IR 05000321/2021011

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Design Bases Assurance Inspection - U.S. Nuclear Regulatory Commission Inspection Report 05000321/2021011 and 05000366/2021011
ML21176A042
Person / Time
Site: Hatch  Southern Nuclear icon.png
Issue date: 06/25/2021
From: James Baptist
Division of Reactor Safety II
To: Gayheart C
Southern Nuclear Operating Co
References
IR 2021011
Download: ML21176A042 (15)


Text

June 25, 2021

SUBJECT:

EDWIN I. HATCH NUCLEAR PLANT UNITS 1 & 2 - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000321/2021011 AND 05000366/2021011

Dear Ms. Gayheart:

On May 14, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Edwin I. Hatch Nuclear Plant Units 1 & 2 and discussed the results of this inspection with Johnny Weissinger - Plant Manager and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety Docket Nos. 05000321 and 05000366 License Nos. DPR-57 and NPF-5

Enclosure:

As stated

Inspection Report

Docket Numbers: 05000321 and 05000366 License Numbers: DPR-57 and NPF-5 Report Numbers: 05000321/2021011 and 05000366/2021011 Enterprise Identifier: I-2021-011-0010 Licensee: Southern Nuclear Operating Company, Inc.

Facility: Edwin I. Hatch Nuclear Plant Units 1 & 2 Location: Baxley, GA Inspection Dates: April 26, 2021 to May 14, 2021 Inspectors: P. Braxton, Reactor Inspector P. Carman, Senior Reactor Inspector K. Mangan, Senior Reactor Inspector M. Schwieg, Reactor Inspector R. Smith, Senior Resident Inspector T. Su, Reactor Inspector Approved By: James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety Enclosure

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Edwin I.

Hatch Nuclear Plant Units 1 & 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams) The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02) (5 Samples)

(1) Time Critical Operator Actions to Reduce Containment Pressure During a Small Break Loss of Coolant Accident (LOCA) and Drywell Pressure is 35 PSIG, within 10 Minutes via one of following methods; Time Critical Operator Action to Start Standby Liquid Control (SBLC) after a LOCA to Buffer Suppression Pool, within Two Hours by one of the following methods:
  • Initiating SBLC Using the Control Switch from the Main Control Room (MCR)
  • Initiating SBLC Using Links and Jumpers from the MCR
  • Initiating SBLC Using Links and Jumpers and Switch Manipulation Locally
(2) Main Steam Isolation Valve, 1B21-FO22A
  • Component Degradation
  • Component Inputs/Outputs
  • Consistency among design and licensing bases and other documents/procedures
  • System health report, maintenance effectiveness and records, and corrective action history
  • Modifications
  • Equipment/Environmental Qualification
  • Design calculations
  • Instrumentation (range, accuracy, and setpoint)
  • Surveillance testing and recent test results
  • Energy Source (air)
(3) U1 LPCI MCC 1R24-S018B
  • Compliance with UFSAR, Technical Specifications (TS), and TS Bases
  • Conformance with manufacturer instructions for installation, maintenance, and operation
  • Material condition and configuration (i.e. photos provided by licensee)
  • System health reports
  • Design requirements
(4) Diesel Generating Building ventilation system
  • Normal, abnormal, and emergency operating procedures
  • Consistency among design and licensing bases and other documents/procedures
  • Maintenance effectiveness and records, and corrective action history
  • Design calculations
  • Surveillance testing and recent test results
  • Electrical and logic diagrams
(5) Unit 1 Emergency Diesel Generator 1C
  • Design bases documents, system descriptions, and training documents
  • Primary design calculations
  • System/component health report
  • Condition reports associated with component
(1) Unit 1 Reactor Building-to-Suppression Chamber Vacuum Breakers, 1T48-F328A/B
  • UFSAR and other applicable design and licensing basis documents
  • Design calculations
  • Surveillance and in-service testing results
  • Consistency between station documentation and vendor specifications
  • Corrective maintenance records and corrective action history
  • Maintenance effectiveness
  • System/component health report

Modification Review - Permanent Mods (IP Section 02.03) (4 Samples)

(1) EDG Fuel Oil Storage Tank Vent Line Missile Protection, SNC799744
(2) Degraded Grid - U2 Degraded Voltage Replacement, SNC489866
(3) SNC338333, Dissolved Gas Monitors - U1 & U2 Kelman Gas Analyzers for Large Power Transformers
(4) SNC950252, Masterpact Part 21

Review of Operating Experience Issues (IP Section 02.06) (2 Samples)

(1) NRC Information Notice 2019-03: Inadequate Implementation of Clearance Processes Resulting in Configuration Control Issues.
(2) IER L3 18-3 - Inadequate Use of Operating Experience and Declining Personnel Experience Lead to Damage to Rod Control Cluster Assembly Extension Shaft While Setting the Reactor Vessel Head.

