IR 05000155/1981002

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IE Insp Rept 50-155/81-02 on 810309-0310.No Noncompliance Noted.Major Areas Inspected:Operational Safety Verification, LER Review,Surveillance Observation & Independent Insp
ML20008F807
Person / Time
Site: Big Rock Point File:Consumers Energy icon.png
Issue date: 04/01/1981
From: Boyd D, Parker M, Wright G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20008F806 List:
References
50-155-81-02, 50-155-81-2, NUDOCS 8105120086
Download: ML20008F807 (5)


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U.S. h% TEAR REGULATORY CO.TfISSION OF"' ICE OF INSPECTION AND EhTORCEMEh7

REGION III

Report No. 50-155/81-02

l Docket No. 50-155 License No. DPR-6 Licensee: Consumers Power Company

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212 West Michigan Avenue Jackson, MI 49201 Facility Name: Big Rock Point Nuclear Plant Inspection At: Charlevoix, MI E

Inspection Conducted: February 10 through March 9, 1981 i

Inspectors:. G. C. Wright 4 -/' 8 /'

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h "f M. B. Parker 4-I-8 /

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Approved By:

D. C. Boyd, Chief 4-/- #l Project, Section IA Inspection Summary Inspection on February 9 through March 10, 1981 (Report No.'50-155/81-02)

Areas Inspected: -Routine, resident inspector inspection involving; Operational safety verification, LER review, surveillance observation and independent in-spection. The inspection involved a total of 113 inspector-hours onsite by two h3C inspectors including zero inspector-hours onsite during off-shifts.

Results: Of the areas inspected no apparent items of noncompliance were iden-tified, one unresolved item pending licensee review is outstanding.

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DETAILS-1.

Persons Coptacted

  • C, R. Abel, Operations and Maintenance Superintendent
  • D. E. DeMoor, Technical Engineer I
  • C, E. Axtell, Health Physicist A. C. Sevener, Operations Supervisor

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  • t. R. Fisher, QA Analyst
  • R. E. Schrader, Technical Superintendent The inspectors also contacted other licensee personnel,. including shift supervisors, control room operators and health physics technicians.
  • Denotes those present at the exit intervieu.

2.

Operational Safety Verification

a.

The inspector observed control room operations, reviewed applicable logs and conducted discussions with control room operators during

the month of February,1981. The inspector verified the operability, of selected emergency systems, reviewed tagout recordt and verified

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proper return to service of affected components. Tours of the reactor building and turbine building were conducted to observe plant equip-ment. conditions, including potential fire hazards, fluid leaks, and excessive vibrations. The inspector by observation verified that the

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physical security plan was being implemented in accordance with the station security plan.

The inspector cbserved plant housekeeping / cleanliness conditions and

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verified implementation of radiation protection controls. During the month of February the inspector walked down the accessible portions

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of the core spray, containment spray and firewater systems to verify i

operability.

These reviews and observations were conducted to verify that facility

operations were in conformance with the requirements established under Technical Specifications, 10 CFR, and administrative procedures.

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b.

During a control room walk through on March 3, 1981,'one Area Monitor l

was observed to be out of calibration. The inspectors questioned I

radiation protection personnel about this in light of the Technical l

Specification requirement of monthly calibration checks. The in-spectors were informed that the area monitor in question was only

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calibrated during shutdown due to the radiation field the detector r

is in.

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Further investigation by the inspectors revealed that the Technical Specifications requires nineteen (19) area monitors to be operable.

A review of all area monitors revealed that, in addition to the out of calibration detector (condenser area) one other monitor has been out of service for an indeterminent amount of time (Control Rod Drive Equipment Room).

Technical Specification Section 6.4.2., " Area Monitoring System" states in part.... " Nineteen fixed gamma monitors....shall be installed throughout the plant...."

