Information Notice 1991-14, Recent Safety-Related Incidents at Large Irradiators

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Recent Safety-Related Incidents at Large Irradiators
ML031190579
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Crane  Entergy icon.png
Issue date: 03/05/1991
From: Cunningham R
Office of Nuclear Reactor Regulation
To:
References
IN-91-014, NUDOCS 9102270158
Download: ML031190579 (20)


4

UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR MATERIALS SAFETY AND SAFEGUARDS

WASHINGTON, D.C.

20555

March 5, 1991

NRC INFORMATION NOTICE NO. 91-14:

RECENT SAFETY-RELATED INCIDENTS AT

LARGE IRRADIATORS

Addressees

All Nuclear Regulatory Commission (NRC) licensees authorized to possess

and use sealed sources at large irradiators.

Background

This issue was previously addressed in NRC Information Notice No. 89-82,

"Recent Safety-Related Incidents at Large Irradiators" (attached). Because

of the significance and frequency of recurrence of these incidents, NRC

believes this issue should be reiterated.

Purpose

This information notice is intended to remind recipients of the potential

for large irradiators to deliver life-threatening radiation doses when safety

and security systems are bypassed or preventive maintenance programs are

ignored.

It Is expected that licensees will review this information, distribute and review it with all facility workers and radiation staff to

prevent similar incidents from occurring at their facility.

Licensees are

also expected to consider actions, if appropriate, to ensure that adequate

preventative maintenance and proper safety training programs with periodic

retraining exists.

However, suggestions contained in this notice do not

constitute any new NRC requirements; therefore, no specific action or written

response is required.

Description of Circumstances

Several incidents of overexposure, resulting in loss of life, occurred outside

of the United States as a result of bypassing safety and security systems and

not following safety and operating procedures.

However, at the facility of an

Agreement State licensee, a worker avoided overexposure by following proper

safety and operating instructions and procedures.

In another instance, during

an inspection of an NRC licensee, violations noted, including the bypassing

of safety systems and the willful misleading of NRC during the subsequent

investigations, resulted in proposed civil penalties. A more detailed

description of these incidents is provided in Attachment 1.

K

102701588gF

I

IN 91-14 March 5, 1991 Discussion:

As shown in Attachment 1, beliefs such as "no risk because the machine is

turned off" and actions such as using numerous ways to bypass safety and

security systems demonstrate a lack of knowledge of the nature of radiation, as well as its danger.

All supervisory personnel, particularly the radiation

safety officer, are reminded of their responsibility to ensure safe operation

at their facilities.

The incidents described in the attachment demonstrate the

importance of:

1. Not bypassing interlocks and other safety systems

2. Following all authorized operating procedures

3. Training all involved personnel in safety and operational procedures, with periodic retraining, stressing the need for operators to promptly

notify their supervisors when unusual or conflicting signals arise on

control systems

4. Maintaining all equipment in good working condition and promptly

repairing or replacing any defective or nonfunctional equipment

5. Complying with all regulatory requirements and license conditions

This information notice requires no specific action or written response.

If you have any questions about the information in this notice, please

contact the technical contact listed below or the appropriate NRR project

manager.

Richard E. Cunningham, Director

Division of Industrial and

Medical Nuclear Safety, NMSS

Technical Contact:

Susan L. Greene, NMSS

(301) 492-0686 Attachments:

1. NRC Information Notice 89-82

2. Attachment 1

3. List of Recently Issued NMSS Information Notices

4. List of Recently Issued NRC Information Notices

Attachment 1

IN 91-14 March 5, 1991 DESCRIPTION OF INCIDENTS AT LARGE IRRADIATOR FACILITIES

Case 1. (340,000 Ci Co-60 Irradiator in Israel) A transport jam occurred,

.causing the transport mechanism to stop, the "source-down" signal to come

on, and the gamma alarm to sound.

The sounding of the gamma alarm was

considered unusual.

Acting against operating and safety instructions, the

operator did not notify his supervisor and instead handled the situation on

his own.

He turned the alarm system off by disconnecting the console cables, defeated the door interlock by cycling the power switch, unlocked the door, and entered the radiation room.

He did not check the Geiger counter he carried

before entering the radiation room, and consequently was unaware that the

instrument was not operational.

Seeing torn cartons, but unable to see that the source rack remained up

because it was resting on the edge of a carton, the operator got a cart and

began removing the damaged cartons.

After about a minute, he began to feel

a burning sensation in his eyes and left the room.

Since the operator was

not wearing his film badge, the whole body dose for the 1 1/2 to 2 minutes

he was in the radiation room was estimated to be about 1,000 to 1,500 rads.

The source rack was later released and lowered to the pool under the direction

of the supplier, and no further overexposures were reported. The operator

died from radiation exposure due to acute radiation syndrome effects 36 days

after the accident.

Case 2. (18,000 Ci Co-60 Irradiator in El Salvador) The sounding of the

source transit alarm alerted the night shift operator (Worker A) that the

source was neither fully up nor fully down as a result of a fault condition, which should have caused the source rack to be automatically lowered to the

pool.

