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| {{#Wiki_filter:-e Public Service Electric and Gas Company P.O. Box 236 Hancocks Bridge, New Jersey 08038 Salem Generating Station u. s. Nuclear Regulatory Commission Document Control Desk Washington, DC 20555 | | {{#Wiki_filter:- e OPS~G Public Service Electric and Gas Company P.O. Box 236 Hancocks Bridge, New Jersey 08038 Salem Generating Station February 16, 1994 |
| | : u. s. Nuclear Regulatory Commission Document Control Desk Washington, DC 20555 |
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| ==Dear Sir:== | | ==Dear Sir:== |
| SALEM GENERATING STATION LICENSE NO. DPR-70 DOCKET NO. 50-272 UNIT NO. 1 LICENSEE EVENT REPORT 94-002-00 February 16, 1994 This Licensee Event Report is being submitted pursuant to the requirements of Code of Federal Regulation 10CFR50.73(a) | | |
| (2) (i) (B). Issuance of this report is required within thirty (30) days of event discovery. | | SALEM GENERATING STATION LICENSE NO. DPR-70 DOCKET NO. 50-272 UNIT NO. 1 LICENSEE EVENT REPORT 94-002-00 This Licensee Event Report is being submitted pursuant to the requirements of Code of Federal Regulation 10CFR50.73(a) (2) (i) (B). |
| MJPJ:pc Distribution ; .. ,..-... ... r*. 8 u J Ci. 9402230294 940216 PDR ADOCK 05000272 9 PDR The power is in your hands. Sincerely yours, 95-2189 REV 7-92 | | Issuance of this report is required within thirty (30) days of event discovery. |
| , NRC FORM 366 (5-92) S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0)04 EXPIRES 5/31 /95 LICENSEE EVENT REPORT (LER) (See reverse for required number of digits/characters for each block) ESTIMATED BURDEN PER RESPONSE TO COMI LY Wr.H THIS INFORMATION COLLECTION REQUEST: 50.0 HRS. FORWARD COMMENTS REGARDING BURDEN ESTIMATE E INFO"MATION AND RECORDS MANAGEMENT BRANCH (MNBB 771 ), U.S. l';UCLEAR REGULATORY COMMISSION, WASHINGTON, DC 55-0001, AND TO THE PAPEF\WORK REDUCTION PROJECT (3150-0 04), OFFICE OF MANAGEMENT AND BUDG.ET; WASHINGTON, DC 20 03. FACILITY NAME (1) DOCKET NUMBER (2) PAGE (3) 1OF05 Salem Generating Station -Unit 1 05000 27? NUMBER SEQUENTIAL MONTH DAY YEAR YEAR REVISION NUMBER MONTH DAY YEAR FACILITY NAME FACILITY NAME DOCKET NUMBER 05000 DOCKET NUMBER 01 21 94 94 002 00 02 Hi Q4 05000 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CFR I: (Check one or more 11 MODE (9) 3 20.402(b) 20.405(c) 50.73(a)(2)(iv) 73,71 (b) POWER 20.405(a)(1)(i) 50.36(c)(1) 50.73(a)(2)(v) 73.71 (c) LEVEL (10) 000 20.405(a)(1)(ii) 50.36(c)(2) . 50.73(a)(2)(vii)
| | Sincerely yours, MJPJ:pc Distribution |
| OTHER 20.405(a)(1 | | ,~. |
| )(iii) 50.73(a)(2)(i) 50.73(a)(2)(viii)(A) (Specify in Abstract below and in Text, NRG 20.405(a)(1)(iv) x 50.73(a)(2)(ii) 50.73(a)(2)(viii)(B) | | 4.-.c~ u J Ci.8 |
| Form 366A) 20.405(a)(1)(v) 50.73(a)(2)(iii) 50.73(a)(2)(x)
| | ; .. ,..-... ... r*. |
| LICENSEE CONTACT FOR THIS LEA (12) NAME TELEPHONE NUMBER (Include Area Code) M. J. Pastva. Jr. -LER Coordinator (nOQ)
| | 9402230294 940216 PDR ADOCK 05000272 9 PDR The power is in your hands. |
| COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13) CAUSE SYSTEM COMPONENT MANUFACTURER REPORTABLE TONPRDS CAUSE SYSTEM COMPONENT MANUFACTURER REPORTABLE TO NPRDS B AA ZI Sl20 y SUPPLEMENTAL REPORT EXPECTED (14 MONTH DAY YEAR I YES (If yes, complete EXPECTED SUBMISSION DATE) x NO EXPECTED SUBMISSION DATE (15) ABSTRACT (Limit to 1400 spaces, i.e., apJJroximately 15 single-spaced typewritten lines) (16)
| | 95-2189 REV 7-92 |
| * On 1/21/94, at 1017 hours, the Reactor was manually tripped, (reactor trip system breakers opened) in accordance with Technical Specifications.
| | |
| During rod drop testing, the step counter readings of the Control Rod Shutdown Bank B group demand position indicators for Groups 1 and 2*did*notagree:
| | NRC FORM 366 S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0)04 (5-92) EXPIRES 5/31 /95 ESTIMATED BURDEN PER RESPONSE TO COMI LY Wr.H THIS INFORMATION COLLECTION REQUEST: 50.0 HRS. FORWARD LICENSEE EVENT REPORT (LER) COMMENTS REGARDING BURDEN ESTIMATE TOT~ E INFO"MATION AND RECORDS MANAGEMENT BRANCH (MNBB 771 ), U.S. l';UCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20~ 55-0001, AND TO THE PAPEF\WORK REDUCTION PROJECT (3150-0 04), OFFICE OF (See reverse for required number of digits/characters for each block) MANAGEMENT AND BUDG.ET; WASHINGTON, DC 20 03. |
| Group 1 demand indicated 1aa*stepsfor rod SBl while Group 2 indicated 174 steps for rod SB2. Testing was stopped, position was verified at 188 steps, and the Group 2 indicator was declared inoperable.
| | FACILITY NAME (1) DOCKET NUMBER (2) PAGE (3) |
| The cause of this event is improper assembly, by the supplier, of the indicator step counter liquid crystal display {LCD) module to the counter back plane. The counter was replaced with a spare, which was satisfactorily tested and placed into service. The indicator supplier, Science Application International Corporation
| | Salem Generating Station - Unit 1 05000 27? 1OF05 FACILITY NAME DOCKET NUMBER SEQUENTIAL REVISION MONTH DAY YEAR YEAR MONTH DAY YEAR NUMBER NUMBER 05000 FACILITY NAME DOCKET NUMBER 01 21 94 94 002 00 02 Hi Q4 05000 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CFR I: (Check one or more 11 MODE (9) 3 20.402(b) 20.405(c) 50.73(a)(2)(iv) 73,71 (b) |
| {SAIC), has been requested to provide the results of full inline inspection and failure analyses of the failed counter. The Unit 2 design change package for installing these counters will be revised to provide for visual verification/testing to confirm that the indicator LCD module is properly installed.
| | POWER 20.405(a)(1)(i) 50.36(c)(1) 50.73(a)(2)(v) 73.71 (c) |
| The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement.
| | LEVEL (10) 000 20.405(a)(1)(ii) 50.36(c)(2) . 50.73(a)(2)(vii) OTHER 20.405(a)(1 )(iii) 50.73(a)(2)(i) 50.73(a)(2)(viii)(A) (Specify in Abstract ll--+:c:----,;...;-;..,;-:,...;.------t--t-:'.~~~7.::------t--t-:::::-:::::--;-77::':-;-;:=:;------j below and in Text, NRG 20.405(a)(1)(iv) x 50.73(a)(2)(ii) 50.73(a)(2)(viii)(B) Form 366A) 20.405(a)(1)(v) 50.73(a)(2)(iii) 50.73(a)(2)(x) |
| This event will be reviewed by Operations personnel and by the Training Department for incorporation into the Operations lesson plan. NRG FORM 366 (5-92)
| | LICENSEE CONTACT FOR THIS LEA (12) |
| BLOCK NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 REQUIRED NUMBER OF DIGITS/CHARACTERS FOR EACH BLOCK NUMBER OF DIGITS/CHARACTERS TITLE UP TO 46 FACILITY NAME 8 TOTAL 3 IN ADDITION TO 05000 DOCKET NUMBER VARIES PAGE NUMBER UP TO 76 TITLE 6 TOTAL 2 PER BLOCK EVENT DATE 7 TOTAL 2 FOR YEAR 3 FOR SEQUENTIAL NUMBER LER NUMBER 2 FOR REVISION NUMBER 6 TOTAL 2 PER BLOCK REPORT DATE UP TO 18 FACILITY NAME 8 TOTAL-DOCKET NUMBER OTHER FACILITIES INVOLVED 3 IN ADDITION TO 05000 1 OPERATING MODE 3 POWER LEVEL 1. CHECK BOX THAT APPLIES REQUIREMENTS OF 10 CFR UP TO 50 FOR NAME 14 FOR TELEPHONE LICENSEE CONTACT CAUSE VARIES 2 FOR SYSTEM 4 FOR COMPONENT EACH COMPONENT FAILURE 4 FOR MANUFACTURER NPRDS VARIES 1 CHECK BOX THAT APPLIES SUPPLEMENTAL REPORT EXPECTED 6 TOTAL 2 PER BLOCK EXPECTED SUBMISSION DATE ..
