ML20079P021

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Rev 2 to Preservice Insp Program Plan Tables. Apps a & B to Plan Encl
ML20079P021
Person / Time
Site: Byron Constellation icon.png
Issue date: 03/01/1983
From:
COMMONWEALTH EDISON CO.
To:
Shared Package
ML20079P018 List:
References
PROC-830301, NUDOCS 8303040501
Download: ML20079P021 (153)


Text

_ _ _ _

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t COMMONWEALTil EDISON COMPANY BYRON NUCLEAR POWER STATION UNIT I Preservice Inspection Program Plan Tables I

(

The following tables are those reformatted per the request of the NRC.

These tables are accurate as of October 15, 1982. Any Engineering design changes or modifications to the components listed in this program wi1I he incorporated prior to submittal of the final report. Any additional I augumented Preservice Inspection requirements will be added following the resolution of these issues.

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I 4 ,

PRESERVICE INSPECTION PROGPAM PLAN APPENDIX A.

l

r - . _ _ _ _ __

k h0TE 1 System: Vessels and Pumps i

Number of Items: 17 l

ASME Code Clasa: 2 Pertinent Code Requirements:

a) Examination Category C-A requires a volumetric examination of pressure retaining welds in pressure vessels. Note (3) under Table IWC-2500-1 Examination Category C-A states, "In the case of multiple vessels of similar design, size and service (such as steam generato s, heat exchangers) the required examinations may he limited to one vessel or distributed among the vessels."

b) Examination Category C-G requires a surface examination of pressure retaining welds in pumps and valves. Not e (1) under Table IWC-2500-1 Examination Category C-G states, "In case of multiple pumps and valves of similar design, size and function and service in a system, the examination of only one pump and one valve among each group of multiple pumps and valves is required."

Extent of Examination: Only one vessel or one pump in a group of multiple vessels or pumps shall be examined.

l l-l' NOTE 2 t

System: All

[

Number of Items: All Longitudinal Velds I

l ASME Code Class: 2 Pertinent Code Requirements: Examination Category C-F, Item C5.12 requires a surface examination and Item C5.22 requires volumetric and surface examinations of longitudinal pipe welds for a distance of 2.5t from the intersecting circumferential weld where t equals the nominal wall thickness of the pipe.

Extent of Examination: All required longitudinal welds will be examined for a distance of 2.St from the intersecting circumferential weld.

1 l

I

.= .

NOTE 3 Class I Examinations Limited By Gamma Ports System ( s): Reactor Coolant, Safety Injection i Number of Items: 5 ASME Code Class: 1 Pertinent Code Requirements: Examination Category B-J, Item B9.11 requires a surface and volumetric examination of the volume described in figure IWB-2500-8.

The volumetric examination performed during the inspection interval shall cover all the area of 25% of the circumferential joints. The examination includes at least a pipe diameter length, but not more than 12 inches of each longi-tudinal weld intersecting the circumferential welds required to be examined.

IWB-2200 states, " Examinations required by this article shall be completed prior to Iultial plant startup. In addition, these preservice examinations shall be extended to include essentially 100% of the pressure retaining welds in Class I components, except in those components exempted from examination by IWB-1220."

Limitation of Examination: The Circumferential welds listed below were examined 100% by volumetric techniques. 100% of the required weld volume was examined by a complete circumferential scan. Also an axial half v path scan was obtained on 100% of the required volume. However, a small percentage of the weld (in no case greater than 5.58%) was not examinable by an axial full v path scan.

In all cases below a surface examination (liquid penetrant) and visual

! examination (leak test) will be performed.

System Line Weld  % Missed Attachment Safety Injection ISIO9BB-10" Loop 2 J-24 5.31 1 Reactor Coolant IRC04AA-12" Loop 1 J-6 and J-7 5.58 2 Reactor Coolant IRC29AC-10" Loop 3 J-4 and J-5 5.3 3 Note: *In all cases above, the percentage missed is a conservative estimate as shown on Attachment 4 to this note.

