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{{#Wiki_filter:g~NUCLEARENERGYSERVICES,INC.DOCUMENTNO.AII/VITDP~CIALeoIIIP9)REV.~PAGE~13SUSQUEHANNASTEAMELECTRICSTATION,UNITNO.1PRESERVICEINSPECTIONFINALREPORTPreparedForPENNSYLVANIAPOWERANDLIGHTCOMPANYALLENTOWN,PA.ProiectApplication5553-190CopyNoAssignedToAPPROVALSTITLE'/DEPT.-SIGNATURE-DATE,REVNOPREPAREDByProjectManaerProgramEn.Mr.I/I'I;~I,I)III'rI~Liar~Siver~S'0851023019'4BS>0>7FORMWNES2049/84 REVISIONLOG.11NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE80A2800OF~REV.NO.DATE5/28/82PAGENO.DESCRIPTIONSeeCRA2586.UpdatedtoreflectAPPROVALexaminationsfromJan..82toMa8examinations.12/17/82Revisionexclusiveofappendiciestoup-NDE'Cdateandincorporateadditionalexamina-tionscompletedafterAug.'82,cor-rections,andcustomercomment.3/18/83SeeCRA2985Revisiontoi;ncorporateexaminationscompletedafterNov.'82,incorporatefS~i,g4'ustomercomment,incorporatedataapprovedsinceAug.'82,updateappendicesandtoclarifyverbiage.SeeCRA32276/16/83Revisiontoincorporatecustomercomment,a'ndincorporatedatasheets4~a32774>>115thru118,SeeCRA3430Revisiontoincororatecustomercomment,.Z7>Pr8toutilizeNote3foronlthoseexamsforwhichreliefwasreuestedandrant'etoutilizetheremark"lncomleteExam"coderequiredcoverage,toreferencetheadditionofprocedureanddataof8adddtahect21-1412todeletedatasheet2771-235,-.and,to:delet'e'ORM4tNES2062/80SeeCRA/f3864. | |||
REMI[SIONLOGHNUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE80A28043OF13REV.NO.DATEPAGENO.DESCRIPTIONAPPROVAL8884P.11of12-addnote12RHRSchTblepgs.108,115&119of167HPCISchTblepg.27of30RCICSchTblepg.1of22RR.,SchTblepg.26of36MSSchTbleps.4,20,&57of58CRA4542810/12/84Page1of12-NewcoversheetformatCSSch.TablePae1and3of32RRSch.TablePae21and26of36CRA4711FORMw'ES2062>80 REVISIONLOGllNUCLEARENERGYSERVICES,INC.DOCUMENTNO80A2804PAGE3OFREV.NO,DATEPAGENO.DESCRIPTIONAPPROVAL8884P.11of12-addnote12RHRSchTblepgs.108,1156119of167HPCZSchTblepg.27of30RCICSchTblepg.1of22RRSchTblepg.26of36MSSchTbleps.4,20,&57of58CRA4542FORMMES2062;80 DOCUMENTNO80A280kPAGE4OFABSTRACTApreserviceinspection(PSI)ofallClass1,2and3componentsandareasoftheSusquehannaSteamElectricStationUnit1,wasperformedintheyears1979-1983.ThecomponentshereinexaminedbyNuclearEnergyServices,Inc.(NES)wereinaccordancewiththeAmericanSocietyofMechanicalEngineers(ASME)BoilerandPressureVesselCode,SectionXI,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1970EditionwithAddendathroughSummer,1975withAppendixIIIfromWinter1975(Class1and2boltingandintegrallyweldedsupportexaminationshavebeenoptionallyupgradedtomeettherequirementsofASMESectionXI1977EditionwithAddendathroughSummer,1978).TheexaminationswhichwereperformedinaccordancewithNESdocument80A2779,"SusquehannaSteamElectricStation,UnitNumber1,PreserviceInspectionProgramPlan"arereportedherein.Thenondestructiveexaminations.wereperformedusingvisual(VT),liquidpenetrant(PT),magneticparticie(MT)andmanualultrasonic(UT)techniques.TheVT,PT,MTandUTexaminationsrevealednoreportableindications..FORMONES2052/80 DOCUIVIENTNO,80A2800NUCLEARENERGYSERVICES,INC.P<GE~O>~TABLEOFCONTENTS1.INTRODUCTION1.1.1.2.ExaminationAreasSummaryofExaminationResults1.2.1Indications1.2.2LaminarIndications1.2.3ReactorRecirculation(RR)CladWelds2.PRESERVICENONDESTRUCTIVEEXAMINATIONS2.1.2.2.2030ExaminationEquipmentExaminationMethodsExaminationData3.SUMMARYOFNONDESTRUCTIVEEXAMINATIONS3.1.3.2.3.3.3A.3.5.3.6.3.7.ComponentIdentificatiohComponentDescriptionExaminationProcedureNumberASMESectionXIItemNumberandExaminationCategoryDataSheetIndicationsandEvaluationsRemarks0.REPORTDATACONTROLSHEETSAPPENDICESAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAB-CDEFGHIJKLN0PDataSheetsWeldandHangerIsometricsExaminationProceduresCalibrationStandardCertificationsCalibrationStandardDrawingsReferencePointMarkingProcedureSiteDailyLogExaminerCertificationsUltrasonicScopeCertificationsTransducerCertificationsCouplantCertificationsPenetrant'leanerCertificationsPenetrantDeveloperCertificationsLiquidPenetrantCertificationsMTPowderCertificationsHydrovisualExaminationLog-FORM¹NES2052/80 DOCUMENTNO..NUCLEARENERGYSERVICES,INC.PAGE~OP~1.INTRODUCTIONThisreportdetailstheexaminationsperformedandtheresultsofexaminationsconductedbyNuclearEnergyServices,Inc.(NES)duringthepreserviceinspection(PSI)oftheSusquehannaSteamElectricStation,Unit1.Theinspectionserviceswereconductedinaccordancewiththeexa'minationrequirementsspecifiedinNESdocumentSOA2779E"SusquehannaSteamElectricStation,Unit1,PreserviceInspectionProgramPlan".AnyNESdocumentspresentedunderthiscoverare"UncontrolledCopies";andassuch,areforinformationonlyandarenotnecessarilythelatestrevision;noraretheseUncontrolledCopiespresentedastheexactrevisionutilizedfortheconductofspecificexaminations.ThePreserviceInspectionProgramPlanscopeofexaminations,procedures,andacceptancecriteriahasmettherequirementsoutlinedinSectionXIoftheAmericanSocietyofMechanicalEngineers(ASME)BoilerandPressureVesselCode,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1970Edition,uptoandincludingtheSummer1975Addenda,asmodifiedbyAppendixIIIoftheWinter1975Addendaandthe1977EditionwithAddendathroughSummer1978forcodeexaminationcategoriesB-K-1andC-E-1forintegrallyweldedsupports,andcategoriesB-G-l,B-G-2andC-Dforpressureretainingbolting.,~1.1EXAMINATIONAREASAllClass1,2and3pressureretainingcomponentsandtheir.supports(withtheexceptionofthereactorpressurevessel)asprovidedby10CFR50.55a-andNuclearRegulatoryCommission(NRC)RegulatoryGuide'.26,havebeenexaminedincompliancewiththeSectionXIrequirements.Thecomponentexaminationswereincompliancewithrespecttoexaminationareas,examinationmethods,techniquesandprocedures,personnelqualifications,records,mappingandevaluationofinspectionresults.InadditiontotheseCoderequiredexaminations,asetofaugmentedexaminationsandasetofownerrequestedsupplementalexaminationshavebeenperformed.TheaugmentedexaminationswereincompliancewithNRCrequirementsestablishedinthePennsylvaniaPowerandLight(PPdcL)FinalSafetyAnalysisReport.ReactorPressureVessel,hydrovisual,andClass3componentexaminationswereperformedbyotherqualifiedinspectionsubcontractors.1.2SUMMARYOFEXAMINATIONRESULTSNon-destructiveexaminationswereperformedontheexaminationareasidentifiedintheSusquehannaSteamElectricStation,Unit1,PreserviceInspectionProgramPlan.ThevariousexaminationswereconductedinaccordancewithNESprocedureswrittentoconformtotherequirementsoftheASMEBoilerandPressureVesselCode,SectionXI,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1970Edition,includingaddendathroughSummer1975,asmodifiedbyAppendixIIItoWinter1975addenda,"UltrasonicExaminationMethodforGlass1andClass2PipingSystemsmadefromFerriticSteels",andIWA-2232oftheSummer1976Addendausing50%ofthereferencelevelascriteriaforinvestigatingreflectors.ASMESectionXI,1977EditionwithaddendathroughSummer1978appliestoCodeExaminationCategoriesB-K-1andC-E-1forintegrallyweldedsupportsandCategoriesB-G-1,B-G-2,andC-Dforpressureretainingbolting.Manualexaminationswereperformedusingultrasonictesting(UT),liquiddyepenetranttesting(PT),FORM4NES2052J80 