IR 05000327/1990026

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Insp Repts 50-327/90-26 & 50-328/90-26 on 900706-0805. Violations Noted But Not Cited.Major Areas Inspected:Control Room Observations,Operations Performance,Sys Lineups, Radiation Protection & Safeguards
ML20059H380
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 08/30/1990
From: Harmon P, Little W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20059H376 List:
References
50-327-90-26, 50-328-90-26, NUDOCS 9009170136
Download: ML20059H380 (18)


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' UNITES STATES ;

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. NUCLEAR REGULATORY COMMISSION 5

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[f 101 MARIETTA STREET, N.W.

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Report Nos.: 50-327/90-26 and 50-328/90-26-l Licensee: Tennessee Valley Authbrity-

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6N 38A Lookout Place

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1101 Market Street'

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l Chattanooga, TN 37402-2801

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-Docket Nos.: 50-327 and 50-328~

License Nos.: DPR-7.7 and DPR-79

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. Facility Name:. Sequoyah Units 1 and 2

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. Inspection. Conducted: July 6,1990 - August '5,1990 i

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Lead Inspector:/ / d l d m 8 /50 /9 0 f.' Harmon, JMnMr Resident Inspector.

Date Signed Inspectors:

D. Loveless, Resident-Inspector

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J. Brady, Project Eng neer

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Approved by: 4O, c

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W. 5. Aitt M, Chief, Project Section_1 TVA Projects

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D6te 5fgned

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L SUMMARY Scope:

This announced inspection involved inspection effort by the Resident Inspectors in the area of operational safety verification incluMng control. room observations, operations performance, system lineups, r;. iation. protection, safeguards, and conditions adverse to quality.

Other areas l inspected included surveillance, testing observations, maintenance observations, review of previous

inspection findings, follow-up.of< eventsk review of licensee identified items,.

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and. review of: inspector follow-up' items.

A walkdown of the Unit 11 Auxiliary-Feedwater System was performed'.with ~ no deficiencies noted.

During the inspection. period, the inspectors followed several-events : including licensee

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investigation of excessive flow in' the feedwater. heatert drain 1 system which-forced reduced power, 'and identification. and1 resolution of - installation deficiencies involving the centrifugal-charging pumps'for'~both units.

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-Results:

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Two non-cited violations were identified.. One involved; a failure to follow procedures ~ to control material entering containment, paragraph 7.1The second involved failure to properly ' document calculation assumptions, paragraph -6.

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9009170136 900831 E

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PDR ADOCK 05000327

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The-areas of Operations, Maintenance, and Surveillance were adequate and fully

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capable to support current plant operations.

The observed activities of the-

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control room operators were professional and well executed.

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i During the. inspection period, Unit 2 began-power coastdown, with' maximum unit'

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power decreasing approximately 1% per day.

Unit 2 is scheduled,for shutdown'

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September 7.for refueling outage cycle 4.

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l Unit 1 experienced.-secondary plant problems -in the feedwater. heater drain'

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L system which necessitac & power reductions to 97% due to excessive flow, and to.-

69% power to isolate anu repair: a heater drain tank level control valve.--

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During= the process to reduce power and isolate the control valve, a tube' leak.

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The apparent cause of the'1eak was impingement;

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j is continuing on the tube leak and the level control valve failure.

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The licensee 4 identified.via th'e Experience Review program, that the high head

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centrifugal charging pumps for both units had pump' alignment _ lugs that had beenL

welded to the pump support base with ' welds, that did not meet miniraum

,4-requirements.

Operability deteminations were-performed which concluded the l

pumps were still operable.

Two unresolved items *. in paragraph 7 address the

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calculations for detennining seismic. loading, and the undocumented-design

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L changes to the alignment method.for pump 2A.-

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  • Unresolved items are -matters for which more. information is required ito

-determine whether they-- are acceptable - or may involve violations 'or -

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deviations.

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a REPORT: DETAILS

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1; Persons Contacted

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Licensee Em;loyees.

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J. Bynum, Vice President, Nuclear. Power Production

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  • W. Byrd, Manager, Project Controls / Financial Officer

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  • C. Vondra, Plant Manager..

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R. Beecken, Maintenance. Manager..

L. Bryant, Work Control: Superintendent ~

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  • M. Cooper, Site Licensing.Managerf J. Gates, _ Technical Support Manager W. Lagergren, Jr.,,0perations' Manager i

M. Lorek,-Operations Superintendent?

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  • R. Lumpkin, Site Quality Managerf
  • R. Proffitt, Compliance Licensing, Manager

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  • R. Rogers, Technical SupportnProgram Manager

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  • M. Sullivan, Radiological Control Manager.
  • R. Thompson, Licensing Engineer-

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  • P.: Trudel, Project' Engineer. I t

C. Whittemore, Licensing Engineer 1

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NRC Employees B. A. Wilson, Chief TVA Projects 1 i

  • W. S. Little, Chief, Project:Section 1

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  • Attended exit interview

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Acronyms and initialisms usedJintthis Kreport 'are Llisted in: the-last-paragraph.

