ML20141K098

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Summary of 851219 Meeting W/Util in Bethesda,Md Re Shroud Head Bolt Cracks & RHR Wear Ring Cracks.List of Meeting Attendees & Viewgraphs Encl
ML20141K098
Person / Time
Site: Peach Bottom  Constellation icon.png
Issue date: 01/14/1986
From: Gears G
Office of Nuclear Reactor Regulation
To:
Office of Nuclear Reactor Regulation
References
NUDOCS 8601220211
Download: ML20141K098 (26)


Text

.. . ._ -

a Docket Nos. 50-277/278 DISTRIBUTION PD#2 Reading

' JAN 141986 *W1K NRC PDR GGears DMu11er LICENSEE: Philadelphia Electric Company local PDR EJordan NRC Participants DELD FACILITY: Peach Bottom Atomic Power Station, Units 2 and 3 ACPS (10)

BGrimes

SUBJECT:

SUMMARY

OF MEETING WITH PHILADELPHIA ELECTRIC COMPANY CONCERNING SHROUD HEAD BOLT CRACKS AND RHR WEAR RING CRACKS

Introduction:

On December 19, 1985, the NRC staff met with representatives from the Philadelphia Electric Company (the licensee or PECo) in Bethesda, Maryland to discuss the recent detection of intergranular stress corrosion cracking j (IGSCC) on shroud head bolts and residual heat removal (RHR) wear rings.

. A list of the meeting participants for this meeting is included as Enclosure 1.

Discussion:

The NRC staff requested that the licensee present its recent findinas i

concerningtheIGSCCcracksonthesteamseparatorholddownbolts(shroud i head bolts) and the wear ring cracks on the RHR pumps. This meeting followed several telephone conference calls between the NRR staff, the Region and the licensee. The licensee's presentation, which included

discussions by both PECo and General Electric personnel, is summarized in Enclosure 2. The following pertinent points require emphasis
(1) cracked wear rings have been replaced on the affected RHR Pumps and the Region and the licensee have been discussing the timing of the completed wear ring inspection program at Unit 2; (2) suitable long-term wear ring replacement material is currently under review by the licensee and a long term fix is l still under PECo review; and (3) replacement of 24 out of 48 shroud head bolts is currently underway and the licensee's supporting analysis for this replacement activity will be provided to the NRC prior to start up as part of the NRR staff's Unit 3 IGSCC review.

Ogipinal cig::31by]

Gerald E. Gears, Project Manager BWR Project Directorate #2 Division of BWR Licensing

Enclosures:

1. List of Attendees for Meeting
2. The Licensee's Summary i

cc w/ enclosures:

See next page i DB :PD#2 #2 SN :rc 9601220211 960 4

01/ lI/86 27

//3/86 PDR ADOCK 0 p

P

Mr. E. G. Bauer, Jr. Peach Bottom Atomic Power Station, Philadelphia Electric Company Units 2 and 3 CC*

Pr. Eugene J. Bradley Mr. R. A. Heiss, Coordinator .

~

Assistant General Counsel Pennsylvania State Clearinghouse Philadelphia Electric Company Governor's Office of State Planning 2301 Market Street and Development Philadelphia, Pennsylvania 19101 P.O. Box 1323 Harrisburg, Pennsylvania 17120 Troy B. Conner, Jr., Esq.

1747 Pennsylvania Avenue, N.W. Mr. Thomas M. Gerusky, Director Washington, D.C. 20006 Bureau of Radiation Protection Pennsylvania Department of Thomas A. Deming, Esq. Environmental Resources Assistant Attorney General P.O. Box 2063 Department of Natural Resources Harrisburg, Pennsylvania 17120 Annapolis, Maryland 21401 Mr. Albert R. Steel, Chairman Philadelphia Electric Company Board of Supervisors l ATTN: Mr. R. Fleishmann Peach Bottom Township

. Peach Bottom Atomic R. D. #1 Power Station Delta, Pennsylvania 17314 Delta, Pennsylvania 17314 Mr. M. J. Cooney, Superintendent Generation Division - Nuclear Philadelphia Electric Company 2301 Market Street Philadelphia, Pennsylvania 19101 Mr. Anthony J. Pietrofitta, General Manager Power Production Engineering Atlantic Electric i P. O. Box 1500 1199 Black Horse Pike

Pleasantville, New Jersey 08232 Resident Inspector U.S. Nuclear Regulatory Commission Peach Bottom Atomic Power Station P.O. Box 399 Delta, Pennsylvania 17314 Regional Administrator, Region I U.S. Nuclear Regulatory Commission 631 Park Avenue King of Prussia, Pennsylvania 19406

Enclosure 1 .

