ML20062L932
| ML20062L932 | |
| Person / Time | |
|---|---|
| Site: | Browns Ferry  |
| Issue date: | 09/30/1993 |
| From: | AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML18037A638 | List: |
| References | |
| GE102, NUDOCS 9401050437 | |
| Download: ML20062L932 (91) | |
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TESTPL4N #: GE102 ^ l :
ELECTROMAGNETIC INTERFERENCE .i AND SUSCEPTIBILITY .-
TEST PLAN .
j FOR ,
RBVIG1 ;
PART NUMBER: 304A3718G001 Prepared For: ;
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GE NUCLEAR ENERGY GENERAL ELECTRIC COMPAhT 175 Curtner Avenue i San Jose, CA 95125 Prepared by:
C & C LABORATORY, INC.
FREMONT DIVISION SEPTEMBER 1993 -
Written By:
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9401050437 931223- I j PDR P
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TESTPLAN #: GE102 V
LIST OF REVISIONS '
REVISION NUMBER PAGE PAGE PAGE ANDDEIE CHANGED SUBSTITUTED ADDED t
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TESTPL4N#: GE102 TABLE OF CONTENTS Section Page .
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TITLE PAGE.. .. . . .. . . . . . . . . . . ... 1
- LIST OF REVISIONS.. . .. . . . . . . . . . . . .2 TABLE OF CONTENTS . . .. . . . . . . ... . . .3 l LIST OF FIGURES.. . .7 f
LIST OF TABLES . . . . .. . . . .. .... .. 9 .
- 1. SCOPE.. . . .. .. .. . . . . 10 ,
- 2. APPLICABLE DOCUMENTS.. . . . . . . . . . . . . . . . . . . 11 i
- 3. INTERFERENCE CONTROL REQUIREMENTS . . . . .. . .. 12 .
- 4. TEST SAMPLE . . . . . . . .. . . . . . . ... 14
' 5. TEST SAMPLE CONFIGURATION., . . . . . . . . . . . . 15 5.1 Primary Power 5.2 Mounting and Bonding .
5.3 Interconnecting Cable
- 6. TEST SAMPLE OPERATION.. . . .. . . . . . . . . .. 16 6.1 Mode of Operation j 6.2 Susceptibility Criteria i i
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- 7. TEST CONDITIONS.. ... . . . . . . .. . . . 17 7.1 Primary Power ,
7.2 Test Facility <
7.3 Ground Plane '
7.4 Inspection 7.5 Priority -
7.6 Schedule 7.7 Test Log
- 8. INSTRUMENTATION, . . . . . . . . . .19 8.1 Signal Generators ;
8.2 Antennas 8.3 Auxiliary Instmmentation 8.4 Equipment Substitution 8.5 Calibration Requirements i 8.6 Accuracy of Measurement 8.7 Radio Frequency 8.7.1 Radio Frequency (RF) Absorber Material ;
i 8.8 Construction and Arrangement of EUT Cables 8.8.1 Interconnecting Leads and Cables 8.8.2 Input Power Leads 8.9 Susceptibility Monitoring '!
8.10 Use ofMeasurement Equipment -
., 8.10.1 Detector 8.10.2 Computer-Controlled Receivers 8.11 Susceptibility Testing l 8.11.1 Frequency Scanning 8.11.2 Modulation of Susceptibility Signals 8.11.3 Threshold of Susceptibility I
- 9. TEST PROGRAM DEVIATIONS. . . . . . . . . . . . . . . . . . . . . . .27 !
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TESTPIAN #: lie 102
- 10. TEST PROCEDURES.. . . . . . . . . . .. . . . . . . . . . . . . . . .28 .,
10.1 Prequalification Acceptance Test 10.2 Ambient Test -
Id.3 Waveform Verification >
10.4 Conducted Susceptibility 10.4.1 Power Line Conducted, CS101 10.4.1.1 Purpose 10.4.1.2 Requirements .
10.4.1.3 Test Equipment 10.4.1.4 Calibration
., 10.4.1.5 Test Procedure 10.5 Radiated Susceptibility 10.5.1 Radiated Magnetic Field, RS101 -
10.5.1.1 Purpose 10.5.1.2 Requirements 10.5.1.3 Test Equipment 10.5.1.4 Calibration -
10.5.1.5 Test Procedure .
i 10.5.2 Radiated Susceptibility, RS103 10.5.2.1 Purpose
- 10.5.2.2 Requirements 10.5.2.3 Test Equipmeat 10.5.2.4 Calibration l 10.5.2.5 Test Procedure ;
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i 10.6 ESD Test Procedures 10.6.1 Prequalification AcceptanceTests ;
10.6.2 Verification ofWaveforms -
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10.6.3 ESD Susceptibility Test 10.6.3.1 Operation Acceptance Criteria 10.6.4 Electrostatic Discharge l 10.6.4.1 Test Procedure 10.7 EFT /B Test Procedures 10.7.1 Prequalification AcceptanoTests
, 10.7.2 Verification oftest Generator Output 10.7.3 EFT /B Susceptibility Test j 10.7.3.1 Operation Acceptance Critena 1 10.7.4 Electrical Fast Transient Burst (EFT /B) I 10.7.4.1 Test Procedure j I
10.8 Electrical Surge (ESI) Test Procedures
- 10.8.1 Prequalification Acceptan's Tests 10.8.2 Verification of Test Generator Output ,
10.8.3 Electrical SurgeImmunity Test 10.6.3.1 Operation Acceptance Criteria !
10.8.4 Electrical Surge Immunity
.. 10.8.4.1 Test Procedure i I 1. TEST REPORT.. ..... . . . .. .. ... . . 46 APPENDIX A - TEST SAMPLE OPERATION PROCEDURE APPENDIX B - TEST DATA SHEETS i
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TESTPL4N #: GE102 i
LIST OF FIGURES Firure II,tlt fatt ...
Figure EUT Block Diagram ofEUT. . . . . . . . . . . . . . . . . .. . . 56 .
Figure 1 Engineering Test Data Sheet . . . . . . . . . .. 57 Figure 2 Sample oftest Log Sheet . . . . . . . . .. .. .59 Figure 3 A-G Sample of Test Data Sheet.. . .. . . . . .. . . . . 63 Figure CS101-TS . Test Setup for Conducted Susceptibility,120Hz - 50kHz. . . 69 Figure CS101-SL CS101 Limit (EUT Power Leads, AC and DC) for all Applications. 70.
. Figure CS101-CS Calibration . .. . . . . . .. 71 g Figure RS101-CF Loop Sensor Correction Faciar.. . . . . .. . . . . . . . .72 .
Figure RS101-CS Calibration of the Radiating System., .. . . .. . . .. .. . ... . 73 ,
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Figure RS101-TS Typical Test Setup for Radiated Susceptibility, Magnetic Field,30 Hz to - i 100kHz... . . .. . . . . . . . . . .. . . . . . . . . . . .74 Figure RS101-SL RS101 Limit for All Applications. . . ... .. .. . ... 75 Figure RS103-TSI Test Equipment Configuration.. . .. .. . . .. . .... 76 Figure RS103-TS2 Multiple Test Antenna Locations for Frequency > 2.00 MHz.. .. . 77 ,
Figure RS103-TS3 Multiple Test Antenna Locations for N Positions, D > 3 Meters... 78 Figure ESD Test Setup . .. .. .. . . . . . . . . .... ..... 79 Figure ESD-1 Simplified Diagram of the ESD Generator.. . . . .. .. 80 i
Figure ESD-2 Discharge Current Waveform... . . . . . . . . . . . . . 81 !
' sI Figure ESD-3 Typical Test Points for Front Panel of EUT... . . . ... 82
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1 Figure ESD-4 Typical Test Points for Rear Panel of EUT..... . . . . . ... . .. 83 1
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TESTPLAN#: GE102 '
i LIST OF FIGURES I Firure Title f.att -
Figure EFT /B Test Setup.. . . . ... ... .. .. .. . . 84 -
Figure EFT /B-I Simplified Diagram of the EFT /B Generator.. . . . .. .. . .85 )
l Figure EFT /B-2 General Graph of Electrical Fast Transient Burst. . . 86 i
Figure EFT /B-3 Waveshape of a Single Pulse into a 50 O Load.. .. .. .87 ;
i Figure ESI Test Setup.. . . . . . . . . . .. . . . .88 l
l Figure ESI-l Simplified Diagram of the ESI Generator . . . . . . . 89 1 Figure ESI-2 Waveshape for the Combination Wave Generator.. . . . . . . . ... 90 l
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l LIST OF TABLES :
Figure Title lagt ~~~
i Table 1 Test Requirements . .. . .. ... .. .. . . . 13-' -
l Table 2 Frequency Scan Rates. . ... . . . . .26 )
Table CS101-TE Test Equipment.. ... .. . . . . .. . .. 29 ' l Table RS101-TE Test Equipment.. . . .. . .. ... .. . .31 l
'l Table RS103-FS Test Requirement.. .. . . . .. . . 34 Table RS103-TE Test Equipment.. . . . . . . . . 35 i
Table B-1 Test Schedule.. .. . . . .58 Table B-2 List of Available Test Equipment... . . . . .. .. . 60 i
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TESTPL4N #: GE102 ,
- 1. SCOPE This test plan details the test procedures to be applied to the test sample, and the test limits .
necessary to verify compliance with the applicable EMC/EMI requirements of G.E.N.E.
EMC/EMI document GE100. .
