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Nine Mile Point, Unit 1 - Equipment Qualification Program and Tables I - Equipment Qualification Reports and Table Ii - TMI Action Plan
	ML18018A965
Person / Time
Site:	Nine Mile Point
Issue date:	01/18/2018
From:	; Niagara Mohawk Power Corp
To:	; Office of Nuclear Reactor Regulation
References
	Download: ML18018A965 (1192)
	v • d • e

NineMilePointUnit1EquipmentgualificationTheElectricalEquipmentgualificationProgramforNineMilePointUnit1isanon-goingprogramb'asedonqualificationevaluationsperformedinaccordancewiththeDepartmentofOperatingReactors'GuidelinesforEvaluatingEnvironmentalgualificationsofClass1E.ElectricalEquipmentinOperatingReactors".Assuch,evaluationsperformedaresubjecttorevisionsreflectingnewdatainputandqualityassurancereviews.TableIattachedliststhereportsbeingprovidedasrequested-byFranklinResearchCenter.Insomecases,thereportshavebeenupdatedandthemorerecentreportsarebeing'rovided.Thereportsuponwhichourearliersubmittalwasbasedareavailableforreview.Conclusionsofthemorerecentreportsmayeffectthequalificationsstatusofcertaincomponentsfromourearliersubmittal.NiagaraMohawkiscurrentlyreviewingtheseupdatedreportsandwillproviderevisedsystem/componentevaluation-worksheetsandadditionaljustificationforcontinuedoperation,ifappropriate,byApril2,1982.Identifiedbelowarethosecomponentswhosequalificationstatusmaybesubjecttochange:Manuf.ASCOComponentHUA-90-405Type546Sept.81StatusqualifiedPossibleChangeAssessmentOngoingFisherElectropneumaticTransducer40YearLifeAssessmentOngoingKeriteLimitorqueCableValveOperatorgualifiedgualifiedAssessmentOngoingAssessmentOngoingNamcoRosemountPositionSwitch1151DPTransmitterMicroswitchPositionSwitchgualifedAssessmentOngoing40YearLifeAssessmentOngoingNotqualifiedAssessmentOngoingInaddition,TableIIattached,summarizesFranklinResearchCenterrequestedinformationconcerningTMI-NUREG0737ActionPlan/EquipmentinstalledatNineMilePointUnit1.

Cl TABLEIEquipmentQualificationReportsREPORTREQUESTEDBYFRCNUSReport1961-0005NUSReport1961-G080-001IncludingG.E.LetterNumberG-EN-8-18dated2/24/78BurndyTestReportTD-78-595ANUSReport1961-A383NUSReport1961-G049NUSReport1961-A382NUSReport1961-N007NUSReportR369-001LaurenceBulletinforSeries5008500HPTwo-WayRotaryShaftTypeSolenoidValvesIssuesandDrawing42600EREPORTPROVIDEDTONRCNUSAnalysis-1961-0005-001EnvironmentalQualificationofD.G.O'rienConnectorsNUSAnalysis1961-G080-001-RlEnvironmentalQualificationforG.E.TypeEBTerminalBlocksattNP-1andG.E.letterNumberG-EN-8-18dated2/24/78BurndyLabTestRecord79-601AForYA,YA-DTW,andQA-BTypeUninsulatedTerminalsThisshouldbeNUSAnalysis1961-A382NUSANAL-G049-001AssessmentofO.Z.GedneyElectricalConnectorsServingaSafetyRelatedFunctionNUSAnalysis1961-A382-001AssessmentofAt1PTerminalConnectorsServingASafetyRelatedFunctionNUSAnalysis1961-N007-001EnvironmentalQualificationAssessmentofNMKOLimitSwitchesSeriesD2400XandSL3NUSAnalysis1961-R369-001-RlEnvironmentalQualificationofRosemount510DUTripUnitsLaurenceBulletin500and500HPIssuesEQUIPMENTAFFECTED4Ping8,19Pin816EB-5,EB-25QA-BAMP-RingTongueTerminalConnectorsandButtConnectorsTypeXL8XWRingTongueandButtTerminalConnectorsD2400XandSL3LimitSwitchesRosemount510DUTripUnits500and500HPSolenoidValves

TABLEI(cont'd)EquipmentQualificationReportsREPORTREQUESTEDBYFRCNUSReport1961-A499-001MicroSwitchTestReportLtr-244072/24/77NUSReport1961-M302G.E.LetterG-EN-0-164dated10/16/80NUSReport1961-R369-002NUSReport1961-F080NUSReport1961-F130BWREquipmentQualificationSummaryQSR-44-E-01BWREquipmentQualificationSummaryQSR-96-A-03October16,1980G.E.Report126-62January15,1975REPORTPROVIDEDTONRCNUSAnalysis1961-A499-001EnvironmentalQualificationforAscoSolenoidValvesModel8300SeriesMicroswitchtestreportLTR-24407dated2/24/77NUSAnalysis1961-H302-001EnvironmentalQualificationAnalysisforHieroSwitchModel11LS1G.E.LetterG-EN-0-164datedOctober16,1980NUSAnalysis1961-R369-002-RlEnvironmentalQualificationofRosemount1151DPTransmittersNUSAnalysis1961-F080-001-RlEnvironmentalQualificationAssessmentofFenwal17002-40TemperatureSwitchesNUSAnalysis1961-F135-001EnvironmentalQualificationAssessmentforFisherType546Electro-PneumaticTransducerBWREquipmentQualificationSummaryQSR-44-E-01G.E.551PressureTransmittersBWREquipmentQualificationSummaryQSR-96-A-03October16,1981-Asco8300SeriesS.V.G.E.Report126-62EnvironmentalTestingofHSS/RVAirControlValvesEUIPMENTAFFECTED8300SeriesSolenoidValvesModelllLSlLimitSwitchModel11LS1LimitSwitchG.E.MotorsRosemount1151DPTransmittersType17002-40TemperatureSwitchesType546E/PTransducerG.E.Type551TransmittersAsco8300SeriesSolenoidValvesAsco8300SeriesSolenoidValves

TABLEI(cont'd)EquipmentQualificationReportsREPORTREQUESTEDBYFRCBWREquipmentQualification'ummaryQSR111-A-OlOctober14,1980BechtelPowerCorp.FileNo.10855-E117(9)-42-1BWREquipmentQualificationSummary.QSR-010-A-01NESDocument81A0636Rev.07/15/80NESLetter5152-008REPORTPROVIDEDTONRCBWREquipmentQualificationSummaryill-A-OlG.E.ECCSMotorsBechtelPowerCorp.FileNo.10855-E117(9)-42-1(ApplicableSection)BWREquipmentQualificationSummaryQSR010-A-0103/28/78-G.E.TerminalBlocksNESDocument81AD636Rev..O7/15/80NESLetter85152-0087/18/80fromM.Jaworsky(NES)/L.McNeer(NMPC)EQUIPMENTAFFECTEDG.E.MotorsG.E.AKD-5CircuitBreakersG.E.TerminalBlocksEB-5,EB-25RadiationInformationRadiationInformation

HUREG0737CLARIFICATIONITEMTITLETAEIITMIACTIONPLANEQUIPMEHTINSTALLEDATNINEMILEPOINT1DESCRIPTIOHAPPROXIMATEEQUIPMENTINSTALLATIONDATEII.B.2II.E.4.2ReactorCoolantVentPlantShieldingPost-AccidentSamplingValvePositionIndicationContainmentIsolationDependabilityi.ModifiedPowerSuppliestoExistingReactorHeadVentSystemIsolationValvesii.WillProvideNewEmergencyCondenserVenttotheTorusRelocatedExistingInstrumentationandSolenoidValvetoAreasofLowerRadiation.InstalledPost-AccidentSamplingSystemforReactorCoolantSampling.InstalledAcousticalMonitoringSystemforReliefandSafetyValves.InstalledHewIsolationValvesforPostAccidentSamplingLineandTorustoRadwastePumpDownline.HoprovisionsforIsolationofVentandPurgeValvesProvided.Spring81June82N/AJan.81March80March82GenericBWROGPositionII.F.1Accident-Monitoring1.NobleGasttonitor2.Iodine/ParticulateSamplingEffluentMonitoringSystemtobeInstalledJan.83EffluentMonitoringSystemtobeInstalledJan.833.ContainmentHighRangeMonitorInstalledContainmentHighRangeRadiationMonitorsJan.82

NUREG0737CLARIFICATION.ITEMTITLETABLEII(cont'd)TMIACTIONPLANEQUIPhlENTINSTALLEDATNINEMILEPOINT1DESCRIPTIONAPPROXIMATEEQUIPMENTINSTALLATIONDATE5.ContainmentWaterLevelInstalledTorusWaterLevelInstrumentationb.ContainmentHydrogenHoActionRequ'ired4.ContainmentPressureInstalledContainmentPressureMonitorsSpring81Spring81N/AII.F.2II.K.3InstrumentationforDetectiononInadequateCoreCoolingFinalRecommendationsBSOTaskForceInstalledFuelZoneLevelInstrumentationJan.8214.Iso.CondenserIsol.Mod.19.InterlockRecir.PumpModificationNoneNoneHoneRequiredPerNRC-SERHoneRequiredPerNRC-SER

NUSCORPORATIONCONSULTINGDIVISIONRECORDOFSYSTEMJCOMPONENTANALYSESFILENO.:NO.OFPAGES:4dWoM-osZ5.CLIENT:7NUMBEROFVOLUMESOFCOMPUTEROUTPUT:PROJECTNO.ANALYSTITLE:AUTHOR:/PURPOSEOFANALYSIS:SUARYOFANALYSISPROCEDUREANDRESULTS:d~r'f~nDATECOMPLETED:VERIFICATIONREQUIRED:~ESQNOANALYSISREVIEWEDANDACCEPTED:(DISCIPLINEMANAGER)ANALYSIS:BY:(FILENO.]QSUPERSEDEDQSUPPLEMENTEDDISCIPLINEMANAGER:DATE:NVS20210REVISED01MP'~fyCO2C12/77/

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~1~(t.Page1ofgPINALANALYSISREVIEWCHECKLISTProject4/ProjectTitleClient~~/QDate:AnalysisPileTitle:AnalysisPileNumber:ChecklistItem-YesN/A2~3.UniqueAnalysisPileNumberassignedtothefile.aAnalysisrecordedonCD-60Ca.pagesnumberedb.totalpagesspecifiedc.allpagesdatedd.clientidentifiedoneachpagee.correctfilenumberoneachpagef.author(s)specifiedoneachpageg.subjectspecifiedoneachpageh.verifierinitialsoneachpageAnalysisPileincludes:a.clientidentification'.analysisfilenumberCedee.geanalysistitleauthor(s)identificationdescriptionofthepurposeoftheanalysisdiscussionofthegeneralmethodofanalysisidentificationofinputinformationsourceidentificationofinputinformationstatusi.majorassumptionsusedinperformingtheanalysis

Date:Pllg82Qf3.j.importantreferences,includingmaterialpropertiesk.identificationofspecificversionsofcodesused1.detailedcalculationm.listingofcomputerinputn.-.microficheofcomputeroutputo.summaryofresults.4~RecordofanalysisprovidedonnCD-285~6.AllapplicableentriesonCD-28correct.AllreferencedNUSinternalmemosinc3.udedinanalysisfile.7.Allreferencedteleconsincludedinanalysisfile.8.Separatecomputeroutputlabeledwithanalysisfilenumber.RecordofanalysisfileverificationonCD-29.AllentriesonCD-29completedandcorrect.ll.Item(7)ofCD-29completedandcommentsnumbered12.VerificationchecklistCD-30included.13.ComputercodeusedverifiedperQAI3.5.14.CorrecteditemscrossedoutclearlyenoughtoshowonXeroxcopies.15.Listofinputinformationandmajorassumptionscheckedforcommpleteness.16.DocumentsComplete(PageCount)17.DocumentsLegibleandReproducible18.AllDocumentsIdentifiedonIndexReceived19..DocumentsProperlyPaginated20.DocumentsIdentifiedtoProject/Itemi~za.AllUnsatisfactoryConditionsResolved(List)

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IhtTbe1(Continued)ELECTRICALPENETRATIONCONNECTORSREUIREDTOMITIGATEANACCIDENT)a.yl'j00~)~iQZPENETRATIONELECTRICALCONNECTORCONSTRUC'IiIllC.)QI-4Iit]CiiCL0UP'enetrationNumber11j:C-E228Esi'.-E228GX-E228Hi]Z-E220AiX-E229EServicerElectromaticValvesNR108ANR108BElectromaticValveNRl08EHainSteamIV01-01ControlMainSteamIV01-01PowertiainSteamXV01-01ControlPinConstruetion19jj1619jj1619jl164j,'819jjl6FrontInsulatorDIALDIALDIALHDPE.DIALMidInsulatozDIALDIALDIALHDPEDIALReInstDIDIDIGi-D1:C-E231DX-E231EECoreSprayXV40-11PowerCoreSprayIV40-11Control4jf819816HDPEDiALHDPEDIALD3!X-E233A]:?'-E233BK-E233E.%-E233FReactorShutdovn38-01PowerReactorShutdotwi-38-13PowerReactorShutdown38-01ControlReactorShutdown38-13ControlCoolingSystemSupply.IVCoolingSystemSupplyIVCoolingSystemSupplyIVCoolingSystemSupplyXV4181901619j~i16HDPEHDPEDXALDIALHDPEHDPEDIALDIALD3D3EIDPEDIALGMGMaterialAbbreviationsHighDt;sityPolyethyleneDiallylPhthalateGlassImpregnatedMelaminesFirstNumberSecondNumberPinConstructionNumberofPins(ContPinDiameterinAMG(AmericanMireGaug<

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nett~~I<I~~~Boc<tc~sItL':.:!li!!teljl]Ir;,i~Ii':I~i<!it<I~'r~~It~oa~~~I(~~I~~~~a~ILL~*~~I'"~~~~a~l~~~~~~~~~e~"-("I~~~~I~I~~~I~~~~~a~~I'~~~a~~~r~~~.t~ea~~~I~I~~~~r~I~a"".It'll!FCte+~ayQQ~~'IrI~I~~IIŽ,ii~<~4~~.It:!Io!a'.f~~offl:tat~~I~::.I~~~I~~~:at':!i~)~~~~~~~~~~~~~~ao.=ftat'ftata'~~~&SquereetotheInch~~:tll(Itatia.tlI~I~""LL(I:Iiij(s.!Ios~~I~~tetg-!~4a+f~a~I~~'I~~~ra~.f~e~~<i~'li;~~I8HATT(iIll'II~)lt!l'.:L'jt;I)IIs(~~~IIf~f.rI~~e~~Itlitalf~~~ItleI~~IfI!I!I'!Is.~t~~!~f,~~~~I~'ke~~I~II~~I~II~~~~~~~~tI~'ItIIt<~'I;t!saI,t>>~~~~:II!'~~I~tls-;,'~,il'ira~~~asstaa~~~~~la~aIaa~~I.'I:~~:I~~~~~~LL'I~~'aI~~e~a~e(~~~LL~r~h~Ia~a~~~I<a!~~~~~a~~I~~af~-I-"~~~!.~e-I.,aar<~aaaae~'aI~~f:I~~a~!Ia~a~Iel~~l~~~~~~~~jI!s.t,If~~~~~~I~~~i::tII!t[:jiel~~;I~~I~~~I,~a~~~~~~~~It.:~II!'II~IIe~f~I;'I~I~IIIij't(I:ilri!iII:i~ll~~~a~ftsIII,~~qa~I'~~~I~lI:::I'~~IaoIl'tI:f~!~~I!'.a'ttIl.l~~~Ilil(IIII~~~li.:t';IlI!:I~Itt.:sI::ot~~~~~~Ift(e!~~I'~~I~~~~~I~~I~~~~'tJ:I!~otl~~li~~ti!i!I,!',te!I::Ita!'.~~~~~~I<<!!.~~IaI~~~~~~~I~~I~a~~I:,!~~~'tlII~III~Ii".!..I::It:.!!jltis!a~~f~a~~'I'~~~~r~a~'.i!I!t:~I~~~~~III~'.!I'e.!I~~~I:I:!~t'I~I:i:l'eliI:,i;I~~~4~~~~~II~e~~fI~~II~~~~~~I~~~~~t.:;'tti~'~!~~st~~f~I~~!I~I(ke~II~~III~~O~P'rerP>apl~~~<I~~II;~t~<;tl(~a~~~~~~IeiI::..a~~If~e'~!~~~~~-Go-ocr-4"FiLEI<',0..&~I',EQBYi.sI~~::!!I"~~I'la'I:~~~~I~~aI~a~~~e.!e~IIa~~~~~~~.a~I~~~~I~I~~~~'.'.IaI~~~~~~~Ne.~~~a4ft~IIt~-et~~I'~~~'~~I~~bI~~~I::~::~:.f~~aI~~i'.:Ii'I~~~Ia~~~~~~~~~~~~~-Ia~~~~fe"I'~~~Ia~~If.aaI~~a'I!I'!a~a-.i.'~~~II....t)~,'ililIt.l!j!:'ss.~III~II1~~I!I..r...to~~jat!.:jf,'(IIII!.'I~wII~I:te'at~I~~Ia..tl~~S~I~fieft~Il"(IIt!III:r~~II::IIIII:~~I~I~IIII!:1Ii(Il'I'Is(!Iijatt.ltd,.;I~~i':a'I~~ft:.q.l...;I~I~;.'I:.I:!!e'IIIataIIItI':'I't.ls~~I~~I~!'f~I~)~~I!'!i~~I~~:I!I~~~~~~otalI:,al:i:If'.:(Isfo~t~~~Ia.!.!I~~~I~~I:':I~~~~a~~~~I~~~~~~~~~~I~~~I~~~:IjiI~lfltij~!~htlrlt~~~~~~ICl0~0O0 +3~-0peag~5,I-2JQ$)alp+10,-0'y0<)sl<y,200I~III+10~QapC300200I$0I'huelealSprayh<<tuftedClieiaicalSprayhctuatrdnmrm~!rnO3100I,Q'5IIlalie]a11~a3&a~JOia12&a40It56h160I~12InlaysIu'I'Ia~laInnte5li~ILours)FIGUREl.Environmental.Profile. 0BENERAL~GELECTRIC:~c:GENERA1.Q.ECTRICCOMPANY,25COMMERCEORIVG,CRANFORO.N.J.07016~Phone(201)467-5400G-EN-8-18lNSTALLATI0NAND~SERVlGEENGlNEERlNGDEPARTMENTFebruary24,1978Mr,D,A.RossJerseyCentralPowerandLightCompanyMadisonAvenueAtPunchbowlRoadMorri.stown,N.J.07960T..CrimmonsJ'addenPinelliTiptonJ.Carroll'~))pterQbl.Y(89~~~~

SUBJECT:

Reference:

QUALIFICATIONOFEBTERMINALBOARD.gEt:g]gaSER~~avic~~Et-7-Hag~OPERAilO-(1)G.E.Quotation5414-TY-12-EN-1(2)TestreportbyRMSchuster,11/6/73,"TerminalBlockLOCATestforElectricalPenetrationAssemblies"(3)NRCIEBulletinNo.78-02,1/30/78,"TerminalBlockQualification"

DearSir:

Anautoclavetest,(reference2)forGeneral:ElecgricterminalblockCR151Bshowedthatperformance.wahnotsiginificantlyeffectedbyhightemperature,pressureandhumidityexperiencedunderLOCA..condi-tions;PITherei.sverylittledifferencebetweenCR151Band7EBterminalboards.Theyaremadeofthesamemater-ial(cellulosefilledphenolic).Theyareofsimilarphysicalsizeandmechanicalarrangement...Thephenolicmaterialusedwilltolerateradiatio~n>doseswellabovethatexpectedinthedrywellduetpaLOCAwithoutsignificantmechanicaldegradation;BothcanaccomodatewiringuptosizeANG510.Bothareratedat"30ampcontinuous,600v.TheCR151B6isamoldedone-pieceboard,whiletheEBSisfabrica-tedcircuitbycircuit.

~~A,s~GENERALOELECTRICMR.D.RaSS.Page2February24,1978Thesecornarisonp'sandanalyst.stogetherwiththetypetesting(reference2)mightbeusedtoaruequalificationallowableunderXEEE323.ericr~p~~s~~tatio~ofd~~ig~varia-~)TheterminalboardsfortheMSXVsolenoidvalveandd'hfeooperateinezrsCfewsecondsofaLOCAcontainmentpressurereaches2siwhenvalveshaveappl'powerdureV.,MSXVclosureisthesaf'mihb'dhhoreachtheMSXV's'owever,ifOysterCreekhasexosednencosureshouldsatisfanNRCmayhaverethrminalbrmina'locks,seeReference3.Xfyoushouldhaveanlett1er,peasecontactus.nyquestionsrelativetothi,sVerytrulyyours,H,Popow,NuclearServiceManagerX&SEMECHANICAL&NUCLEAR

TerminalBlockLOCATestForElectricalPenetrationAssemblies).'.Y'GiHE".Rii'(GSEP.'PlCE.~SOUTHERNOP'iRAT/QNSPByRH.Schuster11-6-73GeneralElectricCompanyBWRSD-C6IEngineeringPeripheralEquipmentEngineering

1.0PURPOSEThepurposeofthistestistodeterminetheeffectofthehightemperature,pressureandhumidityexperiencedduringaLOCAonC.E.andStatestypeterminalblocks.20REFERENCESLetterfromBechtelPoverCorporationtoMr.M.E.OlsondatedAugust31,1973-h'0StP6RRYOFRESULTS~oR-3.1Results'ThistestdemonstratedthatduringMCAconditionstheinsula-tionresistanceonbothtypesofterminalblocksvoulddecreasefromgreaterthan1010ohmstoapproximately2x10ohms.Aftercompletionoftestingtheinsulationresistancevas4.0xl09ohms.32ConclusionsTheresultsofthistestshovedthatiftheterminalblocksveresub)ectedtoLOCAconditionstheirinsulationresistancecanbe4expectedtodroptoapproximately2.0x10ohms.Hovevertheterminalblocksvillalmostfullyrecovertotheirigitialvaluesofinsulationresistanceoncethesteamenvironmentisremoved.Eachtypeofblockshovednodeteriorationaftertestingexceptforsomeslight.discolorationofthephenolicmaterial-4~0TESTPROCEDURE4lTestCircuitDigram~oXRRack..--Seal~PSea3.~TerminalBlock-"PressureVessel~~eTempProbeSealTempControllerVoter~CalRodHeater

4.2DescritionofTestTwoad)acentterminalsofeachterminalblockwereconnectedtoanIRrackwith816AWGvirepassingthroughtwosealedportsinthepressurevessel.(SeeTest,CircuitDiagram)ITheinsulationresistancewasmeasuredbetweenthe2terminalswith500vdcpowersupplyatambientcondition.TheterminalblocksverethensubjectedtotheLOCAconditionas'shovninTablel.Theinsulationresistancevasrecordedatleastonceadayandateachsignificanttemperatureconditionduringthetest.Aftercompletionofthe10daytestthecovervasre-movedandthevesselwasleftopenfor36hoursbeforefinalinsulationresistancemeasurementsvererecorded.SeeTestDataSheetforspecificvalues.TABLE1TEMPERATURE7PRESSUREPSIC260320217534010332026075~21100100DURATION4~3TestEuiment1.5days1.5hrs3hrsRELATIVEHUMIDITYZ1001001004.5hrs8daysPressureVesselIRRackChromelAlumeltemperatureprobeTemperatureControllerBStatesCo.TerminalBlock-typeN.T.

tr/t'TERMINALBLOCKTESTDATASHEETINSULATIONRESISTANCEOft%DATE10-1010-1010-1110-1210-1210-1210-1210-1210-1310-1410-15!10>>160-1710-18~10-1910-2010-22TIMEPretest820:15hrTEHPF70260814:04hr340815.10hr320'18:30hr320807:00hr808:00hr808:00hr260'60'60808:00hr260808:00hr808:00hr808:00hr260260260820:15hr260'ost.Test70'P808:10hr260809:30hr'20811.04hr'40'RESSUREPSIG02121103102?5752221,2222212222G.E.1010Start.Test2.2x1042.2xlo42.2x1041.9xl044~1.9xl019xlO42.2xl042.2xlo42.2xl042.4x1042'x10424xl0442.4x10EndTest35xlO9STATES10102.4xlO42.4xl02.6x10424xlo42.4xlO424xl02.4x1042.4xlo42.4xlO42.5xl0424xlO25xlO425xlO444xlO9

~,"J December5,1979To:DanielInternationalAttn:Re:LeonGalemoreNolfCreekNuclearFacilityBurndyYAandYStinplatedcoppercompressionconnectors,whenproperlyinstalled,willbecertifiedforaqualifiedlifeof40years.*Thisisbasedonourexcellentprovenfieldexperienceof45yearsonsizes4/0to1000kcmiland35yearsonsizessmallerthan4/0andonthefolio>>ingapplicablereferences.1.Thermalaging,Vibration-Seismic,RadiationAgingandaLOCAtest,ReportNo.TD79-601A.2.UnderinitersLaboratori.'esTestReport3/31/41perfileE9498(updated9/7/77).3.Secureness,HeatingandPullouttestsperUL486,TD77-571A.4.1000hourSaltSprayandRoomAgingtest,TD69-511A.5.HeatCycletestperANSIC119.4(formerlyEEI-NBfATDJ162)TD75-530A.Thistestwasprimarilyforanaluminumstackingadapterrequiring500heatcyclesataconductortemperatureriseof100'C.TheYAterminalswerepartofthistestset-upandremainedstablethroughoutthetest.Thisisfarbeyondanyexistingstandardforcopperconnec-tors.ThetemperaturesandpressuresimposedontheBurndysamplesduringthe110dayLOCAtestweresignificantlyhigherthanthoseshowninparagraph5.4.".4oftheBcchtelSpecification~E01013.TheBurndytestisthere-foreconsideredequivalenttothc1yearprofilespecified.TheabovedatadocumentstheOualifiedLifeoftheseconnectorsfor40yearsinanuclearfacility.Theseconnectorswillbecertifiedthatthey>>ereproducedinafaciliythatcomplies>>'ith10CFR50and10CFR21.hf.R.hlonashkinAssistantDirectorofEnginccring

~r.urwmvporronooar,~vcr'roa98LABORATORYTESTRECORDNcf.TD79r>oiAYA)YA-D7'lQDQA-BTYPEUNINSULATEDTERh(INALSTHERhfALCURRENTAGEING,VIBRATION-SEISMIC,RADIATIONAGEINGANDLOCATeatreqVOEtedby.R.Laion//19nothorizodfry8278..E.S.Railsyorroompforodfry.Eurndv8liviaon'0/1/1979rooorrfodfryR.C.HackCoPyofrfrfrmoonfraR.Lai,E.S.Raila,fl.R.<lonashkirfrlf/19/1979TeifDQfQShgogYlang,KlaN12a,15royd.E.S.RailaErdRRCReference7REQUESTINGDEPARTh!ENT:PowerProductDevelopment'TESTREQUESTED:Thermalcurrentageing,vibrationseismicageing,radiationageingandaLOCAsimulation.PURPOSEOFTEST:ToqualifyBurndyYA,YA-DTÃandQA-BtypeterminalstoIEEEStandards323-1974and383-1974forClass1Eequipmentfornuclearpowergeneratingst"tions.CONCLUSIONS:TheresultsofthetestsshoweitheabilityoftheYA,-YA-DTh'ndQA-BteterminalstomeettherequirementsofIEEEStaars323-1974and383-1974.hfATERIALSSUBhlITTED:UninsulatedYA26compressionterminals,drawingno.SD79849UninsulatedYA26DTbcompressionterminals,drawingno.SD79849UninsulatedQA26-Bclamptypeterminals,drawingno.SA8947Conductor:2/0strandedcopperconductorwithXHHlltinsulationratedat600V.Tooling:Y35tool,drawingno.SD32005Dies:U26RTdies,indexno.13,drawingno.SD14385TESTPROCEDURES:YA26terminalswercinstalledonbothendsoftwolengthsof2/0strandedcopperbuilding>>irewithXHHl"insulation,2ft.long,aftc"removingtheappropriateamountofinsulationfromtheconductorends.Twocrimps>>'crcmadeoneachterminalwitha'35toolanddicindexno.13dies.YA26DTi"terminalsworesimilarlyinstalledont>>'omorc2ft.lengthsofthesameconductor.Againt>>ocrimps>>crcmadeoneachterminalwiththcsametooling.QA6-8terminals>>crcinstalledonbothendsoft>>olcngtlisofthesameconductor,2ft.long,afterremovingthcappropriateamoiintofinsulationfromthcconductorends.Usingatorque>>rc>>chthcniitoncaditerminalwastightcncdtothcrcco!nmcndcdtorqueof150in.-lb.Poao1of'6

,'~~HURMK3V'CAWaisCCCWHiCT>CuT08452LABORATORYTESTRECORDNo.TD>>-<<>Aryd'ein'andTestin'ProceduresAlltestassembliesweresubjectedtothefollowingsequenceoftests:1.ContinuityandVoltaeDro:Thecontinuityofeachwire-connectorassemblywasverified,usingaV.O.M.,andthenthevoltagedropwasmeasuredfromtera:i-naltoterminalusinga10ampmeasuringcurrentandthe4-wiremethodofmeasurement.2.ThermalCurrentAein:Thesixconductor-terminalassemblieswereassembledintoaseriesloopbyboltingtogethertheappropriateterminalswithsteelhardware.Includedintheloopwasa3ft.lengthofthesameconductorfromwhichtheloopwasassembled,withterminalsoneachend.Thislengthofcon-ductorservedasacontrolconductorand,afterattachingthermocouplestothewirestrandsatthecenterofthecontrol,theloopwasenergizedwithacur-rentsufficienttoobtaina100'Ctemperatureriseaboveroomambientonthecontrolconductor.Currentwasthencycledthroughtheloopasfollows:5cycles,currenton41/2hr.,currentoff1/2hr.10cycles,currenton2hr.,currentoff1/2hr.25cycles,currenton1/2hr.,currentoff1/2hr.PI*I*I*I**'*P**4.Vibration-Seismic:Theterminalononeendofeachofthesixassemblieswasboltedtothetableofanelectro-magneticexciterandtheterminalontheoppositeendofeachwasattachedtoarigidsupport.Carewastakeninmount-ingtheassembliessothatnoslackortensionexistedintheconductor.Aftermounting,allassemblieswerevibratedatadoubleamplitudeof0.050in.throughthefrequencyrange5Hzto60H"andbackto5Hzwithinaminute.Thevibrationtest>>asrunforonehouroneachoftwoaxesmutuallyperpen-.diculartotheaxisofthewire.P6.RadiationExosure:Thetestassemblieswereplacedinahotcellandexposedto,acobalt-60sourcesothatatotaldoseofgammaradiationof224.9Mradswasreachedatanaveragedoserateof0.65hlradsperhour.P8.LOCASimulation:Theterminalsonthesixassemblics>>ereattachedtotheupperends.ofthrcaciedstoolrods,about5in.long.Therods>>deremountedverticallyonafiber-glassreinforcedpanel.Seriesloopsworeassembledbyattachingtheappropriateterminalstothethrcadcdrodsandsecuringthemwithnutsandwashcrsaboveandbelowtheterminals.Thepanel>>asplacedinthetostchamber',armR'7A73AdA7

-'LJHME3V'04WRLst.CCeeewgCTiCIJT06QSQLABORATORYTESTRECORDNo.TDgLc01A(autoclave)an'dpositionedsothatthesampleswouldnotbeexposedtodirectimpingementofthechemicalsprayduringthetest.Electricalleadsrequiredtoenergizethetestassemblieswereconnectedtotheappropriatetestterminalsandtheoppositeendswereroutedthroughthecham-berpenetrations.The.epenetrationsconsistedofpipingfilledwithatwo-partelectricallyinsulatingpottingcompoundwhichprovidedapressurebarrierseal.Allsamplesweresubjectedtoanelectricalcontinuity,testandthenconnectedtothevariouspowersuppliesusedtoenergizethemduringtheLOCAtest.Allassemblieswereenergizedwithacurrentof171ampsandthiscurrentwasmaintainedthroughoutthetest.TheLOCAtestwasrunfor110daysaccordingtotheprofileshowninFigure1withthe.followingexceptions:Duringthefirsttemperature/pressure/timetransient,thetestwasabortedatatemperatureof27S'Fandapressureof40psigbecauseofexcessivesteamleaksatthecable/chamberpenetrations.Theleakswererepairedandthetestwasrestarted.Againduringthefirsttemperature/pressure/timetransient,thistimeatatemperatureof305'Fandapressureof64psigexcessivesteamleakageoccurred~atoneofthecable/chamberpenetrationsandthetestwasagainaborted.Thepenetrationswererepairedandadditionalsupportswereinstalledtoensure.theirpressureintegrity.'ftercompletionofthismodification,thechamberwaspressurizedwithairtothemaximumoperatingpressureandeachpenetrationwascheckedforairleaks.Nonewereobservedandthetestwasrestarted.-Thefirsttemperature/pressur'e/timetransient>>asinitiated.Thechambertemperatureandpressureconditionsof300'FandS4psigwereobtainedwithin10seconds.Therequiredchamberpressureof66psigwasobtainedin5minutes.Therecordedtimefrom300'Fto3SS'Fwas1hourand4minutes.Tncrecordedchambertemperatureduringthisphaseofthetestwasapproximately25'Flowerthanthcactualinternalchambersteamtemperature.Thechambertemperaturewasmaintainedbet>>een300'Fand341'Fforapproximately0minuteswhilecalibrationoftherecordercouldbechecked.b'henthctemperatureof385'Fwasreached,thattempera-tureandaprcssureof66psigwercmaintainedforllminutes.Thechambertemperaturewasthenreducedto340'F45psigandthoseconditions>>crcmaintainedfor3.S14hoursatthcsctcmpcraturc/prcssureconditions,thctimetransientwascomplctcdandthetestchamber>>asand'0psig.and'hepressurereducedtohours.Aftercompletionoffirsttcmpcraturc/prcssure/allowedtoreturnto)35'FFormB20/-384-676'

~eum~~vNO+WALK,C~NCCT'CU>OOOSetLASORATORYTESTRB.ORDNa.TD"-"'"ThesecondrampoftheLOCAtestwasinitiated.Thechambertemperatureandpressureconditionsof300'F,54psig,vereobtained.'.n10seconds.Therequiredchamberpressureof66psigwasobtainedin3minutes.Therecordedtimefrom300'Fto'85'Fwas37minutes50seconds.TheremainderofthetestfollowedtheprofileshowninFigure1.Thechemicalspraywasturnedoffafter33days.Thetestwasterminatedafter110-days.Note:Thechemicalsprayusedforthistestconsistedof6,200ppmboron,SOppmhydrazine,0.064molarsodiumthiosulphatemixedwithdemineralizedwaterandbufferedto.10.SpHwithsodiumphosphate.9.PostLOCAtests:Allsampleswereexaminedvisuallyfordamageand/ordegreda-tion.Theywerethensubjectedtoacontinuitytestandvoltagedropmeasure-ments.RESULTS:VisualExaminationMuchofthetinplatinghaddisappearedfromtheexposedsurfacesoftheYA26andYA26DTNterminals.Intheareaswheretherewerenoplatingthecopperhaddiscoloredtoanalmostblackcolor.\TheQA26-Bterminalswereuniformlydark,almostblackincolorexceptforthesurfaceswhichhadbeenincontactwithotherterminalsorthesecuringhardware.Theexposedstrandsofthecopperconductorweresimilarlydarkincolor.Therewasnoevidenceofdamageordegradationtotheconductorinsulation.ContinuityAllsampleassembliesdemonstratedelectricalcontinuitywhencheckedwithaV.O.M.VoltaeDro'IheresultsofthevoltagedropmeasurementsareshowninAppendix1.Theresistancevaluesforeachmeasuremontwereexpressedas'elativeresistancebydividingeachmeasuredvaluo,correctedto20'C,bythe.nominalvalueforeachassembly.Thenominalvalueswerecalculatedbymultiplyingthelengthofeachassemblyininchesbythenominalresistanceperinchofthe>>ireat20'C.