He followed the reset procedure at the control panel, however had no

success in stopping the alarm and releasing the door. He tried to free the

source rack by detaching the normal regulated air supply and applying

overpressure to force the source rack into the fully raised position (a

procedure not recommended by the supplier). This attempt also failed. The

worker was eventually able to stop the alarm, but the general failure light and

the "source-up" light remained on.

He then manipulated the microswitch system

to produce a "source-down" light.

Worker A disabled the door interlock system by rapidly cycling the buttons on

the radiation monitor panel, while turning the key in the door switch (another

procedure not recommended by the supplier), thus simulating the detection of

normal background radiation in the radiation room by the fixed monitor and

succeeded in opening the door.

He then shut off the power supply to the

facility and entered the radiation room believing that, as with unpowered X-ray

equipment, there would be no continuing radiation.

Without first checking the

radiation levels with a portable radiation instrument, he began to remove the

deformed product boxes that had jammed.

At this point he noticed that the

---

Attachment 1

IN 91-14 March 5, 1991 descent of the source rack was prevented by the slack cable of the hoist

mechanism.

Unable to free the rack by himself, he left the radiation room

and turned the power back on, noticing that the failure light was "on" and

the "source-down" light was intermittent, but that no alarm was sounding.

Worker A then enlisted Workers 8 and C to help free the source rack.

They

had no experience or knowledge of the irradiation facility.

After assuring

Workers B and C that there was no risk as the machine was turned off, the

three men entered the radiation room and began removing the jammed product

boxes, while standing directly in front of the source rack.

As the product

boxes were removed and the source rack was lowered to the surface of the

water, the workers noticed the blue glow in the pool from Cerenkov radiation.

Worker A was surprised at this and after fully lowering the source rack, he

told the others to exit quickly.

When leaving the radiation room, Worker A

was questioned by Worker B as to the use of the portable radiation monitor

that was located some distance from the irradiator.

He explained that the

instrument was for radiation detection and measurement, but that it had not

been necessary to use it.

Worker A became ill minutes after leaving the radiation room and was taken to

the hospital. Workers B and C later became ill and also went to the hospital.

The company was unaware of the accident for several days because the workers

were incorrectly diagnosed as having food poisoning.

It was later discovered

that some of the source pencils had fallen from the source rack into the pool

and that one of the pencils had fallen into the radiation room.

At least four

more persons were overexposed before the circumstances of the accident were

fully realized.

Worker A was hospitalized for extensive radiation burns to his legs and feet

and gastrointestinal and hematopoietic radiation syndrome.

His right leg was

amputated and, 197 days after the accident, Worker A died as a result of his

radiation exposure.

Worker B was treated for symptoms of acute radiation exposure and severe

burns.

After the amputation of both legs, he was transferred to a

rehabilitation facility 221 days after the accident.

Worker C suffered less severe symptoms of radiation exposure and remained

on sick leave from work for 199 days after the accident.

Long term effects

to these workers may include eye damage from radiation exposure. A more

detailed description of the incident can be found in IAEA, Vienna, 1990

STI/PUB/847.1

1STI/PUB/847, IAEA Vienna, 1990.

Copies can be obtained for reference and

training tools from UNIPUB, 4611-F Assembly Drive, Lanham, MD 20706-4391

Attachment 1

IN 91-14 March 5, 1991 Case 3. (3.5 million Ci Co-60 Irradiator in an Agreement State) The

operator noticed that the product had received an unacceptably low dose.

He shut down cell operations and, with the source position monitor indicating

that the sources were down and the in-cell radiation monitor showing radiation

levels at zero, he entered the cell with a portable radiation survey instrument.

He noticed elevated radiation levels between 1-2 mR/hr on the survey instrument

and aborted his attempt to enter the cell.

The operator restricted the area

and notified supervisory personnel.

Investigation into the cause of the

elevated radiation readings revealed that one of the source racks was not

fully down and that the top of the rack was about 1A feet from the top of the

pool.

An inspection of the winch mechanism indicated that the cable brake had

failed to stop the winch allowing the cable to completely unwind.

As a result, the source rack was raised instead of lowered with the continuing rotation of

the winch mechanism.

The source rack was then manually lowered into the pool.

It was determined that deterioration of the wiring in the Geiger-Muller tube of

the cell monitor due to radiation exposure was the cause of this system failing

to warn of the elevated radiation levels in the radiation room.

The necessary

repairs were made to the control panel and the cell monitor and procedures

instituted to upgrade the safety systems of the facility.

The operator followed

safety and operating procedures during the incident and avoided overexposure by

correctly using the portable survey instrument.

Case 4. (1.3 million Ci Co-60 Irradiator in NRC Jurisdiction) During an

inspection and subsequent investigation at an irradiator facility, NRC

identified the following violations, including but not limited to: (1) failing

to promptly and effectively repair the lock on the personnel-access door to

the irradiator cell; (2) modifying a procedure without first obtaining NRC

approval (i.e., replacing a safety component in the irradiator start-up

system), as was required in the license; and (3) the deliberate bypassing of

administrative procedures and safety interlock and physical barriers to gain

entry to the irradiator cell by climbing over the irradiator cell access door.