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_- 1 TESTPIAN #: GE102 :
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- 2. - APPLICABLE DOCUMENTS j l
The following specifications and standards, of the issue in effect on the date of the test, shall form -
a part of this document to the extent specified herein. In the event of conflict between this document and the following specifications and standards, including specifications and standards ,
referenced herein, this document shall govern. !
EC 801-1 EMC for Industrial Process Measurement and Control Equipment ~
(Date: October,1984) Part 1: General Introduction -l 1
IEC 801-2 EMC for Industrial Process Measurement and Control Equipment' ,
(Date: October,1984) Part 2: ESD Requirements IEC 801-3 EMC for Industrial Process Measurement and Control Equipment (Date: October,1984) Pan 3: Immunity to Radiated, Radio ,
Frequency, Electromagnetic Fields IEC 801-4 EMC for Industrial Process Measurement and Control Equipment (Date: October,1984) Part 4: Electrical Fast Transient / Burst Requirements ;
IEC 801-5 EMC for Industrial Process Measurement and Control Equipment (Date: July,1992) Pan 5: Electrical Surge Immunity Requirements IEC 801-6 EMC for Industrial Process Measurement a nd Control Equipment ,
Part 6: Immunity to Conducted, Radio Frequency, Electromagnetic .;
Interference i
MIL-STD-461 A,B,C,D Electromagnetic Emissions and Susceptibility, Requirements for-MIL-STD-462.D Electromagnetic Interference Characteristics, Measurements of
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MIL-STD-285 Electromagnetic Shielded Enclosure, Requirements for Testing In ,
MIL-STD-45662A Calibration System Requirements G.E.N.E. QA Quality Assurance, Program Plan ,
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- 3. INTERFERENCE CONTROL REQUIREMENTS The test sample shall be subjected to the conducted and radiated susceptibility test encompassed .:
in this test procedure. These procedures are written in compliance with MIL-STD-461D, MIL- -
'I STD-462D, European Norms and RTCA/DO-160C. Should additional requirements be necessary !
the test procedure will be modified accordingly.
The laborctory test results shall be compared with the specification limits compliance therein. The ;
applicable EMC tests are listed in Table 1. ;
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TESTPLAN#: GE102 TABLE 1. TEST REQUIREMENTS -
Suscentibility:
TEST TYPE METHOD FREQUENCY TEST POINT RANGE -
Conducted CS101 120 Hz - 50 kHz Power Leads Radiated, Magnetic RS101 10 Hz - 100 kHz Case & Cables Induction Field ~
Radiated, E-Field . RS103 ; diz - 18 GHz Case & Cables 50V/m ESD IEC 801-2 Level 4 All points touched during normal operation.
EFT /B IEC 801-4 Level 2 Power Leads l ESI IEC 801-5 Level 2 Power Leads i
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TESTPLAN #: GE102 1
- 4. TEST SAMPLE i The test sample submitted for test shall be a RBVRM, Part Number: 304A3718G001. The test .
sample is classified as Class 2 equipment per IEC 801. A block diagram of the system configuration for EMC test is shown in Figure EUT.' -
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TESTPLAN #:- GE102
- 5. TEST SAMPLE CONFIGURATION 5.1 Primary Power ...
The primary power applied to the test sample shall be 120VAC. .
5.2. Mountinc and Bondinn The test sample units shall be grounded to the ground plane via a bond strip.
i 5.3 laterconnectina Cablg !
i The interconnecting cables between the test sample and the support equipment shall be approximately three (3) meters long.
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71 TESTPLAN#: GE102
. 6. TEST SAMPLE OPERATION 6.1 Mode of Ooeration -.
The RBVRM Intrument will be operated as described in Appendix A. .
o 6.2 Susceptibility Criteria The susceptibility criteria will be that of no sign of degradation of performance, loss ofdata or .
component failure as indicated by the readout unit on the face of the EUT. The readout unit will be visually monitored for failure indication or loss of data duiing the entire test.
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l TESTPLAN#: GE107
- 7. TEST CONDITION 7.1 Primary Power ..
The primary power applied to the system under test is indicated in Paragraph 5.1. -
The voltage shall be measured and recorded prior to testing. The Engineering Test Data Sheet is i 4 included in Appendix B, as Figure B-1.
7.2 Test Facility 4 i
A shielded enclosure partially lined with anechoic material is required for the conduction of the -
EMC test. The enclosure must meet the requirements of NSA 65-6.
B 7.3 Ground Plane
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A copper ground plane,10' long x 3' wide and 0.065" thick, will be used during the performance of these tests. This ground plane shall be bonded to the shielded enclosure at intervals no greater than 30 inches apart at each end. -l The bond resistance of the test sample to th6 ground plane shall be les., than 2.5 milliohms and shall be measured and recorded prior to testing. The Engineering Test Data Sheet is included in Appendix B, as Figure B-1. ,
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7.4 Inspection ,
a All electromagnetic interference and susceptibility tests described herein may be witnessed by {
personnel approved by the G.E.N.E. EMC Test Manager. ;
7.5 Priority 1
The priorities assigned for this test will be as follows. The EC test will be performed first in the f following order; EC 801-2, EC 801-4 and EC 801-5. Then CS101 will be performed followed j by RS101 and RS103. :
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7.6 Schedule The tentative start date is 16 Septemeber 1993 and the estimated number of calendar days to !
complete is nine (9) days. The test date is shown graphically in Appendix B, Table B-1. -
7.7 Test Losz A detailed log will be monitored throughout the entire test period. Sample sheets are shown in Appendix B, Figure B-2.
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- 8. INSTRUMENTATION ;
.i A complete listing of the C & C Laboratory, Inc. equipment available to perform these tests are .
listed here. The specific equipment to be used to perform the test are listed in the appropriate test procedure section. If any changes are desired, please notify the C & C Laboratory, Inc. Test -
Manager at least one week prior to the scheduled test date.
P 8.1 Signal Generatgn The following laboratory type signal generators are available for testing covered by this test plan.
FREQUENCY RANGE MANUFACTURER MODEL NO. SERIAL NO. I
.1 Hz - 13 MHz HEWLETT HP3312A 143Al2716 PACKARD 1 Hz - 50 MHz HEWLETT HP8116A 3134G12951 :
PACKARD 10MHz - 26.5 GHz HEWLETT HPS673D 2540A00201 PACKARD ,i 4
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t 8.2 Antennas The following antennas are available in performing the tests covered by this test plan.
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NOMENCLATURE MODEL NO. SERIAL NO. FREQUENCY RANGE E. Field Gen. EFG-3 469 .01 - 220 MHz Biconical BCH-2030A 104 20 - 300 MHz I,og Periodic LPD-1011/A 104 100 - 1100 MHz
_ Loop PLH-2050/A 101 .01 - 100 kHz hm Loop PLA-2050/A 105 .01 - 100 kHz lorn 12-2.6 77 2.60 -3.95 GHz Horn 12-2.6 70 2.60 - 3.95 GHz
- Horn 12-3.9 147 3.95 - 5.85 GHz Horn 12-3.9 106 3.95 - 5.85 GHz Horn 12-1.7 212 1.70 - 2.60 GHz Horn 12-1.7 133 1.70 - 2.60 GHz Horn 12-8.2 636 8.20 - 12.4 GHz ,
Horn 12-8.2 558 8.20 - 12.4 GHz Horn 12-12 550 12.4 - 18.0 GHz ,
Horn 12-12 550 12.4 - 18.0 GHz Horn -
12-5.8 64 5.85 - 8.20 GHz Horn 12-5.8 84 5.85 - 8.20 GHz
! Double Ridge Guide DRG-118/A 106 1 GHz - 18 GHz i
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-l TESTPLAN #: GE102 ,
8.3 Auxiliary Instmmentation The following items of test equipment are available for interference and/or susceptibility testing.
NOMENCLATURE MANUFACTURER MODEL - SERIAL 3 NO. NO.
AF Amplifier McIntosh MC7270 EA9925 RF Amplifier Bird 4381 2034 Leveling Amp. IFI LPA-SC 0692-4119 TWTA Hughes 1277H02 201 i TWTA Hughes 1277H03 187 TWTA Hughes 127H04 050 ,
TWTA Hughes 127H09 105 RF, BB Amplifier ENI 550L 590 >
10 F Capacitor Solar 6512- N/A ,
106R Dual Directional Coupler A.R. DC2000 10637 Oscilloscope Tektronix 7904 B268277 -
Peak Power Meter Wavetek 8502 1509324 0.5 0;un Resistor Dale NHL-100 -- i 032- .i Isolation Transformer Solar 6220-1A - :
Isotropic Probe IFI 3040/8721 04015 LISN Solar 6338 7610836 LISN Solar 6338 7610835 I E-Field Sensor IFI EFS- 0293255RA i
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TESTPLAN#: GE102 8.4 Eauipment Substitution If necessary, the test engineer may substitute similar instruments for those listed in Section 10.
