IR 05000324/2021002

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Integrated Inspected Report 05000324/2021002 and 05000325/2021002
ML21223A155
Person / Time
Site: Brunswick  Duke Energy icon.png
Issue date: 08/11/2021
From: Stewart Bailey
Division Reactor Projects II
To: Krakuszeski J
Duke Energy Progress
T Francis
References
IR 2021002
Download: ML21223A155 (25)


Text

August 11, 2021

SUBJECT:

BRUNSWICK STEAM ELECTRIC PLANT - INTEGRATED INSPECTION REPORT 05000324/2021002 AND 05000325/2021002

Dear Mr. Krakuszeski:

On June 30, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Brunswick Steam Electric Plant. On July 29, 2021, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Stewart N. Bailey, Chief Reactor Projects Branch 4 Division of Reactor Projects

Docket Nos. 05000324 and 05000325 License Nos. DPR-62 and DPR-71

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000324 and 05000325

License Numbers:

DPR-62 and DPR-71

Report Numbers:

05000324/2021002 and 05000325/2021002

Enterprise Identifier: I-2021-002-0008

Licensee:

Duke Energy Progress, LLC

Facility:

Brunswick Steam Electric Plant

Location:

Southport, NC

Inspection Dates:

April 1, 2021 to June 30, 2021

Inspectors:

G. Smith, Senior Resident Inspector

M. Schwieg, Reactor Inspector

J. Diaz-Velez, Senior Health Physicist

B. Kellner, Senior Health Physicist

J. Rivera, Health Physicist

Approved By:

Stewart N. Bailey, Chief

Reactor Projects Branch 4

Division of Reactor Projects

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Brunswick Steam Electric Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

Type Issue Number Title Report Section Status LER 05000325/2020-002-00 LER 2020-002-00 for Brunswick Steam Electric Plant, Unit 1, Technical Specification Required Shutdown due to Unidentified Leakage 71153 Closed

PLANT STATUS

Unit 1 began the period at 100 percent (full) rated thermal power (RTP) and operated there until May 1, 2021, when the unit was shut down mid-cycle to replace a leaking seal package on the 'B' recirculation pump. Following replacement of the seal packages on both the 'A' and 'B' recirculation pumps, the unit was taken critical and the output breaker closed on May 12, 2021.

On May 13, 2021, a power ascension was commenced, and the unit reached full power on May 20, 2021. The unit continued to operate at essentially full power for the remainder of the inspection period.

Unit 2 began the period shut down for a refueling outage. Following completion of the refueling outage, the unit was taken critical on April 4, 2021. On April 5, 2021, the output breaker was closed, and a power ascension was commenced. The unit reached full power on April 9, 2021.

The unit continued to operate there until June 7, 2021, when power was reduced to 75 percent RTP for a control rod improvement. Following completion of the rod improvement, the unit was restored to full power on June 9, 2021, where it continued to operate until the end of the period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), resident and regional inspectors were directed to begin telework and to remotely access licensee information using available technology. During this time, the resident inspectors performed periodic site visits each week, increasing the amount of time on site as local COVID-19 conditions permitted.

As part of their onsite activities, resident inspectors conducted plant status activities as described in IMC 2515, Appendix D; observed risk significant activities; and completed on site portions of IPs. In addition, resident and regional baseline inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

71111.04 - Equipment Alignment

Partial Walkdown Sample (IP Section 03.01) (4 Samples)

The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1) Unit 1 high pressure coolant injection (HPCI) system on April 15, 2021
(2) Unit 1 residual heat removal (RHR) torus suction system on April 21, 2021
(3) Diesel generator building instrument air system on June 18, 2021
(4) Unit 1 'B' train RHR while 'A' train was out-of-service for planned maintenance on June 23, 2021

Complete Walkdown Sample (IP Section 03.02) (1 Sample)

(1) The inspectors evaluated system configurations during a complete walkdown of the safety-related Unit 1 and Unit 2 core spray (CS) systems completed on May 26, 2021

71111.05 - Fire Protection

Fire Area Walkdown and Inspection Sample (IP Section 03.01) (4 Samples)

The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:

(1) Service water (SW) building elevation (EL) 4' on April 9, 2021
(2) SW building EL 20' on April 9, 2021
(3) Diesel generator fuel oil tank cells #1 thru #4 on May 27, 2021
(4) Control building EL 49' (main control room) on June 1, 2021

Fire Brigade Drill Performance Sample (IP Section 03.02) (1 Sample)

(1) The inspectors evaluated the onsite fire brigade training and performance during an announced fire drill in the service water building on April 19, 2021

71111.06 - Flood Protection Measures

Inspection Activities - Internal Flooding (IP Section 03.01) (1 Sample)

On June 30, 2021, the inspectors completed an evaluation of the internal flooding mitigation protections in the:

(1) SW building

71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance

Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)

(1) The inspectors observed and evaluated licensed operator performance in the control room during initial pressurization of the reactor coolant system following a refueling outage on April 4, 2021

Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)

(1) The inspectors observed and evaluated licensed operator continuing training (loss of 2XDB bus, inadvertent core spray initiation, reactor water cleanup (RWCU) system rupture) on June 24, 2021.