Name Organization G. E. Gears NRR/ DBL /PD#2 W. M. Alden PEco

, J. J. Zudans I&E/DEPER #

J. Diletto PECo (

G. J. Beck PECo ,

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W. J. Brady PECo H. R. Adendroth Atlantic Electrical J. Moskowitz PECo l T. Johnson Region 1, SRI l J. Davenport PECo W. F. Casey PECo I

A. J. Wasong PECo W. J. Collins I&E/EGCG l W. S. Hazelton NRR/ DBL /ENG D. E. Delwiche GE j D. W. Diefenderfer GE S. Ranganath lI GE

, R. E. Lagate GE G. Neils NSP/BWROG-IGSCC S. Reynolds, Jr. Region 1 l

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I 250X t INTERGRANULAR FRACTURE OF PEACH BOTTOM-3 SHROUD HEAD BOLY. (NEAR OUTER EDGE OF ALLOY 600 BOLT SHAFT).

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4 o intergranular fracture mode

o secondary cracking o only slight oxide buildup l o " sensitized microstructure o no evidence of fatigue l 0 no plastic deformation evident I

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CONCLUSION THE FAILDRE EXAMINATION HAS REVEALED THE FOLLOWING FACTS:  ;

A. MULTIPLE INITIATION SITES IN CREVICE FORMED BY WELDED COLLAR AND BOLT SHAFT.

B. TYPICAL MILL-ANNEALED ALLOY 600 SUSCEPTIBLE TO IGSCC.

C. N0 GROSS PLASTIC DEFORMATION OBSERVED.

D. INTERGRANULAR CRACK PROPAGATION MODE (BY OPTICAL MICROSCOPY AND SCANNING ELECTRON MICROSCOPY).

E. NO EVIDENCE OF FATIGUE (STRIATIONS, ETC.).

SHB FAILURE CAUSED BY CREVICE ACCELERATED INTERGRANULAR STRESS CORROSION CRACKING

l SHR0l0 WAD RnlTS 0DIRIGE o M)T ESSDiflAL C&FGBIIS o

BREAKAGE DOES l0T PREUE LOST PARIS o

ETAlllEICAL EXAMINATIGl QFPLETE

' SHROUD HEAD BOLT CRACKING ASSESSMENT STATUS o INITIAL FIELD FAILURE EVALUATION COMPLETED FOR ONE SECTION CONFIRMED IGSCC IN CREVICED ALLOY 600 SECTION .

o ADDITIONAL BOLT SECTION WILL BE EXAMINED EVALUATE INITIATION IN FILLET WELD VERIFY WATER CHEMISTRY EFFECT o INITIAL FRACTURE MECHANICS EVALUATION COMPLETE EXPECTED OPERATIONAL LOADS UTILIZED FILLET WELD RESIDUAL STRESS CRACK GROWTH EXTENT CONSISTENT WITH LABORATORY DATA FOR ALLOY 600 IN 0,2 PPM 0XYGENATED WATER

o PLANT SPECIFIC STRUCTURAL ANALYSIS COMPLETED .T0 DETERMINE MINIMUM NUMBER OF BOLTS 2 FOR NORMAL OPERATION 6 RR SIE#1 LIE BREAK LOCA 24 FOR SSE + LOCA BASED ON ANALYSIS AND PROTOTYPE TEST DATA

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GEWERAL ELECTRIC CO.

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ENGINEERING CALCULATION SHEET 1 NUMBER DATE SUBJECT BY EHEET OF STROCTORAL AN A LYS fS r 4 ti

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. GENERAL ELECTRIC CO.

- Nuclztr Enzrgy Business Oper:tions ENGINEERING CALCULATION SHEET

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O CONCLUSIONS: .

1) THE WEAR RINGS FAILED BY STRESS-ASSISTED CORR 0SION CRACKING WHICH PROPAGATED FROM NUMEROUS SURFACE INDICATIONS
2) THE SUSEPTIBILITY OF THESE WEAR RINGS TO IGSCC WAS INCREASED DUE TO THE FOLLONING:

A) INITIATION SITES - FOLDS, LAPS AND POSSIBLE QUENCH CRACKS B) RESIDUAL OD HOOP STRESSES FROM THE SHRINK FIT C) FULL HARDNESS IN A SUSEPTIBLE MATERIAL-410SS i

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