Text

Affidavit of Jt Louden Re Review of Lk Comstock Welding Procedures,Including Specs & Supporting Procedure Qualification Records in Effect from 841109-851231.Joint Welding Procedure Specs Encl
	ML20205R998
Person / Time
Site:	Braidwood
Issue date:	04/01/1987
From:	Louden J; SARGENT & LUNDY, INC.
To:	;
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ML20205R939	List: ML20205R936; ML20205R966; ML20205R998;
References
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UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION BEFORE THE ATOMIC SAFETY AND LICENSING BOARD In the Matter of )

)

COMMONWEALTH EDISON COMPANY ) Docket Nos. 50-456

) 50-457 (Braidwood Station, Units 1 and 2) )

AFFIDAVIT OF JAMES T. LOUDEN James T. Louden, first being duly sworn, does depose and state:

I

1. My name is James T. Louden. I am employed by Sargent and Lundy (S&L) as Supervisor of Welding Engineers and Metallurgists. In that capacity, my responsibilities include supervision of the S&L welding engineers who review contractor welding procedures (weld procedure specifications and any supporting procedure qualification records) for the Braidwood site. Among these contractors is L. K. Comstock and l

Company. I have had this responsibility for about nine (9) years'.

Review by S&L of these welding procedures determines their technical adequacy and their compliance with required codes or standards. The results of these S&L reviews are compiled to produce a computer printout showing the current status of all welding procedures.

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2. I have reviewed the computer printout to determine which l Comstock welding procedures (weld procedure specifications and any PDR l

t l

supporting procedure qualification records) were in effect during the i

period from November 9, 1984 to December 31, 1985. Based on this review, I conclude that Attachment A contains all the comstock welding procedures in effect during that period.

Further affiant sayeth not.

$41LLd < OM4(/

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Signed and sworn to before me I

this 1st day of April, 1987.

j{ i . ~ w d-V NOTARYPdE'LIC h

APPDIDIX A Tre References Document Testimony 3447-3448 Stainless steel welding procedure. Disposition of stainless welds made in unqualified 3602-3605 position was to remove all such welds.

3452-3455 Qualification of all Comstock welding procedures to Omstock's welders arrl procedures were qualified 3480-3485 AWS Dl.1 to 1985. to Dl.1-1975; unm97y to elect a different code even for thin-gauge metals.

3455-3457 Procedure 4.3.3 Analysic of base metals qualified through Comstock 3636 procedures (and weld procedure test records) and those prequalified through use of AWS parameters.

3457-3462 Procedure 4.3.3 Welding of A446 to A36 in accordance with 3464, 3636-3641 Attachment O, and in accordance with ANS as a prequalified welding procedure.

3462-3464 Procedure 4.3.3 Attachment O charrJes: weld symbol changed to '

3475-3480 reflect fillet weld instead of flare bevel; 3485-3487 macroetch tests; PQR Attachments 01, 02, 03 and 3641-3652 04 regarding required effective throat of 1/8".

3699-3708 3466-3467 Procedure 4.3.3, Revision F. Simile's description of simplification of procedure, Revision F, together with prequalified material table based on AWS Dl.1, and deletion of attachments such as Attachment O because of prequalified nature of materials.

3542-3545 Procedure revision from historical to in-process Description of hplementation of responsibilities weld inspections. regarding in-process weld inspections and weld rod control.

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ATTACHMENT A 1

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PROCEDURE TRACKING SHEET PROCEDURE NO. </.3.3 -

020000 REVISION _ B (e a-eq>

INTERIM:

CECO INTERIM APPROVAL -

9-l-Rd

Effective.

FINAL:

S & L/ CECO FINAL APPR07AL - 10- 4 -8d

Effective l I

l

- IMPLEMENTATION DATE 28 Rd SUPERCEDED BY REVISION F APPROVED (Interim / Final)

Effective l

Effective Date - Ihe date Q.C. received approval.

- Implementation Date - The effective date plus fifteen working days.

FOR INFORMfJIC1 DN_Y

/. L . K. COMSTOCK & CJMPANY,INC. QA SECT dn 4.3.3 WELDING PROCEDURE FOR l STRUCTURAL ATTACHMENTS (7018) l PAGE REV/DATE !

I C - 01/17/84 2 0 - 08/29/84 3 0 - 08/29/84 l 4 C - 01/17/84 l 5 020001 C - 01/17/84 6 C - 01/17/84 7 0 - 08/29/84 8 C - 01/17/84 9 C - 01/17/84 10 C - 01/17/84 11 C - 01/17/84 ATTACHMENTS A D - 08/29/04 8 D - 08/29/84 C D - 08/29/84 0 - (5 pages) 0 - 08/29/84 E-(5 pages) 0 - 08/29/84 F - (5 pages) SARGENT & LUNDY D - 08/29/84 G - (11 pages) g g'jll, ^l,l8l, "ll,,"l,$

,, ul,"'l; C - 01/17/84 H - (5 pages) om ununa acvisions ono. D - 08/29/84 I 8 - 09/28/83 J

IT r "" "'..l,"'lll l0'l0'.", C - 01/17/84 K F. A. KOSIK sy

-jh ong C - 01/17/84 L C - 01/17/84 M - (5 pages) 8PEc. Q g Pros. g ,/g,pg C - 01/17/84 N - (5 pages) -

C - 01/17/84 ,

0 - (5 pages) D - 08/29/84 1

Table ! - Conduit & Junction Box Hanger Weld D - 08/29/84 Procedure Specification (WPS)

Cross Reference Table (10 pages)

Table II - Cable Pan & Hanger Weld Procedure D 29/84 Specification (WPS) Cross Reference Table (2 pages)

APPROVALS: 1, L. K. COMSTOCK AND COMPANY, INC.e DATE~

QUJ

.I ffCb> TROL MANAGER L. K. COMSTOCK AND COMPANY, INC. ( _ DATE9 d N PROJECT MANAGER L. K. COMSTOCK AND COMPANY, IN c0 t a a DATE 9 'f- 8Y PRO CT.(ATNIER L. K. COMSTOCK AND COMPANY, INC. /

'QA ENGINEER a+L DATE /!/[I REV. D (08/29/84) 00741 EFFECTIVE DATE: 09/07/84 i QAS I

L. K. COMSTOCK & COMPANY, INC* CA SECT l

4.3.3 WELDING PROCEDURE FOR STRUCTURAL ATTACHMENTS (7018) 1.0 REFERENCE 0-0002 1.1 S & L Standard Form 1701 1.2 AWS Structural Welding Code, AWS D1.1-75 1.3 AWS Filler Material Specifications, AWS AS.1 and AWS AS.4 1.4 S & L Form 1895 1.5 L. K. Comstock QA/QC Manual Section 1.0.1, Criteria 4.3 2.0 PURPOSE / SCOPE 2.1 This procedure is proposed to meet and assure the requirements of AWS D1.1-75, Structural Welding Code, and is applicable to the base metals specified in AWS D1.1-75, Section 8.2 and 10.2, or as specified by a Welding Procedure Test Record.

2.2 To include appropriate quantitative or qualitative acceptance criteria for determining that important activities have been accomplished.

2.3 The scope of this procedure applies to all structural steel welding performed by L. K. Comstock utilizing 7018 Weld Rod.

3.0 PROCEDURE 3.1 Base Metal I 3.1.1. Steel will comply with the specifications of AWS D1.1-75, Paragraph 8.2 and 10.2, or as specified by a Welding Procedure t Test Record.

) 3.2 Filler Metal l 3.2.1 The filler metal employed will conform to the following

{ requirements:

3.2.1.1 Electrodes will conform to American Welding Society Specifications AWS AS.I.

3.2.1.2 Electrodes will be stored and handled in accordance with L. K. Comstock " Storage and Control of Welding Materials" procedure (Sect. 4.3.10).

l apenoveo arvino onio. oars PAGc wateaac o virLc nevgDN HAP RAB IFD PROCEDURE 7/8/80 01/17/84 1 of 11 i

QA SECT 3.0 PROCEDURE - continued i 3.3 Position 000003 3.3.1 The welding will be performed in all positions as defined by AWS Structural Welding Code 01.1-75. The welder shall be qualified to LKC Procedure 4.7.1.

3.3.1.1 Flat position 3.3.1.2 Horizontal position 3.3.1.3 Vertical position 3.3.1.4 Overhead position 3.4 Joint Design 3.4.1 Joint design will be as per AWS Structural Welding Code D1.1-75 for fillet welds and groove welds. Weld joint design other ~

than those prequalified by the code will be qualified per the AWS code.

3.4.1.1 Joint designs will be qualified prior to utilization on site and test results will be recorded on a

" Welding Procedure Qualification Test Record" (Ref.

See Page 11).

3.4.1.2 Joint designs, tested and accepted, will then be recorded on a Qualified Joint Welding Procedure" (WPS) and entered into the weld procedure.

3.4.2 The LKC Engineer shall obtain the appropriate Weld Procedure Specification (s) (WPS) from the Cross Reference Tables, (Table I of Table II) and list them on the Welding Installation Record (Attachment 'J').

3.4.2.1 The completed WIR will be signed and dated by the engineer and forwarded to the applicable foreman.

NOTE: Welding Installation Records will be given a sequential number and logged to assure !

timely completion.

3.5 Joint Preparation and Cleaning ,

i 3.5.1 Joints may be prepared by machining, oxygen gouging, air carbon !

arc gouging, chipping or grinding. Cut surfaces and edges '

shall be free of slag.

3.5.2 Prior to fitting, the surfaces of joint are to be cleaned free of rust, scale, paint or other foreign matter. The metal shall be cleaned back from the joint edge to insure that the welded ,

joint will not become contaminated. The cleaning may be done i by wire brushing, grinding, grit-blasting or other suitable 1 means.

l PREPARED APP R OV E D R E VISED TITLE ORIG. D ATE FIEVISION PAGE HAP RAB TS PROCEDURE 7/8/80 D 2 0F 11 797g

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s., m o 3.0 PROCEDURE - continued 3.5.3 The members-to.be welded will be brought into correct alignment 020001 and held in position by bolts, clamps, wedges, guy lines,

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struts, other suitable devices or by tack welds until welding has been completed. The parts to be joined by fillet welds shall be brought into as close contact as practicable. The gap between parts shall normally not exceed 3/16 in. Tack welds are normally to be incorporated into final welds.

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3.5.3.1 When the fillet weld leg length is increased due to the fit-up gap, up to 3/16", it shall be noted on the Welding Installation Record by the journeyman welder. Quality Control must be notified to inspect the fit-up if the joint that is to be welded will be i' ~j completely hidden by the required weldment.

3.6 Joint Welding Details l 3.6.1 Single and multiple pass of fillet welds and groove welds will be as specified below:

3.6.1.1 The minimum size of a root pass shall be sufficient to prevent cracking.

3.6.1.2 The maximum size of fillet welds which may be made in one pass will be: ,

A. 3/8" in the flat position.

8. 5/16" in the horizontal or overhead.

C. 1/2" in the vertical position.

3.6.1.3 The maximum size of root passes for groove welds will be 1/4". The maximum thickness of layers subsequent ,

to the root pass of fillet and groove welds will be: l l

A. 1/8" in flat position.

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8. 3/16 in vertical, overhead, and horizontal positions.

3.6.1.4 The minimum effective throat for partial joint penetration groove welds shall be as in the following table:

BASE METAL THICKNESS OF MINIMUM EFFECTIVE ;

THICKER PART JOINTED THROAT i IN. IN. !

l to 1/4 incl. 1/8 over 1/4 to 1/2 incl. 3/16 over 1/2 to 3/4 incl. 1/4 over 3/4 to 1-1/2 incl. 5/16 i over 1-1/2 to 2-1/4 incl. 3/8 l' over 2-1/4 to 6 incl. 1/2 )

over 6 5/8 l

.nc,anco amenoveo neviseo yggg oniG.oATE PAGE l RE3SION I HAP RAB TS PROCEDURE 7/8/80 8/29/84 3 of 11 I i

- - . - - , , - , ,n -- n -----,---v-,-*--------,-~.--,.-,----,-,,--~n ,-,---,r------------n-- --------r-, - - - - <,, --w~ . , --

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L. K. COMSTOCK & COMPANY,INC. QA SECT 3.0 PROCEDURE - continued

. 020005 3.6.1.5 The minimum fillet weld size, except for fiTlet welds used to reinforce groove welds, shall be as shown in l the following table: l BASE METAL THICKNESS 54INIMUM SIZE OF t

OF THICKER PART FILLET SIZE JOINED (T) l T less than or equal to 1/4- 1/8" single pass l

1/4 less than T less than or 3/16 single pass welds than or equal to 1/2 only will be used.

BASE METAL THICKNESS MINIMUM SIZE OF i 0F THICKER PART FILLET WELD JOINED (T)

In. In.

1/2 less than T less 1/4* i than or equal to 3/4

, i 1 3/4 less than T 5/16*

Single Pass Welds Must Be Used.

1 3.6.1.6 Weld undercut is a groove melted into the base metal l adjacent to the toe or root of a weld and left unfilled by weld metal. This groove shall not be considered as undercut if it is not greater than l

3/16" in length and not greater than 1/16" in depth

! provided spacing between two adjacent grooves is at

! lease 3 inches. ;

< 3. 6.1. 6.1 Weld undercut greater than 1/32" depth !

and greater than 3/16" length shall be repaired.

! 3.6.1.6.2 For weld quality of undercut for welds to the building support system and welds for component supports, AWS 01.1-75 shall be followed with the exception of weld undercut limitation of 0.01" depth when j

the weld direction is transverse to I

! primary tensile stress in the part that j

is undercut. However, the maximum depth i of weld undercut shall be limited to 1/32 i inch.

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1 TIT t.E ORIC.OATE REV1 ION PAGE 4 WREPARED APPROV E D AEveSED '

RAB IFD PROCEDURE 7/8/80 1/17/84 4 of 11 HAP i

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'1, L. K. COMSTOCK & COMPANY. INC. QA SECT 3.0 PROCEDURE - continued 020006 3.6.2 Plug and slot welds will be as specified below:

3.6.2.1 For welds to be made in the flat position, the arc is carried around the root of the joint and then carried along a spiral path to the center of the hole, fusing the depositioning a layer of weld metal in the root and bottom of the joint. The arc is then carried to the periphery of the hole, and the procedure repeated, fusing and depositing successive layers to fill the hole to the depth required. The slag l covering the weld metal should be kept molten, or nearly so, until the weld is finished. If the arc is broken, except briefly for changing electrodes, the ;

slag must be allowed to cool and be completely I removed before re-starting the weld.

3.6.2.2 For welds to be made in the vertical position, the arc is started at the root of the joint, at the lower side of the hole, and carried upward fusing'into the i face of the inner plate and the side of the hole. !

Stop at the top of the hole, clean off the slag and repeat on the opposite side. After cleaning the slag from the weld, other layers should be similarly deposited to fill the holes to the required depth. l 1

l 3.6.2.3 For welds to be made in the overhead position the procedure is the same for flat position welding except that the slag should be allowed to cool and !

should be completely removed after depositing each i successive layer until the hole is filled to the required length.

3.6.2.4 Slot welds may be made with a technique similar to t l

that specified above for plug welds, except if the i length of the slot exceeds three times the diameter, f or if the slot extends to the edge of the part, the i technique specified in 3.6.2.3 should be followed for welds made in the flat position.

3.6.3 The maximum diameter of electrodes shall be as follows:

I 3.6.3.1 5/16 in. (8.0 mm) for all welds made in the flat position, except root passes.

3.6.3.2 1/4 in. (6.4 mm) for horizontal fillet welds.

I 3.6.3.3 1/4 in. (6.4 mm) for root passes of fillet welds made in the flat position and groove welds made in the

flat position with backing and with a root opening of 1/4 in or more.

I ORIG. D ATE l PACE es R E P A R E D APPRO V E D RE VISED TITLE REVgION HAP RAB IFD PROCEDURE 7/8/80 1/17784 5 of II

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L l'. COMSTOCK & COMPANY. INC. QA SECT 3.0 PROCEDURE - continued 042()0'0 7 l

3.6.3.4 5/32 in, for welds made with low-hydrogen electrode

in the vertical and overhead positions.

3.6.3.5 3/16 in. for root passes of groove welds and for all other weld not included above.

3.6.4 Electrodes will be f the class as shown below:

GROUP AWS DESIGNATION ELECTRODE CLASSIFICATION F4 E7018 3.7 Weld Detail and Technique 3.7.1 Cracked or otherwise defective tack welds are to be removed before deposition of first pass.

3.7.2 Weld passes are to be cleaned of all slag or other foreign matter before deposition of additional passes.

3.7.3 Slag and spatter are to be removed from finished welds prior to application of protective coating when applicable. 1 3.7.4 Welds shall be free from overlap, cracks, craters, undercut.*

There shall be no porosity visible on the surface of the weld, 1 except as noted in AWS-Ol .1 Paragraph 8.15.1.8.

REFERENCE:

Paragraph 3.6.1.6 3.8 Preheat I 3.8.1 8ase metal that is below the specified minimum temperature will be preheated so the that the parts on which weld metal is deposited is at or above the minimum temperatures specified below. The minimum temperature will be effective for a radius equal to the thickness of the part of be welded; however, not

less than 3 inches radius in all directions from the point of the weld.

3.8.2 Joints of more than one thickness of base metal will be preheated to the preheat temperature of the thicker base metal to be welded. Preheat shall be recorded on the Weldina Installation Record, Attachment "J". LKC QC shall witness

, preheat other than ambient temperaturn of 50*F.

3.8.3 Preheating is not required for base metal up to and including 3/4 inch thickness, except when the base metal temperature is below 32*F. The base metal shall be heated to at least 70'F j and shall be maintained at this minimum temperature during l

welding.

I PREPARED APPROV ED REve5ED TITI.E O RIC. D AT E REVISION PAGE C

HAP RAB IFD PROCEDURE 7/8/80 1/17/84 6 of 11

L K. COMSTOCK & COMPANY,INC. og3,c7 3.0 PROCEDURE - continued 3.8.3.1 Exceptions to the above as follows: 0~0009 3.8.3.1.1 The minimum preheat and interpass temperature requirement is 50'F, 10*C (Ref. AWS 01.1-75, Table 4.2) for thickness of up to and including 3/4 inch.

3.8.3.1.1.1 When shielded metal arc welding with low hydrogen electrodes, submerged are welding, gas metal arc welding, flux cored arc welding with ASTM A572 Grades 55, 60, 65 or ASTM A633 Grade E base metals.

i 3.8.3.1.1.2 When shielded metal arc welding with low hydrogen electrodes, submerged arc welding with carbon or alloy i i steel wire, neutral flux, gas metal are welding with ASTM A514 over 2-1/2 in.,

ASTM A517 or ASTM A709 Grades 100 & 100W base metals. .

3.8.3.1.1.3 When submerged arc welding with carbon steel wire or i alloy flux with ASTM A514 2-1/2 in. and under or ASTM A709 2-1/2 in and under Grades 100 & 100W base metals.

3.8.4 Preheating of metal in excess of 3/4 inch thickness will be performed as per the following requirement:

3.8.4.1 Shielded metal arc welding with low hydrogen electrodes (E7018).

I 3/4 thru 1-1/2 50*F Over 1-1/2 thru 2-1/2 150*F Over 2-1/2 225'F f 3.8.4.2 The welder will use localized heating to obtain the preheat temperatures. QC will verify preheat by use of a temp. stick. --

l 3.9 Weld Repairing and Corrections j 3.9.1 Any weld requiring repair of undercut or for being undersize shall be welded in accordance with the general provisions of I this specification.

PR E PA m E D APPRO V E D mEVISED TITLE omic OATE RE ISION PAGE j HAP RAB TS PROCEDURE ! 8/29/84 7 of 11

l L. K. COMSTOCK & COMPANY,INC* QA SECT 3.0 PROCEDURE - continued i 3.9.2 Welds requiring repair of unsoundness are to xhhvatedto clean sound metal, af ter which they are to be cleaned and repair welded in accordance with the foregoing provisions of this specification, i

3.9.3 Cracks extending into the base metal shall require written approval of the CECO Site Electrical Field Engineer prior to repair.

3.10 Weld Inspection

, 3.10.1 Weld inspection shall be performed per Section 4.8.3.

3.11 Precautions for Welding 3.11.1 Project adjacent materials from the effects of welding heat, to prevent damage to installation. Use asbestos blankets, etc.,

to protect cables, panels, equipment, and personnel from

falling slag, metal and sparks.

3.11.2 Do not weld where fire hazard exists, such as gasoline or fuel storage areas, areas with heavy dust concentrations, or where large quantities of combustible material may be ignited. If welding may be done in an area, be sure sufficient loaded fire extinguishers are present within easy reach to prevent start of a large fire.

3.11.3 Be sure that the current path of welding is adequate to prevent other components from being overheated by external currents.

3.12 Safety 3.12.1 Wear proper apparel, including helmet, goggles, leathers, gloves, etc., to prevent burns to skin and hair. l l

! 3.12.2 Avoid looking at arc stricks and welding directly, in order to

prevent damage to eyes by ultraviolet or intense light.

1 Protect eyes of others where practicable, by draping or 2

shielding area being welded.

3.12.3 Be sure ventilation is adequate - avoid breathing fumes j produced by welding, as they may be hazardous to health.

! 3.12.4 Prevent fires from starting, but if fires starts, have the l

proper means available to extinguish it quickly.

3.12.5 Be sure welding or cutting operations will not cause collapse of structures bearing load.

3.12.6 Beware electrical shock hazards, such as wet area / exposed metal 4 ground.

l 3.12.7 Use caution when handling high-pressure containers for oxygen,

.j etc., to prevent them from becoming missiles.

unc,Anco an,nove o navisto Tm.t on:G. D ATE REV1loN PACE j HAP RAB IFD Pnoctount 7/8/80 1/17/84 8 of 11

L. K. COMSTOCK G COMPANY. INC. QA SECT i

4.0 EQUIPMENT l

4.1 Calibrated Weld Machines 020010 5.0 FORMS / RECORDS 5.1 Welding Installation Record (WIR) (Attachment 'J')

5.2 Weld Inspection Checklist (Form 19) Ref. B.P. 4.8.3 5.3 Weekly In-Process Welding Inspection Checklist (Form 19A)

Ref. B.P. 4.8.3 6.0 SPECIAL INSTRUCTIONS 6.1 Upon completing weld, the welder must stamp his symbol adjacent to the weld.

6.2 Welds shall not be painted until Quality Control has inspected and accepted the welds.

6.3 Weld Installation Records are not required for welds performed in non-safety related/non-seismic areas such as turbine and outlying buildings.

6.4 For control room panel butt welds (Ref: Attachment L) the LKC welder must contact QC to perform a final visual inspection prior to the grinding of that weld.

6.5 If the field installation warrants the use of an " alternate" support detail, it will be so noted in the " Remarks" section of the Welding '

Installation Report by the foreman. ;

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mtpanto Apenovt o navisto Ti Ti.c omic.oArt RE ISION # AGE HAP RAB IFD PROCEDURE 7/8/80 1/17/84 9 of 11

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I' L K. C'JMSTOCK & COMPAWY. INC. case:T i

>Re uAuwers ;cist ws_ sinc ==cCs=uR 020011 PRCC33URE 3PE :F10AT:QN vater:ai :=e :f: cation __

Aeioing crocce .

Manvas or macnine Swtion of weioin; I Fieler metas soee:fication F44er metas cassification 8iva Weio mens graos Shiosamg gas Fiow S.egie or muitose mass s;ngie or musones arc Weiamg a mont Posanty weieing progrenason Root vestment Prenest ace intermass tomoursture Pormaet asetment WILDING PRCCIDURE pas

C'8"" 7,wam ,w l- i . i v.i.

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i This proescure may very due to faenesnon escumnas. Mt.uo seas sise, see. unthen me iamsonen of verisom given in

48. C. or 0 AWS 01.1. Structures Weeme Cose.

Menutseturer or Centractor Avsnenses av Oste _

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pa ges e,.7 ; 4enne.co atvisto tit ut omic.oArc a:v.c -c ,

r. a l l l p.A.? l FA: ITD PROCEDURE 07/03/90 g , .g . -l ,

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Or0012 WELDING PRCCEDURE CUALIFICATION TEST RECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Resuase section tensson test vmr si soecifiution . . Tens.ie strengtn. osi:

.veiaing orocm . . . ,

Manual or "P Crierte . g Positson of wetoing -

Einer metal noecification _

Gueess. tend test Fillet metas classification _ -. Root Face Weid metal grBee . . . _ . 1 _ 1 Shieicing gas Flow -

2 2

Singie or multione pass Singie or mustiose arc Raciograonic Vitruonic Enamination WeH5:ng current -

,~ Pillet test results

Weiding progression - - - - - -

g;n 3;ae Mustiose Pa:.s Man Site Singie Pass Preneet temperature "*

Meerceton Macroete postneet treatment Weeeer's name 3 9 3 2 2 Laoorstory Test No. ---

WELDING PROCEDURE Pums EJert. Sesse of ,w

w. esse a,seens* Vere, 8N** -

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We me undersigned, eartify met me statemente in mm record are correst and that me test weeds were preoered. 1 we6ded and tested in sesoreanes wem me reewarements of 58 of AWS 01.1 Structuret weteing Case.

Manufseturer or Centreeter ..

Aumorises by -

Dete _ - -

Rev. C (01/17/84) i PAGE 11 of 11 )

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1 020014 3r****l4 a.3.3 aAlac-A . c. ::ws ::.- i ::a,m -

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TAE WM.D

!' PASOWALIPIED JOINT wf LDING PROCSDWRS PROCEDWRE SPSCIPICATION 4.ETM A 54. M00 Crade 1, M01, A570 Grade D & E

, udi ief euau -

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een matas _ * .

p ,g i

p,;,g g _- - M at. Marinane=1 wen en1. Overviene Atts A 3.1 .*

gg. __u e ma .

pm. .miasme. nmale, , , , ,

WA .

! mes == s pase va m, wa J = = W sm> 8A"*A*

shgse = ==mWe s==

j , g ,g e t es.1 a T

% am **'**

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% ,, UmsnmL (vertical)

*A .

Amesmonassa .-.

nunsas and has,ese mamareouse A8 N l WA

j p

.ennen wassamma

. wei.ames ensusouns . . .

.* . sumanmeessmuma ,.

, w %= amme emme

asem= l m - ens i . . ,

i

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This spammenee sey we akse w feartestian .fbse, som sism. see, wiede une andemnaam og =leness yi ;,.

1 l

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- _ ~ m.n ..y e. l .:.. -

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l

=== AIT N "B" .

i

E 020015

. asas v.

WEL !NG PMCC3 CURE OUAl.!P!C.2,71CN TIIT RECORD ocasuat IPlcatcAT sse cacevt wtL:t ?tI? At:UL s gg gg g gg n =. . . --- sene.en sees asse heien D,,

y,,,,,,,,,,,,,,,,,,,,

. e memes M/A j

,,,,, g anua. 1 gg '. 4 :

ptae seinem seseriensen AIsTE &8 1 semese eens une i siun assim maassammen 701R ness pues i wow mismo ymse M/A y M/A 3 T/1 s, er sensassee sem m ='= l w,,,,,,,,,,, i1. nil a Aasimpossue W w'amenes '--

W ew'** Flare Bevel Groove

-e- "'f, 2*. fs.",.:'".b .a I

,, f asemesium assessism l ,,,,,, ,,,,, c. 4. fhaneen - 1046 1 M/A

1 WM * /2

. . . se

. Mia 1/8" E. T. Faztial Fenec=sstes Elare-Beval Groova % y pen. #908 i

Per S di L Deca 1.6 -

aq f ej -

Drawing M-3393L, Rav. E.

... weLausePaocssuns se eise. "" e ss==

l. , , , , ,

g(.

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j (81 - 110) (11 - 28) .

- jT 77 --

G/8)l ( \ .

DEE TEl

] 4*.4*.%*1 ,

I j 3/32 electrode only to be used ,

l Sing [e, pass welds only to be u sed -

_ _ . 1 1 -

j _L Ooimecas t' 1.1 Amp.vels sans a b PIC04A i

ne es amammans. arW, uma se sumusime la eds remre == anne suo sus me um =mes -se seesen.

l

. mass am used in amme=am nem sie esme==== at sa as Aus os.t. soumme wenanne Caen.

! aammmemm e w e, r. c. renmet %. .

This Procedure any vasy i due ta fabrisatica seguesse. Aismertame w 8*/- M A. '

ficap, pass siae, escal 1-10 79

ame

. thisisness, ess. .

mu, i cuG . JAIL e uv . aAn : uv. No. ,

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Muut N/A ,

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M/A

- Plan, g , wm , W C2.sle l

M ar summinisme - habe l w .wim, -

, - DC - -

ym --- 9er ital Oviert l Ames was N/A i pe.unes used 'senemme _ _ _ _ A8 A W =B51e .

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M/A

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1 Size ' Amperes volta Speed .

27 :><17 .nr-so-gy Flat 3/32" M 449- 19 - St" W /cs/,,$pg s-so-trV N/A Vert.

l Horia. 1/8" 97 - M 19 . 38' N/A .

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Attaeaenants DS, D6, D7, Date: ,.,3 ps D8. A ' N T'D' 4

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T9 ,

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i l

l l

l BEAI:ll8000 4.3.3 020017 QA section -

l l :.. L cwa t

i I

WELDING PROCIDURE CEJALIP1 CATION TRIT RECORD peocuouns weepw.aftees enoove wata TasT nasub73

.mune somenemen ASTN A-36 to A5005 T a mde suuma s n, "e

, ,,,m, SwAu , N/A w--"=$ , wiA i

g Or m.h a.d 6t-g AL7% A 4 .1 M

, W/A t N/

,,,,",,",[, /A "E r

N/A , m/h

, N/A

. Empo er auseos imm _ - N/A oc ;="

=-m-- 1 o ..n. , .

-- "#^

imumme s upu m m a.m 3.s as.ame p.s sems sas sme.s Pun poses .mmersaw. ** semyssun .

pummessumumma " ' '

' " --- ^^* , e, ,

1

l//I * ' l'#

, ame.'s -me _

,j , gjg e i .

m 7 , ,,,, R7' 7 '/ S

/PTa3d- M EmaEISPROEWLEIE

"'" *""" amm.e , e,,,

aus amm.

se. um muss wem um8 -

! 1 3/32 s N 90 23 5/A . **

2 3/32 % 90 - 23 N/A y 3 3/32 %to 23 m/A . (-

4 3/32 to 23. N/A a 5 2as.o cis.ss-so.ast . ; ..

8 2 *** ** '

% La M ,'

A4 co7.75 132.25 icts.ss-ac.sst (Seensees i is amp. , ilt russei 4 g

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a r.,.c.a - 1/2a un' ,g -

1

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m ., _ _ u: . Ek z a_

OEC 2 91983 , /z .fe-as l .

Llyn. CD, EC, - A m cmant 'n-s' --

, , , , . . .. . nn.: ... n anv*aa ~

C IFD - . - . . . . . -

PROCEDURS 1/17/84

, ._/- -

1 020015 BEAIIN300D t. 3.3 ., QA sec. tion

.. E. C21570CE WELDING PROCIDURE QUALIP1 CAT 10N TEST RECORD PROCEDUR8 9'ECIPICATMB88 SROOVE isSLD TEXT REIULTE Aamenesome numan uma u,,,,,, ,,,, pass. ASTM A.3 & en atnna 7 ,

amowie wome SMAi g N/A Mamas er amemme h , N/A )

pumumn af unamag 7ertiaal 3C pues mum umanemen AWS A3 1 Samameemme uma !

pawm .m.am z-ma new P.m j 4

wome muss m F-4 9 3/g ~ , wpi j Summumig gas NA pies !' / A , N/A , N/A

=

sesse e amesom um , ,_ , ,7 A

, * -m," m ",""'"' .

gg,.y,g,ce-a !

nela see amuseme pas iamsse sayspens w _~ JLa tdsca 992 1 k

A~r 1

Ct*

, d/A 9 A]lA usamumme,Tassea. M

O /

/7?f.JQ T/

< umaEEEPROCEDURS num amm. ammmese "

se, aus amans, m . uma

, l 1 3/32 g to , 23 E/A . . . .

2 3/32 g SQ 23 N/A 3 3/32 g SQ 23 N/A / ,

' 4 3/32 10 *

.5-103.5) (19.55-26.451 21 N/A \

5 1/s us. 23 N/A , _

[d, I

( B7.75-132.2 i)(1955-20. 45') M, ,c D .

n -.15E,i amp. volt 'r m e ,,,y E

()Iamota tr rmpired = 1/2

I-b* e -.T E5s 1

W inn en ensmused, ameh est es smuumme in ein summe se emnesi me ear es sur usans were summed.

in sensesus een me sumsmemum er a er aus St.t.spesames amene coun, f.t'"L-EEIVED =-m " #~~~ " '

j . _, 4 mi- l DEC231S83 . ,r- , r- ss !

OU5thld%

' &QQ ATTACHMENT 'D-6' l

eessaaso amenovso aavissa fin.s omia. oars navision ,

ra7c ITD . . . . . . . ..

PROCEDURS g

~

. - - - . - . . - - - , - - - , - , . - - -- - --_--,--,n- - - - . , . - , - - _ , - - - - - . . . - - - - . . , - . . , - . - . - - . .. . - - . . - - - - - - - , . - -

l . - - . . .. . ,

020019 *

)

BRAIDWooD 4.3.3 OA se.ction

.. .s l ,_ _

l

( .. L C2tITDCI t

WELDING PMCCIDURE G.lALIP1 CATION TERT RECORD pnocanuAs spacaricATioN SACMWE WsLD TEST RESULT 5 Assumeaumma ammme ums nessene samensmen E A"30 E" #E T summesa.mm essug ammes 1 s

%, w. . 1 , .i,-

p ,,,, ,p g Bartmane=1 ?M p.tw seem muuAmman Allt AL1 G esame n s .ut Asse pass pur summe h7 E.701 A TA g W/A t v/A uma semes ymse _

Sumamugge I/A ~ F "#^ , N/A , W/A asem e samme um

- ===="=,e ,g, y-

- = ,, rar. w.nr .

.msng menos am m.,, .

*'48'*P""" "#^ non s e nam e s e pas asas man s a ,ms pass pp.ineranswaare 3M w Davidsco F92 9 1 IIIN * $

J

, *(le c e 111A

. m 7 s n ,_/c7'- L't.o MtsQ 70 I

i .staeus pnessNRE

"'""'""" ammem , ,,,,

som amm.

i . , um - i we. umme 1 3/32 % . 34 23 N/A l 2 3/32

J4 23 N/A ~

90 N/A i l

) 3 3/32 h 23 .

D 4 3/32 w to 23.- N/A 3 -1 4 4%= '

Gr.5-103.4 Cit.35-2

I.451 U.C

I 3 1/8 115 23 5/A g ,

hru .