The procedure for axially scanning these welds requires that the transducer be twisted back and forth while scanning. As a result, more volume is

, actually examined than that reflected by the above numbers.

NOTE-3 LOOP-3

-< D J4 i [ '

-l9t

, IRC29AC-1O r

GAMMA PORT

\

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s 2"A REA MIS 3ED W 2 70'- l

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'-90 '

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' MISSED A T TACHMEN T- I NOTE-3

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/'

MISS ED GAMMA PORT SCALE: NONE f A T TA CHMENT- :1 N ^- TE .3

NOTE 4 '

System: All Number of-Items: All ASME Code Class: 1,2, and 3:

Pertinent Code Requirements: Examination Categories B-K-2, C-E, D-A, D-B, and D-C all require visual examinations (VT-3 and VT-4) of component supports.

Category B-K-2 requires examination of all Class I component supports. C-E requires examination of Class 2 component supports on piping greater than 4.00 inches. D-A, D-B, D-C all require examination of Class 3 component supports on piping greater than 4.00 inches.

Extent of Examination: For all required visual examinations (VT-3 and VT-4) though not limited to visual examinations, shop and field examinations will be used in lieu of on-site preservice examination per IWB-2200(b) and 1WC-2200(b) for Class 1 and.2 respectively. Although subsection IWD does not address shop and field examinations, it is the intent of Commonwealth Edison to treat Class 3 components in a manner similar to Class I and 2 components wit h respect to shop and field examinations being used in lieu of on-site preservice examination.

l NOTE 5 Systems Reactor Coolant Pumps 1RC-01-PA, IRC-01-PB, IRC-01-PC, and IRC-01-PD.

Number of Items 4 A.S.M.E. Code Class: 1 Pertinent Code Requirements: Examination Category, B-L-1, B-M-1, Pressure Retaining Welds in Pump Casings and Valve Bodies, and B-L-2, B-M-2 Pump Casings and Valve Bodies, Items B12.10 and 512.20: lten B12.10 requires a volumetric and surface examination of the volume described in figure IWB-2500-16.

" Examinations are limited to welds in at least one pump in each group of pumps performing similar functions in the system, e.g., recirculating coolant pumps."

To " include essentially 100% of the veld length." The requirements for item B12.20 are as follows: A visual examination (VT-1) is required on the pumps internal surf aces. " Examinations are limited to welds in at least one pump in ,

each group of pumps performing similar functions in the system; e.g., recirculating {

coolant pumps". Also, examinations may be performed on the same pump selected for l volumetric examination o'f welds.

Limitation of Examination The owner interprets the above code requirement to mean that all Class I non-integral pump casings are subject to a visual examination over the entire pressure retaining surf ace. All class 1 pump casings, four at Byron Station, are of an inttgral design in that they are one piece, integrally cast, and contain no welds. We, therefore, de not consider the pump casing surfaces subject to a preservice Section XI examination under items B12.10 or 812.20.

l l

NOTE 6 Class 1 Examinations Limited by Blocked Path

( System: Pressurizer and Safety Injection Number of Items: 2 ASME Code Class: 1 Pertinent Code Requirements: Examination Category B-J, Item B9.11 requires a surf ace and volumetric examination of the volume described in figure IWB-2500-8.

The volumetric examination performed during the inspe_ tion interval shall cover all the area of 25% of the circumferential joints. The examination includes at least a pipe diameter length, but not more than 12 inches of each longi-tudinal weld intersecting the circumferential welds required to be exainined.

IWB-2200 states, " Examinations required by this article shall be completed prior to initial plant startup. In addition, these preservice examinations shall be extended to include essentially 100% of the pressure retaining velds in Class 1 j components, except in those components exempted frca examination by IWB-1220. I Limittation of Examination: The Circumferential welds listed below were examined 100% by volumetric techniques. 100* of the required weld volume was examined by a complete circumferential scan. Also an axial half v path scan was obtained on 100% of the required volume. However, a small percentage of the weld (in no case greater than 6.29) was not examinable by an axial full y path scan.