-~ELSRMGYseDsewms.K,cDesasgcg>cUT05052LADOPATORYTESTRECORDHo.TD"-"'"TherelativeresistancesoftheYA26andYA26DTÃterminalsremainedconstantthroughoutthetest.Theresistancesofthe.QA26BterminalassembliesdidexhibitsomeincreasesaftertheradiationageingbutreturnedtotheiroriginallevelbytheendoftheLOCAtest.SUMh!ARY:Theseresultsdemonstratetheabilityofallthesamplestestedtoper-formtheirintendedfunctionbothduringandafteraLOCAaccident.

4r4i/'t~il7+iO/'".IlffIIg(p)>o'gp-/~~Ao..~D.LQ3s.0%cooLAA/7AcclDENSlb(glA770lY'XGURBlVx-:VP~/CA~oIII=l.~~~~~~~o~~~Iow((~oroora~~o~~ooooo~oooo~o~~oto~~~P+~tE'Eb57b343Ig~~i/+~~1t1II..ooo~o~~~~ew'~oooroo~XoI/gZipI/IraLIIre~~1l.J.Il150g--~/Flin~-//nhrem~i!l/IP//ntI'rg8h

HO>eMAa>>.CWiulC1Cur0am'DDElfDUMTOLABOPATORYTESTRECO".DNo.TD>>-6o~UIPiK.'tTLISTSome,oralloftheequipmentlistedbelowwasusedtoperformthetestsdescribedin.thisreport.BUDDYEQUIPiiiTNO.DESCRIPTIONMANUFACTURERMDELCALIBRATIONNOFLUENCYMDNTHS17135139141142Thermcnreter,0-120'FDielectricStrengthTestSet,0-7500VACCurrentShunt,500A;50mVCurrentShunt,200A,50mVCurrentShunt,10QA,50mVCurrentShunt,50A,50mVTaylorIndustrialInstrumentsWestonWestonWestonWestonHi-Lite99929992999299921224150CurrentShunt,20A,50mVCurrentShunt1A,50mVWestonWeston99929992273274VibrationExciterandAmplifier1200forcepoundsAltitude-TemperatureChamber,150,000ft,-125'Fto+325'PConradFH-27-5"5C10EHBElectronics3402N/AN/A12278TensileandCompressionTesterCalibrationWeightsInstronTT-QQIl.610lb1236360DCRegulatedPowerSupply0-50V,0-1.5ARB-50-],5SeeNote(1)Farm0207-38)-67

htOI<WkLK,COSMICCT'CV1OAO'52LABORATORYTESTRECORDNo.TD>>-60ii'quipmentIistcontinued"BURNDYEQUIEMiiTNO.DESCRIPTIONHANUPACZ'URERMODELCALIBRATIONNO~FRAUEiNCYMONTHS392DigitalVoltmeterHewlett<<Fackard3440A/3443A12398D.C.RegulatedPowerSupply,0-50A,0-20V'-HarrisonLabs.6428ASeeNote(1)438VibrationExciterandAmplifier,3200forcepoundsC60MBElectronicsT351N/A483500Aix'irculatingOven60-300C.ICurrentCyclingConsoleVolt0&1MetexOsciliatox'-ServoProgrammerBlueMBurndySimpsonUnholtz<<Di.ckieN/A260'eeNote(2)OSC-1/'2SP-7POM-146BX12646Accelerometer0Unholtz-Dickie5D21-824680DigitalVoltmeterCalibrationReferenceModule1Ser.No.1177A00121CalibretionReferenceModule2Ser.No.1177A1954Hewlett-Packard3455AHewlett-Packard11177AHewlett-Packard11177AN/A240824708258SaltSprayChamberCurrentCyclingConsoleDevelcoBuxndy2297AsUsedN/A08264TemperatureIndicatorLeedsandNorthrupSpeedomaxAsUsedNOTE:(l)Outputcheckedwithcalibratedvoltmeterandshuntbeforeeachtest.(2)Thisinstrumentisusedfornon-criticalmeasurementsonly.Form0207-3S~-67IIAAA.9Aj

A~~ElLII%MEZZNOAWALK,COHHCCTiCut0405ePLABORATORYTESTRECORDNo.TD"-"'"AppendixToTD79-601APages1.1and1.2hAA7)0lI1

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BURNDV,O.Zh=loJ.0~)-'ESISTANCEDATASHEETPAGEi2OP>.>'IranP,NOM.lpga.Ii'd(lOSS.RES.ll<Cl,A.R.R0O~Pl8P.'le'ZS~OBS.RES.R.R.nfl.>~CIOBS.RES.R.g.n2.Mcif~d.Ol3S.RES.U.Xt.2.>DCl.Zto-.o'0R.R.OBS.RES.R.R.OBS.RES.A,2>C%LlA.C]00lg3.OIjoli55~ll5C.P'l8I>I.D.SQh'~J.-ot4o.otop<5o(.~o(0J.lSt7a.glti'.32<I~oIl2I3.olpgael0.Cf;LElaollo-ll-43o.o303.9II30Jo