Further, Section 6.4.3

" Operating Requirements" Part (e) states in part.... "The area monitoring system shall normally be in operation;...During monitor outages in normally accessible areas, temporary moni-

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toring shall be provided if the remaining area monitors do act provide adequate coverage. Calibration of monitors shall be checked at least monthly."

Discussions with licensee personnel revealed that the Area Moni-tors in the CRD equipment room and main condenser area are not calibrated due to personnel safety and ALARA considerations.

It is further noted that neither of the areas in question are normally i

occupied during power operation. The CRD equipment room is not habitable during power operation due to high gamma and neutron radiation (normal condition). The main condenser area receives weekly inspections by the operations department; however, prior to entry radiation protection personnel are contacted and an air sample and area survey are conducted.

In addition, inspection personnel carry and use a survey instrument during the inspection.

The licensee has shown considerable interest in resolving the above problem and as such this item will be carried as an unresolved item pending evaluation by the licensee (50-155/81-02-02).

c.

The inspectors discussed the way the licensee documents the Technical Specification requirement of daily control rod drive exercises. The licensee has agreed to add a sign off to the shift supervisor's shift turnover surveillance procedure pertaining to CRD daily exercising.

3.

Monthly Surveillance Observation The inspector observed required surveillance testing on the Turbine Bypass Valve (T7-18) and Reactor Protection System (T7-04) and verified that testing was performed in accordance with adequate procedures, that l

test instrumentation was calibrated, that limiting conditions for opera-

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tion were met, that removal and restoration of the affected components were accouplished, that test results conformed with procedure require-ments and were reviewed by personnel other than the individual directing i

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the test, and that any deficiencies identified during the testing were properly reviewed and resolved by appropriate management personnel.

No apparent items of noncompliance were identified.

4.

Licensee Event Reports Followup Through direct observations, discussions with licensee personnel, and review of records, the following event reports were reviewed to determine that reportability requirements were fulfilled, immediate corrective action was accomplished, and corrective action to prevent recurrence had been accomplished in accordance with Technical Specifications.

LER 80 36 (Closed) Emergency Diesel Generator output voltage failure to build up.

LER 80-37 (Closed) Emergency Diesel Generator cooling water pump coupling overheating.

LER 80-39 (Closed) Check valve failed leak rate test.

LER 80-42 (Closed) Through wall leakage in CRD excess flow line.

LER 80-44 (Closed) Emergency-Diesel Generator output voltage regulator failure.

LER 80-45 (Closed) Check valve failed leak rate test.

LER 80-46 (Closed) RDS Channel A Battery Cells low specific gravity.

Procedure revision will be inspected during subsequent in-spection (50-155/81-02-03).

LER 80-47 (Closed) Emergency Diesel Generator output voltage failed to build up.

LER 80-50 (Closed) Monthly DC battery test not done in timely manner.

Maintenance schedule reviewed to verify that review of surveillan-e schedule is included.

LER 81-02 (Closed) Potential for overpressurizing CRD pump suction lines. Relief valves installed.

CRD suction piping was hydrostaticall" tested during 1980 refueling outage.

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5.

Independent Inspection Effort The inspector revicved the circumstances and ultimate resolution of the potential breakage of main lug bolts in MCC2B. The potential problem was first reported to the NRC on February 25, 1981 by the General Electric Company.

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The problem involved factory installed bus bar connection bolting. Two sizes of bolts were used, half-inch and three-eighths inch diameters of which the half inch bolts displayed a potential for head fracture if over torqued. The three-eights inch bolts were not in question.

Record review and inspection of MCC2B, recently installed, showed that the bolting used was three-eighths inch diameter and it is thus concluded that the potential problem does not exist for Big Rock Point.

A written report, dated February 27, 1981,- was sent to Region III by the General Electric Company setting forth the details of the problem sum-marized above, and the conclusion that Big Rock Point is not involved in the problem.

The item is considered closed.

6.

Exit Interview The inspectors met with the individuals denoted in Paragraph 1 at the conclusion of the inspection and summarized the scope and findings of the inspection.

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