71111.12 - Maintenance Effectiveness

Maintenance Effectiveness (IP Section 03.01) (1 Sample)

The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components (SSCs) remain capable of performing their intended function:

(1) Unit 1 'B' recirculation pump seal degradation and subsequent replacement (Nuclear Condition Report (NCR) 2379462)

Quality Control (IP Section 03.02) (1 Sample)

The inspectors evaluated the effectiveness of maintenance and quality control activities to ensure the following SSC remains capable of performing its intended function:

(1) Commercial grade dedication package associated with a Watt/Var transducer used in the safety-related emergency diesel generators (EDGs)

71111.13 - Maintenance Risk Assessments and Emergent Work Control

Risk Assessment and Management Sample (IP Section 03.01) (4 Samples)

The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:

(1) Unit 1 shutdown risk during maintenance outage to replace the 'B' recirculation pump seal package on May 7, 2021.
(2) Emergent failure of TE 2-B21-TE-N013A results in half scram during testing on June 15, 2021
(3) Emergent failure of the Unit 1 'B' control rod drive pump on June 17, 2021
(4) Unit 1 A RHR Outage on June 23, 2021

71111.15 - Operability Determinations and Functionality Assessments

Operability Determination or Functionality Assessment (IP Section 03.01) (4 Samples)

The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:

(1) Unit 1 Drywell Equipment Drain leakage in Action Level 1 (NCR 2379462)
(2) Unit 2 'B' North Hotwell In-Leakage (NCR 2378093)
(3) Unit 1 SC Torus Line Plate Inspection Results Exceed Acceptance Criteria (NCR 2374037)
(4) Unit 1 'D' RHR SW Pump Vibration (NCR 2382978)

71111.18 - Plant Modifications

Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02) (1 Sample)

The inspectors evaluated the following temporary or permanent modifications:

(1) Diesel fuel oil tank room aqueous film forming foam (AFFF) degradation (EC 419628)

71111.19 - Post-Maintenance Testing

Post-Maintenance Test Sample (IP Section 03.01) (3 Samples)

The inspectors evaluated the following post-maintenance test activities to verify system operability and functionality:

(1)0PT-80.1, Reactor Pressure Vessel ASME Section XI Pressure Test (2)0PT-34.5.4.0, Foam Concentrate Performance Evaluation and Level Verification (3)0PM-RLY035, Function Test of E3-E1 Cross-tie Breaker Lockout Relay

71111.20 - Refueling and Other Outage Activities

Refueling/Other Outage Sample (IP Section 03.01) (2 Samples)

(1) The inspectors evaluated the Unit 2 refueling outage (B2R25) from March 5, 2021 to April 5, 2021
(2) The inspectors evaluated the Unit 1 forced outage to repair a failing recirculating pump seal from May 1 to May 12, 2021

71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance tests:

Surveillance Tests (other) (IP Section 03.01)

(1)0PT-12.2C, No. 3 Diesel Generator Monthly Load Test on June 10, 2021

(2) EDG-4 LOOP/LOCA Loading Test (RS) on June 16, 2021

71114.06 - Drill Evaluation

Select Emergency Preparedness Drills and/or Training for Observation (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated an emergency drill conducted on April 20, 2021

Drill/Training Evolution Observation (IP Section 03.02) (1 Sample)

(1) The inspectors evaluated a simulator training session that involved a RWCU system rupture on June 24,

RADIATION SAFETY

71124.01 - Radiological Hazard Assessment and Exposure Controls

Radiological Hazard Assessment (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated how the licensee identifies the magnitude and extent of radiation levels and the concentrations and quantities of radioactive materials and how the licensee assesses radiological hazards.

Instructions to Workers (IP Section 03.02) (1 Sample)

The inspectors evaluated instructions to workers including radiation work permits used to access high radiation areas.

(1) The inspectors reviewed the following:

Radiation Work Packages

  • RWP # 2523 - 117' FLOOD UP ACTIVITIES, Rev: 08
  • RWP # 2526 - 117' - REASSEMBLY ACTIVITIES, Rev: 06
  • RWP # 2553 - Welding Activities MSIV Drain Lines EC Rev: 02

Electronic Alarming Dosimeter (ED) Alarms

  • Reviewed ED dose and dose rate alarm logs from January 2020 through January 2021. No unplanned or unexpected alarms occurred.

Labeling of Containers

  • Observed 15 radioactive material containers at various locations inside the protected area and radiologically controlled area (RCA) with appropriate Radioactive Material labeling
  • Observed 6 in service HEPA units and vacuums appropriately labeled as Radioactive Material in the RCA

Contamination and Radioactive Material Control (IP Section 03.03) (3 Samples)

The inspectors evaluated licensee processes for monitoring and controlling contamination and radioactive material.

(1) The inspectors verified the following sealed sources are accounted for and are intact:
  • Category 2 Cs-137 source ID# 10R008 (Hopewell shielded box calibrator/irradiator)
  • Category 2 Cs-137 source ID# 84R106 (Shepherd shielded box calibrator/irradiator)
(2) Observed workers undressing, and monitoring after exiting the drywell and refueling cavity contaminated areas, including RP monitoring for discrete hot particles, as applicable
(3) Observed licensee surveys of personnel and potentially contaminated material leaving the RCA

Radiological Hazards Control and Work Coverage (IP Section 03.04) (4 Samples)

The inspectors evaluated in-plant radiological conditions during facility walkdowns and observation of radiological work activities.