An NRC investigation also determined that senior licensee management knew of

the violations and made incomplete and inaccurate statements to the NRC during

an enforcement conference and the subsequent investigations involving the

circumstances of these violations. The potential for extremely high radiation

exposures and the licensee's lack of candor with NRC raised questions about the

ability and willingness of the licensee to comply with NRC requirements.

NRC

considered these violations of the safety requirements to be serious and

proposed a civil penalty of $13,000 be assessed against the licensee. Senior

management involved in this incident are no longer associated with the facility.

The licensee has instituted a Quality Assurance program and additional training

requirements.

UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR MATERIAL SAFETY AND SAFEGUARDS

WASHINGTON, D.C. 20555

December 7, 1989

NRC INFORMATION NOTICE NO. 89-82: RECENT SAFETY-RELATED INCIDENTS AT

LARGE IRRADIATORS

Addressees

All U.S. Nuclear Regulatory Commission (NRC)

licensees authorized to possess

and use sealed sources at large irradiators.

Purpose

This notice is intended to inform recipients of recent safety-related incidents

at large irradiators and emphasizes the need for proper management actions and

attention to preventive maintenance programs.

This notice also serves to remind

licensees of other safety-related incidents at irradiators covered in Infor- mation Notice 87-29.

It is expected that licensees will review this information, distribute the notice to responsible radiation safety staff, and consider actions, if appropriate, to ensure both proper preventive maintenance programs and proper

management actions to preclude similar situations from occurring at their faci- lities.

However, suggestions contained in this notice do not constitute any new

NRC requirements, and no written response is required.

Description of Circumstances

A description of each of the following events is provided in Attachment 1. In

summary, these events included:

O

Deliberate bypass of the radiation monitor interlock system and another

safety system designed to protect individuals from radiation-produced

noxious gases.

o

Significant contamination of pool water remaining unnoticed, which could

have been detected sooner, had the pool water been continuously circulated

and monitored through the demineralizer.

O

An uncontrolled descent of a shipping cask into an irradiator pool, due

to brake malfunction on a lifting crane.

O

Leaks in the irradiator pool caused by localized caustic stress corrosion

in pool liner welds.

3911 OGGC50

Sep

IN 89-82 December 7, 1989 Discussion:

Licensees are reminded of the importance of ensuring the safe performance of

licensed activities in accordance with NRC regulations and the requirements

of their licenses. Irradiators with high activity sealed sources are capable

of delivering life-threatening exposures in a short period of time. Therefore, compliance with regulatory requirements and proper equipment maintenance is

critical to safe operation.

Event Nos. 1, 2 and 3 on Attachment 1 illustrate a failure by management to

assure that proper safety and maintenance procedures are followed. In June

1987, NRC brought to the attention of irradiator licensees other incidents

that were caused by similar management practices.

(See Attachment 2).

Event

No. 4 on Attachment 1 is included in this notice to remind licensees of the

possibility of pool leakage, the need to investigate the causes of such oc- currences, and their responsibility to take appropriate corrective action.

In view of the current and past incidents at irradiator facilities, it is

strongly recommended that supervisory personnel be reminded of their

responsibilities to evaluate potential safety hazards and assure safe

operation at their facilities. The incidents described in Attachment 1 demonstrate the importance of:

1. Not bypassing interlock systems and other safety systems.

2. Adhering to regulatory requirements, license conditions and authorized

operating procedures.

3. Continuously using demineralizers equipped with radiation monitors, or alternatively, frequently monitoring pool water conductivity and

radioactivity concentration.

4. Properly maintaining equipment used with or incident to handling licensed

materials.

5. Taking appropriate and effective action when operational abnormalities

are observed.

Licensees are reminded that NRC must review and approve operating and emergency

procedures prior to implementation at irradiator facilities. Licensees are also

reminded that operating procedures approved by NRC during the licensing process

are incorporated by reference into the license as requirements. Such operating

procedures cannot be modified without prior approval., If you have developed

alternate procedures that could be used temporarily to keep your facility

operating during maintenance intervals, you must file an amendment with NRC

regional offices, for review and approval, before such procedures can be used

at your facility.

IN 89-82 December 7, 1989 No written response is required by this information notice. If you have any

questions about this matter, please contact the appropriate regional office

or this office.

Richard E. Cunningham, Director

Division of Industrial and

Medical Nuclear Safety

Office of Nuclear Material Safety

and Safeguards

Technical Contact:

Tony Huffert, NMSS

(301) 492-0529 Attachments:

1. Events That Occurred at Large Irradiator Facilities

2. Information Notice No. 87-29

3. List of Recently Issued NMSS Information Notices

4. List of Recently Issued NRC Information Notices

RECORD NOTE:

Event No. 1 occurred at Isomedix, Inc. (Docket Nos. 030-08985 and 030-19752)

at their Parsippany, NJ and Northboro, MA plants in August 1987.

Event No. 2 occurred at Radiation Sterilizers, Inc. (State of GA licensee)

at the Decatur, GA plant in June 1988.

Event No. 3 occurred at Radiation Sterilizers, Inc. (State of GA licensee)

at the Decatur, GA plant in July 1989.

