ML090720869

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Calculation, ALION-CAL-TVA-2739-03, Rev. 4, Watts Bar Reactor Building GSI-191 Debris Generation Calculation.
ML090720869
Person / Time
Site: Watts Bar Tennessee Valley Authority icon.png
Issue date: 02/25/2009
From: Gallegos E
ALION Science & Technology Corp
To:
Office of Nuclear Reactor Regulation
References
GL-04-002, GSI-191, TAC MC4730 ALION-CAL-TVA-2739-03, Rev 4
Download: ML090720869 (287)


Text

{{#Wiki_filter:ATTACHMENT 2 TO ENCLOSURE 2 CALCULATION ALION-CAL-TVA-2739-03 Rev 4 Watts Bar Reactor Building GSI-191 Debris Generation Calculation E2-A2-1 SCIENCE AND TECHNCIL,04y DESIGN CALCULATION AND ANALYSIS COVER PAGE Calculation No: ALION-CA L-TVA-2739-03 I Revision: 4 Page I of 60 Calculation Title: Watts Bar Reactor Building GSI-191 Debris Generation Calculation ProjectNo: 261-2739 Project Name: Watts Bar GSI-191 Debris Generation/Transport Analysis and Sump Screen Testing Client: Tennessee Valley Authority Document Purpose/Summary: An analysis was performed to predict the type, quantity, and size distribution of debris that would be generated should a high energy line break requiring recirculation through the emergency sump ever occur at Watts Bar. Four cases were postulated for breaks in the crossover leg piping at the base of each of the steam generators. These breaks are considered to be bounding for all loss of coolant accidentsthat could be postulated at Watts Bar. This report describes the input, assumptions, methodology, and results of the debris generation analysis.Error Reporting requirements. Preparer Signature:_ Date: ' k, DESIGN VERIFICATION METHOD QA APPLICABILITY LEVEL[Z Design Review Z Nuclear Safety Related D] Alternative Calculation D] Quality Significant D Qualification Testing D] Nuclear Non-Safety Related Professional Engineer Approval (if required) Date AM,4 Signature Prepared By: Ernest Gallegos Z 2. 5, -/0 Printed/Typed Name Signature Date Reviewed By: Ryan Robinson 5"--In3 Printed/Typed Name /. Si Vnatuk~e Date Approved By: Todd Anselmi .._., ____, ___,_'___ _"/_____/ ___Printed/Typed Name o Signature Date Form 3.4.1 Revision 3 tElfective Date: 2/28/07 E2-A2-2 SCICNCC AND 1ECOIOLOGY REVISION HISTORY LOG Page 2 of 60 Document Number: ALION-CAL-TVA-2739-03 Revision: 4 Document Title: Watts Bar Reactor Building GSI- 191 Debris Generation Calculation REVISION] DATE Description 0 Original Issue Fixed error with density of phenolic paint used in volume 1 11/08/05 calculation. Updated format of calc to meet new Alion QA standards.

  • Independently re-created and included insulation spreadsheets 2 08/03/07 for each break location so that insulation values are completely traceable (Appendix 1-3).* Included screenshots from AutoCAD which illustrate each step of the paint calculation process so that paint calculation values are completely traceable (Appendix 4)" During the independent re-creation of the insulation spreadsheets, 2 areas of Min-K that are approximately 17 cuft each were found to be omitted from the previous revision of the calculation and are now included in the calculation." During the independent re-creation of the insulation spreadsheet, several areas of Min-K and 3M-M20C (Interam) that were judged to be shielded or outside the ZOIs in the previous version of the calculation were considered to be debris source terms in this version of the calculation.

Included example calculation in Section 4.5.1." New paint calculation methodology was used for this revision of the calculation. Subsequently, the values have risen." Corrected area of containment dome liner above crane wall for IOZ calculation from upper containment (5.1, 5.2, 5.3, 5.4)." In coatings calculations, Carboline 295 and epoxy have been detailed out on their own (5.1, 5.2, 5.3, 5.4)." For the particulate density of Carboline 4674, pure silicone was used. This is consistent with the SER using the particulate density of zinc for IOZ coatings." Added Tables 5.1.1, 5.2.1, 5.3.1, 5.4.1 which show the values Form 6.1.3 Revision I Effective Date: 2/28/07 E2-A2-3 REVISION HISTORY LOG ALION SCIECC¢ AND Page 3 of 60 Document Number: ALION-CAL-TVA-2739-03 Revision: 4 Document Title: Watts Bar Reactor Building GSI- 191 Debris Generation Calculation obtained from coatings Appendix 4. Added equation to section 4.5.2 that shows how the coatings surface area is calculated along with a reference to the Alion Technical Document which derives this equation." Each coating type has been listed explicitly in Tables 6.1-6.5." Added Table of Definitions and Acronyms* Added words and references to Section 4 that point to AutoCAD and Inventor 10 being V&Vd by Alion." Added Figure 4.4.1 to clarify how the volumes of RMI reported by Enercon in the insulation spreadsheet were converted to surface areas.* In the previous revision of the calculation, the thickness of the coatings were pulled from the manufacturers sheets, in this revision, the thicknesses reported in the walkdown report were used [9, Attachment LI." LDFG density was corrected to be 175 pcf [20]." Added email to Attachment H which further clarifies the constituents of Min-K.* Changed breakdown of 3M-M20C (Interam) from 100% LDFG failure to 55% LDFG failure and 45% vermiculate particulate per instruction by TVA (Attachment F)." Corrected Table of Contents pagination for Attachments and Appendices." Added reference for RCS pipe sizes (Ib)." Added Interam behind 3M-M20C notations (numerous locations)." Added short calculation to show what "D" means in reference to ZOI size (Section 4.4)." Changed wording for Assumption 3.12* Updated formatting of calculation to meet new Alion QA standards." Added words on how break locations were selected (Section 5, Break I criteria). Form 6.1.3 Revision I Effective Date: 2/28/07 E2-A2-4 AL ION'%Clt.C AND TCHNOLOGY REVISION HISTORY LOG Page 4 of 60 Document Number: ALION-CAL-TVA-2739-03 Revision: 4 Document Title: Watts Bar Reactor Building GSI-191 Debris Generation Calculation" Added explanation that shadowing was not used to credit debris destruction, but that the robust barrier of the refueling canal and the primary shield wall were (Section 4.4)." Added subsection in both the Min-K and 3M-M20C (Interam)sections for each break location that show a calculation example for how values were arrived at (5.1, 5.2, 5.3, 5.4)." Added latent fiber subsection to each break location calculation (5.1, 5.2, 5.3, 5.4).* Added explanation of where the 17.3 micron particle size comes from for dirt/dust (Section 4.5.3).D Added note that the calculation was not evaluating the existing strainer (Section 5, Break 5 criteria)" Added Figure 5.1 which shows the break locations for each case." Added 3M-M20C shielding effect calculations to results tables" Added Appendix 5 -3M-M20C insulation shielding calculations" Added Assumption 3.13 relating coatings data sheet appendices to installed coatings" Changed wording in Unverified Assumption I" Minor grammatical and editorial corrections throughout." Modified ZOI for 3M-M20C to 11.OD (based on TVA Input)3 02/01/08

  • Modified ZOI for Min-K (with additional banding) to 10.0D (based on TVA input)* Modified resulting debris generation for all break cases due to modification of 3M-M20C and Min-K ZOI" Analyzed shadowing effects for large equipment as it relates to 3M-M20C debris generation." Integrated new design input (TVA Letter W-8123, dated 4 See Cover February 11, 2009 and included herein as Attachment F)Page regarding nominal composition and debris size distribution of 3M-M20C insulation.

Form 6.1.3 Revision I Effective Date: 2/28/07 E2-A2-5 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation 'CL I O a Document No: ALION-CAL-TVA-2739-03 Rev: 4 Page: 5 of 60 TABLE OF CONTENTS Table of Contents ............................................................................................................................ 5 List of Figures ................................................................................................................................. 5 List of Tables .................................................................................................................................. 6 List of A PPEN D ICES ..................................................................................................................... 6 List of A TTA CH M EN TS ....................................................................................................... 6 D efinitions and A cronym s ..................................................................................................... 7 1 Purpose .................................................................................................................................... 8 2 D esign Input ............................................................................................................................ 9 3 A ssum ptions .......................................................................................................................... 10 4 M ethodology ......................................................................................................................... 13 4.1 D ebris Types and Spreadsheet ................................................................................. 13 4.2 CA D M odel ................................................................................................................... 13 4.3 Break Selection ............................................................................................................. 15 4.4 D ebris G eneration .................................................. ................................................... 16 4.5 D ebris Characteristics .............................................................................................. 18 5 A nalysis ................................................................................................................................. 26 5.1 Case 1 -LBLO CA in Loop I ............................... .................................................... 28 5.2 Case 2 -LBLO CA in Loop 2 ................................................................................... 34 5.3 Case 3 -LBLO CA in Loop 3 ................................................................................... 40 5.4 Case 4 -LBLO CA in Loop 4 ................................................................................... 46 6 Results ................................................................................................................................... 52 7 Conclusions .......................................................................................................................... 57 8 References .............................................................................................................................. 58 LIST OF FIGURES Figure 4.2.1 -Plan View of Watts Bar Lower Containment CAD model ............................... 14 Figure 4.2.2 -Close-up of Prim ary RCS Piping in Loop I ....................................................... 15 Figure 4.4.1 -RMI Cylindrical to Rectangular Volume Conversion ...................................... 18 Figure 4.5.1 -RM I debris size distribution ............................................................................... 19 Figure 5.1 -D ebris G eneration Break Locations .................................................................... 27 Figure 5.1.1 -Case I RM I ............................................................................................................ 28 Figure 5.1.2 -Case I Coatings, Min-K and approximate 3M-M20C ZOI ............................... 29 Figure 5.2.1 -Case 2 RM I ......................................................................................... ..... 34 Figure 5.2.2 -Case 2 Coatings, Min-K and approximate 3M-M20C ZOI ............................... 35 Figure 5.3.1 -Case 3 RM I ......................................................................................... ..... 40 Figure 5.3.2 -Case 3 Coatings, Min-K and approximate 3M-M20C ZOI ............................... 41 Figure 5.4.1 -Case 4 RM I ............................................................................................................ 46 Figure 5.4.2 -Case 4 Coatings, Min-K and approximate 3M-M20C ZOI ............................... 47 E2-A2-6 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L I ON Document No: ALION-CAL-TVA-2739-03 Rev: 4 Page: 6 of 60 LIST OF TABLES Table 4.4.1 Table 4.5.1 Table 5.1.1 Table 5.2.1 Table 5.3.1 Table 5.4.1 Table 6.1 -Table 6.2 -Table 6.3 -Table 6.4 -Table 6.5 --ZOI Radii for Watts Bar Insulation Types .......................................................... 16-Ice C ondenser D ebris ........................................................................................ 24-Surface Area Calculations Within the Loop 1 ZOI ............................................ 31-Surface Area Calculations Within the Loop 2 ZOI ............................................ 37-Surface Area Calculations Within the Loop 3 ZOI .............................. .................. 43-Surface Area Calculations Within the Loop 4 ZOI ....................... 49 Case I Debris Source Term for a Break in Loop I ................................................ 52 Case 2 Debris Source Term for a Break in Loop 2 ............................................... 53 Case 3 Debris Source Term for a Break in Loop 3 ............................................... 54 Case 4 Debris Source Term for a Break in Loop 4 ............................................... 55 Physical Properties of D ebris ............................................................................... 56 LIST OF APPENDICES Appendix I Appendix 2 Appendix 3 Appendix 4 Appendix 5 N um bered Enercon Insulation Spreadsheet .......................................................... 1-1 RM I W orksheets ................................................................................................... 2-1 D ebris Source Sum m ary Sheets ....................................................................... 3-1 AutoCA D Figures ............................................................................................ 4-1 3M W orksheets ................................................................................................ 5-1 LIST OF ATTACHMENTS Attachment A -Enercon Insulation Spreadsheet .................................................................. A-i Attachment B -CarbozincTM I I ........................................................................................... B-1 Attachment C -CarbolineTM 295 ........................................................................................... C-1 Attachment D -PhenolineTM 305 .......................................................................................... D-i Attachment E -CarbolineTM 4674 .......................................................................................... E-i Attachment F -3M -M 20C (Interam) ..................................................................................... F-i Attachment G -M in-K .............................................................................................................. G-1 Attachment H -Foamglass/Arm aflex .................................................................................. H-1 Attachment I -Ice Condenser Debris ...................................................................................... I-1 Attachment J -Diamond Power RM I ...................................................................................... J-1 Attachment K -M ain Steam and Feedwater Breaks .............................................................. K- I Attachment L -Coatings .......................................................................

....................................

L-I Attachment N -Comment Resolution .................................................................................... N-i Attachment M -Review Checklist ........................................................................................ M -1 E2-A2-7

0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation AL O N Document No: ALION-CAL-TVA-2739-03 Rev: 4 Page: 7 of 60 DEFINITIONS AND ACRONYMS Acronym Definition BWR Boiling Water Reactor CAD Computer Aided Drafting ECCS Emergency Core Cooling System ESF Engineered Safety Features GR NEI 04-07 Guidance Report HELB High Energy Line Break IOZ Inorganic Zinc LBLOCA Large Break Loss of Coolant Accident LDFG Low Density Fiberglass LOCA Loss of Coolant Accident NEI Nuclear Energy Institute NPSH Net Positive Suction Head NRC Nuclear Regulatory Commission PWR Pressurized Water Reactor QA Quality Assurance RCS Reactor Coolant System RHR Residual Heat Removal RMI Reflective Metal Insulation SER Safety Evaluation Report STL Stereolithography URG Utility Resolution Guide ZOI Zone of Influence E2-A2-8 M Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L I O N Document No: ALION-CAL-TVA-2739-03 Rev: 4 Page: 8 of 60 I PURPOSE The design of the emergency core cooling system (ECCS) in pressurized water reactor (PWR)nuclear power plants includes sumps in the containment building that provide a suction source from the containment to the ECCS pumps allowing the ECCS to operate in a containment recirculation mode following a loss of coolant accident (LOCA). If a high-energy line break (HELB) inside the containment were to occur, it could result in the generation of debris that, if transported to and deposited on the containment sump screens could challenge the function of the ECCS recirculation sumps. Specifically, debris that accumulates on the sump screens would cause an increase in the head loss across the resulting debris bed and sump screens. This head loss may be sufficiently large such that it would exceed the available net positive suction head (NPSH) margin of the ECCS pumps and/or could structurally challenge the sump screens.The sump screen head loss due to the LOCA-generated debris accumulated on the sump screens will be computed based on the quantity determined to be destroyed and transported.

This calculation is the first of a three step process associated with the mechanistic evaluation of the Watts Bar recirculation sump screen due to post-LOCA debris blockage. The three steps are: Step 1: Debris Generation Step 2: Debris Transport Step 3: Debris Accumulation and Head Loss This calculation shows the inputs, assumptions, and methods used to determine the type, quantity, and size distribution of debris that would be generated given various postulated break locations. The results of this calculation will be used in conjunction with the debris transport calculation to determine the types and overall quantity of debris that could reach the Watts Bar sump screens.E2-A2-9 W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 9 of 60 No: ALIONOG 2 DESIGN INPUT This section lists the design inputs used to determine the types, quantity, and representative size distribution of debris generated by a postulated break.1) Accident Analysis a. According to the Watts Bar Updated Final Safety Analysis Report (UFSAR), the types of LOCA breaks that could lead to ECCS recirculation are defined as breaks in the reactor coolant system (RCS) piping or connected piping where the break flow exceeds the makeup flow of the charging pumps [2].b. The worst case break location is a function of the size of the ruptured pipe and the proximity to insulation that could be destroyed. The inside diameter of the primary RCS piping is 27.5" for the cold legs, 31" for the crossover legs, and 29" for the hot legs [3.14, 3.15].c. A three-dimensional computer aided drafting (CAD) model has been developed for the Watts Bar debris transport calculation. As a visualization aid for this analysis, the CAD model was extended to the operating floor based on various plant drawings. The CAD model was also used to calculate the surface area of coatings on walls, supports, and major equipment. It was also used to determine the quantity of some insulation debris as detailed in Section 4.d. Various isometric drawings were used to determine the quantity of insulation within specific distances from the postulated breaks [3].2) Debris Types and Characterization

a. Based on the Enercon developed Watts Bar insulation spreadsheet (See Attachment A), the insulation types in containment include RMI, Cal-Sil, Min-K, Interam 3M-M20C (Attachment F), Foamglass, RTV, Armaflex, Marinite, and Mineral Wool. The locations and quantities of each type of debris are specified in the insulation spreadsheet.
b. Coatings within the zone of influence (ZOI) at the postulated high energy line break (HELB) were considered.

The walkdown report [9, Attachment L] and coatings specifications (Attachment B, C, D, E) were used to determine the type, thickness, and number of coats applied.c. The density, microscopic size, and other material-specific properties were taken from the NEI-04-07, SER, vendor-specific information, or plant specific data sheets as applicable. This is discussed in detail in Section 4.5.E2-A2-1 0 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 10 of 60AND TECHNO ý, DcuetNoAIN ae 1 f6 3 ASSUMPTIONS This section lists the assumptions made in the debris generation analysis.1) The nominal composition of Interam 3M-M20C insulation has a debris size distribution of 35% individual fibers and 65% particulates. (Attachment F). The fibrous component is made up of aluminum silicate and a non specified ceramic fiber. The particulates component is comprised of aluminum vermiculite (50% by weight), organic binder (7.5%by weight) and metal foil (7.5% by weight). In addition, since the majority of the 3M-M20C is vermiculite, the density of the expanded 3M-M20C insulation for the particulate component is assumed to be the minimum expanded bulk density of vermiculite, 4 lb/ft 3 with a manufactured density of 156 lb/ft 3 (Attachment F). The particulate component of 3M-M20C was assumed to fail as 10 micron particulate. The fibrous component of the 3M-M20C will be assumed to have the same debris characteristics as low density fiberglass (LDFG). The MSDS received for 3M-M20C (Interam), vermiculite and a statement for treatment of the material by Watts Bar are included as Attachment F.2) Jacketing, wire ties, buckles and straps are conservatively assumed to be the same as RMI foils and are accounted for within the RMI load as such a highly conservative RMI ZOI was used. This is conservative because RMI foils would transport more readily than the heavier metal straps, etc.3) It was assumed that the Mineral Wool, Cal Sil and RTV that reside in the crane wall penetrations would not be destroyed and will subsequently be ignored. Upon blowdown, if this material were to fail, it would be blown to the area outside the crane wall, which has no communication with the emergency sump inside the crane wall.4) In accordance with Attachment K, main steam line and feedwater pipe breaks within the reactor building penetrations are very low probability pipe breaks. As such, main steam line and feedwater pipe breaks will not be further considered in this calculation. Debris quantities generated by primary breaks are conservatively assumed to bound the debris quantities generated by secondary line breaks. This assumption is reasonable since secondary piping pressures are significantly lower than the primary piping pressure, hence the secondary pipe break ZOI will be significantly smaller than primary line breaks and will not be able to capture the quantity of pockets of 3M-M20C and Min-K that a primary break is able to. Additionally, the blowdown of secondary pipe breaks is of much shorter duration than primary pipe breaks since the secondary water/steam inventory of a steam generator and associated piping is significantly less than the inventory of the RCS.As such secondary pipe breaks inside containment will not be further considered in this calculation.

5) The Rubatex/Armaflex wrap and Foamglass insulations are closed cell insulations that reside in upper containment and in the ice condensers (Attachment H). Foamglass also resides in the raceway. Both insulations would be shielded from the LOCA jet forces and will be assumed to remain intact. This is part of the design basis of the plant (Attachment H). The Rubatex/Armaflex and Foamglass insulations are not located in any direct flow paths so failure by erosion would not be likely [3.16-3.20, Attachment H]. Even if the E2-A2-11 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L I O0N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 11 of 60 Rubatex/Armaflex or Foamglass were postulated to fail, they would be caught in the tight array of ice baskets or lattice structure in the ice condensers.

Finally, if either did transport to the pool, both of these insulation types float and they would not be a debris source which would transport to the sump (Attachment H).6) The marinite board resides in the fan room outside the crane wall and will not be subject to LOCA jet forces and will be assumed to remain intact and will subsequently be ignored.7) All coatings within the ZOI will be assumed to fail as 10 micron particulate. Unqualified coatings (alkyd, inorganic zinc, and modified silicone paint) outside the ZOI in lower containment and subject to spray in upper containment will be assumed to fail as 10 micron particulate [5].8) It was assumed that the LOCA blowdown, upon reaching upper containment, would be dry as the ice condensers condense all the blowdown steam before it reaches upper containment [ 13-17]. This along with the containment sprays being designed not to hit the containment dome liner, an argument could be made that the unqualified /undetermined IOZ on the containment dome does not fail. Notwithstanding the above, it was conservatively assumed that the IOZ on the dome above the crane wall and refueling canal would fail and contribute to the debris source term.9) It was conservatively assumed that Min-K has a bulk density of 16 lb/ft 3 as stated by the manufacturer (Attachment G). The particle densities of the Min-K components are assumed to be the same for Microtherm as there is no data for the Min-K available and both materials are microporous insulations of the same composition.

10) It was assumed that all jacketed insulation outside of the ZO7 would not undergo any erosion by either break or spray flows (i.e. no insulation debris would be generated outside of the postulated ZOIs). This assumption is considered acceptable by the NRC as stated in the SER Section 3.4.3.2 [5].11) It was conservatively assumed that the "undetermined coatings" on the pressurizer relief tank are unqualified and would fail [9].12) Transco provided sample drawings and a formal letter (Attachment J) stating the foil spacing for the Diamond Power RMI installed at Sequoyah, Unit 1 is expected to be 3 foils per inch based upon sample information.

Transco then states that "based on this sample information, it is expected that the number of liners per inch would not change throughout the four (4) projects listed" which includes Watts Bar. Personnel at Watts Bar took measurements of the RMI at random locations in containment and found the foil spacing to be 3 foils per inch. It has also been Alion's experience that Diamond Power RMI has a foil spacing of 3 foils per inch. For this analysis it will be assumed that the Diamond Power RMI installed at Watts Bar has a foil spacing of 3 foils per inch.E2-A2-12

0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON DocumentNo:ALION-CAL-TVA-2739-03 Rev:4 Page: 12 of 60 13) It was reasonably assumed that the coating data sheets (Attachment B through Attachment E) accurately represent the respective coating formulations within containment as the product names have not changed.14) It was assumed that the quantity of latent debris at Watts Bar is equal to 200 lb. A latent debris survey was completed at Watts Bar on 09/06 [Ref. 25]. It indicated a total latent debris load of 69.2 lbs. 200 lbs. of latent debris will be assumed to provide margin in this calculation.

SER Section 3.5.2.3 suggests that 15% of the latent debris should be assumed to be fiber, and the other 85% particulate [5]. Thus, 170 lb was assumed to be dirt/dust and the remaining 30 lb was assumed to be latent fiber.E2-A2-13 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation N DocumentNo:ALION-CAL-TVA-2739-03 Rev:4 Page: 13 of 60 SCIENCf AND TECHNO D, Dou en o:L O 4 METHODOLOGY The following general steps were taken in determining the types, quantity, and size distribution of debris generated following a postulated HELB at Watts Bar: 1. The Enercon Walkdown Report [9] was used in conjunction with the Enercon provided debris spreadsheet (Attachment A) to identify and locate the quantities of insulation in lower containment (see Section 4.1).2. The CAD model was used as a visual aid to show the extent of the ZOI spheres around the postulated breaks (see Section 4.2).3. Break locations were selected based on the accident scenarios that could lead to ECCS recirculation, the size of the pipe break, and the proximity of other insulated pipes or equipment (see Section 4.3).4. The quantity of each type of debris generated was determined based on the amount of insulation that falls within the specific ZOI for that material (Attachment B), (see Section 4.4).5. The size distribution and characteristic properties were defined for each material based on the NEI-04-07 and SER methodologies, as well as applicable test data, (see Section 4.5).The debris generation analysis was carried out in accordance with Alion's quality assurance (QA) program. The program is fully compliant with 10 CFR 50, Appendix B, NQA- 1, and NQA-2 Section 2.7. It includes provisions for 10 CFR Part 21 notifications. Various area calculations were performed using AutoCAD 2006 and Inventor 10. These software packages are commercially available computer codes. The CAD software used in the debris generation analysis is configuration-controlled under Alion's QA program and has been validated and verified under the Alion QA program [22].4.1 Debris Types and Spreadsheet A spreadsheet showing the location and quantity of each type of insulation in containment was provided as design input. This spreadsheet was based on the Enercon Walkdown Report [9, Attachment A] performed in late 2004 that identified potential sources of debris: insulation, coatings and latent debris. The types of debris found in lower containment were RMI, Min-K, 3M-M20C (Interam), Cal-Sil, Foamglass, RTV, Marinite, Armaflex, and Mineral Wool. The potential coatings found in lower containment were CarbozincTM 11, CarbolineTM 295, PhenolineTM 305, and CarbolineTM 4674. The Enercon provided insulation spreadsheet was checked for accuracy and is included in this report as Attachment A.4.2 CAD Model A CAD model of the Watts Bar lower containment was developed for use in the debris generation and debris transport analyses. For this analysis, the model was used to assist in the identification of debris sources and robust barriers within a given ZOI. Figure 4.2.1 shows a plan E2-A2-14 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ,L ..ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 14 of 60 view of the CAD model. Figure 4.2.2 shows an isometric view of the primary RCS piping in Loop 1.Figure 4.2.1 -Plan View of Watts Bar Lower Containment CAD model E2-A2-15 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A,,LI O ,N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 15 of 60 Figure 4.2.2 -Close-up of Primary RCS Piping in Loop I 4.3 Break Selection The objective of the break selection process is to determine the break size and possible locations that would result in the greatest debris generation and/or the debris generation and transport combination that present the greatest challenge to post-accident sump performance. Additionally, breaks that would cause a "thin-bed" effect are given consideration since these also have the potential to significantly impair sump screen performance. The following break locations were analyzed for Watts Bar: 0 0 S Break 1: Locations in the RCS with the largest potential for debris generation. Break 2: Locations with two or more different types of debris.Break 3: Locations with the most direct path to the sump.E2-A2-16 0' Watts Bar Reactor Building GSI-191 Debris Generation Calculation AoL I 0~0N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 16 of 60* Break 4: Locations with the largest potential particulate to fiberglass ratio.* Break 5: Locations that would generate debris that could potentially form a thin-bed.For debris generation, all LBLOCAs and SBLOCAs not able to be isolated from the RCS by any combination of two automatic or remotely operated isolation valves that fail to the "closed" position, or one passive component in the "closed" position must be evaluated. LOCAs involving failures of the PORVs and pressurizer safety valves do not need to be evaluated due to their ability to be neutralized as a leakage source prior to initiation of recirculation [ 19].4.4 Debris Generation As documented in NEI-04-07, the destruction pressures for various insulation materials were determined by performing air jet or water/steam jet tests. These tests were carried out by directing high-energy jets on various insulation targets at varying distances. The destruction pressures were then quantified by observing the effects of the jet on the insulation and the corresponding stagnation pressure in the flow field.In a PWR reactor containment building, the worst case hypothetical pipe break would be a double-ended guillotine break (DEGB). In a DEGB jets of water and steam would blow in opposite directions from the severed pipe. One or both jets could impact an obstacle and be reflected in different directions. To take into account the double jets and potential jet reflections, the NEI-04-07 proposes using a spherical zone of influence (ZOI) centered at the break location to determine the quantity of debris that could be generated by a given line break. Since different insulation types have different destruction pressures, different ZOls must be determined for each type of insulation. Table 4.4.1 shows the equivalent spherical ZOI radii divided by the break diameter (r/D) for each representative material in the Watts Bar containment. To calculate the ZOI radius, one only needs to multiply the pipe diameter by the r/D term. For example, the coatings ZOI has a size of 1 OD, which means that for a 20 inch pipe, the ZOI radius would be (10*20") 200 inches or 16.67 feet.Table 4.4.1 -ZOI Radii for Watts Bar Insulation Types Destruction Pressure ZOI Radius/Break Diameter Insulation Type (psi) (r/D)Protective Coatings N/A 10.0'3M-M20C (Interam) N/A 11.02 Mirror RMI 2.4 28.6'Min-K with standard bands N/A 28.62 Min-K with additional banding N/A 10.02 1) SER recommends ZOI of 10.0 r/D as a conservative estimate.2) See Section 4.5.1 3) Recommended value from SER.In some cases, if the ZOI for a particular material is very large (e.g. it has a low destruction pressure), the radius of the sphere may encounter a robust barrier and be truncated. Robust barriers, i.e., structures and equipment that are impervious to jet impingement, are assumed to prevent further expansion of the break jet. The volume of a spherical ZOI with a E2-A2-17 W .Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON DocumentNo:ALION-CAL-TVA-2739-03 I Rev:4 Page: 17 of 60 radial dimension extending beyond robust barriers such as walls or encompassing a large component such as a tank or steam generator is truncated by the barrier. The SER, Section 3.4.2.3, states that the shadow surfaces of components should be included in the analysis and not truncated. No credit was given in this report for equipment shielding (with the exception of 3M-M20C (Interam), see Section 4.5.1), however credit was given for robust barriers due to the primary shield wall around the reactor vessel and.the refueling canal.By placing a ZOI sphere centered at the break location within the CAD model, the insulated piping and equipment within that sphere can be visualized and the quantity of debris determined based on the information in the Watts Bar insulation spreadsheet [9]. For most types of insulation, it is necessary to calculate the volume or mass of debris that would be generated. However, RMI insulation is somewhat different, since it is made up of individual flat foils within cartridges. To specify the RMI debris generated, it is more appropriate to calculate the single sided foil surface area. This can be reasonably approximated using the following equation: SA=(OD+t)*zr*L*nf

  • t where: SA = Single-side RMI foil surface area (ft 2)nf Number of foils per inch (thickness) in an RMI cassette OD = Pipe outer diameter (in)t = Insulation thickness (in)L Insulated length of pipe inside the zone of influence (ft)In many occasions on the received Enercon insulation spreadsheet (Attachment A) only volumetric data was reported.

The volumetric data was converted to a surface area by relating the cylindrical volume calculation above to a rectangular volume. The circumference of the pipe is held in the (OD+t)*7[ term, which can be translated to the width of the volume. The length of the pipe is held in the L term, which can be translated to the length of the volume. The thickness of the insulation is held in the t term, which can be translated to the height of the volume.E2-A2-18 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation LI N O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 18 of 60 L t Figure 4.4.1 -RMI Cylindrical to Rectangular Volume Conversion Thus, the above equation can be simplified to: SA = W

  • L *t* nf Where W*L*t is the reported volume of RMI.4.5 Debris Characteristics There are three primary types of potential debris in containment buildings

-insulation, coatings, and latent debris. In order to perform debris transport and head loss calculations, the characteristics of the debris generated must be defined. These characteristics include the size distributions and densities of the debris.4.5.1 Insulation Mirror RMI Figure 4.5.1 shows a debris size distribution plot summarizing the results of 2-phase jet tests of MirrorTM RMI [7]. This plot shows that 71% of the RMI was destroyed in 1/4-inch to 2-inch pieces, and 29% was destroyed in 4-inch to 6-inch pieces. Based on this data, the NEI-04-07 (Section 3.4.3.3.2) recommends using a size distribution of 75% small pieces and 25% large pieces, where small pieces are defined as anything less than 4 inches [4].E2-A2-19

0) Watts Bar Reactor Building GSI-191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 19 of 60... IC-0 ocmet N:AIO 30%25.6%25%% 20.2% 20.9%20%16.8%15%I12.2%10%5% 4.3%0%1/4" 1/2" 1" 2" 4" 6" Debris Size Figure 4.5.1 -RMI debris size distribution Min-K The size distribution recommended in the NEI-04-07 Section 3.4.3.3.1 for Min-K is 100% fines and a ZOI radius of 28.6D [4]. This ZOI and distribution is based on the SER recommended destruction pressure of 2.4 psi for blanketed and unjacketed Min-K. However, at Watts Bar the Min-K is covered with the same stainless steel jacketing as RMI. Jet impingement testing was performed to determine the zone of influence (ZOI) of Min-K with additional banding (banded with 0.5-inch wide stainless steel bands at a center spacing of 6-inches) and 3M-M20C (Interam)insulation for Watts Bar Nuclear Plant. Westinghouse calculation WCAP-16783-P

[23]documents this testing and calculates the ZOI for Min-K (with additional banding) as 10.0 D.Min-K is composed of fiber, fumed silica, and titanium dioxide and has a bulk density ranging from 8-16 lb/ft 3 (Attachment G). Table 4.5.1 shows the composition and corresponding densities for MinK.E2-A2-20 (A) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 20 of 60 Table 4.5.1 -Min-K Composition Components % of Material Particle Particle Density by Weight Diameter (tm) (lb/ft 3)Fiber 20% 6* 165*Fumed Silica (SiO 2) 65% Varies, centered 137**at 20 Titanium Dioxide (TiO 2) 15% 2.5-10 262**Due to a lack of data and the similar composition of Microtherm and Min-K, these properties of Microtherm will be used (Attachment G).**Taken from Table 2-1 of Perry's Chemical Engineering Handbook [12]3M-M20C (Interam)This insulation is a "felt-like" material that expands when subjected to fire or high temperature, and will be treated as a high density fiberglass (HDFG) with a manufactured density of 39 lb/ft 3 (Attachment F). Upon destruction, the HDFG fines debris loses its "felt" type characteristics and becomes individual fibers in this case (see NUREG/CR-6224 size classes I through 4). As such, the HDFG fines debris will occupy a larger volume as the density of HDFG fines is significantly less than the density of the original felt material. The HDFG fines debris has been assumed to be similar to the LDFG fines debris. NUKON will be used as the surrogate of LDFG per the SER[5]. It will be assumed that it fails as 35% LDFG Nukon individual fibers (175 lb/ft 3 [20] -7 micron [5]) and 65% vermiculite (156 lb/ft 3 -10 micron [Attachment F]) particulate. In order to obtain the portion of 3M-M20C (Interam) destroyed as LDFG, one would multiply the volume of 3M-M20C destroyed by 35% and then by the bulk density (for Interam, 39 lb/ft 3)and divide by the LDFG bulk density (in this case, 2.4 lb/ft 3) [Attachment F].In order to obtain the portion of 3M-M20C (Interam) mass as particulate, one would multi!ly the volume of 3M-M20C destroyed by 65% and then by the bulk density (for Interam, 39 lb/ft).[Attachment F]Jet impingement testing was performed to determine the zone of influence (ZOI) of Min-K and 3M-M20C (Interam) insulation for Watts Bar Nuclear Plant. Westinghouse calculation WCAP-16783-P [23] documents this testing and calculates the ZOI for 3M-M20C (Interam) as 11.0 D.The application of 3M-M20C (Interam) as a radiant energy shield on conduit raceways and junction boxes confines it to a relatively centralized location within containment. The centralized arrangement and significant impact on sump performance of 3M-M20C (Interam)makes it desirable to analyze the effects of equipment shielding on debris generation quantities for this material. The SER states that the truncation of the ZOI "should be conservatively determined with a goal of +0/-25 percent accuracy, and only large obstructions should be considered." To ensure that the shielding effects are conservative, the following equation was used where only 75% of the shielded debris is credited. Appendix 5 contains the results of this analysis.E2-A2-21 Watts Bar Reactor Building GSI-191 Debris Generation Calculation L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 21 of 60 Vold = Vol/ x (L, -(L x 0.75))L, Where: Vold = Volume of insulation destroyed Vol, = Total volume of insulation on the entire length of conduit Lt = Total length of conduit L, = Length of conduit determined to be shielded 4.5.2 Coatings Essentially all steel surfaces at Watts Bar are coated with CarbozincTM 11 (an inorganic zinc primer). All steel 6 feet from the containment floor has also been topcoated with PhenolineTM 305. The containment liner is also coated with CarbozincTM 11 [9, Attachment L] and has been left without a topcoat. Even though failure of this coating is not likely, it has been conservatively assumed to fail in this analysis as discussed in Assumption

8. The concrete floors and walls have been painted with PhenolineTM 305. All concrete below 6 feet has been painted with a CarbolineTM 295 surfacer and then painted with two coats of Phenoline 305TM [9, Attachment L]. The steam generators are coated with CarbolineTM 4674 underneath the RMI insulation.

