ML18086B328
ML18086B328 | |
Person / Time | |
---|---|
Site: | Salem ![]() |
Issue date: | 01/22/1982 |
From: | Chidambarantha, Childambarantha, Dalesandro D, Pang S QUADREX CORP. |
To: | |
Shared Package | |
ML18086B327 | List: |
References | |
REF-GTECI-A-36, REF-GTECI-SF, RTR-NUREG-0612, RTR-NUREG-612, TASK-A-36, TASK-OR GL-81-07, GL-81-7, QUAD-1-81-933, QUAD-1-81-933-R01, QUAD-1-81-933-R1, NUDOCS 8203030418 | |
Download: ML18086B328 (86) | |
Text
QUAD-1-81-933 .
SIX-MONTH RESPONSE FOR CONTROL OF HEAVY LOADS UNITS 1 AND 2 SALEM NUCLEAR STATION Prepared for:
PUBLIC SERVICE ELECTRIC AND GAS COMPANY 80 Park Place Newark, New Jersey 07101 Prepared by:
QUADREX CORPORATION 1700 Dell Avenue Campbell, California 95008 December 17, 1981
/. 820:3036418. 820223 *-
QUAD-1:..81-933
- SIX-MONTH RESPONSE FOR CONTROL OF HEAVY LOADS UNITS 1 AND 2 SALEM NUCLEAR STATION I -
Pre pa red for:
PUBLIC SERVICE ELECTRIC AND GAS COMPANY 80 Park Place Newark, New Jersey 07101 Prepared by:
QUADREX CORPORATION 1700 De 11 Avenue Campbell, California 95008 December 17, 1981
..............~..__.-R___ Reviewed by Prep ared by _ __..'s.....n..;....m4
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. . ;'.) .....,,. o t.Ul"oJO""""' .....~_J U 5.1rfug __,S~.-=ch~i~da-m~b-ar-a~n~at~h-a~n~
Approved by ~ .Uv.-~ ~
D.C. Dalesandro Project Manager Revision No. Date Released By Charge Number 0 PSE-0108
QlJJ:iD!QE:t CCRPCRATICN DOCUMENT#: QUAD-1-81-933 REVISION NO * . . ;l_ __
REVISION SHE~ SHEET...l_OF_!__
ITEM DESCRIPTION* *I PAGE NO *.
1 Section 2.0 - changed forty (40) to thirty-nine (39); 2-1 changed six (6) to seven {7); deleted 124; changed twelve (12) to thirteen (13); added 130 2 Table 2-1 - changed Hatchway Jib Crane to Hatchway Monorail; 2-2 changed 124 to 130 3 Figure 2 added crane number 130 2-10 4 Section 3.0 - deleted item M. Spent Fuel Pool Gates Monorails *.. , 3-2 and changed the subsequent numbers 5 Table 3-1 - changed the numbers for Frequency of Lift 3-3 6 Table 3-1 - changed Hatc;hway Monorail (124) to (130) 3-4 7 Table 3-1 - changed the numbers under the heading Frequency of 3-5 Lift
.8 Table 3-1 - added Capacity under heading Heaviest Load; 3-6 added numbers undet heading Frequency of Lift Table 3-2. - changed the numbers under the heading Frequency 3-7 of Lift 10 Table 3-2 - changed Service Water Str.aine~s Monorails (171) 3-10 to (171A,B; 271A,B) 11 Section 4.1 - deleted item K. For the spent fuel pool gates .*. 4-2
- .*. and changed the subsequent numbering 4-3 12 Section 4. deleted item M. .Spent fuel pool gates *..* 4-7
.*.. and changed the subsequent numbering 13 Section *5.2.2 - changed liability to reliability 5-6 14 Figure C added crane number 130 C-12
-* FO~M QAP-107-3
QUAD-1-81-933
1.0 INTRODUCTION
TABLE OF CONTENTS 1-1 2.0 LIST OF OVERHEAD HANDLING SYSTEMS 2-1 3.0 EXCLUSION OF OVERHEAD HANDLING SYSTEMS 3-1 4.0 EVALUATION IN COMPLIANCE WITH THE GUIDELINES OF NUREG-0612, SECTION 5.1.1 4-1 4.1 Identification* of Load Paths and Safety-Related Components 4-1 4.2 A Discussion of Measures to Ensure Load Handling Within Safe Load Paths 4-4 4.3 Tabulation of Heavy Loads, Lifting Devices, and Handling Procedures 4-4 4.4 Verification that Lifting Devices Comply With the Requirements of ANSI N14.6-78 or
~*
ANSI 830.9-71 4-5 4.5 Procedures for Crane Inspection, Testing, Maintenance, and Crane Operator Trainjng 4-5 4.6 Verification that Crane Design Complies with the Guidelines of CMAA 70 and ANSI 830.2-76 4-6 4.6.1 Solid Radwaste Overhead Crane (131) 4-8 4.6.2 Filter Handling System Cranes (133, 233; 134, 234; 138, 238; 143' 243) 0 4-9 4.6.3 Polar Gantry Cranes (101, 201) 4-.10 4.6.4 Cask Handling Cranes (111, 211) 4-14 4.6.5 Fuel Handling Cranes (112, 212) 4-15 4.6.6 Mobile Cranes (191, 291, 192, 193, 194) 4"."'16
5.0 CONCLUSION
S AND RECOMMENDATIONS 5-1 5.1 Conclusions 5-1 5.2 Recommendations 5-3 5.2.l Future Recommendations (Nine-Month)
Report) 5-3 5.2.2 Immediate Recommendations 5-6
-i-
QUAD-1-81-933
6.0 REFERENCES
TABLE OF CONTENTS (Continued)
Page 6-1 APPENDICES
-ii-
QUAD-1-81-933.
1.0 INTRODUCTION
Quadrex Corpor~tion is providing technical assistance to Public Service Electric and Gas Company (PSE&G) in evaluating the control of heavy loads in the Salem Nuclear Station, Units 1 and 2, per USNRC's NUREG-0612 (-reference 1) and NRC's letter to the plant owners requesting implementation (reference 2). This report presents the results of the review of the plant overhead handling systems and addresses the status of the plant in accordance with the requirements of the six-month report called for in reference 2. The order in which the results have been arranged is identical to that shown in section 2-1 of enclosure 3 to reference 2.
One Quadrex engineer surveyed the Salem Nuclear Plant and interviewed the p1ant personne 1 to prepa*re. a 1i st of overhead handling systems which is shown in section 2.0. Among these handling systems, section 3.0 presents the cranes and monorails which are excluded from evaluation.
Justifications for exclusions are also provided in this section.
The safe load paths for t~e movement of each of the heavy loads as well as the safety-related equipment and spent fuel in the vicinity of the load paths are identified in section 4.1. Section 4.2 discusses the measures to ensure load handling within safe load paths. A tabulation of heavy loads to be handled by each crane including the lifting devices and the drop height is presented in section 4r3.
Section 4.4 summarizes the design .verification for the lifting devices associated with the various heavy loads. Section 4.6 presents the verification for the design of the overhead handling systems from which a heavy load drop may result in damage to safety-related components for plant shutdown or decay heat removal. Written procedures for crane inspection, testing, *maintenance, and operator training are mentioned in section 4.5. Recommendations for actions in the next phase study are presented in section 5.0. Appendix C includes the load paths and the safety-related components in the vicinity of *the load paths. Appendix D
- lists the applicable heavy load written procedures.
1-1
QUAD-1-81-933
- 2.0 LIST OF OVERHEAD HANDLING SYSTEMS A list of the overhead handling systems from which a heavy load drop may result in damage to safety-related components required for plant shutdown or decay heat removal is shown in table 2-1.
Since there is no numbering system for the various overhead handling systems, the editorial mark number codes have been assigned to them in
- accordance with the method for equipment identification. Table 2-1 lists all the overhead handling systems by using this mark number code.
The iotal number of overhead handling systems for the entire plant is sixty-eight (68) including the mobile cranes. In the containment building there are nine (9) load handling systems serving elevation 130 feet.
These are cranes 101, 103, 104, 191 in unit 1 and cranes 201, 202, 203, 204, 291 in unit 2. .Cranes 191 and 291 are Mobile Cherry Pickers permanently assigned to the containment buildings (one in each unit). In the auxiliary building, there are thirty-nine (39) overhead handling systems serving different elevations. Out of these, six (6) are used for elevation 122 feet (121, 122, 123 in unit 1, 221, 222, 223 in unit 2); thirteen (13) for elevation 100 feet (130, 132, 133, 134, 135, 136, 137, 138 in unit l; 233, 234, 238 in unit *2;and 131 in both unit 1 and 2); fourteen (14) for elevation 84 feet (141, 142, 143, 144, 145, 146, 147 in unit l; 241,
.242, 243, 244, 245, 246, 247 in unit 2); four (4) for elevation 64 feet (151, 152 in unit l; 251, 252 in unit 2); and two (2) for elevation 55 feet and 46 feet (161 in unit l; 261 in unit 2). In addition, there is one (1) 18 ton Grove Crane (194) used for smaller yard lifts near the auxiliary building. Six (6) cranes (111,112, 113 in unit 1, 211, 212, 213 in unit 2) and two (2) monorails (114 in unit l; 214 in unit 2) are used in the fuel handling buildings. The intake structure utilizes two (2) monorails (171A, B) and (271A, B) for units 1 and 2 respectively, and two (2) mobile cranes [900 Series American Crane (192) and 80 ton Grove Crane (193)] serving the outside*yard near the intake structure.
In the nonsafety-related areas, such as the turbine area and the service building, there are eight (8) overhead handling systems all together.
These are cranes 181, 281, 183, and 282 for the turbine area. In the service building, cranes 184, 185, 186, and 187 service both units.
2-1
TABLE 2-*1 Overhead Handling Systems List Mark Code*
Crane Location Unit 1 Unit 2 Figure No.