Event No. 4 occurred at the Defense Nuclear Agency's Armed Forces Radiobiology

Research Institute (Docket No. 030-06931) in Bethesda, MD in April 1989.

Attachment 1

IN 89-82 December 7, 1989 EVENTS THAT OCCURRED AT LARGE IRRADIATOR FACILITIES

1. A licensee deliberately bypassed the radiation monitor interlock systems

and substituted an administrative procedure for the engineered safeguard

provided by the radiation monitor interlock.

The substituted cell entry

procedure was implemented without NRC review, approval and incorporation

in the license. The alternate procedures did not constitute an entry con- trol device that functioned automatically to prevent inadvertent entry and

did not comply with the requirements of 10 CFR Subsection 20.203(c)( 6)().

In addition, the licensee installed Jumper cables to bypass ventilation

system interlock which were designed to automatically protect individuals

from noxious gases produced as a result of irradiation.

Because of the extremely high radiation exposures that could result if

interlock are not operational, NRC concluded this incident was a very

serious violation of safety requirements. The licensee was not allowed

to operate the irradiator until all safety systems were fully operational.

This violation of NRC requirements, along with other safety-related

violations, resulted in NRC proposing a substantial civil penalty.

2..

Leaking cesium-137 source capsules contaminated pool water t Radiation

Sterilizers, Inc.'s (RSI's) Decatur, GA plant and remained undetected

for an extended period of time, because the licensee did not use the

pool water monitoring system associated with the demineralizer.

The

contamination problem was finally discovered when the licensee took

discrete samples and performed radiation surveys of the pool water, after activation of the radiation-level monitoring system, which had

automatically locked the sources in the safe storage position, due to

excessive radiation levels while the sources were in the stored position.

Failure to continuously use the demineralizer/pool-water monitoring system

was contrary to the licensing Agency's understanding of the operations.

Had the demineralizer been operated continuously, pool water contamination

possibly could have been detected earlier and enabled the licensee to begin

mitigating the contamination.

The facility has been shut down since June 1988. The U.S. Department of

Energy (DOE), its contractors, and the State of Georgia are managing

decontamination efforts at the site, which have been estimated to cost

several million dollars so far. The DOE and RSI are also in the process

of removing all the Waste Encapsultion Storage Facility sources from the

RSI facilities at Decatur, Georgia and Westerville, Ohio and shipping

them to DOE.

Attachment 1

IN 89-82 December 7, 1989 EVENTS THAT OCCURRED AT LARGE IRRADIATOR FACILITIES

(continued)

The State of Georgia and DOE are conducting investigations of other

aspects and lessons learned as a result of this event. NRC has been

periodically providing information in the NMSS Licensee Newsletter on

the status of the DOE investigation into the cause of the source leakage.

Licensees will be sent further information when it becomes available.

3. A contractor providing lifting crane services at a licensed facility was

moving a shipping cask from the source storage pool to a mezzanine area, when the cask made an uncontrolled descent of approximately 19 feet. The

cask stopped its descent approximately five feet below the surface, only

after an operator activated a manual brake. No personnel were injured

and there was no damage to, or contamination of, the licensee's facility

or equipment as a result of this event.

However, had the cask not been

secured quickly, it could have damaged the radioactive sources in the

pool or the pool itself.

This incident was a result of improper brake adjustment of the crane

hoist. The crane brake was subsequently repaired and recertified for

normal operations in accordance with current Occupational Safety and

Health Administration regulations. Braking system inspection and

adjustment, as well as functional load testing, are now established

daily procedures before crane operation.

4. A licensee experienced a loss of pool water for several weeks that was

approximately three times higher than expected from evaporative losses.

The licensee performed tests to characterize the nature and quantity

of the water loss and be gan daily assays of the pool water to determine

compliance with release limits for unrestricted areas. Suspecting a leak

in the irradiator pool, the licensee inspected the stainless steel liner

and found localized caustic stress corrosion in many welds.

Apparently, welds made during construction of the facility in 1968 were

not in accordance with industry standards. Thus, these faulty welds were

subject to caustic stress corrosion which resulted in the recent pool

water losses.

The facility has been shut down pending completion of repairs.

Attachment 2

IN 89-82

December 7, 1989 UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR MATERIAL SAFETY AND SAFEGUARDS

WASHINGTON, D. C. 20555

June 26, 1987

NRC INFORMATION NOTICE NO. 87-29: RECENT SAFETY-RELATED INCIDENTS AT

LARGE IRRADIATORS

Addressees

All NRC licensees authorized to possess and use sealed sources in large

irradiators.

Purpose

This notice is being issued to inform recipients of recent safety-related

incidents at large irradiators, which could have been prevented by proper

management actions and attention to preventative maintenance programs. It

is suggested that recipients review this information and their procedures

and consider actions, if appropriate, to ensure both proper preventative

maintenance programs and proper management actions at their facilities.

However, suggestions contained in this Information Notice do not constitute

NRC requirements; therefore, no specific action or written response is required.

