Similar Documents at Salem |
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LER-1980-017, /01T-0:on 800328,during Review of Environ Qualification Documentation Required by IE Bulletin 79-01B, RCS Wide Range Pressure Transmitters Were Found Below Max Flood Level.Caused by Imposition of New Requirements |
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Report Number:
80-17/0lT Report Date:
4/11/80 Occurrence Date:
3/28/80 Facility:
Salem Generating Station Public Service Electric & Gas Company Hancocks's Bridge, New Jersey 08038 IDENTIFICATION OF OCCURRENCE:
Potential Deficiency Regarding Environmental Qualification of Reactor Coolant System (RCS) Wide Range Pressure Transmitters CONDITIONS PRIOR TO OCCURRENCE:
Mode 1 Reactor Power 100%
DESCRIPTION OF OCCURRENCE:
During the review of environmental qualification documentation for equipment required for accident mitigation/shutdown as required by NRC Bulletin 79-0lB, it was found that the Reactor Coolant System wide range pressure transmitters, PT-403 and PT-405, are located below the maximum containment flood level following a major loss of coolant accident.
Qualification documentation provides adequate data demonstrating post-accident operability in a harsh environment for the transmitters but does not include data for submergence.
The two pressure transmitters and their output signal are utilized for the following control functions:
- 1.
Permissive interlock for opening manually the Residual Heat Removal System suction valves (lRHl and 1RH2) from No. 11 Reactor Coolant hot leg whenever Reactor Coolant System pressure is below a specified value.
These transmitters also provide for automatic closure of these valves whenever Reactor Coolant System pressure is above a specified value.
- 2.
Saturated pressure/saturated temperature computer calcu-lation display/recording for operator information on Reactor Coolant System subcooling (NUREG-0578 requirement) *
- 3.
Operation of the Pressurizer Overpressure Protection System (POPS) power operated-relief valves to prevent pressure transients during low temperature operation.
In addit~on, wide range pressure indication is utilized in the emer-gency instruction in determining the trip point for the Reactor Coolant Pumps following certain accidents.
80 0.4 15 0 5 5 s
- -...,!__.J --..__r LER 80-17/0lT DESIGNATION OF APPARENT CAUSE OF OCCURRENCE:
Although Westinghouse has indicated that the devices would work in a submerged state due to the transmitter seal design, documentation is not available to us to support this contention.
ANALYSIS OF OCCURRENCE:
The maximum containment flood level at Salem has been calculated to be at Elevation 83'-l" (FSAR Q6.28).
This level is based upon a major loss of coolant aGcident (LOCA) with the accumulator inventories, spilled Reactor Coolant System inventory, and the entire contents of a 400,000 gallon Refueling Water Storage Tank (RWST) being the con-tributing* factors.
One wide range pressurizer pressure transmitter (PT-403) is at Elevation 80'-0" and the other transmitter (PT-405) is at Elevation 82'-4".
Under the conditions of flooding following a major LOCA, the functions performed by the wide range pressure transmitters are not required for operator response.
With a depressurized Reactor Coolant System, switchover,to recirculation can be accomplished without their use.
The functions of the transmitter (except POPS) are required for small LOCA's, steam line and feedwater line breaks where the Reactor Coolant System will not become totally depressurized.
The flood level from these type breaks will be less than Elevation 83'-l" due to the lower inventory of water discharging into the containment.
Transmitter PT-403 would probably become flooded following the event, wherea~
PT-405 would not.
During and. following the accident conditions.where the wide pressure transmitters would be required, at least one transmitter should remain above the expected flood level.
The transmitter design for these particular units is pressure sealed to prevent moisture leakage.
The instrument lead wires and connection to the signal cable are also sealed.
Although complete test data is not available, the design and installation of the units indicate that they would operate in a submerged state.
Preliminary indication from Westinghouse supports this contention.
Alternate backup indications are available to the operator during accident recovery to assist in the maintenance of adequate core cooling should the' wide range pressure transmitters not operate pr~perly due to potential flooding or random failure of the instru-ments.
