NOC-AE-15003282, Inservice Inspection Summary Report -2E17
ML15231A181 | |
Person / Time | |
---|---|
Site: | South Texas ![]() |
Issue date: | 08/06/2015 |
From: | Berg M South Texas |
To: | Document Control Desk, Office of Nuclear Reactor Regulation |
References | |
NOC-AE-15003282, STI: 34170421 | |
Download: ML15231A181 (46) | |
Text
Nuclear Operating Company South Texas Pro/edt Electric Generatln, Station7 P0O. Box 28.9 Wadsworth, Texas 77483 p &/A, -
August 6, 2015 NOC-AE-1 5003282 10 CFR 50.55(a)
U.S. Nuclear Regulatory Commission Attention: Document Control Desk Washington, DC 20555-0001 South Texas Project Unit 2 Docket No. STN 50-499 Inservice Inspection Summary Report - 2RE17 Attached are four copies of the South Texas Project Unit 2 summary report for inservice inspections performed prior to and during scheduled refueling outage 2RE17 completed in May 2015. This summary report satisfies the reporting requirements of ASME Code Section XI, Article IWA-6230.
There are no commitments in this letter.
If there are any questions regarding this report, please contact Rafael Gonzales at (361) 972-4779 or me at (361) 972-7030.
Michael J. Berg Manager, Design Engineering Testing & Programs Engineering rjg
Attachment:
Summary Report for the 2RE17 Inservice Inspection of Unit 2 South Texas Project Electric Generating Station (4 copies) 4*('-7 STI: 34170421
NOC-AE-1 5003282 Page 2 of 2 CC:
(paper copy) (electronic copy)
Regional Administrator, Region IV Morgan, Lewis & Bockius LLP U.S. Nuclear Regulatory Commission Steve Frantz, Esquire 1600 East Lamar Boulevard Arlington, TX 76011-4511 U.S. Nuclear Regulatory Commission Lisa M. Regner Lisa M. Regner Senior Project Manager NRG South Texas LP U.S. Nuclear Regulatory Commission John Ragan One White Flint North (08 H04) Chris O'Hara 11555 Rockville Pike Jim von Suskil Rockville, MD 20852 CPS Energy NRC Resident Inspector Kevin PolIo U. S. Nuclear Regulatory Commission Cris Eugster P. O. Box 289, Mail Code: MN116 L. D. Blaylock Wadsworth, TX 77483 Cramn Caton & James, P.C.
Peter Nemeth City of Austin Cheryl Mele John Wester Texas Dept. of State Health Services Richard A. Ratliff Robert Free
SUMMARY
REPORT for the 2RE!7 INSERVICE INSPECTION of UNIT 2 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Nuclear Operating Company STP NUCLEAR OPERATING COMPANY May 2015
SCOPE COMPONENT SUPPORTS (IWF), CONTAINMENT METAL LINER (IWE), CONCRETE COMPONENTS (IWL), REPAIR AND REPLACEMENT, AND WELD INSPECTION PROGRAMS (IWB, IWC, IWD)
The examinations summarized in this report were performed in accordance with the 2004 Edition with no Addenda of the ASME Code, Section X] that is applicable to the South Texas Project, Unit 2, third ten-year interval (10/19/2010-10/18/2020), second period (01/01/2014-12/18/2016). This report covers selected ASME Code Class 1, and 3 Systems/Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWB-2412 for ASME Code Class 1 Systems/Components, IWC-2412 for ASME Code Class 2 Systems/Components and IWD-2412 for ASME Code Class 3 Systems/Components and IWF-2410, component supports.
ASME Code Class 1 components were examined as prescribed by Table IWB-2500-1 and the applicable Examination Categories, which established the examination frequency at each refueling outage. The ASME Code Class 2 Systems/Components were examined in accordance with Table IWC-2500-1, Examination Categories. The ASME Code Class 3 Systems/Components were examined in accordance with Table IWD-2500-1, Examination Categories. Component Supports were examined in accordance with IWF- Table 2500-1, Examination Categories.
The Containment Metal Liner examinations summarized in this report were performed in accordance with the 2004 Edition No Addenda of the ASME Code, Section Xl, which is applicable to the South Texas Project, Unit 2, second ten-year interval (09/09/2009-09/08/2019), second period (09/09/2013-09/08/2016). This report covers selected ASME Code Class CC liner & MC Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWE-2412 for ASME Code Class CC liner & MC Components. The Containment Metal Liner Components were examined in accordance with Table IWE-2500-1, Examination Categories.
The ASME Code Class CC components were examined during fall of 2014 as prescribed by Table IWL-2500-1; ASME 2004 Edition No addenda subsection iWL. 20 th Year examinations were completed under Surveillance ST: 88000349 (0PSPO9-TD-001 Containment Tendon Test/End Anchorage and Adjustment Concrete Inspection.)
COVER SHEET 2RE17 INSERVICE INSPECTION
SUMMARY
REPORT SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2 P.O. BOX 289 WADSWORTH, TEXAS 77483 USNRC DOCKET NO: 50-499 OPERATING LICENSE NO: NPF-80 COMMERCIAL OPERATION DATE: June 19, 1989 Prepared by:_ eL-Date July 24, 2015 J. Williams, ISI Program Engineer Reviewed by: Date_______
L. Sp sSupervisor, /NDE Inspection Programs
/
FORM OAR-i OWNER'S ACTIVITY REPORT (Code Case N-532.-4)
Report Nu,(mber_ OAR-2RE 17 5
Plant 2o,,th Tevnv Prnb-rft ]lprtrrr flern'rntino gltntinn Unit No. 2 Commercial service date June 19. 1989 Refueling outage no. 2RE17 (If applicable)
Current inspection interval I.WB. IWC, IWD, IWF - 3r ; IWE - 2 nd ,IWL-20Ih Year Current inspection period IWB, IWC. IWD. IWF -2nd ;IWE -1!t 2004 No Addenda Edition and Addenda of Section XI applicable to the inspection plan Date and revision of inspection plan April 04, 2014 / Revision 7, Supplement #2 Edition and Addenda of Section XI applicable to repairs/replacement activities, if different than the inspection plan N/A Code Cases used: N-532-4, N578-I, N-722-I, N-770-1 CERTIFICATE OF CONFORMANCE I certify that (a) the statements made in this report are correct; (b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of 2 1!7 confor~t*!he,~ requirements of Section XI.
(Refu iling outage numb/er)]*\
Signed Date July 24. 2015 (Owner or Owner's Designee, Title)
CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and pressure Vessel Inspectors and the State or Province of Texas and employed by* ABS Boiler & Marine Insurance Co. of Houston. Texas have inspected the items described in this Owner's Activity Report, and state that, to the best of my knowledge and belief; the Owner has performed all activities represented by this report in accordance with the requirements of Section XII.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the repairs/
replacements activities and evaluation described this report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any persona int~ rpertyamage or a loss of any kind arising from the connected with this inspection. .
b~speet's Signature /National Board, State, Province, and Endorsements Date * */ /*,*_.%"'
TABLE 1 ITEMS WITH FLAWS OR RELEVANT CONDITIONS THAT REQUIRE EVALUATION FOR CONTINUED SERVICE 2RE17 April 2015 Examination item, item Eauto ecito Category Number Description Eauto ecito E-A E1.11 CONTAINMENT LINER (1 80-270 DEG) CR 15-9557- Examination on the
>83' CC- LINER-GV-F containment liner NDE examiner identified two possible areas of coating degradation. Reference NDE report VTIWE-201 5-007.
Determined to be surface abrasions of coating and showed no signs of distress indicating .possible damage or degradation of the base metal.
F-A F1 .20B Component Support FW-2016-HL5013 CR 15-8877-Spring hanger (SH-V (Variable Spring Hanger) (2) FW-2016-HL5013 component was found contacting adjacent line 3"-FW-2211-EC7. Noted damaged insulation on 3"-FW-2211-EC7.
Damaged insulation was removed to verify 5" clearance distance from centerline of 3"FW-2052-AA2 to lead edge of hanger rod no adjustment required to component support.
Insulation was corrected by allowing clearance spacing for rod hanger.
1- 4 4 NOTES:
- 1. Surveillance procedure 0PSPll-RC-0015 Revision 17, ASME Section XI Inservice Inspection, documents Inservice Inspection activities during 2RE17.