| | NAME TELEPHONE NUMBER (Include Area Code) |
| l LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 1 DOCKET NUMBER 5000272 PLANT AND SYSTEM IDENTIFICATION:
| | M. J. Pastva. Jr. - LER Coordinator (nOQ) ~~Q-~ln~ |
| Westinghouse
| | COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13) |
| -Pressurized Water Reactor LER NUMBER 94-002-00 PAGE 2 of 5 Energy Industry Identification System (EIIS) codes are identified in the text as {xx} IDENTIFICATION OF OCCURRENCE:
| | REPORTABLE REPORTABLE CAUSE SYSTEM COMPONENT MANUFACTURER CAUSE SYSTEM COMPONENT MANUFACTURER TONPRDS TO NPRDS B AA ZI Sl20 y SUPPLEMENTAL REPORT EXPECTED (14 EXPECTED MONTH DAY YEAR I YES (If yes, complete EXPECTED SUBMISSION DATE) x NO ABSTRACT (Limit to 1400 spaces, i.e., apJJroximately 15 single-spaced typewritten lines) (16) |
| Manual Reactor Protection system Actuation Due To Less Than Required Operable Control Rod Group Demand Position Indicators Event Date: 1/21/94 Report Date: 2/16/94 This report was initiated by Incident Report Nos. 94-025 and 94-026 CONDITIONS PRIOR TO OCCURRENCE:
| | SUBMISSION DATE (15) |
| 11th Refueling outage in progress with the Unit in Mode 3. Control rod drop time testing of Shutdown Bank B, was in progress in accordance with procedure Sl.IC-ST.RCS-0001(Q), "ROD DROP TIME MEASUREMENT
| | On 1/21/94, at 1017 hours, the Reactor was manually tripped, (reactor trip system breakers opened) in accordance with Technical Specifications. During rod drop testing, the step counter readings of the Control Rod Shutdown Bank B group demand position indicators for Groups 1 and 2*did*notagree: Group 1 demand indicated 1aa*stepsfor rod SBl while Group 2 indicated 174 steps for rod SB2. Testing was stopped, position was verified at 188 steps, and the Group 2 indicator was declared inoperable. The cause of this event is improper assembly, by the supplier, of the indicator step counter liquid crystal display {LCD) module to the counter back plane. The counter was replaced with a spare, which was satisfactorily tested and placed into service. The indicator supplier, Science Application International Corporation {SAIC), has been requested to provide the results of full inline inspection and failure analyses of the failed counter. The Unit 2 design change package for installing these counters will be revised to provide for visual verification/testing to confirm that the indicator LCD module is properly installed. The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement. This event will be reviewed by Operations personnel and by the Training Department for incorporation into the Operations lesson plan. |
| -HOT FULL FLOW". DESCRIPTION OF OCCURRENCE:
| | NRG FORM 366 (5-92) |
| On January 12, 1994, at 1017 hours, the Reactor was manually tripped, (reactor trip system breakers opened) in accordance with Technical Specification (TS) 3.1.3.2.2.
| | |
| During rod drop testing, the step counter readings of the Control Rod Shutdown Bank B group demand position indicators
| | REQUIRED NUMBER OF DIGITS/CHARACTERS FOR EACH BLOCK BLOCK NUMBER OF TITLE NUMBER DIGITS/CHARACTERS 1 UP TO 46 FACILITY NAME 8 TOTAL 2 DOCKET NUMBER 3 IN ADDITION TO 05000 3 VARIES PAGE NUMBER 4 UP TO 76 TITLE 6 TOTAL 5 EVENT DATE 2 PER BLOCK 7 TOTAL 2 FOR YEAR 6 LER NUMBER 3 FOR SEQUENTIAL NUMBER 2 FOR REVISION NUMBER 6 TOTAL 7 REPORT DATE 2 PER BLOCK UP TO 18 FACILITY NAME 8 OTHER FACILITIES INVOLVED 8 TOTAL- DOCKET NUMBER 3 IN ADDITION TO 05000 9 1 OPERATING MODE 10 3 POWER LEVEL 1. |
| {AA} for rod Groups 1 and 2 did not agree: Group 1 demand indicated 188 steps for rod SB1 while Group 2 indicated 174 -steps for rod SB2. Testing was stopped and position shown by the plant P250 computer {ID} was verified to be 188 steps. The Group 2 demand position indicator was declared inoperable.
| | 11 REQUIREMENTS OF 10 CFR CHECK BOX THAT APPLIES UP TO 50 FOR NAME 12 LICENSEE CONTACT 14 FOR TELEPHONE CAUSE VARIES 2 FOR SYSTEM 13 4 FOR COMPONENT EACH COMPONENT FAILURE 4 FOR MANUFACTURER NPRDS VARIES 1 |
| The NRC was notified of the manual actuation of the Reactor Protection System (RPS) {JC}, at 1835 hours, in accordance with the requirements of 10CFR50. 72 (b) (2) (ii). ANALYSIS OF OCCURRENCE:
| | 14 SUPPLEMENTAL REPORT EXPECTED CHECK BOX THAT APPLIES 6 TOTAL 15 EXPECTED SUBMISSION DATE 2 PER BLOCK |
| Operability of the control rod position demand indicators ensures compliance with control rod alignment and insertion limits. The indicators are determined operable by verifying that the rod position indication system agrees within twelve (12) steps of the group demand counters for a range of positions.
| | |
| This permits the Operator to verify that the control rods in the bank are either fully withdrawn or LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 1 DOCKET NUMBER 5000272 ANALYSIS OF OCCURRENCE: (cont'd) LER NUMBER 94-002-00 PAGE 3 of 5 fully inserted and satisfies accident analysis assumptions concerning their position.
| | LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 2 of 5 PLANT AND SYSTEM IDENTIFICATION: |
| During control rod drop time testing of Shutdown Bank B, the Group 1 position demand indicator (step counter) showed 188 steps while the step counter for Group 2 showed 174 steps. Testing was stopped and position of the groups, as shown by the P-250 plant process computer, was verified to be 188 steps. The Group 2 step counter was then declared inoperable and in accordance with TS, the Reactor was manually tripped (reactor trip system breakers opened). The Rod Control System was functioning correctly; however, the demand position indicator counter liquid crystal display (LCD) display did not change when the counter audible clicker operated. | | Westinghouse - Pressurized Water Reactor Energy Industry Identification System (EIIS) codes are identified in the text as {xx} |
| The subject indicator counter is one of the 14 Science Application International Corporation (SAIC) Group Rod Indicator Displays (GRID) installed, in accordance with a design change package (DCP), during the recent lRll Unit refueling/maintenance outage. Bench testing the indicator demand counter, SAIC GRID serial number (S/N) 881993-20, determined the failure resulted from improper assembly of the counter LCD display module, "SUPER SUB-CUB", supplied by Red Lion Controls.
| | IDENTIFICATION OF OCCURRENCE: |
| Inspection revealed the LCD display module elastomeric strip was not making proper contact with the counter back plane (PC Board) . This resulted from the LCD display module locking pin not properly penetrating the PC Board. Consequently, the PC board under the strip was exposed to ambient conditions and the pad area developed oxidation.
| | Manual Reactor Protection system Actuation Due To Less Than Required Operable Control Rod Group Demand Position Indicators Event Date: 1/21/94 Report Date: 2/16/94 This report was initiated by Incident Report Nos. 94-025 and 94-026 CONDITIONS PRIOR TO OCCURRENCE: |
| This restricted electrical current flow to the LCD display module, which resulted in the erroneous LCD indications.
