ML20136H283
| ML20136H283 | |
| Person / Time | |
|---|---|
| Site: | Davis Besse  |
| Issue date: | 12/26/1985 |
| From: | Daft C, Quennoz S, Ramsett L TOLEDO EDISON CO. |
| To: | |
| Shared Package | |
| ML20136H086 | List: |
| References | |
| AD-1844.11, NUDOCS 8601090352 | |
| Download: ML20136H283 (47) | |
Text
,
q AD 1844.11 Davis-Besse Nuclear Power Staticn Unit No. 1
/.DMIhTSTRATIVE PROCEDURE - AD 1844.11 POST MAINTENANCE TESTING REQUIREME.NTS s
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Record of Approval and Changes Preparad By D. Snyder, E. Caba Date Subnitted By
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'Secticnh Date MAY 1 1985 e By Aa-fr' SP Chairrian Date QA ?pproved
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Louality Assurance Director
/ Date' Approved By s.m. Q h% /Rw8
'7/24 /85 Plant Mana96r Date Pavi.sion SP3 QA Plant Manager No.
R, da Date Approved Da'Je Aop p Date
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DEC 2 01985 2 18/#@f
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8601090352 860103
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l PDR ADOCK 05000346 P
Post Maintenance Testing.
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AD 1844.11 LIST OF EFFECTIVE PAGES J
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ATTACHMENTS Revision i
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AD 1844.11 TABLE OF CONTENTS PAGE LIST OF EFFECTIVE PAGES.
i 1.0 PURPOSE.........
1 2.0 SCOPE.
1
3.0 REFERENCES
2 4.0 DEFINITIONS.
2 5.0 RESPONSIBILITIES.
4 16. 0 PROCEDURE.
5 6.1 Requirements for Post Maintenance Testing.
5 6.1.1 Activities and Components Which.
Require Post Maintenance Testing.
6 6.1.2 Post Maintenance Testing Requirements for Technical Specification Equipment.
6 6.1.3 Post Maintenance Testing Requirements for ASME Section XI Equipment (ISI Program Components).
6 6.1.4 Post Maintenance Testing Requirements for Equipment Important to Power Production.
7 6.1.5 Post Maintenance Testing Requirements for National Board.
7 6.1.6 Post Maintenance Testing Requirements for Rotating Element Equipment 7
6.1.7 Post Maintenance Testing Requirements for Modified a Plant Modification.
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6.2 Development of Post Maintenance Testing Requirements for components.
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'6.2.1 Development of Fixed Post Maintenance Testing Requirements 8
6.2.2 Development of Addition Requirements for Specific Cases.
9 6.3 Specifying of Post Maintenance Testing in Maintenance Work Orders.......
11 6.3.1 Inclusion of Fixed Post Maintenance Testing Requirements 11 6.3.2 Specification of Additional Requirements for Specific Cases............
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AD 1844.11 TABLE OF CONTENTS 6.4 Review of Post Maintenance Testing Specification..
12 6.5 Performance of Post Maintenance Testing.
12 6.5.1' Performance Requirements..
. 12 6.5.2 Deficiency Reporting and Resolution.
12 6.5.3 Changes to Post Maintenance Testing.
12 6.5.4 Corrective Action.
. 13 6.6 Review / Verification of Post Maintenance Testing.
13 7.0 FIGURES.
14
......................... - Pump and Fan Tests List.
15
.......... - Valve Test List.
18 8.0 RECORDS.
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AD 1844.11 1.0 PURPOSE This procedure establishes the requirements for the performance of post maintenance testing of plant systems, equipment and components.
In addition, it provides generic guidance for the determinatioa of post maintenance testing requirements.
2.0 SCOPE 2.1 Applicability The requirements of this procedure apply to all post maintenance testing of station equipment, syrtems or components. All personnel involved in the conduct and support of post maintenance testing shall comply with these requirements.
2.2 Discussion The objective of post maintenance testing is to ensure that the maintenance work was completed correctly and that the component will function correctly when it is returned to service. The basic-elements of the program are as follows:
Establishment of fixed requirements (those required by technical specification, codes and standards) for post maintenance testing of specific components in plant procedures and in the Davis-Besse Maintenance Management System computer data base.
Establishment of guidelines for development of additional post maintenance testing requirements, for work / equipment not addressed by fixed requirements.
Development of additional post maintenance testing requirements for specific cases by qualified individuals, with assistance from engineering, maintenance, operations and technical support as needed.
Control of Post Maintenance Testing performance through the maintenance work order process.
Performance of required tests in accordance with approved procedures.
Shift Supervisor verification of completion of Post Maintenance Testing and compliance with technical specification requirements for return to operability.
Review of Post Maintenance Testing by a Senior Reactor Operator qualified individual.
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AD 1844.11 2.2 (continued)
Thorough dccumentation of Post Maintenance Testing performance, deficiency identification, corrective action and review.
3.0 REFERENCES
3.1 ASME Code Section XI - Rule Inservice Inspection of Nuclear Fewer Plant Components 3.2 Toledo Edison Nuclear Quality Assurance Manual 3.3 DBNPS Updated Safety Analysis Report, Chapter 15, Technical Specifications 3.4 AD 1044 Series Station Administrative Procedures 3.5 Davis-Besse Maintenance Management System User's Manual 3.6 AD 1801.00, Station Modification Acceptance Test Program 3.7 AD 1838.02, Performance of Surveillance and Periodic Tests 3.8 National Board Inspection Code 4.0 DEFINITIONS 4.1 Inspection A phase of quality control which by means of examination, observation or measurement determines the conformance of material,
.upplies, components, parts, appurtenances, systems, processes or structures to predetermined quality requirements.
4.2 Examination An element of inspection consisting of investigation of material, components, supplies or services to determine conformance to those specified requirements which can be determined by such investigation, Examination.is usually nondestructive and includes simple physical manipulation, gauging and measurement.
4.3 Checks The tests, measurement, verification or controls placed on an activity by means of investigations, comparison or examinations to determine-satisfactory condition, accuracy, safety or performance.
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AD 1844.11 4.4 Modification A planned change in plant design or operation, accomplished in accordance with the requirements and limitations of applicable codes, standards, specifications, licenses and predetermined safety restrictions.
4.5 Objective Evidence Any statement of fact, information or record, either quantitative or qualitative, pertaining to the quality of an item or service based on observations, measurements or tests which can be verified.
4.6 System Performance Test A test performed on a completed system including electrical, instrumentation, controls, fluids and mechanical subsystems under normal or simulated normal process conditions such as temperature, flow, level and pressure.
4.7 Testing The d2 termination or verification of the capability of an item to meet specified requirements by subjecting the item to a set of physical, chemical, environmental or operating conditions.
4.8 Verification An act of confirming, substantiating and assuring that an activity or condition has bsen implemented in conformance with the specified requirements.
4.9 Post Maintenance Testing Predetermined checks, examinations, inspections or tests used to assure that after the performance of maintenance or modifications and prior to return to service, any equipment, component, system or facility used to support power production and safe operability is verified to meet pre-established operability criteria.
Post maintenance testing may include any or a combination of the following checks, examinations, inspections or tests:
Hydrostatic, Pneumatic or Leak Test - These tests are intended to verify the integrity of pressure retaining components, d
Functional Tests - The tests are intended to verify that the equipment, component, system or facility performs in accordance with its design basis and satisfies system performance requirements.
Functional tests include system performance tests, valve stroke and leak tests, individual instrument or string checks, breaker trip checks and a variety. of other tests.
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AD 1844.11 4.9 (continued)
Non-destructive Examination - These tests are performed to verity the mechanical soundness and physical integrity of the component.
4.10 Responsible System Engineer
.The individual (s) within the Plant Systems Engineering section of the Nuclear Engineering Group who is assigned responsibility for a system.
4.11 Staff SRO An individual within the station staff who holds or has held a DBNPS Senior Reactor Operator. License.
5.0 RESPONSIBILITIES 5.1 Plant Manager The Plant Manager, Davis-Besse Nuclear Power Station has overall responsibility for the development and implementation of the post maintenance testing program.