Test Procedures with equivalent tolerance, performance characteristics, and/or sensitivity. -
8.5 Calibration Reauirements All instruments used in the performance of the tests described herein shall be calibrated as recommended by the manufacturer and as required by MIL-STD-45662A and/or MIL-STD-461D/IEC 801. The EMI test engineer shall verify that all instruments are in calibration during their use. The date oflast calibration for each instrument used shall be recorded at the time of use and reported in the EMI test report. ;
8.6 Accuraev of Measuremen1 The expected accuracy of measurement shall be:
Distance: *5%
Frequency: *2%
Amplitude, Receiver: 2 dB Amplitude. System:
- 3 dB i Time: 5%
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TESTPLAV #: GE102 8.7 Shielded Enclosures To prevent interaction between the EUT and the outside environment, shielded enclosures will usually be required for testing. These enclosures prevent external environment signals from '
contaminating emission measurements and susceptibility test signals from interfering with ,
electrical and electronic items in the vicinity of the test facility. Shielded enclosures must have adequate attenuation such that the ambient requirements are satisfied. The enclosures must be sufficiently large such that the EUT arrangement requirements and antenna positioning requirements described in the individual test methods are satisfied.
8.7.1 Radio Fremiency (RF) Absorber Material RF absorber material (carbon impregnated foam pyramids, ferrite tiles, and so forth) shall be used when performing electric field radiated susceptibility testing inside a shielded enclosure to reduce reflections of electromagnetic energy and to improve accuracy and repeatability. The RF absorber shall be placed above, behind, and on both sides of the EUT. The manufacturer's certification of their RF absorber material (basic only, not installed) is acceptable.
1 8.8 Construction and Arrancement of EUT Cables i
~ I Electrical cable assemblies shall simulate actual installation and usage Shielded cables or shielded I leads (including power leads and wire grounds) within cables shall be used only if they have been specified in installation drawings. Cables shall be checked against installation requirements to verify proper construction techniques such as use of twisted pairs, shielding, and shield terminations.
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g TESTPLAN #: GE102 8.8.1 Interconnectine Leads andCables Individual leads shall be grouped into cables in the same manner as in the actual installation. Total interconnecting cable lengths in the setup shall be the same as in the actual platform installation.' -
If a cable 1s longer than ten (10) meters, at least ten (10) meters shall be included. When the ' cable
- ler.gths are not specified for the installation, cab' s shall be sufficiently long to satisfy the conditions specified below. At least two (2): .as (except for cables which are shorter in the actual installation) of each interconnecting cEe shall be mn parallel to the front boundary of the setup. Remaining cable lengths shall be rou d to the back of the setup and shall be placed in a zig-zagged arrangement. When setup includes more than one (1) cable, individual cables shall be separated by two (2) centimeters measured from their outer circumference. For bench-top setups using ground planes, the cable closest to the from boundary shall be placed ten (10) centimeters !
from the edge of the ground plane. All cables shall be supported five (5) centimeters above the ground plane.
8.8.2 Input Power Leads Two (2) meters ofinput power leads (including returns) shall be routed parallel to the front edge of the setup in the same manner as the interconnecting cable leads. The power leads shall be connected to the L.I.S.N.'s. Power leads that are a part of an interconnecting cable shall be separated out at the EUT connector and routed to the L.I.S.N.'s. After the two (2) meter exposed length, the power leads shall be terminated at the L.I.S.N.'s in as short a distance as possible. The total length of the power lead form the EUT electrical connector to the L.I.S.N 's i shall not exceed 2.5 meters. All power leads shall be supported five (5) centimeters above the ground plane. If the power leads are twisted in the actual installation, they shall be twisted up the L.I.S.N.'s.
8.9 Syseeotibility Monitorine The EUT shall be monitored during susceptitility testing for indications of degradation or i malfunction. This monitoring is normally accomplished through the use of built-in-test (BIT),
visual displays, aural outputs, and other measurements of signal outputs and interferences, Monitoring of EUT performance through installation of special circuitry in the EUT is permissible; however, these modifications shall not influence test results.
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TESTPL4N#: GE102 8.10 Use ofMeasurement Eculoment Measurement equipment shall be as specified in the individual test methods of this standard. Any -
frequency selective measurement receiver may be used for performing the testing described in this standard provided that the receiver characteristics (that is, sensitivity, selection bandwidths, -
detector functions, dynamic range, and frequency operation) meet the constraints specified in this standard and are sufficient to demonstrate compliance _with the applicable limits. Typical ,
instrumentation characteristics may be found in ANSI C63.2.
8.10.1 Detector A peak detector shall be used for all frequency domain susceptibility measurements. This device detects the peak value of the modulation envelope in the receiver bandpass. Measurement receivers are calibrated in tenns of an equivalent Root Mean Square (RMS) value of a sinewave that produces the same peak value. When other measurement devices such as oscilloscopes, non-selective voltmeters, or broadband field strength sensors are used for susceptibility testing, correction factors shall be applied for test signals to adjust the reading to equivalent RMS values under the peak of the modulation envelope.
8.10.2 fomputer-Controlled Receivers
- A description of the operations being directed by software for computer-controlled receivers shall be included in the operation procedure. Verification techniques used to demonstrate proper performance of the software shall also be included.
1 8.11 Suscentibility Testing 8.1 I . l Freauency Scannine For susceptibility measurements, the entire frequency range for each applicable test shall be scanned. For swept frequency susceptibility testing, fr- m cans rates and frequency step sizes of signal sources shall not exceed the values list ' n To III. The rates and step sizes are specified in terms of a multiplier of the tuned frequen 1)s Ithe signal sources which are continuously tuned. Stepped scans refer to signal sou , snich are continuously tuned. Swept ~ :
scans refer to signal sources which are sequentially tuned to discrete frequencies. Stepped scans shall dwell at each tuned frequency for a minimum of one (1) second. Scan rates and step sizes <
shall be decreased when necessary to permit obsewation of a response.
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-[ l TESTPL4N#: GE102 TABLE 2. FREQUENCY SCAN RATES Frequency Range Analog Scans Stepped Scans Maximum Sean Rates Maxir-m Step Size 30 Hz - 1 MHz 0.02 f/sec 0- r.
1 MHz - 30 MHz 0.01 f/sec 0.001 (,
30 MHz - 1 GHz 0.005 f/sec 0.0025 f, 1 GHz- 8 GHz 0.002 f/sec 0.001 f, 8 GHz - 40 GHz 0.001 f/sec 0.0005 f, 8.11.2 Modulation oi*Suscentibility Sienals' ;
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. Susceptibility test signals above 10kHz shall be pulse modulated at a IkHz rate with a 50% duty
. cycle unless otherwise specified in an individual test method of this test plan. ;
8.11.3 Thresholds ofSusceptibility ;
i When susceptibility indications are noted in EUT operation, a threshold level shall be determined where the susceptible condition is no longer present. Thresholds of susceptibility shall be determined as follows:
- a. When a susceptibility condition is detected, reduce the interference signal until the EUT recovers.
- b. Reduce the interference signal by an additional 6dB.
- c. Gradually increase the interference signal until the susceptibility conditions reoccurs.
The resulting level is the threshold of susceptibility, i J
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- 9. TEST PROGRAM DEVIATION Unless otherwise directed by the responsible test person, electromagnetic susceptibility tests described herein may be performed in any sequence indicated in Table 1 of this document. -
In the event that test plan deviations are required during the normal qualification test program, '
they shall be made only upon approval of the cognizant representative and his approval shall be '
noted in the test log with a complete description and justification for such deviations.
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TESTPL4N #: GE102
- 10. TEST PROCEDURES 10.1 Precualification Acceptance Tests .
Prior to the start of EMI testing, a functional test to insure proper operation of the system shall be -
perfonned.
10.2 Ambient Tests In the event that an out-of-tolerance interference condition arises, ambient measurements shall be made in the frequency range where out-of-tolerance c.ondition is present. Ambient measurements shall be made with all equipment on except for the system under test.
10.3 Waveform Verification '
Prior to the start of testing, verify that the test generator is in compliance with the appropriate standard, where required.
10.4 Conducted Susceptibility
~
l0.4.1 Powerline Conducted Method CS101.120H: - 50kH:
10.4.1.1 Purpose l The purpose of this test is to determine the threshold of suscepti bility of the test sample to withstand signals coupled onto the powerlines. Powerline conducted susceptibility tests shall be '
performed on all of the ungrounded powerlines over the frequency range of 120Hz to 50kHz in accordance with the procedures of CS101 MIL-STD-462D. The test sample shall be operated in
- the mode specified in paragraph 6.1. The test sample is shown in Figure CS101-TS.
10.4.1.2 Requirements
. The requirement for this test is that the test sample shall not show any change in indication,
. malfunction, or degradation of performance when a signal levelis injected onto the lines at the frequency levels indicated in Figure CS101-SL, Curve #1. ;
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TESTPL4NN: GE102 10.4.1.3 Test Equipment The test equipment to be used during this test is given in Table CS101-TE as follows:
Table CS101-TE NOMENCIAIURE MFR MODEL i FREQ RANGE EQUIP LIMIT NO.
IkHz Signal Generator HEWLETT HP3312A .tHz - 13 MHz PACKARD 120 Hz - 50 kHz Signal Generator HEWLETT HP8116A 1 mHz - 50 MHz PACKARD 20 Hz - 250 kHz AF Amplifier McIntosh- MC7270 250 W
- 10pF Capacitor Solar 6512-106R -
DC - 500 MHz Oscilloscope Tektronix 7904 DC - 500 MHz
- .5 Ohm Resistor Dale Nin,-100-032 100 W
- 10 Hz - 150 kHz Isolation Transformer Solar 6220-1 A 100 W 14 khz - 4MHz LISN Solar 6338-57 50 A I 10.4.1.4 Calibration The test system shall be calibrated while driving a 0.5 ohm load. This calibration is performed to insure that the EUT is not stressed beyond the 0.5 ohm load requirement. Perform the calibration l as follows: ;
A. Set-up the calibration system as shown in Figure CS101-CS. .
B. Set the signal generator to lowest test frequency.
C. Increase the applied signal until the oscilloscope indicates the voltage level l corresponding to the maximum level specified in CS101-SL. Verify the output .i
- waveform is sinusoidal l D. Record the setting of the signal source.