K
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER
- 3. REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-010 FASTENERS AT VALVE/FLANGE CONNECTION 3REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-011 FASTEN ERS AT VALVE/FLANGE CONN ECTI ON 3 REPLACEMENT VALVE REPLACED VALVE 1/17/2015 2-13-016 3 REPLACEMENT FLANGE REPLACED 30" ALUMINUM BRONZE OVERLAY 3/17/2014 2-13-023 FLANGE TO 30" ALUMINUM BRONZE PIPE ASSEMBLY 3 REPLACEMENT FLANGE ALUMINUM BRONZE PIPING IN SPOOL 1/15/2015 2-13-029 3 REPLACEMENT FLANGE REPLACE THE FLANGE AND SECTION OF THE 2/19/2014 2-13-033 SPOOL 3REPLACEMENT MECHANICAL REPLACED MECHANICAL SEALS ON SPENT 12/1 1/2014 2-13-067 SEALS FUEL POOL COOLING PUMP 2B (3R212NPA201 B) 3REPLACEMENT BALL AND REPLACED BALL AND SEAT AS AN ASSEMBLY 4/09/2015 2-14-003 SEALS OF BORIC ACID TANK 2B DRAIN VALVE (3R1 72TCV04 04) 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-005 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-006 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A IREPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-007 LOOP 2B DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057B AND RC-0058B 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-008 LOOP 2C DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057C AND RC-0058C
/
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM LOOP 2D 4/16/2015 2-14-009 DRAIN TO RCDT FIRST AND SECOND ISOLATION
________VALVES, RC-0057D AND RC-0058D 1REPLACEMENT SUPPORT INSTALLED U-STRAP ON PIPE SUPPORT RC2321 4/16/2015 2-14-010 HS5001 (TO FACILITATE REPLACEMENT OF 2-RC-
________0057C AND 2-RC-00580) 2 REPLACEMENT PIPING REPLACED 18' PIPING SPOOL FW-2012-K IN U2 IVC 4/28/2015 2-14-011 WITH FAC RESISTANT MATERIAL 2 REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2014-K WITH 4/28/2015 2-14-012 MATERIAL PER PIPE SPEC GA WITH MINIMUM
____________CHROME CONTENT OF 0.1%
2REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2018-K WITH 4/29/2015 2-14-013 MATERIAL PER PIPE SPEC GA WITH MINIMUM CHROME CONTENT OF 0.1%
1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/2015 2-14-014 OF REACTOR COOLANT PUMP 2B (1 R132NPP201 B) 1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/1 015 2-14-015 OF REACTOR COOLANT PUMP 2D (1R132NPP201 D) 1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-016 SAFETY VALVE (N2RCPSV3450) DURING REFUELING OUTAGE 1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-017 SAFETY VALVE (N2RCPSV3451) DURING REFUELING OUTAGE __________
1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-018 SAFETY VALVE (N2RCPSV3452) DURING REFUELING OUTAGE 3 REPLACEMENT COOLER REPLACED UPPER BEARING OIL COOLER (S/N 4/28/2015 2-14-019 946701 -2/NB-6146), AND 2 MOTOR AIR COOLERS (S/N 946901-2/NB-6140 & 946901-5/NB-6143) AS PART OF OVERALL MOTOR CHANGEOUT PROJECT.
COOLERS ARE ATTACHED SUBCOMPONENTS OF THEMOTOR AND ARE SERVICEDBY C.C.W_________________
4/
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TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REP LACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM ESRPONOWRKDATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 2 REPLACEMENT PIPING/FLEX INSTALL NEW 3"CS-2201-UB2 VIA INSTALLATION OF 5/01/2015 2-14-022 MOD NEW 12'"X 3" WOL INTO EXISTING LINE 12"CS-2201-UB2. NEW VALVE 2N102TCS0060 WILL BE PART OF NEW L!NE 3"CS-2201-UB2 1 REPLACEMENT THIMBLE REPLACE FLUX MAP BMI THIMPLE TUBE EGS 4/2612015 2-14-023 FITTINGS PART OF THE INCORE INSTRUMENTATION SYSTEM 3 REPLACEMENT PIPING/FLEX ADD / INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-024 MOD 2079-WB3 (INCLUDES NEW 3" GATE VALVE AND "NF" WELDED U-STRAP PIPE SUPPORT) TO EXISTING 8" ASME CL. 3 PIPE SPOOL: AF-2079-E 3 REPLACEMENT PIPING/FLEX ADD / INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-025 MOD 2047-GA3 (INCLUDES NEW 3" GATE VALVE AND "NF" WELDED U-STRAP PIPE SUPPORT) TO EXISTING 4" ASME CL. 3 PIPE SPOOL: AF-2047-E PER 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-026 3657A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-027 3657B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-028 3658A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-029 3658B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-030 MOD RCS 2101-UB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210A) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2101-UB2 AT SPOOL SI-2101-AA lAW DCN 1301507.
- NOTE: THIS IS NEW
___________FLEX PUMP'S SUCTION LINE 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-031 MOD RCS 2106-DB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0211A) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2106-DB2 AT SPOOL SI-21 06-F lAW DCN 1301508.
- NOTE: THIS IS NEW FLEX PUMP'S DISCHARGE LINE 1REPLACEMENT BOLTING REPLACED RCP(1R132NPP201B) 2B SEAL HOUSING 4/23/2015 2-14-032 BOLTS WITH INCONEL STUDS AND NUTS 1REPLACEMENT BOLTING REPLACE RCP (1 RI32NPP2O1D) 2D SEAL HOUSING 4/14/2015 2-14-033 BOLTS WITH INCONEL STUDS AND NUTS 2REPLACEMENT VALVE PARTS MACHINED ALL SEALING AREAS OF VALVE AND 4/30/2015 2-14-034 REPLACED BONNET PLUG 1REPLACEMENT VALVE 1R162XRH0032A REPLACE RH-0032A (LO H EAD 4/18/2015 2-14-038 SAFETY INJECTION TRAIN A TO LOOP 2A COLD LEG CHECK VALVE) WITH A DIFFERENT DESIGN OF
____ ____ ____ ____ ____ CHECK VALVE _ _ _ _ _ _ _ _
3 REPLACEMENT FLANGE REPLACED BLIND FLANGE AND ADD FASTENERS 1/14/2015 2-14-040
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DSRPONFWRKDATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2114-09VP 1/16/2015 2-14-041 UPSTREAM OF THE "A"TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT WELD# FW00094 TO FW# 00093 3REPLACEMENT PI PI NG REPLACED PI PI NG COMPO NENT EW-2114-09VP 1/16/2015 2-14-042 UPSTREAM OF THE "A' TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT WELD# FW00094 TO FW# 00093 3REPLACEMENT VALVE REPLACED BALL/SEAT ASSEMBLY 1/15/2015 2-14-043 3REPLACEMENT VALVE REPLACED TEWI 002 ESSENTIAL CHILLER 22A ECW 1/16/2015 2-14-044 RETURN VALVE WITH A STAINLESS STEEL VALVE 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2405-02P ON 1/15/2015 2-14-045 LINE EW-2405 BEGINNING AT FW# 0001 TO FW#
0002 2 REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-047 MOD RCS 2201-UB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2201-UB2 AT SPOOL SI-2101-P lAW DCN 1402354 2 REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-048 MOD RCS 2206-DB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0211B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2206-DB2 AT SPOOL SI-
_________________ 2206-F lAW DCN 1402355 _______ __________
21
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 3REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 3 PIPING; LINE NO. 3"AF- 4/30/2015 2-14-049 MOD SG 2077WB3 INCLUDING NEW 3" ISOLATION VALVE 2-MAKEUP AF AF-0100 VIA ADDITION OF 8" X 3" WOL TO EXISTING SYSTEM SPOOL AF-2077-E AS SHOWN PER DCN 1401802 OF.