This coating is a high temperature silicone that is not DBA qualified and will be assumed to fail as fines if the RMI that encapsulates it fails [9]. All qualified coatings outside the coatings ZOI will remain intact [5].CarbozincTM 11 -(Inorganic Zinc)The characteristic particle diameter of inorganic zinc (IOZ) was assumed to be 10 ýIm [4]. Based on the NEI-04-07 Table 3-3, the density of IOZ particulate is 457 lb/ft 3 [4]. The dry film bulk density of CarbozincTM 11 is only 223 lb/ft 3 , however. This was derived from the liquid density and other properties found on the data sheet for CarbozincTM 11 (Attachment B) as shown in the following calculation: Liquid Density = 23 lb/gal Percent Solids by Weight = 79% +/- 2% = 81%Solids per gallon = (23 lb/gal)*(0.81) = 18.6 lb/gal Spread Rate = 1,000 ft 2/gal/mil Volume per gallon = (1,000 ft 2/gal/mil)

  • (0.001 in/mil)*(l ft/12 in) = 0.083 ft 3/gal Dry Density = (18.6 lb/gal)/(0.083 ft 3/gal) = 223 lb/ft 3 According to the walkdown report [9, Attachment L], the recommended application for CarbozincTM 11 is a dry film thickness of 2.5-5 mils per coat. Since this coating was used as a primer at Watts Bar, it was assumed that one coat of CarbozincTM 11 with an average thickness of 4.0 mil was applied on all carbon steel surfaces and the containment dome.E2-A2-22 0Watts Bar Reactor Building GSI-191 Debris Generation Calculation AL ION Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 22 of 60 Carboline T M 295 -(Epoxy)The characteristic particle diameter of CarbolineTM 295 was assumed to be 10 ýtm [4]. A dry film bulk density of 123 lb/ft 3 was derived using properties found on the Carboline T M 295 datasheet (Attachment C) as shown in the following calculation:

Liquid Density = 16 lb/gal Percent Solids by Volume = 68% +/- 2% = 70%Solids per gallon = (16 lb/gal)*(0.70) = 11.2 lb/gal Spread Rate = 1,091 ft 2/gal/mil Volume per gallon = (1,091 ft 2/gal/mil)* (0.001 in/mil)*(1 ft/12 in) = 0.091 ft 3/gal Dry Density = (11.2 lb/gal)/(0.091 ft 3/gal) = 123 lb/ft 3 This value will also be assumed to be the density of the particulate, as this value is higher than the 94 lb/ft 3 density recommended for generic epoxy/phenolic particulate in the NEI 04-07 Table 3-3, and is therefore more conservative with respect to debris headloss. This was applied to all floor surfaces and on the walls up to 6 feet from the floor. As up to 60 mils are required to obtain a smooth surface according to the data sheet and the walkdown report [9, Attachment L], this value will be used.Phenoline T M 305 -(Phenolic) The characteristic particle diameter of PhenolineTM 305 was assumed to be 10 ltm [4]. A dry film bulk density of 105 lb/ft 3 was derived using properties found on the PhenolineTM 305 datasheet (Attachment D) as shown in the following calculation: Liquid Density = 13.6 lb/gal Percent Solids by Volume = 64% +/- 2% = 66%Solids per gallon = (13.6 lb/gal)*(0.66) = 9.0 lb/gal Spread Rate = 1,026 ft 2/gal/mil Volume per gallon'= (1,026 ft 2/gal/mil)

  • (0.001 in/mil)*(1 ft/12 in) = 0.086 ft 3/gal Dry Density = (9.0 lb/gal)/(0.086 ft 3/gal) = 105 lb/ft 3 Again, this value will also be assumed to be the density of the particulate.

According to the walkdown report [9, Attachment L], the application for PhenolineTM 305 is a dry film thickness of 4-6 mils per coat, with a single coat on steel, structures within 6' of the floor, a single coat on concrete inside the crane wall, and two coats on the floor and concrete within 6' of the floor. For this analysis, the average dry film thickness of 5-mil will be used.CarbolineTM 4674 -(Silicone) The characteristic particle diameter of CarbolineTM 4674 was assumed to be 10 ýtm. Based on the CRC Handbook of Chemistry and Physics [10], the density of Silicone particulate is 145 lb/ft 3 [4]. A dry film bulk density of 87 lb/ft 3 was derived using properties found on the CarbolineTM 4674 datasheet (Attachment E) as shown in the following calculation: E2-A2-23 W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A -L C 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 23 of 60 Liquid Density = 11 lb/gal Percent Solids by Volume = 40% + 2% = 42%Solids per gallon = (11 lb/gal)*(0.42) = 4.6 lb/gal Spread Rate = 640 ft 2/gal/mil Volume per gallon = (640 ft 2/gal/mil)*(0.001 in/mil)*(1 ft/12 in) = 0.053 ft 3/gal Dry Density = (4.6 lb/gal)/(0.053 ft 3/gal) = 87 lb/ft 3 According to the walkdown report [9], the application of CarbolineTM 4674 is a dry film thickness of 1 mil, which is the thickness that will be used for this analysis.To find the surface area of the equipment or concrete enveloped by the coatings ZOI sphere, three calculations must be made using AutoCAD. The methodology for doing this calculation can be found in the Alion Paint Surface Area Calculation methodology report [21]. However, the equation for calculating the surface area is: Coated Surface A (Areant.erseced + AreaSu btracted -AreaSphere) 2 Each of these numbers used in the paint calculation equation can be found in the paint calculation section for each break in Section 5. An AutoCAD screenshot of each of these numbers is included in Appendix 4 for traceability. Unqualified Coatings According to the SER, all unqualified coatings, inside or outside the coatings ZOI, fail. Due to a lack of data, all failed coatings must be assumed to fail as 10 micron particulate.

4.5.3 Latent

Debris Latent debris is defined as dirt, dust, paint chips, fibers, paper scraps, plastic tags, tape, adhesive, labels, fines or shards of thermal insulation, fireproof barrier, or other materials that may be present in containment prior to a postulated LOCA. Potential origins for this material include foreign particulate brought into containment during refueling outages and the normal deterioration of coatings, etc.Items such as labels, tags, tape, light-bulbs, and other miscellaneous items were identified in the walkdown report. However, no values were assigned to the quantity of these debris types.Therefore, these debris types were not addressed in this analysis. The significance of the miscellaneous debris can be addressed once the impact of the quantity of debris transported to the strainer in relation to the strainer size is assessed.A latent debris survey was completed at Watts Bar on 09/06 [Ref. 25]. It indicated a total latent debris load of 69.2 lbs. 200 lbs. of latent debris will be assumed to provide margin in this calculation. SER Section 3.5.2.3 suggests that 15% of the latent debris should be assumed to be E2-A2-24 QDWatts Bar Reactor Building GSI-191 Debris Generation Calculation A1 L IG ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 24 of 60 fiber, and the other 85% particulate [5]. Thus, 170 lb was assumed to be dirt/dust and the remaining 30 lb was assumed to be latent fiber.Dirt/Dust The representative size and density of dirt/dust particulate was assumed to be 17.3 jim and 169 lb/ft 3 respectively based on the SER Section 3.5.2.3 [5]. 17.3 gm is the equivalent spherical diameter of a particle that has a surface to volume ratio as noted in the SER [5].Latent Fiber The representative bulk density of latent fiber was assumed to be 2.4 lb/ft3, and the material (individual fiber) density of latent fiber was assumed to be 94 lb/ft 3 based on the SER Section 3.5.2.3 [5]. The SER does not give a characteristic latent fiber diameter, but they do indicate that it is appropriate to assume the same diameter as commercial fiberglass (7 gim for Nukon per NUREG/CR-6224). Ice Condenser Debris Watts Bar has provided a log of the debris trapped in the ice condensers which is included at the end of this report as Attachment I. The log was analyzed and separated into two groups. The items that were large and rigid would not be able to transport both out of an ice basket and through the ice condenser lattice. Items small enough to fall through the baskets to the floor will be considered debris that could be washed down through the ice condenser and are included in the list below. These items will be analyzed for transport in the debris transport calculation and will be addressed as a reduction in strainer area in the head loss calculation. Tnihle 4 5 1 Ice Condenw.r Dehri'~Bay No. Basket No. Debris Description I A6 Gray duct tape, 2-3 inches in length 1 Undetermined length of grass tie-off rope 1 Seven (7) screws lost I NEAR A6 Red shackle pin I Electrical Tape _"x 12" 3 H4 Wood splinters 4 D4 Ink Pen 5 A2 Plastic hook (small piece of plastic) from tube light found 5 H3 Orange plastic(most likely from the bags used to maintain the ice) found -2" sq 6 I/H Yellow plastic found 7 C9 Small piece of black insulation 8 E3 1-1/16 inch nut 8 Screw(s) lost 9 B8 Yellow/Black tape is balled up configuration about the size of a golf ball E2-A2-25 W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ~L I(,N DocumentNo:ALION-CAL-TVA-2739-03 Rev:4 Page: 25 of 60 9 H7 1" diameter plug of silicone like caulk 10 18 Duct tape approximately 6 to 8 -inches long found balled up 11 B I Piece of electrical wire, 1/4"x2" found inside a basket 11 15 2 inch square piece of duct tape found wadded 13 C1 rubber like material 13 1/4-20 x l" cap screw 13 Small nut Flow passages 116/118, next to basket H7, 12 feet up 14 H7 from bottom of basket 16 14 1 inch piece of wood 17 D8 1 inch square plastic sheeting 17 H I Orange plastic(most likely from the bags used to maintain the ice) found 17 13 Red duct tape found in a balled up configuration the size of a golf ball 17 4-screw heads from top ring are lost Black duct tape found in a balled up configuration the 18 C3 size of a golf ball 18 El Duct tape 18 F4 12 in. wadded duct tape found 18 Duct tape, Red Lanyard, key ring, keys, TLD, badge and pens may 20 remain as a unit or get separated during a Design Basis event.21 A8 Brown plastic sheet- shredded-2"x2' 21 F9 Cord used to lower the thermal drill down ice basket 21_ _ F9 _found 23 Two 9/16" 24 H3 Orange paper from a bag that contained tie wraps 24 G6 Orange plastic bag material (1 "x3")24 H8 Clear plastic from bags used to maintain the ice 24 El One 1 1/8" nut 24 18 Pencil I _?? I Pencil E2-A2-26 W) Watts Bar Reactor Building GSI-191 Debris Generation Calculation I~ L I,0N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 26 of 60 SCltNCE -0 TECHNO o,, D c m ntN :LO 5 ANALYSIS According to the Watts Bar UFSAR [2], the accident scenarios that could lead to recirculation are a small break LOCA (SBLOCA), a large break LOCA (LBLOCA), and a main steam or feedwater line break [2]. The main steam and feedwater breaks are bounded by the LBLOCA as stated in Assumption 3.4. The five different break scenarios suggested in Section 4.3 were considered. Break 1: Largest Potential for Debris Generation The largest quantity of insulation in containment is located in the RCS loops near each of the steam generators (SGs) and reactor coolant pumps (RCPs). Due to the size of the primary RCS loop piping and the quantity of insulation in close proximity to these pipes, a double-ended guillotine break of one of the primary loop pipes presents the limiting case for SBLOCAs and LBLOCAs at Watts Bar. The inside diameters of the primary RCS pipes are 29" for the hot legs, 27.5" for the cold legs, and 31" for the crossover legs [3.14, 3.15]. Clearly, a break in one of the 3 1" crossover legs would create the largest ZOI (31 in.*28.6/12 = 73.9' ZOI radius). However, depending on the exact location of various types of insulation, a break in the smaller hot or cold legs could result in the generation of a larger quantity of debris. Therefore, to analyze this scenario, the worst case break location and corresponding debris generation must be considered for all 4 loops. SER Section 3.3.5.2 advocates break selection at 5-ft intervals along a pipe in question but clarifies that "the concept of equal increments is only a reminder to be systematic and thorough". It further qualifies that recommendation by noting that a more discrete approach driven by the comparison of debris source term and transport potential can be effective at placing postulated breaks. The key difference between many breaks (especially large breaks) will not be the exact location along the pipe, but rather the envelope of containment material targets that is affected.Break 2: Two or More Types of Debris All of the breaks discussed above encompass this break scenario since multiple types of debris are present in each loop.Break 3: Most Direct Path to the Sump Since the ECCS recirculation sump is in close proximity to the RCS piping in Loops 3 and 4, a break in both of these cases would have a direct path to the sump.Break 4: Largest Particulate to Fiberglass Ratio The Watts Bar debris spreadsheet identified Min-K, 3M-M20C (Interam) and RMI within containment. Of these three types of insulation, RMI is the least problematic. RMI does not transport as easily as particulate and is not a major factor in developing headloss. Min-K is predominantly a particulate insulation material. This insulation is in various locations close to E2-A2-27 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ,L. J , o Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 27 of 60 the main steam lines and steam generators and throughout containment (Attachment A). There is also 3M-M20C (Interam) insulation in small areas throughout containment (Attachment A).Therefore, as the quantity of RMI is not significant and the quantity of coatings debris would be relatively the same for each break, the bounding case for each loop is which RCS break would destroy the most Min-K and 3M-M20C (Interam) debris. A thorough analysis has shown that a break in each of the crossover legs near the steam generator nozzle yields the most of these debris types.Break 5: Potential Formation of the Thin-Bed Effect This scenario addresses the generation of a small quantity of fibrous debris that, after its transport to the sump screen, could form a uniform thin bed that would subsequently filter sufficient particulate debris to create a relatively high head loss. It takes a relatively small quantity of debris to form a thin bed and is dependent on both the insulation materials and the screen size.With the exception of a small quantity of mineral wool in penetrations where it would not be destroyed and a small amount of the 3M insulation, Watts Bar has no fibrous insulation in containment. However it could be postulated that latent fiber would be transported to the sump followed by the washdown of latent particulate debris, potentially resulting in the thin-bed effect.The existing strainer area at Watts Bar is approximately 265 ft 2 as calculated from plant drawings [3]. Given this surface area, approximately 2.75 ft 3 of fiber would be required to form a 1/8" thin-bed. Note that the above thin bed comparison is for illustrative purposes only, the existing strainer is not being analyzed.The break locations that will be analyzed in this report are identified below in Figure 5.1.Figure 5.1 -Debris Generation Break Locations E2-A2-28 9Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ,,.-L,.o.1o0,N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 28 of 60 5.1 Case I -LBLOCA in Loop I Figures 5.1.1 and 5.1.2 show the ZOIs for the four types of debris in Loop I for a break in the 31" crossover leg at the base of the steam generator. This was determined to be the worst case break location for this loop since it generates a significant amount of coatings and RMI debris as well as encompassing the greatest total amount of 3M-M20C (Interam) and Min-K.Figure 5.1.1 -Case I RMI E2-A2-29 OV Watts Bar Reactor Building GSI-191 Debris Generation Calculation /A L-1-ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 29 of 60 Figure 5.1.2 -Case I Coatings, Min-K and approximate 3M-M20C ZOI RMI According to the Enercon developed insulation spreadsheet (Attachment A), RMI is located on nearly every major pipe and piece of equipment in lower containment. As shown in Figure 5.1.1, the postulated break at the base of the steam generator would destroy most of the RMI in Loops I and 4, the RMI on most of the pressurizer, and RMI on some of the piping and equipment in Loop 2. Some of the equipment and piping in Loop 4 is on the other side of the reactor vessel E2-A2-30 W) Watts Bar Reactor Building GSI- 191 Debris Generation CalculationI ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 30 of 60 and would not be destroyed. The equipment and lines included in the quantity destroyed are tabulated line by line in Appendix 3.Using the provided insulation spreadsheet (Attachment A) and the walkdown package [9], the spreadsheets included in Appendices 1-3 were created. These spreadsheets calculate the quantity of RMI postulated to be destroyed by using the equation defined in Section 4.4. The RMI is made up of 0.004 inch stainless steel foils, which are spaced at 3 foils per inch of panel thickness[Attachment J]. Therefore, multiplying the volumes reported in Appendix 2 by the number of foils per inch (as described in Section 4.4), a total foil surface area of 101,202 ft 2 of RMI would be destroyed. The size distribution would be 75% small pieces (75,902 ft 2) and 25% large pieces (25,300 ft 2).Min-K Most of the Min-K in containment is installed in small places on lines such as the pressurizer spray line, excess letdown lines, auxiliary feedwater line and auxiliary spray line. TVA Calculation MDQOO 10622007115 [24] details Min-K which will have additional banding installed. The Min-K ZOIs (28.6 as originally installed and 10.0 for additionally banded Min-K)were mapped in a 3D CAD model and the destroyed Min-K insulation was calculated (Appendix 3). The amount of Min-K that would be destroyed is 1.26 ft 3 (Appendix

3) which equals 20.2 lb (1.26 ft 3
  • 16 lb/ft 3) with a debris size distribution of 100% fines. This equates to 0.252 ft 3 of fiber (1.26 ft 3
  • 20%), 13.1 lb of fumed silica (20.2 lb
  • 65%), and 3.02 lb of titanium dioxide (20.2 lb
  • 15%).3M-M20C (Interam)This insulation is on boxes, conduit, and supports near the 716' and 745' elevations in patches throughout containment

[9]. The ZO7 for this material envelops all of the 3M-M20C (Interam)in Loops 1, 2 and 4 (Appendix 3). Equipment shielding effects were analyzed in relation to this material the details of which are presented in Appendix 5. The total amount that could be destroyed is 5.87 ft 3 (Appendix

3) or 229 lb of 3M material (5.87 ft 3
  • 39 lb/ft 3) with a distribution of 35% LDFG fibers and 65% vermiculite particulate (Attachment F).The LDFG portion of the Interam is 33.4 ft 3 or [(5.87 ft 3
  • 39 lb/ft 3
  • 35%) / (2.4 lb/ft 3)].The vermiculite portion of the Interam is 149 lb or (5.87 ft 3
  • 39 lb/ft 3
  • 65%).Paint Coatings For the qualified coatings, the SER recommends using a spherical ZOI for coatings with a radius equal to 10 times the diameter of the postulated pipe break. The total concrete and steel surface area within this ZO was calculated using the Watts Bar CAD model. Table 5.1.1 below shows the surface area calculations.

Section 4.5.2 shows the equation used to calculate the final surface area. Appendix 4 contains screenshots of each value used to calculate an area for traceability purposes.E2-A2-31 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 31 of 60 Table 5.1.1 -Surface Area Calculations Within the Loop I ZOI Case I -Full 10D ZOI ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I Equipment Subtracted from Sphere (sq. ft.): 6914 Appendix 4 -Fig. 2 o Sphere and Equipment Intersected (sq. ft.): 9702 Appendix 4- Fig. 3 Final Surface Area Equals (sq. ft.): 4115 ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. 1 z Equipment Subtracted from Sphere (sq. ft.): 10586 Appendix 4 -Fig. 4 c Sphere and Equipment Intersected (sq. ft.): 2248 A endix4-Fig.5 Final Surface Area Equals (sq. ft.): 2224 Case I -IOD ZOI Within 6' of Floor ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6.Equipment Subtracted from Sphere (sq. ft.): 2596 Appendix 4 -Fig. 9 o Sphere and Equipment Intersected (sq. ft.): 3787 Appendix 4 -Fig. 10 Final Surface Area Equals (sq. ft.): 1222 ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 z Equipment Subtracted from Sphere (sq. ft.): 4409 Appendix 4 -Fig. 7 C Sphere and Equipment Intersected (sq. ft.): 767 A endix 4 -Fi .8 Final Surface Area Equals (sq. ft.): 619 Case I-,I Steam Generator Silicone Calculations ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I Z N SGs Subtracted from Sphere (sq. ft.): 9195 Appendix 4 -Fig. 35 Sphere and SGs Intersected (sq. ft.): 1204 Apen Final Surface Area Equals (sq. ft.): 1007 0 U ZOI Sphere Area (sq. ft.): 68597 Appendix 4 -Fig. 37 Equipment Subtracted from Sphere (sq. ft.): 1 74080 [ Appendix 4 -Fig. 38 Sphere and Equipment Intersected (sq. ft.): 6051 ADpendix 4 -Fia. 39 Final Surface Area Equals (sq. ft.): 5767-- I. J The total concrete surface area within the ZOI was calculated to be 4,115 ft 2.Of this total, 1,222 ft 2 is within 6 feet of the containment floor and is coated with CarbolineTM 295 as well as two coats of PhenolineTM 305.The total steel surface area within the coatings ZOI was calculated to be 2,224 ft 2.In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, the steel surface area was increased by 10% (222 ft 2) to 2,446 ft 2.Of this total, E2-A2-32 W) Watts Bar Reactor Building GSI-191 Debris Generation CalculationL I O0N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 32 of 60 approximately 619 ft 2 is within 6 feet of the containment floor and is also coated with a 5 mil coat of Phenoline 305TM. In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, this surface area was also increased by 10%(62 ft 2) to 681 ft 2.The containment dome liner is also coated with a non-DBA certified CarbozincTM 11 primer coat, therefore these coatings will also fail as fines. The dome has an 89' radius [3.19] and taking the projected area of the dome over the area inside the crane wall (radius of 57.5' [3.19])yields a surface area of 11,868 ft2 (See Appendix 4, Figure 4.52). In order to account for other steel surfaces, 10% of this total (1,187 ft 2) was added to the upper containment unqualified coatings to give a total of 13,055 ft 2.As discussed in Section 4.5.2, the thickness of IOZ paint applied to all steel surfaces is approximately 4 mils, and the applied density is approximately 223 lb/ft 3.The RMI on the pressurizer and on steam generators I and 4 will fail (Appendix

3) and is coated with CarbolineTM 4674. As the CarbolineTM 4674 coatings are unqualified, any coating exposed due to the failure of the RMI will fail. 1,007 ft2 of the steam generators was determined to be within the I OD coatings ZOI. The surface area inside the RMI ZOI and outside the coatings ZOI was determined to be 4,760 ft 2 (5,767 ft 2 -1,007 ft 2).The walkdown report specifies 0.45 ft 3 of unqualified alkyds throughout containment.

The SER recommends a density of 98 lb/ft 3 for alkyds [5]. The walkdown report specifies that the pressurizer relief tank has been coated with approximately 400 ft2 of epoxy with a thickness of 8 mil which has not been DBA certified and will also be assumed to fail [9] with a density of 94 lb/ft 3 [4].Using the calculated surface areas within the ZOI, this gives a total quantity of 1,152 lb of IOZ (182 lb+970 lb) paint, 137 lb of phenolic paint, 752 lb of Carboline 295, 25 lb of epoxy, 44 lb of alkyds, and 42 lb (35 lb+7 lb) of silicone as shown in the following calculations: E2-A2-33 W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 33 of 60 QuantityOzLo.... -(2,446f!2)

  • (0.004in)
  • f!2i
  • 223 lb 182lb (Eq. 2)l2in ft 3 Quantitylozupp=(I 3,055fft 2 (0.004in)*

Lft

  • 223-lb = 970/b (Eq. 3)l2in ft 3 2ua2ttyfto lbe QuantityepheollnsijdezO

= (68 lfti + (2

  • 1,222ft )) * (0.005) *1if!
  • 105 l= 137lb (Eq. 4)lft n lb QuantitYCarbo~i,291hsidZOI

= (1,222ft 2) * (0.060in)

  • 1if, 123 l = 752/b (Eq.5)l2in ft 3 (E.5 QuantityEpoxvaOsidezOl

= (400ft 2) * (0.008) * -lf, 94 lb = 251b (Eq. 6)l2in ft 3--t =2lb(E.6 Quantityisi.dezo = (l,007ft 2)*(0.00lin)*

  • if, 87lb = 7/b (Eq.7)12in ft 3 Quantitys,..cone.i.,sideCoating.vZOl

= (4,760ft 2) *(0.00*in)* _f__* 87 lb 35/b (Eq.8)12in ft 3 lb Quantity A lkyds = (0.45ft 3)

  • 98ft = 44/b (Eq.9)ft 3 As discussed in Section 4.5.2, the size distribution for the IOZ, phenolic, silicone and alkyd coatings will be 100% particulate.

Latent Debris It was assumed that the quantity of latent debris at Watts Bar is equal to 200 lb. SER Section 3.5.2.3 suggests that 15% of the latent debris should be assumed to be fiber, and the other 85%particulate [5]. Thus, 170 lb was assumed to be dirt/dust and the remaining 30 lb was assumed to be latent fiber. The representative bulk density of latent fiber was assumed to be 2.4 lb/ft3, and the material (individual fiber) density of latent fiber was assumed to be 94 lb/ft 3 based on the SER Section 3.5.2.3 [5]. Thus, (30 lb of latent fiber)/ (2.4 lb/ft 3) = 12.5 ft 3 of latent fiber.E2-A2-34 0 Watts Bar Reactor Building GSI-191 Debris Generation CalculationDocument No:ALION-CAL-TVA-2739-03 Rev:4 Page: 34 of 60 5.2 Case 2 -LBLOCA in Loop 2 Figures 5.2.1 and 5.2.2 show the ZOIs for each type of insulation in Loop 2 for a break in the 31" crossover leg at the base of the steam generator. As in Case 1, this was determined to be the worst case break location for this loop since it generates a significant amount of coatings and RMI debris as well as encompassing the greatest total amount of 3M-M20C (Interam) and Min-K.Figure 5.2.1 -Case 2 RMI E2-A2-35

4) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A- L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 35 of 60 Figure 5.2.2 -Case 2 Coatings, Min-K and approximate 3M-M20C ZOI RMI According to the Enercon provided insulation spreadsheet (Attachment A), RMI is located on nearly every major pipe and piece of equipment in lower containment.

As shown in Figure 5.2. 1, the postulated break at the base of the steam generator would destroy most of the RMI in Loops 2 and 3, the RMI on most of the pressurizer and some of the RMI on the piping and equipment in Loop 1. Some of the equipment and piping in Loop 4 is on the other side of the reactor vessel and would not be destroyed. The equipment and lines included in the quantity destroyed are tabulated line by line in Appendix 3.Using the provided insulation spreadsheet (Attachment A) and the walkdown package [9], the spreadsheets included in Appendices 1-3 were created. These spreadsheets calculate the quantity of RMI postulated to be destroyed by using the equation defined in Section 4.4. The RMI is E2-A2-36 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ALIO~J N Document No:ALION-CAL-TVA-2739-03 I Rev:4 Page: 36 of 60 made up of 0.004 inch stainless steel foils, which are spaced at 3 foils per inch of panel thickness[Attachment J]. Therefore, multiplying the volume reported in Appendix 2 by the number of foils per inch (as described in Section 4.4), a total foil surface area of 100,293 ft 2 of RMI would be destroyed. The size distribution would be 75% small pieces (75,220 ft 2) and 25% large pieces (25,073 ft 2).Min-K Most of the Min-K in containment is installed in small places on lines such as the pressurizer spray line, excess letdown lines, auxiliary feedwater line and auxiliary spray line. TVA Calculation MDQ0010622007115 [24] details Min-K which will have additional banding installed. The Min-K ZOIs (28.6 as originally installed and 10.0 for additionally banded Min-K)were mapped in a 3D CAD model and the destroyed Min-K insulation was calculated (Appendix 3). The amount of Min-K that would be destroyed is 1.97 ft 3 (Appendix

3) which equals 31.5 lb (1.97 ft 3
  • 16 lb/ft 3) with a debris size distribution of 100% fines. This equates to 0.394 ft 3 of fiber (1.97 ft 3
  • 20%), 20.5 lb of fumed silica (31.5 lb
  • 65%), and 4.7 lb of titanium dioxide (31.5 lb
  • 15%).3M-M20C (Interam)This insulation is on boxes, conduit, and supports near the 716' and 745' elevations in patches throughout containment

[9]. The ZOI for this material envelops all of the 3M-M20C (Interam)in Loops I and 2 (Appendix 3). Equipment shielding effects were analyzed in relation to this material the details of which are presented in Appendix 5. The total amount that could be destroyed is 8.45 ft 3 (Appendix

3) or 330 lb of 3M material (8.45 ft 3
  • 39 lb/ft 3) with a distribution of 35% LDFG fibers and 65% vermiculite particulate (Attachment F).The LDFG portion of the Interam is 48.1 ft 3 or [(8.45 ft 3
  • 39 lb/ft 3
  • 35%) / (2.4 lb/ft 3)].The vermiculite portion of the Interam is 214 lb or (8.45 ft 3
  • 39 lb/ft 3
  • 65%).Paint Coatings For the qualified coatings, the SER recommends using a spherical ZOI for coatings with a radius equal to 10 times the diameter of the postulated pipe break. The total concrete and steel surface area within this ZOI was calculated using the Watts Bar CAD model. Table 5.2.1 below shows the surface area calculations.