INSPECTION RESULTS

Very Low Safety Significance Issue Resolution Process: Capability of Diesel 71111.21 Building Ventilation System to Withstand the Effects of a Tornado M This issue is a current licensing basis question and inspection effort is being discontinued in accordance with the Very Low Safety Significance Issue Resolution (VLSSIR) process. No further evaluation is required.

Description:

The DBAI inspectors identified an issue of concern in that the diesel building ventilation system was not specifically shown to be designed to withstand the effects of a tornado re-pressurization. It is postulated that the differential pressure developed by a specific magnitude tornado could potentially damage the diesel building room ventilation system and challenge the emergency diesel generators (EDGs) to maintain their safety functions due to rapidly increasing room temperatures.

Each EDG and Switchgear room ventilation system consists of two large 100 percent capacity exhaust ventilation fans, associated automatic dampers, and motorized room louver that are arranged to maintain minimum ventilation requirements during diesel operation. The maximum temperature is not expected to exceed 122°F.

When the room ventilation fans are not running, the room louver and auto dampers would be closed. During a tornado re-pressurization event, there would be no venting path to equalize the pressure differential which could damage the room louver and auto dampers As a result of inspector concerns, the licensee hired a contractor (MPR) to conduct a computer analysis of the louvers and dampers during a tornado event. The evaluation results indicate that the differential pressure caused by the room re-pressurization after the design basis tornado passing will cause the LV-6 louver blades to fail. The LV-6 blades are expected to survive the less severe tornado recommended in Regulatory Guide 1.76. Additionally, the fan dampers are expected to survive the design basis tornado.

Licensing Basis: The NRC staff reviewed the licensing basis documents, regulatory requirements, and regulatory correspondence related to the diesel building tornado protection criterion. The main documents reviewed are detailed below.

  • FSAR 3.3.2 TORNADO LOADINGS o All above-ground Seismic Category 1 structures are designed to withstand tornado loadings and horizontal tornado-generated missiles. Components which directly affect the ultimate safe shutdown of the plant are located either under the protection of reinforced concrete or underground. These components include the following o Standby diesel generator system
  • FSAR 3.3.2.1 Applicable Design Parameters o For Seismic Category 1 structures designed to withstand tornadoes and horizontal tornado-generated missiles, the following parameters are applied in combinations producing the most critical conditions o Pressure Differential The structure interior bursting pressure is taken as rising 1 psi/s for 3 s, followed by a 3-s calm, then decreasing at 1 psi/s for 3 s. This cycle accounts for reduced pressure in the eye of a passing tornado. All fully enclosed Category 1 structures are designed to withstand the full 3-psi pressure differential.
  • 10 CFR 50, Appendix A, I. Overall Requirements, Criterion 2Design bases for protection against natural phenomena: Structures, systems, and components important to safety shall be designed to withstand the effects of natural phenomena such as earthquakes, tornadoes, hurricanes, floods, tsunami, and seiches without loss of capability to perform their safety functions. The design bases for these structures, systems, and components shall reflect:
(1) Appropriate consideration of the most severe of the natural phenomena that have been historically reported for the site and surrounding area, with sufficient margin for the limited accuracy, quantity, and period of time in which the historical data have been accumulated,
(2) appropriate combinations of the effects of normal and accident conditions with the effects of the natural phenomena and
(3) the importance of the safety functions to be performed.
  • 10 CFR 50, Appendix B, Criterion III, Design Control: Measures shall be established to assure that applicable regulatory requirements and the design basis, as defined in 10 CFR 50.2 and as specified in the license application, for those structures, systems, and components to which this appendix applies are correctly translated into specifications, drawings, procedures, and instructions.
  • Regulatory Issue Summary (RIS) 2006-23: Notifies licensees of its regulatory position regarding loading effects caused by natural phenomena to safety related systems and components housed inside a structure partially exposed to the outside environment, specifically ventilating and air-conditioning (VAC) systems housed in the EDG room.
  • Regulatory Guide 1.76 (issued in March 2007): Provides licensees and applicants with new guidance that the NRC staff considers acceptable for use in selecting the design-basis tornado and design-basis tornado-generated missiles that a nuclear power plant should be designed to withstand to prevent undue risk to the health and safety of the public.

