ML20206F460

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Insp Rept 50-336/99-04 on 990315-31.Violation Noted.Major Areas Inspected:Monitored Licensee Activities During Plant Transition Between Operational Modes,Both During Normal & off-normal Working Hours
ML20206F460
Person / Time
Site: Millstone Dominion icon.png
Issue date: 04/30/1999
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20206F457 List:
References
50-336-99-04, 50-336-99-4, NUDOCS 9905060132
Download: ML20206F460 (77)


See also: IR 05000336/1999004

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U.S. NUCLEAR REGULATORY COMMISSION

~ REGION I

' Docket No:

50-336

License No:

DPR-65

Report Nos:

50-336/99-04

Licensee:

Northeast Nuclear Energy Company

P.O. Box 128

Waterford, CT 06385

Facility:

~ Millstone Nuclear Pov ar Station, Unit 2

Location:

.Waterford, CT

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Dates: '

March 15-31,1999

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Inspectors:

F. Arner, Reactor Engineer, Region I DRS

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J. Blake, Region ll DRS

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P. C. Cataldo, Resident inspector, Millstone

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S. Chaudhary, Sr. Reactor Engineer, Region I DRS

'J. Cummins, Contractor

S. Dembek, Millstone 2 Project Manager, NRR

P. Habighorst, Resident inspector, Indian Point

K. Kolaczyk, Reactor Engineer, Region i DRS

D. Lanyi, Resident Inspector, St. Lucie

J. Laughlin, Resident inspector, Salem

L. James, Reactor Engineer, Region i DRS

L. Scholl, Reactor Engineer, Region i DRS

J. Zach, Contractor

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. Team Leader:

J. Trapp, Senior Reactor Analyst, Region i DRS

Approved by:

James C. Linville, Chief

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Millstone Branch, Region l

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9905060132 990430

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' ADOCK 05000336

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TABLE OF CONTENTS

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EXEC UTIVE S U M MARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

' I. Management Programs & Oversight . . . . . . . . . . . . . . . . . . . . .

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S1

M a nagement Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

S2

Corrective Action Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

S3

Independent Oversight . . . . . . . . . . . . . . . . . . . . . . . . .... ............ 7

S4

Quality Review Committees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SS

Sta rtu p Pla n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

l l . Ope ratio n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

O1

Conduct of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

02

Operational Status of Facilities and Equipment . . . . . . . . . . . .

................13

03

. Operations Procedures and Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

04

Operator Knowledge and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

05

Operator Training and Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

06

Operations Organization and Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

07

Quality Assurance in Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

lil. Maintenance and Surveillance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

M1

Conduct of Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

M1.1 Observations of Maintenance and Surveillance Activities . . . . . . . . . . . . . . . 24

M2

Maintenance and Material Condition of Facilities and Equipment . . . . . . . . . . . . . . . 27

M3

Maintenance Procedures and Documentation

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M6

Maintenance Organization and Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

M6.1 Maintenance Planning and Scheduling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

IV. E ngineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

E1

Conduct of Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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TABLE OF CONTENTS (CONT'D)

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E2

Engineering Support of Facilities and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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Permanent Plant Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . 35

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E2.2 Temporary Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

E2.3 Deferred issues Revievi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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E2.4 Engineering Support to Plant Operations . . . . . . . . . . . . . . . .

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E3'

Engineering Procedures and Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

E3.1 - Operability Determinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

E3.2 Vendor Manual Cont 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

E3.3 Setpoint Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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E3.4

Equipment Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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E3.5 Operating Experience Program . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 43

E3.6 Drawing Control . .

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E8

Miscellaneous Engineering Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

E8.1

Emergency Core Cooling Systems Single Failure Vulnerability . . . . . . . . . . .

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E8.2 (Closed) LER 97-034-00; Containment Sump Isolation Valves are Susceptible to

Pressure Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

V.

M anagement Meetings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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Exit M eeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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EXECUTIVE SUMMARY

The OSTI findings are one input, of many, used by the Nuclear Regulatory Commission (NRC)

Restart Assessment Panel (RAP) to make a restart recommendation to the Commission. The

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OSTI concluded that plant hardware, staff and management programs are in place to support a

safe restart and continued operation of Millstone Unit 2. The OSTI conclusion is contingent

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upon the successful completion of the items identified by the licensee as required for restart.

MANAGEMENT PROGRAMS & OVERSIGHT

S1

Manaaement Processes

Appropriate standards and expectations for cafety were estabn. ,Jd by senior

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management and were understood by subordinate managers and staff. The team

concluded that management expectations for safe plant operations were communicated,

understood and followed by the plant staff. Senior plant management used a variety of

communication methods to reinforce expectations. Management expectations regarding

employee concems were understood by the staff.

Planning and direction for the restart and recovery of Unit 2 were effective. The

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application of probabilistic risk assessment (PRA) insights to design and operation of the

plant were adequate. Effective ieadership was provided and management involvement

in routine activities and emerging issues was appropriate. The Nuclear Oversight

Verification Plan (NOVP) and " windows" assessment tools were effective mechanisms

for management to assess restart readiness.

The team's findings, in addition to those of the NRC 40500 inspection team (NRC IR 50

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336/99-01), provide the basis for the closure of Significant item List (SIL) item No.1,

Management Oversight and Effectiveness; Licensee Staff Safety Culture, and the

associated NRC Restart Assessment Plan items.

S2

Corrective Action Proaram

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The overall corrective action program is adequate to support plant restart. Plant

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deficiencies are being included in the corrective action program and recent root cause

evaluations are thorough.

The team concluded that the licensee's backlog management plan was adequate. In

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addition, the team concluded that the licensee's process for deferral contained

appropriate methodology for the identification of items acceptable for deferral and

completion after the Unit 2 restart. Moreover, the team did not identify any items that if

not completed prior to restart, would have an adverse impact on the safe restart of Unit

2.

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The team's findings, in addition to those of the NRC 40500 inspection team (NRC IR

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50-336/99-01), provide the basis for the closure of SIL items No.12, Licensee Restart

Punch List - Review items Deferred Until After Restart, and the associated NRC Restart

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Assessment Plan items.

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S3

Indeoendent Oversiaht

The NOVP provides effective independent assessment of performance for resolution of

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" key issues". The Nuclear Oversight Organization's involvement in operations,

maintenance,Lsurveillance and engineering has been satisfactory. Line organization

cooperation and support for oversight activities was apparent. The tearh concluded that

the various reporting mechanisms employed by the nuclear oversight organization

provided an effective means of capturing conditions adverse to quality and en! uing that

those conditions were corrected. The reports were critical assessments and provided

senior management with a useful " snapshot" of plant performance and areas requiring

additional attention. Nuclear oversight audit findings with restart implications are being

properly addressed.

S4

Quality Review Committees

The plant operations review committee (PORC), station operations review committee

(SORC) and nuclear safety assessment board (NSAB) all meet the technical

specification (TS) requirements. At the time of this inspection, there were no outstanding

oversight committee items that would adversely affect unit restart. The team concluded

that the NSAB was providing effective independent oversight.

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Startuo Plans

The team concluded that the licensee had developed detailed restart plans and

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established an augmented oversight organization for unit startup.

OPERATIONS

O1

Conduct of Operations

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The operations department had sufficient personnel to provide coverage throughout the

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restart period without excessive use of overtime. The shift turnovers observed were of

high quality with active participation from groups supporting operations. Pre-job briefings

were generally good with a few minor communications weaknesses.

The team's findings provide the basis for the closure of SIL item No.13, Operator

Performance, and the associated NRC Restart Assessment Plan items.

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02

. Operational Status of Facilities and Eauioment

The implementation of processes to establish and maintain configuration control were

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generally acceptable. However, various condition reports identified problems in the

valve lineup and tagout process that indicate implementation was not always effective.

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poerations Procedures and Documentation

Operator procedural quality wan generally good. Some minor validation deficiencies

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were noted in a few surveillance and emergency operating procedures; however, none

had an impact on safe operation of the facility. Appropriate procedural adherence by

operators was observed.

O4

Operator Knowledae and Performance

Operator performance was generally good and control room demeanor was observed as

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appropriate. Both licensed and non-licensed operators were aware of plant conditions

and maintenance activities in progress.

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The operators conducted plant evolutions in a safe and controlled manner, and exhibited

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a conservative approach to equiptr.ent manipulation. Generally, control room operators.

expeditiously identified plant equipment malfunctions or changes in plant conditions.

However, in one case a technical specification surveillance test requirement, to monitor

steam generator temperatures, was not performed in a timely manner. There were no

safety consequences as a result of not conducting this surveillance because the required

plant parameters were always satisfied. The failure to conduct this technical

specification required surveillance is a violation of NRC requirements. This Severity

Level IV violation is being treated as a Non-Cited Violation, consistent with Appenoix C of

the NRC Enforcement Policy. This violation is in the licensee's corrective action program

as Condition Report M2-99-1060.

Generally, operator control board awareness and annunciator response were good.

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However, on several occasions, the team observed operators failed to appropriately

communicate unexpected alarms to the Unit Supervisor.

05.

Operator Trainina and Qualifications

Alllicensed operators had satisfactorily completed requalification training. A review of

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the lesson plans, discussions with licensed operators, and observation of plant and

simulator performance indicated that the training provided to the operators was sufficient

. to ensure that they could safely restart the unit. Modification training for the operators

was appropriate to effectively communicate plant changes completed during the outage.

O6

Operations Oraanization and Administration

. Operations department staffing levels were adequate to support the safe operation of the

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plant. Communications within the operations department and with other site

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. organizations were good. Operators generally initiated operability determinations in

response to degraded equipment conditions. The team observed good command and

control of shift activities.

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Quality Assurance in Ooerations

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Nuclear oversight observations provided accurate accounts of activities involving the

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conduct of operations. Self-assessments were critical and the licensee's corective action

plans for improvement were appropriate.

MAINTENANCE AND SURVEILLANCE

M1

Conduct of Maintenance

The quality of maintenance activities observed was generally good. Maintenance

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technicians conducted good pre-job briefings in the maintenance shops and briefed

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operators on job scope prior to beginning work.

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Procedure adherence by the maintenance staff was generally good. The team observed

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instances where work was stopped to clarify or revise maintenance procedures.

The maintenance workers were knowledgeable of assigned maintenance tasks and had

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received appropriate training. The team concluded that the maintenance rework rate

was at an acceptable level, and that the licensee had adequately resolved maintenance

rework issues through the corrective action system. Appropriate maintenance

supervisory oversight of field activities was observed.

M2

Maintenance and Material Condition of Facilities and Eauioment

Necessary equipment repairs were either completed or scheduled for completion prior to

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plant restart. Maintenance backlogs were being appropriately managed and routinely -

assessed for impact on operations. The control of operator work-arounds and control

room '.ieficiencies was also found to be adequate to support plant restart. The plant

material condition and housekeeping were acceptable. The Backlog Reduction and

. WoA-It-Now (WIN) Teams had a positive impact on addressing emergent work and

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reducing the automated work order (AWO) backlog.

These findings, along with the review of temporary modifications (bypass jumpers)

documented in Section E2.2 of this report, provide the team's basis for closure of NRC

. Significant item List item 7, Bypass Jumpers, Operator Work-arounds & Control Board

Deficiencies and the associated NRC Restart Assessment Plan items.

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Maintenance Procedures and Documentation

The team concluded that procedures reviewed were generally adequate for the intended

tasks.

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M6

Maintenance Oraanization and Administration

Performance in the area of planning and scheduling was mixed. Planning was thorough,

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with detailed work packages prepared to support most AWO activities. Schedule

adherence did not meet licensee's goals primarily due to emergent issues. The team did

not observe any instances where schedule pressures or changes adversely affected

plant safety.

The licensee's performance in assessing the safety / risk of planned maintenance was

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acceptable. Safety assessments for maintenance activities were addressed by

appropriate procedures and the risk significance of planned activities was discussed at

planning meetings.

The licensee had identified and/or completed surveillance tests required for plant restart.

The team's findings provide the basis for the closure of SIL item No. 6, Work Planning

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and Control, and the associated NRC Restart Assessment Plan items.

ENGINEERING AND TECHNICAL SUPPORT

E1

Conduct of Enaineerina

The engineering department managed the planned and emergent activities well. Daily

planning of issues at the morning meeting set the priorities of both the system and

design engineering departments. Communication with and support to other departments

was good. The identification, documentation and control of issues within the condition

report (CR) system was good. Corrective actions associated with CRs and other open

items were properly tracked within the action item tracking and trending system (AITTS).

The team did not identify any CR issues that had not been properly screened and

dispositioned for deferral until after the restart.

E2

Enaineerina Support of Facilities and Eauipment -

The team found the design control process was being properly implemented. The

technical quality of changes was good and modification package content, including the

10CFR50.59 screening and safety reviews, are comprehensive. Post-modification

testing accomplished the verification of important design change attributes. The use of a

Quality Review Board has contributed to improvements in the quality of the engineering

products.

Engineering has been effective in resolving issues. As a result, the use of temporary

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modifications was minimal. The number of installed temporary modifications (TMs) was

low and below the plant goal. The team concluded that the evaluation and control of

temporary modifications was good and that the installed TMs had no adverse impact on

safe plant operation.

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.The licensee had adequate controls in place to ensure deferred work was properly

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evaluated. No deferred modifications were identified that would affect safe plant

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operation.

The licensee had substantially improved the design and licensing basis of the control

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room heating ventilation and air conditioning (HVAC) system. Inconsistencies between

the system design criteria contained in the final safety analysis report (FSAR), TS and

the operating and surveillance procedures were eliminated. Single failure design errors

were corrected. The system readinesa review was thorough. The control room HVAC

surveillance testing program was a strength.'

E3

Enaineerina Procedures and Documentation

The operability (OD) process was comprehensive. Operability determinations were

technically sound and documented an adequate basis for establishing operability of the

degraded component or system.

The licensee program to maintain the accuracy of vendor manual information was being

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properly implemented.

The licensee implemented an adequate setpoint process and the Millstone Unit 2

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Instrumentation and Control (l&C) setpoint specification provided a clear definition of the

program for the generation and documentation of safety-related, instrument and control

setpoints. In general, the setpoints selected for review by the team were properly

documented, reviewed, and supported by appropriate calculations.

The licensee implemented effective commercial grade dedication and item equivalency

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evaluation programs and performed appropriate evaluations to support plant restart.

The team concluded that the operating experience program was functioning adequately

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to support restart. The backlog of reviews had been evaluated by the licensee to identify

those issues requiring review before restart and appropriate priorities had been assigned

to these issues.

The majority of the drawing issues that have been identified over the past 12 months

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have had minor safety significance. Current procedures and processes for updating

operational critical drawings in the control room had been followed.

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Miscellaneous Enaineerina issues

The team concluded that the design changes resolved the emergency core cooling

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system (ECCS) single failure vulnerabilities. Additionally, the aspects of the design

changes reviewed, with the exception of the emergency operating procedures (EOP)

changes, had been properly implemented. The licensee demonstrated that appropriate

administrative controls were in place to ensure that the EOPs would be corrected prior to

- becoming effective. These findings provided the basis necessary for the closure of SIL

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,.The licensee's corrective actions were considered appropriate to correct the issue

identified in licensee event report (LER) 97-34. The licensee's April 1998 pressure

locking tests indicated the valves would have remained operable and therefore the error

was of minor significance. However, the failure to use appropriate assumptions when

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initially analyzing the containment sump valves for susceptibility to pressure locking and

thermal binding (PLTB) was a weakness in design control. -These findings provided the

basis necessary for the closure of SIL ltem 20.7A and LER 50-336/97-034.

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Reoort Details

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The objective of the Operational Safety Team inspection (OSTI) was to provide current

information to the NRC Restart Assessment Panel by evaluating the readiness of plant

hardware, staff, and management programs to support a safe restart and continued operation of

Millstone Unit 2.~ The OST) observed operations at Unit 2 over a 17 day period; The OSTI

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(team) monitored licensee activities during plant transition between operational modes, both

during normal and off-normal working hours. The OSTI performed an independent, broad scope

assessment in the areas of management programs and oversight, operations, maintenance and

surveillance, and engineering and technical support. The OSTI used selected sections of NRC

Inspection Manual Procedure 93802, " Operational Safety Team inspection," to conduct this

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inspection activity.

l. Manaaement Proarams & Oversiaht

S1

Management Processes

a.

Inspection Scope

The team reviewed records, procedures and performance measures and interviewed

licensee management and staff to determine the adequacy of the management team to

provide direction, standards, and expectations to the plant staff.

b.

Observations and Findinas

Standards and Expectations

The team reviewed the licensee's policies and instructions (e.g. Millstone Focus 99,

Northeast Utilities (NU) Nuclear Standards and Expectations, Operational Focus

Enhancement Plan, Nuclear Oversight Verification Plan) to assess the licensee's

success in establishing expected standards of performance. The team found that efforts

to raise performance standards were evident. Written safety standards were revised and

senior management conveyed expectations for meeting these standards by the

statements they made and the examples they set at meetings and during interfaces with

plant staff. Interviews with the plant staff indicated that established standards and

expectations were well understood and were generally being met.

Communications

Licensee management used a variety of methods to communicate and reinforce their

expectations for safe plant operation. For example, daily newsletters were published on

items of current interest, posters outlining management expectations for work activities

were prominently displayed, and both formal pre-planned and impromptu meetings were

conducted daily by individual line organizations and by line organization managers and

supervisors. The information in the daily pre-planned management meetings was

presented by the Shift Managers with each key support department represented. Senior

management presence at these meetings was evident with their focus on goal setting

and ensuring expectations for safe plant operations was reiterated. The team observed

several meetings and found them well run, with the necessary personnel available to

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make key decisions in a timely manner. The team observed that management

expectations were further reinforced by discussing condition reports (CRs) and human

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performance errors during the management meetings. In addition to the management

meetings, each line organization had separate debriefs to discuss the issues raised at

the management meetings. During the debriefs they also reviewed scheduled activities,

discussed events and operating experience reviews where appropriate.

Probabilistic Risk Assessment

The probabilistic risk assessment (PRA) staff reviewed each proposed design change to

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ensure that it did not adversely impact plant risk. The PRA staff also established

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procedures for including risk insight into the schedule for on-line test and maintenance

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evolutions.

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Manaaement/Suoervisorv Oversiaht

Operations and maintenance management interfaced frequently with subordinates

through job-site tours and meetings. A Unit 2 Operations Department Work Observation

Program assured that operations department managers performed regular observations

of ongoing work. In addition, there was a structured management observation program

that required management and supervisory personnel to undertake plant tours and

report observations regarding staff working conditions and the material condition of the

plant. The team reviewed a sample of these reports and found that the findings from

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these reports were properly entered into the corrective action program and discussed

with the plant staff.