In all cases below a surfa:e examinar ion (liquid penetrant) and visual examination (leak test) will be performed.

System Line Weld  % Missed At t achme nt Pressurizer 1RY01 AA-4" J-3 6.29 1 Safety Injection ISIO9BD-10" J-1 2.65 2 Note: *In all cases above, the percentage missed is a conservative estimate as shown on Attachment 3 to this note.

The procedure for axially scanning these welds required that the transducer be twisted back and forth while scanning. As a result, more volume is actually examined than that reflected by the above nembers.

L.. .

NOTF- 6 LOOP?4 VALVE SOCKET CONNECTION

/

9

/ IRYOIA A4 b

l N "

.'. .'D 2 70*- ,

-90' Al?F A MISSFD l

18 0*

SCALE: NCNE A TTACHMEN T I N O TE- 6

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\0 E-6 ESTIM ATE D VOLUME MISSE D l4 H _

WCLD t _ . _ _ _ _ _

<t l l

, i ACTUAL-VOLUME MISSED \ SOC KET CO NNECTION SCALEn NONE ATTACHMENT 3 NOTE 6

e NOTE 7 Volumetric Examination of SA-351-CF8A Cast Stainless Steel to SA-376 Type 304N Stainless Steep Pipe In Course of Preparation

NOTE 8 Volumetric Examination of SA-351-CF8A Cast Stainless Steel to SA-216 GR-WCC Steam Generator Nozzles.

In Course of Preparation L.

l l

l l

NOTE 9 Volumetric Examination of SA-351-CF8A Cast Stainless Steci to either SA-351-CF8, SA-351-CF8M, or SA-182 F316 Stainless Steel.

In Course of Preparation

NOTE 10 INCOMPLETE ULTRASONIC EXAMINATIONS DUE TO GE0HETRIC CONFIGURATION SYSTEM: Reactor Coolant, Pressurizer, Residual Heat Removal, Safety Injection.

NUMBER OF,_ ITEMS: 40 A.S,M.E. CODE CLASS: 1 Pertinent Code Requirements: Examination Category B-J, Item B9.ll requires a surf ace and volumetric examination of the volene described in figure IWB-2500-8.

The volumetric examination performed during the inspection interval shall cover all the area of 25% of the circumferential joints. The examination includes at least a pipe diameter length, but not more than 12 inches of each longi-tudinal weld intersecting the circumferential welds required to be examined.

IWB-2200 states, " Examinations required by this article shall be completed prior to initial plant startup. In addition, these preservice examinations shall be i extended to include essentially 100% of the pressure retaining welds in Class 1 l components, except in those components exempted from axamination by IWB-1220 "

I I

Limitation r_f Examination: The circumferential welds listed below were examined 1s'0% by volumetr'c techniques. 100% of the required weld volume was

( examined by

  • complete circumferential scan. However, an axial full V-path ultrasonic examination was not possible due to the geoinetric configuration of the subject welds.

In all cases below a surf ace examination (liquid penetrant) and visual examination (leak test) will be performed.

Geometric

__ System Line Weld Configurati,on, Reactor Coolant IRC04 AA-12" J1 Elbow to Sweepolet Reactor Coolant IRC04AB-12" J1 Elbow to Sweepolet Reactor Coolant IRC05 AB-6" J3 Elbow to Sweepolet Reactor Coolant IRC21AA-8" J1 Elbow to Sweepolet Reactor Coolant IRC21AA-8" J2 Elbow to Elbow Reactor Coolant IRC21AB-8" J1 Elbow to Sweepolet l Reactor Coolant IRC21AB-8" J2 Elbow to Elbow Reactor Coolant IRC21AC-8" J1 Elbow to Sweepolet Reactor Coolant IRC21AC-8" J2 Elbow to Elbow Reactor Coolant IRC21AD-8" J1 Elbow to Sweepolet Reactor Coolant IRC21AD-8" J2 Elbow to Elbow