~~li~~'II~IqObserved.Tonper-turo7:iseWireSize50100225400650~~~I~,0~94~8'.,'.-6-..l~~ch511941I~~'g";~~~~I*~~..g~~~~I~~'.H-SULTSIFi.eJointbet<seentheconnectorand.ihetested~rre+asintactatthoendoftvohourofoperation.~I,~~g(tQ~~4~l~I~~'~THOD~~~~4~Sampleshavin.""completedthesecurenesstestvere.usedz.orthfstet.Terminallu"svereconnectecinpairsbac'..tobachandcur;entvaspassed,throu-'ztotheconnectors.Temperatures.'.:~ereobservec'.bymeansofthermocouplesa"t~cnecLtotheconnectorsand.re~dines.~seret"';.I'""-'"th'asuitabeindicatoruntiltnotemperaturesbecame'constant+I'-SULTS~~Pnetabl"helot"-ivesthe..measured'temoera-tureriseinQe~eesC-:neachcase,thema::"mumtemperatureriseobserved..onapairo<lu~serasr>>cordcc..I..CurrentPermissibleir;TemperatureAzooresRXse..':-':,:.-..-..YA606p.oXklC11-SOYA28~0.1525.'A-e.5oo3.68XA~looo,,3.8..;25~L~~~~P7.'LT~OUTT"STSl~~~Aftercompletin"-ih"securenessandheatingtests','achter.inalIlugvassubJoctcdioadirectpulloohsocnthcconh"-ctorandtheconductor.Alsofollovin"thos"curcnosstesitneTyoe2'Tconnec-torsvcrototod.-:siththoma'ncableupportedai'.sopoints,ononeachsideofthetap,an"tension.~wasoxeg.todalon"~thctctcdviro.TheTypeYPcon-noctorocscetetcd;siihlineofforce.zpro::imatclyinlinc~iithboihcable-.T;".ivalueofth"tensionuodfo.',achconnectordepend..:onthwibcs"zoao~~.ind.icatcd.inthofolloirin;;table:~~~~~~,~BI~I~I'~~~~~I~~~~1~~\~~~~~

~~~~~'~~~rr,~'~)~tr~,ry~f~i~'e~~Q~QQDPVeegpFolC~K'MpAsst.='lctrical="ngi~eer~~~~~~r~~~r~~~,e~*r~~e~~~e~'a~~~e+e'eee~~~e~'ie~~~.~~~~~r~~~~~e~e~~~~~r~~~~~~&-~~~h~~aeboA'erickleeeeef~erJws~~-~~:.'B.reSiz,e..-Tension.I.:'..YTQorliCH,':inPoundse~,;i'.".'..:"::.'.,;.'.100e~I,e%e1:,."-"='"..','.;'OO~e.~40.".:,-..'-:':..",:450850..::..'-:-.-".'-."'500..500'..:.'....":',;='::::'10001000.1000R-SULTSe~~e~~,'.'Ce.Eachsmple:rithstoodtheindicatedtensionforonminute..<thou.e-ar"-tionofca'oleandeon-'.."..'ector.A.theencloft"ete=-t,eachs~~olerrase=am3.nedanQ.noconductorstre=.Q.s":rerorolienattheedgeorou'tsidethcosnector.-nternal.'..'."ezmiinationofCat.'1os.Z'=XGC,vA34,ZA~-<sho~:ed.'hatnoconductorstrandsfrerebro?.eninsidethe..':.'connectors.\~e'00H0LU=SX0"'erThedevicescoveredbythisreporthavebeenfbur."ocomply~riththepresentrequirerr~entscover-in>>theclass,and.~egud~edtobeacceptableor..."3.5.s':in.un=ertheReexaminat'ionServiceof:Un""r;rriters'aboratories,inc.~~~~eL~~-~e,~ee~I,~~TZSToL~-PORT3Z'TOC+Le~OL?repAssi~1cctrical-n'ineer I

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SUBJECT:

reliminaryEvaluationofLS~HS~CPT~andSeries2TypUnderElectricalAging,EnvironmentalAgingandSeismicVibrationTests.PURPOSE:Provideinformationconcerningswitchperformanceduringelectricalaging,environ-mentalagingandseismicvibrationtodemonstrateaswitchcapabilityundertheapplicableportionsofXEEE923andIEEE344.CONCLUSIONS:The"LS","HS","Ci'fC","PT",andSeries2"switchesdemonstratedtheirabilitiestoperformtheirintendedswitchfunctionthroughouttheselectedtests.ItistheintentionofthisreporttoprovideinformationconcerningswitchperformanceintheareasofElectrical,Environmental,andSeismic'Vibrationtesting.Productacceptanceorsuitabilitymustbeestablishedbycustomerreviewofthisinfor-mationinconjunctionwithhisapplicationrequiremerfts.PsI=PI":g~;";g!SQUTt:F2902:"RATED'IGNIS77fASHKPCH7'QYTAAPASRPOPFIETAPFYIh'RKAC47XWAhEIAS77jE'HCKVP77'ÃNlCRSWITCN,ADMSOVCFhCIKVIIKLL.P/CSREPORTAShOT7VssCtfYKPOfAASKDW77467~~AA.OC'ICN4SWETCll.lslCee5WACNENQINEEIIINGTESTLA80IIATOIIYYE57aYAPPftOYEOSYj/~:A' t
PRCCPORT.ILUNOI4.U.C.AAQIVISIONOPHONKVWKI.IFII.KRKFEREIICE13,477REPORTIIO.LTR-24407ENGINEERlNGREPORTN$0lttaH91-05508-10266OFPA4E'ESTSEUENCE1.BasicMeasurements2.ElectricalLife(InitialAging)3.EnvironmentalAging4.BasicMeasurements5.ElectricalLife(ExtendedAging)6.BasicMeasurements7.SeismicVibration8.ElectricalLife(FunctionVerification)9.BasicMeasurements
MICROSNmvCNFIItCPIIIIT,IIAIIIOIN.ILLAAOIVI6IOIIOPIIONCYWCLLFILEREFERENCEREPORTIIO.LTR24407ENGINEERINGREPORTNlt\lO91-05508-10366TESTDATA:Thistestwesinitiatedon19August1975byR.P.Hadley.OneofeachofthefollowingCatalogListingswasreceivedfortesting.CataloListinLSA2B-1DLSDlALSQ051PTP22BBPTH2214CCC2C203with2392C206with2D33911BGDOllMCwith2PTCC910CGF511with4PTCC1HS1DateCode7524753475337519751975277532744075427531GENERALENGINEERINGCOMMEiiTS:Thesetestswereinitiatedbecauseofavarietyofcustomerrequestsfor"Qualification"toIEEE323orIEEE344.Qualificationoracceptanceunderthesespecificationsisafunctionofindividualcustomerrequirements.Obviouslywewouldnothavespecificinformationavailableundersuchawidevarietyofpossibletest.conditions.TheEvaluationLaboratory(MICROSWITCH)wasaskedtoconductteststhatwouldshowswitchcapabilitiesundersimulatedIEZE323andIEEE344testconditions.Thisinformationcouldthenbesubmittedtothecustomerforapproval.Thetestinformationacquirediscontainedherein.TESTEUIPMENT:TheMICROSWITCHEvaluationLaboratorymaintainsrecordsoftestequipment,labor-atoryidentification,andasapplicable,equipmentcalibration.Theequipmentused,conductingthetestsreportedherein,wasexaminedpriortoeachuseandvalidityofcalibrationperiodverified.Thetestequipmentusedwasasfollows,EuimentCharacteristicsFixture>>MicrometerCharacteristicsFixture-ProtractorForceMeasurement>>ScalePilotLampIndicator(7.5VAC,0.170ampere)MegohmMeterVoltmeter0-250VAC0-250VDCAmmeter0-10amps,AC.0>>50amps,AC0-100amps,ACAmmeter0>>.5amps.DC0-5amps,DCLaboratorySerialNo.LAB-NoneNone5-225-220-164-554-152C4-15D4-9C4-121A-131-1614-143CFrequencyofCalibrationAsusedAsused3months3monthsAsused3months6months6months3months6months3months6months6months
~e~e~IINlCROSSttlVCHFitch)aITILUtaOIIV,AaADIVIaIONOF'ONCYWCLLFILEAEFEAENCE13,477AElbQATNO.LTR-24407ENGINEERINGREPORTeaentreaab91-05508-10FQK4QF66Equipment(Cont.)~EuimentIndustrialAnalyzerInductorDC,MIL-I-81023OperationRecorderOven100'Fto500'FPyr-0-VaneController100to600'FHumidityChamberRecorderController-DryBulbRecorderController-WetBulbVibrator-5-55Hz.-MechanicalLinearActuator1-250permin.RotaryActuator-MotorChatterDetectorLaboratorySerialNo.4-8610-24E10-24G18-7H18-5C18-11-121-12B1-12D8-14C8-14B8-14D1-19B8-16B8-162-20-81BTableDTableETableH1ll-18D20-79FrequencyofCalibration,.6monthsNANANANANANANAiNA3months3months3monthsNA3months3months6monthsiNANAiNANANANA3monthsTESTPROCEDURE:Unlessotherwise.specified,alltestswereconductedatroomtemperature,pressureandhumidity.BASICMEASU$~ENTS:A.CHARACTERISTICS:Switchtravelcharacteristicsweremeasured(whenapplicable)usingamicrometerfixturegraduatedin.001inchincrementsoraprotractorfixturegraduatedin1degreeincrements,whicheverwasappropriate.Theswitchactuatorwasmovedataslowuniformrate(approximately.002inch/secondor2'ersecond)usingamanualdrive.Switchcircuitsweremonitoredforcontinuitythroughoutswitchtravelusingapilotlightcircuit(Lab20-16)operatingat7.5VACand.170ampere.Althoughswitchcharacteristicsmeasurementswerenotapplicabletomanuallyoperatedevices,switchfunctionwasverifiedusingthepilotlightcircuit.Operatingforces(whenapplicable)weremeasuredusingascale(LabNo.5-2or5-22)movingtheactuatorataslowuniformrate.Thescalewasgraduatedin1/4ounceincrements.Circuitcontinuitywas,asnotedabove,monitoredthroughouttheswitchplungertravel.
MICROSWITCHfRCCPORT.II.I.<<<O<$.II.S.AAOIVISIONORHONCYWEII/II.EREFERERCE13,477RERORTRO.LTR-24407ENGINEERING'EPORT<a.<<<n91-05508-10,66B.INSULATIONRESISTANCE:Insulationresistancewasmeasuredat200VDC.Equipmentaccuracylimitedtherangeofreadingsfzom1megohmto100,000megohms.Pointsofmeasurementwereasfollows:1.Mutuallyinsulatedterminalsofthesamepoleforthosepolesscheduledforelectricaltests.2.Terminalstogroundedcase(whenapplicable).ELECTRICALLIFE(Ain):Theobjectofthistestwastoapplysufficientmechanicalandelectricalopezations,ontypical125VDCand125VACloads,toapproximateswitchconditionsfollowinga40yearmechanicalandelectricalservicelife.Foreachswitchtypeweselectedaservicelifethatwascompatiblewithpzojectedswitchuseintheapplication.Theoperationallifeandloadsselecteddonotnecessarilyreflectmaximumswitchcapabilities.Thelifeandloadconditionsselectedweretypicalofthoseen-counteredinvariouscustomerspecificationsandapplicationsatthistime.Thistestwasdividedintothreesections.Thefizstwastheinitialelectricalagingofthesamples,intendedtorepresenta40yearlife.Thesecondwasanoveztestfollowingenvironemntalaging.Thiswasintendedtovezifysustainedelectricalfunctionfollowingaccelerateddegradationoftheswitchdielectricmaterials.Thethirdwasverificationofswitchoperationfollowingasimulatedearthquakecondition(seismicvibration).Operationaldetailsforthevariousswitchlistingsareshownonthechartstitled"ElectricalTestParameters."Onesampleofeachcataloglistingwassubjectedtothespecifiedloadconditionsfollowinginitial"BasicMeasurements","Environ-mentalAging",and"SeismicTesting".Eachswitchoperationwasmonitoredonasuitablecharttyperecorder.Thesechartswerereviewedtoverifyproperswitchoperationthroughoutthelifetests.ENVIRONMENTALAGING:Theenvironmentalagingportionofthetestsconsistedofthreecycles.EachcycleincludedThermalAging,HumidityExposure,andSinusoidalVibrationconductedinthatorder.A.THERMALAGING:Eachswitchconstructionanditsrelatedmaterialswereexaminedcarefullytodeterminethemaximumtemperatureatwhichtheswitchcouldsurvive,withoutsignificantdeteriorationofmaterialsorperformance,foraperiodofat,least700hours.Thetemperaturesselectedwere=intendedtopzovideanacceleratedthermaldegradationwhichwouldapproximatea40yearperiodofswitchuseIindernormaloperatingconditions.Obviouslywedonothave40yearsofexperienceaccumulatedontheswitchlistingstested.Asaconsequence,AgingTemperatureswezebasedonourengineeringjudgementsandavailableinformation.Wevillnot<andhavenotattemptedtojustifyouzjudgements.Atthistimewecouldnotjustify
ELECTRICALTESTPARAMETERSCatalog~tistioLSA28-1DCurrent~Voltaa~Aoarts125VDC0.25Ind.InductororPowerFactorMIL-I-81023Actuation~TeRateLinear*6/min.1-2,7-8>>N.C.N.O.CircuitTestedLSD1ALSQ051PTP2288125VACM60-86Ind.125VDC0.5Ind.125VDC1.1Ind.M22X-828%MIL-I-81023MIL-I-81023LinearLinearI.inear30/min.6/min.6/min.3-4,1-2,7-8>>3-4,3-4,N.O.N.C.N.O.N.Os>>Block/IlN.Os>>Block//2PTI12214CCC2C203,2D9125VACM60-86Ind.M22X-828X125VAC5Res.125VACM7.5-81.2Ind.M14%-833%LinearLinearLinear30/min.30/min.30/min.1-2}5-6,3-4,7-8,1-2,4-6,7-8,N.Cs>>Block//1N.Cs>>Block//2N.O.Block//3N.Os>>Block/I3N.Os>>Basic81N.Os>>Basic/12N.Cs>>Basic/l310-11,N.C.,Basic//42C206,2D33125VDC0.25Ind.MIL-I-81023Linear6/min.1-3,4-6,7-8,N.O.Basic81N.Os>>Basic82N.Cs>>Basic/l310-11,N.C.Basic//49118GDOllMC,2PTCC125VDC1.1Ind.MIL-I-81023Linear6/min.1-2,5-6,N.Cs>>N.C~}Block//1Block/l2910CGF511,4PTCC111S1125VACM60-86Ind.M7.5-81.2250VACM30-83125VDC.5Res.M22%-828XM14X-833%M20X-830%Rotary6/min.l.inear6/min.1-2,5-6,3-4,7-8,5-6,N.Cs>>N.cs>>N.Oa}N.Os>>N.Cs>>C-N.O.Block/llBlock82Block//3Block83Block/!4M-Makeorinrushloadparameters.8-Breakorcurrentinterruptionloadparameters.N.O.-NormallyopencircuitN.CD-Normallyclosedcircuitm~I}m~ov4
MICRSNlTCHPRCCPOIIT.II.LIItOIS.V.S.AADIVISIONOI~MONKYWCLLFILEREFERKNCK13477AKPOATNO.LTR-24407ENGINEERINGREPORTee~mtMtal91-05508-10PAog70F66thecostofcomplexverificationtests.Wecanonlyofferourtestsforcustomerconsiderationand/oracceptance.Eachofthethreetestcyclesconsistedofaminimumof235hoursexposureat.theselectedtemperature.Thetotalexposuretimeinallcaseswasinexcessof700hours.Thethermalagingwasconductedincirculatingairovenswithuncontrolledhumidity.Theindividualtesttemperaturesandexposuretimesareshownonthechart,titled"EnvironmentalAging-'hermalAging".B.MOISTUREABSORPTION:ThisportionoftheEnvironmentalAgingtestwasincludedtoevaluatetlIepropertiesofmaterialsastheyareinfluencedbytheabsorptionanddiffusionofmoisture.Absorptionofmoisturebymanymaterialsresultsinswelling,lossofphysicalstrengthanddegradationindielectricproperties.Theseaffectsarefurthermagnifiedbythermalaging.Itwas,therefore,logicaltoincludesuchatestinourEnvironmentalAging.Eachswitchwassubjectedtoaminimumexposureof48hoursdurationat104'Pand95to100relativehumidityfoLlowingeachcycleofthermalaging.A48hourtimeperiodwasconsideredsufficienttoallowmaterialsaturationforthematerialvolumesusedinthetestedswitchlistings'.hC.VIBRATION(SINUSOIDAL)AGING:.Thepurposeofvibrationagingwastoimposemechanicalstressesontheswitches,compensatingforthoseintroducedduringshipping,installationandservicelife.Thesestressfactorsarevariableinthecustomerapplications.Having-nocleardefinitionofvibrationagingparametersfromIEEE323,theauthorselectedasinusoidalvibrationhavingafrequencyrangeof10to55hertz;Theharmonicmotionhadadisplacementasspecifiedinthecharttitled"EnvironmentalAging-VibrationAging".Theentirefrequencyrangefrom10to55andbackto10hertzwastraversedin1minute,thefrequencybeingvarieduniformlybetweentheselimitsasperMIL-STD-202E,Method201A.Eachswitch,mountedbyitsnormalmountingmeans,wassubjectedtoonehalfhourofvibrationineachofitsthreemajorplanes,followingeachofthethree"MoistureAbsorption"cycles.Thetotalvibrationtimewasfourandonehalfhours.Sincethepurposeofthistestwastoprovidemechanicalstress,wedidnotattempttomonitorswitchcontactsforseparationortransfer.Pollowingeachvibrationexposuretheswitcheswereexaminedvisuallyforbreakageordeformation,andmechanicalfunctionwasverifiedusingapilotlampload(LabNo.20-16).SEISMICVIBRATIONTESTING:TheseismicvibrationportionofthisswitchtestingwasconductedatActonEnvironmentalTestingCorporationbyB.Espositoon8December1976.ThefollowingsectionofthisreportconcerningthesetestswasextractedfromtheActonreportnumber12762.
PIICCPOAT,ILLINOIS.IlS.AAOIVISIONOIPKONEYWKLLPILEAEFEAEIICE13,477AEPOATNO,LTR-24407ENGINEER1NGREPORTteuvreaalu910550810PlcE8oPAtthistimewehavenowelldefinedrequirementsconcerningswitchperformanceduringvibration.Thismustbespecifiedbytheindividualcustomers.There-fore,wedecidedtomonitorcontactseparationortransferasapplicable,reportthedurationofanyseparationortransferandletthecustomerdetermineiftheswitchperformancewouldbesatisfactoryinhisapplication.A.TESTMOUNTING:ThetenswitchesweremountedtoanaluminumtestfixturewhichwassecurelyattachedtothesmallbiaxialtableoftheActonEnviornmentalTestingCorporation(AETC)45'iaxialseismictestfacilitysuchthatthefixturehadatransmiss-ibilityof1.0.theswitcheswereattachedtothetestfixtureinamannersimilartoactualfieldmounting.Themountingconfigurationofeachswitchwasasfollows:*Switch1.LSA2B-1D2.LSD1A3.LSQ0514.1HS15.PTP22BB6.PTH2214CCC7.2C203(2D9)=8.2C206(2D33)9.910CGF511(4-PTCC)10.911BGD011MC(2-PTCC)MountinConfiuration2Allenscrewsthroughswitchtoauxilarymountingplateand4allenscrewsthroughthisplatetothetestfixture.2allenscrewsthroughswitchtotestfixture.SameasLSA2B-lD.2allenscrewsthroughswitchtothe3/8inchanglefixture.Paneltypemount,crosssectionof3/8inchangIefixturereducedto1/4inchformounting.SameasPTP22BB.Paneltypemount,crosssectionof3/8inchanglefixturereducedto1/8inchformounting.Paneltypemount,crosssectionof1/4inchanglefixture(furnishedbyMICROSWITCH)reducedto1/8inchforswitchmounting,anglefixtureattachedtotestplateusing2allenscrews.Paneltypemounttothe3/8inchanglefixture.Sameas910CGF511.*Refertoincludedphotographs.B.TESTMONITORING:Thetenswitcheswerevisuallymonitoredforanyevidenceofmechanicaldamageordeterioration.TheswitchesweremonitoredwithaccelerometersbyAETCpersonneltodeterminetheirmechanicalresponse.Datafromtheseaccelerometerswasrecordedonvisicorderchartpaper.Thefivemonitoringaccelerometersandonecontrolaccelerometerweremountedinthefollowinglocations:*
PRCCtORCILUHOIS,lAKAAOIVlSIONOP,HONEYWELLALEREFERENCE13,477REPORTNO.LTR-24407ENGINEERINGREPORT+OH)>%al)91-05508-10966AccelerometerNumberAxisLocation*VerticalVerticalVerticalVerticalFront-to-backVerticalOnSwitch911BGD011MCOnSwitch910CGF511OnSwitchLSQ051OnSwitchLSA2B-1DOnfixtureangle,Onfixtureplate(control)MICROSWITCHpersonnel~iredtheclosedcontactsofswitchesLSA2B-1D,LSD1A,LSQ051,1HSl,PTP22BB,PTH2214CCC,2C203,911BGD011MC,910CGF511andtheopencontactsofSwitch2C206formonitoringofcontactchatterorfalseclosurebymeansofa10stationdetectorprovidedbyMICROSWITCH.TheMICROSWITCHdetectorhadfourrangesofdetectionasfollows:*Refertoincludedphotographs.~RaneNa.1234DetectionIn"excessof10microsecondsInexcessof100microsecondsInexcessof1millisecondIn-excessof8millisecondsC.RESONANCESURVEY:Aresonancesurveyusingasinusoidalinputof0.2g's(verticalandhorizontalpeakacceleration).atfrequenciesof1through35Hz.wasconductedatasweeprateof1octave/minute.TheinputwasappliedtothesmallbiaxialtableoftheAETC45'iaxialseismictestfacilityinthefollowingsequence:TestNo.1234BiaxialDirectionFront-to-Back&VerticalLeft-to-Right&VerticalBack-to-Front&VerticalRight-to-Left&VerticalD.SINEBEATTEST:ThesinebeattestconsistedofhorizontalpeakaccelerationasFigure1,limitedby20"DAandtobeperformedatanyresonantwellasat33Hz.Thetestf'rwithasufficientpausebetweenThesinebeattest,performedinamplitudemodulatedsinusoidswithaverticalandshownintheattachedGenericRimSpecification,90'-'/sec.pistonvelocity,Thesinebeattestwasfrequenciesfoundinthe"ResonanceSurvey"asagivenfrequencywas5beats,10cycles/beat,beatstoprecludeanysuperpositionofmotion.thefollowingsequence:
PRCCPORT.ILUHOI~,lAS.AAOIVISIONOPNONKYWELLPII.EREFERENCE13,477REPORTHO.LTR-24407ENGINEERINGREPORTIO~N1I~~Ol91-05508-10PRoE10TestNo.BiaxialDirection56'78Right-to-Left&VerticalBack-to-Front&VerticalLeft-to-Right&VerticalFront-to-Back&VerticalE.MULTIPLEFREUENCYTEST:Abi'axialmultiplefrequencyexcitationwasappliedtotheswitchesforaperiodof30secondspertest.ThehorizontalandverticalinputlevelofmultiplefrequencyexcitationwassuchthattheTestResponseSpectra(TRS)computedatQ10byaSpectralDynamicsSD321ShockSpectrumAnalyzerwouldenveloptheRe<<quiredResponseSpectra(RRS),Figure2,limitedby20"DAand90"/secondvelocity.Theinputwasapplied6timesineachaxis,5OBE'sfollowedbyoneSSE.OBE-OperationalbasisearthquakeSSE-SafeshutdownearthquakeThemultiplefrequencytestwasperformedinthefollowing,sequence:TestNo.BiaxialDirection9101112Front-to-Back&VerticalLeft-to-Right&VerticalBack>>to-Front&VerticalRight-to-Left&Vertical
~Iesr':o.iI~~~87~6LTest~,ta~c/'I'CpeC~oIIO~PQra~IiC~~I~~~~~i~~'I~~~~i~II[6e)~~~I;.,~~'.-IoIt"ci.:sirPCKuPnzi6'perator~8,I~I-~IiCiII'~~~-~~'.~...f'.'f-sI~I~~~.t.-::-.::.,:!I~I~I!PI~I:,'.I~~~I~~~II-~0~'I~Ii~,IIIJ".'l"...":.-J:'.~t~~et~~~~~~QGRT?.)OQ)fEQTX,]OQO
~Wgt4's~~~~~~~I4~CNVIRONM!.MfAL'"I~I-'!~-':"-I'I-!'.t.I'))tP~L~I'f};,,e'.'.'...',"...,-eI'.rs--.':I'-:.r-----~-.~~ACTON~-I~-I--~~:I4~.I.~I:.I,~I-i~-,'!,I-.~~I~!IT...::..-:..II:..-~~~~~I~.=~"te:.'~-'.-"::-'=.=.:-'==,i.=:Custo.".er~~y~g~L~~I"-:=:..=.;=:-.:""~est=~em"PJI.-.Test-1tetttS/I..pec..lo.-'!t.Ii'i'.'Para..l}o.':I.:I!"IiII-,e~I~'..I~~~~~'T=-MM~'.I-I!~',~'I'~'~~III~!~~~1~ieTe.,peratureI...----:-.:-'::..=:..I'::I~}Priod-ofTestI!I~i~.~I--.-IeI10~LL.le:.'..i'~~~"=lOIIeret.pr::I:=.:"-.s--!:!=.=:I-.-.:.!:8I.~~~I~~~~~~~~!I--i-'~I~~>>~LIII~LI-~Ie~II'.~IelA~i.II:I...ei:..'-'.JJLi~'"'tII~~S~10~-~~---~!~s..'-..sIl-..l=I"I:-':.I::..':.".'~~.I~~~~~~~~~.I~I~e~~'.I~.)!'!iIOttill~Is>4Jocrts'v~~~~~I~~~~I,'!'..:.".~"'I~---i-'---r"ieIs~~~~II1.0!IfoT7)O.O.IlcT.l.'...10.o>
TESTEnL!IP!lE,:TLISTF.R.13,477Page13of66lAHEHFGiP..liOOELSER.tl0.P.At!CiEACCURACYINV."CAL.FREQ."ieneralPurposeOscilloscooeVTVHPo!;erSupplyhydraulicActuatorControllerTektronixHPBUBRttTStlTS51'A403A506/16204.63S4a3.1152624322+15YOC,1ADC0.5".DC-300llz,25Kforcelbs.~2".JF25"DAmax.+5>>AOCto2000Hz+1":.0.05to20v/cm0.2usecto2sec+3>>10Hz-1t!Hz,0-300volts,12ranaes+3>>OS3073monthstlV3223!ronthsPO3726monthsPE3673monthsShockS"ectrum-'.nalyzerSoec.Dyna.SD32118Inout0.1Hz-10KHzSens31.6tlYto100YFS+.SdbPE3813months;ecorderX-YtlFEVisicorderHoney!;el1SweepOscillatorSDY715E701541508B0304ASD-104-521AInput:1-10-100tlVBothchannels24channel-Inches0.005Hz-50KHz+1">>SG3156months+0.5l'E3423months+1dbRE3483months:ov!Free..GeneratorHP2028397'0.01Hz-1KHz+5MSG3196months.oneBurstGen.GRC13961052OC-2l!Hztl/ASG3266monthsSine-So.i:ave.Cjen.iaoeDeckHEAHoneyv!ell1GL!4711155600C-REllTAL20Hz-1tlHz+5>>SG3296monthsQetectcr!'.ieros::1:chLab20-79"..ooertyTantlo.950810charnel-ProvidedhytlicroSwitch11/19/76
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I'9IttPOI%7.ILUIIOIO.IANNAAOIVISIQNOIHONCYWCIIflI.KIifFEhENCK13,477IICtohTIIO.LTR-24407ENGINEERINGREPORT~01091919991-05508-10~,~~22TESTREUI~TSBASICMEASUREMENTS:IA.CHARACTERISTICSANDFORCES:Allswitchesarerequiredtofunctionmechanicallyandelectricallybothbeforeandaftercompletionofthetestprogram.Characteristicsandforcemeasurementswereapplicableonlytotheswitchesshownbelow.Therequirementlimitswereasfollows:PretravelDifferentialTravelOperatingForceReleaseForceLSA2B-1D15'ax.7'ax.4in.lbs.Max.N.A.LSD1A.070"Max..015"Max.4lb.Max.N.A.LS05115'ax.8'ax.4in.lb.N.A.ifax.1HS1.065"Max..020"Max..10to22oz.4oz.Min.N;A.<<NotApplicableB.INSULATIONRESISTANCE:TherewerenorequirementsestablishedinIEEE323concerningthedielectricpropertiesofinsulatingmaterials.Therefore,M.selectedtherequirementsofMIL-S-8805C,paragraph3.9whichspecifies1000megohmsminimum.ELECTRICALLIFE(Ain)Theelectricalliferequirementsfors~itcheswouldbeafunctionoftheapplicationandmustbespecifiedbytheindividualcustomers.Afterreviewingcustomerspecificationsanddiscussingthisproblemwithseveralcustomersweselectedthefollowing:Allswitches.mustcompleteallphasesoftheelectricaltestingwithoutanyfailuretomakeorbreaktheelectricalloadinpropersequence.Theliferequirementsforthevariousportionsofthistestwereasfollows.InitialLifeTest:'0,000operationsminimumExtendedLifeTest:10,000operationsminimum(FollowingenvironmentalAging)FinalOperationVerification:10operationsminimum(Followingseismicvibration)ENVIRONMENTALAGING:Theswitchesshallbemechanicallyandelectricallyfunctionalfollowingenviron-mentalagingandthereshallbenovisualevidenceofproductdeformationordamage.
MICRSWITCNPRCCPORT,ILUHOII,LLAMAA01VISIQNORHONCYWCL1.FI1.CRCFCRCHCC13,477RCPORTNO.LTR-24407ENGlNEERINGREPORTtO~$41t%anal,91-05508-10PRoc23oFSEISMICVIBRATION'.Followingtheseismicvibrationtesttheswitchesmustbemechanicallyandelectricallyfunctionalandhavenovisualevidenceofdamage.Thereis,atthistime,norequirementconcerningcontactstabilityduringvibration.Asaresultwemonitoredtheswitchcontactsforseparationortransferasapplicabletothetestcircuitandrecordedtheresults.Thecustomermustdeterminetheproductsuitability-forhisapplication.Wemustpointoutthefactthatmostswitchesofthetypestestedwouldbecontrollingrelay,solenoid,indicatorlampandresistiveloadswhicharenotnormallysensitivetocontactdisturbancesinthe1millisecondorlessrange.TESTRESULTSANDTESTRECORDS:BASICMEASUREMENTS:Thetestrecordsarefoundonpages25thru35Allswitchesexceptthe2C203metallofthebasicmeasurementsrequirementsthroughouttheteat.Asnotedonpage32.,basicswitchnumber4of'the2D9moduleattachedtothe2C203actuatorfailedduringelectricallifetestingfollowingenvironmentalaging.Thes~itchlifewasexceededrenderingthatbasicswitchinoperable.Therefore,nofurtherbasicmeasurementswererecordedonthatbasicswitch.ELECTRICALLIFE(Ain);Thetestrecordsarefoundonpages25thru35.Asabove,allswitchesexceptthe-2C203metalloftheelectricalliferequiremen'ts.Basicswitchnumber4ofthe2D9moduleattachedtothe2C203actuatorfailedtofunctionafter46,178operationsona125VAC,5ampereresistiveload.AnX-rayphotograph(radiograph)ofthebasic~chshowedsevereelectricalerosionofthes~itchcontactareaswhichupsetthebalanceofthesnapactingmechanismresultinginfailuretooperate.Inotherwordsthebasicswitchhadexceededitselectricallifecapabilities.Nofurtherelectricaltestswereconductedonthisbasicswitch,althoughitwasnotphysicallyremovedfromthe2D9switchmodule.IENVIRONMENTALAGING'hetestrecordsarefoundonpages37thru39.
fltttPORT.II.LIHOIS.IAtAAOIVISIONOPHONEYWEI.IPII.EREFERENCE13,477REPORTIIO.LTR-24407ENGINEERINGREPORT~\~$4111~J0191-05508-10PAGE24GP66Alloftheswtichesmetthetestrequirementssinceallwereelectricallyandmechanicallyfunctionalfollowingthetestandtherewerenoevidencesofswitchdeformationordamage.SEISMICVIBRATION:Thetestrecordsarefoundonpages40thru66.Allswitchesmetthetestrequirementssinceallwereelectricallyandmechanicallyfunctionalfollowingtestandtherewasnoevidenceofswitchdamage.Contactdistrubancesinexcessof10microsecondswerenotedonthefollowingswitchlistings.LSQ051910CGP511with4<<PTCCblocksThisisreportedonpages41and42.Thesignificanceofsuchcontactdisturbancesincustomerapplicationsmustberesolvedbythecustomer. 4IIP pileReference!--/IITITLEt>,Qgc'~L(>'.Ie3c-IC-I(Q5:.~"I-cCcp~II'C77$/)I'IicC.ccATE:~d-i'6-TBY:~'mmescCOONOI4Ik-.OOOmwOc44.EV$4Icc>'I4CccCV4Oe4CV~OXOO4OLIWCccCcc+AlcccONOODcOICCcMli.c(('8IIKIc.fCc(BlccI'IfBJICC')-0-7~;jIC-.Cat')-I-/~c(7>/-0"7~'/-'/-7~')-)-7i-C)C/'I-~i-7s')-/-i~c)"C/-0'/-7<')-/-7/-/F-'r~-4'/-7s-/1>>-/-7C'7-3Y-7S'P-/')-I~/-/7'-7<-4/-7~'/-/'I-l~-y-a/-g~~)-a/-Z5')-/P-cIs')-9/-7>)4/-T>0Ileself&/Alh(cCIjc-K-7~C/7(.CCI7IC5ccVCCX/-874(/-/f-7i//-/f/-rC-4-7.S//-6zs/-C-7~/I-/7-72//-f'-7~//-'I-7>///-~--7.~//-IF-rS/-K-7S/-f-7si/L/7g~/o-/-7</'-7)Ja-7(/c'-/-7~IIIc.laaec7Q.hCc/I-3=//-5-7~/(5=7>//-Ig-7iI/-~l-7i/('/'-7)/(-Y-/ii->=7<./i-/-7>Jcfccc/-/5-7~/)-/j"7~c/7g~-g-JCChc8I.cIcfoCe-/E7$-IF-~i(-/8'-7<-.)~7>//-/7-/(-7-7<7I7hi3flak-/5-)a-/-7//-Ã-79-/-77/-IF-7~P-/I-iZ/>f=75Jo-75/-/-7s'-7-7~-0-772-cc'-77g-//-'7rP-'c(-77/-C-7~/-/-742--)-774-//-770-//-77II~I.c"IC5'-C-/-77Clcc/fIeIf6Z/7/g-//-7/'-P-'i'7-9-7I0-//-77-/I-77P-'II-T7k-/-77,y-//-7~3-//-7~3-'7-77z-'/-7z3-//-77>-//'-7Zp-/-VS-(/-77'-///-77Page~<of
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q~azzYASsmVZlCERECORDINSTALLATIONANDGENERALELECTRICCO..6VREELANDRD.~FLORHAMPARK.NEWJERSEY07932Phone(201)622-3960SERVICEENGINEERINGDEPARTMENTG-EN-0-164October16,1980gQ'-<'IIa0cc:T.M.CrimminsT.E.TiptonD.A.Ross,PpggI)gzg'Mr.YoshNaigaiJerseyCentralPower&LightCompanyMadisonAvenueatPunchbowlRoadMorristown,NJ'7960

DearMr.Naigai:

Enclosedfindone(1)copyofEnvironmentalReport,andNon-tIetallicMaterialsinformation,whichisthelastpageoftheEnvironmentalReport.ThisReportcoversthefollowingmotors:1."CoreSprayPump'Motors-ModelNo.'K828848C7S/N:CC8364478CC8364479F88358720F883587212.CoreSprayBoosterPumpMotors-ModelNo.5KSI8841C45S/N:-EC8365470EC8365471EC8365472EC83654733.ContainmentSprayPumpMotor-ModelNo.5K818842A103S/N:,AC8361224AC8361225AC8361226AC8361227,TheaboveinformationhasbeenreviewedbySanJoseEngineering.Ifyouhaveanyquestionsconcerningtheenclosedinformation,pleasedonothesitatetophonethisoffice.ServiceManager-Nuclear,GCN:ALA:jmhM/A Q0 ENVIRONMEG'ALREPORTFurnishedtoGE/NEBG,SanJose,CaliforniaReqn.529-HR151XByTheLargeMotor6GeneratorDepartmentGeneralElectricCompanySchenectady,HewYork12345October1980 0 FORWARDThisreportispreparedforthesoleuseofGE/NEBG,itsagentsandsubsidiariesasanaidinthequalificationoftheGeneralElectricCompanymotorssuppliedforuseintheJerseyCentralPowerandLi'ghtCompany'sOysterCreekNuclearPowerPlant.Useofthedatacontainedherein-byotherthanGE/NEBG,itsagentsorsubsidiariesorforanyotherthantheindicatedpurposeisprohibited.AportionofthedatacontainedhereinwasextractedfromreportspreparedfortheLargeMotorandGeneratorDepartmentofSchenectady,N.Y.byDr.W.NelsonandDr.J.Fleck.Thesereportswhichareproprietarycannotbemadeavailableintheiroriginalformbut,uponrequest,repre-sentativesofGE/NEBGmayreviewcopiesavailableattheLargeMotorandGeneratorDepartment.
SCOPE:ThisreportendeavorstoprovideinformationwhichwillassistGE/NEBGindeterminingtheenvironmentalqualificationinaccordancewithNEBGSpecification22A2928Rev.2dated4/14/71,forthefollowingmotors:GEKodelNo.5K828848C7SerialNo.CC83644781479FB83587201721CoreStrayPumpMotor5K818841C45EC8365470,471EC8365472,473CoreSprayBoosterPumpMotor'KS18842A103.AC8361224,225AC83612261227ContainmentSprayPumpMotor
ITABLEOFCONTEÃZSPAGEForwardScopeTableofContentsSectionIDescriptionofMotorsSectionIIDescriptionofInsulationSystemSectionIIIRadiationResistance4-7SectionIVMotorLifeDataA.InductionMotorFailureAnalysisB.MotorInsulationLifeTestsI8-1213-29SectionVGeneralElectricCompanyMotorsinNuclearApplications30-33AppendixFig.A-1ClassBVPIInsulation34-35FigA-2Pg.9ofBrochureonInsulationSystemsG121601-536 0 SECTIONIDESCRIPTIONOFMOTORSQgcimotors~eovere~tH~Meport~are~xizoztal;-.sq~i'e~~'g~niH~-"~mr-.~~GeqeXato~ep!~n~WŽW"os%Themotorshaveoilringlubricatedsleevebearingswhichhaveservedtheutilityindustryformorethan40y'ears.Thesebear-ingsareselfequalizingwithambientpressurefluctuations.,Therotorshaveruggeddependablealuminumsquirrelcageswithintegralendringsandfans.Themotorsare(1)locatedoutsideofthecontainmentandtheenviron-mentalconditionsspecifiedaresimilarto,orperhapslessseverethanfoundinmanypowerplantapplicationsinwhichGeneralElectricmotors\havebeenusedformorethan40years,and(2)similarindesigntootherGeneralElectricmotorssuppliedforandusedinsafetyrelatedapplica-.tionsofnuclearpowerplants.
SECTIONIIINSULATIONSYST~-WIT1RRfeneXfie~w4th..the+etter".'-'-'7'~in~th~deE<l~gpp,,~7~r.egnated:".'--mat-'-~a-sstem.Asealedsystemespeciallysuitedformoistureresistanceandhighhumidity.~descrition-.of;.."Custom;Polyseal",-.is.contained.'XngThisinsulationsystemwasevaluatedinaccordance.withIEEE-275"EvaluationofSystemsofInsulating.MaterialsforA-CElectricMachineryEmployingForm-RoundPreinsulatedStatorCoils".DetailsofthetestaregiveninSectionIVofthisreportandtheas8~~onF~g~~ter,"~inthe~del.number~haverbeenhui3.witharandom,.woun~Kaoz'coconstructionwhichisthence.impregnated,withepoxy-varnish,handbake&t~remhe-systemThesemachinesalthoughrenderingconsiderableresistancetomoistureandhumidityarenotclassifiedas".sealed"insulationsystems.Aswithanyinsulationsystem,sealedornot,periodicmeasurementsofthewinding~insulation.resistancetoground(withpowercablesdisconnected)isrecom-mended.Iftheresistanceislessthantherecommendedminimumvaluein*RegisteredtradeoftheGeneralElectricCompany. 0 theinstructionmanual,correctiveactionshouldbeinitiated.Thiscouldincludere-impregnationtreatmentsofthewindingsystem.Themotorshavebeendesignedwithspeciallowerthanstandardtemperaturerisessothatwhenoperatedinthespecifiedhighambientof148F(65C),thewindingtemperatureriseof35Catratedloadcombinedwiththe65Cambientdoesnotexceedthe=totaldesigntemper-0atureof120CfortheReferringtoFig.8'5at120C,insulationlifecorrespondsto530,000hourswhichexceeds40yearlife24hoursperday,7daysperweekofoperation.Agingthereforedoesnotmechanically.orelectricallyde-gradetheinsulationsystem.ISimilarlythe"A"modelnumbermotorshavebeendesignedfora50Crisein'a70Cambientforatotaltemperatureof120Cbutthese000havebeen.suppliedwithaClass"F"systemwhichisnormallyratedat145C.ThesubsequentsectionsofthisreporthavebeenpreparedandaremadepartoftheIEEE-323TopicalReportspreparedbyLMGGformotorsfurnishedundertodaysstandardsforCLIESafetyRelatedEquipmentandareattachedtothisreportforinformationalvalue. 00 SECTIONIII-RADIATIONRESISTANCEOFTHECLOSIEMOTORSSECTIONIIIRADIATION-RESISTANCEOFTHECLASSIEAOTORSRadiationresistancedataformotorinsulationsystems,eitherascompletewindingsormotorettes,islargelylimitedtohightemperatureClassHsiliconeinsulationsystemusedinequipmentformilitaryorgovernmentapplications.'uchequipmentisusuallyexposedtoaccumu'a-tedradiationlevelsintheorderoflx10radsorgreater.Thecombi-9nationsofsiliconeresins,micaandglassinsulationusedinthesesys-temshaveprovedthemselvesintheseenvironments.Themaximumintegratedradiationdoseoverthe40yearoperationallifeoftheClassIEmotorsascoveredbythisreport,isXx10rads.6Thisis0.1XofthatrequiredoftheaforementionedClassHsilicone,mica,glasssystems.ThebasicinsulationmaterialbeingusedontheClassIEmotorsisglassandmica.Epoxiesareusedasimpregnatingresins,insteadofthesiliconeresins,butindividualtestsofepoxyresinsshowradiationtoleranceuptolx10radsbeforeindicationof9'amage.k-"~920-"cated=-that=th~sulationresistancets.=of.-the;"ClKXOK.POXZSEAL"-'.C~8'-'Epoxy-VPT;chica~u.system-ia-.such,thar,.no-..effectivedamageresultsfromanintegrated,dosage7~of.,lx10~roentgens(ref.-Zig'W:of.theAppend%a).
SECTIONIII-RQ)IATIONRESISTANCEOPTHE-CLASSIEMOTORSTableIXshowsthattheintegratedmotordesignradiationdosageofIx10radsoverthe40yearlifeoftheplantisbelowthe"threshold6damagedose"forthecomponentmaterialsofthe,insulationsystem.Th~@'th~tur~au~osage"-"rate"'of"5%0=~ds".p~ur"lforaa,,int~erated.radiation-"dosm~0"exposureoccurre&a~om"'temper'ature~%-"kAfterexposure,thesamplewasexamined.Nochangewasdetectableinanyofthematerial-thesurfaceofthecoilsectionremainedveryhard.Voltagebreakdownofthegroundinsulationofthe460voltcoil8after2x10radsexposurewas14,000volts,whichismore.than6times.the'voltageenduranceLevelrequiredbyHUACAforanewmotorhavinga460'voltinsulationsystem;This,testwas'onductedin1972bythe.GECompanyNuclearEnergyDivisionatVallecitos,California.Thecomponentmaterialevaluationandtheirradiationtestofanin-sulatedcoilsampleconfirmsthatnomechanicalorelectricaldegradationoftheinsulationistobeexpectedfromanintegratedradiationdoseoflxLOrads.RadiatfazreffectsRKeeforeneed.noC"bewnsidezed-,in-evaluat-0ingmotorli'fea~he.-effects..of.a:~nic..incidentatornearend-of,life-
MATERIALUSAGEO'HRESHOLDDAMAGEDOSEREFERENCEHicaHatWrapMicaPaperPolyesterFilm(Mylar)%olyqsgg~i~Unfilled)~..HicaHatTapeMicaPaperGlassFiberpolyester-Resin--(Unfilled)PolyesterFilm(Hylar).~GlassTapeEpoxyResinAlkanexFilmPolyglass(DPG)PolyesterFilaments(Mylar)GlassFilamentsPolyesterGlassLaminatePermafilGlassRopeGlassFibersPolyester/csin(Vnfkllqg)PolyesterResin(GlassFilled)GlassRovingGlassFibersFormvarResin.PolyesterResiq]Uogg.led)PolyesterResin.(GlassFilled)DacronFeltFthylenePropyleneRubberGlaskydHoldingCompoundPolyesterResin(GlassFilled)LightTurbineOilScotcnply1002EpoxyResinGlassFilamentsCoilGroundInsulationCoilGround&Conn.Insulation.CoilArmor'gapeStatorMindingImpregnantTurnInsulation~TurnInsulationWedges,FillersaSeparatorsCoilNoseBracingTiesTop.Filler&BracingPowerCablesCoilSupportBracingBearingLube(SleeveBearing)BearingInsula'cion,ix108-ix10>0Rads(C)4,4xl06Rads*(C)x108ixl010Rads(C)6.5xlO>0Rads(C)jgiQXJka'de0~4.4x106Rads*(C)6.5xlO>0Rads(C)2xl09Rads*(C)4.6xl07Rads(C)C~4.4xl06Rads*(C)6.5x10>0Rads(C)9.5xl08Rads~(C)6.5xlO>0Rads(C)Mxl0~5..egg~~~'9xl08Rads*(C)6.5xlO>0Rads(C)~5x105Radar--(CP9xl08Rads~(C).8.6xl05Rads*1.5xl07Rads~(C)9xl08Rads*(C)1.5xl08Rads2xl09Rads~(C)6.5x10>Rads(C)(1)(4)(4)(1)(1)(4)(4)(4)(1)(4)~(1)(4)(1)(4)(4)(4)(4)(2)(4)(4)(5)(4)(1)Page29Page104Fig.N3Page29Table5Fig.N3Page104Table5Fig.N3TableN4Page104.Table5TableA-41Table5Fig.N3Fig.N3Table5Fig.N3Fig.N3Table3Table40-8Fig.N3Page'4-3Fig.N3TablesnOMHaIHMOIODlnMwOOU)-l*ReportedinERGSG(C)andconvertedtoRads(C),100ERGSG'C)~1RadRef.(4)Table3 O. SECTIONIII-RADIATION-RESISTANCEOFTHECLASSIEMOTORSTABLEIIIREFERENCES(1)"RadiationEffectsDesignHandbook"-"Section3ElectricalInsulatingMaterialsandCapacitors",C.L.Hanks,etal,BatteU.eMemorialInstitute,Columbus,Ohio,U.S.DepartmentofCommercePublicationN71-29776(2)REICReportNo.46,"Report-ontheEffectofRadiationonElectricalInsulatingMaterials"byC.L.HanksandD.J.Hamman,toNationalAeronauticsandSpaceAdministration'<<RadiationEffectsInformationCenter.;BatteU.eMemorialInstitute,ColumbusLaboratories,Columbus,Ohio(3)'EICReport821September1961,EffectofNuclearRadiationonElastomericandPlasticComponentsandMaterials",RadiationEffectsInformationCenter,BatteU.eMemorialInstitute,Cleveland,Ohio(4)REICReport821Addendum,August31,1964,(see3above),RadiationEffectsInformationCenter,Battelle(5)"StandardHandbookofLubricationEngineering"byO'onnorandBoyd,McGra~Hill,1968 0, SECTIONIVMOTORLIPEDATASECTIONIVMOTORLIPEDATAInductionMotorPailureAnalsisInJuneof1966,Dr.J.J.PleckoftheGeneralElectx'icResearchandDevelopmentCenterissuedareportentitled"AnalysisofPieldPailureComplaintsfortheLargeGeneratox'ndMotorDepartment".Thisreportwas.commissionedbyHr.R.E.Burris,Jr.thenmanagerofQualityControlfortheACSectionoftheLargeGenex'atorandMotorDepartment.Dr.PleckmadeanindependentanalysisoftheACSection'smotor~failurehistorytoevaluateproductqualityandreport,tothedepartmentmanagement.Beginningin1963,detailsofmotox'ailuresweresystematicallyrcataloguedandincludedinacomputeri"edlisting.Eachfailurewascodedperthefollowing:(a)typeofmotor(b)yearofmanufacture(c)yearoffailure(d)failedcomponentstatorrotorhearingsendshieldsother
SECTIONIV-MOTORLIFEDATA(e)failurecategoryabuse-damageinstallation-misapplicationtruefailure(f)costIn1965,Dr.Fleckauditedthypreviousyearsfailurereportrecordsandcomparedthemwiththecodeddatastoredinthecomputer.Althoughsomediscrepanciesinthecomputer'odingwerenoted,'primax'ilyduetolatere-visionsoftheoriginal"failurecategory"),heconcludedthatthecodingwasdefinatelyconservative(onlyoneinstanceofa"truefailure"nothavingbeencodedwasfound).Dx'Fleckalsoauditedthecompletenessofthedata.Somefieldfailureswereundoubtedlynotreported.andthereforenotincludedinthecomputerlist-Xngs.Atthesametime,failuresresultingfromadesignproblem(the"sealedrandom"coilsofthatperiod,forexample),wexeincludedinthecomputereven4thoughtheoriginatingdesignproblemhadsincebeencorrected.Dr.Fleckconcludedatthattimethattheextraeffortrequiredtocorrectthedatawouldnotsignificantlyaffecttheresultandthex'efore.couldnotbe)ustified.Thereportconcludedinthepresentationofnumerousstatisticalmeasurementsofmotorqualitybasedonthefailuredatastoredinthe.'GEcomputer.Becauseofthesizeandnatureofthisreport,itcannotbeincludedonthisdocument,but,isavailableforreviewinSchenectadyuponrequest.
~k~.~SECTIONIV-MOTORLIFEDATA.Dr.VayneB.Nelson,statisticianintheInformationSciencesLaboratory1oftheGeneralElectricCompanycontinuedtheanalysisofmotorfailuresandCin1967issuedareportentitledEstimateofMeanTimetoFailureforGeneralIndustrialMotors".ThecomputerlistingofDr.Fleck'searlierreportwas,expandedtoinclude1966failuresandthenusedbyDr.Nelsontoevaluatethe1HXTFofGeneralIndustrialMotors.-Bydefinition,GeneralIndustrialMotorsaremotorsranginginhorsepowerfromonehundredtoapproximately1500horse-powero4totalof%,106suchmotorsshippedfrom1961thru1966weeusedtoevaluatetheMTTr.Thetotalmotorpopulationstudiedincluded:(a)Motorsinalmosteverytypeofenvironment,receivingalldegreesofmaintenance,butasawhole,lessthanthatprovtdedinatypicalelectricutilityplant.(b)Motorshavinginsulationrated440voltto6600volts,an,rom-"forar-~dA(c)Motorswithsleeveandantifrictionbearings.(d)Opendrip-proof,weatherprotectedandtotallyenclosedmotors.(e)=Dutycyclesvaryingfromlimitedtocontinuousoperation.Dr;Nelsonhasbeenactiveinthefield,havingpublishedinboththeJQualityTechnol.andIEEETrans.Threeofthe16referenceslistedinIEEE101,"GuidefortheStatisticalAnalysisofThermalLifeTest,Data"arebyDr.Nelson.1A
SECTIONIV-MOTORLIFEDATADrNelsonconcludedthattheEZTFforthispopulationbasedonanomi-nalfittothedatawas174years.'singtheleastfavorablefit,NTTFwasstill33years.SeeFig.l,theWeibullplotofthedataaspresentedinPr.Nelson'soriginalreportwithaccompaningMTTFcalculation.Theseresultswerebasedonmoreorlessstandardmotorsshippedduringtheperiodofthestudy.Theydonotinclude:(a)TheeffectsofupgradedqualitycontrolinherentincurentClassIEsafetyrelatedmotors.(b)TheadvantagesofredundancywhichgreatlyextendstheMiTFforagivenfunction.(c)Theimprovementsinmotorinsulationssystemssincethere-portwascompleted-particularlyinsealedinsulations.(d)TheincreaseinlKTPaffordedbythetypicalon-goingmain-tenanceandtestprogramfortheClassIEmotor.11
G~I)15)OSZIUUtlONIZQzt(loo~Pie&)y~zclsLcclsltMO~AC),SCZSSOZZIIZOSPXGUA1MEXBULLPLOTOPMOTORPAXLUREDATATsstscssl~~arehssc4htuIIcosoSlIOIOQAVOW/~IOIIILI,kltQCWIIttlOo)~oteotteftt.)Boo))eo$4ooW,o10.0oleo1(zlsr/zzsus)~~OeoCIIIOI00e',o)oo.L,oI4.0)eo:):)IT.if~~~lI~~~~~~~~'oO~~~oo~b~~~~~~~~~4.-~~~~~~~~~~~~~~~~e~~~~~Ooo)0,0Sooo)0,0~*~~"oll~~~~~~~'llQtII~~~~I~~~~~lIll+)eo~lOo0)oot.o)ooCooT)I~~eIIIl~~~~~'roI'~I~~~'-J'I'~~~l~~~II~-~~~~I~Z~~~~i,)~~~~~~4~~0~~~~~0,0),0~,0)ootooLo--LssI~'g.mlIli~i~.s~-~1--I-t.lI~Ito~Is~'~~~I'I~ao~I'+~~~~~~1~~'c'.dIll~1I~l'I'l1NtIL'1i)eonalo~)Is)4x10oII1TP/(IS--JXS.'Ssoo.mfeRIIIIIIet)Q)CIs1xlO))0)IsI1x10~~it1I)C521x10zur/~Ils'HuntllseLffa~I'1+1125)XlU/10=20llOlaolll'lla<17/Iyears)<$xlO4 0 SECTIONIV-MOTORLIFEDATA,B.MotorInsulationLifeTestsThestatisticalInductionMotorFailureAnalysisinvolvingsome15,000mediumsizemotorsshippedintheperiodof1959thru1967showsthattheMTTFofsuchmotorsissome170years-considerablymorethanthe40yearlifeexpectedfortheclassLEmotor.ga~mend'="a~sTodaysmotors,andthemediumsizeclassIEmotorsinparticular,use'KKWptudy-"perTp~Theonly'hange'beingintheepoxyimpregnatingresin.Asepoxyformulationsim-proved,GE'sVPIMicaMatsystemwasrevisedtoincorpozatethebestof.theavailableresins.Aweightlosscomparisonofthecurrentepoxyimpregnat-ingzesinwiththeepoxyimpregnatingresinofthestatisticalstudyispresentedinTableVIofthisreport.TheInductionMotorFailureAnalysiscoveredaperiodoftimeinwhichrapidchangesininsulationtechnologywerereflectedintheinsulationsystemssuppliedonthemotorsoftheperiod.WhenthestudybeganClassAsystemswerethepopularsystems.Withintheutilityindustry,ClassBcompoundedmicacoilswerethefozerunnersofClassBtemperaturerises.Class"B"MicaMatcoilsweregraduallyreplacing.ClassAcoilswhentheindustryswingtosealedinsulationsystemsbegan.Siliconerubber*RegisteredTrademarkoftheGeneralElectricCompany13
SECTIONTV-MOTORLIFEDATAsealedsystemsbrieflyintroducedvereultimatelyreplacedbyepoxy-MicaHatsystemswhicharetheforerunnersofourcurrentepoxyVPXMicaMatsealedsystem-"CUSTOMPOLYSEMY"*.Thesesystems,representingtheinsulationusedonthemotorsofzheInductionMotorFailureAnalysis,arebrieflydescribedinthefollowing:*RegisteredTrademarkoftheGeneralElectricCompany14
SECTIONIV-MOTORLIFEDATATABLEIVINSULATIONSYSTEMUSEDINMOTORSOFTHEINDUCTIONMOTORFAILUREANALYSISSTUDIESMylarClassASystemTurnInsulationGroundInsulationVarnishPillersandSeparatorsHedgesPaper,cotton,andformexresinMylartapeandvrapper9470-AsphalticvarnishPolyesterglasslaminateCottonphenoliclaminateCompoundMicaClassBSystemTurnInsulationGroundInsulationVaraishAlkanexresinorpolyglassGlassbackedmicatapes9470-AsphalticvarnishPillersandSeparatorsMelamineglasslaminatedredgesMelamineglasslaminateMicaMatClassBSystemTurnInsulation'roundInsulationVarnishPiXlersaadSeparators.%edgesAlkaaexorpolyglass.MicaMattapesandvrappers9470-AsphalticvaraishMelamineglasslaminate~MelamineglasslaminateSealedPolyex-SiliconeRubberClassBSystemTurnInsulationGrouadInsulationVarnisbiPillersandSeparatorsWedgesVPIMicaMat-ClassBSealedTurnInsulationGroundInsulationVarnishPillersandSeparators%edgesA33canexorpolyglassGlasssupportedsiliconerubbertapeHonePolyesterglasslaminatePolyesterglasslaminateSystemA13canexorpolyglassMicaMattapesandwrappersEpoxyresinPolyesterglasslaminateyolyestazglasslaminate1t
SECTIONIV-MOTORLIFEDATAfigures-"f2,'03-and-:44-show-the-results-oFThermalLifeTeststakenprior~~M~etestswereconductedinaccordancewithAIEE8511,(thepredecessorofXEEE275)andthedataanalyzedandreportedinaccordancewithAIEE81F(predecessortoIEEE0101).Themotorettesvereinaccordwith'Figs.86,P7and88whichshowthe=modelcoilandframeused.Eachofthethreefigures(82,83,684)show:(a)Themean.lifeofthesystemtested.(b)The95Xconfidencelimitsoneither.sideofthemeanlife.(c)TheimpliedmeanlifeofClassA,ClassB,orClassPinsulationssystem(showinbrokenlines)basedon10cyclesofthermalexposureperTable01ofIEEE275.Comparingthe130C~theaveragetvoClassBsystemslifeis:attheiramdmumratedtemperatureof4VPXRicaHatSystem2.2CompoundMicaSystem1.5x10hairs.x10hours.(f(>Witsratedtemperature,105C,theClassA"PolyexSystemindicatesanaver-5age~eof1.3x10hours.j.;;ThesuperiorityoftheepoxyVPXMicaMatsystembasedonIEEE-275type16
SECTIONIV-MOTORLIPEDATAevaluationsisapparent.ItcanalsobeconcludedthattheepoxyVPIMicaHatshouldbeconsidezably,betterthanasimiliazMicaMatsystememployingmultipledipsandbakesinconventionalvarnishes.IEEE275motorettetestdatasupportingthisconclusionisnotavailable,butcomparativetest.dataon'completemotorssubjectedtoconditionssimiliartothosemodeledbyXEEE-275isavailable.TheresultsareshownonTableV.Opendrip-proofmotorsratedat100horsepower,1200RPMand2300voltswereassembledusing(a)thevarnisheddip6bakedMicaMatinsulationand(b)theepoxyVPIMicaMatinsulationsystem.BothinsulationsystemsusedwereidenticaltothoseusedintheperiodoftheInductionMotorFailureAnalysis,in.fact,theactualtestsweretakenin1962thru1964.Eachtestmotorwassubjectedtothefollowingcycle:AStandin100Xhumidity&dewfor168hours.BTestat3000VoltsACLESfor1minute.CStartmotoronreversingstandimmediatelyaftercompletingAandBabove.D.Motors(nominallyunloaded)operatedonthereversingstand(automatically)24hoursadayfor5days.Operationconsistedof:1Continuousreversalswitheachreversalconsisting,of45secondsofoperationinonedirectionunderpo~erfollowedby4.5secondscoastinginthatdirection.2~Athermocouplelocatedontheendturnofthewindingat.sixo'lockcontrolledthemotortemperature.
TABLEVPERFORMANCEOF6-POLE-100HPTESTMOTORS(FORMCOlL)ON.REVERSINO-HUMIDITYCYCLEMotorNo+First~'iter1stCycleCycle.Test.100KRHl00/RHDescription:IRMega'IRMega-IRMegsNumberof'umberCompleteHours<ofCyclesOperatedReversalsReversals'erHourOperationRemarks1962<<5Mica-MatNot9470varnish'adeoldstandard.91.3898.414>356146Failed3000voltstogroundafter2ndRHcycle.Motoroperatedfor1.6hourson2ndreversingcycle.Allcycles140C.1964-1VPZepoxyMica-Mat2.448000.'353338.7396i339Failed3000voltstogroundafter36thRHcycFailedtostarton36threversingcycleMotoroperated20cycleat14(128160C,38180C~~Actualclock.hoursbytimerincludeeffectsofequipmentdowntimeetc. 0 %ECTIONIV-MOTORLIFEDATAShenthedesiredmotortemperature,asseenbythethezmocouplewasexceeded,themotozwasallowedtozunforcoolingbeforezeversalscontinued.:3Twiceduringthereversals,approximately1/2pintof4XsolutionofSodiumNitratewassprayedintothemotorsinletairopening.4Insulationresistancewasmeasuredaftercompletionoftheoneweekofreversals.TableVshowsthattheMicaHatvarnishtreatedmotor.failedbeforecompletingtwooftheabovecyclesatacontrolledmaximumendturntempera-,\tureof.140'C.Theepoxy'VPIMicaMatmotorfailedafter35cyclesandthenonlyafterthe.controltemperatureonthewindingendturnswasincreasedfrom140to160'Candthento180C.ThevastsuperiorityoftheepoxyVPIinsulationsystemisofcourseattributedtothestrongbiasofthetestcycletowazdsmoistuzesealingfeatures-asdoesIEEE-275.Nosimilarinsulationlifetestdataisavailableforcomparingthesiliconerubberinsulationsystemusedin.motorsofthefailureanalysiswiththeVPIMicaMatoftheperiod.ThesuperiorityoftheVPIMicaHatoverthesiliconerubberinsulationiswelldocumentedinhistoryby(a)therelativelyshoztperiodthatsiliconerubbersystemswereofferedbytheindustryand(b)bytherapidtransitionfromsiliconerubbertoepoxyVPIIMicaHatsystemsforallsealedinsulationapplications.The'actthat.asignificantpezcentageofthemotorsincludedintheInductionMotorFailurekaalysisweresiliconezubbezinsulatedisofitselfevidencetomanythattheresultingHTTFisconservative:19..
~,~SECTIONIV-MOTORLIFEDATATheprecedingpageshavecomparedtheVPIMicaMatsystemoftheInductionMotorFailureAnalysiswiththeotherinsulat"onsystemsalsousedinmotorsofthe.studyandhasshownthesuperiorityof'heVPIMicaeMatsystem.TheClassIEmotorscurrentlybeingsuppliedutili=ethesamebasicinsulationsystem'astheVPIMicaMatsystemofthestudy,exceptthatthe'Iepmyimpregnatingresinhasbeenimproved.IEEE275lifetestingofthecurrentVPIMicaMatsystembeganearlyin1975andwas5ustrecentlycom-pleted.Atotalof35motorettecoilsperPig.7vexeinstalledin6motorettespex'ig.Se3ecausethesystemwasfelttohaveClassForbettercapabilityandinordertoheepthetesttimewithinreasonableLimits,thefollowingagingcyclesandtemperaturefromTablety1IEEE8275verechosen:190C210C230C2Sdaycycle'daycycle2.daycycle12coils12coils11coilsIhemesnltsafthisIEEE"-~testeide.snleyzed'1-ncscatdscnhcith"--seel.~%A~~..4'~~Ž.ZZEE"10~the=rMis"are-,shown..on.PigB.ThegroundinsuLation(lessimpregnatingresin)isthesameastheoriginalVPIMicaMatsystemwhichhasperformedquitewellinthefieldanddemonstratedClassPtypeperformanceinpastIEEE8275Life'testing.'0
SECTIONIV-MOTORLIFEDATATestsconductedtocomparethetworesins,suchastheWeightLosstestsummarizedbelow,definatelyindicatethatthenewresinissuperiortotheoldVPIresin.10Gramsamplesofeachresinwerecuredandsub)ectedtothefollowingheataginginanaircirculatingoven.TABLEVIWEIGHTLOSSOPEPOXYRESINSOldEpoxyVPIOldEpoxyVPICurrentEpoxyVPICurrentEpoxyVPI1601801601801.63.90.3212016201620162016TheweightlossofthecurrentepoxyVPIresinafter180'Cagingcom-paresfavorablywiththeweightlossoftheoldresinat160'C,indicating.anapproximate20CthermaladvantageforthecurrentVPIresinItsthermalstabilityasaClassBorPresinisshownbytheinsignificantweightlossat160C.TheWeightLossTestaboveandtherecentIEEE275LifeTest(seePig.85)bothshowthesuperiorityofthenewimpregnatingresin.'hermalcapabilityandlifeatoperatingtemperaturehavebeenincreased.TheImpliedIEEE275LifeatClassPoperatingtemperatureshasbeenincreasedapproximately50X.21
SECTIONIV-MOTORLIFEDATASummari"ing,-thetestspresentedaboveindicatethatthecurrentVPIMicaMatcoilinsulationhasatleastequivalentandveryprobablygreaterlifeandthermalcapacitythandoestheoldVPIMicaMatsystem,thebestoftheinsulationsystemsusedinthemotorsoftheFailure2mQysisStudywhichdemonstrateda174year~i.Itisthereforecon-eludedthatthecurrentVPIMicaMatwindingsusingtheimprovedimpreg-natingresinwillhaveMTTFof1?4yearsormore.22 Q SLLLL5 0 'EX'1%N;mumMRfE1~RkhRmmrammAQe-~LNS%~Wa 0 LidLkw~~W&%IMHLSRk~~HE.~LSSSS~gMMMM~QR&K%%rr
..1x106)d7a7655%CQhFID)LPljTSjI~I1,x10~GOCDyd765~+1x10~S765IlwliI~,"1x1021OO140E,.G,BLOHi"l10/7/77120160180200250TEMPERATURE,C'EEE275TESTRESL'LTSGENERALELECTRICVPIHICANTGROUNDINSULATIONvrouwOs30( 0 ri)>we..~h(~~U'Un.~~~e~tIG:6'II!~:l.!!Cl!.:.3'lQa:C~0gfg"TlC'a'0~f"gia;4'felsl'LPDVlggib'r"ACIQhlb(gl1rtCit~;)(/F.'1~TE'E'l.')98/8'I'75I,J:E'L0Ã9.~"C'~f9r<<<<zrr:::.r-rt<<<<rv<~al~~~Pl'(.Kho.IrAT.r:o.o~o~e'4'$~'.O=Z;.=-=O:,o)-.e'~e~~I9/F.'~7-9T~:zc.20.5..RP:.(6.38-Ibad:.F,',";.C-'7J~Y=;;.5-E:~<3~~i"".~PI.YII-"XSiLiIL?iS'J~EESFr.8),I.,8IeA'~>G0-.'0~ee~~~o0g'f~~ppg~x7y(pbf.i/5.sBJ~e00~*~e~~eTOPVJF>',iIc/~4ee~~~~0~'~0e'I~oee~~~eeo~eo~e~o<<~~eee0oeee~~e~t~e~~~t,~~I,o~~~te~~l7'e'.633Pn.f.e~V~et+e$}Qc,v~Mv)f]p/o~~ioto~~~~o~o'eo0~'o~00e~0e~eE00~<<ggggOPY!Kx<~r'le~~o~o4\~~~oe~~~0~~~ooPIP:6~e~)0~04leo~eeQ~oo0~1t~g*~"t~"~~eeere0~~ee~~~~~e~0~0~~~e4~~oo]~~te(eoe~t~t~eee~~~~1<<eele~e~~~eoet~~e~~eWEST1Vr9HOUSEELECTRlCCGi",PQRPT10IJ~l,~~~J~~~!~mc~m~wEP~w~~~le~~o~..zr:.:.tci:Žl!:>:cia=."-"".i<.=.g5jP.(e7~<~t27
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~~~~~qg,g2084VtrPQlK%V~~~~IIttt'III~QttIIilIIIIIij'oIIi1IIIIIIIIIIlI1IIItIIIIIIIlIIIIY.:I.~~~e~~~~~~~~~~~~~~~~~~TACKNEL..~.'.TACÃtYrLp8~kCsr00~P~~~~P~~0~~~~~~~~04~Io~~~0~~~~~~~~0~-.t.7~~~~~0~0Ž~8Qopyp$)ffA(qg,o~~l~~)~~~~~~~~\~e~~~~~~~~~FR~<.IZGFyiab".LY,oT~~~,aRTEST1WC-->RltV"OVIDCOILS~I~~,~~~~~~~~~~~~0i~~~~~~~,0~~~~~\~~a~i~~~~~~~~~a~~~~~~~~~~~~~~~~~0~e~~~~~~0~~~~~<~~+~~~~Oy~~~~~~~~~I~~~~~~~~~~I.29
SECTIONV.-GENUCLEARHOTOREXPERIENCESECTIONVGENERALELECTRICCONPAVlMOTORSINNUCLEAR.APPLICATION'STableVIIis-alistingofsome300GeneralElectricClassIENuclearSafetyRelatedmotorsnowinst'alledinnucleax'lants,awaitinginstalla-tion,orcurrentlybeingbuiltfornuclearplants.Themotorsonthis3.istareprimarilyverticalmotorsdrivingcontainmentspraypumps,corespraypumpsandresidualheatremovalpumps.TableVIIIshowsadditionalClassIandnon-safetyrelatedhorizontalandverticalmotorsforavarietyofapplicationsinnuclearplants.ThesetwotablesshowthattheGeneralElectricCompanyhashadsub-stantiale~erienceinbuilding.motorsfornucleaxpowerplants. 0 TABLEVIIG.E.ROTORSINNUCLEARCLASS1SAFETY~RELATEDAPPLICATIONS'\(*)-OPERATINGNUCLEARSTATIONSNUCLEARSTATIONPOWERCO.ORCOUNTRY0OFMOTORS~~.OYSTERCREEK>>TARAPUR*MILLSTOJIE1*~8ROl!'JSFERRY1,2oEc3TSUiMUGA*PEACIIBOTTOI42"53*.J10IITCELLO"QUADCITIES1*&2*DRESOEtl1*,2*g3*BRUilSI!ICK2*COOPERDUAIJEARtlOLD*FITZPATRICK*.PILGRItl*YEPI:,OIJTYANKEE*EtIRICOFERJIIg2JIATCIII'&2IJOPECREEKLASALLE1&2.LIIIERICK1&2~SIIOREHAtlZIf'.I'.ER~BAILEY}Nr;FORD2SUSQUEINIJHA18I2Clllfl-SINtl1&2,~SURRY1'2*40RTIIAlitIA1&2BEAVERYALLEY*LAGUilAVERDECOFPEIITESQl.HIEI:IILE-PO.INT-1~5.-2~ALLEJISCREEK1&2CLIJITOII1&2flith1CI'T1799~'ERSEYCENTRALPOWER5LIGHT.INDIANORTIIEASTUTILITIESTYAJAPAtlATOMICPOWERCO;PIIILR.ELECTRICCO.tIORTJJERHSTATESPOllERCOIIIIOHIJEALTJIEDISONCO.~COIIJIO!IIJERLTIIEDISONCO.,CRflRLIHRPOIJERJiLIGIITCO.COIISUI1ERPUIILICPOWERCO.'OIJAELECTRICCO.POllERAUTIIORITYOFNEWYORK~OOSTOtlEDISONCO..VERIIOHTYANKEENUCLEARPOWERCO.DETROITEOISOHCO.GEORGIAPAL!EDCO,PUBLICSERVICEELECTRIC&GASOFNEllJERSEYCOJII10fl1JERTIIEDISONCO.PIIILA.ELECTRICCO.LOI<GISLAtlOLIGIITIJ'IGCO.~CItlCItJHATIGRS&ELECTRICCO.HORTIIERJIItll)IAJIRPUBLICSERVICE'RSIIItIGTOHPUBLICPOllERSUPPLYSYSTEHPENJJ.POIJER&LIGIITCO.TRIWRtlP01!ERCO.'IRGINIAJ'01!ERAtIOLIGIITCO.YIRGINIRP01!ER&LIGIITCO.DUQUEStffP01JERCO.JIEXI.CAI'ItlATIOtlALUTILITYSVRlrltl~iluat-CO.JIOUSTONPUIJLR&LIGIIT'LLINOISP01!LRCO.TllA2410186106881228~6102812166247.9551616,522105-~5I610'30
Og.TABLEVIIISHEET1of2'*)t(UCLEARSTATION'.G.E.MOTORSIHNUCLEARAPPLICATIONS.ICKNOWNOPERATINGNUCLEARSTATIONSPOWERCO.ORCOUNTRYiSERVICEWATERANDOTHERAPPLICATIOHS'NOTCSSHUCEARArPROX.IIOftIOTORSDUAIIEARNOLD*HATCII1*&2~.lllLLSTOIIE1",2~.53.CHitl-SIIAII182FARLEYTROJAIIDAVlS-OESSEIIORTIIAIIIIASALEIIST.LUCIEBRO'rfffSFERRYlq'2q53l!IDLAtlDPLAtlT182SAIIOt!OFRE"3IIILE.ISLAND.OCO.'IEEBEAVERVALLEY*IIAIIFORD2QUADCITIES1*&2*SEQUOYAII1&'2SUfu!ERZlt'!IERL'ft!EHICK1&2SUSQUEIIAHtIA142'RUtfS!IlCK2"ARKAffsrs1&2PllOJECTtlinel1ile.Pointk'2.tlillstoneII3St.Lucie82.,Ifartsvi1le~~~na~el~y'OWAELECTRICLIGIIT8POWERCD.GEORGIAPOWERCO.HORTIIEASTHUCLEARENERGYCO.TAIWANIOWERCO.ALAOAf'lAPOllERCO.PORTLANDGE.ELECTRICCO..TOLEDOEDISONCO.&CLEVEIANDELECTRICCD.VIRGINIAELECTRICPO!IERCO.SALEMCOIIIITYtfE!IJERSEY'FLORIDAPOllER4LIGIITCO.TVACOHSUt!ERSPO!Il'.RCO.~SOUTIIERHEDISOrtCOMETROPOLITANEDISOl<CO.DUKEPOLlERCO.f1UQUEStfEPO!IERCO.~~~WASIIIffGTOHPUBLICPOWERCO.SUPPLYSYSTENCOIIII(}tILIEALTIIEDISOttCO.TVASOUTIICARALIHAELECTRIC&.GASCO.FLORIDAPO'!IER4LIGIITCO.PillLADELPIIIAELECTRICCO.PEHtl.POWER&LIGIIT.CO.CAROLINAPOWER&LIGI!TCO.ARKAtISASPOllER8LIGIITCO.Ltf&GOL'PARTt1F.HTtlUCI.FAflJOI!S(EXCLAPED)'CUSTOMER~tliagaratlohaMI:.NortiieastUtilitiesfloridaPovIer&LiglutTVASn.Calif.Fdison1'l71012.35225282225101538,4~3119.IIMACHINES3~181218 00 TAOLEVIII.SHEET2of2LMEGDEPARTMENT.NUCLEARJOBS(EXCLAPED)~-Contfnued-PROJECT'anOnoforeShearonHarrfs'l-4(306-32934)SnuppsPeachbottom42,3llorthAnna8SurreyBoardmanNlThreeMiceIslandProject81Summer'lOe11efonteMarbleHillClintonNl,2ComanchePeakfl,2Limerick81,2PerryNl,2llaterfordk'3'ilgrim82FukuShimaNIII,IV,l'lamoakaNIIFermiN2~GinnaHutchinsonIlHatchN2CatawbaNl,2ForkedRiverEI.Midlandkl,2IndianPointOnagawaNlVernon83Chin-SanlluclearPl~~V,VI~VIICUSTOMERSo.Calif.Edison'.CarolinaPowerhLfght~4UtilityCompanfesPhiladelphiaElectricVirginiaElectricPower.PortlandGEJerseyCentralDukePowerSo.Carol.Elec.8GasTVA",PublicServiceofIndianaIllinoisPowerTexasUtil.Gen.Philadelphi'aElectric.ClevelandElec.Ilium.LouisianaPower8LightBostonEdisonTokyoElectricChubaElectricDetroitEdisonRochesterGasltElectricFloridaPower8LightGeorgiaPowerDukePower-JerseyCentralPowerit'ightConsumersPowerWhiteInd.Power(ALCODfv.)Tohot'uElectricPower.2TaiwanPowe>ArkansasPower.5Light'IgMACHINES28430~2314101888106864952166618224244 0 v*E~CLASSBVPIINSULATION'(7000VOLTSAND'BELOW%)rvd~gOgy,~~~'THEINSULATIONbeginswithturn-insulationmaterialsselectedfortheindividualznachinedesignonthebasisofexpectedsurgelevels,operatingtemperatue,andsystezncompatibility.ThematerialsrangefromAlkanexO,polyesterinsulatiorordoublepolyglassinsulationtomicaceoutapecoveringeachturnorconductorgrou:ThegroundinsulationisMICA-MATinsul-ationineitherwrapperortapeformonal'.statorcoils.Thebackingmaterialsandspecificresinimpregnantareselectedfor'ThehomogeneousnatureofthexnicaintheMICA-MATinsulationensuresuniformTHISINSULATIONSYSTEMforlaxgexnotorsmeetsthestringentmechanicalanddermalrequreznentsoftoday'sapplica-tions,inadditiontoprovidingtheneces-saryelectricalinsulation.Sinceanyonematerialalonedoesnothavealltheproper-tiesneeded,GeneralElectricusesavacuum-pressure-impxegnation(VPI)pro-cesstounitesuperiorinsulationmatexialsintoacompleteinsulationsystem,creatinganearlyvo'id-freestxuctureandassuringlonglifeandreliabilityinlargea-cmachines.thevoltagelevelandtemperatureratng.~'v~'~eevvrvvAv~v~~v~~\POLYESTERMATMICAMAT]groundinsulationwithdielectricstrengthsuperiortomicaflaketapesandwrappers.Thecoilsreceiveaprotectivearmoroiheavyglasstapeforprotectionagainst~mechanicalshockandabrasion.Onsys-tems6000voltsandabove,asexni-con-IMPREGNA~G,lVITHEPCCYRESINII)g'LASS;FABRICTYPICALMICA-MATCOMPOSITETYPICAL'CLASSBSYSTEM~~~~~~GLASS:.MtCAMAT,'...')E...-"~,Q'r'~::;",.i;."-':.:-'.',GLASSTAPEductingpaintisappliedtotheslotpor..'onandgrad,edbeyondtnecoretoprovidecoronaprotection.Theepoxyresinbindinagentusedisselectedforchemical'com-patibility,thermalanddiznensionalstabilitandelectricalproperties.PRIORTOAPPLICATIONofgroundinsu-lation,theslotsectionsofcoilsaremold-edunderheatandpressuretobondthestrandsandturnstogethex,thusassuingthedimensionalaccuracyofthe'finishedcoil.AfterapplicationoftheMICA-MATgroundwallinsulation,theentirecoilisovertapedwithheavyglassarmor.Specialcareistakenatthecoilleadtexminationduringtapingtoassurethefillingofallvoidsatthiscriticalpoint.Thecoilsareinsertedintothestatorslotsandtheendconnectionsarebrazedandtaped.Coil-lockbracingisemployedtosuppor.thecoilsand,torigidlyconsolidattheenti.estructure.Thevacuum-pressure-impxeg-4of21I~~'1'vI1\~~~r~'1>'FZC.4-1lof2GEGERALOELECTRIC,34

f~I~e~T,~ylkp,q)~.~v~y4~Wp~I~,IZ~Iq~~aX,cP~PAr,ivg~r~ha~~'IVsl~~i~~~-~Jil'.P..iI,I~l>1et'~~~~4gQTf~'~lgj.,l'a~s,'4q'e~'gfgIiW':.~itom.Cg,~~~)58Il~v~M%~~"~>;.~'-"..~~~~~i'~VACUUM-PRESSURE-IMPREGNATIONFACILITYCAPABLEOFPROCESSiNGMACHETESOVERTWELVEFEETINDIAivfETER4nationprocesscompletelyfiQsvoidsinthecoilsastheresinpenetratestheinsulation:.andconnectiontapes,assuringasolid,homogeneousstructureofunequalledther-rl,andmechanicalstrength.THETEMPERATUREANDTIMEofim-pregnationintheVPItankas-mellasthesubsequentbakingofthecoreassemblyto,curetheresinarecontrolledwithinclosetolerances.Manytestsaremadeduringthemanufactureofthewindingstoassurethateachmachinemeetsthehighstandardssetforqualitymaterialsandworkmanship.High-potentialtestsareconductedatvar-iousstages.Priortoinsertionofthecoils,eachcoilissubjectedtoanimpulsetestof~theturninsulation.~%racoilsaremadesothatadestructivegroundinsulationbreakdownvoltagetestcanbeconductedasafurtherprecaution.Finally,priortoshipment,thestandardIEEEhigh-potentialtestoftwiceratedvoltageplus1000voltsisappliedtothecompletedstator.t~~I~2~0of2~"I~~PIG.A-1nC.GENERAL4'i'.l.ECTRlC.,

lNSULATloiRSYSTEMS1cess,anasbestos-filledwindingcompoundisap-.pliedtobondthecoppertogether.Afinalvarnishtreatmentcompletesthesystem.5.07.GLOSSARYOFSTATORWINDINGANDINSULATIONTERPhSCoSEAIZDROTORWhenasealedmachineisrequired,anepoxysealantisappliedtothewoundpole.Sealedma-chinesarenotavailablewithstrip-woundfields..l5.04.04SpecialMotorTreatmentsForunusualenvironmentalconditions(suchasthoselistedinthefollowingparagraphs)specialtreatmentsareavailable.hABRASIONInatmosphereswhereabrasivedusts(suchasQyash)arepresent,apolyurethaneover>>coatingisappliedtotheinsulationsystem.Thetoughnessandresilienceofthecoatingmakesithighlyresis-tanttoallformsofabrasion.BoFUNGUSInhighlyhumidatmospheres(suchasareen-counteredinthetropicsortheCanalZone),afungus-resistanttreatmentofthewmdingwillinhibitthegrowthoffungus.Essentially,thevarnishispri-marilyeffectiveforstoragepurposeonlybecauseitrapidlydeteriorateswithoperationatnormalwindingtemperatures.5.05SPECIALOREXTREMECONDITIONSkSeePart4.02,Tables4-1through4-4.5.06EFFECTSOFRADIATION~Radiationcancauseinsulationdegradationifitfspresentinsufficientan:ounts.Wheremotorsareexposedtothemorecommon-typesofatomicradiation,'nearlyallstandardinsulatiansmayberrsedlftheradiationisbelowthefollowingvalues:ClassA-10Moentgens6ClassB-10Roentgens77ClassH-10RaentgensWhereradiationexceedsthesevalues,specificinformationshouldbcincludedintherequisition,proposition,orspeciftcatioas.VoltageEnduranceisameasureofthelifeofaninsulationsystemasafunctionofappliedvolta"e.Basically,itisthesystem'sabilitytomaintainitsdielectricstrengthoveraperiadoftimewithvolt-ageapplied.Itisanintegrationoidielectricstrength,dielectricconstant,insulationresistance.andinsulationpowerfactor.ThermalEnduranceistheabilityofaninsulatiansystemtoretainitsmechanicalandelectricalprcp-ertiesoverlongperiodsoftimeatthctemperatureswhichw01be.encounteredduringmotoropemtion.Ner;hanicalEnduranceisameasureoftheabilityofaninsulationsystemtowithstandthemechanica:.stressesencounteredduringmotorstartin,re-Iversals,andnormalrunningoperation..'iiechanc"':rengthandendurancearemeasuredinthe?abara-itorybvresistancetocut-through,tensilestrengtn.'longationtests,etc.ErruironmerrtEnduranceisameasureoftheab?Iityofaninsulationsys:emtowithstandoperatic"..invariousarnbientso'ratmospheres.Forexample.statorwindingssubjectedto.'argeamountsofrnais-turemustbeofthesealedtypetobereliable.Mo-torsaresometimesrunincontroQcdmoistatmos-.pherestotesttheenvironmentenduranceoithestatorinsulations.Likewise,motor:windingsex-posedtocarbonblackinarubbermil?,abrasivesinacementmill,orchemicalfumesinproces=-plantsmusthaveagoodenvironmentendurancex'hemotoristogivereliableservice.Ofcourse,windingscanbeprotectedfrommois-ture,chemicals,andabrasivesbyspecialmotorenclosuresiftheinsulationcannotwithstandtheambientinsulationDielectricStrenr;ttrisameasurea'heamountofvoltagestressaninsulatingmateria.vrillstandbeforeelectricalbreakdown.Itmaybrexpressedinvoltspcrmilofmaterialthicknesso;asthetotalvoltagethatasystemwillwithstand.NRsulatiorrDielectricConstarrtisameasurecthecapacitanceofaninsulationwall,relatedtothicapacitanceofanequivalentwallthicknessofairinsulationResistanceisthed-cresistanceofa.insulationsystemmeasuredinohmsormegohminsulationPorrerFactorisameasureaftheenargydissipatedaslossesintheinsulationsysrer.'Z.16014GENERALQ%ELECTRI~.'M L RBMKK818841C45tusalackoeSpateSQyestecPiLu(tCeceuaaeQ.SKcaxsatCXaeoQacraaBd.t~~VazuSabBaiaataoGLIae'Polyester%sueXNRabberSXQ~eRabberEthylenePmpeleue3hbbor-CablesSpaceSeaterX1th44erQeketaNLicoaeRx&ber-CableslhkberZoshixLg5NmT~CiteSfghCCackleChmo.mnzLSK82884SC7Zg~latioaSystemPolyesterPSLu(mixeemme1)RfcsmaCLosobecrooSc?tEpoxyV,acaiahHelcacEaeGlace.ForesterGLaeo"REVRabberSf?icxaeRubberPetaafXXCLassEthyleaaPro~LenaRabbe~le"SpaceBeaterKit1h@~CasketsS~xmeRx&box'CamasNabbedSashlngs.SorTape,CtteSightCzarCXaeeRUCKL5XSL88424103IaecQattaaSystemPo4yeatatHZxa(vseaasogEyoxyVarnishRaLaaiuoChaseCXamrClothWeaafi3.GLaaaRopeknyl1cGlaceSXXfeoaeRubberCahLeaSear~ZaaulacioaPhemoMc1ST?tlP09FibberSheetASIAD7NEpoxyRcsiaChaseFUae~SpeceEasterXft~a~C~s813.icoaeRabberCables~herBaehLugaESCA@TapeCettojaCboth-fhcaolic(teaboomed~)' 0 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NUSCORPORATIONCGNSULTINGOIVISIONANALYSISVERII-ICAT'IONCHECKLISTANALYSISTITLE:INDICATE"YES,NO,ORN/A(NAPPI.!CABLE),FOREACHITEMANDINCLUDEINANALYSISPACKAGEWITHRECORDOFANALYSISVERIFICATIONANALYSISFILENUMBER:NNA'3/g-o~z-YESNON/AMETHODOFANALYSISISTHEMETHODUSEDAPPROPRIATECONSIDERINGTHEPURPOSEANOTYPEOFANALYSISANDTHEUSEANDACCEPTABILITYOFTHERESULTS(ia.,MARGINTOLIMITSPg0ISTHEMETHODINACCORDANCEWITHCODES,STANDARDS,ANDREGULATORYREGUIREMENTS?HASTHEMETHODBEENEMPLOYEDELSEWHEREININDUSTRYORINLICENSEAPPLICATIONS?ASSUMPTIONSAREASSUMPTIONSNECESSARYTOPERFORMTHEANALYSISADEOUATELYDESCRIBEDANDREASONABLE?CIWHERENECESSARY,ARETHEASSUMPTIONSIDENTIFIEDFORSUBSEOUENTRE-VERIFICATIONSWHENTHEDETAILEDDESIGNACTIVITIESARECOMPLETED7CIINPUTINFORMATIONARETHEINPUTSINTOTHEANALYSISSTATEDANDTHEIRSOURCEIDENTIFIED7CIClISTHEINPUTINFORMATIONFROMTHELATESTAVAILABLEREVISIONTOTHEDOCUMENT?ISTHESTATUS(PRELIMINARY,CONCEPTUAIETC.)OFTHEINPUTSOURCEIDENTIFIEDFORLATERCONFIRMATIONOFTHEVALIDITYOFTHEINPUT7ARETHEINPUTSSUFFICIENTCONSIDERINGTHEPURPOSEOFTHEANALYSIS?0a0000COMPUTERCODEAPPLICATIONAREALLCODESUSEDIDENTIFIEDALONGWITHSOURCE.COMPUTERTYPE,INPUTS,ANDOUTPUTS?HASTHECODEBEINGUSEDBEENADEOUATELYVERIFIED?ISTHECODESUITABLEFORTHEPRESENTANALYSIS7DOESTHECOMPUTERMODEL(NODING,TIMESTEPS,ETC.)ADEQUATELYREPRESENTTHEPHYSICALSYSTEMS?o0fz,,CI..CIaoo0REASONABLENESSOFRESULTSLSTHEMAGNITUDEOFTHERESULTREASONABLE?ARETHEDIRECTIONOFTRENDSREASONABLE?PREPAREDBY:gfCICICICIPATE:w'zsHU$10410AEVI8KD01$1/FormerlyC&40Rev.l/ 0 1Page1af3Project4/ProjectTitleDate:PINALANALYSISREVIEWCHECKLISTClientAnalysisPileTitle:AnalysisPileNumber:ChecklistItemIl.UniqueAnalysisPileNumberassignedtothefile.2.AnalysisrecordedonCD-60;Yes'.N/A'.pagesnumberedb.totalpagesspecifiedc.a11pagesdatedd.clientidentifiedoneachpagee.correctfilenumberoneachpagef.author(s)specifiedoneachpageg.subjectspecifiedoneachpageh.verifierinitialsoneachpage3.AnalysisFileincludes:a.client.identification~b.analysisfilenumberc.analysistitled.author(s)identificatione.descriptionofthepurposeoftheanalysisIdiscussionofthegeneralmethodofanalysisg.identificationofinputinformationsourcehidentificationofinputinformationstatusi.majorassumptionsusedinperformingtheanalysis 0 Date:Page2af33.(Continued)importantreferences,includingmaterialpropertiesk.identificationofspecificversionsofcodesusedl.detailedcalculationm.listingofcomputerinputn.microficheofcomputeroutputo.summaryof,results,"4.RecordofanalysisprovidedonnCD-285~6.AllapplicableentriesonCD-28correct.AllreferencedNUSinternalmemosincludedinanalysisfile.7.Allreferencedteleconsincludedinanalysisfile.8.Separatecomputeroutputlabeledwithanalysisfilenumber.t9.RecordofanalysisfileverificationonCD-29.10.AllentriesonCD-29completedandcorrect.ll.Item(7)ofCD-29completedandcommentsnumberedr12.VerificationchecklistCD-30included.13.ComputercodeusedverifiedperQAZ3.5.14.CorrecteditemscrossedoutclearlyenoughtoshowonXeroxcopies.15.Listofinputinformationandmajorassumptionscheckedforcommpleteness."16.DocumentsComplete(PageCount)17.DocumentsLegibleandReproducible18.AllDocumentsIdentifiedonIndexReceived19.DocumentsProperlyPaginated20.DocumentsIdentifiedtoProject/Itemt21.AllUnsatisfactoryConditionsResolved(List) 0 Page3nf322.Remarks:Reviewedby:Dte
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NUTECHCOMMUNICATIONRECORDPersonsInvolved:n7iciComan:E.w4eeCp~~a~~BTelecon/Ph.No.C3Meeting/LocationFile:/0/.2'4c/O~Zo

SUBJECT:

Date/Time:RecordedBy:CopyTo:RouteTo:Page3ofg~p5~mr~~~4/'.44'~cfc'cvQ.vi'cp~g~~~/~~g~..P~ws.r4~/sy.//(azreav/A,~.'imrJ~/es'>cp~sec-icr-pAss~wr(5rpp5'cf)s~~4.~~~crn8-<-P~~y/gCd~~a4aa~THISma++~reCppr~rR'pear2$4pm~<~~4CJSPRv<P)~APE'b4g~~s2~4'u4~JA'uSHas.~Qnrf'W~ngPC$7+ga9/pg44Ar&4P~X~@ah@6~u~8'b'Ml'4ra~88'/el'p/ggS'c2~S-evctIres.WKDfe4<JP~6QgcPge~~~~swpJa/w~~SaFJ,

SUP;.'i!ARYREPORTNO.9b-A-opBV/REQUIPMENTQUALIFICATIONSUtv'MARY~~~QC)qg~TYASQJK&~RECORDCOMPILEDBY:*.EQUIPMENTDESCRIPTIONVERIFIEDBY:~/i/4doopH/~DATE:/4-r~-4'Q~I,n[<'oh/-uoO>~L/AiLv'/=IUNCTION2M/MFG.SCC)SIZE(IN.)MODEL($)3dOSi=ReZg'T.I(LBS)II.EQUIPMENTLOCAT!ONBOSTONEDISONPILGRIM1GCAROIINAP&LBRUNSWICK1GBRUNSWICK2(."COMMONWEALTHDRESDEN2DRESDEN3QUADCITIES1QUADCITIES2LASALLE1LASALLE2CINCINNATIG&EZIMMER'LEVELANDELEC.ILUM.PERRY1GPERRY2GDETROITEDISONFERMI2GEORGIAPOWERHATCH1HATCH2GULFSTATESRIVERBEND1RIVERBFND2HOUSTONP&LALLENSCREEKILLINOISPOWERCLINTON1CLINTON2IOWAELECTRICDUANEARNOLDJERSEYCENTRALOYSTERCREEKLILCOSHOREHAM0GMISS.P&LGRANDGULF1GRANDGULF2NEBRASKAPUBPOWERCOOPERggNIAGARAMOHAWKNINEMILEPT.1NINEMILEPT.2NO.INDIANAPSCBAILLYGNORTHEASTUTILMILLSTONE1NO.STATESPOWERMONTICELLOPASNYFITZPATRICKPENNP&LSUSQUEHANNA1SUSQUEHANNA2PHILADELPHIAELEC.LIMERICK1NLIMERICK2PEACHBOTTOM2PEACHBOTTOM3PUB.SERVE&GHOPECREEK1HOPECREEK2TVABROWNSFERRY1BROWNSFERRY2BROWNSFERRY3HARTSVILLE1HARTSVILLE2HARTSVILLE3HARTSVILLE4WPPSSWNP.2YANKEEATOMICVERMONTYANKEEIII.QUALIFICATIONREPORTS1.TITLE~/~&CAiAcSCA7"~7TESTAGENCY/I/O<0PROPRIETARYRECORDSATFILENO.Adrs~~ao~No.oZSCONTACTDATEREPORTNO.CONTINUED~ccS-RECORDSATTACHED%Pogv7d>A~i2.TITLEAP///:-Ib6'~7/4/FhDATETESTAGENCYPROPRIETARYRECORDSATFILENO.CONTACTREPORTNO.RECORDSATTACHED.hlog//6cNg/C/p-3.TITLETESTAGENCYPROPRIETARYRECORDSAlFILENO,CONTACTDATEREPORTNO.RECORDSATTAChD~

SUMMARYREPORTNO.QSR4\~rPAGE+OF~IV.QUALIFICATIONDESCRIPTIONQUALIFICATIONMETHODNONELOCATED0TEST.I3ANALYSIS0ONGOING0COMBINATIONOF0OTHERSEPARATETESTS0SEQUENTIALTESTSQTESTSEQUENCEJ6.3.4.8.0SEECOMMENTPAGECYCLEAGINGNONELOCATEDQNUMBEROFCYCLESEQUIP,ENERGIZED'?YES0NO0CYCLEAGEDPRIORTOSEVEREENVIRONMENT.TESTYESC3NO0C3SEECOMMENTPAGERADIAT)ONAGINGNONELOCATEDIAINOTEST-JUSTIFIEDBYANALYSISTOTYPEOFRADIATIONDOSERATETOTALDOSERADRAD/HRTIME.TEMPERATUREAGINGNONELOCATEDIIAGINGMETHODOLOGYNOT-TAGINGJUSTIFIEDBYANALYSISTOBASEDONAMBIENTTEMPERATUREOFAGINGTEMPERATUREDURATIONYRSHRSRADIATEDPRIORTOSEVEREENVIRONMENTTEST0SEECOMMENTPAGEYES0NO0RELATIVEHUMIDITYT-TAGINGPRIORTOSEVEREENVIRONMENTTESTYES0NO0GENERALT'ESTSPECIMENSAMEASLISTEDEQUIPMENT'~YESESNOQEQUIP.MOUNTINGSPECIFIED'?P4/QlYESONOQACCEPTANCE/FAILURECRITERIASTATED'YESRfNOQEQUIPMENTINTERFACESSPECIFIEDYESIIINOQIEEE323-19IEEE317-19IEEE'24-19IEEE382-19IEEE383-19IEEE344-19OTHERAGING~~~&A~A~OSUBMERGENCETESTYES0NOIiSTANDARDSAPPLIEDTOTEST:SPECIMENOPERATEDDURINGTEST?YES%NOQNONESTATED%OTHER.80APg~A7Sh0SEECOMMENTPAGE0'EECOMMENTPAGECOMMENTS:Ol+rgr'57CS7Nt+Po<TISAlaVoC4g,~ggrE'~ESPY<7PgcrPAgr=~'1rr=i4~Wi~7r=~MArZO~W4.ZMC~rYOrr'-CueO~gr=Pong-~~roeg.WH11'ov.2

SUMMARYREPORTNO.QSRPAGE+OFSEISMICQUALIFICATIONh/ONELochF4LEVELSINESWEEPRANTORATEACCELSING.AXISBI-AXIAL0EQUIPOPEYESSEECOMMENTPAGETIMIN.gSNO0EDWELL0ACFREQ.HzDURATIONSING.AXISel'AXIAL0EQUIPPER2YES0NO'SEECOMMENTPAGEHzHzHzSECEBEAT0ACLFREQOSC.IBEATSING.'AXIS"0BlAXIAL'EQUOPER2YES0SEECOMMENTPAGEgSHzDOMMULTIFREQUENCY0HzgSSECRANTOZPADURATIONDAMPINGNO.OBE'SNO.SSE'SSING.AXISEIBfAXIE)IPOPER?YES0NO0SEECOMMENTPAGETEHISTORY,.0ACC0URATIONO.OBE'SNO.SSE'SgSSECSEECOMMENTPAGESING.AXIS0Bl-AXIALEQUIPOPER?YES000MPLEXWAVE'ZPAINPUTMPINGOUTPUTDPINGNO.OBE'SNO.SSE'SSINGAXIS0BI.AXIAL0EQUIOPER2YES0SEECOMMENTPAGEgSLOCAMSLB)HELB,RECIRCULATIONAREAPROFILECONTINUEDQgp/n7./VgHu~i/A/rkNor~r~r<y450400u.350~~3OOP-250Pg200m15O10050@SPYGBidr1009080706050403020908070605og40Ph30)2:2010456789102030TIMESCALE-/gou8$1004050608010CHEMICALSPRAYNONE08)p/cAC/5rfO)Sr/2r</)W))1)E2Fisc2RATE<o'r~~+GPM/FTDURATION>~~~SECEQUIP.OPER?YESINO0KEYTOPROFILECHARTTEMP.PRcSSURE~~~~~~~~~RELATIVEHUMIDITYINDiCATESEQUIP.CYCLING

PABE~OF~V.TRACABILITYa.QUALIFICATIONAPPLIESTOATLEASTTHEFOLLOWINGSERIALNUMBERS:Aidnf-l-mme@/-b.QUALIFICATIONAPPLIESTOATLEASTTHEFOLLOWINGMANUFACTURINGOATES:-&wc.'OTHER:r-~7Yl.REMARKS5COMMENTSZv4,4/MA-omZ+4/MAa~aFZoPS/,ggZaCufo~Cu-/CscOooZ~~<~7-mbMlK/w/JS~~~S/~~SCrZC-rOo~/~W~/OAEgo~~dM7~/5//=ov'"-Cd~/c'z-8-a~~OA-~Mc.A'errZ~F/JOr/a~/WvALv=SrZ.W-yg/=of-CoraPMAMrwc.7PX~cr~E5'/4nf7-uQ-arr~Wadoc<aC'a~~,~err~WOWC0--pdACOw7PCwo8'vrr'/'5~d7~A/o,uJP7b'/3-r8rSWercWHS)llRor.l~yJ)4~I~

)v'l"~ARYI'ZPORTNC'.(SR-0d-->3iI.-RFMARKSANDCOMMENTS(Continued)PAGEWOPdiscoSolenoidValveIJo.'P.')IT8300B61YFFSerialNo.9657?i'hetimedurationoftestingonthisvalve+asalso23hoandthevalveWasactivated50times.Thevalveperformed,i~ellNroughouttheentiretestanddidnotleaksteamouttheelctr.Iconnectionuntilafter12hoursofexposure.Theamountoflee',wassmallincomparisontothe-otherleaksexpeiencedonthis{seeFig.5).PJ1'tw~9P~cyC04CLUSZO4S:-AMCP'heahovesimulatedLOCAtestsexceededthecombinedtimepz'essureandtempeatureBaedontheexcesstestoecuipmentduringtestitexposureexpectedintheconain-...entarea.conditionsandthepeormanceoftheissafeto.savthediscoSolenoidsf~iIITX8320A21V,SerialtJo.96578A,I"A~IITQ300C61YFYamcoLimitSMitchIF'-740-500-00andllasoneilan~ill.continuetoperformduringandafteraLossOccident.Se'rialNo.965774,11odel577-4AirretoOperatingCoolant,

eSZMULATEDLOCATESTVENDOR'SDRANlNGREYlEY1OfAooroved~f~.meygoroceed,0AooroeedSuomrtrfwrdwo.>>MlerOfoceeo,s0Aooroeeoeeceoletnoted.Menecn~noruem4finer4wg.MrS.meyOr~eeoororede0HotAooroeed~recten4rewornrt0Aooroeelnotreouueo.Mtg,meyorocrooforel0tnllorewrneooelholI~leorrwlfromfullcomolrencewithcontrectolourcne~rrurr~IT1~nREVIEWEDCEIMlAJOBI08'FQVBECHTELATC3.3r->SOLENOXDVALVESCLXMXTSl'r'XTClKSDlSTRl8fJTIOt'~asrz~sVEHOOhCLIEHT~FIELDO.E.CIVILELECT.OLT.DES.~4CCH.COHSVS.ARCH.HONorwoodEnqineeringDepartmentR.D.CroninOVRCH.CICKO.IHSKCTSCHEO,START4lORECORDIKCHTELIANFRANCISCOMASONPZLhNZNTEPNhTZONAL,ZNC~Norwood;MassachusettsApril19,1973gote-'EI'Ie~oi(vcLhe~~~ep'~Tu~kOC444VOCIrICSaCXl,SCCH/~~J36't8~qua,it@Ca+~.

SIMULATEDLOCATESTOFSOLENOIDVALVES4LIMITSNZTCHESIA13STRhCT'histestwasundertakentoverifyperformanceofspecifictlsolenoidvalvesandlimit-switchesduringalossofopeatingcoolantaccident.TestingwasconductedbyMasoneilanattherequestofBaltimoreGas4ElectricandBechtelPowerCorporation.TheresultsofthetestshowequipmentcanwithstandLOCAconditionswhichinsomeinstancesiswe11beyondtheequipment'smaximumdesignconditions+Radioactiveenvironmentwasnota.partoithistest.EQUIPMENTTESTED:SolenoidValveASCOModelNo.VG'HTX8320A21V.,SerialNo.96578ASolenoidValveASCOModelNo.HPHT8300B61T,SerialNo.96577ALimitSwitchNAMCOModelNo.SL3LimitSwitchNAMCOModelEA-74050000~PTEST'SETUP:Theabovepiecesofequipmentweremountedinsideaneightinch10,000Seriesdoubleseatvalvebody.(SeeFig.1)~Thcequipmentwasmountedsoastosimplifythewiringandpneumaticpiping.PressuregaugesweremountedatdifferentlocationstocloselyobserveIthesteampressure.Aihermcxneterwsmountedonthevalveinlet.flange.Activationofthe,twolimitswitcheswashandledhyasidemountedhandMheelIIhiohstrokedthe8"yalve'sstem.'~ 0 TEFiTPROCEDURE:Thesteamsupply>alvewasopenedaswellastheventandsteamtrapvalve.Assoonassteamflowedoutthevent,theventvalvewasclosedandleftclosedexceptdux'ingxestart-ups.Next~~t.hesteampressurewasad)ustedto65psiq,afterwhichtheswitchesiindsolenoidsMereactivatedtoconfirmpropex'peration.Atrandomf.imeintexvalsthesolenoidsandswitcheswexeactivatedtocheckI,".orproperoperation.OneofthelimitswitcheswasusedtoactivatethecoiloftheCtiPllT8300861YFsolenoidwhichinturnsuppliedairtostrokeaHasoneilan59Actuator.Duringthetesta6Lsolution(byweight)ofboricacidwasih)ectedintothevalvebody(testchamber)tosimulatethe'corrosiveeffectoftheboricacidsprayers.TESTRESULTS:tYamcoLimitSwitchNo.SL3:Fiveminutesofexposureat3107.and65psigwasenoughto0causesteamtoblowouttheelectricalconnection.Beforeremovingtheswitch,itwascheckedforoperation,theswitchstillworkedproperly.Removaloftheswitchandsubsequentdisassenblyshowedagasketfailure;(seeFig~2)~Thiswastobeexpected,becausetheswitchwasnotdesignedfor310F.and65psigsevice.PscoSolenoidValveModelSl;PllTX8320A21VSerialtfo.965l8h,.>lhcnthetestfirststarted,steamleakedouttheelectricalconnection,but'ataveryslowrate.Duringa3-1/2hourperiodthatthissolenoidwasexposedto310F.and65psigsteanit,wasactivated4timesandoperatedproperly.Attheendo3-1/2hourssteamflowouttheelectricalconnectionbecameexcessive.Thevalvewasremovedfromthetestchamberanddisassembled.Thehow"ingg~kethadfailedinonesoot(seeFig.3).Thevalvewas