13 Y %

U 7.75-132.25 L(.it.55-2T.451 (Denpt.s i 15E amp. valt rang'.,', . ; w. / E

= - -

w .2/2- ,

m._-.-.,.- e - - . . A N ,.i. -

" d~ ~ ",4' PiCEIVED m,, smaa.a - -

DEC 2 51983 o,. /a - /9- 8.8

! UAU2 EG. 00, E- ,m c , ,,,,,

~

,, m ... ...... -

i ... ... c l tro Pnocuoune tft7f,4 l 4

m,m,---,,,m, - - - - ,cn.- -,--------,-----n --m---,,w_w---,e n, n.n,-,m---_,-,-,--,----we ,,--,e,,~n -wwn<- me-s , - - I

l l

O e

. 00 i BEAII5f00D 4.3.$~0020 *. 2QA Sectiou i

.. E. C.*".tITOCE 1

l

i .

l WELDING PnOCIDt. RE GJALIFICATION TERT RECORD peoCEDURE EMCIPICATICIE GROOVE WEl.3 7557 REIULTE neem-e samm us.am us:

4 u,,,,,,,,,n,,,,, ASTN A-36 to A3001 7. ,,

w.muis areams N g it / A Aespues er musume "*"""I , wra l

i wgg 71me i t!

paar sans summeneum ^" A* 1 SandmHead Mt

(

j puber meus ammmemmen 3" M 8 Aust Deum l unseasum yes. F4 i N/A - i N/A i % s.s N/A -

N/A , afa , afa b e masWW sem

-* * -* =-' "c'

= = 'h'I ' 4 e,- "I "

M.mu.v ==== :.

""'" amm see newone pas neem am seen pun soo ,

['"== ' %m, " L .

.m.,,. mu .., ""E , k. ~~~II , aa AL*A- , 17] B.

s

. m 7,, g >!W 7M l . 0%JG- 79 3

.mLauss pnominiums l

l sem osa, * *""" amuse

! 1 3/32 D SQ 23 N/A =

2 3/32 % 30 23 N/A 8 M~"

3 3/32 % 90 23 N/A N h '\ ,

4 3/32 ,

30 23 N/A

[g #

8r.3.aQs.s.c.1,.33 2o.451 -

3 .1/8 223 23 N/A ,%

Cb e

/

\

13 Y/ ** .

l (17.73-232.25) 4 53 26.45)

()D. notes 2 25 any, w la raag. -

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,1 Ass) 1 l

. ._ . - . . .n.

s -

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DEC2 S 583 o 'e -N-A 3 enemum

.m...... .. _ _ ..,_ ....... . .._

rro j

enocuovne 1,17,,,

1

\ l l

i 02002,1

t. ==u: : x :. ::up on 3"* ' 'd I3 =A 13 ""

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t 71.;Jtt 3E':TL C300TE Jctyr UELDING PROCEDURE SPECITICATION 84 ;.a-M ' -- As M A26

ASCO 0-sde 3. A301. A570 Crsde C _

WeWasug ; MAW l 84ananas er smaalaisee '9AIAIAL

M/ 6-88 f9 AMN#

p g .g --

1Pi s t . Mer=12mn t.al . ve *1 sti . (lC)L)(2G). UG) Flare B evel -Geeee- __

Fraar samal Me --- AWS AS 1 ' '* *+G M #"v8 ~f V Ftter suussas stanaiAmaien "O II pg N/A .

weid suustad grade M/8 M/A

M/A j gi;, gag,,, ,, pies,

.. Sayle er assisiate pas tin 1a Sapie er sensitisie ===

w,igs,,, ,,,,,,, . DC . -

% M*

I weinaserwayemies U"* Pd

) Ases tensanmut N/A .

Presses apud isumarumas s_ _

AS 4 Male *

. M/A = - .

! gg g g Positi.on N,e

====== l wuma ,

Tammes

"'8 J=*= mama Flat 3/32" 77 -Je9 19 - 26 N/A '

vert. .22ff #W8Y Horis. 1/8" 97 - 132 19 - 26 N/A T = 5/16" ovhd. (A301 or 5003) i . /

6%

j -- h s

, ... ces4.)

. L l

lT

< %3a speouensee sumpy way dise is hiien seensense. Gews pues alas. ses.usionin wie use[ sedan el Mies N ;.

45. 2.ar D Awt 31.1. Senaeusel Weidises Case. Manufacturer or Contracto :L.E.Coastock & Co.

i . For FQ1 See Attachment Authorised By - _. s,. ua i

. Datas jo / i _w /sr-a 2 i E-9, E-10 E-11, E-12. A!!ACIMENT egs ,

4

... ._ - ~ e . .e a.v . g. . ...e

Ts. nee:Du== 1-2-? 8-29-84 ;, (

i

. - ,., ..- - - . ~ - . ,- . . _ - , _

e l

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0 2 0022 BRAIDWooD 4.3.3 Q

. ..A se.c. tion

..L C2'.TTOCK '

WELDING PROCEDURE (3JALIFICATION TEIT RECORD pnocsouas specipicATupe enoovswaLaTusTnasuLTs asseneessemn asume uma mm ASTM A36 to A5005 7 ,

meseng w e e s 3 MAW i

aamunas e assume Manual , ,a an,,,, ,, g 0,erhamM &c pai, e m AWl i A5.1 Gamassemme us. .

Pte amms.mmmam.mmn E- J 018 Ass. Peas unne meus puse F-4 i N/A _ g N/A Smeenigsus N/A pies, N/ A , yfg , ,fg g,,,,,,,,,,, dtaltisle svaaAe nemmy ummann - N/A 3,,,,,,,,,,,,,,

unnemisessus DC 2P F g Groove 5007 '88" am W % aams saa smos %

= , %,,,, .L'..., Tic" , Ace

,&L

~~""II

, a)/A

, oin l l

. Lammeuwe Test Pen. 7-

/7LQ 7Y umaeus pnocauRE

= ama. amme . m e,,,

- - - ~. -

1 3/32 90 23 N/A {

2 3/32 10 23 N/A ,, l 3 3/32 90 23 N/A * -

l

( '7.5-103.5) 0 9.55-26. 65) ,-

/

4 1/8 115. 23 N/A 7% (h. .

La A.

(.p?.75-132.25111.53-26.451 g- .T - [.

i& din (//

(.1 is i ist a.p. voit rmge).

nano Er roquired = 5/16" ,

"M Tes.

s ._

_u .i. ~

a-

.m. -

a RECEIVED _ ,,, e m . -

8'= ## -# -83 DEC 2 9 IS83

^' * " --

CdtitIBCK Da CD,50.

.. _ e.. v.m . a.v e D. 2TD . . . . . . . -

PROCEDURG - -

pg

~

~*--88" . _. . . .

0 2.0023

EIAIDWOOD I. 3.3 Q

- - .. ..A Section

.. I. ".:xsT:cz WELDING PRCCIDURE QUAUFICATION TEST RECORD pmOcEDuas sysCIP1CATMN4 SROOVE WEl.D TEI' A33WI.75 ,

nummmme.esume ammme ums

,,,n ASTM A-36 to A5001 T m am/A a u,,,,,,,

woonas aresums IMAN 9

naenus ermm.mme M ual , afa p., .e g 7ertical JG puner imens om.namnen AWS A5.I Sumampemme .us

,m, . m s-701s asse pen.

F4- i N/A ~ i N/A f taman nu.s g/ A me. N/A , M/A N/A Emmatig gas , I si . sm, geja1= ,

- mr. .= o, .

_ . w/A

= - - - - , , , ,

1.amag amn.it

, aan see nausesse P.s una sas sing, pas - l

,s Y,

,p,

, M e. Y, -

,2r/4 s

i.ame, ,, v= m 257'-1'J~3

. P!w-

7J ,

1 ustassB PROCEDURS 1

'""""*"""' an= .

a= e ., .

'=. == m l vu. === - ,

Gs-1 3/32 to 23 m/A.

Otrinsuel ,N' .

..m.g sf % -.

or.5,1a5.5 m.55-u.u1

/'

W'~' I, l 2 1/8 115 2$ w/A I

1 3 1/8 115 23 N/A - - 7 ~( fA' f=

~ (ieven) ,

(.97.75-132.25] (rt.s.26 M51

-l

!l l 1 dg(Kfg

~

8 i () Denot<m ! 15% amp. volt range) .

ET re@ ired = 5/I6" %/

1

'. @4,.::r#fs .

--.A..--

. ,u s~~ ~ te.. '

Re_CEIVED - N~s 4 DEC 2 91S8,3

^''"*" ' -* ' '

i DJ2I!!CK ElG. CDA

...... - ... .... ,m . . . . . ..v i. ..

C ITD -

IrD PROctDURE 1/17/84

-~ .

l l

l _

, , , , ., __. BRAIDWOOD24.3d 0024 CA Section - -

. K. CJ..a%G j I

wamina PRecsOuR Cum.mCATION TEET RECORD !

MIOCEDUAE SPEC 2PIO& TION SAOOVE WEl.D TEET RE3UI.73 Asemm e e m um numan uma '

m ,,,,ne ASTM A.'36 to A300R T- m em amoung eresse M i N/A tenmuss er mesme '8--' , N/A poseen W g E8F1 88'*1 '!fI pues muss a.maWhosen AWS A5. Gamemeeuw uns 1 pter somsemmeneuman E-7015 Ross Pese une susus pues F-4 g N/A _ g N/A Snusubnegis N/A pie, w/a , N/A , N/A Engs. er sundesse sem *1 *

3/A i g,,,,,,,,,,,,,,,,.,.

_ _w - !

oc isp Groove l

==e-i p,,,,, ,,,,,,,, " "snoe s. e P ussP .

i

,,,, J im vidman 802 * * ' 'IA jim e aM m ien m E 57' YA S=E M 7.7.

um.ames anOcanuma .

"""**'""" emus.

seen ama. *"*=' -

.m. m l . l 1 '3732 SQ 13 N/A 2 3/32 90 13 N/A. .

M 3 3/32 90 ,23- N/A (g* e N. / / * *

./ ,- )M.kY/4 (77.5 .103. Q19.55-2-i.451 / -

)

d i

13 .<

4 1/s u 5- 23 N/A j

- I (150 8 %

09.55-26.431 , ..

I (97.75-132, 251 m- f*M W

(.1 Denotas 2 151. asp < volt range). &

12 reqaired =,S/IP ,

IT

.e

,, e. a-w k..

RECEIVED = e ,, ,m

"' '# -'^#"

l DEC 2 9158'3 COMSTllCK Da C0.,IE. AMCEMENT 'E-11' -~ ~

I sale.oATE ASVIS4084 paGE retpaats Aspeev80 #e ves&O Tarkt I 1

C Irc Iro PROCEDURE g/g7734 l f S %d

m l

l

,. . - - . - - - . . , - - . . - - . . , - . - , ,-ran-.- . . , . -----,,--,--,-----.,----,--n-,,, ---.-_r- - - - . - _ - . - - - - . . , - , . . , . - , . - - - . . . - .

~

1 BRAIDWOOD 4.3.3 . Q Section

..A

" . E. CO'.ST:CK

. 020025

i watoiNo encesouns cumuPICAT10N TsIT RsCOnD

1 pnocspuns SPECIMCATION Gacovt WStJI TEIT RESULTS 3

mesumeemmmm ammme uma mm ASTM A36 to A300 B Tm m m -

amongersum IME , N/A aannus er namens hus o , yfi

, p ,,,,,, ,naC;,G ,

ptew mem .musAm.en $5 A5.1 Gasseemiuns .

pq,, ,,e ,,,ng,,, t.7ma Aes. Paus une emme F' 1

N/A _ g N/A i % g,p A Meus N/A , a/A , m/A g,,,,,,,,,,,, Muiecn1a Sg er sense.e ese 5inaEa r _ _c.___-

,,,,, a Dc IP g_ _el Groove

.m , .

= _-_ - .

5,,

w w

,,,'.m,-'- ".. l'L ... .., i ge- .

c-ig e m y,,g 25T 17.5"/

l M 7/

us u Hass pnoc alums em amm, """ " ammee , ,,,, .

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.msnigaremma 3 3"'

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WELDING PROCEDURE GJALlPICATION TEIT RECORD paocupuma specamcatiose enoove wata Turf nasus.Ts menemmasmen ammme um samen amensmen ASTM A-36 to M y ,

Wue84 oream

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i DEC 2 91983 o. /4 - N-83 i

C E E f!E CD, g A M CHME R 'F-6' -

l mounaso asseoves new. ass tma emes.eart arv*ces

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44es See Magie Peas f Penue.m uesimous ? /A nees asaaresist j m asser e a f- I- "i"*-un

L Gd*4 1 9 /L g E/A m j .

, '* A s l 'f,1M~s...s%~ .- , , . wm 1

4 w thasses Pn ossouns l L m ** ,,,,,,, .

t in.

.amme esses .

OO i 3/32 82 - 25 ' 5/A s

' V !

i (70-94) (21-2s)

! 1/3 123 25 E/A

! (106-144) (21-29) -

i j 3/12 144 - 25 5/A, ,

(128-170) (21-25) -

a 1

i -

() E. 15 Amip=Tels Ramse #

i _ -

s, e. w, sein, see me men.muma in sh , ems me anwee am men me as au.sen = mar

! eese ams was w messammes =he me esemerummmen e as as Ave 31.1, assumes

- weemme casa.a nemmissanime, er casser ee, 5. C. EBEST

\ -

\

_ ,9.n.nhalf '

l n- .

n ;,,,g; g,,, dlWlW s f ) ~~ 6 gug . aArx # IV. aAn 1 W. NG.

(/ ' FAM i

! D :.:..2I"*":::M . IE:2"PCR,C lC1

_----~1- s rr <

l-G=78 09/28183 I I I!

l

. l ATTAG MsT 'W-2'

. . . . . .- \

i

. +

l r_ -

O'._ ..

070045 e t , -%-w

, g--

W E '. INb PRC 1 UREOUAL 7!0AT; t. 71;"' M100R 8;

canung sPt=:FICATIC7W 3ACOV8 WlL2 Tt3T RE3W1.73 i

n i.e tes o

_r _e maw Al=r.6 & A3C0 7,,,,g, ,,,,, g x/A

- yxt:A:.

. . , ., , I

, n .,,,,,, ra: -

I pas =enas esamin iies. AW3 M* c m.o.n-w s s-j ,is.

amid amasp.no n

M/A

. ma n

,fi , y/g ,

St.q.d.g gas M/A pg ,, W/A ,

l i s . jsxter-e m m . .e s=te ' = . i. s

amme -

! )

" neiss see asu6a.se Pass nana See Sagee Pe.s

! g penuius . = N/A

_ g a - g/< * ., m. 7A -

1 j

i ,,,,,,., ,,,, c . n . - - m m - w -. ,

, / r dr i

N '

[t Mf'8#3s f .

badgeresary Tat No.

2 l

wei.ainsPaocamuna :

l 1

1 ,

==== w ., . .

m .

== - - ,

i OO

. 2/11 s1. u ~

Elk (70-94) (21-23) .

l '

I us us 25 m/A -

J (1o6-144) (21-2s) .

1 J .5/32. IAs 2s N/A

! (uo-17c) (21-2s)

,e #

4 i

O nim stas l' u Amy-vels satse i se e. ====, w. iniee, ese me assammes is mis emesse are asseum ame aus me usa een e weemres.

l . men.s ame immed in.ammesman ism me russe. aman as sa es Ass 91.1.serummes % caen.

es,,,,,,,,,,, , E.C. EIRST l

mw t.), W aw 110 '

i f/w h2 I

n

( :

1; u o calG. DATL # AKv. RAI2. 6 AAV - N- ! P AG I.

V) . MA: rum. e e McAI, 1-3-78 09/28/83 a

"} .

y A,".:"

,. *it".:C.C ,1 . 701 1

ATTAmeNT 'I-3'

, _ _ _ _ - - . - . _ , - _.--c_ ,,__ _ -.--_ -

1 i

. l

, qa -

Oa0016 1 n . ,. ' w ' : :: = = ::::. t :. 2..= ::.:. ::.: : - 3.:::.w l

,ac:I:::m t :n ::s .:A- : . : ::./t et.2 ts at um

,. ,e,,eir a..e. gj.3,

'As .', Aa-i i A * : : ,", '* *ie s te sag

. eat.

t. . sei. ,

as e, eineen.noON.. Jt" *$I.G

. eien of .-ess'ng . ,

j f.ase estetal sessil;eassen lii! A3 1 C g ,g4,, g ,,,g mesi s, ,

r.aer meias esa ir- .- 2,Q11 -

j Wd maal g,ade N/A , yf4 I N/A l Shnees.sug gen N/A si N .

AS R.ZOUIdp / A 2 3 ,

5=usse en sumsseione suma ; M/A Begse a mes6sases ase t*W ,

masseysense.uniee.enis g.a

j wadias ..w De 1P Fitses ten . sg.

l w,,gg , ,,,,,;,e is f ,

same Ese nausteese Peas ames See Sagse Peas Prensei gossiger,,u,e N/A Idaspeeten

f / A haas,seign Peutsat teestsuma '/ 2- j!'E 4'* **

Wasse's ammee O ' latf A*N - 104s4 1 i 1 e 7/lb ,

)

Lame,etery Tes No. N $ '

i b ba.a.,er*[(cg fg I

i

. . WELDING PROCSDyRE .

I -

""*', a ,,,,,,, ,

i i} m=m.

esse m youm 8'"4

'8'"" *"'8

r ,

N d

Q ,,,,C .um I 3/32 82 -

23 N/A -

! (70-94) (11..-2s) .

I 1/ 125 25 m/A N.N- ' N.. ,

(21-2s)

(1o6-144) .

5/s2 its 1s w/A y -

i (116-170) (11-2s),

1 . .

- 1

.. - )

l .

O neustas!Is amp-vels nause

..e,=== ia . * ,e .o e. in n w ie. e m .s e ,es, t.u.se w a s.,um v.w m se m Aus os.t. : e w gc adsansteau,w w T e Tetee=f' Assues,6eed W 4 LL . UJ-f/vhr a,,,

O FAGI, i 6 QRIG. GATL e REV. GAL 1 R.E.V . NQ. 1 I

! (9 -

TITM .

I h - . .:,rs:::c 1 ;u'.A.*:iUAI

!*d*.Z*

ren I.D }E'OAI.

1 .o-7s o,/2s/ss .

I l . - ,**---

s' t-t e'

l 1

l '

i A2TAGNENT ' N -4 '

l

\

1 i l

On0047 BRAI300D 4.3.3 A !

r FJald i

, Attachment

. Eeld

! . (209) l v

3

h *

/*

(210)

I

( Walder Both Side

.i (210)

(oC)

l

/.

%) V

!(F5) /210-(oC) .

l l / .,

\

/

..b . . , \

Areas to be stampeg bothsidq l by Field Walder or i V if fabbed Indicate

' 12 field Fab Shey ha l vgg j

, " * ~ *] ,

welder.

i j l(oC)

(210) l210) -

/ [ [QC)

\

7

!i

% V To be stamped by i

Field Walder Seth sides l(Psf i

(210A l sqc) \ )

1

! If welded by field 1

l j

TFFICALIIMfLESOFST&arIdi.

L. E. CMSTOS WEUEB CINEECTIM ATTASHDIT 'I' l RET. 3 (09/28/s3)

lELSIIIS INSTALLATIGII MPORT telt No.

SNEET OF

! LEC t'"'MEARES LEC CMTMCIISII CONagli IIAIIEEA BBSEE 8015 . MV. Fit up inspectlen required prior to weldlag -

Peel IIMIBF9 NWield '

ORIE. MV. Ves [] IIe [] (If yes, metti LEC QC j

prior to weld.ne);

EtfistPIENT InfGE!I 8015 . KV. ProIneet required: VES [] IIS [] leep' .

, CASLE PAN II6iit$_ tua. MV. F1t M t Date i ,

QC Inspector

, XT. BSE IIB. BRIS. MV. AEIIASES: ,

FCR's ECR's Etc. -

1 Cam. AETAIL SETAtt Bal *25 barna aset,taEv. ' W TTFE &$1K-t 1

t I

i l- ___

l I

'. Infeinetten contataed Iberein ca.eforms to IF.tast -

2

_f -

. ~ design requirements and tolerances: _J_

' ~

lleider I.B.#

l l ! m- ~

v:i es.r.)

s o

- ~ .

_ Foremen este: D c. .

g d p'.al:St (Stenetere) l '7' At the completten of testa 11atten return t h

i to LRC que19ty Centrol via LEC Eng.

ENSINEttlHE M VIEW

~

mvE

tic EmiME. _

_ m tr._. -

EasIMEs ~

~

~ REV. C (81/17/94)

< ~ . . . _

f, < --

.- ATTAar mtrr 'J' m ,%

i i

L. K. COMSTOCK Q COMPANY. INC. I#"Ad * ' 3*3

y gge,-

SINCI.E L N. CR007Z 'KI.D mecmmED.CINTWEl l LNG MCCICURS MCCEDURS SPECMCA?!CN

'daem isseMason A36 g _ g g,g l . W-5"XJ

,-..1 l Aussenet -

um,4, ,.t #1.,

j! Stig g g m AL*C i4 1 l mu e egen h 701S sw w /a Wome m u m m NiA Snesabig gin N/A N/A g_ gygg Wrle dal e g y w gg C 4 net .

wussig assens e

p mie, u ....

i *melseperuman *'*

mese summum V/a pi%e = ri -

pesumme gemenes, i.

i WE:Deses PROCEDEJnS

. :n i.

====

f H8 l "

ammum I w amms,

. . Fannees.Dueurc)=1" 3/32"

-70 24 W/A -

l N- "

(59.3-40.5)

(20.4-27.O.

4*

- I

( ) D<metas

13% Amp., vosc yr ^

paramater u

es".L ...',

.. w N i

' .3 %-4

<%}edt#3W'At Masserre 4t.7,ani i

a "I"* D .

See Note A 7,sg g ., f 1

l Ms esamswe mov erv aus a h semansa, f%e. ses sea, sea, useine sie inninsee et - y en n 7 48. C, w 0 AWE 01.1. Seneres % Caen.

NdTE A asuiuesemew w Cassumw L E- E "*= * *

e le ca-i Gouge r.oot to sound metal on i second side before starting hW

I to weld second side. , j /, /pyf i

l .

l l

1 ATTACHMENT 'K' I ene4=ao 4meovan aavisas M7ka omio.caTE atv.o*TE *^GE i

LG5 ITD C

{,.

3 . , . . . . _ .

PROCEDURE ogfg7fg4 i

4 %

t

-.+~~!.am --~ . , , , _~ - ----n- , ,-~~,.-.~n,nmem,--- -----,.--n n---,,- - - - , - - - - . - - - - - -

i L. K. COMSTOCK 0 COMPANY. INC. Besidwocd 4.3.3 e,3,g7 I

macuauman .ointwei =ina accx=una mess =uns mancarion 0,A0050 l vanes seseMesa, A-36 m a- 5 ?.G wym team *al a,,,,,, y y -. w . .. ,.t ...-o., ..w2 stae'suus emmeeman AMS A5.1 mile 'suas ensu4 eses E 7 "I '

% , N/A i

was nums pese M/1 py w/A Meu, o/A l W wsensasseum 21tinle Segue e sunsees se S1"'I*

'$f' amene mereur l

w n ....

hesa est (waPP4ea1I gg m T/A

kenen == inusamm usesumme 9'A '

%- n/A wsLauespnocEDuns

= lm W == N . :

l "" 1 - , wuse 1. "".

3/32" 70 24 ,,E/A

(,50. 5-80. 5) CtQ.4-27,Q' ET k 1Y 66 0 tenocar

15% Amp. , voit para- !

madef (Q.

y"T /! ,6

_ h

/

See Note A 1

The enrnaise mov arv eus a funnemme - f>se, som aan, se, assus sie tissummen et annous ye in

48. C. w 3 AUS 31.1. Seusmen waning Camm.

Note A asseWesemur er Casuvusmer L. L E===teek ca.

Gouge root to sound metal on second side before starting to weld second A"8'8"'88' '

M,, " ~

side.

Osm / */'# //#

ATTACEMEtT ,'L' patpARED Ap#eQvte AEVISED 78TbE 04 G.oATE mEv.3Afg east C

EIS ITD PROCEDURE 01/17/34 1

- --__-----l

r L M. COMSTOCK & COMPANY. INC. BRAIDWCOD 4.3.3 g$g i

600 GROOVE i PREQUALIPIED J0lNT WELDING PRCCIDURE

Proc DuR sPs: DricAT "

Assunas aussihow ASTM A36 to A36 On0031 thessing e SMAW Asannans a sieneseene Me "*1 Passen of weses, 1G-2G-3G-4G puser = ,,,,,w AWS A5.1 pute mise mausfeassen F-4 C mun -

pw 11/A k u2 3*=10 -2'%f w,,,,,,,,,y,,,' E7018

% gas N/A pian, N/A Sape w sinmusse sees Multiole

% w musesse are sinale ,

mummis emen: N' -

Poursiv RP

% ,,, pas,,n Vertica1 Unward me,g gg,,,,,,g N/A prenast arid newsom summersinse As Anolicable peggingg gang,gyrg N/A UsELDING PROCEDURE w 'M ""

=====C===== ' ,,,,,, -

menamms 1

="'.

" 1 1 Aan== l v==-

riat Horz. 3/32" 82 - 112 21 - 29 N/A

--~~ - - - -- . . ,

, , l 18:*ah"z,12" --a- . i Ovhd.

Vert. 3/32" 74 - 101 19 - 26 N/A 4

@ 2"xh"2.12" i

i ET " 1/4" Minimum l

l l

M arsumare mov ury m se fagrimmen sumuunus. % seen sean, su. sessing gie itsgerqueen of wonesses geven en 48.C er D AWE D1.1.Setsument Wesemg Come, ,

l i

amanutammer w Cesswassy L. K. C==tock Co. Inc.

For PQR See Attachments M1, M2, M3, M4. Austaname tuy >^ >&

a,,, 4-9-94 ATTACHMENT M PetpAngO ApemovgD AEvl&EO YsTLE ones.DATE mEv.DATE PAGE C

ITD IFD PROCEDURE 01/17/84 1

1

i

\ .

BRA 1:McCD 4.3.3

. - _. . .C.A S e.e:_n_.

. 1

.~..s ::x l 0p0052 WELDING PROCEDURE QUALIFICATION TIIT RECORD MIOCEDURE SPEC 8PICAT10N SAOOVE WELD T1.BT R EEUL*3 Moserie asushuseen ASTM A36 to A34 Tammassuuspen, sus l

- - M ar*Eus E" 1 N /1 Q_

seweim w musise MAM"*1 , N /A '~

p ,,,, ,, g 4G Overhead pens,,sisus h AW5 A5.1 Samame.emme uma pler asses h F-4 h mse Re. Pues was sinus pues E-701A 9 N/A _ g N/A Wp 4 /1 Pisur 'A , N/A , N/A g ,,,,,,gg,, ,,,, men 1 e i ela simw e sinissesse n smole n yuen.q,,,

- - ne aset MM Groove umises.s weeg ny.- N'1

,,,,g,,,,,,,,p, u ,, g ,, g ,,,,p ,,,

$'A near n

- _ " * " *na' 'ennseen i ,___.. ci

s"

.,,,,,,,,,,, e92 1,,31

t 2_

" sereum Tea Pen. d.91'W WELDism PROCEDURE

" ' " ' " " a- e sem amm. I *""*'"'

am q - g m see Mul-tiple 3/32" SS 23 N/A n.-1cu a..-2 3 1,, . .,2. _ : :

6 2 % "x12" ,

d y de- *

() notes -+1Sg a.p. Volt Ranga ET = 1/4" Minimum

~ . _ .e. . -

- i. .- -

_ ,,;,u r. - ,v i RECElygg _m,,

a 2^W yy y y Arracemrr al g gg g, g __ .

- -. - -. ,, m . .. ....

C PROCEDINtt 01/17/34

l -

l 31/d'ECCD 4.3.3 . .O.A S e. e n . c.

.. m. ':::.s ::x .

O n. 0 0 5 3 l wtLDING PRCCIDURE QUALIFICATION T3ht RECDRO pmCCIDURE SPECIPICATMNG SROOvt WELD TERT RSBULTI Ammmmmeemans ammme uns I u ,n. m ASTN A36 to A36 y, ,,

weemem ,yemme N"

t N/A '

namous w suusase '8m ""

1 , N /A I pg,,,, ,, JG V.ru Ca.k May a m AWS A5.1 mm Grous mas, pues PIIIe sumes emmeAmuuan F-4 wue meusyese E-701A y w/1 _ t N/A Semawie ges N/A Plow N/A , N/A , N/A 48"1 ' 4 a l

W wuseweeneses RegepuesmeGrausses "

Sage e mesesse s. Einela weemg ownnt DC D G{,y, g,,uu,s N ten Bas lawuene pas una San Esisse Paus N

l "I'"""

f/h8

~ ~

pas,ugg N/A .,

9 Jim Dav*dman *92 1 9 1 we,y,, ,,,,,

, . n\

1 ,

m 7 ,,,,, AS7*- 7 7J !

usLasespacessuns w amm. amme m ,,,,,

e aim - 1 ymsg num e.

, ma- k, uple 3/32" 23 N/A SS s (74-101) (19-26) , i it s"Wi"x12"-) [-- 2"is"x12"

/\

.v =

() t

, , , . . 3. A .

v.a . .T . u. m m . ..

.e

,,,,,,. . ua- . .

.x RECEgygg _.-A a,,, 3-/-GY MAR.29 y i ATTACEMENT M2

' ~~

,kg

...~... -. .. m ..s . ..oss e.

l

~ '~*

C l

IrD IFD 01/17/84 l

BRAIDMOOD 4.3.3 e - _ . . - . .. . . . _

. . K. ::Et37:CI 000054 wal. nema Pnocsouns QUAUPlcAT10N TEET RECORD pmocEDuma specipicAT10se smoove wsLD TasT mesut.Ts menususammam ammme un Anannai sameReusen N A30 " A30 Tammute swumga. smis Wuengareams M" g N/A 4 Amass ersanatsu Manual e N/A pg ,g.n ,g g 2c nerimaneal pater mams spacemmen ANS A5.1 Sedmeemme est '

pm,, gag m F-4 Group Rest pese f immed mus ul m E-7018 9 y/a

_ g N/A l

. Sameng ges N/A . _ _ N/A , N/A , M/A 1 W w masugas gun Multiple l Sagas er seduWe se 818818 RuderesueGWemuute "

M ""8 Groovesus suades

' '" 8'8 N aan sus asumasas pen tems ses anses pus

-- n/a ..

N/A 00""8 peammet Wumnussut u g -

,,,,,,,,,,,,,, n. o. - .2 i

. i

,/ .. ,

% y,,, pen, 25% 77J 8

~

M PROCS URE sem eine.

""""*""" aumner l ,,,,,

e. as amme. m smus Multi-ple 3/32" 97 25 N/A.

(s2-112) (21-29) .

Ig" z 4" x 12" i

[/ \

2" x 4" x 12"

\

I

() , notes de.

.+1S AnyI volt Range

. IT = 1/8" Minimum >b l

B 7 - e umas serwyeest see saammene assmenus in mis femme wee me resmisessme er esse at assume Aus 01.1.ans est weseng smears me susCaen.

weem wee gruesred.

g ei m ,,,,,,,,,,,,,,,,,,,,,, e ,e A - ~ f A a,

4,g,,,ges y A_ A ,,-

5h<m a,,,, _ 1 -2 s -fV ATTACHMENT.M3 pmE pa nE O A8pAOVED #E vtSED TITLE OAtG.OATE PAGE REVISION C

PROCEDURE 01/17/34

? .

l * -

BRAIDWOOD 4.3.3

., ._ -_ _ _ _ . . . Q. A S ee.:_1o n e

.. x. :.~.sT::x 070055 WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDumE SPECIPICATION SROOVE WELD TEST RE3UI.T5 Asemme emamen wenn aus i m,,,,,,,, A-ss es A.3s 7 . ,,, I w ee sutw , N/A 44aftmass er flingsmus O e M/1 p ,,,, ,e g 1G Flat pne,,,e ,,nes ,, AWS A5.1 amamsesse uns Pineesism m F-4 Creue Rest Pass Weg meuspues E-701a y g/g

_ g N/A

% gas N/A plow N/A , gfg , y/g gygg leu 19 4 n1 a g y a yg Eincria I WN G2OOTW W 6 Wuenuggreyemen M '

40in Sam teissesse pas ness: Sim Singie Pass p, ,,,,, - N/A ,

Pm g,,,,,,,,,,,,

s =

Jim Davidsort #92 T31 1

e W6,

- 1

e m g ,, m ASr. 77.14 wsLease pr.acanuns sem amm.

""""'""" ammeer , ,,,,e

=. aus aseem h vue *==s - .

Multi -

ple 3/32' 97 25 N/A (82-112) (21-29) \

4 1

x b"z 12%

l 4

N i s 2' x h"x 12" de + 15 Amy Volts Range IT = 1/8" Miniman II notam es wiewayum, swey est me suussuno in mis remme se enter sne sur su use weses =ere eressres.

ans umans in asumenue sem se rummumane of 55 af AUS 01.1. Seusswes'Weeng Caen, mesnudammer er Cameuser 6M .

~

R2m O m= wm , -

s -n.-> v EE-F m .

ATTACEMENT M4 .

p Q

...... - . . . ... - ... .m a. .. --

ITT) IFD C PROC 80UAE 01/17/g4

, -- -.--,,----g- - -,-n--, - - -

,. - - , - . - . . , , - p - -- -. ,, - - , , - - - - - - - . . - - , ,.n - - - ,,

t.. K. COMSTOCK & COMPANY. INC. BRAID E D 4.3.3 QA SECT 0

30 GROOVE PREQUAUPIED.;o NT WEL. DING MICCIDURE m oczmuRs arse:Picx n o" m ,,,, % ASTM A36 to A36 000036 weeing SMAW

' aannum er rneeriwie Ma mm1 puunsen of emeesw== 1G-2G"3G-4G p;uer nisine h AWS A5.1 p;gernimi,,,,, % F-4 Group Plus N/A weeenses y E-7018

% gas N/A N/A Singne w sunweene amus Multinle W w suumasse ars single

===se ==as C heerny RP y,,,,,,, Vertical Uptrara nees ,,,esis,ig N/A p,uneet ans ws.rumma m As Acolicable w ,,,,,,,,,g N/A WELDING PHOCEDURE pun la= M ""*'*C*'** Ts

- si 1 A v = =.

Flat 3/32" 85 - 115 20 - 28 N/A .

Herz.

3/32" 70 - 95 19 - 26 N/A 1h"El s"a12"4 be*

Vert. ,

- - - - - - - - - - - - - - - . = ~ ~ - -

b2%"C" Ovhd. 3/32" 74 - 100 21 - 29 'N/A =

f 308 ET = 1/4" Minimum This sresseure new e ese to fourismen sueuenes. flNas, see see, ess, useman sie imunesen se versesus gewan in

48. C. er D AW5 D1.1.1stemwed % Caen.

For PQR See Attachuments N1, N2, N3, seenuemens,grar canessner L. K. Comstock Co., Inc.

Agggggygag y - >>> ]A lb De, 1- 9-84

I ATTACHMFNT N i

pmEPA GEO AppmovtD mEveEED TITL.E OmeG.DATE nEv.DATE PAGE C .