O l

. , Ce ome t ric l System Line Weld Configurat_lon__

Reactor Coolant IRC24 AD-4 "' J1 Elbow to Sweepolet 4

Reactor Coolant IRC29AA-10" J3 Elbow - to Elbow Reactor Coolent IRC29AB-10" J3 Elbow to Elbow Reactor Occlant IRC29AP-10" J5 Elbow to Sweepolet Reactor Coolant IRC29AC-10" J3 Elbow to Elbow Reactor Coolant IRC29AD-10" J3 Elbow to Elbow Reactor Coolant IRC35AA-6" 'J1 Elbow to Sweepolet Reactor Coolant IRC35AB-6" J3 Elbow to Sweepolet Res. Heat Removal 1RH01AA-12" J4 Elbow to Elbow Res. Heat Removal IRH01AB-12" J3 Elbow to Elbow Pressurize r 1RY01AA-4" J9 Elbow to Reducer Pressurizer 1RY018-6" J1 Tee to Reducer Pressurizer 1 RY01C-4" JL Nozzle to Reducer l

Pressurizer 1RYO2A-6" J1 Elbow to Nozzle l Pressurizer 1RY02A-6" J5 Tee to Reducer '

Pressurizer 1RY03 AA-6" J1 Nozzle to Elbow Pressurize r 1 RYO3 AB-6" J1 Nozzle to Elbow Pressurizer 1RY03 AC-6" J1 Nozzle to Elbow Pressurize r 1RYO3 BA-6" J2 Elbow to Flange Pressurizer 1RYO3BB-6" J2 Elbow to Flange i Safety Injection ISIA4B-8" J9 Elbow to Elbow Safety Injection IS IA4B-8" J25 Reducer to Valve Safety Injection ISIO40-8" J20 Reducer to Valve Safety Injection I SIOSDC-6" Ji9 Elbow to Tee Safety injection ISIO9BB-10" J5 Elbow to Elbow Safety Injection ISIO9BB-10" Ji9 Elbow to Tee

(,*. , ?'

Geoneteic System Line Weld Configretlon_

Safety Injection ISIO9BC-10" J12 Elbow to Tee Safety Injection ISIO9BC-10" J15 Elbow to Valve Safety Injection- ISIO9BD-10" J17 Elbow to Elbow 1

I t

l t

NOTE 11 CLASS 2 EXAMINATIONS LIMITED BY BLOCKED PATH -

SYSTEM: Safety Injection NUMBER OF ITEMS: 1 A.S.M.E. CODE CLASS 2 PERTINENT CODE REQUIREMENTS:

Examinaton Category C-F, Item C5.21 requires a surface and volumetric examination of the volume described in figure IWC-2520-7. The volumetric

. examination performed during the inspection interval shall cover all of the area of the circumferential joints per figure IWC-2520-7 requirements.

IWC-2200 states, "All examinations required by this Article for those canponents initially selected for examination in accordance with Inspection Program A or Inspection Program B and not exempt from inservice examinations by IWC-1220 shall be completed prior to initial plant startup."

LIMITATION OF EXAMINATION The circumferential welds listed below were examined 100% by volumetric

  • techniques. One hundred percent of the required weld volume was examined by a complete circumferential scan. An axial half V-path scan was also obtained on 100% of the required weld volume. However, a small percentage of the weld (in no case greater than 9.73%) was not examinable by an axial full V-path scan.

In all cases below a surface examination (liquid penetrant) and visual examination (leak test) will be performed.

System Line Weld % Missed Attachment Safety Injection IS105CB-8" C-17 9.73 i Note: In all cases above, the percentage missed is a conservative estimate as shown on Attachment 2 to this note.