~~~g~~rhot>>J~soy~rmP~"grI~TDSTSPTUP4Theitquipment+asmountedinsideMe8"valvebody.A3"pipe(tofAeleftofthevalve)~asusedasalgallontanktoholdtheboricacidsolution.4 0 h~~'<eassembledandremoun'tedinthetestcaerwithprovisionstolimittheflowofsteamouttheelectr.'.ca).connection'.hnadditionaltestof8hoursof65psigsaturatedsteam(310F).andboricacidwasappliedtothesolenoidvalveduringwhichtthevalvewasactivated23tinesand.ourdtooperateprop':rly'.NamcoLimitSwitchNo.EA-740-500-00.Thisswitchwastestedforatotaltimeof23boursduring'imethe-switchwasactivated50timesandfoundtooperat~-preThehousingdidnotleaksteamouttheelectricalconnectionatduringtheentiretest.Theonlyweaknessisthezinccastlcvarmwhichcorrodedsobadlythattherollerfellout:duringdisassembly(seeFig.4).Thiscanberesolvedbyusingast.:e3.a.withasteel=ro13,er,NamcoPartNo.DS3.260.AscoSolenoidValveNo..'WltT83003t'1YF,SerialNo.9(';7;Thetime'durationoftestingonthis,valvewasalso23hr..andthevalvewasactivated50times.Thevalveperformers.i..I%roughouttheentiretestanddidnotleaksteamouttheelectr.cohnectionunti3.after12hoursofexposure.Theamountof.led'assmallincomparisontothe-otherleaksexperiencedonthis(see=-Fig.5).MasoneilanAirsetModel$77-4Thispieceofequipment.wastestedforan8hourperiodwi.65psigsaturatedsteam(3l0F)andwithaninjectionofa6Lsolutionofboricacid.Duringaportionofthetest,airwasthroughtheairsettoconfirmcorrectoperation.Theairset~cwellbefore,during.andafterthe-test.Thepaintonthediec.aluminumhousingblistered,butstillprotectedthealu-,..inu-....(2

