IR 05000346/1972006

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Forwards Description of Violations Per Insp Rept 50-346/72-06 on 721129-30 & 1212-13
ML19329A938
Person / Time
Site: Davis Besse Cleveland Electric icon.png
Issue date: 01/10/1973
From: Grier B
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Sampson G
TOLEDO EDISON CO.
Shared Package
ML19329A934 List:
References
NUDOCS 8001270081
Download: ML19329A938 (3)


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?g UNITED STATES

!TE ATOMIC ENERGY COMMISSION

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DIRECTORATE OF REGULATORY OPERATIONS

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REGION lli

%fs M-799 ROOSEVELT ROAD TE1EPHONE GLEN ELLYN, ILLINOIS 6o137 (312) 858-2650 January 10, 1973 Toledo Edisca Company Docket No. 50-346 ATTN: Mr. Glenn J. Sampson Vice President, Power Edison Plaza 300 Madison Avenue Toledo, Ohio 43652 Gentlemen:

This refers to the inspections conducted by Messrs. Erb, Hayes, and Rohrbacher of this office on November 29 and 30,1972, and by Messrs.

Young and Erb on December 12 - 13, 1972, of construction activities at the Davis-Besse site authorized by AEC Construction Permit No. CPPR-80 and to the discussion of our findings at the conclusion of the inspections with you and Messrs. Roe, Lenardson, Haigh, Eichenauer,

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Moring, and others of your staff.

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J Areas examined during the inspection included electrical cable instal-lation and separation criteria; the quality assurance / quality control programs and installation activities related to Class I piping and i

other Class I components; quality control program implementation relative to structural sapports for the reactor pressure vessel, steam generators, and primary coolant pumps; and the handling and storage of the reactor pressure vessel and steam generators. Within these areas, the inspection consisted of selective examination of

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i procedures and representative records, interviews with plant personnel, j

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and observations by the inspectors.

i l During these inspections, it was determined that certain of your

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nonconformance trith statements in your quality assurance manual. The j

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activities and references to the pertinent requirements are listed

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in the enclosure to this letter.

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This letter is a notice of violation sent to you pursuant to the provisions of Section 2.201 of the AEC's " Rules of Practice," Part 2, Title 10, Code of Federal Regulations.

Section 2.201 requires

you to submit to this office, within thirty (30) days of the date

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. Toledo Edison Company

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January 10, 1973'

of this letter, a written statement or explanation in reply including:

(1) corrective steps which have been taken by you, and the results achieved; (2) corrective steps which will be taken to avoid further violations; and (3) the date when full compliance will be achieved.

I-with regard to questions raised during this inspection, we understand that you intend to:

(1) assure that the manufacturer's data report for the primary coolant recirculation piping is onsite prior to installation of the pipe, and (2) review the Final Safety Analysis Report to ascertain that all electrical separation and protection criteria are clearly defined. We will examine your 2ction on these matters during our next routine inspection.

Should you have questions concerning this inspection, we will be glad to discuss them with you.

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Sincerely yours, t'

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Boyce H. Grier Regional Director i

Enclosure:

Description of Violations

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ENCLOSURE

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l Docket'No. 50-346 l

Certain of your activities appear to be in violation of AEC regulations r

and in nonconformance with your quality assurance program, as identified below:

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10 CFR Part 50, Appendir. B, Criterion XV, states, in part, that:

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" Measures shall be established to control materials, parts, or-components which do not conform to requirements in order to

_ prevent their inadvertent ' use or-installation.

These measures shall include, as appropriate, precedures for identification, documentation, segregation, disposition, and notification to

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affected o,rganizations'.

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The Tolado Edison Quality Assurance Manual provides for issuance of a nonconformance report when nonconforming material, components,

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or equipment is detected.

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Contrary to the above requirements, nonconforming Class I piping was not identified or. segregated upon receipt at the site to prevent its inadvertent use or installation. Moreover, a noncon-formance report relating to this material had not been issued.

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10 QUL Part 50.55(e) requires, in part, that the holder of a construction permit shall promptly notify the appropriate Atomic

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Energy Commission Regional Office and submit a written report, l

within 30 days, to the Director of Regulatory Operations of a significant deficiency.in construction which, were it to have

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remained uncorrected, could have affected adversely the safety of operations of the plant at any time throughout the expecred

lifetime ofEthe plant and which represents a significant break-

down in'any portion of the quality assurance program conducted

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in accordance with the requirements of Appendix B.

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Contrary to the above requirements, the Atomic Energy Commission

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was not promptly notified, nor was a written report submitted, l~

coveri,ng a significant number of spools of shop fabricated Class l

.I piping which were found to have been tack welded by velding personnel-not qualified in accordance with the applicable codes.

Furthermore,.the use of unqualified welders during fabrication

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of the subject piping indicates a significant breakdown in the

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manufacturer's quality assurance program.

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