IR 05000324/2021012

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Biennial Probleem Identification and Resolution Inspection Report 05000324/2021012 and 05000325/2021012
ML21236A173
Person / Time
Site: Brunswick  Duke Energy icon.png
Issue date: 08/24/2021
From: Stewart Bailey
NRC/RGN-II/DRP/RPB4
To: Krakuszeski J
Duke Energy Progress
References
IR 2021012
Download: ML21236A173 (12)


Text

August 24, 2021

SUBJECT:

BRUNSWICK STEAM ELECTRIC PLANT - BIENNIAL PROBLEM IDENTIFICATION AND RESOLUTION INSPECTION REPORT 05000324/2021012 AND 05000325/2021012

Dear Mr. Krakuszeski:

On July 30, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed a problem identification and resolution inspection at your Brunswick Steam Electric Plant and discussed the results of this inspection with John and other members of your staff. The results of this inspection are documented in the enclosed report.

The NRC inspection team reviewed the stations corrective action program and the stations implementation of the program to evaluate its effectiveness in identifying, prioritizing, evaluating, and correcting problems, and to confirm that the station was complying with NRC regulations and licensee standards for corrective action programs. Based on the samples reviewed, the team determined that your staffs performance in each of these areas adequately supported nuclear safety.

The team also evaluated the stations processes for use of industry and NRC operating experience information and the effectiveness of the stations audits and self-assessments.

Based on the samples reviewed, the team determined that your staffs performance in each of these areas adequately supported nuclear safety.

Finally, the team reviewed the stations programs to establish and maintain a safety-conscious work environment as well as interviewed station personnel to evaluate the effectiveness of these programs. Based on the teams observations and the results of these interviews the team found no evidence of challenges to your organizations safety-conscious work environment.

Your employees appeared willing to raise nuclear safety concerns through at least one of the several means available.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Stewart N. Bailey, Chief Reactor Projects Branch 4 Division of Reactor Projects

Docket Nos. 05000324 and 05000325 License Nos. DPR-62 and DPR-71

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000324 and 05000325

License Numbers:

DPR-62 and DPR-71

Report Numbers:

05000324/2021012 and 05000325/2021012

Enterprise Identifier: I-2021-012-0011

Licensee:

Duke Energy Progress, LLC

Facility:

Brunswick Steam Electric Plant

Location:

Southport, SC

Inspection Dates:

July 12, 2021 to July 30, 2021

Inspectors:

C. Safouri, Senior Resident Inspector (Team Lead)

D. Jackson, Senior Project Engineer

M. Donithan, Operations Engineer

B. Towne, Resident Inspector

Approved By:

Stewart N. Bailey, Chief

Reactor Projects Branch 4

Division of Reactor Projects

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a biennial problem identification and resolution inspection at Brunswick Steam Electric Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

OTHER ACTIVITIES - BASELINE

71152B - Problem Identification and Resolution Biennial Team Inspection (IP Section 02.04)

(1) The inspectors performed a biennial assessment of the licensees corrective action program, use of operating experience, self-assessments and audits, and safety conscious work environment.
  • Corrective Action Program Effectiveness: The inspectors assessed the corrective action programs effectiveness in identifying, prioritizing, evaluating, and correcting problems. The inspectors also conducted a five-year review of the aging management program. The inspectors also reviewed the corrective actions, open at the time of completion of the documented IP 95001 Supplemental Inspection (ADAMS Accession Number ML19289A011), dated October 16, 2019, associated with the Unit 1 Reactor Coolant System Leakage performance indicator crossing the green-to-white threshold in the Barrier Integrity Cornerstone. The inspectors verified these corrective actions had been completed as scheduled. However, the following corrective actions remained open and require subsequent NRC review: 2265623-37, EOC-AS4 (CORR); 2265623-38, EOC-AS5 (CORR); and 2265623-40, RC1-EREV2 (EREV).
  • Operating Experience, Self-Assessments and Audits: The inspectors assessed the effectiveness of the stations processes for use of operating experience, audits, and self-assessments.
  • Safety Conscious Work Environment: The inspectors assessed the effectiveness of the stations programs to establish and maintain a safety-conscious work environment.

INSPECTION RESULTS

Assessment 71152B

1. Corrective Action Program Effectiveness

Problem Identification: The inspectors determined that the licensee was effective in identifying problems and entering them into the corrective action program and there was a low threshold for entering issues into the corrective action program. This conclusion was based on a review of the requirements for initiating condition reports as described in licensee procedure AD-PI-ALL-0100, "Corrective Action Program," and managements expectation that employees were encouraged to initiate condition reports. Additionally, site management was actively involved in the corrective action program and focused appropriate attention on significant plant issues.