/DECLVSXONS:~0TheabovesimulatedLOCAtestsexceededthecombinedtine,Ipressureandtemperatureexposureexpectedinthecontainmentarea.BasedontheexcesstestconditionsandtheperformanceoftheO~eauipmentduringtestitissaeto.savtheAscoSolenoids$4PllTX8320P2lV,Serialtlo.96578A,1"PllTG300D61YF,SerialYo.56577A,'amcoLimitSwitchOEh,-740-500-00andthsoneilan)loden477-4Airsetwill,continuetoperformduringandafteraLossofOperatingCoolant,Accident,~RDC:qn4jl9/7316 00 ~~Ir1~1ISummary-EnvironmentalTestingofMSS/RVAirControlValves~CEquipment:MainSteamReliefValveSolenoidValves9U~TYASSURECF,azcoHDMfg/Model:TargetRock-ASCO/8300964FDocuments:1.PlantEquipmentDesignEngineeringMemorandum126-62EnvironmentalTestinThefollowingtestprofilewasconductedat100%RH;340F/65psig-2min340F/45psig-3hours320F/45psrig-3hours250F/25psig-90hourserS~G.E.ConclusionsSolenoidvalvesarequalifiedfortheinstalledenvironmentbasedonthesupportingdataandG.E.philosophydetailedinG-HK-9-72"PilgrimQualificationSearch"of6-5-79andG.E.ReportG-HK-9-44of5-3-79.BECoConclusions:tMdiationtestdatadoesnotenvelopePNPSaccidentprofiles.ParkerSuper-0-LubeshouldbeusedinplaceofParker0-Lubewhichtendstobakeattemperaturesabove250oFandimpedevalveoperation.Preparedby::(-ec>..IdeDate:

PLANTEQUIPMENTDESIGNENGINEERING~ORANDUMNo.,126-627o:B.P.Brooks~D.L.Hurray

Subject:

ENVIRONMENTALTESTINGOFMSSRVAIRCONYROLVALVES

PED'XCM0126-62IntroductionFoursolenoidvalvetypeslikethoseusedonTargetRock,Dresser,andCrosbysafety/rcli'ef,valvesweretestedundertheaccidentenvironmentalconditionsanticipatedafteradesignbasisevent.Thetemperatureandpressureprofilesusedinthesetestsaresimilartothoserequiredin?EEEStd.323-1974,TestEuimentandProcedureFig.1showsaschematicofthetestapparatus.Twosolenoidvalvesareshownhoweverone,twoorthreevalvesweretestedinany*oneoftheseventeststhat'wereperformed.Thetestvesselusedwas30inchesindiameterx24inchesdeep.Eachinlet,cylinderandelectricalconnectiontothevalveswaspipedtotheoutsideofthevessel.Theexhaustportwasleftopentothevesselconditions.Thefollowingfourtypesofvalvesweretested:(~DesignationDManufacturerAVCAVCAVCModelNo.C-5246C-5450C-5450Characteristics11/4inch,Vitonseals1/2inch,Vitonseals1/2inch,EPsealsThctemperaturecontrollerautomaticallymaintainsapresettemperatureinthevesselbyturningthe6000Wstripheatersonthesidesofthevesselonoroff.Thebottomheaterisonamanualswitch.Beforetestingthetcmpcraturccontroller,recorder,andprobesandthecylinderandvesselprcssuregaugeswerecheckedandcalibrated.Duringthetestthetwotcmpcratureprobesagreedwithin5'F.Duringassemblythreeinchesof,'waterwasaddedtothebottomofthetestvesselinordertonaintainsteamthroughoutthetest.Beforeturningontheheaters,eachvalvewascycled200timestodenonstrateoperabilityandsimulateasolenoidvalveinservice.Thetenperaturecontrollerwasadjustedtomaintainthefol)owingminimumtestconditions:Temperature340'F340'F320F250FPressure65psig45psig45psig25psigTime2min3hrs.3hrs.90hrs.'Ca)ibrationrecordsaremaintainedfortraceabilityI

~Igpr>>)'RA~pJ).0vg%lTf.LSfmLOWllIl)I~)gwaRk.='.ZSeSlaCiVfN'T::YlKFVALVE.Yg-Po'PI)rj:')I'NT~~l)IIIl..Vc~/c-TE"..-f~"~~vf'0REtoRDERTEtlPERRTUREIQ---STRIPHEATERSIGKWTWOSOLENOIDVRLVE5bRP.I!).'i~IIIHECATERsflJARA)PgQlCWHEATER5W'lTCFISOLE.tMO.loVALVETESTAPPARhTUSFIGUREI

I~~PEDHcMO126-62Thetestproceduregivenin*appendix1wasusedexceptforthefollowingmodifications;TestModification*4(5Thevalvesweregotoperatedduringthetest,onlybeforeandafter.I(0For5consecutivedaysthevalvesweresubjectedto340'Ffor3hrs,320'Ffor3hrs.and250'Fovernight.Thenanadditional2daysat250'F.TheTvalvewasoperatedafterday1,2,5and7.TheD,valvewasoperatedafterday1,4,5and7.Day1,2,3and6saw340'Ffor3hrsand320'Ffor3hrs.-Day4,-5and7andovernightsaw250'F.Thevalveswereoperatedafterday6andbeginningofday8.Thesolenoidvalvesintest1and2werenotirradiated.Intest3,4and5thevalveswereirradiatedto,atotalintegrateddoseof4x106R.Fortest7and8theyreceivedadoseof3x107R.Allirradiationwaspriortoassemblingthetestapparatus.lResultsandDiscussionTableIshowsasummaryoftestresults.Thefollowingaremoredetailsbytestnumber:Test1ThreeofthefourCtypevalvesfailedtooperateproperly.AnAVCrepresentativecametothetestsitetocheckthemalfunctioningvalves;howeverhecouldnotexplaintheproblem.Helefttwovalvesthatdidfunctionproperly.Ashopinspectionshowedthatsomeofthecriticaldimensionswerenotwithindrawingtolerance.TheCvalveinstalledinthevesseloperatederratically,howevertheinletconnectionwasmadeusinga1/2inchpipe.Lateritwasdeterminedthata1/2inchpipedoesnotsupplyenoughair.SubsequenttestsofCvalvesuseda11/2"pipe.ThisparticularCvalvecontinuedtooperateirradicallyevenwitha11/2inchinlet.A,D,andTvalveshad1/2inchpipingonalltests.Thehvalveoperatedsatisfactorilywithaslightleaktgoaf.20SCFMintheenergizedcondition.(~Test2Bothvalvesoperatedsatisfacorilywithnoleakage,

126-62Operatedsatisfactorilywithnoleakage,howeverwhencheckingforthcminimumshiftdPitstuckt~ice,onceatabPof20psiandanothertimeatbPof45psi.Increasingtheprcssurecausedittooperatesatisfactorily.Test4TheCvalveoperatedsatisfactorilywithaleakageof2.5SCFHin'heenergizedcondition.Deenergizedtheleakagevariedbetween0and.1SCFhf.TheTvalveoperatedsatisfactorilywithnoleakage,howeverafteritcooleddownitfailedtoshiftonthefirstattempt.Afterthatitoperatedsatisfactorilyeverytime.Thetefloninsulationontheelectricalleadscracked'andbrokeawayduetotheirradiation.Test5Bothvalvesoperatedsatisfactorily.'TheA.,valveleaked2.2SCFMindtheDvalveleaked.13SCFMintheenergizedcondition.'No.'-leakagedeenergized.Test6Bothvalvesoperatedsatisfactorily.TheTvalveleaked2.2SCFHandtheDleakedfrom0to.5SCFMintheenergizedcondition.Noleakagedeenergized.Allvalvesshowederraticleakagewhenenergized.rangingfrom0to2.2SCFhf.Deenergizedleakagewasverylowrangingfrom0to.09SCFhl.Allvalvesoperatedsatisfactorily,howeverbothCvalvesshowedslowandstickyoperationafterthetestinthecoldcondition.Ondisassemblyitwasfoundthatthelubricanthadturnedtoastickytar-likesubstance.Also,itwasnotedthatonthelastdayofthetestthevesselhadgonedrysothatthehumiditywasverylow.Subsequenttestingofthelubricantusedinthesevalves,Parker0Lube,showedthatwhenbakedinadryovenfor24hours,itturnsblackandgummyatabout250'F;Attemperatureslowerthan200'Fitdoesnotturngunny.Anotherlubricant,ParkerSuper0Lube,continuedtomaintainitslubricantqualitywithnoapparentbadeffectsattemperaturesupto350'F.5leaagehasbeenprxmarxywenevavexsi"-""ccrcxson.enveryminimal.aT>>b,,r~:,'ou.l.,"cQbwgehKotP'arkcr0Lubesincetearcr'tcnencytobakeatatemperatureof250'Forhigher.Someofthevalveshadmfcriticaldi-ensionsthatarenotwithindrawingtolerance,however,sincethosevalvesveremanuacturcdAVChasinitiatedanimprovedqualitycontrolprogram

TestTestSampleTestPararne'ters~ai5<$F'2,3,4,6failedtoopera'teconsistentlyonefhe3badvalvesreceived)DT2,3,4,62,3,4,6nomalfunctionsnomalfunctionsla,2,3,4,6,7stucktwice,joggedintooperabilityaftersubsequentattemptsCT"la,2,3,5,6,9,10someleakage,nomalfunctionstuckoncewhencoldDla,2,3,5,6,10!someleakage,nomalfunctionTDClb,2,4,6,8,10lb,2,4,6,8,10Ib,2,3,5,6,8,10lb,2,3,5,6,8,10someleakagewhenenergized,nomalfunctionerraticleakagewhenenergized,'nomalfunctions,stickyoperationwhencoerraticleakagewhenenergized,nomalfunction,stickyoperationwhencolr.i~~4lTestParameters:la.lb.2.3.7,II8iI9~10.Radiation-4x106RRadiation-3x107R200cycles-normaloperationemergencytemperature/pressureconditionsvalveoperationaftereachstepvalveoperationonl>atendoftestcycleleakagecheckadditionaltemperaturespiketo350'F4testcyclesofemergency'testconditioncooldermto80'fterhigh'emp.portionmodifiedtestsoquencoasshcnaonpago3ThBLEI 00 ~~l'I~~aAPPINDIX1page1of2SOLENOIDVALVETESTPROCEDUREI~.oQ~.I'+~'rI11.0AssemblyandPreliminaryTestingAssembleasshownintheschematic,adding3inchesofwaterinthebottomofthetestvessel.1.21.3Leakchecktheentirepipingsystemusingasoapsolutionandrecheckusingtheflowmeter.Thereshal1benoleaks.~~Closeallofthevalvesonthecylindersideofthesolenoidvalves,andtheventvalve.Energizeeachsolenoidvalve200timeswith106VDCusingthefollowingprocedure.a.Openthevalveonthecylindersideofthesolenoidvalveforthevalvebeingtestedonly.b.Eachtimeafterenergizingthesolenoid,check.thepressuregagetoseethatthecylinderpressureincreasesto'theinletpressureshowingsatisfactoryoperation.Inletpressureissetto90psig.1.52.0c.Beforestarting,andafterevery50times,checkandrecordseatleakageofthesolenoidvalveinboththeenergizedandde-energizedcondition.Leakcheckbynotingtheflowthrougheitherthe4ighorlowflowmeterafterequilibriumisreached.Checkmin.shiftpressure.Ifallsolenoidvalvescontinuetooperatesatisfactorilywithlessthan.05SCFHseatleakage,assembleandleakcheckthevesselincludingthelidandal'Ivesselpenetrations.Theroshal1benoleakage.II1'nvironmentalTest2.)Adjusttheoverpressuretripto75psigandtheovertemperaturetripto375F.Startthetemperaturerecordingchartandadjustitforthepropertimeonthescale.2.22.3Turnbothheaterson(sideandbottom)andadjustthetemperaturecontrollerto350'F.'pentheventifthevesselpressureexceeds70psig.TurnontheN2supplyandadjustto90psig.Checkandrecord1e&ageinthede-energizedconditionwhilewaitingfor340'F.

r(r~'50'g.'E.'v'OlDVALVETE57PROCEDUREAIpr.mIX1page2of2.03.13.23.34.04.17racKhenthevesseltemperyehrezeaches350'F+10,turnthebottomhcatcroff.Hold660psigfor60.seconds,thenreduceto46+6psigbycarefullycrackingopenthevtvalve.Energizethesolenoid4times,checkingtoseethatthccyli.nderpressureincreasestoinletpressure(90psig)eachtime.Holdthesolenoidintheenergizedconditionfor10sec.eachtime.ICheckandrecord'seatleakageintheenergizedandde-energizedcondition.Checkminimum.shiftprcssure.sSecondStep>eMaintain350'F~10-and45aSpsigfor3hrs.4.2Repeatsteps3.2and3.3.5.0ThirdStep5.1Adjustthetemperaturecontrollerto330'F.Continuetomaintain45+5psig.Maintain330+10'Fand45gSpsigfor3hours.5.3Repeatsteps3.2and3.36.0FourthStep6.1Adjustthetemperaturecontrollerto260'F.Reducethevesselpressureto30x5psig.Adjusttheoverpressuretripto40psigandtheovertemperaturetripto300'F.I6.2Maintain260al0'Fand30gSpsigfor24hours.i6.3Repeat3.2and3.37.0FifthStep7.1Reducethevesselpressureto25+5psig.Keepthetemperatureat260e10F.7.2Maintaintheseconditionsuntilthctotallengthoftestti-ais96hours(anadditional66hrs.).Repeat3.2and3.3afteratotaltost,timeof48hoursandagainattheendoftest. Qi V'WREQUIPMENTQUALIFICATIONSUMMARYgag~~SU)~~-5RECORDSUMMARYREPORTNO.QSR-0/I.EQUIPMENTDESCRIPTIONCOMPILEDBY:lPlSB'VERIFIEDBY:15Hr*ATE://+got/W1(<</<'TEMCC5W~/~MFG.MODEL(S)FUNCTIONXcc/5SIZE(IN.)WT.I(LBS)II.EQUIPMENTLOCATIONBOSTONEDISONPILGRIM1CAROLINAP&LBRUNSWICK1'RUNSWICK2COMMONWEALTHDRESDEN2DRESDEN3QUADCITIES1QUADCITIES2LASALLE1LASALLE2CINCINNATIG&EZIMMERCLEVELANDELEC.PERRY1PERRY2DETROITEDISONFERMI20060Q0ILUM.00GEORGIAPOWERHATCH1NHATCH2EfGULFSTATESRIVERBEND1RIVERBEND2HOUSTONP&LALLENSCREEKILLINOISPOWERCUNTON1CLINTON2IOWAELECTRICDUANEARNOLDJERSEYCENTRALOYSTERCREEKLILCOSHOREHAMMISS.P&LGRANDGULF1GRANDGULF2NEBRASKAPUBPOWERCOOPERQNIAGARAMOHAWKNINEMILEPT.1QNINEMILEPT.2NO.INDIANAPSCBAILLYNORTHEASTUTILMILLSTONE1NO.STATESPOWERMONTICELLOPASNYFITZPATRICKPENNP&LSUSQUEHANNA1SUSQUEHANNA28PHILADELPHIAELEC.LIMERICK1LIMERICK2PEACHBOTTOM2PEACHBOTTOM3PUB.SERVE&GHOPECREEK10HOPECREEK2TVABROWNSFERRY1BROWNSFERRY2BROWNSFERRY30HARTSVILLE1HARTSVILLE2HARTSVILLE3HARTSVILLE4WPPSSWNP2l5YANKEEATOMICVERMONTYANKEEIII.QUALIFICATIONREPORTSCONTINUEDCI1.TITLEcarr7iDATETESTAGENCYPROPRIETARYRECORDSATFILENO.REPORTNO.CCCONTACTVCRECORDSATTACHED02.TITLETESTAGENCYl~PROPRIETARYRECORDSATFILENO.8'cDATEREPORTNO.CONTACTRECORDSATTACHED0Cd<~~e~3.TITLETESTAGENCYPROPRIETARYRECORDSA1FILENO.WH'11'w.2CONTACTDATEREPORTNO.RECORDSATTACHED0

I~~~lg\I~SUMMARYREPORTNO.QSR-PAGE~OFIV.QUALIFICATIONDESCRIPTIONQUALIFICATIONMETHODNONELOCATED0TESTANALYSIS0ON-GOING0,COMBINATIONOF0&OTHERSEPARATETESTS0SEQUENTIALTESTS!3TESTSEQUENCE4.6ucz6.7.0SEECOMMENTPAGECYCLEAGINGNONELOCATEDQNUMBEROFCYCLESEQUIP,ENERGIZED?YES0NO0CYCLEAGEDPRIOR.TOSEVEREENVIRONMENTTESTYES0NO00SEECOMMENTPAGERADIATIONAGINGNONELOCATED0NOTEST-JUSTIFIEDBYANALYSISTOTYPEOFRADIATIONDOSERATETOTALDOSERADIATEDPRIORTOSEVEREENVIRONMENTTEST0SEECOMMENTPAGE~~RADRADIHRRADSYES6NO0NOT-TAGINGQUSTIFIEDBYANALYSISTOBASEDONAMBIENTTEMPERATUREOFAGINGTEMPERATUREDURATION4NRELATIVEHUMIDITYYRSHRST-TAGINGPRIORTOSEVEREENVIRONMENTTESTYESHNO0TIMETEMPERATUREAGING.co~~~~F4'-~NONELOCATED0AGINGMETHODOLOGYckm<~H~GENERALTESTSPECIMENSAMEASLISTEDEQUIPMENT'EQUIP.MOUNTINGSPECIFIED?ACCEPTANCE/FAILURECRITERIASTATED?g~/YES0N~YESONOIIYESQNOIIIEQUIPMENTINTERFACESSPECIFIEDYESONOIISPECIMENOPERATEDDURINGTEST?YESIIINOQNONESTATED0OTHER'cwe'27-COTHERAGINGSUBMERGENCETESTYESIINO0~~iMS-3STANDARDSAPPLIEDTOTEST:IEEE323-19~IEEE382-19IEEE317-19IEEE383-19IEEE324.19IEEE344-19'EEECOMMENTPAGE~COMMENTS:0SEECOMMENTPAGEWH11E3REE.2 0 .SUMMARYREPORTNO.QSR-'AGE~OF~SEISMICQUALIFICATIONOWLEVELSINESWEEP6RANGE~TO+~HzA7+TwACCEL'SSING.AXIS0Bl-AXIAL8EQUIPOPER?YES0NOIm0SEECOMMENTPAGEHzHzSECHzHz*SING.AXIS0BI.AXIALQEQUIPOPER?YESONOCf0SEECOMMENTPAGESINEDWELLQACCELh>>'II7ig'sFREQ.HzSINEBEAT0ACCELFREQHzHzOSC.IBEATSING.AXIS0Bl-AXIAL0EQUIPPER2YES0SEECOMMENTPAGEg'SHzHzHZNO0RANDOMMULTIFREQUENCYIlRANGE/TO8'47oHzZPAc2rgSDURATION~SECDAMPINGNO.OBE'SNO.SSE'SSING.AXIS0Bl-AXIALQQUIPOPER2YES0NOIITIMEHISTORYACCELDURATIONNO.OBE'SNO.SSE'SSING.AXISBI-AXIALEQUIPOP,R?g'SSECYES0NO0COMPLEXWAVE0ZPAINPUTDAMPINGOUTPUTDAMPINGNO.OBE'SNO.SSE'SSINGAXIS0.BI-AXIALQEQUIPPER?YES0gSNO00SEECOMMENTPAGESEECOMMENTPAGESEECOMMENTPAGELOCA,MSLB,HELB,RECIRCULATIONAREAC~7P7rrg>>7c77'~/CONTINUED0450400L,350~3OO250.Pg20015010050>u$7PROFILE100~908O70"605040302090807060f5og40cn30cc:2010A78910ITIMESCALE20304050608010100CHEMICALSPRAYNONE8CONTENTpHWN11E2Res.2GPM/FTSECRATEDURATIONEQUIP.OPER?YES0NO0KEYTOPROFILECHARTTEMP.PRESSURERELATIVEHUMIDITY~~INDICATESEQUIP.CYCLING

~~'~0SUMMARYREPORTNO.QSR-PAGE~OFa.QUALIFICATIONAPPLIESTOATLEASTTHEFOLLOWINGSERIALNUMBERS:b.QUALIFICATIONAPPLIESTOATLEASTTHEFOLLOWINGMANUFACTURINGDATES:0cc.OTHER:Vl.REMARKS8tCOMMENTS/>>e7~5'l,o~~\ZW7wc'.clcCC0<<Wu/o7A>>c/OVA>>>Pr-.>>~r/.rP~oS~7ccrJr.)2~jrv/r/rrc'~)~<<isf<<7/ir/crrCrw'>><<Ar4OtOtlgo'~~l'ccrc%7~ov~47ATTwoSucrwdTof~rfrHm>>7WN5tE2Rer.2cterewoocPP<AES 0 ~(~I~'~~SU%SARYREPORTNO.QSR--4-0/~~VWGZ5'Z~VI.REhfARKSANDCOMMENTS(Continued)/oroVWWAi~uscoPYc'~vmdC/'ACCpo0cr$7I~<cSoct~c/yJCD4//JWuv0ductcTI/lctC

.'UMMARYREPORTNO.QSR-PAGE6'FC'VI.REMARKSANDCOMMENTS(Continued)CF'0/JCdsPIC74

YI~IEEE323UALIFICATIONREPORTACLOADCENTERUNITSUBSTATIOHSFORTHEPUBLICSERVICEELECTRICANDGASCO.UNITSNO.If2HOPECREEKGENERATINGSTATIONG~321-0DOC.CATEGOLOWERALLOWAYSCREEKTOWNSHIPHRHGGGKSRIDGE.HERJERSEYgg0239790<ST<<<BUT<ONCITYOkrtSutt(I(1<ICLIENTRI(LDCIVILI(L(c-.a~II~CONSTSU(CNANICALIItLT0($1(COROJoaNO,10($5((CUT(LFOII(1COAFOAATIONSeeFnevkeeOTWSPECIFICATIOHSBYBECHTELPOWERCORPORATIONSANFRAHCISCO,CALI'FORHIAcr<.Q(17(9)J:~J'<[~'Q)REPORTPREPAREDBYGEHERALELECTRICCOMPANYISTRIBUTIOHASSEHBLIESDEPARTUREPLAIHVILLE,COHNECTICUTSUPPLIERDOCUMENTREVIDYI~rrok(UATF100((Ot(1to/CONTAACTLvt10VI(ION(.Zrlrr01(Ukrt10C((OANOtrNAIONARIINO~(m(v(UITTSDt(1tolcoNTAACTtwovI(IDN(,1(VI((kNOk($0(UIT.Yrok(UAVt10C((O~\1tolCONT1*CT~10VI(ION(.(IJAJ(CTToINCOBFOAATIONOFCNANO(aUlolokr(O,(Cl1(VIE(AN01((II(UIT,N01(UAV10Tt10~C(~O.(Cl1(VI(NN071(0<<IN(o.II011UAI10C((0NNt(1to/CONTAACTt10VI(ION(~(1vlaalovTOtkoC((o00(eNOTCON(TITVT(ACC(FTANC(01AFRNOVALot0((IONO(TAIL('ALCULATION(,ANALT((a.Tl(TU(7100(.01UATTAIALS0(V(LOt(D01((L(CT(o(VTN((IFRRLIE1ANO00(aNOT1(LI(V((IJttLI(1~10vtvILCOUALIANC(UITNCON71ACTIJAL0(I.IOA7IONEC(Jv~1(VI(tr(DNO.DATEREVISIONSBYAPPROVAL~/>>0~ 0 U.kftk.l$AL~8KtLr.ulnluV50A5I'dV286A8790co~rcweezr1~~18MllrONSllCC'5Class1:-Qualification~-30,~U.-30,andAZR-30KLowVoltagePowerCicuitBreakersFlRMMADEFOR5HNQ,1+RKYISlDNR.Q)XATIONTESTSThepurposeofradationtestsistodeterminetheabilityoftheZKtypebreakertowithstandgammaradiationthatmaybepresent,innuclearsations.'ortheSKR-30/50breakers,sincetheinsulationcomponentson%hetwoframesizebreakersareidentical,testsweremadeontheAEP.-55breakertocover.boththe1600ampeedZR.-50andthe.$00AZR-30andaZ1thedesignextensionsassociatedwiththeA.C.varietiesofthesebrewers:Thetestsweremadeinpatsasfollows:'~~~Test.onSSTOvecurrentTriaDeviceAnSSTprogammer.Dwg.568B604G-18,SerialNo.00392wasmouzrtedintheadiationfacilityofESOHZ)ZZ,inc.,Pasippany,NewJersey,~Jay17,1977.Du=ingradiation,thecha=aceristicsofthedeviceweremonitoredwithanSS'2/ECStest'settypeTAZ-TS1.Theradiationdosageatewas2x10rads/hour.until1x10radswasaccumulatedand,thenincreasedto-0.7x10rads/hou.Therewasnoevidenceodamagewhen,1x10radswasaccumu'atedandhetrippirgt~ofthevaiouscharacteristicschangedlessthan105until4.3x10'adsweeaccumulated.B.Teston~-50LessOvecurrentTiaDev"ceAn~-50breaker,.CatalogNo.AZD-5720,lessovercurenttrips,wastestedinXSOECZZZ,INC.radiationfacility-Parsippany',N'wJersey,onAugust9-.10,1977.Thefron.~eassemblyand.ba=ies-andasampleofVulhene'wireKtypeST53043wasexposed,to.33x10rads/houand.thebef~eassemblywasexposedto."9x10radspehoux..Thetes-timewas2.25hours.Followingtheradiation,thebrewerwasretu=nedtothePla'nvillePlantwhee1,750mechanicalenduanceopeationsweeperformed.Atthecompletionoth'sseiesoftests,thebreakerPRIIPi~TI++4CSTJl.B."o~nwa1Sc-cr5'7~WAC4re~~I~~~Qnear.286A8790)2./'7]77plaanv111e,CTacamo>>eonossour15sem>4cgocIotNrt r 286A8790cosro>>wcrr1615GENERAL~XELEt;tntt'.286A8790coNf0NPictor165'KEYlo.'ClasslZOualification~-30,~U-30,andhZR-30ELowVoltagePowerCircuitBreakersFIRSTMADEFORRadiationTests,ContinuedREVISIONwasinspected.Hoevidenceofdeterioratedexistedthatcouldbeattributabletotherad'ation,.Xtwasconcludedthebreakecanwithstand.65x10rads.EncombinationwiththeSST,thebreakercanwithstandradiation.levelsupto0.1x'10rads.1Breakerdatarecorded'Book28,Location4III~+4C5TB.=ornwalt4C/'T~MAlk777PRATEDll4ILL@PRINTSTCPD286A8790/ajq/ljPlainville,CT~no>>matcwwctu16~~o.15IWOLIOCNTI