Polar Gantry Crane with Equip Containment 101 201 2-1 Hatch Jib Bldg El 130 1 Dome Service Bridge Containment N/A 202 2-1 Bldg El 130 1 Manipulator Crane Containment 103 203 2-6 Bldg El 130 1 Stud Detensioner Hoists Containment 104ABC 204ABC 2-7 Bldg El 130 1 Containnent Mobile Cherry Containment 191 291 2-1 Picker Bldg El 130 1 Demin & Ion Exchanger Aux. Bldg 121 221 2-1 Service Monorail El 122 1 Boric Acid Batching Aux. Bldg 122 222 2-1 Monorai 1 El 122 1 S.G. Blowdown Filter Aux. Bldg 123 223 2-1 Monorail El 122 1 Hatchway Monorail Aux. Bldg 130 N/A 2-5 El 100 1 Solid Waste Area Crane Aux. Bldg 131 .131 2-5 El 100 1 Diesel Generator Monorails Aux. Bldg 132ABC 232ABC 2-5 El 100 I
'-. Spent Fuel Pit Filter Aux. Bldg 133 233 2-5 Monorail El 100 I Reactor Coolant Ion Exchanger Aux. Bldg 134 234 2-5
& Filter Crane El 100 1 Decon Room Crane Aux. Bldg 135 N/A 2-5 El 100 I Liquid Waste Evap. Monorail Aux. Bldg 136 N/A 2-5 El 100 I Boric Acid Evap Monorails Aux. Bldg 137 N/A 2-5 El 100 I
- See Page 2-5 of Table 2-1 N/A: Not applicable 2-2
TABLE 2~ 1 (Cont. )
Overhead Hand.ling Systems Li st
- Crane Refueling Water Purification &
Concentrate Filter Monorail Location Aux. Bldg El 100 I Mark Code*
Unit 1 138 Unit 2 238 Figure No.
2-5 Charging Pumps Monorails Aux. Bldg 141ABC 241ABC 2-4 El 84 1 Containment Spray Pump Aux. Bldg 142AB 242AB 2-4 Monorails El 84' Seal Water Filters Monorails Aux. Bldg 143 243 2-4 El 84' Aux. F.W. Pumps Monorails Aux. Bldg 144ABC 244ABC 2-4 El 84 1 Comp. Cooling Pumps Monorails Aux. Bldg 145AB 245AB 2-4 El 84 1 SI Pumps Monorails Aux. Bldg 146AB 246AB 2-4 El 84 1 Spent Fuel Pit Pumps Aux. Bldg 147 247 2-4 Monorails El 84 1 Monorail Above Waste Monitor Aux. Bldg 151 251 2-3 Valve Pit El 64 1 Monorail Above 55 Access to 1
Aux. Bldg 152 252 2-3 Cover El 64' Monorail Above 55 1 Access Aux. Bldg 161AB 261AB 2-2 to 45' & RHR Pump El 55 &. 46' I
1s.:.ron Grove Crane * - Outside Aux. 194 194 2-9/2-11 Bldg Cask Handling Crane Fuel Handling 111 2-11 2-10/2-7 Bldg El 130' Fuel Handling Crane Fuel Handling 112 212 2-10/2-7 with Bridge Bldg El 130' Skimmer Filter Jib Crane Fuel Handling 113 213 2-5 Bldg El 130' Spent Fuel Pool Gate Fuel Handling *114 214 2-10/2-6 Monorails Bldg El 130' 2-3
TABLE 2-1 (Cont.)
Overhead Handling Systems List Mark Code*
Crane Location Unit 1 Unit 2 Figure No.
Service Water Strainers Service Water In- 171AB 271AB 2-8 Monorails take Structure, Above Structure l 900 Series American Crawler Service Water In- 192 192 2-9 Crane take Structure BOT Grove Crane Service Water In- 193 193 . 2-9 take Structure Non-Safet~-Related Areas Turbine Area Crane Turbine Area 181 181 2-9 El 140 1 Auxiliary Turbine Area Crane Turbine Area 281 281 2-9 El 140 1 Main Feed Water Pumps Turbine Area N/A 282AB 2-9 Monorails El 100 1 , Unit 2 Only Sta. Air Comp. Monorails Turbine Bldg 183ABC N/A 2-9 El 100 1 , Unit 1 Only Service Bldg Monorail Service Bldg 184 184 2-11
'-* {Near Elevator) El 100 1 Crane and Monorail System Service Bldg 185 185 2-11 El 100 I Ma int. Shop Crane Clean Facility 186 186 2-9 Bldg El l00 1 Maint. Shop Crane Controlled 187 187 2-9 Facility Bldg
- 2-4
FOOTNOTES TO TABLE 2-1 Overhead Handling Systems Mark No. Code XYZ where X identifies the unit number (1 or 2)
Y is the location code 0 - Containment Building 1 - Fuel Handling Building 2 - 122' El Aux. Building 3 - 100' El Aux. Building 4 - 84' El Aux. Building 5 - 64' El Aux. Building 6 55' &45' El-Aux. Building 7 - Other Safety-Related Areas 8 - Non-Safety-Related Areas 9 - Mobile Cranes Z is the sequence ID 2-5
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and Containment Building, El. 130 1 CONTAINMENT 8 FUEL HANO LING BLOG. EL. 130'
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Fig. 2-6: Manipulator Crane in the Containment Building, El. 130' No I Q lu~~:1i:rJ&r~t=~-~zqEMENf and Spent Fuel Pool Gate Monorail in the Fuel Handling CONfAINMENf II FUEl HANDLING BlO.!!o El.130' Buildings, El. 130'
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Fig. 2-7: Stud Detensioner Hoist in, the Containment Building, El.130' NO I 8 fu~.mi~i~~&.~::r:zNr*ENT and Cask Handling Crane, Fuel Handling Crane in the Fuel CONTAINMENT B FUEL HANDLING BLDO. El.130' Handling Buildings, El. 130'
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Fig. 2-9: Overhead Handling Systems in theTurbine-Generator Area, G(N(Rll Pl.OT rt.AN Clean Facility Building, Controlled Facility Building and flC U!-1 the Mobile Cranes in the Auxiliary Building and the Yard
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QUAD-1-'81-933
- 3.0 EXCLUSION OF OVERHEAD HANDLING SYSTEMS Many of the overhead handling systems in the plant were excluded from the present evaluation as the systems handle items which, by definition, are not heavy loads, or there are no safety-related *components involved in dropped lift. Table 3-1 gives a complete listing of the cranes to be excluded for present evaluation. Figure numbers refering to the load path for each load carried is also given in this table.
After excluding those overhead handling systems listed in table 3-1, the remaining systems for design verification are summarized in table 3-2.
They are:
- a. Solid Radwaste Crane in the Auxiliary Building (131).
'. -~
- b. Filter Handling Systems in the Auxiliary Building (133, 233; 134, 234; 138, 238; 143, 243).
- c. Polar Gantry Crane in the Containment Buildings (101, 201).
- d. Cask Handling* Crane in the Fuel Handling Buildings (111, 211).
- e. Oemineralizer and Ion Exchanger Service Monorail in the Auxiliary
- ~*
Building (121, 221).
- f. Aux Feedwater Pump Monorail in the Auxiliary Building (144A, B, C; 244A, B, C).
- g. Charging Pump Monorail in the Auxiliary Building (141A,.B, C; 241A,
. B, C).
-- --- ----h.---Gomponent--Goo-1-i ng Pump -Monora-i 1---i n-the Aux-i-1-iary-Bui-lding (-145A, B; --- - ------ ----- -- --
245A, B).
- i. Safety Injection Pump Monorail in the Auxiliary _Building (146A, B;
. 246A, B).
3-1
QUAD-1-81-933
- j. Containment Spray Pump Monorail in the Auxiliary Building (142A, B; 242A, B).
- k. Monorail serving elevation 55 feet and 45 feet in the Auxiliary Building (161A, B; 261A, B).
- 1. Service Water Strainers Manorails in the Intake Structure (171A, B; 271A, B).
- m. 80 ton Grove Crane in the Intake Structue and Outside Yard (193).
- n. 900 Series American Crawler Crane in the Intake Structure and Outside Yard (192).
- o. Mobile Cherry Picker in the Containment Buildings (191, 291).
- p. 18 ton Grove Crane on the Auxiliary Building (194).
- ...._.r c*
3-2
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I TABLE 3-1 OVERHEAO HANDLING SYSTEMS NOT FOR DESIGN VERIFICATION Crane Descrfptfon Rated Location Descrfptfon Heaviest Load Figure No. for Safety Related Equipment/ Frequency Reason for Exclusion**
Capacity (ton_) Weight (LB) Load Path Components Involved fn of Lift*
Dropped Lfft Dome Serv Ice 1 Con ta I nment Holst may be used <500 C-2 Holst currently can travel 1 Category A, C Bridge (202) Bldg, Unit to raise light objects slightly over Reactor Vesse Holst seldom used since construction 2 only Into cavity during bridge Is above containment spray piping refueling. It which restrains Its use at lower elevation.
could be used, ff lifts only made in the window area.
ever required, to replace sections of containment spray piping Manipulator Crane, aux hoist Containment Fuel Element l ,SOO C-21 Reactor Vessel and 260 Category A Travellnj Bridge 1-1/2 Operating Exposed Fuel (103,203 Deck, El 130'.
Stud Detensloner 2 (each) Above Stud Tensioner 1,500 C-22 Reactor Vessel Head Flange 36 Category A (The hoists are removed from Hoists, Circular Reactor (Only used when the reactor the rafl after refueling)
Monorail Head In vessel head Is In placr )
(104 A,B,C; 204 A,B,C) Con ta f nmen t Building Sk l11111er Filter 2 Fuel Skl11111er Ff lter 1,200 C-12 None 6 Category B, A Jib Crane, 90° Handling Swivel Jib Bldg.
(113,213) El 100' Fuel Handl Ing 5 Fuel Fuel Element & 1,B50 C-17 Spent Fuel In Spent Fuel 20!1 Category A Crane, Semi- Handling Fuel Handling Tool Pool Gantry (112,212) Bldg.