The procedure for axially scanning these welds required that the transducer be twisted back and forth while scanning. As a result, more volume is actually examined than that reflected by the above numbers.

1 1

r

t

(

7 " SPACE 7

f\

C/7

\ \/

/ 1SIO5C B -8" 3" OF WELD LENGTH MISSED 18105C8-8"+

ATTACHMENT l NOTE II

NOTE ll

\N l

l ES TIMATED l ,

VOLUME l l MISSED

,A:

l WELO t '

\ \ t i _.

is Q .' ,/ /,\

,/ ,

AC TUA L VOLUME

/'

(

Q MISSED BLOC.KED PATM f

SCALE: NONE i

A T TA CHMENT- ?.

NO TE- 1 I

(

.m

c. * .

F I

I N0tB 12 INCOMPLMtE ULTRASONIC EXAMINATION DUE TO CE0 METRIC CONFIGURATION i

SY 'TE1: Feedwater, Main Steam, Safety Injection NUMBER Of ITENE: 36 A.S.M._E. CODE CLASS: 2 PERT.I_NE!E CODE REQUIREMENTS:

Examination Category C-F, Ites C5.21 requires a surf ace and volumetrie exainination of the volume described in figure IWC-2520-7. The volumetric examination performed during the inspection interval shall cover all of the area of the circumferential joints per figure IWC-2520-7 requirements. >

l IWC-2200 states, "All examinations required by this Article for those components initially selected for examination in accordance with Inspection Frogram A or Inspection Program B and not exempt froin inservice examinations by IWC-1220 shall be completed prior to initial plant startup."

LIMITATION 0F EXAMINATION The circumferential welds listed below were examined 100% by volumetric techniques. One hundred percent of the required weld volume was examined by a complete circumferential scan. However, an axial full V-path ultrasonic examination was not possible dua to the geometric configuration of the subject welds.

In all cases below, a surf ace examination (Liquid penetrant) and visual examination (Leak test) will be performed.

Geometric System Line Weld Configuration Feedwater 1FWO3DA-16" C24 Elbow to Nozzle Feedwater 1FWO3DC-16" C28 Elbow to Elbow Feedwater 1 FWO3DC-16" C29 Elbow to Nozzle Feedwater 1FWO3DD-16" C28 Elbow to Nozzle Feedwater 1FW81AA-6" C9 Elbow to Valve Feedwater IFW81AA-6" C12 Reducer to Valve Feedwater 1FW81AA-6" Cl3 Reducer to Valve Feedwater IFW81 AB-6" C9 Elbow to Valve Feedwater 1FW81 AS-6" C12 Reducer to Valve

=* ..

Ceome t r ic Syst_ea Line Weld Conft_guration Feedwatec 1FW81 AB-6" Cl3 Reducer to Valve l

l Feedwater 1FW81 AC-6" C9 Elbow to Valve i

Feedwa te r I FW81 AC-6" C12 Reducer to Valve Feedwater IFW81AC-6" Cl3 Reducer to Valve l Feedwa ter LFW81AD-6" C9 Elbow to Valve Feedwater IFW81AD-6" Cl2 Reducer to Valve Feed wa ter I FW81 AD-6" Cl3 Reducer to Valve Main Steam 1MS01AA-30.25" Cl Elbow to Nozzle Main Steam IMS 01 AB-30.7 5" Cl Elbow to Nozzle Main Steam IMS01AC-30.75" Cl Elbow to Nozzle Maln Steam- IMS01 AD-30. 2 5" Cl Elbow to Nozzle Safety Injection ISIO44-12" Cl Tee to Reducer Safety Injection I SIO4 A-12" C2 Tee to Reducer Safety Injection ISIO4B-12" Cl4 Tee to Reducer Safety Injection ISIO6BA-24" C23 Elbow to Reducer Safety Injection ISIO6BA-24" C24 Reducer to Valve Safety Injection ISIO6BB-24" C32 Elbow to Reducer Safety Injection ISIO6BB-24" C33 Reducer to Valve Safety Injection ISIOSCA-8" C48 Reducer to Valve Safety Injection ISIOSCB-8" C24 Elbow to Elbow Safety Injection ISIOSCB-8" C26 Elbow to Elbow Safety Injection LSIO5CB-8" C34 Elbow to Elbow Safety Injection 1S105C8-8" C39 Elbow to Elbow Safety Injecton I SIO5CB-8" C47 Reducer to Valve Safety Injection ISIO5CC-8" C3 Reducer to Elbow Safety Injection ISIO5CC-8" C4 Reducer to Valve Safety Injection ISIOSCD-8" C5 Reducer to Valve ,