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Operational Safety Verification-(71707):

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Control Room Observations

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The inspectors con' ducted idiscuss~ ions' with - controt room--operators, verified that proper 'co'ntrol : room; staffing ~ was ~ maintained,. verified that access : to theicontrol1 room'was ' properly ' controlled, and that1

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operator attentiveness was commensurate with the plant configuration-

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and plant activities in progress,. and _with on-going control room

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operations.

The operators zwere? observed: adhering. toi appropriate, approved procedures, including Emergency Operating.' Procedures, for:

the on-going ' activities. ; ' Additionally. the inspectorsn observed,

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upper management in-the control" room on a number of occasions.3 The inspector also verified that the licensee was operating the plant'

in a normal plant configuration as required by TS and'when abnormal l

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conditions existed, that the operators fweree complying - with the

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appropriate 100 action statements.

The inspector verified that RCS l

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leak rate calculations were performed and that Eleakage-rates were-

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within the TS limits.

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L The inspectors observed instrumentation: and.' recorder traces : for

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L abnormalities and. verified the status of selected-controlE room i

l annunciators to-ensure that control room operators understood the:

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status of the plant.

Panel indicationsLwere: reviewed for the nuclear.

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instruments, the emergency power sourcesk thensafety parameter

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display system and the radiation monitors :to ensure operability and operation within TS limits.

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No violations or deviations were' identified.

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Control Room Logs The inspectors observed; conW41, room ; operatibns" and reviewed applicable 1 cgs ; including 'the WfUlogs. ' operating, orders, night order book, clearance-hold ort *,rbook,nand; configuration log to obtain information concerning operating. trends and activities.

The TACF log was reviewed to verify that theluserof hjumpers-and lifted leads causing equipment !to be : inoperable?was. clearly. 'noted and understood.

The licensee ' was: actively; pursuing i correction to conditions requiring TACFs.- Noi issues' were: identified with these

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specific logs.

Plant - secondary - chemistry reports were; redewid.

ihet inspector verified that primary plant chemistry was withiniTS limits.

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In addition, the implementationt cF thec licensee's sampling > program -

was observed.

Plant specific monitoring systems including seismic, meteorological and -fire. detectionDindications : were : reviewed for operability.. A review of surveillance records and tago'ut. logs was performed to confirm the operability of.the:RPS.

i No violations or deviations'were identified, c.

ECCS System Alignment

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't The inspectors walked down. accessible portions ~ of the Unit l'

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Auxiliary Feedwater (System to verify operability, flow path, heat-sink, water supply, power supply; and' proper ~ valveland breaker l alignment.

(See paragraph 9)

'In addition, the. inspectors > verified that a(selected: portion.

of the containment isolation lineup was correct..

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No deviations or violations were' identified.-

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Plant Tours Tours of the diesel _ generator,: auxiliary, control, and turbine; buildings, and exterior-areas were conducted to ' observe plant-

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p equipment conditions, potential fire hazards, controle of ignition.

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- sources, fluid leaks, excessive vibrations, missile. hazards and plant =

housekeeping-and cleanliness conditions.

The-plant was observed _.to

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be clean and in adequate condition.

=The inspectors verified that maintenance work ~ orders-had been submitted asJ required - and that i

fc110wup ' activities and prioritization of work was ; accomplished by-

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The inspector -visually inspected the'. major components' for leakage :

preper-lubrication, cooling water supply,c and any general condition:

i that might prevent fulfilling their1 functional requirements.

The inspector. observed shift 1 turnovers'and-determined that necessary.

information concerning-the plant' systems status.was addressed; No violations or deviations were identified.

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Radiation Protection'

j The inspectors observed HP.- practices and verified the' implementation of radiation protection controls.

On a regular basis,.RWPs were reviewed and specific work activities !were' monitored to ensure.the r

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activities were; being conducted in.accordance with the_ applicable, RWPs.

-Workers were observed for proper frisking upon exiting..

l contaminated areas and the radiologically controlled area. ; Selected

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radiation protection instruments were... verified : operable and i

calibration frequencies were reviewed.

a No violations or deviations were identified.

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Safeguards Inspection.

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In the course of the monthly activities, the inspectors included a review of the licensee's physical ' security program. The_ performance.

of-various shifts of the security force ~ was observed in the conduct.

of daily activities including: protected and _ vital area ' access -

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controls; searching of personnel and-packages; escorting of visitors;

badge issuance and retrieval; and patrols and compensatory posts.

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In l addition, the. inspectors' observed i etected. area lighting,, andL

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protected-and vital. areas _ barrier integrity.. The~ inspectors verified;

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interfaces between the' security organization and both operations' and;

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maintenance. LThe Resident. Inspector visited central-and secondary /

. alarm-stations, verified protection of Safeguards Information, 'and l

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verified onsite/offsite communication capabilities

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Conditions Adverse.to Quality j

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The' inspectors' reviewed selected items to determine that thel..

licensee's' problem identification system as defined in Site Standard i

Practice. SSP-3.2, ProblemT Reporting, Evaluation. and L CorrectiveL :,

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. Action, was functioning ~

CAQR's were routinely reviewed for; adequacy)

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'in addressing: a.- problem or event.