| | 11th Refueling outage in progress with the Unit in Mode 3. |
| The failed counter was replaced with a spare, which was inspected and tested to ensure proper assembly of the LCD module to the counter PC Board, and returned to service. Non-reportable SAIC GRID counter failures, (i.e. not requiring RPS actuation) occurred on December 29,1993, and following the event reported in this LER, on January 21, 1994. Following these failures, spare GRID counters were also installed and satisfactorily tested. These non-reportable failures are also attributed to improper assembly of the LCD display module elastomeric strip to the associated PC Board. Additional testing on installed Unit 1 SAIC counters did not reveal any additional problems, with exception of the second non-reportable failure on January 21, 1994. On February 11, 1994, SAIC made 10CFR21 notification in response to these failures and other SAIC GRID failures, which are not applicable to PSE&G. SAIC has been requested to provide the results of full inline LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 1 DOCKET NUMBER 5000272 ANALYSIS OF OCCURRENCE: (cont'd) LER NUMBER 94-002-00 PAGE 4 of 5 inspection and failure analyses of the failed GRID counters described in this report. The Unit 2 DCP for installing these counters will be revised to provide for visual verification and testing in order to confirm *that the indicator LCD module is properly installed. | | Control rod drop time testing of Shutdown Bank B, was in progress in accordance with procedure Sl.IC-ST.RCS-0001(Q), "ROD DROP TIME MEASUREMENT - HOT FULL FLOW". |
| The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement. | | DESCRIPTION OF OCCURRENCE: |
| | On January 12, 1994, at 1017 hours, the Reactor was manually tripped, (reactor trip system breakers opened) in accordance with Technical Specification (TS) 3.1.3.2.2. During rod drop testing, the step counter readings of the Control Rod Shutdown Bank B group demand position indicators {AA} for rod Groups 1 and 2 did not agree: Group 1 demand indicated 188 steps for rod SB1 while Group 2 indicated 174 - |
| | steps for rod SB2. Testing was stopped and position shown by the plant P250 computer {ID} was verified to be 188 steps. The Group 2 demand position indicator was declared inoperable. The NRC was notified of the manual actuation of the Reactor Protection System (RPS) {JC}, at 1835 hours, in accordance with the requirements of 10CFR50. 72 (b) (2) (ii). |
| | ANALYSIS OF OCCURRENCE: |
| | Operability of the control rod position demand indicators ensures compliance with control rod alignment and insertion limits. The indicators are determined operable by verifying that the rod position indication system agrees within twelve (12) steps of the group demand counters for a range of positions. This permits the Operator to verify that the control rods in the bank are either fully withdrawn or |
| | |
| | LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 3 of 5 ANALYSIS OF OCCURRENCE: (cont'd) fully inserted and satisfies accident analysis assumptions concerning their position. |
| | During control rod drop time testing of Shutdown Bank B, the Group 1 position demand indicator (step counter) showed 188 steps while the step counter for Group 2 showed 174 steps. Testing was stopped and position of the groups, as shown by the P-250 plant process computer, was verified to be 188 steps. The Group 2 step counter was then declared inoperable and in accordance with TS, the Reactor was manually tripped (reactor trip system breakers opened). The Rod Control System was functioning correctly; however, the demand position indicator counter liquid crystal display (LCD) display did not change when the counter audible clicker operated. The subject indicator counter is one of the 14 Science Application International Corporation (SAIC) Group Rod Indicator Displays (GRID) installed, in accordance with a design change package (DCP), during the recent lRll Unit refueling/maintenance outage. |
| | Bench testing the indicator demand counter, SAIC GRID serial number (S/N) 881993-20, determined the failure resulted from improper assembly of the counter LCD display module, "SUPER SUB-CUB", supplied by Red Lion Controls. Inspection revealed the LCD display module elastomeric strip was not making proper contact with the counter back plane (PC Board) . This resulted from the LCD display module locking pin not properly penetrating the PC Board. Consequently, the PC board under the strip was exposed to ambient conditions and the pad area developed oxidation. This restricted electrical current flow to the LCD display module, which resulted in the erroneous LCD indications. |
| | The failed counter was replaced with a spare, which was inspected and tested to ensure proper assembly of the LCD module to the counter PC Board, and returned to service. Non-reportable SAIC GRID counter failures, (i.e. not requiring RPS actuation) occurred on December 29,1993, and following the event reported in this LER, on January 21, 1994. Following these failures, spare GRID counters were also installed and satisfactorily tested. These non-reportable failures are also attributed to improper assembly of the LCD display module elastomeric strip to the associated PC Board. Additional testing on installed Unit 1 SAIC counters did not reveal any additional problems, with exception of the second non-reportable failure on January 21, 1994. On February 11, 1994, SAIC made 10CFR21 notification in response to these failures and other SAIC GRID failures, which are not applicable to PSE&G. |
| | SAIC has been requested to provide the results of full inline |
| | |
| | LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 4 of 5 ANALYSIS OF OCCURRENCE: (cont'd) inspection and failure analyses of the failed GRID counters described in this report. The Unit 2 DCP for installing these counters will be revised to provide for visual verification and testing in order to confirm *that the indicator LCD module is properly installed. The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement. |
| APPARENT CAUSE OF OCCURRENCE: | | APPARENT CAUSE OF OCCURRENCE: |
| The cause of this event is "Design, Manufacturing, Construction/Installation", as classified in Appendix B of NUREG-1022. | | The cause of this event is "Design, Manufacturing, Construction/Installation", as classified in Appendix B of NUREG-1022. This occurred due to improper assembly of the step counter LCD display module to the counter PC Board. |
| This occurred due to improper assembly of the step counter LCD display module to the counter PC Board. PREVIOUS OCCURRENCES: | | PREVIOUS OCCURRENCES: |
| A review of documentation did not reveal a previous occurrence. | | A review of documentation did not reveal a previous occurrence. |
| SAFETY SIGNIFICANCE: | | SAFETY SIGNIFICANCE: |
| This event did not affect the health and safety of the public and is reportable to the NRC pursuant to Code of Federal Regulations lOCFR 50.73(a) (2) (iv). During this event, control rod position was correct and the TS required action was met. In accordance with procedure Sl.IC-ST.RCS-OOOl(Q), Reactor Engineering verifies the reactor will remain sub-critical with Keff </= 0.95, when any Shutdown or Control Rod Bank is fully withdrawn from the core under hot plant conditions. | | This event did not affect the health and safety of the public and is reportable to the NRC pursuant to Code of Federal Regulations 10CFR 50.73(a) (2) (iv). During this event, control rod position was correct and the TS required action was met. In accordance with procedure Sl.IC-ST.RCS-OOOl(Q), Reactor Engineering verifies the reactor will remain sub-critical with Keff </= 0.95, when any Shutdown or Control Rod Bank is fully withdrawn from the core under hot plant conditions. As such, this event did not affect plant safety. |
| As such, this event did not affect plant safety. CORRECTIVE ACTION: The failed counter (reported by this LER) was replaced with a spare, which was satisfactorily tested and placed into service. SAIC has been requested to provide the results of full inline inspection and failure analyses of the failed GRID counters described in this report. The Unit 2 design change for installing these counters will be revised to provide for visual verification and testing in order to confirm that the indicator LCD module is properly installed. | | CORRECTIVE ACTION: |
| | The failed counter (reported by this LER) was replaced with a spare, which was satisfactorily tested and placed into service. |
| | SAIC has been requested to provide the results of full inline inspection and failure analyses of the failed GRID counters described in this report. |
| | The Unit 2 design change pac~age for installing these counters will be revised to provide for visual verification and testing in order to confirm that the indicator LCD module is properly installed. |
