Information Notice 1993-26, Grease Soldification Causes Molded-Case Circuit Breaker Failure to Close: Difference between revisions

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| issue date = 01/31/1994
| issue date = 01/31/1994
| title = Grease Soldification Causes Molded-Case Circuit Breaker Failure to Close
| title = Grease Soldification Causes Molded-Case Circuit Breaker Failure to Close
| author name = Grimes B K
| author name = Grimes B
| author affiliation = NRC/NRR
| author affiliation = NRC/NRR
| addressee name =  
| addressee name =  

Revision as of 05:24, 14 July 2019

Grease Soldification Causes Molded-Case Circuit Breaker Failure to Close
ML031080033
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Crane  Entergy icon.png
Issue date: 01/31/1994
From: Grimes B
Office of Nuclear Reactor Regulation
To:
References
IN-93-026, Suppl 1, NUDOCS 9401250302
Download: ML031080033 (8)


UNITED STATES NUCLEAR REGULATORY

COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555 January 31, 1994 NR2' INFORMATION

NOTICE 93-26, SUPPLEMENT

1: GREASE SOLIDIFICATION

CAUSES MOLDED-CASE

CIRCUIT BREAKER FAILURE TO CLOSE

Addressees

All holders of operating

licenses or construction

permits for nuclear power reactors.

Purpose

The U.S. Nuclear Regulatory

Commission (NRC) is Issuing this information

notice to supplement

information

regarding

a problem with a 400-amp frame, 600-V ac molded-case

circuit breaker manufactured

by General Electric Corporation (GE) (Part No. TJK436Y400)

which failed to close when required due to grease solidification.

It is expected that recipients

will review the information

for applicability

to their facilities

and consider actions, as appropriate, to avoid similar problems.

However, suggestions

contained

in this information

notice are not NRC requirements;

therefore, no specific action or written response is required.Description

of Circumstances

On March 26, 1992, an engineered

safety feature (ESF) actuated at the Nine Mile Point Nuclear Station Unit 2 (NMP2) because of the loss of output power from an uninterruptible

power supply (UPS) while the loads were being transferred

from UPS power to the maintenance

supply power. During the transfer, the maintenance

supply output circuit breaker (CB-4) failed to close, causing a loss of power to the standby gas treatment

system radiation monitoring

cabinet, a false-high

radiation

signal, a group 9 (primary containment

purge system) primary containment

isolation, the loss of a control room fire panel annunciator, and a loss of communication

between the radiation monitoring

system computer and non-Class

IE radiation

monitors.

The operator immediately

took corrective

action to close circuit breaker CB-4 manually to restore the UPS loads. The UPS loads lost power for approximately

12 minutes during the event.After Information

Notice (IN) 93-26 was issued on April 7, 1993, additional

information

was obtained from GE and NMP2. The additional

information

in this supplement

is intended to assist recipients

in determining

the significance

of this potential

failure mode at their facilities.

-s 0900&S 9401250302

i4 i_ (O3i 03017?1. RETURN TO REGULATGRY

CENTRAL FILES ROO&U

KI < 93-26, Supp. I January 31, 1994 Discussion

Niagara Mohawk Power Corporation, the licensee for Nine Mile Point 2 (LER 92-007-00), and Wyle Laboratories (Report No. 42370-RCCB-I)

determined

that circuit breaker CB-4 had failed to close because the grease used at the pivot points inside the breaker had dried out and solidified.

When the grease dried out, the metal-to-metal

contact areas experienced

increased

friction and eventual gouging. The friction caused the breaker to become increasingly

more difficult

to close, until, finally, the breaker would not close at all. The licensee located all breakers of the same make, model, and year as the one that failed and scheduled

their replacement.

Certain observations

were made in the NMP2 analysis relative to these breakers: 1. The safety function of these breakers is both to open and close automatically.

Normally, the only electrical

safety function of a breaker is its ability to trip. None of the breakers of this type at Nine Mile Point 2 have failed to trip when required.2. Due to the nature of the application

of these molded-case

switches, they were cycled extensively (approximately

200-400 times). This is more than a normal molded-case

circuit breaker used in a distribution

panel.3. The breakers were in close proximity

to the UPS transformers

causing operation

above normal ambient conditions, which may or may not have contributed

to the solidification

of the grease.GE has stated that in early 1980 the soap-based

and clay-based

grease used in this style molded-case

circuit breakers was replaced with a synthetic lubricant

as a product enhancement.

However, older molded-case

circuit breakers using the clay-based

and soap-based

grease may still be in use at other plants, in similar applications.