5.2 Planning Superintendent 5.2.1 Maintaining Post Maintenance Testing information for plant components in the DBMMS data base.
5.2.2 Integrating Post Maintenance Testing requirements into the schedules for station activities.
5.2.3 Determining and specifying Post Maintenance Testing requirements in maintenance work orders, 5.3 Nuclear Plant Systems Engineering - Responsible Systems Engineer The Responsible Systems Engineer in conjunction with appropriate planning, maintenance and operations personnel is responsible for determining post maintenance testing requirements whenever major maintenance or modifications have been performed. which could affect -
the operability for the system (s) for which he has responsibility.
5.4 Shift Supervisor The Shift Supervisor is responsibic for:
5.4.1 Notifying personnel coordinating or supporting post maintenance testing that components or system's are ready for test performance.
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AD 1844.11 5.4.2 Verifying that all post maintenance testing has been performed and that the equipment, components, system, or facility meets technical specification operability requirements prior to restoring it to service.
5.5 Plant Personnel 4
All plant personnel are responsible for compliance with the surveillsu:e and periodic test requirements established in AD 1838.02.
Any plant personnel involved with performance or the support of post main nance testing are responsible for assuring that either all test requirements are met or that proper notification and documentatin, of test deficiencies have been made. Additionally, they rae resp,nsible for correctly and legibly completing any data sheets, checklists or other pertinent documentation in the performance of the post maintenance testing.
5.6 Quality Control Quality Control personnel are responsible for:
5.6.1 Idectifying tFose post maintenance tests which require QC
-inspection ano,or verification.
5.6.2 Performing required inspections and verifications of post maintenance test performance.
5.7 Code Inspector The code inspector is responsible for witnessing, inspecting,'and verifying the performance of post maintenance testing as required by codes and standards for various components.
5.8 Station Staff SRO The Station Staff SRO is responsible for reviewing the post maintenance work orders to assure that technical specification operability _ verification requirements will be satisfied by the
' tests specified.
6.0. PROCEDURE 6.1
-Requirements for. Post Maintenance Testing (PMT)
Post maintenance testing is to be performed to:
Verify that the maintenance work performed was completed correctly and accomplis'2ed the intended objective.
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AD 1844.11 6.1 (continued)
Satisfy Technical Specification, Code and Regulatory Commitment requirements for verifying the operability of equipment prior to returning it to service.
All of those requirements listed in 6.1 which apply to the maintenance performed shall be met.
For example, both rotating element equipment test req'uirements and Technical Specification test requirements are to be applied for maintenance performed on a motor driven pump whose operability is required by the Technical Specification.
6.1.1 Activities and Components Which Require Post Maintenance Testing Any maintenance or modification activity which may affect the capability of any system, component, equipment or facility to perform its design function shall be followe'd by post maintenance testing prior to restoration of the affected equipment to service. This requirement applies to all Q-1, Q-2 and Q-3 equipment, components, systems and facilities, as a minimum and may be applied to any cther equipment, components, systems and facilities at the discretion of the Responsible Systems Engineer, Shift Supervisor and responsible organization.
6.1.2 Post Maintenance Testing Requirements for Technical Specification Equipment When maintenance has been performed on equipment. systems, components or facilities that are. required to be aperable by plant Technical Specifications, they shall be Lested as required by the Technical Specification. The per formance of portions of established Surveillance Test Procedures is an acceptable means of satisfying this requirement.
However, additional tests may be required to satisfy the other testing requirements specified in this procedure.
6.1.3 Post Maintenance Testing Requirements for ASME Section XI Equipment (ISI Program Components)
Equipment, components,. systems or facil.+ 2ee which are included in the Inservice Inspection and Test Program as established by the ASME Code,Section XI, shall be subjected to the applicable test or inspection subsequent to maintenance or modification and in a time frame which meets the requirements of the app *1icable code subsection.
The performance of portions of established Periodic Tests which include the required tests is an acceptable means of meeting these requirements.
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AD 1844.11 6.1.3 (continued) 1.
Any components that are a part of Technical Specification required features, equipment or systems shall receive post maintenance testing which includes performance of the applicable portion of the associated surveillance test procedure.
2.
Attachments 1 and 2 of this procedure list the specific pumps, fans and valves and their associated surveillance test procedures.
6.1.4 Post Maintenance Testing Requirements for Equipment Important to Power Production Equipment, components, systems and facilities which are not listed in Technical Specifications or the inservice inspection and test programs but which affect power production or may be associated with plant safety related equipment shall receive post maintenance testing equivalent to that specified in the Technical Specification or ASME Code.
6.1.5 Post Maintenance Testing Requirements for National Board Inspection Code Equipment Equipment, components, systems or facilities which are encompassed by the National Board Inspection Code shall be tested in accordance with that code as a minimum. Should other operability aspects be identified which are not governed by the code, additional testing shall be performed to assure those aspects are verified.
6.1.6 Post Maintenance Testing Requirements for Rotating Element Equipment Equipment which contains rotating elements, such as motor driven pumps, turbine pump sets, etc., requires post maintenance testing to assure that it is free from excessive vibration. This testing also allows subsequent operational checks of the equipment by vibration characteristic comparison.
Vibration baselines or checks shall be performed whenever maintenance or modification may have an effect on the equipment. Types of activities which may affect vibration are:
Reali~gnment of the driven component or driver.
Bearing inspections or coupling adjustments.
Bearing or coupling replacements.
l Installation of new equ'ipment.
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'l AD 1844.11 6.1.6 (continued)
Weld repair or balancing of the rotating element.
Disassembly and reassembly for inspections or repairs.
Loosening of the foundation bolts of either the driver or driven component time of the component has not been dowelled.
Uncoupling the driven component from the driver for any reason.
Replacement of any component attached to or in contact with the rotating element. This does not include packing adjustment or replacement or oil change outs.
6.1.7 Post Maintenance Testing Requirements for Modified Equipment or Equipment Installed as a Plant Modification.
Modifications which install new equipment or which alter the configuration of equipment, components, systems or facilities shall be subjected to testing which not only proves the operability of the equipment but verifies its conformance to the design basis and its associated plant function.
6.2 Development of. Post Maintenance Testing Requirements for Components Post Maintenance Testing of certain components is required by codes, standards and regulatory commitments, These test requirements are thus fixed for those components. Whenever msintenance is performed which affects the safety function of the component the specified tests are required.
In addition to these fixed requirement tests, there are tests which depend on the type
.: maintenance, the type of equipment, and the equipment's overall maintenance cycle. These additional testing requirements are deve~1oped each time maintenance activities are performed which are not associated with a fixed set of testing requirements.
6.2.1 Development of Fixed Post Maintenance Testing Requirements 1.
Post maintenance testing requirements which are fixed by codes, standards and regulatory commitments will be developed by the Facilities Engineering and Operations Support Engineering Departments. These testing requirements must meet the requirements listed in 6.1 above.
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AD 1844i11
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6.2.1 (continued) 2.
Fixed Post Maintenance Testing requirements are to be reflected in station and engineering procedures. The -
testing listed in Attachments I and 2 are examples of the specification of fixed test requirements.
3.
The implementation details of such tests are to be included in maintenance and testing procedures.
Procedure number references are an acceptable means of specifying fixed post maintenance testing requirements.
Procedures for tests must include documented acceptance criteria. These criteria may
-be quantitative or qualitative.
4.
Fixed Post Maintenance Testing requirements for specific components are to be transmitted to the Data Base Supervisor of the Planning Division for inclusion.in the DBMMS data base equipment information records.
6.2.2 Development of Additional Post Maintenance Testing Requirements for Specific Cases.
In addition to the fixed requirements or in the absence of 5
.any fixed requirements, testing requirements specific to the maintenance being performed are to be developed on a case-by-case basis. These case-specific requirements are to be developed as detailed below to satisfy the-requirements stated in Section 6.1 of this' procedure.
1.
Whenever maintenance or modifications have been performed which could affect the operability of a system (s), the Responsible System Engineer (RSE) shall develop the post maintenance testing requirements. The requirements stated in 6.1 apply to-these cases.