The four pressurizer pressure transmitters can be utilized where the reactor coolant pressure is in the range of 1700-2500 psig.
These units are Rosemount 1153 Series A pressure transmitters and have adequate documentation demonstrating their operability in a post accident environment.
These pressure transmitters are located above the maximum flood level at Salem.
Additionally, Reactor Coolant System pressure can be estimated from the discharge pressure indica-tions for the Boron Injection Tank (charging) and t:be Safety Injection Pumps.
Flow indication is also provided to indicate to the operator that there is discharge flow to the Reactor Coolant System.
These
LER 80-17/0lT devices are safety grade and are located outside the containment and, therefore, are not subject to the accident environment.
The backup indications identified could be utilized by the operator, if required, in recovery operations.
During postulated post-accident operations when it becomes necessary to initiate closed loop cooling via the residual heat removal system suction from No. 11 Reactor Coolant hot leg, the pressure interlocks for the lRHl and 1RH2 valves can be jurnpered at the motor control centers to permit manual valve opening dependent upon backup pressure indication.
Although the automatic closure feature would be defeated, overpressurization of the residual heat removal system is prevented by relief valves until the operator manually closes the lRHl and/or 1RH2 valves from the Control Room.
CORRECTIVE ACTION
The Analysis of Occurrence above provides appropriate justification for the continued operation of Unit 1 until the wide range pressure transmitters are relocated.
The potential loss of both transmitters, when required, is not probable and, even if both should fail due to flooding, adequate backup indications are available and actions can be taken to maintain plant safety following an accident.
A design change has been prepared (lEC-0722) to relocate the PT-403 and PT-405 wide range pressure transmitters above the maxim:um flood level at Salem, and the design change is in the review process.
The work will be completed at the next appropriate shutdown.
The relocation with the present qualification documentation will provide adequate assurance that the transmitters will operate when required in a post-accident environment.
INSTRUMENT TYPE:
Barton Instruments Model 764, Lot 2 Prepared By J. M. Zupko, Jr.
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Du~ing the review of environmental qualification documentation required by NRC IIITJ CI:TIJ IIill [ill]
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Bulletin 79-0lB, it was found that the Reactor Coolant System wide range pressure transmitters are located below the maximum containment flood level *. Qualification documentation provide adequate data for post-accident operability in a harsh environment but does not include data for submergence.
Alternate backup indications are available above the maximum flood level and could be used by the
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is being reviewed for approval in order to move the subject transmitters.
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| 05000311/LER-1980-001-03, /03L-0:on 800522,when OL Received,Fire Barriers Were Open Due to Recent Removal of Electrical Cables,Pipes & Welding Cables.Cause Not Stated.Barriers Were Verified Sealed Prior to Core Load | /03L-0:on 800522,when OL Received,Fire Barriers Were Open Due to Recent Removal of Electrical Cables,Pipes & Welding Cables.Cause Not Stated.Barriers Were Verified Sealed Prior to Core Load | | | 05000311/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000272/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000272/LER-1980-001-03, /031-0:on 800101,axial Flux Difference Determined to Be Outside Target Band.Caused by Signal Output Failing