El 130' Spent Fuel Pool 3 Fuel Spent Fuel 3,600 C-19 Possible load swing over }(l Design feature for carrying the heavy Gates Monorail Handling Pool Gate spent fuel racks load would prevent any drop accident (114, 214) Bldg.
El 130'
- The unit Is In times per year. The accuracy for the frequency of lift depends on the normal plant operation.
- Category A: Carry light loads only Category B: No safety related equipment/components Involved In dropped lift Category C: Administrative control
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TABLE 3-1 OVERHEAD HANDLING SYSTEMS NOT FOR DESIGN VERIFICATION (Cont'd) crane Description Rated Location Description Heaviest Load Figure No. for Safety Related Equipment/ Frequency Reason for Exclusion**
Capacity (ton.J Weight (LB) Load Path Components Involved In of Lift*
Dropped Lf ft Boric Acid l Aux. Bldg. Drum of Boric 325 C-1 Boric Acid Batching 30 Category A Batching El 122' Acid Equipment Monorail (122,222)
Steam Generator 4 Aux. Bldg. Serv fee Be 11 3,500 C-1 none 2-3 Category B Blowdown Filter El 122' and Filter Monorail (123, 223)
Hatchway Monorail, 6 Aux. Bldg. Ml see 11 aneous 10,000 none I Category 8, Lifts only made through hatchway Wall Mounted (130) El 100' Electrical and to El 100'. Aux Bldg. slab below opening Unit 1 only Mechanical Equipment has only embedded drains Diesel Generator 3/4 At El 100' of Diesel Generator <i ,000 C-12 Diesel Fuel 011 Tanks are on 2 Category A Monorails Diesel Genera- Parts floor below these lift point!
(132 A,B,C1232 A,8,C) tor Room in Aux Bldg.
Decon Room 2 At El 100' of Parts being <1,000 C-12 No safe shutdown equipment 40 Category A Overhead Decon Room In deconned below lift on El 100'.
Crane (135) Aux Bldg, Unit There are aux feed water 1 only pumps and associated piping and wiring on floor below.
Liquid Waste 1 Above Liquid Liquid Waste <1,000 C-12 Aux Feed Water Pump Piping 1 Category A Evap Monora fl Waste Evap. at Evap Parts and wiring on floor below.
(136) El 100' of Aux Bldg, Unit 1 only
- The unft Is fn times per year. The accuracy for the frequency of lift depends on normal plant operation.
- Category A: Carry light loads only Category B: No safety related equipment/components Involved In dropped lift Category C: Admf nlstratfve control
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U1 TABLE 3-1 OVERHEAD HANDLING SYSTEHS NOT FOR DESIGN VERIFICATION (CONT'D) crane Description Rated Location Description Heaviest Load Figure No. for Safety Related Equipment/ Frequency Reason for Exclusion**
Capacity (ton.) I Weight (LB) Load Path Components involved in of Llft*
l I
Dropped Lf ft Borfc Acf d Evap 3/4 Aux. Bldg. Borfc Acfd <l,000 C-12 SI pumps and associated 1 Category A Monorail El 100', Evap Parts piping and wiring, (137) U~tt l only compressive cooling pumps, heat exchangers and I associated piping and r wirings on the elevation I
below Spent Fuel Pit 1, 1001 Aux. Bldg. Spent Fuel Pit 905 c-i3 Lifts from pumps being 2 Category A Pump Honora 11 s El 84' Pump *worked on may be moved (147, 247) over operable pumps.
Vital cables on elevation below Monora fl above 3/4 Aux. Bldg. Access Hatch <1,000 C-14 Waste Drains Pf ping- I Category A Waste Honttor El 64' Valve pit Valve Pf t (151,251),
Monora fl above 55' access cover 2 Aux. Bldg.
El 64' Residual Heat RelnOval 3,950 C-14 None 2 Category 8 ..
(152, 252) I I
Pump Motor Main Turbine Area 200 Main Turbine Area New Low Pressure C-18 II one 24 Category B Gantry Crane (181) 25 Aux El 140' Turbine Rotor
~
Aux Turbine Area 100 Main Turbine Area New Low Pressure C-18 None 36 Category B Crane (281) 25 Aux El 140' Turbine Rotor I
Main Feed Water Pump 10 Turbine Area Feed Water Pump None l Category 8 Monorails (282 A,8) El 100', Turbine Unit 2 oniy
- The unit ts In times per year. The,accuracy for the frequency of Ifft depends on normal plant operation.
- Category A: Carry light loads only:
Category 8: No safety related equipment/components Involved In dropped lift Category C: Admtnf strattve control ,
( I f I w
I CJ)
TABLE 3-1 OVERHEAD HANDLING SYSTEMS NOT FOR DESIGN VERIFICATION (CONT'D)
Crane Descrfptfon Rated loclitfon Descrfptfon Heaviest load Figure No. for Safety Related Equipment/ Frequency Reason for Exclusfon**
Capacf ty (ton.J Wefght (LB) load Path Components Involved fn of lf ft*
Dropped Lf ft Station Afr 10 Turbine Station Afr Capacity None Category B Compressors Area Compressors Monorails El 100' Motor (183 A,B,C) Unit 1 only
- Service Bldg. Monorail 10 Service <lOT None Category B (Near Elevator) (184) Bldg.
El 100' Crane and Monora fl 10 Service Capacity None System (185) Bldg. Category B El 100' Maintenance Shop 5 Clean Capacity None 150 Category B Crane (186) Facflfty Bldg.
El 100' Maintenance Shop 5 Controlled Capacity None 150 Crane (187) Facf lft.v Category B Bldg.
- The unit fs in times per year. The accuracy for the frequency of lfft depends on the normal plant operation.
- Category A: Carry light loads only Categgry B: No safety related equipment/components involved In dropped lfft Category C: Admfnfstratfve control
() ( \ ( ';
w I
TABLE 3-2: OVERHEAD HANDLING SYSTEMS FOR DESIGN VERIFICATION Overhead Handling Syst!ms Heavy i.oad Description Rated location Description Weight (LB) Lt fttng Device Orop Height Frequency of Capacity (t~n) Figure No. fo Safety Related Equipment/Components
"(Ft) load Path lift "
Involved tn Dropped ltrt
- Polar Gantry Cranes. 230 Main (each) Containment Upper Internals 147,750 wt th Equipment Hatch 35 Aux leach) Bldg. w/ltfttng Rig C-1 Pull-rod, block, 10 Reactor Vessel, Prtmar,y System Piping, Jib El. 130' sling leg, spreader, Fuel tn Reactor Vessel 1101, 2011 leg, ring, pick-up lower lnternils 341,500 and protect Ive 10 C-1 w/ltfttng Rig (no fuel) ring assemblies Reactor Vessel Head 165,500 3ottor.i lug, puli- 30 w/ltfttng Rig rod, sltny, plat- C-1 fora and eg Missile Shteici 54,ooo assemblies 80 w/CRDM Fans & C-3, c-4 Seismic Restraints llox Guides (Htsshe Shteld)40,000 80 . c-3 Bottom Block 12 700 80 Rack of 9 Studs 6,940 :Jo c-e w/Nuts &Mashers Access Statrway 4,ooo 40 c-i
- RCP Motor Actes1 18,000 Plugs C-5, C-6 RCP Motor 77,000 30 C-5, C-6 RCP Motor Flywheel 13,200 23 Polar Crane Jib C-5, C-6
[qulllllll!nt Hatch 14,000 3 -10 (during C-10 Hob 11 e Cherry lZ.5 for.Crane 1g1 Reactor Head Studs 6,399 30 onnal refueling)
Pickers (lgl,291) 15 for Crane 291 C-11 (9) !2
" Unit fs In times per year. Ac~uracy: for the freqlAency of ltft depends on the nonnal plant operation;
i( ( I n I
w I
00 TABLE 3-2: OVERHEAD HANDLING SYSTEMS FOR DESIGN VERIFICATION (Cont'd)
I I
Overhead Handlfng Systems i Heavy load Frequency of Oescrlptton Rated I locatfiln Description Weight (LB) lifting Device Drop Height Figure Ho. for Safety Related Equipment/Components
"(Ft) l Ht
- Capacity (ton) ; load Path Involved In Dropped Lift Demln. & Ion Exchanger 6 ~uxllhry lead Filled iil,ooo C-1 eve system control cables running 1n 2 7 Trays 1A418, 1A420; 2A418, "2A420 Service Monorail Building Plugs 1121, 2211 Dwg. 205841 H. 122' Concrete Floor !i,000 C-1 Plugs F1 Iler Handling Systems
- 1. Spent Fuel Pit 4 Auxiliary Filter & Filter 3,500 C-12 Seal water heat exchanger & associate 2-3 Ff 1ter Monorail 8ulldlng Dell 7 piping, some nearby safety-related cables 1133, 233) [,. 100' (not directly below the dropped lift).
- 2. Reactor Coo hnt 4 *A~xlitary filter & f1 lter 3,500 C-12 IB & 28 Motor Control Center & associate 2-3 Ion Exchanger & 8i111dlng Dell 7 Cable Trays,Fllters Inside the bell Filter Underhung q. 100' Bridge Crane I 134, 234)
- 3. Refueling Water 4 ~~xlltary Filter & fflter 3,500 t-12 Rrfueling Water Purification &Concentrate 2-3 Purification & *Building fle11 7 filter, ~osslble load swln~ Into liquid Concentrate Filter q. 100' waste. omponent cooling eat exchanger Monorail and piping on the elevat fon below.
I 138, 238)
- 4. Seal Water Injection* 4 Auxlllliry Filter & Filter 3,SOO C-13 Waste gas compressor package, cable trays 2-3
& Return Filter B11lldlng Bell 7 on the elevation below.
Monorails El. 84' 1143, 243) i i
- Unit Is In times per year. Accuracy for the freq1*mcy of lift depends on the normal plant operation.