DCP 12-11658-24, SUPP.1 3REPLACEMENT PIPING/FLEX INSTALL NEW FLEX PUMP DISCHARGE LINE NO. 4/30/2015 2-14-050 MOD SG 3"AF-2014GA3 INCLUDING NEW 3" ISOLATION MAKEUP AF VALVE 2-AF-0101 VIA ADDITION OF 4" X 3" WOL TO SYSTEM EXISTING SPOOL AF-2014-E AS SHOWN PER DCN 1401803 OF DCP 12-11658-24, SUPP.1___________
2REPLACEMENT VALVE REPLACED(A2FWFV7141) STEAM GENERATOR 2A 4/24/2015 2-15-002 ORC FEEDWATER ISOLATION VALVE ORFICE PLATE 3REPLACEMENT GASKET REPLACED INTERCOOLER COVER GASKET 1/21/2015 2-15-003 3 REPLACEMENT VALVE REPLACED ECW TRAIN 2B DISCHARGE CHECK 3/19/2015 2-15-007 VALVE 2-EW-0042 WITH ROTATING SPARE CHECK VALVE _________
2REPAIR VALVE RETAINING RING WAS SEAL WELDED AND VALVE 4/10/2015 2-15-012 REASSEMBLED 3REPLACEMENT STUD REPLACED FLANGE FASTENERS FOR 2"/3" CC-2503- 4/27/2015 2-15-013 CA3 IREPLACEMENT SUPPORT REPLACED VARIABLE SPRING HANGER 4/22/2015 2-15-014 RC2422HL5016 LOCATED ON U2 D-LOOP 4 "
_____________________ __________PRESSURIZER SPRAY LINE RC-2422-BB1_________________
SUMMARY
REPORT for the
,,2RE17 INSERVICE INSPECTION of UNIT 2 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Operating Company STP NUCLEAR OPERATING COMPANY May 2015
SCOPE COMPONENT SUPPORTS (IWF), CONTAINMENT METAL LINER (IWE), CONCRETE COMPONENTS (IWL), REPAIR AND REPLACEMENT, AND WELD INSPECTION PROGRAMS (IWB, IWC, IWD)
The examinations summarized in this report were performed in accordance with the 2004 Edition with no Addenda of the ASME Code, Section Xl that is applicable to the South Texas Project, Unit 2, third ten-year interval (10/19/2010-10/18/2020), second period (01101/2014-12/1812016). This report covers selected ASME Code Class 1, and 3 Systems/Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWB-2412 for ASME Code Class 1 Systems/Components, IWC-2412 for ASME Code Class 2 Systems/Components and IWD-2412 for ASME Code Class 3 Systems/Components and IWF-2410, component supports.
ASME Code Class 1 components were examined as prescribed by Table IWB-2500-1 and the applicable Examination Categories, which established the examination frequency at each refueling outage. The ASME Code Class 2 Systems/Components were examined in accordance with Table IWC-2500-1, Examination Categories. The ASME Code Class 3 Systems/Components were examined in accordance with Table IWD-2500-1, Examination Categories. Component Supports were examined in accordance with IWF- Table 2500-1, Examination Categories.
The Containment Metal Liner examinations summarized in this report were performed in accordance with the 2004 Edition No Addenda of the ASME Code, Section Xl, which is applicable to the South Texas Project, Unit 2, second ten-year interval (09/09/2009-09/08/2019), second period (09/09/2013-09/08/2016). This report covers selected ASME Code Class CC liner & MC Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWE-2412 for ASME Code Class CC liner &MC Components. The Containment Metal Liner Components were examined in accordance with Table IWE-2500-1, Examination Categories.
The ASME Code Class CC components were examined during fall of 2014 as prescribed by Table IWL-2500-1; ASME 2004 Edition No addenda subsection IWL. 2 Qfh Year examinations were completed under Surveillance ST: 88000349 (OPSPO9-TD-001 Containment Tendon Test/End Anchorage and Adjustment Concrete Inspection.)
COVER SHEET 2RE17 INSERVICE INSPECTION
SUMMARY
REPORT ,
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2 P.O. BOX 289 WADSWORTH, TEXAS 77483 USNRC DOCKET NO: 50-499 OPERATING LICENSE NO: NPF-80 COMMERCIAL OPERATION DATE: June 19, 1989 Prepared by:
- Date July 24. 2015
\4 J. Williams, ISI Program Engineer
________Date *j313 -S Reviewed by:-
L. /NDE Inspection Programs
FORM OAR-i OWNER'S ACTIVITY REPORT (Code Case N-532-4)
Report N4ner OAR-2RE17 Plant Sot TxsPrjc ElcrcOeeai tto Unit No. 2 Commercial service date June 19. 1989 Refueling outage no. 2RE17 (If applicable)
Current inspection interval_ IWB. IWC. IWD. IWF - 3 rd : IWE -2 nd ,IJL-20th Year (1St, 2 nd, jrd, 4t other)
Current inspection period IWB, IWC, IWD. IWF -2nd _;IWE -1st (151, 2 5d, 3 5d) 2004 No Addenda Edition and Addenda of Section XI applicable to the inspection plan Date and revision of inspection plan April 04, 2014 / Revision 7. Supplement #2 Edition and Addenda of Section XI applicable to repairs/replacement activities, if different than the inspection plan N/A Code Cases used: N-532-4. N578-1. N-722-1. N-770-1 CERTIFICATE OF CONFORMANCE I certify' that (a) the statements made in this report are correct; (b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of 2 17 conforsi t Irequirements of Section XI.
(Refu ling outage numhr)
- Signed - 181Cv.
S Program Engineer Date July 24. 2015 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and pressure Vessel Inspectors and the State or Province of Texas and employed by_ ABS Boiler & Marine Insurance Co. of Houston. Texas have inspected the items described in this Owner's Activity Report, and state that, to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the repairs/
replacements activities and evaluation described this report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal is~uriy, r property.~arnage or a loss of any kind arising from the connected with this inspection.
_ Commissions 7rNational atona BorSatPoi ncad noseet Board, State, Province, and Endorsements
TABLE 1 ITEMS WITH FLAWS OR RELEVANT CONDITIONS THAT REQUIRE EVALUATION FOR CONTINUED SERVICE 2RE17 April 2015 Examination Item Item Eauto ecito Category Number Description Eauto ecito E-A E1.1 1 CONTAINMENT LINER (180-270 DEG) CR 15-9557- Examination on the S >83' CC- LINER-GV-F containment liner NDE examiner identified two possible areas of coating degradation. Reference ND E report VTIWE-2015-007.
Determined to be surface abrasions of coating and showed no signs of distress indicating possible damage or degradation of the base metal.
F-A F1.20B Component Support FW-2016-HL5013 CR 15-8877-Spring hanger (SH-V (Variable Spring Hanger) (2) FW-2016-HL5013 component was found contacting adjacent line 3"-FW-221 1-EC7. Noted damaged insulation on 3"-FW-2211-EC7.
Damaged insulation was removed to verify 5" clearance distance from centerline of 3"FW-2052-AA2 to lead edge of hanger rod no adjustment required to component support.
Insulation was corrected by allowing clearance spacing for rod hanger.
NOTES:
- 1. Surveillance procedure 0PSP11-RC-0015 Revision 17, ASME Section XI Inservice Inspection, documents Inservice Inspection activities during 2RE17.
s~/' K
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 3 REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-010 FASTENERS AT VALVE/FLANGE CONNECTION 3REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-011 FASTENERS AT VALVE/FLANGE CONNECTION ______
3 REPLACEMENT VALVE REPLACED VALVE 1/17/2015 2-13-016 3 REPLACEMENT FLANGE REPLACED 30' ALUMINUM BRONZE OVERLAY 3/17/2014 2-13-023 FLANGE TO 30" ALUMINUM BRONZE PIPE ASSEMBLY 3 REPLACEMEEIT FLANGE ALUMINUM BRONZE PIPING IN SPOOL 1/15/2015 2-13-029 3 REPLACEMENT FLANGE REPLACE THE FLANGE AND SECTION OF THE 2/19/2014 2-13-033 SPOOL 3 REPLACEMENT MECHANICAL REPLACED MECHANICAL SEALS ON SPENT 12/11/2014 2-13-067
.. SEALS FUEL POOL COOLING PUMP 2B (3R212NPA201 B) 3 REPLACEMENT BALL AND REPLACED BALL AND SEAT AS AN ASSEMBLY 4/09/2015 2-14-003 SEALS OF BORIC ACID TANK 2B DRAIN VALVE (3R1 72TCV04 04) 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-005 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-006 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-007 LOOP 2B DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057B AND RC-0058B 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-008 LOOP 2C DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057C AND RC-0058C _________
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM LOOP 2D 4/16/2015 2-14-009 DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057D AND RC-0058D___________
1REPLACEMENT SUPPORT INSTALLED U-STRAP ON PIPE SUPPORT RC2321 4/16/2015 2-14-010 HS5001 (TO FACILITATE REPLACEMENT OF 2-RC-0057C AND 2-RC-0058C)___________
2 REPLACEMENT PIPING REPLACED 18" PIPING SPOOL FW-2012-K IN U2 IVC 4/28/2015 2-14-011
___________WITH FAC RESISTANT MATERIAL 2 REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2014-K WITH 4/28/2015 2-14-012 MATERIAL PER PIPE SPEC GA WITH MINIMUM CHROME CONTENT OF 0.1% _________
2REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2018-K WITH 4/29/2015 2-14-013 MATERIAL PER PIPE SPEC GA WITH MINIMUM CHROME CONTENT OF 0.1%
1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/2015 2-14-014 OF REACTOR COOLANT PUMP 2B (1R132NPP201 B)
I REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/1015 2-14-015 OF REACTOR COOLANT PUMP 2D (1R132NPP201 D) 1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-016 SAFETY VALVE (N2RCPSV3450) DURING REFUELING OUTAGE 1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-017 SAFETY VALVE (N2RCPSV3451) DURING REFUELING OUTAGE __________
1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-018 SAFETY VALVE (N2RCPSV3452) DURING REFUELING OUTAGE 3 REPLACEMENT COOLER REPLACED UPPER BEARING OIL COOLER (S/N 4/28/2015 2-14-019 946701-2/NB-6146), AND 2 MOTOR AIR COOLERS (S/N 946901-2/NB-6140 & 946901-5/NB-6143) AS PART OF OVERALL MOTOR CHANGEOUT PROJECT.
