ML20059B097

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Summary of Operating Reactors Events Meeting 93-39 on 931013
ML20059B097
Person / Time
Site: Peach Bottom, Duane Arnold  Constellation icon.png
Issue date: 10/20/1993
From: Chaffee A
Office of Nuclear Reactor Regulation
To: Grimes B
Office of Nuclear Reactor Regulation
References
OREM-93-039, OREM-93-39, NUDOCS 9310280031
Download: ML20059B097 (19)


Text

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October 20, 1993

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-MEMORANDUM FOR: Brian K. Grimes, Director Division of Operating Reactor Support FROM: Alfred lE. Chaffee, Chief Events Assessment Branch Division of Operating Reactor Support-

SUBJECT:

OPERATING REACTORS EVENTS BRIEFING OCTOBER 13, 1993 - BRIEFING 93-39 On October 13, 1993, we conducted an Operating Reactors Events Briefing (93-39) to inform senior managers from offices of the ACRS, NRR, AEOD, RES, and regional offices of selected events that occurred since our last briefing on October 6, 1993. l Enclosure 1 lists the attendees. Enclosure 2 presents the significant elements of the discussed events.

Enclosure 3 contains reactor scram statistics for the week ending October 10, 1993. Two significant events were identified for input into the NRC Performance Indicator Program (Enclosure 4).

[ original signed by]

Alfred E. Chaffee, Chief Events Assessment Branch Division of Operating .

Reactor Support

Enclosures:

As stated DISTRIBUTION:

Central Files cc w/ enclosures: PDR ,

See next page LKilgore, SECY EAB R/F KGray RDennig EGoodwin DSkeen Nilunemuller

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9310280031 931020 J PDR ORO NRRB y < . E

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CC:

T. Murley, NRR (12G18)

F. Miraglia, NRR (12G18)

R. Pulsifer (PDIII-3).

Gillespie, NRR (12G18)

J. Hannon (PDIII-3)

F. J. Shea (PDI-2)

J. Partlow, NRR (12G18) M. Boyle (PDI-2) i S. Varga, NRR (14E4)

J. Calvo, NRR'(14A4)

  • G. Lainas, NRR (14H3)

J. Roe, NRR (13E4)

J. Zwolinski, NRR (13H24)

E. Adensam, NRR (13 E4 ).

W. Russell, NRR (12G18)

J. Wiggins, NRR (7D26)

A. Thadani, NRR (SE2)

S. Rosenberg, NRR (10E4)

C. Rossi, NRR (9A2)  ;

B. Boger, NRR (10H3)

F. Congel, NRR (10E2)

D. Crutchfield, NRR (11H21)

W. Travers, NRR (11B19)

D. Coe, ACRS (P-315)

E. Jordan, AEOD (MN-3701) '

G. Holahan,-AEOD (MN-9112)

L. Spessard, AEOD (MN-3701)

K. Brockman, AEOD (MN-3206)

S. Rubin, AEOD (MN-5219)

M. Harper, AEOD (MN-9112) ,,

G. Grant, EDO (17G21)

R. Newlin, GPA (2G5)

E. Beckjord, RES (NLS-007)

A. Bates, SECY (16G15)

T. Martin, Region I W. Kane, Region I R. Cooper, Region I S. Ebneter, Region II E. Merschoff, Region II i S. Vlas, Region II J. Martin, Region III E. Greenman, Region III J. Milhoan, Region IV B. Beach, Region IV B. Paulkenberry, Region V K. Perkins, Region V bec: Mr. Sam Newton, Manager Events Analysis Department Institute of Nuclear. Power Operations 700 Galleria Parkway Atlanta, GA 30339-5957

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! NUCLEAR REGULATORY COMMISSION WASHINGTON, D.C. 20555 0001 Os ober 20, 1993 MEMORANDUM FOR: Brian K. Grimes, Director Division of Operating Reactor Support FROM: Alfred E. Chaffee, Chief ,

Events Assessment Branch Division of Operating Reactor Support

SUBJECT:

OPERATING REACTORS EVENTS BRIEFING OCTOBER 13, 1993 - BRIEFING 93-39 On October 13, 1993, we conducted an Operating Reactors Events Briefing (93-39) to inform senior managers from offices of the ACRS, NRR, AEOD, RES, and regional offices of selected evenu that occurred since our last briefing on October 6, 1993.

Enclosure 1 lists the attendees. Enclosure 2 presents the significant elements of the discussed events.

Enclosure 3 contains reactor scram statistics for the week ending '

October 10, 1993. Two significant events were identified for input into the NRC Performance Indicator Program (Enclosure 4).

