BVY 04-113, Proposed Technical Specification Change No. 263 - Supplement No. 20 Extended Power Uprate - Meeting on Steam Dryer Analysis Meeting Presentation Slides

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Proposed Technical Specification Change No. 263 - Supplement No. 20 Extended Power Uprate - Meeting on Steam Dryer Analysis Meeting Presentation Slides
ML042890417
Person / Time
Site: Vermont Yankee File:NorthStar Vermont Yankee icon.png
Issue date: 09/29/2004
From:
Entergy Nuclear Northeast
To:
Office of Nuclear Reactor Regulation
References
BVY 04-113
Download: ML042890417 (100)
v • d • e


Text

BVY 04-113 Docket No. 50-271 l-V Z A1~

Vermont Yankee Nuclear Power Station Proposed Technical Specification Change No. 263 - Supplement No. 20 Extended Power Uprate - Meeting on Steam Dryer Analysis Meeting Presentation Slides NON-PRORIETARY Total number of pages in Attachment 2 (excluding this cover sheet) is 99.

~Etergy Entergy V U

Power Uprate Project Steam Dryer Updated Analysis Presentation September 29, 2004 Entergy, GE, SIA, CDI, Fluent 1

--%w-%,-Entezr,,

Brief Synopsis - Vermont Yankee Power Uprate U

  • December 2001
  • September 2003

. Start Project

, - Submittal

  • Extensive Analyses! Review
  • Extensive Plant Modifications

)Operate Safely and Efficiently Now and in the Future 2

-En teqrgy Key Principles

  • Reasonable assurance that VY shall operate safely and efficiently at uprated conditions
  • VY Steam Dryer shall perform well at EPU and shall NOT challenge system functions important to safety 3

--= Etergy Industry Operating Experience

  • Multiple failures at Quad Cities
  • 'Conventional Wisdom' significantly challenged
  • Critical differences exist between plants

>Major evolution of GE methodology

>Plant-specificapproach needed 4

-Entergy Methodologies

  • GE Methodology
  • Generic Load Definition
  • Response Spectrum Analysis
  • Finite Element Model
  • Plant-specific Approach
  • Plant Specific Data
  • Acoustic Circuit Model
  • Vortex Shedding CFD Model 5

A%

Entggyr Key Safety and Reliability Principles Requirements

-4

.

  • Plant-specific approach to Steam Dryer Issue
  • Deliberate, controlled, rigorous power ascension with plateaus
  • Rigorous inspection plan: "8 months of EPU Operation
  • Closely follow industry initiatives 6

-=Entergy Presentation Overview

  • Open session
  • VY dryer analysis changes summary:

- Plant-specific load definition

  • Updated VY dryer analysis results
  • Vortex Shedding investigation
  • Results and comparisons
  • Power-Ascension/ Dryer monitoring plan summary 7

-Entergy Presentation Overview (cont.)

  • Closed session
  • Detailed presentations:

+ VY acoustic loads analysis

  • VY plant specific load definition
  • Comparison VY FIV measurements
  • Dryer power ascension monitoring plan 8

-Etergy IUrn1 --

Dryer Analysis Changes Summary m VY plant-specifiC load definition

  • Acoustic Model Developed (CDI)
  • Plant Specific Main Steam Instrument Data Obtained
  • Dryer Load Definition created
  • GE Response Spectrum Developed
  • GE Finite Element Model Run
  • Results 9

1116-,-

-EntcygT '"--L Dryer Analysis Changes Summary (cont)

VY plant specific load definition I -VY CDI aTP -VYN SCD EU GE RS~ EvebpeVYNPSERJ I U)

2)

I..

Fq yH L.