COOLERS ARE ATTACHED SUBCOMPONENTS OF
________THE MOTOR AND ARE SERVICED BY C.C.W 4/
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM~ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPONFWRKCOMPLETED PLAN NUMBER 2 REPLACEMENT PIPING/FLEX INSTALL NEW 3"CS-2201-UB2 VIA INSTALLATION OF 5/01/2015 2-14-022 MOD NEW 12" X 3" WOL INTO EXISTING LINE 12"CS-2201-UB2. NEW VALVE 2N1 02TCS0060 WILL BE PART OF NEW LINE 3"CS-2201-UB2 1 REPLACEMENT THIMBLE REPLACE FLUX MAP BMI THIMPLE TUBE EGS 4/2612015 2-14-023 FITTINGS PART OF THE INCORE INSTRUMENTATION SYSTEM 3 REPLACEMENT PIPING/FLEX ADD!/ INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-024 MOD 2079-WB3 (INCLUDES NEW 3" GATE VALVE AND "NF" WELDED U-STRAP PIPE SUPPORT) TO
_____________EXISTING 8" ASME CL. 3 PIPE SPOOL: AF-2079-E 3 REPLACEMENT PIPING/FLEX ADD!/ INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-025 MOD 2047-GA3 (INCLUDES NEW 3" GATE VALVE AND "NF" WELDED U-STRAP PIPE SUPPORT) TO EXISTING 4" ASME CL. 3 PIPE SPOOL: AF-2047-E PER 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-026 3657A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES I REPLACEMENT VALVE REPLACED H EAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-027 3657B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES I REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-028 3658A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-029 3658B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 2 REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PiPiNG; LINE NO. 3"SI- 1/01/2015 2-14-030
,MOD RCS 2101-UB2" (INCLUDING NEW 3" ISOLATION GATE
.MAKE-UP SI VALVE 2-SI-0210OA) VIA WELDOLET FITTING TO
- SYSTEM EXISTING LINE NO. 12"SI-2101-UB2 AT SPOOL SI-
.-* 2101-AA lAW DCN 1301507.
- NOTE: THIS IS NEW
.' FLEX PUMP'S SUCTION LINE 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-031 MOD RCS 2106-DB2" (INCLUDING NEW 3" ISOLATION GATE
,. MAKE-UP SI VALVE 2-SI-0211lA) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2106-DB2 AT SPOOL SI- -
- i,!:2106-F lAW DCN 1301508.
- NOTE: THIS IS NEW
'; ,.FLEX PUMP'S DISCHARGE LINE 1REPLACEMENT '., :BOLTING REPLACED RCP(1R132NPP201B) 2B SEAL HOUSING 4123/2015 1 2-14-032
" - BOLTS WITH INCONEL STUDS AND NUTS 1REPLACEMENT BOLTING REPLACE RCP (1R132NPP201D) 2D SEAL HOUSING 4/14/2015 2-14-033
-BOLTS WITH INCONEL STUDS AND NUTS 2REPLACEMENT VALVE PARTS MACHINED ALL SEALING AREAS OF VALVE AND 4/30/2015 2-14-034
- REPLACED BONNET PLUG 1REPLACEMENT VALVE 1R162XRH0032A REPLACE RH-0032A (LO HEAD , 4/18/2015 :- 2-14-038 SAFETY INJECTION TRAIN A TO LOOP 2A COLD LEG CHECK VALVE) WITH A DIFFERENT DESIGN OF
_______ ~~~CHECK VALVE ________
3REPLACEMENT .. *FLANGE REPLACED BLIND FLANGE AND ADD FASTENERS 1/14/2015 2-14-040
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ".ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE .DESCRIPTION DESCRIPTION OF WORK COMPLETED 'PLAN NUMBER 3 REPLACEMENT -"PIPING REPLACED PIPING COMPONENT EW-2114-09VP 1/16/2015 2-14-041
' UPSTREAM OF THE "A" TRAIN CCW PUMP
" SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT"
____: _____WELD# FW00094 TO FW# 00093 3 REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2114-O9VP 1/16/2015 2-14-042 UPSTREAM OF THE "A" TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT
- WELD# FW00094 TO FW# 00093 3 REPLACEMENT VALVE .REPLACED BALL/SEAT ASSEMBLY 1/15/2015 2-14-043 3 REPLACEMENT .*VALVE REPLACED TEW1 002 ESSENTIAL CHILLER 22A ECW 1/15/2015 . 2-14-044 RETURN VALVE WITH A STAINLESS STEEL VALVE 3 REPLACEMENT,., " PIPING REPLACED PIPING COMPONENT EW-2405-02P ON 1/15/2015 2-14-045 LINE EW-2405 BEGINNING AT FW# 0001 TO FW#
0002 2 REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-047 MOD RCS 2201-UB2" (INCLUDING NEW 3' ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2201-UB2 AT SPOOL SI-2101-P lAW DCN 1402354 2 REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-048 MOD RCS 2206-DB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0211 B) VIA WELDOLET FITTING TO
- SYSTEM EXISTING LINE NO. 6"SI-2206-DB2 AT SPOOL SI-
_______ _____________ ____________ 2206-F lAW DCN 1402355 _ ______ ___________
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 3REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 3 PIPING; LINE NO. 3"AF- 4/30/2015 2-14-049 MOD SG 2077WB3 INCLUDING NEW 3" ISOLATION VALVE 2-MAKEUP AF AF-Ol00 VIA ADDITION OF 8" X 3" WOL TO EXISTING SYSTEM SPOOL AF-2077-E AS SHOWN PER DCN 1401802 OF DCP 12-11658-24, SUPP.1 3REPLACEMENT *PIPING/FLEX INSTALL NEW FLEX PUMP DISCHARGE LINE NO. 4/30/2015 2-14-050 MOD SG 3"AF-2014GA3 INCLUDING NEW 3" ISOLATION MAKEUP AF VALVE 2-AF-0101 VIA ADDITION OF 4" X 3" WOL TO SYSTEM EXISTING SPOOL AF-2014-E AS SHOWN PER DCN 1401803 OF DCP 12-11658-24, SUPP.1 2REPLACEMENT VALVE REPLACED(A2FWFV7141) STEAM GENERATOR 2A 4/24/2015 2-15-002 ORC FEEDWATER ISOLATION VALVE ORFICE PLATE 3 REPLACEMENT GASKET REPLACED INTERCOOLER COVER GASKET 1/21/2015 2-15-003 3 REPLACEMENT VALVE REPLACED ECW TRAIN 2B DISCHARGE CHECK 3/19/2015 2-15-007 VALVE 2-EW-0042 WITH ROTATING SPARE CHECK