! w Alfred E. Chaffee, Chief Events Assessment Branch Division of Operating Reactor Support

Enclosures:

As stated cc w/ enclosures:

See next page

ENCLOSURE 1 i LIST OF ATTENDEES OPERATING REACTORS EVENTS FULL BRIEFING (93-39)

OCTOBER 13, 1993 NAME OFFICE NAME OFFICE >

N. HUNEMULLER NRR F. MIRAGLIA NRR ,

R. DENNIG NRR J. PARTLOW NRR ,

A. CHAFFEE NRR B. BOGER NRR -

K. GRAY NRR J. WIGGINS NRR E. GOODWIN NRR L. CALLAN NRR M. VIRGILIO NRR M. CULLINGFORD NRR G. MARCUS NRR R. PULSIFER NRR D. GAMBERONI NRR J. SHEA NRR M. JOHNSON NRR W. MINNERS RES S. VARGA NRR V. BENAROYA AEOD C. ROSSI NRR J. MATHIS ACRS I TELEPHONE ATTENDANCE  ;

(AT ROLL CALL) '

Recions - Resident Insoectors Region I C. Miller (Duane Arnold)

Region II W. Schmidt (Peach Bottom)

Region III Region V 1

J_IT/AIT Team Leaders Misc.

NRC Technical Training Center 6

, 4 . , .- , .- - , - - , -- , - ~ - - ---- - - - - - - - - - - - - - - - - -

ENCLOSURE 2 OPERATING REACTORS EVENTS BRIEFING 93-39 LOCATION: 10 B11, WHITE FLINT WEDNESDAY, OCTOBER 13, 1993, 11:00 A.M.

DUANE ARN0LD MISADJUSTMENT OF 4160V BREAKERS PEACH BOTTOM, VALVE Y0KE CRACKING UNITS 2 AND 3 i

PRESENTED BY: EVENTS ASSESSMENT BRANCH DIVISION OF OPERATING REACTOR SUPPORT, NRR l

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93-39 DUANE ARNOLD MISADJUSTMENT OF 4160V BREAKERS SEPTEMBER 28, 1993 PROB _LEM MISADJUSTMENT OF 4160V BREAKER RENDERED THE 'B' DIESEL GENERATOR (DG) IN0PERABLE BECAUSE ITS OUTPUT BREAKER WOULD NOT AUTO CLOSE.

CAUSE o

ROUTINE PREVENTATIVE MAINTENANCE PERFORMED ON AN EMERGENCY BUS ALTERNATE SUPPLY BREAKER RESULTED IN INADEQUATE CLEARANCE BETWEEN THE AUXILIARY CONTACTS OPERATING R0D AND THE BREAKER PLUNGER.

o THEREFORE, AN AUXILIARY CONTACT ON THE ALTERNATE SUPPLY BREAKER DID NOT MAKE UP WHEN THE BREAKER OPENED AND DID NOT SIGNAL THE DG OUTPUT BREAKER CLOSING LOGIC THAT THE ALTERNATE SUPPLY BREAKER WAS OPEN.

SAFETY SIGNIFICANCE o BETWEEN JULY 21 AND JULY 31, THE PLANT WAS AT POWER WITH THE 'B' DG IN0PERABLE (UNKNOWN) AND THE APPLICABLE TECHNICAL SPECIFICATIONS WERE NOT MET.

  • BETWEEN AUGUST 7 AND AUGUST 11, THE LICENSEE WAS MOVING FUEL AND THE 'A' DG WAS UNDERG0ING MAINTENANCE.

THEREFORE, WITH CORE ALTERATIONS IN PROGRESS, NEITHER DG WAS OPERABLE.

CONTACT: NEAL HUNEMULLER, NRR/ DORS /0EAB AIT: H0

REFERENCE:

10 CFR 50.72 #26137 SIGEVENT: TBD

. DUANE ARNOLD 93-39 o POTENTIAL COMMON MODE FAILURE OF 4160V BREAKERS EQUIPPED WITH AUXILIARY CONTACTS.