High.Signal Isolator Was Replaced & Axial Flux Difference Monitor Recalibr | /031-0:on 800101,axial Flux Difference Determined to Be Outside Target Band.Caused by Signal Output Failing High.Signal Isolator Was Replaced & Axial Flux Difference Monitor Recalibr | | | 05000311/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000272/LER-1980-002-03, /03L-0:on 800104,discovered That Functional Tests of Power Range Neutron Flux Low Trip Setpoint When Greater than 25% Power Had Not Been Performed Since 1976.Caused by Lack of Procedures for Tests | /03L-0:on 800104,discovered That Functional Tests of Power Range Neutron Flux Low Trip Setpoint When Greater than 25% Power Had Not Been Performed Since 1976.Caused by Lack of Procedures for Tests | | | 05000311/LER-1980-002-03, /03L-0:on 800526,during Routine Surveillance, Emergency Diesel 2B Could Not Be Fully Loaded.Caused by Three Pins Stuck in Fuel Injectors.Pins Were Unstuck & Diesel Tested Satisfactorily.Insp Order Has Been Initiated | /03L-0:on 800526,during Routine Surveillance, Emergency Diesel 2B Could Not Be Fully Loaded.Caused by Three Pins Stuck in Fuel Injectors.Pins Were Unstuck & Diesel Tested Satisfactorily.Insp Order Has Been Initiated | | | 05000272/LER-1980-002, Forwards LER 80-002/03L-0.Previous Transmittal Included Incorrect LER Attachments | Forwards LER 80-002/03L-0.Previous Transmittal Included Incorrect LER Attachments | | | 05000272/LER-1980-003-03, /03L-0:on 800203,air Particulate Detector Pump Seized,Rendering Detector Inoperable.Caused by Normal Degradation of Pump.Pump Replaced | /03L-0:on 800203,air Particulate Detector Pump Seized,Rendering Detector Inoperable.Caused by Normal Degradation of Pump.Pump Replaced | | | 05000272/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000311/LER-1980-003, Has Been Cancelled | Has Been Cancelled | | | 05000272/LER-1980-004, Forwards LER 80-004/03X-1.Detailed Event Analysis Encl | Forwards LER 80-004/03X-1.Detailed Event Analysis Encl | | | 05000311/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000311/LER-1980-004-03, /03L-0:on 800610,during Routine Surveillance,Both Safety Injection Pumps Were Made Operable at Less than 312 F in Rcs.Caused by Lack of Procedure to Limit Max Number of Operable Safety Pumps | /03L-0:on 800610,during Routine Surveillance,Both Safety Injection Pumps Were Made Operable at Less than 312 F in Rcs.Caused by Lack of Procedure to Limit Max Number of Operable Safety Pumps | | | 05000272/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000311/LER-1980-005-03, /03L-0:on 800622,during Preparation for Heatup, Position Indication & Mechanical Operation of Pressurizer Overpressure Protection Valves Gave False Indication & Failed to Reseat.Possibly Caused by Foreign Matl in Valve | /03L-0:on 800622,during Preparation for Heatup, Position Indication & Mechanical Operation of Pressurizer Overpressure Protection Valves Gave False Indication & Failed to Reseat.Possibly Caused by Foreign Matl in Valve | | | 05000272/LER-1980-005-03, /03L-0:on 800117,containment Pressure Allowed to Increase Above Limit.Design Change 1EC-0474,not Incorporated,Would Have Raised Alarm Setpoints on Containment Particulated Monitors.Setpoints Readjusted | /03L-0:on 800117,containment Pressure Allowed to Increase Above Limit.Design Change 1EC-0474,not Incorporated,Would Have Raised Alarm Setpoints on Containment Particulated Monitors.Setpoints Readjusted | | | 05000311/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000311/LER-1980-006-03, /03L-0:on 800625,residual Heat Removal Pump Was Discovered to Have Been Previously Improperly Assembled. Caused by Either Personnel Error or Procedural Inadequacy. Pump Inspected,Repaired & Reassembled | /03L-0:on 800625,residual Heat Removal Pump Was Discovered to Have Been Previously Improperly Assembled. Caused by Either Personnel Error or Procedural Inadequacy. Pump