DOCUMENTNO.80A2800NUCLEARENERGYSERVICES,INC.PAGEmagneticparticletesting(MT),andvisualtesting(VT)or(VT-1)nondestructiveexaminationtechniques.1.2.1IndicationsTheVT,PT,VTandMTexaminationsrevealedsomerecordable.indications,butnoreportableindications.AllrecordableindicationsareattachedtotheirsubjectdatasheetsandcanbefoundinAppendixAofthisreport.1.2.2LaminarIndicationsTheultrasonicexamina'tionsrevealedlaminarindicationsinfourareas:(2)(3)ResidualHeatRemoval(RHR)Systemarea,DCA-110 1-G,alongitudinalelbowseam,RHRareaGBB-100 0-C,apipetoelbowweld,RHRareaGBB-115 FW-O,valveHV-El1-F010Atopipeweld,andMainSteamSystemareaDBB-105-'2-FW-7,anelbowtovalveweld.Thefirsttwoweldindicationsweredeterminedtobeexpansiveareasofmid-planeinclusions.,Sincethereisnoevaluationcriteriainthecodeforinclusionsorlaminarindications,theindicationsarenotofarejectablenature.1.2.3ReactorRecirculationCladWeldsIntheReactorRecirculation(RR)System,theSweepolettoRiser,ReducertoRiserandRisertoSafeEndexaminationswereconductedinaccordancewtihNESprocedure80A2787.TheSweepolettoRiserandReducertoRiserweldswerecutandreweldedin1979tofacilitateN-2nozzlemodification.Thisresultedinadoubleweldconfiguration,withanuncladdedSA182F300(heattreatedtoSA003,GRWPB300)sweepoletweldedtoanSA376TP300Riser,cladbothoutsidediameter(OD)andinsidediameter(ID)with308Lcladding.OntheSafeEndside,theriser,claddedwithcorrosionresistantcladding(CRC)wasconnectedbyasingleweldtotheN-2nozzleSafeEnd.InaccordancewithanNRCrequest,acalibrationblockwasfabricatedthatrepresentedthedoubleweldconfiguration,thematerialrequirementsandthegeneralareaconfigurationfoundintheSweepolets/Reducers/SafeEnds.Thiscalibrationblockwasutilizedtoshowthatsoundcouldbepassedthroughthecladdingandthedoublewelds,andtoshowthatnotchescouldbepickedupintheheataffectedzoneontheSweepoletsideofthecalibrationblockfrombetweenthetwoweldroots.Manualexaminationswhichwere.conductedhadencountered,difficultieswhereIDgeometricconfigurationsresultedinextensivereflectors.In-thesecasesgeometricreflectorsweresonumerousthatdiscriminationofnongeometricindicationswasimpractical.Forthisreason45axialFORM4NES2052/80 80A2800DOCUMENTNQ.PAGE8pF13examinationsfromtheriserpipesideidentifiedintheindividualdatapackageswerenotperformed.Allotherexaminationsconductedinaccordancewithprocedure80A2787wereperformed.Inthecaseofsweepoletsideexams,limitationscausedbyODtransitionswereencountered,andareidentifiedontheindividualexaminationreports.TheODsurfaceondoubleweldconfigurationVRR-B31-I-FW-AIO/VRR-B31-I-FW-AIOMwasnotsmoothenoughtoallowproper05axialsearchunitcontactontheriserpipeside.Dispositionsonallexaminationsconductedarecomplete.Tosupplementthemanualexaminations,offsetradiographywasconductedinareaswherethemanualexaminationindicatedpotentialindications.Twoindicationswerenotedandremoved'.;0OffsetradiographictechniqueswereemployedonasamplebasisinordertocorrelatetheIDultrasonicprofilesandindicationswithexistingIDconditions.Mostofthesurfacecladundulationswerenotresolvableradiographically,apartfromthosethatexistinVRR-B31 FW-BllandVRR-B31 FW-BIO.Itisfeasiblethatanyindicationswhichappearedradiographicallywereinfactlocatedultrasonically,butwithrespecttotheaforementionednumberofultrasonicreflectors,dispositioningwasnotpossible.Thefollowingisalistofweldsinwhichlinearcircumferentialindicationswereapparentontheseradiographs:VRR-B31-I-FW-AI0VRR-B31-I-FW-AIIVRR-B31-I-FW-A'13VRR-B31 FW-BIOVRR-B31 FW-BI0Theseappearedtobesmalltransverseindicationsinthecladoverlayarea.ForVRR-B31-I-FW-A10,thelackoffusionidentifiedultrasonicallyintheweldpassinterrunwasnotverifiedbypanaramic,conventionalRTtechniques.Automatedexaminationswereconductedbecausethelongexaminationtimeperw'eldprecludesmanualexaminationsinaninserviceenvironment.'Becauseofphysicalrestrictions,aspeciallydesignedpipescannerwasfabricatedtoallowexaminationofnineofthetensweepolets/reducers.Datafromtheseexaminationsareforinformationonlyandarenotforfuturecomparisonstodata-obtainedduringinserviceinspection(ISI)outages.2.PRESERVICENONDESTRUCTIVEEXAMINATIONSThissectionoftheFinalReportprovidesa'"generaldiscussionofthe'seoftheexaminationequipment,theexaminationmethodsemployed,andanexplanationoffielddata.FORM¹NES2052/80 DOCUMENTNo80A28006NUCLEARENERGYSERVICES,INC.2.1EXAMINATIONEQUIPMENTManualultrasonicexaminationswereperformedbyNESusingSonicMark-l,Krautkramer-USLoranequivalentpulse-echoinstrument,whichwascalibratedinaccordancewithNESprocedure80A9053.Thisinstrumentationwasbatteryoperatedandcompletelyportable.Inadditiontoperformingvolumetricexamination,theseinstrumentswereusedforthicknessgaugingofmaterialanddeterminingacousticalproperties.Inconjunctionwiththisinstrumentation,variousbrands,sizes,types,andfrequenciesofultrasonictransducerswereused.Thesetransducerswerecertifiedtoaspecificfrequency.Theywereusedwithvariousfixturingtoproduceaspecificexaminationangle.Theactualtransducerusedfortheexaminationwasrecordedonthedatasheets.LiquidpenetrantexaminationswereperformedbyNESusingvisiblereddyeanddeveloperappliedbyaerosolcansorbymanualapplicators.MagneticparticleexaminationswereperformedbyNESusingportableParkerProbeunitsandmagnetizingpowder.VisualexaminationswereperforInedbyNESeitherdirectlyorremotelyusingavailablevisualaides.2.2.EXAMINATIONMETHODSUltrasonicexaminationsofvariouscomponentsandpipingwereperformedbyNESinaccordancewithNESprocedure80A2770andtheapplicablespecificexaminationprocedure.TheseexaminationswereincompliancewiththeapplicablereferencedCodesectionandaddendawithregardtoexaminationtechnique,examinationangles,andcoverageoftheweldandrequiredvolumeofbasematerial.LiquidpenetrantexaminationswereperformedbyNESinaccordancewithNESprocedure80A2775andwereincompliancewiththerequirementsoftheapplicablereferencedCodesectionandaddenda.MagneticparticleexaminationswereperformedbyNESinaccordancewithNESprocedure80A2776andwereincompliancewiththerequirementsoftheapplicablereferencedCodesectionandaddenda.VisualexaminationswereperformedbyNESinaccordancewithNESprocedure80A2777.ThisprocedureincorporatedtheexaminationguidelinesestablishedinSectionVoftheASMECodeandspecifiedtherecordingcriteriafordocumentationofindications.2.3.EXAMINATIONDATAAllschedulednondestructiveexaminationsperformedbyNESduringthePSIweredocumentedonexaminationdatasheets.Includedonthesedatasheetswerethecomponentsorsystemidentification,examinationmethodandprocedureemployed,uniquedatasheetnumber,andallapplicableequipmentsettingsandexaminationconditions.FORMiiNES2052/80 