to Resolve

. Pull Tapered Plug 23-93 for Stabilization - Tooling Details in FCA End Mill New Plug 9, Waiting Documentation MNCR Responsibility 215-82 Plug Exploded at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly 354-82 Documentation for Immunol-1st Batch Eng 420-82 Damaged Tube Ends 426-82 Wire Brush B6-1 009-83 Immunol at Cold Legs 031-83 Missed Kinetic Expansion Tube at B

10. Tube Endmilling 4 4 6, h h c w '

. Tooling a M W hmce g

. Photographic Surveillance

. Hairpin Markers - Out of Decon

11. Anticipated Jumps Date Description Responsibility

.2/21 A - Upper -

Levin / Catalytic A - Lower -

2 / 21 B - Upper -

B - Lower -

^* J 2Wf Y$

W A'

4

,,e-

-r.---

rnw,n.

_7<g-r o

GENERAL PUBLIC UTILITIES

, :OTSG REPAIRS-DATE 2/24/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED

1.. Cut and Cap Thio Line' S. Levin Week of 2/14

.. Revised Installation Spec - Elec M&C P1anning TBD.

- 2.-

Round Robin Ssmpies-NWT Lab-J. Colitz

. Spent Fuel

. BWST -

.. Decay Heat.. Monthly samples End of Month r Ship.Next Monthly Samples 2/28

3. Restoration Secondary Side '

A.-

Temp. Chem. System B.

Temp. & Humidity Probes Calibration Check

-4. Ops 0TSG Status

. A and B OTSG Full Wet Layup 2/7

. Receive-Backing Plates for "A" Upper Manway 4/1

5. - Post Expansion

. Post Expansion Clean-up--Eng Spec & Equipment B&W 2/16 Draft Procedure - On-site-Second Set of Equipment B&W 2/24

. Felt Plug Blowing Device-Store at Reactor Bldg

. Final Freepath - Blow Plugs from Top TBD

' 6. Immunol Flush System

. Extra.- Duplex Strainers

. Pump Seal on A

7. Tube Plug Stabilization 2/25

. Stabilizer Material. Deliver Spec for Plugging Final Rev 8 Issue-Out-for Comint C. K. Lee TBD 6#anl_

Equipment to Pull Stabilizers

/

Procedure Received--for Review 2/22 199g Explosive Plug Removal Procedure 2/22 Removal 2/22

~

Tapered Plug /Ge/cA 1

W Removal wo+

(:DRF -Safety Eval. on Stabilization-Out for Coment TBD l. Installation Procedure-Insertion & Welding 3/2 p% Rau is 5 &yd r

4

  • 4

! 3 -..

.O, le:

' 2-OTSG REPAIRS DATE 2/24/83

- DATE ITEM

- DESCRIPTION RESPONSJPILITY' REQUIRED

.8.

Miscellaneous Items to Resolve

.. Pull -Tapered Plug 23-93. for Stabilization Tooling (Details in FCA)

End Mill New Plug

. Hydrogen Peroxide Tube Soak

9. Waiting Documentation

-MNCR Responsibility

- 215-82 Plue Exploded at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly.

354-82 ' Documentation for Immunol-1st Batch Eng

-420-82

' Damaged Tube Ends-426 Wire Brush B6-1 009-83 Immunol at Cold Legs

~ 031-83

. Missed Kinetic Expansion Tube at B.

'10. Tube Endmilling

. Tooling

.. Photographie surveillance

. Hairpin Markers - Out of Decon

-11. Rad Con Expocure Data -

. Endmilling Exposure as of 2/23 = 103.607 MR

. Endmilling Exposure Estimate 100.000 MR

. Total GTSG Exposure since 1st Blast 639.920 MR

. Total STSG Exposure since Nov 1981 816.189 MR

.12. Anticipated. Jumps Date.

Description Responsibility

- 2/24 A - Upper - 4Syl.

