ML042020061

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IR 05000528-04-012; IR 05000529-04-012; and IR 05000530-04-012; June 14 Through July 12, 2004, and Completed on June 18, 2004; Palo Verde Nuclear Generating Station, Units 1, 2, and 3; Augmented Inspection
ML042020061
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 07/16/2004
From: Mallett B
Division of Nuclear Materials Safety IV
To: Overbeck G
Arizona Public Service Co
References
FOIA/PA-2004-0307 IR-04-012
Download: ML042020061 (68)


See also: IR 05000528/2004012

Text

July 16, 2004

Gregg R. Overbeck, Senior Vice

President, Nuclear

Arizona Public Service Company

P.O. Box 52034

Phoenix, AZ 85072-2034

SUBJECT:

PALO VERDE NUCLEAR GENERATING STATION, UNITS 1, 2, AND 3 - NRC

AUGMENTED INSPECTION TEAM (AIT) REPORT 05000528/2004012;

05000529/200412; 05000530/2004012

Dear Mr. Overbeck:

On June 18, 2004, the Nuclear Regulatory Commission (NRC) completed an Augmented

Inspection at your Palo Verde Nuclear Generating Station, Units 1, 2, and 3. The enclosed

report documents the inspection findings, which were preliminarily discussed on June 18, 2004,

with Mr. Levine, Senior Vice President of Generation, and other members of your staff. A

public exit was conducted with you and members of your staff on July 12, 2004.

The event that led to the conduct of the Augmented Inspection can be summarized as follows:

On June 14, 2004, at 7:41 a.m. MST, a ground-fault occurred on Phase C of a 230 kV

transmission line in northwest Phoenix, Arizona, between the West Wing and Liberty

substations located approximately 47 miles from your Palo Verde Nuclear Generating Station.

A failure in the protective relaying resulted in the ground-fault not isolating from the local grid for

approximately 38 seconds. This uninterrupted fault cascaded into the protective tripping of a

number of 230 kV and 500 kV transmission lines, a nearly concurrent trip of all three Palo

Verde Nuclear Generating Station units and the loss of six additional generation units nearby

within approximately 30 seconds of fault initiation. This represented a total loss of nearly

5,500 megawatts-electric of local electric generation. Because of the loss-of-offsite power, a

Notice of Unusual Event was declared for all three units at approximately 7:50 a.m. MST. The

Unit 2 Train A emergency diesel generator started but failed early in the load sequence

process due to a diode that had less than 70 hours8.101852e-4 days <br />0.0194 hours <br />1.157407e-4 weeks <br />2.6635e-5 months <br /> of run time in the exciter rectifier circuit that

short-circuited. This resulted in the Train "A" engineered safeguards features busses

de-energizing, which limited the availability of certain safety equipment for operators. Because

of this failure, the emergency declaration for Unit 2 was elevated to an Alert at 7:54 a.m. MST.

All three units were safely shutdown and stabilized under hot shutdown conditions.

Due to the significance of this operational event, an NRC Augmented Inspection Team was

dispatched to the site later that same day and independently found that your staffs response to

the event was generally acceptable. The response was complicated by equipment failures,

procedure issues, and human performance issues with diverse apparent causes and with

varying degrees of significance. A number of these issues require additional followup and are

tracked as unresolved items in the enclosed report.

Arizona Public Service Company

-2-

The team reviewed your immediate corrective actions prior to restart of the units, including

actions to improve the independence and reliability of offsite power sources and found those

actions appropriate for continued operation of the units.

Some of the material enclosed herewith contains exempt information in accordance

10 CFR 2.390(d)(1). Therefore, the applicable material will not be made available electronically

for public inspection in the NRC Public Document Room or from the NRCs document system

(ADAMS), accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html.

Sincerely,

/RA/

Bruce S. Mallett

Regional Administrator

Dockets: 50-528; 50-529; 50-530

Licenses: NPF-41; NPF-51; NPF-74

Enclosure: NRC Inspection Report 05000528/2004012;

05000529/200412; 05000530/2004012

cc: w/enclosure - Minus Attachment 8 (Exempt from Public Disclosure in Accordance with 10 CFR 2.390)

Steve Olea

Arizona Corporation Commission

1200 W. Washington Street

Phoenix, AZ 85007

Douglas K. Porter, Senior Counsel

Southern California Edison Company

Law Department, Generation Resources

P.O. Box 800

Rosemead, CA 91770

Chairman

Maricopa County Board of Supervisors

301 W. Jefferson, 10th Floor

Phoenix, AZ 85003

Aubrey V. Godwin, Director

Arizona Radiation Regulatory Agency

4814 South 40 Street

Phoenix, AZ 85040

Arizona Public Service Company

-3-

M. Dwayne Carnes, Director

Regulatory Affairs/Nuclear Assurance

Palo Verde Nuclear Generating Station

Mail Station 7636

P.O. Box 52034

Phoenix, AZ 85072-2034

Hector R. Puente

Vice President, Power Generation

El Paso Electric Company

310 E. Palm Lane, Suite 310

Phoenix, AZ 85004

Jeffrey T. Weikert

Assistant General Counsel

El Paso Electric Company

Mail Location 167

123 W. Mills

El Paso, TX 79901

John W. Schumann

Los Angeles Department of Water & Power

Southern California Public Power Authority

P.O. Box 51111, Room 1255-C

Los Angeles, CA 90051-0100

John Taylor

Public Service Company of New Mexico

2401 Aztec NE, MS Z110

Albuquerque, NM 87107-4224

Cheryl Adams

Southern California Edison Company

5000 Pacific Coast Hwy. Bldg. DIN

San Clemente, CA 92672

Robert Henry

Salt River Project

6504 East Thomas Road

Scottsdale, AZ 85251

Brian Almon

Public Utility Commission

William B. Travis Building

P.O. Box 13326

1701 North Congress Avenue

Austin, TX 78701-3326

Arizona Public Service Company

-4-

Electronic distribution by RIV:

Regional Administrator (BSM1)

DRP Director (ATH)

DRS Director (DDC)

Senior Resident Inspector (GXW2)

Branch Chief, DRP/D (TWP)

Senior Project Engineer, DRP/D (JAC)

Staff Chief, DRP/TSS (PHH)

RITS Coordinator (KEG)

Jennifer Dixon-Herrity, OEDO RIV Coordinator (JLD)

PV Site Secretary (vacant)

G. Sanborn, ACES (GFS)

M. Vasquez, ACES (GMV)

S. Lewis, OGC (SHL)

D. Powers, STA (DAP)

ADAMS:  Yes

 No Initials: ______

 Publicly Available  Non-Sensitive

Attachment 8  Non-Publicly Available

 Sensitive

Document: R:\\_PV\\2004\\PV2004-012aitrp-atg.wpd

RIV:DRS\\C:OB

DRS\\SRA

SRI:EB

RI:PBD

SRI:PBB

DRP:D

NRR

D:DRS

RA

ATGody:nlh

DPLoveless

CJPaulk

TMcConnell

PAlter

TWPruett

TKoshy

DDChamberlain

BSMallett

/RA/

/RA/

/RA/

/RA/

/RA/

/RA/

/RA/

/RA/

/RA/

7/9/04

7/8/04

7/8/04

7/8/04

7/8/04

07/14/04

7/8/04

07/09/04

07/16/04

OFFICIAL RECORD COPY

T=Telephone E=E-mail F=Fax

ENCLOSURE

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

Dockets:

50-528; 50-529; 50-530

Licenses:

NPF-41; NPF-51; NPF-74

Report No.:

05000528/2004012; 05000529/2004012; 05000530/2004012

Licensee:

Arizona Public Service Company

Facility:

Palo Verde Nuclear Generating Station, Units 1, 2, and 3

Location:

5951 S. Wintersburg Road

Tonopah, Arizona

Dates:

June 14 through July 12, 2004

Team Leader:

A. Gody, Chief

Operations Branch

Division of Reactor Safety

Inspectors:

P. Alter, Senior Resident Inspector, Projects Branch B

Division of Reactor Projects

T. Koshy, Electrical & Instrumentation and Controls Branch

Office of Nuclear Reactor Regulation

A. Pal, Electrical & Instrumentation and Controls Branch

Office of Nuclear Reactor Regulation

T. McConnell, Resident Inspector, Projects Branch D

Division of Reactor Projects

C. Paulk, Senior Reactor Inspector, Engineering Branch

Division of Reactor Safety

J. I. Tapia, Senior Reactor Inspector, Engineering Branch

Division of Reactor Safety

D. P. Loveless, Senior Reactor Analyst

Division of Reactor Safety

Accompanied By:

G. Skinner, Electrical Engineer, Beckman and Associates

Approved By:

Dwight D. Chamberlain, Director

Division of Reactor Safety

-ii-

SUMMARY OF FINDINGS

IR 05000528/2004012; 05000529/2004012; 05000530/2004012; June 18, 2004; Palo Verde

Nuclear Generating Station, Units 1, 2, and 3; Augmented Inspection

The report covered a period of inspection by five inspectors, an NRC risk analyst, and an NRC

contractor. The NRCs program for overseeing the safe operation of commercial nuclear power

reactors is described in NUREG-1649, "Reactor Oversight Process," Revision 3, dated July

2000. An Augmented Inspection was established in accordance with NRC Management

Directive 8.3, "NRC Incident Investigation Program." The Augmented Inspection Team charter

did not require the team to address compliance or assess significance of findings and

observations. A followup inspection will be scheduled to address the unresolved issues

identified by the team.

NRC-Identified and Self-Revealing Findings

On June 14, 2004, at approximately 7:41 a.m. MST, a ground-fault occurred on Phase C of a

230 kV transmission line in northwest Phoenix, Arizona, between the West Wing and Liberty

substations located approximately 47 miles from the Palo Verde Nuclear Generating Station.

A failure in the protective relaying resulted in the ground-fault not isolating from the local grid

for approximately 38 seconds. This uninterrupted fault cascaded into the protective tripping of

a number of 230 kV and 500 kV transmission lines, a nearly concurrent trip of all three Palo

Verde Nuclear Generating Station units and the loss of six additional generation units nearby

within approximately 30 seconds of fault initiation. This represented a total loss of nearly

5,500 megawatts-electric of local electric generation. Because of the LOOP, the licensee

declared a Notice of Unusual Event for all three units at approximately 7:50 a.m. MST. The

Unit 2 Train A emergency diesel generator started but failed early in the load sequence

process due to a diode that had less than 70 hours8.101852e-4 days <br />0.0194 hours <br />1.157407e-4 weeks <br />2.6635e-5 months <br /> of run time in the exciter rectifier circuit that

short-circuited. This resulted in the Train "A" engineered safeguards features busses

de-energizing, which limited the availability of certain safety equipment for operators. Because

of this failure, the licensee elevated the emergency declaration for Unit 2 to an Alert at

7:54 a.m. MST. All three units were safely shutdown and stabilized under hot shutdown

conditions.

An NRC Augmented Inspection Team was dispatched to the site later that same day and found

that the licensees response to the event was generally acceptable, although complicated by a

number of equipment failures, procedure issues, and human performance issues with diverse

apparent causes and with varying degrees of significance. A number of these issues requiring

additional followup were identified and are tracked as unresolved items in the report. The team

reviewed the licensees immediate corrective actions prior to restart of the units, including

actions to improve the independence and reliability of offsite power sources and found those

actions appropriate for continued operation of the units.

TABLE OF CONTENTS

1.0

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1-

1.1

Event Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1-

1.2

System Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -2-

1.3

Preliminary Risk Significance of Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -6-

2.0

System Performance and Design Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -6-

2.1

Offsite Power Reliability and Independence Issues . . . . . . . . . . . . . . . . . . . . -7-

2.2

Unit 1, Atmospheric Dump Valve (ADV) Failure . . . . . . . . . . . . . . . . . . . . . . . -9-

2.3

Unit 1, Letdown System Isolation Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . -10-

2.4

Unit 2, Train "A" Emergency Diesel Generator Failure . . . . . . . . . . . . . . . . . -11-

2.5

Unit 3, Plant Response to Loss of Offsite Power Event . . . . . . . . . . . . . . . . -13-

2.6

Unit 3, Reactor Coolant Pump 2B Lift Oil Pump Breaker . . . . . . . . . . . . . . . -17-

2.7

Unit 3, Low Pressure Safety Injection System In-Leakage . . . . . . . . . . . . . . -18-

2.8

Units 1 and 3, General Electric Magna Blast Breaker Failures . . . . . . . . . . . -18-

2.9

Auxiliary Feedwater (AFW) System Performance . . . . . . . . . . . . . . . . . . . . -19-

3.0

Human Performance and Procedural Aspects of the Event . . . . . . . . . . . . . . . . . . . -20-

3.1

Auxiliary Feedwater System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20-

3.2

Unit 2, Train E Positive Displacement Charging Pump Trip . . . . . . . . . . . . -22-

3.3

Entry Into Technical Specification Action Statements

. . . . . . . . . . . . . . . . . -25-

3.4

Technical Support Center (TSC) Emergency Diesel Generator Trip . . . . . . -26-

3.5

Emergency Response Organization Issues . . . . . . . . . . . . . . . . . . . . . . . . . -27-

4.0

Coordination with Offsite Electrical Organizations . . . . . . . . . . . . . . . . . . . . . . . . . . -29-

5.0

Risk Significance of the Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -30-

6.0

Exit Meeting Summary

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -32-

ATTACHMENT 1 - Supplemental Information

ATTACHMENT 2 - Augmented Inspection Team Charter

ATTACHMENT 3 - Sequence of Events - Electrical Sequence of Events

ATTACHMENT 4 - Sequence of Events - Unit 1 Sequence of Events

ATTACHMENT 5 - Sequence of Events - Unit 2 Sequence of Events

ATTACHMENT 6 - Sequence of Events - Unit 3 Sequence of Events

ATTACHMENT 7 - Offsite Electrical Grid Drawing

ATTACHMENT 8 - Information Exempt from Public Disclosure in Accordance with 10 CFR 2.390

Report Details

1.0

Introduction

1.1

Event Description

On June 14, 2004, at approximately 7:41 a.m. MST, a ground-fault occurred on Phase C

of a 230 kV transmission line in northwest Phoenix, Arizona, between the West Wing

and Liberty substations located approximately 47 miles from the Palo Verde Nuclear

Generating Station (PVNGS). A failure in the protective relaying resulted in the ground-

fault not isolating from the local grid for approximately 38 seconds. This uninterrupted

fault cascaded into the protective tripping of a number of 230 kV and 500 kV transmission

lines, a nearly concurrent trip of all three PVNGS units and the loss of six additional

generation units nearby within approximately 30 seconds of fault initiation. This

represented a total loss of nearly 5,500 megawatts-electric of local electric generation

(Section 2.1). Because of the loss-of-offsite power (LOOP), the licensee declared a

Notice of Unusual Event for all three units at approximately 7:50 a.m. MST. The Unit 2

Train A emergency diesel generator (EDG) started, but failed early in the load sequence

process due to a diode with less than 70 hours8.101852e-4 days <br />0.0194 hours <br />1.157407e-4 weeks <br />2.6635e-5 months <br /> of run time in the exciter rectifier circuit

failed, causing a short-circuit (Section 2.4). This resulted in the Train "A" engineered

safeguards features busses de-energizing, which limited the availability of certain safety

equipment for operators. Because of this failure, the licensee elevated the emergency

declaration for Unit 2 to an Alert at 7:54 a.m. MST. All three units were safely shutdown

and stabilized under hot shutdown conditions.