DOCUMENTNO.80A2800PAGE~OP~Intheeventthatarecordableindicationwaslocated,thedimensionandlocationweredocumentedontheappropriatedatasheetforevaluation.Allevaluationsweredocumentedandreviewed.Anyadditionalusefulinformationwasalsorecorded.Noreportableindicationsexist.3-SUMMARYOFNONDESTRUCTIVEEXAMINATIONAlloftheexaminationsperformedduringthePSIareitemizedontheReportDataControlSheets.TheReportDataControlSheetcontainsthefollowingcolumnheadingsfordatapresentation.3.l.COMPONENTIDENTIFICATIONAnalpha-numericdesignationisusedtoidentifyeachexaminationareaintheprogramplan.WithintheFinalReportthisdesignationappearsonthereferencedrawing,thedatasheetandtheReportDataControlSheet.3.2.COMPONENTDESCRIPTIONThecomponentdescriptionisawrittendescriptionoftheexaminationarea.Inallcaseswherethecomponentdescriptiononthedatasheetsvarieswiththatinthe"ReportDataControlSheets"orwiththatinthePreserviceInspectionProgramPlan,thedifferingdescriptionsareequivalent.3.3.EXAMINATIONPROCEDURENUMBERThisindicatesthedocumentnumber(s)oftheNESwrittenexaminationproceduresusedtoperformtheinspectionoftheexaminationarea.Theproceduresareself-containedinthateachdefinestheexaminationmethod.andexaminationequipmentnecessaryfortheperformanceoftheexamination.Asanexample,includedwithinareferencedultrasonicexaminationprocedurearetheexaminationanglesutilizedandthetypeofwaveformemployedbyeach.3AEXAMINATIONCATEGORYANDASMESECTIONXIITEMNUMBERThesecolumnscontaintheSectionXICodeCategoryandItemNumberapplicabletotheexamination.Piping,valves,pumps,pressurevessels,hangers,andboltingasrequiredhavebeenreviewedfornominalsizepriortoassignmentofcodecategory.3.5.DATASHEETDatasheetsgeneratedintheperformanceoftheexaminationsareidentifiedhere.Thequantityofdatasheetdesignationsapplicabletoascheduledcomponentaredependentontherequirementsoftheseparateexaminationprocedures.AlldatasheetsapplicabletoscheduledexaminationsarefoundinAppendixA'oftheFinalReport.FORM4NES2052/80 DOCUMENTNO,PAGE~OF3.6.INDICATIONSANDEVALUATIONSOccurrenceofanindicationbeyondacceptablelimitsasdefinedintheapplicable.examinationprocedureisnotedhere."No"enteredlntheindicationscolumnsignifiesnoreportableindicationsexisteventhoughindicationsmayhavebeenrecorded.Theevaluationcolumnreferencesthedocumentationusedtodescribe,locateandresolvethereportableindication.*Therecordsofreportableindicationresolutionarefurnishedwiththespecificdatasheet.3.7.REMARKSTheremarkscolumnisusedasneccesar'ytoprovidefurtherdispositionofanexaminationindication,toidentifythatacodecompliantcoverageoftheexaminationareawasnotpossible,ortoindicatedeviationfromusualpractice.0REPORTDATACONTROLSHEETSTheReportDataControlSheetsarearrangedbysystem.Inaddition,thereisasectionfortheprogramplanrequiredaugmentedexaminationsandOwnerrequestedsupplementalsurfaceexaminations-.Also,thereisasectionforClass3componentsupportrequiredexamination.ThehydrovisualdataandClass3dataareheldinthePPRLvaultundertheindicatedlineitems,utilizingthereferencePipingandInstrumentationDiagram(PAID)'number,andarenotsubmittedwiththisreport.ThefollowingnotesareusedontheReport.DataControlSheets.'ote1Note2Note3Thecodecategoryrequirementsforboltingandintegrallyweldedattachmentexaminationshavebeenupgradedtothe1977EditionofSectionXIoftheASMECodewithAddendathroughSummer1978.SectionIIIexaminationdatahasbeenutilizedinlieuofSectionXIexaminationasprovidedbyIWB-2100(b)andIWC-2100(b).Relieffromcoderequirementshasbeenrequestedandgrantedinaccordancewith10CFR50.55a(a)(2).Note0Surfaceexamination,additionaltocoderequirements,hasbeenconductedinordertosupplementtheincompleteexamination.Note5Note6ExaminationhassatisfiedbothSectionXIandaugmentedrequirements.Manualexaminationhasbeensupplementedbyautomatedexamination.6UseoftheautomateddataforfuturecomparisonswithISIexaminationsislimitedbecauseoftherepeatabilitydifficultiesencounteredduringtheexamination.Thisdataisreferencedandincludedasinformationonly.AutomatedexaminationswereperformedinaccordancewithNESProcedure80A2812.Note7Note8Laminarindicationswererecordedwhichwerenotreportable.Thepairofwelds'(e.g.-FW-axxand-FW-axxMinthereactorrecirculationsystem)hasbeeninspectedasoneexaminationweldrequiredvolume(WRY).Thesamedatasheetswereapplicabletobothwelds.FORM¹NES2052/80 0NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE3.2PF13Note9Note10NotellPTwasconductedintheareaobstructedfromMTexamination.AnadditionaldiscussionofthelaminarindicationbyaLevelIIIexaminerisincludedinthedatareport.Mid-planeinclusionsarenotreportable.The.UTexaminationofthestudsincludedthevolumeofstudsaswellasthethreadsbutdidnotincludethevolumeunderneaththebottomofthecenterdrilledhole.Note12BechtelQCIRusedinlieuofSectionXIexamination.FORM¹NES2052/80 0NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE13QF13INDEXTOREPORTDATACONTROLSHEETS~Sstem~PaeResidualHeatRemovalFeedwaterCoreSprayHighPressureCoreInjectionReactorWaterCleanupReactorCoreIsolationCoolingReactorRecirculationMainSteamControlRodDriveContainmentAtmosphereControlNuclearBoilerAugmentedExamSupplementalClass3(byothers)I-167I-23I-32I-301-211-22I.-36I-58I-'I-,8I-II-20I-2I-139FORM¹NES2052/80 SystelntResiduallleatRelnovalReterenceI)rawingtNo.IE-20f-ASusquehannaFinalReport11P~80h2804Revt6Page:Ioll67COMPONENTIDENTIFICATIONCOMPONENTDESCAlPIIONPAOCE'DVAE'UMSEACODECATEGORYCODEItEMNUMSEACODEEXAMMETHODDATASHEETINDICATIONSEVALVAIIONSREMARKSIIEATEXCIIANCERWEI.I)SIE-'20fh-PIE-20fhNozzleN-3toIlead&Oh2783C-IICI.2UT2783-3,4N/AIE-20fA-RIE-20fhCircumlerentlalIE-20fA-AIE-20fhNozzleN-4toShell)IEATEXCHANCERSUPPORTSIE-20fA-ACIE-20fAClrculnlerentialSOA2783(SOA2776)SOA2783(SOA2776)SOA27&3(SOA2776)C-ACI.IUT2783-3,4N/AN/AN/A2776-4C-II'I2UT2783-3,4N/AN/AN/A2776-4C-ACI~IUT2783-3,4N/AN/AN/A2776-4NONONON/Alncolnpiete.F.xamN/hNotes3,4N/AIncolnpletej66ExalnN/ANotes3,4N/AIncolnp)PTExamN/ANotes3,4IE-20fA-AAIE-20fhSupport&Oh2776C-CCI.3MT2776-1NOIE-20fh-DIE-20fASupportSOA2776C-CCI.3:MT2776-IIE-20fh-FIE-20fhSupportSOA2776C-CCI.3MT2776-I.NON/ANESNo.22~ | |||