____VALVE ...
2 REPAIR VALVE RETAINING RING WAS SEAL WELDED AND VALVE 4/10/2015 2-15-012 REASSEMBLED 3 REPLACEMENT STUD REPLACED FLANGE FASTENERS FOR 2"/3" CC-2503- 4/27/2015 2-15-013 CA3 1 REPLACEMENT SUPPORT REPLACED VARIABLE SPRING HANGER 4/22/2015 2-15-014 RC2422HL5016 LOCATED ON U2 D-LOOP 4 "
_____________________ ___________PRESSURIZER SPRAY LINE RC-2422-BB1_________________
~/
SUMMARY
REPORT for the 2RE17 INSERVICE INSPECTION of UNIT 2 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Operating.Company STP NUCLEAR OPERATING COMPANY May 2015
SCOPE COMPONENT SUPPORTS (IWF), CONTAINMENT METAL LINER (IWE), CONCRETE COMPONENTS (IWL), REPAIR AND REPLACEMENT, AND WELD INSPECTION PROGRAMS (IWB, IWC, IWD)
The examinations summarized in this report were performed in accordance with the 2004 Edition with no Addenda of the ASME Code, Section Xl that is applicable to the South Texas Project, Unit 2, third ten-year interval (10/19/2010-10/18/2020), second period (01/01/2014-12/18/2016). This report covers selected ASME Code Class 1, and 3 Systems/Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B' as defined in IWB-2412 for ASME Code Class 1 Systems/Components, IWC-2412 for ASME Code Class 2 Systems/Components and IWD-2412 for ASME Code Class 3 Systems/Components and IWF-2410, component supports.
ASME Code Class 1 components were examined as prescribed by Table IWB-2500-1 and the applicable Examination Categories, which established the examination frequency at each refueling outage. The ASME Code Class 2 Systems/Components were examined in accordance Wvith Table IWC-2500-1, Examination Categories. The ASME Code Class 3 Systems/Components were examined in accordance with Table IWD-2500-1, Examination Categories. Component Supports were examined in accordance with IWF- Table 2500-1, Examination Categories.
The Containment Metal Liner examinations summarized in this report were performed in accordance with the 2004 Edition No Addenda of the ASME Code, Section Xl, which is applicable to the South Texas Project, Unit 2, second ten-year interval (09/09/2009-09/08/2019), second period (09/09/2013-09/08/2016). This report covers selected ASME Code Class CC liner & MC Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWE-2412 for ASME Code Class CC liner & MC Components. The Containment Metal Liner Components were examined in accordance with Table IWE-2500-1, Examination Categories.
The ASME Code Class CC components were examined during fall of 2014 as prescribed by Table IWL-2500-1; ASME 2004 Edition No addenda subsection IWL. 20th Year examinations were completed under Surveillance ST: 88000349 (0PSPO9-TD-001 Containment Tendon Test/End Anchorage and Adjustment Concrete Inspection.)
COVER SHEET 2RE17 INSERVICE INSPECTION
SUMMARY
REPORT SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2 PO, BOX 289 WADSWORTH, TEXAS 77483 USNRC DOCKET NO: 50-499 OPERATING LICENSE NO: NPF-80 COMMERCIAL OPERATION DATE: June 19, 1989 Prepared by Date July 24, 2015 KJ. Williams, ISI Program Engineer Reviewed b'Y L. Sp~e s, Supervisor,/INDE Inspection Programs t$
96vv/
FORM OAR-I OWNER'S ACTIVITY REPORT (Code Case N-532-4) tto Reor Teas ro2ec 17crcGeeaig uthfbe Plant____ South Texas Proiect Electric Generatine Station Unit No. 2 Commercial service date June 19, 1989 Refueling outage no. 2RE17 (If applicable)
Current inspection interval JWB. IWC, IWD. 17,fIW - 3 rd IWE -2nd ,D,'.,L- 2 0th Year (1st, 2 nd, 3 rd, 4t1, other)
Current inspection period IWB. IWC. IWD. IWF -2nd :IWE -Ist (1pI,2 ncd3 rd)
Edition and Addenda of Section XI applicable to the inspection plan 2004 No Addenda Date and revision of inspection plan Anril 04_ 2014 / Revision 7. Sunnlement #2 Edition and Addenda of Section XI applicable to repairs/replacement activities, if different than the inspection plan N/A Code Cases used: N-532-4, N578-1, N-722-1, N-770-1 CERTIFICATE OF CONFORMANCE I certify that (a) the statements made in this report are correct; (b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of 2lE 17 confor~* rjh~requirements of Section XI.
(Refu ling outage numb~r) A Signed Date July 24. 2015
,(Owner or Owner's Designee, Title)
CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and pressure Vessel Inspectors and the State or Province of Texas and employed by_ ABS Boiler & Marine Insurance Co. of Holuston.,Texas . have inspected the items described in this Owner's Activity Report, and state that, to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the repairs/
replacements activities and evaluation described this report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personalijrrpoet~mg or a loss of any kind arising from the connected with this inspection.
- Idispectoq's Signature 'National Board, State, Province, and Endorsements Date
TABLE 1 ITEMS WITH FLAWS OR RELEVANT CONDITIONS THAT REQUIRE EVALUATION FOR CONTINUED SERVICE 2RE17 April 2015 Examination Item Item Category Number Description Evaluation Description E-A El.11 CONTAINMENT LINER (180-270 DEG) CR 15-9557- Examination on the
>83' CC- LINER-GV-F containment liner NDE examiner identified two possible areas of coating degradation. Reference ND E report VTIWE-201 5-007.
Determined to be surface abrasions of coating and showed no signs of distress indicating possible damage or degradation of the base metal.
F-A F1.20B Component Support FW-2016-HL5013 CR 15-8877-Spring hanger (SH-V (Variable Spring Hanger) (2) FW-2016-HL5013 component was found contacting adjacent line 3"-FW-2211-EC7. Noted damaged insulation on 3"-FW-2211-EC7.
Damaged insulation was removed to verify 5" clearance distance from centerline of 3"FW-2052-AA2 to lead edge of hanger rod no adjustment required to component support.
Insulation was corrected by allowing clearance spacing for rod hanger.
NOTES:
- 1. Surveillance procedure 0PSPll-RC-0015 Revision 17, ASME Section XI Inservice Inspection, documents Inservice Inspection activities during 2RE17.
'*~t' K
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIRIREPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 3 REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-010 FASTENERS AT VALVE/FLANGE CONNECTION 3REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-011 FASTENERS AT VALVE/FLANGE CONNECTION 3 REPLACEMENT VALVE REPLACED VALVE 1/17/2015 2-13-016 3 REPLACEMENT FLANGE REPLACED 30' ALUMINUM BRONZE OVERLAY 3/17/2014 2-13-023 FLANGE TO 30" ALUMINUM BRONZE PIPE ASSEMBLY 3 REPLACEMENT FLANGE ALUMINUM BRONZE PIPING IN SPOOL 1/15/2015 2-13-029 3 REPLACEMENT FLANGE REPLACE THE FLANGE AND SECTION OF THE 2/19/2014 2-13-033 SPOOL 3REPLACEMENT MECHANICAL REPLACED MECHANICAL SEALS ON SPENT 12/11/2014 2-13-067 SEALS FUEL POOL COOLING PUMP 2B (3R212NPA201 B)_______
3REPLACEMENT BALL AND REPLACED BALL AND SEAT AS AN ASSEMBLY 4/09/2015 2-14-003 SEALS OF BORIC ACID TANK 2B DRAIN VALVE
___________(3R1 72TCV0404) 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-005 LOOP 2A DRAIN TO RCDT FIRST AND SECOND
_______ ~~~~ISOLATION VALVES, RC-0057A AND RC-0058A _________
1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-006 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-007 LOOP 2B DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057B AND RC-0058B 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-008 LOOP 2C DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057C AND RC-0058C
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAI R/REPLACEMENT CLASS MEASURE DESCRIPTION COMPLETED PLAN NUMBER DESCRIPTION OF WORK 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM LOOP 2D 4/16/2015 2-14-009 DRAIN TO RCDT FIRST AND SECOND ISOLATION
_____________VALVES, RC-0057D AND RC-0058D 1 REPLACEMENT SUPPORT INSTALLED U-STRAP ON PIPE SUPPORT RC2321 4116/2015 2-14-010 HS5001 (TO FACILITATE REPLACEMENT OF 2-RC-0057C AND 2-RC-00580) 2 REPLACEMENT PIPING REPLACED 18" PIPING SPOOL FW-2012-K IN U2 IVC 4/28/2015 2-14-011
____________WITH FAC RESISTANT MATERIAL 2 REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2014-K WITH 4/28/2015 2-14-012 MATERIAL PER PIPE SPEC GA WITH MINIMUM
___________CHROME CONTENT OF 0.1%
2REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2018-K WITH 4/2912015 2-14-013 MATERIAL PER PIPE SPEC GA WITH MINIMUM CHROME CONTENT OF 0.1% ______
1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/2015 2-14-014 OF REACTOR COOLANT PUMP 2B (1R132NPP201B) 1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/1015 2-14-015 OF REACTOR COOLANT PUMP 2D (1R132NPP201 D) ______
1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-016 SAFETY VALVE (N2RCPSV3450) DURING
________ ~~~~REFUELING OUTAGE__________
1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-017 SAFETY VALVE (N2RCPSV3451) DURING
________REFUELING OUTAGE 1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-018 SAFETY VALVE (N2RCPSV3452) DURING
________REFUELING OUTAGE 3 REPLACEMENT COOLER REPLACED UPPER BEARING OIL COOLER (S/N 4/28/2015 2-14-019 946701-2/NB-6146), AND 2 MOTOR AIR COOLERS (S/N 946901-2/NB-6140 & 946901-5/NB-6143) AS PART OF OVERALL MOTOR CHANGEOUT PROJECT.