E. Scan the required frequency range and record the signal source setting needed to maintain the required test level.
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1 TESTPL4N #: GE102 10.4.1.5 Test Procedure 1 The following test procedure shall be followed during the performance of this test: -
A. Setup the test sample as shown in Figure CS101-TS. -
B. Place the isolation transformer in series with the ungrounded power input lines. -
C. Connect the oscilloscope between the power and the return input leads.
D. Increase the output of the signal source to the level as indicated in Figure CS101- I SL, Curve #1 at 120 Hz. Do not exceed the level determined in the calibration procedure. ,
E. Operate the test sample as described in paragraph 6.1 and monitor for indications of susceptibility.
F. Start scanning upwards in frequency from 120 Hz to 50 kHz. Adjust level from 5 kHz to 50 kHz as shown in Figure CS101-SL, Curve #1. Do not exceed the level determined in the calibration procedure.
G. Remove the isolation transformer from the power lead already tested to one of the ,
other power leads which is required to be tested. '
H. Repeat steps C through F.
I I. Repeat steps C through G for each of the remaining power leads available for testing.
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TESTPLAN #: gel 02 10.5 Radiated Suscentibilily_ Test Procedures 10.5.1 Radiated Magnetic Field. Method RS101. 30Hz to 50kHz 10.5.1.1 - Purpose The purpose of this test is to determine the threshold of susceptibility of the test sample to radiated magnetic fields. The test sample shall be operated in the r ode shown in Paragraph 6.1. ,
The test set-up is shown in Figure RS 101-TS. 'j 10.5.1.2 Requirement The requirement for this test is that the test sample shall not show any change in indication, malfunctions or degradation of performance when radiated at the frequencies and magnetic field "
strengths shown in Figure RS101-SL.
10.5.1.3 Test Equipment 3
The test equipment to be used during this test is listed in Table RS101-TE.
Table RS101-TE Freg Range Type MFR Model Equipment Limit IkHz Signal Generator HEWLEIT 3312A .1 Hz - 13 MHz PACKARD ..
30 Hz - 100 kHz Signal Generator HEWLETT 8116A 1 mHz - 50 MHz PACKARD 3012 - 100 kHz loop Antenna - PLH 2050/A 20 Hz - 100 kHz '
- 30 Hz - 100 kHz 7em Loop Antenna - PLA-2050/A 20 Hz .100 kHz
- 10 kHz - 100 kHz Dual Directional Coupler A.R. DC2000 10 kHz - 220 MHz DC - 100kHz Oscilloscope Tektronix 79o4- DC 500 MHz 30 Hz .100 kHz AF Amplifier McIntosh MC770 20 Hz 250 kHz 30 Hz - 100 kHz Isolation Transformer Solar 6220-1 A 100 W 14 kHz . 4 MHz LISN Solar 6338 50 A j i
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TESTPLAN #: GE102 10.5.1.4 Calibration
, The following procedures shall be used to calibrate the system:
Ac Configure the measurement equipment, radiating loop, and loop sensor as shown in Figure RS101-CS B. Turn on the measurement equipment and allow sufficient time for stabilization.
C. Set the signal source to a frequency of IkHz and adjust the output to provide a magnetic flux density of 110dB above.one (1) picotesla as determined by the reading obtained on measurement receiver A and the relationship 9.5 x 10' Pt/ amperes, at five (5) centimeters from the plarx J he loop and Figure RS101-CF.
D. Measure the voltage output from the loop sensor.
E. Verify that the output on measurement receiver B is 42 dbpV *3dB and record this value in the appropriate space on the data sheet.
10.5.1.5 Test Procedure The following procedure shall be followed during the performance of this test:
A. Configure the test as shown in Figure RS101-TS, operate the test sample as described in Paragraph 6.1.
B. Turn on the EUT and allow for sufficient time for stabilization.
C. Select test frequencies as follows:
- 1. Position the radiating loop five (5) centimeters from one face of the EUT.
The plane of the loop shall be parallel to the plane of the EUT's surface.
- 2. Supply the loop with sufficient current to produce magnetic field strengths at least 10dB greater than the applicable limit in Figure RS101-SL, but not to exceed 15 amps (183 dBpT).
! 3. Scan the applicable frequency range specified. Scan rates up to three (3) times faster than the rates in Section 8 Table III are acceptable.
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TESTPL4N #: GE102 .l 10.5.1.5 Test Procedure, Continued
- 4. If susceptibility is noted, select no less than three (3) test frequencies where -. l the maximum indications of susceptibility are present.
- 5. Reposition the loop successively to a location in each 30 by 30 centimeter area on each face of the EUT and at each electricalinterface connector, and repeat "C,3" and "C,4" to determine locations and frequencies of susceptibility.
- 6. From the total frequency data where susceptibility was noted in "C,3" through "C,5", select three frequencies per octave over the applicable frequency range.
D. At each frequency determined in "C,6", apply a current to the radiating loop that corresponds to the applicable limit in RS101-SL. Move the loop to search for possible locations of susceptibility with particular attention given to the locations detennined in "C,5" while maintaining the loop five (5) centimeters from the EUT surface, cable, or connector. Verify that susceptibility is not present.
E. Data Presentation Data presentation shall be as follows:
e
- 1. Provide tabular data showing verification of the calibration of the radiating loop.
1
- 2. Provide tabular data, diagrams, or photographs show'mg the applicable test frequencies determined in "C,5" and "C,6" -
- . 3. Provide graphical or tabular data showing frequencies and threshold levels -
of susceptibility.
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TESTPL4N #: GE102 10.5.2 Badiated Susceptibility. Method RS103.10 kHz - 18 GHz. E. Field 10.5.2.1 Purpose The purpose of this test is to determine the threshold of susceptibility of the test sample to electric field radiation in the frequency range of 10 kHz to 18 GHz. The test sample is to be operated in the mode specified in paragraph 6.1. The test set-ups are shown in Figures RS103-TS1 through RS103-TS3.
10.5.2.2 Requireme st No malfunction, degradation of performance or deviation from specified indication beyond tolerances given in paragraph 6.2 shall occur in the applicable frequency range when the test sample is subjected to radiated fields as specined in Table RS103-FS:
Table RS103-FS FREQUENCY (Hz) FIELD STRENGTH MODULATION 10kHz - 30 MHz 50 V/m 80% AM,I kHz Sinewave 30 MHz - 200 MHz 50 V/m 80% AM,1 kHz Sinewave 200 MHz - 1000 MHz 50 V/m 80% AM,1 kHz Sinewave 1 GHz - 12 GHz 50 V/m 50% DC, IkHz Pulse 12 GHz - 18 GHz 50 V/m 50% DC, ikHz Pulse e
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TESTPIAN #: GE102 10.5.2.3 Test Equipment The test equipment to be used during this test is listed in Table RS103-TE. .
Table RS103-TE -
Freq' Range Type MFR Model Equipment Limit 10 kHz - 250 MHz Amplifier IFI M404 500 W '
200 MHz - 1 GHz Amplifier IFI M5402 250 W 20 MHz - 300 MHz Antenna ARA BCH -2030/A 1000 W 100 MHz - 1100 MHz Antenna ARA LPD-1011 1000 W -
2.6GHz - 3.95 GHz Horn Antenna SA 12-2.6 500 W 2.6GHz - 3.95 GHz Horn Antenna SA 12-2.6 500 W 3.95 GHz -5.85 GHz Horn Antenna SA 12 3.9 500 W-3.95 GHz -5.85 GHz Horn Antenna SA 12-3.9 500 W l.7 GHz - 2.6 GHz Horn Antenna SA 12-1.7 500 W l.7 GHz - 2.6 GHz Horn Antenna SA 12-1.7 500 W 8.2 GHz - 12.4 GHz Horn Antenna SA 12-8.2 500 W 8.2 GHz - 12.4 GHz Horn Antenna SA 12-8.2 500 W 12.4 GH - 18 GHz Horn Antenna SA 12-12 500 W 12.4 GH - 18 GHz Horn Antenna SA 12-12 500 W 5.85 GHz - 8.2 GHz Horn Antenna SA 12-5.8 500 W 5.85 GH - 8.2 GHz Horn Antenna SA 12-5.8 500 W I GHz - 18 GHz Double Ridge Guide ARA DRG-118/A 500 W 2 GHz -4 GHz TWTA Varian VX2569S1E2 20 W 4 GHz - 8GHz TWTA Hughes 1277H02F000 20 W 8 GHz - 12.4 GHz TWTA Huches 1277H03F000 - 20 W 12.4 GHz 18 GHz TWTA Hughes 1277H04F000 20 W I GHz - 2 GHz TWTA Hughes 1277H09F000 20 W 14 kHz - 4 MHz LISN Solar 6338 50 A '
14 kHz - 4 MHz LISN Solar 6338 50 A 10 kHz I GHz I.sveling Preamp IFl LPA 5C 35 dB 10 MHz - 18 GHz Synthesized Signal HEWLETT 8673D 10 MHz - 26.5
. Generator PACKARD GHz o 2 MHz - 1000 MHz RF Power Analyst BIRD 4381 1000 W 10 kHz - 18 GHz E-Field Sensor IFI EFS-5/LMT 10 kHz - 40 GHz 10 kHz - 18 GHz E-Field Probe IFI/NARDA 301-S 10 V/m I kHz Function Generator HEWLETT 3312A 1 Hz - 13 MHz PACKARD 30 MHz - 40 GHz Peak Power Meter Wavetek B502 'Z3 dBm 300 MHz - 18 GHz Isotropic Probe IFI 3040/8721 300 V/m I
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TESTPLAN#: GE102 ,
NOTE:1) If the required field strength cannot be achieved utilizing the above l mentioned antennas, they may be substituted with other types of antennas -
to achieve the required field.