(1) The inspectors also reviewed the following radiological work package for areas with airborne radioactivity:
  • RWP # 2503, Control Rod Drive (CRD) Activities [removal, replacement, adjustments, etc.]
(2) The inspectors also reviewed the following radiological work package for areas with airborne radioactivity:
  • RWP # 2523, 117' Flood up Activities [Fuel Pool Gate Seal, In-vessel inspection, IER L2 19-6 Inspections, etc.]
(3) The inspectors also reviewed the following radiological work package for areas with airborne radioactivity:
  • RWP # 2526, 117' Reassembly Activities [Drywell Dome & CAC Piping, RPV Head, etc.]
(4) The inspectors also reviewed the following radiological work package for areas with airborne radioactivity:
  • RWP # 2553, Welding Activities MSIV Drain Lines

High Radiation Area and Very High Radiation Area Controls (IP Section 03.05) (3 Samples)

The inspectors evaluated licensee controls of the following high radiation areas and very high radiation areas (VHRA):

(1) Unit 1 and Unit 2 condenser bays (4 entry points each) LHRA
(2) Unit 1 and Unit 2 20' TIP rooms (LHRA)
(3) Unit 1 and Unit 2 drywell (2 entry points) VHRA

Radiation Worker Performance and Radiation Protection Technician Proficiency (IP Section 03.06) (1 Sample)

Through direct observation, interviews, or discussions with workers and RP technicians, the inspectors evaluated radiation worker and radiation protection technician performance as it pertains to radiation protection requirements.

(1) The inspectors evaluated radiation worker and radiation protection technician performance as it pertains to radiation protection requirements.

71124.02 - Occupational ALARA Planning and Controls

Radiological Work Planning (IP Section 03.01) (6 Samples)

The inspectors evaluated the licensees radiological work planning.

(1) The inspectors reviewed the following activities:
  • ALARA Plan 2503 - B2R25 Control Rod Drive Exchange And Support Activities, 2/2/2021
(2) The inspectors reviewed the following activities:
  • ALARA Tracking Sheet 2513T - B2R25 Shielding Project, 2/1/2021
(3) The inspectors reviewed the following activities:
  • ALARA Plan 2523 - B2R25 Refuel Floor Maintenance, 2/2/2021
(4) The inspectors reviewed the following activities:
  • ALARA Plan 2526 - B2R25 Reassembly Activities, 2/2/2021
(5) The inspectors reviewed the following activities:
  • ALARA Plan 2553 - Drywell Welding Equipment Drains, 2/2/2021
(6) The inspectors reviewed the following activities:
  • ALARA Tracking Sheet 2552T - Welding 2/1/2021

Verification of Dose Estimates and Exposure Tracking Systems (IP Section 03.02) (3 Samples)

The inspectors evaluated dose estimates and exposure tracking.

(1) The inspectors reviewed the following as low as reasonably achievable planning documents:
  • ALARA Plan 1503 - B1R23 Control Rod Drive Exchange and Support Activities, Revisions 0, 1, & 2 (February and March 2020)

Additionally, the inspectors reviewed the following radiological outcome evaluations:

  • ALARA Plan 1503 - B1R23 Control Rod Drive Exchange and Support Activities, 50 and 75 % in-progress reviews and Post Job Review
(2) The inspectors reviewed the following as low as reasonably achievable planning documents:
  • ALARA Plan 1504 - B1R23 Refuel Floor Decontamination Support, Revision 0, 2/11/2020

Additionally, the inspectors reviewed the following radiological outcome evaluations:

  • ALARA Plan 1504 - B1R23 Refuel Floor Decontamination Support, 50% in-progress review and Post Job Review
(3) The inspectors reviewed the following as low as reasonably achievable planning documents:
  • ALARA Plan 1523 - B1R23 Refuel Floor Maintenance Window Activities, Revision 0 & 1, 2/11/2020 & 3/13/2020

Additionally, the inspectors reviewed the following radiological outcome evaluations:

  • ALARA Plan 1523 - B1R23 Refuel Floor Maintenance Window Activities, Post Job Review

Implementation of ALARA and Radiological Work Controls (IP Section 03.03) (4 Samples)

The inspectors reviewed as low as reasonably achievable practices and radiological work controls.