IFD IFD PROCEDURE 01/17/84

"*w *

. . . sv. ...g. . .. -

-. _ . . . .. _ .. - ~ _ . - .

BEAIDiiOOD 4.3'.3

. Q. A S ec.t_io_n

~

.. L CCP.TT:CI 000057

~

i WELDING PROCEDURE GJA41PICAT10N TEIT RECORD l

PROCEDURE PRCIFICATION GROOVE WELD TEST RERJLTB

! Asemame e mmen ammam amt uneens immenamnen ASTM A36 to A36 7. ,,

"AM N/A 4

vamosis erumme g ;

Manus er meanse Wa-"=1 , N/A i

poemen at g 2 r* ' '- >

piny meussameAmmeen A-5.1 Sudmetemd umE pine imme ammunimene FA f* a' a - Rest Peam E-7018 imme mams m , w/A - 1 "I*

sumumg am "'A me= "'^ . w/A . =/i gygg hi e 4 mi a siiss wisimum.m,e **--'-

~

w- 8/A '

~- == G58gg,,,,,,

wasmo

", um see uses= pas ,, uma am snan pe.

[ "a,_

,,,,,,,,,,, 4. o..u-_

i-

"yr , y,,.

~

i 9 w 9 tamaan,Temsea. O M N l

uskassepacemuna l l

an. em """"*"'"" mais =

==

l . -

l mits - ,, N, pie 3/32" 37 25 s/A Lis"zis"z12 ' '

i i

4-- 2"als"zi2" i (74-100) (21-29) 308 151

( ) Denotes 1 Amp-Volt Range ET = 1/4" Minimum 4 I 6 M M M N btM M 55 M WW M M M m use M se ammes in amusemus seen ses reamsumans of 3 of AttS 01.1,Summasui umaeng sen.

" n m

m . , a h ,, 6 a _ -gni & .

$ g _( -

o,. z-22-77 P m ATTAC19GNT N1 pg c .

.e. . ... ... ,, m .., . ..

IFD . Iro . . . . . . .. -

PROCEDURE -

01/17/84 1

l

l l BRAIDWOOD 4.3.3

. . Q.A s ec. t_io_n.

^

j :.. m. :w.sT:cx .

cc33 On00SS l WEl. DING PROCEDURE QUAL.lPICATION TEST RECORD pnocInums SPECIPICATION GROOVE WEl.D TEST R53U1.73 unmen as m-ne n ,,,,n ASTM A16 to A36 7. ,,,

woone eresan MAW g N/A

-t seeium er memnme , N/A passen er wundng 1 C 78" 4" *1 pggy a,gg gagggggg A_% 1 *W php mesi h T 1 P----

NEm ESE wais meus pues E-701a 1 IIA - 1 N/A l Busseng gas u/A plou, M/A , N/A , N/A gn,. ., ,,wn , ,,, u.3 4-t-Smens e ensames se Ua*11 Remeyamnaceumans " -

W/A

""*W"*"

"'""'F""*" ."'**" M1z asenamaswee pas premmeammersawe w/A neem ses sayepas puumans womunum ='*

Erfyk 4 "

b--'

! e , ,,,, Jim navtaman #92 1 * /[ 1

i i

,W' , M #m*6

. J-&- I i,,,,,,,,, v. ,,,, ASW '? 7JD l l

1 15ELDIRIE PHOCEDURE amm amme.

"""'""'"* amme e an. em #"

asume, we,n emus !

I' Multi -

pie N

4 3 / 32 43 23 N/A - a 308 = -

- l (70-95) (19-26) :,Is" x k" x 12% (L2" 4 4" x 12"

' 1.1

() Denotes t any%.volg gange IT = 1/S" >iniman s

N 7 l

1

&^ -

W W W M MW W E9 M Y W W M M M M mensMas u, sums in ammmenne me me resumamens er se er aus 01.1 sessors wesen, casa, i fTl nemusases,w cmiemse,4 A"'6AdLadr de g 'O" A,,,,,,,,,,,- ear 2L.u

=

,,,, :r .s 4 - N E E <.sm, p- FT1 .

AfrAcnnorT N2 l

l l

M Q ~ !

1

espanso asenovso navisas titsa oaigoats navision *^ct !

PROCEDURE 01/17/84

e=

t .

l . BRAI:lucoD 4.3.3

- - . . Q.A S ec. t_ ion . _

:.. m.':w.s ocx

.. 020059 wat.oma pnOcsDuna QUAUP1 CATION TEST RECORD pmOCEDURE SPECIPICATIOes gaOOVE WE1.D TEET REBULTE

, ne,,,n. ,,,,ne,,,, ASTM A36 to A36 7. ,"""'"' -

among poems SMAW N/A 9

assium e means. m a-1 , yfa

,,,, ,, , ,,,,,,, sr....___,

paw een summensi A9 1 emmemoemas as per man ammamesen F-.t. cen .a ama, p ,,

mes mem puse E-7 01a N/A N/A i - 1 m/* plum "'^ N/A Sumab4 su , , w/A g g y m ,, $1nela -

N/A N'

imummie assuns M ,,,,,

, asin see newusse pas ,, namn am sings pem l wmar'anmus

,z Jim"h;.u - mas 1

,M. e 94 3 e

,Et es" ,

6,,,,,,, y , ,,,, ETT. 7 7/ 9 wei.nasssnocumuns l pas amm.

"""'*"'"" ammse an. == a vem, one -

"""e-s

! i Mults - .

l l

Pie 3/32" 83 23 N/A (70-95) (19-26)

()lenotes t 15E Amp-Volt Range 2" x 4" x 12" g 30' ET = 1/8" NLaisam

'E- 13s" x k" x 12" as awww as sie asummme in sah summe se emnear ans oss as use weiss were pumwes.

cean, M umums in ammmemus uma se aammuassesw romansuna at se of leAusM 01.1.seuseum asaang /

R w ggQ _,

fn2 a s-s a y E f <m.

p g ATTACEMENT N3

~~

Q

' ~

! j%

, *espanso asenoveo esvissa tiri.a oeie. oars navisease mass

2D - - - - - -

- PROCEDURE 01/ 7/84 1

1

e

. BRAIDWOCD 4.3.3 Q

. ..A S ee..:.1:_..= -

.. E. ""2tSTOCK 020060 WELDING PMcCIDURE QUAL.lFICATION TEST RECORD pn0CIDURE SPECIPICATION GROOVE WELD TERT RESULT 3 Reememo esman asumes aus u ,, ,,, m ASTM A36 to A36 7 ,,,

wesowie sromum

'" M/A 1

, Manum e muswa " ""i , v ri p ,,,, ,, g ic ri m e puew menu semesRe sen A 4 1 Sum 8mikemEI8 WN pgg , g m F.A r* ,a. . . Regg Peas unne mmus pose. t.7nta , N/A _ 1 N/A I^ N/A B/A g,,,,,,,",,,,,

suussing sms w1efet.

8tes "'^ , ,

M/A g,,,,,,,,,,,,,,,,, u. 3.

_ _ _= wens a g_ e immassie esses:

DC RP

-- "'^

p,unas umeursese "/A u a.

.s possume vasones: _ '^ Y m l y,,,,,,,,,,,, 3in n.,"< A . n. aa1 1 4 .. * . 3 2. 1

, , Ya. M ,, ,

m 7 , ,,,, Af T- 7 7 / P' woumuspnocamuns sem amm. amme e '"" *"

an, aus - we. uma Italti. 3/32" 100 24 N/A pia (85-115) (20,28) -- P 7 "2x Is" x 12" i

g 15x .

( ) Denotes t Amp-Vo Lt l . Range lis" x Is" x 12" N, ET = 1/8" Minianna

', PI -

ses pyyuense, surwy est sie sumunene in sein samus are serves mis met sie aus wesen were areemrea, summe ist emme,eene som ses tuousununu of BB af AuS 01.1.Semenwes imensing Caen.

R" p Itunatusesw w Casivusaw OMb .

2 -e 4 #1,J- A pR$<m

! ,,,, 1 ->J-rr i

ATTACHMENT N4 1

p O . _

asenovso navesso new oess. oats navisions p ac.s eessameo l

~

C

.. IFD ITD 01/17/94 l

l

t.. K. COMSTOCK & COMPANY. INC. 3 g - --7, J

uamism.cwrw :.sma acez:una seccE=uRE 3P 2PlcA*!QN 0200til i-unerias mumtiene,. ACW A446 - A500B no,,,,,, , Ev W

% y .,ies,,ne v 2 a,i n 1 ame,, ,e _ _ - - ?? - 7z- - 1r - LT - :. - .*'A .5 -

Rueasses h AWb A5 1 ma. ,w w Fa - Grouo p;. Y'i amesumsyume FWR simumsig ga a/^ pig, N/A 5signse nessuse m C#**'*

Sinile

w,,,,,,,,,,

i Musses essus T 1

g RD mes sig w va n 4 cm 1 Uovard m ,g ,,,,,,,, N/A poemas me asussamma - As aen1ie2 hie p.m.,,,,,,,,,,, N/A UELauespnocEDuns

'M ummees=== %

I '" I amme= s ==mr '"8 .

Horz.

Flat 1/8" 100 - 135 19 - 26 N/A 1 TS 2"x4"xic "g l Ovhd. 1/8" 96 - 130 20 - 26 N/A s Vert. 1/8" 88 - 118 18 - 24 N/A P-1001

/

, This assumano mov arv emm a tumumman messum Ibe, se sun, em assimi me musumme er m yemi isi

48. C.e O AME 31.1.Seuusmus weemig Camm.

h

C8""' #

For PQR's See Attachment 01, 02 I 03, 04 ammiennes sy 4, M Mme / d o ;

g,, 1-K-8( l i

Attachment 0 !j i

.asmaso rm.a ..g man mee m ans

.. aavisse m

nvfra i mocaount 1/17/84 8/29/84 10 of u

~ ..

1 I

I

.i

9

.. . n.,5- ::.:

1 ..

020062 WE' LNG *EiCCZ URE :.*AilF aT:CN "In 8100RD

cc:2:unt SPt::stcAt:N 3RC:vt #EJ M:" 4E::.2: s s.n ...orzeinsea ASP'; A MO l.6 te 25T 5 -

.,,,,,,,",s.,

avis +rv, arsum . . N/A w,,,,,,,,,, u-m.C ,, y<A wgm

^

2 F Ye5t 1e a 1 s ? s 4 p;w ,,,s , ,me,s ,, A3.I Gimmes,eme uma s;w ,,,,,, m F= GrouD Aes Sums l ,,,,,,,,, e 701a , N/A _ t N/A samene ,m N/^ **ew N/A N/A , 5/A 5ine1e w,,,,,,,,,,, Sinr1e weenman,e _s_

! mummig enresor DC RP

""d

=mae n,,, ,, __ ***"_""' [A semiassnewee pas nem s. s e usa

~~ Jim Da son Hv2 1 NA 9 4 1 b * #

,w < , o ,.

1 /

. e i.am.aus , Tem me. I d M O

. nsLaussnecessuna i

, em a m. """"*"'"' amme e-d====n i m. '"" -

Sing. 1/8" 103 21 N/A 2"x4"xk" TS (88 - 118) (18 - 24 i

b ..

> s./

[ ) De notes + 15:: Amp-Vol ;

l Range P-1001 tille ; = 1s 8" Max.

s%Y

w. m _.i_ __ -

.s.msa RECEVED a,, o - z- Be/

J'JL0 91984

. co n ocx ca.,me. .

ac.naco . .ovio .sv.uo mi.c negsion eact omicfare IFD IFD IFD PROCEDURE 1/17/84 8/29/84 cas.

1

.. .

0* !" *.*

020063 l l

NEL:tNG 88tCO20URE OLiALP:A 1CN ~13" EE :RD

== ===u m E s* :*.st:A-*. N ORCOVE #E*O *1.*.T sg3ML 3 4- ,-an w tw.,

sarveien A=f :E30n A O* I " Jb **

E E ~ ( I* *

- =cing wasmus C"3** , N/A w, Marmal , y' f g 4 F Overne ad d ' 5 A +

a.,unen a m I s;;.e gious ameAusesse MI h mia eiemmi 4 imue name s, sinar :

ene sue gues E*7018 i N/A . N/A Samme, gne N/A m, e N/A , N/A , N/A 5, ,, ,, cu-e1.

_.5 y.o a name,,,,,,,,43,,,,,,, g__ N/A E m ernonsene eu

"""'9"'"",,,e g ygyg. M/A l'ame uma sumuse tem Smtensumo N temas Em Ensin has

% - N/A tammuum temrumm ,

pu,yimm:

. , , , , , , , , , , , Jim M ' Davidson M /2

=92 1 N /4 *Nb i Aor

SA*

e A!/A / e O n*

/

unsuswy Tan sea,M /

9 ama, l " " " " " emmeser

, aun "'****

~ =l - l m. ,- -

Sing. 1/8" 113 23 2"x4"xk" TS A (96-130) (20-26)

Oy '

( ) Donotes + 15 b Amp-Vol :

Range Tille". = If8" Max.

7 P

P k

V P-LOO 1 un se e see99 sus se suuseum a em samme se enum se est se uma umas me asummen,

.ames em amms e ammexim um um summenene er a er aus 01.1.asumees umasie can,

_ w wa a i

REC'*UVED . . . .

,e v.e-sv # ^^ l i

J'JLO 9 ff84 Attachment 02 !

CONST0CK Co.,gg, -

s -

aceaaco a==oveo nevisto virte on.o "'"*

IFD IFD IFD C ^'* D PROCEDURE 1/17/84 8/29/84 ca s.

o U ::.".5 :::(

0200G4 l

E!.OING sqC Z URE OUAt..F20A710N "'15~ ?!:08.3 see:.:umE SPt:!Pi:AT1cN 3 ROV E er E : "-~ * !:* ". 3 a--- .,.w. .re w.te..s. :arsnmoon A$.1rA-446 to AF 1E 7 ,,

meisieu; ses.ms EYW . N /A

% , .,. ".-,,.i ;, . ,3

%. g m 2F Horizontal sc P 7is'A+

saw .n.e, h A5.I h use sa w ,,,,, m F4 cm,m most Seas m,,,,,,, E-7018 , N/A N /-

sn.eeg ym N/A pas,, N/A

_ g l

, p fg , 7f W e sumsume m SIN #1' 1 Sinol' l W eesaseme == RWHrus"* ' --

"""'9**'""' -

mass uma suuse ff " E" peeau _ ___- : N/A m m l w ,,,,, Jar Davi sn s92 , A *# 1 o u /+ / . /lec ,

m ,,,, n., E57"- S$ 9

.eLamus necessuns !

l a men.

"""""'""" emme m ,.

- _. i -

Sing 1/8* 118 23 N/A (100-135) (19-26) d

( ) Denotes + 15 h Amp-Vol t

-* . N z Fillet =1 /8" Max. \g r

I i

6 2"x4"xk" TS '

_. . _ = _ .

c.< u - a u

'~ " "

REC'I!VED .. -

v.z-ev JUL.O O 1984 ATTAC10ENT 03 CallSTOCK CO., Bit. -

0 i

8'm C p A m E O apomovtD Omi ATE RE SiOP. ' AGE mtv SED TeTLE IFD IFD IFD PROCEDURE 1/17/84 8/29/84 Q 454

.. . ::an::::

020065 WE'.OINd PM0:1:RE *';A:.;Ft:A7!C N ""I3"' M I 0 R O se====ua spn:Plc.t.?*.ON 3RC0VE A 1l 3 "T.E" 417.'.7.

wm .e :,aren:z ,on AR'. A.,,44 6 tq_ AFO?j .

snw

= o.,. , nfa

.aemuss e aimap.e 2 A T ' E , .; f ;

sw ,, g 1y e ' a * .r r' 7 5 -f-

sg, m A5.1 %m sins, .,se, e,en F4 Grcuo Aest Sun usass nemus pus F-7"la i N/A - g N /A S'emat 9', N/A p,.,, N/A , y fg , y, j

, . m. m >.

Esique er ansaame se Sincle % ,,,,,, ,e __

% es,ug DC RP adhe Ems AA, sees pas tems Em Esips pois pas,ing yes,,,,g N /A w, , Jun Davidson 1MM 9 A/ d 1 /* /' *((f t"

~

< ht//2 / . (1r1

/

i w van m RT7~- TCI 1

,, us .nas: mamanuns inumme ess==

. em amm l tem W amm emmt

=. == l as-me l* wee, **m -

I sing. 1/8" 118 23 N/A 2"x4"xk." TS :

(100-135) (19-26) V P-1001 fr

&J I

( )Donotes ,+ 15 L Amp-Vol ,,

t 9 j Range T \

/ /

1/8" Max.

Tille : =

we vis unusupin, sweev sus sus sumsumuu a em rune se annem aus was se use usam me summen, umsse em umme si asmsesus assi me remususeum er a er Aus 31.1. answes unnemie comm.

tammemumse er causemur 0# dW88C# b #

EP,%,V'""

T gg assummmeer Alas 2-g,,

'?*2~PV JJL091984

, Attachment 04 1 c co u sioct ca., m t. . i RE SiON # AGE

.c ..co ....ovio navino v m. ca'og.TE IFD IFD IFD PROCEDURE 1/17/84 8/29/84 o.w 4

4 ewe o e mm.mmme emseemme eenm __ W**

, m ...m,-,--...w. ,.m , - . ---p...,.,,---_m_ --.-.- -_.,-_,-,.,-.w, , ---y-- - . _ _ . _ _ . . - . _ _ ,,.--,_..,_,,,..._-_--.s. - .

Pego 1 of 10 REFERENCE TABLE NO. 1 !

CONDUIT & JUNCTION BOX KANGER !

WELD PROCEDUEE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 020066 PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHMENT WELD ROD A 0-3393M B E7018 A 0-3393P A, B. O E7018 A 0-3393T B E7018 A 0-3393V A, B E7018 Al & A2 0-3393N B E7018 AA 0-3393K A, 8 (On Beams) E7018 AA 0-3393K D (For 1/2" T.S.) E7018 AA 0-3393K E (For 5/16" T.S. E7018 AA 0-3393K F (For 3/8" T.S.) E7018 AA 0-3393K G (For 1/4" T.S. E7018 AB 0-3393D A, B E7018 AP 0-3393D A, B, O E7018 AP, API, AP2 (Alt.) 0-3393D A, B E7018 API 0-33933 A, B. O E7018 AP2 0-33933 A, B, For Plates E7018 AP2 0-33935 A, B. O E7018 AT 0-3393D A, B E7011 8 0-3393E B. O E7018 B 0-3393N B E7018 8 0-3393N 3 E7018 0019b REY. D (08/29/84) j i

l l

)

I

Pego 2 cf 10 REFERENCE TABLE NO. 1 CONDUIT & JUNCTION BOX HANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACHMEET WELD ROD B 0-3393T B E7018 l B 0-3393V A, B E701B 881 0-33935 A, B for LS E7018 BB1 0-33933 B, O E7018 C 0-3393M B E7018 C 0-3393N B E7018 C 0-3393P A, B, O. K E7018 C 0-3393T A, B E7018 C1 0-3393E A, B. O E7018 C2 0-3393E A, B, O E7013 CCB (vertical) 0-3393W A, B, (For FL) E7018

! l CCB (vertical) 0-3393W D (For 1/2" T.S.) E7018 CCB (vertical) 0-3393W I (For 5/16" T.S.) E7018 CCB (vertical) 0-3393W F (For 3/8" T.S.) E7018 CCB (vertical) 0-3393W G (For 1/4" T.E.) E7018 CCB/Horiz. Conduit Run 0-3393W A, B, (For FL) E7018 CCB/Horit. Conduit Run 0-3393W D (For 1/2" T.E.) E7018 i

CCB/Horit. Conduit Run E (For 5/16" T.E.)

0-3393W E7018 i

CCB/Horit. Conduit Run 0-3393W F (For 3/8" T.S.) E7018 CCB/Horiz. Conduit Run 0-3393W G (For 1/4" T.E.) E7018 CFF 0-3393R A, B E7018 CL 0-3393K A, 3 E7018 ,

PcEo 3 of 10 REFERENCE TABLE NO. 1 <

CONDUIT & JUNCTION BOX HANGER O2(JQgg WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 r

S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACNMENT WELD ROD CP 0-33938 B E7018 l

CS 0-3393F A, B E7018 CSL1 0-3393K A, B E7018 CSL2 0-3393K A, B E7018 D 0-3393M B E7018 i

D 0-3393T B E7018 E 0-3393M B, O E7018 E & El 0-3393T B E7018 E,F.C.J,K, (Alt.) 0-3393N A, B E7018 EB 0-3393D A, B E7018 EC2 0-3393K BD E7018 EC3 0-3393R B, C E7018 EP 0-3393D A, B, O E7018 EP 0-3393L A, B, O E7018 ET 0-3393D A, B E7018 F 0-3393M B E7018 F 0-3393T B, D, O E7018 FPW 0-3393U AB E7018 C 0-3393E 3, D (For 1/2" T.S.) E7018 0 0-3393E B. I (For 5/16" T.S.) 37018 C 0-3393E B F (For 3/8" T.S.) E7018 C 0-3393E B, C (For 1/4" T.S.) E7018 ,

1 Pcgs 4 cf 10 REFERENCE TABLE NO. 1 CONDUIT & JUNCTION BOK HANCER WELD PROCEDURE SPECIFICATION (WPS) 020069 CROSS REFERENCE TABLE l PROCEDURE 4.3.3 l

l l

SEL CONNECTION l DETAIL NO. DWC. NO. WPS ATTACHMENT WELD ROD C 0-3393M B, O E7018 C 0-3393P A, B E7018 C 0-3393T B, O E7018 l

C (Alt. A) 0-3393P A, B E7018 C (Alt. B) 0-3393F A, B E7018 C (Alt. C) 0-3393P A, B E7018 H 0-3393M B, O E7018 H1 0-3393T B, O E7018 J 0-3393F A, B O E7018 J 0-3393F D (For 1/2" T.S.) E7018 I

J 0-3393F E (For 5/16" T.S.) E7018 J 0-3393F F (For 3/8" T.S.) E7018 J 0-3393F G (For 1/4" T.S.) E7018 J 0-3393M B, O E7018 JA 0-3393J B, O E7018 JB 0-3393J B. O E7018 JB IP 0-3393W B, O E7018 JR EP (Alt.) 0-3393W A,B,O E7018 JBW 0-3393W B, O E7018 l l

JC 0-3393J A, B, O E7018 ;

i JCB 0-3393W B, O E7018 1

l l

l Pago 5 of to I

REFERENCE TABLE NO. 1 i CONDUIT & JUNCTION BOK KANCEE 020070 WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACKMENT WELD ROD JCC 0-3393W BO E7018 l

JEA 0-3393J A, B E7018 JS 0-3393J B, O E7018 l

LA1 0-3393F A, B E7018 LA2 0-3393F A, B E7018 LE1 0-3393F A, B E7018 LE2 0-3393F A, B E7018 LS1 0-3393F A, B E7018

! LS2 0-3393F A, B E7018 LS3 0-3393F A, B E7018 LS4 0-3393F A, B E7018 LS5 0-3393F A, B E7018 i

LS6 0-3393F A, B E7018 l

1 LTS1 0-3393F A, B E7018 LTS1 0-3393F D (For 1/2" T.S.) 57018 J

LTS1 0-3393F E (For 5/16" T.S.) E7018 4 LTS1 0-3393F F (For 3/8" T.S.) E7018 LTE1 0-3393F G (For 1/4" T.S.) E7018 LTS2 0-3393F A, B E7018 LTS2 0-3393F D (For 1/2" T.S.) E7018 LTS2 0-3393F E (For 5/16" T.S.) E7018 LTS2 0-3393F F (For 3/8" T.S.) 57018 i

Pego 6 of 10 REFERENCE TABLE NO. 1 CONDUIT & JUNCTION BOX RANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 020071 PROCEDURE 4.3.3 1

S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACNMENT WELD ROD LTS2 0-3393F G (For 1/4" T.S.) E7018 N 0-33937 A, B E7018 MCF 0-3393K D (For 1/2" T.S.) E7018 MCF 0-3393K E (For 5/16" T.S.) E7018 MCF 0-3393K F (For 3/8" T.S.) E7018 MCF 0-3393K C (For 1/4" T.S.) E7018 S1 0-3393H A, B E7018 S2 0-3393H A, B E7018 33 0-3393H A, B E7018 S3A 0-3393H A, B E7018 53B 0-3393H A, B E7018 54 0-3393H A, B E7018 35 0-3393H A, B E7018 36 0-3393H A, B E7018 36 0-3393H D (For 1/2" T.S.) E7018 j 36 0-3393H E (For 5/16" T.S.) E7018 36 0-339311 F (For 3/8" T.S.) 57018 l i

36 0-3393H G (For 1/4" T.S.) 57018 36 (Alt.) 0-3393H A, B E7018 SSIA 0-3393C A, B. O E7018 i

3518 0-3393C A, B, O E7018 t

SS1C 0-3393C A, B, O E7018 l

. _ __ =_

P:so 7 cf 10 l

REFERENCE TABLE NO. 1 l l

CONDUIT & JUNCTION BOX KANGER WELD PROCEDURE SPECIFICATION (WPS) 020072 CROSS REFERENCE TABLE PROCEDURE 4.3.3 i

S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACNMENT WELD ROD I

SS2A 0-3393C A, B O E7018 SS2B 0-3393C A, B O E7018 SS2C 0-3393C A, B. O E7018

)

SS3A 0-3393C A, B. O E7018 5538 0-3393C A, B. O E7018 SS3C 0-3393C A, B, O E7018 l SS4A 0-3393S A, B. O E7018 SS4B 0-33933 A, B. O E7018 SS5B 0-33935 A, B, O E7018 ST 0-3393C A, B E7018 TS1 0-3393R D (For 1/2" T.S.) E7018 TS1 0-3393R E (For 5/16" T.S.)' E7018 TS1 0-3393R F (For 3/8" T.S.) E7018 TS1 0-3393R C (For 1/4" T.S.) 57018 TS2 0-3393R D (For 1/2" T.S.) E7018 TS2 0-3393R E (For 5/16" T.S.) E7018 TS2 0-3393R F (For 3/8" T.S.) E7018 T32 0-3393R C (For 1/4" T.S.) E7018 TS3 0-3393R A, E E7018 TS3 0-3393R D (For 1/2" T.S.) E7018 TS3 0-3393R E (For 5/16" T.S.) E7018 TS3 0-3393R F (For 3/8" T. S.) E7018

P:Ro 8 of 10 l

, REFERENCE TABLE NO. 1 CONDUIT & JUNCTION BOX HANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 020073 PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHNENT WELD ROD TS3 0-3393R C (For 1/4" T.S.) E7018 TS4 0-3393R D (For 1/2" T.S.) E7018 TS4 0-3393R E (For 5/16" T.S.) E7018 TS4 0-3393R F (For 3/8" T.S.) E7018 TS4 0-3393R 0 (For 1/4" T.S.) E7018 TS$ 0-3393R A, B E7018 TS7 0-3393R C E7018 TSA 0-3393V A, 8 (For PL) E7018 TSA 0-3393V C E7018 i

TSA (unistrut only) 09-3393V B. O E7018 TSEP 0-3393U A, B. (For PL) E7018 TSEP 0-3393U D (For 1/2" T.S.) E7018 TSEP 0-3393U E (For 5/16" T.S.) 57018 l' TSEP 0-3393U F (For 3/8" T.S.) E7018 I f 1 j TSEP 0-3393U C (For 1/4" T.S.) E7018 TSEP (Alt.) 0-3393U A, 3, (For PL) E7018 TSEP (Alt.) 0-3393U D (For 1/2" T.S.) 57018 TSEP (Alt.) 0-3393U E (For 5/16" T.S.) E7018 l

TSEP (Alt.) 0-3393U F (For 3/8" T.S.) E7018 1

TSEP (Alt.) 0-3393U C (For 1/4" T.S.) E7018 USl 0-3393V B, O E7018 US2 0-3393V B, O 37013 1 l' 1

Pc83 9 of 10 REFERENCE TABLE NO. 1 CONDUIT & JUNCTION BOX HANGER WILD PROCEDURE SPECIFICATION (WPS) 020074 CROSS REFERENCE TABLE PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHMENT WELD ROD US3 0-3393V 8, O E7018 US4 0-3393V B, O E7018 UT1 0-3393H A, B E7018.

UT2 0-3393H D (For 1/2" T.S.) E7018 1

~

UT2 0-3393H E (For 5/16" T.S.) 57018 UT2 0-3393H F (For 3/8" T.S.) E7018 UT2 0-3393H G (For 1/4" T.S.) E7018 UT3 0-3393H D (For 1/2" T.S.) E7018 UT3 0-3393H I (For 5/16" T.S.) E7018 UT3 0-3393H F (For 3/8" T.S.) E7018 UT3 0-3393H G (For 1/4" T.S.) E7018 UT4 0-3393H A, B E7018 UTA 0-3393V B, G (For T.S.) E7018 UTA 0-3393V 8, 0 (For Unistrut) E7018

]

UWA 0-3393V 3, 0 (For Unistrut) E7018 UWA 0-3393V A, 3, (For FL) E7018 i

Unistrut Splice Det. 0-3393K 3, O E)018 WA 0-3393A A, 3. G B7018 WA (Alt.) 0-3393V A, B, G E7018 WCP1 0-3393A A, B E7018 l WCP2 0-3393A A, B E7018 WCP3 0-3393K A, B E7018 I

l PcEo 10 of 10 REFERENCE TABLE NO. 1 ;

CONDUIT & JUNCTION BOX HANGER 020075 WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 j i

S&L CONNECTION !

DETAIL NO. DWG. NO. WPS ATTACRMENT WELD ROD !

WCP4 0-3393K A, B E7018 l WCP5 0-3393A A, B E7018 WD 0-3393K B. O E7018 WP1 0-33938 B, O E7018 WP2 0-33938 8. O E7018 l

WWC 0-3393N A, B, O E7018 i l

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' WELD PROCEDURE SPECIFICATION (WPS) e

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Page 2 of 21 l g i P

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TABLE II f j '. CABLE PAN & HANGER '

WELD PROCEDURE SPECIFICATION (WPS)

OROSS REFERENCE TABLE

, , PROCEDURE 4.3.3 020077 ;

P i i 1

s >

S&L CONNECTION j

DETAIL NO.

(3 DWG. NO. WPS ATTACHMENT WELD ROD

, 0002 0-3250 A,B,O E7018 l 0003 0-3250 B, O E7018 0008 0-3250 A, B. O E7018 4 ,4.

, I 0009A - 0-3251 D (For 1/2" T.S.) E7018 4

0009A 0-3251 E (For 5/16" T.S.) E7018 0009A 0-3251 F (For 3/8" T.S.) E7018 l 10309A -

0-3251 G (For 1/4* T.S.) E7018 j .

0009C 0-3252 B, O E7018' i 0009D 0-3252 B, O E7018 L ,

0009D 0-3252 D (For 1/2" T.S.) E7018

0009J 0-3252 E (For 5/16" T.S.) E7018 j 0009D' 0-3252 F (For 3/8" T.S.) E7018 0009D 0-3252 C (For 1/4" T.S.) E7018

\

0016 0-3255 A, B E7018 i 0031F 0-3278 A, B, O E7018 f l I' ;

l . ,\ ,

-t t 003AT7 0-3249 A, B E7018 r F t'

.(

l '

s OC34HV 0-3295 A, B E7018 0035NV 0-3249 A, B E7018 i 0036%V 0-3254 A, B E7018

} 003fMV 0-3254 B, O E7018 l L^

0038NY 0-3254 A, B E7018 i 1-j 0039HY 0-3254 B, O E7018 5

t. l

\

.___..J.2 . - . _ - . , - . - - - - - , ._ .- . _ . _ . - _ -

Pc8o 3 of 21 TABLE II CABLE PAN & HANGER l WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 020075 PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACRMENT WELD ROD 0097 0-3249 A, B E7018 0097A 0-3249 AB E7018 0121 0-3258 A, B, O E7018 I 0544H 0-3299 A, B E7018 0599HV 0-3243D A, B, O E7018 0600HV 0-3243D A, E O E7018 0601HV 0-3243D A, B E7018 0605HV 0-3243D A, B. O E7018 0608HV 0-3243D A, B E7018 0662HV 0-3243F A, B, O E7018 l

0665HV 0-3243F A, B E7018 0665HV 0-3243F D (For 1/2" T.S.) E7018 0665HV 0-3243F E (For 5/16" T.S.) E7018 0665HV 0-3243F F (For 3/8" T.S.) E7018 0665HV 0-3243F G (For 1/4" T.S.) E7018 0666HV 0-3243F A, B, O E7018 0891 0-3248 A, B E7018 0891A 0-3248 A, B E7018 1006 0-3250 B. O E7018 1007 C-3237 A, B. O E7018 1008 0-3237 A, B E7018 A 0-3284 A, B E7018

P 80 4 of 21 TABLE II CABLE PAN & NANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFEEE!/CE TABLE PROCEDURE 4.3.3 020079 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHMENT WELD ROD i l

Alt. Stiff. DET. 0-3263 A, B E7018 D-18 (Alt.) 0-3268 A, B (For Plate & T.S.) E7018 DV-001 0-3263 A, B, O E7018 DV-002 0-3263 A, B, O E7018 DV-002 0-3263 D (For 1/2" T.S.) E7018 DV-002 0-3263 I (For 5/16" T.S.) E7018 DV-002 0-3263 F (For 3/8" T.S.) E7018 DV-002 0-3263 G (For 1/4" T.S.) E7018 DV-003 0-3263 A, B E7018 DV-004 0-3263 A, B, H E7018 DV-005 0-3264 A, B, H E7018

, DV-005 0-3764 D (For 1/2" T.S.) E7018 DV-005 0-3264 E (For 5/16" T.S.) E7018 DV-005 0-3264 F (For 3/8" T.S.) E7018 DV-005 0-3264 G (For 1/4" T.S.) E7018 DV-006 0-3264 A, B E7018 DV-006 (Alt.) 0-3264 AB E7018 DV-007 0-3264 A, B (For Plates) E7018 DV-007 0-3264 0 (For Unistrut) E7018 [

DV-008 v-3264 B, O E7018 DV-008 (Alt.) 0-3264 B, o E7018 DV-008 Optional 0-3265 B, O E7018 i

Pogs 5 cf 21 TABLE II CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS) 0200SO CROSS REFERENCE TABLE

PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTAC10 TENT WELD ROD DV-008A 0-3264 A, B, O E7018 DV-008A (Alt.) 0-3264 B, O E7018-DV-0088 0-3265 B, O E7018 3

DV-008C 0-3265 A, B. O E7018 DV-009 0-3264 A, B, O (For Unistrut) E7018 DV-009 0-3264 D (For 1/2" T.S.) E7018 DV-009 0-3264 E (For 5/16" T.S.) 57018 DV-009 0-3264 F (For 3/8" T.S.) E7018 DV-009 0-3264 C (For 1/4" T.S.) E7018 DV-014 0-3265 A, B E7018 DV-015 0-3265 A, B (For Plates) E7018 DV-015 0-3265 0 (For Unistrut) E7018 l DV-016 0-3265 A, B E7018 DV-017 0-3265 A, B E7018 DV-018 0-3265 A, B E7018 DV-019 0-3265 A, B E7018 DV-020 0-3265 A, B E7018 DV-021 0-3265 A, B E7018 2

DV-022 0-3265 A, B, O (For Plate to Unist.) E7018 DV-022 0-3265 A, B (For Plate to T.S.) E7018 DV-023 0-3265 A, B E7018 DV-024 0-3265 A, B (For Plate & Diag.) E7018 4

Pcgs 6 of 21 TABLE II CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS) 0200S1 CROSS REFERENCE TABLE PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACHMENT WELD ROD DV-024 0-3265 B. O (For Unistrut & T.S.) E7018 DV-024A 0-3265 A, B (For Plate & Dias.) E7018 DV-02eA 0-3265 B O (For Unistrut & T.S.) E7018 f

DV-024B 0-3265 A, B E7018 DV-027 0-3266 A, B E7018 DV-028 0-3266 A, B E7018 DV-029 0-3266 A, B E7018 DV-029A 0-3266 A, B E7018 DV-030 0-3266 A, B E7018 DV-030 0-3266 D (For 1/2" T.S.) E7018 DV-030 0-3266 E (For 5/16" T.S.) E7018 DV-030 0-3266 F (For 3/8" T.S.) E7018 DV-030 0-3266 G (For 1/4" T.S.) E7018 DV-031 0-3266 A, B, O E7018 DV-032 0-3266 A, B, O E7018 DV-033 0-3267 AB E7018 DV-034 0-3267 A, B E7018 DV-035 0-3267 AB E7018 DV-036 0 '3267 A, B E7018 DV-037 0-3267 A, B (For Beam & Plate) E7018 DV-037 0-3267 8. O (For Unistrut & PL) E7018 DV-038 0-3267 A, B E7018 l

Pago 7 cf 21 2

TABLE II j CABLE PAN & HANGER i WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 0200S2 '

! S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHNENT WELD ROD DV-039 0-3267 A, B, O (For Unistrut) E7018 l DV-039 0-3267 G (For T.S.) E7018

DV-040 0-3268 8. O (For P1004A) E7018

DV-041 0-3268 A, B (For Plate & Channel) E7018 DV-042 0-3268 A, B E7018 DV-043 0-3268 A, B E7018 i

DV-043 0-3268 D (For 1/2" T.S.) E7018 DV-043 0-3268 E (For 5/16" T.S.) E7018 DV-043 0-3268 F (For 3/8" T.S.) E7018 W

DV-043 0-2268 G (For 1/4" T.S.) E7018

{ DV-044 0-3268 A, B E7018 j DV-045 0-3269 A, B, O E7018 l

DV-045 0-3269 D (For 1/2" T.S.) E7018 DV-045 0-3269 E (For 5/16" T.S.) E7018 l

l DV-045 0-3269 F (For 3/8" T.S.) E7018 l DV-045 0-3269 G (For 1/4" T.E.) 37018 DV-045 (Alt.) 0-3269 A, B O E7018 l

DV-046 0-3269 A, B E7018 j DV-047 0-3269 A, B, O E7018 DV-048 0-3269 A, 3 E7018

DV-049 0-3269 A, B E7018 i

DV-050 0-3270 A, B (For Plates) E7018

Pcgo 8 of 21 TABLE II CABLE PAN & MANCER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 0200S3 PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACNMENT WELD ROD DV-050 0-3270 B. O (For Unistrut) E7018 l

DV-051 0-3270 A, B (For PLS) E7018 DV-051 0-3270 8, O (For Unistrut) E7018 f

I DV-052 0-3270 A, B E7018 DV-053 0-3270 A, B E7018 DV-054 0-3270 A, B E7018 DV-055 0-3270 A, B E7018 DV-056 0-3270 B, O E7018 !