COOLERS ARE ATTACHED SUBCOMPONENTS OF
_______________________THE MOTOR AND ARE SERVICED BY C.C.W ______ _________
4/
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 2 REPLACEMENT PIPING/FLEX INSTALL NEW 3"CS-2201-UB2 VIA INSTALLATION OF 5/01/2015 2-14-022 MOD NEW 12" X 3" WOL INTO EXISTING LINE 12"CS-2201-UB2. NEW VALVE 2N102TCS0060 WILL BE PART OF NEW LINE 3"CS-2201-UB2 1 REPLACEMENT THIMBLE REPLACE FLUX MAP BMI THIMPLE TUBE EGS 4/26/2015 2-14-023 FITTINGS PART OF THE INCORE INSTRUMENTATION SYSTEM 3 REPLACEMENT PIPING/FLEX ADD I INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-024 MOD 2079-WB3 (INCLUDES NEW 3" GATE VALVE AND "NF" WELDED U-STRAP PIPE SUPPORT) TO
_______EXISTING 8' ASME CL. 3 PIPE SPOOL: AF-2079-E 3 REPLACEMENT PIPING/FLEX ADD / INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-025 MOD 2047-GA3 (INCLUDES NEW 3" GATE VALVE AND "N F" WELDED U-STRAP PIPE SUPPORT) TO EXISTING 4" ASME CL. 3 PIPE SPOOL: AF-2047-E PER 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-026 3657A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-027 3657B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-028 3658A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-029 3658B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 6~A~6~
/
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-030 MOD RCS 2101-UB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210A) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2101-UB2 AT SPOOL SI-2101-AA lAW DCN 1301507.
- NOTE: THIS IS NEW FLEX PUMP'S SUCTION LINE 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-031 MOD RCS 2106-DB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0211lA) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2106-DB2 AT SPOOL SI-2106-F lAW DCN 1301508.
- NOTE: THIS IS NEW
___________________FLEX PUMP'S DISCHARGE LINE 1REPLACEMENT BOLTING REPLACED RCP(1R132NPP201B) 2B SEAL HOUSING 4/23/2015 2-14-032 BOLTS WITH INCONEL STUDS AND NUTS 1REPLACEMENT BOLTING REPLACE RCP (1R132NPP201D) 2D SEAL HOUSING ,4/14/2015 2-14-033 BOLTS WITH INCONEL STUDS AND NUTS 2 REPLACEMENT VALVE PARTS MACHINED ALL SEALING AREAS OF VALVE AND 4/30/2015 2-14-034 REPLACED BONNET PLUG 1REPLACEMENT VALVE 1R162XRH0032A REPLACE RH-0032A (LO HEAD 4/18/2015 2-14-038 SAFETY INJECTION TRAIN A TO LOOP 2A COLD LEG CHECK VALVE) WITH A DIFFERENT DESIGN OF CHECK VALVE 3REPLACEMENT FLANGE REPLACED BLIND FLANGE AND ADD FASTENERS 1/14/2015 2-14-040
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPONFWRKCOMPLETED PLAN NUMBER 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2114-09VP 1/16/2015 2-14-041 UPSTREAM OF THE "A" TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT WELD# FW00094 TO FW# 00093 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2114-09VP 1/16/2015 2-14-042 UPSTREAM OF THE "A" TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT WELD# FW00094 TO FW# 00093 __________
3REPLACEMENT VALVE REPLACED BALL/S EAT ASSEMBLY 1/15/2015 2-14-043 3REPLACEMENT VALVE REPLACED TEWl 002 ESSENTIAL CHILLER 22A ECW 1/15/2015 2-14-044 RETURN VALVE WITH A STAINLESS STEEL VALVE 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2405-02P ON 1/15/2015 2-14-045 LINE EW-2405 BEGINNING AT FW# 0001 TO FW#
0002 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-047 MOD RCS 2201-UB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2201-UB2 AT SPOOL SI-2101-P lAW DCN 1402354 _______
2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"Sl- 5/01/2015 2-14-048 MOD RCS 2206-DB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0211 B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2206-DB2 AT SPOOL SI-
_______ _____________ ____________ 2206-F lAW DCN 1402355 _ ______ ___________
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 3REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 3 PIPING; LINE NO. 3"AF- 4/30/2015 2-14-049 MOD SG 2077WB3 INCLUDING NEW 3" ISOLATION VALVE 2-MAKEUP AF AF-0100 VIA ADDITION OF 8" X 3" WOL TO EXISTING SYSTEM SPOOL AF-2077-E AS SHOWN PER DCN 1401802 OF DCP 12-11658-24, SUPP.1 3 REPLACEMENT PIPING/FLEX INSTALL NEW FLEX PUMP DISCHARGE LINE NO. 4/30/2015 2-14-050 MOD SG 3"AF-2014GA3 INCLUDING NEW 3' ISOLATION MAKEUP AF VALVE 2-AF-0101 VIA ADDITION OF 4' X 3' WOL TO SYSTEM EXISTING SPOOL AF-2014-E AS SHOWN PER DCN 1401803 OF DCP 12-11658-24, SUPP.1 __________
2 REPLACEMENT VALVE REPLACED(A2FWFV7141) STEAM GENERATOR 2A 4/24/2015 2-15-002 ORC FEEDWATER ISOLATION VALVE ORFICE PLATE 3 REPLACEMENT GASKET REPLACED INTERCOOLER COVER GASKET 1/21/2015 2-15-003 3 REP LACEMENT VALVE REPLACED ECW TRAI N 2B DISCHARGE CH ECK 3/19/2015 2-15-007 VALVE 2-EW-0042 WITH ROTATING SPARE CHECK VALVE 2 REPAIR VALVE RETAINING RING WAS SEAL WELDED AND VALVE 4/10/2015 2-15-012 REASSEMBLED 3 REPLACEMENT STUD REPLACED FLANGE FASTENERS FOR 2"/3" CC-2503- 4/27/2015 2-15-013 CA3 1 REPLACEMENT SUPPORT REPLACED VARIABLE SPRING HANGER 4/22/2015 2-15-014 RC2422HL5016 LOCATED ON U2 D-LOOP 4'
_______ _____________ ___________PRESSURIZER SPRAY LINE RC-2422-BB1__________________
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SUMMARY
REPORT for the 2RE17 INSERVICE INSPECTION of UNIT 2 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Operating Company 1/4 ;~
STP NUCLEAR OPERATING COMPANY May 2015
SCOPE COMPONENT SUPPORTS (IWF), CONTAINMENT METAL LINER (IWE), CONCRETE COMPONENTS (IWL), REPAIR AND REPLACEMENT, AND WELD INSPECTION PROGRAMS (IWB, IWC, IWD)
TFhe examinations summarized in this report were performed in accordance with the 2004 Edition with no Addenda of the ASME Code,Section XI that is applicable to the South Texas Project, Unit 2, third ten-year interval (10/19/2010-10/18/2020), second period (01/01/2014-12/18/2016). This report covers selected ASME Code Class 1, and 3 Systems/Components. This report is documented in accordance with the requirements of ASME Section Xl Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWB-2412 for ASME Code Class 1 Systems/Components, IWC-2412 for ASME Code Class 2 Systems/Components and IWD-2412 for ASME Code Class 3 Systems/Components and IWF-2410, component supports.