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Employee Concerns

The team conducted a random survey of plant staff to solicit their insights on the

Employee Concems Program. The team contacted approximately twenty individuals

from maintenance, operation, quality control (QC) staff, and engineering. All the

individuals interviewed indicated that they were aware of the program and had

confidence in the implementation of the process. This observation was consistent with

the findings of the recent NRC corrective actions inspection (NRC Inspection Report (IR)

50-336/99-01).

Staffina

The team verified that staff overtime was being controlled in accordance with Nuclear

Generation Procedure (NGP) 1.09, " Overtime Controls for all Personnel at Millstone

Station," and the NRC Policy Statement on working hours (NRC Generic Letter 82-12).

There were only three CRs written during the past 6-months regarding individuals

exceeding the overtime guidelines at Unit 2. The three cases involved an engineer

attempting to complete a task prior to vacation, a fire watch, and a technician. The

corrective actions for each CR were appropriate. The licensee's Performance

Evaluation group recently completed surveillance MP2-P-99-025, " Unit 2 Management

and Staff Overtime." The surveillance reviewed the overtime for several plant

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departments and used the security computer data to validate overtime hours. The

conclusion of this surveillance was that no personnel were identified exceeding overtime

. limits that would potentially present a safety hazard and that the line organization has

been proactive in the self identifying and correcting overtime limit violations. The team

noted that overtime controls were frequently discussed during department meetings and

plant staff interviewed were aware of the station overtime policy.

Restart Readiness Monitorina

The licensee's process for ensuring restart readiness was centered around the

implementation of the NOVP and the " windows" department readiness assessments.

These assessment techniques provided a useful measurement of plant restart

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readiness. The NOVP is the principle tool used by management to ensure the key

issues identified for restart are being satisfactorily accomplished. In addition to the

NOVP, each line organization used the " windows" readiness assessment tool to evaluate

- key performance criteria within their organizations. The input from these readiness

reviews was derived from the various self-assessments.

Nuclear Oversight reported on ten Unit 2-specific areas and six site-wide areas in the

March 1999 report to senior management. The areas of health physics, chemistry,

maintenance, work control / planning, corrective action, self-assessment, and fire

protection were all rated as satisfactory. Security and training were rated satisfactory for

the site. Operations, engineering, and procedure quality / adherence were rated as

- tracking to satisfactory for restart readiness. There was a plan for each area to make

these areas satisfactory and ready for restart. Emergency planning, environmental

monitoring, year 2000 computer issues (Y2K), and organizational realignment were not

satisfactory from a site perspective. Management's attention was properly focused on

the areas that need improvement.

Self-Assessments

The team evaluated the licensee's processes for performing self-assessments to ensure

that they were effective in identifying and addressing safety significant issues which

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could impact unit restart. The team reviewed a sample of line organization self-

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assessments and recent line management observations, witnessed management

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observations, and conducted interviews with cognizant staff. The recent NRC 40500

team inspection (NRC IR 50-336/99-01) also reviewed this area. The OSTI team

confirmed that the self-assessment process was functioning well. A wide variety of self-

assessment tools were in place and assessments were performed on a regular basis.

i

Self-assessments were generally timely, appropriately critical of personnel performance,

and contained sufficient detail to be an effective tool for improving plant performance.

!

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4

c.

Conclusions'

Appropriate standards and expectations for safety were established by senior

management and were understood by subordinate managers and staff. The team

concluded that management expectations for safe plant operations were communicated,

understood and followed by the plant staff. Senior plant management used a variety of

communication methods to reinforce expectations. Management expectations regarding

employee concerns were understood by the staff.

Planning and direction for the restart and recovery of Unit 2 were effective. The

application of PRA insights to design and operation of the plant were appropriate.

Effective leadership was provided and management involvement in routine activities and

emerging issues was adequate. The NOVP and " windows" assessment tools were

effective mechanisms for management to assess restart readiness.

The team's findings, in addition to those of the NRC 40500 inspection team (NRC IR 50-

336/99-01), provide the basis for the closure of SIL item No.1, Management Oversight

,

and Effectiveness: Licensee Staff Safety Culture, and the associated NRC Restart

i

Assessment Plan items.

- S2

Corrective Action Program

a.

Inspection Scooe

The team conducted interviews and reviewed documents to assess the adequacy of the

corrective actions program. Two inspectors spent one week reviewing the Unit 2

updated submittal regarding the NRC 10 CFR 50.54(f) Information Request, dated March

5,1999. The team reviewed the " Items to be Completed After Restart" section of the

submittal to assess the licensee's process and basis in deferring items for completion

until after Unit 2 restart. In addition, the Unit 2 Restart Management Backlog Plan was

assessed for the integrated impact on the licensee's ability to both adequately prioritize

closure of the large number of open items and maintain focus on safe operation of the

unit post-restart.

b.

Observations and Findinas

Problem Identification Processg3

The corrective actions program has a low threshold for condition report (CR)

identification and initiation. The average number of CR's submitted per month is

approximately 300,- The team noted that the plant staff were generally diligent in writing

CRs to document deficiencies identified during this inspection. The operators' threshold

for identifying deficiencies was generally good. The plant equipment operators (PEOs),

in particular, were observed identifying and correcting deficiencies in the plant. Those

problems that could not be immediately corrected were documented in either trouble

reports or condition reports (CRs).

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Root Cause Evaluations

The team reviewed a sample of root cause investigations conducted several years ago,

- six from late 1998cand three from the first quarter of 1999. -The reports demonstrated an

improving trend in_ quality. Historically, there were examples of narrowly focused root

causes, which led to marginally effective corrective actions. The root cause investigators

used a variety of techniques that were appropriate. The more recent examples provided

adequate detail, including figures and flow paths, so that the situation could be

i

understood. The corrective actions were well developed. A review of the status of the

'

corrective actions associated with the CRs indicated that the corrective actions are being

accomplished in a timely fashion.

l

CR Feedback Process

The corrective action process requires that the CR initiator be informed of the resolution

of the CR. The team contacted ten CR initiators to verify that the CR initiators were

informed of the corrective action for the issues they had identified. Of the ten

individuals, nine were informed and indicated that the feedback process was working

well. One individual could not recall being informed of the corrective actions

implemented. One individual contacted implied that the corrective actions implemented

were not fully satisfactory; however, in this case, the CR indicated that the disposition

was accepted by the individual's supervisor.

Deferred Items Review

On March 5,1999, the licensee provided the latest update submittal to the 10 CFR 50.54(f)information request of April 16,1997. Specifically, the submittal contained the

" Items to be Completed After Restart" list, which consisted of items that the licensee had

' determined to be def.errable until after Unit 2 restart. This latest submittal was comprised

'

of items that had been.added by the licensee since the previous submittal of December

1998, which was also reviewed by the NRC as documented .in NRC Inspection Report

50-336/98-06.

j

The team reviewed approximately 1700 items on the deferred items list, and focused on

items based on safety significance, operability, or other issues such as the impact on

- design or licensing basis. The team subsequently selected approximately 100 of the

1700 items for further review, such that an adequate assessment of the licensee's

deferment could be made. The team also reviewed the methodology used by the

licensee to defer items post-restart and determined that the process adequately

identified items that were appropriate for deferral. The process was improved based on

lessons leamed from Unit 3, as well as from effectiveness reviews from the licensee's

corrective action program. The new process clarified operability questions relative to the

appropriateness of deferral or completion prior to restart. The new process also

established administrative requirements for addressing licensing or design basis issues,

. such as the need for specific license amendments, prior to restart.

-;

4

6

Based upon the review of the selected items, the team determined that the licensee's

deferral of the items was appropriate. However, in several instances, the licensee had

provided weak documentation reg ? iing the basis for deferral. While the licensee's

'

process required, in part, that the ">stification must be a stand alone explanation," such

that the justification would be very clear and provide enough information for NRC review,

the team found that the justification for deferral provided by the licensee was not always

sufficient to afford an independent conclusion that supported deferral of the item. In all

cases, the licensee provided the necessary information or documentation to support their

i

decision for deferral of the items.

I

in addition to the specific deferred items inspection, OSTI team members supplemented

this inspection effort with a review of approximately 15 EWRs that had been deferred.

The EWRs deferraljustifications were all appropriate.

Backloa Manaaement

On December 22,1998, the licensee submitted the Restart Backlog Management Plan

~ to the NRC. The licensee's plan provides for an integrated, structured approach to

manage and disposition the backlog of identified items at the time of Unit 2 restart. In

addition, the plan also attempts to balance the closure of the identified items with the

need to focus on safe, event-free plant operations. Through December 18,1998, the

licensee's identified backlog consisted of 2765 deferred items. The licensee has

established specific dates for completion of these items.

The team noted that the licensee plans to develop guidance for the backlog

management plan, which will reflect the following functional requirements:

The disposition of unresolved item reports (UIRs), independent Corrective Action

Verification Program (ICAVP) discrepancy reports (DRs), and the remaining

recovery ba :klog items (described previously as '* deferred items").

Existing work control processes will be used to disposition the items.

Performance monitoring will be established, tracked, and monitored 'or the

backlog plan; key performance Indicators (KPis) will also be reported quarterly.

Management will conduct performance reviews of the KPl goals. In addition,

.

periodic assessments will be conducted to ensure management stcr.dards

continue to be conservatively applied.

i

On March 30,1999, the licensee submitted a change to the Backlog Management Plan

commitments for both Units 2 & 3. Specifically, the licensee's timetable for completion of

ICAVP DRs for Unit 2, was changed from prior to entry into Mode 2 following the

completion of the next refueling outage, to an expected completion date of December 31,

,

2001. This commitment schedule change was made based on lessons learned from

'

Unit 3. The basis for this change appears to be appropriate, given the licensee's efforts

1

in the assessment of both +he safety significance of the items that have been deferred,

as well as the overall impact the backlog management plan would have on the continued

safe, event-free operation after restart.

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c.

Conclusions

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The overall corrective action program is adequate to support plant restart. Plant

deficiencies are being included in the corrective action program and recent root cause

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evaluations are thorough.

The team concluded that the licensee's backlog management plan was adequate. In

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addition, the NRC concluded that the licensee's process for deferral contained

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appropriate methodology for the identification of items acceptable for deferral and

completion after the Unit 2 restart. Moreover, the team did not identify any items that if

i

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not completed prior to restart, would have an adverse impact on the safe restart of Unit

2.

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The team's findings, in addition to those of the NRC 40500 inspection team (NRC IR 50-

336/99-01), provide the basis for the closure of SIL items No.12, Licensee Restart

Punch List - Review Items Deferred Until After Restart, and the associated NRC Restart

Assessment Plan items.

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S3

Independent Oversight

!

a.

Inspection Scope

!

The team reviewed procedures goveming audits, surveillances and the Nuclear

- Oversight Verification Plan (NOVP) process, reviewed NRC inspection reports, observed

a NOVP Panel meeting, and interviewed licensee representatives to assess the

effectiveness of independent oversight provided by the Nuclear Oversight Organization.

Nuclear Oversight audit findings were reviewed to verify that significant audit findings,

with potential unit restart implications, had been resolved.

b.

Observations and Findinas

Performance associated with each of several key issues was evaluated and documented

in oversight evaluation reports using a method that provided for measurement

consistency. Data from oversight evaluation reports were assessed using

predetermined acceptance criteria and the results were provided to senior management

in monthly reports. Evaluations were made objectively and the results were consistent

with NRC inspection findings. Evaluation reports were communicated orally to the line

,

organization to provido prompt feedback and then complemented with periodic written

reports.

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Throughout the NOVP process, the Nuclear Oversight Organization provided valuable

independent feedback to station management on the status and quality of operations,

maintenance, surveillance and engineering restart activities. The audit program is

aggressive in breadth and scope and achieved its targeted number of audits in 1998.

Audits by Nuclear Oversight provided comprehensive assessments in selected

i

programmatic areas. They produced performance-based findings that were of value for

'

improving program effectiveness. Surveillances were typically performance-based and

identified opportunities for improvement.

Line managers from operations, maintenance, and engineering respect the role of

' Nuclear Oversight and value their input as opportunities for improvement. They actively

participate in audit exit meetings and NOVP Panel meetings. Good interaction between

Nuclear Oversight and line managers was apparent.

The team reviewed two stop work orders issued by Nuclear Oversight. While neither of.

j

the issues had a significant adverse effect on plant safety, the fact Nuclear Oversight

was empowered to issue the orders, and was supported by senior management,

indicates a healthy oversight function.

The team reviewed findings from Nuclear Oversight audits and other reviews. The

response to findings was timely and the team determined that findings with potential

restart implications had been properly dispositioned.

The licensee assesses the effectiveness of Nuclear Oversight by using a variety of

independent groups such as the Joint Utility Management Assessment (JUMA), Institute

of Nuclear Power Operators (INPO), and/or independent assessment teams. The OSTI

team reviewed the JUMA report and that of the independent assessment team. The

audit findings were clear, objective and appropriately included in the corrective action

process.

c.

Conclusion

The NOVP provides effective independent assessment of performance for resolution of

" key issues." The Nuclear Oversight Organization's involvement in operations,

maintenance, surveillance and engineering has been satisfactory. Line organization

cooperation and support for oversight activities was apparent. The team concluded that

the various reporting mechanisms employed by the nuclear oversight organization

provided an ef'ective means of capturing conditions adverse to quality and ensuring that

those conditions were corrected. The reports were critical assessments and provided

senior management with a useful" snapshot" of plant performance and areas requiring

additional attention. Nuclear oversight audit findings with restart implications are being

properly addressed.

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S4

Quality Review Committees

a.

Inspection Scooe

The effectiveness of oversight provided by the Plant Operations Review Committee

'

(PORC), Station Operations Review Committee (SORC) and Nuclear Safety

Assessment Board (NSAB) was reviewed. The team observed meetings, reviewed

meeting minutes and interviewed cognizant personnel,

b.

Observations and Findinas

,

Plant Operations Review Committee

The team observed several PORC meetings and verified that the PORC meetings

comply with TS and the members were capable of conducting TS required reviews. The

PORC members were reasonably well prepared for the issues on the agenda and asked

pertinent and challenging technical questions of the presenters and each other. The

PORC meetings were conducted in a professional manner.

Meeting minutes are distributed in a timely manner and contain information from the

presenters. However, the team noted that the meeting minutes did not always provide

sufficient detail to determine how PORC member concerns were addressed. For

example, in meeting minutes 2-99-051, the Chairperson requested that an individual

making a presentation to PORC ask licensing to provide the reason for a note in the

procedure being presented. The meeting minutes do not reflect the importance of this

request or how licensing was expected to respond to PORC.

Site Ooeration Review Committee

The SORC members were well prepared for the items on the meeting agenda and asked

technical questions of the presenters. ' Walk-in" items (i.e., items which are not pre-

distributed to the members) were discouraged. One " walk-in" item at the observed

i

meeting was rejected because of a concem of a member which could not be addressed

at the time by the presenter. The members adequately represent the site-wide

perspective of the SORC. The SORC meets weekly rather that the TS minimum of once

every six months. This maintains the agenda manageable, the meetings reasonably

short, and issues current. The team reviewed the SORC backlog items and verified that

there was no potential restart issues at the time of the inspection.

Nuclear Safety Assessment Board

The team evaluated the effectiveness of the NSAB to provide independent oversight to

the organization. The team verified that the NSAB met the requirements of the TS.

Procedures and processes are in place to ensure continued compliance with TS.

Subcommittees are effectively used to relieve the full NSAB of detailed paper reviews

and allows it to maintain a broader perspective.

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10

' independent members, including the Chairman, provided in-depth and probing questions

and observations. They also provide mentoring to the subcommittees. Members of the

NSAB, who are employees of the licensee, are senior managers and effectively remove

themselves from the line management role for their roles as independent oversight on

the NSAB. The NSAB meeting minutes are reasonably timely and thorough.

c.

Conclusion

The PORC, SORC and NSAB all meet the TS requirements. At the time of this

inspection, there were no outstanding oversight committee items that would adversely

affect unit restart. The team concluded that the NSAB was providing effective

,

independent oversight.

SS

Startup Plans

a.

Inspection Scope

The team reviewed the Operational Readiness Plan, special procedure (SPROC) OP98-

2-08, " Unit 2 Restait Following 10CFR50.54(f) Outage," and supporting documents. The

team also assessed the effectiveness of the startup and power ascension organization

oversight during unit heatup activities. This review was accomplished through

observations, interviews, and documentation review.

b.

Observations and Findinas

,

The Operational Readiness Plan (ORP) addresses those aspects of unit operation that

provided the basis for the unit shutdown in 1996. Appropriate restart goals were

identified in the ORP as key issues. Each key issue had an assigned manager

responsible for monitoring it's resolution. Interviews with the key issue managers

indicated that the assigned individuals were aware of their responsibilities and issue

status. The ORP considers the organization, system readiness, operational readiness,

regulatory readiness, and communications. The team verified that appropriate aspects

i

of the plan had been completed. The Nuclear Oversight Verification Plan (NOVP) was

i

independently assessing performance in each key area on a biweekly basis.

~ Management effectively used this process to focus attention in areas needing

improvement for restart.

SPROC OP98-2-08 provides adequate hold-points for operations and unit management

to control unit restart. The procedure appropriately required input from line

organizations, oversight, and PORC. _ Appropriate independent oversight of restart

activities was included in this procedure.

.

11

c.

Conclusign

The team concluded that the licensee had developed detailed resta i plans and

established an augmented oversight organization for unit startup.

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ll. Operatiorg

Backaround & Plant Status

,

At the start of the OSTI, Unit 2 was in cold shutdown (Mode 5). On March 25,1999, the

plant entered hot shutdown (Mode 4) and on March 31,1999, the plant entered hot

standby (Mode 3). The team observed operations activities during both mode changes.

The team's observations were performed over a 17 day period that included over 110

hours of shift observation including backshift and weekends. The team's findings '

documented in this report provide the basis for the closure of SIL item No.13, Operator

Performance, and the associated NRC Restart Assessment Plan items.

01

Conduct of Operations

'

a.

Inspection Scope

The team assessed the adequacy of overtime controls, shift turnovers, and pre-job

briefs.

b.

Observations and Findinas

Overtime Controls

The team reviewed operator time and attendance records from January 1 through March

22,1999. The team noted that working overtime was routine but operators rarely worked

overtime beyond established administrative limits. The limits for overtime were defined

'

in Nuclear Group Procedure (NGP) 1.09, " Overtime Controls for All Personnel at

Millstone Station."In a few instances where overtime limits were exceeded, prior

management approval was properly obtained and documented.