Description of Circumstances

A description of each of six events is provided in Attachment 1. In summary, these events included:

o

hose failure resulting in a leak, failure to report the incident to NRC,

and deliberate cover-up of this incident when NRC tried to investigate, leading to company fines and personnel probation;

o

intentional bypass of safety interlocks, resulting in license suspension

and other enforcement actions by NRC;

o

improper pipe routing and inadequate piping material, which broke and

caused partial loss of pool water;

o

source unable to retract to its fully shielded position, due to a frozen

solenoid valve;

o

a stuck source plaque, due to failure to promptly replace a frayed lift

cable; and

o

a stuck source plaque, due to interference from the product carriers and

shroud.

Q7O62Z0O33-

rN 87-29 june 26, 1987 Discussion:

These incidents illustrate a failure by management to assure that proper

safety and maintenance procedures are followed. It is suggested that super- visory personnel, particularly the Radiation Protection Officer and maintenance

personnel, be reminded of their responsibilities'to assure safe operation at

their facilities. The incidents discussed in Attachment 1 demonstrate the

importance of:

1. prompt reporting of incidents to the NRC, as required by regulations or

license conditions

2.

safety training and periodic retraining of personnel

3. not bypassing interlock systems or other safety systems

4. attention to proper plumbing installation and use of appropriate piping

material

5. proper maintenance of cables, carrier systems, and other components that

could prevent radioactive sources from being retracted to a shielded

position.

No specific actions or written response is required by this Information

Notice. If you have any questions about this matter, please contact the

Regional Administrator of the appropriate NRC regional office or this office. -

Richard E. Cunningham, Director

Division of Fuel Cycle, Medical,

Academic, and Commercial Use Safety

Office of Nuclear Material Safety

and Safeguards

Technical Contact:

Bruce Carrico, NMSS

(301) 427-4280

Attachments:

1. Events That Occurred at Large Irradiator Facilities

2. List of Recently Issued NRC Information Notices

Attachment 2

IN 89-82

December 7, 1989 Attachment I

IN 87-29

June 26, 1987

EVENTS THAT OCCURRED AT LARGE IRRADIATOR FACILITIES

1. While the licensee was attempting to decontaminate pool water because of

a leaking source, a hose on a filtration system ruptured. Contaminated

pool water was then pumped onto the facility floor and leaked outside into

the surrounding soil. the licensee failed to report the incident to NRC,

and made deliberate efforts to prevent KRC's discovery of this incident.

"Subsequently, the licensee was indicted by a Federal Court. A conviction

resulted in a $35,000 fine for the company and two years probation for a

management employee.

Licensee failure to make required reports prevents

the NRC from performing its radiological health and safety function and

from making a timely assessment of the nature and severity of an incident.

2. A licensee deliberately bypassed the safety interlock systems.

The KRC

subsequently learned that licensee personnel had willfully violated

requirements, and that senior licensee management knew, or should have

known, of these violations. When NRC attempted to inspect and investigate

these suspected violations, senior licensee management knowingly provided

false information to the NRC. Subsequent enforcement action included

suspension of the license.

3. A water line fractured in the pool circulation system which resulted in

the loss of 5 feet of pool water.

The line break led to a loss of

shielding water because the intake and outlet pipes were misaligned

during maintenance. The pipe break appears to have occurred because

the pipe was made of polyvinyl chloride, designed for cold water, rather

than for the heated water temperatures typical for the irradiator. The

piping was replaced with polypropylene pipe.

4. A night shift operator noticed that the travel time for the source to

reach the fully unshielded position was excessive. After completing

the next phase of irradiation, the source would not retract to the fully

shielded position, even using emergency equipment. The operator discovered

that the solenoid valve, that was supposed to retract the source to a

shielded position, was frozen due to weather conditions. The valve was

in a room above the irradiator facility. The operator went there and

turned on a room heater to thaw out the valve so that it would operate.

The operator violated license requirements to (1) notify the Radiation

Safety Officer (RSO) that the source had not returned to its shielded

position because of the frozen valve, and (2) obtain RSO permission to

enter and heat the room housing the valve.

5. A licensee had identified a frayed lift cable a few days previously, but

instead of imediately replacing the cable, the licensee decided to wait

for scheduled maintenance. The cable jammed and froze the source plaque

in a less than fully shielded position. Employees cut the cables and let

the source plaque free-fall into the pool. The incident could have been

prevented by replacing the frayed cable limed lately, and selecting cable

material with fray-resistant qualities.

Attachment 2

IN 89-82 December 7, 1989 A. A source plaque became stuck in the exposed position. Conveyors stopped,

-oarcu vows Visit came on, but cell radiation levels remained high.

Cable slack data indicated that the plaque was stuck about five and a half

feet down from its full-up position. The RSO attempted some raising and

lowering maneuvers, but the plaque then stuck in a full-up position. The

RSO, able to run the product containers out of the cell, saw some were

misaligned on the carrier. The RSO notified a State Inspector, who arrived

in the afternoon. It was determined that the plaque cable was off its pulley.

The bottom of a splice in the cable was resting on the lip of the tube

leading to the cell. After the cable was set on its pulley, the cable was

guided through the tube, and the plaque was lowered, until it caught again.