- 2) Because of the high field intensity of this test, all.the radiating and - I monitoring antennas will be isolated in one shielded enclosure while the i personnel will be in another adjacent shielded enclosure to perform and '
witness the testing.
1 10.5.2.4 Calibration The following procedures shall be used to calibrate the system:
A. Configure the measurement equipment, as shown in Figure RS103-TSI through RS103-TS3, as appropriate.
B. Position sensors one (1) meter from, and directly opposite the transmit antenna as shown. Do not place sensors directly at corners or edges of EUT components.
C. Record the amplitude shown on the electric field sensor display unit due to EUT-ambient. Reposition the sensor, as necessary, until this is < 10% of the applicable field strength to be used for testing.
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T l i TESTPLAN #: GE102 10.5.2.5 Test Procedures The following procedure shall be followed during the performance of this test:
Ac Turn on the measurement equipment and EUT and allow a sufficient time for stabilization.
B. Assess the test area for potential RF hazards and take necessary precautionary steps to assure safety of test personnel.
C. Placement of transmit antennas. Antennas shall be placed one (1) meter from the test set-up boundary as follows:
- 1. 10kHz to 200Mhz ,
l a. Test set-up boundaries s (less than or equal to) three (3) meters. Center the antenna between the edges of the test setup boundary. The boundary includes all enclosures of the EUT and the two (2) meters of exposed interconnecting and power leads required by the general section of this standard. Interconnecting leads shorter than two meters are acceptable when they represent the actual platform installation.
Ib. Test set-up boundaries > (greater than) three (3) meters. Use multiple a antenna positions (N) at spacings as shown in Figure RS103-TS3. The number of antenna positions (N) shall be determined by dividing (in meters) by three (3) and rounding up to an integer.
- 2. 200MHz and above. Multiple antenna positions may be required as shown ,
in Figure RS103-TS2. Determine the number of antenna positions (N) as follows:
2a. For testing from 200MHz to IGHz, place the antenna in a sufficient ;
number of positions such that the entire width of each EUT enclosure and the first thirty-five (35) centimeters of cables and leads interfacing with the EUT enclosure are within the 3 dB beamwidth of the antenna.
2b. For testing from 1GHz and above, place the antenna in a sufficient number
, of positions such that the entire width of each EUT enclosure and the first r seven (7) centimeters of cables and leads interfacing with the EUT enclosure are within the 3 dB beamwidth of the antenna.
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TESTPLAN #: GE102 10.5.2.5 Test Procedures, Continued D. Maintain the placement of electric field sensors as specified in Scetion 10.5.2.4 above. - t E. Set the signal source modulation, and using appropriate amplifier and transmit antenna, establish an electric field at the test start frequency. Gradually increase the electric field level until it reaches the applicable limit shown in Table RS103-FS.
F. Scan the required frequency ranges in accordance with the rates and durations specified in Section 8.16. Maintain field strength levels in accordance with the applicable limits. Monitor the EUT performance for susceptibility effects. '
G. If susceptibility is noted, determine the level at which the undesirable response is no longer present and verify it is above the required specification.
H. Perform testing over the required frequency range with the transmit antenna vertically polarized. Restart the testing above 30MHz with the transmit antenna -
horizontally polarized.
I. Repeat E for each transmit antenna position required by C. !
E. Data Presentation l Data presentation shall be as follows:
1
- l. Provide graphical or tabular data showing frequency ranges and field "
strength levels tested.
- 2. Provide the correction factors necessary to adjust sensor output readings for equivalent peak detection of modulated waveforms. 1 l
- 3. Provide graphical or tables listing any susceptibility thresholds which were l determined along with their associated frequencies. !
- 4. Provide diagrams or photographs showing actual equipment setup and the ,
associated dimensions.
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10.6 ESD Test Procedures 10.6.1 Precualification Acceptance Tests '
Prior to the start of EMI testing, a functional test to insure proper operation of the system shall be performed.
10.6.2 Verification of Wavefonns Prior te the start ofEMC testing, verify that the generator output is in compliance with EC 801-2.
On a daily basis, check the generator charging voltage to that level read on the meter with an electrostatic voltmeter.
10.6.3 ESD Susceotibility Test 10.6.3.1 Operation and Acceptance Criteria The test sample shall be operated as defined in paragraph 6.1 during the performance of all l testing, and the test sample shall be monitored for susceptibility.
Refer to paragraph 6.2 for susceptibility criteria. In the event that a susceptible condition is encountered, the signal level shall be reduced until the unit is no longer susceptible This level ,
shall be noted as the threshold level, and the level shall be recorded.
The test data sheet to be used for susceptibility testing is presented in Appendix B, Figure B-3. 1 10.6.4 Electrostatic Discharce ESD)
This test method is to determine equipment susceptibility to electrostatic discharge. The test is i performed in compliance with IEC 801-2.
In the performance of this test the EUT will be subjected to both sparking and direct contact !
electrostatic discharge. The test requirement is to sustain no damage when applied to all normal [
operation points of contact.
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TESTPLAN #: GE102 10.&4.1 Test Procedure The following procedure shall be followed during the performance of this test: -.
A. Set up the system as shown in Figure ESD and terminate power leads and other -
connectors on equipment assemblies with a possible path to ground during normal operation.
B. Apply power and conduct pre-test functional check. Place system in normal mode of operation and allow to stabilize.
C. Apply power to ESD unit containing circuit values shown in Figure ESD-1 and i having a discharge waveform, as shown in Figure ESD-2.
D. Apply ten separate air discharge pulses, in each polarity, to all points and surfaces ,
of the EUT which are accessible to personnel during normal usage, See Figure ;
ESD-3 through ESD-4.
l E. If susceptibility occurs, record all points and levels on the susceptibility data sheet shown in Appendix B as Figure B-3.
F. Raise voltage on ESD meter to 2,4,8,15 and 20 kV respectively and repeat air discharge procedures of step D and E. 1 G. If susceptibility occurs, record all points and levels on the susceptibility data sheet shown in Appendix B as Figure B-3.
H. Repeat D through G for Contact Discharge Mode. Start at 2kV and increase the level to SkV in 2kV increments.
I. If susceptibility occurs, record all points and levels on the susceptibility data sheet shown in Appendix B as Figure B-3.
J. Locate the Vertical Coupling Plane ten (10) centimeters from the EUT. Apply ten (10) separate direct contact discharge to the VCP. Start at 2kV and increase the level to SkV in 2kV increments.
K. If susceptibility occurs, record all points and levels on the susceptibility data sheet :
. shown in Appendix B as Figure B-3. ;
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L. Move the VCP to another side and repeat "J" until all four side have been -
exposed, <
M. If susceptibility occurs, record all points and levels on the susceptibility ,
data sheet shown in Appendix B as Figure B-3.
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TESTPLAN #: GE102 '
10.7 EFT /B Test Procedures 10.7.1 Preaualification Accentance Tests
' Prior to the start of EMI testing, a functional test to insure proper operation of the system shall be performed.
10.7.2 Verificaticn oftest Generator Outnul Prior to the performance of each test series the output of the test generator will be verified in compliance with the referenced test specification.
10.7.3 EFT /B Susceptibilitv Test
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10.7.3.1 Operation and Acceptance Criteria The test sample shall be operated as defined in paragraph 6.1 during the performance of all testing, and the test sample shall be monitored for susceptibility.
Refer to paragraph 6.2 for susceptibility criteria. In the event that a susceptible condition is encountered, the signal level shall be reduced until the unit is no longer susceptible. This level shall be noted as the threshold level, and the signal level and frequency shall be recorded.
The test data sheet to be used for susceptibility testing is presented in Appendix B, Figure B-3.
10.7.4 Electrical Fast Transient / Burst (EFT @
[ This test method is to determine equipment susceptibility to EFT /B. The test is performed in compliance with IEC 801-4.
In the performance of this test the EUT will be subjected to line-to-earth and line-to line injection.
The test requirement is to sustain no damage when EFT /B is applied in either configuration.
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1 TESTPLAN#: GE102 , 1 1
10.7.4.1 Test Procedure
.. i The following procedure shall be followed during the performance of this test: i
)
At Set up the system as shown in Figure EFT /B and terminate powerleads and other 1 connectors on equipment assemblies with a possible path to ground during normal operation.
1 B. Apply power and conduct pre-test functional check. Place system in normal mode :
of operation and allow to stabilize.
C. Apply power to EFT /B unit containing circuit values shown in Figure EFT /B-1. ,
and having a waveform, as shown in Figure EFT /B-2 and EFT /B-3. 1 D. Program the EFT /B Generator for the required test conditions, as specified in ;
Section 6.
a 1
E. Apply EFT /B for one (1) minute, in each polarity, to the power cables and I/O l cable of the EUT, as listed in Section 6.
i F. If susceptibility occurs, record all points and levels on the susceptibility data sheet shown in Appendix B, Figure B-3. l
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G. Raise voltage output ofEFT/B generator to next level. ')
H. Repeat step F until all levels have been tested as listed in Section 6.
I. Place I/O cables in capacitive clamp and repeat steps "D" through "H" for all I/O _
cables.
