ML20054G416

Final Deficiency Rept Re QA Deficiencies at Morgan Engineering,Inc,Initially Reported on 820512.Contract W/Morgan Engineering Canceled Due to Deferred Status of Const

ML20054G416
Person / Time
Site:	Yellow Creek
Issue date:	06/10/1982
From:	Mills L TENNESSEE VALLEY AUTHORITY
To:	James O'Reilly NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
References
10CFR-050.55E, 10CFR-50.55E, NUDOCS 8206210536
Download: ML20054G416 (2)

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' 4 TENNESSEE VALLEY AUTHORITY CH ATTANOOG A. TENNESSEE 37401 400 Chestnut Street Tower II June 10, 1982 YCRD-50-566/82-11 YCRD-50-567/82-11 0

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,9 > g*O U.S. Nuclear Regulatory Commission ~8

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1. g Attn: Mr. James P. O'Reilly, Regional Administrator 101 Marietta Street, Suite 3100 7

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Atlanta, Georgia 30303 / .

Dear Mr. O'Reilly:

j. 6 YELLOW CREEK NUCLEAR PLANT UNITS 1 AND 2 - QA DEFICIENCIES AT MORGAN ENGINEERING, INC. - YCRD-50-566/82-11, YCRD-50-567/82 FINAL REPORT The subject deficiency was initially reported to NRC-0IE Inspector R. V. Celenjak on May 12, 1982 in accordance with 10 CFR 50.55(e) as Audit 82V-5, Deficiencies 3, 4, and 5. Enclosed is our final report.

If you have any questions concerning this matter, please get in touch with R. H. Shell at FTS 858-2688.

Very truly yours, TENNESSEE VALLEY AUTHORITY t .W . '/MM L. M. Mills, Manager Nuclear Licensing Enclosure cc: Mr. Richard C. DeYoung, Director (Enclosure)

Office of Inspection and Enforcement U.S. Nuclear Regulatory Commission Washington, DC 20555 YF- h$1';ON W

8206210536 820610 PDR ADOCK 05000566 R PDR An if mut On, mtamtv E mower

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. o ENCLOSURE YELLOW CREEK NUCLEAR PLANT UNITS 1 AND 2 QA DEFICIENCIES AT MORGAN ENGINEERING, INC.

AUDIT 82V-5, DEFICIENCIES 3, 4, AND 5 YCRD-50-566/82-11, YCRD-50-567/82-11 10 CFR 50.55(e)

FINAL REPORT Description of Deficiency During the performance of QA audit 82V-5 of Morgan Engineering, Inc.,

Alliance, Ohio, who were contracted to design and manufacture two 250-ton polar cranes for the Yellow Creek Nuclear Plant, deficiencies were noted because of noncompliances.with the accepted QA program or violation of TVA's contract requirements as follows:

Procurement Control - Vendors included on the Approved Vendors List (AVL) had not been identified as to their facility location or the basis on which the vendors had been qualified and included in the AVL. Also noted was the violation of TVA's requirement concerning inspection of items at subvendor's facilities before shipment.

Document Control - The latest revisions of shop drawings were not being consistently distributed. In addition, superseded drawings had not been retrieved.

Welding Control - The temperatures of welding electrode holding ovens were not being maintained at 250 F as specified by internal procedures.

Safety Implications Had this condition remained uncorrected, the deficiencies identified above in Morgan Engineering's QA program could have resulted in the improper fabrication of the two 250-ton polar cranes. This condition would have jeopardized the integrity of the polar cranes. Therefore, TVA assumes this condition could have adversely affected the safe operation of the plant.

Corrective Action TVA has notified Morgan Engineering of the subject deficiencies. Because of the deferred status of construction at Yellow Creek, the contract with Morgan Engineering has been cancelled. No corrective action will be required at this time for the polar cranes since these items have been scrapped. Before any future procurement actions are taken with Morgan Engineering a detailed quality assurance audit will be performed to ensure that their QA program is being satisfactorily implemented.

The above deficiencies do not affect any other TVA nuclear plant.

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