-.A borrowed radiation-resistant camera arrived the next morning. An adequate

view of the plaque was obtained by midnight. Apparently the stationary

aluminum shroud between product containers and plaque had been deflected

and caught on the plaque frame. The plaque was carefully raised and dropped

to break the jam. On the second try, the plaque broke free and dropped

into the pool. Analysis revealed that a product container had probably

tipped onto the shroud, causing interference with the plaque.

This incident was apparently caused by inadequate design of the shroud.

This led to the shroud deforming, which interfered with plaque motion.

Inadequate maintenance contributed to the problem. The cable should

have been replaced instead of spliced. A few months later, the entire

source hoist mechanism failed and had to be replaced. This failure oc-

  • curred when the source plaque was submerged.

Attachment 2

IN 89-82 December 7, 1989 - 2 -

I

Attachment 3

IN 89-82

December 7, 1989

Page I of I

LIST OF RECENTLY ISSUED

hMSS IMFORMATIOM NOTICES

informtion

Date of

Notice No.

Subject

Issuance

Issued to

Attachrent 4

IN 89-82

Decoiber 7, 1989

Page I of 1

LIST OF RECENTLY ISSUED

NRC INFORMATIOt

NOTICES

inTormat1on

vate OT

Notice No.

Subject

Issuance

Issued to

89-59.

Suppliers of Potentially

12/6/89

All holders of OLs

89-78

89-60

89-47

89-46

89-37

89-35

89-34

89-25 Failure of Packing

Nuts on

11/22/89 One-Inch Uranium Hexafluoride

Cylinder Valves.

Maintenance of Teletherapy

08/18/89 Units

Potential Problems with

05/18/89

Worn or Distorted Hose

Clamps on Self-Contained

Breathing Apparatus

Confidentiality of

05/11/89

Exercise Scenarios

Proposed Amendments to 40

04/04/89

CFR Part 61. Air Emission

Standards for Radionuclides

Loss and Theft of Unsecured

03/30/89

Licensed Material

Disposal of Americium

03/30/89 Wel -Logging Sources

Unauthorized Transfer of

03/07/89

Ownership or Control of

Licensed Activities

All U.S. NRC licensees

authorized to possess

and use source material

and/or special nuclear

material for the heating.

emptying, filling, or

shipping of uranium

hexafluoride in 30- and

48-inch diameter cylinders.

All U.SI

NRC Medical

Teletherepy Licensees.

All holders of operating

licenses or construction

permits for nuclear power

reactors and fuel

facilities.

All holders of licenses

for fuel cycle facilities

and byproduct material

licensees having an

approved emergency

response plan.

All U.S. NRC licensees.

Supp.1I

misrepresented Fasteners

89-S1

89-80

89-79

89-56, Su". 1

Inadequate Control of

Teponrawy Modifications

to Safety-Related Systems

Potential for Water HMamer,

Therwel Stratification, and

Stem Binding In High-

Pressure Coolant Injection

Piping

Degraded Coatings and

Corrosion of Steel

Containment Vessels

Questionable Certification

of Material Supplied to

the Defense Department

by Nuclear Suppliers

Failure of Packing Nuts

on One-Inch Uranium

Mexafluoride Cylinder

Valves

Debris in Containment

Emergency Sums and

Incorrect Screen

Configurations

81ofouling Agent: Zebra

Nussel

12/6/89

12/1/89

12/1/69

All holders of OLs

or CPs for LWRs.

11/22/89

All holders of OLs

or CPs for nuclear

power reactors.

or CPs for nuclear

power reactors.

All holders of OLs

or CPs for nuclear

power reactors.

All holders of OLs

or CPs for nuclear

power reactors.

All U.S. NRC

byproduct, source and special

nuclear material licensees.

All holders of U.S. NRC

specific licenses

authorizing well-logging

activities.

All NRC source, byproduct, and special nuclear

material licensees.

89-78

89-77

89-76

11/22/89 All NRC

licensees

uthorized to possess

and use source material

and/or special

ulear

material for the heating, emptying, filling, or

shipping of uranium

hexafluoride In 30-

and 48-inch diuieter

Y

cylinders.

11/21/89

All holden of OLS

or CPs for PWRs.

11/21/89

All holders of OLs

or CPs for nuclear

power reactors.

OL

  • Operating LiCense

CP = Construction Permit

..; J ' "

.1 I

Attachment 3

IN 91-14

March 5. 1991 Attachment 4

IN 91-14

March 5. 1911

Pop 1 of 1

LIST OF RECENTLY ISSUED

WSS INFORNATION WtICES

Dat of_

LIST OF RECENTLY ISSUED

NRC

INFORPATION MOTICES

Information

notice No.

Subject

95-03 management of Wastes Conter-

1neted with Radioactive

materials (,Red Bg

Waste

and Ordinary Trash)

91-02

Brachytherapy Source Management

90-82

Requirements for Use of

Nuclear Regulatory Coe

Ission-(&RC-)Approved

Transport Packages for

Shipment of Type A Quanti- ties of Radioactive Materials.

90-S.