In addition,' the guidance presented below shall be followed, The Responsible System Engineer shall transmit the requirements to the Planner or Modification Coordinator preparing the Maintenance Work Order (MWO) for the activity.
2.
For routine corrective maintenance, the Planner preparing the work plan (MWO) shall develop the post maintenance testing requirements. They shall apply the guidance and meet the requirements listed.
3.
All post maintenance testing shall include documented acceptance criteria. This criteria may be quantitative or qualitative and shall serve as objective evidence that the affected equipment has been verified as suitable for return to service.
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AD 1844.11 6.2.2 (continued) 4.
Post maintenance testing subsequent to the replacement of any portion of a rotating element, mechanical seal or shaft packing shall include:
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Identification of "run-in" time for packing or
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seals.
2)
Adjustment criteria acd allowable leakage for shaft packing.
3)
Acceptance criteria for items such as bearing oil temperature, oil levels, flows, speed discharge pressure, differential and suctioc..
pressures, and any other parameters which may have been affected.
4)
Requirement for run-in shall also include direct observation of oil level (when possible) after oil change out and during the first few minutes of initial component operation.
5)
The minimum run time considered acceptable for any equipment that has had portions of or the entire rotating assembly replaced shall be 30 minutes.
6)
For those components which have external lubrication systems or pumped lubrication, the minimum run-in time shall commence after bearing and oil temperatures have stabilized. Bearing l
and oil temperatures shall be considered stable when three consecutive readings taken at least 10 minutes apart do not vary by more than Three per cent. Maximum operating temperatures shall not be exceeded.
NOTE:
'For variable speed components, the component speed must not be changed during the stabilization and "run-in" periods and should be set at least 75%
of the maximum normal operating speed.
5.
Electrical and electronic equipment shall be allowed a predetermined " warm-up" time before functional testing is performed. Required warm-up times are normally specified in the applicable. manufacturers technical information.
i Where specific times are not available the Responsible System Engineer shall determine the wa rm-up time.
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AD 1844.11
~6.2.2 (continued) 6.
Post maintenance testing which is conducted to verify operability shall include requirements to place the effected component in its normal operating environment whenever possible.
If the normal operating environment can not be estab-lished, engineering reconciliation shall be made for any deficiencies prior to conducting the test (s).
6.3 Specifying Post Maintenance Testing in Maintenance Work Orders Post maintenance testing requirements shall be identified in the applicable sections of the Maintenance Work Order (MWO) prior to commencement of the maintenance work activity with the following exception : Post maintenance testing requirements which are included in the maintenance procedure need not be specifically listed in the MWO.
6.3.1 Inclusion of Fixed Post Maintenance Testing Requirements "As detailed.in AD 1844.02, Control of Work (MWO), the Planner (s) developing the MWO shall specify the post maintenance testing requirements. They shall obtain assistance as needed from Maintenance Lead Engineers, j
Discipline Maintenance Engineers and Responsible System Engineers. The Planner shall utilize the DBMMS system equipment information data to include fixed post maintenance testing requirements on the MWO.
Where the functional testing requirements for a given piece of equipment are identified in a specific section of a larger test procedure, only that portion of the test procedure which verifies the operability of the equipment need be performed.
1.
The specific section of the applicable procedure shall be listed on the MWO.
2.
Any requirements or additional steps of the procedure which are intended to notify affected organizations, protect the equipment or other components or perform necessary. system lineups to support the test shall also be performed or adhered to.
6.3.2 Specification of Additional Requirements for Specific Cases.
i The Planner shall specify the additional, case-specific post maintenance testing to be done as detailed in AD 1844.02, Control of Work (MWO).
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AD 1844.11 6.4 Review of Post Maintenance Testing Specification As detailed in AD 1844.02, the post maintenance testing portion of the maintenance activity work plan shall be reviewed prior to implementation of.the MWO.
6.4.1' Any post maintenance testing performed to verify Technical Specification operability requirements shall be resiewed and approved by a Staff SRO prior to the test.
6.4.2 For work on shop equipment or pre-fab work, Staff SRO review is not required.
6.4.3 The other reviews specified in AD 1844.02 for post maintenance testing shall be performed the same for Technical Specification and Non-Technical Specification equipment.
6.5 Performance of Post Maintenance Testing 6.5.1 Performance Requirements 1
Post Maintenance Testing shall be performed in accordance with station procedures for maintenance and modification work. Both equipment / system specific procedures and general administrative procedure requirement 1 shall~be
. met.
Specifically, AD 1844.00, Conduct of Maintenance, and AD 1844.02, Control of Work (MWO), and AD 1838.02, Performance of Surveillance Testing, shall apply.
'6.5.2 Deficiency Reporting and Resolution Any deficiencies discovered during the performance of post maintenance testing shall be promptly brought to the attention of the Shift Supervisor and documented on a test deficiency list for review and disposition. The test performer shall do this.
6.5.3' Changes to Post Maintenance Testing Any time a change is made to the scope of a maintenance or modification activity, the post maintenance testing shall be reviewed to assure that the necessary functions and attributes of the affected equipment-are verified l
subsequent to the maintenance or modification. Normally i
the Planning and Scheduling Department shall perform this review. On backshifts or weekends when Planning and l
Scheduling personnel are not available, this review shall
-be the responsibility of the Shitt Supervisor.
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AD 1844.11 6.5.4 Corrective Action i
Any corrective action identified as a result of post maintenance testing shall be documented, controlled and conducted in accordance with applicable approved administrative procedures.
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6.6 Review / Verification of Post Maintenance Testing The process for review and verification of post maintenance testing associated with a specific maintenance work order is detailed in AD 1844.02, Control of Work (MWO). The performance of the required reviews and verifications shall be documented by MWO sign-offs as detailed in AD 1844.02. The following paragraphs specify additional reviews and review requirements which shall also be applied.
l 6.6.1' The results of any post maintenance testing performed to verify compliance with Technical Specification operability requirements shall be reviewed by the on-watch Shift Supervisor as soon as possible following the test.
1 6.6.2 The results of post maintenance testing which was not performed to verify compliance with Technical Specification operability requirements shall be reviewed by the discipline foreman as part of the MWO review per AD 1844.02.
6.6.3 In addition to the Shift Supervisor and SRO review 1
requirements, the following reviews shall be conducted:
f The results of any post maintenance testing used to verify the operability and the conformance to design basis of modifications of major repairs shall be reviewed by the Responsible System Engineer (RSE).
Review of the result of startup testing for new equipment'or systems shall be conducted in accordance with the. administrative requirements established for that specific modification.
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' Reviews and interpretations of nondestructive examinations shall be performed by appropriately Qualified Quality Control or Test and Inspection personnel.
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6.6.4 Any special reviews required to be made as a result of regulatory and licensing commitments shall be identified on the applicable Maintenance Work Order and documented on the MWO or applicable test data sheet, i
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AD 1844.11 7.0 FIGURES - Pump and Fan Tests List - Valve Test List 8.0 RECORDS 8.1 The documented results of Post Maintenance Testing and verification-to applicable acceptance criteria shall be retained is a part of the applicable NWO package.
8.2 Documentation sheets from test procedures and any temporarily approved changes to existing procedures generated for a one-time test shall be included with the MWO or modification package.
Data sheets and other portions of test procedures which are used to record test data or to document completion of test steps (sign-offs) shall be retained.
8.3 Documentation of deficiencies and their associated corrective actions shall either be included with or referenced in the original maintenance work order package.