(1) The inspectors reviewed the following activities:
  • Temporary Shielding Request (TSR #) 2 -RF21-01 - Reactor Recirculation Piping
  • TSR # 2 -RF21-28 - RWCU Heat Exchangers
  • TSR # 2 -RF21-08 - RB 117' Shield Racks
(2) The inspectors reviewed the following activities:

In progress reviews for the following ALARA Plans (APs):

  • AP 2503, CRD Exchange, at 25%, logical break, and 75%
  • AP 2523, B2R25 Refueling Maintenance, at 50%
  • AP 2522, Unit 2 Refuel Disassembly, at 50%
(3) The inspectors reviewed the following activities:

Post Job ALARA review of the following ALARA Plan

(4) The inspectors reviewed the following activities:

TEDE-ALARA evaluations for the following work activities:

  • refuel disassembly
  • cavity decontamination
  • refuel assembly

Radiation Worker Performance (IP Section 03.04) (1 Sample)

The inspectors evaluated radiation worker and radiation protection technician performance:

(1)by observation via video monitoring of work performed for refueling, CRD exchange preparations, reactor reassembly activities [RWPs 2503 and 2526], and during direct observation while onsite.

71124.03 - In-Plant Airborne Radioactivity Control and Mitigation

Permanent Ventilation Systems (IP Section 03.01) (2 Samples)

The inspectors evaluated the configuration of the following permanently installed ventilation systems:

(1)

  • Unit 2 control building emergency filter system Trains A and B

Temporary Ventilation Systems (IP Section 03.02) (2 Samples)

The inspectors evaluated the configuration of the following temporary ventilation systems:

(1) Temporary Ventilation System Setups
  • HEPAs - #6, #9, #19, #1478, #1702
  • Air Vacuums - #1614, #1619
(2) Portable or Installed Monitoring Systems
  • iCam (portable continuous air monitor), Enrad # 13220 located in the unit control room stairwell
  • iCam, Enrad # 12695 and 11774 located in the hallways on the 20' elevation

Use of Respiratory Protection Devices (IP Section 03.03) (1 Sample)

(1) The inspectors evaluated the licensees use of respiratory protection devices. Observed in-field applications; verifying the licensee validated the level of protection provided by the devices; inspecting the material condition of devices, reviewing records and certification of devices issued for use; reviewing the qualifications of workers that use the devices; and observing workers donning, doffing and testing devices.

Self-Contained Breathing Apparatus for Emergency Use (IP Section 03.04) (1 Sample)

(1) The inspectors evaluated the licensees use and maintenance of self-contained breathing apparatuses.

71124.04 - Occupational Dose Assessment

Source Term Characterization (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated licensee performance as it pertains to radioactive source term characterization.

External Dosimetry (IP Section 03.02) (1 Sample)

(1) Reviewed Brunswick Nuclear Plant - TLD-ED Correlations for the 1st Semi-Annual 2020 Monitoring Period

Internal Dosimetry (IP Section 03.03) (3 Samples)

The inspectors evaluated the internal dosimetry program implementation.

(1) The inspectors reviewed the following:

In-Vitro Internal Monitoring

  • Reviewed results of baseline Tritium bioassay analysis of eight
(8) divers performing radiological diving during the 2021 Unit 2 outage.
(2) The inspectors reviewed the following:

Whole Body Counts

  • Reviewed positive body count records for eight
(8) workers installing shielding in the reactor cavity during the 2020 Unit 1 refueling outage
(3) The inspectors reviewed the following:

Dose Assessments Performed Using Air Sampling and Derived Air Concentration-Hour Monitoring

  • Internal dose assessments for eight
(8) workers installing shielding in the reactor cavity during the 2020 Unit 1 refueling outage (based on whole body counts).

Special Dosimetric Situations (IP Section 03.04) (2 Samples)

The inspectors evaluated the following special dosimetric situation:

(1) Licensees implementation of requirements to manage radiation protection of declared pregnant workers for three workers.
(2) Licensees implementation and application of NRC-approved external dosimetry methods (i.e. EDEX) for Control Rod Drive changeouts during 2021 Unit 2 outage.

71124.05 - Radiation Monitoring Instrumentation

Walkdowns and Observations (IP Section 03.01) (6 Samples)

The inspectors evaluated the following radiation detection instrumentation during plant walkdowns:

(1) Area radiation monitor (ARM) in control room
(2) Portal monitor (GEM-5) at RCA exit
(3) Small article monitor (Cronos) at RCA exit
(4) Personnel contamination monitor (Argos) at RCA exit
(5) High range portable survey instrument (Telepole) in instrumentation lab
(6) Continuous air monitors (iCAMs) in various locations in the reactor building

Calibration and Testing Program (IP Section 03.02) (11 Samples)

The inspectors evaluated the calibration and testing of the following radiation detection instruments:

(1) Whole body counter (WBC) no. BNPFS2
(2) Unit 2 drywell high range area radiation monitor
(3) Count room gamma detector no. 3
(4) Count room alpha and beta Tennelec detector no. TH-05
(5) Electronic dosimeter serial no. 867834
(6) Count room Tricarb tritium counter serial no. SGLO30201363
(7) GEM-5 serial no. 11698
(8) Cronos-4 serial no. 11652
(9) Argos 5AB serial no. 12309
(10) Telepole serial no. 02131
(11) Ludlum model 12-4 Remball serial no. 12141

Effluent Monitoring Calibration and Testing Program Sample (IP Sample 03.03) (2 Samples)

The inspectors evaluated the calibration and maintenance of the following radioactive effluent monitoring and measurement instrumentation:

(1) Main stack gaseous effluent monitor
(2) Liquid waste discharge effluent monitor