Appendix 4 contains screenshots of each value used to calculate an area for traceability purposes.E2-A2-37 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A I O1 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 37 of 60 Table 5.2.1 -Surface Area Calculations Within the Loop 2 ZOI CAse,2-FuI1O1D ZOL ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I Equipment Subtracted from Sphere (sq. ft.): 7201 Appendix 4 -Fig. 11 o Sphere and Equipment Intersected (sq. ft.): 10151 Appendix 4 -Fig. 12 Final Surface Area Equals (sq. ft.): 4483 ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I z Equipment Subtracted from Sphere (sq. ft.): 10699 Appendix 4 -Fig. 13 c Sphere and Equipment Intersected (sq. ft.): 2353 Apendix4-Fig.14 Final Surface Area Equals (sq. ft.): 2333 Cýas~e 2,- 1lOD ZO1 Withinp 6' of Floor ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 Equipment Subtracted from Sphere (sq. ft.): 2596 Appendix 4 -Fig. 15 o Sphere and Equipment Intersected (sq. ft.): 3793 Appendix 4 -Fig. 16 Final Surface Area Equals (sq. ft.): 1225 ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 z Equipment Subtracted from Sphere (sq. ft.): 4408 Appendix 4 -Fig. 17 Sphere and Equipment Intersected (sq. ft.): 767 Apendix4-Fi .18 Final Surface Area Equals (sq. ft.): 619 Case 2 -Steam Generator Silicone7Calculations ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I SGs Subtracted from Sphere (sq. ft.): 9183 Appendix 4 -Fig. 40 Sphere and SGs Intersected (sq. ft.): 1204 A endix 4 -Fi .41 Final Surface Area Equals (sq. ft.): 1001 0 U ZOI Sphere Area (sq. ft.): 68597 Appendix 4 -Fig. 37 Equipment Subtracted from Sphere (sq. ft.): 175406 Appendix 4 -Fig. 42 Sphere and Equipment Intersected (sq. ft.): 6841 A V;- A2 Final Surface Area Equals (sq. ft.): 6825 The total concrete surface area within the ZOI was calculated to be 4,483 ft 2.Of this total, 1,225 ft 2 is within 6 feet of the containment floor and is coated with CarbolineTM 295 as well as two coats PhenolineTM 305.The total steel surface area within the coatings ZOI was calculated to be 2,333 ft 2.In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, the steel surface area was increased by 10% (233 ft 2) to 2,566 ft2. Of this total, E2-A2-38 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation -1c .. N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 38 of 60 approximately 619 ft 2 is within 6 feet of the containment floor and is also coated with 5 mil of Phenoline 305TM. In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, this surface area was also increased by 10%(62 ft 2) to 681 ft 2.The containment dome liner is also coated with a non-DBA certified CarbozincTM 11 primer coat, therefore these coatings will also fail as fines. The dome has an 89' radius [3.19] and taking the projected area of the dome over the area inside the crane wall (radius of 57.5' [3.19])yields a surface area of 11,868 ft2 (See Appendix 4, Figure 4.52). In order to account for other steel surfaces, 10% of this total (1,187 ft 2) was added to the upper containment unqualified coatings to give a total of 13,055 ft2 .As discussed in Section 4.5.2, the thickness of IOZ paint applied to all steel surfaces is approximately 4 mils, and the applied density is approximately 223 lb/ft 3.The RMI on the pressurizer and on steam generators 2 and 3 will fail (Appendix

3) and is coated with CarbolineTM 4674. As the CarbolineTM 4674 coatings are unqualified, any coating exposed due to the failure of the RMI will fail. 1,001 ft2 of the steam generators was determined to be within the I OD coatings ZOI. The surface area inside the RMI ZOI and outside the coatings ZOI was determined to be 5,824 ft2 (6,825 ft2 -1,001 ft).The walkdown report specifies 0.45 ft 3 of unqualified alkyds throughout containment.

The SER recommends a density of 98 lb/ft 3 for alkyds [5]. The walkdown report specifies that the pressurizer relief tank has been coated with approximately 400 ft2 of epoxy with a thickness of 8 mil which has not been DBA certified and will also be assumed to fail [9] with a density of 94 lb/ft 3 [4].Using the calculated surface areas within the ZOI, this gives a total quantity of 1,161 lb of IOZ (191 lb+970 lb) paint, 137 lb of phenolic paint, 753 lb of Carboline 295, 25 lb of epoxy, 44 lb of alkyds, and 49 lb (42 lb+7 lb) of silicone as shown in the following calculations: E2-A2-39 W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 39 of 60 QuantityIozLo.... = (2,566 ) * (0.004in)

  • lft
  • 223 lb = 19 llb (Eq. 10)12in ft 3 QuantityIOZUpper

= (13,055ft 2) * (0.004in)

  • 1lft
  • 223 lb = 9701b (Eq. 11)Quantityph,,o~il,.,sidezoi

= (68 1 ft2 + (2 *1,225ft2))

  • (0.005in)
  • lf!,* 105/lb =1371b (Eq. 12)12in ft3 QuantitYcarbolicr951nideZOl

= (1,2 2 5 f2) )) * 'ft *123 lb (07530b (Eq. 13)12in ft3 QuantityEox,,,.idezoI = (400f12) (0.008in)

  • lft
  • 94 lb = 251b (Eq. 14)12in ft 3 QuantitysiEi,,.ndnsideZOl

= (1,001ft 2 )*(0.001in)

  • lft 87 lb = 72lb (Eq. 15)12in ft 3 Q~uantitysilicone, ii...O,,CoatngsZOI

= (5,824ft 2) * (0.00 in)

  • _ft
  • 87 lb = 421b (Eq. 16)12in ft 3 QuantityAlyds (0.45 fi3) *98 lb = 44b7)ft 3 As discussed in Section 4.5.2, the size distribution for the IOZ, phenolic, silicone and alkyd coatings will be 100% particulate.

Latent Debris It was assumed that the quantity of latent debris at Watts Bar is equal to 200 lb. SER Section 3.5.2.3 suggests that 15% of the latent debris should be assumed to be fiber, and the other 85%particulate [5]. Thus, 170 lb was assumed to be dirt/dust and the remaining 30 lb was assumed to be latent fiber. The representative bulk density of latent fiber was assumed to be 2.4 lb/ft3, and the material (Individual fiber) density of latent fiber was assumed to be 94 lb/ft 3 based on the SER Section 3.5.2.3 [5]. Thus, (30 lb of latent fiber)/ (2.4 lb/ft 3) = 12.5 ft 3 of latent fiber.E2-A2-40

  • Watts Bar Reactor Building GSI-191 Debris Generation CalculationL I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 40 of 60 5.3 Case 3 -LBLOCA in Loop 3 Figures 5.3.1 and 5.3.2 show the ZOIs for each type of insulation in Loop 3 for a break in the 31" crossover leg at the base of the steam generator.

As in Case 1, this was determined to be the worst case break location for this loop since it generates a significant amount of coatings and RMI debris as well as encompassing the greatest total amount of 3M-M20C (Interam) and Min-K.Figure 5.3.1 -Case 3 RMI E2-A2-41

  • Watts Bar Reactor Building GSI- 191 Debris Generation Calculation l L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 41 of 60 Figure 5.3.2 -Case 3 Coatings, Min-K and approximate 3M-M20C ZOI RMI According to the Enercon developed insulation spreadsheet (Attachment A), RMI is located on nearly every major pipe and piece of equipment in lower containment.

As shown in Figure 5.3.1, the postulated break at the base of the steam generator would destroy most of the RMI in Loops 2 and 3 and the RMI on most of the pressurizer. Some of the equipment and piping in Loop I is on the other side of the reactor vessel and would not be destroyed. The equipment and lines included in the quantity destroyed are tabulated line by line in Appendix 3.Using the provided insulation spreadsheet (Attachment A) and the walkdown package [9], the spreadsheets included in Appendices 1-3 were created. These spreadsheets calculate the quantity of RMI postulated to be destroyed by using the equation defined in Section 4.4. The RMI is made up of 0.004 inch stainless steel foils, which are spaced at 3 foils per inch of panel thickness[Attachment J]. Therefore, multiplying the volume reported in Appendix 2 by the number of foils per inch (as described in Section 4.4), a total foil surface area of 85,153 ft2 of RMI would be destroyed. The size distribution would be 75% small pieces (63,865 ft 2) and 25% large pieces (21,288 ft 2).E2-A2-42 W) Watts Bar Reactor Building GSI-191 Debris Generation Calculation CLL O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 42 of 60 Min-K Most of the Min-K in containment is installed in small places on lines such as the pressurizer spray line, excess letdown lines, auxiliary feedwater line and auxiliary spray line. TVA Calculation MDQ0010622007115 [24] details Min-K which will have additional banding installed. The Min-K ZOls (28.6 as originally installed and 10.0 for additionally banded Min-K)were mapped in a 3D CAD model and the destroyed Min-K insulation was calculated (Appendix 3). The amount of Min-K that would be destroyed is 0.80 ft 3 (Appendix

3) which equals 12.8 lb (0.80 ft 3
  • 16 lb/ft 3) with a debris size distribution of 100% fines. This equates to 0.16 ft 3 of fiber (0.80 ft 3
  • 20%), 8.32 lb of fumed silica (12.8 lb
  • 65%), and 1.92 lb of titanium dioxide (12.8 lb* 15%).3M-M20C (Interam)This insulation is on boxes, conduit, and supports near the 716' and 745' elevations in patches throughout containment

[9]. The ZOI for this material envelops all of the 3M-M20C (Interam)in Loop 2 (Appendix 3). Equipment shielding effects were analyzed in relation to this material the details of which are presented in Appendix 5. The total amount that could be destroyed is 1.67 ft 3 (Appendix

3) or 129 lb of 3M material (1.67 ft 3
  • 39 lb/ft 3) with a distribution of 35%LDFG fibers and 65% vermiculite particulate (Attachment F).The LDFG portion of the Interam is 9.50 ft 3 or [(1.67 ft 3
  • 39 lb/ft 3
  • 35%) / (2.4 lb/ft 3)].The vermiculite portion of the Interam is 42.3 lb or (1.67 ft 3
  • 39 lb/ft 3
  • 65%).Paint Coatings For the qualified coatings, the SER recommends using a spherical ZOI for coatings with a radius equal to 10 times the diameter of the postulated pipe break. The total concrete and steel surface area within this ZOI was calculated using the Watts Bar CAD model. Table 5.3.1 below shows the surface area calculations.

Appendix 4 contains screenshots of each value used to calculate an area for traceability purposes.E2-A2-43 (P) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 43 of 60 Table 5.3.1 -Surface Area Calculations Within the Loop 3 ZOI Case 3 -Full IOD ZOI ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I Equipment Subtracted from Sphere (sq. ft.): 6880 Appendix 4 -Fig. 19= Sphere and Equipment Intersected (sq. ft.): 11359 Appendix 4 -Fig. 20 Final Surface Area Equals (sq. ft.): 4927 ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I" Equipment Subtracted from Sphere (sq. ft.): 10531 Appendix 4 -Fig. 21 C Sphere and Equipment Intersected (sq. ft.): 2192 A endix4-Fi 22 Final Surface Area Equals (sq. ft.): 2169 Case 3 -1OD ZOI Within 6' of Floor ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 Equipment Subtracted from Sphere (sq. ft.): 2590 Appendix 4 -Fig. 23= Sphere and Equipment Intersected (sq. ft.): 4067 Appendix 4 -Fig. 24 Final Surface Area Equals (sq. ft.): 1359 ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 7; Equipment Subtracted from Sphere (sq. ft.): 4409 Appendix 4 -Fig. 25 c Sphere and Equipment Intersected (sq. ft.): 767 A endix 4 -Fi .26 Final Surface Area Equals (sq. ft.): 619 Case 3 -Steam Generator Silicone Calculations ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. I SGs Subtracted from Sphere (sq. ft.): 9190 Appendix 4 -Fig. 44 Sphere and SGs Intersected (sq. ft.): 1204 Appendix 4 -Fig. 45 Final Surface Area Equals (sq. ft.): 1004 C ZOI Sphere Area (sq. ft.): 68597 Appendix 4 -Fig. 37 Equipment Subtracted from Sphere (sq. ft.): 75126 j Appendix 4 -Fig. 46 Sphere and Equipment Intersected (sq. ft.): 6675 Atmendix 4 -Fi2. 47 Final Surface Area Equals (sq. ft.): 6602 The total concrete surface area within the ZOI was calculated to be 4,927 ft 2.Of this total, 1,359 ft 2 is within 6 feet of the containment floor and is coated with CarbolineTM 295 as well as two coats of PhenolineTM 305.The total steel surface area within the coatings ZOI was calculated to be 2,169 ft 2.In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, the steel surface area was increased by 10% (217 ft 2) to 2,386 ft 2.Of this total, E2-A2-44 11 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 44 of 60 approximately 619 ft 2 is within 6 feet of the containment floor and is also coated with 5 mil of Phenoline 305TM. In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, this surface area was also increased by 10%(62 ft 2) to 681 ft 2.The containment dome liner is also coated with a non-DBA certified CarbozincTM 11 primer coat, therefore these coatings will also fail as fines. The dome has an 89' radius [3.19] and taking the projected area of the dome over the area inside the crane wall(radius of 57.5' [3.19])yields a surface area of 11,868 ft2 (See Appendix 4, Figure 4.52). In order to account for other steel surfaces, 10% of this total (1,187 ft 2) was added to the upper containment unqualified coatings to give a total of 13,055 ft 2.As discussed in Section 4.5.2, the thickness of IOZ paint applied to all steel surfaces is approximately 4 mils, and the applied density is approximately 223 lb/ft 3.The RMI on the pressurizer and on steam generators 2 and 3 will fail (Appendix

3) and is coated with CarbolineTM 4674. As the CarbolineTM 4674 coatings are unqualified, any coating exposed due to the failure of the RMI will fail. 1,004 ft2 of the steam generators was determined to be within the IOD coatings ZOI. The surface area inside the RMI ZOI and outside the coatings ZOI was determined to be 5,598 ft 2 (6,602 ft 2 -1,004 ft 2).The walkdown report specifies 0.45 ft 3 of unqualified alkyds throughout containment.

The SER recommends a density of 98 lb/ft 3 for alkyds [5]. The walkdown report specifies that the pressurizer relief tank has been coated with approximately 400 ft2 of epoxy with a thickness of 8 mil which has not been DBA certified and will also be assumed to fail [9] with a density of 94 lb/ft 3 [4].Using the calculated surface areas within the ZOI, this gives a total quantity of 1,147 lb of IOZ (177 lb+970 lb) paint, 149 lb of phenolic paint, 836 lb of Carboline 295, 25 lb of epoxy, 44 lb of alkyds, and 48 lb (41 lb+7 lb) of silicone as shown in the following calculations: E2-A2-45 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation /c AND D, Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 45 of 60 QuantitylozLO.,e,. = (2,386ft 2)* (0.004in)

  • llfn
  • 223lb = 177/b (Eq. 18)l2in ft 3 QuantitylOzUpper

= (13,055f 2 ),(0.004in)

  • 1lft, 223 l = 9701b (Eq. 19)l2in ft 3 QuantitypheýO~jc,,siazo, = (68lft 2 +(2*1,359ft'))*(0.005in)*

ft105 = 1491b (Eq. 20)l2in ft 3 Quantity Crboli, 295,.midzo, = (1,359f )*(0.060in)

  • 1ft 123 3 = 836/b (Eq. 21)12in ft 3 QuantityEPs,, 1.... = (400ft 2) * (0.00 8in) * -fI
  • 94 lb = 251b (Eq. 22)12in ft 3= (1,004 f 2) *(0.001in)*

ft *87 lb = 7/b (Eq.23)12in ft 3 QuantitySiicuneoisideCo(,tingsZOI = (5,598ft 2 (0.001in)

  • if' 87 lb 41/b (Eq.24)l2in ft 3 Quantity, = (0.45ft 3) *98 lb = 44/b (Eq.25)ft 3 As discussed in Section 4.5.2, the size distribution for the IOZ, phenolic, silicone and alkyd coatings will be 100% particulate.

Latent Debris It was assumed that the quantity of latent debris at Watts Bar is equal to 200 lb. SER Section 3.5.2.3 suggests that 15% of the latent debris should be assumed to be fiber, and the other 85%particulate [5]. Thus, 170 lb was assumed to be dirt/dust and the remaining 30 lb was assumed to be latent fiber. The representative bulk density of latent fiber was assumed to be 2.4 lb/ft3, and the material (individual fiber) density of latent E2-A2-46 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A,.,.. 19., N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 46 of 60 5.4 Case 4 -LBLOCA in Loop 4 Figures 5.4.1 and 5.4.2 show the ZOIs for each type of insulation in Loop 4 for a break in the 31" crossover leg at the base of the steam generator. As in the previous cases, this was determined to be the worst case break location for this loop since it generates a significant amount of coatings and RMI debris as well as encompassing the greatest total amount of 3M-M20C (Interam) and Min-K.Figure 5.4.1 -Case 4 RMI E2-A2-47 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation A-L- 11O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 47 of 60 Figure 5.4.2 -Case 4 Coatings, Min-K and approximate 3M-M20C ZOI RMI According to the Enercon developed insulation spreadsheet (Attachment A), RMI is located on nearly every major pipe and piece of equipment in lower containment. As shown in Figure 5.4.1, the postulated break at the base of the steam generator would destroy most of the RMI in Loops I and 4 and the RMI on most of the pressurizer. Some of the equipment and piping in Loop 2 is on the other side of the reactor vessel and would not be destroyed. The equipment and lines included in the quantity destroyed are tabulated line by line in Appendix 3.Using the provided insulation spreadsheet (Attachment A) and the walkdown package [9], the spreadsheets included in Appendix 1-3 were created. These spreadsheets calculate the quantity of RMI postulated to be destroyed by using the equation defined in Section 4.4. The RMI is made up of 0.004 inch stainless steel foils, which are spaced at 3 foils per inch of panel thickness[Attachment J]. Therefore, multiplying the volume reported in Attachment B the number of foils per inch (as described in Section 4.4), a total foil surface area of 84,644 ft of RMI would be destroyed. The size distribution would be 75% small pieces (63,483 ft 2) and 25% large pieces (21,161 ft 2).E2-A2-48

0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation

[L I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 48 of 60 Min-K Most of the Min-K in containment is installed in small places on lines such as the pressurizer spray line, excess letdown lines, auxiliary feedwater line and auxiliary spray line. TVA Calculation MDQOO 10622007115 [24] details Min-K which will have additional banding installed. The Min-K ZOIs (28.6 as originally installed and 10.0 for additionally banded Min-K)were mapped in a 3D CAD model and the destroyed Min-K insulation was calculated (Appendix 3). The amount of Min-K that would be destroyed is 1.98 ft 3 (Appendix

3) which equals 31.7 lb (1.98 ft 3
  • 16 lb/ft 3) with a debris size distribution of 100% fines. This equates to 0.396 ft 3 of fiber (1.98 ft 3
  • 20%), 20.61 lb of fumed silica (31.7 lb
  • 65%), and 4.76 lb of titanium dioxide (31.7 lb
  • 15%).3M-M20C (Interam)This insulation is on boxes, conduit, and supports near the 716' and 745' elevations in patches throughout containment

[9]. The ZOI for this material envelops all of the 3M-M20C (Interam)in Loops 4 and I (Appendix 3). Equipment shielding effects were analyzed in relation to this material the details of which are presented in Appendix 5. The total amount that could be destroyed is 1.67 ft 3 (Appendix

3) or 65.1 lb of 3M material (1.67 ft 3
  • 39 lb/ft 3) with a distribution of 35% LDFG fibers and 65% vermiculite particulate (Attachment F).The LDFG portion of the Interam is 9.50 ft 3 or [(1.67 ft 3
  • 39 lb/ft 3
  • 35%) / (2.4 lb/ft 3)].The vermiculite portion of the Interam is 42.3 lb or (1.67 ft 3
  • 39 lb/ft 3
  • 65%).Paint Coatings For the qualified coatings, the SER recommends using a spherical ZOI for coatings with a radius equal to 10 times the diameter of the postulated pipe break. The total concrete and steel surface area within this ZOI was calculated using the Watts Bar CAD model. Table 5.4.1 below shows the surface area calculations.

Appendix 4 contains screenshots of each value used to calculate an area for traceability purposes.E2-A2-49 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 49 of 60$IINC -'n o D cCNOLOO, Table 5.4.1 -Surface Area Calculations Within the Loop 4 ZOI Case 4 -Full 10D ZOI ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. 1 W Equipment Subtracted from Sphere (sq. ft.): 6842 Appendix 4 -Fig. 27 o Sphere and Equipment Intersected (sq. ft.): 11124 Appendix 4 -Fig. 28 Final Surface Area Equals (sq. ft.): 4790 ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. 1" Equipment Subtracted from Sphere (sq. ft.): 10547 Appendix 4 -Fig. 29 c Sphere and Equipment Intersected (sq. ft.): 2205 A endix4-Fig. 30 Final Surface Area Equals (sq. ft.): 2183 Case 4 -10D ZOI Within 6' of Floor ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 Equipment Subtracted from Sphere (sq. ft.): 2614 Appendix 4 -Fig. 31 e Sphere and Equipment Intersected (sq. ft.): 3982 Appendix 4 -Fig. 32 Final Surface Area Equals (sq. ft.): 1329 ZOI Sphere Area (sq. ft.): 3939 Appendix 4 -Fig. 6 z Equipment Subtracted from Sphere (sq. ft.): 4409 Appendix 4 -Fig. 33 n Sphere and Equipment Intersected (sq. ft.): 767 A endix 4 -Fi .34 Final Surface Area Equals (sq. ft.): 619 Case 4 -Steam Generator Silicone Calculations ZOI Sphere Area (sq. ft.): 8386 Appendix 4 -Fig. 1 SGs Subtracted from Sphere (sq. ft.): 9190 Appendix 4 -Fig. 48 Sphere and SGs Intersected (sq. ft.): 1204 Apen Final Surface Area Equals (sq. ft.): 1004 50 ZOI Sphere Area (sq. ft.): 68597 Appendix 4 -Fig. 37 Equipment Subtracted from Sphere (sq. ft.): 74108 1 Appendix 4 -Fig. 50 Sphere and Equipment Intersected (sq. ft.): 5543 Appendix 4 -Fig. 51 Final Surface Area Equals (sq. ft.): 5527 The total concrete surface area within the ZOI was calculated to be 4,790 ft 2.Of this total, 1,329 ft 2 is within 6 feet of the containment floor and is coated with CarbolineTM 295 as well as two coats of PhenolineTM 305.The total steel surface area within the coatings ZOI was calculated to be 2,183 ft 2.In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, the steel surface area was increased by 10% to 2,401 ft 2.Of this total, E2-A2-50 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 50 of 60 approximately 619 ft 2 is within 6 feet of the containment floor and is also coated with 5 mil of Phenoline 305TM. In order to account for other steel surfaces like gratings, handrails, and miscellaneous items not included in the CAD model, this surface area was also increased by 10%(62 ft2) to 681 ft 2.The containment dome liner is also coated with a non-DBA certified CarbozincTM 11 primer coat, therefore these coatings will also fail as fines. The dome has an 89' radius [3.19] and taking the projected area of the dome over the area inside the crane wall (radius of 57.5' [3.19])yields a surface area of 11,868 ft 2 (See Appendix 4, Figure 4.52). In order to account for other steel surfaces, 10% of this total (1,187 ft 2) was added to the upper containment unqualified coatings to give a total of 13,055 ft 2. As discussed in Section 4.5.2, the thickness of IOZ paint applied to all steel surfaces is approximately 4 mils, and the applied density is approximately 223 lb/ft 3.The RMI on steam generators 1 and 4 will fail (Appendix

3) and is coated with CarbolineTM 4674. As the CarbolineTM 4674 coatings are unqualified, any coating exposed due to the failure of the RMI will fail. 1,004 ft2 of the steam generators was determined to be within the IOD coatings ZOI. The surface area inside the RMI ZOI and outside the coatings ZOI was determined to be 4,523 ft 2 (5,527 ft 2 -1,004 ft 2).The walkdown report specifies 0.45 ft 3 of unqualified alkyds throughout containment.

The SER recommends a density of 98 lb/ft 3 for alkyds [5]. The walkdown report specifies that the pressurizer relief tank has been coated with approximately 400 ft 2 of epoxy with a thickness of 8 mil which has not been DBA certified and will also be assumed to fail [9] with a density of 94 lb/ft 3 [4].Using the calculated surface areas within the ZOI, this gives a total quantity of 1,148 lb of IOZ (178 lb+970 lb) paint, 146 lb of phenolic paint, 817 lb of Carboline 295, 25 lb of epoxy, 44 lb of alkyds, and 40 lb (33 lb+7 lb) of silicone as shown in the following calculations: E2-A2-51 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L J O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 51 of 60 QuantityIOZL.... = (2,401 ft 2) * (0.004in)

  • lif2
  • 223 = 1781b (Eq. 26)12in ft 3 Quantityolzupper

= (1 3,055fti ) (0.004in)

  • ilft 223 lb = 970/b (Eq.27)l2in ft 3 Quantityphen,,ic1nsidezoI

= (68 lft 2 + (2

  • 1,329*t 2 )), (0.005in)
  • 12nft
  • 105 b= 1461b (Eq. 28)l2in ft 3 ,lft12 lb QuantitYC,,rbo~in2951nsideZO1

= (1,329f 2)* (0.060in)

  • 123 = 8171b (Eq. 29)l2in ft QuantityEpoxyo,,,.idezo, = (400ft 2) * (0.008in)
  • if
  • 94 = 251b (Eq. 30)l2in ft 3 Quanftitysficondmidezo, = (1,004f2 )*(0.00lin)
  • if'
  • 8 7 lb = 7/b (Eq.31)12in ft 3 Quantitysili.on.O,1,sidceCactingvZO, = (4,523fi 2) * (0.00 lin)
  • lft
  • 87 l= 33/b (Eq.32)12in ft 3 Quantity = (0.45ft 3)
  • 98 lb = 441b (Eq.33)As discussed in Section 4.5.2, the size distribution for the IOZ, phenolic, silicone and alkyd coatings will be 100% particulate.

Latent Debris It was assumed that the quantity of latent debris at Watts Bar is equal to 200 lb. SER Section 3.5.2.3 suggests that 15% of the latent debris should be assumed to be fiber, and the other 85%particulate [5]. Thus, 170 lb was assumed to be dirt/dust and the remaining 30 lb was assumed to be latent fiber. The representative bulk density of latent fiber was assumed to be 2.4 lb/ft3, and the material (individual fiber) density of latent fiber was assumed to be 94 lb/ft 3 based on the SER Section 3.5.2.3 [5]. Thus, (30 lb of latent fiber)/ (2.4 lb/ft 3) = 12.5 ft 3 of latent fiber.E2-A2-52 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation kL I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 52 of 60 6 RESULTS Tables 6.1 through 6.4 summarize the Watts Bar debris generation results for Cases I through 4 which all involve a break in the 31" crossover leg at the base of the steam generator. Table 6.5 shows the material properties of the generated debris.Table 6.1 -Case I Debris Source Term tor a Break in Loop I Debris Type Small Pieces Large Pieces Total Stainless Steel RMI 75 25,300 W (25%) 101,202 f 2 Debris Type Fines Large Pieces Total 3M-M20C (Interam) 33.4 ft 3 0 ft 3 33.4 ft 3 Fiber Latent Fiber 12.5 ft 3 0 ft 3 12.5 ft 3 Min-K -Fiber 0.25 ft 3 0 ft 3 0.25 ft 3 Debris Type Fines Chips Total 3M-M20C (Interam) 149 lb 0 lb 149 lb Particulate Min-K -Si0 2 13.1 lb 0 lb 13.1 lb Min-K -TiO 2 3.02 lb 0 lb 3.02 lb Dirt/Dust 170 lb 0 lb 170 lb Phenolic Paint 137 lb 0 lb 137 lb IOZ Paint 1,152 lb 0 lb 1,152 lb Alkyd Paint 44 lb 0 lb 44 lb Epoxy Paint 25 lb 0 lb 25 lb Carboline 295 752 lb 0 lb 752 lb Silicone Paint 42 lb 0 lb 42 lb E2-A2-53 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 53 of 60 Table 6.2 -Case 2 Debris Source Term for a Break in Loop 2 Debris Type Small Pieces Large Pieces Total Stainless Steel RMI ft 2 75% 25,073 ft 2 (25%) 100,293 ft 2 Debris Type Fines Large Pieces Total 3M-M20C (Interam) 48.1 ft 3 0 ft 3 48.1 ft 3 Fiber Latent Fiber 12.5 ft 3 0 ft 3 12.5 ft 3 Min-K -Fiber 0.39 ft 3 0 ft 3 0.39 ft 3 Debris Type Fines Chips Total 3M-M20C (Interam) 214 lb 0 lb 214 lb Particulate Min-K -Si0 2 20.5 lb 0 lb 20.5 lb Min-K -TiO 2 4.7 lb 0 lb 4.7 lb Dirt/Dust 170 lb 0 lb 170 lb Phenolic Paint 137 lb 0 lb 137 lb IOZ Paint 1,161 lb 0 lb 1,161 lb Alkyd Paint 44 lb 0 lb 44 lb Epoxy Paint 25 lb 0 lb 25 lb Carboline 295 753 lb 0 lb 753 lb Silicone Paint 49 lb 0 lb 49 lb E2-A2-54 (P. Watts Bar Reactor Building GSI-191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 54 of 60 Table 6.3 -Case 3 Debris Source Term for a Break in Loop 3 Debris Type Small Pieces Large Pieces Total Stainless Steel RMI 63,865 ft 2 (75%) 21,288 ft 2 (25%) 85,153 ft 2 Debris Type Fines Large Pieces Total 3M-M20C (Interam) 9.50 ft 3 0 ft 3 9.50 ft 3 Fiber Latent Fiber 12.5 ft 3 0 ft 3 12.5 ft 3 Min-K -Fiber 0.16 ft 3 0 ft 3 0.16 ft 3 Debris Type Fines Chips Total 3M-M20C (Interam) 42.3 lb 0 lb 42.3 lb Particulate Min-K -Si0 2 8.32 lb 0 lb 8.32 lb Min-K -TiO 2 1.92 lb 0 lb 1.92 lb Dirt/Dust 170 lb 0 lb 170 lb Phenolic Paint 149 lb 0 lb 149 lb IOZ Paint 1,147 lb 0 lb 1,147 lb Alkyd Paint 44 lb 0 lb 44 lb Epoxy Paint 25 lb 0 lb 25 lb Carboline 295 836 lb 0 lb 836 lb Silicone Paint 48 lb 0 lb 48 lb E2-A2-55

0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ALIO N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 55 of 60 Table 6.4 -Case 4 Debris Source Term for a Break in Loop 4 Debris Type Small Pieces Large Pieces Total Stainless Steel RMI ( 21,161 ft 2 (25%) 84,644 ft 2 Debris Type Fines Large Pieces Total 3M-M20C (Interam) 9.50 ft 3 0 ft 3 9.50 ft 3 Fiber Latent Fiber 12.5 ft 3 0 ft 3 12.5 ft 3 Min-K -Fiber 0.40 ft 3 0 ft 3 0.40 ft 3 Debris Type Fines Chips Total 3M-M20C (Interam) 42.3 lb 0 lb 42.3 lb Particulate Min-K -Si0 2 20.61 lb 0 lb 20.61 lb Min-K -TiO 2 4.76 lb 0 lb 4.76 lb Dirt/Dust 170 lb 0 lb 170 lb Phenolic Paint 146 lb 0 lb 146 lb IOZ Paint 1,148 lb 0 lb 1,148 lb Alkyd Paint 44 lb 0 lb 44 lb Epoxy Paint 25 lb 0 lb 25 lb Carboline 295 817 lb 0 lb 817 lb Silicone Paint 40 lb 0 lb 40 lb E2-A2-56 Watts Bar Reactor Building GSI-191 Debris Generation Calculation

~CL LON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 56 of 60 Table 6.5 -Physical Properties of Debris Debris Type/Size Material Bulk Particulate/Individual Characteristic Size DebrisType/Size_ Density Fiber Density Stainless Steel RMI (Small Pieces) 1/4" -Stainless Steel RMI 45 -6" (Large Pieces)Min-K -Fiber 16 lb/ft 3 165 lb/ft 3 6 [tm Min-K -Si0 2 16 lb/ft 3 137 lb/ft 3 20 ptm Min-K -TiO 2 16 lb/ft 3 262 lb/ft 3 2.5 lim 3M-M20C (Interam) 2.4 lb/ft 3 175 lb/ft 3 7 Fiber Portion 3M-M20C (Interam) 4 lb/ft 3 156 lb/ft 3 10 [tm Particulate Portion Phenolic Paint 105 lb/ft 3 105 lb/ft 3 10 lIm (Fines)IOZ Paint 223 lb/ft 3 457 lb/ft 3 10 [m (Fines)Alkyd Paint (Fines) 98 lb/ft 3 98 lb/ft 3 10 jIm Carboline 4674 87 lb/ft 3 145 lb/ft 3 10 ltm (Fines)Carboline 295 123 lb/ft 3 123 lb/ft 3 10 [m (Fines)Epoxy (Fines) 94 lb/ft 3 94 lb/ft 3 10 pm Dirt/Dust 169 lb/ft 3 17.3 (Fines)Latent Fiber 2.4 lb/ft 3 94 lb/ft 3 7 pm (Fines)E2-A2-57 W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON DocumentNo:ALION-CAL-TVA-2739-03 Rev:4 Page: 57 of 60 7 CONCLUSIONS Based on the results presented above, the following conclusions can be drawn for debris generation in the Watts Bar containment building: " The worst break location in each loop is in the crossover leg at the base of the steam generator. This break location allows for the largest amount of coatings and RMI and also allows for the ZOI to envelop a large portion of the Min-K and 3M-M20C (Interam)insulation.

  • The worst loop break location in regards to RMI is Loop 1. This break location (Loop 1)is also in close proximity to the emergency.

sump.* The Loop 2 break location destroys the most 3M-M20C (Interam) insulation and consequently, the greatest total fiber debris.* A break in Loop 4 destroys the greatest amount of Min-K insulation.

  • All four loops generate comparable quantities of coatings debris." The destruction pressure of 2.4 psi and the corresponding ZOI of 28.6D are likely overly conservative for the Min-K with no additional banding in Watts Bar. These ZO values are for unjacketed Min-K and the installed Min-K at Watts Bar is jacketed in the same jacketing as the RMI. However, the SER instructs to use this value if no test data is available for the plant-specific jacketing.