Operating crews worked on average about 12 to 18 hours2.083333e-4 days <br />0.005 hours <br />2.97619e-5 weeks <br />6.849e-6 months <br /> of overtime each work week.

During interviews shift managers and their crews described many of their crew members

as being tired; however, the team did not identify any operator fatigue related issues

during the inspection. The licensee planned to transition back to a five-crew shift

rotation, that provides operators more time off than the current four-crew shift rotation,

prior to the plant startup.

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Shift Turnoven

The team observed fifteen (15) shift relief and turnovers. The turnovers were of good

quality, in that necessary information concerning plant systems status was discussed

and understood by the oncoming shift. It was noted that each member of the control

room staff walked the main control room boards with their relief and discussed plant

status. A shift turnover briefing for the oncoming shift was held after the individual

operators had completed their station turnovers. During the briefing, each individual

gave an update on activities related to their station. Active participation in the shift

turnover by support groups to operations (work control, maintenance, chemistry, health

physics, security, etc.) was evident. The Shift Technical Advisor routinely provided

adequate risk insights during shift turnover. The shift relief and turnovers observed were

conducted in accordance with the instructions delineated in procedure U2 OP 200.1,

" Unit 2 Conduct of Operations."

A recent self-assessment report identified that the shift turnover report did not evaluate

alternative plant configurations relative to 10 CFR 50.59 safety evaluation screens.

Team review of various shift turnover reports did not identify alternative plant

configurations for which a safety evaluation screen was necessary.

Pre-Job Briefs

The team observed several pre-job briefings and found that they were generally detailed

and thorough. There were detailed discussions en responsibilities, precautions,

expected plant conditions, contingencies, and a strong emphasis on plant safety and

taking the time to do the evolutions correctly. The plant briefings for the transition from

Mode 5 and Mode 4 and for SPROC EN98-2-23, " Operational Testing of 2-SI-651 (DCR

M2-98055), IPTE," that temporarily removed shutdown cooling from operation, were

performed well with good participation by the system engineers. During the plant heat-

up briefing, good insights were provided on reactor coolant pump performance and

expected motor vibration values.

The team also observed the shift brief in preparation for the Mode 3 transition, and

considered this brief adequate. The control room briefincluded appropriate guidance

regarding termination of the heatup based on increased leakage from the 2-SI-652 valve

.

(inboard shutdown cooling isolation valve), and the safety injection tank valve leakage;

however, the team noted that no specific valve leakage limits were established (i.e., if

the leakage from the reactor coolant system gets worse). Notwithstanding this lack of

specificity on termination of the heatup, operators were sensitive to the known leakage.

Precautions and limitations from OP-2201, " Plant Heatup," were adequately discussed.

During observations of a pre-evolution briefing for procedure SP 2610A, " Auxiliary

Feedwater Test," misinformation was provided to the plant equipment operator (PEO) on

the position of the atmospheric dump valve to be operated. The PEO appropriately

notified and corrected the communication error prior to manipulation of the atmospheric

dump valve.

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-c.

- Conclusion

The operations department had sufficient personnel to provide coverage throughout the

restart period without excessive use of overtime. The shift tumovers observed were of

high quality with active participation from groups supporting operations. Pre-job briefings

were generally good with a few minor communications weaknesses.

02

Operational Status of Facilities and Equipment

a.

Inspection Scooe

The team assessed plant configuration controls by reviewing system equipment

alignments, conducting system walkdowns, and reviewing the equipment tagging

process and the locked valve program.

b.

Observations and Findinas

i

Review of Valve and Breaker Lineuos

The team reviewed completed valve and breaker lineups that the licensee had

performed to support plant heatup, observed operations personnel retuming selected

portions of systems to service (i.e., reactor coolant, auxiliary feedwater, and emergency

diesel genemtor starting air), and observed operations personnel perform independent

verifications of these activities. The team also reviewed the PEO training guides and

determined that the operators had been adequately trained and were qualified to perform

valve lineups and independent verifications.

. The team did not identify any problems with the valve and breaker lineups, the process

for retuming systems to service, independent verifications, or qualification of valve

alignment personnel. However, during the OSTI and the month prior to the OSTI, the

licensee issued several condition reports which documented problems with the

i

implementation of activities related to the valve and breaker lineup processes (See the

documents reviewed section of this report for examples).

These CRs documented instances of inadequate valve lineup restoration and inadequate

valve lineups. The inadequate valve lineups were either valves added by modifications

that did not get incorporated in all required lineups and documents, or discrepancies

between valve lineups and drawings, and/or procedure changes that did not get

incorporated into the valve lineup. The licensee was evaluating the problems

documented in these condition rep 3rts to determine their causes and corrective actions.

These valve lineup deficiencies were either licensee identified or self identifying. There

were no safety consequences as a result of these deficiencies. Therefore, the failure to

follow procedures as related to these events was of minor safety significance and is not

subject to formal enforcement action.

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System Walkdowns

The team performed reviews of system valve lineup sheets and piping and instrumert

drawing (P&lDs), and also performed walkdowns of selected portions of the auxiliary

feedwater, service water, reactor building closed cooling water, and the 4.16 kilovolt

systems. During the reviews and walkdowns, the team verified that: system lineup

procedure requirements matched plant drawings and as-built configuration; valves in the

flow path were in the correct positions; electrical breakers were properly aligned; and the

condition of the components and equipment observed was acceptable. The team did not

identify deficiencies with plant drawings, valve alignments, or condition of components.

Eauioment Taaaina Proaram

The team randomly selected equipment isolation and control tags hung in the plant and

verified that the information on each of the tags agreed with information on the clearance

sheet, the tag was installed on the correct component, and the component was aligned

correctly. The team also selected and walked down active equipment clearances and

verified that the information on the clearance and tags agreed, tags required by each of

the clearances was on the correct component, and the component was in the correct

position. Additionally, the team observed an operator implement tagout 2-0650-99 to

isolate the "A" high pressure safety injection pump seal cooier. The tagout was

appropriately applied. The clearance /tagout process appeared to provide adequate

controls to ensure personnel safety and plant configuration. However, several CRs

. documented recent tagging and maintenance problems indicating that implementation of

the tagging program has not been fully effective. The licensee was evaluating these

problems to determine their causes and corrective actions at the end of the inspection.

Locked Valve Proaram

The team randomly selected locked valves in various safety systems and vent and drain

valves associated with containment integrity. The team verified that the valves were

locked in the position required by the locked valve lineup list. One minor instance

existed where two integrated leak rate test valves (2-AC-113 and 2-AC-115) outside the

containment boundary were locked and not reflected within 2-OPS-1.32, " Locked Valve

,

Checklist." The licensee processed a locked valve evaluation form to add these two

valves to the locked valve checklist.

c.

Conclusion

i

The implementation of processes to establish and maintain configuration control were

i

generally acceptable. However, various condition reports identified problems in the

- valve lineup and tagout process that indicate implementation was not always effective.

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03

Operations Procedures and Documentation

a.

Inspections Scope

The team reviewed selected plant and system operating procedures; observed

operators' implementation of procedures; assessed temporary procedure changes; and

assessed whether risk significant operator actions had been adequately proceduralized.

b.

Observations and Findinas

Procedure Quality

The quality of operating and administrative procedures were generally good. The

. procedures reviewed were technically accurate and provided an appropriate level of

detail.

Most operations procedures had been recently revised as part of a procedure upgrade

program (PUP). Since April 1998, approximately 60 technical procedures had been

upgraded by the PUP that included verification and validation of the procedures,. The

team noted that the revised procedures appropriately followed the procedure writer's

guide. There were only three operations procedures which had not been upgraded.

These were scheduled to be completed in May 1999.

On March 31,1999, the team observed that e.a Unit Supervisor (US) had marked up

copies of SP 2606B, " Containment Spray Operability /IST Facility 2" after completion of

the surveillance. The surveillance procedure had incorrect information on the position of

the recirculation valve for the "B" containment spray pump. The team confirmed that a

procedure change was being processed and that actions to complete the surveillance

were consistent with the guidance in DC-4, " Procedural Compliance."

The quality of plant heatup procedure OP-2201 was good. This conclusion was based

- upon the team's observation of operators using the procedure during plant heatup. The

procedural actions and implementation were conducted well during the transition

between shutdown cooling and using the steam generators as the heat sink. The

transition resulted in very little variation in both reactor coolant system temperature and

pressure.

.

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16

)

The team noted that a surveillance test procedure deficiency resulted in declaring the "C"

service water pump inoperable A recent procedure revision had added a second pump

,

performance curve from the f@afety analysis report (FSAR). However, the FSAR

_ pump curve did not account for instrument inaccuracies and suction pressure variations

due to sea level elevation changes. This omission resulted in the surveillance test

failure. Short-term corrective actions were to perform a safety screen, remove the FSAR

. figure from the procedure and provide clarification on performance curve differences in

the procedure. Team review of the pump performance data concluded that the pump did

not degrade into an unacceptable range.

The licensee identified ten significant operator actions that had a measurable impact on

core damage frequency, The team verified that the licensee had appropriately

proceduralized these operator actions in the appropriate emergency and abnormal

operating procedures.

The team reviewed various emergency operating procedures (EOPs) and abnormal

operating procedures (AOPs) to confirm proper labeling and equipment staging for

operator actions outside and within the control room. The review consisted of in-plant

validations, simulator validations, and reviews within the control room. The evolutions

involved local control of the auxiliary feedwater turbir!e, energizing the 4.16 KV bus 24E

from unit 1 bus 14H, loss of all feedwater, local operation of the atmospheric dump valve,

cross connection of unit 1 station air, and supplying fire water to the auxiliary feedwater

pumps.

Generally, proper equipment was staged and appropriately identified on SP 2657,

" Emergency Operating Procedure Equipment Inventory." Components were generally

labeled appropriately and lighting in the area was appropriate. In one case, EOP 2537,

" Loss of All Feedwater," two control room panel designations for operator actions were

incorrect, and contingency step 2.20.c contained a human factor deficiency between the

expected action and labeling on control panel COS. On March 23,1999, the licensee

generated a CR to document these deficiencies.

The team verified that local operation of plant equipment had been tested and operator

actions were validated. The team confirmed periodic testing to locally cycle the

atmospheric dump valves (2-MS-190A and B) and the fire water supply valves to the

auxiliary feedwater pumps existed in surveillance procedures. Several, minor validation

issues were identified by the team that included: no area temperature indications for the

auxiliary feedwater room, no validation of local operation of the atmospheric dump valves

with operators using self-contained breathing apparatus, and no performance testing to

'

+

confirm acceptable reactor building component cooling water flow to the instrument air

compressor. These minor validation issues were resolved by either the licensee

validating actions or providing additional information to substantiate that the existing

procedures were technically acceptable.

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Procedure Adherence

i

The team observed implementation of numerous operating procedures and surveillance

~

activities that included procedures for starting reactor coolant pumps, securing the

residual heat removal (RHR) system, controlling plant heatup from Mode 4 to Mode 3,

filling the safety injection tanks, and control element assembly testing. The team noted

appropriate procedure implementation as required in DC 4, " Procedural Compliance."

.

c.

Conclusions

Operator procedural quality was generally good. Some minor validation deficiencies

were noted in a few surveillance and emergency operating procedures; however, none

had an impact on safe operation of the facility. Appropriate procedural adherence by

.

operators was observed.

04

Operator Knowledge and Performance

a.

Insoection Scope

The inspection scope consisted of observations of operators both inside and outside the

control room. The observations included changes in plant conditions, surveillance

testing, or other activities that demonstrate the abilities and knowledge of operators. The

team also verified that log-keeping practices were adequate.

b.

Observations and Findinas

Ooerator Performance

Operator performance was generally good during the periods of team observations.

General control room demeanor was observed to be appropriate. Both licensed and

non-licensed operators were aware of plant conditions and maintenance activities in

progress. The observed evolutions were well controlled with appropriate supervisory

{

oversight. The operators conducted plant evolutions in a safe and controlled manner,

'

and exhibited a conservative approach to equipment manipulation.

The team accompanied several plant equipment operators (PEOs) on their rounds. The

team observed that the PEOs properly performed their rounds, properly filled out their

log sheets and out-of-specification readings were documented and resolved. The team's

observations of PEOs performing activities within the auxiliary building identified

appropriate identification of issues such as leakage from a post-accident sample system

(PASS) filter, waste gas compressor relief valve leakage, and leakage from the "B" high

pressure safety injection (HPSI) inboard seal cooler.

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Shift Technical Advisors were knowledgeable of plant risk evaluations. Plant evolutions

that resulted in changes to the risk assessment were properly discussed during shift

tumovers.

The unit supervisor (US) appropriately consulted technical specifications during

interactions with surveillance test personnel to confirm adherence to appropriate

compensatory measures. Plant activities involving makeup of soluble boron to the

volume control tank included multiple checks to ensure adherence to reactivity

management practices. The team's review of past events indicates that several

reactivity management issues had occurred between November 1998 and January 1999.

An adverse trend CR was appropriately initiated on March 1,1999 to evaluate common

cause attributes of these past events. This issue is described in the NRC's Resident

inspector inspection report (NRC IR 99-02).

!

Loa Keepina

Operator log keeping was adequate and performed in accordance with procedure U2 OP

. 200.1, " Unit 2 Conduct of Operations." An electronic log (the shift manager's log) was

maintained by the control room staff to document shift activities. This electronic log was

readily available to the plant staff. Information logged in the shift manager's log included

limiting condition for operation (LCO) entries and exits, the starting and stopping of major

n

plant equipment, unanticipated events (i.e., equipment failure) and the completion of

surveillance tests.

Self Checkina and Con' trol Board Awareness -

Generally, control board awareness and annunciator response were good. However, on

several occasions, the team observed that operators failed to communicate unexpected -

alarms to the US. No adverse consequences were observed due to this lack of

communication and the team noted improved communication regarding unexpected

alarms during the duration of this inspection. When unexpected alarms annunciated,

the control room operators reviewed the correct alarm response procedure and took

appropriate actions. The practices of self checking and peer checking were frequently

implemented by the operators.

j

The team found that operations management was actively involved in operations

activities. The team frequently observed operations management in the control room

providing guidance to the shift. Operations management participated in shift tumover

meetings to reinforce expectations.

Generally, control room operator's expeditiously identified plant equipment malfunctions

or changes in plant conditions. Examples included timely awareness of reactor coolant

systerp (RCS) inventory loss (0.3% indicated pressurizer level change) during an

!

evolution to drain portions of the letdown system in support of local leak rate testing.

)

However, in one case, a unit supervisor failed to recognize the need to conduct a

!

technical specification required surveillance test. Specifically, when RCS pressure was

raised above 200 pounds per square inch absolute (psia), in support of SP 21199, "LPSI

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System and Shutdown Cooling Heat Exchangers Leakage Test," no control existed to

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Implement technical specification surveillance requirement 4.7.2.1. The surveillance

'

requires that every hour the steam generator primary and secondary temperatures be

-verified to be greater than 70 degrees Fahrenheit (*F). The team confirmed that

temperatures were always greater than 70 "F during the 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> that the surveillance

was not performed. The licensee prepared CR M2-99-1060 to document this missed

j

surveillance and was in the process of preparing a licensee event report at the end of the

inspection. The team reviewed other condition-based surveillance requirements to verify

that adequate procedures existed to conduct the surveillances and no deficiencies were

,

identified. The failure to conduct the required TS surveillance test is a severity level IV

violation and le being treated as a non-cited violation, consistent with Appendix C of the

NRC Enforcement Policy (NCV 50-336/99-004-01)

c.

Conclusions

Operator performance was generally good and control room demeanor was observed as

appropriate. Both licensed and non-licensed operators were aware of plant conditions

and maintenance activities in progress.

The operators conducted plant evolutions in a safe and controlled manner, and exhibited

a conservative approach to equipment manipulation. Generally, control room operators

expeditiously identified plant equipment malfunctions or changes in plant conditions.

,

However, in one case a technical specification surveillance test requirement, to monitor

)

steam generator temperatures, was not performed in a timely manner. There were no

safety consequences as a result of not conducting this surveillance because the required

plant parameters were always satisfied. The failure to conduct this technical

specification required surveillance is a violation of NRC requirements. This Severity

Level IV violation is being treated as a Non-Cited Violation, consistent with Appendix C of

the NRC Enforcement Policy. This violation is in the licensee's corrective action program

as Condition Report M2-99-1060.

Generally, operator control board awareness and annunciator response were good.

However, on several occasions, the team observed operators fail to appropriately

communicate unexpected alarms to the Unit Supervisor.

05

Operator Training and Qualifications

a.

Inspection Scope

The team observed operator training and examined qualifications records to verify that

required training was complete and training records were properly maintained.

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b. '

Observations and Findinas

Reaualification Trainina

The team observed a portion of licensed operator requalification training and reviewed

licensed operator requalification training records to verify that all required training was

performed. The team specifically verified that licensed operators attended and passed

requalification training for the plant startup procedures. The team reviewed lesson plans

and simuiator scenarios and found both to be satisfactory. Management involvement

was evident from comments in simulator evaluation records. The team found that

operators returning to shift from administrative or other assignments satisfactorily

,

regained licensed duty proficiency.

Restart Trainina

i

A review of the lesson plans for restart instruction indicated that the training was

'

adequate. Training for entering Mode 4, and the subsequent plant heatup, occurred

early this year.

One licensed operator candidate had not performed the required number of reactivity

manipulations prior to the shutdown in early _1996. The qualification card for this

individual clearly documented the need to perform the required manipulations in order to

complete the requirements for his license.

Modification and Simulator Trainina

The team evaluated specialized classroom and simulator training to verify that the

. operators were adequately prepared for a safe plant restart. Additionally, the team

discussed recently installed plant modifications with several operations personnel. The

personnel interviewed were knowledgeable of the modifications completed during the

extended outage, and the effects on the plant systems and procedures.

1

- The team observed portions of operator training provided on plant modifications and

4

witnessed control room simulator training. Lesson plans for classroom instruction were

adequate to ensure that the operators were cognizant of the plant modifications. Plant

l

operators stated that management was present for classroom instruction and

participated by toenforcing goals and operating policies. During the conduct of simulator

training scenarios, the SM and US appropriately monitored and directed crew activities.

.Overall, the operators demonstrated good knowledge of plant systems and

modifications, and effective use of the operating and emergency operating procedures.

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.c.