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AD 1844.11 Rev. 1 Page 15 of 41 ATTACHMENT 1 Page 1 of 3 Pump and Fan Tests Equipment Description Surveillance Test Auxiliary Feedwater Pump 1* P014-01 ST 5071.01 Auxiliary Feedwater Pump 2* P014-02 ST 5071.01 Boric Acid Pump 1 P038-01 ST 5011.04 Boric Acid Pump 2 P038-02 ST 5011.04 Component Cooling-Water Pump 1* P043-01 ST 5074.01 Component Cooling Water Pump 2* PO43-02 ST 5074.01 Component Cooling Water Pump 3* PO43-03 ST 5074.01 Containment Air Cooler Fan 1 C001-01 ST 5063.01 Containment Air Cooler Fan 2 C001-02 ST 5063.01
~ Containment Air Cooler Fan 3 C001-03 ST 5063.01 Containment Hydrogen Dilution Blower 1 C062-01 ST 5065.02 Containment Hydrogen Dilution Blower 2 C062-02 ST 5065.02
- ASME Section XI Requirement 4
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AD 1844.11 Rsv. 1 Paga 16 of 41 ATTACHMENT 1 Page 2 of 3 Pump and Fan Tests Equipment Description Surveillance Test Containment Spray Pump 1* P056-01 ST 5062.01 Containment Spray Pump 2* P056-02 ST 5062.01 i
j Control Room Emergency Ventilation Fan 1 C021-01 ST 5076.01.
Control Room Emergency Ventilation Fan 2 C021-02 ST 5076.01 Decay Heat Pump 1* P042-01 ST 5051.10 Decay Heat Pump 2* P042-02 ST 5051.10 Diesel Fire Pump P005-01 ST 5016.01 Diesel Generator 1 K005-01 ST 5081.01 Diesel Generator 2 K005-02 ST 5081.01
- ASME Section XI Requirement l
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AD 1844.11 R:v. 1 Page 17 of 41 ATTACHMENT 1
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Page 3 of 3 Pump and Fan Tests-Equipment Description Surveillance Test Emergency Ventilation System Fan 1 C030-01 ST 5067.01 Emergency Ventilation System Fan 2 C030-02
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(ST 5098.01 o-when iradiated fuel in pool)
Electric Fire Pump P005-01 ST 5016.02 High Pressure Injection Pump 1* P058-01 ST 5051.09 High Pressure Injection Pump 2* P058-02 ST 5051.09
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Makeup Pump 1 P037-01 ST 5011.03 Makeup Pump 2 P037-02 ST 5011.03 i
t Service Water Pump 1* P003-01 ST 5075.01 Service Water Pump 2* P003-02 ST 5075.01 Service Water Pump 3* P003-03 ST 5075.01
- ASME Section XI Requirement
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AD 1844.11 i
Pega 18 of 41 VALVE TEST LIST Rev. 1 NOTES
- If valve packing is adjusted, a stroke time exercise is needed.
- If a valve is repacked, a stroke time test is needed.
If that valve is a Containment Isolation Valve, it also should have a Local Leak Rate Test (LLRT) performed.
- Removal of a bonnet or stem assembly or replacement of a body-to-bonnet gasket requires a stroke time test.
If that valve is a Containment Isolation Valve, I
it also shall have an LLRT performed.
- A change in the torque switch setting requires a stroke time test..'If the valve 'is a Containment Isolation Valve, it also shall have an LLRT parformed.
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- Replacement of a diaphrage d requires.a' stroke time test.
If the valve is a Containment Isolation Valve, it also. shall have an LLRT performed.
- Removal of an actuator or disconnecting hydraulic, pneumatic or electrical lines requires a stroke time test, and a local verification that valve position reflects valve position indication.
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- If the control circuit was worked on, the valve shall be stroked from each
. control switch (Control Room and each local switch).
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- If maintenance is performed on the valve that would affect che stem travel.
t then stem travel should alre be verified by:.tnose surveillance tests that show a requirement of " STEM". i'
- In addition to the testing noted above,-the tests detailed in MP 1410.32, Testing of Motor Operated Valves Using MOVATS, are; required for MOV's when the maintenance performed af fects any of the following':
1) the motor, operator
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2) the torque' stitches 3) the limid switches 4) the operation of the valve as it interfaces wifn the motor operator (linkages, shafts, etc.)
lf a LLRT is required, the valve should be successfully stroke time tested prior to performing a LLRT.
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- If-LLRT is required, ensure I&C is identified on the MWO as a support group.
- The post maintenance testing requirements for Containment Isolation Valves are covered in ST 5064.01.
In those cases where a Containment Isolation Valve
>;eferences more than one surveillance test, only-the test derated with an accerisk (*) need be performed to meet post maintenance testing requirements.
Generally, ST 5064.01 is the procedure that is referenced.
e st ATTACHMENT 2
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1-4.
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AD 1844.11 Psga of 41 VALVE TEST LIST Rev. 1 In some cases, more than one surveillance test has to be performed to meet all the testing requirements of ASME Section XI.
Those valves that have more than one testing requirement have both surveillance tests denoted with an asterisk.
For valves that are Containment Isolation' Valves and require a LLRT, ST 5061.02 is listed. This test is denoted by a double asterisk (**).
Below is a definition of the abtreviations used in Attachment 2.
Valve Type BF - Butterfly BL - Ball CK - Check t
(,
GL - Globe (or Needle)
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RG - Regulating SC - Stop Check RL - Relief (or Safety)
Actuator Type AO - Air Operated MA - Manual MO - Motor Operator SA - Self Actuated SO - Solenoid Operator Test Requirements S
Valve shall be exercised to the position required to fulfill its function T
Valve stroke time to be measured Stem -
Valve stem travel to be verified FFT -
Forward flow to be verified P_FT -
Reverse flow to be verified F
Valve will fail safe, actuator to be tested by observing the operation -
upon loss of actuator power R"'
Safety and Relief Valve setpoints to be tested LLRT -
Local Leak Rate Test
-- (
4
(
/
6 4
ATTACHMENT 2 h
i
AD 1844.11 Page 20 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test AFI M006B J-7 CK SA X
X 5071.01 AF2 K-7 CK SA X
X 5071.01 AF11 J-8 CK SA X
5071.01 AF12 J-11 CK SA X
5071.01 AF16 J-11 CK SA X
5071.01 AF19 J-9 CK SA X
5071.01 AF20 K-11 CK SA X
X 5071.01 M-007 F-10 CK SA X
5099.07 AF39 X
5071.02*
X 5071.01*
M-607 F-3 CK SA X
5099.07 AF43 X
5071.02*
X 5071.01*
AF63 M-006B J-7 CK SA X
5071.01 AF68 K-9 CK SA X
5071.01 M-007 F-10 CK SA X
X 5099.07 AF72 X
X 5071.02*
E-8 CK SA X
5099.07 ~~
AF73 X
X 5071.02*
E-5 CK SA X
X 5099.07 AF74 X
Y.