OTHER ACTIVITIES - BASELINE

===71151 - Performance Indicator Verification

The inspectors verified licensee performance indicators submittals listed below:

MS05: Safety System Functional Failures (SSFFs) Sample (IP Section 02.04)===

(1) Unit 1 (April 1, 2020 through March 31, 2021)
(2) Unit 2 (April 1, 2020 through March 31, 2021)

MS06: Emergency AC Power Systems (IP Section 02.05) (2 Samples)

(1) Unit 1 (April 1, 2020 through March 31, 2021)
(2) Unit 2 (April 1, 2020 through March 31, 2021)

MS10: Cooling Water Support Systems (IP Section 02.09) (2 Samples)

(1) Unit 1 (April 1, 2020 through March 31, 2021)
(2) Unit 2 (April 1, 2020 through March 31, 2021)

OR01: Occupational Exposure Control Effectiveness Sample (IP Section 02.15) (1 Sample)

(1) Unit 1 (January 1, 2020 through January 1, 2021)

Unit 2 (January 1, 2020 through January 1, 2021)

PR01: Radiological Effluent Technical Specifications/Offsite Dose Calculation Manual Radiological Effluent Occurrences (RETS/ODCM) Radiological Effluent Occurrences Sample (IP Section 02.16) (1 Sample)

(1) Unit 1 (May 1, 2020 through January 1, 2021)

Unit 2 (May 1, 2020 through January 1, 2021)

71152 - Problem Identification and Resolution

Semiannual Trend Review (IP Section 02.02) (1 Sample)

(1) The inspectors reviewed the licensees corrective action program for potential adverse trends in equipment performance that might be indicative of a more significant safety issue.

Annual Follow-up of Selected Issues (IP Section 02.03) (1 Sample)

The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:

(1) NCR 2370489: Invalid Unit 2 Group 6 Initiation

===71153 - Follow Up of Events and Notices of Enforcement Discretion

Event Report (IP Section 03.02)===

The inspectors evaluated the following licensee event report (LER):

(1) LER 05000325/2020-002-00, Technical Specification Required Shutdown Due to Unidentified Leakage (ADAMS Accession No. ML20140A004). The inspectors determined that it was not reasonable to foresee or correct the cause discussed in the LER therefore no performance deficiency was identified. The inspectors did not identify a violation of NRC requirements.

Personnel Performance (IP Section 03.03) (1 Sample)

(1) The inspectors evaluated the licensees performance regarding an event that occurred on February 17, 2021. The event was an invalid group 6 isolation and was reported to the NRC on April 4, 2021, under event notification 55191. This 60-day notification was in lieu of a written LER as allowed by 10 CFR 50.73(a)(1). The group 6 actuation was considered invalid pursuant to 10 CFR 50.73(a)(2)(iv)(A) and 10 CFR 50.73(a)(2)(iv)(B). The operators responded to the event in accordance with required procedures.

INSPECTION RESULTS

Observation: Semi-Annual Trend Review 71152 The inspectors performed a trend analysis on the licensees corrective action program to identify trends that could indicate the existence of a more significant safety issue. The inspectors focused their review on equipment performance trends, but also considered the results of inspector daily condition report screenings, licensee trending efforts, and licensee human performance results. The review nominally considered the 6-month period of January 2021 through June 2021, although some examples extended beyond those dates when the scope of the trend warranted. The inspectors compared their results with the licensees analysis of trends. Additionally, the inspectors reviewed the adequacy of corrective actions associated with a sample of the issues identified in the licensees trend reports. The inspectors also reviewed corrective action documents that were processed by the licensee to identify potential adverse trends in the condition of structures, systems, and/or components as evidenced by acceptance of long-standing non-conforming or degraded conditions.

During this review, the inspectors did note that two recent operating cycles on both units were affected by degrading recirculation pump seals. Just prior to the March 2021, Unit 2 refueling outage, Unit 2 experienced a degrading 'B' recirculation pump seal. This was evidenced by a deviation from expected seal pressure parameters and increased drywell leakage. In this case, the licensee was able to continue to operate plant until Unit 2 was shut down for a refueling outage on March 5, 2021. During this refueling outage both the 'A' and 'B' seal packages were replaced. Also, during the latter part of April 2021, the operators noted degrading trends on the Unit 1 'B' recirculation pump seal. In this case, it was determined by the licensee that the best path forward was to remove the unit from service for a mid-cycle outage and replace the seal package, as discussed in Section 71111.20 of this report. Unit 1 was shut down from May 1 to May 12 to replace both the 'A' and 'B recirculation pump seal packages.

The inspectors noted that the typical life cycle for a seal package is six years. In both the cases noted above, the seal package did not last the expected six years. This negative trend was communicated to the licensee that the seal packages may not be operating or installed to their optimal performance.

Observation: Annual Follow-up of Selected Issue: Invalid Unit 2 Group 6 Isolation (NCR 2370489)71152 The inspectors conducted a detailed review of NCR 2370489, Invalid Unit 2 Secondary Containment and Group 6 Isolation. The inspectors chose this sample because it dealt with the barrier integrity cornerstone. During performance of a Unit 2 Group 6 isolation functional test, the secondary containment isolation signal was received after the reactor building ventilation radiation monitor exceeded the setpoint. The licensee determined the isolation was invalid and realigned the reactor building ventilation. When the ventilation was restored, the radiation monitor output returned to normal.