Fitness for Duty

90-75

Denial of Access to

  • Current Low-Lel Radio- active waste Disposal

Facilities

90-n

Effective Use of Radiation

Safety Comaittees to

Exercise Central Over

MediCal Use Prras

90-70

Pump Explosions Involving

Amnilm Nitrate

90-38, License and Fee Require- Supp. 1 ments for Processing Fin- ancial Assurance Submittals

for Decoemissioning

Date of

Issuance

02107/91 Issued to

All medical licensees.

01/07/91

All Nuclear Regulatory

Coimission (NRC) medi- cal licensees author- ized to use byproduct

material for medical

purposes.

1231/90

All registered users

of NRC-approved

Packages.

Information

Notice No.

91-13

91-12

91-11

86-99.

Supp. 1

89-32, Supp. 1

91-10

Date of

Subject

Inadequate Testing of Emergency

Diesel Generators (EDOs)

Potential Less of Net Positive

Suction Need (MMSN)

of Standby

Liquid Control System Pimps

Inadequate Physical Separation

and Electrical Isolation of

Nonrsefety-related Circuits

from Reactor Protection System

Circuits

Degradation of Steel Con- teaiments

Surveillance Testing of Low-

T qerature Overpressure

Protection Systees

Suary of Semiannual Progre

Pe.rfomance Reports on Fitness- for-Duty (FFD) In the Nuclear

Industry

Ceunterfaiting of Cran Valves

Medical Exzminations for

Licensed Operators

Inadvertent Removal of Fuel

Asseablies free the Reactor Core

- Istuance

Issued to

03/04/91

All holders of OLs

or CPs for nuclear

poer reactors.

0215/91

All holders of OLs

or CPs for boiling

water reactors (MA1s).

02/20/91

All holders of OLs

or CPs fto

U-designed

nuclear power reactors.

02/1491

All holders of OLS or

CPs for nuclear prer

reactors.

02/12/91

All holders of OLs or

CPs for nuclear powr

reactors.

02/91

All holders of OLs or

Cps for nuclear power

reactors.

02/0SM

All holders of OLS or

Cps for nuclear power

reactors.

02/05/91

All holders of OLs or

Cfs for nuclear power, test and research

reactors.

o24/91

All holdars of OLs or

Ch for pressurized- water reactors (PUft).

12/24/90

All U.S. Nuclear

Regulatory Comission

(NRC) and non-pwmr

reactor licensees.

22/5/90

All Michigan holders

of NR licensee.

91-09 C

1V6/90

All NRC

licenses

authorized to use

byproduct psterial

for medical purposes.

S6/90

All urania. fuel

fabrication and

conversion facilities.

12/6/90

All fuel facility and

materials licensees.

91-OS

90-77.

Supp. I

OL

  • Operating License

CP - Construction Permit

OL - Operating License

CP - Construction Permit

IN 91- February

, 1991

\\o Xiscussion:

As hown in Attachment 1, beliefs such as "no risk because the machine is

turn d off" and actions such as using numerous ways to bypass safety and

secur ty systems demonstrate a lack of knowledge of the nature of radiation, as wel as its danger. All supervisory personnel, particularly the radiation

safety oficer, are reminded of their responsibility to ensure safe operation

at their

cilities. The incidents described in the attachment demonstrate the

importance f:

1. Not bypas ng interlocks and other safety systems

2. Following al

authorized operating procedures

3. Training all iv lved personnel in safety and operational procedures, with periodic ret ining, stressing the need for operators to promptly

notify their superv ors when unusual or conflicting signals arise on

control systems

4. Maintaining all equipmen in good working condition and promptly

repairing or replacing any efective or nonfunctional equipment

5. Complying with all regulatory equirements and license conditions

This information notice requires no secific action or written response.

If you have any questions about the in rmation in this notice, please

contact the technical contact listed be w or the appropriate regional

office.

Richard E. unningham, Director

Division of ndustrial and

Medical Nuc ear Safety, NMSS

Technical Contact:

Susan L. Greene, NMSS

(301) 492-0686 Attachments:

1. NRC Information Notice 89-82

2. Attachment 1

3. List of Recently Issued NMSS

Information Notices

4. List of Recently Issued NRC

Information Notices

  • See Previous Concurrence

IMAB*

Tech Editor*

PRathbun

EKraus

02/11/91

12/13/90

OFC: IMAB

IMAB*
1MOB*
IMAB*

zD

MNS

_:D/IMNk

e

NAME:SGreene:sg/ht

MLamastra :CTrottier :JEGLenn
GS

Xblom

atop- DATE:02/06/91

02/06/91 :02/06/91
02/21/91 :02/ 91 :02/ 191

OFFICIAL RECORD COPY

IN-IRRADIATORS

IN 91- February

, 1991 Discussion:

As hown in Attachment 1, beliefs such as "no risk because the machine is

turn d off" and actions such as using numerous ways to bypass safety and

secur ty systems demonstrate a lack of knowledge of the nature of radiation, as wel as its danger. All supervisory personnel, particularly the radiation

safety o ficer, are reminded of their responsibility to ensure safe operation

at their

cilities. The incidents described in the attachment demonstrate the

importance f:

1. Not bypas ng interlocks and other safety systems

2. Following al authorized operating procedures

3. Training all in lved personnel in safety and operational procedures, with periodic ret ining, stressing the need for operators to promptly

notify their superv sors when unusual or conflicting signals arise on

control systems

4. Maintaining all equipme

in good working condition and promptly

repairing or replacing an defective or nonfunctional equipment

5. Complying with all regulator requirements and license conditions.

This information notice requires no pecific action or written response.