Frequecy( Hz I Preliminary Information I

10

-Entergy Dryer Analysis Changes Summa ry (cont)

  • Analysis stress results:
  • All dryer components evaluated in finite element analysis at EPU were less than fatigue stress criteria l Preliminary Information l

-Entergy

-1 Vortex Shedding Investigation

  • Question on impact/role of vortex shedding
  • CFD Model developed of VY Vessel/Dryer (Fluent)

Industry accepted methodology

  • New application Initial results
  • Low Frequency loads Consistent with acoustic model frequencies 12

r-En tergy VY FIV Comparison

-I

I

-Entergy

7 Et VY FIV Comparison VY vs. QC2 100% OLTP Strain Measurements Sample Rate, sVs

  • 1024 Spectral Plot Daft: 11 'Aug2004 Samaple Rate, sps = 1024 Spectral Plot Dae 3Ar2O Tine Duration, sec 120 VY - 100% PI, Dryweff Sttaf n/Press. Ch 33 Composite prrrsi
  • 0.4356 Tinie Duration. see 167 Ouaed Clttes-2Z 4/212004, 800MWe. Ch 34 Composite, ptrmis i 0.80839 0.07 0.06 0.05 E

10.04 Us 0.03 0.02 0.01 I

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-I-50 100 1SO 200 Frequency. Hz Vermont Yankee 250 300 20 40 60 80 100 120 14 Frequency, 1ft Quad Cities Unit 2 100 100 200 I Preliminary Information I

14

INWRNNNIw tergy VY FIV Comparison

-ml EPU Maximum Measured Acceleration EPU Maximum Measured Acceleration 1.400 1.200 1.000 E

0.800 Z 0.600-0.400 0.000 Dresden Unit 3 Quad Cities Unit 1 Plant Brunswick Unit I 15 I Preliminary Information I

Dryer FIV Monitoring Plan Summary

. Objective Ensure dryer integrity during gradual power increase

  • Approach
  • Take plant data at,v 2.5% power increments
  • Hold at 5% incremental power levels for 7 days (minimum)
  • Compare data to acceptance criteria
  • Moisture carryover monitoring (daily)
  • Dryer Inspection
  • First Stage of Uprate 115% OLTP Maximum
  • Planned Refuel Outage/inspection "'8 months after uprate 16

- En teng.

.VY Plant-Specific Load Definition [afternoon]

  • Presentation of methods and results
  • Acoustic circuit analysis
  • CFD (methods)
  • Strain gauge measurements

. VY plant-specific dryer load definition 17

-- Enteity VY - Acoustic Loads Analysis

Purpose:

determine acoustic load contribution

. Analytical model using measured plant data

. Analysis has been independently reviewed 18

A-Etergy VY - Acoustic Loads Analysis (cont.)

Plant-specific data collection

  • VY pressure data taken at:
  • MSL venturis (one on each steamline)

. Vessel instrument reference legs (2)

I%- -EnterW vy - Acoustic Loads Analysis (cont.)

... N.:

-U Data collection points High Speed Pressure Sensors (10)

- Etergy VY - Acoustic Loads Analysis (cont.)

Plant-specific data collection (cant.)

. VY strain gauge data taken at:

. MSL, vertical run close to RPV (one on each steamline)

  • Repeatability confirmed 21

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Entergy vy - Acoustic Load Definition

-u

- Acoustic circuit model:

  • VY dryer dimensions

IEn tegy WY-Acoustic Load Definition (cont.)

ill-I C

  • Acoustic circuit model doman (Figure - Part 1)

N11AS>//' °70

\\

~225° N11B 2880 2520 MSLC D = 18"\\

L = 34.76' I

Piping geometry used in the acoustic circuit analysis. SG = strain gage; RV =

relief valve; SV = safety valve; pipe with no designation = pipe stub blanked off.

VI I

I -

SG L = 16.82' 13.01'] 4.50' 10.46'1 L = 21.34'1 SV RV RCIC C

VI MSL D D = 18" L = 34.76'

'M SG L = 19.92' I 6.02' I5.83' L = 30.31' T RV SV DSV24

=--En terV VY - Acoustic Load Definition (cont)

Acoustic circuit model domain (Figure - Part 2):

vI D = 18 L = 34.76' N11A 25

  • -~-Entergy vy - Acoustic Load D n ition (cont.)

Acoustic circuit dryer baffle nodal diagram 26

-tEn tergy vy - Acoustic Load Definition (cont.)

Acoustic circuit model domain details:

N R

a/2, bla

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27

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-Enteigy 7---."-.14.