The licensee performed a detailed root cause analysis and developed several corrective actions to address the deficiencies. The root cause was determined to be moisture intrusion into the electronics within the detector assembly or signal cable connector. The inspectors determined that the licensees plan to address this issue was reasonably commensurate with the safety significance of the equipment that might be affected by this type of equipment failure.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On July 29, 2021, the inspectors presented the integrated inspection results to John A. Krakuszeski and other members of the licensee staff.
  • On April 6, 2021, the inspectors presented the radiation safety inspection results to John A. Krakuszeski and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.04

Drawings

D-02526

Reactor Building Residual Heat Removal piping diagram

D-25023

Reactor Building High Pressure Coolant Injection System

Procedures

1OP-17

Residual Heat Removal System Operating Procedure

139

1OP-18

Core Spray System Operating Procedure

2OP-18

Core Spray System Operating Procedure

SD-18

Core Spray System

71111.05

Fire Plans

0PFP-013

General Fire Plan

AD-EG-ALL-1532

NFPA 805 Pre-Fire Plans

CSD-BNP-PFP-

0CB

Control Building Pre-Fire Plans

Procedures

AD-OP-ALL-0207

Fire Brigade Administrative Controls

CSD-BNP-PFP-

0DG

Diesel Generator Building Prefire Plans

71111.11Q Procedures

0GP-02

Approach to Criticality and Pressurization of the Reactor

24

AD-OP-ALL-1000

Conduct of Operations

71111.12

Engineering

Changes

EC417774

Commercial Grade (CG) dedication package for a

Westinghouse transducer

Procedures

AD-EG-ALL-1210

Maintenance Rule Program

71111.13

Procedures

0AP-025

BNP Integrated Scheduling

AD-OP-ALL-0201

Protected Equipment

AD-WC-ALL-0200

On-Line Work Management

AD-WC-ALL-0250

Work Implementation and Completion

AD-WC-ALL-0410

Work Activity Integrated Risk Management

71111.15

Procedures

AD-OP-ALL-0105

Operability Determinations and Functionality Assessments

71111.18

Engineering

Changes

EC-41962

DG Fuel Tank Room AFFF degradation

71111.19

Procedures

0PM-RLY035

Functional Test and Lubrication Check of Lockout Relays

0PT-80.1

Reactor Pressure Vessel ASME Section XI Pressure Test

Work Orders

20437758

71111.20

Procedures

0GP-02

Approach to Criticality and Pressurization of the Reactor

24

0GP-03

Unit Startup and Synchronization

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

0GP-04

Increasing Turbine Load to Rated Power

130

0GP-05

Unit Shutdown

2

71111.22

Procedures

0PT-12.1D

No. 4 Diesel Generator LOOP/LOCA Test

0PT-12.2C

No. 3 Diesel Generator Monthly Load Test

20

0PT-34.5.4.0

Foam Concentrate Performance Evaluation and Level

Verification

71124.01

Corrective Action

Documents

NCRs 02282724,

2320188,

2320798,

2320935,

2321363,

2326606,

2330059,

2333210,

2334856,

2334857,

2339395,

2355138 and

2366896

Corrective Action Reports

Miscellaneous

2019 Alpha

Characterization

Report

2019 Alpha Characterization Report

04/13/2020

Procedures

0E&RC-0040

ADMINISTRATIVE CONTROLS FOR HIGH RADIATION

AREAS, LOCKED HIGH RADIATION AREAS, AND VERY

HIGH RADIATION AREAS

AD-PI-ALL-0100

CORRECTIVE ACTION PROGRAM

AD-RP-ALL-0002

RADIATION AND CONTAMINATION SURVEYS

AD-RP-ALL-0003

RADIOLOGICAL AIR SAMPLING

AD-RP-ALL-0004

RADIOLOGICAL POSTING AND LABELING

AD-RP-ALL-0005

ACCESS CONTROLS FOR HIGH AND LOCKED HIGH

RADIATION AREAS

AD-RP-ALL-0006

PERSONNEL CONTAMINATION MONITORING

AD-RP-ALL-0007

CONTROL OF RADIOACTIVE MATERIAL

AD-RP-ALL-0009

RADIOGRAPHY

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

AD-RP-ALL-0010

RADIOLOGICAL JOB COVERAGE

AD-RP-ALL-2002

SRD ALARMS

AD-RP-ALL-2004

MANAGEMENT OF LARGE SCALE CONTAMINATION

EVENTS

AD-RP-ALL-2008

REMOTE MONITORING

AD-RP-ALL-2011

RADIATION PROTECTION BRIEFINGS

AD-RP-ALL-2017

ACCESS CONTROLS TO VERIFY HIGH RADIATION AREA

AND SUPPLEMENTAL ACCESS CONTROLS FOR HRA

AND LHRA

AD-RP-ALL-2020

RADIOLOGICAL CONTROLS FOR DIVING OPERATIONS

Radiation Surveys 511436001 IL

Nuclide Distribution Report (DAW)