I I
I )
(
w I
\.D TABLE 3-2: OVERHEAD HANDLING SYSTEHS FOR DESIGN VERIFICATION (Cont'd)
Overhead Handl Ing Systl!lllS I Heavy load Rated location Desert ptlon Weight (LB) Lt ft Ing Device Drop Height requency of Description Figure No. fo Safety Related Equipment/Components lift
- Capacity (ion) "(Ft) load Path Involved In Dropped lift Solid Radwaste 20 Auxiliary large Casks 25,000 max. 14 C-12 Nuioorous pieces of safe shutdown equip- 2-3 Overhead Crane Building ment at El. B4', such as containment (131) El. 100' spray pumps 12 & 22, charging pump 23, associated piping and electric cables. 2-J Hittman Casks 48,000 max. 14 C-12 (loaded Waste Cask) 3,3001 Auxiliary Motor Driven Pump 4,400 3 C-13 Redundant Air Supply 2 Aux. Feedwater Pumps Monorails Building Motor I 144A, 8, C El. 84' 244A, 8, C)
Turbine Driven Pump 3,300 3 C-13 Redundant Afr Supply 2 Charging Pump 4,900# Auxiliary Centr. Charging 7,500 3 C-13 Associated CVC piping and waste decon. 2 Monorails Building Pump Casing tanks on the elevation below.
( 141A, 8 C El. 84' **
241A, 8, C) 2 Reclp. Charging 11,800 3 C-13 Pump Casing Component Cooling 3,200# Auxlllary Component Cooling 2,650 3 C-13 There may be occasl on to 11 ft over 2 Pump Monorails Building Pump Motor operable component cooling purn~ In the I 145A, B, El. 84' case of pumps 12 S 13. Waste oldup 245A, Bl tanks, monitor tanks, vital cable trays and service water piping on elevation below.
2 Safety Injection 2,6001 Auxt liar Safety Injection 2,450 3 C-13 Safety Injection pump & piping.
Pump Monorails Building Pump Motor l146A, B El. 84' 246A, Bl
- Unit Is In times per year. Accuracy.for the freqtiency of lift depends on the nonnal plant operation.
w I
I-'
C>
TABLE J-2: OVERHEAD HAhDLING SYSTEMS FOR DESIGN VERIFICATION (Cont'd)
Overhead Handling Systenl Heavy toid Rated . location Desert pt ton Weight (LB) lifting Device Drop Height Frequency of Desert ptf on figure No. fo* Safety Related Equtpment/Con-.ionents lift
- Capacity (ton) "(Ft) load Path Involved In Dropped Lift Auxiliary 4,000 J C-13 Associated containment spray piping. 2 Containment Spray Pump Cont~inment Spray Chemical Volume Control (CVC) System Monorails Building Pump Motor ll42A, B El. 84 I and service water piping and vital cable trays on the elevation below.
242A, Bl i t-15 Residual heat removal pump and piping. 2 Monorail Serving 4,3001 I AuxiHary Residual Heat Removal J,g5o 15 El. 55' and Building Pump Motor El. 45' El. 55' l161A, B Access Plug 8,000 2611\, Bl I
18 C-18 2 RgH11:rv Blda.
Casie Handling
- 110 main Fu~l Handling Spent Fuel Cask 200,000 32 C-16 Spent fuel In caslc, transfer pool lias not been.
Overhead Crane 3 aux Bu;lldlng w/Spent Fuel *liner. carried yet (111, 2111 n. 130' i
! Bottom Block 4,200 32 C-16 Transfer 9001 liner.
Service water piping and header*. 12 Service Water 5 Ser~lce Water Serv1ce Water 6,000 12 C-20 Intake bays pump.suctions on elevation Strainers Monorails Intake Structure Strainer below.
(171A, B above Structure 271A, B) ll* :I 12 SOT Grove 80 Intake Structure Service Water Concrete 12,000 Crane I 193) and and Cover Plug 900 Series American 225 Outside Yard 2 Crauler Crane 11~2). Service Water Pump 12,000 1 In the yard 2
S~rvtce Water Pump 13,200 1 1n the yard i
Motor I
12 1/J 900 Serles American 225 lnt~lce Structure Traveling Screens 17,325 Crawler Crane (192) and, Out~lde Yard 12 Fish Gate 3,000 12 I
t I
- Untt ts In times per year. Accurac~ for the freq\Ji!ncy of ltft depends on the nonnal plant operation.
QUAD-1-81-933
- 4. 0 EVALUATION IN COMPLIANCE WITH THE GUIDELINES OF NUREG-0612, SECTION 5. 1. 1 With respect to the design and operation of overhead handling systems in the containment and the spent fuel pool area and those safety-related overhead handling systems identified in section 2.0 above, evaluation concerning compliance with the guidelines of NUREG-0612, section 5.1.1 is provided as following:
4.1 Identification of Load Paths and Safety-Related Components The load transfer paths for the cranes which carry heavy loads are shown in figures C-1 through C-20 of appendix C and are listed.in tables 3-1 and 3-2. Safety-related components/equipment in the vicinity of these load paths are also listed in these tables. Since the safety-related components identified in table 3-1 are associated with a dropped lift of less than 1850 lbs (the weight of spent fuel plus fuel handling tool,
- not a heavy load by definition), drop evaluation was excluded. An inspection of table 3-2 and the figures indicated that:
- a. For the polar gantry crane (101, 201) in the .containment buildings, the potential drop of the core support structure, reactor vessel head, missile shield, reactor handling tools, and reactor coolant pump could hit the reactor vessel, primary system piping, or the fuel in the reactor vessel .
.b. For the Mobile Cherry Picker (191, 291) in the containment buildings, the potential drop of the reactor head studs could hit the reactor vessel and the primary system piping.
- c. For the filter handling systems (133, 233; 134, 234; 138, 238; 143,
______ _?~3) _ in _t!'~ ~_u_xi_l _i ~r¥ -~mi 1ding, the potential drop ~f _f_i] t~r and _______ _
filter bell could hit the heat exchanger and associate piping, safety-related cables, motor control center, and refueling water purification filter.
4-1
QUAD-1-81-933
- d. For the solid radwaste crane (131) in the auxiliary building, the potential drop of loaded solid radwaste cask could hit containment spray pumps, charging pump, and associated piping and cables.
- e. For the charging pump monorail (141A, B, C; 241A, B, C) in the auxiliary building the potential drop of the charging pump casing could hit the chemical volume control piping and waste decon tanks on the elevation below floor level 84 feet.
- f. For the component cooling pump monorail (145A, B; 245A, B) in the auxiliary building, the potential drop of the component cooling pump motor could hit waste holdup tanks, monitor tanks, safety-
- related cable trays, and service water piping.
- g. For the safety injection pump monorail (146A, B; 246A, B) in the auxiliary building, the potential drop of the safety injection pump motor could hit the safety injection pump and piping.
- h. For the containment spray pump monorails (142A, B; 242A, B) in the auxiliary building, the potential drop of the containment spray pump motor could hit the associated containment spray piping, service water piping and safety-related cable trays.
- i. For the monorail servtng elevation ~5 feet and 45 feet (161A, B; 261A, B) in the auxiliary building, the potential drop of the residual heat removal pump motor could hit the residual heat removal pump and piping.
- j. For the service water strainers monorail (171A, B; 271A, B) in the intake struture, the potential drop of the service water strainer cou-ld h-it the ser-vice-water p~ping and header-. _____ _
4-2
QUAD-1-81-933
- k. For the 80 ton ~rove Crane (193) and the 900 Series American Crane (192) in the intake structure outside yard, the potential drop of the service water strainer, concrete cover plug, service water pump motor, traveling screens, and fish gate could hit the service water piping, headers, and the intake bays pump suctions.
- 1. For the cask handling crane (111, 211) in the fuel handling buildings, the potential drop of the spent fuel cask could hit the transfer pool liner, and the spent*fuel in the cask.
The consequences of potential drops of spent fuel casks were analyzed earlier and submitted to NRC (reference 13). The following is a brief summary from reference 13:
- 1) The physical arrangement of the fuel handling buildings is such that the transfer pool is separated from the spent fuel pool. The cask can transfer only over the transfer pool. A spent fuel shipping cask drop could perforate the fuel transfer pool liner plate. However, such an event would not result in loss of water from the storage pool, since the two are physi-cally separated. For this reason, no cask drop analysis was required.
- 2) No heavy loads are handled over equipment required for the safe shutdown of the plant during the movement of fuel from the reactor cavity to the spent fuel pool or vice versa, or the movement of a cask. The handling of fuel is all within the reactor cavity, fuel transfer canal, and spent fuel pool.
- 3) Administrative controls prohibit loads greater than that of a fuel assembly to travel over the spent fuel pool. The maximum height at which a fuel assembly can be carried is restri~ted by limit switches on the crane to 15 inches over the top of
--- - - - ----- --- ----- ~
the spent fuel racks. The---spent
- - --~--- - - - --- -- ----
fuel racks have been designed to absorb the energy released by a fuel assembly dropping from 15 inches above them.
4-3
QUAD-1-81-933 4.2 A Discussion of Measures to Ensure Load Handling Within Safe Load Paths Movements of heavy loads handled by the overhead handling systems listed in table 3-2 are governed by approved operating procedures. These procedures provide guidance for moving loads from one location to the other. Safe load paths have been defined on general arrangement drawings and are being inc~uded in the procedures. The bounds of these load paths wi 11 be refined and added to pl ant deta i 1 documents as appropriate (reference 17).
Due to plant changes, and changes in th~ operating conditions, in the future it may be necessary to follow load paths other than those shown here. Before any such movement, however, it will be reviewed for safety and wi 11 be. in accordance with an approved operat.i ~g procedure.
Heavy load handling is performed by experienced qualified operators in accordance with approved operating procedures that ensure the movements of heavy loads follow the defined safe load path.