| The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement. | | The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement. |
| This event will be reviewed by Operations personnel and by the LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 1 CORRECTIVE ACTION: (cont'd) DOCKET NUMBER 5000272 LER NUMBER 94-002-00 PAGE 5 of 5 Training Department for incorporation into the Operations lesson plan. MJPJ:pc SORC Mtg. 94-016}} | | This event will be reviewed by Operations personnel and by the |
| | |
| | LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 5 of 5 CORRECTIVE ACTION: (cont'd) |
| | Training Department for incorporation into the Operations lesson plan. |
| | MJPJ:pc SORC Mtg. 94-016}} |
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Caused by Valves 11SW72 & 11SW223 Both Leaking.Procedure S1.OP-ST.SW-0010(Q) Was Enhanced to Provide Specific Instructions to Ensure Proper Sequencing.With 990702 Ltr ML18107A4321999-07-0101 July 1999 LER 99-006-01:on 990501,determined That There Was No Flow in One of Four Injection Legs.Caused by Sticking of Valve in Safety Injection Discharge Line to 21 Cold Leg.Valve Was Cut Out of Sys & Replaced.With 990701 Ltr ML18107A4331999-07-0101 July 1999 LER 99-002-01:on 990405,determined That 2SA118 Failed as Found Leakrate Test.Caused by Foreign Matl Found in 2SA118 valve.2SA118 Valve Was Cycled Several Times & Seat Area Was Air Blown in Order to Displace Foreign Matl.With 990701 Ltr ML18107A3951999-06-17017 June 1999 LER 99-004-00:on 990520,reactor Tripped from 100% Power,Due to Negative Flux Trip Signal from Nuclear Instrumentation. Cause Has Not Been Determined.Discoloration Was Identified on One of Penetrations.With 990617 Ltr ML18107A3661999-06-0909 June 1999 LER 99-003-00:on 990513,unplanned Entry Into TS 3.0.3 Was Made.Caused by Human error.Re-positioned Creacs Supply Fan Selector Switches & Revised Procedures S1 & S2.OP-ST.SSP-0001(Q).With 990609 Ltr ML18107A3551999-06-0202 June 1999 LER 99-005-00:on 990504,failure to Meet TS Action Statement Requirements for High Oxygen Concentration in Waste Gas Holdup Sys Occurred.Caused by Inability of Operators. Existing Procedures Will Be Evaluated.With 990602 Ltr ML18107A3541999-06-0101 June 1999 LER 99-006-00:on 990501,HHSI Flow Balance Discrepancy Was Noted During Surveillance.Caused by Sticking of Check Valve in SI Discharge Line to 21 Cold Leg.Valve 21SJ17,was Cut Out of Sys & Replaced.With 990601 Ltr ML18107A2931999-05-12012 May 1999 LER 99-002-00:on 990413,determined That Number 12 Auxiliary Bldg Exhaust Fan Was Rotating Backwards.Caused by mis-wiring of Motor Due to Human Error by Maint technician.Mis-wiring Was Corrected & Fan Was Returned to Svc.With 990512 Ltr ML18107A2781999-05-10010 May 1999 LER 99-004-00:on 990411,automatic Actuation of ESF Occurred During Reactor Vessel Head Removal in Support of Refueling Operations.Caused by High Radiation Condition.Containment Atmosphere Was Monitored.With 990505 Ltr ML18107A2791999-05-0404 May 1999 LER 99-003-00:on 990406,all Salem Unit 2 Chillers Rendered Inoperable.Caused by Human Error.Lessons Learned from Event Were Communicated to All Operators by Including Them in Night Orders.With 990504 Ltr ML18107A2741999-05-0303 May 1999 LER 99-002-00:on 990405,determined That Containment Isolation Valve Failed as Found Leakrate Test.Caused by Foreign Matl Blocking Valves from Closing.Check Valve Mechanically Agitated.With 990504 Ltr ML18107A2351999-04-23023 April 1999 LER 99-001-00:on 990330,MSSV Failed Lift Set Test.Caused by Setpoint Variance Which Is Result of Aging.Valves Were Adjusted & Retested to Ensure TS Tolerance.With 990423 Ltr ML18106B1471999-03-29029 March 1999 LER 99-001-00:on 990228,reactor Scram Was Noted as Result of Turbine Trip.Caused by Operator Error.Lesson Plans Revised to Explicitly Demonstrate Manner in Which Valve Functions. with 990329 Ltr ML18106B0701999-02-16016 February 1999 LER 98-015-00:on 981208,inadvertent Discharge Through RHR Relief Valve During Startup Was Noted.Caused by Operator Performing Too Many Tasks Simultaneously.Appropriate Actions Have Been Taken IAW Policies & Procedures.With 990216 Ltr ML18106B0491999-01-28028 January 1999 LER 98-007-01:on 980730,reactor Coolant Instrument Line through-wall Leak Was Noted.Caused by Transgranular Stress Corrosion Cracking.Replaced Affected Tubing.With 990128 Ltr ML18106B0401999-01-18018 January 1999 LER 98-016-00:on 981219,ECCS Leakage Was Outside of Design Value.Caused by Leakage Past Seat of 21RH34 Manual Drain. Valve 21RH34 Was Reseated.With 990118 Ltr ML18106B0081998-12-24024 December 1998 LER 97-001-01:on 970215,failure to Perform TS Surveillance of Component Cooling Water Sys Check Valves Occurred.Caused by Inadequate Communication Between EOP Group & IST Reviewers.Procedure Revised.With 981224 Ltr ML18106B0021998-12-17017 December 1998 LER 98-015-01:on 980924,improper Installation of Test Equipment to RPS Occurred.Caused by Inadequate 10CFR50.59 Applicability Reviews During Past Revs.Revised Procedures. with 981217 Ltr ML18106A9551998-11-0303 November 1998 LER 96-013-01:on 960711,concluded That Current Gain & Bias Settings Had Rendered Overtemperature Delta Temp Protection Channels Inoperable.Caused by Scaling Error.Licensee Will Revise Scaling Calculations.With 981105 Ltr ML18106A9451998-10-30030 October 1998 LER 97-004-01:on 970408,failure to Comply with TS Action Statement,Dg Start & Inadequate Surveillance Testing,Was Noted.Caused by Inadequate Tracking of Inoperable Equipment. Discussed Event & Lessons Learned.With 981022 Ltr ML18106A9491998-10-22022 October 1998 LER 98-015-00:on 980924,identified Improper Installation of Test Equipment to Rps.Cause Indeterminate.Procedures for Installation of Test Equipment for Collection of State Point Data Were Placed on Administrative Hold.With 981022 Ltr ML18106A9301998-10-21021 October 1998 LER 98-014-00:on 980725,noted Improper Calibr of Liquid Radwaste Effluent Line Radiation Monitor.Caused by Inattention to Detail by Maint Personnel.Channel Calibr Was Successfully Performed on 1R18 on 980821.With 981019 Ltr ML18106A9071998-10-0101 October 1998 LER 98-014-00:on 980918,discovered That Fire Barrier Matl for HVAC Ducts Does Not Meet Required Level of Fire Resistance.Cause Indeterminate.Established Appropriate Compensatory Actions for Fire Barriers.With 981001 Ltr ML18106A8951998-09-28028 September 1998 LER 98-012-01:on 980725,noted That Afs Was Operated with Less than Required Number of Operable AFW Pumps.Caused by Improper Procedure Implementation.Runout Protection Pressure Device for 22 AFW Pumps Was Returned to Svc.With 980928 Ltr ML18106A8821998-09-21021 September 1998 LER 98-013-00:on 980820,noted Surveillance of Containment Penetration Overcurrent Protection Devices Missed.Caused by Human Error.Satisfactorily Tested Apprpriate Breakers & Disciplined Involved Personnel.With 980921 Ltr ML18106A8791998-09-16016 September 1998 LER 96-006-01:on 960717,determined That non-radioactive Liquid Basin Radwaste Monitor Inoperable During Low Head Conditions.Caused by Inadequate Design Change Package.Design Change 1EC3663-01 Has Been Installed.With 980916 Ltr ML18106A8801998-09-0808 September 1998 LER 98-013-00:on 980806,operation with TS Required Equipment OOS Was Noted.Caused by Human Error.Reviewed Processes & Practices Re Safety Sys Status Control,Procedure Rev & Extra Training.With 980908 Ltr ML18106A8531998-08-27027 August 1998 LER 98-007-00:on 980730,reactor Coolant Instrument Line through-wall Leak Was Noted.Cause of Event Has Not Yet Been Determined.Assembled Root Cause Team & Replaced Affected tubing.W/980827 Ltr ML18106A8521998-08-27027 August 1998 LER 98-011-00:on 980803,ESFA During a 4KV Automatic Transfer Test Was Noted.Caused by Premature Release of Control Console Pushbutton Due to Inadequate Procedural Step.Revised procedure.W/980827 Ltr ML18106A8421998-08-24024 August 1998 LER 98-012-00:on 980725,discovered That Plant Had Operated in Modes 1 & 2 w/twenty-two AFW Pumps Inoperable.Caused by Failure to Restore Pump Runout Protection Pressure Device to Svc.Returned Subject Device to svc.W/980824 Ltr ML18106A8431998-08-24024 August 1998 LER 98-009-00:on 980810,failure to Post Continuous Firewatch as Required by Fire Protection Plan Noted.Caused by Failure to Recognize Concurrent Conditions.Continuous Firewatch Was Posted Immediately & Repaired Smoke detectors.W/980824 Ltr ML18106A8141998-08-13013 August 1998 LER 98-010-00:on 980714,determined That Leakage from Boron Injection Tank Exceeded Max Allowable ECCS Leakage from Sources Outside Containment.Caused by Leaking 2SJ404 Manual Sample valve.2SJ404 Valve repaired.W/980813 Ltr ML18106A8201998-08-13013 August 1998 LER 98-012-00:on 980715,potential to Exceed Rating