5071.02*
F-4 CK SA X
X 5071.02*
AF75 X
X 5071.02*
M-006B J-11 GA M0 X
X 5071.01*
AF360 X
X 5071.02 K-11 GA MO X
X 5071.01*
AF388 X
X 5071.02 lAF599 M-007 F-2 GA MO X
5064.01*
X' X
X 5071.02*
X 5061.02**
F-11 GA M0 X
5064.01*
AF608 X
X X
5071.02*
l X
5061.02**
E-9 GA M0 X
X 5071.01*
i AF386 t
X X
5071.02 M-007 E-10 GA M0 X
X 5071.01*
AF3870 X
X 5071.02 E-5 GA M0 X
X 5071.01*
AF3871 X
X 5071.02 ATTAC10fENT 2
AD 1844.11 Page 21 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test E-4 GA MO X
X 5071.01*
AF3872 X
X 5071.02 BW26 M-033 A-12 CK SA X
5051.09 CC17 M-036 H-3 CK SA X
X 5074.01 CC18 J-3 CK SA X
X 5074.01 CC19 K-3 CK SA X
X 5074.01 CC91 A-7 CK SA X
5099.07 X
5074.02*
CC132 H-10 SC SA/MA X
5051.09 CC133 H-11 SC SA/MA X
5051.09 CC136 G-9 SC SA/MA X
5051.09 CC137 G-10 SC SA/MA X
5051.09 CC148 F-10 SC SA/MA X
5051.10 CC149 E-11 SC SA/MA X
5051.10 CC151 E-10 SC SA/MA X
5051.10 CC153 E-10 SC SA/MA X
5051.10 CC207 D-5 CK SA X
5074.02 CC208 E-5 CK SA X
5074.02 M-036 A-8 CK SA X
5099.07 CC530 X
5074.02*
-7 CK SA X
5099.07 CC531 X
5074.02*
J-5 CK SA X
5099.07 CC532 X
X 5074.02*
K-5 CK SA X
5099.07 CC533 X
X 5074.02*
A-9 CK SA X
5099.07 CC549 X
5074.02*
F-2 GA M0 X
X 5074.01*
X X
X 5074.02___
F-3 GA M0 X
X 5074.01*
CC1338 X
X X
5074.02 ATTACHMENT 2
AD 1844.11 Page 22 of 41 VALVE TEST LIST Rev. I Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test C-6 BF MO X
X 5064.01*
CC1407A X
5061.02**
X X
5099.07 X
X X
5074.02 B-6 BF MO X
X 5064.01*
CC1407B X
5061.02**
X X
5099.07 X
X X
5074.02 M-036 G-3 BF M0 X
X 5064.01*
CC1411A X
5061.02**
X X
5099.07 X
X X
5074.02 G-5 BF M0 X
X 5064.01*
CC1411B X
5061.02**
X X
5099.07 X
X X
5074.02 K-7 GL A0 X
X 5099.07 CC1460 X
5074.02 X
X X
A-10 BF A0 X
X 5074.01*
CC1467 X
X X
5074.021 A-10 BF A0 X
X 5074.01*
CC1469 X
X X
5074.021 C-10 BF A0 X
X 5074.01*
C1471 X
X X
5074.021 D-10 BF A0 X
X 5074.01*
CC1474 X
X X
5074.021 H-6 BF A0 X
X 5074.01*
CC1495 X
X X
X 5074.021 D-4 GA M0 X
X 5064.01*
CC1567A X
5061.02**
X X
5099.07 X
X X
5074.02 __
t If work is performed on the valves control circuit, perform this test and the previous ST listed.
ATTACHNENT 2
AD 1844.11 Pega 23 of 41-VALVE TEST LIST Rtv. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-036 D-3 GA MO X
X 5064.01*
CC1567B X
5061.02**
X X
5099.07 X
X X
5074.02 CC1643 A-3 RL SA X
5074.03 CC2645 B-7 GA MO X
X X
5074.02~
CC2649 B-7 GA MO X
X X
5074.02 CC3602 B-4 RL SA X
5074.03 CC5095 J-5 GA MO X
X X
5074.02 CC5096 K-5 GA MO X
X X
5074.02 CC5097 A-8 GA MO X
X X
5074.02 CC5098 A-9 GA M0 X
X X
5074.02 CFIA M-034 J-3 GA MO X
5050.02 CFIB J-7 GA MO X
5050.02 H-5 GL M0 X
5064.01*
CF2A X
5061.02**
H-6 GL M0 X
5064.01*
CF2 X
5061.02**
-4 L
MO X
5064.01* _
CFSA X
5061.02**
G-7 GL
!MO X
5064.01*
CFSB c
X 5061.02**
i CF7A G-3 RL SA X
5050.04 CF7B G-7 RL SA X
5050.04 G-3 SC SA/MA X
5064.01*
CF15 X
5061.02**
G-8 SC SA/MA X
5064.01*
CF16 X
5061.02**
l1-033 B-3 CK SA X
5050.03*
F28 X
5051.14*
B-2 CK SA X
5050.03*
CF29 X
5051.14*
B-3 CK SA X
5050.03*
CF30 l
X 5051.14 ATTACHMENT 2
AD-1844.11 i
Page 24 of 41 VALVE TEST L;ST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
5050.03*
CF31 X
5051.14*
M-034 G-9 GL A0 X
X 5064.01*
CF1541 X
5061.02**
X X
5099.08 X
X 5099.09 E-13 GA A0 X
X 5064.01*
CF1542 X
5061.02**
X X
5099.08 X
X 5099.09 G-9 GL A0 X
X 5064.01*
CF1544 X
5061.02**
X X
5099.08 X
X 5099.09 M-034 F-9 GL A0 X
X 5064.01*
CF1545 X
5061.02**
X X
5099.08 X
X 5099.09 CS9 M-034 D-9 CK SA X
5062.01 CS10 D-9 CK SA X
5062.01 CSIS C-6 CK SA X
5062.01 CS16 D-6 CK SA X
5062.01 C-6 GL MA X
5064.01*
CS17 X
5061.02**
D-6 GL MA X
5064.01*
CS18 X
5061.02**
C-6 GA MA X
5064.01*
CS33 X
5061.02**
D-6 GA MA X
5064.01*
CS36 X
5061.02**
D-6 GL M0 X
X 5064.01*
CS1530 X
5061.02**
X X
X 5062.01 D-6 GL M0 X
X 5064.01*
CS1531 X
5061.02**
X X
X 5062.01 CV117 M-029A F-14 CK SA X
5065.02 M-029B G-10 CK SA X
5064.01*
CV124 X
5061.02**
X 5099.09*
H-10 CK SA X
5064.01*
CV125 X
5061.02**
I X-u 5099.09*
ATTACHMENT 2
AD 1844.11 Page 25 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator l
Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test CV186 M-029A G-12 CK SA X
5065.02 CV187 M-029A E 12 CX SA X
5065.02 CV191 H-14 CK SA X
5065.02 H-10 CK SA X
5064.01*
CV209 X
5061.02**
X 5099.09*
H-10 CK SA X
5064.01*
CV210 X
5061.02**
X 5099.09*
M-029B G-5 GA MA X
5064.01*
CV343 X
5061.02**
CV624B E-11 GA M0 X
5064.01 CV645B D-5 GA M0 X
5064.01 CV2000B C-11 GA M0 X
5064.01 CV2001B D-11 GA M0 X
5064.01 CV2002B E-4 GA M0 X
5064.01 CV2003B E-4 GA MO X
5064.01 M-029A F-11 BF A0 X
X 5099.08 CV5004 X
X 5099.09 F-11 BF A0 X
X 5064.01*
CV5005 X
5061.02**
X X
X 5092.01 F-10 BF A0 X
X 5064.01*
CV5006 X
5061.02**
X X
X 5092.01 G-5 BF A0 X
X 5064.01*
CV5007 X
5061.02**
X X
X 5092.01 M-029A G-4 BF A0 X
X 5064.01*
CV5008 X
5061.02**
X X
X 5092.01 G-4 BF A0 X
X 5099.08*
CV5009 X
X 5099.09 M-029B G-5 BL M0 X
X 5064.01*
CV5010A X
5061.02**
l X
X 5099.08 X
X 5099.09 H-4 BL M0 X
X 5064.01*
l CV5010B X
5061.02**
X X
5099.08 X
X 5099.09 ATTACHMENT 2 L
AD 1844.11 Paga 26 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-029B E-10 BL M0 X
X 5064.01*
CV5010C X
5061.02**
X X
5099.08 X
X 5099.09 G-11 BL MO X
X 5064.01*
CV5010D X
5061.02**
X X
5099.08 X
X 5099.09 G-11 BL MO X
X 5064.01*
CV5010E X
5061.02**
X X
5099.08 X
X 5099.09 G-4 BL MO X
X 5064.01*
CV5011A X
5061.02**
X X
5099 08 X
X 5099.09 H-4 BL M0 X
X 5064.01*
CV5011B X
5061.02**
X X
5099.08 X
X 5099.09 F-12 BL M0 X
X 5064.01*
CV5011C X
5061.02**
X X-5099.08 X
X 5099.09 G-10 BL MO X
X 5064.01*
CV5011D X
5061.02**
X X
5099.08 X
X 5099.09 M-029B H-12 BL MO X
X 5064.01*
CV5011E X
5061.02**
X X
5099.08 X
X 5099.09 M-029A G-11 BF A0 X
X 5099.08*
CV5016 X
X 5099.09 G-4 BF A0 X
X 5099.08*
CV5021 X
X.