4.3 Tabulation of Heavy Loads, Lifting Devices, and Handling Procedures Heavy loads carried by each overhead handling system are listed in table 3-2. Load identification, load weight, and its designated lifting devices are also given in the table. In accordance with NUREG-0612, no loads.less than 1850 pounds are 'Considered. Handling of these heavy loads are governed by written procedures which meet the requirements of section 5.1.1(2) of NUREG-0612.
In addition to the loads listed, there may .be other infrequent loads which are moved using the overhead handling systems. Handling of any
__ suc:h ~ddit}crnaJ_ l_oads, however, will be performed
- - - - - -- -- - - - -~
after an engineering and safety review and in accordance with approved written procedures.
4-4
QUAD-1-81-933 4.4 Verification That Lifting Devices Comply With the Requirements of ANSI Nl4.6-78 or ANSI 830.9-71 Current procedures for lifting of heavy loads are in the process of being updated to comply with those areas which are outlined in table 3.1-1 of NUREG-0612, pertinent to the Salem Generating Station (reference 12).
Currently, Procedures M2Q (reference 14) and M2S (reference 15) are the only two written documents available for lifting devices. However, no specified lifting devices used for individual heavy load were identified in these procedures. General rigging equipment has been used for lifting except for reactor vessel head and reactor internal structures. Since design calculations and specifications are not available, the lifting devices will be verified after a complete set of drawings, including material definition, is obtained from Westinghouse or by a field survey and analysis.
4.5 Procedures for Crane Inspection, Testing, Maintenance and Crane Operator Training The crane inspection, testing, and maintenance procedures were in place for each overhead handling system and, as necessary, revised in accordance with the ANSI standards (reference 12). A list of these maintenance procedures is presented in table D-1 in appendix D.
Maintenance Procedure M2 is established to provide procedures and asso-ciated checklists to be utilized during the performance of inspections and tests and technical specifications in regard to cranes. It also provides procedures to be utilized during the pre-fuel handling check out of applicable cranes and fuel handling/transfer system components in accordance with Regulatory Guide *1.38 and ANSI N45.2.2.
Procedure MSC details the steps required to prepare the reactor vessel internals, reactor vessel, and the refueling cavity for fuel element and rod control cluster assembly replacement .
- 4-5
QUAD-1-81-933
- The crane operator training and qualification procedures were also developed in accordance with ANSI standards. A list of the qualifi-cation standards for the operators who work in different areas is given in table D-2 in appendix D.
4.6 Verification That Crane Design Complies With the Guidelines of CMAA 70 and ANSI 830.2-76 After excluding those overhead handling systems listed in table 3-1, the remaining systems for design verification are summarized below (see table 3-2):
- a. Solid Radwaste Crane in the Auxiliary Building (131).
- b. Filter Handling Systems in the Auxiliary Building (133, 233; 134, 234; 138, 238; 143, 243).
- c. Polar Gantry Crane in the Containment Buildings (101, 201).
- d. Cask Handling Crane in the Fuel Handling Buildings (111, 211).
- e. Demineralizer and Ion Exchanger Service Monorail in the Auxiliary Building (121, 221).
'f. Aux Feedwater Pump Monorail in the Auxiliary Building (144A, B, C; 244A, B, C).
- g. Charging Pump Monorail in the Auxiliary Building (141A, B, C; 241A, B, C).
- h. Component Cooling Pump Monorail in the Auxiliary Building (145A, B; 245A, -B)~ - - - ---- - - ---- --~
~----
- i. Safety Injection Pump Monorail in the Auxiliary Building (146A, B; 246A, B).
4-6
QUAD-1-81-933
- j.
k.
Containment Spray Pump Monorail in the Auxiliary Building (142A, 8; 242A, B).
Monorail serving elevation 55 feet and 45 feet in the Auxiliary Building (161A, 8; 261A, 8).
- 1. Service Water Strainers Monorails in the Intake Structure (171A, B; 271A, B).
- m. 80 ton Grove Crane in the Intake Structue and Outside Yard (193).
- n. 900 Series American Crawler Crane in the Intake Structure and Outside Yard (192).
- o. Mobile Cherry Pickers in the Containment Building (191, 291).
- p. 18 ton Grove Crane in the Auxiliary Building (194).
Currently, the design specifications for many overhead handling systems listed above are still not available. Design verification, therefore, can only be performed for the following cranes (see also section 4.6.6 for the comments on the mobile cranes design verification).
- a. Solid Radwaste Crane in the Auxiliary Building (131).
- b. Filter Handling Systems in the Auxiliary Building (133, 233; 134, 234; 138, 238; 143, 243).
- c. Polar Gantry Crane in the Containment Buildings (101, 201).
- d. Cask Handling Crane in the Fuel Handling Buildings (111, 211} .
- 4-7
QUAD-1-81-933
- e. Fuel Handling Crane in the Fuel Handling Buildings (112, 212).
The design specifications of the above cranes were compared with the standard requirements. The results of comparison are presented as follows:
4.6.1 Solid Radwaste Overhead Crane (131)
The heavy loads handled by the solid radwaste crane are listed in table 3-2. According to the detail specification 70-6471 (refer-ence 5) and the standard specification 68-6360 (reference 6), this crane was designed in accordance with the EOCI 61 specification (reference 7) and the ANSI 30.2.0-67 standard (reference 8).
However, after the crane was designed, it was upgraded to meet the CMAA-70 requirements (see the maintenance manual [reference 9]).
For this reason, the design specifications of this crane were reviewed for compliance with the guidelines of chapter 2.1 of ANSI 830.2.0-76 (reference 10) only.
The review of the above-mentioned crane documents showed that the crane design satisfies the pertinent guidelines, that would effect the potential load drop, of ANSI 830.2.0-76, with the exception of the following items.
- a. Crane Construction Different welding codes are used in ANSI 830.2.0-67 and ANSI 830. 2. 0-76. However, .s i nee the crane was built by the manufacturer's manual to meet the CMAA-70 requirements then the welding standards are met since CMAA-70 and ANSI 830.2.0-76 use the same welding code, namely the American Welding Society's 11 Specifications for Welding Industrial and Mill Cranes,"
Aws* 014.T-(reference-22). - -
- b. Stops, Bumpers, Rail Sweeps, and Guards
- ANSI 830.2.0-76 specifies that trolley bumpers have sufficient absorbing capacity to stop the tro 11 ey, when trave 11 i ng with power off at a speed of 50% of rated load speed (section 2-1.8.3).
4-8
QUAD-1-81-933 There is no .such clause in either ANSI 830.2.0-67*or CMAA-70.
More information is required to check whether the trolley bumpers have this energy absorbing capacity; such as bumper.
stiffness and maximum contraction of bumpers.
- c. Brakes Section 2-1.9.Sb of ANSI 830.2.0-76 states that "emergency braking means shall have the capability of decelerating the trolley or bridge from full load speed to 40 percent of full load speed in the distance specified in 2-1.9.Sa. 11 This paragraph is not listed in ANSI 830.2.0-67. The rated torque of the brakes for the trolley and the bridge will be checked to verify this requirement.
- d. Hoisting Equipment ANSI 830.2.0-76 states that hook latches, if used, shall conform to ANSI 830.10. ANSI 830.2.0-67 does not have a clause on hook latches. Latches are used in the radwaste crane. However, the requirements of the new safety standard represent a codification of good engineering practice and they are expected to be similar to design standards used earlier.
4.6.2 Filter Handling System Cranes (133, 233; 134, 234; 138, 238; 143, 243)
There are three types of crane for handling the filter system; namely monorail bridge crane, underhung bridge crane, and monorail crane.
- a. Monorail Bridge Crane and Underhung Bri~ge Crane (143, 243; H - HH ----- ---- ------------- H -- -----1-34--.-- --234-) --- H ------ H - HH - - -- --: HH rn -- H ----- H --- ------------ - --- ------- H --- -
The standard specification 68-6360 (reference 6) indicates that the monorail bridge crane and underhung bridge crane were designed based on EOCI 61 and ANSI 830.2.0-67. However, the design for these cranes was upgraded to meet the CMAA-70 standards by the manufacturer after they were ordered (see 4-9
.~
QUAD-1-81-933
- technical manual reference 11). For this reason, the design specifications of these cranes were reviewed for compliance with the guidelines of ANSI 830.2.0-76 only.
The review comments for the monorail bridge crane and underhung bridge crane are identical to those for the solid radwaste cranes (131) discussed in section 4.6.1, since the design specifications are identical.
~
- b. Monorail Crane (133, 233; 138, 238)
The only information available on this crane is in the technical manual (reference 11), which indicates that this crane was designed to CMAA-70 requirements. A comparison between CMAA-70 and ANSI 830.2.0-76 showed that the crane design satisfies the pertinent guidelines that would effect the potential load drop. However, more information is required to complete this comparison.
4.6.3 Polar Gantry Cranes (101, 201)
The standard specification 68-6360 (reference 6) indicates that this crane was built in accordance with the EOCI 61 specification and the ANSI 830.2.0-67 standard. The design specifications of this crane were reviewed *for compliance with the guidelines of CMAA-70 and chapter 2.1 of ANSI 83.2.0-76. Supplementary infor-mation obtained from the Whiting Corporation report "Engineering Design Study of Salem Nuclear Station Cranes" (reference 3) was also considered. The analysis methodology and the interpretation of CMAA-70 in relevant sections of the Whiting report were reviewed.
The review of the above-mentioned crane documents showed that the crane design satisfies the pertinent standards of CMAA-70 and ANSI 830.2.0-76 with the *xception of the following items:
4-10
- QUAD-1-81-933 4.6.3.1 Structural Design Compliance With CMAA-70 and ANSI 830.2.0-76
- a. Material EOCI 61 specifies the steel to conform to the ASTM-A7 standard but CMAA-70 specifies the steel to conform to the ASTM-A36 standard. This area has been investigated in more detail and found that the polar gantry cranes were built with ASTM-A36 steel. Therefore, CMAA-70 standard is met.