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TESTPLAN #: GE!O2 10.8 Electrical Surce (EST) Test Procedures 10.8.1 Precualification Accentance Tests -.
Prior to the start of EMI testing, a functional test to insure proper operation of the system shall be -
performed.
10.8.2 Verification of Test Generator Outout Prior to the performance of cach test series the output of the test generator will be verified in compliance with the referenced test specification.
10.8.3 Electrical Surce immunity Test 10.8.3.1 Operation and Acceptance Criteria The test sample shall be operated as defined in paragraph 6.1 during the performance of all testing, and the test sample shall be monitored for immunity.
Refer to paragraph 6.2 for immunity criteria. In the event that a susceptible condition is encountered, the signal level shall be reduced until the unit is no longer susceptible. This level shall be noted as the threshold level, and the signal level and frequency shall be recorded. The test data sheet to be used for immunity testing is presented in Appendix B, Figure B-3.
l0.8.4 Electrical Surce immunitv Test Procedure This test method is to determine equipment immunity to electrical surges. The test is performed in compliance with IEC 801-5.
In the performance of this test the EUT will be subjected to line-to-earth and line-to line injection.-
The test requirement is that no loss of transmission occurs when electrical surges are applied in either configuration.
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TESTPLAN #: GE102 J
10.8.4.1 Test Procedure The following procedure shall be followed during the performance of this test:
Ac Set up the system as shown in Figure ESI and terminate power leads and other connectors on equipment assemblies with a possible path to ground during normal operation.
B. Apply power and conduct pre-test functional check. Place system in normal mode of operation and allow to stabilize.
C. Apply power to Electrical Surge Generator containing circuit values shown in Figure ESI-l and having a waveform, as shown in Figure ESI-2.
D. Apply five (5) separate pulses, in each polarity, at phase angles of 0,90,180 and 270 degrees to all designated lines of the EUT, as listed in Section 6.
E. Ifloss of transmission occur, record all points and lev-1s on the immunity data sheet sho.vn in Appendix B, Figure B-3.
F. Raise voltage output ofElectrical Surge Generator to next level.
G. Repeat step F until all levels have been tested as listed in Section 6.
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TESTPLAN #: GE102
- 11. TEST REPORT Upon completion of this program, a separate report confonning to MIL-STD-831/IEC 801, shall -
be issued. In accordance with the appropriate provisions the approved test plan shall be included as an appendix to the report. -
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AppendixA :
Test Sample Operation
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, TESTPLAN #: GE102 REACTOR BUILDING VENTS RADIATION MONITOR EMI FUNCTIONAL TEST
- 1. Pumose and Secoe ..
This document desenbes the functional test requirements for the Electromagnetic Interference (EMI) ,
testmg of the NUMAC Reactor Building Vents Radiation Momtor (RBVRM),304 A3718, together with its input and output interface panel. signal splitter and Digital Sensor & Converter (DS&C).
~
- 2. References
- a. System Level Documents :'
RBVRM System Elementary Diagram 105E1004 RBVRM Performance Specification 23A5166 RBVRM O&M Manual GEK-97130 ,
- b. Reactor Building Vents Radiatien Monitor Assembly Drawing 304A3718G001 Schematic Diagram 105E1002 Interface Control Drawing 105E1019
- c. RBVRM Interface Panel Assembly Drawing 188C89250001 Schematic Diagram 105E1003 Interface Control Drawing 188C8927
- d. ARM Interface Pane! I Assembly Drawing 188C7289G003 l Schematic Diagram 152D8858 Interface Control Drawing 188C8985
- e. Signal Splitter .
Assembly Drawing 239B7417G001 Schematic Diagram -
I:.terface Control Drawing -
- e. Digital Sensor & Converter Assembly Drawing 188C8941G001 Schematic Diagram 945E977
{
Interface Control Drawing -
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- 3. Eauioment Conficuration TESTPLAN #: GE102 The instrumentation to be tested consists of a NUMAC RBVRM together with its interface panel, signal splitter and digital sensor & convener mounted in a small cabinet. The cabinet is not the same as the one used to house these components in a BWR control room. However, the cabinet does simulate, for EhD testing purposes, the mounting of the components in the cabinet, the cabling between these .. ;
components, power distnbution, field winng to the cabinet, and the general EhG shielding of the mstnzmentation that an actual cabinet would preside.
Th'e equipment is described below.
The RBVRM to be tested is an engineering prototype that has been inspected and brought to the identical electncal and mechanical conSguration as 304A3718G001.
6 Descrintion Drawing Serial
- Reactor Building Vents Radiation Monitor 304A3718G001 093091-EP-1 Al HVPS DA213A9025P001 14 0386A-35 A6 - 1/O Module 239B70540002 994-083088 A8 Corranunication Module 239B7085G002 90L516 6 A9 Communication Module 239B7085G002 90L516-2 A10 Analog Module 228B2614G003 90L563-4
Al1 16 Channel Analog Output 228B2846G001 ARM-EP-082891 1
A12 16 Channel Analog Output 228B2846G001 EP-062493 01 g A13 Computer 188C8322G002 WRhMFRMK-091791 ;
AIS Display Control Module 228B21120001 ARM 100291-EP ARM /RBVRM Interface Panel 188C7289G003 IP 091493-EP-1 Signal Splitter 239B7417G001 91024 Digital Sensor & Converter 188C8941G001 DS 091493-EP See "Similanty Analysis of TVA Browns Ferry RBVRM System for EMI Testing. DRF# A00-02506-4"
] for veri 6 cation of the above listed equipment.
One modi 5 cation has been made, the addition of a small fiber optic interface umt,239B75420001, to the RBVPMs rear connector bracket. This modification allows the installation of a remote RBVRM display outside the END test facility's RF shielded area for performance monitoring purposes. The fiber optic cable between the interface unit and the remote display is not vulnerable to EhE. Inside the
' RBVRM, the interface unit is wired to a serial data pon on the Computer Module, the same port that dnves the ABVRM's front pane!'s display.
- N Page 49 f 3 P .. !../ALlih!-AtA /A F A A&UL)
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1 1
-l TESTPLAN#: GE102 3.1 Cabinet !
i The cabinet used to mount the RBVRM hardware is approximately 48" high, 24" wide and 33" deep.
The RBVRM instrument is mounted via standard slides at the top front of the cabinet. The RBVRM's !
front (interface) panel takes up the top 7" of the cabinet's front surface.
The Interface Panel, Signal Splitter and DS&C are mounted vettically on rails, parallel to and approximately 21/2 inches away from the right side of the cabinet (as viewed from the back), directly below and behind the RBVRM. i 1
The top and bottom of the cabinet have metal covers. The cabinet is mounted on casters.
l
- 4. Test instrumentation The following external instrumentation is used to provide input signals to the RBVRM equipment and to read! measure the equipment's responses.
4.1 Remote Displav Assembly A standard NUMAC Remote Display Assembly (RDA) (similar to 304A3800G006 but containing the Display Controller PROMS for the RBVRM) is used to duplicate the RBVRM's front panel display (which, at times, in inaccessible during testing) The PSVRM transmits data to the RDA via fiber optic cable.
The RDA is not a part of normal RBVRM system.
4.2 Oumut Measurine Devices Computers, recorders nor trip indicators are being used in this test configuration. Instead. resistor loads are being used to terminate the computer cable JI6, recorder cable J11 and the trip indicator cables from TBl. See Figure 1. -l l
l
- 5. Test Setuo ;
Setup Channel A to Receive the DS&C signal as follows:
. Select the channel name as 'A'. i
- Select 'YES' for all contributions to trips.
. Set the meter pegger point to 85.
. Select the display bar-graph scale range 'l E-1 to 1 E 2'.
- Position a Strontium-90 bug source in the tip of the DS&C so that the reading, MR/HR, is l approximately in the middle of the bar-graph on the RBVRM's front panel display.
- Set the upscale trip to 3 times the bug source reading, MR/HR, and the downscale trip to 20% above .J the low end scale reading. l Refer to Figure I for RBVRM system setup. ;
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p% Page 50
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- 6. Test Procedure TESTPL4N#: GE102 The various EMI tests shall be performed in accordance with the GENE Conducted and Radiated Immunity Test Plan Standard and with GENE Electromagnetic Interference and Susceptibility Test Plan GE102. Tests may be performed in any order provided the order does not violate any of the pro isions of the aforementioned documents. ,
immediately prior to the first EMI test, after each major EMI test, and immediately after the last EMI test, a baseline test (see 6.1) shall be performed to confirm operability of the equipment being tested and to assure that no changes in the equipment's operating characteristics have occurred. The results of all baseline testing shall be made part of the EMI test record.
Before performing the first baseline test, the responsible test engineers shall confirm that the equipment under test, and its associated test equipment, have been set up correctly and is working as expected.
6.1 Baseline Test The following shall be done for each performance of the baseline test:
- 1. Assure that the equipment under test, and its associated test equipment, have been properly setup.
- 2. Turn on power and wait for ten successful self-test cycles. If equipment has already been turned on, confirm that the last ten self-test cycles have been performed without the detection of failures.
4
- 3. If necessary, allow equipment to warm up for an add 2tional thiny (30) minutes (to alleiw readings to stabilize). No self-test detected failure shall occur during any waiting.