Jet impingement testing has been conducted on the Watts Bar Min-K configuration with additional banding which shows no insulation destruction at distances beyond 10.01D.E2-A2-58 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 58 of 60 8 REFERENCES

1. Regulatory Guide 1.82, "Water Sources for Long-Term Recirculation Cooling Following a Loss-of-Coolant Accident", USNRC, Rev. 3, November 2003.2. Watts Bar, Updated Final Safety Analysis Report, Revision Dated 27 March, 2003.3. Watts Bar Isometrics and Drawings Used to Determine Quantity of Insulation Within Specific ZOIs 3.1 "Problem 0600200-03-01 Analysis Isometric of RHR Piping", 1-47W432-215A, Rev. 0.3.2 "Problem N3-74-02A Analysis Isometric of RHR Piping", 47W432-305A, Rev 0.3.3 "Problem 0600200-13-09 Analysis Isometric of RCS Drain Line", 47W466-202, Rev 0.3.4 "3M-M20C Radiant Energy Shield, Inside Primary Containment Reactor Building", 47W234-6 Rev 0.3.5 "3M-M20C Radiant Energy Shield, Inside Primary Containment Reactor Building", 47W234-7 Rev 0.3.6 3M-M20C Radiant Energy Shield, Inside Primary Containment Reactor Building", 47W234-8 Rev 0.3.7 "Min-K to Waste Disposal Line", 47W2500-4 Rev 0.3.8 "Problem 0600200-13-02 4" Diameter Pressurizer Spray Line", 47W465-205 Rev 0.3.9 "Problem 0600200-09-01 Isometric of SIS Piping", 47W435-260C Rev 0.3.10 "Problem 0600200-08-11 Isometric of CVCS Piping", 47W406-321B Rev 0.3.11 "Problem 0600200-08-12 Isometric of CVCS Piping", 47W406-322A Rev 0.3.12 From the Walkdown Report, Drawing 47W401-209 Rev D.3.13 "Miscellaneous Steel Sump Liner Sheet 3", 48N919 Rev 14.E2-A2-59 WWatts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 59 of 60 3.14 Drawing Number 47W2500- 1, Rev. 1 3.15 Drawing Number 47W2500-6, Rev. 2 3.16 Drawing Number 41 N716-4, Rev. 6 3.17 Drawing Number 41 N716-5 Rev. 5 3.18 Drawing Number 47W200- 11, Rev. 9 3.19 Drawing Number 47W200-13, Rev. 5 3.20 Drawing Number 47W200-14, Rev. 5 4. NEI-04-07, Volume 1, NEI PWR Sump Performance Task Force, "Pressurized Water Reactor Sump Performance Evaluation Methodology", Rev. 1, November 19, 2004.5. NEI-04-07, Volume 2, NRC Safety Evaluation Report, "Safety Evaluation by the Office of Nuclear Reactor Regulation Related to NRC Generic Letter 2004-02, Nuclear Energy Institute Guidance Report 'Pressurized Water Reactor Sump Performance Evaluation Methodology"', Rev. 0, December 2004.6. NRC Bulletin 96-03, "Utility Resolution Guidance (URG) for ECCS Suction Strainer Blockage", Volume II, BWROG, November 1996.7. Rao, D. V., et al., "Knowledge Base for the Effect of Debris on Pressurized Water Reactor Emergency Core Cooling Sump Performance", NUREG/CR-6808, Los Alamos National Laboratory, February 2003.8. Alion Document ALION-REP-ALION-2806-01, "Insulation Debris Size Distribution for use in GSI-191 Resolution", Rev. 3.9. "Report on Watts Bar Unit I Containment Building Walkdowns for Emergency Sump Strainer Issues", TVAWOO I -RPT-001, Rev 0.10. "CRC Handbook of Chemistry and Physics", David R. Lide, 7 5 th Edition, 1994.11. "Technical and Programmatic Requirements For the Protective Coating Program For TVA Nuclear Plants", Robert L. Phillips, Rev 13, 10/14/2004
12. Perry's Chemical Engineering Handbook, 7th ed. McGraw Hill, 1997.E2-A2-60 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation

~L I9JO Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 60 of 60 13. Grimm, N.P., and Colenbrander, H.G.C., "Long Term Ice Condenser Containment Code-LOTIC Code," WCAP-8354-P-A, July 1974 (Proprietary), WCAP-8355-A (Nonproprietary), July 1974.14. Newby, D., "Test Plans and Results for the Ice Condenser System," WCAP-8 110, Supplement 6, May 1974.15. "Final Report Ice Condenser Full Scale Section Test at the Waltz Mill Facility," WCAP-8282 (Proprietary), February 1974, WCAP-82 11, Appendix (Nonproprietary), May 1974.16. Hsieh, T., and Raymund, M., "Long Term Ice Condenser Code-LOTIC Code, "WCAP-8354-P-A, Supplement I (Proprietary), June 1975, and WCAP-8355 Supplement I (Nonproprietary), June 1975.17. Krish M. Rajan, "Tennessee Valley Authority Watts Bar Nuclear Plant -Effect of Increased ERCW Temperature," WAT-D- 11144, 5/21/2003.

18. Phillips, R.L., "Technical and Programmatic Requirements for the Protective Coating Program for TVA Nuclear Plants," G-55 R-1 3, September 22, 2004.19. ALION-REP-TVA-2739-02, "Watts Bar Unit 1 Event Characterization", Rev. 0.20. NUREG/CR 6762, Vol. 3, "GSI- 191 Technical Assessment:

Development of Debris-Generation Quantities in Support of the Parametric Evaluation," LA-UR-O1-6640, 2002.21. Alion Methodology Report ALION-REP-ALION-2806-03, "Coatings Surface Area and Quantity Calculation Methodology", Rev. 0.22. Software Document ALION-SWD-ALION-3145-03, "User's Manual for Various CAD Software Packages", Rev. 1.23. Elliot, A.S and Andreychek, T.S., "Jet Impingement Testing to Determine the Zone of Influence (ZOI) of Min-K and 3M Fire Barrier Insulation for Watts Bar Nuclear Plant", WCAP-16783-P, Rev.0, July 2007 24. Robertson, J., "Banding Requirements for Min-K Insulation Inside Containment", TVA Calculation MDQ0010622007115, Rev.0, July 2007 25. Westinghouse letter LTR-CSA-06-74 Regarding Watts Bar Latent Debris Survey E2-A2-61 4Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 1-1 of 1-12 APPENDIX 1 -NUMBERED ENERCON INSULATION SPREADSHEET This Appendix contains the same Enercon provided Watts Bar insulation spreadsheet showing the type, quantity and location of insulation within containment with an additional column for each line item number. This spreadsheet is used by Appendix 2 and 3 to relate back to the Enercon provided insulation spreadsheet (Attachment A).E2-A2-62 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-2 of 1-12 Line Item INSUL VOLUME INSULATION JACKET STRAP Number (FF3) AREA PRORLEM NUMBER LOCATION ELEV. OS (IN) LENOTH(P1) INSUL. TYPE THICKNESS (IN) MATERIAL RUCKLE TYPE TYPE COMMENTS PACKET LETTER SEALANT AROUND STAINLESS Item 1 RACEWAY N/A N/A SEALANT BET SHEET METAL AND A CONTAINMENT WALL STEEL CONTAINMENT BEHIND PANEL Item 2 26073 1 N/A RACEWAY 702' N/A SEE CHIC FOAMOLASS SEE CALC N/A N/A N/A N/A A SEALANT AROUND COVERS Item 3 N/A 1 N/A RACEWAY 703 N/A N/A N/A N/A N/A N/A N/A SEALANT APPLIED ALL AROUND B COVER MIRROR REFLECTIVE Item 4 RACEWAy 702 N/A N/A N/A SEE CALC WBR-DWD N/A N/A N/A MRI (LETDOWN LINES) C INSULATION 001G LABELS' SIGNS, & Item 5 000 1 N/A RACEWAY 702 N/A N/A N/A N/A NIA N/A N/A SEE REPORT FOR COMMENTS D PENETRATION NO.TIE WRAPS Item 6 N/A I NIA RACEWAY 702 N/A N/A N/A N/A N/A N/A N/A SEE REPORT COMMENTS F CALCIUM SILICATE Item 7 56.70 1 N/A RACEWAY 702 SEE CALC SEE CALC CALCIUM SILICATE SEE CALC N/A N/A NIA SEE CALCULATION F SEAL AROUND PENETRATION Item 8 002 1 N/A RACEWAY 702 N/A N/A RTV SEE CALC N/A N/A N/A N/A F PIPE FOAM IN PENETRATION Item 9 3.18 1 NIA RACEWAY 702* N/A N/A FOAM SEE CALC N/A N/A N/A N/A F LETDOWN LINE Item 10 12.98 1 0600200-08-09 RACEWAY 702* 3.50 64.75 RMI 1.75 S'& STD NIA T OD INSULATION G LETDOWN LINE Item 11 2157 1 0600200-08-09 RACEWAY 702' 2.38 130.34 RMI 1.81 SS, STD N/A 6" OD INSULATION G LETDOWN LINE Item 12 331 1 0600200-08-09 RACEWAY 702 228 534 RMI 431 SS. STD NIA 11" OD INSULATION G LETDOWN LINE Item 13 0.25 1 0600200-08-09 RACEWAY 702 2.38 4.36 RMI 041 SS. STD N/A 4" OD INSULATION G LETDOWN LINE Ierm 14 0.28 1 06R0200-08-09 RACEWAY 702 2.38 2.70 RMI 1.31 SS' STD N/A " OD INSULATION (2.38- OD PIPING) G LETDOWN LINE Item 15 0.10 1 0600200-08-09 RACEWAY 703 1.06 0.80 RMI 1.97 &.&. STD N/A 5" 00 INSULATION (1.06" OD PIPING) G CALCIUM SILICATE Item 16 56R79 1 N/A RACEWAY 702' SEE CALC SEE CALC CALCIUM SILICATE SEE CALC N/A N/A N/A SEE CALCULATION G EXCESS LETDOWN Item 17 1.39 1 N/A RACEWAY 702' 1.32 746 RMI 2.34 S.' STE N/A U" OD INSULATION J EXCESS LETDOWN Item 18 0.44 1 N/A RACEWAY 702' 1.32 344 RMI 1.84 &.& STO N/A 5"OD INSULATION EXCESS LETDOWN Item 19 0.43 1 N/A RACEWAY 702' 1.32 1 00 RMI 3.34 S&. STD N/A 9"OD INSULATION SEAL WATER RETURN LINE Item 20 38.18 1 0H0020008-06-.-07.-13 RACEWAY 702' 4.50 160.00 RMI 1.75 SS' STO N/A W"OD INSULATION K SEAL WATER RETURN LINE Item 21 0.18 1 060020-048-06 -07, -13 RACEWAY 702' -4.50 2.05 MIN-K 0.75 N/A N/A N/A 6" 0O MIN-K INSULATION K SEAL WATER RETURN LINE Item 22 0.59 1 0600200-08-06. -07, -13 RACEWAY 702' 450 3.79 RMI 1.25 S.& STD N/A 7* OD INSULATION K SEAL WATER RETURN LINE Item 23 0.04 1 000200-08-06. -07, -13 RACEWAY 702' 4.50 1.58 MIN-K 0.5 N/A N/A NIA 5." OD MIN-K INSULATION K SEAL WATER RETURN LINE Item 24 0.08 1 0600200-08-06. -07, -13 RACEWAY 702' 4.50 1 52 MIN-K 0.5 N/A N/A N/A 6012" OD MIN-K INSULATION K SEAL WATER RETURN LINE Item 25 0.20 1 0600200-08-06. -07. -13 RACEWAY 702' 450 094 RMI 1.625 SS' STO NIA 7.75" 00 INSULATION K SEAL WATER RETURN LINE Item 26 352 1 0600200-08-06, -07. -13 RACEWAY 702* 350 17.54 RMI 1.75 SS. STD NIA T OD INSULATION K SEAL WATER RETURN LINE Item 27 005 1 0600200-08-06, -07, -13 RACEWAY 702' 350 1 00 MIN-K 0.56 N/A N/A NIA 4.624OD MINSK INSULATION K SEAL WATER RETURN LINE Item 28 035 1 0600200-08-06 -07, -13 RACEWAY 702' 350 274 RMI 1.25 50 STD NIA 6HOD INSULATION K SEAL WATER RETURN LINE Item 29 0.56 1 0600200-08-06. 13 RACEWAY 702' 1.06 647 RMI 1.47 SS. ST7 NIA 4" 0D INSULATION K SEAL WATER RETURN LINE Item 30 0.11 1 0600200-08-06, -07. -13 RACEWAY 702* 1.06 1.37 MIN-K 147 S.S. STO N/A 4" OD MIN-K INSULATION K SEAL WATER RETURN LINE Item 31 040 1 060020008-06, -07, -13 RACEWAY 702' 1.006 0.92 RMI 397 S.S. STD N/A 9" OD INSULATION K SEAL WATER RETURN LINE Item 32 0.29 1 0600200-08-06. -07, -13 RACEWAY 702 2.38 2.76 RMI 1.31 SS9 STD N/A 5"OD INSULATION K SEAL WATER RETURN LINE Item 33 0.11 1 0600200-08-06. -07, -13 RACEWAY 702' 2.38 0.65 RMI 1.81 S.S. STD N/A 6" OD INSULATION K SEAL WATER RETURN LINE Item 34 0.55 1 0600200-08-06. -07, -13 RACEWAY 702' 2.38 2.34 RMI 2.31 SS. STD NIA 7T OD INSULATION K STEAM GENERATOR Item 35 49.57 1 0600200807-02 RACEWAY 702' 4.50 149.59 RMI 2.25 SSS. ST N/A 9" INSULATION L SLOWDOWN STEAM GENERATOR Item 36 0.61 1 0400200-07-02 RACEWAY 702* 4.50 2.57 RMI 1.75 SS. STO N/A 8 0 INSULATION SLOWDOWN STEAM GENERATOR Item 37 0.27 1 0600200-07-02 RACEWAY 702' 4.50 1.52 MIN-H 1.375 SS. STO N/A 7.20"O0 INSULATION SLOWDOWN STEAM GENERATOR Item 38 0.36 1 0600200-07-02 RACEWAY 702' 2.38 1.54 RMI 231 S.S. STD N/A 7" 0O INSULATION SLOWDOWN STEAM GENERATOR Item 39 0.55 1 0600200-07-02 RACEWAY 702' 2.38 1.72 RMI 2.81 D.S9 STD N/A 8"O0 INSULATIONS SLOWDOWN STEAM GENERATOR Item 40 5898 1 0600200-07-03 RACEWAY 702* 4.50 178.00 RMI 2.25 SS STD N/A 8"OD INSULATION M SLOWDOWN STEAM GENERATOR Item 41 030 1 0400200-07-43 RACEWAY 702' 4.50 1.27 RMI 1.75 S.S STD N/A 8" 00 INSULATION M BLOWDOWN STEAM GENERATOR Item 42 03S 1 0400200-07-03 RACEWAY 702 4.50 2.48 RMI 1.25 S.S ST0 N/A 7"TO INSULATION M SLOWDOWN STEAM GENERATOR 1tem43 0.35 1 0600200"07-03 RACEWAY 702 2.38 1.48 RMI 2.31 S.S. STD N/A 7OD INSULATION M SLOWDOWN STEAM GENERATOR Item 44 8 5 002-07-03 RACEWAY 702 2.3 2.00 RI 331 S.S. S70 NIA 9" 00 INDULATION M SLOWDOWN STEAM GENERATOR I Item 45 1 0.38 1 1 0600200-07-03 BLOWDOWN RACEWAY 702' 8.62 0.73 SMI 1 2.19 SS. STD N/A 13" OD INSULATION (FLANGE)M LABELS, SIGNS, & Item 52 000 2 NIA PENETRATION NO.LOOP 1 702' NIA N. N/A NIA N/A N/A N/A SEE REPORT FOR COMMENTS D E2-A2-63 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-3 of 1-12 DESCRIPTION Line te INSUL VOLUME PROBLEMNUMBER LOCATION ELEV. O (N L T INSUL T INSULATION I Number (FArEA) PROBLEMEN R I IT MACKERILT BUCKLE TYPE ISTRAP JACKET TRP COMMENTS PACKET LETTER MATEIAL UCKE TYE I TYPE WRAP AROUND 4 PIPE Do-ube banded per 1. TVA calculation MDO0010632007115 Rev. 0 Vnlumne changed pr TVA calculaton MDOQ0010632007115 Rev. 0 MINK TOWASTEOISPLINE I lItenmU 68 1 U 00 1 5 N/A LOOP 4 702' 450 2.00 MIN-K SEE CALC NIA N/A NIA 0 CONDUIT 3M-M2UC I te- 8 2.35 6 INSULATION N/A LOOP 1 7W 1 132 N/A 3M-M20C 0 1975 NIA N/A N/A SEE CALCULATION D CONDUIT 3M-M20C Item 89 143 6 N/A LOOP 1 716' 1.90 N/A 3M4M20C 0.1875 N/A N/A N/A SEE CALCULATION U INSULATION CONDUIT 3M-M20C Item 90 1.70 6 N/A LOOP 1 716' 238 N/A 3M-M20C 0,1875 N/A N/A N/A SEE CALCULATION U INSULATION CONDUIT 3M-M20C Item 91 0.52 6 NIA LOOP 1 716/ N/A NIA 3M-M20C N/A N/A N/A N/A JUNCTION ROXES DEE CALCULATION D INSULATION CONDUIT 3M-M2UC Item 92 2.31 6 N/A LOOP 1 716' N/A N/A 3M-M20C N/A N/A N/A NIA SUPPORT SEE CALCULATION D INSULATION LABELS, TAGS, AND TIE Item 93 N/A 6 NIA LOOP 1 710-720 N/A N/A N/A N/A N/A N/A N/A SEE REPORT FOR COMMENTS E WRAPS 4" PRESSURIZER SPRAY LINE Item 94 1888 6 0600200-13-02 LOOP 1 716' 4.50 4340 RMI 275 S.S. STD N/A 10" OD INSULATION 4" PRESSURIZER SPRAY LINE Ite/, 95 0 10 6 0600200-13-02 LOOP 1 716' 4.50 1.21 RMI 0,75 S.S. 51) N/A 6" 0D INSULATION F 7.5" OD INSULATION 4 PRESSURIZER SPRAY LINE Item 96 0,13 6 0600200-13-02 LOOP 1 716' 450 0.67 MIN-K 1.5 S.S. STD N/A Double banded per 1. TVA calculation F MD00010632007115 Rev 0 4" PRESSURIZER SPRAY LINE Item 97 251 6 0600200-13-02 LOOP 1 716' 4.50 1.21 RMI 7.75 S.S. STD N/A 20" O0 INSULATION F 3/4" PRESSURIZER SPRAY Item 98 135 6 0600200-13-02 LOOP 1 716! 1.05 5.17 RMI 2,975 S.S. STD N/A 7" OD INSULATION F BYPASS LINE 3/4" PRESSURIZER SPRAY Item SR 035 6 0600200-13-02 LOOP 1 716' 1.05 4.34 RMI 1,475 S.S. STD N/A 4" OD INSULATION F BYPASS LINE 3/4" PRESSURIZER SPRAY Item 100 016 6 0600200-13-02 LOOP 1 716' 1 05 0.50 RMI 3.35 S'S. STE N/A 75" OD INSULATION F BYPASS LINE HOT LEG Item 101 6955 6 N/A LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC S'S. STE N/A N/A G COLD LEG Item 102 55.34 6 N/A LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC S'S. STD N/A N/A H BORON INJECTION Item 103 1.40 6 0600200-09U-5 LOOP 1 716' 1.90 565 RMI 2.55 SS. STD N/A 7" OD INSULATION J BORON INJECTION Item 104 1.51 6 0600200-09U-5 LOOP 1 716' 1.90 0696 RMI 7.6 SS. STE N/A 9.5" OD INSULATION J ACCUMULATOR INJECTION Item 105 0.47 6 0600200-09U-1 LOOP 1 716' 10.75 2.36 RMI 0.795 SS. STD N/A 12.34" OD INSULATION K ACCUMULATOR INJECTION Item 106 15.53 6 0600290-U9-01 LOOP 1 716' 10.75 16.42 RMI 3.125 SS. STD N/A 17" OD INSULATION K 13.2" 00 INSULATION ACCUMULATOR INJECTION Item 107 0.13 6 0600200-09-01 LOOP 1 716' 10.75 2.65 MIN-K 1.25 SS. STD N/A Volume changed per TVA calculation K MDQ0010632007115 Rev, 0 ACCUMULATOR INJECTION Item 108 2101 6 0600200-09-01 LOOP 1 716' 10.75 5.09 RMI 9.635 SS. STD N/A 30" OD INSULATION K ACCUMULATOR INJECTION Item 109 1.29 6 0600200-09-01 LOOP 1 716' 10.75 0.57 RMI 6.126 S.S STD N/A 23" OD INSULATION K LOWHEAD SAFETY INJECTION Item 110 434 6 0600200409-01 LOOP 1 716' 6.63 7.94 RMI 2.6875 S.S STO N/A 12" OD INSULATION L RESIDUAL HEAT REMOVAL Item 511 2.90 6 NIA LOOP 1 7161 663 3.50 RMI 36875 S.S. STD N/A 14"WO INSULATION M RESIDUAL HEAT REMOVAL Iten 112 0.23 6 NIA LOOP 1 716S 663 2.09 RMI 0.6875 S.S. STD NIA B" OD INSULATION M RESIDUAL HEAT REMOVAL Item 113 7.48 6 N/A LOOP 1 716" 6.63 2.17 RMI 96875 S0S STD N/A 26"WO INSULATION M RESIDUAL HEAT REMOVAL Ien 1S4 102.90 6 N/A LOOP1 716S 863 2650 RMI 96875 S.S STD N/A 1" OD INSULATION M 10.5" OD INSULATION RESIDUAL HEAT REMOVAL Item 115 008 S N/A LOOP 1 716 9.63 1.10 MIN-K 0.9375 0.S ST. N/A VoIume changed pe TVA calecuation M MD00010632007115 Rev. 0 NORMAL CHARGING ISen 116 2044 6 0600200)08-11 LOOP 1 716E 3.50 54.50 RMI 2.75 S.S STD N/A 9" 0D INSULATION N E2-A2-64 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-4 of 1-12 DE N Line t INSUL VOLUME LINSULATION JACKET BUCKLE TYPE STRAP COMMENTS PACKET LETTER ne ft.. AREA PROBLEM NUMBER LOCATION ELEV. OD (IN) LENGTR (FT) INSUL. TYPE THICKNESS (IN) MATERIAL TYPE DESRIPION NIumber (PT3))NORMAL CHARGING Item 117 015 6 0600200-08-11 LOOP 1 716' 350 0.89 RMI 1.5 SS. STD N/A 6.5 OD INSULATION N NORMAL CHARGING Item 118 0.60 6 0600200-08-11 LOOP 1 716! 3.50 2.50 RMI 2 SS. STD N/A 7.51 OD INSULATION N STEAM GENERATOR Item 119 11.76 6 0600200-07-01 LOOPS 716' 3.50 41.67 RMI 2,25 SS STD N/A 8"OD INSULATION P SLOWDOWN STEAM GENERATOR M21 '. SDNA9ODIULTNP SLOWDOWN Innm 120 5.53 6 0600200-07-01 LOOPS 716' 4,50 2875 M25SS.TE NA9GEIULTOP STEAM GENERATOR Item 121 0,26 6 0600200-07-01 LOOPS 716" 4.50 3.01 RMI 0.75 S.S. STD N/A 6" 0O INSULATION P SLOWDOWN STEAM GENERATOR Item 122 020 6 0600200-07-01 LOOPS 716' 1.35 0.0 RMI 3.325 S&S. STE N/A 6"0 INSULATION P SLOWDOWN STEAM GENERATOR Item 123 041 6 0600200-07-01 LOOP 1 716' 1.33 1.22 RMI 3.335 0S. STE N/A 8" OD INSULATION P SLOWDOWN STEAM GENERATOR Item 124 0 14 6 0600200-07-01 LOOPS 716' 1.31 0.75 RMI 2345 S.S. STD NIA 6 OD INSULATION P SLOWDOWN STEAM GENERATOR Item 125 038 6 0600200-07-01 LOOPS 716' 1.30 1.13 RMI 3.35 S,. STE N/A 8" OD INSULATION P SLOWDOWN STEAM GENERATOR Item 126 006 6 0600200-07-01 LOOPS 716' 2.91 0.29 RMI 2.045 S,. STE N/A r OD INSULATION P SLOWDOWN MIN-K Item 127 0.944 6 N/A LOOP 1 716' N/A N/A MIN-K 3.38 N/A NIA WA Double 'anded per 1. TVA calculaton MDQO010632007115 Re. 0 3"ALTERNATE CHARGING Item 128 16.53 6 0600200-08-11 LOOP! 716" 350 4409 RMI 275 S.S STE N/A 9"OD INSULATION R 6" OD INSULATION 3" ALTERNATE CHARGING Item 129 008 6 0600200-08-11 LOOP 1 716" 350 1.83 MIN-K 1.25 S.S. STE N/A Volume changed per TVA calculation R MDQ0010632007115 Rev. 0 STEAM GENERATOR Item 130 21560 7 N/A LOOP2 716' SEE CALC SEE CALC RMI SEE CALC S.S STE N/A N/A A STEAM GENERATOR Item 131 067 7 N/A LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC S'S STD NIA AT ROOT VALVES A CONDUIT 3MEMR0C Item 132 2.19 7 N/A LOOP 2 716' 1.90 5000 3MSM20C 01875 NSA NSA NIA SEE CALCULATION B INSULATION CONDUIT 3MEMSOC Item 133 365 7 NIA LOOP 2 716* 2.38 70.0 S3MIM2C 01875 N2A NSA NIA SEE CALCULATION B INSULATION CONDUIT 3M-M20 Ie13 1.9 7 NALO2 71" NA NA M*OC N/A NtA N/A N/A SUPPORT INSULATION SEE S INSULATION a Iee 1. WA 7IACALCULAION P EEDUR TER Siem 142 62.48 7 0600200-13-01 LOOP 2 716' 14600 3440 RMI S.S. STD N/A 23"OD INSULATIONS 5 6 1.21 7 0600200-13-01 LOOP 2 716' 14600 7.67 RMI S. STD N/A 1500 INSULATIONS R PRESSURIZER SURGE LINE Item 137 1.09 7 0600200-13-01 LOOP 2 716' 16400 3.34 RMI 0 S.S. STD N/A 16S OD INSULATIONS C PRESSURIZER SURGE LINE Iem 138 2.71 7 0600200-13-01 LOOP 2 716' 14.00 3.01 RMI 2.5 SNS. WSTD N/A 19P OD INSULATIONS C PRESSURIZER SURGE LINE Itnn 139 4.40 7 0600200-13-01 LOOP 2 716' 1400 8367 RMI 125 S.S. STE N/A 1/ O0 INSULATIONS C FEEDWASER Item 140 18.67 7 0600200-02-02 LOOP 2 716' 16400 18.2 RMI 2.5 S.S. STD N/A 21" OD INSULATION D FEEDWATER Item 141 0.63 7 0600200-02-02 LOOP 2 716' 1600 080 RMI 2 S.S. STD N/A 20"OO INSULATION D 18" OD INSULATION Double banded per 1. TA calculation FEEDWATER Item 142 0,58 7 002-202LOOP 2 716' 16.00 1,59 MIN-K 1 S'S. STD NIA MDQ0010632007115 Re,. 0 D Volurme changed per TVA calculation MD00010632007115 Fet. 0 FEUDWATERS Item 143 i095 7 0600200-02-02 LOOP 2 716' 16.05 10.84 RMI 0.5 SS. STD N/A 17" O0 INSULATION D FEODWATER Item 151 0.42 7 0600200N02*02 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC SS STD N/A AT N /88AOD LINE D FEEDWATER Item 145 0.27 7 0600200-02N02 LOOP 2 716- SEE CALC SEE CALC RMI SEE CALC S0S. STO N/A AT V LINE D FBEDWATER Item 146 0.70 7 0600200-02-02 LOOP 2 716" 30.25 050 MINERAL WOOL 2 N0A STO N/A AT PENETRATION

  1. X-H 2S 4" PRESSURIZER SPRAY LINE Item 147 14.1 7 0600200-13-02 LOOP 2 716' 4.50 32.67 RMI 275 SS. STD N/A 10"00 INSULATION E 4"APRESSURIZER SPRAY LINE Item 148 2.51 7 0600200-01302 LOOP 2 716' 4.50 1421 RMI 7.75 S0S, STD N/A 20" OD INSULATION E 3A4C PRESSURIZER SPRAY Item 149 0.1 7 0600200-13.02 LOOP 2 716" 1.05 042 RMI 2975 SS STO N/A 7" OD INSULATION E BYPASS LINE 3/4A PRESSURIZER SPRAY Item 150 068 7 0600200-13-02 LOOP 2 716' 1.05 842 RMI 1475 SS. STO NIA 4" OD INSULATION E BYPASS LINE HOT LEG Item 151 74.60 7 NIA LOOP 2 716ý SEE CALO SEE CALC RMI SEE CALC SS. STD NIA NIA F HOT LEG item 152 8.15 7 N/A LOOP 2 7w6 SEE CALC SEE CALC RMI SEE CALC S6S. STD NIA AT 6" SAFETY INJECTION F COLD LEG Item 153 5542 7 N/A LOOP 2 716- SEE CALC SEE CALC RMI SEE CALC S6S STD NIA NIA G BORON INJECTION item 154 0.98 7 0600200-09-06 LOOP 2 716, 1,90 3.94 RMI 2055 S.S. STD _ NIA 7" OD INSULATION H BORON INJECTION Item 155 1.70 7 0600200-09-06 LOOP 2 716' 1.9 1.08 RMI 7.6. S.S. STD NIA 9r5' OD INSULATION H ACCUMULATOR INJECTION Item 156 16.79_ 7 0600200*09-02 LOOP 2 716' 1075 17675 RMI 3.125 S.S. STD NIA 17 COD INSULATION J ACCUMULATOR INJECTION Item 157 21.31 7 0600200-09*02 LOOP 2 716' 10.75 4 98 RMt 9.625 S'S STID NIA 30" 00 INSULATION J ACCUMULATOR INJECTIONL item 158 0.15 7 0600200-09-02 LOOP 2 716* 10.75 0.6RMI 0.625 S'S. STD NIA 12" 00 INSULATION J ACCUMULATOR INJECTION Item 159 0.54 7 0600200-09-02 LOOP 2 716, 10.75 1.24 RMi 1,625 S.S. STD NIA 14" OD INSULATION J LOWHEAD SAFETY INJECTION Iten 150 532 7 0500200-09-02 LOOP2 716' 663 975 RMI 2.6875 SS. STD N/A 12"OD 0NSULATION K RESIDUAL HEAT REMOVAL Item 161 7.94 7 N/A LOOP2 716' 863 3125 RMI 1 1875 SS. STD N/A 11"VOD INSULATION_