DV-057 0-3269 A, B E7018 DV-057 0-3269 B. O (For Unistrut) E7018 '

DV-058 0-3269 A, B (For PLS) E7018 DV-058 0-3269 B. O (For Unistrut) E7018 DV-058 (Alt.) 0-3269 A, B (For PL) E7018 DV-058 (Alt.) 0-3269 B, O (For Unistrut) E7018 DV-0588 0-3269 A, B, O E7018 DV-058B 0-3269 D (For 1/2" T.S.) 57018 DV-058B 0-3269 E (For 5/16" T.S.) E7018 l

DV-0588 0-3269 F (For 3/8" T.S.) E7018 DV-058B 0-3269 C (For 1/4" T.S.) E7018 DV-059 0-3271 A, B E7018 DV-060 0-3271 A, B E7018 DV-061 0-3249 A, B E7018

P 80 9 Cf 21 TABLE II CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACHNENT WELD ROD DV-061 0-3271 A, B E7018 l DV-062 0-3249 A, B E7018 DV-062 0-3271 C (For 1/4" T.S.) E7018 -

DV-063 0-3249 A, B E7018 DV-063 0-3271 A, B (For Plates) E7018 DV-064 0-3249 A, B E7018 DV-064 0-3271 A, B E7018 DV-065 0-3249 A, B E7018 DV-065 0-3271 A, B E7018 DV-066 0-3249 A, B E7018 DV-066 0-3271 A, B E7018 DV-067 0-3249 A, B E7018 DV-068 0-3272 A, B E7018 DV-068 0-3249 D (For 1/2" T.S.) E7018 DV-068 0-3249 E (For 5/16" T.S.) E7018 DV-068 0-3249 F (For 3/8" T.S.) E7018 DV-068 0-3249 C (For 1/4" T.S.) E7018 DV-069 0-3272 A, B E7018 I

DV-070 0-3249 A, B E7018 DV-070 0-3272 A, B E7018 DV-071 0-3249 A, B E7018 DV-071 0-3272 A, B E7018 i

P 53 10 of 21 TABLE'II CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 02005b-S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACHNENT WELD ROD DV-072 0-3249 A, B E7018 DV-072 0-3272 A, B E7018 DV-073 0-3249 A, B E7018 DV-073 0-3272 A, B E7018 DV-074 0-3249 A, B E7018 DV-074 0-3272 A, B E7018 DV-075 0-3249 A, B E7018 DV-075 0-3272 A, B E7018 DV-075 (Alt.) 0-3272 A, B E7018 DV-076 0-3249 A, B E7018 DV-076 0-3279 A, B E7018 DV-078 0-3254 A, B E7018 DV-078 0-3279' A, B E7018 DV-079 0-3254 A, B E7018 DV-079 0-3279 A, B E7018 DV-080 0-3254 AB E7018 DV-080 0-3279 A, B E7018 i DV-081 0-3254 A, B E7018 I

DV-081 0-3279 A, B E7018 i

DV-082 0-3249 AB E7018 1

DV-082 0-3279 A, B E7018 J

DV-083 0-3254 A, B E7018 i

- , , , - , , .,-,r, - ,--- - . . .- - - - - ------ - - - . . , - - ,,-, -,,--n-- . - - - - - - - - - , - - . . . - - . - - - , - - - - - - . - - .

Prgo 11 of 21 TABLE II CABLE PAN & KANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 0200S6 PROCEDURE 4.3.3 1

l S&L CONNECTION I DETAIL NO. DWG. NO. WPS ATTACKMENT WELD ROD !

DV-083 0-3279 B, O E7018 DV-084 0-3280 A, B E7018 DV-084 (Alt.) 0-3280 A, B E7018 DV-085 0-3254 A, B E7018 DV-085 0-3280 A, B E7018 DV-086 0-3249 A, B E7018 DV-086 0-3254 A, B E7018 1

! DV-086 0-3280 A, B E7018 DV-086A 0-3243G A, B. O E7018 l DV-087 0-3254 A, B E7018 DV-087 0-3280 A, B E7018 DV-087A 0-3280 A, B E7018 DV-088 0-3281 D (For 1/2" T.S.) E7018 DV-088 0-3281 E (For 5/16" T.S.) E7018 DV-088 0-3281 F (For 3/8" T.S.) E7018 DV-088 0-3281 C (For 1/4" T.S.) E7018 DV-088H 0-3243G D (For 1/2" T.S.) 57018 DV-088H 0-3243G I (For 5/16" T.S.) E7018 DV-088H 0-3243G F (For 3/8" T.I.) E7018 DV-088H 0-3243G G (For 1/4" T.E.) E7018 DV-089 0-3281 D (For 1/2" T.S.) E7018 l

DV-089 0-3281 E (For 5/16" T.s.) E7018 I

I 1

i

Pcgo 12 of 21 TABLE II CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS) O'00W2 CROSS REFERENCE TABLE PROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHMENT WELD ROD DV-089 0-3281 F (For 3/8" T.S.) E7018 DV-089 0-3281 C (For 1/4" T.S.) E7018

. DV-089R 0-3243G D (For 1/2" T.S.) E7018 1

DV-089R 0-3243G E (For 5/16" T.S.) E7018 DV-089R 0-3243G F (For 3/8" T.S.) E7018 DV-089R 0-3243G G (For 1/4" T.S.) 57018 DV-089S 0-3243G D (For 1/2" T.S.) E7018 l DV-0893 0-3243G E (For 5/16" T.S.) E7018 DV-089S 0-3243G F (For 3/8" T.S.) 57018 DV-089S 0-3243G G (For 1/4" T.S.) E7018 DV-089T 0-3243G D (For 1/2" T.S.) E7018 DV-089T 0-3243G E (For 5/16" T.S.) E7018 i DV-089T 0-3243G F (For 3/8" T.S.) E7018 DV-089T 0-3243G G (For 1/4" T.S.) E7018 DV-090 0-3281 A, 8 E7018 DV-090R 0-3243G A, E E7018 l DV-091 0-3281 A, 8 (For Angles) E7018 DV-091 0-3281 D (For 1/2" T.S.) E7018 DV-091 0-3281 E (For 5/16" T.E.) E7018 DV-091 0-3281 F (For 3/8" T.S.) E7018 DV-091 0-3281 C (For 1/4" T.S.) E7018 l DV-092 0-3254 A, E E7018 i

P go 13 of 21 TABLE II CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS) 02005S CROSS REFERENCE TABLE PROCEDURE 4.3.3 I

I S&L CONNECTION l

DETAIL NO. DWC. NO. WPS ATTACHMENT WELD ROD

{

DV-092 0-3281 A, B E7018 DV-093 0-3254 A, B E7018 DV-093 0-3281 AB E7018 DV-094 0-3254 A, B E7018 f

DV-094 0-3281 A, B (For Beam & Plate) E7018 DV-094 0-3281 B, 0 (For Unistrut) E7018 DV-095 0-3249 A, B E7018 DV-095 (Alt.) 0-3249 A, B E7018 DV-095 (Alt.) 0-3249 A, B E7018 DV-096 0-3249 A, B E7018 DV-096 0-3282 A, B (For Plates) E7018 DV-097 0-3282 A, B E7018 DV-098 0-3282 A, B (For Plates) E7018 DV-098 0-3282 B. O (For Unistrut) E7018 DV-098 0-3282 D (For 1/2" T.S.) E7018 DV-098 0-3282 E (For 5/16" T.S.) E7018 DV-098 0-3282 F (For 3/8" T.S.) E7018 DV-098 0-3282 G (For 1/4" T.S.) E7018 i I

DV-099 0-3282 A, B E7018 )

l DV-100 0-3282 A, B E7018 1 DV-101 0-3282 A, B E7018 DV-102 0-3282 A, B E7018 3

Pc80 10' af 21 TABLE II

- CABLE PAN & KANCE2 WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 020059 PROCEDURE 4.3.3 SLL CONNECTION DETAIL NO. DWC. NO. WPS ATTACHMENT WELD ROD DV-103 0-3282 A, B E7018 DV-105 0-3283 A, B E7018 DV-106 0-3283 A, B E7018 DV-107 0-3283 A, B E7018 4

DV-108 0-3283 A, B E7018 DV-109 0-3283 A, B E7018 DV-110 0-3283 A, B E7018 DV-111 0-3283 A, B E7018 DV-112 0-3283 D (For 1/2" T.S.) E7018 DV-112 0-3283 I (For 5/16" T.S.) E7018 DV-112 0-3283 F (For 3/8" T.S.) E7018 DV-112 0-3283 C (For 1/4" T.S.) E7018 l

DV-113 0-3283 A, B E7018 DV-118 0-3284 A, 3 E7018 DV-119 0-3284 A, B E7018 DV-120 0-3284 A B (For Flates) E7018 DV-120 0-3284 D (For 1/2" T.S.) E7018

DV-120 0-3284 I (For 5/16" T.S.) E7018 DV-120 0-3284 F (For 3/8" T.E.) E7018 DV-120 0-3284 C (For 1/4" T.I.) E7018 DV-122 0-3284 A, B E7018 DV-122 0-3284 D (For 1/2" T.S.) E7018 l

l Pcgo 15 of 21 l

TABLE II l CABLE PAN & KANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 0200'JO S&L CONNECTION DETAIL NO. DWC. NO. WPS ATTACHMENT WELD ROD DV-122 0-3284 E (For 5/16" T.S.) E7018 DV-122 0-3284 F (For 3/8" T.S.) E7018 DV-122 0-3284 C (For 1/4" T.S.) E7018 DV-124 0-3289 A, B E7018 DV-125 0-3289 A, 8 (For Plate) E7018 DV-125 0-3289 D (For 1/2" T.S.) E7018 DV-125 0-3289 E (For 5/16" T.S.) E7018 DV-125 0-3289 F (For 3/8" T.S.) E7018 DV-125 0-3289 C (For 1/4" T.S.) E7018 DV-126 0-3289 D (For 1/2" T.S.) E7018 DV-126 0-3289 E (For 5/16" T.S.) E7018 DV-126 0-3289 F (For 3/8" T.S.) 57018 DV-126 0-3289 C (For 1/4" T.S.) E7018 DV-127 0-3289 A, B, O C (For Unistrut) E7018 DV-128 0-3289 A, B E7018 l 1

DV-129 0-3289 A, B E7018 !

I DV-130 0-3289 A, B E7018 l

DV-131 0-3289 A, 8 E7018 DV-133 0-3290 A, B E7018 DV-134 0-3290 D (For 1/2" T.S.) E7018 DV-134 0-3290 E (For 5/16" T.S.) E7018 DV-134 0-3290 F (For 3/8" T.S.) E7018

- , _ ,n_ --,, . - -._ . - , , . , - _

, , - _ - - . .-,_,_--.__n--. ._

P*g3 16 of 21 TABLE II I

CABLE PAN & HANGER WELD PROCEDURE SPECIFICATION (WPS) 020091 CROSS REFERENCE TABLE PROCEDURE 4.3.3 i i

SEL CONNECTION DETAIL NO. DWC. NO. WPS ATTACHKENT WELD ROD DV-134 0-3290 C (For 1/4" T.S.) E7018 DV-135 0-3290 A, B E7018 DV-136 0-3290 A, B E7018 DV-137 0-3290 A, B E7018

, DV-138 0-3290 A, B. O E7018 DV-139 0-3290 A, B E7018 DV-140 0-3290 A, B E7018 DV-141 0-3290 A, B E7018 DV-142 0-3291 A, B E7018 DV-143 0-3291 A, B E7018

DV-144 0-3291 A, B E7018 DV-145 0-3291 A, B E7018 i

i DV-146 0-3291 A, B E7018 DV-147 0-3291 A, 3 E7018 I

i DV-150 0-3291 A, B E7018

)'

DV-151 0-3291 A, 8 (For Plate) E7018 DV-152 0-3291 A, B E7018 ,

DV-155 0-3292 A, B E7018 DV-156 0-3292 A, B (For Aa81e) E7018 DV-156 0-3292 D (For 1/2" T.S.) E7018 DV-156 0-3292 I (For 5/16" T.S.) E7018 DV-156 0-3292 F (For 3/8" T.S.) E7018

Pago 17 cf 21 TABLE II CABLE PAN & MANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 020092 !

S&L CONNECTION pETAIL NO. .DWG. NO. WPS ATTACHMENT WELD ROD DV-156 0-3292 C (For 1/4" T.S.) E7018 DV-156 (Alt.) 0-3292 A, 5 (For Plate) E7018 DV-156 (Alt.) 0-3292 D (For 1/2" T.S.) E7018 DV-156 (Alt.) 0-3292 E (For 5/16" T.S.) 57018 DV-156 (Alt.) 0-3292 F (For 3/8" T.S.) 57018 DV-156 (Alt.) 0-3292 C (For 1/4" T.S.) E7018 DV-157 0-3292 A, 5 (For An81e) E7018 DV-157 0-3292 D (For 1/2" T.S.) E7018 DV-157 0-3292 I (For 5/16" T.S.) E7018 DV-157 0-3292 F (For 3/8" T.S.) E7018 DV-157 0-3292 C (For 1/4" T.S.) 57018 DV-158 0-3292 A, 3 E7018 DV-160 0-3292 A, B E7018 DV-161 0-3292 A. 5 E7018 DV-161A 0-3292 A, B E7018 DV-1615 0-3292 A, B E7018 DV-162 0-3292 A, B, O E7018 l

DV-162 (Alt.) 0-3292 A, 5 (For Flates) E7018 DV-162 (Alt.) 0-3292 D (For 1/2" For T.E.) 57018 DV-162 (Alt.) 0-3292 E (For 5/16" T.E.) E7018 DV-162 (Alt.) 0-3292 F (For 3/8" T.S.) 57018

DV-162 (Alt.) 0-3292 G (For 1/4" T.S.) 57018 1

_ _ _ . . . . - . _ _ _ _ _ . _ . _ _ . _ . . . -- - ~_.. . _ _. .,_ . . . _ . . _ . ._. . . _ . . _ _ . _ _ . _ . . - _ . _

Pcg3 18 Cf 21 TABLE II CABLE PAN & HANCER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE 020093 PROCEDURE 4.3.3 S&L CONNECTION DETAIL No. DWC. NO. WPS ATTACNMENT WELD ROD DV-163 0-3292 A, B E7018 DV-164 0-3292 A, B E7018 DV-165 0-3292 A, B E7018 DV-166 0-3292 A, B E7018 DV-167 0-3292 A, B E7018 DV-168 0-3292 A, B E7018 i

DV-169 0-3293 A, B E7018 DV-169 0-3293 D (For 1/2" T.S.) E7018 DV-169 0-3293 E (For 5/16" T.S.) 57018

DV-169 0-3293 F (For 3/8" T.S.) E7018 DV-169 0-3293 C (For 1/4" T.S.) E7018 DV-170 0-3293 A, B E7018 DV-171 0-3293 A, B E7018 j

DV-172 0-3293 A, B E7018 i DV-173 0-3293 A, B

E7018 l DV-174 0-3293 AB E7018 DV-175 0-3293 A, B E7018 DV-175 0-3293 D (For 1/2" T.S.) 57018 DV-175 0-3293 E (For 5/16" T.E.) E7018 DV-175 0-3293 F (For 3/8" T.S.) 57018 DV-175 0-3293 C (For 1/4" T.S.) E7018 DV-176 0-3293 A, B E7018

Pcg3 19 of 21 TABLE II CABLE FAN & KANGER WELD PROCEDURE SPECIFICATION (WPS) 0200!)4 CROSS REFERENCR TABLE PROCEDURE 4.3.3 SLL CONNECTION DETAIL No. DWG. NO. WPS ATTACKMENT WELD ROD DV-177 0-3293 A, B E7018 DV-178 0-3293 D (For 1/2" T.S.) E7018 DV-178 0-3293 E (For 5/16" T.S.) E7018 DV-178 0-3293 F (For 3/8" T.S.) E7018 DV-178 0-3293 C (For 1/4" T.S.) E7018 DV-179 0-3293 A, 3 E7018 DV-180 0-3271 A, B E7018 DV-182 0-3291 A, 3 (For Flate) E7018 DV-182 0-3291 b(For1/2"T.S.) E7018 DV-182 0-3291 I (For 5/16" T.S.) E7018

.)

DV-182 0-3291 F (For 3/8" T.S.) 57018 l DV-182 0-3291 C (For 1/4" T.S.) E7018 i

DV-182A 0-3291 A, 3 (For Flate) 57018 DV-182A 0-3291 D (For 1/2" T.E.) 57018 DV-182A 0-3291 E (For 5/16" T.S.) 57018

! DV-182A 0-3291 F (For 3/8" T.E.) 57018 DV-182A 0-3291 C (For 1/4" T.E.) 57018 l DV-185 0-3294 A, B E7018 DV-186 0-3294 A, 3 E7018

! DV-187 0-3294 A, 3 E7018 DV-188 0-3294 A, 8 57018 i DV-189 0-3294 A, a E7018

l P g3 20 of 21 1

TABLE II CABLE PAN & KANGEE WELD PROCEDURE SPECIFICATION (WPS) 0*J .00!)5 CROSS REFERENCE TABLE FROCEDURE 4.3.3 S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHMENT . WELD ROD DV-190 0-3294 1, B E7018

^

DV-191 0-3294 A, 8. O E7018 DV-191 0-3294 D (For 1/2" T.S.) E7018 DV-191 0-3294 E (For 5/16" T.S.) E7018 i DV-191 0-3294 F-(For 3/8" T.S.) E7018 DV-191 0-3294 G (For 1/4" T.S.) E7018 DV-192 0-3294 A, B E7018 i

DV-192 0-3294 D (For 1/2" T.S.) E7018 DV-192 0-3294 E (For 5/16" T.S.) E7018 DV-192 0-3294 F (For 3/8" T.S.) E7018 DV-192 0-3294 G (For 1/4" T.S.) E7018 DV-193 0-3294 A, 3 (For Beam) E7018 DV-193 0-3294 D (For 1/2" T.S.) E7018 DV-193 0-3294 E (For 5/16" T.S.) E7018 DV-193 0-3294 F (For 3/8" T.S.) E7018 DV-193 0-1794 G (For 1/4" T.8.) 57018 i

DV-194 0-320 ) A, 3 57018 DV-202 l 0-3279 A, a E7018 j DV-204 0-3243G A, B E7018 DV-205 0-3243G AB E7018 DV-206 0-3243G A, B E7018 DV-207 0-3243G A, B E7018

P:33 21 Cf 21 TABLE II l CABLE PAN & KANGER WELD PROCEDURE SPECIFICATION (WPS)

CROSS REFERENCE TABLE PROCEDURE 4.3.3 0'.0096

! S&L CONNECTION DETAIL NO. DWG. NO. WPS ATTACHNENT WELD ROD DV-208 0-3243G A, B. O E7018 l Fig. 10 0-3274 A, 3 E7018 Fig. 11 0-3274 A, B E7018 Fig. 12 0-3274 A, B E7018 Fig. 15 0-3275 A, S E7018 Fig. 16 0-3275 A, B E7018

) Fig. 17 0-3275 A, B E7018

, Fig. 18 0-3275 3. O (For Unistrut) E7018 l

Fig. 18 0-3275 D (For 1/2" T.E.) 57018 i

Fig. 18 0-3275 E (For 5/16" T.S.) E7018 Fig. 18 0-3275 F (For 3/8" T.S.) 57018 Fig. 18 0-3275 C (For 1/4" T.S.) 57018 Fig. 19 0-3275 3O E7018 l Fig. 19 (Alt.) 0-3275 A, B E7018 Fig. 22 0-3273 B E7018 Fig. 8 0-3274 A, 3 57018 Fig. 9 0-3274 A, B E7018 i !

SARGCta? 6 L i.l N r, Y -.

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C M e C A G O. I L 6

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, 1312 s l e t 2 0 0 0 TWA 910 221 2007

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ER;;:,.,

September 27, 1984 Project No. 4G83-05 O 0037 Cor.snwealth I:dison company Brc10*..Jod - Units 1&2 Electrical Inchallation 1Tork .

S&L Specificatica L-2700 D'S 34 Mr. T. E. Quaha Praidwood QA Superintendent Cc:ranuealth Edison company Drcidmod Station

Dear Mr. Quaka:

Enclo::ed is a copy of the following procedure from L. K. Comatock

& Company. Please revice as noted and resubruit, contractor may proceed based on making revisions noted.

Proccdure: 4.3.3 Rev. D 0-29-84 Plee.co respond with a disposition / resolution of these comments by October 26, 1984.

Yours very truly, FRANK A. Kosig ANITA M. REDDING F. A. Kosik Senior Quality control Coordinator FAK AMRatan In duplicats -

Enclosure

copies: i D. Elias (1/1) i

. L. L. Shamblin. . . _ _ . _ . . . . . . (1/1) .

I C. W. Frueba (1/0) l D. L. Leone /M. C. Cleff (1/0)

B. G. Treece/T. B. Thorsell (1/1) .

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._1NN LW 0 .. JbGdL ll____ . del _JM - .TWG 9*JecED$t M I2EacEMIT r-eft mYus t ACC44dt.

_ b*S*b_ %:D Date told lB4 , Signeh, dC TE QU A%

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Datey,y.g y Signe h,!,'3.$.,7[j,,,; 2*"# RECIPIE A;N WHITE COPY. RETURN PINK COPY

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QUAI.ITY CONTROL DIVISION

WELOING PROCFDURE REVID? Ua ON i CLIE: iT Cc:ra..*. calth Edison Co many STATION Braidwood UNIT _ lt2 K. Constock & Co. 4683-05

. CONTRACTOR L. PROJECT NO. ,

l .

f R NUCLEAR, CLASS -- _ W SAFETY SHOP IMPACT REQUIRD*.ENTS i W NON-SAFETY FIELD i

) REVIEWED TO: ASME / , / S&L SPEC. L-2790 i

j ANSI / AWS Dl.1 / OTHER l REVIEWED BY E. V. Andruszkiewicz h DATE September 26, 1984 c

i ITEM STA GUIDELINE PROCEDURE REV. DATE WELDING P-NOS THICKNESS RANG j NO. TUS IDENT. NO. PROCESS QUALIFIED, INCH l i

i 1. 2 --

4.3.3 D 8/29/84 SMA'4 C.S. Qualified & ,

Prequalified ,

Comm.onts: l l

l A) On Attachme nt 'A' state " sin ple", undar "Singlo or m 11tiple pass."

l l B) It appears that Attachmant ' K' is for the weldnng of a partial f j penetration groove weld ,

If this is ao, then telete the Note ;

i referring to backgougin. ; of- the weld. l i i

! C) On Attachme nt 'F' the volts aan only be from 10 to 2 i volts since j the procedu re was only iguali fied at 2; l volts.

1 i D) On Attachment 'N' for t te ov0rhead pooition tho volta shall be f "21-29 volt s", "2 - 29 < roits ' is unacceptable. j f

i i

I i .

l 3 i j -

)

1. Reviewed and accepted. l j 2. Revise as noted and resubmit, Contractor can proceed based on making

revisions noted.

1 3. Revise as noted and resubmit. Hold fabrication.

! 4 Results do not meet specification requirements. l 4

QC Form 1062 R2

f. K. COMETOCK & COMPANY.12C.

, GA SECT

4: nc m w=onc e c c .: s 6 . o_ .

e u r..m > j c y )

PROCEDURE TRACKING SHEET I

PROCEDURE NO.

S ?, 020100 !

REVISION 6 INTERIM:

4 CECO INTERIM APPROVAL - A/d

Effective.

FINAL:

S & L/ CECO FINAL APPROVAL - A/ (4-

Effective

- IMPLEMENTATION DATE -

A!A l

SUPERCEDED BT REVISION AlS APPROVED A14 (Interia/ Final)

Effective

Effective Date - The date Q.C. received approval.

- Implementation Date - The effective date plus fifteen working days.

j

8 K. CotCTOCK & Cs MPANY,IA 0A SECT 4.3.3 WELOING PROCCOURE FOR 020101

,, STRUCTURAL ATTACHMENTS (7018)

REV/0 ATE EAE 1

E - 10/10/84 2

E - 10/10/84 3

E - 10/10/84 4 E - 10/10/84 5

E - 10/10/84 6

E - 10/10/84 7

E - 10/10/84 8

E - 10/10/84 9

E - 10/10/84 10 E - 10/10/84 11 E - 10/10/84 12 E - 10/10/84 13 E - 10/10/84 14 g . jofjofg4 4

APPROVALS:

L. K. COMSTOCK AND COMPANY, INC. C M OATE /O'*D QUALITY CONTROL MANAGER b

L. K. COMSTOCK AND COMPANY, INC. h4 "S. Al - OATE /o AI,-74 PROJECT MANAGER L. K. COMSTOCK AND COMPANY, INC. k_ m . <to... DAT C ie - c.2.. s v GPROJECTEpEER L. K. COMSTOCK AND COMPANY, INC. # widt 0 ATE '/J J! If i

QA EER REV. C (10/10/04) 02031 CFFECTIVE DATE:

L. K. COMSTOCK & COMPA._ (. INC.

y seer 4.3.3 WELDING PROCEDURE FOR

.. STRUCTURAL ATTACHMENTS E7018 020102 l

j 1.0 REFERENCE 1.1 5 & L Standard Form 1701

.I

} 1.2 AWS Structural Welding Code, AWS 01.1-75 1.3 AWS Filler Material Specifications, AWS A5.1 1.4 S & L Form 1895

1.5 L. K. Comstock QA/QC Manual Section 1.0.1, Criteria 4.3 - -

1.6 L. K. Comstock Procedure 4.8.3 (Weld Inspection) j 2.0 PURPOSE / SCOPE I i

2.1 This General Welding Procedure and individual welding procedure '

i specifications meet the requirements of the American Welding Society I Structural Welding Code ( AWS 01.1-75), and specific requirements defined by the contract document stated above.

2.2 .' i This procedure is applicable only to the Shielded Metal Arc Welding i

Process utilizing an E7018 electrode. Welders shall be qualified in accordance with LKC Procedure 4.7.1, current revision. 8 3.0 PROCEDURE I 3.1 Base Metal

$ 3.1.1. The base materials for each prequalified welding and qualified welding procedure shall be as specified on Attachment 2.

3.2 Filler Metal 3.2.1 The filler metal employed will conform to the following

requirements

3.2.1.1 Electrodes will conform to American Welding Society 4 Specifications AWS A5.1.

. 3.2.1.2 Electrodes will be stored and '"ndled in accordance .

with L. K. Comstock Procedure corage and Control of Welding Materials".

4 l

, 84t*ARED Ap# MOVED At vitEO TITLE ORIO.OATE PAGE REVISION HAP ras Ms pnoegpung 7/s/e0 10/10/84 1 Of 14

L. K. COMSTOCK G COMPA /, INC.

cASECT 3.0 PROCEDURE - continued 3.3 Position N 3.3.1 Welding,may be performed in the positions as defined by welding" procedure specification.

3.4 Joint Design I 3.4.1 Joint design shall be in accordance with Attachment I and the l AWS Structural Welding Code 01.1-75 for fillet welds and groove -

welds or as defined below: 1 3.4.1.1 Joint designs other than prequalified joint designs shall be tested prior to utilization on site and shall be recorded on a Welding Procedure Qualification Test Record . All Procedure Qualification Test Records shall remain on file at the LKC Site QA Records File.

3.4.2 The LKC Engineer shall assign the appropriate Weld Procedure Specification (s) (WPS) and list them on the Welding Installation Record.

E' 3.4.2.1 The completed W!R will be signed and dated by the er11neer and forwarded to the applicable foremen.

NOTE: Welding Installation Records will be given a sequential number and logged to assure timely completion.

3.5 Joint Preparation and Cleaning 3.5.1 Joints may be prepared by machining, oxy-fuel cutting, air carbon are gouging, chipping or grinding. Cut surfaces and --

edges shall be free of slag. Salvantred materials should be cut utilizing mechanical methods. ..

3.5.2 Prior to fitting, the surfaces of joint are to be cleaned free of rust, scale, paint or other foreign matter. The metal shall be cleaned approximately 18 from the joint edge to insure that the welded joint will not become contaminated. The cleaning may be done by wire brushing, grinding, grit-blasting or other suitable means.

3.5.3 The members to be welded will be brought into correct alignment and held in position by bolts, clamps, wedges, guy lines, struts, other suitable devices or by tack welds untti welding has been completed. The parts to be joined by fillet welds shall be brought into as close contact as practicable. The gap.

between parts (adjacent to the weld) shall not excee6 /16 in.

Tack welds are norinelly to be incorporated into final welds. -

1. 4*AAto A8940vt 0 A8 vilte f e tt.E 08:4.0474 RG yl840N PAGE-HAP paa Ats Pmoceoung 7/s/so 10/10/e4 2 o f 14

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L. K. COMSTCCK & COMPA. .'. INC.

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QA SECY 3.0 PROCEDURE - continued

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p#-( V c) ,

,1 , l<020101

\r

,3.5.3.1 1f thegu is 1/16" u ger. ster, the we'1 der shall

. increase the Geld size equt, to the site'of t[a g'u a

',, provlied it; ton nyt e h ;fv 3/16*. Qua!ity C& trol mustibe noti /ted h inWtt the fit-up t? ib- l int

.j that is tr, pa ve1334 si.11 he wompletely %oel. by the- '

. requlud utidmenj ]Rstyrence Parsgr1ph 01). l _

,, l q. ! \ 4

,1 t j

3 .' 5 ,3. 2 Il r3 quired, shams shall Lt insta!14d po,- J & L

) Orawut 20E .)-33tMC latest revis'iin s j -

' r

% r ' 4 3.6 Joint Welding Details 9 5

' ' 4

i i 'JJ '

,f:

n 3

' 3.6.1 Single and multiple pass /of jtlle..t welds and grodve welcs.'hii. i be,1s specified below: . ' M ' '

g, 3

,. , , . m e -

1.6.1.1 7

3 l

The minimum til: d a rio'. Dess hal;# be 'r.uf ficient' to prevent crnk)##9 (

f

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3.6.1.2 ine aw Imum'sil 4 of l'111e a we (s which may be ma,1e in $'

,one pass will to: 4 , l' i !

l 3 4' L, /'

} A. 3/8' in t'.e flat positjot, f' j 8. 5/)6' in :ba.h5rizontal or' overhead,. ,

C ., 1/2C in '*aa senical position. -

, 1 1

l ( a 1 3.6.1.3 The maximum / size ci root passes for groov,e welu wi W 69 1/4". The maximum thicknsss of layersi subseqdtz:

.to the root U,ss of f,illet and g/wwe widf will be.

, d

A. 1/3' in flat pr,s' tion. [ 4 e ,

F. . 3/10 in tertical, overhred. ited ternzontal , ;

pos M io.it , '

.y

' s s 0.5.1.4 The width of tha wave had weld may, he ap to livi tt ses(toe the diameter to ton) in ofathe groove? 'i welding biectroda core vf.ich is being used. A w ,

pass up te Cie inch wid s mig beiused whn. welding tbe 4 '

Nover pn s on fillet ar.J bbtt Walds.