Additionally a sampleiof the-following documents were reviewed for adequate handling::'

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d Work Requests-.

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Preliminary Event Reports

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Radiological. Incident. Reports-

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Problem Reporting Documents

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Correct-on-the-Spot Documents

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Licensee. Event Reports

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Of the items reviewed, each was found to have been identified by the licensee with immediate corrective action in place.

For: those, issue's that required long term corrective action. the licensee was making;

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adequate progress. Use of the new procedure,. SSP-3.2 and tfunctioning.

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of the Management Review Connittee.was observed on.Jaidaily basis.

The new program was determined to be-effective infidentifying..

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c problems,> determining true root causes, assigning respo'nsibility for corrective actioni and resolving problems exped.itiously.-

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No violations or deviations were identified.-

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No trends were-1dentified-in the operational safety ' verification l area.

General conditions in the plant were;ade_quate.

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Radiation protection and security arej adequate to continue two' ' unit :

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operations.

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Surveillance Observations and Review (61726)

l Licensee activities were directly~ observed / reviewed to: ascertain that surveillance of safety-related systems.and components was being conducted-in accordance with TS requirements.

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The inspectors verified that:' testing was performed in accordance with I

adequate procedures; test instrumentation was calibrated; LCOs were met;

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. test'results met acceptance criteria and were' reviewed by, personnel other than the individual directing the test;- deficiencies were identified, as appropriate 4 and. any deficiencies identified L during' the' testing were; properly : revP.wed and resolved by management personnel;J and system; restoration was adequate.- f or-completed tests, the inspector verified'

that testing _ frequencies were met; and tests were performed by qualified

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l SI 94.3, Reactor, Trip Instrumentation' Calibration, was observed /reviewedt with no deficiencies identified.

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No trends were-identified in-the, area of surveillance performance;during this inspection period.

The areaEof surveillance scheduling - and-

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management was' observed to be adequate.

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Monthly Maintenance Observations-and(Review (62703)

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I Station' maintenance activ'ities on safety-relatedl systems and-componentsL were observed / reviewed to ascertain.that they were conducted.in accordance

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with approved procedures, regulatory guides l,- industry codes -and standards',

j and in conformance'with T.S.

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The following items were considered during1this review:.LCOs were met'.

l while components ' or systems' were removed from. service,1 redundant-

components were operable; approvals were obtained prior;to initiating the

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work, activities"were accomplished using approved. procedures' and were a

inspected-as applicable.- procedures used were' adequate: to control. the-activity, troubleshooting activities' were controlled and the repair.

records accurately reflected thet activities, functionali testing and/ ore

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,1 calibrations were performed prior to returning; components;or, systems to

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service, QC records were maintained., activities t were accomplished by:

qualified personnel, parts and' materials = used were properly certified,-

radiological controls were implemented, QC. hold ' points 'wereLestablished-

where required and' were observed, fire. prevention controls were l

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implemented, outside contractor force activities?were-controlled in -

accordance 'with the approved -QA program, and housekeeping was actively

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The following work requests were reviewed:

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C001879, Replace 1-LCV-6-106B C002760, Replace 1 LCV-6-106A C011684, Condenser Tube Leaks l

No violations or deviations were identified in the area of Maintenance.

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Management Activities in Support of Plant Operations a

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TVA management activities were reviewed on a daily basis by the NRC

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inspectors.

Resident Inspectors observed that: planning scheduling, work.

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control and other management meetings were effective in controlling, plant

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y activities, First - line supervisors appear. to ; be' knowledgt:able and

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involved in the daily activities of the plante First line supervisor-involvement in the field was observed and appeared. to be adequate.

Management response to those plant activities and events that occurred-during this inspection' period appeared timely and effective. Examples. of?

this management action were initiation of measures 1 to reduce formaldehyde-buildup.in Unit.2 containment'by purchasing and' installing charcoal filter

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units,.and formation of a = task force to reduce; the number _ and-frequency of

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containment entries for ALARA'and containment purge considerations.. '

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NRC Inspector Follow-up Items, : Unresolved LItems, Violations (92701, 92702)

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(Closed) URI 327,328/89-19'-01, Manual. Manipulation of - Motor-0perated-

- Valves.

This URI concerned the observed practice of disengaging the motor operators and manually. seating the BIT. isolation valves'in an' attempt;to-stop backleakye through the valves.

Manual manipulation of valves which receive stroke time testing as.'part of their operability.- determinations

~ invalidates the stroke time testing due tos possible overtorquing or

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jamming of the valve into the valve seat.' At the time of the occurrence, t

specific written guidance to. prevent this1 practice' was not.in any of the licensee's procedures.- After1 discussing the problem with the resident-inspector, licensee management agreed: to reperform the. applicable stroke

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time testing of the specific 1 valves manipulated, and to issue written -

j guidance to prevent' recurrence.-

Written guidancec concerning valve' manipulations _inL general and manual operation of motor-operated valves in :particular was provided in G016,

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- Apparatus Operations, Revision 51, -on SeptemberT1.J1989.