Problem Prioritization and Evaluation: Based on the review of condition reports, the inspectors concluded that problems were prioritized and evaluated in accordance with the condition report significance determination guidance in procedure AD-PI-ALL-0100. The inspectors determined that adequate consideration was given to system or component operability and associated plant risk. The inspectors determined that plant personnel had conducted cause evaluations in compliance with the licensees corrective action program procedures and cause determinations were appropriate, and considered the significance of the issues being evaluated.

Corrective Actions: Based on a review of corrective action documents, interviews with licensee staff, and verification of completed corrective actions, the inspectors determined that corrective actions were timely, commensurate with the safety significance of the issues, and effective, in that conditions adverse to quality were corrected. For significant conditions adverse to quality, the corrective actions directly addressed the cause and effectively prevented recurrence. The inspectors reviewed condition reports and effectiveness reviews to verify that the significant conditions adverse to quality had not recurred. Effectiveness reviews for corrective actions to preclude repetition (CAPRs) were sufficient to ensure corrective actions were properly implemented and were effective.

Based on the samples reviewed, the team determined that the licensees corrective action program complied with regulatory requirements and self-imposed standards. The licensees implementation of the corrective action program adequately supported nuclear safety.

2. Operating Experience

The inspectors determined that the station's processes for the use of industry and NRC operating experience information were effective and complied with all regulatory requirements and licensee standards. The implementation of these programs adequately supported nuclear safety. The inspectors concluded that operating experience was adequately evaluated for applicability and that appropriate actions were implemented to address lessons learned as needed.

3. Self-Assessments and Audits

The inspectors determined that the licensee was effective at performing self-assessments and audits to identify issues at a low level, properly evaluated those issues, and resolved them commensurate with their safety significance.

Self-assessments were generally detailed and critical. The inspectors verified that condition reports were created to document areas for improvement and findings resulting from self-assessments, as well as verified that actions had been completed consistent with those recommendations. Audits of the quality assurance program appropriately assessed performance and identified areas for improvement. Generally, the licensee performed evaluations that were technically accurate.

4. Safety Conscious Work Environment

Based on interviews with plant staff and reviews of the latest safety culture survey results to assess the safety conscious work environment on site, the inspectors found no evidence of challenges to the safety conscious work environment. Employees appeared willing to raise nuclear safety concerns through at least one of the several means available.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On July 30, 2021, the inspectors presented the biennial problem identification and resolution inspection results to John A. Krakuszeski and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71152B

Calculations

SA-E11-502

Stress Analysis for RHR Pumps 1B & 1D Discharge

Corrective Action

Documents

Nuclear Condition

Reports (NCRs)

281389, 2284206, 2287386, 2293843, 2304996, 2305838,

2332592, 2335949, 2349867, 2351669, 2269646, 2271658,

274560, 2278424, 2279743, 2282484, 2282721, 2291142,

2344012, 2374676, 2281669, 2281677, 2285581, 2287588,

296662, 2297142, 2302607, 2303339, 2305503, 2317262,

267556, 2268639, 2269084, 2269779, 2279694, 2308172,

2341264, 2343883, 2349753, 2369431, 2359462, 2284092,

266414, 2269729, 2270874, 2144578, 2188317, 2221085,

254200, 2195563, 2387981, 2387982, 2387983, 2387984,

2387985, 2271198, 2300444, 2260472, 2267026, 2269618,

280655, 2283394, 2284008, 2284660, 2285129, 2286448,

288878, 2289038, 2290331, 2290655, 2291385, 2294630,

295123, 2300444, 2304068, 2305663, 2317682, 2318788,

20467, 2321660, 2322706, 2326377, 2331407, 2338449,

2340656, 2343895, 2347250, 2352130, 2356033, 2356580,

2364279, 2367475, 2370869, 2371042, 2371050, 2371507,

2378701, 2381039, 2384462, 2260949, 2261683, 2261828,

261846, 2262053, 2266407, 2267133, 2267154, 2267466,

269794, 2270110, 2270279, 2270994, 2270998, 2271254,

271953, 2273360, 2273610, 2275426, 2276611, 2276738,

277159, 2277506, 2278361, 2278518, 2279905, 2280085,

280577, 2281400, 2282070, 2283081, 2283117, 2285650,

287466, 2288927, 2289172, 2289684, 2289919, 2289987,

293774, 2297423, 2298744, 2304709, 2308961, 2316242,

22874, 2324073, 2351273, 2356365, 2358956, 2374571

Nuclear Task

Management

(NTM)