Nl 0.6.1.5 The minimum effective throat for partta'i joint '

penetrattori flere bevel groove viles sht.11 oe as specified or refere' aced on tha applicab!e engineering i

acc4wnts' .

i.',

3.6.1.6 The miniram fillet weld '.ize, except fu fillet,wids ;

l on sheet ali! fillet,i.D1ds used to reinforce g'e.'e o r i

welds,shallbeasshownonthefo:1owir1{u.bleu .,

p\ ,

.l. .\

\ .

s 9

t . .

eassa ars,- a = cveo nev.ao n n.:

4' oma.om . f**nevisio( ea9t l MAP MAS M5 ,,,,,,,,,,,,,,,,,.; . 7/n/M 'y an/In/m4 u

_ _.a. .._ .. - ~ - . - - - - - - tu -

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T Q. COMSTOCK & COMPA.. . . INC. CA SECT k

( 3.0 ' PROCEDURE - continued 020105 I g BASE METAL THICKNESS

(' ,

~ MINIMUM SIZE OF

\

r . OF THICKER PART FILLET SIZE I y JOINED (T)

\ -

T less than or equal to 1/4 1/8"*

2 T greater than 1/4 but less 3/16*

than or equal to 1/2 V

T greater than 1/2 but less 1/4*

3 than or equal to 3/4 i

T greater than 3/4 5/16*

1 / ,

{

Single Pass Welds Must Be Used. ;

! , ., ' 3.6.2 Plug and slot welds will be as specified and dimensioned per

/

the applicable engineering documents.

i '

I 3.6.2.1 For welds to be made in the flat position, thd arc is carried around the root of the joint and then carried along a spiral path to the center of the hole, fusing and depositing a layer of weld metal in the root and 1

bottom of the joint. The arc is then carried to the periphery of the hole, and the procedure repeated, fusing and depositing successive layers to fill the i

hole to the depth required. The slag covering the weld metal should be kept molten, or nearly so, until the weld is finished. If the arc is broken, the slag must be allowed to cool and be completely removed before re-starting the weld.

t 3.6.2.2 For welds to be made in the vertical position, the

/ arc is started at the root of the joint, at the lower side of the hole, and carried upward fusing into the e

~s

< face of the inner plate and the side of the hole.

Stop at the top of the hole, clean off the slag and repeat on the opposite side. After cleaning the slag i from the weld, other layers should be similarly 4

deposited to fill the holes to the required depth.

(

, 3.6.2.3 For welds to be made in the overhead position the ;

[ ,:' '. g procedure is the same for flat position welding j i ' p. C' s except that the slag should be allowed to cool and should be completely removed af ter depositing each

'c successive layer until the hole is filled to the required depth.

3.6.2.4 Slot welds may be made with a technique similar to

.c that specified above for plug welds, except if the

( length of the slot exceeds three times the diameter, I or if the slot extends to the edge of the part, the i

technlaue specified in 3.6.2.3 should be followed.

R E *M E D Ap*Ro v80 REveSED 78TLE O RIO. DATE filEvillON 8 AGE MAP RAS ATS

,, n ,, , n , , , ,

7/8/80 10/10/84 4 of 14 l

i L. K. COMSTOCK & COMPAi. . . INC. ciaseer 3.0 PROCEDURE - continued 3.7 Weld Detail and Technique 020106 3.7.1 Cracked or otherwise defective tack welds are to be removed j before depositing the first pass.

3.7.2 Weld passes are to be cleaned of all slag or other foreign ,

matter before depositing additional passes.

3.7.3 Slag and spatter are to be removed from finished welds prior to application of protective coating when applicable.

3.7.4 Welds shall be free from overlap, cracks, craters, undercut and porosity visible on the surface of the weld, except as noted in .

! . LEC Procedure 4.8.3.

3.7.5 Welders performing production and field welds may identify

] their welds in the following manner: l. ;

3.7.5.1 When joining galvanized materials approximately 1/4" and less in thickness, the welders may mark their assigned welder symbol number near the weld usigg a black marker or by stamping using their assigned die stamp. The welds should be identified within 2' of the joint. When welds are identified using a black marker, it shall be indicated on the WIR.

! 3.7.5.2 All welds on materials over 1/4" in thickness shall ,

be identified using their assigned die stamp. One '

stamp may be used to identify three or more welds provided the stamp indications are within 2" of each 4

weld and are easily visible.

3.7.5.2.1 When stamping of welds becomes impossible l due to obstructions and interferences, '

the welder may mark his weld using a black marker. If marking of the welds is performed in this manner, it shall be indicated on the Weld Installation Record (WIR). The QC Inspector shall verify the welding by reviewing the WIR or other applicable documents. Compressive indentations caused by the stamp or

' chipping hammer are not considered peening or base metal reductions. l i 3.7.6 Welds shall n.g,t.be painted until Quality Control has inspected I and accepted the welds. I 3.7.7 Weld Installation Records are not required for welds performed in non-safety related/non-seismic areas such as turbine and outlying buildings. .

I

mEsARED AppmovtO mEvaSEO T4TLE Omic.cATE REVISION PAGE HAP RAB ATS 7/8/80 5 Of 14-PROCEDURE 10/ 10/ 84

L. K. COMSTOCK & COMPAl. .INC.

CA SECT 3.0 PROCEDURE - continued g2g1g7 3.7.8 If the field installation warrants the use of an " alternate"

] '

support detail, it will be so noted in the " Remarks" section of the Welding Installation Report by the foreman. ~

3.8 Preheat i 3.8.1 Base metal that is below the specified minimum temperature will !

be preheated so the that the parts on which weld metal is ;

deposited is at or above the minimum temperatures specified below. The minimum temperature will be effective for a radius ,

equal to the thickness of the part to be welded; however, not less than 3 inches radius in all directions from the point of .

the weld. I 3.8.2 Joints of more than one thickness of base metal will be preheated to the preheat temperature of the thicker base metal to be welded. Preheat shall be recorded on the Weldina Installation Record.

3.8.3 Preheating is not required for base metal up to and including 3/4 inch thickness, except when the base metal temperatufe is below 32*F. If below 32' F, the base metal shall be heaked to at least 70*F and shall be maintained at this minimum temperature during welding. _

3.8.3.1 When joining material not commonly welded by Comstock, (reference Attachment 2 of this procedure) the LKC Engineer shall obtain the proper preheat from Table 4.2 of AWS D1.1-75 and specify this information on the Weld Installation Record (WIR). ,

3.8.4 Preheating of metal in excess of 3/4 inch thickness will be performed to the following requirements:

3.8.4.1 Preheat requirements Up to 3/4 incl.

none Over 3/4 thru 1-1/2 incl. 50*F minimum Over 1-1/2 thru 2-1/2 incl. 150*F minimum Over 2-1/2 225'F minimum 3.8.4.2 The welder shall use a temperature indicating crayons (Tempil-Stick or equivalent) to verify the preheat temperatures.

~

3.8.4.3 LKC QC shall witness preheat when the base metal I

temperature is below 32*F and when specified on the WIR. ! l 3.9 Weld and Base Metal Repairs 3.9.1 Weld repairs and corrections shall be defined as In-Process and Major. i

==panco m aoveo arvino vm.c omic.oarc nevisiom **cc j

HAP RAB ATS .,,,w , .. , 7/a/an sn /in fa A A a# U

. . .- - . -. .- ~- , ..- _ - .

L. K COMSTOCK & COMPANY. INL. cA ssc-3.0 PROCEOURE - continued 02010S !

3.9.2 In-Process corrections which require welding or grinding, etc., .

j may be performed anytime during the welding operation or prior ;

l to craft submitting the WIR to the Quality Control Department.

i NOTE: rf i pr ss she on ' _-

- u , e e ons llAe

,/ - '~

l 3.9.3 Major repairs shall be defined as items found in the weld and 1 base metal during the final inspection which do not meet the wQ4

acceptance criteria as stated in the latest revision of the LKC '

I O O QA/QC Procedure 4.8.3 and documented in accordance with that 1 procedure. ' '

(2 g

3.9.4 Any weld or base metal requiring repair shall be repair welded in accordance with the general provisions of this specification.

l l

c d 3.9.5 Welds or base metal requiring repair of unsoundness are to be

} Q v

excavated to clean sound metal, after which they are to be s

cleaned and repair welded in accordance with the foregoing 3 provisions of this specification. 4-

-.L 4 2 4 3.9.6 Cracks extending into the base metal shall require written 9

Q approval of the CECO Site Electrical Field Engineer prior to

% )% -L.

repair.

g,g D -

3.9.7 Regardless of time of discovery, cracks or linear indications ~

extending into the base metal or weldment shall be brought to 3 [ the attention of the LKC QC Department for the initiation of a N Nonconformance Report for Site Engineering Review. _

Weld Pass Arrangement

$ D '

3.10.1 The typical arrangement of weld passes for fillet weld and butt

-t , [ welding should be as shown. (Figure 1).

FIGURE 1 C ._ .

l

.E)

- mm.

g h' 3 t . '

i _

G Vertical and Horizontal Plane Overhead Plane I

i i !

GE*A R ED A PPR OV E D REvaSED TIT E.E omsc.DATE REVISION PAGE I

HAP RAB ATS PROCEDURE 7/8/80 10/10/84 7 of 14

L. K. COMSTOCK & COMPANY. INC. CA SECT i

i-i 3.0 PROCEDURE - continued 1 FIGURE 1 020109 i

's /'t s (

)

l l l ' ,

l l l 1

Butt Weld Bead Sequence 1/16" Maximum gap between plates and backing. _

t 3.11 Precautions for Welding 4 3.11.1 Protect adjacent materials from the effects of welding heat, slag and sparks to prevent damage to the installation.

3.11.2 Do not weld where fire hazard exists, such as gasoline or fuel storage areas, areas with heavy dust concentrations, or where large quantities of combustible material may be ignited. If welding is to be done in an area, be sure sufficient loaded fire extinguishers are present within easy reach to prevent start of a large fire.

3.11.3 8e sure that the current path of welding is adequate to prevent other components from being overheated by external currents.

3.13 Safety 3.13.1 Wear proper apparel, including helmet, goggles, leathers, gloves, etc., to prevent burns to skin and hair.

3.13.2 Avoid looking at are welding directly in order to prevent damage to eyes by ultraviolet or intense light. Protect eyes of others where practicable, by draping or shielding area being welded.

3.13.3 8e sure ventilation is adequate - avoid breathing fumes produced by welding, as they may be hazardous to health.

3.13.4 Prevent fires from starting, but if fires starts, have the proper means available to extinguish it quickly.

3.13.5 8e sure welding or cutting operations will not cause collapse of structures bearing load.

I 84E8ARED ApeROvtO mEvtSED TITLE O RIC. O ATE REVISION PAGE HAP RAB ATS 7/8/80 l PROCEDUht 10/10/84 8of14

L. K. COMSTOCK Si COMPAf. . . INC. QA SECT 3.0 PROCEDURE - continued 020110 3.13.6 Beware electrical shock hazards, such as wet areas / exposed, wiring or improperly ground electrical power tools.

3.13.7 Use cau' tion when handling high-pressure containers for oxygen, i

etc., to prevent them from becoming missiles.

~

4.0 E0VIPMENT 4.1 Weld Machines 5.0 FORMS / RECORDS I

S.1 Welding Procedure Specification, WPS-A l l

6.0 SPECIAL INSTRUCTIONS (Q.C. HOLO POINTS) 6.1 Quality Control must be notified to inspect fit-up if the joint that is to be welded will be completely hidden by the required weldment.

t I 6.2 Quality Control shall witness preheat when the base metal temper #ture '

is below 32*f and when specified on the WIR. !

6.3 For control room panel butt welds the LKC welder myEt. contact QC to perform a final visual inspection prior to the grinding of that weld. j 6.4 QC shall be notified to witness the backgouging of full penetration welds and repair welds when backgouging techniques are utilized or ,

specified on the WIR.

6.5 vertical Down Welding I i

6.6 Partial Penetration Single Bevel Welds '

I 84E8ARED A89AOVED REv tSED YtTLE O RIG. D ATE REVISION # AGE HAP RAB ATS PROCEDURE 7/8/80 10/10/84 9 Of 14

L. K. CO*.'STCCK L COMPAh v. INC.

g ym,y at, 2;,sg:-

020111 !

i PREQUALIFIED JOINT WELDING PROCEDURE WPS-A '

.. PROCEDURE SPECIFICATION .

Materiai soecification . See_Pa2' 14 of 14 l Welding process ..

Shielded Metal Arc Welding (SMAW) -.

Manual or machine . Man ua1,,,, _,,_,,,,,,,,, ,,,,,,,,,, _,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Position cf welding All Positions (lG-2 G- 3 G-4 G) ,,(,lF-2 F- 3F-4F) , Excep,,t for ,,De t . Al_

{

Filler metai noecification AS .1,,, ,, , , , , , , , , , , , , , , , , , , , , , , , , , , _ , , , , , , , , ,,,,_,,,, , , , , , , , , , , , , , , , , , , , , . , , , , , , , , , , , , , , ,

rifler metal ciassification E7018 +

Flux

N./A ,,,, ,,,,,,,,,,,, ,,,,,,,,,,, , , , , , , , , , , , , , , , , , , , , , . _ ,,

Weld metaI grade N/A ,,,, , , , , , , , , , ,, , , , , , , , , , , , , , , ,,,,,,,,,,,,,,,, .

Shielding ges _ N/A ,,,, _,,,,,,, , pio, _,,N/,,h , , , , , , , , , , , , , , , , , , ,

{

Single or multiole pass . De t . A1,, 'th ru,,,AS - Mu1t,4p,}e,,,,,,De.,b,,,,Ay,,,,T, h,g.,,A,19. ,,,J,1,ngig,,,[=,,,,M,glip le ,

Singie or multiple are Single ,,,,,,,,,, . . . . , ,,,,,,,,

8 Weiding current . Dire et,,,,@ggen_t , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, !

Poiarity . Re.v. tr.ttl.E A.tsinds...F9.tilkn ._ - '..

Welding progression Vqyt;iggl Up ,,,,,,,,,,,,,,, _ , , , , , , , , , , , , , , , , , , ,

Root treatment In gggordangs with guaghed shalshtA - P. TERR ll,12,13 of 14 Preheet and interpass temperature In accordance with Section 3.8 of this procedure.

Posthest treatment .VA __

F WELDING PROCEDURE 4 Peas Electrode M "8 Trevel w %,

"*- "as ,,,,,,, y,, seees P RE-QUALITIED WELD PARAMETERJ All 3/32" 70 - 100 19 - 28 N/A or See Pages 11,12, and 13 of 14 1/8" 85 - 160 22 - 28 N/A l

Detail A6 1hru A16 '

QUAI.IFIED. WELD PARAMETERS As specified on Page 11 & 12 c f 14 for each detail A1 Thru AS. -

1 This procedure may vary due to fabrication sequence, fit-up, pass site, etc.within the limitation of variables given in l 48, C, or D AWS 01.1, Structural Welding Code. ' i i

Manufacturer or Contractor . ,. Q.QE5%Q.Ck i..CQ.. -

Authorized by _

(. ' /_W.. . . . - . .

Date _/O '" Y '". . ..

f

= t a r.a t e a==movto navisto v s T L.E oasc. D ATE AEV33;CN E Wt=

HAP RAB ATS PROCEDURE 7/8/80 10/10/84 10 of 14 3AS4

[ 020112

L. K. COMSTOCK & CQMPANY. INC. AMANCT::7 1 y sg.

Al Pan to ?.2e All Sizes Elect _ede S1:e A:=s volts Positi:n .

~

3/32 68-92 22-27 4G

( hu 3

. Multiple Pass

A2 T2e to Tube 1/8 98-132 21-27 1G/2G/3G/4G

- s D f m

lealtipla Pass F

A3 Plate to Plate 3/32 85- 115 20-28 1G 30' 3/32 70-95 19-26 2G 4 3/32 70-95 19-26 3G 3/32

74-100 21-29 4G

\ Note B (1/3) l\ .

Multiple Pass A4 , Tube to Tube 1

I 7

)J/ .

l(

g, y 1/8 98-132 21-27 1G/2G/3G/4G Italtiple Pass Note A Gouge root before welding other side.

Nota 5 Material thicknesses, weld sizes, effective throats, and edge preparations to be as specified by the Engineering Docusants.

i I

QUALIFIED WELD PARAMETERS sessaaso asemoveo savisso rm.a omic.cara navistoN g **Gs l

IAI A3 PROCSDURS 7/8/80 10/10/84 11 of 14 l ossa i

_ __ _ _ _ _ _ . , - __ . . _ _ . _ _ . _ _ _ . . _ - , - =

l 020113 t.. K. COMSTOCK 8: COMPANY. INC. ATTAm.szNT 1 e4ssc-AS Tube s Plate

Flare Bevels Tube Sizes 1/2", S/16" I

I and 3/3" . ,'

Electrode Size Acips Volts Position 3/32 78-103 20-26 . 1G,2G,3G,4 G 1/8 98-132 20-26 1G,2G,3G,4G

, (hu3 Flaze Bevels Tube Size 1/4"

+ 3/32 81-110 21-24 1G 1/8 106- 143 21-29 1G 3/32 76- 103 21-29 2G 1/8 106-143 21-29 2G 3/32 76-103 21-29 3G

+ 1/8 97- 132 21-29 3G 3/32 85-115 20-28 4G 1/8 121-163 23-30 4G t

i 4 Multiple Pass t

Note A Gouge root before welding other side.

Note B Material thicknesses, weld sizes, effective throats, and edge preparations to be as specified by. the Engineering Documents.

QUALIFIED WELD PAIUQMTERS

~

8 I

e l

l I

passaaso amenovso msvisao virts onio. cars mevisioN g *ACs IA8 A3 l '

PROC 800R8 7/8/80 10/10/84 12 of 14 l

020114

. .. :: .=:::: L :: . .:.::' . :.::.

.A6 i A12

- i ,

Il , *o tt 3, C s ":S t 2, C '

t /

A13 Note A, B 37 ' Root Cpening 1/2 T

>' Note B ll

/ ! >

I i.

N 4 0

I i T=l/4" Max A8 A14

' Note A, B

- > Note B o-1/8" +O- l\

/

/ I g,

45

\

o (

J 0-lf8" 45

~

1 a c'

A9 A15 f #

I Note A, B 0-1/8" 1/4" 0-1/8" '

45* GQj ( 60* --

$ 7 t

A10

1/32 - 1/8 Reinforcement required

' Note B ,

T 0-1/8" \

4

( l' g

, g3 /32" Min

--* 45 f

T=1/4" Max ? Partial Penetration 88 All T=1/4" Max (Note 3

Root need S not be 0- 1/16 "

PM

before welding second side.

Pre-qualified Welding Paraamters for Above Joints Specified by WPS A

' Note A Gouge root before welding other side.

. Note B Material thicknesses, weld sizes, effective throats, and edge preparations to be as specified by the Engineering Documents. ,

! . Note C See paragraphs 3.5.3.1, 3.6.1.2 and 3.6.1.6 .

.agesess a ovt- T TLE cais. oars nava.c.s E 1

.a i osa ! aaviste mae . . . _ _ . . l 7/8/80 10/10/84 13 of 14 !

020115 L. K. COMSTOCK & COMPANY. ...C. C.A S E CT 1

ATTACHMENT'2 l MATERIAL SPECIFICATION j l Materials comonly welded by Comstock utilizing an E7018 electrode:

ASTM A36, A5008, A501 NOTE: Other prequalified materials that may be welded utilizing details A6 - A15 of this welding procedure are listed below.

l l

TTELL l'f:ss 4 4tios at vinewsmtTg saLLt. wrl ag s toyantwi%75 l.. ~ '=.l. l..:: ~ _.

l -

~

.l ..

. m 4. m ,

39 3.s

.i .&ST.s

..A A33. -. G e3 3 .se n.bim.Ia--es

'=: ; t:: ,

c c= = = = = ::,,: ~,.'0 ====

"'."^" .m

- = n-on.A.. - T. . . .

ASTan A M C 33/N 3.3. /3 4 Det '

th e.A O es.e 388/3.13 38 . en AS as n e A.Th.e T 40 G.

-. .m {

Am. A - . . ..

4

. 3. . . -

ASThe ASW 3 343 e or u. - . m .e6. 8 .tbl m .m.t:" = . " - "..=

A,.

. A . - '- .

3. ..

AM f .m. 4. E & C3 M

. 71 m.us (P .Te m ASTM At3a G s AM3L 0883L 58433 .L5 3 et. 181 G s Asuam setJh EM fe e Eme on M. 3.3.13 . .,-

uTu u c. .,n

( e. 3e9 4 48 ..03

$ maw AET,ie A!!?C.C e 87 31 40 b JG Awl Al e ., A3J AS se 4373 340 g1g3 3- st Tee 91 43 f

..i.

a n.A . G. . .m. u. .. - ,

e ASTu Am G e A

. = . - <

30B e e IAsf.4 7. A -G.e .SS m =- ..sn.

. ., c .

m u- .. -

. m . -

G.

c.

. = . .m. .

. =- -

ASTM AA48 - m. 10 s. me 45T48 A443 G e 4. P . 3.3

- c. . . A.b.48 3.bil.t A

n'.A"."c ll". . . -

Ak EP G . = = .

350 .b . 995 Aas( t a. Assab Att3LgesJh geet J 315 Same gas.t., 3 ang Th.B 96 same 1

1 Qualified Procedures due to joint configurations or materials not identified by AWS D1.1-75 are prequalified.

Supporting Procedure Qualification Records maintained by QC Records PQR Numbers l LKCE-PQR-017 through 036

LKCE-PQR-044 through 046 LKCE-PQR-053 through 066 l

entsARED APPaovt0 # Eve 5ED T s TI.E OnlG.DATE REVISION **GE HAP RAB ATS PROCEDURE 7/8/80 10/10/84 14 of 14

N 020116 Pittsb argh vor,u ., an. ,

" ' - * * " * ^ *

c4 cu..6 I Testfrig Rev. i 3-5-8t.

La.boratory e I

~~-

'~

Job'No. : CH-3175 Report No: /7)/2 7) . , Gd Lab No. : MT- ft/) f l REPORT of Miscellaneous Welding Qualification Report Date:

7-[ ,((

LE"itR. Oil

Commonwealth Edison Company Client f M' o.

Project : Braidwood Nuclear Power Station cy/fcp,/

Contractor: [ X hoM?_r Mc c-l' ,

Contractor Supplied Information:

Type of Qualification / ) n M //70 M/ N' t>M> r F Position Qualified //~ !

p Welder's Name s /f /7, b r/fNro/7 4

Walder I.D. A /n f- $/> s.~ A $T e Welding Process _ $~//7 A/_l Manual or Machine /77/1/7 /> A /

Material Specification AS1'/Y) A~YW n A.S*oc E Standard 4.1 T 17/ /- N7T -

Date of Qualification: 7-f-fM Test Results:

Conforming Non-Conforming U Not Applicable Remarks: Al/

/

h Inspector / Level:O2 M o A_1 M/h /I Supervisor /Date: we a I "

7" ~

l REvicwrosy h

,0 m 74 /r'/ '

RECEIVED QPTL QA Jut.o o 1984 SAFETY REl.ATFa of' HNSTOCK CO.,NC. g.")_ry e.u

.. _ .,.~ . - - .. ., .. . ...

-) 020117

) .. . . .-

2

.. . :::.5 :::

LkE' -ibc-cn up WELOING PetCO3 CURE "', JAI.1F10A"!CN TII" M100RQ

- C=3DumC sPt::Pt:AMON 4ACOVE wt' 3 ~35" atsu' . s

u. no im unesen m wome Sm A-446 to A5005 SMAW

"[

, y/g w y gaming ,_$ AWE , N/A

% ,, in F1ne J A 1 11-44 agey ,, ,,, m A S . 1 Summe amme uma asu ,,,,,, w F4 Group mest pas m e, eses ,am. F-701R , N/A _ g N /A

%, N/A pi,, N/A , N/A , N/A 3,,,, , ,,,,,,,, em t 4 -1 m w,,,,,,,,,, sinole non eves -

M **'" *" pum u.s === )

""""48"""'

$ g, ,,,g amias asis.m aus seus a m an.s me.

, ,,,, Jun oa son 'N ' Oz'E

,Ar//o / .fb e p Asave AMC 6 4 f Ge'Ar/deoSNs,"E A>ws av./-:ps~

M& , ,,, ,,,, R3 7*. yyf ;

s O/ A/4//Y was.nasspneumuns l

,,, .,,,' aume **'un '

m ,, -

as see ""*""

an.

l m,

' Sing. 1/8" 118 23 N/A 2"x4"z\" TS :

(100-135) (19-26) V P-10a1 r

( )Danotes + 15 b Amp-vol t b) I 9 j Range T i !

rille : = 1/8" Max. # '

, l

_ _ .m . . . . -

_.s""*"" - a RECEIVED om, ?-2-PV

. Ettaciment 04 I s REVISION PAGE pagpango appmovgo agvaS40 TITL.E OmeC.DATE 9ROCEDURE l ossa l

c 02011s Pittsburgh Por,,, no . . n.n. ,

n=~====

p Testing Rev. !

'..?.':^ "

Laboratary

~

Job No. : CH-3175 Report No: //7/M-[d/

Lab No. : ,1?T7~- [Nk REPORT of Report Date: 7-d - [ / i l

Miscellaneous Welding Qualification LWE-it)$-olf f Client : Cote.enwealth Edison Company h3[ ;

Project : Braidwood Nuclear Power Station 9//6[ff' Contractor: L . /' [ o />7,T'[d c k Contractor Supplied Information:

Type of Qualification /s e/M/MG to C( d >-r p Position Qualified J #*! T Welder's Name s fi% Jh tj;rivn n '

Walder I.D. //n/- M rM/ f /7 AM f 8/7746) l Welding Process Manual or Machine /)?C n // d[

Material Specification de5 Tn7 A-@//, 7t ATM A Standard MlT ,,D/ / - / C 7 C Date of Qualification: 7 8 Test Results:

U Non-Conforming l l Not Applicable 7 Conforming Remarks: A

/

/A Inspector / Level: 8/_./77>Ap 5 /I a.r_se 7 8 4' Supervisor /Date: '

c . r.z.c. > : 2,N.

RECEIVED gQ .. ~

/ '~ "- N ' '

DAH. 7/4Nd _.

JULO 91984 SAFETY REENtlRg M.'RC.

5 _. Ct '"

r l

\N-.,7-s-Pr '/

de1D var priOSO v9,9 ausee e gS.c4 oga speOS SOthF e satst est Stan 949WeASS UfSeksterste Temeendsee perf y Watehf9sSS

-

9

, , ,. e

.) 020119 i

. . . . . _ _ . - - . - - - I 4

1

f.ft's=/%W= V$ j

.. :. :::. ::2

[k4[ 9/s&///

WEL3ING MCCICURE OUAUFtC/ 71CN T1.I" MI* RC

- c=1cumE SPECIPICA?tC88 3ACOVE wt'.:"137 433ub 3 h m- -- -

wery. m etteseen EN AS*'M A-446 te A5 00B . Tm w.

- 89 erm , N /A h wmamme " a "m 1 yq toweenet g 2E Horizontal waP Ws/A4, 8844er seus amenessee A5 1 Summ sems amt 8the mens amam#eenn FA Cwm Aest name sisus pues E-'IOlB 9

N/A yf7

% p. N/A pie, N/A , gfg ,,

. Eg enemummens SnnoLe 4

Em e nemone se SL"8'* RemapmeneUm * -

===m - 1,3"" m. mm,. .

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4 8'# E PA R E D AnemovgO afvaS40 TITLE Omle.OATE REVISIOPe **GE

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1 Job No. : CH-3175 Report No: /7J6X7 - S"-71 REPORT Lab No. : 2 T"7"- [ 6 d of Miscellaneous Welding Qualification Report Date: 7-d - [ [

Lktg -ibit. om l Client : Comonwealth Edison Company bO !

Project : Braidwood Nuclear Power Station Contractor: 2, . [. [n/y1 fMa c.I Contractor Supplied Information:

Type of Qualification /Uf)/$ino hr o r 6 Ws1 /*so Position Qualified . TM //n F d//:P1 e /)M [/Mrn n Walder's Name Welder 1.D. Aln f N>- n i _, A U '

Welding Process 5*/h>94)

Manual or Machine MA /7/#A I MaterialSpecificationA5~7/2) A-+'</t: k Aron A Standard AL33 3/ /-197 7 Date of Qualification: 7 i.7- / /

Test Results:

7 Conforming Non-Conforming U Not Applicable Remarks: hl!

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h Inspector / Level: 3/ M >A e M/.d- /Y Supervisor /Date:

b I 7- [ cI + l t.' t r. .' . : M I W . .sm, l

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. Attach.ent 01

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patranED AccomovtO mEVISED TITLE ORIO. OATE REVISION # ACa C j PROCEDURE casa I

, . . - - . _ _ , - - - . , . - - . . - - - . - - - - - - . . - , . . . . , - . - - - - , - -, . . - . , --m_.---- - - - - , - . - - . ,.~,-w..,- , . - - . , - - . , - . - - _ . , -

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Job No. : CH-3175 Report No: / 7/L J o . 5 "T i Lab No. : R J 7"- 8 M-3 /

REPORT of Miscellaneous Welding Oualification Report Date: 7 M l

LktE-MR-o ao Client : Commonwealth Edison Company bd Project : Braidwood Nuclear Power Station k(/b' Contractor: /.,. /. [nfy7 3 Mo d Contractor Supplied Information:

Type of Qualification /d@((//JC/ ro t #: /> r t*

Position Qualified ! M[ g-Walder's Name _ /j'm b/1lJ/Nst7m i Walder I.D. )/o f d /-E i _ t / h M Welding Process Jpy7A/I Manual or Machine M4 /7 & a [

Material Specification A-5 T/F1 4-WA d 4fC o R Standard #9A i T 2)/. / -/97 T' Date of Qualification: 7 J' 9/

Test Results:

7 Conforming Non-Conforming U Not Applicable Remarks: /\/!

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h Inspector / Level:22./77 M # M M S / Y '

/

Supervisor /Date: o eb M% 7-d-8 7 REVIEWED B f 7/th /

-[PPF.OVED DATE p ri, q, A un RENw.VED SAFETY RELATED N-N JUL0 91984 QJ1./

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JUL0 9 684 Attachment 02 ,

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Appmovt0 AtvaSEO TITLE OR80.OATE REVISION PACE FROCEDURE 045d

_ _ _ _ - . _ - - _ _ - - - - - - - - - . - . , - - - -- -. -.-----.---,~-_.-_e..- . . - - --1,, - - . - - - - - - , . -.._,,..-,,,,,-,-,.-,--..---...-,,v y sm...-- , - ,, ,-,-- ,

020124"

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"* 3 Foru No: MWQ-1 Rev. 0

8-04-78 E'

I PITrsnUnenTsarrm....o ......... . Lunouxnwr INMPECTING ENGINEEltM AN1) CitEMIMTM ,,, "78"* * **","

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... .a Report No: /706 - 75 REP 0RT of Report Date: /c2 .7 7- # 3 Miscellaneous Weldine Qualification Lab EJr-No:'7.2SJ Contractor:

4E AnmMoel" 1

Type of Qualification: Lo/, #/on.A.-//bme Proccdure.

, Qualification Date: /.2 -/ 9 p'.3 PositionQualified: - #/4 / /G g,y_6p {

Me1 der *s Nean:

JLw w/im b uidst s1

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cmW.J _

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Material Specification:ASrm #E a 45eo R Standard:

- A'S A /. /- 7J" Test Resulta: '

@ Conforming Non-Conforming Not Applicable Remarks:

SAFt:rY RELATED RECElVED A"2-#'4/*

Technicsan/ Level CilECKDECD,E

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! DEC 2 91983 m. /1. - M- 8 2 1

2 CWilCK EE. CD,50. -

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020126 -

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INMI*ECTING ENGINEHitM AND CIIMMINTH ,,, "

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.me esos ... .. ILLINOIS

i. . assuom.s. m.aese Report No: /7NJ6 - 74 REP 0RT Report Date: /J .#7 /$'

of '

Miscellaneous tieldine Qualification Lab No: Ayr. 7.2ff Contractor:

4-X Anms-l neb Type of Qua11tication:.Sinole / A~/ sir.A-w4%w Procedure .

, Qualification Date: /.7 -/ 9- # 3 l Position Qualified: N[rekarr/a/ M LME* *MA~0**'I f4,a 4

\feider's Name: ~fim I,uidsner o WYM I

i idelder I.D. 94 ideldine Process: er/r/40 Manual or Machine: /r/onne / l Material Spec 1fication:4 5 7/pr # E = / s c o R 1 Standard:

Au 4/. / l Test Results:

C2rcaneweine non.confweine C J not a ,,ii bie Remarks:

i

SAft:.rY RELATED RECEIVED

.stm T6chh1C58n/ Level me kh- '

DEC 2 91983 0/// // e

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WELQlNG PROCEDURE QUAUPICATION TEh? RECORD MIOWDUAE SPECIPICATION GROOVE WELD TERT Aggut,73 m menne ,, ASVf A-36 to A50GE wumans areum lamas W 6 N

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Report No:/7700 - 73 s

REP 0RT Report Date: O t7 #3 of Miscellaneous Weldine Qualification Lab No: MT- 7) S 3 Contractor:

Z 4 da mr/ocI Type of Qualification:SM,/c <

7are A e/Armue A eeedu ee.

Qualification Date: a-/9-/3 Position Qualified: VdeNo A.! J6 I ME-M-o bM i{

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i Aka_r 4 /./- 7 S~

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RECEIVED k/72 wilkk 'hr-DEC 2 91983 " *" "

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Report No:/71/.JO - 7 #/

REP 0RT Report Data: /J t7- 73 Miscellaneous We ine Qualification LabMNo: T- Tc75k I Contractor: -

1.4 do mr/ael Type of @a1111 cat 1on:

Sim/e t F/are Bem /Araeve Pncedu re Qualification Date:-- /> - M - #3 g g Anc-62+ '

- Position @a11fied: / b r/ M J +/6 b ?

Walder's Name: J i m S o yJ./g e m 9//GlW

, Welder I.D._ 9.1 Welding Process:

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J/77M)

Manual or Machine: /77o on o / '

Material Specification:#rrn ez.

Afsoo a Standard: Alu y 4 s./- 7 s-

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SAFETY RELATFD RECEIVED aurin ,a1 > n-DEC291983 E* " '

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, i.

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i DEC 2 91983-i j

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m,,,,, m ASTM A36 to A500 B Tm m m -

meewisaremma SM g N/A Monum er amense Manual

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2hMBURGH TESTLWs LESGRXNDRY ..,......G....

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aSaa coSe a:S . emicae se.a !

ASSA SSSe SIS . SUGUSSAM 4498898

.......u................a............,...

Report No: /774.0 7.2 '

REP 0RT Report Date: /J.77 #3 of Miscellaneous Weldine Qualification Lab No: 35T- 7.A$~.2 Contractor: J E Aun dneA; Type of Qua11tication'&no/r Fbro A.No//,lrecue Procedutt.