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guidance provides specific instructions and precautions when manipulating

~ manual and motor-operated valves and the administrative-steps ' to. be. '

followed for such actions. Corrective actions for thiscitem are complete.

URI 327,328/89-19-01 is closed.-

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(Closed) IFI 327,328/89-07-02, Test Deficiency Review andl Disposition for EDG SI-26.2A.

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Following the scheduled surveillance for. EDG 2A-A,- thel. inspector reviewed i

the test package and noted that-minor test. deficiencies had not beens evaluated and dispositioned prior to the EDG being declared operable' and'

l returned to service.

The? licensee's review of;the test package-concluded

that the deficiencies identified had: no~ impact on the f operability i

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determination but agreed that. the deficiencies; shouldLhave been resolved by the S0S.

The deficiencies involved status lights and their-operation during the test.

Each of the deficiencies-were;later dispositioned-via-i

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instruction changes, and _ the deficiencies logged las~ closed' on the test i

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data sheets.

IFI 327,328/89-07-02Lis' clos'ed,

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(Closed)URI 327,328/90-22-05 Assumptions Not Identified in Calculation l

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The inspector reviewed the subject calculation- (SQN-CSS-031);with th'e-licensee.1 Licensee personnel believed that the, conclusions in the calculation were. valid at the time the-calculation was1 issued. : The:

licensee,nowLbelieves, based on new information, that the calculation.is-

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no longer supportable. :Rather than revising the calculation _ to.edd; thel assumption, _the licensee was already proceeding with a new calculation' '

which will supersede-the subject J calculation and several previous

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e calculations which were also affected.

The-failure to documente i

assumptions as required by_NEP 3.1, Calculation, isl considered a violation:

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of. TS 6.8.1 ^and is identified Las NCV ' 327,328/90-26-01. - This c NRC s identified violation :is not' being' cited because-criteria specified. ino i

Section V.A of the NRC Enforcement Policy were satisfied.

Thisiitem is; closed.

(0 pen)_URI 327,328/90-22-04, Unissued' Calculation for IE Cable Testing.

The licensee expended considerable effort on this issue during thiss reporting period.

The licensee undertook a technicali review of 'the unissued calculation (SQN-CSS-009) and as a result ~ issued CAQR SQP900305

on July 13, 1990 to : document-the initial l technical 1 inadequacies ! found.'.,,

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The CAQR stated-that'l'of the~15 worst case. conduits did'not meet cr,iteH a

5 and 6; that 42 conduits, which were' listed in' the calculation as not-having pull dates and therefore not evaluated, _were sampled:and that pull-t

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dates were available; and that two additional calculations.. supporting the cable test program were not issued.-

A: Justification for Continued -

Operation was submitted to the NRC on July-17,.1990 and was updated oni

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July 27, 1990.

A meeting was held at NRC.. headquarters on July 23, 1990"

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for the licensee to present their. findings 1 to NRC and.to discuss their corrective actions for this issue.

The -licenseeR revealed that' of 98 conduits reviewed 20 errors were identified.

These errors resulted in:7 of the 15 worst case conduits no' longer being'in the-worst case category.

The licensee presented a tentative. program.to resolve the' issue!which!

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was finalized and submitted to theLNRC on' August _ 17, 1990; L The; licensee i

is conducting a lookback review-to' determine the root cause of whyt the i

calculation was not issued. - The.lookback _ report will be. issued' byL September 7,1990.

This - item remains. open pending. comp _letion of the;

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licensee's review.

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EventFollow-up(93702)

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While performing SI-108.1, ' Ice Condenser Intermediate and Lower Inlet Doors and Vent Curtains on July 4, 1990 at 1:15 p.m.,-an AU0 noticed that material and equipment had been left-in Unit 1 containment.

The AVO notified the SOS that he had'found 2 safety-.

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belts,. I condulet' cover, li roll 'of duct tape,1 roll; of tie wire and

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1 pair. "of pliers and.that a fully erected scaffold was in. upper

1-containment.E The SOS entered TS 3.0.3 for potentially clogging the

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refueling ~ cavity,drainf or the containment sump suction making all

ECCS inoperable.

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The scaffoldid had b'een erected onluly 3,1990 to troubleshoot and'

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repair.' containment purge damper 1HS-30-0008-B.

The-licensee 1 i

determined that <thel housekeeping proceduresL for, use inside J

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l containment had not been followed and had caused the oversight of the loose equipment left inside.

Following the event DNE eval'ated the equipment and determined 4that u

blockage of the' refueling canal, drains or the containment sump was.

j not considered credible for the following reasons:

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The. items were of' heavy material and-would not be transported.

over the upper-deck curbs.

Additionally, these items would not J.

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bel expected. toiimp'ede the flow: through the refueling cavity.

M drains were transport possible.

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WCAP 11534 ~ documents that similar 4 debris: entering lower-.

containment through the refueling canal ' drains'should not be

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l transported to the largest circle of influence for.the-t containment. sump.