- b. -Welding Both CMAA-70 and ANSI 830.2.0-76 follow the welding design and procedures of AWS 014.1 (reference 22). ANSI 830.2.0-67 states that welding shall conform to the American Welding Society's 11 Specification for Welded Highway and Railway Bridges, 11 AWS 02.0-66. However, in our judgement, because of the margin of safety inherent in the code allowable values, the use of AWS 02.0-66 would not cause any safety problem.
- c. Impact Allowance EOCI 61 takes the girder impact allowance as 15 percent of .the rated capacity. CMAA-70 takes the impact allowance .as 1/2 percent of the load per foot per minute of hoisting speed but not less than 15*percent or more than 50 percent of the rated capacity. Review calculations showed that the impact a 11 owance, as ca 1cul ated by the CMAA-70 formula, is 1ess than 15 percent. Therefore, impact allowance satisfies the CMAA-70
~*
requirement.
- d. longitudinal Stiffeners The Whiting report indicates that the longitudinal stiffener
--- .. -;s placed deeper-down the girder-web -than *required by-CMAA-'70-.-
Therefore, it does not satisfy the CMAA-70 requirement. However, because of the margin of safety, this variation is considered to be acceptable.
4-11
QUAD-1-81-933
- e. Basic Allowable Stresses Although EOCI 61 and CMAA-70 use different specifications for structural steel, the Whiting report shows that the allowable
- stresses for tension, compression and shear in EOCI 61 is more conservative than CMAA-70. CMAA-70 limits bearing stresses to
- 26. 4 ks i. Si nee EOCI 61 does not have a cl a use on bea_ri ng stresses, only a check of the design calculations will reveal whether -this section of CMAA-70 is satisfied.
(
- f. Rails CMAA-70 states that 11 provi s ion sha 11 be made to prevent creeping of the bridge rails by means 9f a positive stop at the end of the rail." No such provision is listed either in
'l..._,:
EOCI 61 or ANSI 830.2.0-67. However, investigation shows that stops have been provided at the ends of the bridge rails.
- g. Gantry Cranes CMAA-70 states that the design of leg, end tie, strut and sill members of gantry cranes shall conform to the applicable
-sections of the current edition of the steel construction manual as published by the American Institute of Steel Construction. EOCI-60 does not list a comparable section.
However, investigation *shows that these members -were designed
-with allowable stresses .more conservative than those listed in AISC manual.
4.6.3.2 Mechanical Design Compliance With CMAA-70 and ANSI 830.2.0-76
- a. Hoisting Ropes CMAA-70 states that the rated capacity load plus the bottom
-- ---- ----~-----------------b~ock-di-v-ided bye-the number of--parts of-the-rope-shal-1--not- - -- ----------- -----
exceed 20 percent of the strength of the rope. EOCI 61 and ANSI 830.2-67 exclude the weight of the bottom block in calculating the rope stress. However, review calculations 4-12
QUAD-1-81-933 showed that inclusion of the bottom block would only reduce the safety factor for the rope from 5 to 4.87. This variation is considered to be acceptable in the design.
- b. Sheaves The design satisfies all the pertinent criteria of CMAA-70 and ANSI 830.2.0-76 except one clause relating to rope inspection for the continued use of the rope when there is a significant reduction in the rope diameter. The ANSI 830.2.0-76 criteria are slightly more strict than ANSI 830~2.0-67 on this subject.
However, the criteria only present a good maintenance practice and it is not expected to be of consequence.
- c. Drum CMAA-70 provides recommended drum groove depth and pitch.
EOCI 61 provides no similar guidance. The recommendations in CMAA-70 constitute a codification of good engineering practice with regard to stability and reduction of rope .wear and are not expected to differ substantially from practices employed in the design of cranes subject to this review and built to EOCI-61 specifications .
. d. Gearing CMAA-70 requires that gearing horsepower rating .be based .on certain American Gear Manufacturers 1 Asso.ci ation Standards -and provides a method for determining allowable horsepower.
EOCI 61 provides no .similar guidance. The recommendation in CMAA-70 constitute a codification of _good engineering practice for gea*r design and are not expected to differ substantially from the practices employed in the design of cranes subject to
- - - -- -------- - ------ - --*- ~-thi-s--revi ew-;- -- -- --- - --- -- -- --*- - - - - -- --- ---- ---- ------ ---- -- - ------ --------------
~--
- 4-13
QUAD-1-81-933
- e. Brakes ANSI 830.2.0-76 states in section 2~1.9.5b that: emergency braking means shall have the capability of decelerating the trolley or bridge from full load speed to 40 percent of full load speed in the distance specified in ANSI 830.2.0-67. The rated torque of the brakes for the trolley and the bridge will be checked to verify this requirement. Furthermore, the value of the motor torque of the trolley also will be obtained to check section 2-l.9.6b of ANSI 830.2.0-76.
- f. EOCI-61 does not give detailed design requirements for shafts.
However, the requirements of CMAA-70 represent a codification of good engineering practice and they are expected to be similar to design standards used earlier.
- g. Bumpers and Stops The trolley bumper design will b.e checked to see whether it has the energy absorbing capacity to stop the trolley when traveling with power off in either direction at a speed of at least 50 percent of rated load spe_ed as required by ANSI B30.2.0-76 requirements. Required information is the bumper stiffness a~d the maximum contraction of the bumper. However, since these cranes are not expected to be operated under load at substantial bridge or trolley speed near the end of travel, the energy absorbing capacity is -expected to be sufficient.
4.6.4 Cask Handling Cranes (111, 211)
The standard specification 68-6360 (reference 6) on bridge and gantry cranes indicates that this crane was built in accordance with EOCI 61 and ANSI 830.2.0-67 standard. Whiting Corporation has also reviewed the design specifications for this crane to show the compliance with CMAA-70. The review comments for the cask handling
- 4-14
QUAD-1-81-933 crane are very similar to those for the polar gantry crane since the design specifications are almost identical. Following is the only comment to the section where the design of the two cranes is not similar.
Longitudinal Stiffeners The Whiting Corporation report indicates that the longitudinal stiffeners are not placed on the girder webs in the locations.
listed in CMAA-70. Furthermore, the moment on inertia of the longitudinal stiffeners are less than CMAA-70 requirements. However, because of the margin of safety in the new code this variation is considered to be acceptable.
4.6.5 Fuel Handling Cranes (112, 212)
Standard specification 68-6360 (reference 6) on bridge and gantry cranes indicates that this crane is built in accordance with EOCI 61 and ANSI B30.2.0-67 standards. Whiting Corporation has also reviewed the design specifications for this crane to show compliance with CMAA-70. The review comments for this *crane are similar to those for the polar gantry crane since the design specifications are almost identical. Following are comments to sections where the design of the two cranes is not similar.
\...:
- a. Proportions The f o11 owing information o.n the bridge girder Vii 11 be 'obtained for verification purposes: the depth and the .thickness of the web.
- b. Longitudinal Stiffeners If longitudinal stiffeners are used, then a detail drawing showing the location of the stiffener in the girder and the size of stiffener is needed for checking purposes.
4-15
QUAD-1-81-933
- 4.6.6 Mobile Cranes (191, 291, 192, 193, 194)
There are five mobile cranes in the Salem Nuclear Station. Two of the Mobile Cranes (191, 291) are permanently assigned to the containment buildings (one in each unit). Both the 900 Series American Crawler Crane (192) and the 80 ton Grove Crane (193) are used to service the intake structures as well as for movement of large loads in the yard. The 18 ton Grove Crane (194) is used for smaller yard lifts. It is also used to lower loads from auxiliary building roof down to the hatchway near the elevator.
Heavy loads carried by each mobile crane are given in table 3-2.
Design specifications and calculations for all mobile cranes are not available. Since NUREG-0612 (reference 1) does not mention the design verification for mobile cranes, therefore, it was not performed in this report. In the next phase study, the appropriate commercial standards for these special mobile cranes, such as ANSI B30.3 (for mobile and locamotive crane) and ANSI B30.5 (for mobile and hydraulic crane), will be used for design verification. A brief description for each mobile crane is given as follows:
- a. Mobile Cherry Pickers (Galion Cranes 191, 291)
Two mobile cranes are permanently assigned to the containment buildings (one in each unit). They are operated on the operating deck (elevation 130 feet) to bring in items and equipment through the equipment hatch, to lower items into the cavity and to handle reactor head studs and nuts during cleaning. The .safety-related components in the vicinity of the load paths are the reactor vessel, primary system piping, or the fuel in the reactor vessel.
- b. 900 Series American Crawler Crane (192) and the 80 Ton Grove Crane (193)
Crane 192 is rated at 225 tons with short boom (70 feet). It travels on two tracks. Both crane 192 and crane 193 are used 4-16
r, QUAD-1-81-933
- to service the intake structure for removal and installation of service water motor, pump, and strainer, as well as for movement of large loads in the yard. Awkward shaped equipment like the traveling screen assembly is handled only by the American crane because of its long boom. Presently when lift is made at the intake structure, load is swung to either side of the building then lowered. Items from the lower bays are lifted through the deck opening then raised *high enough to clear windbreak wall before lowering along side structure (see figure C-20). It may be worthwhile to consider providing a removable windbreak section to keep load lift lower. 'The potential problem exists when removing strainer through the overhead opening since the opening is partly over the piping header.
The only heavy loads that have even been carried across the service water yard piping while suspended from a mobile crane (192 or 193) are the service water pump motor (13,200 lbs) and the service water pump (12,000 lbs). All other loads crossing the yard piping have been carried by truck or trailer.
,--' - ' During the transport, the service water motor or pump was
.suspended approximately one foot above the ground. The two foot inside diameter *concrete yard piping runs between the intake structure and *the auxiliary building. The burial depth for the piping is eight feet everywhere except the portion near the auxiliary building at which the burial depth decreases to 4 ft-4 fn. From the ground surface to the center line of the piping the soil is 95 percent compaction fill.