4SystemsResidualHeatRemovalRelercnceDrawlngrNo.IE-20f-ASusquehannaFinalReportll~I80A2804Revr3Page:2ofl67COMPONENTIDENTIFICATIONCOMPONENTDESCIIIPTIONFDOCEDUAENUMSFACOD'EcAIEnoonvCODEITEMNUMBEDCODF.EXAMMFTIIODDATASlIT.ETINDICATIONSEVALUATIONSREMARKSIE-20fh-YIIEATEXCIIANGERSUPPORTSIE-20fASupport80h2776C-CCl.3MT2776-IN/AIE-20fh+IE-20fhSupport80A2776'-CCl.3MT2776-IN/AIE-20fA-LIE-20fASupport80A2776C-CCI.3MT2776-I,NOIE-20fA-5IE-20fASupport80A2776C-CCI.3MT2716-INOIE-20fA-KIE-20fASupport80A2776C-CCI.3MT2776-INON/AHEATEXCIIANGERINNERRAOIUSIE-20fA-P-IRJE-20fANozzleN-3IE-20fh-A-IRIE-20fANozzleN-480A2183N/AN/hUT2783-780A2783N/AN/AUT2183-fNON/AOwnerRequestedN/hOwnerRequestedNESNo.222I/82 SysternrResidualHeatRemovalltelerenceDrawlngrNo.IE-205-6SusquehannaFinalIteportI'lBe8OA2804Revr6Page:3ofl67COMPONENTIDEN'IrrICATIONCOMPONENTDESCRIPTIONPROCEDVRENVMSTRCODECATECOAYCODEI1EMNVMBEACODEEXAMME1HODOAIASIIEETINDICATIONSEVALVATIONSREMARKSIIEATEXCIIANGERWELDSIE-2056-PIE-2056NozzleN-3toHead80A2783C-6Cl,2UT2783-I,2NOHIAIE-2056-ILIE-2056ClrcumlerentialIE-20f6-hIE-2056HozzleN-4toShellHEATFXCIIANCERSUPPORTSIE-2056-ACIE-20f6Circumlerential80A2783(80A2116)80A2183(80A2176)80A2783'-AN/AC-6NIAC-A(80A2176)NIACI.IUT2782-I,2NIAN/A2776-3ClIUT2183lp2p3N/ANIA2776-3Cl2UT2783lp2/3N/AN/A2776-3NONONONONON/AIncompleteExamN/ANotes3,4N//eIepieee+gExamN/ANotes3,4NIAIncompleteExamN/AHotes3,4IE-2056-A6IE-2056Support80A2776C-CCI.3MT2776-2NONIAIE-2056-DIE-20f6Support80A2176C-CCI.3MT2116-2NON/AIE-2056-FIE-2056Support80A2176C-CCI.3MT2776-2NON/ANESHo.22. | |||
'0SystemTResidualHeatRemovalReferenceDrawingtNo.IE-20f-B,SusqueIIannaFinalReportHPs80A2804Revs3'Pager4ofl67COMPONENTIDENTIFICATIONCOMPONENTDESCAIPTIONPAOCEDUAENUMBFACODECATEAOOAYCODEITEMNUMSEACODEEXAMMETIIODDATASIIEETINDICATIONSEVALOATIONSAEMAAXSHEATEXCHANGERSUPPORTSIE-20fB-YIE-20fBSupport80A2716C-CCI.3MT2V6-2NOIE-20fB-QIE-20fBSupport80A2776C-CCI.3MT2176-2NOIE-20fB-LIE-20fBSupport80A2176C-CCl.3MT2776-2IE-20f0-K~IE-20fBSupport80A2776C-CCI.3-MT2V6-2N/AIE-20fB-SIE-20fBSupport80A2716C-CCI.3MT2776-2N/AHEATEXCHANGERINNERRADIUSIE-20fB-P-IRIE-20fBNozzleN-380A2783N/AN/AUT2183-8N/AOwnerRequestedIE-20fB-A-IRIE-20fBNozzleN-480A2783N/AN/AUT2183-6NON/AOwnerRequestedNESNo.222I/B2 System:ResidualHeatRemovalReferenceDrawingtNo.IP-202SusquehannaFinalReport11P~SOA2804Revt3Paget5ofl67COMPONENtIOENNTICATIONCOMPONENTOESCNIPTIONPNOCEOURENUMSE4COOECATENGONYCOOE'TEMNUMSENCOOEEXAMMETIIOODATASIIEETINOICA'OONSEVAlUATIONSIP-202A-36l 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~1~ | |||
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~~II~ | |||
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SystemtReactorItecircuiationRelerenceDrawinglNo.DCA-l4I-ISusquehannaFinalReportHPISOA2804Revt3Page:33of36COMPONENTIDENTITICAHONCOMPONENTDESCRIPTIOHPROCEDURENUMBERCODECATERGORYCODEITEMNUMOERCODEEXAMMETHODDATASHEETINDCATIONSEVALUATIONSPIPINGWELOSOCA-I0I-I-PipetoElbowI-ASOA277l63645UT277I478T479T080N/hDCA-IOI-I-ElbowtoPipe'I-6SOA277l63605UT277l078T479T080DCA-IOI-I-PipetoTeeFW-280A2VI63645UT277I07ST079T480OCA-14I-I-TeetoPipe3-ASOA277l6-360.5UT2VI-478,079,480N/ADCA-l4I-I-PipetoFlange3-6SOA277l63605UT'VI078T079I480NON/ADCA-I0I-I-TeetoPipe3-080A277l6-364.5UT2VI-078,079,080N/hDCA-IOI-I-PipetoElbow3-CSOA277I63645UT277I478I079I080NON/ARESNo.222IN2 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SystelnlI3iesclGeneratorRelerenccI3rawlngtNo.FCI-P09-990-RI3SusquehannaFinalReportHPIBoh2800Itevl0Page:36olI39COMPONENTlOENNFICATIONCOMPONENTOESCAIPIIONpnoctouAE~NUMSEACOOECATEGORYCOOEITEMNOMSEnCODEEXAMMEIIIOODATASNEETINOICATIONSEVALUATIONSnfMARKSPBTIOM>>I30ClhSS3SUPPORTSIIOC HI36"RigidHangerHOC II336"SpringllangerIIDC II036"SpringIlangerHGC H)36"SnubberIIGC H636"SnubberIIGC II736"SnubberHDC )IB36"GuideIIOC HIS36"ltlgidI!angerNESNo.ESTII51 SystetntIliesclGeneratorItelereITccDrawingfNo.FCI-PII9-994-RI3SusquehannaFinalReport80A280IIRevfIfPage57ol139COMPONENTIDENTIfICATIONCOMPONENfDESCNIPTIONPNOCEDUDENUMBE4CODECATEGOnrCODEITELINVMDE4CODEEXAMLIEIIIOODATASNEETINDICAIIONSEVALUATIONS4EMA4KSP8(IDM-I3IICLASS3SUPPOItTSHOC H2036"SnubberIIOC II2236"SnubberIIOC 1I2336"SnubberIIOC 1II36"GuideIIOC Il236"SnubberHOC H336"SpringHangerIIOC HIT36"SpringllangerHOC II336"SnubberNESNo.111N81 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}} | }} | ||
Revision as of 14:11, 27 April 2018
| ML17139D234 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna, 07901983  |
| Issue date: | 10/12/1984 |
| From: | MURRAY W F, ZENCAY C J NUCLEAR ENERGY SERVICES, INC. |
| To: | |
| Shared Package | |
| ML17139D233 | List: |
| References | |
| NUDOCS 8510230194 | |
| Download: ML17139D234 (583) | |
Text
g~NUCLEARENERGYSERVICES,INC.DOCUMENTNO.AII/VITDP~CIALeoIIIP9)REV.~PAGE~13SUSQUEHANNASTEAMELECTRICSTATION,UNITNO.1PRESERVICEINSPECTIONFINALREPORTPreparedForPENNSYLVANIAPOWERANDLIGHTCOMPANYALLENTOWN,PA.ProiectApplication5553-190CopyNoAssignedToAPPROVALSTITLE'/DEPT.-SIGNATURE-DATE,REVNOPREPAREDByProjectManaerProgramEn.Mr.I/I'I;~I,I)III'rI~Liar~Siver~S'0851023019'4BS>0>7FORMWNES2049/84 REVISIONLOG.11NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE80A2800OF~REV.NO.DATE5/28/82PAGENO.DESCRIPTIONSeeCRA2586.UpdatedtoreflectAPPROVALexaminationsfromJan..82toMa8examinations.12/17/82Revisionexclusiveofappendiciestoup-NDE'Cdateandincorporateadditionalexamina-tionscompletedafterAug.'82,cor-rections,andcustomercomment.3/18/83SeeCRA2985Revisiontoi;ncorporateexaminationscompletedafterNov.'82,incorporatefS~i,g4'ustomercomment,incorporatedataapprovedsinceAug.'82,updateappendicesandtoclarifyverbiage.SeeCRA32276/16/83Revisiontoincorporatecustomercomment,a'ndincorporatedatasheets4~a32774>>115thru118,SeeCRA3430Revisiontoincororatecustomercomment,.Z7>Pr8toutilizeNote3foronlthoseexamsforwhichreliefwasreuestedandrant'etoutilizetheremark"lncomleteExam"coderequiredcoverage,toreferencetheadditionofprocedureanddataof8adddtahect21-1412todeletedatasheet2771-235,-.and,to:delet'e'ORM4tNES2062/80SeeCRA/f3864.