-V zi 93-26, Supp. 1 January 31, 1994 This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.nan K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Mark D. Pratt, NRR (301) 504-2701 Attachment:

List of Recently Issued NRC Information

Notices

  • ~'~IN 93-26, Supp. 1 January 31, 1994 This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Odginal fgned by Brian K. Grimes Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Mark D. Pratt, NRR (301) 504-2701 Attachment:

List of Recently Issued NRC Information

Notices EELB Concurrence

obtained by M.D. Pratt*EELB:DE:NRR

MDPratt 12/22/93*D/DE WHodges 01/12/94 SC/EELB:DE:NRR

C/EELB:DE:NRR

  • OGCB:DORS:NRR

EWWeiss* CHBerlinger*

/~NECampbell

12/17/93*C/OGCB:DORS:NRR

/D RR GHMarcus 12/22/93 "01k (/94*RPB:ADM Tech Ed 12/22/93 DOCUMENT NAME: 93-26SP1.IN

r- IN 93-26, Supp. 1 January xx, 1994 This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Mark D. Pratt, NRR (301) 504-2701 Attachment:

List of Recently Issued NRC Information

Notices EELB Concurrence

obtained by M.D. Pratt*EELB:DE:NRR

MDPratt 12/22/93 D/DE , WHodge'V'W

01/12./94 DOCUMENT NAME: SC/EELB:DE:NRR

EWWeiss*C/OGCB:DORS:NRR

GHMarcus 12/22/93 MCCBSUPP.NEC

C/EELB:DE:NRR

CHBerlinger

/ /D/DORS:NRR

BKGrime'l 01/ /94X*OGCB:DORS:NRR

NECampbell

12/17/93*RPB: ADM Tech Ed 12/22/93 I

IN 93-XX December xx, 1993 This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Mark D. Pratt, NRR (301) 504-2701 Attachment:

List of Recently Issued NRC Information

Notices (FEELB Concurrence

obtained by M.D. Pratt ./A /Ie/w/Z3 EELB:DE:NRR

MDPrat 4 H&y D/DORS:NRR

BKGrimes 12/ /93 DOCUMENT NAME: SC/EELB:DE:NRR

EWWeiss #)C/OGCB:DORS:NRR

GHMarcusmf-I

12/2.2./93 MCCBSUPP.

NEC C/EELB:DE:NRR

CHBerl ingerg'l l OGCB:DORS:NRR

NECampbell

12/rP/93 3'RPB:ADM V Tech Ed (;/ lvq3 IN 93-XX December xx, 1993 This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Mark D. Pratt, NRR (301) 504-2701 Attachment:

List of Recently Issued NRC Information

Notices GEELB Concurrence

obtained by EELB:DE:NRR

SC/EELB:DE:NRR

MDPratt& EWWeisst)D/DORS:NRR

C/OGCB: DORS:NRI BKGrimes GHMarcus 12/ /93 12/ /93 DOCUMENT NAME: MCCBSUPP.NEC

M.D. Pratt C/EELB:DE:NRR

CHBerlingeiO

I1/OGCB:DORS:NRR

NECampbell

12/17/93 4.C.RPB:ADM TechEO R

Attaci t IN 93-26, Supp. 1 January 31, 1994 Page I of I LIST OF RECENTLY ISSUED NRC INFORMATION

NOTICES Informati0n, -Date of Notice No. Subject Issuance Issued to 94-07 93-85, Rev. 1 Solubility

Criteria for Liquid Effluent Releases to Sanitary Sewerage Under the Revised 10 CFR Part 20 Potential

Failure of Long-Term

Emergency Nitrogen Supply for the Automatic

Depressurization

System Valves Problems with X-Relays in DB- and DHP-Type Circuit Breakers Manu-factured by Westinghouse

Potential

Failure of Steam Generator

Tubes with Kinetically

Welded Sleeves Digital Integrated

Circuit Sockets with Intermittent

Contact Deficiencies

Identified

during Service Water System Operational

Performance

Inspections

Inoperability

of General Electric Magne-Blast

Breaker Because of Mis-alignment

of Close-Latch

Spring Turbine Blade Failures Caused by Torsional Excitation

from Electrical

System Disturbance

01/28/94 01/28/94 01/20/94 01/19/94 01/14/94 01/11/94 01/07/94 01/07/94 All byproduct

material and fuel cycle licensees

with the exception

of licensees authorized

solely for sealed sources.All holders of OLs or CPs for boiling water reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for pressurized

water reactors (PWRs).All NRC licensees

except licensed operators.

All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.94-04 94-03 94-02 OL e Operating

License CP = Construction

Permit