Levin / Catalytic A-- Lower -

- 2/24 B - Upper -

B - Lower -

a b

i e

_g

.,w.---,_m___,,,

m,-,__,_,,,_y,,,,,.+_,,,ww,

,m,.,,m,,,,,,e w-,,,_w-w-,,,,o,

.-,,--..y,,-

-GENERAL PUBLIC UTILITIES

),

OT5G REPAIRS DATE 2/2S/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED 1.

Cut and Cap Thio Line S. Levin Week of 2/14

. Revised Installation Spec - Elec TBD

. Swipes at Lynchburg

. Weld Pipe 3/2 2.

Round Robin Samples-NWT Lab J. Colitz.

. Spent Fuel

, BWST

.- Decay Heat - Monthly Samples End of Month

. Ship Next Monthly Samples 2/28

3. Restoration Secondary Side A.

Temp. Chem. System B.

Temp. & Humidity Probes Calibration Check

4. Ops OTSG Status

. A and B OTSG Full Wet Layup 2/7

. Receive Backing Plates for "A" Upper Manway 4/1 5.

Post Expansion 4

._ Post Expansion Clean-up-Eng Spec & Equipment B&W 2/16 Draft Procedure-On-site-Second Set of Equipment B&W 2/24

. Fe1.t Plug Blowing Device-Store at Reactor Bldg

. Final Freepath - Blow Plugs from Top TBD

6. Immunol Flush System

. Extra - Duplex Strainers

.-Pump / m.030/3' 5 Seal on A 2/24 g{}

7. Tube Plug Stabilization 2/25

. Stabilizer Material Deliver-Red 69 Q

Remaining Stab. Material 2/2 Spec for Plugging Final Rev 8 Issue-Out for Comment C. K. Lee TBD W

Equipment to Pull Stabilizers Procedure Received--for Review 2/22 Explosive Plug Removal Procedure 2/22 Tapered Plug Removal 2/22 W Plug Removal-Needs Reviewed DRF -Safety Eval. en Stabilization-tut for Comment TBD

. Installation Pmcedure-Insertion & Welding 3/2 9f

e_.

f,]

-2 ~ -

OTSG REPAIRS DATE 2/25/83-DATE

~

JITEM DESCRIPTION' RESPONSIBILITY-REQUIRED

8. - Miscellaneous Items to Resolwe

~

. Pull Tapered Plug 23-93 for Stabilization Tooling (Details ~ in FCA)

End Mill New Plug

. Hydrogen Pemxide Tube Soak 9..' Waiting Documentation MICR Responsibility 7 215-82 ' Plug Exploded at Wrong Area of Tube B&W

  • 345-82

- 2 Tubes Plugged Incorrectly '

.354-82 Documentation for Immunol-1s.t Batch

.Eng 426-82 Wire Brush B6-1 009-83 M O T A J mala-Immunol at Cold Le s&S

10. Tube Endmilling

. Tooling -

. Photographic Surveillance

. Hairpin Markers - Out of Decon p

s a.

A=jhh & &]

a

11. Rad Con Exposure Data f

. Endmilling Exposure as of 2/2)\\ 100.000

= 110.466 Man Rem

. Endmilling Exposure Estimate Man Rem'

. Total OTSG Exposure.since 1st Bl.ast 646.779 Man Rem.

. Total OTSG Exposure since Nov 1981 822.968 Man Rem

( _-

c

12. Anticipated Jumps

[

Date Description Responsibility 2/25 A - Upper -

Levin / Catalytic l'

A - Lower -

2,25.

B g

),,.,,,,,.

9 i

l

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c' e

w, e----+e-

, e w,-.w.v e w v,

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w-t e e,*--w--ve-t-

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=-+-twnm-en---w*

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' MARCH

' MARCH l8 l9 IlO Al n2 n3 Il4 ll5 ll6' n7 A8

' Il9 2l0 2ll 2l2 2l3'

' 2l i.-

  • a EustatL tapet...