- 4. Als outputs must be within specified values. Record the follocing data:
Channel A dose rate (MR/HR)
. Channel A counts per second (CPS)
. Detecter current
. Upscale trip setting
. Downscale tnp setung 6.1.1 Acceotance Criteria
-
- Dose rate greater than BV/1.445 and less than 1.445(BV)
BV = average baseline value
. Upscale trip - no internal trips occur
. Downscale tnp - no internal trips occur Detector current .19.6% (BV)
. No inadvertent closing or opening of relays to occur 1
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_. t 8 6.2 Itadiated RF Susceotibility Tests TESTPLAN # GE102 Test the RBVRM in accordance with Mil-Std-462D, RS103, over the frequency range of 10 kHz to 18 MHz, at a 6 eld strength of 50 V/M max.
- The following shall be done during the performance of RF susceptibility sweep testing: ,,
e
- a. If the RF Susceptibility does not immediately follow a baseline test, perform a baseline test at
, this time. ,
- b. Leave a!! settings as per the baseline test.
- c. As the RF is being swept, observe all outputs to assure that they w within limits. Record all out oflimits indications and the frequency at which they occur. Record all resonances (resonant frequencies and responses observed), even though output indications may be within limits.
- d. Perform a baseline test at the end of each major test sequence and at the end of the test day.
6.3 Radiated Macnetic Low Frecuenev Susceptibility Test Test the RBVRM in accordance with Mil-Std-462D, RS101, over the frequency range of 30 Hz to 100 kHz.
The fo!!owing shall be done during the performance of magr6 tow frequency susceptibihty sweep testing: ;
- a. If the Magnetic Suscep+ibility does not immediately follow a baseline test, perform a baseline ;
test at this time.
. b. Leave all settings as per the baseline test.
- c. As the frequency is being swept, observe c.11 outputs to assure that they are within limits. .
Record all out oflimits indications and the frequency at which they occur. Record all resonances (resonant frequencies and responses observed), even though output indications may be within limits. !
- d. Perform a baseline test at the end of each major test sequence and at the end of the test day. .i
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6.4 Conducted RF Susceptibility Tests ' TESTPLAN #: GE102 f Test the RBVRM in accordance with Mil-Std-462D, CS101, over the frequency range of 30 Hz to '
50 kHz. y .
The following shall be done during the performance of magnetic low frequency susceptibility sweep . l testingt [
r
- a. If the Magnetic Susceptibility does not immediately follow a baseline test, perfortn a baseline -
' test at this time.
- b. Leave all settings as per the baseline test. ,
- c. As the frequency is being swept, observe all outputs to assure that they are within limits. .i Record all out oflimits indications and the frequency at which they occur. Record all resonances (resonant frequencies and responses observed), even though output indications may be within ,
limits. ,
- d. Perform a baseline test at the end of each major test sequence and at the end of the test day.
P 6.5 Electrostatic Discharce. Fast Transient and Surce Withstand Tests l
Perform a baseline test before and after the Electrostatic Discharge (ESD) test, the Fast Transient - ;
Test, and the Surge Withstand test.
, a. Perform Electrostatic Discharge (ESD) testing in accordance with IEC-801-2. Test to Level 4.
With the instrument in the Operate Mode, test points shall be the RBVRM front panel and the top and sides of the cabinet in which the RBVRM is mounted. In the Maintenance Mode,
, additional test points are the top cover, sides, and rear connector bracket.
- b. Perform Fast Transient testing in accordance with IEC-801-4. Test to Level 4. Test allI/O ;
cabling using a capacitive coupling clamp.
- c. Perform Surge Withstand testing in accordance with IEC-801-5. Test to Level 4.
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TESTPLAN #: GE102 120 VAC ..
J15 i '
g INTERFACE PANEL J21 TB1 J11 J16 LJ LJ LJ __
NUMAC RBVRM _
0 i
Aon J2 J1 .J3
' ~
.DS&C ] SIGNAL TERMINATED WITH RESISTORS TEST SETUP FIGURE 1
'# N Page 54
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TESTPLAN #: GE102 .
1
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Appendix B .
- Tables :
Data Sheets ,
Figures ;
t
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o s Page ss
- N[T9N
1
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1
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TESTPLAN #: GE102
. EQUIPMENT UNDER TEST .
>l 5 A Fuse l-------
LDM Chassis - - - - - - - - - - - - - - - - - - - - - - - - - - -
. Thermocouple RWCU Relay ..
, . Input Interface Output ..
. . Unit Unit Unit .
12 6 3 3 8 Fiber Chan Chan Chan Loops Chan Optic i
l Link Load ----
Resist (3)
\/
\/
Trans- Keithly Trans- l .
mation mVolt mation -------
Contact Remote
- Units Source Unit Current' Monitor Display
=
(6) Monitor I I I I ! I Battery 120 Vac Battery 120 Vac 120 Vac 120.Vac
___-------l Isolation l<----- 120 Vac FIGURE EUT. LEAK DETECTION MONITOR EMI TEST SYSTEM BLOCK DIAGRAM pg Page 56
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TESTPLAN #: GE192 ENGINEERING TEST DATA SHEET CUSTOMER: TEST ORDER NO.:
TEST SAMPLE: PART/MODEL NO.: -
SPECIFICATION: SERIAL NO.:
~
CONDUCTED BY: APPROVED / .
%TTNESSED:
DATE OF TEST: ,
PRIMARY POWER ME ASUREMENTS TEST EOUIPMENT E CALIBRATION DUE TEST Fluke 8000A 3950204 8-25-94 MEASURED VOLTAGE: D.C., 60liz l
LINE TO LINE: OA GB l OA-GRND l IIIGII LINE TO GRND: OB OC l OB-GRND l l REIURN LINE TO GRND: OA-OC l eC-GRND l ,
OA-N l N-GRND l ,
e eB-N }
eC-N l !
BOND RESISTANCE MEASUREMENTS ,
TER EOITPMENT E CALIBRATION DUE TEST Valhalla 4300 B 32-1014 7-30-93 l
$ MEASURED BOND RESISTANCE (FROM TEST SAMPLE TO GROUND PLANE): ,
REMARKS: N/A PROVIDE DIAGRAM OR PIIOTOGRAPII-i
~
110W IS TEST SAMPLE ACTUALLY GROUNVED?
FIGURE B-1. ENGINEERING TESTDATA SHEET .
l p% Page57 g
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TESTPLAN#: GE102 I
TABLEB-1. TESTSCHEDULE .
TEST TYPE DAYS -
1 2 3 4 5 6 7 8 9 l IEC 801-2 X '
IEC 801-4 X IEC 801-5 X X CS101 X X
RS101 X RS103 X X X X Test Report To be completed two (2) weeks after test completion.
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i TESTPLAN#: GE102 l 1
l LOG SHEET ;
TEST TYPE 1
CUSTOMER TEST ORDER NO. PAGE NO. I TEST SAMPLE PART/MODEL NO. SERIAL NO. >
l l
SIGNAL SOURCE SERIAL NO. CAL DUE DATE SPECIFICATION: ;
TEST METilOD: )
CONDUCTED BY: !
DATE OF TEST:
APPROVED / j WITNESSED:
I MODE OF OPERATION /HEMARAS l i
... FIGURE B-2. SAMPLE OF TEST LOG SHEET l
l
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i TESTPLAN#: GE102 TABLE B-2. LIST OF TEST EQUIPMENT AVAILABLE TO PERFORM THIS TEST TEST NOMENCLA'IURE MFR MODEL SERIAL CAL --
SPEC NO. NO. DUE.
DATE ,
CS101. Signal Generator HEWLETT HP3312A 143A12716 6/94 PACKARD i CS101 Signal Generator HEWLETT HP8116A 3134G12951 9/94 PACKARD CS101 AF Amplifier McIntosh MC7270 EA9925 N/A ,
CS101 10 F Capacitor Solar 6512-106R N/A N/A CS101 Oscilloscope Tektronix 7904 B268277 9/94 CS101 0.5 Ohm Resistor Dale NHL 100432 -
N/A CS101 Isolation Transformer Solar 6220-1A -
N/A CS101 LISN Solar 6338 7610836 N/A RS101 Signal Generator HEWLETT 3312A 1432Al2716 6/94 ,
PACKARD
~
RS101 Signal Generator HEWLETT 8116A 3134G12951 9/94
~
PACKARD RS101 Loop Antenna ARA PLH-2050/A 101 NIA RS101 7em loop Antenna ARA PLA-2050/A 105 N/A RS101 Dual Directional Coupler AR DC2000 10637 N/A RSIDI Oscilloscope Tektronix 7904 B2687277 9/94 RS101 AF Amplifier McIntosh MC770 EA9925 N/A ,
RS101 Isolation Transformer Solar 6220-1A -
N/A
, RS101 LISN Solar 6338 7610836 N/A RS101 LISN Solar 6338 7610835 N/A RS103 Amplifier IFl M404 0692-4120 N/A RS103 Amplifier IF1 M5402 1192-4221 N/A RS103 Antenna ARA BIA-30HF 115 N/A i RS103 Antenna ARA LPD-1011 104 N/A RS103 Horn Antenna SA 12-2.6 70 N/A-RS103 Horn Antenna SA 12-2.6 70 N/A RS103 Horn Antenna SA 12-3.9 147 N/A
_. RS103 Horn Antenna SA 12-3.9 106- N/A '
.. RS103 Horn Antenna SA 12-1.7 212 N/A RS103 Horn Antenna SA 12-1.7 133 N/A RS103 Horn Antenna SA 12-8.2 636 N/A RS103 Horn Anterua SA 12-8.2 558 N/A RS103 Horn Antenna SA 12-12 550 N/A RS103 Horn Antenna SA 12-5.8 64 N/A RS103 Horn Antenna SA 12-5.8 84 N/A
_ RS103 Double Ridge Guide ARA DRG 118/A 106 N/A i
~
RS103 E Field Gen. IFl EFG-3 469 N/A
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TESTPL4N #: GE102 TABLE B-2. EQUIPMENT LIST, Continued i
~~
TEST NOMENCLATURE MFR MODEL STRIAL CAL ...