If you have any questions about the i formation in this notice, please

contact the technical contact listed b ow or the appropriate regional

office.

Richard E. nningham, Director

Division of Industrial and

Medical Nucl r Safety, NMSS

Technical Contact:

Susan L. Greene, NMSS

(301) 492-0686 Attachments:

1. NRC Information Notice 89-82

2. List of Recently Issued NMSS

Information Notices

3. List of Recently Issued NRC

Information Notices

  • See Previous Concurrence

IMAB*

Tech Editor*

PRathbun :EKraus

02/11/91

12/13/90

1 OFC: IMAB

ItIAB*
IMOB*

IMAB

DD/IMNS
D/IMNS

--------------------------

A--lbtv-------------

NAME:SGree

/ht

MLamastra :CTrottie3 :JEGLenn :GSjoblom :RECunningham
02/06/91
02/06/91
027 /91 :02/

/91 :02/ /91

OFFICIAL RECORD COPY

IN-IRRADIATORS

IN 91- February

, 1991 Discussion:

As shown in Attachment 1, beliefs such as "no risk because the machine is

turned off' an using numerous ways to bypass safety and security systems

demonstrate a la

of knowledge of the nature of radiation, as well as its

danger. All supe isory personnel, particularly the radiation safety officer, are reminded of the

responsibility to ensure safe operation at their

facilities.

The inci

nts described in the attachment demonstrate the

importance of:

1. Not bypassing interloc

and other safety systems

2. Following all authorized

erating procedures

3. Training all involved perso el in safety and operational procedures, with periodic retraining, str sing the need for operators to promptly

notify their supervisors when

usual or conflicting signals arise on

control systems

4. Maintaining all equipment in good wqking condition and promptly

repairing or replacing any defective-tr nonfunctional equipment

5. Complying with all regulatory requirem ts and license conditions.

This information notice requires no specific a ion or written response.

If you have any questions about the information n this notice, please

contact the technical contact listed below or the\\appropriate regional

office.

4

Richard E. Cunningham, brector

Division of Industrial an4

Medical Nuclear Safety, UMSS

Technical Contact:

Susan L. Greene, NMSS

(301) 492-0686 Attachments:

1. NRC Information Notice 89-82

2. List of Recently Issued NMSS

Information Notices

3. List of Recently Issued NRC

Information Notices

!Sae.Previous Concurrence

LM0S? 9:Tech Editor*

EKraus

02////91

  • 12/13/90

OFC: IMAB

IMAB*
IMOB
IMAB
DD/IMNS
D/IMNS

-

---



-

NAME:SGr 4i:ht

MLamastra :CTr tier :JEGLenn
GSjoblom :RECunningham

__

__ __

_-

__

__

__

__

_ __

__

__

__

__

__

__

__

_ __

__

__

__

__

__

__

__

_

DATE:02/f /91

02/ b/91
02/1

/91

02?

/91 :02/ /91

02/ /91

OFFICIAL RECORD COPY

IN-IRRADIATORS

'

IN 91-14 March 5, 1991 Discussion:

As shown in Attachment 1, beliefs such as "no risk because the machine is

turned off" and actions such as using numerous ways to bypass safety and

security systems demonstrate a lack of knowledge of the nature of radiation, as well as its danger.

All supervisory personnel, particularly the radiation

safety officer, are reminded of their responsibility to ensure safe operation

at their facilities.

The incidents described in the attachment demonstrate the

importance of:

1. Not bypassing interlocks and other safety systems

2. Following all authorized operating procedures

3. Training all involved personnel in safety and operational procedures, with periodic retraining, stressing the need for operators to promptly

notify their supervisors when unusual or conflicting signals arise on

control systems

4. Maintaining all equipment in good working condition and promptly

repairing or replacing any defective or nonfunctional equipment

5. Complying with all regulatory requirements and license conditions

This information notice requires no specific action or written response.

If you have any questions about the information in this notice, please

contact the technical contact listed below or the appropriate NRR project

manager.

Richard E. Cunningham, Director

Division of Industrial and

Medical Nuclear Safety, NMSS

Technical Contact:

Susan L. Greene, NMSS

(301) 492-0686 Attachments:

1. NRC Information Notice 89-82

2.

Attachment 1

3. List of Recently Issued NMSS Information Notices

4. List of Recently Issued NRC Information Notices

  • See Previous Concurrence

IMAB*

Tech Editor*

PRathbun :EKraus

02/11/91

12/13/90

OFC: IMAB

IMAB*
IMOB*
IMAB*
DD/IMNS
D/IMNS

D

NAME:SGreene:sg/ht

MLamastra :CTrottier :JEGLenn :GSjblom :}Runnt g am

DATE: 02/06/91

02/06/91
02/06/91
02/21/91 :02/ \\91 :02/12f91 OFFICIAL RECORD COPY