Conclusions

l

All licent.e4 >perators had satisfactorily completed requalification training, A review of

the lessc:, plans, discussions with licensed operators, and observation of plant and

i

simulator performance indicated that the training provided to the operators was sufficient

1

to ensure that they could safely restart the unit. Modification training for the operators

l

was appropriate to effectively communicate plant changes completed during the outage.

06

Operations Organization and Administration

a.-

Insoection Scope

i

The team assessed operator communications within the control room, verified adequate

'

shift staffing, and verified that plant management were providing adequate oversight.

b.

Qbap_ntations and Findinas

Staffina Levels

)

The team reviewed the operations department staffing levels. There were five operating

crews. During the inspection, four crews were on shift rotation operating the plant and

one crew was assigned to the work control center. Each operating shift had two licensed

senior reactor operators, two licensed reactor operators (COs) and at least two plant .

equipment operators (PEOs) and a STA. During complex evolutions or evolutions which

.

!-

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had not been recently performed (i.e. plant heatup), additional operators supplemented

l

the control room staff to assist and to perform peer checks. The team found that

operations department staffing levels were adequate to support the safe operation of the

plant and minimum shift complements were always met.

Communications

The team observed communications on all shifts among operators and between the

1

control room and other site organizations were generally good. Management

expectations regarding three way oral communications were generally met.

Operability Determinations

in general, the team observed that the SM and US were effective in identifying issues

that required operability determinations (OD). However, the team noted one isolated

case where an OD for the station batteries was not initiated in a timely manner. On

March 17,1999, the assistant operations manager (AOM) briefed the operators on a

station battery performance issue. An OD for the station batteries was not initiated until

after the team discussed the need for an OD with shift management. In response, the

licensee appropriate ( prepared operability determination MP2-022-99, on

March 20,1999, and concluded that the station batteries were operable with

compensatory measures. The team reviewed the operability determination and

associated procedure changes and found them acceptable.

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Suoervisorv Oversiaht

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The team found that the quality of command and control of shift activities was good.

The US and SM were knowledgeable of and frequently involved in ongoing plant

!

activities.

c.

Conclusions

Operations department staffing levels were adequate to support the safe operation of the

plant. Communications within the operations department and with other site

organizations were good. Operators generally initiated operability determinations in

response to degraded equipment conditions. The team observed good command and

control of shift activities.

07

Quality Assurance in Operations

i

a. -

Insoection Scope

The inspection scope consisted of reviews of recent oversight and self-assessment

reports, performance indicators, and corrective actions for issues identified in the

assessments,

b.

Observations and Findinos

Oversiaht and Self-Assessment Functions

During the team's assessment, the licensee had continuous nuclear oversight of

operations activities and a peer evaluation during the week of March 15,1999.

The team reviewed nuclear oversight log entries for the two week inspection period.

Nuclear oversight observations provided an accurate account of activities involving the

conduct of operations. Some of the observations such as missing pages in surveillance

procedures, inconsistent quality of three way communications, and difficulty in evaluating

valve alignment completions were generally consistent with the OSTI findings.

The team observed one example where a nuclear oversight observer inadvertently

changed a plant process computer display being used by operators to monitor reactor

coolant pump net positive suction head. The STA immediately restored the display,

verified that plant conditions did not change in the short time period the display was

affected, and spoke with the nuclear oversight person regarding changing parameters on

the computer. The licensee initiated CR M2-99-1246 to evaluate corrective actions for

this event.

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The team observed a debriefing between the peer evaluator from Seabrook Station and

the operations manager on March 20,1999. The peer evaluator observed the conduct

of operations during the week of March 15,1999. The review was objective and

-identified areas for improvement that included inconsistency in crew communications,

opportunities for debrief of special evolutions to enhance lessons leamed, and improved

knowledge of operability determinations by SMs. The operations manager was in the

process of evaluating improvements at the end of the inspection period.

The team reviewed the operations self-assessment program as described in OA-11,

"Self Assessment," and the results of the program between February 22,1999, through

March 5,1999. Twenty areas wers the focus of the self-assessments. Areas identified

j

as needing improvement were worker practices, awareness of plant status, tagging, and

operator burdens. The one area that did not meet management's expectations involved

several valve mis-positioning events. The five areas either needing improvement or not

I

meeting management's expectations all had corrective action plans.

i

The team reviewed self-assessment 2 OPS-SA-99-18, " Millstone Unit 3 OSTl Lessons

Leamed." The assessment evaluated fifty-six areas to confirm unit 2 readiness for

restart. The assessment was thorough and deficiencies were appropriately entered into

J

the corrective action program. _ The team reviewed condition reports written as a result of

this assessment and concluded appropriate corrective actions had been established.

Some of the outstanding condition reports included increasing the resources to approve

and schedule maintenance activities, improvements in post-evolution debriefs, and

increase in awareness of operating experience information. The teams' assessment

indicated actions were being taken to resolve the issues.

The team reviewed follow-up actions associated with self-assessment report 2 OPS-SA-

99-18A, conceming three configuration control events documented in NRC Inspection

- Report 50-336/99-02. The causal factors for the events involved lack of management

,

control of on-shift work load, less than adequate resources, and insufficient on-shift

personnel to control plant status. The teams observations indicated improvements in the

areas needing corrective actions.

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c.

Conclusions

Nuclear oversight observations provided accurate accounts of activities involving the

conduct of operations. Self-assessments were critical and the licensee's corrective

action plans for improvement were appropriate.

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Ill. Maintenance and Surveillance

M1

Conduct of Maintenance

M1.1 Observations of Maintenance and Surveillance Activities

a.-

Insoection Scope

The team observed maintenance and testing activities to assess the overall quality of the

maintenance and surveillance testing programs. The team verified that pre-job briefings

were thorough, mechanics and test personnel followed procedures, and management

oversight of field activities was appropriate. The team also reviewed the post

maintenance test failure rate and the maintenance rework rate to assess the quality of

maintenance.

b.

Observations and Findinas

Reactor Buildina Closed Coolina Water (RBCCW) Heat Exchanaer Flow Test

The purpose of this test was to verify adequate service water flow through the RBCCW

heat exchangers during an accident. The pre-job briefing was thorough, coordination

with the control room operators was good and engineering involvement was appropriate.

All equipment manipulations were directed by the control room and procedural

adherence was good. The test was postponed one day to implement necessary

procedure changes.

4

Enaineered Safeauards Actuation System Diode Replacement

The licensee identified that a non safety-grade diode had been inappropriately installed

in the engineered safeguards actuation system (ESAS). The diode replacement work

was coded as a Mode 4 hold, but due to difficulty identifying the correct part number, this

job was not included in the work schedule. The outage manager noted this discrepancy

i

and scheduled this task as emergent work to be performed one day before Mode 4 work

was planned to be completed. Poor planning resulted in this task becoming emergent

work. Plant conditions and questions regarding plant impact of this task by the US

,

resulted in this task being delayed one day. This activity'was an example of how

emergent work adversely impacted schedule adherence.

The instrument and controls technician performing the work was very experienced and

knowledgeable of the task being performed. The team verified that the technician was

qualified to perform work on this system. The pre-job briefing was thorough.

Coordination with the control room operators and the system engineer was excellent.

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Turbine-Driven Auxiliary Feedwater (TDAFW) Pumo Throttle Valve Linkaae

The team observed maintenance activities associated with the adjustment of the throttle

- linkage for the TDAFW Pump. During earlier maintenance activities involving

replacement of portions of the throttle valve and linkage, a maintenance mechanic had

questioned the acceptability of observed tolerances in the linkage connections. The

maintenance observed by the team involved consultation with the pump vendor's

representative to ensure that the throttle valve linkage was properly installed and

)

aligned. The maintenance staff appropriately conducted this activity; however,

'

purchasing delays in contracting the pump vendor support resulted in this activity not

being performed as originally scheduled.

I

Control Room Ventilation Preventive Maintenance

The team observed the performance of several preventive maintenance (PMs) activities.

1

Generally, PM activities observed were completed in accordance with procedures,

However, in one isolated case, during the performance of a semiannual PM to inspect

'

the control room air conditioning coils, procedures were not appropriately followed. The

mechanic performing this activity inadvertently opened the duct port on the wrong train of

control room air conditioning (CRAC) system. The mechanic failed to properly complete

and sign the component identification procedure step, requiring the worker to verify the

~ proper component prior to conducting the maintenance. This was contrary to the

conduct of maintenance administrative procedure that requires the verification sign-offs

- and self-checking be complete to ensure that the task was completed correctly. Upon

discovery that the PM had been initiated on the wrong train, work was immediately

stopped, the wrong train sealed, and work continued on the proper train. However,

maintenance supervision was not informed of the incident in a timely manner. The

conduct of maintenance administrative procedure also requires that, if unexpected

conditions develop, work shall be stopped, equipment or systems be placed in a safe

condition, and supervision be informed. The licensee appropriately determined that

opening the duct on the wrong CRAC train had no affect on the operability of the

protected train. This deficiency was entered in the licensee's corrective action system as

CR M2-99-0986. The failure to follow the PM procedure is of minor safety significance

and is not subject to formal enforcement action.

Steam Generator Level and Automatic - Auxiliary Feedwater Initiation Loaic Functional

T_qs.t

The team observed the performance of surveillance procedure SP 2402M, " Functional

Test of Steam Generator Level and Auto - Auxiliary. Feedwater initiation Logic." The

instrument and controls (l&C) technicians performing this procedure stopped prior to

completion of the tests because certain relays could not be located. These relays had

been insta!!ed by a design change and were labeled differently in the field than the

nomenclature used in the procedure. While the technicians researched the location of

the relays, they left a jumper installed in the circuitry which provided an active auxiliary

p

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26

feedwater (AFW) pump initiation signal. This fact was unknown to the technicians, who

incorrectly communicated to control room operators that the AFW pump start signal was

,

l

defeated by the jumper. There was no consequence as a result of this error since the

f

pump start was blocked by the pump handswitch being in the pull-to-lock position.

Engineering personnel determined that the relays had dual identification on the

drawings. The procedure used one form of identification, while the labeling in the field

used the other. The procedure revision, which was done to incorporate a design

'

change, was verified and validated by tabletop exercise instead of a field validation. The

l

immediate corrective actions included a procedure revision to correct the relay

identification issue and describe the purpose of the installed jumper. The event was

discussed with the instrument and control (l&C) department technicians to sensitize them

to the importance of understanding the effect that procedure steps have on plant status.

Additionally, five other recently revised l&C procedures received field validation before

use. The condition was self-revealing during the surveillance performance, had no

i

safety impact, and corrective actions were appropriate. This inadequate procedure step

i

is a minor violation that is not subject to formal enforcement action.

125 Volt Direct Current (dcl Station Batterv and Turbine Batterv Surveillance

The team observed the weekly surveillance on the 125 volt de station and turbine

batteries. The technicians complied with the procedure, established appropriate safety

precautions, and correctly recorded the appropriate test data.

Chilled Water System Leak Surveillance

The team observed conduct of a leak test for one train of the chilled water system. The

periodic surveillance test was also being conducted as a post maintenance test for

valves replaced during the current outage. The personnel conducting the surveillance

were thorough in the examination of the system. They also identified material

deficiencies such as damaged insulation, a corroded support, and a leak in the bellows

of the air handling unit serviced by the chilled water system. The test personnel

appropriately failed the surveillance test when the acceptance criteria was not satisfied

due to leakage identified from a threaded connection.

Charaina Pumo Discharae Check Valve Test

The team observed a PEO manipulate the system to test the valves. The test procedure

referenced another procedure (the charging pump start-up procedure) in lieu of including

the required valve manipulation steps. The referenced procedure was not discussed

during the pre-job briefing, nor was the need to have the procedure available listed as a

l

prerequisite in the test procedure. The lack of availability of the procedure locally did not

i

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adversely affect test performance since the equipment operator was able to contact the

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control room and have the required manipulation steps read to him. This procedure

problem was appropriately discussed during post-Job discussions.

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27

Maintenance Rework Rate

The team reviewed an analysis of rework conducted by the licensee's maintenance

~ engineering group which included a list of maintenance AWOs completed during the last

-

15 months that were considered to be rework items. The rework rate for that period was

about 1% of the total number of maintenance AWOs. The team also reviewed a list of

condition reports for rework items during the same period and selected several of these

for a detailed review. These items were well documented, with thorough analyses and

reasonable corrective actions.

c.

Conclusions

The quality of maintenance activities observed was generally good. Maintenance

technicians conducted good pre-job briefings in the maintenance shops and briefed

operators on job scope prior to beginning work,

i

Procedure adherence by the maintenance staff was generally good. The team observed

instances where work was stopped to clarify or revise maintenance procedures.

The maintenance workers were knowledgeable of assigned maintenance tasks and had

received appropriate training. The team concluded that the maintenance rework rate

'

was at an acceptable level, and that the licensee had adequately resolved maintenance

rework issues through the corrective action system. Appropriate maintenance

supervisory oversight of field activities was observed.

M2

Maintenance and Material Condition of Facilities and Equipment

a.

Insoection Scope

.

. The team assessed the adequacy of the material condition of the plant, including a

review of identified maintenance deficiencies, to verify that plant equipment condition is

acceptable to support a safe plant restart. The team reviewed deficiencies to ensure

i

they were prioritized and corrected commensurate with their safety significance. An

assessment of the Work-it-Now (WIN) and Backlog Reduction Teams was performed.

b.

Observations and Findinas

Plant Eauipment Condition

The team observed the condition of equipment located in the primary containment,

auxiliary, and turbine buildings. The appearance of plant equipment and facilities were

acceptable with no obvious indications of fluid leakage or other deficiencies not already

included in the licensee's corrective action program. Several significant plant equipment

improvements were installed during this outage (e.g., containment sump, replacement of

pressurizer spray piping, etc).

.

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28

'

Operator Burdens and Control Room Deficiencies

The team reviewed the licensee's operator burden and control room deficiency

programs. At the time of the inspection, the licensee had identified approximately 15

operator burdens. The team did not identify any additional operator burdens that were

not already included in the program. Where appropriate, the licensee proceduralized the

,

burdens in plant procedures. The team determined that the individual and cumulative

safety impact of the identified burdens was minimal.

The licensee had an adequate program to highlight important control room deficiencies.

j

The licensee had 29 deficiencies in the program at the time of this inspection. Fourteen

'

of these deficiencies had been corrected and were waiting for retests. The team did not

identify any additional control room deficiencies. The safety impact of the control room

deficiencies was minimal.

l

Maintenance Rule Systems

i

The team reviewed the maintenance rule action plans for six of thirteen (a)(1) systems.

The action plans were well documented and contained appropriate corrective actions.

They were prepared by the system engineer, and approved by the expert panel

l

chairperson and the unit 2 plant director. For (a)(1) systems, the system engineers were

required to write monthly status reports to the maintenance rule coordinator until the

systems achieved (a)(2) status. The team verified that corrective actions had been

completed or were documented in the corrective action system, and that monthly status

reports were being written.

The team noted that corrective actions identified in the latest (Revision 5) maintenance

'

rule action plan for the chilled water system were scheduled to be completed prior to

Mode 4 operation. In contrast, the " Plan of the Day Schedule" had these actions

identified as Mode 2 items. A CR (M2-99-0984) was written to resolve this discrepancy.

1

Maintenance Backloa

1

.The maintenance backlog impact on operations had been assessed by the licensee.

The team independently assessed the impact of the maintenance backlog and

determined that the backlog did not include any items that would adversely impact safe

plant operations. The backlog of work required to be completed prior to restart was

tracked by work control personnel with periodic status reports provided to plant

management. Daily meetings were conducted to assess the impact of emergent work on

plant operations.

The number of " Task Completions" required for restart had been reduced from 2825

tasks in April 1998 to 270 tasks in March 1999. The tasks included assignments

associated with NRC Open items, Significant item List issues, and CR corrective actions

as tracked in the licensee's Action item Tracking and Trending System (AITTS) but did

not include opened AWOs.

.

29.

. The AWO backlog was reported on a daily basis, with primary emphasis on the backlog

,

of items required for restart. The licensee trending reports showed a continual decline in

the number of AWOs working or in close-out/ retest status, with a slight increase in the

-number of AWOs deferred until after startup. On March 25,1999, at the end of the

inspection, the AWO breakdown included 370 items in the outage scope and 663 items

in the deferred work category. A review of the 370 outage scope items showed that the

majority of the AWOs involved minor issues, such as hot torque of bonnet fasteners,

!

' insulation replacement, and post heat-up inspections. A review of a sample of the

deferred items showed them to be issues that would not affect start-up, and can be done

on-line or during the next refueling outage.

The team also reviewed the licensee's listing of automated work orders (AWOs) required

- to be completed prior to restart. The review of open significant hardware AWOs showed

that the majority involved work steps which were to be completed as the plant startup

progressed. There appeared to be no significant hardware issues that would not be

corrected prior to operation of the plant.

.

Work-it Now OMN) and Backloa Reduction Teams

The WIN tearn consisted of a maintenance supervisor, two plant operators, two

maintenance technicians, and a planner / parts person. The WIN team worked primarily

on emergent maintenance issues. They used the same procedures and processes that

are in place for " normal" work. The WIN team was successful in the timely resolution of

emergent plant issues.

1

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The Backlog Reduction Team consisted of a Unit 3 supervisor; a mixed crew of Unit 3

mechanical, electrical and l&C mechanics and technicians; and a Unit 2 planner. The

i

Backlog Reduction Team spent two weeks resolving Unit 2 equipment deficiencies. For

example, the backlog team replaced teflon tape with approved joint sealants for

environmentally qualified electrical equipment. During the two-week assignment, the

,

backlog team reduced the Unit 2 AWO backlog by almost 100 items.

tig.usekeepina and Eauioment Storaae

The team observed that housekeeping was acceptable with most areas clean and well

maintained. A facilities betterment program was ongoing to improve the appearance of

various locations throughout the auxiliary building. The team noted a few unsecured

ladders, staging and scaffolding that, when brought to the licensee's attention, were

expeditiously restrained or removed.

.

30

c.

Conclusions

Necessary equipment repairs were either completed or scheduled for completion prior to

plant restart. Maintenance backlogs were being appropriately managed and routinely

assessed for impact on operations. The control of operator work-arounds and control

room deficiencies was also found to be adequate to support plant restart. The plant

material condition and housekeeping were acceptable. The Backlog Reduction and WIN

Teams had a positive impact on addressing emergent work and reducing the AWO

backlog.

These findings, along with the review of temporary modifications (bypass jumpers)

documented in Section E2.2 of this report, provide the team's basis for closure of NRC

Significant item List item 7, Bypass Jumpers, Operator Work-arounds & Control Board

Deficiencies and the associated NRC Restart Assessment Plan items.