L vy-Acoustic Load Definition (cont.)

ff-11  -.. "

Uncorrected MS Venturi 30 20 nL 10 0

-10

-20

-30 0

2 4

6 8

10 12 14 16 Time (sec) l Prelminary Information 1

28

AsK At= -Entergy VY - Acoustic Load Definition (cont.)

m Main Steam Instrument Line Data Correction:

I Preliminary Information I

29

i- ~Ente-rg vy - Acoustic Load Definition (cont.)

w m Main Steam Instrument Line Data (corrected):

Vermont Yankee MSL B: 100% Power 6

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I Preliminary Information I

30

-- d Etergy VY-Acoustic Load Definition (cont.)

IL X Main Steam P-rms Venturi (corrected)

CLTP 100% Venturi MS "B" 0.12 -

0.10 -

us 0.08 0.

n 0.06-E

d. 0.04 -

0.02 0.00 -

0 50 100 150 200 250 300 Frequency (hz)

I Preliminary Information I

31

E)7 tegy

'If

- Acoustic Load nition (cont.)

.7 r-

-I Nodes evaluated to determine maximum vertical plate pressure r

dab A,,-- Enterg VY - Acoustic Load Definition (cont.)

CLTP 100% Maximum Vertical Plate Pressure 0.07-0.06 -

0.05 -

a. 0.04 -

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0 50 100 150 200 250 300 Frequency (hz) l Preliminary Information 1

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-Entergy 1

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Pressure distribution across dryer vertical plates 0.7I i

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0 20 40 60 80 100 Node Number Closest to MSL inlet 120 Closest to MSL inlet I Preliminary Information I

34

Methodology to Determine Unsteady Pressure Loading on Components in Reactor Steam Domes Prepared by:

-I dontiinuum Dynamics, Inc.

Ewing, New Jersey Enters Prepared for:

ly Nuclear Northeast ermont Yankee Vernon, VT 35

Flow Induced Vibration in BWR Plants General Observations ES.~ '..-

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36

Flow Induced Vibration in BWR Plants General Observations

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. r 1, I Flow Induced Vibration Issues

.,Scaling and Physical Considerations I-r:S,.. t :

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Flow Induced Vibration Issues

>. Scaling and Physical Considerations m i F....

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Vorticity Induced Unsteadiness El 1...

40

Figure 2l1 Oscillation in a stagnant branch line

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41

Figure 3.2 Conceptualization

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of source regions U

42

.I.-Junctions in the Steam Line rt 43

Loads Transfer Methodology in BWR Plants Motivation and Approach Overview

,2 EL 44

Loads Transfer Methodology in BWR Plants

-Motivation and Approach Overview II 45

Loads Transfer Methodology in BWR Plants r-

-.W'.0 ""IL Motivation and Approach Overview It 46

Component Models (continued)

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Main Steam Lines

... d.. I.,

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Steam Dome/Main Steam Line Junction

.....-rE A er 49

. Branch Line Junction

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, Model Assembly

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-. Model Assembly (continued) e l :.....

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Model Assembly (continued)

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I'a and fb for EPU Load I' '.TE

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Example Information 55

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Example Information 56

! -7 rl'a and 'rlb for EPU Load --

PSD El:

22 IExample Information 1 57

A Comparison of the data on Figure 6.4 with predictions tabulated below 17 e

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I Example Information l

58

.- Figure 6.4 EPU pressure time history and PSD derived from strain gage data a

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59

Figure 6.6 EPU strain gage pressure and PSD predictions with the current methodology, for an acoustic speed of

-rr 11 ft/sec.

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Example Information 1 60

I Figure 6.5 EPU strain gage pressure and PSD predictions with the current methodology, for

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Example Information 61

VY Dryer Node Diagram El2 2, 3 Pressure data locations Pressure data locations 2

132 Figure -A.1 Top and side view schematic of pressure node locations on the steam dryer.

62

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Pressure Time History Dryer Face I Preliminary Information I

63

-- Peak Load Sensitivity 0

.0 0.0005

-0.001 0 20 40 60 80 100 120 Node Number l Preliminary Information l

64

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68

-~~En tegy vy - Acoustic Load Analysis (cont.)

a m Acoustic analysis conclusion:

  • VY main'steam system has acoustic sources
  • Correlation between analytical expectations for physical plant and measured results
  • Measured results do not show high fluctuating pressure loads at CLTP amplitude m Acoustic analysis results application:
  • Analysis results used to create VY load definition plant-specific 69

i-Entergy Dryer Structural Analysis GE application of VY load definition to response spectrum (same as analysis of record)

GE application of RS to finite element analysis (ANSYS)

(same as analysis of record)

GE structural analysis calculates component stresses (same as analysis of record) 70

--=Ent~egy I

VY - Response Spectrum I

. i.

nf m o 7

IPreliminary Information l

71

Dryer Structural Analysis (cont.)

l Preliminary Information I

72

a=- -Enteqsgy

. E

-. _VY - Vortex Shedding Evaluation p

Purpose:

Evaluate vortex shedding

. Fluent - Analytical computational fluid dynamics (CFD) model 73

Unsteady Reynolds Averaged Navier Stokes (URANS) Simulation Convnaht 2004 Fluent Inc. All richts reserved.

-9 74

a-%.-

-Entezgg

-;I -- r Large Eddy Simulation (LES)

Copyright 2004 Fluent Inc. All rights reserved



75

- Entergy VY - Vortex Shedding Analysis (cont.)

  • CFD model development
  • CFD solutions
  • Unsteady Reynolds Average Navier Stokes (URANS)
  • Large Eddy Simulation (LES) 76

Enterjy VY - Vortex Shedding Analysis (cont.)

. CFD model development:

  • Methodology - Fluent
  • Boundaries, geometry & mesh

. URANS domain: RPV Dome, RPV annular region, Dryer internals and Skirt

. LES: limited domain

  • URANS unsteady solution provides LES boundary conditions
  • LES solution capable of modeling local vortices at cover plate 77

a=.- Entergy

.-.vy

- CFD Model Copyright 2004 Fluent Inc. All rights reserved.

Wnt Inc 1

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a--- Entergy

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.I VY - CFD Model (cont.)

Copyright 2004 Fluent Inc. All rights reserved.

79

Entergy URANS Evaluation Copyright 2004 Fluent Inc. All rights reserved.

  • URANS evaluation performed to establish:
  • Basic understanding of flow field
  • Characterizing turbulence field for estimating LES model cell size
  • Define inlet boundary conditions for LES model 80

-Entergy URANS Evaluation (cont.)

Copyright 2004 Fluent Inc. AM rghts reserved.

URANS model

  • 875K cells, hybrid mesh
  • Incompressible, isothermal, unsteady 81

A.- -Entecrgy U 7 LES Evaluation Copyright 2004 Fluent Inc. All rights reserved.

-'I

- I I

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II 82

0-ax-,Wnergy LES Evaluation (cont.)

Copyright 2004 Fluent Inc. All rights reserved.

  • Boundary conditions same as RANS model, when applicable.
  • 2 Million mesh m Time invariant profile of u, v, w, k, e from RANS solution imposed at velocity inlet 83

e-Entergy VY Vortex Shedding Evaluation (cont.)

CFD evaluation status:

- Vortex shedding is contributor to dryer loads at low frequencies

  • Contribution is visible in plant data

. Conclusion will be validated 84

VY-Load Definition

. VY dryer 120% EPU load definition:

  • MS acoustic loads at 120% EPU power conditions
  • GE applied MS velocity scaling (RAI EMEB-B-8 response) to EPU condition 85

E A_

WVY FIV Comparison

. VY FIV measurements comparisons:

  • Benchmarking VY measured data against other plants MSL piping measured vibration comparisons 86

A-En tergy VY FIV Comparison

1.

(cont.)

. Strain gauge measurements:

VY vs. QC2 100% OLTP strain gauge measurements

  • Similar noise floor " 0.014pe
  • QC has significant strain peaks at 137 Hz and 160 Hz that are not present at VY 87 Entergy VY FIV Com parison (cont.)

VY vs. QC2 100% OLTP Strain Measurements Sampb Rate, spae 1024 Spectral Plt Date: 11-Aug-2004 Tirme Duration. sec 120 VY - 100% PF. Drywell StralnlPress. Ch 33 Cornposite, perms = 0.4356 Sampie Rate, ss - 1024 Spectral Plot Date: 03-Apr.2004 Time Durafion, see 167 Quad Clfles-Z 41212004. 800MWe. Ch 34 Comnpcsite, prrr = 0.80839 n

r, 0.07 0.06 0.05 0* 0.04 0.02 0.01 Ai iNdch Fifter On W!