An NRC Augmented Inspection Team was dispatched to the site later that same day and

found that the licensees response to the event was generally acceptable, although

complicated by a number of equipment failures, procedure issues, and human

performance issues with diverse apparent causes and with varying degrees of

significance. A copy of the Augmented Inspection Team charter is contained in

Attachment 2. Issues requiring additional followup by the NRC were identified and are

tracked as unresolved items in the report (see Attachment 1). Details of the teams

findings are contained in each section referenced with some key ones summarized below:

A number of issues related to offsite power line reliability and independence

contributed to the failure of an electrical fault to isolate and electrical line problems,

which caused the loss of offsite power lines as a source of electrical power for

safety systems. (Section 2.1)

The failure of one of the emergency diesels in Unit 2 to provide electrical power to

the safety system bus. (Section 2.4)

Some emergency response interface and equipment problems. For example:

-

The Technical Support Center (TSC) EDG failed because a test switch was

not returned to its proper position following maintenance six days prior to

the event. As a result, the emergency response organization assembled in

the alternate TSC. This resulted in some confusion and posed some

unique challenges to the emergency response organization. (Section 3.4)

-2-

-

The ability of licensee personnel to conduct automatic dial-out for

emergency responders and to develop protective action recommendations,

had they been needed, appeared to have been affected by the loss of

power. (Section 3.5)

-

Human performance errors resulted in delays in notifying the emergency

response organization on the emergency classification. (Section 3.5)

Despite the number of challenges to the plant operating staff and management, all three

units were safely shutdown, placed in a stable condition immediately following the LOOP

event, and power restoration efforts began immediately. With the exception of the local

500 kV transmission grid surrounding the PVNGS switchyard, the Arizona, California, and

Nevada electrical grid remained relatively stable, only noting the fault through some minor

frequency and voltage fluctuations. This was notable considering the amount of

generation lost. The total local generation lost during the event included the three PVNGS

units, three co-generation units at the Red Hawk Generating Station, and three co-

generation units at the Arlington Generating Station for a total of approximately

5,500 Megawatts-electric.

In the following sections, each pertinent aspect of the event is discussed in detail.

Section 2.0 contains the teams findings in the area of system performance and design.

Section 3.0 contains the teams findings in the area of human performance and

procedures. Section 4.0 contains the team's findings associated with the facilities

interaction with offsite entities. Finally, Section 5.0 includes a summary of the NRC

analysis associated with overall risk significance of the event.

1.2

System Descriptions

1.2.1

Offsite Power Transmission and Distribution Systems

a.

General

The PVNGS is connected by its associated transmission system to the Arizona-New

Mexico-California-Southern Nevada high voltage grid, which is interconnected to other

high voltage systems within the Western System Coordinating Council (WSCC).

Attachment 7 contains a drawing of the local PVNGS grid arrangement.

b.

Palo Verde Nuclear Generating Station (PVNGS) Switchyard

The PVNGS switchyard consists of two 500 kV buses, which are connected to the three

PVNGS 500/22.8 kV main step-up transformers, and seven transmission lines, using a

breaker and a half scheme. A breaker and a half scheme uses two breakers to connect

the source of power to the switchyard or transmission line. Both breakers are required to

open to isolate a fault in the system. This scheme is used to increase reliability of power

and allows flexibility for maintenance. The seven 500 kV transmission lines comprising

the PVNGS transmission system are situated in four corridors from the PVNGS

switchyard as follows:

-3-

One line to the Devers substation (240 mi.)

Three lines to the Hassayampa substation (3 mi.)

One line to the Rudd substation (25 mi.)

Two lines to the Westwing 500 kV substation (44 mi.)

c.

West Wing Substation

The Westwing substation is comprised of a two-bus 230 kV section and a two-bus 500 kV

section. The 500 kV section is connected to the adjacent 230 kV Westwing section

through three 500/345/230 kV load tap-changing transformers. The Westwing 230 kV

buses are connected to the transmission system using a breaker and a half scheme as

follows:

One line to the Surprise substation

One line to the Pinnacle Peak substation

One line to the Liberty substation

One line to the Agua Fria substation

One line to the Deer Valley substation

One line to New Waldell substation

Two 230/69 kV transformers feeding the Arizona Public Service Company (APS)

distribution system

d.

Hassayampa Switchyard

The Hassayampa substation is located three miles from the PVNGS switchyard. It

consists of two 500 kV buses connected to the PVNGS switchyard and several other

generating stations and substations through a breaker and a half scheme, as follows:

Three lines to the PVNGS switchyard (3 mi.)

Two lines to the Red Hawk switchyard (1 mi.)

One line to the Jojoba substation (20 mi.)

One line to the North Gila substation (110 mi.)

One line to the Mesquite switchyard (0.5 mi.)

One line to the Arlington Valley switchyard (1 mi.)

One line to the Harquahala switchyard (30 mi.)

The three lines to the PVNGS switchyard were equipped with negative sequence relays

and traditional time-distance relays, both of which were intended to serve as pole-

mismatch protection, or open conductor, for the Hassayampa to PVNGS transmission

lines. Personnel employed by APS indicated that the negative sequence relaying was set

to trip on 20 percent negative sequence current after a finite time delay of 5 seconds.

-4-

1.2.2

On-site Power Distribution System

a.

General

Power is supplied to the PVNGS auxiliary buses from the offsite power supply through

three startup transformers. In addition, during normal plant operation, power for the onsite

non-Class 1E alternating current (ac) system is supplied through the unit auxiliary

transformer connected to the main generator isolated phase bus. The non-Class 1E ac

buses normally are supplied through the unit auxiliary transformer, and the Class 1E

buses normally are supplied through the startup transformers. Each units non-Class 1E

power system is divided into two parts. Each of the two parts supplies a load group

including approximately half of the unit auxiliaries. Three startup transformers connected

to the 500 kV switchyard are shared between Units 1, 2, and 3 and are connected to 13.8

kV buses of the units. Each startup transformer is capable of supplying 100 percent of

the startup or normally operating loads of one unit simultaneously with the engineered

safety feature loads associated with two load groups of one other unit. The 4160 V Class

1E buses are each normally supplied by an associated 13.8/4.16 kV auxiliary transformer,

and receive standby power from one of the six standby diesel generators. The Class 1E

4160 V system supplies power to 480 V and lower distribution voltages through 18

4160/480 V load center transformers.

b.

Palo Verde Nuclear Generating Station Generator Protective Relaying

The main generator protection schemes include relaying designed to protect the

generators against internal as well as external faults. Protection against external faults

includes backup distance relaying and negative sequence time over-current relaying. The

backup distance relaying provides backup protection for 24 kV and 500 kV system faults

close to the switchyard. The distance relay operates through an external timer. If the

fault persists and the time delay step is completed, a lockout relay trips the unit auxiliary

transformer 13.8 kV breakers, generator excitation, 500 kV generator unit breakers, main

turbine, and the main transformer cooling pumps. The lockout relay also initiates transfer

of station auxiliary loads.

The generator negative sequence time over-current relay provides generator protection

against possible damage from unbalanced currents resulting from prolonged faults or

unbalanced load conditions. The relay operates through a lockout relay to trip the unit

auxiliary transformer 13.8 kV breakers, generator excitation, 500 kV generator unit

breakers, main transformer cooling pumps and the main turbine. The negative sequence

relay also incorporates a sensitive alarm circuit that, in conjunction with a separately

mounted ammeter, alerts operators on relatively low values of negative sequence current

(just above normal system unbalance).

c.

Emergency Diesel Generators

The Class 1E ac system distributes power at 4.16 kV, 480 V, and 120 V to all Class 1E

loads to ensure safe shutdown of the facility during postulated events. Also, the Class 1E

ac system supplies power to certain selected loads that are not directly safety-related, but

are important to the plant. The Class 1E ac system contains standby power sources (i.e.,

EDGs) that automatically provide the power required for safe-shutdown in the event of

loss of the Class 1E bus voltage.

-5-

In the event that preferred power is lost, the Class 1E system functions to shed Class 1E

loads and to connect the standby power source to the Class 1E busses. The load

sequencer then functions to start the required Class 1E loads in programmed time

increments.

d.

Station Blackout Gas Turbine Generator Sets

A non safety-related alternate ac power source consisting of two redundant gas turbine

generators is available to provide power to cope with a 4-hour station blackout event in

anyone nuclear unit.

Each gas turbine generator has a minimum continuous output rating of 3400 kW at

13.8 kV under worst-case anticipated site environmental conditions. This rating was sized

to provide power to the loads identified as being important for coping with a postulated

station blackout.

e.

Technical Support Center Emergency Diesel Generator

The TSC diesel generator provides standby ac to the 480 V electrical distribution panel

that supplies all electrical power to the TSC emergency planning facility. The diesel

engine is cooled by a self-contained cooling water system with an air-cooled radiator. The

radiator is in turn cooled by an electric motor-driven fan. The fan motor is powered by the

TSC electrical power distribution panel. Normal electrical power for the TSC comes from

the offsite electrical power supply to Unit 1. During a LOOP, when power is lost to the

TSC electrical power distribution panel, the technical support diesel generator

automatically starts and re-energizes the TSC electrical loads, including the diesel engine

radiator cooling fan.

1.2.3

Chemical Volume and Control System

The chemical and volume control system controls the purity, volume, and boric acid

content of the reactor coolant. Water removed from the reactor coolant system is cooled

in the regenerative heat exchanger. From there, the coolant flows to the letdown heat

exchanger and then through a filter and a demineralizer where corrosion and fission

products are removed. It is then sprayed into the volume control tank and returned by the

charging pumps to the regenerative heat exchanger where it is heated prior to returning to

the reactor coolant system.

When the vital 4160 Vac buses are de-energized, the charging pump breakers must be

manually reset, and the pumps restarted from the control room. Therefore, no charging

flow is assumed for 30 minutes after the time of trip to allow for resetting the breaker and

performing manual alignment of one of three gravity-fed boration pathways to the

charging pump suction.

Following a LOOP, the letdown subsystem is designed to isolate automatically due to the

loss of nuclear cooling water to the letdown heat exchanger or by operator action. When

charging is restarted, the resulting mismatch between letdown and charging will cause

-6-

volume control tank level to decrease. To reduce the chance of losing suction to the

charging pumps, the volume control tank level is monitored by two non-safety grade

instrument channels. Alarms are provided on low level and if the two channels differ

significantly. The use of two channels of different types (one has a wet reference leg and

the other is dry) decreases the probability of operator error misaligning the boration

systems should one channel fail.

1.2.4

Auxiliary Feedwater System (AFW)

The AFW provides an independent means of supplying water to the steam generators

during emergency operations when the AFW is inoperable. Auxiliary feedwater system

maintains the water inventory necessary to allow a reactor coolant system cooldown at a

maximum rate of 75F/hr down to a temperature of 350F. It also provides the necessary

water inventory for startup, normal shutdown, and hot standby conditions.

1.3

Preliminary Risk Significance of Event

Management Directive 8.3, "Incident Investigation Program," specifies the formal process

used for incident evaluation. This directive documents a risk-informed approach to

determining when the NRC will commit additional resources for further investigation of an

event. The risk metric used for this decision is the conditional core damage probability.

A complete LOOP is a significant event at any nuclear facility. Because the combustion

engineering plant is designed without primary system power-operated relief valves,

making a reactor coolant system feed and bleed evolution impossible, the risk significance

is relatively higher for this design. To evaluate this event, the team used the Standardized

Plant Analysis Risk (SPAR) Model for PVNGS, Revision 3, and modified appropriate basic

events to include updated LOOP curves published in NUREG CR-5496, "Evaluation of

Loss of offsite power Events at Nuclear Power Plants: 1980 - 1996." The team evaluated

the risk associated with the Unit 2 reactor because it represented the dominant risk of the

event.

For the preliminary analysis, the team established that a LOOP had occurred and that the

event may have been recovered at a rate equivalent to the industry average. Both EDG

"A" and Charging Pump "E" were determined to have failed and assumed to be

unrecoverable. Additionally, the team ignored all sequences that included a failure of

operators to trip reactor coolant pumps, because all pumps trip automatically on a LOOP.

The conditional core damage probability was estimated to be 6.5 x 10-4 indicating that the

event was of substantial risk significance and warranted an augmented inspection team.

2.0

System Performance and Design Issues

A number of unresolved items were identified by the team associated with system

performance and potential design issues, which were revealed during and following the

event. Each of these issues is discussed in sections below. Each of the unresolved items

will be the subject of an NRC inspection to assess the licensees effectiveness of

determining the root and contributing causes, extent of condition, and corrective actions.

-7-

2.1

Offsite Power Reliability and Independence Issues

a.

Inspection Scope

The team reviewed design drawings associated with the PVNGS, Hassayampa, West

Wing, Devers, and Rudd switchyards and substations. In addition, the team conducted

interviews with licensee personnel, APS personnel, and Salt River Project (SRP)

personnel involved in the licensees investigation. Finally, the team reviewed the

sequence of event and alarm printouts in detail to develop a comprehensive

understanding of the event progression.

b.

Observations and Findings

An Unresolved Item (URI) 05000528; -529; -530/2004012-001 was identified by the team

that would facilitate the review of the root and contributing causes of the ground fault

failing to isolate from the grid and protective tripping of the Hassayampa to PVNGS

transmission lines, review the extent of condition associated with any other potential

design issues that could affect the independence and reliability of offsite power to

PVNGS, and assess the effectiveness of corrective actions implemented by the licensee.

The 500 kV system upset at the PVNGS switchyard originated with a fault across a

degraded insulator on the 230 kV Liberty transmission line between the Westwing and

Liberty substations approximately 47 miles from PVNGS. Protective relaying detected the

fault and isolated the line from the Liberty substation. The protective relaying scheme at

the Westwing substation received a transfer trip signal from the Liberty substation

actuating the Type AR relay in the tripping scheme for Breakers WW1022 and WW1126.

The Type AR relay had four output contacts, all of which were actuated by a single lever

arm. The tripping schematic showed that Contacts 1-10 and 2-3 should have energized

redundant trip coils in Breaker WW1022, while contacts 4-5 and 6-7 should have

energized redundant trip coils in Breaker WW1126.

Breaker WW1126 tripped, demonstrating that the Type AR relay coil picked up, and at

least one of the Type AR relay contacts, 1-10 or 2-3, closed. Breaker WW1022 did not

trip. Bench testing by APS showed that, even with normal voltage applied to the coil,

neither of the tripping contacts for Breaker WW1022 closed. The breaker failure scheme

for Breaker WW1022 featured a design where the tripping contacts for the respective

redundant trip coils also energized redundant breaker failure relays. Since the tripping

contacts for Breaker WW1022 apparently did not close, the breaker failure scheme for

Breaker WW1022 also was not activated, resulting in a persistent uncleared fault on the

230 kV Liberty line.

Various transmission system events recorders show that during approximately the first 12

seconds after fault inception, several transmission lines on the interconnected 69 kV,

230 kV, 345 kV, and 500 kV systems tripped on overcurrent, including lines connected to

the Westwing and Hassayampa substations. Also during the first 12 seconds, two Red

Hawk combustion turbines and one Red Hawk steam turbine power plants tripped, and

the fault alternated between a single phase-to-ground fault to a two phase-to-ground fault,

-8-

apparently as a result of a failed shield wire falling on the faulted line. After 12 seconds,

the fault became a three phase-to-ground fault, and additional 500 kV lines tripped.

Approximately 17 seconds after fault inception, the three transmission lines between the

PVNGS switchyard and the Hassayampa substation tripped simultaneously due to action

of their negative sequence relaying, thereby isolating the fault from the several co-

generation plants connected to the Hassayampa substation. Approximately 24 seconds

after fault inception, the last two 500 kV lines connected to the PVNGS switchyard tripped,

isolating the PVNGS switchyard from the transmission system. At approximately 28

seconds after fault inception, the three PVNGS generators were isolated from the

switchyard and, by approximately 38 seconds, all remaining lines feeding the fault had

tripped, and the fault was isolated.

Reliability Issues

The degraded insulator was caused by external contamination and did not, by itself,

represent a concern relative to the reliability of the insulators on the 230 kV transmission

system. Nevertheless, the failed Type AR relay and the lack of a robust tripping scheme

raised concerns relative to the maintenance, testing, and design of 230 kV system

protective relaying. Interviews with APS transmission and distribution personnel indicated

that the Westwing substation, where the relay failure occurred, was subject to annual

maintenance and testing.