,C ,'

PRESFRVICE INSPECTION PROGRAM PLAN APPENDIX B l

l l

l

2FLIEF REQUEST NR-1

1. SYSTEM: Chemical and Volume Control
2. NUMBER OF ITEMS: 1
3. A.S.M.E. CODE CLASS: 1
4. A.S.M.E. CODE SECTIOJ XI REQUIREMENTS: Examination Category B-J. Item 89.21 requires a surface examination of the volume described in figure IWB-2500-8. The surface examination performed during the inspection interval shall cover all of the area of 25% of the circumferential joints.

IWB-2200 states, " Examinations required by this article shall be completed prior to initial plant start-up. In addition, these pressrvice examinations shall be extended to include essentially 100% of the pressure retaining welds in class 1 components, except those components exempted from examination by IWB-1220." ,

5. BASIS FOR RELIEF: Circumferential weld J-15 on line ICVB7A-3" is (

inaccessible to a surface examination. Its location 54" inside the I missile barrier wall prevents any meaningful surface examination. (Note piping arrangement on Attachment NR-1).

6. ALTERNATE TEST METHOD: A visual examination (leak test) is proposed in lieu of the required surface examination. Visual aides suitable to VT-2 requirements will be utilized for the inspcetion of the subject weld.
7. JUSTIFICATION: In performing a visual examinacion (leak teat) on the subject veld (J-15), an acceptable level of structural integrity for system operation is provided. Austenetic stainless steel type 304 possesses a high degree of toughness. Crack propagation through this material is slow and leak testing is a viable method of identifying flaws prior to wcld failure in this type of material.

In 1977 Summer 1978 addenda of ASME Section XI, subsection IWB-2420 states in part, "The sequence of component examinations established during l the first inspection interval shall be repeated during each successive inspection interval to the extent practical." This methodology acknowledges that an accurate overview of system integrity can be developed by re-examining and trending a representative sample of welds.

All welds in this line other than J-15 are examinable, including welda J-14 and J-17 located on either side of the subject weld. The J-14 weld is located approximately 20" from the penetration and is subjected to the same pressure, temperature and radiological environment. Examination of this weld (J-14), and the J-17 weld, will provide an accurate sistus of the J-15 welds' continued integrity.

Radiographs performed on weld J-15 verify its integrity at the time of its construction. Therefore,an adequate level of safety can be assured on this weld, both now and during plant life.

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RELIEF REQUEST NR-2 Rev. 1

'l. SYSTEM: Main Steam,-Safety Injection, and Residual Heat Removal 2.- NUMBER OF ITEMS: 24-Line Number Weld Number Attachment

' IMS07BA-28" C-3, C-4, C-5, C-9, cnd C-10 1 IMS07BB-28" C-3, C-4, C-5..C-6, and C-10 -2 1MS07BC-28" C-3, C-4, C-5, C-6, and-C-7 3 IMS07BD-28" C-3, C-4, C-5..C-9, and C-10 4 ISIO6BA-24" C-18 5 C-24 6