Inspected,Repaired & Reassembled | | | 05000272/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000311/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000272/LER-1980-006-03, /03L-0:on 800123,power Was Lost to Meteorological Tower Instruments.Caused by Faulty Backup Power Inverter. Inverter Does Not Have Automatic Transfer Switch as Originally Designed | /03L-0:on 800123,power Was Lost to Meteorological Tower Instruments.Caused by Faulty Backup Power Inverter. Inverter Does Not Have Automatic Transfer Switch as Originally Designed | | | 05000311/LER-1980-007-03, /03L-0:on 800709,during Normal Operations,Motor Bearing Thermocouple for 21 Containment Fan Coil Unit Indicated High.Caused by Normal Wear on Bearing.Bearing Replaced in Kind & Fan Coil Unit Tested Satisfactorily | /03L-0:on 800709,during Normal Operations,Motor Bearing Thermocouple for 21 Containment Fan Coil Unit Indicated High.Caused by Normal Wear on Bearing.Bearing Replaced in Kind & Fan Coil Unit Tested Satisfactorily | | | 05000311/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000272/LER-1980-007, Forwards LER 80-007/03X-2.Detailed Event Analysis Encl | Forwards LER 80-007/03X-2.Detailed Event Analysis Encl | | | 05000272/LER-1980-007-03, /03X-1:on 800128,design Deficiency Found in Demineralized Water Supply Check Valve to Auxiliary Feedwater Storage Tank 1DR7.Caused by Failure to Include Valve in Piping Spec Break.Valve Seismically Qualified | /03X-1:on 800128,design Deficiency Found in Demineralized Water Supply Check Valve to Auxiliary Feedwater Storage Tank 1DR7.Caused by Failure to Include Valve in Piping Spec Break.Valve Seismically Qualified | | | 05000311/LER-1980-008-03, /03L-0:on 800710,during Routine Containment Entries,Entry Into Action Statement 3.6.1.3 Resulted from Excessive Leak Rate.Caused by Gaskets Being Moved from Seating Surface Due to Improper Operation.Gaskets Reseated | /03L-0:on 800710,during Routine Containment Entries,Entry Into Action Statement 3.6.1.3 Resulted from Excessive Leak Rate.Caused by Gaskets Being Moved from Seating Surface Due to Improper Operation.Gaskets Reseated | | | 05000272/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000272/LER-1980-008-03, /03L-0:on 800129,maint Was Performed on Inboard Containment pressure-vacuum Relief Valve lVC6 Using nonsafety-related Procedures & Nonqualified Parts.Caused by Omission on List of safety-related Control Valves | /03L-0:on 800129,maint Was Performed on Inboard Containment pressure-vacuum Relief Valve lVC6 Using nonsafety-related Procedures & Nonqualified Parts.Caused by Omission on List of safety-related Control Valves | | | 05000311/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000311/LER-1980-009-03, /03L-0:on 800709,during RCS Heatup,Steam Generator Flow & Pressure Channel Response Inadequate.Bistables Placed in Tripped Mode.Caused by Closed Isolation Valve from Main Steam Piping Preventing Normal Operation.Valve Opened | /03L-0:on 800709,during RCS Heatup,Steam Generator Flow & Pressure Channel Response Inadequate.Bistables Placed in Tripped Mode.Caused by Closed Isolation Valve from Main Steam Piping Preventing Normal Operation.Valve Opened | | | 05000272/LER-1980-009, Forwards Updated LER 80-009/03X-2 | Forwards Updated LER 80-009/03X-2 | | | 05000311/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000272/LER-1980-009-03, Small Leak Found in Telltale Drain 6 in Spent Fuel Pit.Caused by Leaking Welded seams.Half-round Channels Welded Over Leaking Welds | Small Leak Found in Telltale Drain 6 in Spent Fuel Pit.Caused by Leaking Welded seams.Half-round Channels Welded Over Leaking Welds | | | 05000272/LER-1980-010-03, /03L-0:on 800206,while Reviewing Procedure,Found That,During Load Test on Manipulator Crane Prior to Fuel Movement on 790425,test of 3,220 Lbs Performed Instead of 3,250 Lbs Per Tech Spec.Procedure Will Be Revised | /03L-0:on 800206,while