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Therefore. DNE determined that this material would not cause the

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ECCS to be' inoperable for the'two days that the material remained in; upper containment.

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The licensee performed an event' investigation documented inl Event (

Report 11.90-81, LMaterial aiid Tools ~ Lef t Unattended Inside -Unit.

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No. 1 Containment - L'.C.O. 3.0.3.

The licensee's" review of the event.

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appeared thorough and included a review'~of previous similar events.

' Recommended corrective actions appeared to be' adequate for both:the current specific event, and to prevent future similar: events.

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i This-licensee identified violation was not. cited because the criteria

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specified in Section V.A. of the Enforcement Policy were ' satisfied.

This licenseenidentified violation. will~ be tracked as non-cited M

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violation ' (NCV) 327, 328/90-26-02, Unattended Items Left in-Unit =1

Containment During Power'0perations-Because corrective action'is.

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complete and no further NRC review is'. required,- Nr"'327,328/90-26-02 is closed.

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OnJuly-?5,1990,at3:30p.m.,thelicensesidentifiedaidefisiency.

in the jump alignment configuration for. the centrifugal. charging.

,

pumps i igh-head Safety Injection Pumps)!for both Unit l'and Unit :'.

Each of. the four pumps, -(two pumps per-unit)' were inspected by L

. licensee personnel. and failed? to meet.the' acceptance criterialin the

,

i a aplicable source document for; the-locating lug. welds' used1to align t1e pumps.

The-source. document, Westinghouse ; Letter WAT-D-8286,-

,

by Dresser Pump Division. The : letter identified' pump modell supplied is an. advisory to clients of potential problems with; pumps

s 2.5: inch i

RL-IJ and 3 inch [JHF as,having previously identified deficienciesLin.

the locator lug welds.-. An; attached table lofa potentially affected ;

,

plants listcd both. Sequoyah and' Watts Bars plants as having( the <

particular models identified.-

. Since SSequoyahi plant : personnel

received' notification via the Watts - Bar facility, rather than :from.

Westinghouse. directly, this indicates thatrthe: licensee's; Experience Review program is functioning properly.:

L The-described condition.was inspected and confirmed asiexistingt for the Sequoyah-' pumps.. Each pump. is aligned: totthe base plate by'.

'

locator lugs: which are welded to the support pedestal, and' matching-

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dowels' (inboard) and fins (outboard) which are: welded' to thec

'

underside of the pump casing. The specified weld; acceptance criteria requires the alignment ;1ocator' lugs de contain a. minimum weld: for:

each of the lugs tot the: pump base plates c. Th'el2A' charging -pump's'-

.

.

lugs were found to have no welds to the pump support.J: The alignment'

o was changed without : beingL properlyL documented.

Theinew method

~

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consists of locator pins.in the outboard feet of. the" pump-casing.-

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l Each of the other pumps had inadequate welds for the lugs.; Since the'

lugs are required to-maintain proper alignment of the' pumps, for. both

"

nozzle -loads--and: seiscic loads,'theDlicensee: immediately began.ian.

assessment to determine whether the pumps wererinifactLoperable ? The

,

'

assessment, as recommended by Westinghouse, 'used thei Sequoyah site.

specific seismic loading compared to the -as-built ' configuration of e

the locating lugs.

A CA(R describing the issue was -initiated. An the' problemewas

-

-

confirmed to exist. - CAQR SQP900315;deset%ed the Lproblem in detail; and initiated immediate corrective 1actioni in the, form'of an..

'

,

assessment of the as-built condition relative to theisite-specific ~

s L

seismic requirements.

The assessment was completedtby: DNE Eatt approximately 11:00 p.m. on July 25.

The assessment concluded ~that

'

although the pumps did.not meet the ^ minimum acceptancei criteria for the as-designed condition; the lug welds'were--adequate 3for the site

.

specific seismic loads.

The 2A pump.'sialignment:configurationiwas:

l also considered to meet the seismicirequirements.

Therefore,.all:

four pumps were considered to be operable. ' This determination! was principally-due to the' fact that the generic load used in specifying minimum welds was much higher than,the site specific' seismic'. loads.

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At:the time of the exit,.the licensee had not been able to deternine j

why*'the welds were'not installed according-to-requirements,.and tow:.

'

the alignment l method was-changed in' pump 2A. Since the installatton L

of the' welds may constitute. violations of' licensee. procedures', and'

R thel change to; the12A. pump L alignment method may constitutesan;

,

unauthorized design change,'This issue will-be tracked as unresolved j

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item 1 URI 327/328-90-26 03 until i the olicensee's investigation : is.

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' complete.

'

On August 3[1990, the Resident Inspector reviewed the calculations, _

-supporting the licensee's position.reoarding seismic qualification oil a

the: charging. pumps.- At that time, calculation assumptions were noted

in the use of. Operational Base Earthquake' (0BE) design: values in parts of:the calculation, while Safe Shutdown Earthquake (SSE) values?