Following the event, the failed Type AR relay was removed from service by APS

personnel and visually inspected by the NRC team at PVNGS. The relay showed no

apparent signs of contamination or deterioration.

As noted earlier, the tripping scheme lacked redundancy that may have prevented the

failure of the protective scheme to clear the fault. Personnel employed by APS and SRP

reviewed the design of the Westwing substation, as well as all other substations

connected to the PVNGS switchyard and found that only the Liberty and Deer Valley

transmission lines at the Westwing substation featured a tripping scheme with only one

Type AR relay. All of the newer lines featured two Type AR relays.

However, APS personnel found that the bus sectioning breakers in the breaker and a half

scheme at the Westwing substation only contained one trip coil, as opposed to two trip

coils in the breakers. This feature was found by SRP personnel to be representative of

the design at the Devers substation.

In order to improve reliability, APS modified the tripping schemes for the Liberty and Deer

Valley lines to feature two AR relays energizing separate trip coils for each breaker. In

addition, personnel from APS and SRP stated that they would evaluate the feasibility of

installing two trip coils in all single trip-coil breakers. Finally, APS personnel indicated that

the APS 500/230 kV transformers did not have the same overcurrent protection as the

SRP transformers and would consider the installation of overcurrent protection.

The team found that APS improved the reliability of its Westwing substation by installing a

redundant tripping scheme with two Type AR relays for the Liberty and Deer Valley

-9-

transmission lines. In addition, the APS and SRP intention to include dual trip coils and

ground fault protection on lines that have transformers connecting 500 kV and 200 kV

stations would also serve to increase the reliability of power to the grid. The team also

noted that the PVNGS licensee actively coordinated the offsite power investigation and

facilitated discussions with APS and SRP.

Independence of Offsite Power Supplies

Licensees are required to ensure that the facility meets the general design criteria

contained within 10 CFR Part 50, Appendix A. Specifically, General Design Criterion 17,

"Electric Power Systems," requires that power from the offsite transmission network be

supplied by two physically independent circuits designed and located so as to minimize to

the extent practical the likelihood of their simultaneous failure under operating and

postulated accident and environmental conditions." This event highlighted an issue

associated with the three transmission lines between the Hassayampa and PVNGS

switchyard. These three transmission lines featured negative sequence relaying intended

to serve as pole mismatch protection. This design was implemented in 1999 as part of

extensive modifications to the Hassayampa switchyard intended to accommodate new co-

generation facilities local to the PVNGS. The negative sequence protection scheme was

designed to actuate a complete isolation of all three of the subject transmission lines after

a 5-second time delay to avoid spurious tripping due to faults. Although these individual

lines were previously considered as separate sources of offsite power, this event

demonstrated that the lines were subject to simultaneous failure (acting as one) because

of the protective relaying scheme. Personnel employed by SRP and the licensee stated

that the negative sequence relaying was disabled and pole mismatch protection was being

implemented by alternate relaying.

The team found that the licensee effectively coordinated their investigation with APS and

SRP. The design changes implemented on the Hassayampa switchyard to PVNGS

switchyard transmission lines to remove the negative sequence protection improved the

independence of those transmission lines and should prevent the three subject

transmission lines acting as one in the future for the same type of fault.

2.2

Unit 1, Atmospheric Dump Valve (ADV) Failure

a.

Inspection Scope

The team interviewed operators, reviewed control room logs, and reviewed Condition

Report/Disposition Request (CRDR) 2716011 associated with the loss of manual control

of the Valve ADV-185 during the performance of Procedure 40EP-9EO10, Loss of Offsite

Power/ Loss of Forced Circulation, Revision 10.

b.

Observations and Findings

The team identified URI 05000528/2004012-002 to review of the root and contributing

causes of the Valve ADV-185 failure, review the licensees extent of condition, and assess

the effectiveness of corrective actions implemented by the licensee.

-10-

Following the Unit 1 LOOP, Valve ADV-185 failed to operate properly while being

remote-manually operated from the control room. Operators in the control room observed

that the valve had drifted closed, despite a remote-manual controller setting demanding

the valve to be open. The operators were able to adjust Valve ADV-185 from the control

board by adjusting the demand higher than needed. However, the valve position would

not remain in the desired position.

The team assessed how much Valve ADV-185 affected the operators ability to control

reactor coolant temperatures and concluded that the impact was minimal. The operator

had been trained sufficiently to readily diagnose the problem and utilize an alternate ADV

for decay heat removal. The other three Unit 1 ADVs responded properly to

remote-manual control signals and presented no further challenges to the control room

operators.

Licensee personnel identified the apparent cause of the malfunction as internal leakage

equalizing around a pilot valve causing the valve to shut. The valve and its associated

control circuit were quarantined, maintenance personnel began troubleshooting the

components to determine the root cause of the malfunction.

2.3

Unit 1, Letdown System Isolation Failure

a.

Inspection Scope

The team reviewed the circumstances surrounding the Unit 1 letdown heat exchanger's

failure to isolate following the June 14, 2004, LOOP event. Since the Unit 1 letdown

system was temporarily modified by the licensee, the teams review included a detailed

inspection of Temporary Modification 2594804. In addition, the team reviewed

CRDR 2715667 documenting the system response during the event to understand the

licensees investigation into the failure. The team also interviewed plant personnel and

reviewed control room logs and temperature plots to determine the impact of the high

temperature on the letdown system.

b.

Observations and Findings

The team identified URI 05000528/2004012-003 to review of the root and contributing

causes of the failure of the letdown system to isolate which appeared to involve

inadequate design control aspects, review the licensees extent of condition, and assess

the effectiveness of corrective actions implemented by the licensee.

During the June 14, 2004, LOOP event, the Unit 1 letdown system did not operate as

expected when fluid temperatures exceeded the alarm setpoint. The letdown system

bypassed the ion exchanger and the filter at 140F, as expected. However, a temporary

modification to bypass a flow sensor resulted in the system failing to isolate when needed.

The letdown system response had apparently not been anticipated by the engineers

designing the temporary modification, and operators were unaware of the systems

response to a LOOP. The team was concerned that inadequate design control had

resulted in the overheating of a system designed for low temperature operation. The

-11-

system was designed to isolate the letdown system if temperature at the outlet of the non-

regenerative heat exchanger exceeded 148F.

The licensee identified that the apparent cause of the system not isolating as expected

was a failure of the temporary modification to fully address the functioning of the letdown

control system during a loss of power to the controller. As a consequence of the LOOP,

the nuclear cooling water flow is normally lost to the non-regenerative heat exchanger.

Typically, when power is restored to the system, the valves would be in a manual mode of

operation, and flow through the system would not be secured by the normal control

system. The temporary modification effectively bypassed the backup initiating signal for

isolating the system in the event cooling water flow to the heat exchanger was lost, which

occurred as a result of the LOOP event.

The impact on the plant systems and personnel was minimized when the ion exchanger

bypass valves actuated to remove high temperature water from the resin. However, the

introduction of high temperature water created a distraction when, as a result of paint and

insulation being heated, the fire brigade was activated for a report of smoke/fumes. The

fire brigade responded to the report of a potential fire, and operators conducted a detailed

walkdown of the system.

The licensee conducted an engineering calculation to determine the maximum stress

associated with 350F fluid temperature that was considered the worst-case temperature

the letdown system could have been subjected. The worst-case thermally induced stress

was calculated to be 27,475 pounds per square inch. The licensees engineers

determined that a socket-weld on the drain for purification Filter F36 was the only weld of

concern that could have exceeded its maximum allowable stress if it had reached 350F.

Licensee personnel performed a visual inspection of the effected weld, and removed the

filter element to determine if any damage occurred. Because the filter element was rated

for 180F for 1-hour, and there was no indication of any heat damage, the licensee

personnel concluded that the weld was not subjected to the temperatures that could have

caused excessive stress on the weld. In addition, the licensee conducted a soft parts

analysis to ascertain if any parts susceptible to high temperatures were present and found

none.

With respect to the extent of condition, the team found that Unit 1 was the only unit that

had this modification installed to bypass the low flow isolation signal. Therefore, the team

had no concerns with the other units.

2.4

Unit 2, Train "A" Emergency Diesel Generator Failure

a.

Inspection Scope

The team interviewed licensee representatives and reviewed the sequence of events that

led up to the failure of the Unit 2, Train "A" EDG to determine the apparent cause. The

team also reviewed the effects the loss of the diesel generator had on the recovery of the

event, the action plan for determining the root cause (CRDR 2715709), and the extent of

condition of the apparent cause.

-12-

b.

Observations and Findings

The team identified URI 05000529/2004012-004 to review of the root and contributing

causes of the failure of the diode in Phase "B" of the Unit 2 Train "A" EDG voltage

regulator exciter circuit, review the licensees extent of condition and assess the

effectiveness of corrective actions implemented by the licensee.

The team found that the apparent failure of the Unit 2, Train "A" EDG was a failed diode in

Phase "B" of the voltage regulator exciter circuit. The diode failure resulted in a reduced

excitation current which was unable to maintain the voltage output with the applied loads.

At approximately 07:41:15 a.m., the Unit 2, Train "A" EDG received a start signal as a

result of an undervoltage signal on the Train "A" 4.16 kV Class 1E bus. The emergency

generator started, came up to speed and voltage, and energized the bus at approximately

07:41:23 a.m., within the 10 seconds allowed by design. Approximately 5 seconds later,

the Train "A" battery chargers, control element drive mechanism cooling units, and the

containment cooling units were sequenced onto the bus. The essential cooling water

pump was sequenced onto the bus approximately 15 seconds after the first loads.

The team noted that, at approximately the same time the essential cooling water pump

was energized, the output voltage from the EDG began to fail. The control room

operators observed the voltage and current indications in the control room were zero, and

had an auxiliary operator observe the indications locally, at the EDG control panel. The

indications were also zero. The control room operators initiated a manual emergency trip

of the diesel at approximately 07:56:21 a.m. The team found these actions to be

appropriate for the circumstances.

The team found that the failed EDG did not have a large impact on plant stabilization and

recovery but did result in having only one train of safety equipment available. The only

apparent effect of the loss of Train "A" safety-related equipment was associated with the

availability of Train "A" charging pumps that rely on emergency power from the EDGs.

The team noted that licensee engineers and maintenance personnel developed a

comprehensive plan to troubleshoot the failure (CRDR 2715709). The plan was

methodical and prioritized. The team found that the troubleshooting activities were

thorough and well controlled, resulting in the identification of the failed diode in Phase "B"

of the exciter circuit. The failure resulted in a half-wave output with significantly reduce

current that led to the loss of adequate excitation to maintain the required voltage for the

applied loads.

The team found that, while this diode was common to all the EDGs at the PVNGS, there

was insufficient data to indicate there was a common mode problem. A review of the

industry database on component failures revealed only one other failure that occurred in

1997 of this specific model diode. As such, the team found the extent of condition review

by licensee personnel to have been appropriate for the circumstances.

The team noted that the failed diode had been replaced during the fall 2003 refueling and

steam generator replacement outage. This diode had been subject to approximately 65

-13-

hours of operation before it failed. Licensee personnel had plans to perform additional

testing to determine the root cause, if possible, of the diode failure.

2.5

Unit 3, Plant Response to Loss of Offsite Power Event

a.

Inspection Scope

The team reviewed CRDR 2715659 documenting the Unit 3 reactor trip, plant response,

and pre-startup review. In addition, control room logs associated with system

temperature, pressure and flow plots, voltage and frequency plots, and nuclear

instrumentation plots to assess whether the plant responded as designed. Finally, various

personnel that were either involved in the event or in the analyses of the event were

interviewed.

b.

Observations and Findings

The team identified two unresolved items. The first URI (05000530/2004012-005)

involved a review of the root and contributing causes of the automatic main steam-line

isolation in Unit 3, which appeared contrary to the expected response described in the

plant safety analysis applicable failure or issue; the extent of condition; and the

effectiveness of corrective actions implemented by the licensee. The second

URI (05000530/2004012-006) involved a review of the root and contributing causes of the

Unit 3 main generator excitation controls, which appeared to respond differently during the

event than the Unit 1 and 2 main generator excitation controls and may have contributed

to the variable overpower reactor trip on Unit 3; the extent of condition; and the

effectiveness of corrective actions implemented by the licensee.

b.1.

Main Steam Isolation

The team noted that Unit 3 experienced an automatic main steam-line isolation. Licensee

personnel attributed the automatic isolation to a steam bypass control system anomaly

that caused all the bypass valves to open simultaneously, suddenly decreasing main

steam line pressure, and causing a main steam isolation. The team found, through

interviews with licensee engineers, the apparent cause of the "anomaly" was the result of

a momentary loss of power to the control system being re-energized in the automatic

mode, vice manual. According to the licensee engineers, this power loss initiated a

30-second timer that disconnected the valve control signals from the control cabinet.

When the 30-second timer completed, all eight valves modulated open in about 14

seconds.

The PVNGS Final Safety Analysis Report, Revision 12, Section 1.8, "Conformance to

NRC Regulatory Guides," documents that the licensee took exception to the separation

criterion of NRC Regulatory Guide 1.75, "Physical Independence of Electric Systems,"

Revision 1, for the power supplies to Panel D11. As a result, Panel D11 was powered

from both a non-vital power supply (normal) and a vital power supply (backup). Upon loss

of normal power, the supply automatically transfers to the backup supply. After the

normal supply returns, the panel must be manually transferred back to the normal supply.

Upon a total loss of power to Panel D11, the steam bypass control system will be unable

-14-

to automatically respond to any challenges (Final Safety Analysis Report,

Section 7.2.2.4.1.2.1). The team also noted that the power supply configuration was

identical on all three units. However, Units 1 and 2 did not respond the same as Unit 3.

The team noted that, in each subsection of the Final Safety Analysis Report listed below,

the steam bypass control system is assumed to be unavailable because it is either

deenergized or in manual. During the LOOP event, the team found that the system was

reenergized and operated in automatic. The team noted that this system response may

not be as described in the licensees safety analysis with applicable sections listed below.

6.3.3.5D.

For all break sizes, the reactor trip will result in a turbine trip

and the subsequent loss of offsite power will result in the

loss of main feedwater flow. Since the steam bypass control

system is not available due to loss of condenser vacuum on

loss of offsite power. . . .

7.2.2.4.1.2.1A.

The [Steam Bypass Control System] SBCS and [Reactor

Pressure Control System] RPCS will be unable to

automatically respond to any challenges on a failure of

distribution panel E-NNN-D11.

7.2.2.4.1.2B

. . . the LOFW [loss-of-feedwater] event presented in

subsection 15.2.7 assumed that the [Pressurizer Pressure

Control System] PPCS, SBCS, and [Reactor Regulating

System] RRS are in the manual mode of operation, unable

to automatically respond to challenges.

15.1.4.2

Case 1 Since the steam bypass control system is assumed

to be in the manual mode with all bypass valves closed . . .

15.1.4.2

Case 2 Since the steam bypass control system is assumed

to be in the manual mode with all bypass valves closed . . .

15.2.3.1

. . . in this analysis both the SBCS and RPCS are assumed

to be in the manual mode and credit is not taken for their

functioning.

15.3.1.1

The only credible failure which can result in a simultaneous

loss of power is a complete loss of offsite power. In addition,

since a loss of offsite power is assumed to result in a turbine

trip and renders the steam dump and bypass system

unavailable, the plant cooldown is performed utilizing the

secondary valves and atmospheric dump valves (ADVs) . . .

The loss of offsite power will make unavailable any

systems whose failure could affect the calculated

peak pressure. For example, a failure of the steam

dump and bypass system to modulate or quick open

-15-

and a failure of the pressurizer spray control valve to

open involve systems (steam dump and bypass

system and pressurizer pressure control system

(PPCS)) which are assumed to be in the manual

mode as a result of the loss of offsite power and,

hence, unavailable for at least 30 minutes.