M3

Maintenance Procedures and Documentation

M3.1 Maintenance Procedure Quality

a.

Insoection Scope

The team verified that the quality of maintenance and surveillance procedures were

adequate to safely perform the intended tasks.

b.

Findinas and Observations

The team reviewed selected maintenance procedures during work observations. The

team observ31 that generally the procedures were appropriate for the tasks being

performed es work packages and procedures were revised when appropriate.

The quality of the PM procedures reviewed were generally acceptable with one minor

exception. Preventive Maintenance Form 2701J-37 was not component or system

specific and could not be performed on the 'B' control room air conditioning system

evaporator fans during the semi-annual PM. The generic nature of the PM form required

the maintenance technicians to stop work and consult with supervision, resulting in being

in the control room air condition limiting condition for operation (LCO) for an additional

period of time (not exceeding the LCO). The licensee appropriately documented this

procedure deficiency in the corrective action program (CR M2-99-0988). The

inadequate procedure step is of minor safety significance and is not subject to formal

enforcement action.

The quality of surveillance test procedures reviewed were generally acceptable. One

exception was an l&C procedure where the " tabletop" validation and verification program

had not identified discrepancies between the procedure and control room labeling (See

section M1.1 for details). During this outage, the licensee verified that all required testing

had been included in the inservice testing (IST) procedures.

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c.

Conclusions

The team concluded that procedures reviewed were generally adequate for the intended

tasks.

M6

Maintenance Organization and Administration

M6.1 Maintenance Plannina and Schedulina

a.

Insoection Scope

The team assessed the maintenance work planning and scheduling processes to

assure adequate tracking, prioritizing and resolving of safety significant plant equipment

deficiencies. A sample of work packages was reviewed to evaluate their quality. The

. team also reviewed the licensee's process for evaluating risk when taking equipmr.it

out-of-service for maintenance. The team also verified that surveillance tests P.;id

preventive maintenance scheduling were appropriately cuntrolled.

b.

Observations and Findinas

Work Plannina

The team reviewed approximately 30 work packages. The work packages were found to

-be satisfactory and the work instructions were sufficient for the scope of work. Changes

to work packages and procedural steps had been performed in accordance with the

appropriate administrative controls.

The team noted that the planning department had a large backlog of completed AWOs

for final closure. This backlog had no noticeable effect on the completion of work in the

'

field.'

Schedule Adherence

The adherence to plant schedules had been poor. On average, only 46% of work orders

on the 3-day look ahead schedule were started and 42% were completed on schedule.

The difficulty in meeting schedules was attributed to several factors including emerging

issues, focus on outage critical path items and supporting mode changes. During the

inspection, the team noted several instances where maintenance tasks were delayed in

.

starting, or interrupted in progress, due to unforseen difficulties or changes in priorities.

Maintenance manager.was observed to emphasize doing the job right, rather than being

'

overly concemed with schedule adherence.

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Risk Assessments

1

The team reviewed licensee activities relative to the assessment of safety during

' maintenance activities.-The team noted that the risk sensitivity of planned activities was

communicated to alllevels of the maintenance organization. Plan-of-the-day meetings

' discussed the risk status of the plant, including which facility was protected, as a

standard topic of discussion.

The team noted good communication of plant risk and safety status within the

maintenance department. The risk status of the plant and the potential effect of planne.1

maintenance activities were discussed during daily supervisors meetings and daily crew

meetings. Biweekly department meetings held by the maintenance manager were also

prefaced by a discussion of the safety status of the plant and the risk significance of

ongoing activities.

At the time of this inspection, the licensee was in the final stages of initiating a 12-week

i

rolling schedule for Unit 2 on-line maintenance and surveillance activities. The process

was scheduled for implementation on April 4,1999, using new station procedures

applicable to both Units 2 and 3. As a part of the " lessons-leamed" from Unit 3, phased .

implementation was planned for Unit 2. The first phase included integration of

surveillance and preventive maintenance activities (scheduled using the 12-week

scheduling process) with corrective and emerging maintenance activities (scheduled

using the outage scheduling process). The first phase of the 12-week scheduling

process was performed by a Unit 3 scheduler to mentor the Unit 2 schedulers and to

incorporate lessons leamed from Unit 3.

PM Proaram Schedulina

The PM program included a set of regenerating work orders that were entered into the

production maintenance management system (PMMS). The team noted that the system

may be prone to human errors because it required the planner to manually regenerate a

PM during AWO closure or the PM would not be rescheduled. In addition, a missed or -

deferred PM would not adjust the next quarterly PM, but the corresponding next year's

PM would be adjusted. The licensee's staff were aware of these scheduling limitations.

The team did not identify any cases where the potential process weakness resulted into

inadequate scheduling of PMs.

The team noted that the Condition-Based Maintenance (CBM) Department has

developed, but not implemented, a monitoring, testing and maintenance program to

improve component reliability. The CBM Department had recently issued a procedure to

improve the PM program through periodic review of corrective maintenance activities.

Prior to the issue of this procedure, trending of trouble reports and corrective

maintenance on individual components had been an informal pre-outage function of the

maintenance planners.

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The team found that the PM deferrals were adequately documented and readily

recoverable. - During the outage, the licensee had reduced the number of overdue PMs

' from approximately 200 to 7. The team noted that the deferral documentation was not

always timely. Five of the seven overdue PMs had deferral requests still pending.

Surveillance Testina Procram Schedulina

The team reviewed the licensee's restart surveillance scheduling program. The licensee

demonstrated that the planned and/or completed surveillance testing would adequately

support the restart of the unit. As a part of the surveillance schedu'ing, refueling cycle

surveillance tests had been put on an 18-month schedule during the maintenance

outage, with the start of the current 18-month cycle being November 1998.

c.

Conclusions

Performance in the area of planning and scheduling was mixed. Planning was thorough,

with detailed work packages prepared to support most AWO activities. Schedule

adherence did not meet licensee's goals primarily due to emergent issues. The team did

,

not observe any instances where schedule pressures or changes adversely affected

plant safety.-

The licensee's performance in assessing the safety / risk of planned maintenance was

,

acceptable. Safety assessments for maintenance activities were addressed by

appropriate procedures and the risk significance of planned activities was discussed at

planning meetings.

The licensee had identified and/or completed surveillance tests required for plant restart.

The team's findings provide the basis for the closure of SIL item No. 6, Work Planning

and Control, and the associated NRC Restart Assessment Plan items.

IV. Enaineerina

E1

Conduct of Engineering

a.

Insoection Scope

The team evaluated the effectiveness of the technical staff, including design and

technical support (system) engineers, in supporting the safe operation of the plant. The

team also assessed system and design engineering response to emergent (day-to-day)

plant technical problems including an assessment of communications and interfaces,

timeliness, and technical adequacy of the support. The team also verified that issues

were being properly prioritized and effectively resolved in a timely manner.

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34

b.

Observations and Findinos

The engineering departments provided good support for day-to-day activities and were

properly represented at various meetings observed by the team. A key member in this

respect was the engineering duty manager who served as the primary point of contact

for engineering in their interface with other plant departments. The engineering staff

members were knowledgeable of issues and provided good support to other

departments.

The daily engineering moming meeting provided good discussion of emergent issues,

new CRs and the status of ongoing activities. The responsibility for issues was clear and

individual accountability for completing tasks was evident.

The team screened the list of open CRs that required engineering actions to close. From

this list the team selected several for additional review, including CRs generated during

the two-week inspection period. The team found that the licensee properly evaluated

and prioritized the issues for resolution.

The team also reviewed the corrective action plans and implementation of corrective

actions for a number of CRs listed at the end of this inspection report. The team found

the corrective actions were generally appropriate and effectively implamented. However,

in one case, when a problem was identified with the bend radius of a cable within a

conduit fitting, the initial investigation did not fully investigate the potential scope of the

problem. Subsequent actions were taken to inspect aoditional cables in similar conduit

-

-

"

fittings and the overall issue was evaluated and documented by the licensee in M2-EV-

99-0015, " Technical Evaluation for Cable Bend Radius in Conduit Fittings - Millstone Unit

2." The inspectors reviewed the document and determined that the additional actions

and technical evaluations appropriately addressed this issue.

System Readiness Reviews

The system readiness reviews required the System Engineers (SEs) to conduct a broad

i

review of several aspects that contribute to system readiness. The team reviewed -

I

approximately ten system readiness review reports and found them to be

comprehensive. The system deficiency backlogs had been appropriately reviewed and

dispositioned._The team determined that the SEs were knowledgeable of the system

readiness reviews and were cognizant of plans to address those issues needing

q

- corrective action prior to plant startup.

Syjtem Walkdowns

The team walked down a number of safety systems and interviewed the responsible

'

system engineers regarding system status. The SEs were knowledgeable of the open

' issues and appropriately involved in resolving issues related to their systems.

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The engineering departments were fully staffed and were functioning effectively.

Engineering personnel, including supervisors and managers, provided around-the-clock,

on-site support of activities including items such as post-modification testing,

c.

Conclusions

The engineering department managed the planned and emergent activities well. Daily

planning of issues at the moming meeting set the priorities of both the system and

design engineering departments. Communication with and support to other departments

'

was good. The identification, documentation and control of issues within the CR system

was good. Corrective actions associated with CRs and other open items were properly

tracked within the action item tracking and trending system (AITTS). The team did not

, identify any CR issues that had not been properly screened and dispositioned for

deferral until after the restart. These findings provide the team's basis for the closure of

NRC SIL 7, items C.3.2.e, Effectiveness of corporate engineering support, and item

C.4.f., Significant hardware issues resolved.

E2

Engineering Support of Facilities and Equipment

E2.1

Permanent Plant Modifications

a.

Insoection Scope

.The team reviewed several modifications that were installed during the current outage to

verify that the modifications were installed in accordance with program requirements and

that the modifications did not reduce plant safety margins. The team also verified that

the engineering resolutions of the issues being addressed by the modifications were

technically sound and that the safety evaluations provided an adequate basis for

determining if the changes involved an unreviewed safety question. The team also

riviewed the modification closeouts to ensure that drawings were revised, post-

niodification testing was performed, and that plant procedures and vendor manuals were

i.pdated.

b.

Observations and Findinas

The team reviewed several plant modifications and minor modifications (MMODs) that

were completed during the outage. The engineering of the design changes was

technically sound and thoroughly documented in accordance with the Design Change

Manual (DCM) requirements. The team found that the safety evaluations included good

bases to support the conclusions relative to determining if the change constituted an

unreviewed safety question. The modification closeouts were complete, drawings and

procedures were properly revised, appropriate post-modification testing was performed,

and vendor information was updated.

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36

'

.The team also reviewed several maintenance support engineering evaluations (MSEEs).

MSEEs were used to provide engineering support to maintenance or operations to

implement enhancements that did not constitute design changes. The use of an MSEE

must be approved by the design engineering manager, must be documented on a design

change notice (DCN) and evaluated in accordance with 10CFR50.59 to ensure it does

not constitute an unreviewed safety question. The team found that the MSEEs were

implemented in accordance with the DCM and were of a good technical quality.

Drawings and other documents affected by the MSEE were appropriately updated.

The team reviewed the function and results of the engineering Quality Review Board

(QRB). The purpose of this board is to review all primary engineering documents

(DCRs, MMODs, MSEEs, TMs) for technical and administrative quality before they are

sent to the PORC committee for approval. The team attended a QRB meeting held to

review a MSEE and found the review by the board to be very thorough.

The engineering design manager has tracked the engineering rework rate since the

inception of the QRB and the statistics indicated a marked improvement in the products

'

being presented. The increase in quality was also reflected in a reduced rejection rate

(to near zero) of engineering documents by the PORC committee.

c.

Conclusions

The team found the design control process was being properly implemented. The

technical quality of changes was good and modification package content, including the

10CFR50.59 screening and safety reviews, are comprehensive. Post-modification

testing accomplished the verification ofimportant design change attributes. The use of a

Quality Review Board has contributed to improvements in the quality of the engineering

products.

E2.2 Temoorary Modifications

a.

Insoection Scope

The team reviewed the existing temporary modifications (TMs) to verify that they were

installed in accordance with the procedural requirements and to assess the operational

impact of the TMs intended to be installed at the time of plant restart. During plant

walkdowns, the team examined systems to identify if any potential modifications existed

to station equipment that were not being properly controlled by the TM process. The

existing TMs were discussed with the responsible system engineers (SEs) and design

engineers to assess their knowledge of the TM process, the effect on system operation

and the proposed resolution that will allow removal of the TMs.

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37

b.

Observations and Findinas

'

There were a limited number of TMs in place at the time of the inspection and they were

-

- - installed and controlled in accordance with the administrative proceduresc The TMs

were properly documented and the documentation included appropriate safety analyses

and technical evaluations. Affected procedures were properly revised where necessary.

The SEs, design engineers and engineering supervisors were knowledgeable of the

installed TMs and with the planned actions to resolve the condition requiring the TMs.

Of the eight temporary modifications installed at the time of the inspection only two had

the potential to directly affect safety related systems. Temporary modification 2-96-083

documented a problem with the emergency diesel generator (EDG) room drain header

check valve. The valve had been temporarily repaired and local backwater flapper

valves were installed in each of the individual drains. The flapper valves were leak

tested prior to installation to ensure there would be minimal inleakage in the event of an

external flood. A calculation was also performed to ensure that any minor back leakage

would be detected by the operators before any safety-related equipment could be

impacted.

Temporary modification 2-99-06 was installed during the inspection to jumper the low air

flow alarm contact for vitalinverter 4. The air flow instruments were designed to detect a

reduction in cooling air flow through the inverter. Due to an apparent malfunction of a

circuit card, the instruments were causing spurious alarms in the control room. The low

flow alarm contact was jumpered to prevent the nuisance alarms until the cause could be

identified and corrected. The temporary modification contained a thorough technical and

safety evaluation. Additional alarms remained active following the installation of the

jumper and included a high temperature alarm.

During plant walkdowns, the team questioned if temporary cameras installed in various

areas of the containment were controlled by a temporary modification. This question had

also been raised by a member of the oversight department. The cameras had previously

been controlled by a procedure but the licensee now concluded that it would be more

appropriate to control them with a temporary modification. The licensee was preparing a

temporary modification that was to be implemented prior to plant restart.

b.

Conclusion

Engineering has been effective in resolving issues. As a result, the use of temporary

modifications was minimal. The number of installed TMs was low and below the plant

goal. The team concluded that the evaluation and control of temporary modifications

was good and that the installed TMs had no adverse impact on safe plant operation.

,

1

L. .

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.

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E2.3 Deferred lasues Reyigg

a.

Insoection Scooe

The team reviewed the deferred engineering work request (EWR) backlog and selected

several issues for detailed review to assess plant impact of not completing these items -

~ before restart. Additional inspection of items to be completed after restart was also

performed as documented in section S2.2 of this report.

b.

Observations and Findinas

The team selected a sample of the deferred EWRs for review based on their potential -

safety significance in review of these EWRs, the team did not identify any restart issues

and the EWRs reviewed had adequate bases for deferral.

c.

Conclusions

The licensee had adequate controls in place to ensure deferred work was properly

evaluated. No deferred modifications were identified that would affect safe plant

operation.

E2.4 Enaineerina Support to Plant Operations

- a.

Inspection Scope -

The team compared the surveillance procedures for the control room heating and

ventilation (HVAC) system, to the design criteria and testing requirements contained in

the Final Safety Analysis Report (FSAR) and plant Technical Specifications (TS). The

team also examined the HVAC system readiness review document, and conducted a

walkdown of the system with the cognizant system engineer.

- The team examined HVAC surveillance procedures to determine if surveillance testing

was conducted in accordance with the testing requirements outlined in the plant TS, and

1

to verify the design assumptions used in the surveillance procedures accurately reflected

i

.

system performance criteria contained in the FSAR. A system walkdown was performed

to examine the physical condition of the system, and verify the system engineer was

familiar with the operations of his system.

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39

b.

Observations and Findinos

During the current outage, the licensee conducted an extensive review of the HVAC

j

system design analysis, surveillance and operating procedures and maintenance

practices. The review was thorough and numerous deficiencies were detected. The

issues included the discovery of single failure vulnerabilities, inadequate surveillance

procedures, and inconsistencies between the system design analysis specified in the

FSAR, and TS. To resolve these issues, the control room HVAC system was modified,

surveillance and operating procedures were rewritten and the system design analysis

was revised.

Modifications to the control room system included locking certain backdraft dampers in

place to eliminate single failure vulnerabilities and sealing holes in the ventilation system

ductwork to reduce control room air in leakage. The licensee also established additional

administrative controls to minimize system unavailability by ensuring work that could

disturb the control room boundary was completed in a timely manner.

The control room surveillance testing program was robust. Not only #d the testing verify

the system would meet the performance criteria established in the FSAR and plant TS,

but certain aspects of the testing utilized state-of- the-art performance monitoring

equipment not generally used by the industry. Specifically to measure control room air in

leakage, the licensee used a tracer gas. Industry testing has revealed that a tracer gas

is more likely to find degradation in the control room pressure boundary than other less

sensitive, but acceptable, methods such as air pressure drop testing.

l

Recent revisions to the sections of the plant TS and FSAR, which discussed the control

room HVAC system, removed inconsistencies that existed between the two documents.

For example, prior to one change, the dose assessment for the control room operators

described in chapter 14 of the FSAR, assumed the minimum air flow through the control

room charcoal filters was 2500 cubic feet per minute (cfm). This assumption was not

conservative, since the minimum filter air flow allowed by the plant TS was 2250 cim.

The revised chapter 14 duse assessment for control room operators, properly assumed

a charcoal flow rate of 2250 cfm.

The readiness review conducted on the system was thorough and appeared to capture,

i

assess, and resolve remaining design, maintenance and procedure deficiencies.

l

The system engineer demonstrated familiarity with the operation of the control room

HVAC system, its maintenance history, and recent modifications it had received.

c.

Conclusions

The licensee had substantially improved the design and licensing basis of the control

room HVAC system. Inconsistencies between the system design criteria contained in

the FSAR, TS and the operating and surveillance procedures were eliminated. Single

failure design errors were corrected. The system readiness review was thorough. The

i

control room HVAC surveillance testing program was a strength.

l

y

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. . .

E'3

Engineering Procedures and Documentation

j

E3.1 ' Ooerability Determinations

a.

Insoection Scope

The team reviewed the open operability determinations (ODs) at the time of this

j

- inspection to assess the technical adequacy of the evaluations and the potential impact

'

on safe operation.

b.