RESIDUAL HEAT REMOVAL I/tem 162 0.12 7 N/A LOOP 2 716' .63 2.74 MIN-K 0.525 SS. STD N/A Vn/um/ changed per TVA calculatonn MD00010632007115 R. 0 L E2-A2-65 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-5 of 1-12 DESCRIPTION L eAREA PROBLEM NUMBER LOCATION ELE. O (IN) LENGTH (FT) INSUL. TYPE INSULATION JACKET BUCKLE TYPE STRAP COMMENTS PACKET LETTER Number (FT3) THICKNESS (IN) MATERIAL TYPE 6" OD INSULATION EXCESS LETDOWN In 16 072 7 0600200-08-12 LOOP 2 716' 1.32 3,87 MIN-K 2.34 S'S. STE NWA Double banded per 1. TVA calculation N MD00010632007115 Rev. 0 EXCESS LETDOWN Item 169 086 7 0600200-08-12 LOOP 2 716' 1.32 675 RMI 1.64 S.S. STD N/A 5" 0O INSULATION N EXCESS LETDOWN item 170 002 7 0600200-08-12 LOOP 2 716, 1.32 0.59 RMI 0.84 S.S. STD N/A 3 OD INSULATION N STEAM GENERATOR 8'DISLTO SLOWDOWN Item 171 9.95 7 0600200-07-02 LOOP 2 716 350 35.25 RMI 2.25 S.S STD NIA U 00 INSULATION P STEAM GENERATOR Item 172 947 7 0600200-07-02 LOOP 2 716E 4.50 28.59 RMI 2.25 S.S. STD NIA 9"OO INSULATION P SLOWDOWN STEAM GENERATOR Item 173 055 7 0600200-07-02 LOOP 2 716' 4.50 3.50 RMI 1.25 S.S STD N/A 7 OD INSULATION P STEAM GENERATOR Item 174 043 7 0600200-07-02 LOOP 2 716E 131 1.67 RMI 2.a45 S'S. STE N/A r OD INSULATION P SLOWDOWN STEAM GENERATOR tem 175 0114 7 0600200-07-02 LOOP 2 716' 131 0.73 RMI 2.345 S.S. STD N/A 6" OD INSULATION P_BLOWDOWN STEAM GENERATOR Iem 176 020 7 0600200-07-02 LOOP 2 716' 131 0.59 RMI 3.345 S.S. STE N/A 8" GO INSULATION P SLOWDOWN STEAM GENERATOR Item 177 0.06 7 0600200-07-02 LOOP 2 716E 288 028 RMI Z06 S.S STD NIA 7D OD INSULATION P SLOWDOWN CONDUIT INSULATION 3M Item 178 1.51 7 N/A LOOP 2 720-737 1,32 45ý00 3M20C SEE CALC NtA N/A NIA SEE CALCULATION a RADIANT SUPPORT Item 179 0,77 7 N/A LOOP 2 720-737 NIA N/A NIA SEE CALC NIA NIA NIA SEE CALCULATION Q LETDOWN LINE Item 180 1.56 7 0600200-"8.10 LOOP 2 716' 350 2.17 RMI 4.25 SS. STE N/A 12" 00 INSULATION R LETDOWN LINE Item 181 2203 7 0600200-06-10 LOOP 2 716" 350 4.50 RMI 325 S.S. STD N/A 10" 00 INSULATION R LETDOWN LINE Item 182 1021 7 0600200-08-10 LOOP 2 716! 350 4.29 RMI 2025 S.S. STD N/A 8" OD INSULATION R LETDOWN LINE Item 183 0,5 7 0600200-08-10 LOOP 2 716' 350 3.09 RMI 1.5 S.S. STD N/A 6.5"OD INSULATION R AT M1N11 INSULATION LEEDWATE Ite 162 1.1 7 060200-02-0 LOOP 2 716 1 3.50 0.59 MIN-K 075 S.S. STD NSA Double banded per 1, TVA calculaton MES0010632007115 RevL 0 3"ALTERNATE CHARGING em1 185 902 7 0600200-02013 LOOP2 716 3S C 25.09 RMI 2S 5 S'S STE N/A 9"OD 1NSULATION 6 FALTERNATE CHARGING Item 186 005 7 0600200-04-1 LOOP 2 716! 350 1025 RMIA W S2S' STE NSA 4.5AT OD P NSULATION S 3"ALTERNATE CHARGING Item 187 1421 7 0600200-06-11 LOOP 2 716' 350 3604 RMI 075 S'S' STD NEA 5" OD INSULATION S STEAM GENERATOR item 188 215.60 8 N/A LOOP 3 716E SEE CALC SEE CALC RMI SEE CALC S.S. STE NSA N/A A STEAM GENERATOR item 189 0562 8 NIA LOOP 3 716E SEE CALC SEE CALC RMI SEE CALC S.S. STD N/A AT ROOT VALVES A FEEDWATER Item 190 1960 a 0600200-02-03 LOOP 3 7161 16.00 1942 RMI 2.55 S.S. STD NSA 21" OD INSULATION B FEEDWATER Item 191 016 8 0600200-02-03 LOOP 3 716. 16.00 1.09 RMI 2 7oS. STD NSA 19"0 G INSULATION B FEEDWATER item 192 16.4 8 0600200-02-03 LOOP 3 716 16.00 6.34 RMI 0.5 S.S. STD N/A 17" 00 INSULATION B FEEDWATER item 193 2.35 8 0600200-02-03 LOOP 3 716 SEE CALC SEE CALC RMI SEE CALC SS. STD N/A AT 1.880 OD LINE B FEEDWATER Item 194 0.24 8 0600200-02-03 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC S.S STD N/A AT " LINE B FEEDWATER Item 195 0.70 8 0600200-02-03 LOOP 3 716 30.25 050 MINERALMWOOL 2 NIA STD N/A AT PENETRATION N X-12C B LETDOWN LINE CTeI 196 1.43 8 06002009-02 LOOP 3 716' 350 38.5 RMI 325 S.S. STD N/A 10" OD INSULATION C HOT LEG item 197 4989 8 N0A LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC SS. STE NSA N/A 6 COLD LEG Item 192 549. 8 NSA LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC S.S. STO NIA NIA E BORON INJECTION Ite1 199 1.29 8 N600200-0S-06 LOOP 3 716' 1.90 5.20 RMI 255 S'S. STO NIA 7" OD INSULATION F BORON INJECTION Item 200 1051 8 0600200N0SA06 LOOP 3 716' 1.90 096 RMI 06 S'S. STO N/A 95" OD INSULATION F ACCUMULATOR INJECTION Item 201 16232 8 06002NSA00-02 LOOP3 716E 10.75 17.25 RMI 3125 SS. STD N/A 14" G0 INSULATION G ACCUMULATOR INJECTION Item 202 2216 8 0600200-06-02 LOOP 3 716' 10.75 518 RMI 962. SS STD N/A 30" O INSULATION G ACCUMULATOR INJECTIO Item 203 0.17 8 060020.0-06-02 LOOP 3 716' 10.75 107 RMI 2.625 SS. STD NSA 12" OD INSULATION G ACCUMULATOR INJECTION Item 204 0.17 8 0600200-09-02 LOOP3 716' 10.75 182 RMI 01375 0. STE N/A 11.5"OD INSULATION G LOWHEAD SAFETY INJECTION Item 205 1.38 8 0600200-09-02 LOOP 3 716E 663 2.53 RMI 2.6875 SS. STD N/A 12" OD INSULATION H LOWHEAD SAFETY INJECTION Item 206 0.9 6 0600200-09-02 LOOP 3 716 1 663 4026 RMI 06875 0S. STE N/A W"O INSULATION H RESIDUAL HEAT REMOVAL Item 207 1.55 8 N/A LOOP 3 716! 863 6ý09 RMI 1.1875 SS, STD N/A 11" OD INSULATION J RESIDUAL HEAT REMOVAL It.. 208 7.48 8 NIA LOOP 3 716' 663 2A17 RNII 96875 SS. STD N/A 26" OD INSULATION (VALVE) J RESIDUAL HEAT REMOVAL Item 209 0.41 8 NIA LOOP 3 716' 6,63 375 RMI 06875 SS. STD N/A 8" OD INSULATION J RESIDUAL HEAT REMOVAL Item 210 2.22 8 NIA LOOP 3 716' 6,63 2.67 RMI 36875 SS' STD N/A 14" OD INSULATION J EXCESS LETDOWN Item 211 8100 8 0600200-08-12 LOOP3 716' 1.32 42.84 RMI 2.34 SS0 STD N/A 6"OE INSULATION K EXCESS LETDOWN Item 212 0.16 8 0600200-08-12 LOOP 3 716* 1.32 0,63 RMI 2S84 S.S' STD N/A 7- OD INSULATION (VALVE) K EXCESS LETDOWN Item 213 0.78 8 0600200-08-12 LOOP 3 716' 1.32 6.17 R 1 1 B4 SS' STD N/A 5" OD INSULATION K EXCESS LETDOWN item 214 0.10 .. 060000-08-12 L..P 3 7. 1.05..S RMI 1 975 SS STD NIA S" OD INSULATION K EXCESS LETDOWN item 215 0909 8 0600200-08-12 LOOP 3 716' 1.05 046 RNU 2475 SS STD N/A 6- OD INSULATION (VALVE) K STEAM GENERATOR Item 216 1268 8 06G0200-07-03 LOOP 3 716' 3.50 4492 RMI 2.25 SS STD N/A 8" OD INSULATION L BLOWDOWN STEAM GENERATOR Item 217 710 6 0600200-07-03 LOOP 3 716 450 21.42 RMI 2.25 SOS. STD N/A 9" GD INSULATION SLOWDOWN STEAM GENERATOR Item 218 0.5 8 0600200-07-03 LOOP 3 716' 4.50 117 RMI 1.25 S.S. STD N/A 7"OD INSULATION SLOWDOWN STEAM GENERATOR Item 219 04S 8 0600200-07-03 LOOP 3 716' 1.31 1075 RMS 2845 S.S. STE N/A 7" OD INSULATION SLOWDOWN STEAM GENERATOR Itemn 220 0.14 8 0600200-07-03 LOOP 3 716' 1,31 0.75 RM1 2.345 SS. STD N/A 6" OD INSULATIONL STEAM GENERATOR 11010221 0.36 8 00600200-07-03 LOOP 3 716E 1.31 1.11 RMI 3.345 S.S. STE NSA 8° OD INSULATION SLOWDOWN STEAM GENERATOR Item 222 0.06 8 0060200-071-3 LOOP 3 716 206 0.26 RM1 2.06 S.S. STE NIA DO INSULATION BLOWDOWN R_E2-A2-66 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-6 of 1-12 ESCRIPTIONINSUL VOLUME AREA PROBLEM NUMBER LOCATION ELEV. OD (IN) LENGTH (FT) INSUL. TYPE BUCKLE TYPE STRAP COMMENTS PACKET LETTER Number (FT3) THICKNESS (IN) MATERIAL TYPE STEAM GENERATOR Item 223 215.60 9 N/A LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC S.S. STO N/A N/A A STEAM GENERATOR Item 224 0.58 9 N/A LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC S'S. STE N/A AT ROOT VALVES A FEEEDWATER Item 225 20.25 9 0600200-02.04 LOOP 4 716' 1600 2007 RMI 2.5 S.5 STD N/A 21"OD INSULATION B FEEDWATER Item 226 1.22 9 0600200-02-04 LOOP 4 716' 1600 678 RMI 0.5 Sos. STO N/A 17" OD INSULATION B FEEDWATER Item 227 0.35 9 0600200-02-04 LOOP 4 7160 SEE CALC SEE CALC RMI SEE CALC S.S. ITO N/A AT 1.88"OD LINE 8 FEEOWATER Item 228 0.14 8 0600200-02-04 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC S.S. STE N/A AT 1" LINE a FEEOWATER Item 229 0.70 9 0600200-02.04 LOOP 4 716' 30.25 0550 MINERAL WOOL 2 N/A STO N/A AT PENETRATION

  1. X-12D 0 HOT LEG Item 230 72.51 9 N/A LOOP 4 716' SEE CALC SEE CAL. RMI SEE C0C S.S. ST. N/A N/A C COLE LEG Item 231 54.80 9 N/A LOOP4 716' SEE CALC SEE CAL4 RMI SEE 0410 SS. STD N/A N/A E BORON INJECTION Item 232 1.10 9 0600200-06-05 LOOP 4 716R 1.90 445 RMI 2.55 $.5 STD N/A 7" OD INSULATION E BORON INJECTION Item 232 1.42 9 0600200.09'05 LOOP 4 716' 1.90 0.80 RMI 7. S.S STE N/A .5" OD INSULATION F ACCUMULATOR INJECTION Item 234 24.03 9 0600200-09'01 LOOP4 716' 10.75 26.5 RMI 2125 S.S STD N/A 17"O0 INSULATION F ACCUMULATOR INJECTION Item 235 2216 9 0600200'09'01 LOOP4 716' 10.75 5.42 RMI 9.625 .S STE N/A 20" OD INSULATION LOWHEAD SAFETY INJECTION Item 236 1.43 9 0600200-09-01 LOOP 4 716' 6.63 7.04 RMI 1.1875 S.S4 STE N/A 9" OD INSULATION G LABELS AND TIE WRAPS Item 237 N/A 9 N/A LOOP 4 720w737 N/A N/A NIA N/A N/A N/A NIA SEE REPORT FOR COMMENTS H RTV SEALANT Item 238 N/A 9 N/A LOOP 4 720-737 N/A N/A N/A N/A N/A N/A N/A N/A STEAM GENERATOR Item 229 9.95 9 0600200.07'04 LOOP 4 716' 3.50 35.25 RMI 2.25 1S. STE N/A "OD INSULATION K SLOWDOWN STEAM GENERATOR Item 240 12.21 B 0W00200W07'04 LOOP4 716' 4.50 36.84 RMI 2.25 .S. STE N/A 90 INSULATION K BLOWDOWNI STEAM GENERATOR Item 241 0.12 5 0600200-07-04 LOOP4 716' 4.50 0.79 RMI 1.25 ISS STE N/A 7- 0 INSULATION K SLOWDOWN STEAM GENERATOR Item 242 0.42 9 0600200.07-04 LOOP4 716' 1.32 1.63 RMI 2.84 S.S0 STE NIA 7"OE/NSULATION K BLOWDOWN STEAM GENERATOR Item 243 0.14 9 0600200-07'04 LOOP4 716' 1.32 0.75 RMI 2.34 SS STE NIA 6"O0 INSULATION K SLOWDOWN STEAM GENERATOR Item 244 0.20 9 0600200'07-G4 LOOP 4 716' 1.32 0.59 RMI 3,34 SS. STE NIA WOO INSULATION K BLOWEOWN STEAM GENERATOR Item 245 0.10 9 0600200.07'03 LOOP4 716' 2.8 0,34 RMI 2,56 SS STD N/A 8" OD INSULATION K SLOWDOWN 3" ALTERNATE CHARGING Item 246 24.65 9 0600200-08-11 LOOP4 716' 2.50 65.75 RMI 2.75 SS. STE N/A 9" INSULATION L 3' ALTERNATE CHARGING Item 247 0.66 9 G600200-0B-11 LOOP4 716' 2.50 2.34 RMI 2.25 IS0 STE N/A 8" OE INSULATION L 3" ALTERNATE CHARGING Item 248 4.39 8 0600200n08-11 LOOP4 716' 3.50 2.91 RMI 6.75 10& STO N/A 17"OE INSULATION AT VALVES L MAIN STEAM Item 249 171.24 10 0600200-06-01 LOOP 1 745' 32200 6317 RMI 35 SS. STO N/A N/A A NEAR PENETRATION To be remoeered during Spring 2006 A MAIN STEAM Item 250 17.66 10 0600200'06-01 LOOP 1 745' 32200 3.55 MIN-K 6 &S N/A NIA rei outage y0 dCNsP-521r7-A dnd -OCN 51755 NEAR TOP OF SG MAIN STEAM Item 251 3.10 10 0600200U06-01 LOOP 1 745' 32.00 2.83 Transo RMI 1.5 SS N/A NIA Replaced with Transco RMI per DCN A 51755 MAIN STEAM Item 252 1.48 10 0600200-06-01 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC &SS STE N/A AT 1"VENT LINE A MAIN STEAM Item 253 0.34 10 0600200-06-01 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC &S. STE NSA AT 1" INSTRUMENT TEST LINE A MAIN STEAM item 254 1.34 t10 0600200-06-1 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC SO STE NIA AT 3/4" INSTRUMENT TEST LINES A STEAM GENERATOR Item 255 451.03 10 N/A LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC S.S. STO N/A N/A B AUXLILIARY FEEDWATER Item 256 4.24 10 0600200-02-05 LOOP 1 745' 663 3.17 RMI 5,1875 S.S STO N/A 17" OD INSULATION C AUXLILIARY FEEDWATER Item 257 32221 10 0600200-02-05 LOOP 1 745' 663 59.00 RMI 2.06875 SS ST) N/A 127OD INSULATION C 12.25" OD INSULATION Volume changed per TVA Leter W-8081, AUXLILIARY FEEDWATER Item 258 0.64 10 0600200-02-05 LOOP 1 745' 663 3.01 MIN-K 2Z125 S.S STE N/A "

Subject:

Watts Bar Nucear Plant (WBN)-Plant Data Request -Supplement" Double Sanded per 1 TVA calculation MDQO10632007115 Re 0 RMI constrtuent added per TVA Letter W'8078 dated Dec 10. 2007. "

Subject:

Watts Bar Nuclear Plant (WBN) -Plant AUXLILIARY FEEDWATER Item 258 1.10 10 0600200-02-05 LOOP1 740 662 2.01 RMI 28125 1.0 STE N/A Data Request" Attention: Knsh M. Rejan C Volume changed per TVA Letter W-8081,"

Subject:

Watts Bar Nuclear Plant (WBN)-Plant Data Request -Supplement" AUXLILIARY FEEDWATER Item 259 044 10 0600200-02-05 LOOP 1 745' 663 1.43 RMI 1,6875 SS.. STD N/A 100 D INSULATION C AUXLILIARY FEEDWATER Item 260 031 10 0600200-02-05 LOOP 1 7451 1 31 1.20 RMI 2,845 S.S. STE N/A AT 1 31"*OD LINE C SEAL AROUND HVAC Item 261 N/A 10 N/A LOOP 1 745' N/A N/A NIA N/A NIA N/A N/A N/A D DIFFUSER CONDUIT INSULATION 3M Item 262 0.22 10 N/A LOOP 1 745' 1.90 5.00 3M20C SEE CALC N/A N/A N/A SEE CALCULATION E RADIANT JUNCTION BOX Item 263 0.26 10 N/A LOOP 1 745' N/A NIA 3M20C SEE CALC N/A N/A N/A SEE CALCULATION E SUPPORT Item 264 0.26 10 N/A LOOP 1 7450 N/A N/A 3M20C SEE CALC N/A NMA NSA SEE CALCULATION E MAIN STEAM Item 265 182.97 11 0600200-06-02 LOOP 2 745' 32.00 67.50 RMI 35 S6S. STD N/A N/A A I I I I I I I I I I IS N hie Rpý.NEAR TOPOP SD MAN STEAM Item 266 301 11 0600200-06-02 LOOP2 745' 200 2.75 TransooRMI S.S N/A N/A Repla1d1 mth Transco RMI per DCN A 51755 E2-A2-67 ALI ON-CAL-TVA-2739-03 Revision 4 Appendix 1 1-7 of 1-12 JACIsET DORAP COMMENTS PACKET LETTER DESCRIPTION Line lIem INSUL VOLUME Number 'FT31 INSULATION AREAJ PROBLEM NUMBER LOCATION ELEV. IOD (IN) ILENGTH (FT) INS.UL. TYPE 1THICKNESS (IN)JACKET RUC.LE TYPE TYAP MATERIAL BCLTPE TYPE COMNS PCKTLTE Item 267 1 163 11 AUXLILIARY FEEDWATER Item 275 007 11 0600200-05-02 LOOP 2 745' 6163 244 MIN.K RMI RMI RMI RMI RMI RMI TranscA RMI 0.3775 S.S I STD N/A MAIN STEAM MAIN STEAM MAIN STEAM MAIN STEAM STEAM GENERAT(AUXLILIARY FEEDWI AUXLILIARY FEEDWI AUXLILIARY FEEDW)AUXLILIARY FEEDW)AUXLILIARY FEEDWI AUXLILIARY FEEDWI AUXLILIARY FEEDWI AUXLILIA"Y FEEDWI AUXLILIARY FEEDW0 AUXLILIARY FEEDWI DUST BETWEEN GRU MAIN STEAM MAIN STEAM Item 282 340 12 1 600200-U.03 LOOP 3 745'32.00 3.10 15 S.S. NIA NIA 7.38* OD INSULATION Volume changed per TVA calculaton MDQ0010632007115 REd. 0 12" OD INSULATION 101"OD INSULATION 18" OD INSULATION 6" OD INSULATION 7 OD INSULATION NIA NEAR TOP OF SG Replaced with Transco RMI per DCN 51755 AT 1" VENT LINE AT V" INSTRUMENT TEST LINE AT 3/4" INSTRUMENT TEST LINES N/A 17" OD INSULATION 14" OD INSULATION 12" OD INSULATION 10" OD INSULATION 8UOD INSULATION 12" OD INSULATION 10"OD INSULATION 8" OD INSULATION 19" OD INSULATION 6"OD INSULATION N/A N/A NEAR PENETRATION To be renncered during Spring 2008 refueling cutage by DCNs P-52167-A ann DCN 51755 C A I 745'B Item 299 1746 13 0600200-06-04 LOOP 4 3200 1 3151 1 MIN-K 6 1 SS. I N/A I N/A NEAR TOP OF SO MAIN STEAM item 300 348 13 0600200-06-S4 LOOP 4 745' 32.00 317 RMI 1.5 SS. NIA N/A Replaced with Transco RMI per DCN B 51755 MAIN STEAM Item 301 1.45 13 0600200-06-04 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC S'S. STD N/A AT 1" VENT LINE B MAIN STEAM Item 302 0.35 13 0600200-06-04 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC SS. STD NIA AT V" INSTRUMENT TEST LINE B MAIN STEAM Item 303 1.13 13 0600200-06-04 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC SS. STD N/A AT 3/4" INSTRUMENT TEST LINES U STEAM GENERATOR item 304 451.03 13 NIA LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC SS, STD N/A N/A C AUXSLLIARY FEEDWATER Item 305 447 13 0600200-02O08 LOOP 4 745' 6.63 3,34 RMI 5.1875 S.0 STD N/A 17"OD INSULATION D AUXLILIARY FEEDWATER Item 306 2686 13 0600200-02-.8 LOOP 4 745' 6.63 49.20 RM1 2.6875 0.0. ST. N/A 12" 0. INSULATION D 12.25" 00 INSULATION Volume changed per TVA Letler W-8081.ASLILIARY FEDEWATER Item 307 0.75 13 0600200-02-08 LOOP 4 745' 6.63 301 MINK 2.8125 55. STE N/A '

Subject:

Wat Bar Nuclear Plant (WSN)-Plant Data Request -Supplement' Double banded per 1 TVA calculation MDQ0010632007115 RD,. 0 AUXLILIARY FEEDWATER AUXLILIARY FEEDWATER AUXLILIARY FEEDWATER LABELS AND TIE WRAPS CONDUIT INSULATION 3M RAnIANTf Item0 307 0.99 13 1 0600200-02-08 1 LOOP 4 745' 6.63 1 301 1 RMI 1 28125 1 S.ST0 RMImb ninttcn added per TVA Letter W.8078 dato Sec. 10. 2007. "

Subject:

Watt Del Nuclear P/ant (066) -Plant N/A I DaMa Requstts"Attentittn: Kr/Nh M. Rejen I 0 Volume changed per TVA Letter W-8081,"Subject Watts Bar Nuclear Plant (WBN)-Plant Data Request -Supplement" 10"OE INSULATION AT 1. PIPE SEE REPORT FOR COMMENTS SEE CALCULATION Item 311 0.08 13 N/A LOOP 4 745' 1.80 2.50 3M20C SEE CALC N/A N/A N/A F E2-A2-68 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-8 of 1-12 DESCRIPTION Lie. Item INSUL. VOLUME OD (IN) LENGTH (FT) INSUL. TYPE INSULATION JACKET PE STRAP MMENTS PACKET LETTER Nbe fT3) AREA PROBLEM NUMBER LOCATION ELEt. THICKNESS (IN) MATERIAL BUCKLE TYPE STEAM GENERATOR Item 319 7.93 14 0600200-07-04 FAN ROOM 1 716' 450 2392 RMI 2.25 SS STT N/A 90 INSULATION G SLOWDOWN STEAM GENERATOR Item 319 1.28 14 0600200-07-04 FAN ROOM 1 716 4.50 1.34 RMI 475 0S.0 STD N/A 14- OD INSULATION (VALVE) G SLOWDOWN STEAM GENERATOR SLOWDOWN ITte 320 1.02 14 0600200-07-04 FAN ROOM 1 716' 11.75 1.59 RMI 2ý125 .S, STD N/A 16" OD INSULATION (FLANGE) G STEAM GENERATOR Item 321 1.26 14 0600200-07-04 FAN ROOM 1 7165 4.00 1.55 RMI 4.25 S.S. STD N/A 13" OD INSULATION (VALVE) G SLOWDOWN STEAM GENERATOR Item 322 081 14 0600200-07-04 FAN ROOM 1 716' 2.38 1.96 MI 3.31 S.S. STD N/A 9" OD INSULATION (VALVE) G SLOWDOWN STEAM GENERATOR Item 323 1.62 14 0600200-07-04 FAN ROOM 1 716K 238 0,40 RMI 12.5 S.S. STD NIA 7'OD INSULATION G SLOWDOWN STEAM GENERA70R Item 324 0,33 14 0600200"07-04 FAN ROOM 1 716* 8.62 0,64 RMI 2.19 S'S. STD N/A 13" OD INSULATION (FLANGE) G BLOWDOWN STEAM GENERATOR STEAM GENERATOR Item 325 0.56 14 0600200-07-04 FAN ROOM 1 716' 450 2.85 MIN-K 1.5 0.0. STT N/A 7.0" O0 INSULATION G SLOWDOWN ItmS.CONDUIT INSULATION 3M Item 326 1.34 14 N/A FAN ROOM 1 716' 1.32 40.00 3M20C SEE CALC NIA N/A NIA SEE CALCULATION H RADIANT SUPPORT Item 327 064 14 N/A FAN ROOMS 716' N/A N/A 3M20C SEE CALC N/A N/A NIA SEE CALCULATION H BOX Ite, 328 2.08 14 N/A FAN ROOM 1 716' N/A N/A 3M20C SEE CALC N/A N/A NIA SEE CALCULATION H LOWHEAD SAFETY INJECTION Item 329 2948 14 0600200-49-01 FAN ROOM 1 716' 6.63 54.00 RMI 2.6875 S0S. STD NIA 12" 00 INSULATION J LOWHEAD SAFETY INJECTION Item 330 0.02 14 060020049-01 FAN ROOM 1 716' 1.00 0.43 RMI 0.975 S'S. STD NIA 3" OD INSULATION J LOWHEAD SAFETY INJECTION Item 331 003 14 060020009-B01 FAN ROOM 1 716' 1 05 034 RMI 1 475 SS. S3TD NIA 40" 0 INSULATION N LOWSEAD SAFETY INJECTION Item 332 004 14 0600200-09-1 FAN ROOM 1 716' 2.38 0.63 RMI 081 S.S. STD N/A 4" 00 INSULATION J M]N-K-WR Item 333 002 14 NIA FAN ROOM 1 716" N/A SEE CALC MIN-K-WR 0,5 NIA N/A NIA ENCAPSULATED IN STAINLESS FOIL K RESIDUAL HEAT REMOVAL Item 334 12,67 14 NIA FAN ROOM 1 716' &63 49.84 RMI 1+1875 S.S. STD NIA 11"m OD INSULATION L RESIDUAL HEAT REMOVAL Item 335 12.67 14 NIA FAN ROOM 1 716' 863 49S4 RMI 1.1875 S.S. STD NIA 11" OD INSULATION M RESIDUAL HEAT REMOVAL Item 336 0ý34 14 N/A FAN ROOM 1 716' 8 63 1.72 MIN-K 0,9375 SS STD N/A 10.5"OD MIN-K INSULATION M LOWHAEAD SAFETY INJECTION Item 337 11.34 14 0600200-09-02 FAN ROOM 1 716' 863 4460 RMI 1.1875 IS.S STD N/A 11" OD INSULATION N LOWHEAD SAFETY INJECTION Item 338 0.2 14 0600200-09-02 FAN ROOM 1 716' 843 1.90 MIN-K 056 S.S. STD N/A 9"75"OD INSULATION N LOWH EAD SAFETY INJECTION Item 339 035 14 0600200"09"02 FAN ROOM 1 716' 8S3 2.50 RMI 06875 SS. STD N/A 10" O INSULATION N STEAM GENERATOR Item 340 997 14 0600200-07-01 FAN ROOM 1 716 4.50 31009 RMI 2.25 SS. STD N/A 9"OD INSULATION P SLOWDOWN STEAM GENERATOR Item 341 0.25 14 0600200.07-01 FAN ROOM 1 716' 450 1.04 RMI 1.75 S.S. STT N/A WDOO INSULATION P BLOWDOWN STEAM GENERATOR Item 342 0.28 14 0600200-07-01 FAN ROOM 1 7169 4.50 1.81 MIN-K 1.25 S.S. STD N/A 7" OD INSULATION( P SLOWDOWN STEAM GENERATOR Item 343 1.23 14 0600200-07-01 FAN ROOM 1 716' 4.50 1.28 RMI 4.75 S.S. STO N/A 14" OD INSULATION P SLOWDOWN STEAM GENERATOR Item 344 1.01 14 0600200-07-01 FAN ROOM 1 7169 11.50 1.50 RMI 2.25 S.S. STT N/A 16 00 INSULATION (FLANGES) P SLOWDOWN STEAM GENERATOR Item 345 127 14 0600200-07-01 FAN ROOM 1 7169 4250 1.57 RMI 4,25 S.S. STD NIA 13"tOD INSULATION P SLOWDOWN STEAM GENERATOR Item 348 074 14 0600200"-7-01 FAN ROOM 1 716' 2.38 1.79 RMI 3.31 SS. STD N/A 91 OD INSULATION P SLOWDOWN STEAM GENERATOR Item 347 031 14 0600200-07-01 FAN ROOM 1 716' 2.38 1033 RMI 2931 SS. STD N/A 9" 00 INSULATION P SLOWOOWN STEAM GENERATOR Item 348 0.029 14 0600200-07-01 FAN ROOM 1 716 8.62 0.56 RMI 2.19 SS STD N/A 13" OD INSULATION (FLANGES) P SLOWDOWN STEAM GENERATOR Item 349 0917 14 0600200-07201 FAN ROOM 1 716' 200 0.54 RMI 281 S0S STD N/A 89 OD INSULATION P SLOWDOWN STEAM GENERATOR Item 350 0107 14 0600200-07-01 FAN ROOM 1 716' 450 1.13 MIN-K 0.56 S.S STD N/A 5 62" OD INSULATION P SLOWDOWN STEAM GENERATOR Item 351 942 14 0600200-07-02 FAN ROOM 1 716' 450 28.42 RMI 2.25 S.0 STD N/A 9" OD INSULATION a BLOWDOWN STEAM GENERATOR Item 352 131 14 0600200-07-02 FAN ROOM 1 7160 450 21.61 RMI 4.25 S.S. STD N/A 13" OD INSULATION a SLOWDOWN STEAM GENERATOR Item 353 1.31 14 0600200-07-02 FAN ROOM 1 716' 4.50 1.37 RMI 4.75 S.S. STT N/A 14" OD INSULATION a SLOWDOWN STEAM GENERATOR Item 354 663 14 0600200-07-03 EAN ROOM 1 716' 4.50 20.00 RMI 2425 S.S. STD N/A 9" OD INSULATION R BLOWDOWN STEAM GENERATOR Itern 355 0,08 14 0600200-07-03 FAN ROOM 1 716' 4.50 0.50 RMI 1.25 S'S. STD N/A 7* OD INSULATION R SLOWDOWNN STEAM GENERATOR Ilem 356 1S28 14 0600200-07-03 FAN ROOM 1 716E 4.50 1.34 RMI 4.75 S0S. STO N/A 14" OD INSULATION (VALVE) R BLOWDOWN STEAM GENERATOR Item 357 1.26 14 0600200-07-03 FAN ROOM 1 716' 4.50 1ý55 RMI 4,25 S.S. STO NIA 13- 00 INSULATION (VALVE) R SLOWDOWN MIN-K-WR Item 309 0.02 15 N/A FAN ROOM 2 7165 N/A SEE CALC MIN-K-WR 0,5 N/A N/A N/A ENCAPSULATED IN STAINLESS FOIL A MARINITE ROARD Item 309 0.03 15 N/A FAN ROOM 2 716 N/A SEE CALC MARINITE 1 N/A N/A N/A NA 4 LOWHEAD SAFETY INJECTION Item 360 9.33 15 0600200-09-02 FAN ROOM 2 716' 993 4649 RMI 11975 00. STT N- " O INSULATION B E2-A2-69 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-9 of 1-12 DSRPIN Lino Item~ INSUL. VOLUME INSULATION JACKET BUICKLE TYPE STRAP COMMENTS PACKET LETTER Numb. (FT3) AREA PROBLEM NUMBER LOCATION ELEV. GOD (IN) LENGTH (FT) INSUL TYPE THICKNESU (IN) MATERIAL TPE LOWHEAD SAFETY INJECTION Item 361 0.25 15 0600200-09-02 FAN ROOM 2 716' 663 225 RMI 0.6875 S.S. ST. N/A U" D0 INSULATION B LOWHEAD SAFETY INJECTION Item 362 0.17 15 0600200-09S-2 FAN ROOM 2 716' 6.63 0.85 MIN-K 1.1875 S.S. STD N/A 9"OD MIN-K INSULATION B CONDUIT INSULATION 3M Item 363 2.48 15 NIA FAN ROOM 2 716' 2,38 47,50 3M20C SEE CALC NIA NIA N/A SEE CALCULATION C RADIANT SUPPORT Ile, 364 0.77 15 N/A PAN ROOM 2 716' N/A N/A 3M20C SEE CALC N/A NIA N/A SEE CALCULATION C BOX Item 365 2.08 15 N/A FAN ROOM 2 716' N/A N/A 3M20C SEE CALC N/A N/A N/A SEE CALCULATION C STEAM GENERATOR Item 366 3.89 15 060020&07-02 FAN ROOM 2 716! 4.60 11.75 RMI 2.25 SS. STD N/A 9"OD INSULATION S BLOWDOWN STEAM GENERATOR Item 367 0.39 15 0600200-07`02 FAN ROOM 2 716' 238 1.66 RMI 2.31 SS. STD N/A 7"OD INSULATION S ULOWDOWN STEAM GENERATOR Ile, 368 3.66 15 0600200-07-03 FAN ROOM 2 716' 4.50 11.05 RM/ 2.25 S'S. STD N/A 9" 00 INSULATION E SLOWDOWN STEAM GENERATOR Item 369 0.19 1S 0600200-07-03 FAN ROOM 2 716' 2.38 0.82 RMI 2.31 S.S. STS N/A 7" 00 INSULATION E SLOWDOWN STEAM GENERATOR lIen 370 0.19 1S 0600200-07-03 FAN ROOM 2 716' 2.38 0.59 RMI 2.81 S'S, STD N/A U" OS INSULATION E SLOWDOWN MIN-K Item 371 003 15 N/A FAN ROOM 2 716' N/A N/A MIN-K 0505 N/A N/A N/A N/A F TAGS & LABELS Item 372 N/A 16 N/A ACCUMULATOR ROOM 1 716' N/A N/A N/A NIA N/A N/A NIA SEE REPORT FOR COMMENTS A POTENTIAL PAINT CHIPS Item 373 N/A 16 N/A ACCUMULATOR ROOM 1 716' NIA N/A N/A NIA N/A N/A N/A SEE REPORT FOR PAINT ISSUE a MIRROR INSULATIONS Item 374 SEE COMMENT 16 N/A ACCUMULATOR ROOM 1 716' SEE SEE SEE COMMENT SEE CALC SEE COMMENT N/A NIA SEE WB1-DWD-014D, -014E, -16F & -C COMMENT COMMECOM SEE COMEN 16G LOWHEAD SAFETY INJECTION Item 375 8.87 16 0600200-09-01 ACCUMULATOR ROOM 1 716' 6.63 1624 RMI 2.6875 SS. STD N/A 12" 0D INSULATION D LOWHEAD SAFETY INJECTION Item 376 6830 16 0600200-09-01 ACCUMULATOR ROOM 1 716' 663 2.17 RMI 8.6875 SS. STD NIA 24" 0O INSULATION D LOWHEAD SAFETY INJECTION Item 377 1.93 16 0600200-09-01 ACCUMULATOR ROOM 1 716' 2.38 8.16 RMI 2.3125 S&. STD N/A 7" OD INSULATION D LOWHEAD SAFETY INJECTION Item 378 0.05 16 0600200-09-01 ACCUMULATOR ROOM 1 716' 105 0.43 RMI 1,8125 SO. STD N/A 6" WO INSULATION D LOWHEAD SAFETY INJECTION Inn, 379 0.01 16 0600200-09-01 ACCUMULATOR ROOM 1 716' 1.05 0.84 MIN-K 0.25 SS. STD N/A .25- THK. MIN*K INSULATION D LOWHEAD SAFETY INJECTION Item 380 0.06 16 0600200-09-01 ACCUMULATOR ROOM 1 716' 1.05 0.40 MIN-K 2.2 SS. STD N/A 325" OD MINK INSULATION D RESIDUAL HEAT REMOVAL Item 381 5.06 16 NIA ACCUMULATOR ROOM 1 716' 8.63 19.92 RMI 1.1875 SS, STD NIA 11" OD INSULATION E RESIDUAL HEAT REMOVAL Item 382 4.00 16 N/A ACCUMULATOR ROOM 1 716' 8.63 2.25 RMI 569 SrS. STE N/A 20"- 0 INSULATION E RESIDUAL HEAT REMOVAL Item 383 1.00 16 N/A ACCUMULATOR ROOM 1 716' 863 264 RMI 1,6875 OS. STD NIA 12" OD INSULATION E RESIDUAL HEAT REMOVAL Item 384 047 16 N/A ACCUMULATOR ROOM 1 716' 238 450 RMI 1.31 S.S STD NIA 5" 00 INSULATION E RESIDUAL HEAT REMOVAL Item 385 0.21 16 N/A ACCUMULATOR ROOM 1 716' 238 088 RMI 2.31 S.S STD N/A 7" OD INSULATION E RESIDUAL HEAT REMOVAL Item 386 0.14 16 N/A ACCUMULATOR ROOM 1 716' 106 0.71 RMI 2.47 S.S. STD N/A 6" OD INSULATION E RESIDUAL HEAT REMOVAL Item 387 3.70 16 N/A ACCUMULATOR ROOM 1 716' 863 14.56 RMI 11875 S.S STD N/A 11" OD INSULATION F LOWNEAD SAFETY INJECTION Item 388 4.30 16 0600200-09-02 ACCUMULATOR ROOM 1 716 8.63 16.92 RMI 1.1875 S.S. STD NIA 11" OD INSULATION G 3" AUXILIARY SPRAY LINE Item 389 0.17 17 0600200-13-02 ACCUMULATOR ROOM 2 716' 3.50 1.28 RMI 1.25 S.S. STD NIA 6" OD INSULATION A 3" AUXILIARY SPRAY LINE Item 390 8.59 17 0600200-13-02 ACCUMULATOR ROOM 2 716' 3.50 22.91 RMI 2.75 S.S. STD N/A 9ROD INSULATION A 3" AUXILIARY SPRAY LINE Item 391 0.11 17 0600200-13-02 ACCUMULATOR ROOM 2 716' 350 0.66 MIN-K 1.5 S.S. STD N/A 6.5" 00 INSULATION A 3 AUXILIARY SPRAY LINE Item 392 0.78 17 0600200-13-02 ACCUMULATOR ROOM 2 716' 3.50 1.09 RMI 4.25 S.S. STD NIA 12" 00 INSULATION A LOWH/EAD SAFETY INJECTION Item 393 3.73 17 0600200-0"92 ACCUMULATOR ROOM 2 716, 6.63 18.42 RMI 1.1875 S.S. STD N/A 9" 00 INSULATION a LOWHEAD SAFETY INJECTION Item 394 3.73 17 0600200-OU9*2 ACCUMULATOR ROOM 2 716' 663 1.92 RMI 686875 S.S. STD NIA 20" OD INSULATION S LOWEHSAD SAFETY INJECTION Item 395 3.45 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 8.63 13.59 RMI 1.1875 S.S STE N/A 11" O0 INSULATION B LOWH/EAD SAFETY INJECTION Item 396 0.08 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 2.38 1.34 MIN-K 0.8125 S.S STD N/A 4" OD MIN-K INSULATION B LOWHEAD SAFETY INJECTION Item 397 003 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 2.38 078 RMI 0.5625 S.S STE N/A 3.5" OD INSULATION B LOWHEAS SAFETY INJECTION Item 398 003 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 238 0.92 MIN'K 0.5625 S.S STD N/A 3.5" OD MIN-K INSULATION B LOWHEAD SAFETY INJECTION Item 399 005 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 2.38 0.50 MIN-K 1.3125 S.S, STD N/A 5"OD MIN'K INSULATION B LOWlEAD SAFETY INJECTION Item 400 045 17 0600200-09-02 ACCUMULATOR ROOM 2 716 2.38 4.29 RMI 1.3125 S.S STD N/A 5"0 INSULATION a LOW6EAO SAFETY INJECTION Inn, 401 2.36 17 0600200-902 ACCUMULATOR ROOM 2 716' 2.38 10.00 RMI 2.3125 S.S. STO N/A 7" 05 INSULATION 0 LOWHEAD SAFETY INJECTION Item 402 0.59 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 2.38 1.19 RMI 38125 S.S. STO N/A 10" OD INSULATION B LOWHEAD SAFETY INJECTION Item 403 0.75 17 0600200-O9'02 ACCUMULATOR ROOM 2 716, 2.38 1.45 RMI 38125 S.S. STD N/A 8" WO INSULATION B LOWHEAD SAFETY INJECTION Item 404 0.04 17 0600200'0902 ACCUMULATOR ROOM 2 716' 1.05 .051 RMI 1.475 S.S. STD N/A 4" 00 INSULATION B LOWHEAD SAFETY INJECTION Item 405 0.96 17 0600200-09-02 ACCUMULATOR ROOM 2 716' 1 05 367 RMI 2,975 SS. STD N/A 7" OD INSULATION B E2-A2-70 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-10 of 1-12 Linm Item INSUL. VOLUME INSULATION JACKET STRAP DESCRIPTION Number (FT3) AREA PROBLEM NUMBER LOCATION ELEV. 0 (IN)T THICKNESS (IN) MATERIAL BUCKLETYPE TYPE COMMENTS PACKET LETTER NORMAL CHARGING Item 410 0.36 17 0600200-09-11 ACCUMULATOR ROOM 2 716' 350 0.96 RMI 275 S.S. STD N/A 9"OD INSULATION D EXCESS LETDOWN Item 411 2.07 17 0600200-08-12 ACCUMULATOR ROOM 2 716' 132 11,09 RMI 234 SES. STE N/A 6"OD INSULATION E EXCESS LETDOWN Item 412 025 17 0600200-08-12 ACCUMULATOR ROOM 2 716* 1.32 2.00 RMI 184 S.so STD N/A 5* OD INSULATION E EXCESS LETDOWN Item 413 0.14 17 0600200-08-12 ACCUMULATOR ROOM 2 716' 105 107 RMI 1.975 S.S. STD N/A 5"0D INSULATION E EXCESS LETDOWN Item 414 0.18 17 0600200-08-12 ACCUMULATOR ROOM 2 716' 1.05 0.67 RMI 2.975 S.S. STD N/A 7- OD INSULATION (VALVE) E 3" ALTERNATE CHARGING Item 415 444 17 0600200U-0811 ACCUMULATOR ROOM 2 716' 350 1184 RMI 2.75 S.5. STD N/A 9"OD INSULATION F 3" ALTERNATE CHARGING ItemI416 036 17 0600200-08-11 ACCUMULATOR ROOM 2 716* 350 2.75 RMI 1.25 S.S STD N/A 6"OD INSULATION F 3"ALTERNATE CHARGING IteL 417 066 17 0600200-08-11 ACCUMULATOR ROOM 2 716- 350 2.34 RMI 225 S.S. STD N/A W-OO INSULATION F TAGS & LABELS -Ie 48 NIA 19 N/A ACCUMULATOR ROOM 4 716' N/A N/A NIA N/A N/A N/A N/A SEE REPORT FOR COMMENTS A TAGS & LABELS Item 419 N/A 19 N/A ACCUMULATOR ROOM 4 716' N/A N/A N/A N/A N/A N/A N/A SHOW RUBBER GASKETS B TAGS & LABELS Item 420 N/A 1R N/A ACCUMULATOR ROOM 4 716' N/A N/A N/A N/A N/A N/A N/A SEE REPORT FOR COMMENTS C PENETRATIONS Item 421 N/A 19 N/A ACCUMULATOR ROOM 4 716' N/A N/A N/A N/A N/A N/A N/A NO POTENT/AL DEBRIS FROM THESE D PENETRATIONS LETDOWN LINE item 422 383 19 0600200-08-0E ACCUMULATOR ROOM 4 716' 2.38 2317 RMI 1.1 S.S STD NIA N/A E LOWNEAD SAFETY INJECTION Item 423 3.17 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 6.63 15.67 RMI 119875 S0S. STD NIA 9" OD INSULATION F LOWHEAD SAFETY INJECTION Item 424 7.48 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 6.63 2.17 RMI 96875 S.0 STD NIA 26" OD INSULATION F LOWHEAD SAFETY INJECTION Item 425 8.92 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 8563 35.09 RMI 1.1875 SS. STE NIA I1" OD INSULATION F LOWHEAD SAFETY INJECTION item 426 0.37 19 9600200-09-01 ACCUMULATOR ROOM 4 716' 8.63 0.53 RMI 2Z187 S.S. STD N/A 13" OD INSULATION F LOWHEAD SAFETY INJECTION Item 427 1.70 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 105 8.92 RMI 2.475 S.S. STD N/A 6" OD INSULATION F LOWHEAD SAFETY INJECTION Item 428 0.03 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 105 090 MIN-K 0726 0S. STD N/A 2 5'OD MIN-K INSULATION F LOWHEAD SAFETY INJECTION Item 429 0.32 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 1 05 0.94 RMI 3475 S0. STE N/A 8" 00 INSULATION F LOWHEAD SAFETY INJECTION Item 430 148 19 0600200-09-G1 ACCUMULATOR ROOM 4 716' 2.38 6.25 RMI 2.31 SS. STE N/A 7" OD INSULATION F LOWHEAD SAFETY INJECTION Item 431 0.45 19 06002009-09-01 ACCUMULATOR ROOM 4 716' 2.38 0.71 RMI 4.3125 S.S. STD N/A 11" OD INSULATION F LOWHEAD SAFETY INJECTION Item 432 0.34 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 1.05 1.80 RMI 2.475 SS. STD N/A 6 OD INSULATION F LOWSEAD SAFETY INJECTION Item 433 0.45 19 0600200-09-01 ACCUMULATOR ROOM 4 716' 1.05 3.42 RMI 1.975 SS. STD N/A 5 OD INSULATION F LOWHEAD SAFETY INJECTION Item 434 0.55 19 0600200-09-01 ACCUMULATOR ROOM S 716' 1.05 0.84 RMI 4975 SS. STE N/A 11" 0. INSULATION F RESIDUAL HEAT REMOVAL Item 435 1311 19 N/A ACCUMULATOR ROOM 4 716' 863 51.59 RMI 11875 SS. STD N/A 11" OD INSULATION G RESIDUAL HEAT REMOVAL item 436 0.20 19 N/A ACCUMULATOR ROOM 4 716' 863 1.00 MIN-K 0.935 S.S. STO N/A lO5" GD INSULATION G RESIDUAL HEAT REMOVAL Item 437 035 19 N/A ACCUMULATOR ROOM 4 716' 8063 2.52 RMI 06875 S.S. STE N/A 1 10"OD INSULATION G RESIDUAL HEAT REMOVAL Item 438 746 19 N/A ACCUMULATOR ROOM 4 716' 12.75 21.92 RMI 1.125 S.S. STE N/A 15"OD INSULATION G RESIDUAL HEAT REMOVAL /tem 439 1.32 19 N/A ACCUMULATOR ROOM 4 716' 12.75 1.50 RMI 2.625 S4. STD N/A 18"OD INSULATION G RESIDUAL HEAT REMOVAL I/1m 440 0.33 19 N/A ACCUMULATOR ROOM 4 716' 1.05 1.75 RMI 2.475 SOS. STD N/A 6"OD INSULATION G RESIDUAL HEAT REMOVAL tem 441 0U07 19 NIA ACCUMULATOR ROOMS4 716' 1.05 0.80 RMI 1.475 S.& STD N/A 4- OD INSULATION G RESIDUAL HEAT REMOVAL Item 442 0.08 19 N/A ACCUMULATOR ROOM 4 716' 2.88 0.64 RMI 1.06 S.S. STD NIA SOD INSULATION TIEBACK G SUPPORT)RESIDUAL HEAT REMOVAL Ltem 443 0.96 19 N/A ACCUMULATOR ROOM 4 716' 1.05 0.46 RMI 1.975 S.0 STD N/A 5" OD INSULATION G 6" OD INSULATION (TIEBACK G RESIDUAL HEAT REMOVAL Item 444 008 19 N/A ACCUMULATOR ROOM 4 716' 2.88 0.53 RMI 1.56 S9S. STD N/A SUPPORT)IG RESIDUAL HEAT REMOVAL Item 445 0.90 19 N/A ACCUMULATOR ROOM 4 716' 1.05 11.09 RMI 1.475 S.S. STD N/A 4" OD INSULATION DRAIN LINE) G RESIDUAL HEAT REMOVAL Item 446 0.14 19 N/A ACCUMULATOR ROOM 4 716' 1.05 1.07 RMI 1.975 S9S. STD NIA 5OD INSULATION (DRAIN VALVE! G RESIDUAL HEAT REMOVAL Item 447 7.33 19 0600200-03-01 ACCUMULATOR ROOM 4 716' 14.00 10.50 RMI 2 SS, STD N/A 18" GD INSULATION H RESIDUAL HEAT REMOVAL Item 448 358 19 0600200-03-01 ACCUMULATOR ROOM 4 716' 1075 600 RMI 2.125 SS. STD N/A 15iOD INSULATION H RESIDUAL HEAT REMOVAL Item 449 15.15 19 0600200-03-01 ACCUMULATOR ROOM 4 716' 1400 311 RMI 9.5 SS0 STD NIA 33" OD INSULATION (VALVE) H RESIDUAL HEAT REMOVAL Item 450 9.92 19 0600200-03-01 ACCUMULATOR ROOM 4 716' 10.75 2.72 RMI 8.625 05. STD NIA 28" GD INSULATION (VALVE) H RESIDUAL HEAT REMOVAL Item 451 0.07 19 0600200-03-01 ACCUMULATOR ROOMS4 716' 350 0.34 RMI 1.75 SS. STE NIA 7" OD INSULATION H RESIDUAL HEAT REMOVAL It/- 452 0.04 19 0600200-03-01 ACCUMULATOR ROOM 4 716' 1.05 0.82 RMI 0.975 SBS STD N/A 3" OD INSULATION H LOWHEAD SAFETY INJECTION Ite- 453 10.11 19 0600200-09-02 ACCUMULATOR ROOM 4 7160 863 39.75 RMI 1.1875 SS. STD N/A 11" OD INSULATION J LOWHEAD SAFETY INJECTION Item 454 1.01 19 0600200-0902 ACCUMULATOR ROOM 4 7160 863 517 MIN-K 0.9375 S0, STD NIA 10.5" OD MIN-K INSULATION J SEAL WATER RETURN LINE Item 455 350 19 0600200-08-06 ACCUMULATOR ROOM 4 7160 4.50 14.67 RMI 1.75 SS9 STD NIA 8"OD INSULATION K SEAL WATER RETURN LINE Item 456 1.12 19 0600200-09-06 ACCUMULATOR ROOM 4 7161 4.50 1.17 RMI 475 S0S STD NIA 14" OD INSULATION K SEAL WATER RETURN LINE Item 457 054 19 0600200.0"-06 ACCUMULATOR ROOM 4 716' 450 080 RMI 3.75 SS, STD NIA 12" 0D INSULATION K SEAL WATER RETURN LINE Item 458 031 19 0600200-08-06 ACCUMULATOR ROOM 4 716' 106 380 RMI 1.47 S0S STD N/A 4" OD INSULATION K SEAL WATER RETURN LINE Item 459 033 19 06002005-0806 ACCUMULATOR ROOM 4 716' 106 1.71 RM6 2.47 SS, STD N/A 6"OD INSULATION K SEAL WATER RETURN LINE Item 460 0.19 19 0600200-08-06 ACCUMULATOR ROOM 4 716' 238 1.83 RM6 1.31 S& STD NIA 5" OD INSULATION K SEAL WATER RETURN LINE Item 461 0.11 19 0600200-08-06 ACCUMULATOR ROOM 4 710 238 026 RMI 3.31 S0 STD N/A 9" OD INSULATION K M0N-K Item 462 0.04 19 N/A ACCUMULATOR ROOM 4 716' NIA N/A MIN-K 0.72 N/A N/A N/A N/A L GLYCOL RETURN/SUPPLY Item 463 1022 20 N/A UPPER CONTAINMENT 756' 2.38 29D3 FOAMGLASS 3 SS. N/A STD EL. 756' TO EL. 769'-10 5/8" A LINES GLYCOL RETURNISUPPLY Item 464 3.56 20 NIA UPPER CONTAINMENT 756' 2938 10.10 FOAMPLASTIC 3 N/A N/A N/A EL 771'-6" A LINES GLYCOL RETURNISUPPLY Item 465 1.57 20 N/A UPPER CONTAINMENT 756' 084 625 FOAMPLASTIC 3 N/A N/A N/A EL 771'-6" A LINES GLYCOL RETURNISUPPLY I/tem 466 4.96 20 N/A UPPER CONTAINMENT 756' 238 1410 FOAMPLASTIC 3 N/A N/A N/A EL. 775.'0" A LINES E2-A2-71 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-11 of 1-12 Line It.e INSUL VOLUME INSULATION JACKET BUCKLE PE STRAP COMMENTS PACKET LETTER DESCRIPTION Number (FT3) AREA PROBLEM NUMBER LOCATION ELEV. OD (IN) LENGTH(FE) IRU" TYPE THICKNESS (IN) MATERIAL TYPE GLYCOL RETURN/SUPPLY I/em 467 2.20 20 N/A UPPER CONTAINMENT 756' 0.84 875 FOAMPLAUTIC 3 N/A N/A NIA EL. 775'f A LINES GLYCOL RETURN/SUPPLY Item 468 0.63 20 NIA UPPER CONTAINMENT 756' 084 250 FOAMGLASS 3 SS. N/A STE CHECK VALVES A LINES GLYCOL RETURN/SUPPLY Item 469 1.65 20 NIA UPPER CONTAINMENT 756' SEE CALC SEE CALC EOAMPLASTIC I N/A N/A N/A AT SUPPORTS A LINES VENT-CURTAINS Item 470 2.20 21 N/A ICE CONDENSER 803S N/A SEE CALC SEE CALC SEE CALC N/A NIA N/A N/A A SEAL FRAME & VESSEL SHELL Item 471 8.38 21 NIA ICE CONDENSER 803V N/A SEE CALC SEE CALC SEE CALC N/A NIA N/A N/A A GLYCOL RETURN/SUPPLY Item 472 111.97 21 NIA ICE CONDENSER 756' 238 318.00 FOAMGLASS 3 SS. N/A STE N/A U LINES GLYCOL RETURN/SUPPLY Item 473 69U98 21 N/A ICE CONDENSER 756' 1 05 264.00 FOAMGLASS 3 S.S. N/A STE N/A B LINES DRAIN LINES Item 474 262,86 21 NIA ICE CONDENSER 756' 12.75 255.00 FOAMGLASS 3 SS. NIA STD N/A B TOP DECK BLANKET Item 475 444.00 21 NIA ICE CONDENSER 819'-7 1/2" SEE CALC SEE CALC SPONGE 0.75 S.S. N/A STITCHES 2 BLANKET LAYERS C ASSEMBLY END WALLSIDOORS Item 476 40.20 21 NIA ICE CONDENSER VAT SEE CALC SEE CALC FOAM RUBBER I N/A NIA N/A N/A D S.S. JACKETING USED ON SOME GLYCOL SUPPLY LINE Item 477 18.78 21 N/A ICE CONDENSER 803' 663 29.81 FOAMGLASS 3 N/A N/A N/A PIPING OUTSIDE OF ICE CONDENSER E BAY S.S. JACKETING USED ON SOME GLYCOL SUPPLY LINE I/em 478 702 21 NIA ICE CONDENSER 803' 450 14.30 FOAMGLASS 3 N/A N/A N/A PIPING OUTSIDE OF ICE CONDENSER BAY S.S. JACKETING USED ON SOME GLYCOL SUPPLY LINE Item 479 211.31 21 N/A ICE CONDENSER 803! 4.50 553.47 FOAMPLASTIC 2.5 N/A N/A N/A PIPING OUTSIDE OF ICE CONDENSER BAY S.S. JACKETING USED ON SOME GLYCOL RETURN LINE I/em 480 6.30 21 N/A ICE CONDENSER 803' 663 0.00 FOAMGLASS 3 N/A N/A N/A PIPING OUTSIDE OF ICE CONDENSER BAY S.S. JACKETING USED ON SOME GLYCOL RETURN LINE Item 481 14.56 21 N/A ICE CONDENSER 803' 4.50 29.67 FOAMGLASS 3 N/A N/A N/A PIPING OUTSIDE OF ICE CONDENSER BAY S.S. JACKETING USED ON SOME GLYCOL RETURN LINE I/em 452 201.97 21 N/A ICE CONDENSER 803' 4.50 529.00 FOAMPLASTIC 2.5 N/A N/A N/A PIPING OUTSIDE OF ICE CONDENSER BAY GLYCOL SUPPLY BY-PASS Item 483 1.31 21 N/A ICECONDENSER 03' 0.84 7.17 EAMPLASTIC 2.5 NA NA N/A N/A E LINE GLYCOL SUPPLY BY-PASS Item 4a4 0.13 21 N/A ICECONDENSER 80T EV8 U.5 ESANSLASS 3 NRA N/A N/A VALVE LINE GLYCOL RETURN BY-PASS Item 485 1.51 21 N/A ICE CONDENSER 803' 0.84 8.27 FOAMPLASTIC 2.5 N/A N/A N/A N/A E LINE GLYCOL RETURN BY-PASS I/em 486 0.13 21 N/A ICE CONDENSER 0.84 0.50 FOAMGLASS 3 N/A N/A N/A VALVE LINE GLYCOL EXPANSION TANK Item 487 0.19 21 N/A ICE CONDENSER 803' 3.50 0.59 FOAMPLASTIC 2.5 N/A N/A NIA N/A LINES GLYCOL EXPANSION TANK Item 488 6.82 21 N/A ICE CONDENSER 803 1.22 3272 ESHUPLASTIC 2.5 N/A NA NA N/A E LINES LINES TO AHUS I/em 449 156.26 21 N/A ICE CONDENSER 803' 1.32 750.00 FOAMPLASTIC 2.5 N/A N/A N/A N/A E 3 AUXILIARY SPRAY LINE Item 507 0.03 23 0150200-13-O2 PRESSURIZER 729'I r I A462" OD INSULATION 350 [ 13- NK 0.58 &.S- STO N/U Volume changed pmr TVA calculation MDOQ0010632007115 Rev. 0 3" AUXILIARY SPRAY LINE Item 508 0.09 23 0600200-13-02 1 PRESSURIZER 729' 350 1 30 RMI 0.75 S.S ] STD 3" AUXILIARY SPRAY LINE I/cm 509 1.94 1 23 1 0600200-13-02 1 PRESSURIZER 729' 350 146 RMI 625 S.S STD B B B-1 0600200-13-02 3.50 1 070 MIN-K 1.5 SO.S STD NIA 6.5" OD INSULATION Double banded per 1. TVA cakulation MDQ0010632007115 ReV. 0 3" AUXILIARY SPRAY LINE I Item 510 0.11 1 23 PRESSURIZER 1 729'E2-A2-72 ALION-CAL-TVA-2739-03 Revision 4 Appendix 1 1-12 of 1-12 DESCRIPTION L. Itern INSUL. VOLUME A LO INSULATION JACKET STRAP Number (FT3) AREA PROBLEM NUMBER LOCATION ELEV. OD (IN) LENGTH (FT) INSUL. TYPE THICKNESS (IN) MATERIAL U..LE TYPE TYPE COMMENTS PACKET LETTER PRESSURE RELIEF Item 514 379 23 N/A PRESSURIZER 729' 3.50 267 RMI 6S SS. STD NIA 16.5" OD INSULATION D PRESSURE RELIEF 11m 515 1.60 23 NIA PRESSURIZER 726 350 4.27 RMI 2.75 SS. STD NIA NT OD INSULATION D PRESSURE RELIEF Item 516 068 23 NIA PRESSURIZER 729' 12.00 1.11 RMI 2 SS STE N/A 16" OD INSULATION (FLANGE) D PRESSURE RELIEF Item 517 0S99 23 N/A PRESSURIZER 729N 3.50 1.67 RMI 3.75 SS. STE NIA 10"0OD INSULATION D PRESSURE RELIEF Item 518 0.18 23 NIA PRESSURIZER 7296 3.50 0.64 RMI 2.25 SS. STE N/A 8" OD INSULATION D PRESSURE RELIEF Item 519 0.7 23 NIA PRESSURIZER 7298 12.00 1.11 RMI 225 && STD NIA 135" OD INSULATION (FLANGE) D PRESSURE RELIEF Item 520 0.52 23 NIA PRESSURIZER 729' 1.06 1.98 RMI 2.97 SS STD NIA 7'OD INSULATION D LETDOWN LINE Item 521 7.98 24 0600200-M-10 INSTRUMENT ROOM 716' 3.50 16.67 RMI 3.25 SS. STD N/A NIA A LETDOWN LINE item 522 14.76 24 N/A INSTRUMENT ROOM 716' 3.50 30.84 RMI 325 SS. STE N/A N/A B REGENERATIVE HEAT Item 523 45.63 24 N9A INSTRUMENT ROOM 716' 10.90 SEE CALC RMI 305 SS STD NIA NIA B EXCHANGER LETDOWN LINE Item 524 3.05 24 060502005-U09 INSTRUMENT ROOM 716' 3.50 15.34 RMI 1.74 SS. STS N/A NIA C NORMAL CHARGING LINE Item 525 8.88 24 0600200-08-11 INSTRUMENT ROOM 716' 3.50 23,67 RMI 2.75 SS. STD N/A AT 9" OD INSULATION D NORMAL CHARGING LINE Item 526 0.16 24 0600200-08-11 INSTRUMENT ROOM 716' 3.50 1.24 RMI 1.25 SS, STD N/A AT 6" OD INSULATION U NORMAL CHARGING LINE Item 527 0.57 24 INSTRUMENT ROOM 716' 3.50 2.82 RMI 1.75 SS. STD N/A AT 7" OD INSULATION D ALTERNATE CHARGING LINE Item 528 0644 24 0600200-08-11 INSTRUMENT ROOM 716' 3650 1.18 RMI 2.75 S.S. STD N/A AT 9" OD INSULATION D ALTERNATE CHARGING LINE Item 529 0.48 24 0600200-08-11 INSTRUMENT ROOM 716' 3.50 1.69 RMI 2.25 S.S. STD N/A AT 8" OD INSULATION D NORMAL CHARGING BYPASS Item 530 0.44 24 0600200-08-11 INSTRUMENT ROOM 716' 1.05 3,34 RMI 1.975 S.S. STE NIA AT 5"OD INSULATION D LINE NORMAL CHARGING BYPASS Item 531 0.08 24 0600200-08-11 INSTRUMENT ROOM 716' 1.05 1.80 RMI 0.975 S.S. STO N/A AT 4" OD INSULATION U LINE AUXILIARY SPRAY LINE Item 532 3.45 24 0600200-08-11 INSTRUMENT ROOM 716' 2.38 10.84 RMI 221 S.S. STD N/A AT 8 OD INSULATION D AUXILIARY SPRAY LINE Item 533 0.39 24 0600200-13-02 INSTRUMENT ROOM 716E 3.50 1.05 RMI 2.75 S.S. STD -N9A AT 9" OD INSULATION D AUXILIARY SPRAY LINE Item 534 0.02 24 0600200-13-02 INSTRUMENT ROOM 7F6' 3.50 084 RMI 0.25 S.S. STE N/A AT 4" OD INSULATION D AUXILIARY SPRAY LINE Item 535 0.04 24 0600200-13-02 INSTRUMENT ROOM 716' 3.50 059 RMI 0.75 S.S. STE N/A AT 5" OD INSULATION D AUXILIARY SPRAY LINE Item 536 0.10 24 0600200-13-02 INSTRUMENT ROOM 716' 3.50 221 RMI 0. 