15.3.1.2C.

The turbine is assumed to trip on loss of offsite power. The

loss of offsite power produces a loss of load on the turbine

which generates a turbine trip signal. The turbine stop

valves are closed as a result of the trip. The steam bypass

control system becomes unavailable due to the loss of

offsite power and subsequent loss of condenser vacuum.

15.3.4.1

The assumed loss of ac renders the steam bypass control system

inoperable as a result of the loss of circulating water pumps.

15.3.4.2C.

The loss of offsite power causes a loss of power to the plant

loads and the plant experiences a simultaneous loss of

feedwater flow, condenser inoperability, and a coastdown of

all reactor coolant pumps.

15.3.4.3.1C.

The loss of offsite power also causes a loss of main

feedwater and condenser inoperability. The turbine trip, with

the steam bypass control system (SBCS) and the condenser

unavailable, leads to a rapid buildup in secondary system

pressure and temperature. . . .

15.4.2.2D.

Following the generation of a turbine trip on reactor trip, the

main feedwater control system (FWCS) enters the reactor

trip override mode and reduces feedwater flow to 5% of

nominal, full power flow. Since the steam bypass control

system (SBCS) is assumed to be in manual mode with all

bypass valves closed, the main steam safety valves

(MSSVs) open to limit secondary system pressure and

remove heat stored in the core and the RCS.

15.4.2.3B.

All the control systems listed in Table 15.4.2-2, except the

SBCS, were assumed to be in the automatic mode since

these systems have no impact on the minimum [Departure

from Nucleate Boiling Ratio] DNBR obtained during the

transient. The steam bypass control system is assumed to

be in manual mode because this minimizes DNBR during

the transient.

15.4.8.3C.

The steam bypass control system is inoperable on loss of

offsite power and, therefore, is unavailable.

-16-

15.5.2.1

The loss of normal ac power results in loss of power to the

reactor coolant pumps, the condensate pumps, the

circulating water pumps, the pressurizer pressure and level

control system, the reactor regulating system, the feedwater

control system, and the steam bypass control system.

15.5.2.3C.

Since the steam bypass control system is in the manual

mode . . .

The unavailability of the steam bypass valves. . . .

15.6.3.1.2D

Since the SBCS is assumed to be in manual mode with all

bypass valves closed . . .

15.6.3.3.1A.

The ADVs are used due to the unavailability of the steam

bypass control system due to loss of offsite power.

15.6.3.3.3.1C.

The loss of offsite power also causes the steam bypass

system to the condenser to become unavailable.

b.2.

Main Generator Excitation Control Response

During the teams review of the time-line, it was noted that the main turbine stop valves

closed on each unit at approximately 07:41:21 a.m. The Units 1 and 2 reactor coolant

pumps had tripped on undervoltage approximately 1 second prior to the turbine trips, and

the reactors tripped on anticipatory low DNBR within 1 second of receipt of the turbine

trips. However, on Unit 3, the reactor tripped on variable over-power approximately 1

second after the other units. Next, the team noted that the Unit 3 main generator tripped

approximately 1 second after the reactor trip on a volts/hertz signal, while the other units

main generators did not trip on volts/hertz signals until approximately 3.5 seconds after

the reactor trips. And, approximately 5 seconds after the Units 1 and 2 reactor coolant

pumps tripped on undervoltage, the Unit 3 reactor coolant pumps tripped on undervoltage.

All three units experienced post-event frequency increases to approximately 67 hertz.

During the LOOP event, the Unit 3 reactor coolant pumps remained connected to the

substation bus while the turbine was in an overspeed condition. Licensee engineers

concluded that the bus voltage was maintained because of an unexpected response of

the Unit 3 generators excitation circuit. As a result of the excitation circuit response, the

excitation and, therefore, the output voltage remained high, delaying the load shed and

tripping of the reactor coolant pumps. The licensee planned to conduct troubleshooting to

evaluate the main generator excitation control system.

Since the Unit 3 reactor coolant pumps remained operating longer, they turned at the

higher frequency, increasing flow through the critical reactor core. This increase in flow

(approximately 108.2 percent of design flow), produced a power of approximately

109 percent, as read on excore nuclear instruments. This positive rate of change in

reactor power generated a variable over-power-trip signal to shutdown the reactor.

-17-

The team reviewed the licensees evaluation of the increased reactor coolant flow and

noted that the estimated flow of 108.2 percent was less than the evaluated limit of

110.4 percent of design volumetric flow. According to the licensees analyses, the most

limiting component of each reactor coolant pump was the motor flywheel, which was

designed for 125 percent of rated speed. The team noted that this value was not

approached during the event. The team agreed with the licensees conclusion that there

was no impact to the continued power operation with respect to fuel grid-to-rod fretting,

vessel hydraulic uplift forces, and fuel mechanical design.

While all three turbine generators were in an over-speed condition and connected to the

plant busses, all connected loads experienced a higher frequency. The reactor coolant

pumps for Units 1 and 2 were not exposed to the high frequency condition because their

undervoltage relays actuated before the higher frequency was attained.

2.6

Unit 3, Reactor Coolant Pump 2B Lift Oil Pump Breaker

a.

Inspection Scope

The team reviewed the thermal overload curves for the lift oil pumps and the operator

response to the loss of the pump with regard to restoring forced circulation in the primary

plant. The team also interviewed plant personnel, reviewed CRDR 2715659, and

reviewed control room logs regarding the activities surrounding the failure of the lift oil

pump to start.

b.

Observations and Findings

The team identified URI 05000530/2004012-007 to review the design of the lift oil pump

motor breaker thermal overloads and operation of the lift oil system that appeared to have

contributed to the delay in restoring forced coolant flow through the reactor core, review

the licensees extent of condition, and assess the effectiveness of corrective actions

implemented by the licensee.

During restoration efforts following the June 14, 2004, LOOP, the Unit 3 Reactor Coolant

Pump 2B lift oil pump thermal overloads were actuated while operators were making

preparations to start reactor coolant pumps.

The team noted that the procedure for starting reactor coolant pumps did not contain any

note or precaution that warned operators of a potential thermal overload trip if the lift oil

pump motor was run longer than 10 minutes. Licensee Procedure 40EP-9EO10,

Appendix 1, "RCP [Reactor Coolant Pump] Restart," states, in part:

"5.

Ensure the appropriate lift oil pump has been running

for 7 minutes or more."

The team noted that the thermal overload trip resulted in an unnecessary delay in the

restoration of forced reactor coolant flow through the core.

-18-

In addition, the licensees calculation for sizing the thermal overloads for the motor

breaker resulted in the overloads being only 0.1 amp greater than the motor running

current. At this level of running current, the licensee calculated that the overloads would

actuate in approximately 600 seconds. Licensee personnel identified the apparent cause

of the trip of the lift oil pump was operating the pump in excess of 10 minutes. The

licensee initiated CRDR 2715659 to address this issue.

2.7

Unit 3, Low Pressure Safety Injection System In-Leakage

a.

Inspection Scope

The team reviewed CRDR 2715659, which documented that a leaking Borg-Warner check

valve had pressurized the low pressure safety injection system during the event. Plant

personnel were interviewed and control room logs and plots were reviewed to determine

the impact of the in-leakage to the control room operators during the LOOP event.

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-008 to review the root and

contributing causes, extent of condition, and corrective actions associated with the

Borg-Warner safety injection check valve leakage; to review the effectiveness of prior

corrective actions for previous check valve leakage issues; to evaluate the adequacy of

the in-service testing program for demonstrating check valve operability; and to assess

the licensees use of industry operating experience and generic communications.

While Unit 3 operators were implementing LOOP emergency procedures, they were

required to implement Alarm Response Procedure 40AL-9RK2B, "Panel B020B Alarm

Response," Revision 48, on three occasions to depressurize a section of safety injection

piping to maintain the low pressure safety injection system operable. The team found

that, while operators maintained an adequate level of control, they were moderately

challenged by the unnecessary distraction from emergency procedures. Apparently,

Valve RCEV-217, a 14-inch Borg-Warner check valve began to leak and pressurized the

safety injection header to Reactor Coolant Loop 2A. The licensees apparent cause

involved a thermal hydraulic interaction that resulted in check valve leakage when system

temperatures changed rapidly.

2.8

Units 1 and 3, General Electric Magna Blast Breaker Failures

a.

Inspection Scope

The team reviewed the failure of two 13.8 kV circuit breakers to close on demand during

the recovery from the loss-of-offsite power. The team also interviewed licensee personnel

associated with the investigation into the breaker failures.

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-009 to review the root and

contributing causes, extent of condition, and corrective actions associated with the

-19-

reliability of Magna-Blast circuit breakers; to review the effectiveness of prior corrective

actions for previous Magna-Blast circuit breaker failures; to evaluate the adequacy of the

testing program for demonstrating breaker operability; and to assess the licensees use of

industry operating experience and generic communications.

The team noted that, while recovering from the LOOP event, 13.8 kV

Breakers 1ENANS06K and 3ENANS05D failed to close on demand from the control room.

This resulted in some delays in restoring offsite power to the safety busses. The licensee

initially determined the apparent cause of the inability to close the breakers was that they

had not been cycled frequently enough. Apparently, the licensee believed that improper

operation of the latching mechanisms may have occurred due to grease hardening and

contamination by dirt. The licensee initiated CRDR 2716019 to evaluate the failures,

determine the root cause(s), and take any corrective actions identified.

The team noted that the initial response only involved a cycling of the breakers without

any detailed troubleshooting. The team found that the licensee personnel considered this

acceptable because of a known issue with grease hardening in Magna-Blast circuit

breakers located in a relatively hot environment with little to no cycling during the

18-month operating cycle.

The team noted that each of the breakers had been refurbished in 2002.

Breaker 1ENANS06K had been cleaned, inspected, and cycled during the last refueling

outage earlier this year. The team found that the licensee personnels initial determination

of the apparent cause for the Unit 1 breaker was not well supported because of the recent

cleaning and inspection.

Because of the large volume of industry operating experience with Magna-Blast circuit

breaker reliability and the fact that both breakers had maintenance on them within the

past 2 to 3 years, the team was concerned that the two breakers may have problems

other than what was described in the licensees apparent cause.

2.9

Auxiliary Feedwater (AFW) System Performance

a.

Inspection Scope

The team evaluated the adequacy of the AFW system performance during and after the

LOOP event. The inspection was accomplished through a review of documents and

interviews with operators and engineering staff.

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-010 to review the root and

contributing causes, extent of condition, and corrective actions associated with the design

and operation of the AFW system. Specifically, a thermally induced vibration occurred

when operators placed the non-essential AFW system into service, which also may have

involved procedural issues.

-20-

As part of the reactor trip response, operators manually started the essential motor-driven

AFW pumps in all 3 units. Six hours after the reactor trip, Unit 1 operators placed the

non-essential motor-driven AFW pump into service and secured the essential pump. At

this time, a plant operator reported high vibration for approximately 5 minutes in the main

feedwater piping. The licensee generated CRDR 2715731 to document the high vibration.

In Units 2 and 3, the nonessential pumps were placed in service, 17 and 29 hours3.356481e-4 days <br />0.00806 hours <br />4.794974e-5 weeks <br />1.10345e-5 months <br /> after

the reactor trips, respectively. No vibration was noted in Units 2 and 3.

There was no procedural requirement that compelled operators to secure the essential

pump and place the nonessential pump in service. According to the Unit 1 operator, the

basis for transferring from the essential pump to the nonessential pump was to allow

operators to add chemicals to the feedwater, if needed.

The high vibration in the Unit 1 feedwater line occurred when the relatively cold auxiliary

feedwater coming from the condensate storage tank mixed with the stagnant hot water in

the insulated section of feedwater piping downstream of the injection point of the

non-essential AFW pump. That section of feedwater became isolated as a result of a

manual MSIS actuation required by the applicable emergency operating procedure.

There were no subsequent procedural cautions or guidance for preventing the introduction

of the cold water into the feedwater system prior to that section of piping being allowed to

cool down sufficiently. The placement of the nonessential AFW pumps into service in

Units 2 and 3 did not result in high vibration because those sections of feedwater piping

had apparently cooled enough to preclude a thermally induced vibration transient.

3.0

Human Performance and Procedural Aspects of the Event

A number of unresolved items were identified by the team associated with human

performance and procedures which were revealed during and following the event. Each

of these issues is discussed in sections below. Each of the unresolved items will be the

subject of an NRC inspection to assess the licensees effectiveness of determining the

root and contributing causes, extent of condition, and corrective actions

3.1

Auxiliary Feedwater System Operation

a.

Inspection Scope

The team assessed emergency procedure implementation and control room operator

response as it related to the AFW system. The inspection was accomplished through a

review of documents and interviews with operators and engineering staff.

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-011 to review the root and

contributing causes, extent of condition, and corrective actions associated with emergency

operating procedure implementation, the availability of equipment to accomplish manual

drains on the turbine-driven auxiliary feedwater (TDAFW) system, and the decision-

making process for implementing manual drain procedures.

-21-

Emergency Operating Procedure Implementation

As discussed previously, Unit 2 tripped at 7:41 a.m. on June 14, 2004, as a result of the

LOOP event. The completion of reactor post trip actions resulted in entry into Emergency

Operating Procedure (EOP) 40EP-9EO07, Loss of Offsite Power/Loss of Forced

Circulation, Revision 10. Step 6 of this procedure requires control room operators to

initiate an MSIS actuation. In addition to closing the main steam isolation valves, this step

also causes closure of drains associated with two critical steam traps required to maintain

operability of the TDAFW pump. With the steam traps unavailable, condensate can

accumulate in the steam lines which can contribute to an overspeed trip of the turbine

during startup.

The team noted that the EOP did not caution the operators that an MSIS would potentially

make the TDAFW pumps inoperable. The EOP also did not direct the operators to

implement the applicable sections of Normal Operating Procedure 40OP-9SG01, Main

Steam, Revision 37, which provide the necessary instructions for manually draining those

sections of piping necessary to maintain operability of the pump. This procedure requires

that the piping associated with the critical steam traps be blown down every 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> until a

dry steam condition is reached and then every 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> thereafter. On the day of the

event, operators did not commence actions to drain the associated piping until 11 hours1.273148e-4 days <br />0.00306 hours <br />1.818783e-5 weeks <br />4.1855e-6 months <br />

after the reactors tripped.

Turbine-Driven Auxiliary Feedwater (TDAFW) Steam Drain Line Equipment

As discussed above, without the steam traps available, condensate can accumulate in the

steam lines and lead to a potential overspeed trip of the pump. A condensation induced

overspeed trip of the Unit 1 TDAFW pump previously occurred on April 24, 1990. At that

time, Engineering Evaluation Request 90-AF-011 was generated to evaluate the root

cause. The necessary corrective actions identified included directions to revise the

operating and surveillance procedures to address maintaining the steam traps dry and

directions to implement manual methods to ensure that the steam lines were maintained

drained while in Modes 1, 2, and 3 with the turbine not on line.

After operators realized that draining of the piping associated with the critical steam traps

was necessary to ensure continued operability of the TDAFW pump, the applicable

portions of the main steam normal operating procedure were referenced. The procedure

required the installation of a vent rig tool constructed in accordance with Engineering

Evaluation Request 92-SG-007 at each manual drain location. Consequently, each

TDAFW pump required two vent rig tools. Operators were only able to find sufficient vent

rig tools for one TDAFW pump.

Decision-Making with Limited Resources

The AFW system has a relatively high value of risk importance. As such, with only

enough vent rig tools to drain one TDAFW pump at a time, operations management

decided to begin draining the Unit 1 TDAFW pump steam traps first. The team noted that

with Unit 2 having only one of two EDGs available, it was a more prudent decision to

restore the Unit 2 TDAFW pump to service first.