From 8 ft to 20 ft below the surface, the soil density
- -- - incre-ases-"to *9g* perce-rit- compa-ct ion. ----- - --- - -D-- -- -- --- -
~.
- ~-
4-17
QUAD-1-81-933 Based on the above information, a drop analysis was performed and the result indicated that the yard piping is subjected to very low stresses due to such a heavy load drop even for the burial depth of 4 ft-4 in. Besides, based on service water piping diagram 205242-A-8761 all portions of the service water system are redundant. Therefore, the yard piping damage due to a heavy load drop is not an issue.
- c. 18 Ton Grove Crane (194)
This crane is used for smaller yard lifts outside the auxiliary building. It is also used to lower loads from auxiliary building roof down to the hatchway near the elevator. To get to its lift location, this crane is picked r up by the main turbine building crane at either end of the turbine building and carried to between the two high*pressure turbines. It is lowered to the turbine deck at elevation 140 feet and then driven acros.s the steel p1ates to its 1i ft .
location. See paths outlined in figure C-18.
c
'-. 4-18
QUAD-1-81-933
5.0 CONCLUSION
S AND RECOMMENDATIONS 5.1 Conclusions The review results of the overhead handling systems, described in the earlier sections, are summarized and presented below:
- a. Design verifications for the following cranes have been performed:
- So 1 id Radwaste Crane in the Auxiliary Bui 1 ding (131);
- .Filter Handling Systems in the Auxiliary Building (133, 233; 134, 234; 138, 238; 143, 243);
- Polar Gantry Crane in the Containment Buildings (101, 201);
- Cask Handling Crane in the Fuel Handling Buildings (111, 211);
- Fuel Handling Crane in the Fuel Handling Buildings (112, 212).
It was found that they were originally designed in accordance with the EOCI specification. The review of the available crane documents showed that the general and qualitative design requirements for these cranes satisfy the pertinent guidelines of CMAA-70 and ANSI B30.2.0~16 except the items listed in section 4.6.
However, in the reviewer's judgement, these deviations are considered to be well within the margin of good design, and are not likely to result in any safety problem if the maintenance, operation, testing and inspection procedures are rigorously followed. Evaluation of the effects of these non-conformances could be addressed in the nine-month report.
c
- b. In addition to the cranes listed above, there are seven more mono-rails in the auxiliary building, two monorails in the intake structure, and five mobile cranes in both units from which a heavy
, -~ - -- - --- ------- -- load--drop may_als.o result in __damage_ t_o satety-reJatE!d_~omponents_.
However, no design documents are available. Design verification is being initiated and modification will be made as is necessary; such as the monorail capacity.
5-1
QUAD-1-81-933
- c. General rigging lifting devices are used for most of the heavy loads except the reactor head and reactor internals. For the general rigging devices, no specific devices have been ider.tified for individual heavy loads. Although the special lifting devices for the reactor head and reactor internals have be~n indicated, a complete design verification should be performed in the next phase study.
- d. Load paths for heavy load drop for all the overhead handling systems have been identified. Safety-related components in the vicinity of the load paths have also been indicated in tables 3-1 and 3-2. Additional evaluations will be .made per NUREG-0612 to ascertain whether the potential drop would be acceptable, or whether appropriate minor crane modification should be made, or whether the load paths should be modified to exclude them from the list shown in table 3-2. These evaluations will be part of the next phase scope of work and.should be submitted to NRC in the nine-month report.
I
- e. Current procedures for lifting of heavy loads have been updated to include the safe load paths and the bounds of these load paths on general arrangement drawings. The crane inspection, testing, and maintenance procedures were developed in accordance with ANSI standards.
c
- f. Mobile cranes 192 and 193 are used in the yard around the service water piping. The result of a drop analysis indicated that the yard piping is subjected to very low stresses due to a heavy load drop even for the worst case. Besides, based on service water
- --- - - - - -- --- - -- - - - -- - - - - - - - - -- - - - -~- -
piping diagram 205242-A-8761 all portions of the service water system are redundant. Therefore, the yard piping damage due to a heavy load drop is not an issue.
~.
5-2
QUAD-1-81"'933
- 5.2 Recommendations Based on the above studies qualification programs are recommended as follows for the next phase* study (nine-month report) and immediate actions. However, most of the recommendations are for future purpose.
5.2.1 Future Recommendations (Nine-Month Report)
- a. Containment Polar Cranes (101, 201)
These cranes handle a large number of heavy loads over the reactor pressure vessel and other safety-related components. In order to qualify these cranes for exclusion, consequence of drop accident studies, including radiation releases could be provided; perhaps with probability of occurrances and finally with administrative
,,-. control and minor modifications to the polar cranes which would enhance their reliability and hence improve the probability numbers.
~*
- b. Cask Handling Cranes (111, 211)
It has been mentioned that the physical arrangement of the fuel handling building is such that the transfer pool is separated from the spent *fuel pool. The cask can transfer only over the transfer pool. Administrative controls prohibit loads greater than that of a fuel assembly to travel over the spent fuel pool. The conse-quence of potential drops of spent fuel cask into the transfer pool liner were analyzed earlier and showed that such an event would not result in 1oss of water from the storage poo 1. For this study, the c effects on the cask itself were not determined. It is recommended that when the cask is selected in the future, an investigation should .be made to assure if the cask would be a point of considera-tion.
- c. Filter Handling Systems (133, 233; 134, 234; 138, 238; 143, 243)
It is recommended that two worst-case drop evaluations may be necessary to envelop the consequences of all potential drops. Out of these two analyses, one should be for the radiation release (filter inside the bell, waste gas compressor package) and the 5-3
QUAD-1-81-933 other should be for the targets below the 1 ft-8 in. thick floor slab. This recommendation is based on the following reasons:
The filter handling systems are provided for safe removal and handling of cartridge type filters which are housed in the shielded compartments. The transfer bell was designed and built to provide maximum operator shielding during filter transfer. The load-drop-affected components are the filters inside the bell, and the 18, 28.motor control center, associated cable trays, component cooling
,r*.
heat exchanger, waste gas compressor package, and the safety-related cable trays and piping which are located on the elevation below.
Damage to the waste gas compressor package and the filters inside the bell is not essential for safe shutdown but could cause
(. radiation release. All the safety-related cables and piping on the elevation below should be redu~dant. (The concern is separation.)
In order to damage these cables or piping heavy load has to perforate the 1 ft-8 in. thick floor slab (drop height in this case is 7 ft and the weight of the load is 8,500 lbs). lB and 28 motor control center and the associated cable trays should.also be redundant and can be excluded in the evaluation. Damage to the component cooling water piping could cause temporary loss of component *cooling heat exchanger.
. d. Solid Radwaste Crane (131) c There are no known safety-related items or hazards materials in the waste handling area at elevation lOO_ft.of the auxiliary building .
.In order to hit the safety-related equipment *on the next floor
~ (elevation 84 ft), heavy loads have to perforate the'floor at
-~- -- --- ---- ------------- - ----- ~---- -~ -- ~ -~-- --- -- ---~---- ---~- ----- ----- - - ---- - - ---- -- - - - ~--*-- -- --* ------ ---- -- -~-------
elevation 100 ft which is 1 ft-8 in. thick. The drop height in this case is 14 ft and the maximum impact load is 48,000 lbs.
5-4
QUAD-1-81-933 The containment spray pumps and their discharge lines at eleva-tion 84 feet are redundant. Damage to a single pump or qischarge line is acceptable. It is recommended that, one or two worst-case drop scenarios will be evaluated to envelop all potential drops.
Additionally, it is assumed that the qualification program for this crane might include one load path modification to take credit for any redundant safety-related systems such as cables and piping.
- e. Fuel Handling Cranes (112, 212)
The expected heavy load carried is only 1850 lbs which by defini-tion is not a heavy load. There is a limit switch installed to I
prevent movement of loads heavier than 2500 lbs over the spent fuel pool. This switch should be revised to the referenced lower limit, or administrative procedures should be developed to precluding movement of loads heavier than 1850 lbs.
- f. Demineralizer and Ion Exchanger Service Monorails (121, 221)
There is a very open area at elevation 122 ft below this monorail.
The only targets are the Chemical Volume Control (CVC) cables running in trays near ceiling at elevation 132 ft. Although these cables should be redundant; it is recommended that lifts be ~ept.
low in.elevation to prevent heavy loads swinging into the cable trays. This could be done by modifying the written lifting procedures.
- g. Auxiliary Feedwater Pump Monorails (144A, B, C; 244A, B, C), Charging Pump Monorails (141A, B, C; 241A, B, C), Component Cooling Pump Mono-rails (145A, B; 245A, B), Safety Injecton Pump Monorails (146A, B; 246A, B) , Containment Spray Pump Manora i 1s (142A, B; 242A, B). Mono-rails Service Elevation 55 Feet and 45 Feet (161A, B; 261A, B)
- the- major safety-related systems involved in a heavy load drop are the cable trays and piping systems. In general, electric cables and piping for safety-related components require redundancy. It is recommended that separation should be verified to preclude common 5-5
QUAD-1-81-933
- mode multiple failure. Redundant safety-related systems should be considered for the heavy load drops from these monorails. In the next phase study, redundancy will be identified and probably most of these monorails will be excluded for evaluation.
5.2.2 Immediate Recommendations The following items are recommedned for immediate action in order to enhance the reliability:
- a. To more clearly indicate the lifting capacity on the lifting devices, such as the monorails.
- b. To more clearly mark the lifting devices of the monorail to distinguish them from the non-lifting devices. This could be done .by painting them with distinctive colors.
5-6
QUAD-1-81-933
6.0 REFERENCES
- 1. NUREG-0612, 11 Control of Heavy Loads at Nuclear Power Plants."
- 2. Letter dated 12/22/80 from USNRC to all Licensees of Operating Plants.
- 3. Whiting Corporation, "Engineering Design Study for Salem Nuclear Station Crane, 11 P.O. No. E214912, September 1981.