0.S. N/A STD AT 4 5" OD INSULATION D RESIDUAL HEAT REMOVAL Item 537 14.07 24 N/A INSTRUMENT ROOM 716' 8U63 55.34 RMI 1.1875 S.S. STE N/A 11" OD INSULATION E LOWHEAD SAFETY INJECTION Item 538 18.47 24 0600200-09-02 INSTRUMENT ROOM 716' 8.63 72.67 RMI 1.1875 S.S. STD N/A 11" OD INSULATION F EXCESS LETDOWN Item 539 3.11 24 0600200-08-12 INSTRUMENT ROOM 716' 1.32 16.67 RMI 234 S.S. STD N9A 6" OD INSULATION G EXCESS LETDOWN Item 540 0.09 24 0600200-08-12 INSTRUMENT ROOM 716' 1.32 1.17 MIN-K 1.34 S.0. STD N9A 4"OD INSULATION G EXCESS LETDOWN Item 541 0.09 24 0600200-08-2 INSTRUMENT ROOM 716' 1.32 0.72 RMI 1.84 S'S. STD N4A 5"OD INSULATION G EXCESS LETDOWN Item 542 0.22 24 0600200-08A12 INSTRUMENT ROOM 716' 1,05 093 RMI 2.84 S.S. STD NIA 7" OD INSULATION G CONDUIT 3M-M20C Item 543 2.19 24 N/A INSTRUMENT ROOM 720-737 1.90 50.00 3M-N20C 01875 N/A NIA N/A SEE CALCULATION H INSULATION CONDUIT 3M-M20C Item 544 1.00 24 N/A INSTRUMENT ROOM 720-737 0.68 50.00 3M-M20C 0.1875 N/A N/A N/A SEE CALCULATION H INSULATION CONDUIT 3M-M20C Item 545 1.54 24 N/A INSTRUMENT ROOM 720-737 N/A N/A 3M-M20C 01875 N/A N/A N/A SUPPORT INSULATION SEE H INSULATION CALCULATION MIN-K INSULATION Item 546 1.06 24 NIA INSTRUMENT ROOM 720-737 0.68 2000 MIN-K 0.75 NIA N/A NIA SEE CALCULATION H EXCESS LETDOWN HEAT Item 547 4.00 24 NIA INSTRUMENT ROOM 716' 1875 SEE CALC RMI SEE CALC S., STD N9A 25" OD INSULATION J EXCHANGER EXCESS LETDOWN Item 548 1.12 24 NIA INSTRUMENT ROOM 716' 1.32 6.00 RMI 2.34 S. STE NIA 6" OD INSULATION K EXCESS LETDOWN Item 549 0.34 24 NIA INSTRUMENT ROOM 716' 1.32 1.32 RMI 2.84 SS. STD NIA 7" OD INSULATION K EXCESS LETDOWN Item 550 0.45 24 N9A INSTRUMENT ROOM 716' 1.32 0.84 RMI 4.34 SS. STD NIA 10" OD INSULATION K E2-A2-73 PWatts Bar Reactor Building GSI-191 Debris Generation Calculation ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 2-1 of 2-7 APPENDIX 2 -RMI WORKSHEETS This Appendix contains the RMI worksheets which identify which RMI debris sources terms are included for each break location. The line item column provides a reference back to Appendix 1, which can be used as a reference back to the Enercon provided Watts Bar insulation spreadsheet in Attachment A.E2-A2-74 ALION-CAL-TVA-2739-03 Revision 4 Appendix 2 2-2 of 2-7 DESCRIPTION Line Item INSUL. INSULATION RMI Surface Break 1 Break 2 Break 3 Break 4 Number VOLUME (FT3) LOCATION ELEV. OD (IN) LENGTH (FT) INSUL. TYPE THICKNESS (IN) Area Bre rk e RC INTERIM LEG Item 46 88.62 2 LOOP 1 702' SEE CALC SEE CALC RMI SEE CALC 3190.32 x x x REACTOR COOLANT PUMP Item 47 63.45 2 LOOP 1 702' SEE CALC SEE CALC RMI SEE CALC 2284.20 x x x INTERIM LEG DRAIN Item 48 0.45 2 LOOP 1 702' 2.38 0.88 RMI 3.8125 16.30 x a x INTERIM LEG DRAIN Item 49 4.46 2 LOOP 1 702' 2.38 14.00 RMI 2.8125 160.42 x x x INTERIM LEG DRAIN Item 50 0.13 2 LOOP 1 702' 2.38 0.55 RMI 2.3125 4.68 x x x INTERIM LEG DRAIN Item 51 0.05 2 LOOP 1 702' 2.38 0.50 RMI 1.3125 1.90 x x I X RC INTERIM LEG Item 53 86.81 3 LOOP 2 702' SEE CALC SEE CALC RMI SEE CALC 3125.16 x x x REACTOR COOLANT PUMP Item 54 63.45 3 LOOP 2 702' SEE CALC SEE CALC RMI SEE CALC 2284.20 x x x INTERIM LEG DRAIN Item 55 0.45 3 LOOP 2 702' 2.38 0.88 RMI 3.8125 16.30 x x x INTERIM LEG DRAIN Item 56 4.46 3 LOOP 2 702' 2.38 14.00 RMI 2.8125 160.42 x x x RC INTERIM LEG Item 58 85.43 4 LOOP 3 702' SEE CALC SEE CALC RMI SEE CALC 3075.48 x x INTERIM LEG DRAIN Item 59 0.99 4 LOOP 3 702' 2.38 1.92 RMI 3.8125 35.57 x x INTERIM LEG DRAIN Item 60 3.02 4 LOOP 3 702' 2.38 9.50 RMI 2.8125 108.86 x x LETDOWN LINE Item 61 6.34 4 LOOP 3 702' 3.50 13.25 RMI 3.25 228.29 x x REACTOR COOLANT PUMP Item 62 63.45 4 LOOP 3 702' SEE CALC SEE CALC RMI SEE CALC 2284.20 x x RC INTERIM LEG Item 64 85.05 5 LOOP 4 702' SEE CALC SEE CALC RMI SEE CALC 3061.80 x x REACTOR COOLANT PUMP Item 65 63.45 5 LOOP 4 702' SEE CALC SEE CALC RMI SEE CALC 2284.20 x x INTERIM LEG DRAIN Item 66 0.99 5 LOOP 4 702' 2.38 1.92 RMI 3.8125 35.57 x x INTERIM LEG DRAIN Item 67 4.11 5 LOOP 4 702' 2.38 12.92 RMI 2.8125 148.05 x x RESIDUAL HEAT REMOVAL Item 70 41.02 5 LOOP 4 702' 14.00 58.75 RMI 2 1476.55 x x RESIDUAL HEAT REMOVAL Item 71 1.64 5 LOOP 4 702' 14.00 5.00 RMI 1 58.90 x x RESIDUAL HEAT REMOVAL Item 72 1.10 5 LOOP 4 702' 14.00 1.83 RMI 1.75 39.61 x x RESIDUAL HEAT REMOVAL Item 73 9.35 5 LOOP 4 702' 10.75 15.67 RMI 2.125 336.72 x x RESIDUAL HEAT REMOVAL Item 74 21.31 5 LOOP 4 702' 14.00 3.13 RMI 12 766.99 x x RESIDUAL HEAT REMOVAL Item 75 14.60 5 LOOP 4 702' 10.75 2.75 RMI 11.125 525.62 x x RESIDUAL HEAT REMOVAL Item 76 0.09 5 LOOP4 702' 1.05 1.13 RMI 1.475 3.31 x x RESIDUAL HEAT REMOVAL Item 77 0.42 5 LOOP 4 702' 1.05 2.21 RMI 2.475 15.14 x x RESIDUAL HEAT REMOVAL Item 78 0.32 5 LOOP 4 702' 6.63 2.91 RMI 0.6875 11.49 x x RESIDUAL HEAT REMOVAL Item 79 5.95 5 LOOP 4 702' 6.63 2.05 RMI 8.6875 214.18 x x STEAM GENERATOR Item 80 215.60 6 LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC 7761.60 x x STEAM GENERATOR Item 81 0.66 6 LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC 23.76 x x FEEDWATER Item 82 24.32 6 LOOP 1 716' 16.00 24.10 RMI 2.5 875.42 x 544.87 x Loop 2 -15 ft FEEDWATER Item 83 1.91 6 LOOP 1 716' 16.00 10.59 RMI 0.5 68.62 x x FEEDWATER Item 84 0.42 6 LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC 15.12 x x FEEDWATER Item 85 0.26 6 LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC 9.36 x x 4" PRESSURIZER SPRAY LINE Item 94 18.88 6 LOOP 1 716' 4.50 43.40 RMI 2.75 679.60 x x x 4" PRESSURIZER SPRAY LINE Item 95 0.10 6 LOOP 1 716' 4.50 1.21 RMI 0.75 3.74 x x x 4" PRESSURIZER SPRAY LINE Item 97 2.51 6 LOOP 1 716' 4.50 1.21 RMI 7.75 90.22 x x x 3/4" PRESSURIZER SPRAY Item 98 1.35 6 LOOP 1 716' 1.05 5.17 RMI 2.975 x x x BYPASS LINE 48.62 3/4" PRESSURIZER SPRAY Item 99 0.35 6 LOOP 1 716' 1.05 4.34 RMI 1.475 1 a a BYPASS LINE 12.70 3/4" PRESSURIZER SPRAY Item 100 0.16 6 LOOP 1 716' 1.05 0.50 RMI 3.35 x a a BYPASS LINE 5.791 HOT LEG Item 101 69.55 6 LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC 2503.80 x x COLD LEG Item 102 55.34 6 LOOP 1 716' SEE CALC SEE CALC RMI SEE CALC 1992.24 x x x.BORON INJECTION Item 103 1.40 6 LOOP1 716' 1.90 5.65 RMI 2.55 50.35 x x x BORON INJECTION Item 104 1.51 6 LOOP 1 716' 1.90 0.96 RMI 7.6 54.44 X x x ACCUMULATOR INJECTION Item 105 0.47 6 LOOP1 716' 10.75 2.36 RMI 0.795 17.01 X x x ACCUMULATOR INJECTION Item 106 15.53 6 LOOP 1 716' 10.75 16.42 RMI 3.125 559.17 x x x ACCUMULATOR INJECTION Item 108 21.81 6 LOOP 1 716' 10.75 5.09 RMI 9.635 785.18 x x x ACCUMULATOR INJECTION Item 109 1.29 6 LOOP 1 716' 10.75 0.57 RMI 6.126 46.28 x x x LOWHEAD SAFETY INJECTION Item 110 4.34 6 LOOP 1 716' 6.63 7.94 RMI 2.6875 1607 x x ax E2-A2-75 ALI ON-CAL-TVA-2739-03 Revision 4 Appendix 2 2-3 of 2-7 RESIDUAL HEAT REMOVAL Item 111 2.90- 6 LOOP 1 716' 6.63 3.50 RMI 3.6875 104.53 x x RESIDUAL HEAT REMOVAL Item 112 0.23 6 LOOP 1 716' 6.63 2.09 RMI 0.6875 8.25 x x RESIDUAL HEAT REMOVAL Item 113 7.48 6 LOOP 1 716' 6.63 2.17 RMI 9.6875 269.33 x x RESIDUAL HEAT REMOVAL Item 114 102.56 6 LOOP 1 716' 8.63 26.50 RMI 9.6875 3692.28 x 2925.96 x Loop 2 -21 ft NORMAL CHARGING Item 116 20.44 6 LOOP 1 716' 3.50 54.50 RMI 2.75 735.70 x x x NORMAL CHARGING Item 117 0.15 6 LOOP 1 716' 3.50 0.89 RMI 1.5 5.24 x x x NORMAL CHARGING Item 118 0.60 6 LOOP 1 716' 3.50 2.50 RMI 2 21.60 x x x STEAM GENERATOR Item 119 11.76 6 LOOP 1 716' 3.50 41.67 RMI 2.25 4 1x BLOWDOWN 423.411 x STEAM GENERATOR BLOWDOWN Item 120 9.53 6 LOOP 1 716' 4.50 28.75 RMI 2.25 342.94 x X STEAM GENERATOR Item 121 0.26 6 LOOP 1 716' 4.50 3.01 RMI 0.75 x X BLOWDOWN 9.31 STEAM GENERATOR Item 122 0.20 6 LOOP 1 716' 1.35 0.59 RMI 3.325 x X BLOWDOWN 7.20 STEAM GENERATOR Item 123 0.41 6 LOOP 1 716' 1.33 1.22 RMI 3.335 14.91 x BLOWDOWN 1 1 NERAT STEAM GENERATOR Item 124 0.14 6 LOOP 1 716' 1.31 0.75 RMI 2.345 x X BLOWDOWN 5.05 STEAM GENERATOR BLE WDOWN Item 125 0.38 6 LOOP 1 716' 1.30 1.13 RMI 3.35 x X BLOWDOWN 13.83 STEAM GENERATOR Item 126 0.06 6 LOOP 1 716' 2.91 0.29 RMI 2.045 x X BLOWDOWN 2.31 3" ALTERNATE CHARGING Item 128 16.53 6 LOOP 1 716' 3.50 44.09 RMI 2.75 595.17 x x x STEAM GENERATOR Item 130 215.60 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 7761.601 x x STEAM GENERATOR Item 131 0.67 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 24.12 x x PRESSURIZER SURGE LINE Item 135 62.48 7 LOOP 2 716' 14.00 34.40 RMI 4.5 2249.22 x x x PRESSURIZER SURGE LINE Item 136 1.21 7 LOOP 2 716' 14.00 7.67 RMI 0.5 43.67 x x x PRESSURIZER SURGE LINE Item 137 1.09 7 LOOP 2 716' 14.00 3.34 RMI 1 39.35 x x x PRESSURIZER SURGE LINE Item 138 2.71 7 LOOP 2 716' 14.00 3.01 RMI 2.5 97.52 x x x PRESSURIZER SURGE LINE Item 139 4.40 7 LOOP 2 716' 14.00 8.67 RMI 1.5 158.32 x x x FEEDWATER Item 140 18.67 7 LOOP 2 716' 16.00 18.50 RMI 2.5 672.01 544.87 x x Loop 1 -15 ft FEEDWATER Item 141 0.63 7 LOOP 2 716' 16.00 0.80 RMI 2 22.62 x x FEEDWATER Item 143 1.95 7 LOOP 2 716' 16.00 10.84 RMI 0.5 70.24 x x FEEDWATER Item 144 0.42 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 15.12 x x FEEDWATER Item 145 0.27 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 9.72 x x 4" PRESSURIZER SPRAY LINE Item 147 14.21 7 LOOP 2 716' 4.50 32.67 RMI 2.75 511.58 x x x 4" PRESSURIZER SPRAY LINE Item 148 2.51 7 LOOP 2 716' 4.50 1.21 RMI 7.75 90.22 x x x 3/4"PRESSURIZER SPRAY Item 149 0.11 7 LOOP 2 716' 1.05 0.42 RMI 2.975 X X X BYPASS LINE 3.95 3/4' PRESSURIZER SPRAY Item 150 0.68 7 LOOP 2 716' 1.05 8.42 RMI 1.475 2 4x BYPASS LINE 1 24.631 HOT LEG Item 151 74.60 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 2685.60 x x HOT LEG Item 152 8.15 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 293.40 x x COLD LEG Item 153 55.42 7 LOOP 2 716' SEE CALC SEE CALC RMI SEE CALC 1995.12 x x x BORON INJECTION Item 154 0.98 7 LOOP 2 716' 1.90 3.94 RMI 2.55 35.11 x x x BORON INJECTION Item 155 1.70 7 LOOP2 716' 1.90 1.08 RMI 7.6 61.24 x x x ACCUMULATOR INJECTION Item 156 16.79 7 LOOP 2 716' 10.75 17.75 RMI 3.125 604.47 x x x ACCUMULATOR INJECTION Item 157 21.31 7 LOOP 2 716' 10.75 4.98 RMI 9.625 767.04 x x x ACCUMULATOR INJECTION Item 158 0.15 7 LOOP 2 716' 10.75 0.96 RMI 0.625 5.36 x x x ACCUMULATOR INJECTION Item 159 0.54 7 LOOP 2 716' 10.75 1.24 RMI 1.625 19.58 x x x LOWHEAD SAFETY INJECTION Item 160 5.32 7 LOOP 2 716' 6.63 9.75 RMI 2.6875 x x I 1 191.65 RESIDUAL HEAT REMOVAL Item 161 7.94 7 LOOP 2 716' 8.63 31.25 RMI 1.1875 285.99 192.19 x x Loop 1 -21 ft NORMAL CHARGING Item 163 10.09 7 LOOP 2 716' 3.50 26.92 RMI 2.75 363.39 X x x NORMAL CHARGING Item 164 0.08 7 LOOP 2 716' 3.50 1.92 RMI 0.5 3.02 x x x E2-A2-76 ALION-CAL-TVA-2739-03 Revision 4 Appendix 2 2-4 of 2-7 NORMAL CHARGING Item 165 0.08 7 LOOP 2 716' 3.50 0.84 RMI 1 2.97 x x x NORMAL CHARGING Item 166 0.22 7 LOOP 2 716' 3.50 3.17 RMI 0.75 7.94 X x x EXCESS LETDOWN Item 167 7.41 7 LOOP 2 716' 1.32 39.67 RMI 2.34 266.84 x x x EXCESS LETDOWN Item 169 0.86 7 LOOP 2 716' 1.32 6.75 RMI 1.84 30.82 x x x EXCESS LETDOWN Item 170 0.02 7 LOOP 2 716' 1.32 0.59 RMI 0.84 0.84 x x x STEAM GENERATOR Item 171 9.95 7 LOOP 2 716' 3.50 35.25 RMI 2.25 X X BLOWDOWN 358A18 STEAM GENERATOR Item 172 9.47 7 LOOP 2 716' 4.50 28.59 RMI 2.25 3 X BLOWDOWN 1 341.031 STEAM GENERATOR Item 173 0.55 7 LOOP 2 716' 4.50 3.50 RMI 1.25 X 0 BLOWDOWN 19.76 STEAM GENERATOR Item 174 0.43 7 LOOP 2 716' 1.31 1.67 RMI 2.845 15.50 BLowbOWN ERATOR STEAM GENERATOR Item 175 0.14 7 LOOP 2 716' 1.31 0.73 RMI 2.345 4 X BLOWDOWN 4.91 STEAM GENERATOR Item 176 0.20 7 LOOP 2 716' 1.31 0.59 RMI 3.345 7 0 BLOWDOWN 7.22 STEAM GENERATOR Item 177 0.06 7 LOOP 2 716' 2.88 0.28 RMI 2.06 x x BLOWDOWN 2.24 LETDOWN LINE Item 180 1.56 7 LOOP 2 716' 3.50 2.17 RMI 4.25 56.16 x x LETDOWN LINE Item 181 22.73 7 LOOP 2 716' 3.50 47.50 RMI 3.25 818.28 473.74 x x Loop 1 -27.5 ft LETDOWN LINE Item 182 1.21 7 LOOP 2 716' 3.50 4.29 RMI 2.25 43.56 x x x LETDOWN LINE Item 183 0.51 7 LOOP 2 716' 3.50 3.09 RMI 1.5 18.36 x x x 3" ALTERNATE CHARGING Item 185 9.41 7 LOOP 2 716' 3.50 25.09 RMI 2.75 338.69 x x x 3" ALTERNATE CHARGING Item 186 0.05 7 LOOP 2 716' 3.50 1.25 RMI 0.5 1.96 x x x 3" ALTERNATE CHARGING Item 187 0.21 7 LOOP 2 716' 3.50 3.04 RMI 0.75 7.61 x x x STEAM GENERATOR Item 188 215.60 8 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC 7761.60 x x STEAM GENERATOR Item 189 0.62 8 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC 22.32 x x FEEDWATER Item 190 19.60 8 LOOP 3 716' 16.00 19.42 RMI 2.5 705.42 x x FEEDWATER Item 191 0.86 8 LOOP 3 716' 16.00 1.09 RMI 2 30.82 x x FEEDWATER Item 192 1.14 8 LOOP 3 716' 16.00 6.34 RMI 0.5 41.08 x x FEEDWATER Item 193 0.35 8 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC 12.60 x I x I FEEDWATER Item 194 0.24 8 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC 8.64 x x LETDOWN LINE Item 196 18.43 8 LOOP 3 716' 3.50 38.50 RMI 3.25 663.34 x x HOT LEG Item 197 49.89 8 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC 1796.04 x x COLD LEG Item 198 54.98 8 LOOP 3 716' SEE CALC SEE CALC RMI SEE CALC 1979.28 x x BORON INJECTION Item 199 1.29 8 LOOP 3 716' 1.90 5.20 RMI 2.55 46.34 x x BORON INJECTION Item 200 1.51 8 LOOP 3 716' 1.90 0.96 RMI 7.6 54.44 x x ACCUMULATOR INJECTION Item 201 16.32 8 LOOP 3 716' 10.75 17.25 RMI 3.125 587.44 x x ACCUMULATOR INJECTION Item 202 22.16 8 LOOP 3 716' 10.75 5.18 RMI 9.625 797.84 x x ACCUMULATOR INJECTION Item 203 0.17 8 LOOP3 716' 10.75 1.07 RMI 0.625 5.97 x x ACCUMULATOR INJECTION Item 204 0.17 8 LOOP 3 716' 10.75 1.82 RMI 0.375 5.96 x x LOWHEAD SAFETY INJECTION Item 205 1.38 8 LOOP 3 716' 6.63 2.53 RMI 2.6875 49.73 x x LOWHEAD SAFETY INJECTION Item 206 0.47 8 LOOP 3 716' 6.63 4.26 RMI 0.6875 16.82 x x RESIDUAL HEAT REMOVAL Item 207 1.55 8 LOOP 3 716' 8.63 6.09 RMI 1.1875 55.73 x x RESIDUAL HEAT REMOVAL Item 208 7.48 8 LOOP 3 716' 6.63 2.17 RMI 9.6875 269.33 x x RESIDUAL HEAT REMOVAL Item 209 0.41 8 LOOP 3 716' 6.63 3.75 RMI 0.6875 14.81 x x RESIDUAL HEAT REMOVAL Item 210 2.22 8 LOOP 3 716' 6.63 2.67 RMI 3.6875 79.74 x x EXCESS LETDOWN Item 211 8.00 8 LOOP3 716' 1.32 42.84 RMI 2.34 288.16 x x EXCESS LETDOWN Item 212 0.16 8 LOOP 3 716' 1.32 0.63 RMI 2.84 5.85 x x EXCESS LETDOWN Item 213 0.78 8 LOOP 3 716' 1.32 6.17 RMI 1.84 28.18 x x EXCESS LETDOWN Item 214 0.10 8 LOOP 3 716' 1.05 0.78 RMI 1.975 3.66 x x EXCESS LETDOWN Item 215 0.09 8 LOOP 3 716' 1.05 0.46 RMI 2.475 3.15 x x I 0 E2-A2-77 ALION-CAL-TVA-2739-03 Revision 4 Appendix 2 2-5 of 2-7 STEAM GENERATOR Item 216 12.68 8 LOOP 3 716' 3.50 44.92 RMI 2.25 X X BLOWDOWN 456.44 STEAM GENERATOR Item 217 7.10 8 LOOP 3 716' 4.50 21.42 RMI 2.25 X X BLOWDOWN 255.50 STEAM GENERATOR Item 218 0.50 8 LOOP 3 716' 4.50 3.17 RMI 1.25 X X BLOWDOWN 17.89 STEAM GENERATOR Item 219 0.45 8 LOOP 3 716' 1.31 1.75 RMI 2.845 X X BLOWDOWN 1 16.251 1 STEAM GENERATOR Item 220 0.14 8 LOOP 3 716' 1.31 0.75 RMI 2.345 X X BLOWDOWN 5.05 STEAM GENERATOR Item 221 0.38 8 LOOP 3 716' 1.31 1.11 RMI 3.345 X X BLOWDOWN 13.57 STEAM GENERATOR Item 222 0.06 8 LOOP 3 716' 2.88 0.28 RMI 2.06 X X BLOWDOWN 2.24 STEAM GENERATOR Item 223 215.60 9 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC 7761.60 x x STEAM GENERATOR Item 224 0.58 9 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC 20.88 x X FEEDWATER Item 225 20.25 9 LOOP 4 716' 16.00 20.07 RMI 2.5 729.04 x x FEEDWATER Item 226 1.22 9 LOOP 4 716' 16.00 6.78 RMI 0.5 43.93 x x FEEDWATER Item 227 0.35 9 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC 12.60 x x FEEDWATER Item 228 0.14 9 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC 5.04 x x HOTLEG Item 230 72.51 9 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC 2610.36 x x COLD LEG Item 231 54.86 9 LOOP 4 716' SEE CALC SEE CALC RMI SEE CALC 1974.96 x x BORON INJECTION Item 232 1.10 9 LOOP4 716' 1.90 4.45 RMI 2.55 39.66 x x BORON INJECTION Item 233 1.42 9 LOOP 4 716' 1.90 0.90 RMI 7.6 51.041 x x ACCUMULATOR INJECTION Item 234 24.83 9 LOOP 4 716' 10.75 26.25 RMI 3.125 893.93 x x ACCUMULATOR INJECTION Item 235 23.19 9 LOOP 4 716' 10.75 5.42 RMI 9.625 834.81 x x LOWHEAD SAFETY INJECTION Item 236 1.43 9 LOOP 4 716' 6.63 7.04 RMI 1.1875 51.30 x x STEAM GENERATOR SLOWDOWN Item 239 9.95 9 LOOP 4 716' 3.50 35.25 RMI 2.25 3 X BLOWDOWN 358.18 STEAM GENERATOR Item 240 12.21 9 LOOP 4 716' 4.50 36.84 RMI 2.25 X X BLOWDOWN 439.44 STEAM GENERATOR Item 241 0.12 9 LOOP 4 716' 4.50 0.79 RMI 1.25 4 C BLOWDOWN 4.46 STEAM GENERATOR Item 242 0.42 9 LOOP 4 716' 1.32 1.63 RMI 2.84 1 1, BLOWDOWN 15.12 STEAM GENERATOR Item 243 0.14 9 LOOP 4 716' 1.32 0.75 RMI 2.34 5 x BLOWDOWN 5.041 STEAM GENERATOR Item 244 0.20 9 LOOP 4 716' 1.32 0.59 RMI 3.34 x BLOWDOWN 7.21 x STEAM GENERATOR Item 245 0.10 9 LOOP 4 716' 2.88 0.34 RMI 2.56 3 C BLOWDOWN 3.72 3" ALTERNATE CHARGING Item 246 24.65 9 LOOP 4 716' 3.50 65.75 RMI 2.75 887.56 x x 3" ALTERNATE CHARGING Item 247 0.66 9 LOOP 4 716' 3.50 2.34 RMI 2.25 23.78 x x 3" ALTERNATE CHARGING Item 248 4.39 9 LOOP 4 716' 3.50 2.91 RMI 6.75 158.13 x x Below 745 = 22.75 ft MAIN STEAM Item 249 171.24 10 LOOP 1 745' 32.00 63.17 RMI 3.5 2220.08 4098.60 6164.49 In Loop 4 ZOI = 42 ft MAIN STEAM Item 251 3.10 10 LOOP 1 745' 32.00 2.83 RMI 1.5 111.69 _ x MAIN STEAM Item 252 1.48 10 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC 53.28 MAIN STEAM Item 253 0.34 10 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC 12.24 MAIN STEAM Item 254 1.34 10 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC 48.24 Loop 1 -80%STEAM GENERATOR Item 255 451.03 10 LOOP 1 745' SEE CALC SEE CALC RMI SEE CALC 16237.08 12989.66 8118.54 Loop 4 -50%AUXLILIARY FEEDWATER Item 256 4.24 10 LOOP 1 745' 6.63 3.17 RMI 5.1875 152.56 x AUXLILIARY FEEDWATER Item 257 32.21 10 LOOP 1 745' 6.63 59.00 RMI 2.6875 1159.73 x 265.36 below 745 = 13.5 ft E2-A2-78 ALION-CAL-TVA-2739-03 Revision 4 Appendix 2 2-6 of 2-7 AUXLILIARY FEEDWATER Item 258 1.10 10 LOOP 1 745' 6.63 3.01 RMI 2.8125 39.60 x x AUXLILIARY FEEDWATER Item 259 0.44 10 LOOP 1 745' 6.63 1.43 RMI 1.6875 15.75 x x AUXLILIARY FEEDWATER Item 260 0.31 10 LOOP 1 745' 1.31 1.20 RMI 2.845 11.14 x x Below 745 =22.75 ft MAIN STEAM Item 265 182.97 11 LOOP 2 745' 32.00 67.50 RMI 3.5 4488.94 2220.08 Inloo 4 Z 46 ft 6587.04 In Loop 4 ZOI = 46 ft MAIN STEAM Item 266 3.01 11 LOOP 2 745' 32.00 2.75 RMI 1.5 108.53 x X MAIN STEAM Item 267 1.63 11 LOOP 2 745' SEE CALC SEE CALC RMI SEE CALC 58.68 MAIN STEAM Item 268 0.37 11 LOOP 2 745' SEE CALC SEE CALC RMI SEE CALC 13.32 MAIN STEAM Item 269 1.41 11 LOOP 2 745' SEE CALC SEE CALC RMI SEE CALC 50.76 Loop 3 -50%STEAM GENERATOR Item 270 451.03 11 LOOP 2 745' SEE CALC SEE CALC RMI SEE CALC 16237.08 12989.66 811854 p2 -80%AUXLILIARY FEEDWATER Item 271 4.68 11 LOOP 2 745' 6.63 3.50 RMI 5.1875 168.44 x AUXLILIARY FEEDWATER Item 272 1.89 11 LOOP 2 745' 6.63 2.28 RMI 3.6875 68.10 x AUXLILIARY FEEDWATER Item 273 27.69 11 LOOP 2 745' 6.63 50.72 RMI 2.6875 996.97 x 245.71 below 745 = 12.5 ft AUXLILIARY FEEDWATER Item 274 0.64 11 LOOP 2 745' 6.63 2.10 RMI 1.6875 23.141 x x AUXLILIARY FEEDWATER Item 276 8.24 11 LOOP 2 745' 6.63 15.09 RMI 2.6875 296.62 x AUXLILIARY FEEDWATER Item 277 11.35 11 LOOP 2 745' 4.50 26.09 RMI 2.75 408.54 x 313.18 below 745 = 20 ft AUXLILIARY FEEDWATER Item 278 4.71 11 LOOP 2 745' 4.50 2.84 RMI 6.75 169.38 x x AUXLILIARY FEEDWATER Item 279 0.08 11 LOOP 2 745' 1.31 0.45 RMI 2.345 3.03 x x AUXLILIARY FEEDWATER Item 280 0.29 11 LOOP 2 745' 1.31 1.11 RMI 2.847 10.32 x x MAIN STEAM Item 281 180.80 12 LOOP 3 745' 32.00 66.70 RMI 3.5 2220.08 4391.36 Below 745 = 22.75 ft 6508.97 In Loop 3 ZOI = 45 ft MAIN STEAM Item 282 3.40 12 LOOP 3 745' 32.00 3.10 Transco RMI 1.5 122.35 1 X MAIN STEAM Item 283 1.42 12 LOOP 3 745' SEE CALC SEE CALC RMI SEE CALC 51.12 MAIN STEAM Item 284 0.38 12 LOOP 3 745' SEE CALC SEE CALC RMI SEE CALC 13.68 MAIN STEAM Item 285 1.35 12 LOOP 3 745' SEE CALC SEE CALC RMI SEE CALC 48.60* Loop 3 -80%STEAM GENERATOR Item 286 451.03 12 LOOP 3 745' SEE CALC SEE CALC RMI SEE CALC 16237.08 8118.54 12989.66 Loop 2 -50%AUXLILIARY FEEDWATER Item 287 4.68 12 LOOP 3 745' 6.63 3.50 RMI 5.1875 168.44 x AUXLILIARY FEEDWATER Item 288 2.22 12 LOOP 3 745' 6.63 2.67 RMI 3.6875 79.74 x AUXLILIARY FEEDWATER Item 289 26.59 12 LOOP 3 745' 6.63 48.70 RMI 2.6875 957.27 255.53 x below 745 -13 ft AUXLILIARY FEEDWATER Item 290 0.92 12 LOOP 3 745' 6.63 3.00 RMI 1.6875 33.05 x I AUXLILIARY FEEDWATER Item 291 0.21 12 LOOP 3 745' 6.63 1.92 RMI 0.6875 7.58 x AUXLILIARY FEEDWATER Item 292 10.10 12 LOOP 3 745' 6.63 18.50 RMI 2.6875 363.64 x AUXLILIARY FEEDWATER Item 293 8.92 12 LOOP 3 745' 4.50 20.50 RMI 2.75 321.01 x x AUXLILIARY FEEDWATER Item 294 0.41 12 LOOP 3 745' 4.50 1.72 RMI 1.75 14.78 x x AUXLILIARY FEEDWATER Item 295 6.17 12 LOOP 3 745' 4.50 3.32 RMI 7.25 222.13 x X AUXLILIARY FEEDWATER Item 296 0.41 12 LOOP 3 745' 1.31 2.18 RMI 2.345 14.67 x x Below 745 = 22.75 ft MAIN STEAM Item 298 171.02 13 LOOP 4 745' 32.00 63.09 RMI 3.5 2220.08 4098.60 S6156.68 1In Loop 4 ZOI = 42 ft MAIN STEAM Item 300 3.48 13 LOOP 4 745' 32.00 3.17 Transco RMI 1.5 '125.11 x x MAIN STEAM Item 301 1.45 13 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC 52.20 MAIN STEAM Item 302 0.35 13 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC 12.60 MAIN STEAM Item 303 1.13 13 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC 40.68 STEAM GENERATOR Item 304 451.03 13 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC 16237.08 8118.54 12989.66 Loop 4 -80%________ _16237.081 __ Loop 1 -50%AUXLILIARY FEEDWATER Item 305 4.47 13 LOOP 4 745' 6.63 3.34 RMI 5.1875 160.74 x AUXLILIARY FEEDWATER Item 306 26.86 13 LOOP 4 745' 6.63 49.20 RMI 2.6875 967.10 255.53 x below 745 -13 ft AUXLILIARY FEEDWATER Item 307 0.99 13 LOOP 4 745' 6.63 3.01 RMI 2.8125 35.64 x x AUXLILIARY FEEDWATER Item 308 0.36 13 LOOP 4 745' 6.63 1.18 RMI 1.6875 13.00 x x AUXLILIARY FEEDWATER Item 309 0.43 13 LOOP 4 745' SEE CALC SEE CALC RMI SEE CALC 15.48 x x PRESSURIZER Item 499 449.41 23 PRESSURIZE 729' SEE CALC SEE CALC RMI SEE CALC 16178.76 4666.95 4666.95 4666.95 below 745 -15 ft 6" PRESSURIZER SPRAY LINE Item 500 0.58 23 PRESSURIZE 729' 5.56 0.29 RMI 7.22 21.02 6" PRESSURIZER SPRAY LINE Item 501 0.14 23 PRESSURIZE 729' 5.56 0.38 RMI 2.22 5.15 6" PRESSURIZER SPRAY LINE Item 502 0.34 23 PRESSURIZE 729' 4.50 0.79 RMI 2.75 12.37 6" PRESSURIZER SPRAY LINE Item 503 26.96 23 PRESSURIZE 729' 6.62 49.34 RMI 2.69 970.49 242.62 242.62 242.62 below 745 -13 ft E2-A2-79 ALION-CAL-TVA-2739-03 Revision 4 Appendix 2 2-7 of 2-7 6" PRESSURIZER SPRAY LINE Item 504 0.24 23 PRESSURIZE 729' 6.62 0.65 RMI 2 8.80 x x x 6" PRESSURIZER SPRAY LINE Item 505 0.27 23 PRESSURIZE 729' 1.05 1.05 RMI 2.975 9.87 x X X 3"AUXILIARY SPRAY LINE Item 506 6.28 23 PRESSURIZE 729' 3.50 16.75 RMI 2.75 226.11 x x x 3" AUXILIARY SPRAY LINE Item 508 0.09 23 PRESSURIZE 729' 3.50 1.30 RMI 0.75 3.25 x x x 3" AUXILIARY SPRAY LINE Item 509 1.94 23 PRESSURIZE 729' 3.50 1.46 RMI 6.25 69.88 x x x 314" INSTRUMENTATION Item 511 3.83 23 PRESSURIZE 729' 1.05 5.84 RMI 4.98 137.74 x x x 3/4" INSTRUMENTATION Item 512 0.64 23 PRESSURIZE 729' 1.05 1.46 RMI 3.98 22.96 x x x PRESSURE RELIEF Item 513 5.37 23 PRESSURIZE 729' 6.63 9.84 RMI 2.6875 193.42 PRESSURE RELIEF Item 514 3.79 23 PRESSURIZE 729' 3.50 2.67 RMI 6.5 136.31 PRESSURE RELIEF Item 515 1.60 23 PRESSURIZE 729' 3.50 4.27 RMI 2.75 57.64 PRESSURE RELIEF Item 516 0.68 23 PRESSURIZE 729' 12.00 1.11 RMI 2 24.41 PRESSURE RELIEF Item 517 0.99 23 PRESSURIZE 729' 3.50 1.67 RMI 3.75 35.66 PRESSURE RELIEF Item 518 0.18 23 PRESSURIZE 729' 3.50 0.64 RMI 2.25 6.50 PRESSURE RELIEF Item 519 0.78 23 PRESSURIZE 729' 12.00 1.11 RMI 2.25 27.95 PRESSURE RELIEF Item 520 0.52 23 PRESSURIZE 729' 1.06 1.98 RMI 2.97 18.61 E2-A2-80 Watts Bar Reactor Building GSI- 191 Debris Generation CalculationL.o I(C- ,, a Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 3-1 of 3-20 APPENDIX 3 -DEBRIS SOURCE