-22-

3.2

Unit 2, Train E Positive Displacement Charging Pump Trip

a.

Inspection Scope

The team reviewed the EOPs and the control room operator response to the LOOP event

with respect to the charging pumps to determine the effect on the response to the event.

The team also interviewed plant personnel and reviewed CRDRs 2716521 and 2716806

regarding the activities surrounding the charging pump operations.

b.

Observations and Findings

The team identified URI 05000529/2004012-012 to review the root and contributing

causes, extent of condition, and corrective actions associated with operator errors during

Unit 2 charging pump operations.

As the volume control tank level dropped, as expected, to approximately 15 percent with

Positive Displacement Charging Pump CHB-P01 operating, a control room operator

recognized the need to transfer the charging pump suction from the volume control tank

to the refueling water tank. Because of the LOOP, control room operators were

implementing Procedure 40EP-9EO07.

Step 11 of Procedure 40EP-9EO07 states:

IF VCT makeup is NOT available, THEN perform the following:

a.

IF RWT level is below or approaching 73%, AND the

CRS desires to keep charging in service, THEN

PERFORM ONE of the following:

Appendix 10, Charging Pump

Alternate Suction to the RWT /

Restoration

Appendix 11, Charging Pump

Alternate Suction to the SFP /

Restoration

b.

IF RWT level is above 73%, THEN perform the

following:

1)

IF three charging will be used, THEN

stop the Boric Acid Makeup Pumps.

2)

IF three charging pumps are will be

(sic) used, AND a Fuel Pool Clean

Pump is recirculating the RWT, THEN

-23-

stop RWT recirc by stopping the

appropriate Fuel Pool Cleanup Pump.

3)

Open CHN-HV-536, RWT Gravity

Feed to Charging Pump Suction.

4)

Close CHV-UV-501, Volume Control

Tank Outlet.

The team noted that since refueling water tank level was greater than 73 percent at the

time, the appropriate steps in the procedure for transferring the charging was Step 11.b.3)

and 4). However, the control room supervisor decided that Step 11.a. was appropriate

because Valves CHN-HV-536 and CHN-UV-501 did not have power and the supervisor

knew that the valves in Step 11.a. could be manually operated. The supervisor failed to

consider that the valves in Step 11.b. could also be manually operated. By making this

decision, the control room supervisors decision to implement Step 11.a. may not have

been in accordance with the requirements of the EOP for the plant conditions at the time

(i.e., the refueling water tank level was greater than 73 percent). The licensee initiated

CRDR 2716521 to evaluate the human performance error.

After deciding to implement Step 11.a., the control room supervisor conducted a

briefing with an auxiliary operator to discuss the manual transfer of the Charging

Pump CHE-P01 suction from the volume control tank to the refueling water tank using

Appendix 10 to Procedure 40EP-9EO10, "Standard Appendices," Revision 32. Appendix

10 states, in part:

1.

Request that Radiation Protection accompany the

operator performing the local operations to perform

area surveys.

2.

IF it is desired to align Charging Pump(s) suction to

the RWT, THEN perform the following:

a.

Place the appropriate Charging

Pump(s) in "PULL-TO-LOCK."

b.

Direct an operator to PERFORM

Attachment 10-A, Aligning Charging

Pump Suction to the RWT, for the

appropriate Charging Pump(s).

c.

WHEN the appropriate Charging

Pump(s) has been aligned, THEN

start the appropriate Charging

Pump(s) as necessary.

-24-

Attachment 10-A states, in part:

1.

Open CHB-V327, "RWT TO CHARGING PUMPS

SUCTION" (70 ft. East Mechanical Piping

Penetration Room). . . .

4.

IF aligning Charging Pump E, THEN perform the

following (Charging Pump E VlvGallery)

a.

Close CHE-V322, ""E" CHARGING

PUMP CHE-P01 SUCTION

ISOLATION VALVE.

b.

Open CHE-V757, ""E" CHARGING

PUMP ALTERNATE SUCTION

ISOLATION VALVE.

5.

Inform the responsible operator that the appropriate

Charging Pump(s) are aligned to the RWT.

The team found that the auxiliary operator did not implement Appendix 10, Step 1, of

EOP 40EP-9EO10. Instead of requesting a radiation protection person to accompany

him, the operator went to the radiologically controlled area access to perform a routine

entry. However, because of the LOOP, the access computers were not functioning and

routine entry data was being entered manually. The auxiliary operator failed to inform the

radiation protection person of the necessity of his entry nor of the procedural requirement

for a radiation protection person to accompany him. This resulted in some delay in

implementing the EOP. The licensee initiated CRDR 2716806 to evaluate the delay at the

access point.

Once access was gained, the auxiliary operator proceeded to perform Attachment 10-A,

Steps 4 and 5, that were not in the correct order. After positioning the valves listed in

Step 4, the auxiliary operator informed the control room operator that the Charging Pump

CHE-P01 suction had been transferred. The control room operator then started Charging

Pump CHE-P01 at approximately 08:05 a.m. and secured Charging Pump CHB-P01 at

approximately 08:05:52 a.m. At approximately 08:05:59 a.m., Charging Pump CHE-P01

tripped on low suction pressure, resulting in a loss of all charging flow.

At approximately 08:06:22 a.m., the control room operator restarted Charging

Pump CHB-P01. The team found that the control room operator was unaware that this

pump was operating with the suction from the volume control tank. After approximately

4.5 minutes, the control room operator noticed that the volume control tank level had

dropped to approximately 10 percent. At that time, the operator secured Charging

Pump CHB-P01 to prevent it from tripping on low suction pressure or becoming air-bound.

At approximately 08:11:31 a.m., the charging pump suction was properly transferred to

the refueling water tank and Charging Pump CHB-P01 was restarted. At approximately

11:32:37 a.m., the time line indicated that Charging Pump CHA-P01 was started.

-25-

3.3

Entry Into Technical Specification Action Statements

a.

Inspection Scope

The team evaluated control room log entries associated with the plant trip caused by the

LOOP. The inspector also assessed the operator response as it related to the required

entry into Technical Specification Action Statements. The inspection was accomplished

through a review of documents and interviews with operators and engineering staff.

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-013 to review how Technical

Specifications are used during and following an event in which EOPs were used.

Specifically, the team observed that Technical Specification Limiting Conditions for

Operation were not started until the applicable step in the EOP was reached to assess

Limiting Conditions for Operation (LCOs).

The team found that in each of the following examples, the time of entry into the LCO did

not reflect the time of discovery of the inoperability of the affected components.

A review of the Unit 2 control room log entries disclosed that operators exited the EOP at

5:10 a.m. MST on June 15, 2004. Coincident with this log entry were the entries into

Technical Specifications LCO 3.7.5 for an inoperable TDAFW pump and LCO 3.8.1 for an

inoperable Train "A" EDG.

The EDG was not operable shortly after the reactor trip because a failed diode in the

exciter prevented it from accepting loads from the load sequencer (Section 2.4). When

the manual MSIS actuation occurred, the TDAFW system steam trap drains were isolated

which could cause the TDAFW pump to become inoperable without manual action to drain

the associated piping within 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> (Sections 2.9 and 3.1). The manual action did not

occur until approximately 11 hours1.273148e-4 days <br />0.00306 hours <br />1.818783e-5 weeks <br />4.1855e-6 months <br /> after the MSIS actuation. Consequently, the team

considered both components to be inoperable prior to exiting the EOP.

During the plant transient, the battery chargers to the Unit 2 A and C Vital 125 V batteries

were not operable for approximately 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> when the Train "A" electrical bus was not

powered by either offsite power or the EDG. Technical Specification 3.8.4 requires that,

within 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />, battery cell parameters be verified to meet Table 3.8.6-1 Category "A" limits

when the required battery charger is inoperable. The batteries were discharged for 110

minutes until offsite power was restored to the electrical bus and the battery charger. The

entry into the required Technical Specification action was not documented in the control

room log and the action to verify battery cell parameters was not taken until approximately

5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br /> after the battery charger became inoperable. Additionally, the batteries were

declared operable solely on the restoration of offsite power to the bus and battery charger

and without any surveillance to verify compliance with the Technical Specification.

The Unit 3 Loop 2A Safety Injection Check Valve SIE-V217, is a 14-inch swing check

valve. At 10:12 a.m. on June 14, an alarm indicating back leakage through this check

valve was received. Alarm Response Procedure 40AL-9RK2B, requires that, when

-26-

indicated pressure is greater than 1850 psig, Low Pressure Safety Injection Train "B" be

declared inoperable and Technical Specification 3.5.3 be entered. At 8:44 p.m. on

June 14, 1850 psig was exceeded. Entry into Technical Specification 3.5.3 was logged as

being the time that the LOOP EOP was exited, 12:40 a.m. on June 15, 2004, and not at

the time that 1850 psig was exceeded.

The Normal Operating Procedure 40DP-9OP02, Conduct of Shift Operations,

Revision 28, requires that when reliable plant indication identifies a condition that requires

entry into a Technical Specification condition, the applicable condition shall be entered

immediately. The logging of entry into the applicable LCO after the time of discovery

created the potential for failing to meet Technical Specification requirements.

3.4

Technical Support Center (TSC) Emergency Diesel Generator Trip

a.

Inspection Scope

The team interviewed members of the licensees emergency planning organization and

electrical maintenance department. Security department logs were reviewed to determine

the cause of the failure of the TSC diesel generator during the LOOP event. The team

walked down the TSC electrical distribution system and the TSC diesel generator. The

team reviewed the licensees preliminary findings attached to CRDR 2715749 written to

investigate and determine the root causes for the emergency planning problems arising

from the LOOP and plant trip on June 14, 2004.

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-014 to review the root and

contributing causes, extent of condition, and corrective actions associated with a failure of

the TSC diesel generator.

The team found that the apparent cause for the failure of the TSC diesel generator to

restore power to the TSC was a human performance error that had occurred during post

maintenance testing of the diesel engine starting system on June 8, 2004.

On June 14, 2004, as a result of the LOOP event, electrical power was lost to the TSC.

As designed, the TSC diesel generator started but it did not re-energize the TSC electrical

loads. Electrical maintenance technicians were called to investigate the problem and

shortly after they arrived at the TSC, the diesel engine tripped. The engine control panel

alarms indicated that the trip was due to high engine temperature. Electrical power was

restored to the TSC when offsite power was restored to Unit 1 at approximately 9:10 a.m.

The TSC was without electrical power for approximately 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> 30 minutes.

During subsequent troubleshooting, electrical maintenance technicians determined that

the engine operating switch was in Idle. With the switch in Idle, the diesel generator

started on loss of electrical power to the TSC, but did not come up to proper voltage and

frequency and did not re-energize the TSC electrical distribution panel. As a result, the

engine radiator cooling fan did not start; therefore, the engine overheated and tripped on

-27-

high temperature. The electrical maintenance technicians returned the engine operating

switch to its normal Run position and wrote CRDR 2715726.

The licensee determined that the engine operating switch was apparently left in the Idle

position after post-maintenance testing of the engine starting system performed on

June 8, 2004, under Work Order 2623863. During this monthly engine starting battery

inspection, electricians noted that one battery terminal and connector were corroded. The

electricians contacted their team leader and received permission to cleanup the

connection using the same work order. The team leader and the lead electrician

determined that the starting system needed to be tested after the battery was returned to

its normal configuration. The lead electrician suggested using a portion of preventative

maintenance task, Quarterly Restrike Test for TSC Diesel Generator. Since this test is

routinely performed by the electricians working on the starting battery, the team leader

allowed the electricians to perform the test without a working copy of the test procedure in

the field. After the diesel generator was successfully started, the engine operating switch

was moved from Run to Idle to let the engine run at a slower speed and cooldown

before being secured. The team determined that the failure to have a working copy of the

test procedure at the engine during this post-maintenance testing and failure to use the

restoration guidance contained in the test procedure contributed directly to the failure to

restore the TSC diesel generator to its normal standby condition.

On June 16, 2004, the licensee performed the periodic 1-hour loaded test run of the TSC

diesel generator using preventative maintenance task, Quarterly Restrike Test for TSC

Diesel Generator, under Work Order 2715869. The diesel generator started as expected

and automatically energized the TSC electrical power distribution panel. The diesel

generator ran loaded for 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> with no problems noted. The diesel generator was

shutdown using the task instructions and restoration directions.

The team determined that the diesel generator failure contributed to the delay in staffing

the TSC. As a result of diesel generator failure, the responding members of the

emergency response organization were moved to the satellite TSC adjacent to the Unit 2

control room. However, normal offsite power was restored to the TSC before the 2-hour

staffing requirement of PVNGS Emergency Plan, Table 1, Minimum Staffing

Requirements for PVNGS for Nuclear Power Plant Emergencies, Revision 28.

3.5

Emergency Response Organization Issues

a.

Inspection Scope

The team interviewed members of the licensees emergency planning organization and

security department and reviewed security department logs and emergency planning

records to determine the cause of the multiple emergency response organization

communication problems during the LOOP. The team also reviewed the licensees

preliminary findings attached to significant CRDR 2715749 initiated to investigate and

determine the root causes for the emergency planning problems arising from the LOOP

and plant trip on June 14, 2004, and attended the significant event investigation team

meetings. In addition, CRDR 2716281 associated with the availability of dose projection

computers was reviewed.

-28-

b.

Observations and Findings

The team identified URI 05000528; -529; -530/2004012-015 to review the root and

contributing causes, extent of condition, and corrective actions associated with emergency

response organization issues. Specifically, the NRC review will include an assessment of

the effectiveness of licensee corrective actions associated with communication and

coordination issues involving the notification of state and local officials of emergency

classifications, the apparent unavailability of the radiological dose projection computers

used to develop timely protective action recommendations to state and local authorities

from the control room, and the apparent delays in notifying and staffing emergency

response organization.

The team found that the apparent causes for the multiple emergency response

organization communication problems were: (1) the unanticipated LOOP event to all

three units that resulted in the loss of normal emergency planning communications

equipment, and (2) human performance errors in implementing Emergency Plan

Implementing Procedure (EPIP)-01, Satellite Technical Support Center Actions, Revision

14.

When the LOOP event and the subsequent three-unit trip occurred, two of the unit shift

managers; the onsite manager; and the operations manager (who was the on-call TSC

emergency coordinator), were in the plan of the day meeting in the operations support

building adjacent to the Unit 2 control room. The Unit 1 shift manager returned to the

Unit 1 control room and assumed the duties as emergency coordinator for all three units.

When the onsite manager arrived at the Unit 1 control room to relieve the shift manager of

his emergency coordinator responsibilities, Unit 2 entered an Alert emergency action level;

therefore, the onsite manager returned to Unit 2 to set up the satellite TSC at the most

effected unit. The Unit 1 shift manager had declared a Notification of Unusual Event for

the LOOP for greater than 15 minutes. He gave this information to the onsite manager to

coordinate the emergency notification to state and local authorities.

The Unit 2 shift manager declared an Alert emergency action level based on the LOOP

event concurrent with a loss of one of the Unit 2 EDGs for greater than 15 minutes. He

directed the on-shift emergency communicator to notify state and local authorities. The

emergency communicator immediately determined that the normal notification alert

network system was not working and used the backup radio notification system to notify

the state and local authorities within 8 minutes of the Alert classification.

When the onsite manager arrived at the Unit 2 satellite TSC in the Unit 2 control room, he

was told by the operations manager that Unit 2 had assumed all emergency

communications, but did not question him as to whether or not the Unit 1 Notification of

Unusual Event was sent to the state and local authorities. Apparently, there was no

formal turnover on emergency communications responsibilities from the Unit 1 shift

manager to the Unit 2 shift manager or the onsite manager, who was going to relieve the

Unit 2 shift manager of emergency coordinator responsibilities. In addition, the onsite

manager and operations manager did not effectively communicate the status of the offsite

notification. These two human performance errors resulted in the Unit 1 Notification of

Unusual Event not being sent to state and local authorities.