5099.09 CV5024 M-029A E-3 BF MO X
X 5099.12 D-3 BF MO X
X 5099.12 CV5025 X
X 5099.09 H-5 BF MO X
X 5064.01*
CV5038 X
5061.02**
X X
5099.08 X
X 5099.09 H-11 BF M0 X
X 5064.01*
CV5065 X
5061.02**
X X
5099.08 X
X 5099.09 ATTACHMENT 2
AD 1844.11 Prg2 27 of 41 VALVE TEST LIST Rev, 1 Valve Valve Actuator I
Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-029B B-5 BF M0 X
X 5064.01*
CV5070 X
5061.02**
X X
5099.08 X
X 5099.09 B-5 BF MO X
X 5064.01*
CV5071 X
5061.02**
X X
5099.08 X
X 5099.09 B-5 BF M0 X
X 5064.01*
CV5072 X
5061.02**
X X
5099.08 X
X 5099.09 B.5 BF M0 X
X 5064.01*
X 5061.02**
CV5073 X
X 5099.08 X
X 5099.09 M-029B B-5 BF MO X
X 5064.01*
CV5074 X
5061.02**
X X
5099.08 X
X 5099.09 J B-6 BF MO X
X 5064.01*
CV5075 X
5061.02**
X X
5099.08 X
X 5099.09 B-5 BF M0 X
X 5064.01*
CV5076 X
5061.02**
X X
5099.08 X
X 5099.09 B-5 BF M0 X
X 5064.01*
CV5076 X
5061.02**_
X X
5099.08 X
X 5099.09 B-5 BF M0 X
X 5064.01*
i CV5077 X
5061.02**
X X
5099.08 X
X 5099.09
~B-5 BF M0 X
X 5064.01*
X 5061.02**
CV5078 X
X 5099.08 X
X 5099.09 B-5 BF M0 X
X 5064.01*
X 5061.02**
CV5079 X
X 5099.08 X
X 5099.09 CV5080 B-5 CK SA X
5099.09 CV5081 B-5 CK SA X
5099.00 CV5082 M-029B.B-5 CK
,SA lX 5099.09 ATTACHMENT 2 l
AD 1844.11 Page 28 of 41 VALVE TEST LIST Rev. 1 Valve-Valve Actuator
' Surveillance Number P&ID Coord Type Tybe S
T Stem FFT RFT F
R LLRT Test CV5083 B-5 CK SA X
5099.09 CV5084 B-5 CK SA X
5099.09 CV5085 B-5 CK SA X
5099.09 CV5086 B-5 CK SA X
5099.09 CV5087 B-5 CK SA X
5099.09 CV5088 B-5 CK SA X
5099.09 CV5089 B-5 CK SA X
5099.09 M-029A H-11 BF M0 X
X 5064.01*
CV5090 X
5061.02**
X X
5099.08 X
X 5099.09 DA24 M-017 F-2 CK SA X
X 5099.'08 DA25 H-2 CK SA X
X 5099.08 f
DA38 G-2 CK SA X
X 5099.08 DA39 J-2 CK SA X
X 5099.08 DA1135 F-2 RL SA X
5081.04 DA1138 G-2 RL SA X
5081.04 DA1141 H-2 RL SA X
5081.04 DA1144 J-2 RL SA X
5081.04 i
DA3783 F-1 GA SO X
X 5099.09 DA3784 G-2 GA SO X
X 5099.09 DA3785 J-2 GA SO X
X 5099.09 DA3786 J-2 GA SO X
X 5099.09 M-033 3-6 GA MO X
5064.01*
DillA X
X 5051.13* _
X X
5051.04 M-033 E-5 GA M0 X
5064.01*
DH1B X
X 5051.13*
l X
X 5051.04 C-12 GA MO X
X 5051.13*
j DH7A l
X X
l 5051.04 ATTACHMENT 2 l
AD 1844.11 Pag? 32 cf 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator f
Surveillance, Number P&ID Coord' Type Type S
T Stem FFT RFT F
R LLRT Test C-12 GA MO X
X 5051.13*
DH7B X
X 5051.04 K-5 GA MO X
X 5064.01*
DH9A X
X X
5062.02*
J-5 GA MO X
X 5064.01*
DH9B X
X X
5062.02*
H-3 BF MO X
5064.01*
DH11 X
X X
5051.02*
DH12 H-2 GA MO X
X X
5051.02 H-11 BF A0 X
X X
5051.13*
DH13A X
X 5051.04 G-9 BF A0 X
X X
5051.13*
DH13B X
X 5051.04 F-11 BF A0 X
X X
5051.13*
DH14A X
X 5051.04 F-8 BF A0 X
X X
5051.13*
DH14B X
X l
5051.04 H-3 GA MA X
5064.01*
DH23 X
5061.02**
H-11 CK SA X
5051.10*
DH42 X
5051.04 X
5051.04*
X 5099.07 G-8 CK SA X
5051.10*
DH43 X
5051.04 X
5051.04*
X 5099.07 M-033 C-11 GA M0 X
X 5051.13*
DH63 X
X 5051.04 M-033 E-9 GA M0 X
X 5051.13*
DH64 X
X 5051.04 B-4 SC SA/MA X
5064.01*
DH76 X
5051.10*Z X
5051.14*
C-2 SC SA/MA X
5064.01*
DH77
'X 5051.10*Z X
5051.14*
J-10 CK SA X
5051.10*"
DH81 X-5051.03*
- X 5099.07 2 When one Decay Heat Removal.
%Then recirculating to BWST.
ATTACHMENT 2 L_
AD 1844.11 Ptgn 30 of 41' VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-033 K-11 CK SA X
5051.10*3 DH82 X
5051.03*
X 5099.07 F-5 GA MA X
5064.01*
DH87 X
5061.02**
F-4 GA MA X
5064.01*
DH88 X
5061.02**
F-11 SC SA/MA X
5099.07 DH125 X
5051.04*
'X 5051.10*
F-10 CK SA X
5099.07 DH126 X
5051.04*
X 5051.10*
F-9 SC SA/MA X
5099.07 DH127 X
5051.04*
X 5051.10*
F-8 CK SA X
5099.07 DH128 X
5051.04*
X 5051.10*
F-10 GA MO X
X 5051.13*
DH830 X
X 3051.04 F-9 GA M0 X
X 5051.13*
DH831 X
X 5051.04 DH1529 E-7 RL SA X
5051.08 DH1550 B-10 RL SA X
5051.08 M-033 J-6 GA MO X
X 5051.13*
DH2733 X
X 5051.04 K-9 GA M0 X
X 5051.13*
DH2734 X
X 5051.14 G-4 GA M0 X
5064.01 DH2735 K
5061.02**
X X
5051.13*
i X
X 5051.04 B-5 GL MO X
5064.01 DH2736 X
5061.02**
X X
5051.13*
I X
X 5051.04 DH4849 H-4 RL SA X
5051.08 i
C-9 GA M0 X
Y.
