Information Notice 2006-20, Foreign Material Found in the Emergency Core Cooling System

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Foreign Material Found in the Emergency Core Cooling System
ML062440467
Person / Time
Issue date: 10/16/2006
From: Ho Nieh
NRC/NRR/ADRA/DPR
To:
Carla P. Roquecruz, 301-415-1455
References
IN-06-020
Download: ML062440467 (4)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, DC 20555-0001

October 16, 2006

NRC INFORMATION NOTICE 2006-20:

FOREIGN MATERIAL FOUND IN THE

EMERGENCY CORE COOLING SYSTEM

ADDRESSEES

All holders of operating licenses for nuclear power reactors, except those who have

permanently ceased operations and have certified that fuel has been permanently removed

from the reactor vessel.

PURPOSE

The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice (IN) to alert

addresses of the problem associated with foreign material in the emergency core cooling

system (ECCS) piping. This IN serves to reaffirm the importance of effective foreign material

exclusion (FME) controls. It is expected that addressees will review the information for

applicability to their facilities and consider actions, as appropriate, to avoid similar problems.

However, suggestions contained in this information notice are not NRC requirements; therefore, no specific action or written response is required.

DESCRIPTION OF CIRCUMSTANCES

On April 30 and May 1, 2006, with Oconee Unit 3 in Mode 5, the licensee conducted a foreign

object search and retrieval (FOSAR) of the A and B recirculation lines from the reactor building

emergency sump to the containment sump isolation valves prior to installing a new, larger

reactor building emergency sump (RBES) in support of resolution to Generic Safety

Issue (GSI) 191, Assessment of Debris Accumulation on PWR Sump Performance. These

lines provide the flowpath for the emergency sump recirculation for low pressure injection (LPI),

reactor building spray (RBS), and piggy back operation of high pressure injection (HPI).

The licensee discovered foreign material inside the LPI piping leading from the RBES to the 3B

LPI and RBS pumps. For this discovery in Oconee Unit 3, it was not possible to establish when

this debris was introduced to the sump lines.

Previously, on October 24 and 26, 2005, the licensee had discovered foreign material in

Oconee Unit 2 RBES piping while doing a FOSAR as part of GSI-191 post-modification

activities. (This discovery in Unit 2 is discussed in detail in Inspection Reports 05000269, 270,

287/2005005, and 2006002; ADAMS Accession Nos. ML060300467 and ML061180451 respectively).

As a result of the discovery of foreign material in the RBES recirculation piping in Oconee

Units 2 and 3, the licensee conducted a forced shutdown of Unit 1 to inspect the 1A and 1B

RBES recirculation piping. The licensee discovered foreign material inside the LPI piping

leading from the RBES to the 1B LPI and RBS pumps. (The discovery in Unit 1 and 3 is

discussed in detail in Inspection Report 05000269, 05000270, 05000287/2006003; ADAMS

Accession No. ML062090171).

DISCUSSION

The licensees investigation of foreign material found in the ECCS suction lines concluded that

the foreign material was the result of complacent FME awareness, training, and insufficient

procedural controls. During accident conditions, foreign material can be transported to

downstream ECCS components. This may impact the safety function of downstream ECCS

components during accident scenarios that require sump recirculation. The foreign material

could result in blockage and component damage.

The event described above illustrates the potential for adverse effects on the ECCS due to

foreign material and the importance of thorough inspections, FME controls when working on or

near ECCS, and consideration for inspections of some ECCS lines which may not have been

inspected for extended period.

Related Generic Communications

Generic Letter 2004-002, Potential Impact of Debris Blockage on Emergency Recirculation

during Design Basis Accidents at Pressurized-Water Reactors

Information Notice 96-10, Potential Blockage by Debris of Safety System Piping Which Is Not

Used During Normal Operation or Tested During Surveillances

Information Notice 94-57, Debris in Containment and the Residual Heat Removal System Information Notice 92-85, Potential Failures of Emergency Core Cooling Systems Caused by

Foreign Material Blockage

Information Notice 89-77, Debris in Containment Emergency Sumps and Incorrect Screen

Configurations

CONTACT

S

This information notice requires no specific action or written response. Please direct any

questions about this matter to the technical contacts listed below or the appropriate Office of

Nuclear Reactor Regulation (NRR) project manager.

/RA/

Ho K. Nieh, Acting Director

Division of Policy and Rulemaking

Office of Nuclear Reactor Regulation

Technical Contacts: Carla P. Roquecruz, NRR

Steven M. Unikewicz, NRR

301-415-1455

301-415-3819 E-mail: cpr1@nrc.gov

E-mail: smu@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under the Electronic Reading Room/Document Collections. Information Notice 92-85, Potential Failures of Emergency Core Cooling Systems Caused by

Foreign Material Blockage

Information Notice 89-77, Debris in Containment Emergency Sumps and Incorrect Screen

Configurations

CONTACT

S

This information notice requires no specific action or written response. Please direct any

questions about this matter to the technical contacts listed below or the appropriate Office of

Nuclear Reactor Regulation (NRR) project manager.

/RA/

Ho K. Nieh, Acting Director

Division of Policy and Rulemaking

Office of Nuclear Reactor Regulation

Technical Contacts: Carla P. Roquecruz, NRR

Steven M. Unikewicz, NRR

301-415-1455

301-415-3819 E-mail: cpr1@nrc.gov

E-mail: smu@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under the Electronic Reading Room/Document Collections.

Distribution:

IN Reading File

ADAMS Accession Number: ML062440467 OFFICE

IOEB:DIRS

CPTB:DCI

SSIB:DSS

BC:CPTB:DCI

TL:IOEB:DIRS

NAME

CPRoquecruz

SUnikewicz

MScott

TYLiu

ICJung

DATE

9/5/2006

9/5/2006

9/7/2006

9/8/2006

9/12/2006 OFFICE

ADRA:DPR

ADRA:DPR

BC:ADRA:DPR

D:DPR

NAME

CHawes CMH

DBeaulieu

CJackson

HNieh

DATE

09/14/2006

9/13/2006

9/14/2006

10/16/2006 OFFICIAL RECORD COPY