The licensee provided information on why they believed the issue of concern is not in their licensing basis. The licensees review concluded that tornado depressurization structural design criteria applies to the design of Category 1 structures only. There is no commitment or requirement in the UFSAR extending this structural design criteria to individual systems or components, or in this case to the DG building fans or related components.

The inspectors did not agree with the licensees design basis determination. The Diesel Generating room louvers and auto dampers are exposed to the outside pressure and will experience high differential pressure during a tornado. These components should be considered as part of the EDG building structural design and be designed to withstand the differential pressure caused by a design basis tornado.

Following the inspectors issue of concern, the licensee revised the site procedure 34AB-Y22-002-0 Naturally Occurring Phenomena to add an operator action during a tornado warning to start one Diesel and Switchgear room fan and to ensure room has its louver open. The licensee provided a hand calculation, with the room louver open, to show the maximum room pressure differential will be below the damper and louver design rating (0.28 psid). In other words, with the room fan running, the dampers and louvers would be protected by the design basis tornado.

Based on the low probability of an event of this magnitude and the licensees actions taken, the inspectors concluded that the issue could be closed without immediate enforcement action and treated under the very low safety significance issue resolution process.

Significance: A risk evaluation was performed by a regional senior reactor analyst using SAPHIRE Version 8.2.3 and NRC Hatch SPAR model Version 8.58. The conditional analysis assumed failure of the EDG ventilation louvers for tornado initiating events with wind speeds greater than 200 miles per hour with a one-year exposure time. The dominant sequences were a tornado initiator accompanied by a loss of offsite power with failures of the emergency diesel generators, the reactor core isolation cooling (RCIC) pump, and operator actions to recover offsite power. The analysis determined that if a performance deficiency was assumed to have existed, it would have resulted in an increase in core damage frequency of <1E-06/year and an estimated increase in large early release frequency of <1E-07/year, representing very low safety significance (Green).

Technical Assistance Request: A technical assistance request (TAR) was not initiated.

Corrective Action Reference: CR

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On May 14, 2021, the inspectors presented the design basis assurance inspection (teams) inspection results to Johnny Weissinger - Plant Manager and other members of the licensee staff.
  • On June 23, 2021, the inspectors presented the Phone Re-Exit for the Hatch DBAI Meeting inspection results to Brian Waltman and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection Type Designation Description or Title Revision or

Procedure Date

71111.21M Calculations NEDE 10144 Vacuum Breaker Sizing for 67 Product Line, Torus/Lightbulb 02/1970

Containments

S18643 Discontinuity Calculations F/20X20 Vacuum Breaker 11/19/1971

S18646 Seismic Calculation for 20 X 20 Vacuum Breaker Vlv Rev. A

SCNH-13-021 Evaluation Of Plant Hatch Local Intense Precipitation Severe Rev. 1.0

Accident Management (Sam) For Fukushima Near-Term

Task Force (NTTF) Recommendation 2.1 Flooding Re-

Evaluation

SENH-89-009 Steady State Loading Emergency Buses 1E, 1F & 1G Rev. 17

During a LOCA/LOSP/SBO Event

SENH-94-013 Coordination Study for Non- Appendix R Breakers and Rev.7

Fuses in Response to REA HT-93753

SMNH-15-006 EDG Bay and Battery Rooms Exhaust Area Required to Rev. 1

Prevent Pressure Differential During Design Basis Tornado

Corrective Action 10116247

Documents 10209664,

212821,

213119,

232344,

10464440,

10527495

10467098 02/28/2018

10467100 02/28/2018

CAR265435 12/01/2016

CR10753014 11/11/2020

Corrective Action 10793548 04/27/2021

Documents 10793550 04/27/2021

Resulting from 10793879 04/28/2021

Inspection 10794181 04/29/2021

10794215 04/29/2021

10795264 U1 FSAR Code of Record 5/4/2021

10797616 2021 Hatch DBAI - Vacuum Breaker Sizing Design 05/13/2021

Inspection Type Designation Description or Title Revision or

Procedure Date

Calculation

Drawings B-44875 Diesel Generator Building North Access Door Modifications Rev. 0