.'

were referenced in other? locations.

The licensee was asked < to i

c

explain the apparent differences. :On August.6, the licensee informed the; resident inspector that a mistake had been made in the useJof 0BE-

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valuesLbut that the' mistakes were conservativeLin nature and had4no impactL on the seismic operability determination ~. The licensee is-

.

still< investigating the circumstances of-how the error was introduced

,.

and why the calculation was.not properly reviewed and checked. ~ This J

item will be; tracked as unresolved, item URI-327,328/90-26-04.

]

c.

Secondary system prob'lems persist on. Unit l', particularly in the; feed-j heater drain system.

The-number 3 heater drain tank level' control; system experienced high flow - rates. - which > prompted - walkdowns: to

identify ~ the cause.

Unit power was reduced-to 97% onJuly 29.-to'

e preventLthel heater drain tank pumps from-tripping on: overload.

The A

walkdowns. identified a failure:in the drain tank level controli valve

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1-FCV-106B.

The valve operator was found' to have'sep'arated. from the

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valve stem, the third failure of. this type.in thei previous year.

  • Unit power was Teduced -to 67% on August 5;to allow isolation of,the.

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'

drain tank to effect repairs.

Following the power reduction,1at u

approximatelt 7% a.m.'on. August 6, a condenser tube leak occurredt-i on condenser C-2. - The cause was attributed to flow impingement on:

the y tubes from the bypass valves - 1-FCV-105' A and B,,which - open a

automatically to divert' drain _-tank contents to the condenser.'when the-

l L

normal -. level control. via the.1-FCV-106 valves; fails to. maintain-level.

The 1-FCV-106-valves had been isolated during! the power reduction.-

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'

-8.

Review 'of Facility Operating l License D(FOL) Conditions,' and NUREG-0737 d

1(TMI-2 Action Plan Commitments)-(TI 2515/65).

.NUREG-0737, Item II.F.1.2.e - Containment Water' Level

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In Inspection. Report IR 327,328/86-28 the inspectors reviewed th'is item,-

l

Land questioned -the operability. of the system..InLIR)327,328/86-37,the-

inspectors reviewed the adequacy of corrective maintenance,.the:licen'see's

[

trending.of corrective maintenance ~,Tand the continued o'perability:of the!

j L,

system. -The inspectorcconcluded that~ these conditions had' not rendered

,'

the safety: injection system inoperable. " However,- the LTMI' item was lef t -

i; open until there~ was. satisfactory resolution of the fout-of-tolerance'

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' problems associated with ;the Containment Sump Water Level transmitters.

L

- Because^ of the plant wideLproblem with tracking 1of_ out.of toleranceL

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instrumentation the inspector ' opened-an'IFI to track licensee corrective -

action. under CAR 85-10-017. Additionally, failure 'of the licenseeltoi

'

adequately trend instrument.out.of tolerance conditions was identifiedLas-violation 327,328/86-37-06..'

'

In Inspection Repcet'327,'328/87-60,the inspector stated that CAR 85-10-17 l

had been closed'by tholicensee and; that revisions to SI-li Surveillance -

Program, SQE-8,1 Control,of: Installed JPermanent Process Instrumentation;;

,'

TI-54, Compliance Instruments,: Units O sand 11; andiTI-54~.2,. Compliance; Instruments, ' Unit 2, were adequate Sto correct : the : problems identified :

under.IFI. 327,328/86-37-05,1 Followups on CAR? 85-10-0171 Con'pliance!

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. Instrument Review By TVA'QA. The reviews', evaluations and; program changes

,

made by TVA-appeared to.have corrected the specifica andigeneric-t deficiencies.

Therefore,i theninspector J closed. the ; inspector u followup item.

In Inspection Reporte :327,328/88-19: thel inspector clo' sed VIO 327,328/86-37-06,. Test' Def.iciencies' as -Conditior,s Adversec to; Quality

'

(Containmt.nt' Sump Level).

It was determined:that theEl.icensee'siresponse to the specific deficiencies -listed: in the Eviolation :were adequate.-

Therefore - the specific concerns relating' to;the' Containrrent. Sump Level-

Transmitters was closed.

'

The inspector reviewed DCNmM01343A Eand-M00932A, whicii:" document 2the l replacement of the old : Containment 'Sumpilevel: TransmittersLwith at more '

reliable type of level transmitter for. Units l'and 2 ' respectively.

The.-

specific 1 replacement -involved: replacing the 0 old H Barton'~ diaphragm.

seal / oil-filled capillary. system transmitters 'LT-63-176,'177,178-and ;179 -

with Statham ND3200 ~1evel transmitters for both units.' ; These replacements'

were completed' during the UIC410'utage.

.

With the above reviews and:the replacement of the old system with one'more reliable, NUREG-0737, Item II.F.1.2.e f Containment: Water Level, is closed

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for both units.