Observations and Findinas

~ The OD process was consistent with the guidance provided in NRC Generic Letter 91-

18, Revision 1, "Information to Licensees Regarding NRC Inspection Manual Section on

Resolution of Degraded and Nonconforming Conditions."'

There were approximately 26 open operability determinations at the time of the

inspection. The ODs were readily accessible via computer and a hard copy was

maintained in the shift manager's office in the control room. The ODs were thorough

and provided sufficient detail to establish operability. The team reviewed all the open

ODs and determined that they were acceptable to support plant restart or that the

licensee had assigned an appropriate mode restraint for the resolution of the issue which

required the evaluation. The team discussed many of the ODs with engineering

department managers, supervisors and engineers. The engineering personnel at all

levels had a good understanding of the issues, and for each of the conditions described

in the ODs, there was an appropriate plan for resolving the degraded or non-conforming

condition.

c.

Conclusions

The OD process was comprehensive. Operability determinations were technically sound

and documented an adequate basis for establishing operability of the degraded

'

component or system.

!

E3.2 Vendor Manual Control

a.

Insoection Scooe -

The team reviewed the engineering products to ensure that control of vendor equipment

technical manual information was included in engineering documents. The licensee

program for control of vendor information was previously reviewed by the NRC in SIL

ltem 50,

b.

Observations and Findinas

The team found that engineering documents, such as design changes and maintenance

support engineering evaluations, included updates to vendor manuals.

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41

i

t

c.

Conclyginns

i

.The licensee program to maintain the accuracy of vendor manual information was being

properly implemented.

E3.3 . Setooint Controls

a.

Inspection Scope

The team assessed the setpoint control process for safety-related plant equipment. The

team reviewed selected setpoints for safety-related functions and emergency operating

procedure (EOP) operator actions to assess their adequacy and safety basis.

b.

Observations and Findinas

The team reviewed Specification SP-ST-EE-329, " Standard Specification for Use and

Control of Master Setpoint index," Rev. 2, and Specification SP-M2-lC-019, " Millstone

Unit 2 l&C Setpoints," Rev.1. These specifications clearly delineated the bases for

incorporating instrument uncertainty into safety related setpoints. Additionally, the

current bounding values of the reactor protection system (RPS) and engineered safety

1

features actuation system (ESFAS) setpoints along with emergency operating procedure

action points were incorporated into SP-M2-IC-019. The team found that an adequate

process was in place to control setpoints.

Revision 4 to CEN-152, " Combustion Engineering Emergency Procedure Guidelines",

. was issued, in part, to incorporate information gained through the Combustion

Engineering Owners Group (CEOG) instrument uncertainties study. Specific CEOG

guidance on instrument uncertainties was provided in study CE-NPSD-1009 Rev. O, "l&C

Engineering Limits and Bases EOPs." In a letter dated May 7,1997, the licensee stated

that any safety significant items identified as part of the Millstone Unit 2 instrument

uncertainties study would be incorporated into the EOPs prior to restart from the current

outage. The team sampled several parameters, which had been identified as having a

1

high degree of safety significance, in the CEOG guidance.

Calculation, S-01228-S2, Rev. 2, " Millstone 2 Emergency Operating Procedure Setpoint

Documentation", provided the bases for setpoints used in the EOP's. Fifteen setpoint

bases were reviewed along with appropriate supporting documentation. The team found

the decision to include or not to include instrument inaccuracies to be sound for the given

parameters. Significant EOP changes had been made which incorporated potential

instrument errors for harsh environments. For example, revised pressurizer pressure

instrument inaccuracies were incorporated into new pressure-temperature curves and

shutdown cooling temperature and pressure entrance criteria in the EOPs.

The team found the bases for the setpoints reviewed to be adequately justified. With one

exception, the team found that supporting setpoint calculations were generally

comprehensive and utilized appropriate design inputs and assumptions. The exception

involved the refueling water storage tank (RWST) level setpoint.

..

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42

During a review of calculations 92-030-1259E2, Rev. 2, "RWST Level Setpoint Analysis,"

and 98-ENG-02558M2 Revision 0, " Determination of Minimum Submergence Criteria for

RWST Suction Piping," the team noted that the minimum submergence value for the

. suction pipe had been calculated assuming a post-sump recirculation actuation signal

(SRAS) operating condition. At that point the low pressure safety injection pumps (LPSI)

are automatically secured, resulting in a reduced fluid velocity. The team determined

that using the lower fluid velocity in the calculation could result in a calculated

submergence value which would be non-conservative for the tank level that would exist

just prior to the SRAS signal inadequate suction pipe submergence could result in flow

vortexing and subsequent air entrainment in the flow path to the safety related pumps.

The licensee initiated condition report M2-99-1107 to evaluate this condition.

On March 25,1999, a calculation change notice was approved which concluded that the

present setpoint was acceptable. The new calculation now credited anti-swirl vanes on

the intake pipe and determined that the minimum submergence level to avoid air

ingestion was 25 inches above the bottom of the tank in the pre-SRAS condition. This

value was bounded by the existing minimum analytical setpoint of 26 inches above the

bottom of the tank in the post-SRAS condition. The team determined that this new

calculation supported the basis for the reasonable expectation of continued operability

documented in the condition report.

During a review of the bases for the EOP action setpoints associated with HPSI pump

discharge pressure transmitters, the team questioned the use of these instruments

during the recirculation phase following a loss of coolant accident (LOCA). Specifically,

during the recirculation phase following a LOCA, the transmitters would be subjected to a

potentially harsh radiation field. However, they were not environmentally qualified.

The pressure transmitters were used in EOP 2532, " Loss Of Primary Coolant", to verify

that HPSI pump run-out conditions did not exist following post SRAS alignment to the

containment sump. Following SRAS, it could be postulated that the operator may throttle

HPSI injection flow when not warranted based on erroneous readings on the unqualified

,

pump discharge pressure instrument. Additionally, FSAR Table 7.5-3, " Regulatory

i

Guide 1.97 - Accident Monitoring Instrumentation," did not reference the pressure

transmitters or credit their use in post accident conditions.

The team noted that calculation 97-122 Rev. 2, " Millstone Unit 2 ECCS System

Analysis," had concluded that based on the HPSI throttle valve position settings, runout

would not be a concern. The team also noted that in the event the operators had

inadvertently throttled HPSI flow, there was additional instrumentation, such as core exit

thermocouples and reactor vessel water level, which would have provided for

determining the adequacy of core cooling. The licensee initiated condition report

. M2-99-1122 and stated that the use of the pressure transmitter would be removed from

,

the emergency operating procedure during the next revision which was scheduled to be

performed prior to plant restart. The failure to adequately translate the design basis into

procedures constituted a violation of minor significance and is not subject to formal

enforcement action.

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43

c.

Conclusion

The licensee implemented an adequate setpoint process and the Millstone Unit 2

"

Instrumentation and Control (l&C) setpoint specification provided a clear definition of the

program for the generation and documentation of safety-related, instrument and control

setpoints. In general, the setpoints selected for review by the team were properly

documented, reviewed, and supported by appropriate calculations.

E3.4 Eauipment Qualification

a.

Insoection Scope

The team reviewed a sample of item equivalency evaluations (IEEs) and commercial

grade deoications to ensure equipment was appropriate for use in safety systems. The

team reviewed the packages for several commercial grade items which included

individual parts as well as dedication of components such as air conditioning units,

transfer switches and transmitters.

b.

Observations and Findinas

The. team found that the procedures and processes for the equipment reviews were

technically sound and provided adequate controls. This procedure provided reasonable

assurance that a commercial grade item selected for use would perform its safety-related

function.

The evaluations reviewed were thorough and applicable data bases and documents

were properly updated. The program effectively involved the appropriate departments,

such as design engineering, in the evaluation review process and in the implementation

of evaluation results such as updating of procedures or specifications.

c.

Conclusion

The licensee implemented effective commercial grade dedication and item equivalency

evaluation programs and performed appropriate evaluations to support plant restart.

E3.5 Ooeratina Experience Proaram

a.

insoection Scope

The team reviewed the licensee operating experience procedures to assess the

adequacy of the program. The team reviewed a sample of completed operating

experience evaluations which had been designated as operational mode holds to assess

the adequacy of issue resolution. The team also reviewed a sample of open operating

experience (OE) items to assess whether appropriate priorities had been assigned for

issue resolution.

L__.

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44

b.

Observations and Findinas

The team found that the Nuclear Safety Engineering (NSE) Group had been

administering the operating experience assessment program in accordance with NSE 1,

Rev,0, " Implementation of Operating Experience." The reports were thorough and

provided, when required, appropriate recommendations to address the related issues.

Recommendations made were tracked through resolution by the NSE group.

1

The team reviewed five OE issues which had previously been designated as start up

restraints. The team found that proposed and completed corrective actions justified

removing them from operational mode holds. OE documents currently under evaluation

were reviewed and found to be properly prioritized.

c.

Conclusions

The team concluded that the operating experience program was functioning adequately

to support restart. The backlog of reviews had been evaluated by the licensee to identify

those issues requiring review before restart and appropriate priorities had been assigned

to these issues.

E3.6 Drawina Control

a.

Inspection Scope

The team reviewed the adequacy.of drawing controls and the status of operations critical

drawings to ensure they were acceptable to support plant restart.

. b.

Observations and Findinas

Over the last 12 months there were 225 condition reports that docuniented

drawing / configuration deficiencies. Of the 225, only five issues necessitated preparation

of operability determinations, of which none of the issues resulted in operability issues.

The five items of concern documented the discovery of longstanding

design / configuration issues that did not appear to be indicative of current plant

performance. The team found that recently completed plant modifications had been

accurately reflected in control room operational critical drawings within the time

requirement specified in the DCM.

c.

Conclusions

The majority of the drawing issues that have been identified over the past 12 months

have had minor safety significance. Current procedures and processes for updating

operational critical drawings in the control room had been followed.

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45

E8'

Miscellaneous Engineering issues

E8.1

Emeroency Core Coolina Systems Sinale Failure Vulnerability

a.

Insoection Scooe

The team reviewed the corrective actions taken by the licensee to address the single

failure vulnerabilities for post loss of coolant accident boron precipitation strategy and the

isolation of the safety injection tanks. The team reviewed selected design change

documentation, inspected the installation of the design changes, and reviewed the

operating procedure changes. The team verified that key aspects of installation were

!

consistent with the design change documentation.

b.

Findinas and Observation.s

On January 9,1998, the licensee identified single failure vulnerabilities in the strategies

used for controlling boron precipitation in the reactor vessel and isolation of the safety

injection tanks (SITS) following a loss of coolant accident (LER 98-002). Both system

alignments used to mitigate the affects of boron precipitation in the reactor vessel would

be compromised if a failure of either an altemating current (ac) or direct current (de)

electrical facility were to occur. The licensee addressed this concern by installing a

design change that allows either electrical facility to power key valves in the boron

precipitation flow path. The licensee also identified that the failure of either train of

electrical power could also prevent the isolation or venting of nitrogen gas from the

safety injection tanks. . Introduction of nitrogen from the SITS into the reactor coolant

. system following an accident could have an adverse affect on core cooling. A design

change was installed that allowed either SIT isolation or venting of the SIT nitrogen cover

gas concurrent with a single failure of either electrical facility. The design change

electrically powered the SIT vent valves and isolation valves from opposite electrical

facility.

The team noted that the emergency operating procedure changes made to implement

i

the boron precipitation design change were incorrect. The licensee stated that these

procedures had only been conditionally approved by the PORC and further validation,

verification and procedure revisions were known to be required. The licensee

demonstrated that the procedure deficiencies noted by the team had ueu oreviously

identified by the design engineering organization. - A condition report (CR) was icsued to

review the circumstances surrounding the conditional PORC approval of the emergency

operating procedures (EOPs) and the conditional PORC approval for the EOPs was

temporarily withdrawn.

_.

4

1

46

c.

Conclusions

l

l

' The team concluded that the design changes resolved the ECCS single failure

vulnerabilities. Additionally, the aspects of the design changes reviewed, with the

{

exception of the EOP changes, had been properly implemented. The licensee

j

demonstrated that appropriate administrative controls were in place to ensure that the

j

EOPs would be corrected prior to becoming effective. These findings provided the basis

necessary for the closure of SIL 53.1.

E8.2 - (Closed) LER 97-034-00: Containment Sumo isolation Valves are Susceptible to

Pressure Lockina

t

a.

Insoection Scope

t

Licensee Event Report (LER) 97-034-00 was submitted to document the discovery that

valves 2-CS-16.1 A&B could be susceptible to pressure locking due to variations in

containment pressure. The team reviewed the licensee's actions to resolve the

l

documented discrepancy.

j

i

b.

Observations and Findinas

l

i

The licensee identified the apparent design weakness while performing a review of a

j

previous modification to these valves that had been made to prevent the possibility of

j

thermally induced pressure locking. The review found that the valves could be

l

I

pressurized to 54 pounds per square inch gage (psig) during an accident where previous

analysis had only postulated an initial bonnet pressure of 37 psig. Because preliminary

calculations indicated the motor operators may not be adequately sized to open if the

bonnet was pressurized to 54 psig during an accident the valves were declared

l

inoperable. Subsequent testing in April 1998 indicated that the valves would have

j

functioned properly and were operable. Nonetheless, the licensee chose to modify these

valves to prevent bonnet pressurization.

1

To resolve this concern, the licensee installed a pressure relief system on the valves that

would prevent bonnet pressure from reaching a point at which the potential for pressure

locking could be a concern. At the time of the inspection, the modification had just been

declared operable. The team reviewed the control room design drawings and valve

lineup sheets and verified they had been updated to reflect the addition of the

modification.

!

l

Additional corrective actions included examining all remaining safety-related valves to

4

determine if they were susceptible to pressure locking or thermal binding (PLTB). No

new issues were identified. To ensure the full range of accident conditions are

j

considered during future pressure locking / thermal binding reviews, the "MOV System

!

and Design Basis Review instruction" was changed to require Nuclear Engineering (NE)

to perform the MOV analysis. The licensee believes that the NE department, which

develops the plant safety analysis, will be better suited to identify similar analysis errors.

The team verified that the instruction was revised.

i

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1

,

47

PLTB of gate valves was the subject of Generic Letter 95-07, " Pressure Locking and

Thermal Binding of Safety-Related Power Operated Valves." This letter required,

licensees in part, to examine all safety related valves for susceptibility to PLTB, modify

them as appropriate, and inform the NRC of the results. The team noted subsequent to

the identification of this issue, the office of Nuclear Reactor Regulation had reviewed

NNECo's revised PLTB program and determined it was adequate. This conclusion was

i

outlined in a November 24,1998 safety evaluation report.

c.

' Conclusions

The licensee's corrective actions were considered appropriate to correct the issue

'

identified in LER 97-34. The licensee's April 1998 pressure locking tests indicated the

valves would have remained operable and therefore the error was of minor significance.

However, the failure to use appropriate assumptions when initially analyzing the

containment sump valves for susceptibility to PLTB was a weakness in design control.

These findings provided the basis necessary for the closure of SIL ltem 20.7A and LER

50-336/97-034.

V. Manaaement Meetinas

X1

Exit Meeting

The team held an exit meeting that was open for public observation, on April 7,1999.

The slides used by the NRC to conduct presentations during the exit meeting are

provided as Attachment 1 to this inspection report. The licensee acknowledged the

findings presented. The data base used to track inspector's requests / questions and

licensee responses will be placed in the Public Document Room.

INSPECTION PROCEDURES USED

IP 93802: Operational Safety Team inspection (OSTI)

>

ITEMS OPENED, CLOSED, AND DISCUSSED

Opened

NCV 99-04 Missed Technical Specification Survaillance to monitor steam generator temperature

g

1.

l

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.48

Closed

LER 97-034

SIGNIFICANT ITEMS LIST

Closed

SIL 1

. Management Oversight and Effectiveness; Licensee Staff Safety Culture

,

Sll 6

Work Planning and Control

'

. SIL 7

Bypass Jumpers, Operator Work-Arounds and Control Room Deficiencies

SIL 12

Licensee Restart Punch List - Review Items Deferred Until After Restart

SIL 13

Operation Performance

LSIL 20.7 Pressure Locking of Valves

3

SIL 53.1, Single Failure of ECCS

LIST OF ACRONYMS USED

AFW

auxiliary feedwater

AITTS

action item trending and tracking system

AOM

Assistant Operations Manager

AWO-

automated work order

AOP_

abnormal operating procedures

l

.CBM

condition based maintenance

CFR

code of federal regulations

CFM-

cubic feet per minute

CM

corrective maintenance

'

,

' CO

control operator

COEG

Combustion Engineering Owners Group

,

CR

condition report

CRAC

control room air conditioning

CST

condensate' storage tank

DC

direct current

DCM

design change manual

.DCR

- design change request

DR -

discrepancy reports

ECCS

emergency core cooling system

EDG.

emergency diesel generator

EOP

emergency operating procedure

ESAS

. engineered safeguard actuation system

ESFAS.

engineered safety feature actuation system

EWR

engineering work request

FSAR

final safety analysis report .

t

I

. HPSI.

high pressure safety injection

HVAC

heating ventilation and air conditioning

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..

4

'49

l

l

l

lCAVP.

independent corrective action verification program

i

INPO

institute of nuclear power operations

j

l&C

instrumentation and control

]

lEEs

item equivalency evaluations

IR

NRC inspection report

1

IST.

Inservice test

JUMA

joint utilities management assessment

j

KPI

key performance indicator

'

LCO-

' limiting condition for operation

LER

licensee event report

LLRT

localleak rate testing

LOCA

loss of coolant accident

LPSI

low pressure safety injection

MMOD

minor modification

MOV

motor-operated valve

MSEE

maintenance support engineering evaluations

NE

nuclear engineering

NGP

nuclear group procedures

NNECO

northeast nuclear energy company

NSE

nuclear safety engineering

NORP

nuclear oversight verification plan

NRC-

nuclear regulatory commission

NSAB

nuclear safety assessment board

NU

northeast utilities

OE

operating experience

,

OD

operability determinations

OP

operating procedure

'

OPS

operations

ORP

operational readiness plan NU

OSTI

operational safety team inspection

PASS

post accident sampling system

PEO

plant equipment operator

i

PDR

public document room

P&lD _

piping and instrument drawing

PLTB

pressure locking and thermal binding

PRA~

probabilistic risk assessment

PORC

plant operations review committee

FM

preventive maintenance

PMMS

production maintenance management system

PSIA

pounds per s'uare inch absolute

' PSIG

pounds per square inch gage

-

PUP.

procedures upgrade program

QC

quality control

QRB

_ quality review board

RAP

NRC Restart Asaussment Penel

RBCCW

reactor building closed cooling water

.RCS_

reactor coolant system

--

.

b

50'

RHR

residual heat removal

RPS

reactor protection system

RWST -

refueling water' storage tank

SE

system engineers

Sll

significant issues list

SIT

safety. injection tank

SM:

shift manager

'SORC

site operations review committee

i

SP

surveillance procedure

SPROC.

special procedure

STA

shift technical advisor

TDAFW

turbine driven auxiliary feedwater

TM

temporary modification

TS

technical specification

UlR

' unresolved item report '

-. US

unit supervisor-

)

UT

. ultrasonic test

-VCT

volume control tank -

.V&V

validation and verification

- WIN

work-it-now

.Y2K-

year 2000

.