-29-

The Unit 3 shift manager declared a Notification of Unusual Event for the LOOP for

greater than 15 minutes. There was a time delay before the Unit 3 on-shift emergency

communicator attempted to send out the notification using the normal notification alert

network system. When he determined that it was not working, he used the backup radio

notification system but did not notify the state and local authorities until 20 minutes after

the Notification of Unusual Event classification. The team determined that the delay in

starting the notification process and the need to use the backup radio system were human

performance errors that delayed the Unit 3 Notification of Unusual Event beyond the 15

minute requirement in EPIP-01, Satellite Technical Support Center Actions, Revision 14.

The loss of power to the normal notification alert network system complicated the

emergency notification of state and local authorities. In addition, the licensee determined

that the three satellite TSC dose projection computers had lost power and raised

questions about their ability to make timely protective action recommendations. The

apparent cause for both failures was that both systems were supplied electrical power

from electrical circuits that have no backup power supplies. The licensee initiated

CRDR 2715749 to address the loss of power to the normal notification alert network

system and CRDR 2716281 to address the dose projection computers. The licensee

implemented immediate corrective actions to install backup uninterruptible power supplies

for both systems.

During the initial LOOP and the failure of the Unit 2 Train "A" EDG, the Unit 2 shift

manager and on-shift emergency communicator were delayed in sending out the

emergency pager notification to the on-call emergency response organization. The team

determined that the delay of 16 minutes contributed to the greater than 2-hour response

time of the on-call technical support electrical engineer to the TSC. The licensee did not

activate the backup dialogic auto-dialer system for emergency response organization

notification as required during an Alert emergency classification. During interviews, the

Unit 2 shift manager had stated that he thought that June 14, 2004, a Monday, was a

normal working day and the emergency response organization would respond to the

plant-wide announcement of the Alert classification. In fact, Monday was a normal off day

for plant personnel, and the dialogic auto-dialer system should have been used to activate

the emergency response. The team determined that this human performance error

contributed to the late staffing of the TSC and the less than minimum required number of

radiation protection technicians reporting to the operations support center within the

required 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />. This failure to use EPIP-01 properly was documented in CRDR

2715749, and the licensee revised EPIP-01 to always require the activation of the dialogic

auto-dialer for backup emergency response organization notification.

4.0

Coordination with Offsite Electrical Organizations

a.

Inspection Scope

The team reviewed the licensees coordination with offsite organizations before, during,

and after the June 14, 2004, LOOP event.

-30-

b.

Observations and Findings

The team found that SRP Procedure PVTS-01, "Palo Verde Transmission System

Interchange Scheduling and Congestion Management Procedure," Revision 8, was

thorough, clear, and effective. For example, the licensee had calculated the minimum

onsite requirement for electrical voltage to be 512 kV and worked closely with SRP and

APS to ensure that the proper voltage range of 500 to 535 kV for the PVNGS 500 kV

switchyard was implemented. Arizona Public Service Company continued to provide

voltage at the expected voltage band following the isolation of the fault.

The team noted that the APS energy control center and PVNGS control room operators

coordinated their efforts to reduce PVNGS switchyard voltage so reactor coolant pumps

could be started during plant recovery efforts. In addition, the team found that the

licensee actively coordinated the investigation into why a single insulator failure could

result in a LOOP and a three-unit trip and was closely involved in the development of

corrective actions to improve both reliability and independence of transmission lines.

The team concluded that the coordination with offsite electrical organizations was very

good and the remedial measures coordinated between PVNGS, SRP, and APS personnel

improved reliability and independence and appropriately minimized the possibility of a

similar LOOP event occurring in the PVNGS 500 kV switchyard.

5.0

Risk Significance of the Event

The initial risk assessment for Unit 2 resulted in a conditional core damage probability

(CCDP) of 6.5 x 10-4. Subsequently, the team, assisted by Office of Nuclear Regulatory

Research personnel, completed a detailed risk assessment for the event. This analysis

used the SPAR Model for Palo Verde 1, 2, & 3, Revision 3.03, to estimate the risk. The

analyst assumed that 95 percent of LOOP events, similar to the June 14th event, would be

recovered within 2.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br />. The resulting CCDPs were 4 x 10-5, 7 x 10-4, and 4 x 10-5 for

Units 1, 2, and 3, respectively.

The team gathered information concerning the failed EDG and charging pump in Unit 2.

Other equipment problems including TDAFW system drains, steam generator

power-operated relief valves problems, and 13.8 kV breaker issues were assessed. In

addition, the team evaluated the ability of the licensee to recover offsite power, the

probability that power could be provided to the vital buses from the gas turbine generators

had it been needed, and the capability of vital and nonvital batteries to continue to provide

control power, had a station blackout occurred.

The team made the following assumptions critical to the analysis:

The Unit 2 EDG "A" failed and could not have been recovered prior to postulated

core damage.

A Unit 2 licensed operator misaligned the suction path to Charging Pump "E"

causing the pump to trip on low suction pressure. The pump could not have been

recovered prior to postulated core damage because the pump was air bound.

-31-

The required mission times, during this specific event, for the EDGs and the

TDAFW pump were 2.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br />.

Recovery of ac power to the first vital bus, via the gas turbine generators or offsite

power, was possible within 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> following a postulated station blackout. This

assumption was derived from the following facts and their associated time frames:



The east switchyard bus was energized from offsite power (32 minutes)



The gas turbine generators were started and loaded (29 minutes)



Licensed operators determined the grid to be stable (49 minutes)



Power can be aligned from east bus to a vital 4160 volt bus (30 minutes)

The probability that operators failed to restore offsite power within 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> was

4 x 10-2 as determined using the SPAR-H method. The nominal action failure rate

of 0.001 was modified because the available time was barely adequate to

accomplish the breaker alignments necessary, the operator stress level would

have been high, and the actions required were of moderate complexity.

The probability that operators failed to restore offsite power prior to the core

becoming uncovered during a reactor coolant pump seal loss of coolant accident

(LOCA) was estimated as 4 x 10-3. The same performance shaping factors were

used as for the 1-hour recovery with the exception of the time available. The team

determined that the time available was nominal, because there would be some

extra time, above what is minimally required, to execute the recovery action.

The failure probability for recovery of offsite power prior to battery depletion during

a station blackout was estimated as 4 x 10-3. The same performance shaping

factors were used as for the seal LOCA recovery.

The team concluded that the failures of 13.8 kV feeder breakers in Units 1 and 3

would have increased the complexity in recovering offsite power for these units.

However, the potential contribution of common cause failure probabilities would

not greatly impact the nonrecovery probabilities described previously for Unit 2.

The PVNGS gas turbine generators used for station blackout could be started and

loaded within 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> of blackout initiation.

To account for the offsite power circumstances on June 14, 2004, the team modified the

SPAR to replace industry average LOOP nonrecovery probabilities with ones derived from

actual grid conditions and estimated probabilities of human actions failing. Additionally,

modeling of the PVNGS gas turbine generators was improved to better represent their

contribution in providing power to vital buses if needed. The team determined that this

modified SPAR was an appropriate tool to assess the risk of this event.

-32-

The team set the likelihood of a LOOP to 1.0, and the likelihood of all other initiating

events was set to the house event FALSE, indicating the assumption that it is unlikely that

two initiating events would occur at the same time. The failure to start and failure to run

basic events for both EDG "A" and Pump CHE-P01 were set to the house event TRUE,

permitting calculation of the probability that similar components would fail from common

cause. The SPAR model was quantified following the modifications, and the mean of the

best estimate CCDPs was obtained through Monte Carlo simulation of the event.

6.0

Exit Meeting Summary

On June 18, June 24, and July 7, 2004, the team presented the preliminary observations

from the Augmented Inspection in progress. On July 12, 2004, the Region IV Regional

Administrator and the Augmented Inspection Team Leader presented the results of the

inspection in a public meeting held at the Estrella Community College in Goodyear,

Arizona to Mr. G. Overbeck and Mr. J. Levine, and other members of his staff.

Mr. Overbeck acknowledged the teams findings. Proprietary information reviewed by the

team was returned to the facility.

ATTACHMENT 1

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee

Jim Levine, Senior Vice President, Generation, Arizona Public Service Company (APS)

Greg Overbeck, Senior Vice President, Nuclear, APS

David Mauldin, Vice President, Nuclear Engineering & Support, APS

Dennis W. Gerlach, Manager, Transmission & Generation Operations, SRP

Mike Gentry, Manager, Grid Operations-PDO, Transmission and Generation Dispatching, SRP

Giang Vuong, Protection Engineer, SRP

Edmundo, Marquez, Manager System Protection, Electronic Systems, SRP

Cary B. Deise, Director, Transmission Planning and Operations, APS

Tom Glock, Power Operations Manager, Power Ops Tech Services, APS

Steven Phegley, Section Leader, Protection Metering, & Automated Control, APS

Steven Kestler, Electrical Engineer, Palo Verde Nuclear Station

Bajranga Aggarwal, Systems Engineer, APS

John Hesser, Director of Emergency Services

Larry Leavitt, Significant CRDR Lead Investigator

David Crozier, Program Leader for Emergency Planing

Martin Rhodes, Security Team Leader

Danne Cole, Security Section Leader

NRC

Ellis Merschoff, Deputy Executive Director for Reactor Programs

Bruce Mallett, Regional Administrator, Region IV

Pat Gwynn, Deputy Regional Administrator, Region IV

Jose Calvo, Chief, Electrical Instrumentation and Controls Branch, Office of Nuclear Reactor

Regulation

Dwight Chamberlain, Director, Division of Reactor Safety, Region IV

ITEMS OPENED

05000528/2004012-01;

05000529/2004012-01;

05000530/2004012-01

URI

Corrective actions to improve the reliability and

independence of offsite power (Section 2.1).

05000528/2004012-02

URI

Unit 1 Atmospheric Dump Valve 185 Failure

(Section 2.2).

05000528/2004012-03

URI

Unit 1 Letdown System Failure to Isolate

(Section 2.3).

05000529/2004012-04

URI

Unit 2 Train "A" Emergency Diesel Generator

Failure (Section 2.4).

-2-

Attachment 1

05000530/2004012-05

URI

Unit 3 Main Turbine Bypass Valve Control System

Operation (Section 2.5).

05000530/2004012-06

URI

Unit 3 Main Generator Excitation Controls and

Variable Overpower Trip on June 14, 2004

(Section 2.5).

05000530/2004012-07

URI

Unit 3 Reactor Coolant Pump 2B Lift Oil Pump

Motor Breaker Thermal Overload Sizing

(Section 2.6).

05000528/2004012-08;

05000529/2004012-08;

05000530/2004012-08

URI

Borg-Warner Check Valve Leakage Problems

(Section 2.7).

05000528/2004012-09;

05000529/2004012-09;

05000530/2004012-09

URI

Magna-Blast Circuit Breaker Reliability

(Section 2.8).

05000528/2004012-10;

05000529/2004012-10;

05000530/2004012-10

URI

Auxiliary Feedwater System Operational Issues

(Section 2.9).

05000528/2004012-11;

05000529/2004012-11;

05000530/2004012-11

URI

Turbine-driven Auxiliary Feedwater System Drains,

Design Control, and Procedures (Section 3.1).

05000529/2004012-12

URI

Unit 2 Charging Pump Operations Errors

(Section 3.2).

05000528/2004012-13;

05000529/2004012-13;

05000530/2004012-13

URI

Use of Plant Technical Specifications (Section 3.3).

05000528/2004012-14;

05000529/2004012-14;

05000530/2004012-14

URI

Technical Support Center Emergency Diesel

Generator Failure (Section 3.4).

05000528/2004012-15;

05000529/2004012-15;

05000530/2004012-15

URI

Emergency Response Organization Challenges

(Section 3.5).