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NUREG 0737, Item II.E.4'.2.1'-4, Con'tainment - Isolation. Dependatiility-'

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Implement Diverse Isolation

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^ The containment isol,ation system design was reviewed-in~NUREG-1232, Volume j

2,1Safetyc Evaluation' Report on Tennessee Valley? Authority:

Sequoyah-

- Nuclear Performance Plan dated, May 1988 as a result of open issues

tidentified-in Inspection Report 327,328/86-20 issued April 23, 1986;-

!

NUREG-1232,' Volume < 2, Section 3.6 ' addresses the containment -isolation L system as compared to'the requirement'in:the Standard Review Plan'(SRP)',

.]

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Section 6.2.4, Containment Isolation-System. The conclusion of NUREG-1232

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. wasLthat,the containment Isolation system -met the requirement ofvthe=

General Design Criteria' of-Appendix-A to'10 CFR 50 and SRP Section16.2.4'

s with several-exceptions; pertaining to the' use 'of, closed systems outside -

l containment.. The licensee made changes: in the designation 'of several

containment isolation valves; as ;a-result of, this review and submitted exemption requests which were' approved,-.for the rest of the exceptions.

The issue from IR.327,328/86-20: was closed'in IR' 327,328/87-76 issued-

. April 8,' 1988.

,

-The specific design and installation of, various L containment' penetrations:.

.

and the associated containment. isolation valves and functions were sampled j

'as ; part of the Sequoyah Integrated Design. Inspection (IR 327,328/87-48

"

issued Noverber'7,11987), and;the associated. As-Built Walkdown ' Inspection-(327;328/87 5251ssued' September. 25,'1987).

In addition, inspec' ions of-the Unit % containment integrated leak' rate' test (IR 327,328/89-W ; issued l

May - 4, 1989) ' and local. leak rate testing (IRv327,328/87-51 issued g

j September 29, 1987. and IR:327,328/90-10: issued April 10,1990).have'been conducted with no findings in relation to: containment isolationisystem design deficiencies. Containment isolation valve position w n reviewed ^as_

!

h part of the system alignment.. inspections conducted for-Unit 2 startup (IR l-327,328/87-661 issued December 21',

1987; IR' 327,328/88-66 issued December 21, 1987; and IR 327,328/88-06 issued April 1, 1988)..

'

As a result of-the above reviews and inspections-conducted for the restart-a of Unit 2 and since the restart of Unit 2, the requirements of TMI. Action :

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. Item LII.E.4.2.1-4 are considered - satisfied for. Unit 2.

This item isi

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closed.

l NUREG 0737, Item'. III.D.3.4.3, Control. Room Habitability L Implement l

Madifications.

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s The inspector determined that the licensee madeia submittal:on August 8, l

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1982' which stated that control room habitability requirements were met.

The ' licensee determined that.no - modifications were L required.

.The i t

inspector discussed this item with the NRR Project Manager and determined.-

that this item was not. applicable since no modifications were ~ required.

.

This item is closed.

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9.

Engineered Safety Feature Walkdown (71710)

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During. the. inspectior. period the inspector-walked. down all: accessible portions of the Unit 1 Auxiliary Feedwater System. The walkdown confirmed that the system lintup was in accordance with the most. recent" system surveillance for both valve position'and power availability and.that1the.

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lineup matched the,as-built; flow and instrument diagrams.. The material-condition of system components was observed. maintenance work request and clearance status: verified and configuration: control" of the system reviewed.

.

The results of the walkdown confirmed that the system is being maintained

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in a full state of readiness.= The material condition of the system is adequate -in all a respects, with' no notedt deficiencies.

The status and configuration of the system agreed-with the most recent surveillance in the. licensee's system status file.-

Configuration control clearance records agreed with' the observedJ configuration.

= Where material-deficiencies existed, work requests or tag requests: wereLin. place to

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. disposition the problem.

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No violatic;s or deviations were identified.

10. ExitInterview(30703)

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The-inspection scope and findings were sunanarized-on :Abgust 7,1989, with those persons indicated in, paragraph :1.

TheiSenior Resident Inspector described the areas.3 inspected and discussed in: detail the inspection.

findings -listed below.. The licensee acknowledged the inspection' findings.

and did not identify as proprietary any of the' material; reviewed by the inspectors during the inspection.-

'

'

Inspection Findings:

Two non-cited violations were identified..

NCV 327,328/90-26-01, Failure to Document lC lculation Assumptions-t NCV 327,328/90-26-02, Failured to' Control ' Equipment Entering ~

Containnient Two unresolved items were identified.

l URI 327,328/90-26-03, Charging 1 Pump. Alignment Design. Change.

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URI 327,328/90-26-04,. Charging l Pump Seismic Calculation Errors

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During the reporting period, frequent. discussions were' held with the Site?

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Director, Plant Manager and other managers-concerning inspection findings.

,

11. List of Acronyms.and Initialisms ABGTS-Auxiliary Building Gas Treatment System ABI.-

Auxiliary Building-Isolation.

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ABSCE-Auxlit?ry Building Secondary Containment Enclosure.