/

Qualif1 cation Date: /.:?-/ 9 N jpeg. pg. o,2c, Position Qualified: A dr h o/o / Jo M J2 7/ ,

/

' Neider's Name: ~ //m 2n oidso n th/tV '

Welder I.D. 94 '

Welding Process: Jm#tJ Manual or Machine: n?oom,/

Material Specification:45rm m. sw Moo a Standard: At tsh > . > w Test Results:

7 Conforming Non-Confoming Not Applicable Remarks: ,

_ SAFETY RE.ATED RECEIVED .az,n m.,,,w j - -

Techn1cfan/Lovel /

l DEC221983 -

l

% COEBCK EE CD,E

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wenng aremma t N/A Manus ernu.mn. u--- S , N/A Pamemmef Wag Har4ranem1 Nc pater me.s samenessen AW5 A5. Geeseemme .us .

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PROCEDURS r.a ,4

l 020136

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'I 1%TTsantonTzerms . . . . . . . . . . . . . . LABORATORY I l

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INMPECTING EMUtMEM148 AN1) C11E>t1MTM ".

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M /% m d u-} ,

i Type of Qualification:.3* h ole Mn. A w/t#rew Rocedure

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Qualification Date:- N-/ 9 #3 L.ke.E-Tot- 02'i Position Qualifled: /er//5d./ 36f -

b Walder's Name:

m//m 3 v/dra o ~

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cm40 nanus 1 or Nachine: /Y7antia l Material Specification:4 5 7 m / E a 4 5 ts o R Standard:_

AJ3 hl. / Test Results: -

@ Conforming 1 Non. Conforming Not Applicable '

Remarks:

SAFt.rY RELATED RECEIVED zw>~ A /r '

Technician / Level DEC 2 91983 .

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.. wpv i WELDING PROCEDURE QUAUFICATION TEIT RECORD PROCEDURE 3PECiptCATION GNOOVE WELD Terr RESULT 3 1 Amammesammme usamme nur memna meenemen ASTM A-36 to A5aan 7. ,

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i 8-04-78

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lhTT8BURGETENFlQYG ..,.......... huiDRATORY t, ,s g ., INMPECTING ENGINEMitM ANI) CIIMMIMTN ""su e/ ' CHICAGO lu ,,,, ,, e . .,. ,. , ,

asma sees aos . e,nseas.INOIS e ese "us. a. une. n.. :

mean mees ses . evouseam .eeee amese Report No: /7/4.>d - 77 '

REP 0RT Report Date: /J .77- P.5 ef Miscellaneous tieldins cualification Lab BST- _

No: 7J & 8 Contractor:

dX/%mc-lnc}

Type of Qualification:Sino/,4 r.AeMeuve /9ocedure .

Qualific'ation Date: /.2 /9-# 3 OW #'* g-Position Qualified: Ov'e rIed / 4'd- * '

Walder's Name:

m//m 2o u/do o 9/n/N j Walder 1.0._ 94 lielding Process:

cmac Manual or Machine: # 7o n s o / '

Material Specification:4Srm #E = /sco R Standard:

A'J3 h/. / ^

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Q Confoming Non-Confaming i Not Applicable Remarks:

SAFETY RELATED RECEIVED m m, a su//*

TecnnicfERs i'.eVel /

i CATEK EE CO., EC.

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namens e summne hul , 3fg p mm .e g overnese 4c page name masAmman aut ata 1 g.ganne.sg Ima pter me.s h E.70L8 Rest Pimp unas mamm guna F4 -

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E'f l%TTSBURGH .. .. ......... TEttTING LABORATORY

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Report No: / Nod - 79 i REP 0RT Report Date: /J

of :7 7 F -3 Miscellaneous hidino cualification Lab No: EST- 74 S Contractor: f K /% m g/m-}

Type of Qua11fication:

Sinolet F/sse A.w//#m,w Reccdure.

, Qualification Date: /.;F-/ 9 F.3 Positien Qualified:

ffec-/G#- @f g.

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1 Material Specification:4Srm #m sw/sco A Standard:

A' As A /. /. 73-Test Results: .

tzfencomins non. cent. =ine '

Remarks:

- not w i n ni.

SAFETY RELATED D. ~C E LVE D **

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PROCEDURE

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020142

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Report No: M/04 - 70 -

REP 0RT

of Report Date: /J # 7- F.5 Contractor:

Miscellaneous Weldine Qualification Lab No: .BST- 7J6 4 K hin dm-}

l Type of Qualification:.Sho/c / 4fr.A.a.//Erew Mocedure i

) Qualification Date:

)

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, - b 5% g Welder's Name

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l Material Specification:/Srm /.ez. m /seo A

. Standard:

23 h/. /-7r Test Results:

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SAFETY RELATED

D CEIVED a,omo/ *

T s=1C?tn/ Level utC 2 91983 o.ua aua,st G3 dr

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! . . m Report No: ///4.M 7/

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' Miscellaneous Unidina Qualification Lab No: .857~- 7 2 d /

Contractor:

4K h m dnrA Type of Que11ticattent/ 5h~ role F%n.A.a./Alruve Recadure .

, Qualification Date: /.s /9 J'3 l g ,y . o.y g Position Qualified: //Ir&_e/ Mf h ,8.

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SAFETY RELATED i

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RECEIVED .32 ,n s ., u -

DEC 2 91983 WN/

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WELDING PRCCIDURE QUAUP1 CATION TERT RECORD

! SROOVE WELD TEST REEULTE l

PnOCEDUAE 3PECIP1CATIOf8 -

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13 N/A .

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5 1/8 113 23 N/A ,

. : %* 1 2 -

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i

( B7.75-132.2 i)(1955-20.45) .

j o -.1%, amp. volt'rence I

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PROCEDURG

. . _ . - - - - -- ~ -

020146

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> s. . y .,

. 1%vrsatinenTasTnw;LulORATOKr ..,..........

.I

% e, j*7f INMPECTING ENGINEMItM ANI) CIIMMIMTM . ..".. " *****."....

. CHICAGO,ILI.INOIS **uu 1

amen . iu !

amene.s.e.es.s..ee .m.

. emeses u i

.ee ,

1 3

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Report No: M/od JJ i REP 0RT Report Date: /J .77- /.:f

{

of <

Miscellaneous hidins Qualification Lab No: .85T- 74(, .2 Contractor: Z,.Xl%mr/ne-}-

Type of Que1191catten:, / % ele A%rr.A.w/ Arms i9cccdure .

Qualification Date: /.;r -/ 9. p 3 4*t6-/df-032 4 g Position Qualified: /he-In / 4/d. b I hider's name: ~fim buidso n '

' 9/x./1Y a

hider I.D. 9.2

-l Welding Process: 7mgo i

Manual er Machine: / r/o n n o /

Material Specification:4Sra /E se 4,stso R Standard:

A'23 hl./ '

t Test Assultas .

l' G2Tconf ming non.CafWeing Ret Appliable i

Remarks: .

\

SAFETY RELATED

RECEIVED mw'M " '

Tecnn1414n/Lovel i

DEC2 91983 4

CA M [E CD,lR 0/h b r o ms 5"P*r"8'r/Mt*'

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WELDING PRCCIDURE QUALIP1 CATION TEST RECORD pnocuouns EPGCIP1 CATION GAoOVE WELD TEST RESUL73 ASTN A-36 to A5005 Tenede sus umuries sameMeusen

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nemmes e eme== , =/a p ,,,,,, g owad aad at:

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. i g

m 7 ,,, m AT7' %%.S F2JO Q .

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i 3 3/32 90 23 N/A ,

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! (77.5-103.5)(19.55-24.451 . j 5 1/8 115 23 N/A 3 f '

thru 13 ,

g i LM -

A43 (07.75-132.25 l (19.55-21 ".45). .

( )Denetes i 152 amp. ysit rangei 7 g*n Er requiaed =,1/2" . 1/F ,

ius sie emewayes, senwy sus se naammene in sei nemme se enven une ens me as wenns === oresures, pomme ens umme in ammet m ese as sammummun at en er aus 01.1. seismuus winens cean, J.) . . C a l V E D -- m-~ /*

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j 020118

?5il5 bur 8h n. ,.a y . . : M.u- 1 m s .e..o Testfrig ><v. i

.'ar* * ~ ' Laboratory Job No: CH-317$

Report No: WO- ///.2 Lab No. : BST- #/7/[

REF0RT j

of Report Date: J ,7 7- f r

- . Miscellaneous Welding Qualification

+

Client : Commonwealth Edison Company LN'.t. - MR - 0 3 3 Project : Braidwood Nuclear Station J Contractor L.K. Comstock 9/ec/1/

Contractor Supplied Information:

Type of Qualification Veldine Procedure Position Qualified /6 F

Welder's Name Jim Davidson 4 r

Walder I.D. 92 Welding Process SMAW Manual or Machine Manumi i Material Specification AST/77 /_f/, th Afd Standard, AWS D1.1-75 Date of Qualificatton J fl Test Results:

Conforming Non-Conforming Not Applicable Remarks mu Le siTtu a no t Y Inspector / Level _3/ /77 n > A/$ G!T

(

Supervisor /Date: / C- J~ w r J-2G - B/

10 0 m

!Om SAFETY RELATED E E <-

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M C . . _ - . . _

l

020149 i

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WELDING' PROCEDURE QUALIFICATION TEST RECORD

{ PROCEDURE SPECIPICATION GROOVE WELD TEST RE3UI,.73 mesmese semen uneen use I

ustensa sesenesoen ASTM A36 to A36 T m m seu j *esems weemos N M/A g

Menues er nesenene Wa""*1 ,

l ypi !

j Demmen of wesesng 1C F1 m e .

d PHow seemt sesensesen At 1 Genese.tesW ast l Phew napet h F la drain n Rest Pese l Wusraises pues. E.7nta g N/A g N/A Siseselnsses #/A Plow u/* N/A , N/A Sngse w neufgene see Mil e inI a

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{

15% .

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( ) Denotes t Amp-Vo Lt j l Range e,

his p f ils" x is" x 12" yy i ,

{

. ET = 1/8" Minimum

! "r1

) r -

i a me pyysspies. surefy met me sweemene in vois resore are serreat ans met me use weses were weseres.

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! *aseanso asemovse navesso viri.s omie. oars navassore **ct i

1 FROCEDURE ;

si .

) *'

020150 Pittsburgh u ,, u,. . , u,. . ,

n-=~c' D Testing sn- 1 2..'.?.1 ^ ' E Laboratory

. Job No: CH-3175 Report No: WO- /(,3 Lab No. : BST- 77/9 REF0RT

'of Report Date: 3 f_.7 - f /

. Miscellaneous Welding Qualification Client : Conanonwealth Edison Company 0

Project : Braidwood Nuclear Station ff~-AG4*$.IY Contractor: L.K. Comstock M

Contractor Supplied Information:

Type of Qualification Veldine Procedure Position Qualified _2 S j Walder's Name Jim Davidson Walder.I.D. 92

] Welding Process SuW Manual or Machine Manual l '

Material Specification A.S "7"/M /id /* #36 I

Standard AWS D1.1-75 Date of Qualification: 8-[, - 7M Test Results: .

2 Conforming Non-Conforming Not Applicable Remarks: tw ne_ em t t c_ u M Ly Inspector /Levelt .22 /77a s M/J /f

( '

Supervisor /Date: J c_ A- _ T J-d& - a / *

U h

kI$ _

eds M SAFETY RELATED EE<m Je N O . _ , ,

q n 020151 l , 1, , -

BRAI. JD 4.3.3 Q

- . . A S C.e..t _io n z-- .

. 4MF N' 03 Y

: .. K. CCMSTCCK

%J

.. Ms/N /

WELDING PROCEDURE QUALIFICATION TEST RECORD PacCanuns sesC1PICAT1088 SROOVE WELD TEST RESULT 3 neceses.e ssen a nnen asi na ieria seenfimeen _ ASTM A36 eo A36 sans weieing sresens SMAW M'""'I Tm

, m/N A neanum er mesnene , N/A poseen se wensing

r' u - - - - $

, puis mens sessemeen A-9 1 SemesuMBund met ,

I Puse meet assunuseen F-4 craun Ames Pese mussensusyuse E-7018 9 N/A i N/A WA 1

Besamlng ges Plow M/A , N/A , N/A s Ego w mousesse sees u'**'_-

g,,,,, , ,,,,,,,,,e ne sia=1a nesimysense vewesene e-- N/A g ,,,,,,,,

! weeing enrant oc D i

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, ,/ I le ,, ,

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>== amm.

see e

" " " ' ' v* * ' " asume "==en' ,m, , "'"'8'"'

1 Mult1 -

pie 3/32" 83 23 N/A

! (70-95) (19-26) i

()lu otes t 15E Amp-Volt Range 2" x 4" x 12" s I

/./gw .

j ET = 1/4" NLaimum i . -

l t s lh" x 4" E 12" j Wesie , swefy sist me assemane in this ressre no earrest and sist see est wetes were greemrod.

j issue in assuunnen west me reeuwesene of 38 et AtAS 01.1, Seusewel Wetelroe Case.

l' leanufasanw w Conrossu 0 "MW #

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l

,,, 020152

'~

m -sa'c'**

Pittsburgh rc,, m. :

. u ,. . ,

Testfrig nev. i 5.'.?.f' Laboratary ' ' "

Job No: CH-3175 Report No: WO- /6 M Lab No.

BST- 7 7.M REPORT cf Report Date: 1 f V l

. Miscellaneous Veldina Qualification .

Client : Commonwealth Edison Company M E- DR-OW Project : Braidwood Nuclear Station d Contractor: L.K. Coastock f//&///

Contractor Supplied Information:

Type of Qualification Weldine Procedure Position Qualified 3G Welder's Name Jim Davidson g-Welder I.D. 92 4 Welding Process SMAW k nual or Machine hnumi Material Specification A737m A'f/, 4 43d Standard AWS D1.1-75 Date of Qualification: 3. d - f'k Test Results:

Conforming Non-Conforming Not Applicable Remarks m a c_ u E T c u a hv Inspector / Level )) M1 LL1/WJ~ l,l77" r

(- r Supervisor / Dater sfr J - J' s e. - a /

c 30

$m

e. O SAFETY RELATED m

E <

JE m M O. _ _ __

020153

--- ~ 3$ ,,D

- 33 , jA 3 oc -j:r.'

j.M c~- K A*o3

.. K. CO2157 CK fh A

- WA l WELDING PMcCEDURE QUALIFICATION TEhT RECORD pnOCacunt SPtCIFICATION GROOVE WEl.D TEST R ESUI.TI ASTM A36 to A36*

ustens ineefiesoen Ten ae swenvei aus weieim areams: S MA*'i N/A manuse er mean.ce u- - - '

, N/A pm ,een ,, ,g;ng 1C Varetemi pilaar metal usewnessen 1 9 i O*888864Endtung must meal semenaseen e >- < - - - Rees p, ,

I wise mem yees E-7018 9 N/A - 9 N/A Busseg gas V/A mour M/A , N/A , N/A snye er mwesse seen + 1 4.1 -

Engse er muessee are 94a$1A Reenewtwesense team ----- M/A Weem m marrant wesen,,,ey N' **

nau. ,i gv pren ,se,e n'aAes Me/w Min sae Mweme Pas uen saa si,ipe peu pasmose irosenent "gM ;, 4

^t b;A 4,W v ri -.

weser,i n mo Jim nav1 Aman #92 1 s b 3- -

s

,W" ,e pa n

. J-la-W Lasereser, Tes ees. MSK 1h.20 WELDING PROCEDURE

== a.m. " " " " '

asse w se, em a,,,,,, 9,,, aume .,

m Dame ll Multi -

pie 3/32' 83 23 N/A -

H 300 -

(70-95) (19-26) ,I " x 4" x 12'4

s (-2" x 4" x 12" 11%

() Denotes t Aiip-Volt Range a

ET = 1/8" >inimum i pY YV 7 h weesddne maud in amantennes wisi me reewaremone of Se of AWB 01.1. Sewsmaret weteng Caen.

E Manufsenser er Camresser d $N k g=O A o,,,

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r M . - N ear 712.s E E <T M .

O

~

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- 8**ete Asseovse eavesso titu onio. oats mEvesiON PAGE PROCEDURE

J 9201S4

' ~

Pittsburgh r _ m,.: y ,.. n m-********

[g3([pgg Rcv. !

.? " Laboratory ''*'

'~

Job No: CH-317$

Report No HWO- /b S" Lab No.

BST- 77.:'/

REFORT of Report Date: 8-JJ- f /

. Miscellaneous Welding Qualification ,

4 M c-Aat-o x.

Client : Commnonwealth Edison Company J Project : Braidwood Nuclear Station 7/N.,/N Contractor: L.K. Comstock Contractor Supplied Inforisation:

Type of Qualification Veldine Procedure Position Qualified 4G Welder's Name Jim Davidson i Welder I.D. 92 Welding Process SMAW k nual or b ehine knual 45Tm hterial Specification 432,4 A234 Standard AWS DI.1-75 Date of Qualification: 3 f'/

Test Results:

$ Conforming Non-Conforming Not Applicable Remarks: Tw me_ e.hti c w e va s. Y 1

Inspector / Levels El_ /Yi L4 o d>k > l~7F"

( /

Supervisor / Dates fc 4 -- - a r- d r. - a /

b li h SAFE'nf RELATED n

m RR <

m P

n .,_.

__ = _ = -

_ . - - . - _ ~ . . ~ _ _ _ . _ _ , . . .- . - . , . . _ _ , . . _ . _ . _ _ . _ - . _ . _ . _ _ _ _ _ _ . . . _ _ _ - . . . _ . _ _ . _ _ _ . _ _ . _ _ _ . _ . . , . . _ . . - . . _ _ .__

3 - 020155 BRAI. AD !. 3.3 QA Scc:1:n MM-AM* 03C,. \

.. K. ' COP.5TOCK I .

} WELDING PRCCEDURE QUALlPICATION TEST RECCRO pnocamuns spec Pication onoovs wei.m Tast nasui.Ts mesmane.assmen unmen use

, u ,,aise fiaseen ASTM A36 to A36 Tesimie w. ssu -

wowg aresses SMA'd g N/A Ie Manues er mennene M*""*I s N/A numroen et waneens u 5- ' '

p;aes,mese seen sen A-E 1::f Gestmei4 pend use plNe meet mamuneggen F4 (*r an a '

meet Peas wine meus yees E-7018 1 M/A _ 1 v/i 4 Smeneng y M/A h u/A , gfg 9 97i

% or enufsete pass Muttinta seipe w isiusesse ars tia-i. nameyenne.utsamene s r N/A 4 woning anvent m' * * ' G M ,,,,,,,,

mE AWm'nor M'*************

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M,A ,, -

puenese wesensni T s 2. -

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l el* .

3 ., .v l

, , y* g t -

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ple 3/32" 87 25 N/A W"x4"x12%) ' '

i I l l (-- 2"xis "x12" ,/

(74-100) (21-29)

Y 308 g t$<

^

l

( ) Denotas +.15L Amp-Volt Range ET = 1/8" Minimum 1

I unearemened. anrety west sie suemmene in this reeere are essveut and sist ine est weeds were steenrod, ans asund in asserennes wren sie resumemens of SS et AUS 01.1, Seussaral Wasstng Caen, ,

i de O teenufesasw w Conweeuw2 d #SJM I em m3 2122n* &

l 5g( -

o,,, z- z2 -Tr

.P rTI pg C -

artpasso asemoveo mevisso vitsa oase.oart navisions pact

.. - PROCEDURE- -

- .- ~~ . _ . , , _ __

- . _ , . . . , _ _ _ _ . , . , _ , .,c__._m.,__m- . ~mm_-_.__, .mm_,__,-,,-_ _ , , , . . ,,_.__.,_-,w._,,_._ . , , , _ , . _ _ . , _ . - -,.__,,,,,-.-..%..y..,,,y __,

1 l

U""' *VUU **J J " * *

L. K. CO__M_S 0CK &_ COMP:NY _ - .._ __. _. _

. . _ . . 7_. .

J

. _ _ . . _ . . . . . . . .. . _ . . . 02919g _0 ,

..___... - . . g/, 'p [,,

'*'-'S' ?- ASTM A36, A501 or 500B ?ti= ti-st:-1:.. en:i:n t - .

Te 5 '.i t I .~er.;-~ ~ ., ? ti : 9/#,/7/ -

1:eli'. .; ?r :e:: SMAW .

- :.3c.;.; c.. . .e-'

. MANUAL .

?:ti-ic :f .:e_d' .s r/sr- 1 NA Filler + 11 ;:e:. ~7018 2 NA 7.1 er ..+.a1 c.Est. AWS AS.1 i:t'. : :+ E". .- : lit NA ~

G.:1dtf 'renf te::

fr.:. t'. d_r. :1: NA 7 '- NA ~.: :- Fue fil.rlt : - 10* - _t p :E MULTIPLE i 2

NA NA c

NA NA Si 7.le e .-iti;Le arc SINGLE i.*e2 d*_ .; :.:r: en DC RP

?.h di : rir. ' : .~_ r i.! :T i : T." 1 ..

1:t'.11.. :. :=. er rL:: . .

NA .

Franti: t _+. n.:rt a6A_aes gym Groove ,

'I

?:: .:.s n =s L=an . NA =i.:.it' : e: :i.-: .

v:e; ds. 's :.3 4 JIM MILLER "- -'-'"*-'**b-' '.2: fi t fir.-2t ?ar::

Hat:' :51.::.. y a F.nr:.+- e.

h .-

i f

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MAY 141981 -i er. ::- e: . :::. M u:)o - to!

' % %'T .5' 8 K \

LK. COMSTOCK FNC rn INP k~~ D :3 FE*-"" 1 5:,ee: er j

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1 125 25 NA !, 1 I

1/8" I' ,i

.to n.< 7,;.

l' '

s -

I/8" 125 i 25 i // i l 2

(,106.2-143.75)(21-2s,)

i I NA !

i,

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, -l

? l_fnw,,, W W

i 1

ln. 1

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i () Denotes + 15 amp Volt .

range f .' r-8 - - - .

i i.

g' .

Ev c,v vefa a %:i , ;. -- : i

.N .

.\ l

('s mu, )

e

)- I 6.- r l .

. ob .. s~

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i:t .h> .:r.dersitned, ce: :if y the the s:camen:: :. . th': re:r:1 are er: e: a-: i

-r.a.. t. * :ez usii were pre ared, wel:'.et r.::t .e ted 1.. a- - 4.--- e_th :..+ re:.:1. +-

<n s er :i c' r.:5

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nn:r.:tu:=er br ::n ru--

Auth:ri:ed b..' _ D 4:7~ r -

l 1

i

~' '

MAY 121981 .g, g pg .

p / ,

BRAIDWOOD OFFICE ,

PitTSBURGH TESTING LABORATORY

. . c . . , t :. . . . . :. v c : .cviss- w .

c. . . c. :.4 u i .c..:s i t

. -u RA8 PP FF.0:!DUF.! j 5/15/81 l l 38 of 45 j rue .

L.. C'!'.".:C t.6 -** U.) % q ot. ann a,3.3 3M~

! J s

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_ ... . ... .:.:.. . c . .. _ 0201b.'/ ;

=.=...-_-...=.<.:_..r...---m.. u =. 3.. . _- i. --- - . _.. . =.= . . .:

. g y['O. l, F.hterial I.:ec. ASTM A36 d500 Gr.B & A501

~

' h:ed-se::10- :ensi:n .es- s rcP y 4

.!eliit.E -: ::e: /g//7 f //

- -< SMAW .. Tensile s :re .g-h, ;:si:

.s .tal cr * * = -*= MANUAL

?:siti:n Of V 'a ding vomize - .4,_ 1 NA Fi1*.er atal spec. AW5 A5.1 2 NA Filler :4:a class.701g

:= ~ d -= s g- ad NA O'.l.ided ' !Cd es:

~..ie".di.; as NA Flow NA ~- 3 0,0 TE:

Ei.Ce er r11:1ple pass MULTIPLE

. 1 NA 1 NA Sir ,le er ::.21tiple are SINGLE 2 NA 2 NA

' tl'.'.it.; c':rren:

. DC RP ileidi g pres ession NA .adiez achic-U'1: ras 0:.i: L an. NA 7rehea: te :+rature NA Groove hsthea. Trea :nn. NA % 1h :-tes. re 1 E y 'sFg( ak I, is:re JIM MILLER n a F.i , Si:t M.:ltiple Pass Msx Size Sinn e 72.1s Mac. etch

~

'I Facroetch j h 1 2

l l(." 3

'/g "

3 '1 1 NA 2 NA 3 NA W I2:381 W i 41981

. labe a: cry Tes: No.rnwoi-%C M AI."~'l0OD OFFICE uT- tm I.40.

.4n f'thfiNG f.iRl'IfM.M* COM3.IOCK ENQ=Cb&s;==

Fars E ect. ~.G1di .r Currents 5:eed or

C 7 ":'"L.IL 4=+res I volts 1 Tra:e1

':: . rize .

s i ' '

t

1

i/8" f~

1.30 25 NA a $5 3 2 1/8" .' 130 25 NA

7 .

j 3 1/8" 130 -

NA

. : V4 1 r-'

/ -

. ,,]O A $ h i

/./. -

l110.5-149/54.25%) 1-29 .-

A A./A Mo /% .rn + / ..*

M v r n >s- -

4.;-

pWmoyW. .

d. tjy..I L

(; Denotes -+ 15 amp-vo,1 t ,n nge ' ; i y: ./ . t i

e. L 'f,n *& 3(.) '

gr Ry:aA - ,k .,o

.. ii .

l We the undersigned, certify th'at the statements in this rece-d are corre: an:'.

tha the tes; welds were pre. cared, welded and tested in acc rdsn=e with the re:;i. r-

. er.ts cf 53 cf A2..'s Dl.1, strue:u al Welding code.

F TA , Manufacturer er Centract H M M e.

. d Authorized by .8~ -- --

MAY 0 51981 Date -?'4 a.1 .f /99/

V '

BMIDWOOD T58URcx mne ,FFICE O PI 1.... .-

04tG.caft a&v.D*7E pag 1 satpA8 E3 ' T.JW88.WiftI W T Af vlSCO 18 7 L.8

~

ras pp PROCEDURE 5/15/81 39 of 45

c. .

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0201b5

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.. ... .. .~ _ . ..

. _ ._ . _. . _ ._ .. __..._. .. ,Vri FJ.t"il' I:t'. . ASTM A36. A501 or 5008 ::2:!d-7tnsi'_^ r . an,: .h,

Tien .ensi:n e:. d' k'i '

II-f

'..Y_d'_.E .r: err SMAW pri:

-' ' .2 ti c. I'1: hint MANUAL '

{.* !

itic , cf ut'. 'it:5 v3, a , . .. . NA Ti"'er .. =t:El : e:. 7018 2 NA

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w :: a ::- er*. :::. meo . s u-j MAY I i.1981 s

1. _. _m_ . _ =. .=. . _-. ?. . _-

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l () ' Denotes +51amp ** volt range II .- !

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.l MAY 121981 A.:th-- ' * *- ' e v - /D4'~*~ --

/

6 h .e ':Ms .z D9W .

BRAIDWOOD OFFICE

'SBURGH TESTING l.ABORATORY f

t * - ;. .

rs; tang; g . s t a s v C T. A t v* s ti.,

t 4 .1 l c. 4 6 ~.. h

L g r i s . r,4 5 i'

, RAB l PP pp,o:;gsugg 40 of45 !

I t l5/15/81 l l 1 cm. .

-- == . - . . . - . . . -

_-% rw- .-

0201b9

~

?$tt$ burgh vor,no : wq.t

n - c~c*ca Testing Rev. t 3-5-84 0.$.S.$* * * [3bgrg(Org Job No. : CH-3175 Report No: MWQ- 8 93

BST- 8 %-/

~

Lab No.

REPORT of Report Date: 9,21 F /

Miscellaneous Welding Qualification Client : Commonwealth Edison Company Project : Braidwood Nuclear Power Station Contractor: L. K. Comstock .

Contractor Supplied Information:

Type of Qualification Welding Procedure Position Qualified 4'd-Walder's Name ~_ / , 3 /1 // / I i n a f .

Walder I.D. Anf M r p7 [v M A M Welding Procesa 8/77A/1/

Mr.nual or Machine $ 2 4 /J u d Material Specification 4J7/1/ 4%//., ,t /.fd3B/Mo/

Scandard AWS D1.1-75 Date of Qualification: 9 Test Results:

Conforming Non-Conforming Not Applicable Remarks Visual inspection of weld area only.

/.KCE- M A-OSA Inspector / Level: 2//>7 /77- B.L MERED W

< APPROVED Supervisor /Date: e W M ~6C~ Y .24- P f' PTL QA

). E. NIXQN CA 7' sY 9*.197J) j

. cATE '

REVi[.'iEDPY 4//

DATE 9Atr/?V

- . . .. . - w . .. .. - .,, . ,,..

M -- _ _ . . _ _ Sepfy F.esbaf e

, 7-

. ,, s, j ,- n r

( 3 .-

020160s

L. K. COMSTOCK & COMB . . INC. '

i .

q25;.7 a ,,

1 IRCE-PQR7 053 4

WELDING PROCEDURE QUALIFICATION TEST RE. CORD PROCEDURE SPECIFICATICt! ,

' GROOVE WELD TEST RESULTS 1 Meduesd section tension test Material seecificat:en 4'd@ M1 ... Tensile strength osi:

Wetoing process Manual i N/A Manuaa w mannine 2 N/A '

Position of weiding >g

l g

Filier metti sectificatson *l Ooioedbend I ' '

F-4 i \

i Piller metal massil'.zrion Weie enetsi grua T7DT8 '-

Root \ Paes i N/A 't ~' N/A '

I sheeding gas _. N/A pie, N/A N/A snese w multiole pass - Maltble

, , *N/A snele w multiose ars - S:.na..e Radiographic Ultrasonic Examination N/A I Wdi"8 """'

Pillet test results ?

i p, h n1 m, a is 320F "i" 88* ""' P"' *x saa s.ngle Pass

,"**'*h N/A Postneat weam w, n,m, Tim Dmr4dare 1

-y 2 L a,

1 3

, 9 des' 9 l Wald Te.sc Paramatars I

A"# M Laboratory Test No. AT7~_8N APS 75-85 PuAnek. n*At i

NOCIS 22-26 **'" '

' q.sg -

Ge7 4-ANS D1.1, 1975 WELDING PROCEDURE

! MLnism E.T.1/8" ,.

I re ' mom. ""*"** some .e s em 4 ,,,,, y,,,, ,,,,e MM

\ >

i, An 3/32 68-92 21.6-27.6 N/A i 2 a r " '

m

. ,)

'( 'Y '

t. >J (1/8")

4, 4

I f

I We the underugned. esetify that the statement in this record are correct and that the test welds wei;s oreoered.

welded and tested h scooreanse with sne reousrements of 58 of AWS 01.1, Structural Weiding Code.

& To Pm "*""'***"'" " C*"" L.K. Ccas,,t. och & Coupany 1 i *

Auth[sriand by ' t '!-

Tube size 2"x3"xl/4" Pan A446 G.A. Date bM 1 4 i

l pasoneso **eaovso ~ aavisso titi.a omia. oars msvislON i PROCEDURE

,! oase i

_ _ _ _ - . _ _ _ _ _ _ . _ _ _ _ _ _ _ __. - - _ _ - . - _ . ~ . _ _

\

0201t;1 1

>. i

, Attachn nt I

.s D FitIsburgh yo,,uc., n.,.q u-c-.

'B Testing ucv. 2

"...?

'.:: " ' ' ( .. Labora tory '**

t

' Report No: M\AlO-6 7 0

.~

k1.POkT Lab No. : 35"I"- 89 M i of Misec11aneous Welding Qual i ficat ion Report Date: /O/7-@4 Comonwealth Edisen Company Job No : CH-3175 Client :

Project : Braidwood Nuclear Power Station Contractor: L. K. Comstock Contractor Supplied Information:

l Type of Qualification Welding Procedure

\

Position Qualified l-G F

Welder's Name [ D4t/fDSod 4 Welder I.D. W C/ g Welding Process SMAW .

APPROVED Manual or Machine MAM U A L Material Specification ASTM A Foo-R 4e 4 Koo- A PTL QA J

& &. h*" ;

Standard A W S D).1- 19 7 5" , ,f 7jf,,f Date of Qualification: /O - /7- % DATE VisualInspectdon: bCC N/A Bend / Fracture : ACC J /A Haeroetch Test : CC REJ N/A Tost Results:

nforming Non-Conforming Not Applicable Ramarks: Visual inspection of weld area only. PFTE S T-- Lkd PsR'-054-IG E'rr 1% 4"Ac t 16 tG % ' Ace ., Icn 3 -ETr '%+~ Ace Inspeetor/ Level: [ d N m m / 17- C.W. THOMAS Su pc rv i s o r /Us L e .QUV: . , th%bl77 4 /7. f ./ 8. L MEptmm REVIEWED BY #g f- -

SAFETY RELATED DATE_ / c -n F i ..................~.....~....._...............

, , . - - - - . ,,,,c -n. , , , , -, , .-e, , - - - a - - . , - - - - - . , -

020162 L. K. COMSTOCK & COMPANY. INC. cA sE:7 LKCE-PQR-054 WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS

'~

d Reduced section tension test l Material specification..Mm A500-B to A500-3 Tensile strength, osi:

Wetcing process .S?4W N/A Manual of macnine M4Tluel 3 l 2 N/A Position of welding _lG l Filter metal soecification 5.1 Guised bend test !

Filter tretal classification .E,7,018 Rcot Face Weld metal grade - E.4 - 1 N/A N/A 1

Shit iding gas ..NZA Fiow NM-- 2 N/A '

N/A 2

S.ngle or multiple pass M911AP.Ae Single or multiote are .$.AD.gl.9. --

Radiographic Uttrasonic Examinatior, N/A Weiding current EE./E.lRS.$f&.M Pp,31,M,yg*

Fillet test results Weloing progression _ .N/h.._. .

Min Size Multiple Pass Preheat temperature Max Size Singte Pass H9.GR Mme Mme Postneat treatment N/A._ . . f r, , .e

/

/ f e,'. ,

Welaer's name d4 04. Yid 4.QD f.g 1 -

3 1 N/A 3 N/A Weld Tost Paramaters 2 / IE ~- 2 N/A a Laboratory Test No. M'$. ff.'

Anps Volts 1/8" 114 24 e.u.7-no WELDING PROCEDURE Pass Elect. Sosed of no. m Joint D*tsil 4,,,,,, yo,,, rmei 1

All 1/ 8 98 - 132 20.5-27.6 N/A (1/4")J(

l ,3 l' r

I We the undersigned. certify that the statements in this re:ord are correct and that the test welds wers prepared, welded and tested in accordance with tne requirements f.f f a of AWS D1.1, Structural Welding Code.

Tube Size M$nufacturer or Contra:torb d h.'.d.?f'#c.g,,,(,.7.,,,,,{, , , -

3" x 3" x 3/16*' to 3" x 3" x 3/16" Authorited by f.! W qualifies use of 3/32" E7018 per AWS D1.1-75. Det y,.p _gK.

P4EPAGEO Ap*movt0 mgviSED T s TL.E O RIG. D ATE REVISION PROCEDURE 0 A %4 . _ _ , _

020163 4 t.c nmi n, 13

! Pitisburgh y,,,uc.: n.n. ,

-n-=-=^==

IE Testing nev. 2 ii...? .'.;; " ' ' ..