ASME Code Class 1 components were examined as prescribed by Table IWB-2500-1 and the applicable Examination Categories, which established the examination frequency at each refueling outage. The ASME Code Class 2 Systems/Components were examined in accordance with Table IWC-2500-1, Examination Categories. The ASME Code Class 3 Systems/Components were examined in accordance with Table IWD-2500-1, Examination Categories. Component Supports were examined in accordance with IWF- Table 2500-1, Examination Categories.
The Containment Metal Liner examinations summarized in this report were performed in accordance with the 2004 Edition No Addenda of the ASME Code, Section Xl, which is applicable to the South Texas Project, Unit 2, second ten-year interval (09/09/2009-09/08/2019), second period (09/09/2013-09/08/2016). This report covers selected ASME Code Class CC liner & MC Components. This report is documented in accordance with the requirements of ASME Section XI Code Case N-532-4.
Examinations and tests required by the Code are scheduled in accordance with "Inspection Program B" as defined in IWE-2412 for ASME Code Class CC liner & MC Components. The Containment Metal Liner Components were examined in accordance with Table IWE-2500-1, Examination Categories.
The ASME Code Class CC components were examined during fall of 2014 as prescribed by Table IWL-2500-1; ASME 2004 Edition No addenda subsection IWL. 20th Year examinations were completed under Surveillance ST: 88000349 (OPSPO9-TD-001 Containment Tendon Test/End Anchorage and Adjustment Concrete Inspection.)
( / A
COVER SHEET 2RE17 INSERVICE INSPECTION
SUMMARY
REPORT SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2 P.O. BOX 289 WADSWORTH, TEXAS 77483 USNRC DOCKET NO: 50-499 OPERATING LICENSE NO: NPF-80 COMMERCIAL OPERATION DATE: June 19, 1989 Prepared by:____________________ Date July 24, 2015 5 J. Williams, ISl Program Engineer Reviewed by:
- L<* Date_________
L. Spe s, Supervisor,/INDE Inspection Programs 69A~"'
FORM OAR-i OWNER'S ACTIVITY REPORT (Code Case N-532-4)
Renort Nu/mber OAR-2REI17 Plant 'Zn,,th Tev.cn Prnpet rurP,'tr~cr *,on,srot-fna *ft,,nn Unit No. 2 Commercial service date June 19. 1989 Refueling outage no. 2RE1 7 (If applicable)
Current inspection interval IWB. IWC. IWD. IWF - 3 rd_ IWE -~ 2 nd ,IWL-20th Year (1st, 2 nd, 3 rd, 4% other)
Current inspection period IWB. IWC. IWD. TWF-2nd ; IWE-IS_____O Edition and Addenda of Section XI applicable to the inspection plan 2004 No Addenda Date and revision of inspection plan April 04. 2014 / Revision 7, Supplement #2 Edition and Addenda of Section XI applicable to repairs/replacement activities, if different than the inspection plan N/A Code Cases used: N-532-4. N578-I. N-722-1, N-770-1 CERTIFICATE OF CONFORMANCE I certify that (a) the statements made in this report are correct; (b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of 2kE17 confor~tlrequirements of Section XI.
(Refu'\ling outage numbb* *'
Signed Date July 24. 2015 (Owner or Owner's Designee, Title)
CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and pressure Vessel Inspectors and the State or Province of Texas and employed by_ ABS Boiler & Marine Insurance Co. of Houston. Texas have inspected the items described in this Owner's Activity Report, and state that, to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the repairs/
replacements activities and evaluation described this report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal mnur r propert.-amage or a loss of any kind arising from the connected with this inspection.
tspect f's Signature 'National Board, State, Province, and Endorsements 1 /'* ,*- r
TABLE 1 ITEMS WITH FLAWS OR RELEVANT CONDITIONS THAT REQUIRE EVALUATION FOR CONTINUED SERVICE 2RE17 April 2015 Examination Item Item Eauto ecito Category Number Description Eauto ecito E-A E1.11 CONTAINMENT LINER (180-270 DEG) CR 15-9557- Examination on the
>83' CC- LINER-GV-F containment liner NDE examiner identified two possible areas of coating degradation. Reference NDE report VTIWE-201 5-007.
Determined to be surface abrasions of coating and showed no signs of distress indicating possible damage
___________ _______or degradation of the base metal.
F-A F1 .20B Component Support FW-2016-HL5013 CR 15-8877-Spring hanger (SH-V (Variable Spring Hanger) (2) FW-2016-HL5013 component was found contacting adjacent line 3"-FW-221 1-EC7. Noted damaged insulation on 3"-FW-2211-EC7.
Damaged insulation was removed to verify 5" clearance distance from centerline of 3"FW-2052-AA2 to lead edge of hanger rod no adjustment required to component support.
Insulation was corrected by allowing clearance spacing for rod hanger.
+/-
NOTES:
- 1. Surveillance procedure 0PSP11-RC-0015 Revision 17, ASME Section XI Inservice Inspection, documents Inservice Inspection activities during 2RE17.
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TABLE 2 REV. 1 ABSTRACT OF REPA! RS/REP LACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 3 REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-010 FASTENERS AT VALVE/FLANGE CONNECTION ______
3 REPLACEMENT VALVE REPLACED VALVE AND REPLACE FLANGE 1/13/2015 2-07-011 FASTEN ERS AT VALVE/FLANGE CONNECTION 3 REPLACEMENT VALVE I REPLACED VALVE 1/17/2015 2-13-016 3 REPLACEMENT FLANGE REPLACED 30' ALUMINUM BRONZE OVERLAY 3/17/2014 2-13-023 FLANGE TO 30" ALUMINUM BRONZE PIPE ASSEMBLY__________
3 REPLACEMENT FLANGE ALUMINUM BRONZE PIPING IN SPOOL 1/15/2015 2-13-029 3 REPLACEMENT FLANGE REPLACE THE FLANGE AND SECTION OF THE 2/19/2014 2-13-033 SPOOL 3 REPLACEMENT MECHANICAL REPLACED MECHANICAL SEALS ON SPENT 12/11/2014 2-13-067 SEALS FUEL POOL COOLING PUMP 2B (3R212NPA201 B) 3 REPLACEMENT BALL AND REPLACED BALL AND SEAT AS AN ASSEMBLY 4/09/2015 2-14-003 SEALS OF BORIC ACID TANK 2B DRAIN VALVE
_________(3R1 72TCV0404) 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-005 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-006 LOOP 2A DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057A AND RC-0058A 1REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-007 LOOP 2B DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057B AND RC-0058B 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM 4/16/2015 2-14-008 LOOP 2C DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057C AND RC-0058C
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEM ENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 1 REPLACEMENT VALVE REPLACED REACTOR COOLANT SYSTEM LOOP 2D 4/16/2015 2-14-009 DRAIN TO RCDT FIRST AND SECOND ISOLATION VALVES, RC-0057D AND RC-0058D___________
1REPLACEMENT SUPPORT INSTALLED U-STRAP ON PIPE SUPPORT RC2321 4/16/2015 2-14-010 HS5001 (TO FACILITATE REPLACEMENT OF 2-RC-0057C AND 2-RC-0058C) 2 REPLACEMENT PIPING REPLACED 18" PIPING SPOOL FW-2012-K IN U2 IVC 4/28/2015 2-14-011 WITH FAC RESISTANT MATERIAL __________
2 REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2014-K WITH 4/28/2015 2-14-012 MATERIAL PER PIPE SPEC GA WITH MINIMUM CHROME CONTENT OF 0.1%
2REPLACEMENT PIPING REPLACED PIPING SPOOL FW-2018-K WITH 4/29/2015 2-14-013 MATERIAL PER PIPE SPEC GA WITH MINIMUM CHROME CONTENT OF 0.1%
1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/2015 2-14-014 OF REACTOR COOLANT PUMP 2B3 (1R132NPP201 B) ______
1 REPLACEMENT SEAL PACKAGE REPLACED RCP SEALS WITH REFIRBISHED SEALS 4/27/1015 2-14-015 OF REACTOR COOLANT PUMP 2D (1R132NPP201D)__________
1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-016 SAFETY VALVE (N2RCPSV3450) DURING REFUELING OUTAGE __________
1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-017 SAFETY VALVE (N2RCPSV3451) DURING REFUELING OUTAGE 1 REPLACEMENT VALVE SCHEDULED REPLACEMENT OF PRESSURIZER 4/22/2015 2-14-018 SAFETY VALVE (N2RCPSV3452) DURING REFUELING OUTAGE 3 REPLACEMENT COOLER REPLACED UPPER BEARING OIL COOLER (S/N 4/28/2015 2-14-019 946701-2/NB-61 46), AND 2 MOTOR AIR COOLERS (S/N 946901-2/NB-6140 & 946901-5/NB-6143) AS PART OF OVERALL MOTOR CHANGEOUT PROJECT.