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3. A.S.M.E. CODE CLASS: 2
4. A.S.M.E. CODE SECTION XI REQUIREMENTS: Examination Category C-F, Items C5.31 and C5.32, require a surface examination of the volume described in Figure IWC-2500-9. The required volume is 100% of each circumferential weld requiring examination and 2.5t of the longitudinal weld at the intersecting circumferential weld. IWC-2200 states:

"a) All examinations required by this article for those components initially selected for examination in accordance with Inspection Program n or Inspection Program B and not exempt from inservice examinations by IWC-1220 shall be completed prior to initial plant startup.

b) Shop and field examinations may serve in lieu of the on-site preservice examinations, provided:

1) in the case of vessels only, the hydrostatic test required by Section III has been completed;
2) such examinations are conducted under conditions and with equipment and techniques equivalent to those which are expected to be employed for subsequent inservice examinations;
3) the shop and field examination records are or can be documented and identified in a form consistent with those required in IWA-6000."
5. BASIS FOR RELIEF. The above listed welds are inaccessible to surface examinations, due to the location of saddle plates over the pressure retaining welds. The welds are depicted on attachments 1 through 6 as indicated above.

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6. ALTERNATE TEST METHOD: A surface examination, (liquid penetrant) and visual examination (leak test) will be performed on the saddle plate c ' fillet welds in lieu of the required volumetric examinations for the

{ pressure retaining welds listed above.

7. JUSTIFICATION: Performing a surface and visual examination of the saddle plate fillet. welds provides an acceptable level of structural integrity for system operation. Radiographs performed on the branch pipe circumferential welds verify its structural integrity at the time of construction. Therefore, an adequate icyc1 of plant operational safety can be unsured en these welds.

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RELIEF REQUEST NR-5 l

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RELIEF REQUEST NR-7 Rev. 1

1. SYSTEM: Reactor Coolant, Reactor Coolant Pressurizer, Safety Injection, and Residual Heat Removal.
2. NUMBER OF ITEMS: 41
3. A.S.M.E. CODE CLASS: 1 4 A...M.E. CODE SECTION XI REQUIREMENT: Examination category B-L-2, B-M-2 Item 812,40 requires a visual, (VT-1) examination of the valve body internal surfaces on valves exceeding 4 inches nominal pipe size.

Examinations are limited to one valve within each group of valves that are of the same constructional design, e.g. globe, gate or check valve, manufacturing method and that are performing similar functions in the system'e.g. containment isolation, system overpressure protection.

5. BASIS FOR RELIEF: The requirement to disassemble an operable valve for the sole purpose of performing a visual examination (VT-1) of the internal pressure retaining boundary is impractical and not commensurate to the increased safety achieved by this inspection. Class 1 valves are installed in their respective systems and many have completed functional tecting. To disassemble these valves would provide a very small potential for increasing plant safety margins with a very disproportionate impact on l expenditures of plant manpower and resources.

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6. ALTERNATE TEST METHOD: The manufacturers test data will be used in lieu

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oi a preservice visual examination (VT-1). This includes documentation of examinations performed during fabrication and installation of the subject valves. The examinations performed may include volumetric, surface, and visual exams, as required by A.S.M.E.Section II, Material Specifications for Ferrous and Nonferrous materials.

7. JUSTIFICATION: The integrity of the pressure retaining boundary of both carbon sceel and stainless steel valve bodies has been excellent. Class 1 valve bodics can not historically be linked to breaching of the pressure retaining bixadary in plant systems. Class i valves are subjected to numerous typ4 of nondestructive testing and a rigorous quality assurance program during all stages of fabrication, storage, and installation.

These valves have been found acceptable by the Manufacturer, the A.S.M.E.