Labora tary ''*

Report No: M W C - G- 71 kEPOMT Leh No. : RST 90 0 3 of ~

Mise (11aneous L'e l d i n g Quali ficat ion Report Date: /6-/7- %

Client : Connonwealth Edison Company Job No : CWMM Project : Braidwood Nuclear Power Station Contractor: L. K. Coastock Contractor Supplied Information:

Type of Qualification Welding Procedure Position Qualified 2-6 F

Walder's Name [ D4t/thRnd S Welder I.D. #D Welding Process 6 M A k/

Manual or Machine MAh]UA L Material Specificacion #<TM A Soo-R 4e 4560- A APPROVED PT Standard A kl4 - Bl. I- 19 7f 1 @E E ~ /-

BY Date of Qualification: /8- /7- f4- l of e y/ / y ,

Visual Inspection: C N/A Bend / Fracture : ACC J Hacroetch Test : C REJ N/A Test Results:

nforming Non-Conforming Not Applicable R2 marks: Viaual inspection of weld area only. RFTEST- Lkcf.P$R-Ogg' D&-I- ET = Mkk . o 3, m '/C A-r , M, ET - 9h5 Ae e

Inspector / Level: d psefu, / 77~ C. W. THOMAS

. Su pe rv i s o r /Da t e : dNi U/7'/.,.-[_/77~ /c /7- rv, 8. L MEREDITH

( REVIEWED BY #'

SAFETY RELATED om m e-d

.... . ........ .... . .-..... . ~ .. . .. ... ...

ge sysme erseg gersee G emeetfGo. DW 9. D SS ee '989 3

1 020164 :----

_. . O C '.*3T O C K L 0 0*.1 1 . !!.0.

Y. I-7 " .:- :53 8

.*ELOl??G FRCCEC'JRE C'JAll.

l "TIO!; TEST :.5 :.0 !

PROCEOURE SFE:lFl:ATION G R COVE '.'. E L3 T137 :.!3 . 3

.aterias see:4 seation- ASTM A500-3 .to A500-B

.. Tensale strength, psi:

Wef:ir;cr=:ss: SMAW . .-

3 N/A l

%7.U.a).-- N/A i

'anuat er ma:aine

' I Fes: tion et wetcing 2.9

ilie F tai 1:t::f.:sti:n .. 5.41 Guiced-bend ttst Citier --stai c: ass f;:st:en E"IQ.lS Rest Fa:e

. netc raetai grace _.13 ___ j g/A . .; fg Sniencieg gas N/A F,ow N/A - 1 N/A 9 N/A Single or multione pass Md7.ARlf l Singis or muttiole are . Single Raoiograonic Ultrasoni: Examinatior' Weiding current .Q.CERlElR.CO.1:QdA 2.Q31:123 Fillet test results Welaing progression M/.A Min Site Multiple Pass Max Sas Single Pass -

Prenest temperature yone Macroetch J Macreaten N/A Postneat treatment bj j7 s 3 M 1 M /A 3 N/A Welder's name J _.Davidson #92 1 9 M# 3 N/A Weld Tost Paramstars *

~

Amps Volts Laboratory Test No. .

1/8" 115 24 . jfg- f 7f . 4 WELDING PROCEDURE Weiswg caneent Pass Elect. Seses of .leent Dewa ns. s se Amoures Veses wovel All 1/8" 98 - 132 20.5-27.6 N/A .

\ !

)

')

(1/4)A

/*

s We tne uncersigned certify tnat tne statements in this record are correct and inat tne test watcs wete cresared, weices anc test c in at:orcance witn tne reoveremenu of 58 of AWS D1.1. Stru:tural Weic:ng ".c:3.

Tube Size Manuf acturer or Contra: tor .I.t.$ h64/ d..b 3" x 3" x 3/16" to 3" x 3" x 3/16" Autnorized by- M . .-

qualifies use of 3/32" E7018 per Datt jy , j p. g !

AWS Dl.1-75. _

l.

seas.3ATL a g . p.

r a g se n t ,, : asenosg= at.:st3 i Tif'. 1 t

' ! l !

l I PRC ECU"E I i

l t sm

, ,, 020165 Attachment II

~~.

.? \

~, Pitisburgh v.,,u,,, s.n. , l

-c-c==

l E Testing Rev. 2 1 5 *. . ': *~ * ' '

.. Labora tory ' \

Report No: /774)d - d 6 d '

i REPOMT ., Lab No. : 35"7~- Edd h of Miscellaneous Welding 0u:11 ficat ion Report Date: /d -/f- 7/

Client : Com onwealth Edison Company

Project : Braidwood Nuclear Power Station Contractor: L. K. Coastocle Centractor supplied Information:

Type of Qualification Welding Procedure Position Qualified .76/M'

. Welder's Name M /*

Walder I.D. 87 Welding Process S/77M) -

Manual or Machine Md/fua_!

Material specification /STAP7Afoc A h M'tTDO A standard 441_T 2/. / - 7S~ 1 Date of Qualification: XI- /a2 -

Visual Inspection: bACC ONei Bend / Fracture : ACC*. N/A WOMM10N ONI.Y Macroetch Test : ACC ' N/A Tost Results:

nforming Non-Conforming ot Applicable R: marks: Visual inspection of weld area only. D e g/pe/,J/,f/f f

- El~ *f' e,1*[T </ - [ T2~st J Z d f- Aph- 634, Inspeetor/Levt1:3 //2/A e ///M 8. L MEREDITN Jupervisor/Date:

,[

! 8 /#-/.8*-# Y V7 A L NIXON SAFETY RELATED i l .. . . .. . ... .... . . . .. . ... l l

" ~~

020166 -

L. K. COM37COM & COMPANY. l..J. -.g-.

EX3-PQR-056 WELDING PRC"EbuRE CUALIFICATION TEST RECORD PRCCEDURE SPECIFICATION GRCOVE WELD TEXT R13 ULT 3

'- Redesse section tenssen test Material goecification W Tenske strength, osi:

Weloms arosess SMAW N /A t

Manual or macnene Manual , gf3 Posmon of wetsmg 3G I

Filier trent ser::iscauen 51 Guioed oens test noot f Fitter tretas cas sification E7019 73:e weis metai graoe F4 g N /A . y fg ihsetomg pas N/A For_.1/A , N/A ~

N/A impie or mult:2ie pass Wi * ' M a impse or mutuose at: Single Radiograonic Uttrasont: Isaminatio-Wetoing surrent DCRP/Elec*.=cds Positive I "**8"

Wolomg erogrensson Vertici.1 Uo M'" 3'as Multiote Pass Max same Sirigte Pas:

w ene

/p/ Macrostch posinestweesnent N/A WeWer's emme Vard York #57 1 N 1 /d 1 N/A m N/A s l$ , N/A tield Test Parameters Anys Laboratory Test No. Ib(

1/8" 115 volts 24

[

WELDING PROCEDURE -

Pues ham. Smens et h Osma we,ag mm. ame % m All 1/8" 98 - 132, 10 .5-2 7. 6 N/A

/ (1/4) A g

i i ,

! i i l f . . .

l .

I I t '

t

i n

i We tne moeregned, earthy that the matemanu in this record are sorrect and that the test welds wens arsaared.

wetoso ano tested in accornanse wan ine resurements of 5B of AWS D1.1. Structural Weimarie Coos.

Manufacturer or Contractor

8##' #'"#

3

x 3" x 3/16" to 3' x 3" x 3/16" Autnortand try crualifies use of 3/32" E7018 per g jf.ps/

AWS D1.1-75. Deu I

TITg O m13. D ATE ALVl513re 84 8AeCo A 8840 V ED mavt&&o PROCEDURE na s4

, -- , ,,.e,. . - - - . - , - . ,- , - , , , , - - , , - - - - . , , ,

l - - - . - . . . . . . . . . .

l . ..

020167 Attachment II

.7 .

~, "Pitisburgh ,. . ,,u,,, s.n. ,

n-e-.....

C,..? ': ' ' ' ' '

P Testing nev. 2

\

Labora tory '

i Report No: M M-dd/

REPOMT :2 of Lab No. -

7d 7d Misec11aneous Welding Qualification Report Date: /d - Af - f </

Client : Commonwealth Edison Company 4

Project : Braidwood Nuclear Power Station Contractor: L. K. Coastock Contractor Supplied Information: .

Type of Qualification Welding Procedure Position Qualified hh Welder's Name /7 [O /I I i

Welder I.D. k7 Welding Process S/MAZ 3 -

Manual or Machine M S /7/> g / ,

Material Specification AfS//M Af450J A Af.TddA Standard AC/,JS D/. /- 7.$-

Date of Qualification: /d-/2-# I Visual Inspection: CC N/A Bend / Fracture ACC dit/A OR INFORMATION ONLY Macroetch Test : ACC ' REJ N/A Tast Results:

onforming Non-Conforming et Applicable R: marks: Visual inspection of weld area only. iip g/ [/8/[

'*/-s 7 0 #1-E7/2 , "3 -Erl& ,

zxcS -Ex-es7

Inspeetor/ Level: 2/ B7n M/M/F B. L MEREDITH upervisor/Date: >[ '

_T / p - / J'- P r

/ J. E. naq SAFETY RELATED SGSWEABS M N 9EBSendSeeOsF99pagesfTest

..,--. -__,r.. . , - _ . e

. - . - . - - . . .. ~

'02016S

. II --

L. K. CO.*.t3TC K & 00MP *.?JY. INO.

IXCI-PQP.-057 WELDING PRCOEDURE CUALIFICATION TE3T RECORD PRCCIDURE SPECIFICATION GROOVE WE!.D TEXT RE3UI.73 Reduesd-eastaen tenasen test Material specifiestion AM Tansa, g, g Weismg arecen _Ef4ti 1 N/A Manual or macmne M e "*1 , N/A Position et wetoing 4C I Filier me::: see::fi:a::en 5.1 Guise. ens test I

E7018 Aant F ::

Fiher entist cassif t:ation i F4 gfg , y f, ,

We:s metal praos g Sheetoing gas N/A Fim.- M/A , N/A , N/A Singie or multisee nas Multicle Sinpa or mutuote arc _ Sinele Radiograonic.uttrasonic 1xammatior Weidmg surrent DCRP/Elee* rede Peei= ive

" Mm 5ias Multiois Pass Max See Smpie Pass MaCreetah Macroeten N/1 p Passiast wasument J- D*T4 d*'", soy 1 N s 1 N/A S N/A N sans , 7/33 ., N/A Meld Test Parameters Asps volts g Lakerstory Test No. N p 1/8" 115 24 f

'%

WELDING PROCEDURE .-

Pas asses. Samms et h cana me, aus as 3,,,,, g ,,,,

All 1/8* 98 - 132 20.5-27.6 N/A l

l 1

YRN % f" (1/4)A l

. s 1

We ine iseersgnad. oortify inst the statsmans m this record are sorrect and tnet the test welds wens arecered, weteen ana isned in scooraanes witn ine reouusmems of 58 of AWS Ot.1,5tructural Weining Coos.

Monadacarer or Centractor b M dodd om dJd k b Autnerised by ' ' '8'*

3" x 3" x 3/16" to 3" x 3" x 3/16" qualifies use of 3/32" E7018 per iO t T- P'h*

AWS Dl.1-75.

t

.I AsyssioN amenovgo 1:Ti t oair. oart seseasso asvisto PROCEDURE j

-a u

4 1

. .. 020169 Attachment II i

,a :

-, fillsburgh pa7,go,, s.n. ,

en - c .a n.o

[g$g[ng ncy, 2 0 ^. . 'J " ' ' ' ' .. I,aDOrafOrg 6-6-84 ReportNo:/h49d-dd.7 REPORT Lab No. . : AT"7- [d 7/

of Miscellaneous Welding Quali fica t ion Report Date: //) -/f- [

Client : Commonwealth Edison Company Project : Braidwood Nuclear Power Station Contractor: L. K. Coastock.

Csntractor Supplied Information:

Type of Qualification Welding Procedure i

Position Qualified /d-

. Walder's Name M //3s M/>f7/7[T

Walder I.D. $~7"I Welding Process J/XAVil -

Manual or Machine /7[/l/:P///f !

Material Specification A J T/:P1 M e - J l A f # 43t3 B '

Standard 4/ 3 T 2/ / '77 Dste of Qualification: /d-/J- N Visual Inspection: CC N/A s.nd/rrector.' 2ACC 1 E N/A FOR INFORMATION ONLY l Macroetch Test : CC '? N/A

, Tost Results: ~

onforming Non-Conforming ot Applicable Rsmarks: Visual inspection of weld area only. [Ia Mg[ /h

/-4~/~fl . & -E7'N ?.9-E7 N .

J xer- kA'-Mf '

Inspect or/LeveM//7fj_; /g/ I.L. MERE 0mf

,upervisor/Date: # 2 E- _I / O-/4 - # -

/

{ g J.L N6XON l

3AFETY RELATED l

... 1

020170 O a !!:"'

L. Y.. CO?.t3TCOM & COPAP

NY. s..O.

I.K:I-PQR-05 8 WELDING PRC:EbuRE CUALIFICATION TEST RECORD PRCCEDURE IPECIFICATION GROOVE WELD TE37 RE3 ULT 3 ' !

Redesse seeuen tansson test Matenal sessifiestion As*M A500-m *e IL4 00-m Tensies W. on-Weisets posses SMAW t N/A Manuss or mesnine M ""' , N/A Positsen of wetsing M Filier metas see:d::auan

' Guised-sens test Aoet 72:e !

Filier mets ciassiit:ation %29J8 I Wets metss pace I'4 g N/A . 7/A ,

Sheetorng pas N/A pierg N/A s N/A , N/A Single er muttrose mass M121*iele Sinvie er mutanes are Ein elm Rancograome Ustrasons: Exammatior Weiding surrent DCRP/Elee* mas >= 4 t 4 sm.

" Man size Multis6e Pass Max Elas Single Pass Macrosuet Postnset wamonant N/A -

/ M We asses G. McMarinis g556 1" 9 1 N/A 1 N/A s ISY2A e N/A Wald Test Parameters

( W Test No. N Aspe Volts ,

O 1/8" 115 24 .

, 4 sWILDING PROCEDURS -

pas auss. asume of Josis OsunB seems se. amo m y,,,

i All 1/8" 98 - 132 20.5-27.6 N/A 41/4) A d A, f %

)Vf m

I We the wundigned, sortify nut wie sinismants in this racere are soevect and inet the test welds woes oresored.

wetese andinsied in accornance wnn tne reewremems of 54 of AWS Dt.1. Sauctural Weidmg Coos.

M'"d*8'" C8"88

~

Tube Sise m by ' "M 4" x 4" x 1/2" to 4" x s' x 1/2=

etalifies use of 3/32" E7018 per %

/gr / g - ft[

Alts D1.1-75. :

i l

vitu omis.oart navisicn

nseasso asemovso navisto ,

PROCEDURE j i i ._

sasa

.. 0201'71 At technient II D ..

m-c~c--

Nilisburgh ,.,,,u,,, m,n. ,

S..^ .'.Y ' ' '

i E Testing ncv. 2 Laboratory *~'**'

Rcpurt Notfy])Ad- /jb $

REF0MT Lab No. t.AS"7~- [d 7,2.

of ~

Hiset11aneous Welding Quali ficat ion Report Date: /6-/J- M Client : Commonwealth Edison Company Project : Braidwood Nuclear Power Station Contractor: L. K. Comstock Centractor Supplied Information: .

Type of Qualification Welding Procedura Position Qualified j8

., Welder's Name e/ t//Nt,fg f Walder I.D. [.7 Welding Process J/>744) -

Manual or Machine #(4/fr.,#4.!

Material Specificatiert43 77P7 #Jdo A / Agao f 2 Standard Ar/J __i J/ /. 7s" '

Date of Qualification: /d - /3 - M Visual Inspection: bCC N/A send / Fracture : ACC EI Er/^

FOR INFORMATION ONLY Macroetch Test : CC - REJ N/A Tast Results: ~

nforming Non-Conforming ot Applicable R marks: Visual inspection of weld area only. [/e _Ye //

4-ET A

.2-cr] '

J-ETE -

LxeC-PGE- 039 Inspector / Level d / M /A> d M I*b O MN aparvisor/Date: '/ wI /a -/ o"- #+'

& 3. L NH '

3AFETY RELATED seaweme meursee 9eseemasse party paen.949

.eme .

, _ _ _ , , _ _ _ _ , _ - - , , , , - - - - , - - , - - ,-------,--w --,,--r-m-s-,-w---w+wmr,-- - - - - - - ,-----r -

020172

. t --

L. r.. ::t.:src:x & ccMPmy. i..:.

LKs-POR-OS 9 WE!. DING PRCOECURE QUALIFICATION TEST RECORD PROCEDURE 3PECIFICATION GROOVE WELD TEST RE3U:.T3

-- Redvesd sectson tanssen test Matense seecification ASTM A500-B te A500-n Te w.s SIMW yfa Wetoittg erocess g Manual or macnsne Man"mi , qfg Position of wetore; _2G Filier metas sos::i::ation 5.1 Guised.oene test I

Root F::e Filier rnstas classif::ation E7018 i

. y fg l Wets metas praos F4 3 yfg 3hietoing pas N/A pigy; N/A s N/A g N/A 5:npie or muttrois mass Multinle EiM ela Ransograonic Urtrasons: Examinatier Sinpre or multists art '

Wetoing surrent W HI*c** ode hai'4**

Falet test resutta "N Man Sans Multione Pass Mas Size single Pass Prenest1sNeertygyg Nana Matreetsh h

M /1 Pestnest WWenent 1 D*'4 d"= ses 't 1 N/A 't N/A h sname 9 /le s N/A Wald Test Parameter Lahorstory Test No. N Aaps Volts g 4-1/8" 115 24 ,

VFELDING PROCIDURE -

Pee Sme. Samme of JesusDeens se, ame A,,,,, m waves All 1/8" 98 - 132 20.5-27.6 N/A

\

W !

l (1/4)/\ I

. J' ;

I we tne weermened. esettty inst the senseenm in this record are sorrens one inst tne inst weies wess aresered, wetoes ano tasten in accoreance unet tne reeuwems:sts of 58 of AVI!S D1.1.Strussurst wetame Coos.

Menutasturer or Coritractor

NA&n#"

4" x 4" x 1/2" to 4" x 8" x 1/2" qualifies use of 3/32" E7018 per -

Authertand by E fp . f g*.fp

~

(

D

AWS D1.1-75.

Onta.DATL AEVISIGN 84884aE0 a**eOvt3 asvtSED 7:TI.E PROCEDURE sau

= - - . - - . - .

, , 020173 Attachment 11 S

P$$$NbUYSh Form No.: 5'Q- l

'h-********

CL': " ' ' '

{ [gSl[ftg kev. 2 Labora tory '' -

Report No: B74 M - 44 M REPOXT Lab No. : 3 7~- [4 7d of Miscellaneous Weldinu Qualification Report Date: /d- /8 N Client : Commonwealth Edison Company Project : Braidwood Nuclear Power Sta' tion Contractor: L. K. Comstock Csntractor Supplied Information: .

Type of Qualification Welding Procedura 1

Position Qualified <$d_///)

. Welder's Name 8 N o M MM.7/T T Walder I.D. 7[

Welding Process mT/778d)

Manual or Machine M/)/1//d!

Material Specification /.J7"#/ /J'do /? M 4*Jt'DA Standard,. AD_3 2/ / ~/ f Date of Qualification: /d- Z.7- [

Visual Inspection: CC ON/A l Bend / Fracture : ACC N/A Macroetch Test : "

MEON ONW CC N/A Tcst Results: "

onforming Non-Conforming ot Applicable ne. arks: visual inspection of weld area only. T 4 ,m r.,/,,,/ # / .#z A/- E'7"N ?1-f/$- 'J-47/5 -

/ E7' f~-hb f- 868 Inspector / Level 3 1 /)f ,2 , M y / 3/ W 3. L MEREDITH i 'up2rvisor/Date: k . 8 M7 -_, T _

/ a - e #- P +'

& J. L Nixon

SAFETY RELATED

020174

. K. CDP.!5 CCK & OO.*.tP *.NY. INC. n r;--

I.K3-POR-060 WELDING PRCOEbuRE QUALIFICATION TEST RECORD i PRC IDURE SPCIFICATION GRoov! WELD TEST RI3 ULT 3 f Reduesd section tension test i Materialssecifation ASTM A500-B to A500-3 g, ,,, g l We:smg erocess 5.9fd 1 N/A I Manual or macnme Mal , yfg )

Position et wetsmg 3G I Finrr ment set::fication 51 Guieto oend test l '

' Finte retut classification N 18 Root Fa:s I s We.s metsi prace F4 1

N/A g N/A -

l Snietoms pas N/A Few N/A , gfg , y ,3 Emple or muttee sans Multiole Sinpie or mutuote are Sincie ad _,_ g c.Untrasons:imammatist-Wetding current DCRP/Eleetrode Penitive -

Weiseng progresson Vertical Un Men size Mutt:ste Pass Mas Sias Singts Pass pr m he N/A Macreatest Postneet rensnent G. Messannin essa 1 4 S 1 g(I 1 't Walder's amme

N . s Neld Test Parmesters Amps Volts Laboratory Test No. -

T 1/8" 115 24

i l

WELDING PROCEDURE -

Pim anus. asses er l na, amo Jose seems a,,,,,, ,

y,, weiss l

All 1/8" 98 - 132 20/5-27.6 N/A

[(1/4))(

i i : : l

- . 6 : .

I e i .

! . . i I . t

! l ' !

I i

1

, We tne unoerwyned, sortify that the sustomame in this record are sorrecs and that the test welds wees presored.

! wetoso and tested in assermanes with ine resusromems of BB of AWS Ot.1, Structural Weidmg Coos.

u,,,,,,,,,,, ,, con,,,,,,, /, M &uunu /do_.

m size ,

- 'd

g l 4" x 4" x 1/2" to 4" x 8" x 1/2" qualifies use of 3/32" E7018 per Date /d ~ / #*8 Y AWS D1.1-75.

e segpasco a s"P O W ED REvlSED TIT L,& onts.DaTL AEvl540N PROCEDURE l asu I

I I , _ . . _ _ . _ _ . , _ _ _ _ , _ . . . . _ . _ __ _ . _ _ . . _ _ _ _ . . - . . .

0'20175 Attechment 2i dil S D M r g li yor,gn,: gun.3

~-=~.c--

\ P Testing Rcv. 2

c. ~..': ' " " '

~

Laboraiory ***'

Report No: M0)h- (([

REPOMT Lab No. :2.3 7 - [d 76/'

of Miset11aneoun Welding Qual i fi ca t i on Report Date : /8- /[- #

Client : Cosmonwealth F.dison Company Project : Braidwood Nuclear Power Station Contractor: L. K. Comstock Contractor supplied Information:

Type of Qualification Welding Procedura Position Qualified N

. Welder's Name m / ./ />/WJ/1 A I Walder I.D. - D Welding Process J/7Mc) -

Manual or Machine Md/7/1/1 !

Material Spacification AT7//J ATorsM /b ATS60 A l Standard AL4J J .3 / /- 7S'-

Date of Qualification: /6- /J - #!

Visual Inspection: C ON/A s.nd/rrector. : 0.CC G , 4 /A FOR INFORMATION ONLY Macroecch Test : bC b f? N/A Tast Results: ~

nforming Non-Conformi.ng ot .pplicable R marks: Visual inspection of weld area only. [I,. MM fd j ~~J~7~~ 6$ ,

.2-47/fy' ,

3 -A / .e$

4t'CL~-J@f- 66 /

Inspector / Level t2/ //7u /M.,fr 8. L MEREDITH supervisor /Date: b u 2 '

2 --_ ~2' /O - / e - & -

J. E NIX 05 3AFETY.RELATED

e. .e. .. .. . .. . ... _ - . .. .. - ...

ggew.ug mgerseg 9auseawee.94999 9688 99889

- , - . - , , - - - . , . . . _ - , . - , - . , . - - . - - . , - - - . - . . - - . . - - . , ~ . . _ . - - , . . . , . . - . - - .

020176

. II--

L. K. CO?.'37CCK & CCMPANY. IN: . a LK":I-POR-061 WELDING PRC:EbuRE CUALIFICATION TEST RECORD PROCEOURE SPE 1Fl:ATION GROOV! WELD TE3T RESULT 3 Reduesd secuon tenssen test Mmnat soecification AS'IM A500=B to A500-3 TMe um &

We:smg process SMAW N/A Manuas or macnme DM 9 N/A Poution et wetorn; 40 ,,

1 Finer metas ses::f::suon. EI Guiosd oend test Finer metas c assification E731S noat F3:e f

Wets metas pract F4 g N/A N/A ,

Smetcing pas N/A p,m.,. N / A , N/A , N/A 5.npie or multione oass "it1* iale Sinpie or muinois are siM a Radiogrsonic Uttrasons: Examinauer Weldsne surrent DCRP/ Electrode Positive Filletinst results wegung progression N/A Max Size Singte Pass Man 54:e Multinie Pass )

Prensetensureture None Mactosteh l N/A Passnestwasement gges,,,,,,,, J. Davidson #92 1 SI 1 II" 1 N/A q N/A S Mtv , N/A l Maid Test Parameters Laboratory Test No. [bSIIS/

g, y,y3 g

I 1/8" 115 24 . 4

?:

WELDING PROCEDUhd -

Pam Bus. asene et Juma Denna me, sus a,,,,,,, i y,,, as All 1/8" 98 - 132 20.5-27.6 N/A w

]h1 x e

~

Y (1/4)/(

'l l .

I we ins 1 -- ,.4. sortify inet ins neiemana in this record are estreet and that the inst welds wees arosered. .

weanes sus insisd in accorsance witn me ruovernments of 58 of AWS Dt.1, Structurst Weidmg Caes.

w Contractor MA r Tube Size 4" x 4" x 1/2" to 4" x 8" x 1/2= Authorund by - Ysn~L- - 4 qualifies use of 3/32" E7018 per /s /g= -//

AWS D1.1-75.

l uvistcm navisto Tara oai. mart

=assanto a**novto ,

PROCEDURE l oau

Attochment II

1 .:,

~

. Pittsburgh y, ,, s. , , , s.n. ,

m -c~'c===

." ..? L: '" ' ' '

l E Testing nev. 2 Labora tary ' l

-- Report No: /)?L J 6 - L L $ l REPORT '

Lab No. : h 86 7J~

of Miscellaneous Welding Qualification Report Date: /d-/J"- #/

Client : Commonwealth Edison Company Project : Braidwood Nuclear Power Station Centractor: L. E. Comstock Cantractor Supplied Information:

Type of Qualification Welding Procedure Position Qualified /8

. Walder's Name m / o /) 4 u / 6A g-Welder I.D. b Welding Process J/2784.) -

Manual or Machine M/1/7//o Material Specificationg'r/7) 46Dt} 2 A J d' U d.2 '

Standard 42JS 2/. /- 75" t D3te of Qualification: /d- /3 - # M '

Visual Inspection: CC ON/A :

Bend / Fracture : ACC J A Macroetch Test : ACC L JREJ n FOR INFORMATION ONLY -

N/A

~

Toot Results:

orming Non-Conforming ot Applicable R: marks: Visual inspection of weld area only. tie McMdyj/h4 [/[rI

/-E7'A , '.2-L'7J' $ "3-ETA -

Leer-m# -Ms1 Inspeetor/ Level:N#8/> >M' c r A 8. L MEREDITH Supervisor /Date: b m [ M- I / o - / 4

~

- 8'F d . E.J MA0N SAFETY RELATED

L. r.. co.. sTc:n s co.a.tPm t. N. ::st--

LKOZ-P;P. *62 WELDING PRC:EDURE CUAl.lFICATION TEST RECORD PRDCEDURE 3PECIFICATION GROOVE WELD TE3T MI3 ULT 3

.- Aedh tensson test Matenaissocification _ M 190^-# *m 14no-B Tensile swength. ssi:

Weteeg erecess SMAW g yfg Manual or maenme Manual 9 N/A Position of wetem; 10 Filter metat sos:if::stron 5.1 Guses$oens test I

E701E Eont F3:3 Fiher metas saassif t:ation I Weta metai pra=t F4 g N/A g yf3 ,

Sh$omgpss N/A psyg v /1 , N/A e N/A Sing 6e er nadtisme nas Mui++ei.

Sinpis or multiste are hela Radiogrsonic Urtrasonic Exammatio-Waldsng marrent W /T1 e ee% Dme4+4wm "***

N/ Man Site Midtisde Pass Max Sias Smgie Pass Prenese N

Macroeteh Penneet vessnent N/A j f WsMar's smuis J. Davidson #92 1 1 1 N/A 9 N/A i

s//71 , N/A I

Wald Test Parameters

(

Test h NON Amps volts ,

4 1/8" 115 24 .

4'e ,

WELDING PROCEDURE -

Fue bass, asons og m Deus se. use m vuem useus All 1/8" 98 - 132 20.5-27.6 N/A

~

(1/4)l(

w' k

'I

1 1

We sie isinersgned, eartify instine umsmannin this record are sorrect and that the test welds wees arosered.

weisse ane tasted in assermanse whh sie resusements of 58 of AWS Ot.1, Strussural Weiding Coos.

Manufacasrw w hw I' ' 2 " 8 #3'" <

4" x 4" x 1/2" to 3" x 3" x 1/4" NW MAz lualifies use of 3/32" E7018 per Date ##~##~

AWS D1.1-75.

I ma omis. o4Ts navistcre ans*anco a== = o v to navisto ,

PROCEDURE ;

j sau

mm m, - - ,m---- _ _ - - - _ - , _ , , , , , - - - __ -,. -

. .. 020179 Attachment 11

) e

' n - c **

c ' * *

"Pitisburgh r.,,u,,, s.n. ,

i E Testirsg nev. 2 S..? ': ~

~

Labora tory '"

Report No:/)Mj8-d[ 7 l

REF0MT Lab No. 4 A57. 870 76 l of '

Hiscellaneous Welding Qual i fica t ion Re po r t Da t e : /o - /.5~-[ '

Client : Conssonwealth Edison Company h

Project : Braidwood Nuclear Power Station Contractor: L. K. Comatock Contractor supplied Information:

Type of Qualification Welding Procedure Position Qualified 26-

. Welder's Name M v[ Ko/1 f Welder I.D. -

Wel6ing Process .5/MME )

Manual or Machine 4/M/A !

Haterial Specification /47"/M 4JdoA IJfcT*80 8 i Standard aid 7 2)/. / - 76" .

Dste of Qualification: /d - /JF - 8' Visual Inspection:

CC ON/A i

Bend / Fracture L ACC N/A I r, FOR INFORMATION ONLY Macroetch Test : ACC ' '* " N/A

~

Tost Resulta:

foral:ig Non-Conforming Not Applicable 3

Remarks: Visual inspection of weld area only.Ne 5/m/gf/jth # 3d[/I l

~~ [ I '

Y ~8Y /s y ,

~A//

LMCE-EC2 - t%3 Inspeetor/Levelt 2/M1,j __

[77 B. L MEREDITH iupervisor/Datet sI /8-/#~ M p Ar.m.

SAFETY RELATED

. ~ , .. . .. . .. . .. . . .... F..

geewuuse apengeureDO 9 8.F9 9 DeGe sv.pt

1

_. K. :o..:s c:n & :c.a.tnNY. WO. 0 !; --

X2 -PGP.-C63 l

WELDIN3 PRCOEkhuRE CUALIFICATION TEST RECORD PRCCEDURE SPECIFICATION GROOVE WELD TEST ME3Uf.73 Assumed-seeuen tenson inst Materialspecifestion ASTM A500-B to A500-3 Tensile strength, esi:

Wetomp arecess SMAW N/A t

!.tanual er msenme Man n=1 9 N/A Position of ws:sms 20 5.1 Guised-oens test f Filter meut ses :fication "

I I Filter metan cmsification E7018 noot Fs:e Wets mets prase F4 N/A . g/A Shielomg pas N/A pier N/A , N/A N/A Single er muittais pass Mult1918 Impie er mutt:ste ar: sincrJe Radiogroonic Uttrasonic Examinatier Weidang surrern DCRP/Elec zode Positive Fillet test resuets Waldsng eregrensen N/A Man Sias Multiple Pass Mas size Single Pass Prenestasneerature None Maerosteh N/A Passinetwasunant Weisimr's nmus J. Davidson #92 1 ZY 1 Id' 1 N/A 1 N/A s '#//. Y ., N/A Wald 'llest Parameter Amps volts i h Tut A 8bDI ,

u8- us 24

{ l

WILDING PROCEDURE -

Pam man, asses of

M me. am *m l y,,, sesus All 1/8" 98 - 132 20.5-27.1 N/A

\ f 1

'l I )/ s

-~

)

7 j )

i (1/4) (

I We the imenruynod. sortify inet ine steennems in this teenre ers sorrect and that the test welds wees eresersd.

weisse and tuned in accorsanes with ses resurenants of 58 of AW5 Ot.t. Structural Weidmg Coos.

h or Contractor "8'D##

4" x 4" x 1/2" to 3" x 3' x 1/4" Autneriand try ' '#' &

qualifies use of 3/32" E7018 per AWS Dl.1-75. Date # ~ # 'N i

I e43s44E0 A 8840V E D navlSED TITLE OnlG.DATL REV!3ACN I

! PROCEDURE I i l oau

-,e .--w.,mer,w .--.----rw.,--- . - e- -

-.--,-, r g----, .m-,- -- - - - . - - - - - - , . - - -----w.-. -w_ - - , _ .-- - -

-r--, -w.w-- - -

l 0201$1 Attechment li -

, fillsburgh ror,yo,, s.q. ,

u-=~c==

l E Testing Rev. 2

" ? C""' ' ' '

Labora tary '**

Report No:/77/JC - /Id [

REPOMT Lab No. :.357- 8677 of Hiscellaneous Velding Qualification Report Date: /d-M-((

Client : Consonwealth Edison Company Project : Braidwood Nuclear Power Station Centractor: I.. K. Coustock Cantractor Supplied Information:

Type of Qualification Welding trocedure Fosition Qualified MM

, Welder's Name />/ E M A, (-

i Welder I.D. 2 Walding Process .3'/71A ) -

Manual or Machine /1/////1 ! I i

Material Specification ALTT)71. AT60 A W Afdd,)?.

Standard AI/JS J/. /~ 7[

Date of Qualification: /O- /J-N Visual, Inspection: C N/A I Bend / Fracture : ACC EL.7 EN/A g gggg

Macroetch Test a C N/A

~

Tsst Results: -

nforming Non-Conforming ot Applicable Remarks: Visual inspection of weld area only.N, Sy( /-ftJ d / /

/-Osh /

W- d~7" h , <

O-f7h

> re s~- A9 A - d(s Y Inapector/ Level d / M ; ; 8 9.L MERE! 7 iupervisor/Date: ,[ E ___ 7f~ /o- /.a - # sr

~

Anma 3AFETY RELATED

_ _ = ._.