La.m6& Twdiassa ll8A*8 Laime I Ataset nambe,

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It re6me seassen

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w,..o m i.~,s cm. a.,sS(RT'

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w-FEBRUARY MARCH

'Y ll

'I2 l3 l4 l5 -

l6 f7 '

lBd. k 2l0 Y

2l2 2L3 2I4 MA 2l6 2l7 4

  • 4 4

91 h w

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MARCH APRIL MAy

- 2/

2B 17 11 4 El 2B I4 ll1 llB 25 12 '

, p.

,~._.,,,,s,,

4

- FettsN,te TedhLS h bt fus4&tth W

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OTSG: REPAIR N

e. r

-, u.u m

&6

, s

, u Luu, fastA.ib PLd6

, tiheuL g P

... c.

ms 4

s Eartasmet Pt.d. 4.T A l

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h,. naa nw Q

r.

t. ru m m m rn

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DWLRALL stsita FLiasd g r.u. 6 a.esa. mr A..

,56 mmit n. ass u i s ria.6to e3 i

a.,t m.,*

mr. 4..

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ame

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L. t,n u c rout, s.r 6 i

u o.amn uu r a t 8

a i

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.t

. L nu Tssr r - - -- - - ' W JEFF HAWKINS I

e

.MC SCHEDULING I

,,a, un entu,, a 2-23-83

\\

l 4

I

E

/f GENERAL PUBLIC UTILITIES OTSG REPAIRS DATE 2/28/83 DATE ITEM-DESCRIPTION RESPONSIBILITY REQUIRED

-1.

Cut and Cap Thio Line S. Levin Week of 2/14

. Revised Installation Spec - Elec TBD

. Swipes at Lynchburg M

. - L':M M p-3/2 2.

Round Robin Samples-NWT Lab J. Colitz

. Spent Fuel,

. BWST

. Decay Heat - Monthly Samples End of Month

. Ship Next 11onthly Samples 2 /28

'3.

. Restoration Secondary Side A.

Temp. Chem. System B.

Temp. & Humidity Probes Calibration Check 4.

Ops OTSG Status

. A and B OTSG Full Wet Layup".

2/7

. Receive Backing Plates for A" Upper Manway 4/1 5.

Post Expansion A Post Expansion Clean-up-Eng Spec & Equipment B&W 2/16 Draft Procedure-On-site-Second Set of Equipment B&W 2/24

. Felt Plur,310 wing Device-Store at Reactor Bldg

. Final Fregath - Blow Plugs from Top TBD 6.

Immunol Flush System

. Extra - Duplex Strainers 3/1

. Pump Seal on A L A m.

4-=

~

2/24

' B'-

36-N olme.

p4/ %

e !g, AA 4

' A' Asl pm.s @

I 7.

Tube Plug Stabilization 2/25

. Stabilizer 11aterial Deliver-Red 69 Remaining Stab. Itaterial 2/2 Spec for Plugging Final i

Rev 8 Issue-Out for Comment C. K. Lee TBD Equipment to Pull Stabilizers Procedure Received--for Review 2/22 i

Explosive Plug Removal Procedure 2/22 Tapered Plug Removal 2/22 l

W Plug Removal-Needs Reviewed i

DRF -Safety Eval. on St&bilization-Out for Comment TBD

. Installation Procedure-Insertion & Welding 3/2 M %g d u

i

.,, OTSG REPAIRS DATE 2/28/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED 8.

Miscellaneous Items to Resolve

. Pull Tapered Plug 23-93 for Stabilization - Tooling -

(Details in FCA)

End Mill New Plug

. Hydrogen Peroxide Tube Soak 9.

Waiting Documentation MNCR Responsibility 215-82 Plug Exploded at Wrong Area of Tube B&W

'345-82 2 Tubes Plugged Incorrectly 354-82 Documentation for Immunol-1st Batch Eng 426-82 Wire Brush B6-1 009-83 Immunol at Cold legs 041-83 Tube Ends Eng.