REMI[SIONLOGHNUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE80A28043OF13REV.NO.DATEPAGENO.DESCRIPTIONAPPROVAL8884P.11of12-addnote12RHRSchTblepgs.108,115&119of167HPCISchTblepg.27of30RCICSchTblepg.1of22RR.,SchTblepg.26of36MSSchTbleps.4,20,&57of58CRA4542810/12/84Page1of12-NewcoversheetformatCSSch.TablePae1and3of32RRSch.TablePae21and26of36CRA4711FORMw'ES2062>80 REVISIONLOGllNUCLEARENERGYSERVICES,INC.DOCUMENTNO80A2804PAGE3OFREV.NO,DATEPAGENO.DESCRIPTIONAPPROVAL8884P.11of12-addnote12RHRSchTblepgs.108,1156119of167HPCZSchTblepg.27of30RCICSchTblepg.1of22RRSchTblepg.26of36MSSchTbleps.4,20,&57of58CRA4542FORMMES2062;80 DOCUMENTNO80A280kPAGE4OFABSTRACTApreserviceinspection(PSI)ofallClass1,2and3componentsandareasoftheSusquehannaSteamElectricStationUnit1,wasperformedintheyears1979-1983.ThecomponentshereinexaminedbyNuclearEnergyServices,Inc.(NES)wereinaccordancewiththeAmericanSocietyofMechanicalEngineers(ASME)BoilerandPressureVesselCode,SectionXI,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1970EditionwithAddendathroughSummer,1975withAppendixIIIfromWinter1975(Class1and2boltingandintegrallyweldedsupportexaminationshavebeenoptionallyupgradedtomeettherequirementsofASMESectionXI1977EditionwithAddendathroughSummer,1978).TheexaminationswhichwereperformedinaccordancewithNESdocument80A2779,"SusquehannaSteamElectricStation,UnitNumber1,PreserviceInspectionProgramPlan"arereportedherein.Thenondestructiveexaminations.wereperformedusingvisual(VT),liquidpenetrant(PT),magneticparticie(MT)andmanualultrasonic(UT)techniques.TheVT,PT,MTandUTexaminationsrevealednoreportableindications..FORMONES2052/80 DOCUIVIENTNO,80A2800NUCLEARENERGYSERVICES,INC.P<GE~O>~TABLEOFCONTENTS1.INTRODUCTION1.1.1.2.ExaminationAreasSummaryofExaminationResults1.2.1Indications1.2.2LaminarIndications1.2.3ReactorRecirculation(RR)CladWelds2.PRESERVICENONDESTRUCTIVEEXAMINATIONS2.1.2.2.2030ExaminationEquipmentExaminationMethodsExaminationData3.SUMMARYOFNONDESTRUCTIVEEXAMINATIONS3.1.3.2.3.3.3A.3.5.3.6.3.7.ComponentIdentificatiohComponentDescriptionExaminationProcedureNumberASMESectionXIItemNumberandExaminationCategoryDataSheetIndicationsandEvaluationsRemarks0.REPORTDATACONTROLSHEETSAPPENDICESAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAppendixAB-CDEFGHIJKLN0PDataSheetsWeldandHangerIsometricsExaminationProceduresCalibrationStandardCertificationsCalibrationStandardDrawingsReferencePointMarkingProcedureSiteDailyLogExaminerCertificationsUltrasonicScopeCertificationsTransducerCertificationsCouplantCertificationsPenetrant'leanerCertificationsPenetrantDeveloperCertificationsLiquidPenetrantCertificationsMTPowderCertificationsHydrovisualExaminationLog-FORM¹NES2052/80 DOCUMENTNO..NUCLEARENERGYSERVICES,INC.PAGE~OP~1.INTRODUCTIONThisreportdetailstheexaminationsperformedandtheresultsofexaminationsconductedbyNuclearEnergyServices,Inc.(NES)duringthepreserviceinspection(PSI)oftheSusquehannaSteamElectricStation,Unit1.Theinspectionserviceswereconductedinaccordancewiththeexa'minationrequirementsspecifiedinNESdocumentSOA2779E"SusquehannaSteamElectricStation,Unit1,PreserviceInspectionProgramPlan".AnyNESdocumentspresentedunderthiscoverare"UncontrolledCopies";andassuch,areforinformationonlyandarenotnecessarilythelatestrevision;noraretheseUncontrolledCopiespresentedastheexactrevisionutilizedfortheconductofspecificexaminations.ThePreserviceInspectionProgramPlanscopeofexaminations,procedures,andacceptancecriteriahasmettherequirementsoutlinedinSectionXIoftheAmericanSocietyofMechanicalEngineers(ASME)BoilerandPressureVesselCode,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1970Edition,uptoandincludingtheSummer1975Addenda,asmodifiedbyAppendixIIIoftheWinter1975Addendaandthe1977EditionwithAddendathroughSummer1978forcodeexaminationcategoriesB-K-1andC-E-1forintegrallyweldedsupports,andcategoriesB-G-l,B-G-2andC-Dforpressureretainingbolting.,~1.1EXAMINATIONAREASAllClass1,2and3pressureretainingcomponentsandtheir.supports(withtheexceptionofthereactorpressurevessel)asprovidedby10CFR50.55a-andNuclearRegulatoryCommission(NRC)RegulatoryGuide'.26,havebeenexaminedincompliancewiththeSectionXIrequirements.Thecomponentexaminationswereincompliancewithrespecttoexaminationareas,examinationmethods,techniquesandprocedures,personnelqualifications,records,mappingandevaluationofinspectionresults.InadditiontotheseCoderequiredexaminations,asetofaugmentedexaminationsandasetofownerrequestedsupplementalexaminationshavebeenperformed.TheaugmentedexaminationswereincompliancewithNRCrequirementsestablishedinthePennsylvaniaPowerandLight(PPdcL)FinalSafetyAnalysisReport.ReactorPressureVessel,hydrovisual,andClass3componentexaminationswereperformedbyotherqualifiedinspectionsubcontractors.1.2SUMMARYOFEXAMINATIONRESULTSNon-destructiveexaminationswereperformedontheexaminationareasidentifiedintheSusquehannaSteamElectricStation,Unit1,PreserviceInspectionProgramPlan.ThevariousexaminationswereconductedinaccordancewithNESprocedureswrittentoconformtotherequirementsoftheASMEBoilerandPressureVesselCode,SectionXI,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1970Edition,includingaddendathroughSummer1975,asmodifiedbyAppendixIIItoWinter1975addenda,"UltrasonicExaminationMethodforGlass1andClass2PipingSystemsmadefromFerriticSteels",andIWA-2232oftheSummer1976Addendausing50%ofthereferencelevelascriteriaforinvestigatingreflectors.ASMESectionXI,1977EditionwithaddendathroughSummer1978appliestoCodeExaminationCategoriesB-K-1andC-E-1forintegrallyweldedsupportsandCategoriesB-G-1,B-G-2,andC-Dforpressureretainingbolting.Manualexaminationswereperformedusingultrasonictesting(UT),liquiddyepenetranttesting(PT),FORM4NES2052J80 