of Piping Due to Isolation of Overpressure Protection Line Was Noted. Caused by Inadequate Procedural Guidance.Appropriate Operations Dept Procedures Have Been revised.W/980813 Ltr ML18106A6931998-06-29029 June 1998 LER 98-003-00:on 980122,inappropriate Plugging of Tubes R9C60 & R10C60 in Salem Unit 2 Sg,Was Performed.Caused by Failure of Qualification,Verification & Validation Process. Tubes Reviewed to Verify No Others Inappropriately Plugged ML18106A6471998-06-0404 June 1998 LER 98-011-00:on 980505,improper Isolation of Single Cell Battery Charger from 125 Vdc Battery Was Noted.Caused by Inadequate 10CFR50.59 Applicability Review.Placed Procedure SC.MD-CM.ZZ-0024(Q) on Administrative hold.W/980604 Ltr ML18106A6421998-06-0101 June 1998 LER 98-010-00:on 931019,reactor Pressure Vessel Insp Plugs Were Out of Configuration,Was Noted.Caused by Personnel Error.Proper Configuration Was Restored Shortly After Discovery Prior to Entering Mode 2.W/980601 Ltr ML18106A6431998-05-29029 May 1998 LER 98-006-01:on 980227,determined Incorrect Scaling Error of First Stage Pressure Transmitter Existed.Caused by Human Error.Revised Setpoint Calculation SC-MS002-01 & Revised Associated Instrument Calibr Database info.W/980529 Ltr ML18106A6141998-05-18018 May 1998 LER 98-008-00:on 970814,failure to Test 21 & 22 AF 40 Valves in Closed Direction as Required by TS 4.0.5 Was Noted.Caused by Inadequate Design Mod Process.Motor Driven 21/22 AF 40 Valves Were Tested IAW Revised procedure.W/980518 Ltr ML18106A5901998-05-0101 May 1998 LER 98-009-00:on 980405,epoxy Missing from Terminals of H Analyzer Was Noted.Caused by Inadequate Development of Procedure.H Analyzers Were Repaired & Review of Other Safety Related Equipment in Containment Was performed.W/980501 Ltr ML18106A5611998-04-20020 April 1998 LER 98-008-00:on 980323,inadequate Testing of Salem Unit 1 Containment Air Locks Resulted in Entering TS 3.0.3.Caused by less-than-adequate Work Practices During Replacement of Equalizing Valve.Salem Unit 2 Airlocks Were Inspected ML18106A6061998-04-0101 April 1998 Corrected LER 98-004-00:on 980302,failure to Comply W/Tss 4.11.1.1.2 & 3.3.3.8 Was Noted.Caused by Organizational Deficiency.Steps Have Been Taken to Correctly Document Safety Factors.Corrects Prior Similar Occurrences ML18106A4451998-04-0101 April 1998 LER 98-004-00:on 980302,failure to Perform TS 4.11.1.1.2 & 3.3.3.8 Was Noted.Caused by Organizational Deficiency.Steps Were Taken to Correctly Document Safety factors.W/980401 Ltr ML18106A4351998-03-30030 March 1998 LER 98-006-00:on 980227,incorrect Scaling of First Stage Turbine Impulse Pressure Transmitters Noted.Cause Indeterminate.Implemented Procedure Changes & re-scaled Affected Turbine Impulse Pressure transmitters.W/980330 Ltr ML18106A3961998-03-20020 March 1998 LER 98-005-00:on 980219,inoperability of Twelve EDG Fuel Oil Transfer Pump (FOTP) Noted.Caused by Installation of Incorrect Control Switch.Installed Correct off-auto-manual Switch & Verified Operability of Twelve FOTP.W/980320 Ltr ML18106A5781998-03-20020 March 1998 Corrected LER 98-005-00:on 980219,inoperability of 12 Fuel Oil Transfer Pump (Fotp),Noted.Caused by Installation of Incorrect Control Switch.Field Insp Performed to Verify Configuration of Switches for 11,21 & 22 FOTPs ML18106A4021998-03-20020 March 1998 LER 98-007-00:on 980218,failure to Establish Containment Integrity (Closure) Prior to Fuel Movement Was Noted.Caused by Failure to Identify & Include Condensate Pot Vent in Appropriate Valve Lineup.Valves identified.W/980320 Ltr ML18106A4031998-03-20020 March 1998 LER 98-006-00:on 980221,ESF Actuation of 11 & 12 Auxiliary Feedwater Pumps Occurred.Caused by Human Error.Operators Promptly Established Feedwater to All SG & Restored Proper Water levels.W/980320 Ltr 1999-08-26
[Table view] Category:RO)
MONTHYEARML18107A5031999-08-26026 August 1999 LER 99-006-00:on 990729,determined That SG Blowdown RMs Setpoint Was non-conservative.Caused by Inadequate ACs for Incorporating Original Plant Licensing Data Into Plant Procedures.Blowdown Will Be Restricted.With 990826 Ltr ML18107A4691999-07-28028 July 1999 LER 99-008-00:on 990714,determined That Limit Switch Cables Were Subject to Multiple Hot Shorts in Same Fire Area.Caused by Inadequate Original Post Fire Safe Shutdown Analysis.All Limit Switch Cables for MOVs Were Reviewed.With 990728 Ltr ML18107A4441999-07-0606 July 1999 LER 99-007-00:on 990605,surveillance for Quadrant Power Tilt Ratio (QPTR) Was Missed.Caused by Human Error.Qptr Calculation Was Performed & Personnel Involved Have Been Held Accountable IAW Pse&G Policies.With 990706 Ltr ML18107A4211999-07-0202 July 1999 LER 99-005-00:on 990605,11 Containment Declared Inoperable. Caused by Valves 11SW72 & 11SW223 Both Leaking.Procedure S1.OP-ST.SW-0010(Q) Was Enhanced to Provide Specific Instructions to Ensure Proper Sequencing.With 990702 Ltr ML18107A4321999-07-0101 July 1999 LER 99-006-01:on 990501,determined That There Was No Flow in One of Four Injection Legs.Caused by Sticking of Valve in Safety Injection Discharge Line to 21 Cold Leg.Valve Was Cut Out of Sys & Replaced.With 990701 Ltr ML18107A4331999-07-0101 July 1999 LER 99-002-01:on 990405,determined That 2SA118 Failed as Found Leakrate Test.Caused by Foreign Matl Found in 2SA118 valve.2SA118 Valve Was Cycled Several Times & Seat Area Was Air Blown in Order to Displace Foreign Matl.With 990701 Ltr ML18107A3951999-06-17017 June 1999 LER 99-004-00:on 990520,reactor Tripped from 100% Power,Due to Negative Flux Trip Signal from Nuclear Instrumentation. Cause Has Not Been Determined.Discoloration Was Identified on One of Penetrations.With 990617 Ltr ML18107A3661999-06-0909 June 1999 LER 99-003-00:on 990513,unplanned Entry Into TS 3.0.3 Was Made.Caused by Human error.Re-positioned Creacs Supply Fan Selector Switches & Revised Procedures S1 & S2.OP-ST.SSP-0001(Q).With 990609 Ltr ML18107A3551999-06-0202 June 1999 LER 99-005-00:on 990504,failure to Meet TS Action Statement Requirements for High Oxygen Concentration in Waste Gas Holdup Sys Occurred.Caused by Inability of Operators. Existing Procedures Will Be Evaluated.With 990602 Ltr ML18107A3541999-06-0101 June 1999 LER 99-006-00:on 990501,HHSI Flow Balance Discrepancy Was Noted During Surveillance.Caused by Sticking of Check Valve in SI Discharge Line to 21 Cold Leg.Valve 21SJ17,was Cut Out of Sys & Replaced.With 990601 Ltr ML18107A2931999-05-12012 May 1999 LER 99-002-00:on 990413,determined That Number 12 Auxiliary Bldg Exhaust Fan Was Rotating Backwards.Caused by mis-wiring of Motor Due to Human Error by Maint technician.Mis-wiring Was Corrected & Fan Was Returned to Svc.With 990512 Ltr ML18107A2781999-05-10010 May 1999 LER 99-004-00:on 990411,automatic Actuation of ESF Occurred During Reactor Vessel Head Removal in Support of Refueling Operations.Caused by High Radiation Condition.Containment Atmosphere Was Monitored.With 990505 Ltr ML18107A2791999-05-0404 May 1999 LER 99-003-00:on 990406,all Salem Unit 2 Chillers Rendered Inoperable.Caused by Human Error.Lessons Learned from Event Were Communicated to All Operators by Including Them in Night Orders.With 990504 Ltr ML18107A2741999-05-0303 May 1999 LER 99-002-00:on 990405,determined That Containment Isolation Valve Failed as Found Leakrate Test.Caused by Foreign Matl Blocking Valves from Closing.Check Valve Mechanically Agitated.With 990504 Ltr ML18107A2351999-04-23023 April 1999 LER 99-001-00:on 990330,MSSV Failed Lift Set Test.Caused by Setpoint Variance Which Is Result of Aging.Valves Were Adjusted & Retested to Ensure TS Tolerance.With 990423 Ltr ML18106B1471999-03-29029 March 1999 LER 99-001-00:on 990228,reactor Scram Was Noted as Result of Turbine Trip.Caused by Operator Error.Lesson Plans Revised to Explicitly Demonstrate Manner in Which Valve Functions. with 990329 Ltr ML18106B0701999-02-16016 February 1999 LER 98-015-00:on 981208,inadvertent Discharge Through RHR Relief Valve During Startup Was Noted.Caused by Operator Performing Too Many Tasks Simultaneously.Appropriate Actions Have Been Taken IAW Policies & Procedures.With 990216 Ltr ML18106B0491999-01-28028 January 1999 LER 98-007-01:on 980730,reactor Coolant Instrument Line through-wall Leak Was Noted.Caused by Transgranular Stress Corrosion Cracking.Replaced Affected Tubing.With 990128 Ltr ML18106B0401999-01-18018 January 1999 LER 98-016-00:on 981219,ECCS Leakage Was Outside of Design Value.Caused by Leakage Past Seat of 21RH34 Manual Drain. Valve 21RH34 Was Reseated.With 990118 Ltr ML18106B0081998-12-24024 December 1998 LER 97-001-01:on 970215,failure to Perform TS Surveillance of Component Cooling Water Sys Check Valves Occurred.Caused by Inadequate Communication Between EOP Group & IST Reviewers.Procedure Revised.With 981224 Ltr ML18106B0021998-12-17017 December 1998 LER 98-015-01:on 980924,improper Installation of