-3-

Attachment 1

DOCUMENTS REVIEWED

Drawings

NUMBER

TITLE

REVISION

01-J-SPL-003

Control Logic Diagram Essential Spray Pond Auxiliary

Pumps, Day Tk Valve & Alarms

3

01-J-EWL-001

Control Logic Diagram Essential Cooling Water Pumps and

Surge Tank Fill Valves

2

01-J-EWL-002

Control Logic Diagram Essential Cooling Water Loop A

X-Tie Valves & System Alarms

0

01-J-SPL-001

Control Logic Diagram Essential Spray Pond Pumps

3

01-M-EWP-001

P&I Diagram Essential Cooling Water System

29

01-M-SPP-001

P&I Diagram Essential Spray Pond System Sheet 1 of 3

35

01-M-SPP-001

P&I Diagram Essential Spray Pond System Sheet 2 of 3

35

01-M-SPP-001

P&I Diagram Essential Spray Pond System Sheet 3 of 3

35

01-M-SPP-002

P&I Diagram Essential Spray Pond System

12

A-774-10.110

SRP

Palo Verde Station 500 kV Switchyard PL912 Closing and

Tripping Schematic

0

A774-10.111/1

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker

PL912 Schematic Diagram

0

A774-10.112

SRP

Palo Verde Station 500 kV Switchyard PL912 Fail/Fault

and CT Fail/Fault Schematic Diagram

0

A774-10.113

SRP

Palo Verde Station 500 kV Switchyard PL915 Fail/Fault

and CT Fault Schematic Diagram

0

A-774-10.13

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker

PL932 Closing and Tripping Schematic Diagram

9

-4-

Drawings

NUMBER

TITLE

REVISION

Attachment 1

A-774-10.14

SRP

Palo Verde Station 500 kV Switchyard 500 kV Switchyard

500 kV Breaker Failure & Fault Monitor PL992 & PL995

Schematic Diagram

9

A-774-10.15

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker

PL915 Closing and Tripping Schematic Diagram

12

A-774-10.20

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker PL

942 Closing & Tripping Schematic Diagram

10

A-774-10.21

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker PL

945 Closing & Tripping Schematic Diagram

10

A-774-10.36

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker

PL915 Schematic Diagram

6

A-774-10.42

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker PL

945 Schematic Diagram

10

A-774-10.49

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker

PL935 Closing and Tripping Schematic Diagram

7

A-774-10.5

SRP

Palo Verde Station 500 kV Switchyard Devers Line

Relaying Schematic Diagram

5

A-774-10.50

SRP

Palo Verde Station 500 kV Switchyard 500 kV Breaker

PL938 Closing and Tripping Schematic Diagram

7

A-774-10.82

SRP

Palo Verde Station 500 kV Switchyard PL972 Closing and

Tripping Schematic Diagram

1

A-774-10.86

SRP

Palo Verde Station 500 kV Switchyard PL975 Closing and

Tripping Schematic Diagram

1

A-774-10.90

SRP

Palo Verde 500 kV Switchyard 500 kV Hassayampa #1

Line Rel 87La Schematic Diagram

3

A-774-10.91

SRP

Palo Verde 500 kV Switchyard 500 kV Hassayampa #1

Line Rel 87La Schematic Diagram

2

-5-

Drawings

NUMBER

TITLE

REVISION

Attachment 1

A-774-20.3

SRP

Palo Verde Substation Westwing #1 500 kV Line

Relaying21La Schematic Diagram Sheet 1

1

A-774-20.4

SRP

Palo Verde Substation Westwing #1 500 kV Line

Relaying21La Schematic Diagram Sheet 2

1

A-774-20.6

SRP

Palo Verde Substation Westwing #1 500 kV Line

Relaying21Lb Schematic Diagram Sheet 1

1

A-774-20.7

SRP

Palo Verde Substation Westwing #1 500 kV Line

Relaying21Lb Schematic Diagram Sheet 2

1

A-774-20.9

SRP

Palo Verde Substation Westwing #1 500 kV Line Relaying

87Lc Schematic Diagram Sheet 2

1

A-774-8.2

SRP

Palo Verde 500 kV SWYD. One Line Diagram SH2 Bays 1

& 2 IN-6W

12

A-774-8.3

SRP

Palo Verde Station 500 kV Switchyard IN-6W 500 kV Bays

3 & 4 One Line Diagram Sh.3

14

K-774-9.1

SRP

Palo Verde Substation Bay 1 Three Line Diagram

11

K-774-9.3

SRP

Palo Verde Station 500 kV Switchyard Bay 3 Three Line

Diagram

12

K-774-9.4

SRP

Palo Verde Substation 500 kV Switchyard Bay 4 Three Line

Diagram

18

K-774-9.6

SRP

Palo Verde Station 500 kV Switchyard Bay 7 Three Line

Diagram

1

G-33417

APS

Sheet 1 of 2, Westwing 230 kV Switchyard USBR Liberty &

Pinn Pk Line Relaying CT/PT Schematic

12

G-33417

APS

Sheet 2 of 2, Westwing 230 kV Switchyard WAPA 230 kV

Liberty & Pinn Pk Line Relaying CT-PT Schematic

12

-6-

Drawings

NUMBER

TITLE

REVISION

Attachment 1

G-33434

APS

Sheet 1 of 1, Westwing 230 kV Switchyard WAPA 230 kV

Liberty Line Relaying DC Schematic

9

G-33451

APS

Westwing 230 kV Switchyard WAPA 230 kV Liberty Line &

West Bus Tie PCB WW1022 DC Schematic

14

G-33453

APS

Sheet 1 of 1, Westwing 230 kV Switchyard WAPA 230 kV

Liberty & Pinn Pk Line PCB WW1126 Schematic

16

G-33493

APS

Sheet 1 of 2, Westwing 230 kV Switchyard USBR Liberty &

Pinn Pk Line CCPD Jct. Box Wiring Diagram

1

01-E-MAB-001

PVNGS

Elementary Diagram Main Generation System Main

Generator Three Line Metering and Relaying

13

01-E-MAB-0012

PVNGS

Elementary Diagram Main Generator System Main

Generator Three Line Metering and Relaying

9

01-E-MAB-004

PVNGS

Elementary Diagram Main Generation System Main

Transformer Three Line Diff, Metering and Relaying

8

01-E-MAB-006

PVNGS

Elementary Diagram Main Generation System Generator &

Transformer Primary Protection Unit Tripping

3

01-E-MAB-007

PVNGS

Elementary Diagram Main Generation System Generator &

Transformer Primary Protection Unit Tripping

5

01-E-MAB-008

PVNGS

Elementary Diagram Main Generation System Generator &

Transformer Primary Protection Unit Tripping

5

01-E-MAB-009

PVNGS

Elementary Diagram Main Generation System Generator &

Transformer Primary Protection Unit Tripping

4

01-E-MAB-010

Elementary Diagram Main Generation System Generator &

Transformer Back-up Protection Unit Tripping

8

01-E-MAB-011

Elementary Diagram Main Generation System Generator &

Transformer Back-up Protection Unit Tripping,

7

-7-

Drawings

NUMBER

TITLE

REVISION

Attachment 1

01-E-MAB-011

Elementary Diagram Main Generation System Generator &

Transformer Back-up Protection Unit Tripping

12

01-E-MAB-013

Elementary Diagram Main Generation System Generator &

Transformer Unit Tripping Cabling Block Diagram

10

01-E-NHA-001

Single Line Diagram 480V Non-Class 1E Power System

Motor Control Center 1E-NHN-M13

21

01-E-NHA-010

Single Line Diagram 480V Non-Class 1E Power System

Motor Control Center 1E-NHN-M10

19

01-E-NNA-001

Single Line Diagram 120V AC Non-Class 1E Ungrounded

Instrument and Control Panel 1E-NNN-D11

19

01-E-NNA-002

Single Line Diagram 120V AC Non-Class 1E Ungrounded

Instrument and Control Panel 1E-NNN-D12

19

01-E-PHA-001

Single Line Diagram 480V Class 1E Power System Motor

Control Center 1E-PHA-M31

16

01-E-PHA-002

Single Line Diagram 480V Class 1E Power System Motor

Control Center 1E-PHB-M32

16

13-E-MAA-001

Main Single Line Diagram

21

G-32900

Sheet 1 of 2, Westwing 500 kV Switchyard Bays 1 - 9 One

Line Diagram

23

G-32900

Sheet 2 of 2, Westwing 500 kV Switchyard Bays 10 - 18

One Line Diagram

12

G-32901

Sheet 1 of 2, Westwing 500 kV Switchyard Transformer

Bays 1 & 4 One Line Diagram

28

G-32901

Sheet 2 of 2, Westwing 500 kV Switchyard Bays 7, 10, 13 &

16 One Line Diagram

10

G-33300

Westwing 230 kV Switchyard Bays 1-9 One Line Diagram

25

-8-

Drawings

NUMBER

TITLE

REVISION

Attachment 1

G-33301

Sheet 1 of 2, Westwing 230 kV Switchyard Bays 10-18 One

Line Diagram

31

Condition Report/Disposition Reports (CRDR)

2715726

2716011

2715941

2715667

2715659

2715768

2715709

2715727

2715731

2715749

2716281

2715669

Miscellaneous Documents:

NUMBER

TITLE

REVISION/DATE

Security Computer Alarm logs for June 14, 2004

Security Access Transaction Records for June 14,

2004

Day Shift Security Department Logs for June 14,

2004

Sally Port Vehicle Barrier Operating Instructions,

as posted on June 14, 2004

Sally Port Vehicle Barrier Operating Instructions,

revised on June 17, 2004

PVNGS Emergency Plan, Table 1, Minimum

Staffing Requirements for PVNGS for Nuclear

Power Plant Emergencies

28

-9-

Miscellaneous Documents:

NUMBER

TITLE

REVISION/DATE

Attachment 1

WO# 2623863

Monthly Inspection of TSC DG Battery and Battery

Charger

June 9, 2004

WO# 2715869

Perform the Restrike Test for the TSC Diesel

Generator

June 16, 2004

APS Letter Robert Smith to N. Bruce et al., Final

Report for the 2002 Palo Verde /Hassayampa

Operating Study

June 5, 2002

2003-04 Winter Palo Verde Unit 2 Uprating Net

Generating Capacity of 1408MW for Updated

Final Safety Analysis Report

November 2003

Procedure No.

PVTS-01

Palo Verde Transmission System Interchange

Scheduling and Congestion Management

Procedure, Revision 8

November 30, 2003

PVNGS Technical Specifications, Through

Amendment No. 150,

November 21, 2003,

Corrected

December 12, 2003

NRC Letter M Fields to G. Overbeck APS, Palo

Verde Nuclear Generating Station Units 1, 2 and 3

- Issuance of Amendments Re: Changes Related

to Double Sequencing and Degraded Voltage

Instrumentation (TAC Nos. MA4406, MA4407, and

MA4408)

APS Letter 102-04310-WEI/SAB/RKR, Response

to NRC Request for Additional Information

Regarding Proposed Amendment to Technical

Specifications (TS) 3.8.1, AC Sources-Operating

and 3.3.7, Diesel Generator (DG)-Loss of Voltage

Start (LOVS),

July 16, 1999

-10-

Miscellaneous Documents:

NUMBER

TITLE

REVISION/DATE

Attachment 1

10CFR 50.59 Screening and Evaluation, Revise

the Updated Final Safety Analysis Report,

Technical Specifications, and Technical

Specifications Bases to enhance the means of

complying with the requirements of Regulatory

Guide 1.93 for offsite power sources

0

10CFR 50.59 Screening and Evaluation, S-04-

0009, Updated Transmission Grid Stability Study:

Salt River Project 20031126 (LDCR 2003F040)

0

Visual Examination of Welds report number

04-250, component 1-CH-GCBA 1 WOOA

Visual Examination of Welds report number

04-250, component 1 CHN-F36 Purification Filter

Palo Verde Nuclear Generating Station Design

Basis Manual, EW System

16

Palo Verde Nuclear Generating Station Design

Basis Manual, SP System

13

PV Unit 2 Archived Operator Log 06/14/2004,

12:10:47 a.m., through 06/15/2004, 11:10:30 p.m.

Bulletin 74-09

Deficiency in General Electric Model 4 kV Magne-

Blast Breakers

August 6, 1974

Information

Notice 84-29

General Electric Magne-Blast Circuit Breaker

Problems

April 17, 1984

Information

Notice 90-41

Potential Failure of General Electric Magne-Blast

Circuit Breakers and AK Circuit Breakers

June 12, 1990

Information

Notice 93-26

Grease Solidification Causes Molded Case Circuit

Breaker Failure to Close

April 7, 1993

-11-

Miscellaneous Documents:

NUMBER

TITLE

REVISION/DATE

Attachment 1

Information

Notice 93-91

Misadjustment Between General Electric 4.16-kV

Circuit Breakers and Their Associated Cubicles

December 3, 1993

Information

Notice 94-02

Inoperability of General Electric Magne-Blast

Breaker Because of Misalignment of Close-Latch

Spring

January 7, 1994

Information

Notice 94-54

Failures of General Electric Magne-Blast Circuit

Breakers to Latch Closed

August 1, 1994

Information

Notice 95-22

Hardened or Contaminated Lubricants Cause

Metal-Clad Circuit Breaker Failure

April 21, 1995

Information

Notice 96-43

Failures of General Electric Magne-Blast Circuit

Breakers

August 12, 1996

Unit 3 4 Pt Trend chart, Core Differential

Pressures for Loops 1A, 1B, 2A, 2B, start time

07:41:15 through 07:41:45

Unit 1 4 Pt Trend chart, Letdown System

Temperature and Flow, start time 6/14/04

07:40:00 through 6/14/04 09:40:00

PV Unit 1 and Unit 3 Archived Operator Logs

6/14/2004 1:30 a.m. through 6/15/2004 5:35 a.m.

Calculation 13-

MC-CH-508

CVCS Letdown Heat exchanger to Purification

Filters, Unit 1 350 F Temperature Event During

Plant Trip of 6-14-04

90-AF-011

Engineering Evaluation Request

92-SG-007

Engineering Evaluation Request

Control Room Log Books

-12-

Attachment 1

Procedures:

NUMBER

TITLE

REVISION/DATE

40EP-9EO07

Loss of Offsite Power/Loss of Forced Circulation

10

40EP-9EO10

Standard Appendices

33

40OP-9CH01

CVCS Normal Operations

35

40OP-9SG01

Main Steam

37

20SP-OSK08

Compensatory Measures for the Loss of Security

Equipment Effectiveness

27

21SP-OSK11

Security Contingencies

13

20DP-OSK29

Security System Testing

27

EOP 40EP-9E O07

Loss of Offsite Power/Loss of Forced Circulation

10

EPIP-01

Satellite Technical Support Center Actions

14

EPIP-01

Satellite Technical Support Center Actions

15

EPIP-99

EPIP Standard Appendices, Appendix C, Forms

1

EPIP-99

EPIP Standard Appendices, Appendix D,

Notification

1

EPIP-99

EPIP Standard Appendices, Appendix H,

Autodialer Activation

1

20SP-OSK08

Compensatory Measures for the Loss of Security

Equipment Effectiveness

27

21SP-OSK11

Security Contingencies

13

20DP-OSK29

Security System Testing

27

41AL-1RK6B

Panel B06B Alarm Responses, Mn Gen Neg Seq

Pre-Trip

32

-13-

Attachment 1

01-P-CHF-201

Auxiliary Building Isometric Chem, Volume Control

System Letdown Heat Exchanger

June 2, 1998

LIST OF ACRONYMS

ac

alternating current

ADAMS

Agency-Wide Documents Access and Management System

ADV

atmospheric dump valve

AFW

auxiliary feedwater system

AIT

Augmented Inspection Team

APS

Arizona Public Service Company

APS-ECC

APS Energy Control Center

CCDP

conditional core damage probability

CRDR

condition report/disposition request

DNBR

departure from nucleate boiling ratio

EDG

emergency diesel generator

EHV

extra high voltage

EOP

Emergency Operating Procedure

EPIP

Emergency Plan Implementing Procedure

ESF or Safety

Engineering Safeguards Features

F

degrees Fahrenheit

FWCS

feedwater control system

GTG

gas turbine generators

kV

Kilovolt

kW

kilowatt

LOCA

loss of coolant accident

LOFW

loss-of-feedwater

LOOP

loss-of-offsite-power

MSIS

main steam isolation signal

MSSVs

main steam safety valves

NOUE

Notice of Unusual Event

PCB

power circuit breaker

PPCS

pressurizer pressure control system

PVNGS

Palo Verde Nuclear Generating Station

RCP

reactor coolant pump

RPCS

reactor pressure control system

RRS

reactor regulating system

SBCS

steam bypass control system

SPAR

Standardized Plant Analysis Risk

SRP

Salt River Project

TSC

Technical Support Center

TDAFW

turbine-driven auxiliary feedwater

URI

unresolved item

WSCC

Western System Coordinating Council

V

volt

Vac

volts alternating current

ATTACHMENT 2

AUGMENTED INSPECTION TEAM CHARTER

Attachment 2

June 15, 2004

MEMORANDUM TO: Anthony T. Gody, Chief

Operations Branch

Division of Reactor Safety

FROM:

Bruce Mallett, Regional Administrator /RA/

SUBJECT:

AUGMENTED INSPECTION TEAM CHARTER; PALO VERDE NUCLEAR

GENERATING STATION, UNITS 1, 2, AND 3, COMPLETE LOSS OF

OFFSITE POWER AND MULTIPLE MITIGATING SYSTEM FAILURES

In response to the complete loss of all offsite power sources, the trip of all three units, and the

Unit 2 Emergency Diesel Generator A, failing to function as required at Palo Verde Nuclear

Generating Station on June 14, 2004, an Augmented Inspection Team is being chartered. There

was no impact to public heath and safety associated with the event. You are hereby designated

as the Augmented Inspection Team (AIT) leader.

A.

Basis

On June 14, 2004, at 9:45 a.m. CDT, all offsite power supplies to the Palo Verde Nuclear

Generating Station were disrupted, with a concurrent trip of all three units. Additionally,

the Unit 2 Emergency Diesel Generator A failed to function as required. As a result, the

licensee declared a Notice of Unusual Event (NOUE) for all three units at about 9:50 a.m.

CDT and elevated to an Alert for Unit 2 at 9:54 CDT. The licensee and NRC resident

inspectors also reported a number of other problems, including the failure of Unit 2

Charging Pump E, the failure of a Unit 3 steam bypass control valve, multiple breakers

failing to operate during recovery operations, and emergency response facility and

security interface issues which may have impeded emergency responders. This event

meets the criteria of Management Directive 8.3 for a detailed follow up inspection, in that,

it involved multiple failures to systems used to mitigate an actual event. The initial risk

assessment, though subject to some uncertainties, indicates that the conditional core

damage probability was in the range of high E-4. Because the initial risk assessment was

in the range for consideration of an AIT and because of multiple failures in systems used

to mitigate an actual event, it was decided that an AIT is the appropriate NRC response

for this event.

The AIT is being dispatched to obtain a better understanding of the event and to assess

the responses of plant equipment and the licensee to the event. The team is also tasked

with reviewing the licensees root-cause analyses.

Anthony T. Gody

-2-

-2-

Attachment 2

B.

Scope

Specifically, the team is expected to perform data gathering and fact-finding in order to

address the following:

1.

Develop a complete sequence of events related to the loss-of-offsite power, the

multiple unit trips, and the Unit 2 emergency diesel generator failure.

2.

Assess the performance of plant systems in response to the event, including any

design considerations that may have contributed to the event.

3.

Assess the adequacy of plant procedures used in response to the event.

4.

Assess the licensees response to the event, including operator actions and

emergency declarations, and any emergency response facility or security

interface issues that may have adversely affected response to the event.

5.

Assess the licensees determination of the root and/or apparent causes of offsite

power loss, emergency diesel generator failure, and other mitigating system(s)

failures.