5064.01*
DR2012A X
5061.02**
X
'X 5099.08 X
X 5099.09 I
C-10 GA M0 X
X 5064.01*
DR2012B X
i 5061.02**
X X
5099.08 c
X X
l 5099.09 l
ATTACHNENT 2 L-
AD 1844.11 Pega 31 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-010B J-2 GA A0 X
X 5064.01*
DW6831A X
5061.02**
X X
X 5049.08 X
X 5099.09 K-2 GA A0 X
X 5064.01*
DW6831B X
5061.02**
X X
X 5099.08 X
X 5099.09 M-007 H-2 GA MO X
X 5064.01*
FW601 X
X 5099.07 X
X X
5071.02 H-11 GA MO X
X 5064.01*
FW612 X
X 5099.07 X
X X
5071.02 M-006B J-6 GA MO X
X 5071.01*
FW786 X
X 5071.02 FW790 K-7 GA MO X
X 5071.01*
X X
5071.02 M-033 C-5 GL MO X
X 5064.01*
HP2A X
X 5051.13 X
X 5051.04 C-5 GL M0 X
X 5064.01*
HP2B X
X 5051.13 X
X 5051.04 D-5 GL MO X
X 5064.01*
HP2C X
X 5051.13 X
X 5051.04 E-5 GL MO X
X 5064.01*
HP2D X
X 5051.13 X
X 5051.04 E-11 CK SA X
5051.09*
X 5099.07 HP10 X
5051.04 X
5051.04*
X 5099.07 D-11 CK SA X
5051.09*
I X
5099.07 HP11 X
5051.04 X
5051.04*
X 5099.07 D-7 CK SA X
5051.00*
X 5099.07 HP22 X
5051.04 X
5051.04*
X 5099.07 M-033 C-8 CK SA X
5051.09*
X 5099.07 HP23 X
5051.04 X
5051.04*
X 5099.07 ATTACHMENT 2
AD 1844.11 Page 32 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFTlR7T F
l 5051.09 HP31 B-8 SC MO X
X X
5051.09 HP32 B-7 SC MO X
X X
5051.09 HP33 B-9 CK SA X
5051.09 M-033 C-2 SC SA/MA-X 5051.04*
HP48 X
5064.01*
C-2 SC SA/MA X
5051.04*
HP49 X
5064.01*
HP50 C-2 CK SA X
5051.04*
HP51 C-2 CK SA X
5051.04*
C-4 SC SA/MA X'
5051.04*
HP56 X
5064.01*
C-4 SC SA/MA X
5051.04*
HP57 X
5064.01*
HP58 C-4 CK SA X
5051.04*
C-4 CK SA X
5051.04*
HP59 X
5099.07 HP102 J-8 CK SA X
5051.09 HP105 J-8 CK SA X
5051.09 HP202 J-8 CK SA X
5051.09 HP205 J-8 CK SA X
5051.09 p
HP1510 D-9 RL SA X
5051.08 HP1511 B-9 RL SA X
5051.08 HV5439 M-028B H-5 BF M0 X
X 5099.12 HV5440 H-5 BF M0 X
X 5099.12 HV5441 H-5 BF M0 X
X 5099.12 HV5442 H-6 BF M0 X
X 5099.12 HV5715
'M-028B H-5 BF A0 X
X 5099.12 HV5716 H-6 BF A0 X
X 5099.12 M-015 J-10 CK SA X
-5061.04*
IA501 X
5061.02**
X 5099.07 ATTACHMENT 2
I AD 1844.11 Pegn 33 ef 41 VALVE TEST LIST Rsv. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test J-11 GA A0 X
X 5064.01*
IA2011 X
5061.02**
X X
X 5099.08 X
X 5099.09 ICS11A M-007 B-6 RL SA/SO X
X 5064.01 ICS11B B-8 RL SA/SO X
X 5064.01 ICS38A M-003 E-13 RG MO X
5071.01 ICS38B J-2 RG M0 X
5071.01 M-003A F-7 A0 X
X 5064.01*
MS100 X
X X
X 5073.01 5061.014 MS100A F-7 GL A0 X
X 5064.01 C-6 A0 X
X 5064.01*
MS101 X
X X
X 5073.01 5061.014 MS101A C-6 GL A0 X
X 5064.0i M-003C E-5 GA M0 X
5064.01*
MS106 X
X 5071.01*
X X
5071.02 F-6 GA MO X
5064.01*
MS106A X
X 5071.01*
X X
5071.02 E-9 GA M0 X
5064.01*
MS107 X
X 5071.01*
X X
5071.02 F-8 GA MO X
5064.01*
MS107A X
X 5071.01*
X X
5071.02 MS375 M-003A G-10 GL UA0 X
X 5064.01 j
MS394 D-10 GA A0 X
X 5064.01 4 If MSIV's were disassembled, this test must be performed in addition to other tests performed.
r ATTACHMENT 2 e
AD 1844.11 Paga 34 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-007 G-1 GA M0 X
X 5064.01*
MS603 X
X 5099.08 X
X 5099.09 M-003C G-12 GA MO X
X 5064.01*
MS611 X
X 5099.08 X
X 5099.09 F-5 CX SA X
5071.01*
MS726 X
5071.02*
X 5099.07 F-9 CK SA X
5071.01*
MS727 X
5071.02*
X 5099.07 MS734 M-003C F-5 CK SA X
X 5071.01 MS735 F-9 CK SA X
X 5071.01 M-031 B-3 GA M0 X
X 5011.06 MUIA X
X 5099.07 C-3 GA MO X
X 5011.06 MU1B i
X X
5099.07 C-4 lGA M0 X
X 5064.01*
MU2A X
5061.02**
X X
5099.07 X
X-5011.06 C-2 GA M0 X
X 5011.06 MU2B X
X
-5099.07 C-5 GA A0 X
X 5064.01*
MU3 X
5061.02**
X X
5011.05 X
X X
5011.06 F-6 GA A0 X
X 5064.01*
MU33 X
5061.02**
X X
5099.07 X
X 5011.06 E-5 GL A0 X
X 5064.01*
MU38 X
5061.02**
X X
X 5099.07 X
X X
5011.06 D-2 GL MO X
X 5064.01*
MU59A X
5061.02**
X X
5099.07 X
X X
5011.06 E-2 GL MO X
X 5064.01*
MU59B X
5061.02**
X X
5099.07 X
X X
5011.06 M-031 F-2 GL M0 X
X 5064.01*
MU59C X
5061.02**
X X
5099.07 X
X X
5011.06 ATTACHMENT 2 1
AD 1844.11 Peg 2 35 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test M-031 F-2 GL MO X
X 5064.01*
NU59D X
5061.02**
X X
5099.07 X
X X
5011.06 K-3 GL A0 X
X 5064.01*
MU66A X
5061.02**
X X
X 5099.07 X
X X
5011.06 J-3 GL A0 X
X 5064.01*
NU66B X
5061.02**
X X
X 5099.07 X
X X
5011.06 H-3 GL A0 X
X 5064.01*
NU66C X
5061.02**
X X
X 5099.07 X
X X
5011.06 H-3 GL A0 _
X X
5064.01*
MU66D X
5061.02**
X X
X 5099.07 X
X X
5011.06 K-2 SC SA/MA X
5064.01*
NU242 X
5061.02**
J-2 SC SA/MA X
5064.01*
MU243 X
5061.02**-
H-2 SC SA/MA X
5064.01*
MU244 X
5061.02**
H-2 SC SA/MA X
5064.01*
MU245 X
5061.02**
M-019 B-3 CK SA X
5064.01*
NN58 X
5061.02**
X 5099.07 B-4 GA A0 X
X 5064.01*
NN236 X
5061.02**
X X-X 5099.08 X
X 5099.09 RC2 M-030A C-10 GL MO X
X X
5099.09 RC2A A-3 GA SA/SO X
5040.02 RC10 C-9 GA MO X
X X
5099.09 B-3 GA MO X
X 5099.07*
RC11 X
X 5099.09 RC13A B-7 RL SA X
5040.01 1
RC13B M-030A B-6 RL SA l
X 5040.01 ATTACKKENT 2
AD 1844.11 Paga 36 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
X 5099.09*
M-040A F-3 CK SA X
5064.01*
RC113 X
5061.02**
M-030A B-3 CA MO X
X 5099.07 RC200 X
X 5031.19 M-040A H-4 GL A0 X
X 5064.01*
RC229A X
5061.02**
X X
X 5099.08 X
X 5099.09 H-3 GL A0 X
X 5064.01* _
RC229B X
5061.02**
X X
X 5099.08 X
X 5099.09 F-4 GA A0 X
X 5064.01*
RC232 X
5061.02**
X X
X 5099.08
.M-030A B-3 GA MO X
X 5099.07 RC239A X
X 5031.19 B-2 GA M0 X
X 5064.01*
RC240A X
5061.02**
X X
5099.08 X
X 5099.09 B-2 GA M0 X
X 5064.01*
RC240B X
5061.02**
X X
5099.08-X X
5099.09 M-040A J-7 DA A0 X
X 5064.01*
RC1719A X
5061.02**
X X
X 5099.08 X
X 5099.09 M-040A J-8 DA A0 X
X 5064.01*
RC1719B X
5061.02**
X X