DOCUMENTNO.80A2800NUCLEARENERGYSERVICES,INC.PAGEmagneticparticletesting(MT),andvisualtesting(VT)or(VT-1)nondestructiveexaminationtechniques.1.2.1IndicationsTheVT,PT,VTandMTexaminationsrevealedsomerecordable.indications,butnoreportableindications.AllrecordableindicationsareattachedtotheirsubjectdatasheetsandcanbefoundinAppendixAofthisreport.1.2.2LaminarIndicationsTheultrasonicexamina'tionsrevealedlaminarindicationsinfourareas:(2)(3)ResidualHeatRemoval(RHR)Systemarea,DCA-110 1-G,alongitudinalelbowseam,RHRareaGBB-100 0-C,apipetoelbowweld,RHRareaGBB-115 FW-O,valveHV-El1-F010Atopipeweld,andMainSteamSystemareaDBB-105-'2-FW-7,anelbowtovalveweld.Thefirsttwoweldindicationsweredeterminedtobeexpansiveareasofmid-planeinclusions.,Sincethereisnoevaluationcriteriainthecodeforinclusionsorlaminarindications,theindicationsarenotofarejectablenature.1.2.3ReactorRecirculationCladWeldsIntheReactorRecirculation(RR)System,theSweepolettoRiser,ReducertoRiserandRisertoSafeEndexaminationswereconductedinaccordancewtihNESprocedure80A2787.TheSweepolettoRiserandReducertoRiserweldswerecutandreweldedin1979tofacilitateN-2nozzlemodification.Thisresultedinadoubleweldconfiguration,withanuncladdedSA182F300(heattreatedtoSA003,GRWPB300)sweepoletweldedtoanSA376TP300Riser,cladbothoutsidediameter(OD)andinsidediameter(ID)with308Lcladding.OntheSafeEndside,theriser,claddedwithcorrosionresistantcladding(CRC)wasconnectedbyasingleweldtotheN-2nozzleSafeEnd.InaccordancewithanNRCrequest,acalibrationblockwasfabricatedthatrepresentedthedoubleweldconfiguration,thematerialrequirementsandthegeneralareaconfigurationfoundintheSweepolets/Reducers/SafeEnds.Thiscalibrationblockwasutilizedtoshowthatsoundcouldbepassedthroughthecladdingandthedoublewelds,andtoshowthatnotchescouldbepickedupintheheataffectedzoneontheSweepoletsideofthecalibrationblockfrombetweenthetwoweldroots.Manualexaminationswhichwere.conductedhadencountered,difficultieswhereIDgeometricconfigurationsresultedinextensivereflectors.In-thesecasesgeometricreflectorsweresonumerousthatdiscriminationofnongeometricindicationswasimpractical.Forthisreason45axialFORM4NES2052/80 80A2800DOCUMENTNQ.PAGE8pF13examinationsfromtheriserpipesideidentifiedintheindividualdatapackageswerenotperformed.Allotherexaminationsconductedinaccordancewithprocedure80A2787wereperformed.Inthecaseofsweepoletsideexams,limitationscausedbyODtransitionswereencountered,andareidentifiedontheindividualexaminationreports.TheODsurfaceondoubleweldconfigurationVRR-B31-I-FW-AIO/VRR-B31-I-FW-AIOMwasnotsmoothenoughtoallowproper05axialsearchunitcontactontheriserpipeside.Dispositionsonallexaminationsconductedarecomplete.Tosupplementthemanualexaminations,offsetradiographywasconductedinareaswherethemanualexaminationindicatedpotentialindications.Twoindicationswerenotedandremoved'.;0OffsetradiographictechniqueswereemployedonasamplebasisinordertocorrelatetheIDultrasonicprofilesandindicationswithexistingIDconditions.Mostofthesurfacecladundulationswerenotresolvableradiographically,apartfromthosethatexistinVRR-B31 FW-BllandVRR-B31 FW-BIO.Itisfeasiblethatanyindicationswhichappearedradiographicallywereinfactlocatedultrasonically,butwithrespecttotheaforementionednumberofultrasonicreflectors,dispositioningwasnotpossible.Thefollowingisalistofweldsinwhichlinearcircumferentialindicationswereapparentontheseradiographs:VRR-B31-I-FW-AI0VRR-B31-I-FW-AIIVRR-B31-I-FW-A'13VRR-B31 FW-BIOVRR-B31 FW-BI0Theseappearedtobesmalltransverseindicationsinthecladoverlayarea.ForVRR-B31-I-FW-A10,thelackoffusionidentifiedultrasonicallyintheweldpassinterrunwasnotverifiedbypanaramic,conventionalRTtechniques.Automatedexaminationswereconductedbecausethelongexaminationtimeperw'eldprecludesmanualexaminationsinaninserviceenvironment.'Becauseofphysicalrestrictions,aspeciallydesignedpipescannerwasfabricatedtoallowexaminationofnineofthetensweepolets/reducers.Datafromtheseexaminationsareforinformationonlyandarenotforfuturecomparisonstodata-obtainedduringinserviceinspection(ISI)outages.2.PRESERVICENONDESTRUCTIVEEXAMINATIONSThissectionoftheFinalReportprovidesa'"generaldiscussionofthe'seoftheexaminationequipment,theexaminationmethodsemployed,andanexplanationoffielddata.FORM¹NES2052/80 DOCUMENTNo80A28006NUCLEARENERGYSERVICES,INC.2.1EXAMINATIONEQUIPMENTManualultrasonicexaminationswereperformedbyNESusingSonicMark-l,Krautkramer-USLoranequivalentpulse-echoinstrument,whichwascalibratedinaccordancewithNESprocedure80A9053.Thisinstrumentationwasbatteryoperatedandcompletelyportable.Inadditiontoperformingvolumetricexamination,theseinstrumentswereusedforthicknessgaugingofmaterialanddeterminingacousticalproperties.Inconjunctionwiththisinstrumentation,variousbrands,sizes,types,andfrequenciesofultrasonictransducerswereused.Thesetransducerswerecertifiedtoaspecificfrequency.Theywereusedwithvariousfixturingtoproduceaspecificexaminationangle.Theactualtransducerusedfortheexaminationwasrecordedonthedatasheets.LiquidpenetrantexaminationswereperformedbyNESusingvisiblereddyeanddeveloperappliedbyaerosolcansorbymanualapplicators.MagneticparticleexaminationswereperformedbyNESusingportableParkerProbeunitsandmagnetizingpowder.VisualexaminationswereperforInedbyNESeitherdirectlyorremotelyusingavailablevisualaides.2.2.EXAMINATIONMETHODSUltrasonicexaminationsofvariouscomponentsandpipingwereperformedbyNESinaccordancewithNESprocedure80A2770andtheapplicablespecificexaminationprocedure.TheseexaminationswereincompliancewiththeapplicablereferencedCodesectionandaddendawithregardtoexaminationtechnique,examinationangles,andcoverageoftheweldandrequiredvolumeofbasematerial.LiquidpenetrantexaminationswereperformedbyNESinaccordancewithNESprocedure80A2775andwereincompliancewiththerequirementsoftheapplicablereferencedCodesectionandaddenda.MagneticparticleexaminationswereperformedbyNESinaccordancewithNESprocedure80A2776andwereincompliancewiththerequirementsoftheapplicablereferencedCodesectionandaddenda.VisualexaminationswereperformedbyNESinaccordancewithNESprocedure80A2777.ThisprocedureincorporatedtheexaminationguidelinesestablishedinSectionVoftheASMECodeandspecifiedtherecordingcriteriafordocumentationofindications.2.3.EXAMINATIONDATAAllschedulednondestructiveexaminationsperformedbyNESduringthePSIweredocumentedonexaminationdatasheets.Includedonthesedatasheetswerethecomponentsorsystemidentification,examinationmethodandprocedureemployed,uniquedatasheetnumber,andallapplicableequipmentsettingsandexaminationconditions.FORMiiNES2052/80 