SPEC NO. NO. DUE DATE RS103 TWTA Hughes 1277H02F000 187 N/A RS103 TWTA Varian VZS-69SIEZ 176 N/A RS103 TWTA Hughes 1277H03F000 050 N/A RS103 TWTA Hughes 1277H04F000 105 N/A +
RS103 TWTA Hughes 1277H09F000 590 N/A RS103 LISN Solar 6338 7610836 N/A RS103 Leveling Prearap IFl LPA-SC 0692-4119 8/93 RS103 Synthesized Signal HEWLETT 8673D 2540A0201 12/93 !
Generator - PACKARD RS103 RF Power Analyst BIRD 4381 2034 7/93 RS103 E-Field Sensor IFI EFS-5/LMT 0293255RA 8/93 !
RS103 E-Field Probe IFI/NARDA 301-S 05043 6/93 RS103 Function Generator HEWLETT 3312A 1432Al2718 7/93
- PACKARD RS103 Peak Power Meter Wavetek 8502 1509324 6/94 RS103 Isotropic Probe IFI 3040/8721 04015 N/A EC 801-2 ESD Generator HAEFELY PSD 25B 081-486-27 6/93 IEC 801-2 Discharge Generator HAEFELY PSD 25B 093-277.1 6/93 IEC 801-2 Contact Discharge HAEFELY PSD 25B 093-579.1 N/A I Adapter IEC 801-2 Target C&C ESD-Tl 101 N/A-IEC 801-2 Oscilloscope Tektronix 7104 B020413 7/93 EC 801-2 Time Base Tektronix 7B15 B031615 7/93 IEC 801-2 Vertical Amplifier Tektronix 7A29 B03'572 7/93 IEC 801-2 Vertical Amplifier Tektronix 7A29 B032355 7/93 EC 801-2 Camera Tektronix C30 B010726 N/A IEC 801-4 Burst Generator HAEFLEY PEFT 08197919 N/A EC 801-4 Coupler /Decoupler HAEFLEY FP16/3-1 00522 N/A '
IEC 801-4 Oscilloscope Tektronix 7934 B021263 7/93 IEC 801-4 Coupler /Decoupler HAEFLEY FP16/31 00522 N/A
$ IEC 801-4 Capacitive Clamp HAEFLEY IP4A 00523 N/A EC 801-4 Scope Tektronix 7934 B021263 7/93 IEC 8014 Vertical Amplifier Tektronix 7A26 B188964 8/93 IEC 801-4 Vertical Amplifier Tektronix 7A19 B097025 8/93 IEC 801-4 Time Bare Tektronix 7B85 B093527- F/93 IEC 801-4 Time Base Tektronix 7B80 B056897- 8/93 '
IEC 8014 Camera Tektronix C30 B010726 N/A EC 801-5 Surge Generator HAEFELY PC6-288.1 093.525 6/93 IEC 801-5 Couplint Filter HAEFELY FP20/3-3 093.527 N/A EC 801-5 Scope Tektrouix 7934 B021263 8/93 pg Page61 F 3
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i TESTPLAN #: GEIO2 1
TABLE B-2. EQUIPMENT LIST, Continued TEST NOMENCLA1URE MTR MODEL SERIAL I CAL l SPEC NO. NO. DUE .
DATE IEC 8015 Vertical Amplifier Tektronix 7A26 B188964 8/93 j IEC 801-5 Vertical Amplifier Tektronix 7A19 B097025 8/93- 1 IEC 801-5 Time Base Tektronix 7B85 B093527 8/93 IEC 801-5 Time Base Tektronix 7B80 B056897 8/93 IEC 801-5 Camera Tektronix C30 B010726 N/A l
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j TESTPLAN #: GE102 .!
- i i
.I IIEG80n2%253 POLARITY: DATE: MJOw:
TEMP llUMIDITY: IN MERCURY: i PWR LINE TO LINE: Il!Gil TO CRD; RETURN TO CND:
SEVERITY DISC 11ARCE POINT .
i
.i HCP VCP CONTACT l LEVFL VOLTAGE L R F B__
L R F B T L R F B
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1 2kV 3kV I I
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2 4kV I SkV 3 sky 7kV '
4 sky s l I ,
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P=No erro.' tr.19 single pmitive discharges.
N=No error in 10 single negitive discharges.
X/10 Error in 10 single discharges.
~~
- =See nates below .
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NOTES: j l
4 FIGURE B-3A. SAMPLE OF IEC 801-2 TEST DATA SHEET pg Page 63 E _ . . _a-
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TESTPLAN #: GE102 .;
. .)
t PROGRAM #: DATE: MJOst {
POWER SUPPLY I/O CABLES -
LEVELlfv01, TAG E ! PoldfW LEVELlfv0LTAG E 13Po t;Wii ___ n-Han*Hahr l I .5k v + 1 .25kw + '
2 sky + 2 .5k w +
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4 2kw + 3.5kw +
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FIGURE B-3B. SAMPLE OF IEC 801-4 TEST DATA SHEET pg Page 64 .
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TEST ' AN#: GE102 IEC 801-5 '
CUSTOM ER DATE: 09/ 7/93 -
EQUIPMENT UNDER TEST: ,
MODEL *:
S/N:
TEST ENGINEER:
i CIIARGE VOLTAGE: PEIN PEIL1 CIIARGE RATE: PIIASE: PEIL2 PE/L3 PULSE APPLIED TO: NIL 1 N/L2 POLA RITY: PO SITIVE N/L3 f'PtLSE8 Y pk (KV) Ipk (A) COM M EN T S 1
1 2 .
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I FIGURE B-3C. SAMPLE OF IEC 801-5 TEST DATA SIIEET I
pg Page 65 l
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l
. t FREQUENCY MR/HR CNTS/SEC CURRENT UP DOWN COMMENTS kHz nA SET SET BASELINE t
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TESTPLAN #: GE102 MJO: _
TEST: DATE:
EUT POSITION:
SURFACE MR/HR CNTS/SEC CURRENT UP DOWN COMMENTS VOLTAGE nA SET SET BASELINE DUT 0.3 - 10 LEFT MIDDLE RIGHT 10 - 100 LEFT MIDDLE '
RIGHT 1
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FIGURE B-3F. SAMPLE OF RS101 TEST DATA SHEET i
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TESTPLAN #: GE102 l l
MJO: TEST: DATE: !
.. l POLARIZATION: EUT POSITION:
SURFACE MR/HR CNTS/SEC CURRENT UP DOWN COMMENTS ,
VOLTAGE nA SET SET _
BASELINE DUT(MHz) 0.01 - 30 30 - 50 50 - 100 100 - 250
' 250 - 500 500 - 1000 BASELINE DUT(GHz) :
1-2 2-4 4-8 8 - 12 y 12 - 18 1
t e FIGURE B-3G. SAMPLE OF RS103 TEST DATA SIIEET L
p% . Page 68 - ,
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d TESTPIAV #: GE102 L
Stimulati6n isciation . Signal Mon cring Tastomer Genenator .
3 Equipment ,
Pow Oscillosecpe p, p f r l
Power i
Lead]+ Coupling LISN l
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) .i : Hich .
EUT.
. !10 pF -
Power 1 Inputs 1
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FIGURE CS101-SL. CS101 LIMIT (EUT POWER LEADS, AC AND DC) FOR !
ALL APPLICATIONS i
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TESTPLAN#: GEIO2 Signal.
Generator
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4 FIGURE CS101-CS. CALIBRATION i
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TESTPLAN#: GE102 '
110 100 _
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- Frequency (Hz) i I
RS101-CF. LOOP SENSOR CORRECTION FACTOR 4
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TESTPIM #: GE102 ,
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FIGURE RS101-CS. CALIBRATION OF THE RADLATING SYSTEM l
1 Page 73
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TESTP1AV #: GE102 Input Stimulation-and Manitorina~
Equipment )
l Power input a
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and Monitoring Equipment .
FIGURE RS101-TS. TYPICAL TEST SET-UP FOR RADIATED SUSCEPTIBILITY, MAGNETIC FIELD,30Hz TO 50kHz s%
( 3 Page 74 ;
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TESTPLAN #: GE102 TEST SETUP BOUNDARY !
- Electric ;
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Amplifiers and M,onitoring
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Signa! Eect-ic Field Scurce Senser Display RSIO3-TSI. TEST EQUIPMENT CONFIGURATION i
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TESTPL4N #: GE102
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TEST SETUP BOUNDARY *
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TENNESSEE VALLEY'A8THORITY' I BROWNS FERRY NUCLEAR PLANT '
UNITS 1, 2, AND 3- l ENCLOSURE 3 NATIONAL TECHNICAL SYSTEMS (NTS)' TEST REPORT 31370-94M ]
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