10. : Tube Endmilling g, I4

. Tooling

. Photographic Surveillance

. Hairpin Markers - Out of Decon

11. Rad Con Exposure Data

. Endmilling Exposure as of 2/24 = 110.466 Man Rem

. Endmilling Exposure Estimate 100.000 Man Rem

. Total-0TSG Exposure since 1st Blast 646,779 Man Rem

. Total OTSG Exposure since Nov 1981

-822.968 Man Rem 12.

5" gee %

Ne.d M STF 1). Anticipated Jumps Date Description Responsibility 2/28 A - Upper -

Levin / Catalytic A - Lower -

2/28 B - Upper g j B - Lower -

g l

]ce MRAW

~

/

  1. 1

~

GENERAL PUBLIC UTILITIES OTSG REPAIRS DATE 3/4/83 DATE ITEM DESCRIPTION RESPONSIBILITY REQUIRED 1.

Cut and Cap Thio Line

. Revised Installation Spec - Elec TBD

- 2.

Round Robin Samples-NWT Lab J. Colitz-

. Spent Fuel

. BWST

. Decay Heat - Monthly Samples End of Month

. Ship Next Monthly Samples 3/31 3.

Restoration Secondary Side A.

Temp. Chem. System 4.

Ops OTSG Status 2/7

. A and B OTSG Full Wet Layup

. Receive Backing Plates for "A" Upper Manway 4/1 5.

Post Expansion

. Felt Plug Blowing Device-Store at Reactor Bldg

. Final Freepath - Blow Plugs from Top TBD 6.

Immunol Flush System

. Extra - Duplex Strainers and 0 Rings 3/1

. Receive Spare Cold Leg Plugs 3/4

. Receive Vyton Tubing

  • % h 7M

[

TOS Tube Plug Stabilization 2/25

. Stabilizer Material Deliver-Red 69 Rem'aining Stab. Material 3/7

. -Spec for Plugging Final Rev 8 Issue-C. K. Lee TBD

. Procedure Received--for Review Remove Stabilizers and Rehtabilize TBD Explosive Plug Removal Procedure TBD Tapered Plug Removal TBD W Plug Removal-Needs Reviewed TBD

. DRF - Safety Eval. on Stabilization TBD

. Installation Procedure-Insertion & Welding 3/7

. Receive Eddy Current Templates 3/14 Dcn~.t SU 4

97

lt '

q

I^

OTSG REPAIRS' DATE-3/4/83 DATE ITEM DESCRIPTION '

RESPONSIBILITY REQUIRED

' 8.

Miscellaneous l Items to Resolve

. Hydrogen Peroxide Tube Soak

9. Waiting Documentation MICR Responsibility 215-82 Plug Exploded at Wrong Area of Tube B&W 345-82 2 Tubes Plugged Incorrectly 354-82 Documentation for Immunol-1st Batch Eng 42'6 Wire Brush B6-1 009 Immunol at Cold Legs 041 Tube Ends Eng.
10.. Tube Endmilling

.11. ' Rad Con Exposure Data (Based on SRDs)

. Immunol Flush Exposure as of 3/3 - 7.6 Man Rem

. Immunol Flush Estimate - 30 Man Rem

. Total ~0TSG Exposure since 1st Blast - 668 Man Rem

. Total OTSG Exposure since Nov 1981 - 845 Man Rem

12. Freepath Work

. Training 3/3 - 3/4

%WelDef Ted

(, H an d R e d M A

p

,ylq G,

-15. Anticipated Jumps Date Description Responsibility l

3/4 A - Upper -

Levin / Catalytic A - Lower -

3/4 B - Upper -

gM B - Lower -

Ph6 r>A p/ts MW %%g.

g

%h.e Q>ab mwd-@wSf3 w-+ws--