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20 40 60 80 100 120 140 Frequency. ;

.Quad Cities Unit 2 150 180 200 I Preliminary Information I

88

mm--wEn tergy l

VY FIV Comparison (cont.)

VY vs. QC2 100% OLTP Strain Measurements 0-50 Hz VY. 100%. 20040709085303, Strain. Ch 33 OC2 800 MWE. 0402022416.DTA. Strain Ch 34 0

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89

I%-

Entergy VY FIV Comparison (cont.)

-a

  • MS Piping Vibration Measurements
  • Indicator of acoustic load frequency and amplitude
  • Plant EPU vibration comparisons
  • Measurements performed 3 times 90

-a Etergy VY FIV Comparison (cont.)

MS piping vibration plant data

  • Indicator of acoustic load frequency and amplitude
  • Plant EPU vibration comparisons (see chart):

. VY CLTP data extrapolated to EPU

  • Piping vibration similar to Brunswick

. Piping vibration < Quad Cities 91

if%

m-%-O-w I-,-- -EntcygT P T-

 -?"L VY FIV Comparison (cont.)

-4rL EPU Maximum Measured Acceleration 1.400 1.200 1.000 0 0.800 C

.0 ca)

O 0.600 U

0.400 0.200 0.000 4-projected Dresden Unit 3 Quad Cities Unit 1 Quad Cites Unit 2 Plant Brunswick Unit I Vermont Yankee I

I Preliminary Information I

92

-Entergy Power Ascension Dryer Monitoring

Purpose:

ensure dryer integrity during gradual power increase Pro-actively identify significant increases in MS and dryer FIV

  • Approach

. Acceptance criteria

  • 115% step 1, outage/inspection in 8 months 93

En tergy

-_Power Ascension Dryer Monitoring (cont.)

. Approach

  • Ta kE pr~ssurE, strain gaugE and accElEromEtEr data at approximatEly 2.5% powEr tEst incrEmFnts, EvaluatE LEVEl 1 accEptancE
  • Hold at 5% incrEmEntal powEr lEvEls for 7 days minimum
  • ComparE data to accEptancE critsria

. Structural analysis ASME fatiguE limit

  • Moisturs carryovsr monitoring (daily)
  • REpEat monitoring for Stsp 2: 115-120%

94

-- Ente y

-Power Ascension Dryer Monitoring 120%

CLTP 115%

CLTP 110%

CLTP 105%

CLTP 100%

CLTP (cont.)

I

-

Step 1 Power Ascension Target: 115% CLTP 1?.

-_1;47-_M 3

I -

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A Collect Monitoring Data Evaluate Monitoring Data Day 21 95 DayO Day 7 Day 14 I Preliminary Information I

7F ;Enteigy Power Ascension Dryer Monitoring (cont.)

. Acceptance criteria

  • ASME fatigue limit 96

I%- -En&Tg JPower Ascension Dryer Monitoring

!..-

4  1 W W

(cont.)

-S

  • Dryer monitoring acceptance process LEvEl 1: comparE collEctEd strain gaugE FouriEr spEctra to EPU load dEfinition accEptancs critsria
  • If lEss than critEria, dryEr structural intEgrity is confirmEd at that power lEvEl
  • OthErwisE, back down rEactor power to an accEptablE lEvEl and pErform StEp 2 97

a=-Entegy Power Ascension Dryer Monitoring (cont.)

U Dryer monitoring acceptance process (cont.)

Level 2: compare acoustic analysis response spectrum to EPU load definition acceptance criteria

  • If lEss than critEria, dryEr structural intEgrity is confirmEd at that power lEvEl
  • OthErwisE, pErform StEp 3 98

@^-auPEntergy Power Ascension Dryer Monitoring (cont.)

JSflfla Et N

Dryer monitoring acceptance process (cont.)

Level 3: run GE structural analysis and compare to stress limit

+ If accEptablE, dryEr structural intEgrity is confirmEd at that power lEvEl 99

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