SUMMARYREPORTNO.~Q$R.d'C'--Dl~1.DATE:8EzZQVERIFIEDBY:.J.'ZHC)XS,~IJ"-:~-"'.-.-:.-.-.0SWREQUIPMENTQUAIIPICATIONSUMMARYQUALITYASSURANCERECORDCOMPILEDBY:F.L'.4S'S'.EQUIPMENTDESCRIPTIONITEMT~~ra/o+MFG.fUNCTION~HERC.AJ)P~BFMJAli%7c=SIZE(IN.)MODEL(S)WT.l(LBS)BOSTONEDISONPILGRIM1CjCAROLINAPIIILBRUNSWICK10BRUNSWICK20COMMONWEALTHDRESDEN2DRESDEN3QUADCITIES1QUADCITIES2LASALLE1LASALLE2CINCINNATIG4EZIMMER0CLEVELANDELEC.ILUM.PERRY10PERRY20DETROITEDISONFERMI2Cl0Cl000CjII.EQUIPMENTLOCATIONGEORGIAPOWERHATCH10HATCH20GULFSTATESRIVERBEND10RIVERBEND2ClHOUSTONP5LALLENSCREEKILLINOISPOWERCUNTON10CUNTON20IOWAELECTRICDUANEARNOLD0JERSEYCENTRALOYSTERCREEKULCOSHOREHAM0MISS.P4LGRANDGULF1GRANDGULF2NEBRASKAPUBPOWERCOOPERIINIAGARAMOHAWKNINEMILEPT.1NINEMILEPT20NO.INDIANAPSCBAILLY0NORTHEASTUTILMILLSTONE1NO.STATESPOWERMONTICELLOPASNYFITZPATRICK0PENNP5LSUSQUEHANNA1SUSQUEHANNA2PHILADELPHIAELEC.LIMERICK10LIMERICK20PEACHBOTTOM20PEACHBOTTOM30PUB.SERVE4GHOPECREEK1HOPECREEK2'VABROWNSFERRY1BROWNSFERRY2BROWNSFERRY3HARTSVILLE1HARTSVILLE2'HARTSVILLE3HARTSVILLE4WPPSSWNP-20YANKEEATOMICVERMONTYANKEE0III.QUALIFICATIONREPORTS1TITLETESTAGFNCYPROPRIETARYRECORDSATFILENO./0/.Zgd/.038'Qc'/PCjcALE.CONTACTDATEREPORTNO.CONTINUEDCIRECORDSATTACHEDII2.TITLETESTAGENCYPROPRIETARYRECORDSATFiLENO.CONTACTDATEREPORTNO.RECORDSATTACHEDCj3.TITLETESTAGENCYPROPRIETARYRECORDSA1FILENO.WN11$2Aev.2CONTACTDATEREPORTNO.RECORDSATTACHED0 0 ~~ir~SUMMARYREPORTNO.QSRPAGE2-OFIV.QUALIFICATIONDESCRIPTIONQUALIFICATIONMETHODNONEI.OCATED0TESTANALYSIS0ON.GOING0COMBINATIONOF08LOTHERSEPARATETESTSQSEQUENTIALTESTSQTESTSEQUENCE1Arrs5,P2.r~8,3.4,/7.8.0SEECOMMENTPAGECYCLEAGINGNONELOCATED0NUMBEROFCYCLESEQUIP,ENERGIZED?YES0NO0CYCLEAGEDPRIORTOSEVEREENVIRONMENTTESTYES0NO00SEECOMMENTPAGERADIATIONAGINGNONELOCATED0NOTESTQUSTIFIEDBYANALYSISTOTYPEOFRADIATIONRADTIME.TEMPERATUREAGINGNONELOCATED0AGINGMETHODOLOGYNOT-TAGINGQUSTIFIEDBYANALYSISTOBASEDONAMBIENTTEMPERATUREOFYRS'FDOSERATETOTALDOSEs~iRADiHRRADIATEDPRIORTOSEVEREYESCtNO0ENVIRONMENTTEST0SEECOMMENTPAGEAGINGTEMPERATUREHRSE(,DURATIONRELATIVEHUMIDITYT-TAGINGPRIORTOSEVEREENVIRONMENTTESTYESRNO0GENERALTESTSPECIMENSAMEASLISTEDEQUIPMENT?EQUIP.MOUNTINGSPECIFIED?ACCEPTANCE/FAILURECRITERIASTATED?OTHERAGINGYESONOQSUBMERGENCETESTYES0NOQ.STANDARDSAPPUEDTOTEST:YES@NO0IEEE382-19IEEE383-19IEEE323-19IEEE317-19IEEE324-19YES@NOQIEEE344-19EQUIPMENTINTERFACESSPECIFIEDYES%NOQNONESTATEDISPECIMENOPERATEDDURINGTEST?YESQNO0OTHERMSEECOMMENTPAGE4COMMENTS:0SEECOMMENTPAGEWH11SSRoa2 0 ISUMMARYREPORTNO.QSR~I~~4PaaE>OPSEISMICQUALIFICATIONyoCr2/~~C3SEECOMMENTPAGERANDOMMULTIFREQUENCY0RANGETOZPADURATIONDAMPINGNO.OBE'SNO.SSE'SSING.AXIS0BI.AXIAL0QUIPOPER'?YES0NO0HzgsSECLOWLEVELSINESWEEPCIRANGETOHzRATEOCT/MIN.ACCELg'SSING.AXISCIBI.AXIAL0EQUIPOPER'?YES0NOCISINEDWELL0ACCELFREQ.HzHzDURATIONSING.AXIS0Bl-AXIAIC3EQUIPOPER?YES00SEECOMMENTPAGETIMEHISTORY0ACCELDURATIONNO.OBE'SNO.SSE'SSING.AXIS0Bl-AXIALC3EQUIPOPER?YES0g'SHzHzHzSECNO0g'SSECNO0SINEBEAT0ACCELFREQHzHzOSC.IBEATSING.AXIS0Bl-AXIAL0EQUIPOPER?YES00SEECOMMENTPAGECOMPLEXWAVE0ZPAINPUTDAMPINGOUTPUTDAMPINGNO.OBE'SNO.SSE'SSINGAXIS0.Bl-AXIAL0EQUIPOPER?YES'g'SHzHzHZNO0g'SNO00SEECOMMENTPAGE0SEECOMMENTPAGE0SEECOMMENTPAGELOCA,MSLB;HELB,RECIRCULATIONAREACONTINUED0+Sccgg~4c>>pAN~PROFILE400u..350g3OO1-250Pg2001501002345878910TIMESCALE20304050608010908070O6050403020100?060Po30cc2010CHEMICALSPRAYNONE0CONTENT4+08orepHWH1112Re@.2RATE~eF'I7>>JGPMIFT2DURATION.N&~asEQUIP.OPER?YES8NO0KEYTOPROFILECHARTTEMP.PRESSURE"RELATIVEHUMIDITYINDICATESEQUIP.CYCLING

~..','SV.MMARYREPORTNO.QSR.V.TRACABILITYPAGEOFa.QUALIFICATIONAPPLIESTOATLEASTTHEFOLLOWINGSERIALNUMBERS:b.QUALIFICATIONAPPLIESTOATLEASTTHEFOLLOWINGMANUFACTURINGDATES:Et'6aW/~~c.OTHER:.Vl.REI'AARKS5COMMENTS/'Ao74I/aMWttttEERem0

~~~'ette~l212ef2It~eI~~~~~~~t'-If~~~~I~1~~~~~t~~II~Ie~I~tII~lIt"~~t~~'.~~~~-~~'PI~l~~~~~~I~~~~~~'~'II=t'"'~~~III~~~I~~I~J~~~f~~JeJ*~I4I~I~H~LQe.~t~I~II~~fe%J~~U~~I~~~~~~~'Jeel.>Pg.r20SffuareSCOChelaCho40~~0

2~~COidNECTICUTYANKEElXTOMlCPOVIERCOP'lPllNY8EALlt4.CONNKCTlCUTt,0,OOX210HARTFCSO.CONACCTICUTOGSOITClCt~O+C202dddGQllHarch29,1978DocketUo.'50-213DirectorofHuclearReactorRegu'ationAttn:tw.D.L.Ziemann,Cn'efOperatingRactorsBranch"s2U.S.NuclearRegulatoryCo~issionMashington,D.C.20555

References:

(1)(2)D.CaatedT.1978sR.H.SwitzerletterstoB.H.Grier(';BC-IEERegion1),December8,1977andJanu.ry13,1978.Russell(HRC)SugaryofHeatingHeldonJanuary29,da"adJanuary30,1978.Graves(CYAPCO)latterto3.GriardatedLwrch23,1978.Gentleman:HaddamBeckPlantEnviron..antalOualificationofT.r.inalB'ocks/BoasInReference(1),ConnecticutYankeeAtomicPowerCompany(CYAPCO)descrbaditsactionsw'threspecttothereplaceen"offourelectricalconnectorsinsicacontainmantoftheHaddamHeckPlantw=thtar.analblocksmountedinside'unctionboxes("ter='nalblock/bo.:combination").ThsraplacemntwasdeemdptudantbyCYAPCO.solelyinlighto'.".facttnttneoriginalelectricalconnctorsattheHaddamabaciPlantdidnothavespecificdocurantationavailableregardingenviron-p,anta].qualcations.Asdescribgd'nReference(1),:hetermin1biock/boxi'.ombination<<asjudgedtobeenviron-,antallyqualifiedoymaterialan"lysas;CYAPCOalsostated,thareir.tna"testingwouldbeinititadtodocu...enttheenvirona:entalqual'ication.Inresponse.tothatco~tmant,thefollowinginfor"-ionisherebyprovided.Zn~~ror.nt..lqual'icationtastingofthtar..inalblock/bozco"~ir.ti"ninusaattheHaddiellckPlantwasnitiatadpriortoJanuary30,1970,.iththzuccs-fulcomplationoiP!useI(screening)tasts,performedunderprassur,"a-.pcratura,andhumidityconditions.Sichconsarvativlyrepresentedthapostulat=-dpos:-accidantanvirunir.n"insidecontainm=at.Theresultscithesetestsweredis-cuscdindaailwiththi'RCStaff,asdocu-.anted'nRafararca().'JncPhase1tatsvarafoll"wadbyPhaseIitestsdurinwhichtotar."'naltblock/bo:cco=iinations<verasuojactadtotemperatureandradia"ionenviron-<General".-.lactric(C'8)tar-.inalblockirsidaastaaljunctionboxandaG.tcnainalblockinsideana..umlautjun"tionboaprototypes.

oat~mentssimulatingnoz-.~loperation,priortobeingsubjectedtothaostuyatadpost-aceidancanvizcr=cnc.t0~lCh,sequenceon.'birch22,197S,ZtshouldbenotedchatthelatterstagesofthaPhaseXlcastingpzogrnwarewitnasadbyar;amber.oftheNRCStaff.ThisterminalpointfailurewasreportedcothabcCStaffinRafeance'3).AdescriptionofthePhseEXenviror=antalqualificationtestprogramandper-tinentpreliminarytestrasulcs,basedonthereport,oaNortheastUtilitiesServiceCompany(NUSCO)rapzasentaciva,isprovidedintheAttach-ant.fQ,thoughCYAPCOandtheKJSCOtechnicalstaffbelievethattheterminalblockwouldhaveperformedi"sintendedfunctionsincetha0'tharterminalpo2.ntsontheblockwareoperblethroughoutchaduztionoithatest,itwasneverthelessdeemedprudenttoreplacethcwoaluminumboxeshav'ngona-inchventholeshousin"theGeneralElactri'cce.'nalblockswithsteel'oxeswith1/4-inchventholes.Thisactionwasbasedupontestzasultswhichverifiedthefactthatthcsa=emodalCan"ralElectricca=inalbloc':enclosednasi~ilazlyconfadsteel,boxperformedaccapcaolyduringthasavePhaseIIenvironantalqualii'cat-'ontostprogrm.Thesetestsandtheirresults,providedpositiveindicac.'onschatthefailureofthesinglecenivzlpo...tontheGEblockwasduetocheinterfacewiththealtinurnbox.further,thatestsindicatccthatth'ssituat'on"ascom-pletelyavoidedusingastealboxwith'"p"ovadblockmountinganda1/4-incnventhola.Tnisactionandocherpertinentcons'dartionswarediscussedindetailwithmembersoftha."TRCStaffatameetingon.larch23,1978.Raviewofthisdesignchangewas-performed,inaccordancewithNortheastUtilitiasQualityAssuzanceProcedures,bythe.'antOperatingReviewCommittee(PORC)andtheNUSCOtcchnicalstaff.Baedonthesereviews,thedesignoftheblock/steal.boxcombinationwasdeterminedtobetechnicallyacceptableintermsoipar=or-'ngitsintended'unctioninthecora,daluevlvecircuitsinthepostulatedpost-accidantanviron-..ant.'Thisdeterminationwasbased,inpart,ontheresultsoftheFhasaXIqualificationtests,whichvereparior=adundertemperature,pressure,radiation,humidity,andcha'calcondit'onswnicnconservativelysinfulcedthepost-accidentcontain=cncenvironmentattheHaddamheckPlant;inaddition,anotherevaluationconcludedchatthaparfoz"nceo"thaconnect'onsofcha'olock~boxcombinationundersaisŽicconditionswouldbaaccapcabla.Thapertinentenvironmentalqualific=ciondatarorchaGanaz1Elecricterminalblock/steelbox,combinationissu-a,ri"adinchaAttachant.TheConnecticutYankeeNuclearReviewBoard(NE3)wasalsorequestedcoreviewthidesignclunga.Asaresultoftheirreview,cha.'U3concurredintheconclusionsofthatechnicalreviewdiscussedaboveandinchadeterminationchatchadesignofchablock/boxco=b'nationandcharcplacc"ancandracetproceduresdidnoc Qi ~~3constituteanun"eviewedsafetyquestionwithinthecontextof10CFR50.59;thus,thereplaceentwasinitiatedon.wrch23,1978andcompletedonParch23,1978.Vertrulyyours,COaDIECTXCUTYA:QZEATO>lICPO'4MCO.PA'.K.o,c-D2D.C.SwitzerPresident'Attachment~~~~ 0 s'IDOUBTHO.50-213ATTACH~ZNTHADDAlfKECKPLc'DTSEQfAPYOPBPlXRO'~~~ITALQUALXPXCATXONTESTPROGZcQfTERHXlfALBLOCK/BOXCONBXNATXONS~~~~wmc}t.1978 00 XnaccordancewithcommitmentsmadeinaJanuary13,1978letterandatam'ectingonJanuary29,1978,CYAPCOengagedtheFranklinInstitutetoperform.fullseries.environ.entalqualificationtestingofaGeneralElectricterminalblocktypeEB-25enclosedintwodifferenttypesof)unctionbo..es(aluminumandsteel)representativeofthoseutilized'nthecorede1ugevalvemotoroperatorcircuitsinsidecontainmentattheHaddamNeckPlant.Twoblock/aluminumbox'ombinationsarelocatedinthereactorvesselheadregionwhiletwoblock/steelboxcombinationsarelocatedonthechargingfloorinsidecontainment.Asdis-cussedattheJanuary29,1978meeting,a'block/boxcombinationhadalreadysuccessfullyundergonescreeningtests(PhaseItests),underpressure,temperature,.andhumidityconditionswhichconservativelysimulatedthepost-accidentenviron-mi~.tinsidecontainment.Thefollowinginfor~tions~rizesthefullseriestestprogram(PhaseIItests),includingthetestsetup,procedures>andpertinentpreliminarytestresultsrelatedtoqualificationoftheblock/boxcombinations.DESCRIPTIONOFTESTEDCO~PONWTSAsnotedontheattachedfigure,forthepurposeofsimulatingtheinstalledCequipmentattheHaddamNeckPlant,48@kaInaddition,anumberofotherterminalblockswereinsta'ledinthesetwo)unctionboxsandathirdjunctionboxforthepurposeofgainingadditiona'ctdata;inoneofthesecombinations,aGEterminalblock~asmountedverticallyinasteelbox.TheGEterminalblocktestedwasmadeof~iA 0 Thcsteelboxmeasured12x10x4inches(height,width,anddepth)andwas1/16ofaninchinthickness.Thealuminumboxmeasured12x12x6inchesandwas1/8ofaninchinthickness.Bothboxesweresomewhatlargerthanthoseorig'nallyinstalledinthecoredelugecircuits.Thesteelbovutilizedaterminalblockmountingpanelonstandoifsfromthebackofitsenclosure.Oneofthetwosteelboxes,andthealuminumbox,wercmounted,verticallyintheautoclave.Thctermin"1blockswithintheseenclosureswerealsoverti-callyoriented.Thesecondsteelboxwasmountedhorizontally,withthecoverup,inthcautoclave.Theverticallyorientedsteelboxhada1/4-inchvent/drainholainthecenterofthebottomofthebox.Theverticallyoientedaluminumboxhada1/4inchdrainholeinthebottomof'theboxanda1-inch.diameterventholeinthecenterofthecoverofthebox.The1-inchventholewascoveredwith2x2inchsplashplateapproximately3/4ofaninchawayfrom.(outside)thesurfaceofthecover.Thehorizontallyorientedsteelbovhaaa1-inch.diametervent/drainholeinthccenter.ofthebottomofthebovbehindthe'componentmountingpanel.0Xtshouldbenotedthatthealuminumboxandthehorizontalsteelboxwererabricatedandorientedinamannertoduplicatethetwoboxes,withthei"GeneralElectrictypeEB-25terminalblocks,ineachofthecoredelugevalvecircuitsattheHaddamReckPlant.Infact,thehorizontallyorientedsteelboxwhichwastestedwasidenticaltothetwoboxeswhichvorainstalledinthccoredelugetciacuitsinNovember,1977,inresponsetoIEBulletin77-05.Itwasalsoidcn-ticaltothcEB-25terminalblock/JunctionbovtestedatFranklinInst"tutcinJanuary,1978,aspartofascreeningtest.

30PRECONDITIO~<fI'.lGOFTESTSPECL~'.i'Priortobeingputaged'ndirradiated.~l~j!P~fd'ntotheautoclave,'thetestspecimenswer'ethermallyaQ~LourA@ngexosaboa~t3t.70'Cfigurewasusedasrepresentativeoftheamibienttemperaturetosimulatetheterm'nalblockslocatedontheheadofthereactorvessel.Sincetheterminalblocksonthechargingflooroperateinacoolerambienttemperature,theywereeffectivelyagedtoanequivalentlifemuchgreaterthan40years.Theradiationexposureconsideredthecumulativedoseduetoboththenormaloperatingandpostulatedpost-~~s-of-CoolantAccident(LOCA)environments.Boththethermalagingandirradiationweredeemedtoconservativelyrepresent.thenormaloperatingandpost-LOCAenvironmenttakingintoaccounttheactual.locationoftheblock/boxcombinationsinsidecontainment,andtheactualexpectedyearsofservice.Additionalconservatismsexistwhenconsiderationisgiventoamorerealisticassessmentofpostulatedpot-LOCAdoses(sceHarch6,1978CYAPCOletter)andtheactualenvironmentalconditionsduringtherequiredfunctionaltimeofthccoredelugevalves.PV1IROX~fE".TALTESTSEOUE".CEA~lDTESTPht'QfETERSThcenvironmentalqualificationtestsequencecalledfcr"Again,thistransientisfelttocon..ervativclyboundthclimitingcnvlronmcntalconditionin"idccontainncntfollowingapostulatedLOCh,.

~~Pjveminutesintothetest,achc.icalsprayofborated,demineralizedwaterwasintroducedintotheautoclave.Onespraynozzlewasdirectedtowardeachofthethreeboxesintheautoclave,withanozzlesprayangleof120~Thespraynozzleswereorientedsuchthattheysprayeddirectlyontothecoversofthetwosteelboxesandontothebacksideofthealuminumbox.Theboratedwaterwasmixedtoformasolut'onof2640ppmboricacid;whichagainconservativelyrepresentedexpectedconcentrationsofchemicalswhichcouldspraytheblock/boxcombinations,consideringitsactuallocationincontainmentandexpectedre-fuelingwaterstoragetankvalues.Itisimportanttonotethatadditionalconservatismhasbeenintroducedintothequalificationtestsequencebyvirtueofthefactthatthema)orsourceofspray,thecontainmentspraysystem,isnotexpectedtobeutilizedfollowingthepostulatedLOCA.'Sprayattheoriginalboronconcentrationwascontinuedfor17.1hours.After17.1hours,thespraywastakenfromthesumpoftheautoclaveinarecirculationdemode;th'ereby,dilutionoftheboricacidconcentrationoccurred.Thespraywasterminatedafter24hours.thetestconditionsofAtthattime,p**>>uThewa4@K~"h.Thisvaluewasthenheldafterwnichtheautoclavre-spectively,theAfterabout31hoursat286'Fand40psig,thetemperatureandpressurewerebroughtdo~mto23"Fand7paig,respectively,in6uniformstepsovera3-hour

5g~~period.These'newconditionswerethanheldconstantforapproximately101hours.Atthat.time,itwasdeterminedthatconditionshadtabilizedtothepointwhe'renoadditional,meaningfuldatacouldbeexpectedtobeobtained.Becauseofthisandbecausethetesthadrunsufficientlylongtoqualifytheterminalblock/boxcombinations'forthecoredelugesystem,thetestwasterminated.TESTELECTRICALPAPdiKTRSTheextreme,teradnalpointsonbothendsofeachoftheterminalblocksundertestwereenergizedto525volts.Theterminalpointsimmediatelyadjcenttotheseenergizedpointweregrounded.Allother.terminalpointsoneachblockwerewiredinseriesintoalow-voltage,20-amperecurrentsource.Thetwo525-voltterminalpointsoneachterminalboardwereconnectedtotheirpowersupplybyadouble-poleknifeswitch,allowingfor-quickiso'iono.'giventerminalblock.Furtherisolationofagiventermnalpointwaspossiblebyopencircuitingthewiringbetweenonepoleoftheknifeswitchandtheterminalpointinquestion.Thepowersuppliesforthe525-voltenergizedter.inalpointswereprotectedbyone-amperecircuitbreakers.Toconervativelyrepresentthe480voltplantelectricalsystem,525voltswasusedasthetest,voltage.The20-amperecurrentcircuitsweredesignedtoconservativelyoresentthe17aperelockdrotor-current'fthecoredelugevalves.Theterminalblockswereenergiedwithvoltageandcurrentcontinuouslythroughoutthetestperiod.,exceptwhencer-tainterminalpointswereisolated,for'shortperiods,whileInsulationResistance(IR)readingsweretaken.Itshouldberecognizedthatthistetsetupconservativelysimulatedthedielectricpathstoground,whencomparedtothenormalthree-phaseelectricalsystematthiplant.DuringnorŽ~1plant,operation,.thedielectricpathrogroundwouldonl>bcstresedatapproxi~tely277volts,insteadof525volts.

~~~~TEST.rASS/rAILCaITEPlAAfailureoftheternalpointundertestwasdefinedastheinabilityofthatpointtocontinuouslysupporttheappliedtestvoltageorcurrent.Anyotherindicationsasociatcdwithtestconnections,autoclavepcnetrations,powersupplies,etc.,wouldnotbedefinedas.afailureofatestspecimen(s).~COHCLUSIO'lSInsofarasasinglepointontheGEterminalblocklocatedinthealuminumboxfailedtoitsadjacentgroundedterminal30minutesafterinitiationofthe0LOCA,testsequencedeined,itspeformancewasnotdeemedacceptableundertheacceptancecriteriaofthetest,althoughit'isstillbelievedthattheterminalblockwouldhaveperformeditsintendedfunctioninactua1service.NofailuresoccurredoftheGEblocksmountedinste1boxes,andtheir(S~performancewasacceptable.forthesteeljunctionboxesorientedinboththethorizontalorverticalpositions.The'IRdatatakenontheblocksinthesteel'boxesduringthetestconfir"edthattheseblock/boxcombinationswouldperform.theirintendedfunctionundertheenvironmentalconditionspostulatedforaLOCAandconservativelysimulatedinthetestautoclave..~~

a~~~~I~~~~r~~~ChemicaISpraySteamOOOStelJunctionBoxesAluminumJunctionBox1/4hole1holeElectricHeatingCoil.WaterLevelSchematic

QUAKY'ASSmtAzcERECORD

IaNUCLEARENERGYSERVICES,INC.DOCUMENTNO.REV.PAGK~1F5SHIELDINGDESIGNREVIEWOFNINEMILEPOINTNUCLEARSTATIONUNIT.1CONThOLFDCOPEProjec:*ppl'Ication5152PreparedByM.JaworakyAPPROVALSpate7/15/80TiTL=/Pr:PTA.Gundersen,D'rectorGeneralEngineeringoz,"..faceres.EngineeringOperationsVictorPotent,QualityAssuranceifanagerSlGiN47VR6pAYc7>is/e~PAaO 00 NUCLEARENERGYSERVICES,INC.DOCUMENTNO,256PAGEQFTABLEOFCONTENTS~0SUMMARY~~~~~~~~~~~~~~~~~~~~~~~'~~1~~~~~~~~~~~~~~~~~~~6)712o0INTRODUCTION~~~~~~~~~~~~~~~~~o~~~~~~~~~~~~o~~~~~~~~~~~~~~~~~~~~~~~83.0METHODSOFAPPROACH.~.~~~~...~....~................,.........9-373,1IdentificationofPotentiallyContaminatedSystems....................,93.2IdentificationofPlantAreasRequiringPost-AccidentEntry,3.3IdentificationofSafetyEquipmentinHighRadiationAreas3.0CalculationofSourceTerms~o~~~~~~~~~~~9~~~~~~~~~~~~12~~~~~~~~~~~~123.5CalculationofDoseRates...~~~.~.~........,.......................133.5.1DirectDoseRatefromContaminatedSystems...,...,..........133.5.2IntegratedDosestoEquipment...................,............13~~~~~~~~~t~~~~~~~~~~~~~~~~~~3.5.3AirborneDoseRates3.5APreparationofRadiationZoneMaps...,...,...,...~~~~~~~~~~~~23~~o~~~~~~~~~290.0DISCUSSIONOFRESULTSANDRECOMMENDATIONS.......'..........38-46Q.lD.1DiscussionofResults...,...,.........,...,......,...,..............38.2Recommenda.ions~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~.~................390.2.1ReactorBuildingAirborneDoses..................,...........390.2.2ContainmentSpraySystem.............,.....-..............,.390.2.3Hydrogen;Oxygen,ReactorWaterandContainment.............40AirSampling0.2.0RadiationAreaMonitorsNearAi=loc~s.......,................400.2.5EmergencyCondenserVentMonitors....,...,...,...,...,....,400.2.6Class1EEquipmentDoses....................................41eferences...................,............................47RBac!cgroundandAppendixA~~~CalculationReferences....,,....,,.....,............,,...,...48h/.OC1~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~N2MJApCooerdixB0~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~p~~~h~3233P'h

VII')NUCLE'ARENERGYSERVICES,INC.DOCUMENTNO,356PAGEQFLISTOFTABLES3.1CONTAMINATEDSYSTEMS,...,...,..;.....;.......,.....................103.2AREASORITEMSNECESSARYFORACCESS....................,....~.....113.3DOSERATESTOAREASORITEMSIDENTIFIEDFORACCESS....~........~.~~143ADOSERATESFROMREACTORBUILDINGEMERGENCYVENTILATIONFILTERS...................................,...............153,5AIRBORNEDOSERATESINREACTORBuILDING~~~~~~~~~~~~~~~~~~~~~~~~~~26,RECOMMENDATIONS.........,...,...,...,...,...,...,...,,,...-..........42

INUCIM~RENERGYSERVICES,INC.81A0636DOCUMENTNO.PAGE456OFLISTOFFIGURESPage3.1StationFloorPlanatElevation225'".....,...,.......,............163.2StationFloorPlanatElevation250'".......,...,....,...,...,...,.173.3StationFloorPlanatElevation261'"..............................183AStationFloorPlanatElevation277'",.............................193.5StationFloorPlanatElevation291'".........,.....................203.6StationFloorPlanatElev'ion305'"................,.............213.7StationFloorPlantBetweenElevation317'"and369'"~~~~~~~~~~~~~~223.$SectionBetweenColumnRows7and8..............................233.9SectionBetweenColumnRows12and10.....,,.........,...,.......243.10LossofCoolantAccidentDrywellPressureStretchPower...,,,,......273.11LossofCoolantAccidentSuppressionChamberPressureStretchPower~~~'o~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~283.12RadiationZoneMapforElevation225'0",...,....,...,...,,,,....,"03.13RadiationZoneMapforElevation250'0",....,.....,...,...,,~,,~,313.10RadiationZoneMapforElevation261'0".....,...~....~~.....~.~~~.323.15RadiationZoneMapforElevation277'0"~~~~~~~~~~~~~~~~~~~~~~~~~~33 I0 Tg~NUCLEARENERGYSERVICES,INC.OOCLIMENTNO.PAGE556OFI.ISTOFFIGURESCont'd3.16RadiationZoneMapforElevation291'0".....,...,...,...,...,...,,,...,..343.17RadiationZoneMapforElevation305'0"......,....,...,...,...,.,~~...,,,353.18RadiationZoneMapforElevation317'-0"and369'-0"...,...,...,...,...,...360.1ReactorBuilding-Elevation318',ColumnsP-7,P-S,P-9

--i53~~-NUCLEARENERGYSERYICES,'NC.81A0636DOCUMENTNO.656PAGEOF1.0.SUMMARYAShieldingDesignReviewwasperformedbyNESforNiagaraMohawkPowerCorporation'sNineMilePointNuclearStationUnit1inaccordancewithNUREG-0578Section2.1.6.bofthe"TMI-2LessonsLearnedTaskForceStatusReportandShortTermRecommendations"(Reference2).Plantsystemswerereviewedand'dentified,forcontaminationduetoanaccidentcondition.'temsrequiringpossibleaccessorwhichcouldbedamagedbyradiationduringorfollowingsuchaneventwereidentified.Thelistwassubsequentlyreducedtoareasoritemslocatedwhere,theradiationfieldswillbehigh.Theseitemsanrfareasare:2.'.5.6.7.PowerBoardsNos.161A,161B,167,155,16,and17ReactorWaterSamplingStationS.E.StairwaytoElev.281'ntheReactorBuildingBoronTankH2-02MonitoringPanelReactorBuildingEmergencyVentilationFilterBanksValveNos.80-00,80-01,80-03,80-00,80-05Doserateswerecalculatedforareasoritemslocatedonadirectlinefromasource.TheilESanalysisshowedthatairbornedoselevelsintheReactorBuildingduetoinleakagefromthecontainmentwillprecludeaccess.Asaresultoftheairborne.radionuclideconcentrations,theReactorBuildingEmergencyVentilationFilterBankswillbecomearadiationsourceintheTurbineAuxiliaryBuilding.ItmaybenecessarytoinstalladditionalfilterbanksorsacrificialfilterswithintheReactorBuilding.ClassIEequipmentlocatedintheproximityofpipingandcomponentscontainingreactorwater,containmentair,ortoruswatercouldreceiveintegrateddoseswhichexceedthedamagethresholdoftheconstituentmaterials.Thisequipmenthasbeenidentifiedandappropriateaction,suchasshieldingorrelocationofequipment,isgiveninTable0.1. 0 If~I1gNUCLEARENERGYSERVlCES,INC.PAGE756OFOOCUMENTNO.81A0636'llreactorwaterandcontainmentairsamplingwillhavetobeperformedoutsideoftheReactorBuilding.RadiologicalsamplingofdrywellaircanbeperformedutilizingoneofthesamplelinestotheH2-02MonitoringPanelswhichislocatedintheTurbineBuilding.AReactorWaterSamplingStationwillhavetobeinstalledintheTurbineBuilding.TofacilitategeneralaccessintheTurbineBuildingintheareaofthesamplingstations,shieldingaroundthestationsisrecommended.DoseratestotheMainControlRoom,healthphysicslaboratories,andTechnicalSupportCenterwillbe1.1mR/hr,0.02mR/hr,and0.0mR/hr,respectively,duetoattenuationoftheradiationsourcesbyadistancefactorandtheseveralconcretewallsandfloorsintheTurbineBuildingandDiesel-GeneratorBuilding.,PlanshavebeenmadebyNiagaraMohawktooperatevalvesS0-00,80-01,S0-03,80-04,80-'05remotelyforheatremovalfromthetorus,sincetheyhavebeenidentifiedasbeinginahighradiationarea. 0 DOCLIMENTNO,81A0636NUCLEARENERGYSERVICES,INC.PAGE8.56OF'2.0INTRODUCTiONTheTMI-2Lessons-LearnedTaskForceinstructedutilitiesinSection2.1.6.b,ofNUREG-0578to:"Performadesignreviewoftheshieldingofsystemsprocessingprimarycoolantoutsideofcontainment.Determineanyareasorequipmentthatarevitalforpost-accidentoccupancyoroperationandassurethataccessandperformancewillnotbeundulyimpairedduetoradiationfromthesesystems."+Inconformancewiththisrecommendation,NESperformeda.ShieldingDesignReviewforNiagaraMohawk'sNineMilePoint,Unit1NuclearStation.TheReviewforiNineMilePointNuclearStationUnit1(NMP-I)consistedofsixactivities,asdescribedbelow:l.Identificationofsystemswhichwouldbecomecontaminatedincaseofanaccident;2.Identificationofplantareasrequiringpost-accidententry',3.IdentificationofClass1Eequipmentlocatedwithinline-of-sightofpipingandcomponentscontainingaccidentsources;0.Calculationofaccidentsourceterms;5.Calculationofaccident.doseratesinareaswhereentryisnecessaryordegradationofequipmentisapossibility;6.PreparationofradiationzonemapsreflectingareasofpotentialcontaminationIduetoaccidentconditions.Thisreportsummarizestheresultsoftheactivitiesandpresentspossibierecommen-dationsiorplantimprovement.+Note:AppendixAofth!sdocumentcontainsfurther'olanationo.theNRC'spositionaswaspresentedinAppendixAofNUREG-0578.

II~~WJKSFNUCLEARENERGYSERVICES,INC.PAGE956OF81A0636DOCUMENTNO.3.0METHODSOFAPPROACH3.1'DENTIFICATIONOFPOTENTIALLYCONTAMINATEDSYSTEMSAllsystemswereincludedintheinitialevaluation.Eachsystemwasevaluatedtodetermineifitwouldorwouldnotbecontaminatedunderthegivenconditions.This.approachassuredthatallplantsystemshadbeenproperlyconsidered.Table-3.1liststhosesystemswhichwouldbecontaminatedbydirectcontactwithcontaminatedliquidsandgasesorbyleakageofthesecontaminatedfluids.ThosesystemswhichwerealsofoundtobethemainsourcesystemsfordosestoaccessitemsorClass1Eequipmentaredenotedwithanasterisk(+).TnesesourcesystemswereidentifiedascontributingsignificantradiationexposurestoClass1Eequipmentandtheareasfoundtobenecessaryforaccessduringaccidentconditionsorrecoveryoperations.3.2IDENTIFICATIONOFPLANTAREASREQUIRINGPOST-ACCIDENTENTRYAccessareaswereidentifiedbyreviewingplantoperatingprocedures,specialoperat-ingprocedures,plantlayoutdrawings,pipingdrawingsandisometrics,andpipingandinstrumentationdiagrams.Operatingexperiencewasalsoutilizedintheprocessesofidentifyingtheneedforaccess'tocertainitemsduringanaccidentconditionorfor'Irecoveryoperations.Avisualdeterminationofsourcesandaccessareaswasmadeattheplantsiteaswell.ThisenabledNEStoobtainfeedbackfromtheNMP-Iplantstaffconcerningtheirevaluationsastowhichitemswouldbenecessarytoaccess.Thisxarninationalsomadeitpossibletoascertainwhetherthepathtotheaccessitempresentedaradiologicaldanger.Themainitemsestablishedas"necessaryforaccess"arelistedinTable3.2.