X 5099.08 X
X 5099.09 D-10 DA A0 X
X 5064.01*
RC1773A X
5061.02**
X X
X 5099.08 __
X X
5099.09 D-10 DA A0 X
X 5064.01*
RC1773B X
5061.02**
X X
X 5099.08 X
X 5099.09 RC4608A M-030A D-14 GL SO X
5099.07 RC4608B D-14 GL SO X
5099.07 RC4610A M-030A D-2
.GL SO X
5099.07 ATTACKNENT 2 e
AD 1844.11 Paga 37 of 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test RC4610B D-2 GL SO X
5099.07 M-015 J-8 CK SA X
5064.01*
SA502 X
5061.02**
X 5099.07 M-034 C-5 GL MA X
5064.01*
SA532 X
5061.02**
1 D-6 GL MA X
5064.01*
SA533 X
5061.02**
D-6 GL MA X
5064.01*
SA535 X
5061.02**
C-5 GL MA X
5064.01*
SA536 X
5061.02**
M-015 J-8 GA A0 X
X 5064.01*
SA2010 X
5061.02**
X X
X 5099.08 X
X 5099.09 SF1 M-035 D-6 GA MA X
5064.01 SF2 C-6 GA MA X
5064.01 SP17Al M-007 A-5 RL SA X
5070.01 SP17A2 A-6 RL SA X
5070.01 SP17A3 A-4 RL SA X
5070.01 SP17A4 A-5 RL SA X
5070.01 SP17A6 A-5 RL SA X
5070.01 SP17A7 A-5 RL SA X
5070.01 SP17A8 A-4 RL SA X
5070.01 SP17A9 A-4 RL SA-X 5070.01 SP17B1 A-8 RL SA X
5070.01 SP17B2 A-8 RL SA X
5070.01 SP17B3 A-9 RL SA X
5070.01 SP1784 A-9 RL SA X
5070.01 SP17BS A-9 RL SA X
5070.01 SP17B6 M-007 A-9 ML SA X
5070.01 ATTACHMENT 2
AD 1844.11 Pega 38 of 41 VALVE TEST LIST Rsv. I Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test SP17B7 A-8 RL SA X
5070.01 SPl?BS A-10 RL SA X
5070.01 SP17B9 A-9 RL SA X
5070.01 M-0403 E-4 GL A0 X
X 5064.01*
SS235A X
5061.02**
X X
X 5099.08 X
X 5099.09 E-3 GL A0 X
X 5064.01*
SS235B X
5061.02**
X X
X 5099.08 X
X 5099.09 SS598 M-007 F-3 GL A0 X
X 5064.01 SS607 F-12 GL AO X
X 5064.01 ATTACHMENT 2
AD 1844.11 Peg 2 39 cf 41 VALVE TEST LIST R:v. 1 Valve Valve Actuator Surveillance Number P&ID Coord Type Type S
T Stem FFT RFT F
R LLRT Test SW17 M-041 J-5 CK SA X
X 5075.01 SW18 J-11 CK SA X
X 5075.01 SW19 J-8 CK SA X
X 5075.01 B-7 CK SA X
5075.01*
SW44 X
5075.02*
X 5099.07 A-9 CK SA X
5075.01*
SW57 X
5075.02*
X 5099.07 B-6 CK SA X
5075.01*
SW82 X
5075.02*
X 5099.07 SW83 G-3 CK SA X
5075.01 SW85 G-3 CK SA X
5075.01 SW107 J-3 CK SA X
5075.01 SW109 M-041 J-3 CK SA X
5075.01 SW115 K-3 CK SA X
5075.01 SW117 K-3 CK SA X
5075.01 SW130 B-8 CK SA X
5075.01 SW134 B-7 CK SA X
5075.01 SW217 F-1 CK SA X
5075.01 SW218 G-1 CK SA X
5075.01 B-3 CK SA X
5075.01*
I SW329.
X 5075.02*
X 5099.07 B-7 CK SA X
5075.01*
'SW335 X
5075.02*
l X
5099.07 ATTACHMENT 2 L-
AD 1844.11 Pcgn 40 of 41 VALVE TEST LIST Rev. 1
- Valve Valve Actuator Surveillance' Number P&ID Coord Type Type S
T Stem FFT RFT F
5075.01 SW372 K-4 CX SA X
5075.01 SW380 F-5 CK SA X
5075.01 SW382 F-5 CK SA X
5075.01 M-041 B-1 BL A0 X
5064.01*
SW1356 X
X X
5075.01*
X 5075.02 B-5 BL A0 X
5064.01*
SW1357 X
X X
5075.01*
X 5075.02 B-3 BL A0 X
5064.01*
SW1358 X
X X
5075.01*
X 5075.02 E-3 BL MO X
5064.01*
SW1366 X
X 5075.01*
X 5075.02 E-7 BL MO X
5064.01*
SW1367 X
X 5075.01*
X 5075.02 E-5 BL MO X
5064.01*
SW1368 X
X 5075.01*
X 5075.02 SW1379 J-6 GA MO X
X X
5075.01 SW1380 M-041 H-11 GA MO X
X X
5075.01 SW1381 J-8 GA h0 X
X X
5075.01 SW1382 F-3 GA M0 X
X X
5075.01 SW1383 F-3 GA MO X
X X
5075.01 SW1395 F-11 BF MO X
X X
5075.01 SW1399 G-11 BF MO X
X X
5075.01 C-7 BF A0 X
X X
5075.01 SW1424 X
5075.02 C-9 BF A0 X
X X
5075.01 SW1429 X
5075.02 C-9 BF A0 X
X X
5075.01 SW1434 i
X 5075.02 SW2927 F-9 GA MO X
X 5075.01 ATTACHMENT 2 L
AD 1844.11 Pega 41 ef 41 VALVE TEST LIST Rev. 1 Valve Valve Actuator Surveillance' Number P&ID Coord Type Type S
T Sten FFT RET F
R LLRT Test SW2928 F-8 GA MO X
X 5075.01 A-4 BF MO X
X 5075.01 SW2929 X
5075.02 SW2930 A-5 BF MO X
X 5075.01 SW2931 M-041 A-5 BF MO X
X 5075.01 SW2932 A-6 BF MO X
X 5075.01 SW3962 G-8 RL SA X
5075.03 SW3963 G-8 RL SA X
5075.03 E-4 GA MO X
X 5075.01 SW5067 X
5075.02 K-4 GA MO X
X 5075.01 SW5068 X
5075.02 SW5421 K-2 GA MO X
X X
5075.01 SW5422 J-2 GA M0 X
X X
5075.01 SW5423 H-2 GA MO X
X X
5075.01 SW5424 H-2 GA M0 X
X X
5075.01 SW5425 G-2 GA MO X
X X
5075.01 i
ATTACHMENT 2 L
. QUESTION NO. 11 Are packing problems considered in adjusting the torque switches (i.e.,
dried out packing, etc.)
RESPONSE TO QUESTION NO. 11 Torque switch settings take into account normal packing loads as deter-mined by the manufacturer. The periodic testing identified in our response to Question No. 7B will identify excessive stem loading r
resulting from items such as inadequately adjusted packing.
I i
k l
sj'a/48 L
m
. QUESTION NO. 12 Does exclusion of thermal overloads have any negative effect on the
. qualified life of the valve / actuator?
(i.e., motor burnouts, etc)
RESPONSE TO QUESTION NO. 12 The Davis-Besse Nuclear Powe'r Station No. I does not have thermal overload protective devices used for tripping safety related system motor operated valves. This design was subjected to additional NRC scrutiny during initial plant licensing. Toledo Edison provided additional information concerning thern.a1 overload protection in Revi sion 12 to the Preliminary Safety Analysis Report ('PSAR) dated March, 1975. The design criteria for the Davis-Besse motors of safety related valves was determined acceptable to the Commission at that time.
It is also important to note that tests of these valves are closely i
monitored' During certain conditions a clamp-on ammeter is used to monitor motor current and, if the motor current exceeds a specified value, either a " dead man" switch is utilized to interrupt power to the motor or the breaker is opened. This process fulfills a protective fun:: tion similar to thermal overloads during testing.
mj a/48
-