H-12615 Diesel Generating Building Roof and Floor Plan Rev. 7

H-13395 Diesel Generator Heating and Ventilation Rev. 20

H-16024 Primary Containment Purge & Inerting System P.&I.D. Ver. 54.0

H-16062, SHT 1 Nuclear Boiler System P&ID Rev. 57

H-17012 Reactor Building 600V MCC "1E-A" & " 1E-B' MPL R24- Rev. 30

S018A & R24-S018B

S18136 B/M 20 X 20 VAC. BKR. Rev. E

S71062 Bill of Material 20 Pallet Assembly 03/02/1990

SX-17731 Assembly Drawing 20 Vacuum Breakers 20 ST/20 Flange Rev. J

Engineering SNC338333 Kelman Gas Analyzers for Transformers Rev. 3

Changes

Engineering LR-REG-003- Response to OE 14370 (Testing Methodology For MSIVs 04/13/2004

Evaluations 0404 May Not Support USAR and Licensing Commitments)

NMP-ES-050-F01 RER Response Form for SNC 510820 - Sequence 1 08/02/2013

NMP-ES-050-F01 RER Response Form for SNC510820 - Sequence 2 08/26/2014

NMP-GM-003- Focused Area Self-Assessment (FASA) Plan and Report Rev. 3

F19

SNC950252 Masterpack Part 21 Rev. 1

TE1047898 09/08/2019

TE1055365 09/18/2020

Miscellaneous EDG Room Main Louvers and associated thermostat Rev. 0

Hatch Position on Effects of Tornado Induced 05/13/2021

depressurization on Emergency Diesel Generator Building

Ventilation System Components

Ltr From Bechtel Power Corporation to

E.I Hatch, IEN 85-48 June 30,

1986

Volumetric Leak Rate Monitor Local Leak Rate Test Data 02/22/2018

Sheet, MPL Number: 1T48-F310 & F328A

Volumetric Leak Rate Monitor Local Leak Rate Test Data 03/01/2020

Sheet, MPL Number: 1T48-F310 & F328A Retest

Volumetric Leak Rate Monitor Local Leak Rate Test Data 02/11/2018

Inspection Type Designation Description or Title Revision or

Procedure Date

Sheet, MPL Number: 1T48-F311 & F328B

Volumetric Leak Rate Monitor Local Leak Rate Test Data 02/03/2020

Sheet, MPL Number: 1T48-F311 & F328B

Surveillance Frequency Control Program, Surveillance Test Rev. 22

Interval List

Georgia Power Interoffice Correspondence from

G.A. Goode January 13,

to

S.B Tipps, Plant E I Hatch IEN 85-84, MSIV Testing 1987

1R24 System June 2019, June 2020, June 2021

Health Report

H-LT-PP-X86- Plant Hatch FLEX Strategies (X86) Rev. 2.0

FLEX-LOCT-

20303

Information Inadequate Inservice Testing of Main Steam Isolation Valves

Notice No. 85-84

LDCR 2021-005 Vacuum Breaker Inspection Ver. 1.0

NMP-OS-014- HNP Time Critical Operator Action Program - Training for 05/12/2021

2, Attachment TCOA

1, 2 and 3

S70572 Vendor Manual- Instruction Valueline Mark 1 MCC's

Installation, Operations, and Maintenance

SIL 482 MSIV Closure Testing Requirement 2/22/89

SNC338333 Design Input Record Rev. 1

SS6914-19 Specification for Louvers for Diesel Generating Building U1 09/18/1972

and U2

SX-17731 Assembly Drawing 20 Vacuum Breakers 20 ST/20 Flange Rev. J

Procedures 31-GO-OPS-006- Condition, Required Actions, and Completion Times Rev. 8.7

31EO-EOP-010- RC RPV Control (Non-ATWS) Rev.

1/2 12.0/12.0

31EO-EOP-012- PC Primary Containment Control Rev. 7.1/7.1

1/2

31EO-EOP-015- CP-1 ALTERNATE LEVEL CONTROL, STEAM COOLING, Rev.