- PARTIAL LIST OF DOCUMENTS REVIEWED

MANAGEMENT PROGRAMS AND OVERSIGHT:

Progress Toward Readiness Restart at Millstone 2, January 8,1999

I

Unit 2 Restart Following 10CFR50.54(f) Outage, SPROC OP 98-2-08

Post-Maintenance Testing, CWPC 3, Revision 2

' Millstone Self-Assessment of the Retest (for AWOs)

>

. CRs related to Retests'

4

R. P. Necci to U. S. Nuclear Regulatory Commission, " Millstone Nuclear Power Station, Unit 2,

i

Response to April 16,199710 CFR 50.54(f) Information Request," February 5,1999

R. P. Necci to U. S. Nuclear Regulatory Commission, " Millstone Nuclear Power Station, Unit 2,

Response to April 16,199710 CFR 50.54(f) Information Request," March 5,1999

R. P. Necci to U. S. Nuclear Regulatory Commission, " Millstone Nuclear Power Station, Unit 2,

. Independent Corrective Action Verification Program, Final Report - Volumes 1 and 2

Additional Comments," March 5,1999

NOQP 1.08, Nuclear Oversight Verification Plan (NOVP)

,

NOQP 2.01, Nuclear Oversight Audits

NOQP 2.04, Nuclear Oversight Assessments

NOQP 3.04, Nuclear Safety Engineering Functions & Responsibilities - ISEG and Operating

- Experience Assessment -

Oversight evaluation by Key issue Leads / Nuclear Oversight Leads

Northeast Utilities Nuclear Group, Nuclear Oversight Assessment, independent Assessment

Team, July 1997 -

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51

,

1998 Joint Utility Management Assessment (JUMA) Report for the Millstone Station

Necci to Kenyon, RPN 99-015, Nuclear Oversight Monthly Report, February 11-March 9,1999,

March 25,1999

Necci to Kenyon, RPN 99-011, Nuclear Oversight Monthly Report, January 7-February 10,

1

1999, February 26,1999

Necci to Kenyon, RPN 99-006, Nuclear Oversight Monthly Report, December 9-January 6,

1999, January 26,1999

Necci to Kenyon, RPN 98-013, Nuclear Oversight Monthly Report, November 8-December 9,

1998, December 24,1998

Necci to Kenyon, RPN 98-009, Nuclear Oversight Monthly Report, October 9-November 7,

1998, November 23,1998

QA open item list

Quality Assurance Audit Report No. A23073, "MP3 Technical Specification implementation

Verification"

Quality Assurance Audit Report No. A22073,"MP2 Technical Specification implementation

Verification"

Nuclear Oversight Audit Report MP-98-A04, " Environmental Protection - Air Quality" Millstone

Station

Nuclear Oversight Audit Report MP-97-A10-07, Millstone Station " Operating Experience

Assessment Program"

Nuclear Oversight Audit MP-98-A01, " Conduct of Operations" Millstone Units 2 & 2 (sic)

Nuclear Oversight Audit MP-98-A03, " Design Control Implementation"

Nuclear Oversight Audit Report MP-98-A06, " Severe Accident Management & Emergency

'

Operating Procedures Unit 2"

Nuclear Oversight Audit Report MP-98-A15, " Measuring and Test Equipment Millstone Station"

Northeast Utilities Nuclear Oversight Audit MP-98-A20, "MEPUPMMS Program"- Units 1,2, & 3

Nuclear Oversight Audit Report MP-98-A23, " Technical Specifications" Millstone Station

Nuclear Oversight Audit Report M2-98-A24, " Millstone Unit 2 Core Reload" Millstone Station .

- Nuclear Oversight Audit Report M1-98-A21, " Conduct of Operations" Millstone Unit i

Nuclear Oversight Audit Report M1-98-A28, " Maintenance / Test Control" Millstone Unit 1

> Nuclear Oversight Audit Report MP-98-A08, " Station Blackout Program" Millstone Unit 2

Nuclear Oversight Audit Report M3-98-A10, " Configuration Management" Millstone Unit 3

i

Northeast Utilities Nuclear Oversight Audit Report ('7 Day") MP-99-A05, "Special Processes"

Surveillance MP2-P-99-025, " Unit 2 Management and Staff Overtime Controls"

Surveillance MP2-99-006, " Conduct of Operations for the period January 9,1999 through

February 3,1999," W. E. Strong and W. D. Bartron to D. A. Hagan, February 10,1999

Surveillance MP2-P-98-064, " Conduct of Operations for the period December 8,1998 through

January 5,1999," W. D. Bartron to M. J. Wilson, January 7,1999

Surveillance MP2-P-98-058, " Conduct of Operations for the period November 6,1998 through

December 4,1998," William E. Strong and W. D. Bartron to M. J. Wilson, December 11,1998

Non-conformance Reports, NGP 3.05

Corrective Program, RP 4

Nuclear Assessment Program, NGP 2.38

Procedure to Stop Work, NGP 3.19

Open Oversight CRs/All Units /All Significance Levels List

CR-01935, Dual Role Valves

CR-7147, QAS Surveillance: Discrepancies Between PMMS and EEQ Master List

.-

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)

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52

CR-8655, QAS Audit: Conflict Between Electrical Load List and As-Built

.CR-8837, FSARs Require RCS Samples Not Required by Technical Specifications

- CR-8981, TSfor Boron Dilution & Addition is More Restnctive than Other Tech Spec Sections

CR-10107, Electrical Separation

M2-99-0499, MP2 Project engineer exceeded the o'rertime limits, worked 17.5 hrs, person felt

compelled to finish job before leaving for vacation the next day

M2-99-1079, Overtime Policy Violated by Technician

i

M2-99-1181, ." Overtime Control" policy NGP 1.09 was exceeded by vendor personnel on 3/27-

29/99 performing fire watch

M2-99-1360, Supervisor prepared authorization for overtime form without including himself in

j

the list of affected personnel

'

M2-99-1365, CRS involving involving overtime controls issues should address the potential

,

safety implications ID'd in NGP 1.09

M2-97-1102, Auxiliary Feedwater Regulating Valves Not Tested Using Back-up Air

M2-97-1106, AFW Room Heat Load Calculations Have Errors

i

M2-97-1173, Potential CST Inventory Loss Due to Single Active Failure Not Reported in LER in

1991

'

M2-97-2688, Containment Liner Has Severe Coating Failures

M2-98-1085, Containment Liner Paint Not Qualified per ANSI N101.2

'

.

M2-98-2894, Containment Air Recirculation Fans Not Tested in Accordance with Technical

Specifications

M2-98-3101, Assessment of Reactor Protection System Id'd Several Safety Evaluation Screens

Not in Compliance with NGP 3.12 or RAC 12

M2-98-3456, Failure to implement the Requirements of 10CFR50 Appendix B and NU QA

Program (NUQAP QAPs 3 & 5)

M2-98-3559, Action item Assignment was inappropriately Closed Prior to the Actions Being

Completed

Safety Review Committees

Plant Operations Review Committee, OA 3, Revision 4, change 3

- Plant Operations Review Committee meeting minutes, 2-99-020,2-99-021,2-99-022,2-99-050,

2-99-050R, 2-99-051 (Draft), 2-99-052, 2-99-053, 2-99-054, 2-99-056 (Draft)

i

PORC open items

Site Operations Review Committee, OA 4, Revision 2, Change 3

Site Operations Review Committee Meeting Minutes 98-68,98-69,98-71,99-06

Site Operations Review Committee Open items List - Action Request 99001769

Nuclear Safety Assessment Board, NGP 2.02, Revision 16, Change 2

Nuclear Safety Assessment Board Meeting Minutes,' 98-19,98-21,99-01

Nuclear Safety Assessment Board Open items

Meeting Minutes - NSAB-O&M Subcommittee Meeting #98-14, December 4,1998

Meeting Minutes - NSAB-SE Subcommittee Special Meeting #99-06, February 11,1999

Technical Specifications Section 6.5

Student Qualification / Training Status (for Technical Staff), February 15,1999

.

.

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53

ROOT CAUSE INVESTIGATIONS REVIEWED

M2-98-3067, Valve Mispositioning Resulting in Nctice of Violation for inadequate Procedure,

Root Cause investigation

M2-98-3176, Instrument Air Valve was Found Open Versus Tagged Closed as Expected, Root

Cause Investigation

M2-98-3318, LER Root Cause for Negative Pressure Requirements for Enclosure Building May

Not Have Been Conservative, Root Cause Investigation

M2-98-3435, Non-Conservative Assumption in LONF, Root Cause Investigation

M2-98-3839, Pressurizer Spray Thermal Fatigue, Root Cause Investigation

M2-98-3544, Adverse Trend in CRs in Operational Configuration, Control Area Deficiencies,

Common Cause Investigation

j

M2-99-0268, Reactor Coolant System Level increased When Water inadvertently Transferred

'

From SITS, Root Cause Investigation

M2-99-0442, Charging Pump Event During Surveillance Restoration, Root Cause Investigation

M2-99-0304, SFP Water inadvertently Transferred to Clean Waste, Root Cause investigation

M2-97-1171, Unit 2 Floodgate Inspection, Root Cause Investigation

Following is a list of documents in addition to the one enclosed with the previous

j

feeder:

CR Nos, :M2-99-0481, 0451, 0530, 0600, 0630, 0631, 0652, 0268, 0304, 0987, 0046, 0090,

0556,0035,0775,0370,0789,0542

M2-98-0295,1556,1527

,

M2-97-1382

Restart Readiness Report, B17622, dated Jan. 8,1999

Station Procedure: Self-assessment, OA 11, rev 1

Self-assessment for OSTI, Assessment Nos. 2 OPS-SA-98-05, -06; U2-MSA-98-04, -005;

MP21&C 98-3; 2 OPS-SA-97-08; U2-DE-98-017; 2 OPS-SA-98-24,-25,-26.

Unit 2 Work Observation Reports,4* qtr 98, 3* qtr 98,2" qtr 98,1" qtr 98,

Performance Indicators for CRs and AITTs for January and February 1999.

- Northeast Utilities Nuclear Safety Standards and Expectations, rev 0;

Operational Focus Enhancement Strategy;

i

Mid Cycle Corrective Action /Self-Assessment Review, March 24,1999;

Organizational Transition Plan, dated January 14,1999;

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54

OPERATIONS

Surveillance Procedurgtg

. EN 21203, Service Water Flow Through RBCCW Heat Exchangers, revision 5

SPROC EN98-2-23, Operational Testing of 2-SI-651 (DCR M2-98055), IPTE, revision 0

SP 2610E, MSIV Closure and Main Steam Valve Operational Readiness Testing, revision 7,

l

change 6

- SP 2612C, Service Water System Lineup and Operability Test, Facility 1, revision 6, change 1

SP 2612A, "A" Service Water Pump Tests, revision 8, change 3

SP 2612B, _"C" Service Water Pump Tests, revision 8, change 3

SP 26120, Service Water System Lineup and Operability Test, Facility 1: revision 6, change 1

SP 2612C-1, Service Water, Facility 1,~ revision 29, change 3

SP 2612D, Service Water System Lineup and Operability Test, Facility 2, revision 7

j

SP 2612D-1, Service-Water, Facility 2, revision 27, change 9

SP 2612E, Service Water Valve Tests, revision 8

l

SP 2612F, "B" Service Water Pump Tests, revision 0, change 3

SP 2669A, Unit 2 Aux Bui! ding Rounds, revision 26, change 4

,

SP 2610C, Auxiliary Feedwater System Lineup Verification

l

SP 2611C, RBCCW System Alignment Checks, Facility 1

Administrative Procedures

.

DC 4, Procedural Compliance, revision 4, change 6

SPROC OP98-2-08, Unit 2 Restart Following 10CFR50.54(f) Outage, revision 0

U2 OP 200.1, Unit 2 Conduct of Operations, revision 2

C OP 200.1, Conduct of Operations, revision 4, change 2

3

C OP 200.9, Operational Performance Status, revision 1

2-OPS-7.03, Computer Assisted Tagging System Audit, revision 3

' 2-OPS-1.25, Work Observations, revision 10

' 2-OPS-1,32, Locked Valves, revision 4 -

- 2-OPS-1.33, Operations Department Temporary Modification Tracking and Audit Requirements,

,

-

Revision 7

)

NGP 1.09, Overtime Controls for All Personnel at Millstone Station, revision 8

4

DC2, Developing and Revising Procedures and Forms, revision 3

DC4, Procedural Compliance, revision 4, change 5

'

RP 5, Operability Determinations [4 Comm. 3.2], revision 2

RP 16, Trouble Reporting, revision 0

DBS-2326A, Service Water System, revision 1

ODI Form 1.25-36, Safety Tagging: Clearance Preparation and Review, revision 2

ODI Form 1.25-37, Safety Tagging: Hanging Tags, revision 3

ODI Form 1.25-38, Safety Tagging: Independent Verification of Tagging, revision 3

ODI Form 1.25-39, Safety Tagging: Clearing a Tagout, revision 2

ODI Form 1.25-40, Work Control: Pre-Authorization Review of Work Packages, revision 3

ODI Form 1.25-41, Work Control: Authorization and Release of Tagging and AWOs, revision 2

ODI Form 1.26-04, Briefs, revision 0

ODI Form 1.26-05, Communications of Annunciators and Annunciator Response Procedure

l

j

_ _ _ - - _ _

_- __ __ _ _ _ _ _ _

.-

,

.

55

(ARP) Usage, revision 0

ODI 1.26-06, Control Room Indication Monitoring, revision 0

ODI 1.26-07, Peer Checks, revision 0 -

' ODI 1.26-08, Operator Procedure Knowledge, revision 0

ODI 1.26-09, Announcing Major Equipment Starts or Shifts

ODI 1.26-10, Tagging Clarifications, revision 2

ODI 1.26-14, Placekeeping, revision 1

ODI Form 1.26-44, Utilization of Three SROs, revision 1

OA 11, Self-Assessment, revision i

U2 OF 5, Unit 2 Work Observation Program, revision 0, change 1

W.C. 2, Tagging, revision 3, change 2

W.C. 9, Station Surveillance Program, revision 3

W.C.-10, Jumper, Lifted Lead and Bypass Control

C AC 3, Post-Maintenance Testing, revision 2

U2 W.C.1, Work Control Process, revision 1

U2 W.C.14, Work it Now (WIN) Program, revision 1

2-UP_-1.03, Unit 210-4-2 Process, revision 2

Operatina Procedures

- OP 2306, Safety injection Tanks, revision 16, change 5

OP-2201, Plant Heat up, revision 27, change 8

OP 2326A, Service Water System, revision 19, change 9

Plant Drawinas

Drawing 25203-26008, P&lD Circulating Water, sheet 1 of 4

Drawing 2520-26008, P&lD Service Water, sheets 2 of 4

Drawing 2520-26008, P&lD Service Water to Vital AC Switchgear Cooling Coil and AC Chillers,

sheet 3 of 4

Drawing 2520-26008, P&lD Screen Wash and Hypochlorite, sheet 4 of 4

Drawing 25203-30001, Main Single Line Diagram

,

Drawing 25203-26005, P&lD Condensate Storage & Aux Feed

Drawing 25203, P&lD RBCCW System RBCCW Pumps & Heat EXCH.

Drawing 25203, P&lD RBCCW System Spent Fuel Pool & Shut-Down Heat EXCH.

Drawing 25203, P&lD RBCCW System CNTMT. Spray Pump & S.I. Pump Seal Coolers

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.

56

. Self-Assessment

]

2 OPS-SA-99-18, Unit 2 Configuration Control items Self-Assessment - Based on Unit 3 OSTI

J

Lessons Learned

Millstone Unit 2 Operational Readiness Report (dated November 17,1998)

OF-11, Self Assessment

2 OPS-SA-99-18A, Configuration Control Events

Condition Reports

CR M2-99-0515, Maintenance cut a half inch main steam line outside the tag-out boundary.

CR M2-99-1082, Safety injection tank vent valve was found open while it was red tagged closed

under clearance 2-267-99.

CR M2-99-1113, Maintenance personnel cut into an instrument air supply line

. Q_ondition Reports Documentina Valve Alianment Errors

i

Events that occurred during the OSTI inspection:

.CR M2-99-0970, Water was unexpectedly drained to the east condenser sump because a two

inch drain line valve was left open instead of closed. The inadequate restoration followed a

'

modification to the turbine building fire sprinkler system. The apparent cause was personnel

error in not recognizing a vent valve on the fire sprinkler valve should be confirmed closed.

CR M2-99-0971, A valve lineup for the fire protection system was inadequate in that all of the

required valves were not included in the lineup (Ops Form 2618K-1) after the system was

modified. A contributing factor to the spill of fire water documented in CR M2-99-0970

(discussed above) was inadequate updating of drawing 25203-26011 after a modification was

made to the turbine building fire sprinkler system.

- CR M2-99-1025, Tagging Clearance 2-0158-99 indicated that the restoration of certain post

accident sampling system (PASS) valves would be performed under lineup CHEM Form 2804K-

11. This lineup did not include all the valves which were required for restoration from the

clearance.

CR M2-99-1071, Valves added by a modification to containment sump valves (2-CS-16.1 A & B)

had not been added to the containment integrity lineup nor to the Technical Requirements

Manual containment isolation valve list (section 5.0, page 11.5-8).

' CR M2-99-1078, Change 8 to the containment integrity lineup, SP 2605A was processed on

March 21,1999. This change added new valves associated with DCN DM2-0300605-98, DCR

j

' M2-97037. The revision of 2605A-1 performed in preparation'for Mode 4 on March 20,1999,

)

did not contain the new valves,

j

,

in the month prior to the OSTI, the licensee issued the following condition reports which also

I

documented problems with the implementation of activities related to valve and breaker lineup

.