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AFW

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Auxiliary W water

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AI Administrative Inftruction

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Abnormal Operating instruction i

A0I

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AU0 -

Auxiliary' Unit. 0; = tw

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I ASOS.--

Assistant-Shift Operating Supervisor ASTM -'

American Society of Testing and Materials BIT -

' Boron Injection Tank

_ Browns Ferry Nuclear.P1 ant.

BFN

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C&A

  • Control and Auxiliary Buildings.

_

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CAQR -.

Conditions Adverse to-Quality Report-

.

CCS_,-

Component Cooling Water System

!

CCP -, Centrifugal Charging Pump CCTS -

. Corporate. Commitment Tracking. System i

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Code of Federal Regulations-CFR

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COPS -

= Cold.0verpressure Protection System

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Containment Spray

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CS-

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CSSC -

_ Critical Structures,~ Systems and Components

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CVCS -

Chemical and Volume Control' System: '

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CVI- -

Containment ~ Ventilation-Isolation'-

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Direct Current

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t DC

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DCN -

Design Change Notice'

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Diesel Generator-

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.DG :

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Division of Nuclear Engineering'

DNE

ECN -

. Engineering Change Notice _

i LECCS.-

Emergency Core Cooling: System:

l Emergency Dietal Generator.

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'EDG

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Emergency Instructions El-

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-Emergency Notification l System

ENS

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E0P Emergency Operating: Procedure-

--

Emergency Operating Instruction.

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ERCW --

. Essential Raw Cooling Water

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Engineered. Safety Feature ESF

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FCV Flow Control Valve

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FSAR -

Final Safety Analysis Report-

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General Design Criteria-i; GDC

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General Operating Pstruction :

l G0I

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GL Generic Letter

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HVAC -

Heating _ Ventilation and-Air Conditioning HIC -

Hand-operated Indicating Controller

H0

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Hold ' Order a

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Health Physics HP

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Instruction Change Form

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ICF

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Independent Design. Inspection-NRC Information Notice u

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h IFI Inspector FolIowup Item;

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-Instrument Maintenance >.

IM

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IMI Instrument' Maintenance' Instruction-

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IR

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Inspection' Report

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- Kilovolt-Amp

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Kilowatt n

~KW

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Kilovolt KV

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o Licensee Event Report LER

-,

Limiting Condition-for'0peration'

LC0

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LIV -

Licensee Identified ~ Violation-LOCA -

Loss of Coolant Accident

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Main Control Room

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Maintenance: Report-

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MR'

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MSIV -

'Ma1n Steam' Isolation Valve NRC Bulletin

- NB

-

NOV

'

Notice of Violation

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- NQAM -:

Nuclear Quality:/ssurance_ Manual-

NRC.-

. Nuclear Regulatory Connission OSLA -

Operations _Section Letter - Administrative O

g L

OSLT -

Operations Section Letter - Training.

O?

Officeiof'Specini, Projects E

OSP

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l PLS'

Precautions,' Li'n'itatiers, and Setpoints

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PM-Preventive Maintenance

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- PPM -:

Parts-Per Million 1

.

O PMT Post Modifica+, ion Test

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y PORC -

Plant Operationsr Review Committee

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P0RS--

Plant Operatfon Review Staff q

Problem Reporting Document-2; PRD

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Potenthily' Reportable Occurrence PR0

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Quality Assurance QA

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Quality Control l

QC

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Radiation Control Area.

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RCA

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l RCDT'-

' Reactor Coolant Drain Tank i

.

RCP -

Reactor Coolant Pump

=l RG

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Reactor' Coolant System:

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RCS

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Regulatory Guide

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Residual Heat Removal a

RHR

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Radiation Monitor l

RM

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Reactor Operator

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R0

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Rod Po:,ition Indication RPI

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q Revolutions Per Minute RPM D

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'I Resistivity Temperature Device Detector

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.RTD

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Radiation Work Permit RWP

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RWST -

Refueling Water Storage Tank i

Safety Evaluation Report SER

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Steam Generator i

SG

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l SI Surveillance Instruction-

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Special Maintenance Instruction SMI

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S01 System:0perating Instructions

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SOS Shift Operating Supervisor

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i SQM Sequoyah Standard Practice Maintenance

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l SQRT -

Seismic Qualification Review Team Surveillance Requirements

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SR'

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SR0 Senior Reactor Operator

-

SS0MI-Safety Systems Outage Modification Inspection

!

SSQE -

Safety System Quality Evaluation

_i l

SSPS -

Solid-Statc-Protection System

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STA Shif t Technical Advisor

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STI Special Test Instruction-

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TACF -

Temporary Alteration Control. Form TAVE -

Average Reactor Coolant Temperature i

TDAFW-Turbine Driven Auxiliary Feedwater

'

Technical Instruction

TI

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TREF -

Reference Temperature

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Tracking Oper. Items Technical Spccifications TS

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Tennessee Valley Authavity TVA

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Upper Head Injection UHI

-

Unit Operator U0

-

Unresolved item

.

URI

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USQD -

Unreviewed Safety Question Determination Volts Direct Current VDC

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Volts Alternating Current VAC

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Work Control Group WCG

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Work Plan WP

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Work Request WR

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