1/2 & EMERGENCY RPV DEPRESSURIZATION 10.1/11.1

31EO-EOP-100- Miscellaneous Emergency Overrides Rev. 5.2/8.4

Inspection Type Designation Description or Title Revision or

Procedure Date

1/2

31EO-EOP-107- ALTERNATE RPV PRESSURE CONTROL Rev. 5.6/5.5

1/2

31EO-SAG-002- SEVERE ACCIDENT GUIDELINE 2 Rev. 7.0/7.0

1/2

34AB-B21-001- MAIN STEAM LINE HIGH RADIATION OR SUSPECTED Rev.

1/2 FUEL ELEMENT FAILURE 5.1/4.15

34AB-Y22-002-0 Naturally Occurring Phenomena Rev. 20

34GO-OPS-056-0 Receipt of Diesel Generator, Security Diesel, Dry Storage Rev. 12

(ISFSI) Diesel, Diesel Fire Pumps, and Auxiliary Boiler Fuel

Oil

34GO-SUV-001-0 Control And Surveillance Of Locked Valves, Rev. 28.6

Lock Wired Valves, And Locked Breakers

34SO-C41-003- STANDBY LIQUID CONTROL SYSTEM Rev.

1/2 12.7/12.6

34SO-E11-010- Residual Heat Removal System Rev.

1/2 45.3/44.5

34SV-SUV-01901 Surveillance Procedure Ver. 37.38

34SV-T48-001-1 Reactor Building to Suppression Chamber Vacuum Relief Ver. 8.1

System Operability

2EN-INS-002-0 Containment Leakage Rate Testing Plan Ver. 9.0

2GM-MME-004- Reactor Vessel Reassembly Rev. 26.7/21

1/2

2GM-MME-015- Reactor Vessel Disassembly Rev.

1/2 22.9/18.9

2PM-T48-002-0 Torus to Reactor Building Vacuum Breaker Major Rev. 5.3

Inspection/Overhaul

2SV-T48-003-0 Torus to Reactor Building Vacuum Breaker Inspection Rev. 2.0

HNP-AP-001-F08 Site Procedure Approval Form 09/28/2016

HNP-OS-014-002 HNP Time Critical Operator Action Program Rev. 2.0

NMP-AD-003 Equipment Clearance and Tagging Rev. 26.0

NMP-GM-005- Human Performance Tools Instruction Rev. 9.1

2

NMP-GM-005- Communication Plan for Crew Learning - From NRC Design 04/29/2021

Inspection Type Designation Description or Title Revision or

Procedure Date

005-F02 Basis Assessment Inspection

NMP-GM-008- Typical Operating Experience Evaluation Format Rev. 6.2

F02

NMP-OS-007 Conduct of Operations Rev. 17.0

NMP-OS-007-001 Conduct of Operations Standards and Expectations Rev. 17.1

NMP-OS-007-005 Site Specific Operations Expectations and Fleet Operations Rev. 2.0

Policies

NMP-OS-014 Time Critical Operator Action Program Rev. 3.0

NMP-OS-014-002 HNP Time Critical Operator Action Program Rev. 4.0

NMP-OS-014- Exclusion of Actions from MCTCA/MLTSA 06/24/2014

2-F01

NMP-OS-014- Operator Response Time Validation - for Placing MSIV ALT 08/19/2021

2-F02 Path in Service Within 90 Minutes

NMP-OS-014- Operator Response Time Validation - Take Action Within 10 08/19/2020

2-F02 Minutes of Drywell Pressure Reaching 35 PSIG

NMP-OS-014- Operator Response Time Validation - Start SBLC Within 2 08/17/2020

2-F02 Hours

NMP-OS-017 Severe Weather Rev. 3

Self-Assessments SNC 950252 10 CFR 50.59 Screening Rev. 1

Work Orders SNC 553933,

SNC 553942,

SNC 925687,

SNC 92856, SNC

25857, SNC

25858, SNC

1071304, SNC

359906, SNC

400164, SNC

400165, SNC

585222

SNC571213,

SNC571613,

SNC785958,

SNC786383,

Inspection Type Designation Description or Title Revision or

Procedure Date

SNC964804,

SNC965758,

SNC966852

SNC587388 Replace Fan Motor

SNC785593

SNC786889

SNC799744

13