DOCUMENTNO.80A2800PAGE~OP~Intheeventthatarecordableindicationwaslocated,thedimensionandlocationweredocumentedontheappropriatedatasheetforevaluation.Allevaluationsweredocumentedandreviewed.Anyadditionalusefulinformationwasalsorecorded.Noreportableindicationsexist.3-SUMMARYOFNONDESTRUCTIVEEXAMINATIONAlloftheexaminationsperformedduringthePSIareitemizedontheReportDataControlSheets.TheReportDataControlSheetcontainsthefollowingcolumnheadingsfordatapresentation.3.l.COMPONENTIDENTIFICATIONAnalpha-numericdesignationisusedtoidentifyeachexaminationareaintheprogramplan.WithintheFinalReportthisdesignationappearsonthereferencedrawing,thedatasheetandtheReportDataControlSheet.3.2.COMPONENTDESCRIPTIONThecomponentdescriptionisawrittendescriptionoftheexaminationarea.Inallcaseswherethecomponentdescriptiononthedatasheetsvarieswiththatinthe"ReportDataControlSheets"orwiththatinthePreserviceInspectionProgramPlan,thedifferingdescriptionsareequivalent.3.3.EXAMINATIONPROCEDURENUMBERThisindicatesthedocumentnumber(s)oftheNESwrittenexaminationproceduresusedtoperformtheinspectionoftheexaminationarea.Theproceduresareself-containedinthateachdefinestheexaminationmethod.andexaminationequipmentnecessaryfortheperformanceoftheexamination.Asanexample,includedwithinareferencedultrasonicexaminationprocedurearetheexaminationanglesutilizedandthetypeofwaveformemployedbyeach.3AEXAMINATIONCATEGORYANDASMESECTIONXIITEMNUMBERThesecolumnscontaintheSectionXICodeCategoryandItemNumberapplicabletotheexamination.Piping,valves,pumps,pressurevessels,hangers,andboltingasrequiredhavebeenreviewedfornominalsizepriortoassignmentofcodecategory.3.5.DATASHEETDatasheetsgeneratedintheperformanceoftheexaminationsareidentifiedhere.Thequantityofdatasheetdesignationsapplicabletoascheduledcomponentaredependentontherequirementsoftheseparateexaminationprocedures.AlldatasheetsapplicabletoscheduledexaminationsarefoundinAppendixA'oftheFinalReport.FORM4NES2052/80 DOCUMENTNO,PAGE~OF3.6.INDICATIONSANDEVALUATIONSOccurrenceofanindicationbeyondacceptablelimitsasdefinedintheapplicable.examinationprocedureisnotedhere."No"enteredlntheindicationscolumnsignifiesnoreportableindicationsexisteventhoughindicationsmayhavebeenrecorded.Theevaluationcolumnreferencesthedocumentationusedtodescribe,locateandresolvethereportableindication.*Therecordsofreportableindicationresolutionarefurnishedwiththespecificdatasheet.3.7.REMARKSTheremarkscolumnisusedasneccesar'ytoprovidefurtherdispositionofanexaminationindication,toidentifythatacodecompliantcoverageoftheexaminationareawasnotpossible,ortoindicatedeviationfromusualpractice.0REPORTDATACONTROLSHEETSTheReportDataControlSheetsarearrangedbysystem.Inaddition,thereisasectionfortheprogramplanrequiredaugmentedexaminationsandOwnerrequestedsupplementalsurfaceexaminations-.Also,thereisasectionforClass3componentsupportrequiredexamination.ThehydrovisualdataandClass3dataareheldinthePPRLvaultundertheindicatedlineitems,utilizingthereferencePipingandInstrumentationDiagram(PAID)'number,andarenotsubmittedwiththisreport.ThefollowingnotesareusedontheReport.DataControlSheets.'ote1Note2Note3Thecodecategoryrequirementsforboltingandintegrallyweldedattachmentexaminationshavebeenupgradedtothe1977EditionofSectionXIoftheASMECodewithAddendathroughSummer1978.SectionIIIexaminationdatahasbeenutilizedinlieuofSectionXIexaminationasprovidedbyIWB-2100(b)andIWC-2100(b).Relieffromcoderequirementshasbeenrequestedandgrantedinaccordancewith10CFR50.55a(a)(2).Note0Surfaceexamination,additionaltocoderequirements,hasbeenconductedinordertosupplementtheincompleteexamination.Note5Note6ExaminationhassatisfiedbothSectionXIandaugmentedrequirements.Manualexaminationhasbeensupplementedbyautomatedexamination.6UseoftheautomateddataforfuturecomparisonswithISIexaminationsislimitedbecauseoftherepeatabilitydifficultiesencounteredduringtheexamination.Thisdataisreferencedandincludedasinformationonly.AutomatedexaminationswereperformedinaccordancewithNESProcedure80A2812.Note7Note8Laminarindicationswererecordedwhichwerenotreportable.Thepairofwelds'(e.g.-FW-axxand-FW-axxMinthereactorrecirculationsystem)hasbeeninspectedasoneexaminationweldrequiredvolume(WRY).Thesamedatasheetswereapplicabletobothwelds.FORM¹NES2052/80 0NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE3.2PF13Note9Note10NotellPTwasconductedintheareaobstructedfromMTexamination.AnadditionaldiscussionofthelaminarindicationbyaLevelIIIexaminerisincludedinthedatareport.Mid-planeinclusionsarenotreportable.The.UTexaminationofthestudsincludedthevolumeofstudsaswellasthethreadsbutdidnotincludethevolumeunderneaththebottomofthecenterdrilledhole.Note12BechtelQCIRusedinlieuofSectionXIexamination.FORM¹NES2052/80 0NUCLEARENERGYSERVICES,INC.DOCUMENTNO.PAGE13QF13INDEXTOREPORTDATACONTROLSHEETS~Sstem~PaeResidualHeatRemovalFeedwaterCoreSprayHighPressureCoreInjectionReactorWaterCleanupReactorCoreIsolationCoolingReactorRecirculationMainSteamControlRodDriveContainmentAtmosphereControlNuclearBoilerAugmentedExamSupplementalClass3(byothers)I-167I-23I-32I-301-211-22I.