6.

Based upon the licensees cause determinations, review any maintenance

related actions which could have contributed to the event initiation or produced

subsequent response problems.

7.

Review the licensees assessment of coordination activities with offsite electrical

dispatch organizations prior to and during the event.

8.

Provide input to the regional Senior Reactor Analyst for further assessment of

risk significance of the event.

C.

Guidance

The Team will report to the site, conduct an entrance meeting, and begin inspection no

later than June 16, 2004. A report documenting the results of the inspection should be

issued within 30 days of the completion of the inspection. While the team is on site, you

will provide daily status briefings to Region IV management. The team is to emphasize

fact-finding in its review of the circumstances surrounding the event, and it is not the

responsibility of the team to examine the regulatory process. The team should notify

Region IV management of any potential generic issues identified related to this event for

discussion with the Program Office. Safety concerns that are not directly related to this

event should be reported to the Region IV office for appropriate action.

Anthony T. Gody

-3-

-3-

Attachment 2

For the period of the inspection, and until the completion of documentation, you will

report to the Regional Administrator. For day to day interface you will contact Dwight

Chamberlain, Director, Division of Reactor Safety. The guidance in Inspection

Procedure 93800, Augmented Inspection Team, and Management Directive 8.3, NRC

Incident Investigation Procedures, apply to your inspection. This Charter may be

modified should the team develop significant new information that warrants review. If

you have any questions regarding this Charter, contact Dwight Chamberlain at

(817) 860-8180.

Distribution:

B. Mallett

T. Gwynn

J. Dixon-Herrity

J. Dyer

R. Wessman

T. Reis

H. Berkow

S. Dembeck

M. Fields

D. Chamberlain

A. Howell

C. Marschall

T. Pruett

J. Clark

V. Dricks

W. Maier

N. Salgado

G. Warnick

J. Melfi

ATTACHMENT 3

Sequence of Events

Electrical Sequence of Events

07:40:55.747

Fault #1 inception

Fault #1 type = C-N

Fault #1 cause/location = Phase down (broken bells)

reported near 115th Ave. & Union Hills (WW-LBX Line)

At Westwing, the Liberty line relays operated properly and issued a trip

signal. Incorporated in this scheme is a Westinghouse high-speed "AR"

auxiliary tripping relay that is used to "multiply" that trip signal toward both

trip coils of two breakers (WW1022 & WW1126). The "AR" relay failed

(partially) and issued the trip signal to breaker WW1126 only. Since the

trip signal was never successfully issued to WW1022, breaker failure for

WW1022 was also never initiated (this would have cleared the Westwing

230 kV West bus and isolated the fault). Therefore, the "remote" ends of

all lines feeding into the 500 kV and 230 kV yards were required to trip to

isolate the fault.

07:40:55.814

4.0 cycles after fault #1 inception

WW1126 opened (LBX / PPX 230 kV crossover breaker)

07:40:55.822

4.5 cycles after fault #1 inception

LBX1282 opened (Westwing 230 kV Line)

07:40:56.115

22.1 cycles after fault #1 inception

AFX732 & AFX735 opened (Westwing 230 kV Line)

07:40:56.122

22.5 cycles after fault #1 inception

YP452 & YP852 opened (Westwing 500 kV Line)

07:40:56.136

23.3 cycles after fault #1 inception

WW1426 & WW1522 opened (Agua Fria 230 kV Line)

07:40:56.142

23.7 cycles after fault #1 inception

WW856 & WW952 opened (Yavapai 500 kV Line)

07:40:56.165

25.1 cycles after fault #1 inception

DV322 & DV722 & DV962 opened (Westwing 230 kV Line)

07:40:56.172

25.5 cycles after fault #1 inception

WW1726 & WW1822 opened (Deer Valley 230 kV Line)

07:40:56.196

26.9 cycles after fault #1 inception

RWYX482 & RWYX582 & RWYX782 opened

(Westwing 230 kV Line)

(Waddell 230 kV Line)

(230/69 kV Transformer #8)

-2-

Attachment 3

Electrical Sequence of Events

07:40:56.515

46.1 cycles after fault #1 inception

WW1222 opened (Pinnacle Peak 230 kV Line)

t = unknown

Surprise Lockout "L" operated

(230/69 kV Transformer #4 Differential & B/U Over-Current)

07:40:56.548

48.1 cycles after fault #1 inception

SC622 & SC922 & SC262 opened

(Surprise 230/69 kV Transformer #4)

07:40:57.549

108.1 cycles after fault #1 inception

SC1322 opened (Westwing 230 kV Line)

07:40:57.800

123.2 cycles after fault #1 inception

RWP-CT2A opened (Redhawk Combustion Turbine 2A)

07:40:57.807

123.6 cycles after fault #1 inception

RWP-ST1 opened (Redhawk Steam Turbine 1)

07:40:57.814

124.0 cycles after fault #1 inception

RWP-CT1A opened (Redhawk Combustion Turbine 1A)

07:40:58.339

155.5 cycles after fault #1 inception

RIV762 opened (Westwing 69 kV Line)

07:40:58.372

157.5 cycles after fault #1 inception

HH762 opened (Westwing 69 kV Line)

t = unknown

Westwing Lockout "AK" operated

(230/69 kV Transformer #11 Differential & B/U Over-Current)

07:40:59 (EMS)

WW2026 & WW2122 opened

(Westwing 230/69 kV Transformer #11 - High Side)

07:40:59.272

211.5 cycles after fault #1 inception

WK362 opened (Westwing 69 kV Line)

07:40:59.489

224.5 cycles after fault #1 inception

HAAX935 & HAAX938 opened (Hassayampa - Arlington 500 kV Line)

(Time stamp provided by SRP)

07:41:00 (EMS)

WW862 & WW962 & WW1362 opened

(Westwing 230/69 kV Transformer #11 - Low Side)

07:41:00.392

278.7 cycles after fault #1 inception

WW752 opened (South 345 kV Line)

07:41:01.982

Fault #1 type changed = B-C-N

-3-

Attachment 3

Electrical Sequence of Events

07:41:02.144

383.8 cycles after fault #1 inception

PSX832 closed auto (Perkins Cap-Bank Bypass)

(Time stamp provided by SRP)

07:41:02.154

Fault #1 type changed = C-N

07:41:02.799

Fault #1 type changed = B-C-N

07:41:03.966

493.1 cycles after fault #1 inception

SC562 opened (McMicken 69 kV Line)

07:41:05.373

577.6 cycles after fault #1 inception

MQ562 opened (McMicken 69 kV Line)

07:41:07.849

12.102 seconds after fault #1 inception

HAAX922 & HAAX925 opened (Palo Verde 500 kV Line #2)

(Time stamp provided by SRP)

07:41:07.851

12.104 seconds after fault #1 inception

PLX972 & PLX975 opened (Hassayampa 500 kV Line #2)

(Time stamp provided by SRP)

07:41:07.859

12.112 seconds after fault #1 inception

HAAX932 opened (Palo Verde 500 kV Line #1)

(Time stamp provided by SRP)

07:41:07.875

12.128 seconds after fault #1 inception

PLX982 & PLX985 opened (Hassayampa 500 kV Line #3)

(Time stamp provided by SRP)

07:41:07.878

12.131 seconds after fault #1 inception

HAAX912 & HAAX915 opened (Palo Verde 500 kV Line #3)

(Time stamp provided by SRP)

07:41:07.880

12.133 seconds after fault #1 inception

PLX942 & PLX945 opened (Hassayampa 500 kV Line #1)

(Time stamp provided by SRP)

07:41:08.104

Fault #1 type changed = A-B-C-N

07:41:10.445

14.698 seconds after fault #1 inception

NV1052 & NV1156 opened (Westwing 500 kV Line)

07:41:10.456

14.709 seconds after fault #1 inception

WW556 & WW652 opened (Navajo 500 kV Line)

07:41:12 (EMS)

WW424J opened (Westwing 230 kV West Bus Reactor)

-4-

Attachment 3

Electrical Sequence of Events

07:41:20.005

24.258 seconds after fault #1 inception

PLX992 opened (Devers 500 kV Line)

(PLX995 out-of-service at this time)

(Time stamp provided by SRP)

07:41:20.113

24.366 seconds after fault #1 inception

PLX932 & PLX935 opened (Rudd 500 kV Line)

(Time stamp provided by SRP)

07:41:20.145

24.398 seconds after fault #1 inception

RUX912 & RUX915 opened (Palo Verde 500 kV Line)

(Time stamp provided by SRP)

07:41:20.864

25.117 seconds after fault #1 inception

PLX912 & PLX915 opened (Westwing 500 kV Line #1)

(Time stamp provided by SRP)

07:41:20.873

25.126 seconds after fault #1 inception

WW1456 & WW1552 opened (Palo Verde 500 kV Line #2)

07:41:20.874

25.127 seconds after fault #1 inception

WW1156 & WW1252 opened (Palo Verde 500 kV Line #1)

07:41:20.895

25.148 seconds after fault #1 inception

PLX922 & PLX925 opened (Westwing 500 kV Line #2)

(Time stamp provided by SRP)

07:41:23.848

28.101 seconds after fault #1 inception

PLX988 opened (Palo Verde Unit-3)

(Time stamp provided by SRP)

07:41:24.280

System Frequency = 59.514 Hz

(Measured at APS Reach Substation)

07:41:24.641

28.894 seconds after fault #1 inception

PLX918 opened (Palo Verde Unit-1)

(Time stamp provided by SRP)

07:41:24.652

28.905 seconds after fault #1 inception

PLX938 opened (Palo Verde Unit-2)

(Time stamp provided by SRP)

07:41:25 (DOE)

ED4-122 & ED4-322 opened (DOE ED4 Substation)

Tripped on under-frequency (Note frequency low at 07:41:24.280)

07:41:25 (EMS)

ML142, ML542, ML1042 & ML1442 opened (Moon Valley 12 kV Feeders)

Tripped on under-frequency (Note frequency low at 07:41:24.280)

07:41:28 (DOE)

MEX794 closed auto (Mead Cap Bank bypass)

-5-

Attachment 3

Electrical Sequence of Events

07:41:34.615

38.868 seconds after fault #1 inception

MEX1092 & MEX1692 opened (Perkins - Westwing 500 kV Line)

Fault #1 cleared

07:42:22.773

System Frequency = 59.770 Hz

(Measured at APS Reach Substation)

ATTACHMENT 4

Sequence of Events

Unit 1 Sequence of Events

0741

Startup Transformer# 2 Breaker 945 Open

Excessive Main Generator and Field Currents Noted

Engineered Safeguards Features Bus Undervoltage

Loss of Offsite Power Load Shed Train "A" and "B"

Emergency Diesel Generator Train "A" and "B" Start Signal

Low Departure from Nucleate Boiling Ratio Reactor Trip

Master Turbine Trip

Main Turbine Mechanical Over Speed Trip

Emergency Diesel Generator A Operating (10 Second Start Time)

Emergency Diesel Generator B Operating (13 Second Start Time*)

0751

Manual Main Steam Isolation System Actuation

0758

Declared Notice of Unusual Event

(loss of essential power for greater than 15 minutes)

0810

Both Gas Turbine Generator Sets Started,

  1. 1 GTG is supplying power to NAN S07

0813

Closed 500 k 552-942. The East bus is powered from Hass #1

0838

Restored power to Startup Transformer X01

0844

Restored power to Startup Transformer X03

0855

Fire reported in 120 ft Aux building. Fire brigade confirmed that no fire existed but

paint was heated causing fumes. Later it was confirmed that fumes were caused

by the elevated temperature of the letdown heat exchanger when it failed to

isolate.

0900

HI Temp Abnormal Operation Procedure entered for Letdown heat exchanger

outlet temperature off scale high.

1002

Reset Generator Protective Trips (volts/hertz; Backup under-frequency)

Palo Verde Switchyard Ring Bus restored

1159

Paralleled DG B with bus and cooled down engine restoring the in house buses

1207

Emergency Coordinator terminated NUE for all three units

1248

Paralleled DG A with bus and cooled down

2209

Noted grid voltage greater than 535.5 volts Shift Manager Coordinated with ECC

6/15

0005

Restored CVCS letdown per Std Appendix 12 started Chg Pump A

-2-

Attachment 4

Unit 1 Sequence of Events

0155

Established RCP seal injection and controlled bleed off

0241

Started 2A RCP, had to secure due to low running amps other two units had

RCPs running (what were the amps at the time) exiting of EOP delayed due to

switchyard conditions

0305

Exited Loss of Letdown AOP after restoration of letdown per Standard App. 12 of

EOPs

0345

Palo Verde Switchyard E-W voltage at approx. 530.7 kV

0818

Started RCPs 2A and 1A

0920

Started RCPs 2B and 1B

0930

Exited EOP 40EP- 9E007 Loss of Offsite Power/Loss of Forced Circulation

ATTACHMENT 5

Sequence of Events

Unit 2 Sequence of Events

0740

4.16 kV Switchgear 3 Bus Trouble Alarm

Generator Negative Sequence Alarm

4.16 kV Switchgear 4 Bus Trouble Alarm

0741

Main Transformer B Status Trouble Alarm

Main Transformer A Status Trouble Alarm

ESF Bus Undervoltage Channel A-2

ESF Bus Undervoltage Channel B-2

LOP/Load Shed B

ESF Bus Undervoltage Channel B-3

DG Start Signal B

LOP/Load Shed A

ESF Bus Undervoltage Channel A-4

DG Start Signal A

LO DNBR Channels A, B, C, & D Trip

RPS Channels A, B, C, & D Trip

Main Generator 500 kV Breaker 935 Open

Mechanical Overspeed Trip of Main Turbine

0751

Manually initiated Main Steam Isolation Signal

0755

Declared an Alert for Loss of All Offsite Power to Essential Busses for Greater than

15 minutes

0901

Energized 13.8 kV Busses 2E-NAN-S03 and 2E-NAN-S05

0927

Energized 4.16 kV Bus 2E-PBA-S03

0951

Exited Alert

1001

Energized 13.8 kV Bus 2E-NAN-S01

1024

Energized 13.8 kV Bus 2E-NAN-S02

1132

Started Charging Pump A

1618

Engineering and Maintenance review concluded that Charging Pump E was

available for service after fill and vent

1714

Started Charging Pump E

1716

Started RCP 1A

1722

Started RCP 2A

1806

Stopped RCPs 1A and 2A on low motor amperage. ECC contacted to adjust grid

voltage as-low-as-possible

-2-

Attachment 5

Unit 2 Sequence of Events

Attachment 5

Unit 2 Sequence of Events

2040

Started RCPs 1A and 2A

2051

Stopped RCPs 1A and 2A on low running amperage

6/15

0400

Started RCPs 1A and 2A

0610

Exited Emergency Operating Procedures

ATTACHMENT 6

Sequence of Events

Unit 3 Sequence of Events

0740

Generator Under Voltage Negative Sequence Trip

Master Turbine Trip

3ENANS01 Bus Under Voltage

Reactor Trip Circuit Breakers Open

0741

Exciter Voltage Regulator Mode Change

Unit 3 Main Generator 500 kV Breaker 985 Opens

Engineered Safeguards Features Bus Undervoltage

Loss of Offsite Power Load Shed A and B

Emergency Diesel Generator A and B Start Signal

Main Turbine Overspeed Mechanical Trip

Turbine Bypass Valves Quick Open

0742

Low Steam Generator Pressure Alarm

Unit 3 Main Generator 500 kV Breaker 988 Opens

0743

Automatic Main Steam Isolation on Low Steam Generator Pressure

2341

Started Reactor Coolant Pump 1A

2345

Started Reactor Coolant Pump 2A

6/15

0040

Exited Emergency Operating Procedures

1637

Started Reactor Coolant Pump 1B

6/16

0207

Started Reactor Coolant Pump 2B

ATTACHMENT 7

Offsite Power Electrical Diagram

-4-