Test Equipment to RPS Occurred.Caused by Inadequate 10CFR50.59 Applicability Reviews During Past Revs.Revised Procedures. with 981217 Ltr ML18106A9551998-11-0303 November 1998 LER 96-013-01:on 960711,concluded That Current Gain & Bias Settings Had Rendered Overtemperature Delta Temp Protection Channels Inoperable.Caused by Scaling Error.Licensee Will Revise Scaling Calculations.With 981105 Ltr ML18106A9451998-10-30030 October 1998 LER 97-004-01:on 970408,failure to Comply with TS Action Statement,Dg Start & Inadequate Surveillance Testing,Was Noted.Caused by Inadequate Tracking of Inoperable Equipment. Discussed Event & Lessons Learned.With 981022 Ltr ML18106A9491998-10-22022 October 1998 LER 98-015-00:on 980924,identified Improper Installation of Test Equipment to Rps.Cause Indeterminate.Procedures for Installation of Test Equipment for Collection of State Point Data Were Placed on Administrative Hold.With 981022 Ltr ML18106A9301998-10-21021 October 1998 LER 98-014-00:on 980725,noted Improper Calibr of Liquid Radwaste Effluent Line Radiation Monitor.Caused by Inattention to Detail by Maint Personnel.Channel Calibr Was Successfully Performed on 1R18 on 980821.With 981019 Ltr ML18106A9071998-10-0101 October 1998 LER 98-014-00:on 980918,discovered That Fire Barrier Matl for HVAC Ducts Does Not Meet Required Level of Fire Resistance.Cause Indeterminate.Established Appropriate Compensatory Actions for Fire Barriers.With 981001 Ltr ML18106A8951998-09-28028 September 1998 LER 98-012-01:on 980725,noted That Afs Was Operated with Less than Required Number of Operable AFW Pumps.Caused by Improper Procedure Implementation.Runout Protection Pressure Device for 22 AFW Pumps Was Returned to Svc.With 980928 Ltr ML18106A8821998-09-21021 September 1998 LER 98-013-00:on 980820,noted Surveillance of Containment Penetration Overcurrent Protection Devices Missed.Caused by Human Error.Satisfactorily Tested Apprpriate Breakers & Disciplined Involved Personnel.With 980921 Ltr ML18106A8791998-09-16016 September 1998 LER 96-006-01:on 960717,determined That non-radioactive Liquid Basin Radwaste Monitor Inoperable During Low Head Conditions.Caused by Inadequate Design Change Package.Design Change 1EC3663-01 Has Been Installed.With 980916 Ltr ML18106A8801998-09-0808 September 1998 LER 98-013-00:on 980806,operation with TS Required Equipment OOS Was Noted.Caused by Human Error.Reviewed Processes & Practices Re Safety Sys Status Control,Procedure Rev & Extra Training.With 980908 Ltr ML18106A8531998-08-27027 August 1998 LER 98-007-00:on 980730,reactor Coolant Instrument Line through-wall Leak Was Noted.Cause of Event Has Not Yet Been Determined.Assembled Root Cause Team & Replaced Affected tubing.W/980827 Ltr ML18106A8521998-08-27027 August 1998 LER 98-011-00:on 980803,ESFA During a 4KV Automatic Transfer Test Was Noted.Caused by Premature Release of Control Console Pushbutton Due to Inadequate Procedural Step.Revised procedure.W/980827 Ltr ML18106A8421998-08-24024 August 1998 LER 98-012-00:on 980725,discovered That Plant Had Operated in Modes 1 & 2 w/twenty-two AFW Pumps Inoperable.Caused by Failure to Restore Pump Runout Protection Pressure Device to Svc.Returned Subject Device to svc.W/980824 Ltr ML18106A8431998-08-24024 August 1998 LER 98-009-00:on 980810,failure to Post Continuous Firewatch as Required by Fire Protection Plan Noted.Caused by Failure to Recognize Concurrent Conditions.Continuous Firewatch Was Posted Immediately & Repaired Smoke detectors.W/980824 Ltr ML18106A8141998-08-13013 August 1998 LER 98-010-00:on 980714,determined That Leakage from Boron Injection Tank Exceeded Max Allowable ECCS Leakage from Sources Outside Containment.Caused by Leaking 2SJ404 Manual Sample valve.2SJ404 Valve repaired.W/980813 Ltr ML18106A8201998-08-13013 August 1998 LER 98-012-00:on 980715,potential to Exceed Rating of Piping Due to Isolation of Overpressure Protection Line Was Noted. Caused by Inadequate Procedural Guidance.Appropriate Operations Dept Procedures Have Been revised.W/980813 Ltr ML18106A6931998-06-29029 June 1998 LER 98-003-00:on 980122,inappropriate Plugging of Tubes R9C60 & R10C60 in Salem Unit 2 Sg,Was Performed.Caused by Failure of Qualification,Verification & Validation Process. Tubes Reviewed to Verify No Others Inappropriately Plugged ML18106A6471998-06-0404 June 1998 LER 98-011-00:on 980505,improper Isolation of Single Cell Battery Charger from 125 Vdc Battery Was Noted.Caused by Inadequate 10CFR50.59 Applicability Review.Placed Procedure SC.MD-CM.ZZ-0024(Q) on Administrative hold.W/980604 Ltr ML18106A6421998-06-0101 June 1998 LER 98-010-00:on 931019,reactor Pressure Vessel Insp Plugs Were Out of Configuration,Was Noted.Caused by Personnel Error.Proper Configuration Was Restored Shortly After Discovery Prior to Entering Mode 2.W/980601 Ltr ML18106A6431998-05-29029 May 1998 LER 98-006-01:on 980227,determined Incorrect Scaling Error of First Stage Pressure Transmitter Existed.Caused by Human Error.Revised Setpoint Calculation SC-MS002-01 & Revised Associated Instrument Calibr Database info.W/980529 Ltr ML18106A6141998-05-18018 May 1998 LER 98-008-00:on 970814,failure to Test 21 & 22 AF 40 Valves in Closed Direction as Required by TS 4.0.5 Was Noted.Caused by Inadequate Design Mod Process.Motor Driven 21/22 AF 40 Valves Were Tested IAW Revised procedure.W/980518 Ltr ML18106A5901998-05-0101 May 1998 LER 98-009-00:on 980405,epoxy Missing from Terminals of H Analyzer Was Noted.Caused by Inadequate Development of Procedure.H Analyzers Were Repaired & Review of Other Safety Related Equipment in Containment Was performed.W/980501 Ltr ML18106A5611998-04-20020 April 1998 LER 98-008-00:on 980323,inadequate Testing of Salem Unit 1 Containment Air Locks Resulted in Entering TS 3.0.3.Caused by less-than-adequate Work Practices During Replacement of Equalizing Valve.Salem Unit 2 Airlocks Were Inspected ML18106A6061998-04-0101 April 1998 Corrected LER 98-004-00:on 980302,failure to Comply W/Tss 4.11.1.1.2 & 3.3.3.8 Was Noted.Caused by Organizational Deficiency.Steps Have Been Taken to Correctly Document Safety Factors.Corrects Prior Similar Occurrences ML18106A4451998-04-0101 April 1998 LER 98-004-00:on 980302,failure to Perform TS 4.11.1.1.2 & 3.3.3.8 Was Noted.Caused by Organizational Deficiency.Steps Were Taken to Correctly Document Safety factors.W/980401 Ltr ML18106A4351998-03-30030 March 1998 LER 98-006-00:on 980227,incorrect Scaling of First Stage Turbine Impulse Pressure Transmitters Noted.Cause Indeterminate.Implemented Procedure Changes & re-scaled Affected Turbine Impulse Pressure transmitters.W/980330 Ltr ML18106A3961998-03-20020 March 1998 LER 98-005-00:on 980219,inoperability of Twelve EDG Fuel Oil Transfer Pump (FOTP) Noted.Caused by Installation of Incorrect Control Switch.Installed Correct off-auto-manual Switch & Verified Operability of Twelve FOTP.W/980320 Ltr ML18106A5781998-03-20020 March 1998 Corrected LER 98-005-00:on 980219,inoperability of 12 Fuel Oil Transfer Pump (Fotp),Noted.Caused by Installation of Incorrect Control Switch.Field Insp Performed to Verify Configuration of Switches for 11,21 & 22 FOTPs ML18106A4021998-03-20020 March 1998 LER 98-007-00:on 980218,failure to Establish Containment Integrity (Closure) Prior to Fuel Movement Was Noted.Caused by Failure to Identify & Include Condensate Pot Vent in Appropriate Valve Lineup.Valves identified.W/980320 Ltr ML18106A4031998-03-20020 March 1998 LER 98-006-00:on 980221,ESF Actuation of 11 & 12 Auxiliary Feedwater Pumps Occurred.Caused by Human Error.Operators Promptly Established Feedwater to All SG & Restored Proper Water levels.W/980320 Ltr 1999-08-26