Authorized Nuclear Inspector and Commonwealth Edison's Quality Assurance.

e RELIEF REQllEST NR-8 1

1 Deleted (Number may be reassigned at a later date)

REllEF REQUESI t:R 9

~R 'lV(ST6r179 3-82 *

1. SYSTEM: Reactor Pressure Vessel
2. NUMBER OF ITEMS: 3 .
3. ASME CODE CLASS: 1 Examination Category B-A,
4. ASME CODE SECTION XI REQUIREMENTS:

Figures IWB-2500-1, IWB-2500-3, IWB-2500-4, volumetric examination of the weld volume described in these figures is required over essentially 100% of the weld length.

5. BASIS FOR RELIEF:
a. Lower Shell Course-to-Dutchman Weld, WR-29, (IWB-2500-1) has six core barrel locating lugs welded to the interior surf ace of the pressure vessel just above Weld WR-29. The lugs are physical obstructions to the search unit for examinations from the top side of tne weld and 100% coverage cannot be achieved. The areas that did not receive 100% examination are snown on Attachment NR-9 Figure I through 4.

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o. Lower Olsk to Dutchman Weld, WR-16 (IWB-2500-3) has instrument tubes tnat penetrate the lower head physically obstructing the search unit and/or the search unit positioning device which prevents 100% examination. The areas that did not receive 100%

examiration are shown on Attacnment NR-9 Figures 5 through 7.

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5. BASIS FOR RELIEF - (Continued)

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c. Nozzle Shell Course to Reactor Vessel Flange Weld. WR-7 (IWB-2500-4).

the reactor vessel flange contains a taper above Weld WR-7 which prevents 100% examination of the adjacent base metal, for transverse reflectors from the top side of the weld. However, all the weld metal and 3 inches of adjacent base metal were examined. Attachment NR-9 Figure 1.

4

6. ALTERNATE TEST METHOD: 'None
7. JUSTIFICATION: Completing the remaining portions of the required examination is impractical and would result in undue hardship without a

. compensating increase in safety. The limited Section II examination, the volumetric examination performed during fabrication and hydrostatic tests demonstrate an acceptable level of preservica structural integrity.

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ESTIMATE of the Extent of Near Surface Volume not Effectively Examined:

BASE METAL NEAR TRANSDUCER _

SURFACE NOT EXAMINED WELO DESIGNATION 600 0.-23 (Inches)

WR-16 and WR-29 450 0.57 00 Laminar 2.32 00 Planar 1.40 WR-16 00 Planar 2.38 WR-29 600 Transverse 0.41 R-7 and Transverse

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RELIEF REQUEST NR-10

1. SiSTEM: Reactor Pressure Vessel
2. NUMBER OF ITEMS: Four (4)
3. A.S.M.E. CODE CLASS: 1 4 A.S.M.E. CODE SECTION XI REQUIREMENTS: Examination Category B-D, Figure IWB-2500-7, Volumetric examination of the examination volume shown !a Figure IWB-2500-7 is required over essentially 100% of the veld length. l 5, BASIS FOR RELIEF: Nozzle to Vessel welds on nozzles A D. E, and H, the examination for transverse reflectors is performed from the reactor vessel surface. The integral extension on the outlet nozzles is a physical obstruction to the search unit which prevents 100% coverage of adjacent base metal near the nozzle bore. However, all of the weld metal and 4 inches of adjacent base metal were examined. As shown on Attachment 1.
6. ALTERNATE TEST METHOD: None
7. JUSTIFICATION: Completing the remaining portions of the required examination is impractical and would result in undue hardship without compensating increase in safety. The limited Section II Examination, the volunetric examination performed during fabrication and the Hydrostatic tests demonstrate an acceptable level of preservice structural integrity.

7 e RELIEF REQUEST NR-10 Attachment 1 Figure 1 Estimate of the Extent of Near Surface Volume not Ef fectively Examined: , \ {

                                                                                                                                       \

BASE METAL NEAR l l WELD DESIGNATION TRANSDUCER SURFACE NOT EXAMINED l l Examinations of Nozzle-to-Vessel Welds (8) 45* Transverse 0.60 i 0* Laminar and Planar 1.69 e O O 9

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