09/08/2020

BNP-M-

201227-8

ISFSI Survey

2/27/2020

BNP-M-

210305-7

Unit 2 Refueling Building - Shield Block removal

03/05/2021

BNP-M-

210306-26

Unit 2 Reactor Cavity Initial Entry

03/06/2021

BNP-M-

210306-41

Unit 2 Drywell initial Entry

03/6/2021

BNP-M-

210306-42

Unit 2 Drywell Initial Entry Survey

03/06/2021

BNP-M-

210306-5

Unit 2 Drywell Initial Entry Survey

03/06/2021

BNP-M-

210307-14

Unit 2 Reactor Cavity - Rx Head detailed survey

03/07/2021

BNP-M-

210309-24

Unit 2 Drywell 67' Elevation - Nozzle Shields open

03/09/2021

BNP-M-

21031321-020

BNP BRAC DETERMINATION

03/13/2021

BNP-M-

210323-19

U-2 Turbine Building - Valve 2-MVD-S1 Breach

03/23/2021

BNP-M-

210323-9

Unit 2 RWCU Heat Exchanger insulation replacement

03/23/2021

BNP-M-

Unit 2 TIP Drive Boxes [Incore drives]

03/25/2021

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

210325-10

BNP-M-

210328-11

Unit 2 Fuel Pool heat exchanger room Fill and Vent by Ops

03/28/2021

BNP-M-

210329-1

Unit 2 Reactor Cavity Post Drain Down/Pre Decon

03/29/2021

BNP-M-

210330-1

Unit 2 Reactor Cavity Post Decon and after reactor head set

03/30/2021

Radiation Work

Permits (RWPs)

List of 2021 Unit 2

Outage RWPs

(B2R25)

Including dose and dose rate alarm setpoints by task.

01/25/2021

List of Active

21 Online

RWPs

Including dose and dose rate alarm setpoints.

01/25/2021

Self-Assessments 02169344-05

Radioactive Material Management

05/24/2018

248333-05

BNP ALARA Self-Assessment

09/12/2019

248336-05

Internal Dosimetry

2/12/2019

2307278-05

RP Field Operations

10/08/2020

2307279-05

BNP Respiratory Protection Program Assessment

09/17/2020

71124.02

ALARA Plans

21 Site ALARA goals

2/18/2021

2018 - 2022

Brunswick Nuclear Plant ALARA Long Range Plan

2018

UPDATE

20

Brunswick Nuclear Plant ALARA Long Range Plan, including

source term reduction initiatives

2/11/2019

Calculations

-RF21-01

Temporary Shielding Request (TSR), U2 DW 5', 17' and 38',

GA dose rate reduction on RCR piping from 5' to 48'

Elevations

2/04/2021

-RF21-08

Unit 2 117' Refuel Floor, RB 117' Shield Racks

2/04/2021

2-RF21-05

Temporary Shielding Request, U2 Rx Cavity Inner & Outer

Bellows, Reduce GA Dose Rates for Rx disassembly and

reassembly

2/04/2021

Miscellaneous

Special ALARA Committee Meeting Minutes

01/13/2021

Special ALARA Committee Meeting Minutes

01/20/2021

ALARA Committee Meeting Minutes

01/25/2021

Brunswick Unit 2 BRAC Survey Data - 2005 through 2021

03/21/2021

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Power BI Brunswick ALARA Dose tracking reports 3/6/2021