(>>>>$~INUCLEAR"ENERGYSERVICES,INC.DOCUMENTNO,PAGE81A06361056OFTABLE3-1CONTAMINATEDSYSTEMSReactorWaterContact+SamplingSystemReactor-CleanupSystem(uptoisolationvalve)+DrywellandTorusWasteDisposalSystem(uptoisolationvalvesonsurnps)+EmergencyCoolingSystem+ShutdownCooling+CoreSpray+ContainmentSprayReactor.Recirculation\MainSteam(uptoisolationvalves)ContaminationFromPotentialSstemLeakae'>>Wastedisposalsystem(remainder)FeedwaterClosedCoolingCondenserAirRemovalMainSteam(downstreamofisolationvalves)ReactorCleanupSystem(downstreamoroutsideisolationvalves)FilterContaminationbAirborneRadiationMonitoring(e.g.gCAM)+ReactorBuildingEmergencyVentilation~SstemsContaminatedbContainmentAtmoshere+CAD(tol-isolationvaLve)st.+CAM+ReactorBuildingEmergencyVentilation+H2-0Monitoring22+Systemspreceededbyanasterisksaremainsourcesystems. 0 ~tNUCLEARENERGYSERVICES,INC.81A0636DOCUMENTNO.11PAGC56OFTABLE3-2AREASORITEMSIDENTIFIEDFORACCESSAreaorItemandDosePointLocationsLocationReasonforaccess1.PowerBoards161A,16IBReactorBldg.Elev.261'ontainsmain'bussfeedtoreactorrec!rculationpumpblockvalvesandotherreactorwatercomponents,dieselgenerators,etc.2.ReactorRaterSamplingStat!onReactorBldg.Elev.261'-TofulfillrequirementsofSection2.1.8aofNUREG-0578.(Reference1)3.PowerBoards155,167ReactorBldg.Elev.281'otorcontrolcenterforTorusVentand-PurgeAirIsolationValve)LiquidPoisonHeater,EmergencyExhaustHeater,,etc.StairwellSEReactorBldg.Elev.281'ecessaryforaccesstoelevation281'nReactorBuilding5.PowerBoards16)176.BoronTankReactorBldg.Elev.281)ReactorBldg.Elev.298'ontainsmainbussfeedforaircompressors,ReactorsBldg.ClosedLoopCoolingPumps,ShutdownCoolingPumps,etc.Maybenecessarytorefilltankifpoisonisaddedtothecore.7.ReactorBldg.EmergencyVentilationrilterBanksTurbineAuxiliaryBldg.Elev.289'"Maybenecessarytochangefilters.8.H2OMonitoringPanelsTurbineBldg.Elev.291'2)Necessary'.orsamplinghydrogenandoxygenindrywl!.Ant!c!patedtobeusedforradiationsamplingofdrywellair. r\ ~~NUCLEARENERGYSERVICES,INC.81A0636DOCUMENTNO.1256PAGEOF3.3IDENTIFICATIONOFSAFETYEQUIPMENTINHIGHRADIATIONAREASNESidentifiedalloftheareasintheReactorBuildingcontainingaccidentsourceswhichareexternaltothecontainment.AlistingofClasslEequipmentwasprovidedtoNESbyNiagaraMohawk.Thislistingwasusedduringaplantwalk-throughtodeterminewhichequipmentwaslocatedinthedirectlineofpipingandcomponentscontainingaccidentradiationsources.NESfoundapproximatelyseventy-fivepiecesofequipmentforwhichcalculationswerenecessarytodeterminewhethertheintegrateddosesfromthesesourceswouldexceedthedamagethreshold+tothemostsensitivematerialorcomponentintheequipment3.0CALCULATIONOFSOURCETERMSSourcetermcalculationswerebasedonaclarificationletter,datedOctober30,1979fromHaroldR.DentonconcerningtheNUREG-057SReport(seeAppendixB).Releasetotheliquid-containingsystemsconsistedof100%ofthecoreinventoryofnoblegases,50%ofthecoreinventoryofhalogensand1%oftheremainingfissionproducts.Releasetothegaseous-containingsystemsconsistedof100%ofthecoreinventoryofnoblegasesand25%ofthecoreinventoryofhalogens.++ThespecificisotopicinventorywasbasedonthefissionproductinventoryforUO2fuelatt=0,30minutes,and20hoursaftershutdown,astakenfromtheGEDocument"RadiationSources"(seeRef.1).TheGEdatawasadjustedforoperationat1850megawattsthermal.Theisotopicinventorywasdecpyedfor2,3,7,11,30,and100daysusingthecomputercodeLOR2,aBabcockand,%'ilcoxversionofORIGEN(Reference8).+Thedamagethresholdisthetotalintegratedradiationdosewhichwillproducthefirstsignofdegradation.NOTE:ThenoolegasinventoryisaccountedfortwicoytheNRC.Thisisaconservativeassumption. k ~I'UCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE'1A06361356OFToobtainthereactorwaterinventory,thereleasedisotopes(100%noblegases,5096halogens,1%remainingfissionproducts)werehomogeneouslydistributedthroughoutthereactorwater-volumedownstreamofthefeedwaterisolationvalves.Thereactorsteaminventorywasobtainedbydistributingthereleasedisotopes(25%halogens,10096noblegases)throughoutthereactorsteamvolume.Forthecontainmentairinv'entory,the-isotopesreleasedtoreactorsteamwereassumedtohavebeensubsequentlyreleasedtothedrywellasaresultofanaccidentsuchasasteamlinebreak.Thedrywellatmosphereandtorusairwereassumedtobemixed.Thecontainmentspraysystemactivitiesw'ereobtainedbymixingreactorwaterhomogeneouslywithtoruswater.Thegammaactivityofeachisotopewasdistributedintosevengammaenergygroups.Subsequently,theindividualactivitiesweresummedtoobtainatotalactivityforthesystemunderconsideration.3.5CALCULATIONOF'DOSERATES3.5.1DirectDoseRatfromContaminatedSstemsDoseratecalculationswereperformedusingmethodsfromtheRockwellShieldingDesignManual(Reference!!).Thegeometricconfigurationofthecalculatior.swerebasedonNil!P-Idrawingsandavisualinspectionoftheareaunderconsideration.Table3.3and3.0listthe,resul'tingdoseratesandFigures3.1through3F9showtheplantlayoutandthelocationofthedosepoints.Itshouldbenotedthatthesedoseratesdonot'ncludethepossibleairbornedoses!istedinTable3.5..Theseairbornedoselevelscouldexistifleakagesfromthecontairmentreachthemax!mumdesignleakagerates.3.5.2Inte~ratedDosestoEuimentTheG!bbs4Hill,Inc.computercode,"COSACS",whichoer'.ormsRockwll-typecalculationswasutilizedtodeterminethedoserates.toequipmenta.varioustimeintervals.Thegeometricconf!gurationsusedas!nputintothecalcu!at!or:swerebasedonNMP-Idrawingsandavisualinspectionoftheareasunderconsideration.Anintegrateddosetoequipmentfor0to100dayswascalculatedusingthesedoserates. t TABLE3.3DosePointl.ocationLocationSourcet=30t=20hrs(Rem/Hr)(Rem/Hr)DOSERATESTOAREASORITEMSIDENT1FIEDFORACCESS(Excludingairbornedoses))p1.PowerBoards161-Ak161-B2.ReactorWaterSamplingStation3.PowerBoards:a.l55b.1670.StairwellSE5.PowerBoard166.BoronTankReactorBldg.Elev.261'hutdownHX,pumps,andassociatedpipingReactorBldg.Elev.261'eactorWaterReactorBldg.Elev.281'ontainmentSprayLinesReactorBldg.Elev.281'eactorBldg.Elev.298'ontainmentSprayLinesDrywellReactorBldg.Elev.281'ontainmentSprayLines32030.0>>13912.0>>8361093530532313566728013mRem/hr<1mRem/hr0.313.0117mRem/hr>>50.6mRem/hr>>Oglm2:m37A0)mZlom(0O7.1.12-02MonitoringPanelTurbineBldg.Elev.291'Withoutcontainmentspray>>WithcontainmentsprayNOTES:DrywellAirO0OCmQIn~mODoseratesfortheseaccessitemswerenotcalculatedfortimesafter20hourssincetheiraccesswillprobablybeprecludedbyairbornedoserates.2.Doseratecalculationswereperformedat,theworstcasepointaboutafootawayfromtheaccessitem.3.Doseratecalculationsw'ereperformedonlyforthoseitemswhicharelocatedinthedirectlineofasource;otheritemsnotlistedinthistablearehamperedfromaccessbytheairbornedoserates. 0 TABLE3.0DOSERATESFROMREACTORBUILDINGEMERGENCYVENTILATION'FILTERSELEVATION289'osePointLocation18"frommidplaneofcharcoalfiltersEyelevelbelowcharcoalfiltersonEl.261'=-0.Screenhouse-Turbine-Aux.Bldg.doorway6.197531.17125t=30min.t=20hr.15702,300~t=2da~t=3da87,500123,Q001,5602,190258363ITHCAD(Rem/Hr)~t=7da168,0002,9800952,7106780.101120.68~t=IIda~t=30da~t=100da152,00038,100230ZC0lmm2:m27nCDm0mCDOl.WasteBldg.ControlRoomDoor0.2761.612717922255.00.30)osePointLocation18"frominidplaneofcharcoalfiltersEyelevelbelowcharcoalfiltersonEl.261'.191,5802,7101>570WITHOUTCAD(Rem/Hr)t=30rain.t=24hr.~t=2da~t=3da157003100683800863100~t=7da87,1003,0301,2102101.32~t=llda~t=30da~t=l00da68,20012,10072.2U0omC)m00.Screenhouse-Turbine-Aux.Bldg.doorwayl.WasteBldg.ControlRoomDoor0.2729667.950911726112960520199.135.017.00.220.11

~ICSClaaRRaiwCDAIIOHI'LOOI(PLANATELFVATIOH225'0-(v(lpQoCv.IanQ~-~sbr'~p)t~~\~3~~I4ga--.-I~g'C~1Cb,r.ac~'SW1~1a'1IVSISCslblgll.OaI:0<~'I'C:HALIlIC]CI=-R1~t>>Tgff'Jll4IRilk1DRCala>1~Nsr~W~~IIIRa<1baCivOC~1IsRr,QaChRACCClsbb,CaaIav-~9~IS+ar-.e-~v(bfRvsasAo~CsWARC~vIwswawIC~IIWIAR~~IawiswfRO~IRIIWSWSCCwvwwbRswe~sawsJwsAwwa~wAasa~I~wlslaw'A~II~WSSSASSIASW~I~II~svasAvasssw~yIIA&CAW1llSVII~AYRaiOWAW~'VI&~e'.'ab.g;'I~WI~~(bb"~:~~IQtrwcaRccR-0oQ1-QC01~-----.Q1J-ICCOC~E.~IA~'I'GIIAC5.] 0 s1nTEOEEELOOHELnEnTELEvnlion250'-0"t~IccaeeVC~<<a<<snIltI~ae'(sa1Oa>>.TIyf<<~lr>>s~7C.IeVe~tt>>eNNttlcl~I>>1lwet>>tltteIle~~Vite>>IetalAs<>estaews>>te>>tVI>>cs>>INtIo~swNeaeccoee<<~esItls~~Aa~I>>st>>~~NlItlIe\\>>III>>NI~I~~IIVIt<<etINlte>>NNceasuwl>>~I~>>IN\~teel~I>>a~4~t>>IA>>I>>~Ns>>tel>>>>>>attar>>VI~'testeNlIV>>>>~Ia<<Vle>>sI~IVtlat(a~c<<NINasl~~II~I>>alI>>>>~I~IeI~~A'IV\VI<<IN>>es~tla~seelINI>>steelNNNasl>>NetIVI~xteilta>>I>>7NeetsI~>>II>>P<<~\1Ifc'~~lf<<9>>eCI7oarIfcQ,P,lIlg~)(~)UVulI)II~..1(..>dC.CIJ~1~Ie1rT..fll','f:/le<<I~AleeJQOv1~cl>>LJg.lJLI-,,II~'4Xll..~'j)I.IFt--.I.I~B'3A.;.ccl.Ir'srIAl~~~IWM>>rltl..~~()~t.~&VNPIi(t~,~C>1Q.-Tran'.'lIU'~r<<L~cf+uu~T'~I...-.-,.-IJLIljllPE.].0jB.(Lf3I--llLgJp.1"~Ioai.~~t~~~isNg~I~t).0f~<<i8tc)~I4~cPI'~~Q,~\'t0~~~~~~r.N7Coilltlxas<<~~~srCOOIC.l.tal'+')IC:...3)foOtttttsAISct~~IICNWO.~~0~~1IQfc.~Il~~leCfcf,.0,1'AOJX.cjeg>>~'SCfC..:MOsieCot>>lel)ftfCCWC.Ca)':<CN,~Itef>>IWFI:.IcpI'-":..IMOICI)tt'jj,JOtlSff'lt0)et/eit)~lfIgs~-~~--~'41cs~---Pl----PS----pi~----QSQs)-IOC)VRC707toCrJFiruBC3.2

D0$POIIIT1~'I1eeLaoe~p'rae0r~999~Iee0'OO(DrIOO'CooIor'oo'>>r"=aIIg<>04'atoe>>Ce($oo-jII'0v>>QS..!,,LII'-1'""'L="'.-.'t>'~I>>IOOILirasOOS'4oarII~laeorCO>>IDOLDCJOeaIQal~Ial~aw>>0=.I.QO-;:-'ttgoo1'.1~SIOOIDOO>>l)UJ4<~QL,I;jat~(;(74Sot>>teaaoo>>f..L-.J000>>I7IIJDLB!>>anilI5e3~QiIj>':~oel\~Oao!L,tvaaf~~OIIIOCI(eta.IS(CFtooawo~I4evL)'Ilr0II~a'%I'4ODD>>>>celltle'IPa>>oaao>>'I(cq'I5III/vgP~~o>>r~a~SL'n~~5ra10r1atQeIIvOa0vItSaaeaa(>>oooaeLIar0Igora~r(v>>50v5~ae~4artI'Q'I!}}}}:!r>},!9vb003>>beelolFit'j'IIOLaat(>>POLI>>L(0~~IlIQaJ,(Ir'Iv!'S)vr~eaoptliaa(atI-.a~0.rt-ea~~Wa'00.g.'0'ii>>'lafll'0IL(ef111Q.0(5(a<Q:-"llI)SO~recta..(L..ILV'etI.Ij~~aaoroeJrle.-r"ti=t~CaI~IOl>>>>eaiIo4Der>>I~r~I~i)OS%tlI~I'o0I.pg~(ae>>IITI~c>>a>>LI~Ls3~~~~!.~.,>>Orgv>>~ee....I8IIII):Have-'--0a>>eirqI>>I>>>>taliog>>'ll.~I'F='-.,;!11;p>>.~LIII'll'lla>>rv'Ivot>>calooleo~~j,OIIl!}'=it}IfIDOSOIIITIIj0IIrerIr~lj'o~'--0"P$5ar0Ie>>aerIOO.I'IOeVlIPI)-0I-QIslasaovatloaeseoewoI'IDOSEDOIIITlig040DII>>earl~4I~lattat'.IF.>>vwarepItL.IIIoaeroo'llltepe>>It-3~.8I-l-'~:QeeaOI3tiOIIIOJIefIQaQoa[(r0-0.:j,'[]j-,:,jl!.jievI~ce!>>lrao(XaWCI0traSr0,CJnr'ett'3.I~~5r-Pt'WiÃ11qOli;:I'-FL-.-2.oawrea4Ie'FIrrf,310'Lo)ISete'I.eolae(~osaeooII~AU)IItce.ItII8Qa.4I~I5"lvaI'I4Ilal""'toFIODRE3.3QacIa)4Q1aea>>03aaaaaTD>>5Daoloa>>C1ac>>De>>(laaeOaa(>>IIL(gTooted\ct>>tn>>aooon(kqlJrl($IDOf'0I(IT: 00 STATIOIIFL'LAIIATClCYflllOII2ll'll'nla~a>>>sic..3~JIII;I[j+g0'~)1II>cD)fc.Icl.e.I~~III~I>ILjlII'l'Ir.lI.'IlO()I]oor.l:I..~LO~>Oi]I]~sf0fcJck)I~'I~'\~I~~IIIIIal>>tImr>If>>D>>~\,~I>:~Il]Itlmi~"~.ijgI~IIlnaa~IIa>'.IVIr..~1+llif-IfcDPI).ff.)of>Ifc>fI~~~a>>>>>\nflII'0I>aa>~'l$"II)0anp>>p'SaQvIILp>>DOSEI'OltITjjSAIl~0)IIDOSEPolttrlUIII.I~lantic~IwaalaaADIA000>II00Ia10>DDD~I~0DIIIA1)DKIDIgIIIaIc,.\I)N1>a=O-i-4'I>I~>DOSEPOIIIT1>IIrj'"""-'i-'-"---ver-:-".Iaa'o:F.I-o-f=0t:L-fan%fD>>fDDCanD>>OnI-:>II:-aI(t)'------.QD::;:.IIL01'.0'-----QD----rQi----PI~-Qa>>IQll)ll.n~Drs0s>IC~>0JJ----IE'af)f).Il...f)..ahIIrl)"">aaaD>I3$>>IDOSEPglttrI'-3-t-0.Q-t---:Otr~n.a:I>>>>la>I>lI~flill0Wa>uaalfs)-r$~~~Ij)I--'1I3===.l:.s'll3--.l:-nl~~n-I'3i~ICI'I~Saa,ill,~I=0fcof>>~tllfIlf.t-----pc---pc=----"--.p)--=----QI------QIMor)'FIOunf3.tjI

iIL-00IOS)LOASICCIOQfC.1100,~)OSEPOINTd8SIJCL010rCl1~to~I/LOO)).tl111;O'Lg.")IAC'I~IIStltllIVCLIIOOLICtOOLI~ILILIOa'I~II-p0iI~SOL'ISMLLITtl"ICOL;1OOLIIOOLLOOLCO500000gjl:3gIJ.ljf~LIfSOOrI~JlL~..3LSL995,t~IILQ,LQ.~00,,-.,~2='IIIC.-I3Q~'o~0J~IN~-~11CCL11"I'MSCLOCLCOA)00JOCJ."----3-IIILCL)tIL10tlL'Q)-------QO1I001~ll)IC'CtBQL.1;ila-1~~"II---'I"---I(IcI'ISCI.I)Cl.:.~.OILLDPEPOINT]0"0~DOS)~.rllKLl10IT$OLC.ePOINTs.rr.2J,00000~I------p.8oILOOK%~IIICQa~0IOOOCLOSLO~lIf.LllII)CLII------QI,Q..~II,I~I~te-Qi'.lli/J<L/il0FIGURE3,5

5TATIOIIFLOOF(I'LAIIATFLEVATIOII305'0"~I11I000(ll.(ss"0'VA(\(II(I(~)~II0IOa(<<rattIa>>0'Ttt~~(~0(ato1~aaI-aoot%0.'(0)0aoo(Tsac.acQlaoor01..100"0'If.b.J)(')I(I"f)')P0'a.~alaiC>>I~O>a(It(CI1~(0~[i~((art(aII'-".,lt(I1I(0(tt(l)IOaaa(ttoa0arV)-()[ar(,'(0O)araaaI(a~1Itar'~()talat6p~pot00lIiII~'I,'SO'JK,(SIAOQ(~;r.:i!-PjII3IIt0~-:"=i"-l060TDL~t(~1Iw<<(alla'~bitiW~-".:::a~r<<.N(0((a'IIlJL;jI.I:.t).oooo).W):S.,I---t($(aSMSoo'Sa(.I~Oa(~OOTOO~II~II4($)==i'i~P53I~II('I~I'J2.-'"-'T.=--~I~I"I'3.,I8(~0'i9ggg9P,+la---Pb----Q----ps~--*--Q(QlP/-Yh)00C)0ChFIGURE3.6

Slntl0:;:.008fLhttOElaL'EuELEWTt0nS3I]-0"Stt:0,";.S-0-Ooat'ivt0-MCJ~::-DC"~t-<<mOOOIIL.IOO'OI-~-.IIII~~400f'lLIIOC'itavhlwl4t&eveRhth~aOOOOP'IL109fLOOSJL500LLQRIIODPIL,~O1'l~aIii~iaveew4Etw~ltiKIPOIVIIIII~IIWIIICltMWIII~IaI~IWWIe4eevaoevvaOV))(3jVI5IPIV'IIVIL'atfhaaIPOR,IOOOtIL.51110'Ial~l3a&41'"L(d.~~~~[I0I"-0I~1~f'9,fl>,ItIflfal~IIIfI(f.I551Iee~<<I~4IIIIfew'll515"Lt7'30V.;J.Qu~-~pv----.p.------09VI~IIII~erIIIII5"'I~IIIIIIIblIII'(g1II~lII55'IIIIIII5199.'I5'a.=-'~fVviallhfII~,t~~-----OI--.-p.tei"~H>..noQugeviP>>IfifetI)L(Iillafpygmy~)OvflOORtL.'AIL<1'cJI05549>>5L.&Oft-0)-.~-."---QIOlM00MC0PFIGURE3.7