DISCUSSION o ON JULY 21, THE STANDBY TRANSFORMER SUPPLY BREAKER TO THE EMERGENCY BUS WAS ADJUSTED DURING PREVENTATIVE MAINTENANCE (3 YEAR INSPECT AND LUBE).

o POST MAINTENANCE TESTING WAS NOT PERFORMED, THE ACCEPTANCE CRITERIA REQUIRED OPERATING THE BREAKER BEFORE INSTALLING IT INTO THE CUBICLE. THE PLUNGER TO OPERATING R00 CLEARANCE WAS NOT VERIFIED TO BE 0 TO 1/8 INCH IN THE OPEN POSITION AS REFERENCED IN THE GENERAL ELECTRIC (G.E.) METAL-CLAD SWITCHGEAR TECHNICAL MANUAL (NOT IN THE BREAKER TECHNICAL MANUAL). BOTH MANUALS WERE LISTED AS REFERENCES IN THE PLANT-SPECIFIC PROCEDURE. THE PLUNGER "AS-LEFT" WAS PUSHING UP DN THE OPERATING R0D APPR0XIMATELY 3/16 INCH.

o ON SEPT. 16 AND 22, LOOP /LOCA TESTS WERE PERFORMED.

THE OUTPUT BREAKER ON THE 'B' DG WOULD NOT AUTO CLOSE.

o ON SEPT. 23 THE STANDBY TRANSFORMER SUPPLY BREAKER TO THE EMERGENCY BUS WAS READJUSTED.

o ON SEPT. 28, THE LICENSEE DETERMINED THAT THE 'B' DG HAD BEEN IN0PERABLE FROM JULY 21 TO SEPT. 25, DUE TO THE INABILITY OF ITS OUTPUT BREAKER TO AUTO CLOSE.

o OPERATORS COULD HAVE MANUALLY LOADED THE 'B' DG TO THE EMERGENCY BUS.

o SIMILAR ADJUSTMENTS HAD BEEN MADE ON OTHER BREAKERS.

DUANE ARNOLD 93-39 FOLLOWUP o CONVERSATIONS BETWEEN THE LICENSEE AND G.E. DETERMINED THAT THERE ARE ADDITIONAL DIMENSIONAL CHECKS, NOT  !

CONTAINED IN EITHER THE G.E. METAL-CLAD SWITCHGEAR l TECHNICAL MANUAL OR THE G.E. MAGNE-BLAST AIR CIRCUIT '

BREAKER TECHNICAL MANUAL, THAT WOULD PROVIDE ADDITIONAL ASSURANCE OF PROPER AUXILIARY CONTACT OPERATION.

o THE LICENSEE REVIEWED THE OPERABILITY OF THE OTHER BREAKERS; 25 0F 49 WERE FOUND TO BE OUTSIDE OF THE DESIRABLE RANGE BUT FUNCTIONAL.

o THE NRC IS PREPARING AN INFORMATION NOTICE.

o A PRELIMINARY CONDITIONAL CORE DAMAGE PROBABILITY OF 1.6E-06 WAS CALCULATED ASSUMING A LOSS OF 0FFSITE POWER WHILE THE PLANT WAS AT POWER WITH THE 'B' DG IN0PERABLE FOR 10 DAYS. THE P0TENTIAL RISK ASSOCIATED WITH THE OTHER 25 BREAKERS IS NOT EASILY QUANTIFIED.

o THE DUANE ARNOLD RESIDENT INSPECTOR, WHILE PERFORMING BACKUP DUTIES AT QUAD CITIES, FOUND 5 0F 8 SIMILAR, BUT NON-SAFETY, BREAKERS OUT OF TOLERANCE ON THE 0 TO 1/8 INCH CLEARANCE BETWEEN THE OPERATING R0D AND PLUNGER.

BRIEFING 93 .

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93-39 I PEACH BOTTOM, UNITS 2 AND 3 VALVE YOKE CRACKING i SEPTEMBER 29, 1993 l PROBLEM CRACKS WERE DISCOVERED IN SEVERAL YOKES ON WALWORTH GATE l VALVES INSTALLED IN SAFETY-RELATED SYSTEMS.

l CAUSE I APPEARS TO BE A COMBINATION OF:

A MARGINAL DESIGN RESULTING IN HIGH STRESS IN THE AREA 0F THE CRACKS; i

INSUFFICIENT BOLT TOROUE WHICH INCREASED THE STRESS; AND L

MANUFACTURING (CASTING) DEFECTS.

SAFETY SIGNIFICANCE CRACKS IN THE VALVE Y0KE CAN RESULT IN THE INABILITY OF THE M0V TO PERFORM ITS SAFETY FUNCTION. THE OBSERVED CRACKS WOULD NOT HAVE CAUSED MALFUNCTIONS WITHOUT FURTHER PROPAGATION.

DISCUSSION e BETWEEN SEPT. 21 AND 30, THE LICENSEE IDENTIFIED CRACKS IN THE Y0KES OF SEVFRAL WALWORTH PRESSURE SEAL VALVES AT UNIT 3 AND ONE AT UNIT 2.