285581, 2288256

Root Cause

Evaluations

(RCE)

21942, 2323829, 2265623, 2321700

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Engineering

Changes

2996

Replace the 1-E11-F048B-MO (1B RHR Hx Bypass Vlv) with

an Aluminum Rotor

413030

1-E11-F007B-MO Replacement Actuator Evaluation New

Motor Curve

Miscellaneous

BNP PRA Top 10 List

BNP Corrective Action Program Health Report Card

06/24/2021

Operator Workarounds and Operator Burdens, various

reports dated April 2019 through May 2021

LOR-CLS-LP-19-

5-1

Lesson Plan - Loss of SDC Case Study

LOR-CLS-LP-

200-B

Lesson Plan - Outage LCOs

SD-17

Residual Heat Removal System Description

2/14/2019

Procedures

0GP-01

Prestartup Checklist

208

0GP-02

Approach to Criticality and Pressurization of the Reactor

24

0GP-04

Increasing Turbine Load to Rated Power

130

1OP-02

Reactor Recirculation System

134

1OP-17

Residual Heat Removal System

139

1OP-19

High Pressure Coolant Injection System

101

1OP-25

Main Steam System

1PT-24.1-1

Service Water Pump and Discharge Valve Operability Test

1PT-24.1-1

Service Water Pump and Discharge Valve Operability Test

AD-EG-ALL-1176

Preparation of Engineering Documents

AD-EG-ALL-1206

Equipment Reliability Classification

AD-EG-ALL-1210

Maintenance Rule Program

AD-HU-ALL-0001

Human Performance Program

AD-LS-ALL-0003

NRC Audit and Inspection Activities

AD-NO-ALL-0202

Employee Concerns Program

AD-NO-ALL-0204

Nuclear Safety Culture Program

AD-OP-ALL-0105

Operability Determinations

AD-OP-ALL-0202

Aggregate Operator Impact Assessment

AD-PI-ALL-0100

Corrective Action Program

AD-PI-ALL-0101

Root Cause Evaluation

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

AD-PI-ALL-0105

Effectiveness Reviews

AD-PI-ALL-0106

Cause Investigation Checklists

AD-PI-ALL-0200

Performance Trending

AD-PI-ALL-0300

Self-Assessment and Benchmark Programs

AD-PI-ALL-0400

Operating Experience Program

AD-PI-ALL-0401

Significant Operating Experience Program

AD-PI-ALL-1000

Conduct of Performance Improvement

AD-WC-ALL-0210 Work Request Initiation, Screening, Prioritization and

Classification

AD-WC-ALL-0250 Work Implementation and Completion

Self-Assessments

Service Water Station Health Reports 2019Q3 - 2021Q1

RPS Station Health Reports Q42020 - Q12021

Station Sciences BNP Performance Trending Report - 3rd

Triannual Period 2020

Security BNP Performance Trending Report - 3rd Triannual

Period 2020

BNP 2020 Mid-Cycle Assessment

2019-BNP-MNT-

NOS Audit - BNP Maintenance and Special Processes

2019-BNP-OPT-

NOS Audit - BNP Operations Training

2019-FLEET-

CAP-LSA-01

NOS Audit - Fleet Corrective Action Program

20-BNP-OTSL-

NOS Audit - BNP Operations, Technical Specifications, and

Licensing

20-FLEET-

CAP-01

NOS Audit - Fleet Performance Improvement and Corrective

Action Program

245353

Reactivity Management Assessment

245353

Reactivity Management

06/13/2019

246065

2019 Annual CAQ EC Assessment for BNP

299532-05

BNP Operator Fundamentals

11/15/2020

2306631

Corrective Action Program - Cause Evaluation Quality

10/25/2020

2306633

Corrective Action Program (CAP) processes and

01/10/2021

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

requirements

2306633

CAP Compliance

2364310

Fatigue Rule 2021

2364754

Readiness Assessment for the 2021 BNP PI&R Inspection

BNP-SITE-

1497.02-2020-3

BNP Performance Trending Report 3rd Triannual Period

Year, September 1 - December 31, 2020

03/20/2021

Work Orders

Work Orders

(WOs)

2192261

Work Requests

(WRs)

20146479, 20162013, 20184435, 20191397, 20199364,

20148785, 20195457, 20146996, 20149336, 20346420