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glst100'SCION1110-Vt11'O'l'4)~OOluSll~DOSpoljjTII7(})tot<~tVM&satMS)SfI...,cjMIOOIaaatS.CIctllaaIIHfItvtcalf~IIuafwtOo-C)autanIS~IfC~~MCCtltt,oDOSfPO!tjTIIIOaCCtsI~4Vogats~I)'IV.!I-I.I"~-'.ll1~~IMI~otuutPf'Ills~,I'ILItsOl!,..I(I~~~\~VOLossa~Vouj~~~V~I,ofOO~I~Oavllufflaa'a'rl,~',t'aIl0~S~IICIQV1'astalo'ctao0I'astfTsatlfoa0Cl.Cla"L.T.1C.I'XCIJ~Cs)S)4'L,:..cn1.gaIj.t<(~~f.a'...r-tlfaalsIII~H)fct1~tlSCCf11'0vtOtcasseJOwfsI~VMQH)ooc~'IILnfuovlo'I4'IWIWCCfulaataa~OtSS'Otl~L'0ot~CaHkoaiH):-,L::jil:i'..-igSl~~ncasu).Ilj[)fref'Cg'~IIWOjJ'~lsus4}itsIII'0}-I-vsvssl~~fvsctacusasMC'altat)CoaaoacntstSo~Itsa'IslSC01O'0110IIC4l~i~Vjit=.'I4IS,CSL4IOOusvfaCatfofutsS~ICO'0ta'SfCSosISfSIC.fsCUl4StCCoal1)0faaot-1\tfoaCS'4SCCfo0Ut'SSCCCflIS~~IsuHoIsasu(MHsat~4uuIMHofsaulstWSS~IHM'SHM~~IsH4IILaHMCOIstu&HIwvltCvlj-IHISOSVOSMSIIIMWSWHlIa~stalovl0C)th4JVtu~OSttuatt~1CaCtu~Oatsa~VsuSCOCtcroaSHMCSHCluaoastCtoscoatuoOusnoucSaISsftll~tousI~ts~~VII~~SI~OfIVI~IH~MtoIH\H~VIII~ts~VousMIsat~f-ioujjf3.8Il E KC'IIONIII;I'LTI.(.I.UI'llIIOIVSliIlliu140ISSlO10Call<<naaa(DOSEPOltIT(/8DOSEPOlttTllloeelsa<<III<<0lsI<<alailssllalgIwgCfw<<IMII~awgI(IaeawaftttloaeawlvMLaaoDOSE$0lttTCf<<a<<a<<Ilail~aa<<a'ILISL~DOSEPOlttTIll/(DEIIINDCONDEN-SATESTOIIAGEThttK)11~L,afgILILlggs"T/Pl~liiislash<<cIIasgh<<fCfarILLSSChagale--PaQaIf---~ssfi.lrrsal.~aI'd0~fjd<<14~~tI<<ILfyIIII~~~I~Ja<<i:tl0I\ILLj:I.""-"ll.OArs<<sa<<4P,~al'dIl';I,),.LILIII'i~~~I+as<<Ila.,ytf's')c.'oaaIL~Isa+~fL4g~('ILALaaLl<<10110<<IIII\I>>e'aaaarso81:ADLslODJ-~JjJfa',~sgfs~~<IL.faarlIOIIaI~~~'faffs~taAM~I~'~llIIL01~Ceabf~'IILCL~Il~0~At(I~1(I.IS',Iy'+ll'ass~I'd.II'd..)Cd,.IL<<fss,11d..)L<<f11'.oII11<<aII'ffdft>>dIdffsdrftMf11sd~d.ah.....((:Ih1\:d11'd0ChFICunE39I 00 P~~[-NUCLEARENERGYSERVICES,!NC.DOCUMENTNQ.81A06362556PAGEOFThedamagethresholdforeachpieceofequipment'wasdeterminedusingtheIEbulletin79-Olb(Reference6)asadatabase.Thisbulletinlistedthecommoncomponentsandtherespectivedamgethresholdsofvariouscategoriesofplantequipment.ThislistwasgeneratedbytheInspectionandEnforcementOfficeoftheNRCtoserveasabasisforradiologicallyqualifyingClasslEequipmentasrequiredofallnon-SEPplantsbythisbulletin.Theitemsfoundtoexceedthedamagethresholdarepresen.edinTableO.l,Theremainingequipmentwasfoundtobebelowthedamagethreshold.3.5.3AirborneDoseRatesBoththedrywellandtoruswillexperiencea'nincreaseinpressureduringandimmediatelyfollowinganaccident.Thedrywellwillexperienceapressurespikeof35psigduringthefirsttenseconds.Inthe60secondsthatfollow,thetorusandthedrywellpressurewillequalizeat22psig,afterwhichthepressurewilldeerasegraduallytoapproximately1.5psigat2X104seconds(about5.5hours).Thedrywellandtoruswi!1stablizeatthispressurewhichisslightlygreaterthanthepressureintheReactorBuilding,Figures3.10and3.11graphicallydepicttheaforementionedevents.Duetothispositivepressureinthedrywellandtorus,theReactorBuildingwiQexperienceaninleakageofcontaminatedcontainmentatmosphere.(Note:themaximumallowableleakageratefromthecontainmentforNMP-IisI.I'.6/day,whenthecontainmentisatapressureof22psig.)SinceleakageoccursasaresultofthepressuredifferencebetweentheReactorBuildingandthecontainmentstructure,itcanbeassumedthattheleakagewilldecreasewithadecreaseinthepressuredifferencebetwentheseplantareas.TheairbornedoseratedeterminationswerebasedonathelOCFRrelationsMpofL=Lq2(P/Pqq)whereLequalstheleakagerateYiattime(t),andpressure(P);L~qequalstheleakage.ateat22psig,whichinthiscaseisassumedtobethemaximumallowableof1.1%/day;andPzz=22psig.
a':jrlDp=~*'~NUCLEARENERGYSERVlCES,fNC.DOCUMENTNO..26PAGE~56OFEVhentheCADsystemisoperatedtoeliminatethepotentialfordetonationathydrogenlevelsabove0%followinganaccident,theleakageratewiL'endtoincreasewithtime,sincetheaddednitrogenwillincreasecontainmentpressure.ThissituationwouldcontinueuntilthecontainmentisventedtotheatmosphereviatheEmergencyReactorBuildingVentilationSystem.Asaresultoftheleakagerateincrease,theairbornedoseratesincrease.Table3.5listsairbornedoserates(withandwithoutCADoperation)intheReactorBuildingforvarioustimesfollowingtheaccident.Asemi-infinitecloudmodelwasused(aspresentedinU.S.NRCRegulatoryGuide1.109)tocalculatethedoserates.Thelimitingfactorin'btainingaccesstotheReactor.Buildingistheairbornedose=rate.HighairborneactivityalsoproducesthehighdoseratesfromthefiltertrainsfortheEmergencyReactorBuildingVentilationSystem(seeTable3A).TABLE3-5AIRBORNEDOSERATESFr/REACTORBUILDINGAir(R/hr)TimewithoutCADAir(R/hr)withCADEVholeBody(R/hr)withoutCADWholeBody(R/hr)withCAD30min20hrs08hrs3days7dayslldays30days100days59020501680155059029010.0185902210'.20702150111064950.05056019301580106055027112.0175602080'9502020606.052+Semi-infinitecloudmodel 0 .LOSSOFGlkANTACC[OENTORY'NELLPRESSURESTRETCHPOSER0r30C920QHOCORESlaCORESPRAYM00s4RCS0Ch10102.103TlMEnFTEnnccinEt~TsFc I 'OSS000LAHTACCIDEHTSUPPRESSIONCHAMBERPRESSURE.STRETCIIPOtmtER-304200NOCORES10hDOO00PC)010102.103Tlib1EAFTERACClDEHTSEC10'lCORESPRAY
NUCLEARENERGYSERVICES,INC.DOCUMENTNO.2956PAGEOF3.5.0PrearationofRadiationZoneMasTheRadiationZoneiVapswereconstructedtoshowbothknowndangerareasandareaswhichcouldbecomedangerous..=Anyarealabeledasrestrictedaccesswouldnotnormallycontainanylargesourceofradiation.Suchareashavethepossibilityofbecominginaccessiblethroughadditionalequipmentfailure,e.g.,leakageatthemainsteamorfeedwaterisolationvalves).=Restrictedareasmustberegardedaspotentially-dangerousuntilsurveyedandprovedotherwise.Thezonemapsareplantelevationsdividedintothreezones:prohibitedaccess,restrictedaccess,andunrestrictedaccess.Theseareasaredefinedasfollows:ProhibitedAccessExtensiveHealthPhysicssamplingandsurveysarerequiredpriortoentry.RestrictedAccessPotentialdegradationofequipmentrequiresperiodicHealthPhysicssurveysinpost-LOCAconditions.UnrestrictedAccessAreadoseratesarenotanticipatedtoexceed15mr/hr.PeriodicHealthPhysicssurveysarerecommended.
YrHAPIATIONLONEflhl'SFOnEI.FVAI'ION??5'.0"I'a~lVI~n)~Crae~.-z'orItVI-~fw)-~II~IIIQ'!la>>tart(OIIetEatatV~<<Ilatww'otn-<<~'C.Il,,O.,IJ~ts~tl~*--(is-~~---alIIIPru)IibitUOACCCUUINUStrlctualAccnssoaHt>>tot>>ItvtI>>Ce~>>~Ia~tn>>>>ta>>Iowa~'twttI>>tItt~I>>gIV>>t>>aWI~I<<e~>>&)w>>e>>ww>>IlI>>>>Ittl>>.njUnrnstrlctcdACCaSSS~aaowI<>~IvH~AtIt>>tete>>>>Ie~>>~ow>>>~IIwt>>>>leo>>>>I>>>>ra>>IWVI~o>>~VllI~etiow>>>>toV~I\I~1>>WIle>>l~waltav'4E>>Ya>>~QstasCOOfC)0CIYtIOIIAE%.17
IIP0~11~hei,l~It.Ul1~<<e<<ra4aa";r'UI-ej~NelapsesJjv>>I.reerC~lbILI~I~rgt(r~a.lltc(s((Rca,IIMLPls(<1--0>>--(s)'aepa4eaIll"I'aaI.-.<IlJpi(41(r"(ar--Ical-srohibitcdhcccs((RestrictedAccessVVIUPVl~Ile<<1<<a4<<ssea<<(eIor<<esaNNerv<Na4~~sh<<elal~((isaerN<s(~~ea(IiaN4V<V(<<~sWe<<ls<%((Ni<<aNNNa<<C(<<ehaahlsaag<Call<<esp<<<<alla~sN>>arelJIa<<whrvssv(aIe<<eNNWseere(esIQ24II(1(IllIIIIIINI,Ns'I~~~Np'WIc:.:=z/~~I~~a~J~Z0Vr0~g~~~CPvQgJi,0p(',ONUnrestrictedAccessl<<NNVNl<<s<<l((e<<l<<lN~sh<<NWVI~<44plais(I<<s<(eN<w~NeKNINNNN<<<CreNSVIrehvs<<4<we<<a<IN(4INW(~IVWINI~(sheI~Ne~Nlea<<<4~iNN<<<<uVia4NNerN<<a<<ve~NN<<sale<<lap(laN~ale(New(ll~N~Ie(~IN~Nhr1<NINVrlhleW0NNPIIIIII8Ia(s(s>>~}((gVeeahe(w<<rI<<'haN~NwQ>>rv<<I~--=..C~ao1~(.I((4'tLD(<e.J<~4l~<<~;1+J4<<r5(('st~S--QC0(0p(a4JNC't("IGURE3,g3 0 IInn(AT(or(lor(EfinisFo(IF(.Eve(o:(26)'0"CII'I',laa~:liB/(<C','."p/C/r'Va.V..I@c~rV',['II~M'cl::c::::!!II-::.:.3I~<<1~~~~avaaca~I~I0<<I)a'vII!V~,~II'ala>at000aacj>>0I(zyII+>>'00'IvaJ~&sl~av~~(sgI-IQaa0lo:R'!!J-.jjI.I(II/SlerrCM..ar~"~s~C.J'1t--"-.'.1<<IRI<<CCSa~a<<lacS>>1<<<<IICs4Ar8Carr~'.tISgIyogJ'vf~i(11)IaljII~Ia.~,~'Iac,~~eaCv)Cyp<I).sIoyI'VCr'IIa~>>Spar<<]11.054aaIV(IC~vrVH/vICIarn'(----I'-V.!'.'..'r.rVaI're})IibILcdAcI,'ccJc(())c~CaIJI'1<<<<saoo<<lvI:V(!.=IlcestrictedAcccvsVI.IkNIg'(fvOI~VXX.i..JCa~-+IX'V":VVV(+,~~+~(,I&~a-I.Ic)CJ}CCC)CCOIII~Unrusl.rietc}dAccessI"I'S~~'QS0V(i)~'claocco~Ic0II4C}vI-1IOCIccJr<>Qa'.MIv1'vI'H0~I~~al~rcc0'Ia'<<Isa<<asI<<a<<sao<<lo~f'-<<~llIjIF}oc:Io0}II0colo'}.o'F.J]}I-cc0!..9:>'..<<V*I~C.C..;:..'OQe'9cLcc.ar.CCIvg1Oa.@Qi)FiouAE3.l(I\ISOI~~1~1~aaaatiaaatoI.a~JI'*VrCOVoaacaatRatatvos<<ctavltcv<<c1vlc<<tcc<<cc~Iacalas<<
RAn'lw'lowlo))cfhvsro))F)FvA).)nw'iV'0"I'JI,aev>>C0~I~1~I>>eeo~Ie.JU'"U'III:II.IIJ,.(jibedrrII)~I~II~Iupl)lrreeelec,-i.)Ierere>>I(ICC'0(I(0-)C)09)'rphiblte()Acces(I(a)>.A.a.rr~Lj-'C((opn.e.,)('a(oooeIvreiIR~eer~IrOO.COO;Z.'-r..'..OIWCIIjCorreeo(RIO>>gjja-='2,.-IC~'-=--ttO5IlP"~~'OVC.g,jI~~I)0rLIIr~Crr.,05.:.,'iC~0rp~Irr0~.r'!),<4q.teriII'O"1I.I'I~---.--('r)-----~(jl------QoRusttlc(UJAccessUnrest)'lctedAcccsesr'.+.OrI,:-..P(JrI)rrII~rIr1reeeIPer.,IJ000~rl..1eCe~~aIOraI((Ooe(.((.(l)(4(-Cel.i--In...)l.II..Ul(.3.>It4(~i,I,eeIIIIQI~3.444494l')Cunt3.l5
IbilllnTIoIIloneIInIsFollfIxvnr)oII291'0"OOa>>l//g./ll~-r-~ooorll,l~OrlCll.Cl>>t>>>><<<<CCrOlnlp~Lr>>r~1'UltC>>'llew>>CJ'<<OI'O<rtr'opo.'or>>IlOOrtt1Ol.a~O'--Q>>I'rohlblLedhccelroIlestv)ctcdAccessunrestrictedhCCl:Ss9>>,l".l~rcgf'5~II/"~.og>~.'>>/n4I5I.'.Iq,I'gJft/<<5ovp';0~0vO~<<~--(>>1)nQ>>lV-<<.-Qt~-Ql-.--QOrf~~~~-QalO1lO>>gtlXtiA'Ot>>>>1lt>>rlli----QOvugg~~c~Io~gO~I~~r------QlQl0ChltlLs)FIouAE3.16 0 ItnnInTIoIIZoIIEIIAI'sroIIFI.I:.vnIIoII5-U"~~...Ftt~Ir!!/>>r~t-r-'/l,'N~II'+CC>>~L~ItIIJo>>WItttIIL'LORY'.I-'>>tttCLIafC~>>I>>urCL'lICIC'JI~ttrI">>if>>t'rI>>rehlbitedAccuiiitLpeZiII.>>III~~I.~lJ)'g-Qn-.-Oc----01UnrestrIctudAccusIQt(u3QII1'II00\<IQIILPPGICIt>>>>gt>>I~>>>>>>t"-QII-...,~>>--0)-------Qi(JICO(nICO0MEJIchI.>>ga.fIII!,ll,....LrIIILt>>tIQQQI.FIGURE3.17>>r"->>~4~~>>JhIr>>IIII'~~:g>>>>III'I',III'II,I'"~It>>res>>>>>>I~~~'I"~~~rII~>> 00 RAO1W1O1<'LO1fIIArS/OnFt1;VAT)e)S3l7'-0oAun3S'0"~oat)7/vr//X/Warrrta,CaW'/O't//'W/j/'/'agf>>ral~>>rarv>>rrwIr>>Ka>>awrvar>>a>>rwtrw~arr>>aaWraw>>ltw~>>>>>>awa4>>r>>aaCrI,////,'7llg>>t~I9ItIIOIOIIAtolp~I'I't,b,I~IIIIt)I'OOrtLr1%%'It>>r"IIt/t('f~'/~14W>O0/I~I,I/gIv/'YgJL/C)riot~ILiooia~/aIOli----0QOtioortL.liC'C'Qti---Oo--otQtPsohlbltcdACI)t)88Ilesl1'1I)IcdAccessUnrCStrfCCCtlAccessa.iI-----r-">>>>efg//;L.~IIII-~I~g4.<I~+III,.$/>>Lith~prI'II'III~IgM)gIt~-ItI7L/~II~IIIr>-r~~aafIII'1"')r~~~~1~1k.r1~1olFI)----"(O)QtOIQI(a)0o'tt4)/OIC)e1aQIrl>>LtO)'lp~aiF1OuRE3.18
';>ifÃ~3:NUCLEARENERGYSERYICES,INC.81A0636DOCUMENTNO.37PAGG~56OFNOTES1.ReactorBuildingatmospherecontainsfissionproductsduetoprimarycontainmentleakage.2Primarycontainment.3.)Vastebuildingmay'econtaminatedifreactorwaterinadvertartlyistransferredtobuildingforprocessing.0.Off-gasstackcontainslargeamountsofnoblegasesreleasedfromprimarycontainmentandremovedtostackbyReactorBuildingEmergencyVentilationSystem.5.Feedwatersystemcontaminationduetopossiblleakageoffeedwaterand/ormainstemisolationvalves.6.NoaccessduetoshinedosefromEmergency,VentilationSystemFilter.7.RestrictedaccessduetothepossibilityofexcessiveshinedosefromEmergencyVentilationSysterrrFilter.S.Possibleshinedosefromturbineduetonoblegasaccumula.ionifleakagethrough';eedwaterand/orblainSteamiso!ationValvesoccurs. 0 Ig1~.3R~v,NUCLEARENERGYSERVICES,INC.81A0636DOCUMENTNQ,38PAGE56OF0.0DISCUSSIOHOFRESULTSANDRECOMMEiMDA!!ONS0.1DISCUSSION'OFRESULTSTheshie!dingdesignreviewhasrevealedseveralareasofconcernthatmustbeaddressed.AirbornedoselevelsintheReactorBu!lding,withouttheCADsysteminoperat!orwil!precludeaccesstotheReactorBuildingforatleastthreeweeksfollowinganaccident..OperationoftheCADwilldelayre-entrytimefurther.ThesedoselevelsarebasedonTMI-typesourcetermsandprimarycontainmentleakagerateatthetechnicalspecificationlimit.Noallowanceforanypartitionfactorsofiodineismade(i.e.iodinedoesnotplateout,ordissolveinwater,butremainsairborne).Duringanaccident,actualdoseassessmentswithintheReactorBuildingwi!Ihavetobemade.byairsamplingandradiationmonitoringbyHealthPhysicsPersonnel.Becausetheairborneact!vityintheReactorBuilc':ingisduelnpart,totheseconservativelycalculaedradioactiveiodineisotopes,theEmergencyReactorBuildingVentilationFilterTrainswillbecomearadiationsourceinthe.TurbineAuxiliaryBuilding.Changingthefilterswillbeimpossiblebasedontheseassumptions.However,calculationsperformedbyNESshowthatthefiltertrainsshouldnotbecomesaturatedduringtheaccident,hencefilterchangeswillnotberequired.Intheeventthatairborneradioactivitydosesdonotprecludeentry,theContainmentSpraySystempipingwillprecludeaccesstotheaccessitems.Containmentspraylinesrunincloseproximitytorequiredaccessitems.TheH2-02%1onitoringPanelslocatedintheTurb!neBuildingw!11haveanappreciablerad!ationfield.Thiswillbeduetocontainmentairflowingthroughthesamplelines.AccesstotheReactor%laterSamplingStat!on,asrequiredbySection2.1,3.aof!NUREG-0578,(Reference1)wi!1beimpossibleduetothe=-rbornedoserates.DoseR-testotheMainControlRoom,healthphys!cslaboratories,andTechnicalSupportCenterw!IIbe1.1mR/hr,0.02mR/hr,and0.~mR/hr,respective'!y,du.oattenuationofthradhationsourcsbyadistncefactorand;heseveralconcretewaL!sandfloorsintheTurbineBuildin~andD!esel-CeneratorBu!lding.
NUCLEARENERGYSERYlCES,INC.DOCUMENTNO.81A063639PAGEOF56<.2RECOh/b(EiXDAT10liS0.2.1ReactorBuildin~AirborneDosesThroughouttheaccident,theiodineisotopesaresubstantialcontributorstothetotalairbornedose.Onepossiblemitigatingactionforthemagnitudeoftheairbornedosesistheplacementoflocal"sacrificial"charcoalfiltersinthereactorbuilding.Thesefilterswillreducethetotalairbornedoseratethroughoutthebuilding.Theyshouldbeinstalledinareaswhereaccessisnotanticipatedatanytimefollowinganaccidentortheyshouldbeshieldedbecause'theywil!beanappreciableshinesource.Thesefilterswillalsoreducetheplate-outoftheiodin.onsurfaceswithintheReactorBuilding,facilitatingrecoveryanddecontaminationoperations.0.2.2ContainmentSraSsternTheShieldingDesignReviewhasidentifiedtheContainmentSpraySysteme~amajorcontributortopersonne}doses,providedairbornedosesintheReactorBuildingdonotprecludeentry.Thereexistfourpossiblesolutionstothisproblem:2<<30ShieldingUsingrawwa,terinsteadoftoruswaterBackflushingwithrawwater,afteruseProvidingacross-connectspoolpiecetotheCoreSpraySystemsuchthatthewaterin.theCondensateStorageTankcanbeavailabletotheContainmentSpraySystem.ShieldingofContainmentSpraypipingandcomponentsforpersonnelacces"isnotcost-effective,sinceairbornedoseswillprobab!yprec!udeaccess.Inaddisonsolutions2,3,and0havetobeemployedwitnprudentcesinetheyallwillhaveanimpactcnthedoseratsintheRadwasteBuildingduetoanadditiona.'olumeofwa'ftorntthetcfus'tatw!11requirewast~'reatment 00 NUCLEARENERGYSERVlCES,INC.DOCUMENTNO,PAGE81A06364056OF~d.-,'i:AiWithairbornedosesashighasthosecalculated,allsamplingwillhavetobeperformedoutsideoftheReac'torBuilding.TheH2-02monitoringpanelsislocatedonElev.291'ntheTurbineBuilding.Oneofthesamplelines,locatedinthepanels,canbeusedfordrywellatmospheresampling.TheReactorWaterSamplingStationislocatedonElev,261'ntheReactorBuilding.Ai!rborneradiationwill-precludeaccesstothestation.Itisplannedtoinstalla.samplingstationatasuitablelocationintheTurbineBuilding.Itisadvisablethatallsamplingstationsinvolvedwithsamplingofsystemscontainingacc!dentsourcesbeshieldedtofacilitategeneralaccessintheTurbineBuilding.0.2.0RadiationAreaMonitorsNearAirlocksTheresultindicatethatairborneactivityintheReactorBuildingwillmakeitinaccessiblethroughouttheaccidentandtheearlypost-accidentperiod.This.prohibitsoperationofequipmentwithintheReactorBuildingthathasnoremoteoperationcapabilities.However,thereisawholespectrumofpossibleaccidents,someofwhichmaynotinvolveappreciableairborneradiationlevelswithintheReactorBuilding.Ratherthanprecludeaccesstothebuildingduringanypossibleaccident,arearadiationmonitors,strategicallylocated,wouldprov!deindicationstopersonneloftheradiation!evelynpresentintheReactorBuilding.InstallationoiarearadiationmonitorsjustinsidetheReactorBuildingneartheairlocksonelevations261'nd300',w!threadoutspositionednear,butnotinlineof,theairlockdoorsintheTurbineBuildingshouldbeconsidered.!l.2.5Emer~encCondenserVentMon'torsTnemainventlinetotheatmospherforeachbankofEmergenicyCondensersismoil'.Qrdforid!a!onsourc-sNcrmallypthesteamventedfio.iiti.e5-I"idedoesnotcontainanyrad'!atior.soiirces.shou!dleak,thesmonitorswi!lrad!ationresultingfromtheleak.Ifthecondensertubescontain!noreac.'orsteamisolatethatcondensrbankupondetectio!1ofDuringaccidentcondi:ions,theradiationlevelsin
NUCLEARENERGYSERVlCES,INC.DOCUMENTNO,.41"56PAGEOFthecondensersand.-romtheairborneactivityintheReactorBuildin,maycauseafalsereadingonthemonitor.Thiswillleadtounnecessaryisolationofthecondensersandthusrestricttheirproperoperationduringtheaccident.Highradiationlevelswillalsoburnoutthemonitors.Shieldingofthemonitorsisrequiredtoenablethemtoprovideatruereadingoftheradiationlevelsintheventline.However,shieldeddetectorswithremotereadoutscouldbeusedorasamplinglinecanbedirectedtothesamplingstationiocatedintheTurbineBuilding.Thesolutionemployedmustconsiderthatintheeventoftubeleakage,immediateisolationoftheCondenserswouldbenecessarytoavoidenvironmentalconsequences.*0.2.6Class!EEuimentDosesClasslEequipmentfoundtoreceiveintegrateddoseexceedingthedamagethresholdoithemostsensitivematerialorcomponentislistedinTable0-I.Recommendationsforexposurereductiontotheequiomentlistedispresentedinthetable.However,creditshouldbetakenfortheequipmentwhichwillhavetofunctionintheveryearlystagesoftheaccident,e.g.duringthefirsthourof-theaccident,sincetheywillhaveperformedtheirsafetyfunctionbeforetheintegratddosesreachthedamagethreshold. 0 NUCLEARENERGYSERVICES,INC,81A0636DOCUMENTNO.4256PAGEOFTABLE~lRECO"AMEHDATIONSLOCAiIONEQUIPMENTDAMAGETHRESHOLD(RAD)ANDSENSITIVETOTALINTEGRATEDCOMPONENTDOSEATl00DAYS(RAD)ReactorBuildingElev.28l'ontainmentSprayLineAOVPositionSwitch80-15RecommendedAc~on:Addshieldingonvalve,Yi"leadequivalent10phenolic1.6x10EmergencyCondenserReturnIsolationValves39-05,06106ohenolic5.0x10RecommendedAc~on:Addshieldingonvalves,2Yi"leadequivalentTurbineBu'.IdingElev.289'ariousInstrumentationandcontrolequipmentforEmergencyVentSystem,locatedonandnearSEcorneroffilterbanksupportstruc?ureRecommendedAc'oon:Add2A"leadequivalentshielding10'henolic,capacitors6.2x107FlowTransmitter202-~9AforEmergencyVent)062.8x10pheno!ic,SystemcapacitorsFansandDampersandassoc!a?ednstrumentaticnandcontro!quipmen?'orEmergencyVentSystem(ei.302'0")Recommend"dAction:Add15leadequivalentshielding106phno!ic<.Iv,10
~~:I)~P(~3!..U.,NUCLEARENERGYSERVICES,INC.81A0636DOCUMENTNO.43IAGGOF56LOCATIONEQUIPMENTTABLEw1ContdDAL4IAGETHRESHOLD(RAD)ANDSENSITIVETOTALINTEGRATEDCOL4!PONENTDOSEAT100DAYS(RAD)ReactorBuildingN2PurgeValveElev.29S'01.2-03N2PureValve201.2-32EmeroencyCondenserIsolationValves39-07,OS,09,10RecommendedAction:Add2'"leadequ!valentshielding10'henolic10phenolic10phenolic5.0x105.7x105.0x10Id<<1C".3erIWWi~~ia~i~ittOt'"Raw'iVaterMonitor+RN-3SA110610'.3x101.5x10RecommendedAction:RunsamplelinestoSamplingStationinTurbineBuildingand/oruseshieldedradiationdetectorwitharemotereadout.r.ReactorBuildingLevelTransmitterElev.31S'G-06BLeve.'ransmitterIG-06A'FlowTrar.smittr93-3OA,33AH.X.Iso.Vaive93.'i9MOV10capacitors,phenolicio'apacitors,phenolicio'apac!horsphnolic10'olycarbna'.,dolrinneoprne,polyimide1.5x10!Sx102.9xl01.0x10+Vionitorswillnotperformthirfunctionspro>>erlysinereadingswillbeoff-sca!e.
3,,M4QNUCLEARENERGYSERVICES,INC.DOCUMENTNO.8W0636-PAGEOF44LOCATIONEQUIPMENTTABLEO-lCont'dDAMAGETHRESHOLD(RAD)ANDSENSITIYETOTALINTEGRATFDCOMPONENTDOSEAT100DAYS(RAD)Reac,orBuildingH.X.Iso.ValveElev.31S'3-50MOVH.X.Iso.Valve93-25MOVH.X.Iso.Vive93-26MOYH.X.Iso.Valve93-27MOVH.X.Iso.Yalve93-28MOY1.1x101.3x10F101.1x10polycarbonate,dolrin,neoprene,polyimide101.0x10polycarborate,dolr!n,neoprene,polyimide10'olycarbonate,dolrin,neoprene,polyimide10polycarbonate,dolrin,neoprene,polyimide10polycarbonate,dolrin,neoprene,polyimideRmammendedAction:EncloseFmergencyCondensertinesinsideshieldingwithIh"leadequivalentshielding.AddYi"leadequivalentshadowshieldtoLTIG-5A,FT93-30A,33A(SeeFigure0.1).ReactorBui!dingFlowTransmi'.ersElev.318'3-32A,3<A10'apacitors,phenolic3.2x10RnccmrnnndndAcda".iRelocateFT93-32A,93-34AtoNorths!deofCol.P-S,5'-7'bove'loor.(SeeFigure'.i) Q0 grCKVNUCLa~RENERGYSERVlCESINC81A0636DOCUMENTNO.4556PAGFOFLOCATIONEQUIPMENTTABLE0-1Cont'dDAMAGETHRESrlOLD(RAD)ANDSENSITIYECOMPONENTTOTALINTEGRATEDDOSEAT100DAYS(RAD)ReactorBuildingElev.300'ad.Monitor+onEmergencyCondenserRNO0Rad.Monitor+onEmergencyCondenserRNO01.6x101.7x10106phenolic,nylon,capacitors,polycarbonate106phenolic,nylon,capacitors,polycarbonateRecommendedAction:Addshieldingtomonitors,2"leadequivalerttoavoidcomponentdamage.RunsamplelinestnSamplingStationinTurbineBuildingand/orusesheldedradiationdetectorwitharemotreadout.Reac;orBuildingAOV'sElev.300'evelH.705-01)02,03,0%RecommendsAction:Add2"leadequivalentshielding,Posi:ionSwitches)10Controls,Yalvesphenolic,Capacitors),17A,~rS)ISA'olycarbonte1.6x10.VIonitorswi!Inotperformtheirfunctionsproperlysincereadingsw!llbeoff-scale.I
~-.PiVOPOSZD/V&A'OCA7/OAJmow."P.:wx.Qz-uaa,&@A..COLl.S1JGGE&7ED.SWEZOWALL,'ARRANGZjHZA'T 0 ,:JSPNUCLEARENERGYSERVICES,INC,OOCUMeNTNO,81A063647()p56PRIMARYREFERENCESl."TMILessonsLearnedTaskForceReport{SnortTerm),"NUREG-0578,U.S.NuclearRulatoryCommission,3uly18,1979.2.Denton,H:"DiscussionofLessonsLearnedShortTimeRequirements,"U.S.NuclearRegulatoryCommission,October30,1979.3."RadiationSources,"G.E.DocumentNo.22A2703R,Rev.5,MPLNo.A62-0100,1978.Rockwell,Theodore,(Ed.):"ReactorShieldingDesignManual,"1stEd.,UnitedStatesAtomicEnergyCommission.5.Biro,Georg,G,"COSACSProgramInputInstructions,"ShieldingComputerProgramSeries,GibbsdcHill,Inc.1977,Rev,6B.6.IEBul!eLin/F79-01B,NUREG-05SS,InterimStaffPositiononEnvironmentalgualiiictionofSafety-RelatedElectrica!Equiptrtnent.7.HazardSummaryReportforNineMilePointNuclarStation-Unit1,AppendixE(Figures3.10and3.11).3.Livolsi,A.Z.andGabler,H.C.:"LOR2IsotopeGenerationandDepletionCode,"BabcockRVilcox,ReportNPGD-TM-~97,Rev.1,1979. 0 )-~('.jQ>.il+qNVCLEARENERGYSERVICES,INC.V56OFDOCUMENTNO.81A063648PAGEBACKGROUNDAiNDCALCULAtIONALREFERENCESMeixner,C.:"Gammaenergien,"InstitutefurReaktorExperimente,1974,2.Span<.Library(BR'omputerCode)andANL:-5800.3.Schaeffer,N.M.:"ReactorShieldingforNuclearEnginee.s,"U.S.AtomicEnergyCommission,1973.Bowers,R.(Ed.):NuclearPowerStationShieldingManual,VolumeIGammaShielding,"Buffalo:NiagaraMohawkPowerCorporation,1965.5."FinalSafetyandAnalysisReport,"NinelvfilePointNuclearStation,U.S.AtoraicEnergyCommissionDocket50-220ExhibitD-2,1967.6.DraftEnvironmentalImoactStatementforNineMilePointNuclearStationUnit1,1970.7.Etherington,Harold(Ed.),"NuclearEngineersHandboo!<,"McGraw-Hill,Inc.195'/.S.Lederer,et.al.,'<Tab}eoftheIsotopes,"6thEdition,3ohnW!icy4Sons,Inc,1967.
NUCL~MRENERGYSERYiCES,tNC.DOCUMENTNO.81A063649,.PAG""56OFAPPENDIXA
~~~~"~jp'gj.NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE81A06365056OPNRRLESSONSLEARN:FDTAS(FORCE.SHORT-TERiARECOMMENDATIONS7VLF.:i.i'lSh'i"-if5'.id~i(Section2.1,6.b)1.INTRODUCTION10CFRPart20andGDC19,60,and60AppendixAto10CFRPart50requirethecontrolofradi-tionexposur'ssoc!atedwithplantoperations.GeneralDes!gnCriterion0requ!resthatsystemsandcomponentsimportanttosafetybedesignedtoaccommodatetheenvironmentalconditionsassociatedwithaccidents.Afteranaccid!ntinwhichsignif!cantcoredar>ageoccurs,theradiationsourcetermsmayapproxim:.tethoseofRgulatoryGuides1.3and1.4.Inaddition,systemsthatwerenotdesignedtocontainlargeradia:ionsourcesmaybecomehighlyradioactive.Theresultingradiationfieldsmaymakeitdifficulttoeffectivelyperformaccidentrecovryoperationsormayimpairsafetyequipment.Thepurposeofthisrecommendation!stofacilitatepost-accidentoperationsusingsystemsthatmaycontainabnormallyhighlevelsofradioactivityandtoensurethatsafetyequipmentinproximitytotheresultingradiationfieldsisnotundulydegraded.Correct!veactioncanconsistofdesignchange,additionalf;xedorportableshielding,post-acc!dentprocedureoptimization,orequipmentupgrad!ng.Systemsofinterestareidentifiedinrecommendation2.1.6.a.2.DISCUSSIONAfteranaccidentinwMchsigrI.icantcoredamag-occurs)thiracia!onsourcten>smava"proximatethoseofRe-'ulatoryGuides1.3andI.<.Largeradiationfiels,resul-..in~!rom!ar"-eradiationso'rcesbein-"cont-!nedinsystemsnotdesi--n-d='orsu'hac.'v't}ily""kitd!.'cult.oeie;!ve!yp-r:Grmace!dent.ecoveryoperat.'o.s.Suchsystems,althoughnotspeci"!cally!den;~i%toperformpost-ac"identunctions,mayneverthe!essbeofsigni='ican'.valuea",ranacciden'..Inaddi'ion,vitalareassuchascontrIrooms,radwas-.epanels,emergencvpowrsupplies,andinstrumentareasimay.fallwithintherad!ationfieldsofsuchsystems.
%.<~g;:3;"--NUCLEARENERGYSERYICE$,liNC.DOCuMEXT~O,PAGE5156OFPost-ccidentproceduresfortheuseofsuchvitalareasmaybeallthatisnecessary.Inotherinstances,additionalpermanentortemporaryshieldingmaybevaluable.Forcertaincases,itmaybeprdenttoredesignfacilities,componentsorsystems.Remoteinstrumentandcontrolcapabilitymayalsosolvesomeproblems.3.POSITIONSWiththeassumptionofapost-accidentreleaseofradioctivityequivalenttothatdescribedinRegulatoryGuides1.3and1.0,eachlicenseeshallperformaradiationandshieldingdesignreviewofthesoacesaroundsystemsthatmay,asaresu!tofanaccident,containhighlyradioactivematerials.Tnedesignreviewshouldidentifythelocationofvitalareasandequipment,suchasthecontrolroom,radwastecontrolstations,emergencyoowersupplies,motorcontro!centers,andinstrumentares,inwhichpersonneloccupancymaybeundulylimitedorsafetyequipmentmaybeundulydegradedbytheradiation'ieldsduringpost-accidentoperationsofthesesys.ems.Eachlicenseesia11provideforadequateaccesstovitalareasandprotectionofsafetyequipmentbydesignchanges,incrasedpermanentortemporaryshielding,orpost-accidentprocduralcontrols.Thedesignreviewshalldeterminewhichtypesofcorrectiveactionsareneededforvitalareasthroughoutthefacility.
NUCLEARENERGYSERVICES,INC.OF81A0636DOCUMENTNO,52PAGc56-fAPPENDIXB 0 1~<INUCLEARENERGY$ERVICES,INC.DOCUMENTNO,PAGE~5356OFDESGLIPEfIEVFOFPLANiSI'EELDLNGjHDEHVLROiIMENTALQUALIFICATIONOFEQUIPiViENTFORSPACES/SYSTEMSV/HICHMAYBEUSEDIHPOST-ACCiDENTOPERATIONS(2.!,6.b)POSiTIO<iV/iththeassumptionofa'ost-accidentreleaseofradioactivityequivalenttothatdescribedinRegii!atoryGuides1.3and1.4'i.e.,theequivalentof50%ofthecoreradioiodine,!00%ofthecorenoblegasinventory,and1%ofthecoresoLids,arecontainediritheprimarycoo!.".nt),eachlicenseshallperformaradiationandshieldingdesignreviewofthe"pacesaroundsystemsthatmay,asaresultofanaccident,containhigll!yradioactivematerials.Thedesignreviewshouldidentifythelocationofvitalareasandequipment,suchasthecontrolroom,radwastecontrolstations,emergencypowersupp!ies,motorcontrolcenters,andinstrumentareas,inwhich/personneloccupancymaybeundulylimitedorsafetyequipnilentmaybeundulydegradedby.heradiationfieldsduringpost-accidentcperadonsofthesesystms.Ear'llicenseesha!Iprovideforadequateacc"sstovitalareas-andprotec.ionofsafotyequipmentbydesignch~~ges,increasedpermanentortemporaryshie!ding,orpost-accidentproceduralcontrols.Thedesignreviewshal!determinewhichtypesofcorrectivactionsareneeddforvita!areasthroughoutthefacility.CLARIFICATiONAnyareawhichwi!iormay:equireoccupa'lytopei'i<itanooera.oi'oaid!nthemi".i='ai'ionoforrecoveryfromanaccidentisdes!gnatedasavi:=1area.!nordertoassure'.hPi.p"i'son.ie!canpe.o.mfleessary~'t-ace!denooera'¹invi3!areasweareproviding.hfo!!owingguidanc":obeusedbylicenseestoeve'-.e:headr-r>;arijofradiationo;Qtec!'on~otheoperato,si 0 SM0636gsPp~gg~~eNUCLEARENERGYSERYICES,!NC."DOCUViFNTNO.RAG"=..5Q,56OF1.Source.ermTheminimumradioactivesource.rmshouldbeequ>'!valenttothesourcetermsrecommended'inRegulatoryGuides1.3,!.0-!.7andStandardReviewPlan15.6.5withaoprooriatedecaytimebasedonplantdesign.A.LiquidContainin~Systems:100%ofthecoreequil'.briumnoblegasinventory,50%oithecorequilibriumhalogeninvntoryand196ofallothersareassumedtobemixedinthreactorcoolantandliquidsinjectedbyHPCIandLPCI~B.GesConteinin~Sstems:l00%o'hecareequilibriumnobleesinventoryand25%ofthecoreequilibriumhalognactivityareassumedtobemixedinthecontainment,atmosphre..-orgascontaininglinesconnectedtotheprimarysystem(e.g.,BWRstealnlines)theconcAtrationofradioactivity.s'rollbedetermined'assumingtheactivityiscontainedint>iegasspaceintheprimarycoolantsystem,2.DoseRateCriteriaThedoserateforpersonnelinavitalarashou!dbesuchthattheguideLinesofGDCi9shouldnotbeexceededduringt'ecourseoftheacciderit.GDC19limitsthedosto3AQperator'to5Pemwho!bodyofitsequiva!eAt"0anypartoft>>ebody.'Whendeterrnin!ngthedosetoanoperator,caremustbetakentodeterminethenecessaryoccupancytifne!naspecificare.Forexamp!e,areasrequi'!ringccntirtuousoccupancys>v!UrequiremuchlowerdosratesthanareaswhereminiAd~occupancy.'srequird.TAreforestai!owab!eosctaswillbebaSdufoleXPCtedOCCUP>.CVasWSthesdtoactlveSourCrr>msand~l>~sni'sdings.How'>Žr,inorsurtoprovid"agl.eralde!gnobjPci%eaeprovidingthefoliosvvin'~doseratec.iteriaw';tIsasi".ernat<vestobodoc>men.edonacase-by-casebsis.Tnerecomiier~dQddoseratesareaverage!ates'Athearea.LOCasnOtSpOFLSn;ayeXCeed.hedOSe.at='uide'.!neSprOVidedOCC;}p="Cy!Snotrequirda;the!ocationo'i='otspo:.The=redOses=redesi"-stobl='CllvesandarAG.tobeusedtoLimiaccessinth"v.~ofanace!den'..
RE'JISIO'ILQI'.NUCLBiR=NERGYSPRVICF9,INC.P~G=Iaha.PAGE5656OFAP"-.:?VVAt.+rOOCUib]iNThiO.
F=GYVlCi5,!N!.July18)1980ProjectNo.:5152ReferenceNo.:5152-008iir~L.a)cNeer)PENuclearGenerationEngineeringHiaearaHohavkPo.<<.erCorp.300ErieBoulevard)~estSyracuse,lG13202
DearLarry, Enclosedpleasef'ndthe1'stofequipnentpropisedtoyouinmylatterofJuly16)1980.Žhislistcontainsthere=ainingClassIEecuientfoundtobeinlineofsightof'acc'dentsources.NEShasperfoi,~edcalculations.'orthisequ'pentandhasfcndtheintegr"teddoefor0tn100daysdoesnotexceedthedamagethresholdofthesensitivecomponent.AllotherGlassIEequip-..entexternaltothecontainmentand<<ithinthe<<~I~~~~<<v~I~I~I~I~~II~uII~II~~~III~I~~~~III~II~I~~II~.ReactorBuildingvillonly'oee..posedtotheairborneactivty.Theintegratedgamaadose"rotatheairborneactivityhasbeencalculatedtobe,for0to100days:5.8z105Rads3.<x105Radsz/Cc'J)v/oCZlDo.othes'atetocallmeifyouhaveanyquestions.Sincerely,NUCLMENERGYSERVICES)INC.NESDivision/alenc1i~suresVoJavorscy)Rad'ationP"otect'onEni?~neelDaveGreen4' v261v261str.rack201.9sys.Iiiassuretraosinitters201.9-80,2AI.9-26,f1owindicator2')I~9-31~-4UA,>Wf-49Awc'/./.3g"/.iflowtraiismit:t:er80-76AXC(VVI.),cspnars,plieno.ltc,siliconeIC('I"I'L)ciipacitor,phenolic106-10'0-101.0x1045.6x10.v261instr.rack201.8.ys.I'lowcontrolvalv<<201802>pre"s.t:rans.201.8-35&45t.<<mli.elinient201.II-26,~ea-.rdIC('ITI.)capacit:or,phenolic106-1072.0x10'281Iinst.r.rackwest:instr.rni.v201iiistr.recitwestinstr.rm.IC('I"I'I.)capacitor,plienolic,polycarbonateIC('I"I'L)capacitor,phenolic,polycarbonate10-1010-105.2x104.5x10v281i:istr.rackwestI>>"tr.rrn.ZC('I-ii.)capacitor,plieoolic,polycarl)ooate106-1074.4x105rv281v281Pwr.botird//16Pwr.I:nard916Iiwr.boardfII6polyester,nylon,plIallo1iCp~lyestr,nylon,plieiiolicpolyest.'er,nylon,plienolic10-10105-10105-~069.0x10.5.1x108.7x104v281Iiwr.l)oarilI16polyester,nylon,plieoo1Ic10-1067.7x10.ItBGb6li<a.1ue7043-iAN~mdj)"k-1c<I4~0>+agml~~ch:v281C>>it..sprayvlv.II0-36AOV,aodI'osIlIiioswItcliplieoolic105.6x10:v?81iiist.i.rackeaotiost:r.room'J.C('I"I'L)capacit:ors,plleliolic,polycarbooate10-lp77.6x10 KI'illllL~ev198Tot!is.1ev<<1transnliLt'el64;g-c.9)'1-<'I5)-<~20~Cap;!<<itors,IC(Tl'1.)phi'.nolic102.1x10ev237~ii>)lik94<4pllenoli<<~polycarhonatelp62.1x104ev!37scllnld1sch.pane1:SPV'I.Im'itSwitches,ll(:-l5h,131llC-16h,168;ltC-22,.'<1!-08A-Ulrenig!-RB-ON'~lingA(r..te'3>>tlsame1062.9x104'!v237(:I<I)inst.rackI.!H-4incl.i-35,~6~3~~e4.'-44~4N&-:~9-ckIc'.gaMfsame101.6x104lev2371ev237a.!.lie.~W)>>)>>)eC/Coresprayvalve40-06samesanle1061069.1x1059.1x10lev237lev2371ev237Corespraytoppingpllnlpmoto!s/Jill,112Valve201-08movP<~pI>OjgValve68-01end4flW-LswiLchpolycarbonate,dolrin,neoprene,polyi!nidesan!esalne1010102x1051.5x1054.6x105Lev2371ev2371ev2371ev237lev261Vll<<ullnl13reakeiVR-5,vac<<umswitchV<!S-68,llh,lll3andvalveoperaL'ol~<<~l~w&t&~01A8+na.'t)l.~/i~/VacllllmswitchVcS-6813hy13f1owLransnlitter8()-56hVacllllnlswl.tchVcS-68-12h,13phenolic,polyester,polycarbonatesamephenolicphenolic1C(1"1'1.),capacitors,phenol'1cisilicone101P106610-lp2.8x10.41.3x10'.4x1045.9x1045.6x105 8t;WSi't't.Vt;Cutttt281instr.rackeastinst.r.roomIC('f1'1.)capacitors,pltenolic,polycarbonate10-1075.5x104t281cont.spraypress.swjtcl>il8t)-6c)pbenolic1063.0x105i281201.7sys.samplevalue'i201.7-10,ll,22,23,26,27plieno1ic1063.1x10L2"y.s-sawyk~a+ve.(),jj;,"(f48ljM~~~6~x~I281conL~sprayv]v.80-16hOV,andpositionswlLcllpllenolic1065.2x10v-2M-Au;bowJ-445$-,xc~tc~iiIt)g-phenol-'~apsrfmzsIB("%~TV-,eke.u2811'wr.board8167pbenolic,capacitorsIC(T'I'I.)RTV,etc.10-1074.4x104v281i'wr.boardltl7polyest:er,nylon,pltenollc105-1065.5x104:v281Pwr..boardIJI7polyester,nylon,pllcoo1i.c10-1062.0x10:v281i'wr.boardt717poluester,nylon,plie>>olic105lo.-~M-e3:enupW~lv~lltlkL'o~vt'eohm~Hvtq))>'Iec-tpbenolic103.3x10"v298RawWt.r.Hon1torRtl-38hlpltenolic,cap,nylon,polycarbonate106iu298RW-38h2pbenolic,cap,nylon,polycarbonate1061.2x10'w-298IlailJHAB-1liIiix)ccfpbenolic,cap,nylon,polycarbonate1069.1x104 0 '.iT10III'<)U1Pill'.Hl'l4~38A4-iie}I<8<(]plicnolie,cap,nylon,polycaxl:onate10'.2x10'-v298v2984'o~~cnrrdH~.L'oval)cavd-H-t4i4'(,.I'lienolic,cap,RTV,IC('I"I'1.)pl>enolic,cap,RTVilc{rII.)10-1010-1071.5x10~4.7x10'ev298I.'o~ea~~pl>enolic,cap,RTV,ZC(TI'I.)10-102.2x10ev298inst.rack201.2sys.08,136,03.Id~~IC('I-I'I.),Cap,Poly-carbon,plienolic10-101.6x10ev298plienolic,cap,nylon,polycarbonace106 lSg,QI}}

ML18018A965

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DearSir:

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DearMr.Naigai:

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DearLarry,

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