- 4. Crane Manufacturers Association of America, Specification for*
Electric Overhead Traveling Cranes, CMAA Specificaton No. 70, 1970.
.~ 5. Detail Specification 70-6471, 11 Solid Radwaste Handling System, 11 prepared by PSE&G, March 1970.
- 6. Standard Specification 68-6360, "Bridge on Gantry Cranes, 11 prepared by PSE&G, July 1968.
- 7. The Electric Overhead Crane Institute Specification for Electric Overhead Traveling Cranps, EOCI Specification No. 61 (1961).
- 8. American National Standards Institute, American National Standard for Overhead and Gantry Cranes, ANSI 830.2.0 (1967).
- 9. Section 2.1.0 of Installation, Operating and Parts List Manual by Stock Equipment Company, Chagrin Falls, Ohio.
- 10. American National Standards Institute, American National Standard for Overhead and Gantry Cranes, ANSI 830.2.0 (1976).
- 11. Section 4.1.0 of Stock Equipment Company Technical Manual for the Filter Handling Systems.
~"
6-1
QUAD-1-81-933 .
- 12. Letter dated May 7, 1981, from Manager of Nucelar Operations Supports, PSE&G to the General Manager of Engineering and Construction Department, PSE&G.
- 13. Letter from PSE&G to NRC,
Subject:
Control of Heavy Loads Near Spent Fuel No. 1 Unit, Salem Nuclear Generating Station, Docket No. 50-272, dated July 21, 1978.
- 14. Procedure M2Q. 11 Control, Inspection, Testing, and Maintenance of General Rigging Equipment. 11
- 15. Procedure M2S 11 Control, Inspection, Testing, and Maintenance of Special Lifting Devices. 11
- 16. American National Standards Institute, American National Standard for Overhead and Gantry Cranes, ANSI Nl4.6 (1978).
- 17. NRC Letter of Fbruary 3, 1981, NUREG-0612, Enclosure 2 Salem Nuclear Generating Station. Item 1, Load Paths Defined.
- 20. ANSI Al2.l: ANSI Safety Code for Floor and Wall Openings, Railings and Toeboards.
- 21. ANSI Al4.3: ANSI Safety Code for Fixed Ladders.
- . 22-. *ANS* 014.*1*: *Lspecificati-ons -for Welding*-Industrfal and *M;n--- -- - * ---
Cranes.11 American Welding Society.
6-2
I APPENDIX A STRUCTURAL AND MECHANICAL DESIGN EVALUATION CHECKLIST FOR THE OVERHEAD HANDLING SYSTEMS (DELETED)
APPENDIX B STRUCTURAL AND MECHANICAL DESIGN EVALUATION CHECKLIST FOR THE OVERHEAD HANDLING SYSTEMS (DELETED)
APPENDIX C LOAD PATH FIGURES
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I NO I & 2 UNITS GENERAL ARRANGEMENT AUXILIARY BUILDING El.122'
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NOi 1/Allr . NO.I UNtf run llANDllNG BU!lOING .. FU[l HANDLING OUfl DING F"ARr PUN Ii 116
- 0 Fig. C-10: Equipment hatch is unbolted then moved to storage cradle with polar crane jib. Hatch cover is free to move during NO I B 2 UNITS GENERAL ARRANGEMENT AUKILIARY BUILDING EL 122' , .
transfer to cradle (no guides or tracks). CONTAINMENT B FUEL HANDLING BLOG. EL.130'
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C
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NO.I UN/r 'r'°f'll"!.~t NOi 1/Nl,-
/'UCL HANOLIN(j 8111'.0IVC __ NO.I IJN/r F{I£( llANOLING BUlt DING . FUll ltANOllNG BUIJJ!!!!JL PllRr Pl AN U "'
- 0 Fig. C-11: Area serviced by mobile galion cherrypicker.
Reach is just about across cavity. NO I 8 lu~~:~~:~~~~~:=~~NzqEMEIH COf!T~ll!.M_ENT 8 FUEL HANDLING BLOG. EL.130'
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Fid. C-12: load paths for cranes and monor~ils in Auxiliary Building, El. 100', ----~----- -----
NO I 6 2 U.NITS GENERAL ARRANGfMENT also for Jib Crane 113, 213 in Fuel Handling Building L *".U>UUARY CO~fAINIAENT 8 FUEL ltAN(ll:JNG
~BU~IL~DIN~G~E~L.~10~0'_ - - -
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p ~ , l I U ff N I P I P I J U N N r l NO I 8 2 UNITS GENERAL ARRANGEMENT AU*ILIARY BLDG EL.84' CONT. BLOG.EL.78' 8 81' Fig. C-13: Load paths for the monorails in the Auxlliary Building, ~l. J4' FUEL HANDLING BLDG. EL.8~' 8 89'-6"
( I : 1 Fig. C-14~ Load paths for monorails in A~xiliary Buiiding, El. 64 1 NO. 18 2 UNITS-GENERAL ARRANGEMENT AUXILIARY BUILDING EL.64'
() ( '
W=1 = NO 0 lJNIT - - - - f - - - H Q I UNIT NO 0 UNIT ---'---k:t.l~IT OF Rr.1t:.rolf COHfAINNfHT or lllACfDll tOl'f rAJNWJNr NO. I II 2 UNITS GENERAL ARRANGEMENT Fig. C-15: load paths for monorails in Auxiliary Building, El. 55 1 AUXILIARY BUILDING El. 45 II 55
( *'
- --~~
I
'"'* 'r.l-l.
~ FUEL HANOLIJ.IG AREA Fig. C-16: Fuel fuel shipping cask in the transf~r pool. It is lifted from the pool and I '
held water. The cask is moved to the decon pit to be sealed transferred to the rP.r.P.ivinn ~rP~ tn h~ tr~n~nnrtPrl nff ~itP
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, ....... a .... v.*
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,. ..,,,.,,.,,,.,~..,r 1£ I I Fig: C-17: .., *,;;~,;L;zJ .:~;rc;k;;~~ 1. 100 1 to El. 130 1 laydown. It is then moved to between new fuel st:orag<<!' pit and transfer pool. Covers are removed and stored between decon pit and transfer pool. New fuel is inspected and then placed in new fuel storage pit.
( l Fig. C-18:
Mobile Crane is p Building Crane and c area between H.P. tu from turbine deck ac Auxiliary Building t desig near Auxiliary Build"ng roo 1~.:..._--F----'--+-'---'I---
PSE&G maintenance us e on r of and catalytic .uses_l drive across steel plates long pa hs out ihed o Dwg. 241773
[ ~--GEfl[RAl PLOl M::---*--1
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Fig. C-19:
~--1 -,.:, l~~~:~=*~m;:;. ~~N~~::::.::::=..-!---;-!
The transfer canal doors are removed by a hoist on an overhead monorail. They are moved individually to their FUEL ~ANDUNG rsn-um1u1 *2 AREA rn.9.7-z storage location beneath a hatch on the 130 1 El. (near decon pit hatch). Canal doors must be lifted approx.
3! 1 above 130 1 El. to clear wall <irn11nrl fii,,] nnnl
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~
c Fig. C-20: Service Water Straine~ Monorail
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c NO.i llN/f NO I IJIVIT .*NO.I UNlf
~LIN§BIAf.DNG run HANDLIN' 81/11. DING FUll ffANDl ING BYJ.ftDJ!i!L.
P*RT PUN I i ,,,
- 0 Figure C-21: Load Path for the Manipulator Cranes (103,203) I 8 2 UNITS GENERAL ARRANGEMENT AUXILIARY BUILDING El 122' TAINMENT B FUEL HANDLING BLDG. El. 130'
)
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~ua.v fO.tlZllW A'At'Ol*4'7Akr
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-. . NO I 1/Nlr rue l llANOL ING 8U1f._ DING . ruu
.f!!QLIJNlf H~NOUM;_/ly~
,.AR,. PIAN It llt.
- 0 NQ I B fu~i~:lt~~~~~~::~~~qEMENT Figure C-22: Load Path for the Stud Detensioner Hoists (104,204) CONTAINMENT 8 FUEL HANDLING BLDG. EL 130'
APPENDIX D LIST OF WRITT~N PROCEDURES
PSE-:0108
- Procedu*re M2 TABLE D-1: MAINTENANCE PROCEDURES "Crane, Fuel Handling/Transfer System and Special Handling Tools and Equipment."
Procedure M2A "Cask Handling Crane, Semi-Annual, Annual Inspections and Operational Tests. "
Procedure M2B "Fuel Handling Crane, Semi-Annual, Annual Inspections and Operational Tests."
Procedure M2D "Fuel Transfer System Operational Test."
Procedure M2F "Manipulator Crane, Pre-Operational Inspections and Operational Tests."
Procedure M2G "Polar Crane Semi-Annual, Annual Inspections and Operational Tests."
Procedure M2H "Special Handling Tools Inspection."
Procedure ~2I "Cask Handling Crane Daily Inspections."
Procedure M2J "Fuel Handling Crane Daily Inspection."
Procedure M2L "Polar Crane Daily Inspection."
Procedure M2M "Solid Waste Handling Crane Inspections."
Procedure M2N "Turbine Crane Inspection & Test (Daily and Annually)."
Procedure M20 "Mobile Cranes Annual Inspection."
Procedure M7C "Filter Handling System."
Procedure MSC "Reactor Vessel Head &Upper Internals Removal and Installation."
PSE-0108 TABLE D-2: QUALIFICATION STANDARDS FOR THE OPERATORS
- 1. Yard Worker Qualification Standard
- 2. Tractor Operator Qualification Standard
- 3. Hoist Operator Qualification Standard
- 4. Fork Lift Operator Qualificatio~ Standard
- 5. Polar Crane Operator Qualification Standard
- 6. Fuel Handler Qualification Standard
- 7. Cask Handling Crane Operator Qualification Standard
- 8. Fuel Handling Crane Operator Qualification Standard
- -* 9. Turbine Building Crane Operator Qualification Standard
_,______J