'

processes.

m

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. . .

.

.

. . . . .

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57

CR M2-99-0424, throttle positions for some throttle valves on the chilled water valve lineup

. (OPS Form 2330C-1, Rev 15) did not match the positions listed in the more recent revision of

' chill water procedure OP-2330C, revision 11, change 4. Procedure change did not get

incorporated into the valve lineup.

CR M2-99-0471, Valve lineup (Ops Form 2304A-1) showed the position for the volume control

tank (VCT) outlet header to the sample system isolation valve (2-CH-116) to be closed. The

system.P&lD (25203-26017, sheet 1) showed the position of this valve to be open. Having the

normal position for this valve as closed would require personnel to open it in a post-accident

situation in order to route post accident sampling system (PASS) effluent back to the VCT.

Condition Reports Documentina Eauioment Taaaina Issues

CR M2-99-0515, Maintenance cut a half inch main steam line outside the tag-out boundary

which had been established to support the modification work. Operations had to close four

. additional valves to stop the flow of water form the cut line.

CR M2-99-1082, Number 4 safety injection tank vent valve nitrogen supply stop,2-SI-842, was

found open while it was red tagged closed under clearance 2-267-99. The valve disc was so

hard against the backseat that two people independently incorrectly determined it was shut.

CR M2-99-1113, Maintenance personnel cut into a instrument air supply line in the room

between the condensate storage tank (CST) and the condensate surge tank without the line .

being tagged out. The air line was being cut to replace valve 2-CN-241, hotwell make-up from .

CST.

Maintenance and Surveillance

Maintenance / Surveillance Procedures

TQ-1, Personnel Qualification and Training,

-

U2 OA 5, Unit 2 Work Observation Program,-

U2 WC 1, Unit 2 Work Control Process,

i

WP 28001, AWO Preparation and Work Scheduling,-

2-Ul-1.03, Unit 210-4-2 Process,

RP 16, Trouble Reporting,

U2 CBM 105, Preventiva Maintenance Program Changes and Deferrals for MP2,

CBM 107, integrated Preventive Maintenance Program,

MP 2701J, Preventive Maintenance,

C MP 701, Conduct of Maintenance,

OA 10, Millstone Maintenance Rule Program,

OP 2264, Conduct of Outages,

COP 200.9, Operational Performance Status,

' ODI 1.39, Operations Review Board,

MDI 2-1, Attachment 9, Departmental Expectations, Pre and Post Job Brief Guide,

OA 11, Self Assessment,

OA 5, Work Observation Program,

.

58

OA 8, Ownership, Maintenance, and Housekeeping of Site Buildings and Facilities and

i

. Equipment.

IC 2438, Preventive Maintenance Program,

. U2 WC 9.1, Surveillance Program implementation,

WC 9 Station Surveillance Program,

C WPC 3, Post-Maintenance Testing,

C WPC 4, On-line Maintenance,

NOQP 4.08,. Determination of Quality Controls for Quality Activities

OM 1, Outage Management,

OM 2, Shutdown Risk Management,

WC 18, Foreign Material Exclusion and System Cleanliness,

WC 2, Tagging,

MP-20-WM-SAP 02, On-Line Maintenance,

MP-20-WM-FAP02.1, Conduct of On-Line Maintenance,

2601J, Completion of "C" Charging Pump IST Testing,

AWOs

M2-99-03175, Hydrogen Purgs Air Accumulator for 2-EB-92

M2-97-01191, "B" DC Switchgear Room Chiller (Vital Chiller)

M2-98-06835, "B" Control Room Air Conditioning Compressor

M2-98-11470, #4 Safety injection Tank Vent to Containment Valve Assembly

M2-98-06629, "B" Turbine Building Closed Cooling Water Heat Exchanger

M2-97-01163, Chilled Water System

M2-96-03285, Replace Valve Stem IAW DM2-00-1690-98

M2-97-06220, "A" Condensate Motor Overhaul,

M2-99-01562, X27 Station Air Compressor Aftercooler,

Maintenance Rule Corrective Action Plans

service water system

chilled water system

480 volt ac load center system,

480 voit ac motor control center system

control room air-conditioning system

engineered safety features actuation system

PARTIAL LIST OF ENGINEERING DOCUMENTS REVIEWED

Surveillance Procedures

SP 2609A, EBFS and Control Room Ventilation Operability Test, Facility 1

SP 26098, EBFS and Control Room Ventilation Operability Test, Facility 2

SP 2609C, Enclosure Building Operability

- SP 2609F, Control Room Ventilation System Filter Testing, Flow and D/P, Facility 1

!

x

.

-59

Ooeratina Procedures

OP2315A Control Room Air Conditioning System

Plant Modifications /MMODs/MSEEs

DCR M2-97-0-12 (EWR M2-96-191) Single Failure of CRACS Damper 2-HV-210 & Permanently

- Closing Crosstie Damper 2-HV-213

DCR M2-97-042 (EWR M2-96-133) Intake Structure Ventilation Modification

DCR M2-98105 (EWR M2-98-174) Replacement of Pressurizer Spray Piping

DCR M2-97050 Modification of ESAS Undervoltage Sequencer Module

DCR M2-97011 EDG Pre-lube, Slow Start and " Ready to Load" alarm modification.

DCR M2-98095 Turbine Driven AFWP Redundant Power Supply

DCR M2-98073 Cross Connect Piping Between CST and Condensate Surge Tank

DCR M2-99004 Safety injection Tank Nitrogen System Modification -

MMOD M2-97531 Relocation of Differential Relays for 4160V Switchgear

MMOD Fan 158 HELB Interlock Modification

DCN DM2-00-0074-99 EBFS Charcoal Tray Bolting

DCN DM2-00 2053-98 Overpressurization of SDC Line

DCN DM2-00-1690-98 TDAFW Governor valve

DCN DM2-00-185-99 Condenser Tube Shields

DCN DM2-02-1411-98 Relay Replacement

DCN DM2-00-1755-98 Service Water Pump Motor Replacement

DCN DM2-00-0215-99 RPS Fuse Replacement

DCN DM2-00-0356-99 Lighting Panel Wattage Reduction

Condition Reoorts

M2-97-0532 Loop 2B Flow Transmitter input Calibration Change

M2-97-2810 DCNs issued Without Adequate Bend Radius Information

'M2-97-2946 Leak Tightness of LPSI Not Verified for Post-LOCA

- M2-98-0059 Post LOCA Boron Precipitation Control Subject to Single Failure

- M2-98-0437 Insufficient Cable Bend Radius

M2-98-0451 Loss of Service Water During LOCA

M2-98-0474 Insufficient Cable Bend Radius

M2-98-1392 Operability of Motor Driven AFW Pump

- M2-98-1430 Operability of SIT Tanks When Filling, Draining, Adding, Venting

M2-98-1431 IST Acceptance Criteria May Not Assure Equipment Performance

M2-98-1526 Containment Spray Pumps could Be Adversely Affected

M2-98-1527 EDG Load Sequencing With Simultaneous Start of Pumps

M2-98-1605 Combined ECCS Pump Minimum Flows Could Result in Deadheading

l

M2-98-2736 Boroscope inspection of Check Valve

i

M2-98-3303 Design Cales TS Requirements Differ from Pump Performance

i

)

u

.

e

60

M2-98-3526 Post SBLOCA Nitrogen Intrusion to RCS

M2-98-3774 SFP Siphon Breaker Hole Sizing and Location

M2-98-3852 Discrepancies Between MEPL, PMMS and Electrical Schematic

l

M2-99-0643 Discrepancies Between Plant Drawings, Calculation and As-Built ~

M2-99-1122 Basis for use of HPSI pressure instruments in EOP 2532

. Calculations /Supportina Procedural Chanaes/ Modifications

- 92-030-1259E2 Rev. 2 RWST level-Setpoint Analysis L-3001,L-3002, L-3003, L-3004

S-01228-S2 Rev. 2 M2 EOP Setpoint Documentation

CE NPSD-1009, Rev; O l&C Engineering Limits and Bases in EOPs Uncertainties

99-ABB-02825-E2 2 Tech Spec Action Value Basis Document- RWST Volume

98-ENG-02558M2 Rev 0 Determination of Minimum Submergence Criteria RWST

97-ENG-1768E2 Rev.1 Pressurizer Pressure Loop Uncertainty

1

97-122 Rev. 2 ECCS Flow Analysis for Millstone Unit 2

)

PA XX-XXX-1007-GE Rev.1 LPSI Flow Loop Accuracy

i

PA XX-XXX-1006GE Rev.0 HPSI Flow Loop Accuracy

S-01901-S2 Rev. O Development of RCS PT Curves for use in SPDS/EOPs

97-DES-1739-M2 Confirmation of Availability of Fire Water as Backup to AFW (EWR 2-94-0262)

System Readiness Reviews

Reactor Building Closed Cooling Water System

Containment Spray System & Refueling Water Storage Tank

Safety injection Tanks and High Pressure Safety injection System

' Auxiliary Feedwater System

Emergency Diesel Generator

4.16 kV Electrical System

q

125 Volt DC System

'

Reactor Coolant System

inadequate Core Cooling System

Control Room Heating and Ventilation System

Miscellaneous

L

MEMO TS-97-256

Concurrent Operation of RCPs and LPSI Pump for SDC

,

.

---

.

Q

ATTACHMENT 1

Slides used at April 7,1999 Exit Meeting

a

i

!

i

!

1

i

i

b

t.

,

.

Inspection Objective

y

c'

OPERATIONAL SAFETY

g^ d

TEAM INSPECTION (OSTI)

8

" T pr vid urr at information to the

o

Restart Assessment Panel by evaluating

o

"'

'

NRC Exit Meeting

g.j and management programs to support a

5a

April 7,1999

safe restart and continued operation of

Inspection 50 336/99-04

Millstone Unit 2

..n

.

OSTITeam Assignments

inspection Schedule

j e Onsite preparation

-

14:01

(merch 14,1ose)

l ,.:h ]

a In-office preparation

g

g

(werch s.12,1oes)

NNl

l

l 71.2 l

l

l

g,j u Two week onsite inspection

I- I'rhll =llsIBElT= IFi=1

'

(March 1526,1999)

_m.

n

,

~~,n

.

sunmnum m cwure

Assessment Areas

,1. Management ProCrameAndependere Oversight

' "h efe

'

3

C

a SIL 8 Work Planrdng and Control

2. Operations

@

u SIL 7. Operator Work .Arounds & Control Roorn

De6ciencee

.y S. Engineering and Technical Support

j e SIL 13. Operator Performance

a SIL 20.7. Pressure Locking of Velves

4. Maintenance and Surveillance

a SIL 53.1. Sir.gle Failure end ECCS

-u s een

s

mwicen

e

1

!

_ _ _ _ _ _ _ _

_ _

___-_ _ - _ _

e

w

Management Processes

AppropetMe management proce-n twve been

eeanbNen.d and are Amcdoning adequately to

,

--

., -; support a eete plant roesert and consnued

Management

c%

op.r. don

'

Programs / Independent Oversight

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,

,,,,,eme, h,, e.,,,,,,hed ,_,, ,,,,,,, , ,o,, ,,,,

oa

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.ccanon.

,-Q

- [ s Ttw operanonal Readiness Pian demonstrated resotusen or

p,

. poenn.nc. . .

. u r. gem.nio.mor

md .trong =*.mont m em.,gog

pm.e ..

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.

-= > n

.

Management Processes (cont)

Corrective Actions

'

' 8'

'"

'8

a unnagement has toen respoestre e employee concems

.

3 accepenMe to supportplant teetert

3

'

I e Adequete etsmno hee toen proved for recowry (oneme of

'

panie stan we. touw contmand in accordance wm NRC

e Plant manegement inn toen a%amly Warmd m the

guidestwo)

o

conecke acton program

e oussay Asswance has twen enecoway meegreed una em une

y a The aveshold for includbng usues inen the conectw actens

orgenarason

program a low

e The eter-department communicahon nwchenome are

e The quaMy o, recongy performed root came snelrus were

.ppmpnam m eupport op.raan or e. una

gad

hama== m oen

u.a.uu i can

.

Corrective Actions (cont)

Self-Assessment

'a m ,'c,=,aT, ,la^:::",at,=a.,m,.d

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.

,,,.nt e,oor., e am -

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,

.

.r,, v.se e- .

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.sonmemy ,a.noa,.n.d .nd .r. .cc.p ,u.

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.mg.

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remad a resset reeduwee

~. ; e The setassessment processee appeared to to functoring

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a The =taprown=re pingisms tan teen ee.cthe

khases uns 3 05r1

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hhanesUhs B En

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2

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.

Independent Oversight

independent Oversight (Cont.)

i

,

i

The Nuclear Overnight Orperdzedon hee pnwided

j

f -- . _-..JJ performance mesesements and hee

' 3 m Nuchas Ovemgh.taudt Andinesweie revowed and Anengs

"'

restartimpacatens have tun pmpany

% offecdvelyidentf#ed erees forimprovement,

  • 8h P.C#'88 Ph

I

'

.ddre .ed

e The Nucleaf Overe6ght Orgaruzanon was effectwo in

O

E , mee rsight reports provated usehA ed

e NuckerOve

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,,tas, = ,';; y a go,,*"'n=*

a

a

.nd w o,

n. n .ni,er,.mance and

,

,

-i a.e mer.,

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' ' , '

.

d0$ e The Nuclear Overs'Oht Orgaruzabon's invokoment m

em.r.non . mannsnanc.=urv.s.nc. .nd .nsiaeenno ha

e. n v wine

3

a mmeis.sacert

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n eemsmaacan

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Quality Review Committees

The Plent Operadone Review Committee,

Sseden OpereGons Review Commelsee, and

.ol.

I

the Nuclear Sellety Aseessment Board comply

-

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.

O erations

P

a J with en Technicet specincecone

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muswnence

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'

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s Stabon and Platt Operacons Revew Commatoes

conduced mquired samty reviews appropruimy

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g

a The Nuclear Safety Assesamord Boanf was eRecuve in

paidmg phet samty overught

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Opadons (cont)

Conductof Operations

  • Nr'au"n "**" '"* ***' "" * '"*

_ The conduct oroperecone was acceptende

a

,;y

a Control toard awareness and emurrete response were

e stafang treet metTechnscal Speericabon Requirements

@

oenesar and

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e ~ro,ne

,.. wore .,es

.dh

n.nsi,sm

reghements

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e opwstors acoresy asentswd end conoced eenconce.

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,

Procedure Quality / Adherence

Equipment Status Controls

opweene procedure queury wee genereny good

l

operator's procedure adherence was approprinne

_ Controle for esenbushing equipment status were

1

y

'., ; 1 acceptable

a genom ve ow.eng pr c

,e.revgodwe,.

chnuty sound

a The equMe4 chance pograin me genn8y 08ectm

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documersed

e. anew em. t can

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Training and Qualifications

i

)

punt operenons otoff had received approprum

Engineering and Technical

'

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'

treening

S

Support

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. nego ,ed 0,

,sou =.oon

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Plant Modifications

Plant Technical Support

l

The punt modencecon program was

The Eneineering and rechnker support

approprutely contraned and implemented

. . Deparanents providat emeiy and etInstive

,

'

. . k eupport to the une orgentzeeans. The becksoa of

e Dateded pecess lor design changes

O

engineering work wee property priorlet2ed for

8

8

feeart

e The pennenent meagn change packages,inctA .e me.ty

sevows and poet modecation t-sting, were enhJesar

e Knowledgest. System Engewers

!

.. . sound

-

l

4

  • ^9 m Proposed phnt modecanon desotrae were appropnete

'" e E#ectve s@ port for emergott plant asues

a Tempm,y modmcanon program cortroh are enecthm

o opmbety mormmations were techrecas, sound

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4

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,

Plant Technical Support (Cont.)

Engineering Programs

i, . The m. mon er conomon toporte we. e-ouon and en.y

-.

me enginewing progreme wm errecovery

- a The syvem Reedmess Revowe were compretenswo

D

e Pfard drawings reflected plant doesgn and design change,

e The vendor equipmentlechntsiir*>rmation was properly

updated

,

' d

s Phrd @ m W cmbd end e

catubscons were genersW appropnate

num waeen

a

mmm maoen

u

Engineering Programs (Cont.)

Maintenance and Surveillance

a

9. rh. .mm.u nde .d

n docu,nen. ,ev- were

,,

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wchntasy so.w

8

e opereano expeneace evaut=n= were v= rough

8

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kikf

3

imm wroen

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um uuseen

w

I

Conductof Naintenance Activities

Planning and Scheduling

unintenance ecovtsee asemed wm genuouy

good

Ment schedule goele were not met due to

, y;

. ;b emergentleaves

a Pmcochase cpeHty and adtwrence were generaW approprute

' Work planning peChego que#ty wee good

a

D

U

e Waregement overaght of sold actMtes was effectwo

m Emergers inause wece provereng accurew schedunne end

a Quality of maaleenance work was generany good

,.

,

' ' ' ,

'

a work pisaning process knprwoments were penned

,

,,

a Work plannm0 Peckages and shp tets quemy were

appeopriate

wm uu s can

a

wm.m > oen

m

5

f.

1

/

M

i

Plant Material Condition

Preventive Maintenance

The plant meterial cor# don wee accepteNe

PM program wee necepteNe

'

s Backlog of momenarce activmee had been priortrod

' -

a

~ a PMs required %r restartwere completed

'

@

m impact en oporstone assessed

g

O

a

e Condition based mondormg procedure was recortly leeued to

O

e Housekeeping and equipment serage wre gewracy

improve tw PM program

appropnate

, j :. t

m.{ e PM procedureswere generally ecceptatWe

gy e Observed equipment condmoriwee accepenbee

g

w o.n

ii

-w oon

-

-

.

Surveillance Testing

OSTI Conclusion

SurwMence teedng program wee accepenNe

j j e The OSTI furjings are one input used by

.' S . swvenance wenng proceduree =re necepmo"

~! '

the NRC Restart Assessment.Tnel(RAP)

g

. surve4=nce um procedwe edherence was good

g

in making a restart recommendation to the

O.

. tecteucere perionung wenng were quan.d .nd

'

Commission

gj e The OSTI conclusion is contingent upon

kaa**o'**

f,

the licensee's successful completion of

. Pr wm nr.nnes a me coordin.imn wie operwmn. =s m

'

those items identified as required prior to

restart

w.

w

w een

,,

OSTI Conclusion (Cont.)

P

The OSTI has concluded that plant

hardware, staff, and management

g

programs are ready to support a safe

a

plant restart anti continued plant

'

. . ,

operation of Millstone Unit 2

6