Reviewing Procedure,Found That,During Load Test on Manipulator Crane Prior to Fuel Movement on 790425,test of 3,220 Lbs Performed Instead of 3,250 Lbs Per Tech Spec.Procedure Will Be Revised | | | 05000272/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000311/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000311/LER-1980-010-03, /03L-0:on 800709,during RCS Heatup at 1,700 Psig, Channels I & II for Pressure Indication Failed to Respond. Caused by Broken Fuse Cap on Channel I & Improper Valve Lineup on Channel Ii.Fuse Cap Replaced & Valve Opened | /03L-0:on 800709,during RCS Heatup at 1,700 Psig, Channels I & II for Pressure Indication Failed to Respond. Caused by Broken Fuse Cap on Channel I & Improper Valve Lineup on Channel Ii.Fuse Cap Replaced & Valve Opened | | | 05000311/LER-1980-011-03, /03L-0:on 800710,during Routine surveillance,2C Vital Bus Undervoltage Trip Relay Failed to Meet Spec.Caused by Variation in Ambient Conditions Resulting in Relay Trip Setpoint Changing from Preset Mode.Relay Reset | /03L-0:on 800710,during Routine surveillance,2C Vital Bus Undervoltage Trip Relay Failed to Meet Spec.Caused by Variation in Ambient Conditions Resulting in Relay Trip Setpoint Changing from Preset Mode.Relay Reset | | | 05000272/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000311/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000272/LER-1980-011-03, /03L-0:on 800212,during Air Lock Leakage Test, Found Leakage Above Tech Spec Limit.Caused by Gasket Being Jarred from Seating Channel.Gasket & Seating Surface Cleaned.Gasket Reinstalled | /03L-0:on 800212,during Air Lock Leakage Test, Found Leakage Above Tech Spec Limit.Caused by Gasket Being Jarred from Seating Channel.Gasket & Seating Surface Cleaned.Gasket Reinstalled | | | 05000311/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000272/LER-1980-012-03, /03L-0:on 800205,air Particulate Detector Was Declared Inoperable When Shear Pins & Microswitch Failed. Caused by Normal Degradation of Pins & Probable Bump of Switch by Personnel.Pins Replaced & Switch Repaired | /03L-0:on 800205,air Particulate Detector Was Declared Inoperable When Shear Pins & Microswitch Failed. Caused by Normal Degradation of Pins & Probable Bump of Switch by Personnel.Pins Replaced & Switch Repaired | | | 05000272/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000311/LER-1980-012-03, /03L-0:on 800713,during Routine Surveillance, Auxiliary Feedwater Pump 23 Found Inoperable.Caused by Jammed Control Valve Linkage Due to Loose Nut.Linkage Set Free,Nut Installed & Pump Tested Satisfactorily | /03L-0:on 800713,during Routine Surveillance, Auxiliary Feedwater Pump 23 Found Inoperable.Caused by Jammed Control Valve Linkage Due to Loose Nut.Linkage Set Free,Nut Installed & Pump Tested Satisfactorily | | | 05000272/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000311/LER-1980-013-03, /03L-0:on 800714,during Routine tour,21 & 22CS6 Spray Header Isolation Valves Were Found Cleared & Tagged in Closed Position.Caused by Facilitation of Performance of Surveillance Test After Which Valves Were Not Repositioned | /03L-0:on 800714,during Routine tour,21 & 22CS6 Spray Header Isolation Valves Were Found Cleared & Tagged in Closed Position.Caused by Facilitation of Performance of Surveillance Test After Which Valves Were Not Repositioned | | | 05000311/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000272/LER-1980-013-03, /03L-0:on 800227,during Routine Surveillance,Temp Maintained by Heat Trace Circuit 603 Found to Be 142 F Instead of 145 F.Caused by Pipe Insulation Erosion.Heat Tracing Repaired & Piping Reinsulated | /03L-0:on 800227,during Routine Surveillance,Temp Maintained by Heat Trace Circuit 603 Found to Be 142 F Instead of 145 F.Caused by Pipe Insulation Erosion.Heat Tracing Repaired & Piping Reinsulated | |
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