- - ~ . . . . . . .. . _ _. _

020152 l

'.. K. CO*.t37CCX & CO.".tP.* NY. INC. :: - :-

IXCE-PQR-C64 WELDING PRCCEdURE CUALIFICATION TE3T RECORD PRCCEDURE SPECIFICATION GROQVE WELD TEXT RE3 ULT 3 -

- Reduehstian tanssen wst Mannetasseification ASTM A500-n eo tain n-a Terish 6 s Weteng arseess SMAW j N/A Manual er meenrne 'd2=1 , N/A Posman of wetoing M .

Fiher me::: set::i: canon 5.1 Guise $oens test I ;

Piber metas c assificanon E7019 noo: F :e F4 N/A N/A ',

Weis metas praos ; g Shag Ps N/A pier; N/A , N/A , N/A Sinpe or nauttese sans Multinle Sinpa er aiuttans art Sinela Radiograonsc Urtrasom: Isaminatic.-

Weismg surrent DE*RP/8'laetroda Penitive Futet east results

- " Mane Min Esse Multiste Pass Mas Size Singte Pass Prenset m peggg,gggeganaryg N/A 1

[ 1 N/A S N/A y,ggng ggggg i DaviAman 342 1 7 6 </

,1/9 , N/A Wald Test Parameters Amps Volts (

m,e,,n i$Sf N71{ t 1/8" 115 24 "N

WELDING PROCEDURE .

fue Baum, a===a es Jams Dum8 so. see m ves, weses All 1/8" 98 - 132 20.5-27.6 N/A f(1/4)iL I . ; : l i i . ,

l

' l [

! I i

~

\

l a

I J l We the wiseregned. sertHy inst the statemems in this record are sortset and that the test welds wens aronered.

wetess ares toned in accorsance witn ine roovernments of 58 of AWE Dt.t. Sinassural Weiding Coos.

Manudassurer er Contraner 1 M N'" MDdM-201V]jn 4= x 4" x 1/2" to 3" x 3" x 1/4" NU " '--

qualifies use of 3/32" E70lO per Den / 8 " '-8" - I'/

AWS Dl.1-75.

_I Tit u **88. oats navisiow

. .4eco a . oves navisto ,

PROCEDURE l

, I nasa

, - - - . . - - - -----v- - -

't

+:

020153 ^* tach" eat 22

~

m-=~=^==

Pittsburgh r ,,no,, sn. ,

i E Testing Rev. 2 2.: '.: " ' ' ' Labora tary '

.. Report No://7d- [

REF0MT Lab No. :3ST' (( 77 of

Hiscellaneous Welding Quali ficat ion Report Date: /6-/lT~- W Client : Consonwealth Edison Company Project : Braidwood thaclear Power Station Centractor: L. K. Coastock l

Centractor Supplied Information: ,

i Type of Qualification Welding Procedura Position Qualified h Walder's Name d -X b/ 97A g Walder I.D. b - S Welding Process .T27181',) -

Manual or Machine N d ///l df !

Material Specification AT1*/77 AIZDA jdT AfdO2

Standard AEL) % .2)/. /- 7 7 Date of Qualifications CPI

/d - /J

, Visual Inspection: bC N/A Bend / Fracture : ACC J N/A Hacroetch Test ACC nJJ N/A FOR INFORMATION ONLY

Tost Results: '

nforming Non-Conforming et Applicable Remarks: Visual inspection of weld area only. [/,8,e/jde /I f f

/- [ / f./ ,

D -/ T ! '

D -[7'h/

2 Ec e-fb Q-567 '

Inspeetor/Leve1 N 4 fla e M/ # 8. L MEREDITH supervisor /Date: 0.1 E n m r u.u-><

i cr9 a na 3AFETY REl.ATED SON __ . . Z . _ i _^ 9 eeB9g.See 9.F 9 T pageb .99 9

~~

--- -__-........j.- _

020154 '

l L. K. COM37C K & COMP.*.NY. l*'O. 01II:-

LK I-PQR-065 WELDING PRCOE$URE CUALIF10ATION TE3T RECORD PROCEDURE SPiclFt:ATION GROOVE WELD TEST MI3UI.T3

-- Redused-section tension test Materialspecification ASTM A500-3 to A500-3 Te w e Wetoeg eresent SMAW y gfx

~

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Guised oeno test 1 Piher metas ses:ification 51 Piirer rettat classification E7019 nest F :: !

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Manutassurer or Conrector 1 M NAunPEP4f &

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o RECEIVER: WRITE REPLY, DETACH STUE, KEEP PINK COPY, RETURN WHITE COPY TO SENDER.

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L K. COMSTOCK & COMPANY, INC. I . LV.0'* .

og l RE # REPLY- - -~"5'_"I .

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____'gagy; 020187 To: C. Mennecke oArg October 26, 1984 CECO - PCD suaJECT LKC QA/QC Section listed below. -

4 s

Attached please find four (4) copies of LKC QA/QC Section that is I

t listed below for your review and approval.

a 4.3.3 Rev. E - Welding Procedure For Structural l Attachments (7018)

Please acknowledge receipt.

Thank you! g s GNED g

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SiONEO DATE le Ob O

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RECEIVER: WRITE REPLY, DETACM STUE, KEEP PINK COPY, RETURN WHITE COPY TO SENDER.

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C 0201ss Comstock Engineering, Inc.

Memorandum To C. Mennecke office: Braidwood From. I. F. DeWald Suo!ect. LKC QA/QC Section 4.3.3 Rev. E (10/10/84) Date: 10/26/84 Control No: 84-10-26-06 We are submitting 'the attached section that is lista'd below for your review and approval. All comments and changes have been incorporated.

4.3.3 Rev. E - Welding Procedure For Structural Attachments (7018)

Thank you for your consideration.

Sincerely, 7h b I. F. DeWald QC Manager IFD/syh Attachment cc: File i

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SITE QUALITY INSTRUCTION SHEET 1 OF 1 DOCUMENT itwrEv sweet 020190 DATE: /8

27' [

FILE CODE: _ tO79/l A. OC8

TO: . Y [E #-#ct A"

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'Name ACKNOWLEDGEMENT REQUIRED: YES rTC, NO M Organization BY (DATE):t DOCUMENT, DRAWING, ETC. (TITLE. NO.. ISSUE DATE, REV.) _ [fC 8/Et: cover -?/ .7. 7,6cy c N

i APPLICABLE FSAR REQUIREKENTS INCORPORATEDYES NO N/A ITEM SECT./

4 NO. PARA.

yo, (PARA.)

COMMENTS BY SECTION/(PARA.) VIOLATED ACKNOWLEDGEMENT (RESPONSE) h *N

yaen,r. a mr' smv.1=O 'n 3qSrts & s+ PATbt ffMON '

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PREPARED BY: (Mb >A ACKNOWLEDGEMENT BY:

DATE:_ /0 t29h .

REVIEWED BY:_ -

k LL Q.A. ACCEPTANCE:

DATE:_. /o/,tf/#[ 3'

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I C4 i

SARGENT & LUNDY ENGINEERS rounOc0isos es EAST M ON ROC STREET 31

.. CHICAGO, ILLINOIS 40803 (3tal 369 8000 Twx etc.aan.aeQ7 November 27, 1984 Project No. 4683-05 Commonwealth Edison Company Braidwood - Units 1/2 Electrical Installation Work S&L Specification: L-2790 l

Mr. T. E. Quaka Braidwood QA Superintendent -

Commonwealth Edison Company .

Braidwood Station :

Dear Mr. Quaka:

The following procedure from L. K. Comstock & Company has been reviewed. The procedure does not meet specification requirements. Revise and resubmit.

Procedure: 4.3.3 Rev. E 10/10/84 Please respond with a disposition / resolution of these comments by December 27, 1984. ,

l Yours very truly, F. A. Kosik h.

Senior Quality control Coordinator FAK:AMR:mf In duplicate Enclosure Copies:

D. Elias (1/1 Review Report)

D. L. Shamblin (1/1 Review Report)

C. W. Fruehe (1/0)

D. L. Leone /W. C. Cleff (1/0)

B. G. Treece/T. B. Thorsell (1/1 Review Rep M .M p 291984 o

T.MsV:.:d. e

==- -

SARGEilTaLUSDY

.c=. .."*- l 020193 QUALITY CONTROL DIVISION Page 1 of 2 WELDING PROCEDURE REVIEW CLIENT Commonwealth Edison Company _ STATION Braidwood UNIT _1 /2 CCSTRACTOR L. K. Comstock & Co. ,IncfROJECT NO. 4683-05 _

P. ; NUCLEAR, CLASS -

[E l SAFETY ! ISHOP l l IMPACT '

REQUIREMENTS IX lNON-SAFETY !X 1 FIELD j i

l REVIEWED TO: ASME / , / S&L SPEC. L-2790 __

ANSI / AWS Dl.1 / OTHER -

REVIEWED BY E. v. Andruszkiewicz { DATE 11/20/84

' ITEM STA GUIDELINE PROCEDURE REV. DATE WELDING P-NOS THICKNESS RANGE NO. TUS IDENT. NO. PROCESS QUALIFIED ,INCHE!

'.. 4 -

4.3.3 E 10/10/84 SMAW C.S. Qualified and

, Prequalified

( .

l Comr.cnts:

DN g4 sA. Paragraph 3 ,1.1 states t hat t.hc base r etals for each prequalified

.and qualified precedure shall be as sh own on Attachment 2 but other base metals are sr own c.n the "We lding Procedure Qualification Test Record s." Correct this discrepar cy.

\s 4 B. Details Al through A5 or page:s 11 and 12 shall state which specific Procedure Qualification Reco2 da qualify which s pecifd c joint details.

s s, C. If any of the joint deta ils s hown on page 13 are for partial 4 penetration welds then t hat a pacific joint detail (st ch as joint detail All) shall state that it is for partial penetr ation welds.

Also, detai;. All shall identi fy which specific joint detail in AWS D1.1-75 that All cor forms to.

N.D . State the base metals used or PQR's LF.CE PQR-05 6 and -057.

!. m l l gjit 1E),OnonPCR LP. )POR-045 clar ify th e.t the v.tald size is tha t is shown gp tha weld symbol. ,

l s r. On POR's LKCE POR-0 0, - 0Y[ -022 and g027 the veld s ize is shewn on l I .w,,.--- .4 ,4 -w o vo ls ..wkn-Cc_remt thi s.

_. Paviewed and :__-- 2.

.. k3 vise as no __ ::2bmit, contracco: :: .:cceed based on makint ;

revisions re_:.

- H: vise as ne... .::mi t . Hold fab. . . .

?esults do =c- -c- - - :ification requirem ne t .

ll SARGENT'.L .

0; Olu QUALITY CCNTROL DIVISION WELDING PROCEDURE REVIEW Page 2 of 2 STATICN Braidwood UNIT 1/2 '

CONTRACTOR L. K. Comstock & Company, Inc. REVIEW DATE 11/20/84 ITEM'STA GUIDELINE PROCEDURE REV. DATE WELDING P-NOS THICKNESS RANGE NO. TUS IDENT. NO. PROCESS OUALIFIED, INCHES

'N G. On POR LKCE'PQR-054, the amp s can only go up to 131 amps maximum not 132 amps .

h '} L A On POR LKCE POR-066, it stat es,"see p aragraph 3.6.1 .4 in this

.tr ~ procedure," for the weld siz e; howeve r, paragr sph 3 ,6.1.4 in the procedure does not refer to veld size . Clarif / thi s.

,}

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I. The " Note" under paragraph 3 g 9.2 shal l be changed to the following, "0C in-process identified deficiencie s are to be do :umented per Procedure 4, 11.2."

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U~O194 DATE: November 30. 1984 l BRD #: 13.954 TO: Mr. D. L. Shamblin Project Superintendent :

Braidwood Station S & L has reviewed L. K. Comstock 4.3.3 Rev. E (10-10-84) procedure (s) which are named on the attached copy (ies) of the S & L-transmittal (s) dated November 27. 1984 .

, Please notify the contractor that the procedure (s) do(es) not.

meet specification and send Ceco Q.A. a copy of the notification.

Also respond with a disposition / resolution of these comments by December 14, 1984.

i I SY E. R. Netp4f Q. A. SupW visor / /

Braidwood Station ERN/DAH/mjy (Oll8F) cc: Q. A. File 2790A.20H i

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L K. COMETOCK u COMPANY,1NC. QA SECT PROCEDURE TRACKING SHEET 020195 PROCEDURE NO. d.' i - 3 l

1 REVISION C l 1A G5-QQ) l

- INTERIM:

CECO INTERIM APPROVAL - \1- 09-9N

Effective.

FINAL:

S & L/ CECO FINAL APPROVAL - O\ - 14 45

Effective

- IMPLEMENTATION DATE - f.\ - M -Q-3 SUPERCEDED BY REVISION [4 APPROVED \ 0-9 -95 Inter inal)

(n. ip qQ

Effective l

I J

Effective Date - The date Q.C. received approval.

- Implementation Date - The effective date plus fifteen working days.

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4.3.3.

11ELOINS PROCEDURE FOR 020196 STRUCTuni.L ATTi.Ct met'TS (7018)

PAGE REV/DATE 1

E - 10/10/64 2

E - 10/10/S4 3

E - 10/10/84 4 St.RGENT & LUNDY E _ 10/10fs4 5

j* uviemo a sennco E - 10/10/94 6

w~a $"ns rers ac' 'n't.: -re" E - 10/10/84 7

' " " ' ' " ' " " * * " ' ' ' " ' F - 12/05/04 8

E - 10/10/84

( F. A. KOSIK

~ [ /[.[.[]- E - 10/10/84 ,

10 cht tr F - 12/05/84 l 11 1g n o. - / 'PR03.2//

SF EC.[7/'([ { f g..

'c o . ...:.~. . -

F - 12/05/84 l g - 3g705;e4 l 13 '

F - 12/05/84 14 F - 12/05/84 f

l APPROVALS:

L. K. COMSTOCK AND COMPANY, INC. % > ' A: / - fA 0'JAlli T'r .tt.::T:;C:. Mat:1.',G DATE/2. :T-]'-

L. K. CONSTOCK AND COMPANY, INC.

PROJECT !'.ANAGER

_0 ATE d *N L. K. COMSTOCK AND COMPANY, INC. h g0JECfENyNEER

\ b> OATE lt-T 6'/

L. K. COMSTOCK AND CONPANY, INC. ,f ldMWU OATE y .y-d QA ENGINEER RCV. F (12/05/PA) !

02C31 EFFECTIVE DATE:

. . 12/07/84

~~

Qas 3

=

L " COMSTOCK & COMPANY. lNC. QA SECT 4.3.3.

WELDING PROCEDURE .

FOR 0201!n l STRUCTURAL ATTACHMENTS (7018)

PAGE REV/DATE 1 E - 10/10/84 2 E - 10/10/84 3 E - 10/10/84 4 E - 10/10/84 5 E - 10/10/84 6 E - 10/10/84 7 F - 12/05/84 8 E - 10/10/84 9 E - 10/10/84 10 F - 12/05/84 11 F - 12/05/84 12 F - 12/05/84 13 F - 12/05/84 14 F - 12/05/84 APPROVALS:

L. K. COMSTOCK AND COMPANY, INC. % tb OATE/2- 6 h Qi lAL' TY[W ROL MANAGER L. K. COMSTOCK AND COMPANY INC. _ DATE d'h 'N PROJECT MANAGER 1 L. K. COMSTOCK AND COMPANY, INC. -

b% DATE lt-f 89 poJECTENyNEER L. K. COMSTOCK AND COMPANY, INC. . Av OATE /4 /44 QA ENGINEER REY. F (12/05/84) 02031 EFFECTIVE DATE: 12/07/84 1

L. K. COMSTOCK & COMPANY. INC.

BRAIDWOOD 4.3.3 QA SECT l 4.3.3 WELDING PROCEDURE FOR STRUCTURAL ATTACHMENTS E7018 020198 1.0 REFERENCE l

l 1.1 S & L Standard Form 1701 1.2 AWS Structural Welding Code, AWS 01.1-75

1.3 AWS Filler Material Specifications, AWS AS.1 1.4 S & L Form 1895 1.5 L. K. Comstock QA/QC Manual Section 1.0.1, Criteria 4.3 1.6 L. K. Comstock Procedure 4.8.3 (Weld Inspection) 2.0 PURPOSE / SCOPE 2.1 This General Welding Procedure and individual welding procedure specifications meet the requirements of the American Welding Society Structural Welding Code (AWS 01.1-75), and specific requirements defined by the contract document stated above.

2.2 This procedure is applicable only to the Shielded Metal Arc Welding Process utilizing an E7018 electrode. Welders shall be qualified in accordance with LKC Procedure 4.7.1, current revision.

3.0 PROCEDURE 3.1 Base Metal 3.1.1. The base materials for each prequalified welding and qualified I welding procedure shall be as specified on Attachment 2.

3.2 Filler Metal 3.2.1 The filler metal employed will conform to the following requirements:

3.2.1.1 Electrodes will conform to American Welding Society Specifications AWS AS.I.

3.2.1.2 Electrodes will be stored and handled in accordance with L. K. Comstock Procedure " Storage and Control of j Welding Materials". l eat =Aaco Appaovco nevisto omic.DATE REVISION PAGs l viri.c

HAP RAB ATS PROCEDURE 7/8/80 E 10/10/84 1 of 14 3 ^ 5' _ _ . _ -__. _ _ _ _

._. .. ___j

L. K. COMSTOCK & COMPANY,INC. BRAIDWOOD 4.3.3 QA SECT 3.0 PROCEDURE - continued 3.3 Position 3.3.1 Welding may be perfonned in the positions as defined by welding procedure specification.

3.4 Joint Design 3.4.1 Joint design shall be in accordance with Attachment I and the AWS Structural Welding Code DI.1-75 for fillet welds and groove welds or as defined below:

3.4.1.1 Joint designs other than prequalified joint designs shall be tested prior to utilization on site and shall be recorded on a Welding Procedure Qualification Test Record . All Procedure Qualification Test Records shall remain on file at the LKC Site QA Records File.

! 3.4.2 The LKC Engineer shall assign the appropriate Weld Procedure Specification (s) (WPS) and list them on the Welding Installation Record.

3.4.2.1 The completed WIR will be signed and dated by the engineer and forwarded to the applicable foreman.

) NOTE: Welding Installation Records will be given a sequential number and logged to assure timely completion.

3.5 Joint Preparation and Cleaning 3.5.1 Joints may be prepared by machining, oxy-fuel cutting, air carbon arc gouging, chipping or grinding. Cut surfaces and edges shall be free of slag. Galvanized materials should be cut utilizing mechanical methods.

3.5.2 Prior to fitting, the surfaces of joint are to be cleaned free of rust, scale, paint or other foreign matter. The metal shall be cleaned approximataly 1* from the joint edge to insure that the wided joint will not become contaminated. The cleaning may be done by wire brushing, grinding, grit-blasting or other suitable means.

! 3.5.3 The members to be welded will be brought into correct alignment i and held in position by bolts, clamps, wedges, guy lines, I struts,'other suitable devices or by tack wlds until welding has been completed. The parts to be joined by fillet welds shall be brought into as close contact as practicable. The gap

between parts (adjacent to the weld) shall not exceed 3/16 in.

! Tack welds are nonnally to be incorporated into final welds.

PRE 8ARED Approved R E VISED TITLE O RIG. D ATE REVISION PAGE l HAP RAB ATS PROCEDURE 7/8/80 E M/ M/84 2 of M

~~ ^

L. K. COMSTOCK & COMPANY. INC. BRAIDWOOD 4.3.3 QA SECT 3.0 PROCEDURE - centinu:d 020200 3.5.3.1 If the gap is 1/16" or greater, the welder shall increase the weld size equal to the size of the gap provided it does not exceed 3/16". Quality Control must be notified to inspect the fit-up if the joint that is to be welded will be completely hidden by the required weldment (Reference Paragraph 6.1).

3.5.3.2 If required, shims shall be installed per S & L Drawing 20E-0-3391 AC latest revision.

3.6 Joint Welding Details i

3.6.1 Single and multiple pass of fillet welds and groove welds will I be as specified below:

3.6.1.1 The minimum size of a root pass shall be sufficient !

to prevent cracking.

3.6.1.2 The maximum size of fillet welds whicie may Le made in one pass will be:

A. 3/8" in the flat position.

8. 5/16" in the horizontal or overhead.

C. 1/2" in the vertical position.

3.6.1.3 The maximum size of root passes for groove welds will ,

be 1/4". The maximum thickness of layers subsequent I

i to the root pass of fillet and groove wlds will be: i A. 1/8' in flat position.

i 8. 3/16 in vertical, overhead, and horizontal j positions.

! 3.6.1.4 The width of the weave bead (toe to toe) in a groove l weld may be up to five times the diameter of the welding electrode core which is being used. A weave pass up to one inch wide may be used when welding the I cover pass on fillet and butt welds.

3.6.1.5 The minimum effective throat for partial joint penetration flare bevel groove welds shall be as specified or referenced on the applicable engineering documents.

3.6.1.6 The minimum fillet weld size, except for fillet welds on sheet and fillet welds used to reinforce groove welds, shall be as shown on the following table:

i DREDARED APPROVED REVISED T4 TLE O RIG. DATE REVISION PAGE HAP RAB ATS PROCEDURE 7/8/80 E 10/10/84 3 of 14 Q 454

L. K. COMSTOCK & COMPANY. INC. BRAIDWOOD 4.3.3 QA SECT 3.0 PROCEDURE - continued 020.701 '

- BASE METAL THICKNESS MINIMUM SIZE OF 0F THICKER PART FILLET SIZE JOINED (T)

T less than or equal to 1/4 1/8"*

T greater than 1/4 but less 3/16*

than or equal to 1/2 l

T greater than 1/2 but less 1/4* !

than or equal to 3/4 l T greater than 3/4 5/16*

Single Pass Welds Must Be Used.

l 3.6.2 Plug and slot welds will be as specified and dimensioned per

the applicable engineering documents.

3.6.2.1 For welds to be made in the flat position, the arc is carried around the root of the joint and then carried j along a spiral path to the center of the hole, fusing i

~

and depositing a layer of wid metal in the root and 4

bottom cf the joint. The arc is then carried to the periphery of the hole, and the procedure repeated, fusing and depositing successive layers to fill the i hole to the depth required. The slag covering the l

weld metal should be kept molten, or nearly so, until ;

the weld is finished. If the arc is broken, the slag

must be allowed to cool and be completely removed i before re-starting the weld.

3.6.2.2 For welds to be made in the vertical position, the j l arc is started at the root of the joint, at the lower

side of the hole, and carried upward fusing into the l face of the inner plate and the side of the hole.

1 Stop at the top of the hole, clean off the slag and i repeat on the opposite side. After cleaning the slag

! from the weld, other layers should be similarly

deposited to fill the holes to the required depth.

, 3.6.2.3 For welds to be made in the overhead position the procedure is the same for flat position welding ;

except that the slag should be allowed to cool and should be completely removed after depositing each successive layer until the hole is filled to the required depth.

I 3.6.2.4 Slot welds may be made with a technique siellar to i that specified above for plug welds, except if the length of the slot exceeds three times the diameter, or if the slot extends to the edge of the part, the technique specified in 3.6.2.3 should be followed.

PREPARED APPROV E D REVISED TITLE O RIG. O ATE REVISION PAGE l HAP RAB ATS PROCEDURE .

7/8/80 E 10/10/84 4 of 14

L. K. COMSTOCK & COMPANY. INC. BRAIDWOOD 4.3.3 QASECT 3.0 PROCEDURE - continued Weld Detail and Technique 02020'

3.7 3.7.1 Cracked or otherwise defective tack welds are to be removed

before depositing the first pass.

3.7.2 Weld passes are to be cleaned of all slag or other foreign matter before depositing additional passes.

3.7.3 Slag and spatter are to be removed from finished welds prior to application of protective coating when applicable.

3.7.4 Welds shall be free from overlap, cracks, craters, undercut and porosity visible on the surface of the weld, except as noted in

, LKC Procedure 4.8.3.

3.7.5 Welders performing production and field welds may identify -

4 their welds in the following manner:

i 3.7.5.1 When joining galvanized materials approximately 1/4" i

and less in thickness, the welders may mark their

! assigned welder symbol number near the weld using a

black marker or by stamping using their assigned die stamp. The welds should be identified within 2" of j the joint. When welds are identified using a black ,

marker, it shall be indicated on the WIR. '

l i'

3.7.5.2 All welds on materials over 1/4" in thickness shall l be identified using their assigned die stamp. One stamp may be used to identify three or more welds l

provided the stamp indications are within 2" of each

! weld and are easily visible.

L

! 3.7.5.2.1 When stamping of welds becomes impossible due to obstructions and interferences, 1

the welder may mark his weld using a i black marker. If marking of the welds is performed in this manner, it shall be indicated on the Weld Installation Record (WIR). The QC Inspector shall verify the welding by reviewing the WIR or other applicable documents. Compressive indentations caused by the stamp or i l chipping hasseer are not considered l peening or base metal reductions. ,

3.7.6 Welds shall ag,1,be painted until Quality Control has inspected and accepted the welds.

\

3.7.7 Weld Installation Records are not required for welds performed in non-safety related/non-seismic areas such as turbine and

! outlying buildings.

enceamco anemoveo acvisto rene onio.oarc nevislON PAGe HAP RAB ATS PROCEDURE 7/8/80 E 10/10/84 5 of 14

L. K. COMSTOCK & COMPANY, INC. BRAIDtiOOD 4.3.3 QA SECT 3.0 PROCEDURE - continued 020203 3.7.8 If the field installation warrants the use of an " alternate' support detail, it will be so noted in the " Remarks' section of the Welding Installation Report by the foreman.

3.8 Preheat 3.8.1 8ase metal that is below the specified minimum temperature will be preheated so the that the parts on which weld metal is deposited is at or above the minimum temperatures specified below. The minimum temperature will be effective for a radius I

equal to the thickness of the part to be welded; however, not ,

i less than 3 inches radius in all directions from the point of the weld. .

3.8.2 Joints of more than one thickness of base metal will be preheated to the preheat temperature of the thicker base, metal to be welded. Preheat shall be recorded on the Weldina Installation Record.

l 3.8.3 Preheating is not required for base metal up to and including l

3/4 inch thickness, except when the base metal temperature is

, below 32*F. If below 32' F, the base metal shall be heated to

! at least 70*F and shall be maintained at this minimum temperature during welding.

3.8.3.1 When joining material not conamnly welded by Comstock, (reference Attachment 2 of this procedure) .

the LKC Engineer shall obtain the proper preheat from Table 4.2 of AWS 01.1-75 and specify this information

! on the Weld Installation Record (WIR).

1 l 3.8.4 Preheating of metal in excess of 3/4 inch thickness will be perforised to the following requirements:

3.8.4.1 Preheat requirements Up to 3/4 incl. none Over 3/4 thru 1-1/2 incl. 50'F minimum 2

Over 1-1/2 thru 2-1/2 incl. 150*F minimum Over 2-1/2 225'F minimum 3.8.4.2 The welder shall use a temperature indicating crayons i

(Temp 11-Stick or equivalent) to verify the preheat '

temperatures.

l 1

l 3.8.4.3 LKC OC shall witness preheat when the base metal temperature is below 32*F and when specified on the WIR.

3.9 Weld and Base Metal Repairs l l

l 3.9.1 Weld repairs and corrections shall be defined as In-Process and j Major.

l TITLE ORIC.DATE MEVISION PAGE l

RE8ARED APPRO V E D RE VISE D HAP RAB ATS PROCEDURE 7/8/80 E 10/10/84 6 of 14

_ _ _ _ _ , , - - . _ .___ _. _. . - . _ ..--._.+ ---,_,_. -_ - _--w ,--.r--...-m -..,.,..,,,,,_m.,,-.-, . _ , , , , , _ - . , _ _ . - - - .

L. K. COMSTOCK & COMPABY. INC. BRAIDWOOD 4.3.3 QASECT 3.0 PROCEDURE - continued 020204 -

3.9.2 In-Process corrections which require welding or grinding, etc., e may be performed anytime during the welding operation or prior to craft submitting the WIR to the Quality Control Department. .

~

NOTE: If QC performs an in-process inspection and ;

deficiencies are found, the deficiencies will be documented in accordance with LKC Procedure 4.11.2. .

4 3.9.3 Major repairs shall be defined as items found in the weld and

- base metal during the final inspection which do not meet the l acceptance criteria as stated in the latest revision of the LKC QA/QC Procedure 4.8.3 and documented in accordance with that i i procedure. !

I 3.9.4 Any weld or base metal requiring repair shall be repair welded in accordance with the general provisions of this specification. ,

l 3.9.5 Welds or base metal requiring repair of unsoundness are to be a excavated to clean sound metal, after which they are to be i cleaned and repair welded in accordance with the foregoing 4 provisions of this specification.

3.9.6 Cracks extending into the base metal shall require written l i approval of the CECO Site Electrical Field Engineer prior to i repair. l l 3.9.7 Regardless of time of discovery, cracks or linear indications l extending into the base metal or weldment shall be brought to 1

the attention of the LKC QC Department for the initiation of a Nonconformance Report for Site Engineering Review.

3.10 Weld Pass Arrangement 3.10.1 The typical arrangement of weld passes for fillet weld and butt j welding should be as shown. (Figure 1). ,

FIGURE 1

+

i

s 9

j l - :

l Vertical and Horizontal Plane Overhead Plane ,

I, I

i !,

i 1 anE*aato Apenovto atvisto TITLE omic,oATE REVISION PAGE RAB ATS PROCEDURE 7/8/80 F 12/05/84 7 of 14 :

HAP

^ BRAIDWOOD 4.3.3 Ct. SE CT L. K. C MSTOCK & COMPANY. INC. .

3.0 PROCEDURE - continued 020205 FIGURE 1 f

WV u (

s . )

N3#

l '

! i 1 1

I I

Butt Weld Bead Sequence 1/16' Maximum gap between plates and backing. ,

1 I

3.11 Precautions for Welding 3.11.1 Protect adjacent materials f rom the ef fects of welding heat.

4 slag and' sparks to prevent damage to the installation.

3.11.2 Do not weld where fire hazard exists, such as gasoline or fuel storage areas, areas with heavy dust concentrations, or where large quantities of combustible material may be ignited. If welding is to be done in an area, be sure sufficient loaded fire extinguishers are present within easy reach to prevent start of a large fire.

I*

3.11.3 Be sure that the current path of welding is adequate to prevent other components f rom being overheated by external currents.

I i 3.13 Safety 3.13.1 Wear proper apparel, including helmet, goggles, leathers, gloves, etc., to prevent burns to skin and hair.

1 3.13.2 Avoid looking at arc welding directly in order to prevent 4

damage to eyes by ultraviolet or intense light. Protect eyes of others where practicable, by draping or shielding area being welded.

3.13.3 Be sure ventilation is adequate - avoid breathing fumes produced by welding, as they may be hazardous to health, f

3.13.4 Prevent fires from starting, but if fires starts, have the proper means available to extinguish it quickly.

3.13.5 Be sure welding or cutting operations will not cause collapse of structures bearing load.

OntC.DATE REVISloN # AGE 84E84 RED APPROVED REv6 SED TITLE j i HAP RAB ATS PROCEDURE 7/8/80 E 10/10/84 l8 of 14

' I.. K. COMSTOCK & COMPANY, INC.

BRAIDt'00D 4. 3.3 QA SECT 3.0 PROCEDURE - continued 02020ti 3.13.6 Beware electrical shock hazards, such as wt areas / exposed, wiring or improperly ground electrical power tools.

3.13.7 Use caution when handling high-pressure containers for oxygen, etc., to prevent them from becoming missiles.

4.0 EQUIPMENT 4.1 Weld Machines 5.0 FORMS /RECOROS 5.1 Welding Procedure Specification WPS-A 6.0 SPECIAL INSTRUCTIONS (Q.C. HOLO POINTS) 6.1 Quality Control must be notified to inspect fit-up if the joint that is to be wided will be completely hidden by the required widment.

6.2 Quality Control shall witness preheat when the base metal temperature is below 32*F and when specified on the WIR.

! 6.3 For control room panel butt wlds the LKC welder git, contact QC to perform a final visual inspection prior to the grinding of that weld.

6.4 QC shall be notified to witness the backgouging of full penetration welds and repair wlds when backgouging techniques are utilized or specified on the WIR.

6.5 Vertical Down Welding 6.6 Partial Penetration Single Bevel Welds j l

PRE 8ARED APPROVED REVISED TITLE O RIG. O ATE REVISION PAGE HAP RAB ATS PROCEDURE 7/8/80 E 10/10/84 9 of 14

L. K. CO"3TC;K & COMPANY. INC. 3?AIrwoco 4. 3. 3 0.*IIC-020207 PREQUALIFIED JDINT WELDING PROCEDURE WPS-A PROCEDURE SPECIFICAT!DN Material specification. See Pace 14 of 14 Welding process Sh le 1 ded Me t a J,,,,A,[g,,,y,e,,1,d,ip,g,(,$,@,@ ,,, ,,,,,,,,,,,,,, ,,,

Manual or machine .. _ P.anua1 ,,_,,,,,,,,,,,,,,,,,,,,,,, ,, ,,,,,,

Position cf welding Al.l ..Pp,s,13,ip,n,si,,,119, ,2g ,3g-4,Q,,,,,,12,F,::27, ,3E, ,4E,},,,Exce o t for _ De t. A1 AS.1

- lier ri metal soecihcation. __

rilier metat classification E7018 Fiux .

N/A Weld metal grade N/A Shielding gas - N/,A _ ,,,,_,_,,_

_ _,__ p i o, ____,,, N/A ,,,,,_,,,,,,,,,,,,,,

.S_i.n...c..l..e.....&. M..u..l...t..i. ple singie or muitipie mass . De.t. Al T.h. r..u A..S.... Mu..l ti.ol..e. D.e t A6 Th ru..A 1. 7 S,1,n,gl,g,,,,,,,,,,,,,,,,,,,,_ ,,,, ,,,,,,,,_,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

sinsie or muitioie are Weiding current ...

Direct Current '

Polarity ,_

Reverse / Electrode Positive Welding progression Vertical Up _

In accordance with attached sketches - Paces llg,,,,1,2;, 13 of 14 Root treatment Preheat and interpass temperature In accordance with _ _Section 3.8 of this ,p,r,o,c,e,gure .

P;stheat treatment N/A WELDING PRDCEDURE Pass Eteewode "d'ne Current Trevel Joint Detait

"d

- - "8' Amowes voits

, PPE-QUALIFIED WELD 7ARAMETERS All 3/32* 70 - 100 19 - 28 N/A or See Pages 11,12, and 13 of 14 1/8" 85 - 160 22 - 28 N/A Detail A6 'Ibru A17 QUALIFIED WELD PARAMETERS s .

As specified on Page 11 & 12 of '

14 ,for each detail Al Thru AS. - t l I l

This procedure may vary due to fabrication secuence, fit up, pass size, etc.within the limitation of variables given in I 4B. C, or D AWS DI.1, Structural Welding Coce.

Manuf acturer or Contractor L.K. Comstock & Co.

Authorized by .wY 'O ' # ]

' 1 Da,,..... ./ 2 e.. .s...y ....

ML20205R998

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