CONTACT: NEAL HUNEMULLER, NRR/ DORS /0EAB AIT: HQ

REFERENCE:

MORNING REPORT 10/05/93 SIGEVENT: TBD

. PEACH BOTTOM 93-39 UNITS 2 AND 3 o ON OCT. 1, ADDITIONAL CRACKS WERE IDENTIFIED ON UNIT 2.

o THE CRACKS WERE OBSERVED IN THE CAST Y0KE ASSEMBLY, MIGRATING FROM THE ENDS OF THE Y0KE STRUTS INTO THE OPERATOR MOUNTING PLATE.

o THE CRACKING WAS INITIALLY OBSERVED WHILE VIEWING OPERATION OF A CORE SPRAY VALVE DURING A TEST.

o UNIT 3 WAS IN A REFUELING OUTAGE AND UNIT 2 SHUT DOWN ON OCT. 2, TO INSPECT ALL WALWORTH VALVE Y0KES.

o THE LICENSEE INSPECTED 62 WALWORTH PRESSURE SEAL VALVES, 9 WERE FOUND TO HAVE CRACKS:

UNIT 2

- RHR 20" SHUTDOWN COOLING OUTBOARD PCIV

- RHR 'B' 24" OUTB0ARD INJECTION PCIV

- RCIC 4" TURBINE STEAM ADMISSION VALVE

- CS 'B' 12" REMOTE BLOCKING VALVE

- HPCI 4" MINIMUM FLOW RECIRCULATION VALVE UNIT 3

- RHR 20" SHUTDOWN COOLING OUTB0ARD PCIV

- CS 'A' 12" REMOTE BLOCKING VALVE

- CS 'B' 12" REMOTE BLOCKING VALVE

- HPCI 12" INBOARD INJECTION PCIV o THE FAILURE MODE APPEARS TO BE FATIGUE AND NOT A RAPID FAILURE MECHANISM.

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FOLLOWUP o THE LICENSEE REPAIRED THE CRACKS BY GRINDING AND WELDING.

o THE LICENSEE LOOKED AT 39 VALVES OF OTHER DESIGNS AND IT APPEARS THAT THE CRACKING IS LIMITED TO THE WALWORTH PRESSURE SEAL VALVES.

o THE LICENSEE IS EVALUATING PART 21 REPORTABILITY.

NOTE: PILGRIM EXPERIENCED A CRACKED Y0KE IN AN 18" WALWORTH PRESSURE SEAL VALVE Y0KE IN 1988. THE CAUSE WAS ATTRIBUTED TO THE ADDITION OF A MOTOR OPERATOR FOR WHICH THE VALVE WAS NOT DESIGNED.

o THE NRC IS PREPARING AN INFORMATION NOTICE. -

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ENCLOSURE 3 REACTOR SCRAM '

J Reporting Period: 10/04/93 to 10/10/93 YTD YTD 1 ABOVE BELOW YTD  !

E PLAWT 8 UNIT POWER E M COMPLICATIONS 11} jig E-l 10/05/93 MILLSTOWE 1 100 SA Equipment Failure YES 1 0 1 10/08/93 CAVIS BESSE 1 100 SA Ecpipnent Failure ko 2 0 2 l 1

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I DE2CRIPTIDW 0F COMPLICATION (S) 10/04/93 70 10/10/93 1.1.1[

W.ll COMPL ICATIONS t!LLSTONE 1 FA1 LORE OF A FAST TRANSFER OF THE 14C SUS TO THE RESERVE STATION l TRANSFORMER.

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1sar To Date (YTD) Totals IrcLts$e Events Within The Celerdar Year 3rdicated By The Erd Date of The Spectif ed Report 0

p.g.:1 10/13/93

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COMPARISDN OF WEEKLY SCRAM STATISTICS WITH INDUSTRY AVERAGES J L?