-36I-58I-'I-,8I-II-20I-2I-139FORM¹NES2052/80 SystelntResiduallleatRelnovalReterenceI)rawingtNo.IE-20f-ASusquehannaFinalReport11P~80h2804Revt6Page:Ioll67COMPONENTIDENTIFICATIONCOMPONENTDESCAlPIIONPAOCE'DVAE'UMSEACODECATEGORYCODEItEMNUMSEACODEEXAMMETHODDATASHEETINDICATIONSEVALVAIIONSREMARKSIIEATEXCIIANCERWEI.I)SIE-'20fh-PIE-20fhNozzleN-3toIlead&Oh2783C-IICI.2UT2783-3,4N/AIE-20fA-RIE-20fhCircumlerentlalIE-20fA-AIE-20fhNozzleN-4toShell)IEATEXCHANCERSUPPORTSIE-20fA-ACIE-20fAClrculnlerentialSOA2783(SOA2776)SOA2783(SOA2776)SOA27&3(SOA2776)C-ACI.IUT2783-3,4N/AN/AN/A2776-4C-II'I2UT2783-3,4N/AN/AN/A2776-4C-ACI~IUT2783-3,4N/AN/AN/A2776-4NONONON/Alncolnpiete.F.xamN/hNotes3,4N/AIncolnpletej66ExalnN/ANotes3,4N/AIncolnp)PTExamN/ANotes3,4IE-20fA-AAIE-20fhSupport&Oh2776C-CCI.3MT2776-1NOIE-20fh-DIE-20fASupportSOA2776C-CCI.3:MT2776-IIE-20fh-FIE-20fhSupportSOA2776C-CCI.3MT2776-I.NON/ANESNo.22~
4SystemsResidualHeatRemovalRelercnceDrawlngrNo.IE-20f-ASusquehannaFinalReportll~I80A2804Revr3Page:2ofl67COMPONENTIDENTIFICATIONCOMPONENTDESCIIIPTIONFDOCEDUAENUMSFACOD'EcAIEnoonvCODEITEMNUMBEDCODF.EXAMMFTIIODDATASlIT.ETINDICATIONSEVALUATIONSREMARKSIE-20fh-YIIEATEXCIIANGERSUPPORTSIE-20fASupport80h2776C-CCl.3MT2776-IN/AIE-20fh+IE-20fhSupport80A2776'-CCl.3MT2776-IN/AIE-20fA-LIE-20fASupport80A2776C-CCI.3MT2776-I,NOIE-20fA-5IE-20fASupport80A2776C-CCI.3MT2716-INOIE-20fA-KIE-20fASupport80A2776C-CCI.3MT2776-INON/AHEATEXCIIANGERINNERRAOIUSIE-20fA-P-IRJE-20fANozzleN-3IE-20fh-A-IRIE-20fANozzleN-480A2183N/AN/hUT2783-780A2783N/AN/AUT2183-fNON/AOwnerRequestedN/hOwnerRequestedNESNo.222I/82 SysternrResidualHeatRemovalltelerenceDrawlngrNo.IE-205-6SusquehannaFinalIteportI'lBe8OA2804Revr6Page:3ofl67COMPONENTIDEN'IrrICATIONCOMPONENTDESCRIPTIONPROCEDVRENVMSTRCODECATECOAYCODEI1EMNVMBEACODEEXAMME1HODOAIASIIEETINDICATIONSEVALVATIONSREMARKSIIEATEXCIIANGERWELDSIE-2056-PIE-2056NozzleN-3toHead80A2783C-6Cl,2UT2783-I,2NOHIAIE-2056-ILIE-2056ClrcumlerentialIE-20f6-hIE-2056HozzleN-4toShellHEATFXCIIANCERSUPPORTSIE-2056-ACIE-20f6Circumlerential80A2783(80A2116)80A2183(80A2176)80A2783'-AN/AC-6NIAC-A(80A2176)NIACI.IUT2782-I,2NIAN/A2776-3ClIUT2183lp2p3N/ANIA2776-3Cl2UT2783lp2/3N/AN/A2776-3NONONONONON/AIncompleteExamN/ANotes3,4N//eIepieee+gExamN/ANotes3,4NIAIncompleteExamN/AHotes3,4IE-2056-A6IE-2056Support80A2776C-CCI.3MT2776-2NONIAIE-2056-DIE-20f6Support80A2176C-CCI.3MT2116-2NON/AIE-2056-FIE-2056Support80A2176C-CCI.3MT2776-2NON/ANESHo.22.
'0SystemTResidualHeatRemovalReferenceDrawingtNo.IE-20f-B,SusqueIIannaFinalReportHPs80A2804Revs3'Pager4ofl67COMPONENTIDENTIFICATIONCOMPONENTDESCAIPTIONPAOCEDUAENUMBFACODECATEAOOAYCODEITEMNUMSEACODEEXAMMETIIODDATASIIEETINDICATIONSEVALOATIONSAEMAAXSHEATEXCHANGERSUPPORTSIE-20fB-YIE-20fBSupport80A2716C-CCI.3MT2V6-2NOIE-20fB-QIE-20fBSupport80A2776C-CCI.3MT2176-2NOIE-20fB-LIE-20fBSupport80A2176C-CCl.3MT2776-2IE-20f0-K~IE-20fBSupport80A2776C-CCI.3-MT2V6-2N/AIE-20fB-SIE-20fBSupport80A2716C-CCI.3MT2776-2N/AHEATEXCHANGERINNERRADIUSIE-20fB-P-IRIE-20fBNozzleN-380A2783N/AN/AUT2183-8N/AOwnerRequestedIE-20fB-A-IRIE-20fBNozzleN-480A2783N/AN/AUT2183-6NON/AOwnerRequestedNESNo.222I/B2 System:ResidualHeatRemovalReferenceDrawingtNo.IP-202SusquehannaFinalReport11P~SOA2804Revt3Paget5ofl67COMPONENtIOENNTICATIONCOMPONENTOESCNIPTIONPNOCEOURENUMSE4COOECATENGONYCOOE'TEMNUMSENCOOEEXAMMETIIOODATASIIEETINOICA'OONSEVAlUATIONSIP-202A-36l l3PUMPFIELDSLOOPAPumpIP-202ASuctionFlangetoInletNozzleNeck80A2774C-FC3.lUT2770-65I66,67INON/AIP-202A-InletNozzleLongitudinalSeam36l-l3-LSOA2774CFC3IUT277065I6667INON/AIP-202A-36I I3inletNozzleNeckto'VerticalStuportShell80A2770C-FC3.IUT2770-I,!0,9,6f,66,67NON/AIP-202A-36I 8TopClosurePlatetoVerticalSupportShell80A2774CFC3IUT2770IOI9IIN/AIP-202A-36I LVerticalSupportShellLongitudinalSeamSOA2714CFC3IUT21747III8N/AIP-202A-36I-I-SVerticalSupportShelltoIfead)lubFlange80A2770C-FC3.IUT2770-7,I,SIP-202A-359-I-2ShellHubFlangetoShell80A2110C-FC3.IUTINACCESSIBLEN/AN/AIncompleteExamNote3IP-202A-ShellUpperLongitudinalSeam359 L2ISOA2774C-FC3-IUTINACCESSIBLEN/AN/*incompleteExamNote3NESNo.1SttISt S)stclnlResidualHeatRemovalIteferenceDrawing:No.IP-202SusquehannaFinalltcportHPsSOA2800Revr3Page:6of167COMPONENTIDENTIFICATIONCOMPOHENIDESCAIPTIONPAOCEDUAENUMBFACODECATEAOOAYCODEITEMNUMBEACODEEXAMMF.TllooDATASHEETINDCAIIOHSEVAluAIIOHSAEMAAKSIP-202A-3$9 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SystemlResidualHeatRemovalRelerenceDrawinglNo.lP-202SusquehannaFinalReport1lB~80A2800Revl3Page:7oll67COMPONENTIDEN'IIFICATIONCOMPONENTDESCAIPTIONpnocEDvnENUMBFACODECATEIIGOAYCODEITEMNVMDEnCODEEXAMMETIIOODATASIIEETINDICATIONSEVALUATIONSlP-202A-361-lt-6PUMPWELDSLOOPADischargeElbowtoOutletNoarleFlange80A2VOC-FC3.1UT2110-6,5,IT,3,2NIANESNo.?srI/82 Syste>DTResidualHeatRemovalRelerenceDrawlngtNo.IP-202SusquehannaFinalReportl1Ps80A2804Revr3Pager8of167COMPONFNIIDENTIFICATIONCOMPONENTDESCDIPTIONpnocEDUAKNDMDFnCOOKCATEnoonvCODEIIEM,NDMDKnCODEEXAMMETIIODDATASIIKETINDICATIONSEvALOATIONSIP-202B-361 13PUMPTELOSLOOP6PumpIP-202BSuctionFlangetoInlet80A2774C-FC3.1UT2774-69,70,68NozzleNeckN/AIP-202B-361-13-LinletNozzleLongitudinalSeam80A2774C-FC3.1UT2444-69,70,68NON/AIP-202B-361 13inletNozzleNecktoVerticalSupportShell80A2774C-FC3.1UT2774-11,18,13,68,69,70NOIP-202B-.361 8TopClosurePlatetoVerticalSupportShell80A2774CFC3IUT2774Il>18>13IP-202B-VcrticalSupportShellLongitudinalSeam80A2774361 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