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20217A9931999-09-30030 September 1999 NRC Regulatory Assessment & Oversight Pilot Program, Performance Indicator Data ML18107A5581999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for Salem,Unit 2.With 991014 Ltr ML18107A5571999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for Salem,Unit 1.With 991014 Ltr ML18107A5301999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Salem,Unit 2.With 990913 Ltr ML18107A5311999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Salem,Unit 1.With 990913 ML18107A5031999-08-26026 August 1999 LER 99-006-00:on 990729,determined That SG Blowdown RMs Setpoint Was non-conservative.Caused by Inadequate ACs for Incorporating Original Plant Licensing Data Into Plant Procedures.Blowdown Will Be Restricted.With 990826 Ltr ML18107A5201999-08-12012 August 1999 Rev 0 to Sgs Unit 2 ISI RFO Exam Results (S2RFO#9) Second Interval,Second Period, First Outage (96RF). ML18107A4811999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Salem,Unit 1.With 990813 Ltr ML18107A4821999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Salem,Unit 2.With 990813 Ltr ML18107A4691999-07-28028 July 1999 LER 99-008-00:on 990714,determined That Limit Switch Cables Were Subject to Multiple Hot Shorts in Same Fire Area.Caused by Inadequate Original Post Fire Safe Shutdown Analysis.All Limit Switch Cables for MOVs Were Reviewed.With 990728 Ltr ML18107A4441999-07-0606 July 1999 LER 99-007-00:on 990605,surveillance for Quadrant Power Tilt Ratio (QPTR) Was Missed.Caused by Human Error.Qptr Calculation Was Performed & Personnel Involved Have Been Held Accountable IAW Pse&G Policies.With 990706 Ltr ML18107A4211999-07-0202 July 1999 LER 99-005-00:on 990605,11 Containment Declared Inoperable. Caused by Valves 11SW72 & 11SW223 Both Leaking.Procedure S1.OP-ST.SW-0010(Q) Was Enhanced to Provide Specific Instructions to Ensure Proper Sequencing.With 990702 Ltr ML18107A4331999-07-0101 July 1999 LER 99-002-01:on 990405,determined That 2SA118 Failed as Found Leakrate Test.Caused by Foreign Matl Found in 2SA118 valve.2SA118 Valve Was Cycled Several Times & Seat Area Was Air Blown in Order to Displace Foreign Matl.With 990701 Ltr ML18107A4321999-07-0101 July 1999 LER 99-006-01:on 990501,determined That There Was No Flow in One of Four Injection Legs.Caused by Sticking of Valve in Safety Injection Discharge Line to 21 Cold Leg.Valve Was Cut Out of Sys & Replaced.With 990701 Ltr ML18107A5211999-07-0101 July 1999 Rev 0 to Sgs Unit 2 ISI RFO Exam Results (S2RFO#10) Second Interval,Second Period,Second Outage (99RF). ML18107A4351999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Salem,Unit 1.With 990713 Ltr ML18107A4341999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Salem,Unit 2.With 990713 Ltr ML20196H8621999-06-30030 June 1999 NRC Regulatory Assessment & Oversight Pilot Program, Performance Indicator Data, June 1999 Rept ML18107A3951999-06-17017 June 1999 LER 99-004-00:on 990520,reactor Tripped from 100% Power,Due to Negative Flux Trip Signal from Nuclear Instrumentation. Cause Has Not Been Determined.Discoloration Was Identified on One of Penetrations.With 990617 Ltr ML18107A3661999-06-0909 June 1999 LER 99-003-00:on 990513,unplanned Entry Into TS 3.0.3 Was Made.Caused by Human error.Re-positioned Creacs Supply Fan Selector Switches & Revised Procedures S1 & S2.OP-ST.SSP-0001(Q).With 990609 Ltr ML18107A3551999-06-0202 June 1999 LER 99-005-00:on 990504,failure to Meet TS Action Statement Requirements for High Oxygen Concentration in Waste Gas Holdup Sys Occurred.Caused by Inability of Operators. Existing Procedures Will Be Evaluated.With 990602 Ltr ML18107A3441999-06-0101 June 1999 Interim Part 21 Rept Re Premature Over Voltage Protection Actuation in Circuit Specific Application in Dc Power Supply.Testing & Evaluation Activities Will Be Completed on 990716 ML18107A3541999-06-0101 June 1999 LER 99-006-00:on 990501,HHSI Flow Balance Discrepancy Was Noted During Surveillance.Caused by Sticking of Check Valve in SI Discharge Line to 21 Cold Leg.Valve 21SJ17,was Cut Out of Sys & Replaced.With 990601 Ltr ML18107A3681999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Salem Generating Station,Unit 1.With 990611 Ltr ML18107A3721999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Salem Generating Station,Unit 2.With 990611 Ltr ML18107A2931999-05-12012 May 1999 LER 99-002-00:on 990413,determined That Number 12 Auxiliary Bldg Exhaust Fan Was Rotating Backwards.Caused by mis-wiring of Motor Due to Human Error by Maint technician.Mis-wiring Was Corrected & Fan Was Returned to Svc.With 990512 Ltr ML18107A2781999-05-10010 May 1999 LER 99-004-00:on 990411,automatic Actuation of ESF Occurred During Reactor Vessel Head Removal in Support of Refueling Operations.Caused by High Radiation Condition.Containment Atmosphere Was Monitored.With 990505 Ltr ML18107A2791999-05-0404 May 1999 LER 99-003-00:on 990406,all Salem Unit 2 Chillers Rendered Inoperable.Caused by Human Error.Lessons Learned from Event Were Communicated to All Operators by Including Them in Night Orders.With 990504 Ltr ML18107A2741999-05-0303 May 1999 LER 99-002-00:on 990405,determined That Containment Isolation Valve Failed as Found Leakrate Test.Caused by Foreign Matl Blocking Valves from Closing.Check Valve Mechanically Agitated.With 990504 Ltr ML18107A3711999-04-30030 April 1999 Corrected Monthly Operating Rept for Apr 1999 for Salem Generating Station,Unit 1 ML18107A3151999-04-30030 April 1999 Submittal-Only Screening Review of Salem Generating Station Individual Plant Exam for External Events (Seismic Portion), Rev 1 ML18107A2991999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for Salem Unit 1.With 990514 Ltr ML18107A2971999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for Salem Unit 2.With 990514 Ltr ML18107A2351999-04-23023 April 1999 LER 99-001-00:on 990330,MSSV Failed Lift Set Test.Caused by Setpoint Variance Which Is Result of Aging.Valves Were Adjusted & Retested to Ensure TS Tolerance.With 990423 Ltr ML18107A2881999-04-0707 April 1999 Rev 0 to NFS-0174, COLR for Salem Unit 2 Cycle 11. ML18107A1821999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for Salem,Unit 1.With 990414 Ltr ML18107A1831999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for Salem,Unit 2.With 990414 Ltr ML18106B1471999-03-29029 March 1999 LER 99-001-00:on 990228,reactor Scram Was Noted as Result of Turbine Trip.Caused by Operator Error.Lesson Plans Revised to Explicitly Demonstrate Manner in Which Valve Functions. with 990329 Ltr ML18106B1021999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for Salem Unit 2.With 990315 Ltr ML18106B1011999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for Salem Unit 1.With 990315 Ltr ML18106B0931999-02-25025 February 1999 Part 21 Rept Re Possible Defect in Swagelok Pipe Fitting Tee,Part Number SS-6-T.Caused by Crack Due to Improper Location of Heated Bar.Only One Part Out of 7396 Pieces in Forging Lot Was Found to Be Cracked.Affected Util,Notified ML18106B0701999-02-16016 February 1999 LER 98-015-00:on 981208,inadvertent Discharge Through RHR Relief Valve During Startup Was Noted.Caused by Operator Performing Too Many Tasks Simultaneously.Appropriate Actions Have Been Taken IAW Policies & Procedures.With 990216 Ltr ML18106B0551999-02-0101 February 1999 Part 21 Rept Re Possible Matl Defect in Swagelok Pipe Fitting Tee,Part Number SS-6-T.Defect Is Crack in Center of Forging.Analysis of Part Is Continuing & Further Details Will Be Provided IAW Ncr Timetables.Drawing of Part,Encl ML18106B0561999-01-31031 January 1999 Monthly Operating Rept for Jan 1999 for Salem Generating Station,Unit 2.With 990212 Ltr ML18106B0571999-01-31031 January 1999 Monthly Operating Rept for Jan 1999 for Salem Generating Station,Unit 1.With 990212 Ltr ML20205P1671999-01-31031 January 1999 a POST-PLUME Phase, Federal Participation Exercise ML18106B0441999-01-29029 January 1999 Part 21 Rept Re Possible Defect in Swagelok Pipe Fitting Tee Part Number SS-6-T.Caused by Crack in Center of Forging. Continuing Analysis of Part & Will Provide Details in Acoordance with NRC Timetables ML18106B0491999-01-28028 January 1999 LER 98-007-01:on 980730,reactor Coolant Instrument Line through-wall Leak Was Noted.Caused by Transgranular Stress Corrosion Cracking.Replaced Affected Tubing.With 990128 Ltr ML18106B0401999-01-18018 January 1999 LER 98-016-00:on 981219,ECCS Leakage Was Outside of Design Value.Caused by Leakage Past Seat of 21RH34 Manual Drain. Valve 21RH34 Was Reseated.With 990118 Ltr ML18106B0251998-12-31031 December 1998 Monthly Operating Rept for Dec 1998 for Salem Unit 2.With 990115 Ltr 1999-09-30
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Text
- e OPS~G Public Service Electric and Gas Company P.O. Box 236 Hancocks Bridge, New Jersey 08038 Salem Generating Station February 16, 1994
- u. s. Nuclear Regulatory Commission Document Control Desk Washington, DC 20555
Dear Sir:
SALEM GENERATING STATION LICENSE NO. DPR-70 DOCKET NO. 50-272 UNIT NO. 1 LICENSEE EVENT REPORT 94-002-00 This Licensee Event Report is being submitted pursuant to the requirements of Code of Federal Regulation 10CFR50.73(a) (2) (i) (B).
Issuance of this report is required within thirty (30) days of event discovery.
Sincerely yours, MJPJ:pc Distribution
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9402230294 940216 PDR ADOCK 05000272 9 PDR The power is in your hands.
95-2189 REV 7-92
NRC FORM 366 S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0)04 (5-92) EXPIRES 5/31 /95 ESTIMATED BURDEN PER RESPONSE TO COMI LY Wr.H THIS INFORMATION COLLECTION REQUEST: 50.0 HRS. FORWARD LICENSEE EVENT REPORT (LER) COMMENTS REGARDING BURDEN ESTIMATE TOT~ E INFO"MATION AND RECORDS MANAGEMENT BRANCH (MNBB 771 ), U.S. l';UCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20~ 55-0001, AND TO THE PAPEF\WORK REDUCTION PROJECT (3150-0 04), OFFICE OF (See reverse for required number of digits/characters for each block) MANAGEMENT AND BUDG.ET; WASHINGTON, DC 20 03.