COOLERS ARE ATTACHED SUBCOMPONENTS OF THE MOTOR AND ARE SERVICED BY C.C.W
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TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM ECRPONFWRKDATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 2 REPLACEMENT PIPING/FLEX INSTALL NEW 3"CS-2201-UB2 VIA INSTALLATION OF 5/01/2015 2-14-022 MOD NEW 12" X 3" WOL INTO EXISTING LINE 12"CS-2201-UB2. NEW VALVE 2N102TCS0060 WILL BE PART OF NEW LINE 3"CS-2201-UB2 1 REPLACEMENT THIMBLE REPLACE FLUX MAP BMI THIMPLE TUBE EGS 4/26/2015 2-14-023 FITTINGS PART OF THE INCORE INSTRUMENTATION SYSTEM 3 REPLACEMENT PIPING/FLEX ADD / INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-024 MOD 2079-WB3 (INCLUDES NEW 3" GATE VALVE AND "N F" WELDED U-STRAP PIPE SUPPORT) TO EXISTING 8" ASME CL. 3 PIPE SPOOL: AF-2079-E 3 REPLACEMENT PIPING/FLEX ADD / INSTALL NEW ASME CL. 3 PIPE LINE NO. 3"AF- 5/01/2015 2-14-025 MOD 2047-GA3 (INCLUDES NEW 3" GATE VALVE AND "NF" WELDED U-STRAP PIPE SUPPORT) TO EXISTING 4" ASME CL. 3 PIPE SPOOL: AF-2047-E PER 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-026 3657A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES I REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-027 3657B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-028 3658A WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES 1 REPLACEMENT VALVE REPLACED HEAD VENT ISOLATION VALVE 2-HV- 4/21/2015 2-14-029 3658B WITH UPGRADED BOLTED BONNET VALVE WITH HIGHER OPENING FORCES
TABLE 2 REV. 1 ABSTRACT OF REPAI RS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DESCRIPTION OF WORK COMPLETED PLAN NUMBER 2 REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-030 MOD RCS 2101-UB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210A) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2101-UB2 AT SPOOL SI-2101-AA lAW DCN 1301507.
- NOTE: THIS IS NEW FLEX PUMP'S SUCTION LINE__________
2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 1/01/2015 2-14-031 MOD RCS 2106-DB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0211lA) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2106-DB2 AT SPOOL SI-2106-F lAW DCN 1301508.
- NOTE: THIS IS NEW FLEX PUMP'S DISCHARGE LINE 1REPLACEMENT BOLTING REPLACED RCP(1R132NPP201B) 2B SEAL HOUSING 4/23/2015 2-14-032 BOLTS WITH INCONEL STUDS AND NUTS 1REPLACEMENT BOLTING REPLACE RCP (1R132NPP201D) 2D SEAL HOUSING 4/14/2015 2-14-033 BOLTS WITH INCONEL STUDS AND NUTS 2REPLACEMENT VALVE PARTS MACHINED ALL SEALING AREAS OF VALVE AND 4/30/2015 2-14-034 REPLACED BONNET PLUG 1REPLACEMENT VALVE IR162XRH0032A REPLACE RH-0032A (LO H EAD 4/18/2015 2-14-038 SAFETY INJECTION TRAIN A TO LOOP 2A COLD LEG CHECK VALVE) WITH A DIFFERENT DESIGN OF
____________________CHECK VALVE 3REPLACEMENT FLANGE REPLACED BLIND FLANGE AND ADD FASTENERS 1/14/2015 2-14-040
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2114-09VP 1/16/2015 2-14-041 UPSTREAM OF THE "A" TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT WELD# FW00094 TO FW# 00093 _______
3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2114-09VP 1/16/2015 2-14-042 UPSTREAM OF THE "A' TRAIN CCW PUMP SUPPLEMENTAL COOLER 21A ECW RETURN THROTTLE VALVE (3R282TEW0031) BEGINNING AT WELD# FW00094 TO FW# 00093 3REPLACEMENT VALVE REPLACED BALL/S EAT ASSEMBLY 1/15/2015 2-14-043 3REPLACEMENT VALVE REPLACED TEWIl002 ESSENTIAL CHILLER 22A ECW 1/1 5/2015 2-14-044 RETURN VALVE WITH A STAINLESS STEEL VALVE 3REPLACEMENT PIPING REPLACED PIPING COMPONENT EW-2405-02P ON 1/1 5/2015 2-14-045 LINE EW-2405 BEGINNING AT FW# 0001 TO FW#
0002 2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-047 MOD RCS 2201-UB2" (INCLUDING NEW 3" ISOLATION GATE MAKE-UP SI VALVE 2-SI-0210B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 12"SI-2201-UB2 AT SPOOL SI-2101-P lAW DCN 1402354 _______ __________
2REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 2 PIPING; LINE NO. 3"SI- 5/01/2015 2-14-048 MOD RCS 2206-DB2" (INCLUDING NEW 3" ISOLATION GATE\
MAKE-UP SI VALVE 2-SI-0211 B) VIA WELDOLET FITTING TO SYSTEM EXISTING LINE NO. 6"SI-2206-DB2 AT SPOOL SI-
______________ ____________ 2206-F lAW DCN 1402355 _ ______ ___________
TABLE 2 REV. 1 ABSTRACT OF REPAIRS/REPLACEMENT ACTIVITIES REQUIRED FOR CONTINUED SERVICE 2RE17 April 2015 CODE CORRECTIVE ITEM DATE REPAIR/REPLACEMENT CLASS MEASURE DESCRIPTION DSRPINOWRKCOMPLETED PLAN NUMBER 3REPLACEMENT PIPING/FLEX INSTALL NEW ASME CL. 3 PIPING; LINE NO. 3"AF- 4/30/2015 2-14-049 MOD SG 2077WB3 INCLUDING NEW 3" ISOLATION VALVE 2-MAKEUP AF AF-0100 VIA ADDITION OF 8" X 3" WOL TO EXISTING SYSTEM SPOOL AF-2077-E AS SHOWN PER DCN 1401802 OF
_________ ~~DCP 12-11658-24, SUPP.1_______
3 REPLACEMENT PIPING/FLEX INSTALL NEW FLEX PUMP DISCHARGE LINE NO. 4/30/2015 2-14-050 MOD SG 3"AF-2014GA3 INCLUDING NEW 3" ISOLATION MAKEUP AF VALVE 2-AF-0101 VIA ADDITION OF 4" X3" WOL TO SYSTEM EXISTING SPOOL AF-2014-E AS SHOWN PER DCN 1401803 OF DCP 12-11658-24, SUPP.1 2 REPLACEMENT VALVE REPLACED(A2FWFV71 41) STEAM GENERATOR 2A 4/24/2015 2-15-002 ORC FEEDWATER ISOLATION VALVE ORFICE
________ _ ___ ___ ___ PLATE 3 REPLACEMENT GASKET REPLACED INTERCOOLER COVER GASKET 1/21/2015 2-15-003 3 REPLACEMENT VALVE REPLACED ECW TRAIN 28 DISCHARGE CHECK 3/19/2015 2-15-007 VALVE 2-EW-0042 WITH ROTATING SPARE CHECK VALVE 2 REPAIR VALVE RETAINING RING WAS SEAL WELDED AND VALVE 4/10/2015 2-15-012 REASSEMBLED 3 REPLACEMENT STUD REPLACED FLANGE FASTENERS FOR 2"/3" CC-2503- 4/27/2015 2-15-013 CA3 1 REPLACEMENT SUPPORT REPLACED VARIABLE SPRING HANGER 4/22/2015 2-15-014 RC2422HL5016 LOCATED ON U2 D-LOOP 4 "
_______ _____________ ___________PRESSURIZER SPRAY LI NE RC-2422-BB1__________________
41
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