through 3/31/2021

Procedures

0AI-90

Cobalt Reduction Program

AD-RP-ALL-9000

ALARA PROGRAM

AD-RP-ALL-9001

ALARA PLANNING

MNT-NGGC-0003

Radiation Shielding Use

71124.03

Calculations

Air Sample obtained inside the tent during 2B Turbine rotor

blade sand blasting activity

3/11/2021

Gamma Spec #

210478

Air sample obtained during MSR Cross-Over Piping breach

3/9/2021

Gamma Spec #

210580

Air Sample obtained in the U-2 Drywell under vessel during

SRM installation

3/22/2021

Calibration

Records

S/N 2870260

SCBA Annual Flow Tests dated 8/28/2019 and 8/27/2020

S/N 4821117

SCBA Annual Flow Tests dated 8/28/2019 and 8/26/2020

S/N 8030114807

PortaCount Pro Model 8030 Calibration Certificate

11/20/2020

S/N 8030114808

PortaCount Pro Model 8030 Calibration Certificate

2/03/2020

Serial Number

(S/N) 1830280

Self-Contained Breathing Apparatus (SCBA) Annual Flow

Tests dated 8/28/2019 and 8/27/2020

Corrective Action

Documents

NCRs 02264578,

276211,

278444,

286549,

287736,

2304096 and

2334838

Corrective Action Documents

Miscellaneous

Scott SCBA Maintenance and Overhaul Technician

Certification for Vallen Distribution Inc. service personnel

2/28/2020

0E&RC-0292

Monthly SCBA and Respirator Inspection and Inventory -

January 2021

01/19/2021

0E&RC-0292

Monthly SCBA and Respirator Inspection and Inventory -

February 2021

2/09/2021

Procedures

0E&RC-0135

SAMPLING OF BREATHING AIR

0E&RC-0136

SET UP AND USE OF AIR LINE RESPIRATORY

PROTECTION DEVICES

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

0E&RC-0225

TESTING OF HEPA PARTICULATE FILTERS AND SEALS

0E&RC-0229

CONTROL AND USE OF HEPA AIR FILTRATION UNITS

0E&RC-0311

CALIBRATION OF AIR SAMPLING EQUIPMENT

0E&RC-0351

OPERATION OF ECONOAIR L-5P LAPEL AIR SAMPLERS

AD-RP-ALL-0008

USE AND CONTROL OF HEPA FILTRATION AND VACUUM

EQUIPMENT

AD-RP-ALL-2014

WORK IN ALPHA ENVIRONMENTS

AD-RP-ALL-2015

ALPHA RADIATION CHARACTERIZATION

AD-RP-ALL-2019

TEDE-ALARA EVALUATIONS AND DAC-HOUR TRACKING

AD-RP-ALL-6001

QUANTITATIVE FIT TESTING

AD-RP-ALL-6002

INSPECTIONS OF SELF-CONTAINED BREATHING

APPARATUS (SCBA) AND ASSOCIATED EQUIPMENT

AD-RP-ALL-6005

POWERED AIR-PURIFYING RESPIRATORS

PD-RP-ALL-6000

RESPIRATORY PROTECTIVE EQUIPMENT APPROVAL

AND ISSUE

Radiation Surveys

Radioactive Air Sample Log and sample results from 3/6/2021

to 3/26/2021.

Work Orders

20101777 01

LR, Perform 1-SGT-1B, 1PT-15.1.2B Filter Test

20192264 01

CB Emergency Filter System Test (A Train)

20192794 01

LR, Perform 1PT-15.1.2A, SBGT 1A Filter Test

272257 02

LR, Perform 1MST-SBGT500B Filter Test

20342806 08

LR, Perform 1MST-SBGT500A, SBGT 1A Filter Test

20348040 01

CB Emergency Filter System Test (A Train)

71124.04

Calculations

RWP 2500, Task

AD-RP-All-4015, Attachment 3, Multi-Pack Form EDEX

calculations for eight (8) individuals performing CRD exchange

activities - 3/16/2021 to 3/19/2021.

Corrective Action

Documents

NCRs 02263673,

269618,

2319556,

2320487,

2323566, and

2344441

Engineering

Evaluations

CSD-RP-ALL-

4001

Brunswick Passive Whole Body Sensitivity Study

5/25/2018

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Dosimetry

Technical Report:

14-02

BNP DSC/ISFSI NEUTRON TLD CORRECTION FACTOR

VALIDATION

09/25/2014

Miscellaneous

Whole Body Counter nuclide libraries for routine analysis and

screening for medical isotopes.

2/10/2021

CFR Part 61

Brunswick Dry Active Waste Characterization [Nuclide

Distribution Report]

09/08/2020

In-Vitro Bioassay

GEL Laboratories Tritium Bioassay Sample analysis results -

Work Order #s 536569 and 536647.

Bioassay samples obtained 3/3/and 3/4/2021.

NVLAP LAB

CODE: 100505-0

Duke Energy Dosimetry Laboratory NVLAP Certificate of

Accreditation - 2019, 2020, and 2021

Procedures

AD-RP-ALL-0006

Personnel Contamination Monitoring

AD-RP-ALL-2003

Investigation of Unusual Radiological Occurrences

AD-RP-ALL-2010,

Skin Dose

Skin Dose from Contamination

AD-RP-ALL-4014

Dosimetry Management

CSD-RP-ALL-

4016

Prospective Determination for Occupational Exposure

TE-RP-ALL-2007

Neutron Dose Tracking

TE-RP-ALL-4001

Declared Pregnant Worker

Self-Assessments Self-Assessment

2300425

20 Dosimetry Lab Internal Audit

8/4/2020

Self-Assessment

Number:

248336

Brunswick Internal Dosimetry

2/12/2019

Self-Assessment

Number:

2307281-05

Brunswick External Dosimetry

2/3/2020

Self-Assessment:

2300428

Duke Energy Dosimetry Laboratory 2020 NVLAP On-Site

Assessment

9/16/2020

71151

Calculations

BNP-MECH-MSPI BNP Mitigating System Performance Index Plant Basis

Document

Corrective Action

NCRs 02320798,

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Documents

2332479,

2337906,

2340880,

2359530, and

2360615

Miscellaneous

Brunswick 2020 Annual Radioactive Liquid Release Summary

Report [including MEI total dose and isotopic release totals for

the year]

2/18/2021

Brunswick 2020 Annual Radioactive Gaseous Release

Summary Report [including MEI total dose and isotopic

release totals for the year]

2/18/2021

Electronic Dosimeter (ED) Dose and Dose Rate Alarm Logs

from 1/1/2020 through 1/31/2021

Procedures

AD-PI-ALL-0700

Performance Indicators

AD-PI-ALL-0700

Performance Indicators

71152

Corrective Action

Documents

AR-02370489

Invalid U2 Group 6

0