FACILITY NAME (1) DOCKET NUMBER (2) PAGE (3)
Salem Generating Station - Unit 1 05000 27? 1OF05 FACILITY NAME DOCKET NUMBER SEQUENTIAL REVISION MONTH DAY YEAR YEAR MONTH DAY YEAR NUMBER NUMBER 05000 FACILITY NAME DOCKET NUMBER 01 21 94 94 002 00 02 Hi Q4 05000 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CFR I: (Check one or more 11 MODE (9) 3 20.402(b) 20.405(c) 50.73(a)(2)(iv) 73,71 (b)
POWER 20.405(a)(1)(i) 50.36(c)(1) 50.73(a)(2)(v) 73.71 (c)
LEVEL (10) 000 20.405(a)(1)(ii) 50.36(c)(2) . 50.73(a)(2)(vii) OTHER 20.405(a)(1 )(iii) 50.73(a)(2)(i) 50.73(a)(2)(viii)(A) (Specify in Abstract ll--+:c:----,;...;-;..,;-:,...;.------t--t-:'.~~~7.::------t--t-:::::-:::::--;-77::':-;-;:=:;------j below and in Text, NRG 20.405(a)(1)(iv) x 50.73(a)(2)(ii) 50.73(a)(2)(viii)(B) Form 366A) 20.405(a)(1)(v) 50.73(a)(2)(iii) 50.73(a)(2)(x)
LICENSEE CONTACT FOR THIS LEA (12)
NAME TELEPHONE NUMBER (Include Area Code)
M. J. Pastva. Jr. - LER Coordinator (nOQ) ~~Q-~ln~
COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13)
REPORTABLE REPORTABLE CAUSE SYSTEM COMPONENT MANUFACTURER CAUSE SYSTEM COMPONENT MANUFACTURER TONPRDS TO NPRDS B AA ZI Sl20 y SUPPLEMENTAL REPORT EXPECTED (14 EXPECTED MONTH DAY YEAR I YES (If yes, complete EXPECTED SUBMISSION DATE) x NO ABSTRACT (Limit to 1400 spaces, i.e., apJJroximately 15 single-spaced typewritten lines) (16)
SUBMISSION DATE (15)
On 1/21/94, at 1017 hours0.0118 days <br />0.283 hours <br />0.00168 weeks <br />3.869685e-4 months <br />, the Reactor was manually tripped, (reactor trip system breakers opened) in accordance with Technical Specifications. During rod drop testing, the step counter readings of the Control Rod Shutdown Bank B group demand position indicators for Groups 1 and 2*did*notagree: Group 1 demand indicated 1aa*stepsfor rod SBl while Group 2 indicated 174 steps for rod SB2. Testing was stopped, position was verified at 188 steps, and the Group 2 indicator was declared inoperable. The cause of this event is improper assembly, by the supplier, of the indicator step counter liquid crystal display {LCD) module to the counter back plane. The counter was replaced with a spare, which was satisfactorily tested and placed into service. The indicator supplier, Science Application International Corporation {SAIC), has been requested to provide the results of full inline inspection and failure analyses of the failed counter. The Unit 2 design change package for installing these counters will be revised to provide for visual verification/testing to confirm that the indicator LCD module is properly installed. The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement. This event will be reviewed by Operations personnel and by the Training Department for incorporation into the Operations lesson plan.
NRG FORM 366 (5-92)
REQUIRED NUMBER OF DIGITS/CHARACTERS FOR EACH BLOCK BLOCK NUMBER OF TITLE NUMBER DIGITS/CHARACTERS 1 UP TO 46 FACILITY NAME 8 TOTAL 2 DOCKET NUMBER 3 IN ADDITION TO 05000 3 VARIES PAGE NUMBER 4 UP TO 76 TITLE 6 TOTAL 5 EVENT DATE 2 PER BLOCK 7 TOTAL 2 FOR YEAR 6 LER NUMBER 3 FOR SEQUENTIAL NUMBER 2 FOR REVISION NUMBER 6 TOTAL 7 REPORT DATE 2 PER BLOCK UP TO 18 FACILITY NAME 8 OTHER FACILITIES INVOLVED 8 TOTAL- DOCKET NUMBER 3 IN ADDITION TO 05000 9 1 OPERATING MODE 10 3 POWER LEVEL 1.
11 REQUIREMENTS OF 10 CFR CHECK BOX THAT APPLIES UP TO 50 FOR NAME 12 LICENSEE CONTACT 14 FOR TELEPHONE CAUSE VARIES 2 FOR SYSTEM 13 4 FOR COMPONENT EACH COMPONENT FAILURE 4 FOR MANUFACTURER NPRDS VARIES 1
14 SUPPLEMENTAL REPORT EXPECTED CHECK BOX THAT APPLIES 6 TOTAL 15 EXPECTED SUBMISSION DATE 2 PER BLOCK
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 2 of 5 PLANT AND SYSTEM IDENTIFICATION:
Westinghouse - Pressurized Water Reactor Energy Industry Identification System (EIIS) codes are identified in the text as {xx}
IDENTIFICATION OF OCCURRENCE:
Manual Reactor Protection system Actuation Due To Less Than Required Operable Control Rod Group Demand Position Indicators Event Date: 1/21/94 Report Date: 2/16/94 This report was initiated by Incident Report Nos.94-025 and 94-026 CONDITIONS PRIOR TO OCCURRENCE:
11th Refueling outage in progress with the Unit in Mode 3.
Control rod drop time testing of Shutdown Bank B, was in progress in accordance with procedure Sl.IC-ST.RCS-0001(Q), "ROD DROP TIME MEASUREMENT - HOT FULL FLOW".
DESCRIPTION OF OCCURRENCE:
On January 12, 1994, at 1017 hours0.0118 days <br />0.283 hours <br />0.00168 weeks <br />3.869685e-4 months <br />, the Reactor was manually tripped, (reactor trip system breakers opened) in accordance with Technical Specification (TS) 3.1.3.2.2. During rod drop testing, the step counter readings of the Control Rod Shutdown Bank B group demand position indicators {AA} for rod Groups 1 and 2 did not agree: Group 1 demand indicated 188 steps for rod SB1 while Group 2 indicated 174 -
steps for rod SB2. Testing was stopped and position shown by the plant P250 computer {ID} was verified to be 188 steps. The Group 2 demand position indicator was declared inoperable. The NRC was notified of the manual actuation of the Reactor Protection System (RPS) {JC}, at 1835 hours0.0212 days <br />0.51 hours <br />0.00303 weeks <br />6.982175e-4 months <br />, in accordance with the requirements of 10CFR50. 72 (b) (2) (ii).
ANALYSIS OF OCCURRENCE:
Operability of the control rod position demand indicators ensures compliance with control rod alignment and insertion limits. The indicators are determined operable by verifying that the rod position indication system agrees within twelve (12) steps of the group demand counters for a range of positions. This permits the Operator to verify that the control rods in the bank are either fully withdrawn or
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 3 of 5 ANALYSIS OF OCCURRENCE: (cont'd) fully inserted and satisfies accident analysis assumptions concerning their position.
During control rod drop time testing of Shutdown Bank B, the Group 1 position demand indicator (step counter) showed 188 steps while the step counter for Group 2 showed 174 steps. Testing was stopped and position of the groups, as shown by the P-250 plant process computer, was verified to be 188 steps. The Group 2 step counter was then declared inoperable and in accordance with TS, the Reactor was manually tripped (reactor trip system breakers opened). The Rod Control System was functioning correctly; however, the demand position indicator counter liquid crystal display (LCD) display did not change when the counter audible clicker operated. The subject indicator counter is one of the 14 Science Application International Corporation (SAIC) Group Rod Indicator Displays (GRID) installed, in accordance with a design change package (DCP), during the recent lRll Unit refueling/maintenance outage.
Bench testing the indicator demand counter, SAIC GRID serial number (S/N) 881993-20, determined the failure resulted from improper assembly of the counter LCD display module, "SUPER SUB-CUB", supplied by Red Lion Controls. Inspection revealed the LCD display module elastomeric strip was not making proper contact with the counter back plane (PC Board) . This resulted from the LCD display module locking pin not properly penetrating the PC Board. Consequently, the PC board under the strip was exposed to ambient conditions and the pad area developed oxidation. This restricted electrical current flow to the LCD display module, which resulted in the erroneous LCD indications.
The failed counter was replaced with a spare, which was inspected and tested to ensure proper assembly of the LCD module to the counter PC Board, and returned to service. Non-reportable SAIC GRID counter failures, (i.e. not requiring RPS actuation) occurred on December 29,1993, and following the event reported in this LER, on January 21, 1994. Following these failures, spare GRID counters were also installed and satisfactorily tested. These non-reportable failures are also attributed to improper assembly of the LCD display module elastomeric strip to the associated PC Board. Additional testing on installed Unit 1 SAIC counters did not reveal any additional problems, with exception of the second non-reportable failure on January 21, 1994. On February 11, 1994, SAIC made 10CFR21 notification in response to these failures and other SAIC GRID failures, which are not applicable to PSE&G.
SAIC has been requested to provide the results of full inline
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 4 of 5 ANALYSIS OF OCCURRENCE: (cont'd) inspection and failure analyses of the failed GRID counters described in this report. The Unit 2 DCP for installing these counters will be revised to provide for visual verification and testing in order to confirm *that the indicator LCD module is properly installed. The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement.
APPARENT CAUSE OF OCCURRENCE:
The cause of this event is "Design, Manufacturing, Construction/Installation", as classified in Appendix B of NUREG-1022. This occurred due to improper assembly of the step counter LCD display module to the counter PC Board.
PREVIOUS OCCURRENCES:
A review of documentation did not reveal a previous occurrence.
SAFETY SIGNIFICANCE:
This event did not affect the health and safety of the public and is reportable to the NRC pursuant to Code of Federal Regulations 10CFR 50.73(a) (2) (iv). During this event, control rod position was correct and the TS required action was met. In accordance with procedure Sl.IC-ST.RCS-OOOl(Q), Reactor Engineering verifies the reactor will remain sub-critical with Keff </= 0.95, when any Shutdown or Control Rod Bank is fully withdrawn from the core under hot plant conditions. As such, this event did not affect plant safety.
CORRECTIVE ACTION:
The failed counter (reported by this LER) was replaced with a spare, which was satisfactorily tested and placed into service.
SAIC has been requested to provide the results of full inline inspection and failure analyses of the failed GRID counters described in this report.
The Unit 2 design change pac~age for installing these counters will be revised to provide for visual verification and testing in order to confirm that the indicator LCD module is properly installed.
The PSE&G vendor manual will be revised to ensure proper operation of SAIC GRID counters prior to installation or replacement.
This event will be reviewed by Operations personnel and by the
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 1 5000272 94-002-00 5 of 5 CORRECTIVE ACTION: (cont'd)
Training Department for incorporation into the Operations lesson plan.
MJPJ:pc SORC Mtg.94-016