PERIOD ENDING 10/10/93 WUMBER 1993 ,

1992 1991* 1993*' 1989*

OF WEEKLY WEEKLY WEEKLY' WEEKLY WEEKLY SCRAM CAUSE SCRAMS AVERAGE AVERACE AVERAGE AVERAGE AVERAGE (YTD)

POWER GREATER THAN OR EQUAL TO 15%

EQUIPMENT FAILURE

  • 2 1.8 2.6 2.9 3.4 3.1 ,

DESIGN /lN3TALLATION ERROR

  • O 0.0 - - - -

OPERATING ERROR

  • 0 0.3 0.2 0.6 0.5 1.0 MAINTENANCE ERROR
  • 0 0.6 0.4 - - -

EXTERNAL

  • 0 0.1 - - - -

OTHER* O 0.0 0.2 - -

0.1 Subtotal 2 2.8 3.4 3.5 3.9 4.2 POWER LESS THAN 151 EQUIPMENT FAILURE

  • 0 0.3 0.4 0.3 0.4 0.3 DESIGN / INSTALLATION ERROR
  • O 0.0 - - - -

OPERATING ERROR

  • O 0.2 0.1 0.2 0.1 0.3 KAINTENANCE ERROR
  • 0 0.0 0.1 - - -

EXTERNAL

  • 0 0.0 - - - -

OTHER* 0 0.0 0.1 - - -

Subtotal 0 0.5 0.7 0.5 0.5 0.6 TOTAL 2 3.3 4.1 4.0 4.4 4.8 1993 1992 1991 1990 1989 Wo. OF WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY SCRAM TYPE SCRAMS AVERAGE AVERAGE AVERAGE AVERAGE AVERAGE (YTD)

TOTAL AUTOKAfic SCRAMS 2 2.5 3.1 3.3 32 3.9 TOTAL KANUAL SCRAMS 0 0.9 1.0 0.7 1.2 0.9 TOTALS MAY DIFFEP BECAUGE OF ROUNDING OFF

  • Detailed breakdown not in database for 1991 ard earlier

- EXTERNAL cause included in EQUIPMENT FAILURE

- MAINTENANCE ERROR ard DESIGN / INSTALLATION ERROR causes included in OPERATING ERROR

- OTHER cause inchded in EQUIPMENT FAILURE 1991 and 1990 S-16 Page 1 10/13/15

HQ.IM

41. PLANT SPECIFIC DATA BASED ON INITIAL REVIEW OF 50.72 REPORTS FOR THE WEEK OF INTEREST. PERIOD IS MIDNIGHT SUNDAY THROUGH MIDNIGHT SUNDAY.

SCRAMS ARE DEFINED AS REACTOR PROTECTIVE ACTUATIONS WHICH RESULT IN ROD MOTION, AND EXCLUDE PLANNED TESTS OR SCRAMS AS PART OF PLANNED SHUTDOWN.

IN ACCORDANCE WITH A PLANT PROCEDURE. THERE ARE 111 REACTORS HOLDING AN OPERATING LICENSE.

2. PERSONELL RELATED PROBLEMS INCLUDE HUMAN ERROR, PROCEDURAL DEFICIENCIES, AND MANUAL STEAM GENERATOR LEVEL CONTROL PROBLEMS.

3.

COMPLICATIONS: RECOVERY COMPLICATED BY EQUIPMENT FAILURES OR PERSONNEL ERRORS UNRELATED TO CAUSE OF SCPJW.

4.

"OTHER" INCLUDES AUTOMATIC SCRAMS ATTRIBUTED TO ENVIRONMENTAL CAUSES

-(LIGHTNING), SYSTEM DESIGN, OR UNKNOWN CAUSE.

OEAB SCRAM DATA Manual and Automatic Scrams for 1987 ------------------ 435 Manual and Automatic Scrams for 1988 ------------------ 291 Manual and Automatic Scrams for 19 8 9 ----- ------------- 2 5 2 Manual and Automatic Scrams for 19 9 0 --- --------------- 2 2 6 Manual and Automatic Scrams for 1991 ------------------ 206 Manual and Automatic Scrams for 1992 ------------------ 212 Manual and Automatic Scrams for 1993 --(YTD 10/10/93)-- 140 F

F3 CLOSURE 4 OPERATING REACTOR PLANTS SIGNIFICANT EVENTS SORT > Event Date '

QUERY > Event Type SIG & Close Out Date >= 08/12/93 & Close out Date <= 10/12/93 & Event Date >= 07/01/93 & Event Date <=

PLAW & UNIT Mb R DESCRIPTION OF EVENT SIGNIFICANCE BRt ING PRESENTER hE PAlt9ADES 1 07/01/93 25725 HIGMLY RADI0 ACTIVE DEBRIS FCUND IN TRANSFER PIT. Fuel Cladding 93-26 RAMSEY J. MIGMLIGHT CtLLSTONE 2 08/04/93 25886 (JNISOLABLE LEAK OF RC THROUGH 2" VALVE 800f- Safety-Related Cooling System 93-31 BENEDICT R. HIGMLIGHT CONNET JOINT. "FURMANITE" REPAIRS INEFFECTIVE.

ETS-11 Page:1 10/18/93

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