SUMMARY

SHEETS This Appendix contains a summary spreadsheet and the debris source worksheets for each of the 4 break locations. The line item column provides a reference back to Appendix 1, which can be used as a reference back to the Enercon provided Watts Bar insulation spreadsheet in Attachment A.E2-A2-81 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-2 of 3-20'06bis,,bn 'rtiri~eulsCase I Case 2 Ca4se 3, Case 4 Debris Type Debris Size Debris Quantity Debris Quantity Debris Debris Small Pieces (<4") 75901.59 ft 2 75219.51 ft 2 63864.92-ft 2 63482.95 ft 2 Stainless Steel RMI (ft 2) Large Pieces (>4") 25300.53 ft 2 25073.17 ft 2 21288.31 ft 2 21160.98 ft 2 Total 101202.12 ft 2 100292.68 ft 2 85153.23 ft 2 84643.93 ft 2 3M-M20C Individual Fibers/Particulate 5.87 ft 3 8.45 ft 3 1.67 ft 3 1.67 ft 3 Min-K -Fiber Fines 4.03 lb 6.30 lb 2.56 lb 6.35 lb Min-K -Si02 Fines 13.10 lb 20.46 lb 8.32 lb 20.63 lb Min-K -TiO2 Fines 3.02 lb 4.72 lb 1.92 lb 4.76 lb I Total 20.16 lb 31.48 lb 12.80 lb 31.74 lb E2-A2-82 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-3 of 3-20 IBreak Description I Case 1 Loop 1 Crossover Leg at base of steam generator Y Debris Generation Results Debris Type Debris Size Debris Quantity Small Pieces (<4") 75901.59 ft Stainless Steel RMI (ft 2) Large Pieces (>4") 25533 ft2 Total 101202.12 ft2 3M-M20C Individual Fibers/Particulate 5.87 ft 3 Min-K Fines 1.26 ft 3 Debris Generation Inventory Debris Type jInventory IDetalls Quantity I y ines I mall Large Inact 3/4" PRESSURIZER SPRAY BYPASS LINE Item 1UU It-4.34E+00 1.45E+00 HOT LEG Item 101 ft' 2.50E+03 1.88E+03 6.26E+02 COLD LEG Item 102 tV 1.99E+03 1.49E+03 4.98E+02 BORON INJECTION Item 103 tV 5.04E+01 3.78E+01 1.26E+01 BORON INJECTION Item 104 T' 5.44E+01 4.08E+01 1.36E+01 ACCUMULATOR INJECTION Item 105 Ft 1.70E+01 1.28E+01 4.25E+00 ACCUMULATOR INJECTION Item 106 ft' 5.59E+02 4.19E+02 1.40E+02 ACCUMULATOR INJECTION Item 108 ft? 7.85E+02 5.89E+02 1.96E+02 ACCUMULATOR INJECTION Item 109 ft 4.63E+01 3.47E+01 1.16E+01 LOWHEAD SAFETY INJECTION Item 110 Ft? 1.56E+02 1.17E+02 3.90E+01 RESIDUAL HEAT REMOVAL Item 111 77t 1.05E+02 7.84E+01 2.61E+01 RESIDUAL HEAT REMOVAL Item 112 ft' 8.25E+00 6.19E+00 2.06E+00 RESIDUAL HEAT REMOVAL Item 113 ftV 2.69E+02 2.02E+02 6.73E+01 RESIDUAL HEAT REMOVAL Item 114 7t 3.69E+03 2.77E+03 9.23E+02 Item 116 ft' 7.36E+02 5.52E+02 1.84E+02 NORMAL CHARGING Item 117 tV 5.24E+00 3.93E+00 1.31E+00 NORMAL CHARGING Item 118 ft' 2.16E+01 1.62E+01 5.40E+00 STEAM GENERATOR BLOWDOWN Item 119 7t 4.23E+02 3.18E+02 1.06E+02 STEAM GENERATOR BLOWDOWN Item 120 TV 3.43E+02 2.57E+02 8.57E+01 STEAM GENERATOR BLOWDOWN Item 121 'tV 9.31 E+00 6.98E+00 2.33E+00 STEAM GENERATOR BLOWDOWN Item 122 7t' 7.20E+00 5.40E+00 1.80E+00 STEAM GENERATOR BLOWDOWN Item 123 ftV 1.49E+01 1.12E+01 3.73E+00 STEAM GENERATOR BLOWDOWN Item 124 ftV 5.05E+00 3.79E+00 1.26E+00 STEAM GENERATOR BLOWDOWN Item 125 ftV 1.38E+01 1.04E+01 3.46E+00 E2-A2-83 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-4 of 3-20 Debris Type Inventory Details Quantity I ines I Small Large Inact I I ... t~Y I STEAM GENERATOR BLOWDOWN Item 126 ft 2.31 E+UU 1.73E+00 5.77E-01 3" ALTERNATE CHARGING Item 128 ft' 5.95E+02 4.46E+02 1.49E+02 PRESSURIZER SURGE LINE Item 135 t 2.25E+03 1.69E+03 5.62E+02 PRESSURIZER SURGE LINE Item 136 f 4.37E+01 3.28E+01 1.09E+01 PRESSURIZER SURGE LINE Item 137 ft 3.93E+01 2.95E+01 9.84E+00 PRESSURIZER SURGE LINE Item 138 ft 9.75E+01 7.31E+01 2.44E+01 PRESSURIZER SURGE LINE Item 139 Wf 1.58E+02 1.19E+02 3.96E+01 FEEDWATER Item 140 ft 5.45E+02 4.09E+02 1.36E+02 4" PRESSURIZER SPRAY LINE Item 147 ft 5.12E+02 3.84E+02 1.28E+02 4" PRESSURIZER SPRAY LINE Item 148 ft g 9.02E+01 6.77E+01 2.26E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 149 f 3.95E+00 2.96E+00 9.87E-01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 150 ft' 2.46E+01 1.85E+01 6.16E+00 COLD LEG Item 153 ft 2.00E+03 1.50E+03 4.99E+02 BORON INJECTION Item 154 ft" 3.51E+01 2.63E+01 8.78E+00 BORON INJECTION Item 155 ft7 6.12E+01 4.59E+01 1.53E+01 ACCUMULATOR INJECTION Item 156 7f 6.04E+02 4.53E+02 1.51 E+02 ACCUMULATOR INJECTION Item 157 ft' 7.67E+02 5.75E+02 1.92E+02 ACCUMULATOR INJECTION Item 158 t 5.36E+00 4.02E+00 1.34E+00 ACCUMULATOR INJECTION Item 159 ft' 1.96E+01 1.47E+01 4.90E+00 LOWHEAD SAFETY INJECTION Item 160 ft 1.92E+02 1.44E+02 4.79E+01 RESIDUAL HEAT REMOVAL Item 161 ft 7 1.92E+02 1.44E+02 4.80E+01 NORMAL CHARGING Item 163 ft' 3.63E+02 2.73E+02 9.08E+01 NORMAL CHARGING Item 164 fW 3.02E+00 2.26E+00 7.54E-01 NORMAL CHARGING Item 165 ft 2.97E+00 2.23E+00 7.42E-01 NORMAL CHARGING Item 166 ftW 7.94E+00 5.95E+00 1.98E+00 EXCESS LETDOWN Item 167 ft 2.67E+02 2.00E+02 6.67E+01 EXCESS LETDOWN Item 169 ft 3.08E+01 2.31E+01 7.71E+00 EXCESS LETDOWN Item 170 ftW 8.41E-01 6.31E-01 2.10E-01 LETDOWN LINE Item 181 f7 4.74E+02 3.55E+02 1.18E+02 LETDOWN LINE Item 182 ftW 4.36E+01 3.27E+01 1.09E+01 LETDOWN LINE Item 183 f7 1.84E+01 1.38E+01 4.59E+00 3" ALTERNATE CHARGING Item 185 7t 3.39E+02 2.54E+02 8.47E+01 3" ALTERNATE CHARGING Item 186 77 1.96E+00 1.47E+00 4.91E-01 3" ALTERNATE CHARGING Item 187 f7 7.61E+00 5.71 E+00 1.90E+00 STEAM GENERATOR Item 223 7W 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 224 f7 2.09E+01 1.57E+01 5.22E+00 FEEDWATER Item 225 7f 7.29E+02 5.47E+02 1.82E+02 FEEDWATER Item 226 7W 4.39E+01 3.29E+01 1.10E+01 FEEDWATER Item 227 7W 1.26E+01 9.45E+00 3.15E+00 FEEDWATER Item 228 7W 5.04E+00 3.78E+00 1.26E+00 E2-A2-84 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-5 of 3-20 Debris Type Inventory Details Quantity ines I mall Large Int ac p Y Y~I --Y-Y HOT LEG Item 230 ft, 2.61 E+03 1.96E+03 6.53E+02 Stainless Steel RMI (ft2)COLD LEG Item 231 ft' 1.97E+03 1.48E+03 4.94E+02 BORON INJECTION Item 232 ft 3.97E+01 2.97E+01 9.91E+00 BORON INJECTION Item 233 ftV 5.10E+01 3.83E+01 1.28E+01 ACCUMULATOR INJECTION Item 234 ft- 8.94E+02 6.70E+02 2.23E+02 ACCUMULATOR INJECTION Item 235 ft' 8.35E+02 6.26E+02 2.09E+02 LOWHEAD SAFETY INJECTION Item 236 ft' 5.13E+01 3.85E+01 1.28E+01 STEAM GENERATOR BLOWDOWN Item 239 ft' 3.58E+02 2.69E+02 8.95E+01 STEAM GENERATOR BLOWDOWN Item 240 ftV 4.39E+02 3.30E+02 1.10E+02 STEAM GENERATOR BLOWDOWN Item 241 ft 7 4.46E+00 3.34E+00 1.11E+00 STEAM GENERATOR BLOWDOWN Item 242 ftV 1.51 E+01 1.13E+01 3.78E+00 STEAM GENERATOR BLOWDOWN Item 243 ft' 5.04E+00 3.78E+00 1.26E+00 STEAM GENERATOR BLOWDOWN Item 244 Wt 7.21E+00 5.41E+00 1.80E+00 STEAM GENERATOR BLOWDOWN Item 245 TF 3.72E+00 2.79E+00 9.30E-01 3" ALTERNATE CHARGING Item 246 tV 8.88E+02 6.66E+02 2.22E+02 3" ALTERNATE CHARGING Item 247 ftV 2.38E+01 1.78E+01 5.94E+00 3" ALTERNATE CHARGING Item 248 ft' 1.58E+02 1.19E+02 3.95E+01 MAIN STEAM Item 249 ft' 2.22E+03 1.67E+03 5.55E+02 MAIN STEAM Item 251 7t 1.12E+02 8.38E+01 2.79E+01 STEAM GENERATOR Item 255 tV 1.30E+04 9.74E+03 3.25E+03 AUXLILIARY FEEDWATER Item 256 ft 1.53E+02 1.14E+02 3.81E+01 AUXLILIARY FEEDWATER Item 257 ft 1.16E+03 8.70E+02 2.90E+02 AUXLILIARY FEEDWATER Item 258 ft' 3.96E+01 2.97E+01 9.90E+00 AUXLILIARY FEEDWATER Item 259 7t 7 1,58E+01 1.18E+01 3.94E+00 AUXLILIARY FEEDWATER Item 260 ft 1.11E+01 8.36E+00 2.79E+00 MAIN STEAM Item 298 'tV 2.22E+03 1.67E+03 5.55E+02 MAIN STEAM Item 300 T' 1.25E+02 9.38E+01 3.13E+01 STEAM GENERATOR Item 304 ft' 8.12E+03 6.09E+03 2.03E+03 AUXLILIARY FEEDWATER Item 306 ft 2.56E+02 1.92E+02 6.39E+01 AUXLILIARY FEEDWATER Item 307 ft 3.56E+01 2.67E+01 8.91E+00 RC INTERIM LEG Item 46 ft 3.19E+03 2.39E+03 7.98E+02 REACTOR COOLANT PUMP Item 47 ft 2.28E+03 1.71 E+03 5.71 E+02 INTERIM LEG DRAIN Item 48 ftV 1.63E+01 1.22E+01 4.08E+00 INTERIM LEG DRAIN Item 49 7t 1.60E+02 1.20E+02 4.01 E+01 PRESSURIZER Item 499 ft 4.67E+03 3.50E+03 1.17E+03 INTERIM LEG DRAIN Item 50 ft 4.68E+00 3.51E+00 1.17E+00 6" PRESSURIZER SPRAY LINE Item 503 ft 2.43E+02 1.82E+02 6.07E+01 6" PRESSURIZER SPRAY LINE Item 504 ft 8.80E+00 6.60E+00 2.20E+00 6" PRESSURIZER SPRAY LINE Item 505 ft- 9.87E+00 7.41E+00 2.47E+00 3" AUXILIARY SPRAY LINE Item 506 ft- 2.26E+02 1.70E+02 5.65E+01 E2-A2-85 ALION-,CAL-TVA-2739-03 Revision 4 Appendix 3 3-6 of 3-20 Debris Type Inventory Details I I Quantity Fines Small Large Intact 3" AUXILIARY SPRAY LINE Item 508 ftý 3.25E+00 2.44E+00 8.14E-01 3" AUXILIARY SPRAY LINE Item 509 ft' 6.99E+01 5.24E+01 1.75E+01 INTERIM LEG DRAIN Item 51 TF 1.90E+00 1.43E+00 4.75E-01 3/4" INSTRUMENTATION Item 511 ft' 1.38E+02 1.03E+02 3.44E+01 3/4" INSTRUMENTATION Item 512 TF 2.30E+01 1.72E+01 5.74E+00 RC INTERIM LEG Item 53 ft' 3.13E+03 2.34E+03 7.81E+02 REACTOR COOLANT PUMP Item 54 ft' 2.28E+03 1.71 E+03 5.71E+02 INTERIM LEG DRAIN Item 55 TF 1.63E+01 1.22E+01 4.08E+00 INTERIM LEG DRAIN Item 56 TF 1.60E+02 1.20E+02 4.01E+01 RC INTERIM LEG Item 64 t 3.06E+03 2.30E+03 7.65E+02 REACTOR COOLANT PUMP Item 65 TF 2.28E+03 1.71 E+03 5.71E+02 INTERIM LEG DRAIN Item 66 ft' 3.56E+01 2.67E+01 8.89E+00 INTERIM LEG DRAIN Item 67 TV 1.48E+02 1.11E+02 3.70E+01 RESIDUAL HEAT REMOVAL Item 70 TV 1.48E+03 1.11E+03 3.69E+02 RESIDUAL HEAT REMOVAL Item 71 TF 5.89E+01 4.42E+01 1.47E+01 RESIDUAL HEAT REMOVAL Item 72 Tft 3.96E+01 2.97E+01 9.90E+00 RESIDUAL HEAT REMOVAL Item 73 ft' 3.37E+02 2.53E+02 8.42E+01 RESIDUAL HEAT REMOVAL Item 74 ft 7.67E+02 5.75E+02 1.92E+02 RESIDUAL HEAT REMOVAL Item 75 ft 5.26E+02 3.94E+02 1.31 E+02 RESIDUAL HEAT REMOVAL Item 76 ft 3.31E+00 2.48E+00 8.26E-01 RESIDUAL HEAT REMOVAL Item 77 ft 1.51E+01 1.14E+01 3.79E+00 RESIDUAL HEAT REMOVAL Item 78 ftV 1.15E+01 8.62E+00 2.87E+00 RESIDUAL HEAT REMOVAL Item 79 ft 2.14E+02 1.61E+02 5.35E+01 STEAM GENERATOR Item 80 ft 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 81 ftV 2.38E+01 1.78E+01 5.94E+00 FEEDWATER Item 82 7t7 8.75E+02 6.57E+02 2.19E+02 FEEDWATER Item 83 ft' 6.86E+01 5.15E+01 1.72E+01 FEEDWATER Item 84 ftV 1.51 E+01 1.13E+01 3.78E+00 FEEDWATER Item 85 7f 9.36E+00 7.02E+00 2.34E+00 4" PRESSURIZER SPRAY LINE Item 94 7F 6.80E+02 5.1OE+02 1.70E+02 4" PRESSURIZER SPRAY LINE Item 95 fTF 3.74E+00 2.81 E+00 9.35E-01 4" PRESSURIZER SPRAY LINE Item 97 ft 9.02E+01 6.77E+01 2.26E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 98 ft 4.86E+01 3.65E+01 1.22E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 99 tF 1.27E+01 9.52E+00 3.17E+00 Totals i1.ul+Ub (_o 2.iiI 3M-M20C See 3M Appendix ftI 5.87 5.87E+00 ft- O.OOE+O0 E2-A2-86 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-7 of 3-20 DebrisType ,Inventory IDetails I I Quantity I Fines I small I Large I Intact Totals b.bft-+UU b.6f-+UU 0.00E+00 ACCUMULATOR INJECTION Item 107 ft 0.13 1.30E-01 RESIDUAL HEAT REMOVAL Item 115 7f7 0.08 8.00E-02 3" ALTERNATE CHARGING Item 129 W 0.08 8.OOE-02 AUXLILIARY FEEDWATER Item 258 0.87 8.70E-01 3" AUXILIARY SPRAY LINE Item 507 W 0.03 3.00E-02 AUXLILIARY FEEDWATER Item 275 ft 0.07 7.OOE-02 ft- O.OOE+00 Totals I 1:E+u I 12E+u III E2-A2-87 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-8 of 3-20 IBreak Description i Case 2 Loop 2 Crossover Leg at base of steam generator S Debrs Gerieration ResI!,tsg, Debris Type Debris Size Debris Quantity Small Pieces (<4") 75219.51 ft2 Stainless Steel RMI (ft 2) Large Pieces (>4") 25073.17 ft2 Total 100292.68 ft2 3M-M20C Individual Fibers/Particulate 8.45 ft 3 Min-K Fines 1.97 ft 3 Debris Generation Inventory Debris Type [inventory Details I uantity I ines Small Large Intac 3/4" PRESSURIZER SPRAY BYPASS LINE Item 100 ft, 5.79E+00 4.34E+00 1.45E+00 COLD LEG Item 102 ft' 1.99E+03 1.49E+03 4.98E+02 BORON INJECTION Item 103 Ft 5.04E+01 3.78E+01 1.26E+01 BORON INJECTION Item 104 f 5.44E+01 4.08E+01 1.36E+01 ACCUMULATOR INJECTION Item 105 Ft 1.70E+01 1.28E+01 4.25E+00 ACCUMULATOR INJECTION Item 106 TF 5.59E+02 4.19E+02 1.40E+02 ACCUMULATOR INJECTION Item 108 ftý 7.85E+02 5.89E+02 1.96E+02 ACCUMULATOR INJECTION Item 109 ft 4.63E+01 3.47E+01 1.16E+01 LOWHEAD SAFETY INJECTION Item 110 Ft 7 1.56E+02 1.17E+02 3.90E+01 RESIDUAL HEAT REMOVAL Item 114 ft 2.93E+03 2.19E+03 7.31E+02 NORMAL CHARGING Item 116 Ft- 7.36E+02 5.52E+02 1.84E+02 NORMAL CHARGING Item 117 ft' 5.24E+00 3.93E+00 1.31 E+00 NORMAL CHARGING Item 118 ft 2.16E+01 1.62E+01 5.40E+00 3" ALTERNATE CHARGING Item 128 ft 5.95E+02 4.46E+02 1.49E+02 STEAM GENERATOR Item 130 f 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 131 Ft 2.41E+01 1.81 E+01 6.03E+00 PRESSURIZER SURGE LINE Item 135 ft' 2.25E+03 1.69E+03 5.62E+02 PRESSURIZER SURGE LINE Item 136 7f 4.37E+01 3.28E+01 1.09E+01 PRESSURIZER SURGE LINE Item 137 f 3.93E+01 2.95E+01 9.84E+00 PRESSURIZER SURGE LINE Item 138 f 9.75E+01 7.31E+01 2.44E+01 PRESSURIZER SURGE LINE Item 139 ft7 1.58E+02 1.19E+02 3.96E+01 FEEDWATER Item 140 ft' 6.72E+02 5.04E+02 1.68E+02 FEEDWATER Item 141 ft' 2.26E+01 1.70E+01 5.65E+00 FEEDWATER Item 143 ft- 7.02E+01 5.27E+01 1.76E+01 E2-A2-88 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-9 of 3-20 BORON INJECTION Item 104 5.44E+01 4.08E+01 1.36E+01 ACCUMULATOR INJECTION Item 105 ft' 1.70E+01 1.28E+01 4.25E+00 FEEDWATER Item 144 ftF 1.51E+01 1.13E+01 3.78E+00 FEEDWATER Item 145 9.72E+00 7.29E+00 2.43E+00 4" PRESSURIZER SPRAY LINE Item 147 ft" 5.12E+02 3.84E+02 1.28E+02 4" PRESSURIZER SPRAY LINE Item 148 ft' 9.02E+01 6.77E+01 2.26E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 149 ft' 3.95E+00 2.96E+00 9.87E-01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 150 ft 2.46E+01 1.85E+01 6.16E+00 HOT LEG Item 151 ftL 2.69E+03 2.01E+03 6.71 E+02 HOT LEG Item 152 f t 2.93E+02 2.20E+02 7.34E+01 COLD LEG Item 153 ft' 2.OOE+03 1.50E+03 4.99E+02 BORON INJECTION Item 154 ft 3.51E+01 2.63E+01 8.78E+00 BORON INJECTION Item 155 Ft7 6.12E+01 4.59E+01 1.53E+01 ACCUMULATOR INJECTION Item 156 7Ft 6.04E+02 4.53E+02 1.51 E+02 ACCUMULATOR INJECTION Item 157 ft 7.67E+02 5.75E+02 1.92E+02 ACCUMULATOR INJECTION Item 158 ft' 5.36E+00 4.02E+00 1.34E+00 ACCUMULATOR INJECTION Item 159 ft 7 1.96E+01 1.47E+01 4.90E+00 LOWHEAD SAFETY INJECTION Item 160 ftT 1.92E+02 1.44E+02 4.79E+01 RESIDUAL HEAT REMOVAL Item 161 ft 2.86E+02 2.14E+02 7.15E+01 NORMAL CHARGING Item 163 ft 3.63E+02 2.73E+02 9.08E+01 NORMAL CHARGING Item 164 ft' 3.02E+00 2.26E+00 7.54E-01 NORMAL CHARGING Item 165 tW 2.97E+00 2.23E+00 7.42E-01 NORMAL CHARGING Item 166 F 7.94E+00 5.95E+00 1.98E+00 EXCESS LETDOWN Item 167 ft 2.67E+02 2.OOE+02 6.67E+01 EXCESS LETDOWN Item 169 ft" 3.08E+01 2.31E+01 7.71E+00 EXCESS LETDOWN Item 170 ft' 8.41E-01 6.31E-01 2.10E-01 STEAM GENERATOR BLOWDOWN Item 171 7t 3.58E+02 2.69E+02 8.95E+01 STEAM GENERATOR BLOWDOWN Item 172 ft 7 3.41E+02 2.56E+02 8.53E+01 STEAM GENERATOR BLOWDOWN Item 173 t 1.98E+01 1.48E+01 4.94E+00 STEAM GENERATOR BLOWDOWN Item 174 t 7 F 1.55E+01 1.16E+01 3.88E+00 STEAM GENERATOR BLOWDOWN Item 175 ft' 4.91E+00 3.69E+00 1.23E+00 STEAM GENERATOR BLOWDOWN Item 176 t 7.22E+00 5.41E+00 1.80E+00 STEAM GENERATOR BLOWDOWN Item 177 t 2.24E+00 1.68E+00 5.59E-01 LETDOWN LINE Item 180 F 9" 5.62E+01 4.21E+01 1.40E+01 LETDOWN LINE Item 181 ft" 8.18E+02 6.14E+02 2.05E+02 LETDOWN LINE Item 182 ft' 4.36E+01 3.27E+01 1.09E+01 LETDOWN LINE Item 183 7t 1.84E+01 1.38E+01 4.59E+00 3" ALTERNATE CHARGING Item 185 ft" 3.39E+02 2.54E+02 8.47E+01 3" ALTERNATE CHARGING Item 186 ft 1.96E+00 1.47E+00 4.91E-01 3" ALTERNATE CHARGING Item 187 Ft 7.61E+00 5.71E+00 1.90E+00 STEAM GENERATOR Item 188 f 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 189 ft' 2.23E+01 1.67E+01 5.58E+00 E2-A2-89 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-10 of 3-20 BORON INJECTION Item 104 Ft 5.44E+01 4.08E+01 I 1.36E+01 Stainless Steel RMI (ft2)ACCUMULATOR INJECTION Item 105 ftj 1.70E+01 j 1.28E+01 4.25E+00 FEEDWATER Item 190 ft' 7.05E+02 5.29E+02 1.76E+02 FEEDWATER Item 191 ftF 3.08E+01 2.31E+01 7.70E+00 FEEDWATER Item 192 ft 4.11E+01 3.08E+01 1.03E+01 FEEDWATER Item 193 ft" 1.26E+01 9.45E+00 3.15E+00 FEEDWATER Item 194 ft 8.64E+00 6.48E+00 2.16E+00 LETDOWN LINE Item 196 ft' 6.63E+02 4.98E+02 1.66E+02 HOT LEG Item 197 ft" 1.80E+03 1.35E+03 4.49E+02 COLD LEG Item 198 ft" 1.98E+03 1.48E+03 4.95E+02 BORON INJECTION Item 199 ft 4.63E+01 3.48E+01 1.16E+01 BORON INJECTION Item 200 7t 5.44E+01 4.08E+01 1.36E+01 ACCUMULATOR INJECTION Item 201 ft' 5.87E+02 4.41E+02 1.47E+02 ACCUMULATOR INJECTION Item 202 t 7.98E+02 5.98E+02 1.99E+02 ACCUMULATOR INJECTION Item 203 t 5.97E+00 4.48E+00 1.49E+00 ACCUMULATOR INJECTION Item 204 7t 5.96E+00 4.47E+00 1.49E+00 LOWHEAD SAFETY INJECTION Item 205 7t 4.97E+01 3.73E+01 1.24E+01 LOWHEAD SAFETY INJECTION Item 206 ft' 1.68E+01 1.26E+01 4.21E+00 RESIDUAL HEAT REMOVAL Item 207 ft 5.57E+01 4.18E+01 1.39E+01 RESIDUAL HEAT REMOVAL Item 208 7t 2.69E+02 2.02E+02 6.73E+01 RESIDUAL HEAT REMOVAL Item 209 7t 1.48E+01 1.11E+01 3.70E+00 RESIDUAL HEAT REMOVAL Item 210 tF 7.97E+01 5.98E+01 1.99E+01 EXCESS LETDOWN Item 211 ft' 2.88E+02 2.16E+02 7.20E+01 EXCESS LETDOWN Item 212 ft 5.85E+00 4.38E+00 1.46E+00 EXCESS LETDOWN Item 213 7t 2.82E+01 2.11E+01 7.04E+00 EXCESS LETDOWN Item 214 t 3.66E+00 2.74E+00 9.15E-01 EXCESS LETDOWN Item 215 t 3.15E+00 2.36E+00 7.88E-01 STEAM GENERATOR BLOWDOWN Item 216 ft? 4.56E+02 3.42E+02 1.14E+02 STEAM GENERATOR BLOWDOWN Item 217 ft' 2.56E+02 1.92E+02 6.39E+01 STEAM GENERATOR BLOWDOWN Item 218 't? 1.79E+01 1.34E+01 4.47E+00 STEAM GENERATOR BLOWDOWN Item 219 ft 1.62E+01 1.22E+01 4.06E+00 STEAM GENERATOR BLOWDOWN Item 220 TF 5.05E+00 3.79E+00 1.26E+00 STEAM GENERATOR BLOWDOWN Item 221 TF 1.36E+01 1.02E+01 3.39E+00 STEAM GENERATOR BLOWDOWN Item 222 ft' 2.24E+00 1.68E+00 5.59E-01 MAIN STEAM Item 265 ft 4.49E+03 3.37E+03 1.12E+03 MAIN STEAM Item 266 ft 1.09E+02 8.14E+01 2.71E+01 STEAM GENERATOR Item 270 ft 1.30E+04 9.74E+03 3.25E+03 AUXLILIARY FEEDWATER Item 271 ft 1.68E+02 1.26E+02 4.21E+01 AUXLILIARY FEEDWATER Item 272 ft' 6.81E+01 5.11E+01 1.70E+01 AUXLILIARY FEEDWATER Item 273 ft 9.97E+02 7.48E+02 2.49E+02 AUXLILIARY FEEDWATER Item 274 ft 2.31E+01 1.74E+01 5.78E+00 AUXLILIARY FEEDWATER Item 276 ft' 2.97E+02 2.22E+02 7.42E+01 E2-A2-90 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-11 of 3-20 BORON INJECTION Item 104-F 5.44E+01 4.08E+01 I 1.36E+01 ACCUMULATOR INJECTION Item 105 ft' 1.70E+01 1.28E+01 4.25E+00 AUXLILIARY FEEDWATER Item 277 ft 4.09E+02 3.06E+02 1.02E+02 AUXLILIARY FEEDWATER Item 278 ftz 1.69E+02 1.27E+02 4.23E+01 AUXLILIARY FEEDWATER Item 279 ft 3.03E+00 2.27E+00 7.57E-01 AUXLILIARY FEEDWATER Item 280 f 1.03E+01 7.74E+00 2.58E+00 MAIN STEAM Item 281 ftl 2.22E+03 1.67E+03 5.55E+02 MAIN STEAM Item 282 fT 1.22E+02 9.18E+01 3.06E+01 STEAM GENERATOR Item 286 tV 8.12E+03 6.09E+03 2.03E+03 AUXLILIARY FEEDWATER Item 289 tV 2.56E+02 1.92E+02 6.39E+01 AUXLILIARY FEEDWATER Item 293 tV 3.21 E+02 2.41E+02 8.03E+01 AUXLILIARY FEEDWATER Item 294 ft' 1.48E+01 1.11E+01 3.69E+00 AUXLILIARY FEEDWATER Item 295 tV 2.22E+02 1.67E+02 5.55E+01 AUXLILIARY FEEDWATER Item 296 ft 1.47E+01 1.10E+01 3.67E+00 AUXLILIARY FEEDWATER Item 308 ft 1.30E+01 9.75E+00 3.25E+00 AUXLILIARY FEEDWATER Item 309 tV 1.55E+01 1.16E+01 3.87E+00 Item 46 ft' 3.19E+03 2.39E+03 7.98E+02 REACTOR COOLANT PUMP Item 47 ft 2.28E+03 1.71E+03 5.71E+02 INTERIM LEG DRAIN Item 48 ft' 1.63E+01 1.22E+01 4.08E+00 INTERIM LEG DRAIN Item 49 ft' 1.60E+02 1.20E+02 4.01E+01 PRESSURIZER Item 499 ft 4.67E+03 3.50E+03 1.17E+03 INTERIM LEG DRAIN Item 50 ftI 4.68E+00 3.51E+00 1.17E+00 6" PRESSURIZER SPRAY LINE Item 503 ft' 2.43E+02 1.82E+02 6.07E+01 6" PRESSURIZER SPRAY LINE Item 504 tV 8.80E+00 6.60E+00 2.20E+00 6" PRESSURIZER SPRAY LINE Item 505 ft 9.87E+00 7.41E+00 2.47E+00 3" AUXILIARY SPRAY LINE Item 506 ftV 2.26E+02 1.70E+02 5.65E+01 3" AUXILIARY SPRAY LINE Item 508 ft 3.25E+00 2.44E+00 8.14E-01 3" AUXILIARY SPRAY LINE Item 509 ft' 6.99E+01 5.24E+01 1.75E+01 INTERIM LEG DRAIN Item 51 7t 1.90E+00 1.43E+00 4.75E-01 3/4" INSTRUMENTATION Item 511 ft' 1.38E+02 1.03E+02 3.44E+01 3/4" INSTRUMENTATION Item 512 ft' 2.30E+01 1.72E+01 5.74E+00 RC INTERIM LEG Item 53 tV 3.13E+03 2.34E+03 7.81E+02 REACTOR COOLANT PUMP Item 54 ft' 2.28E+03 1.71 E+03 5.71 E+02 INTERIM LEG DRAIN Item 55 tV 1.63E+01 1.22E+01 4.08E+00 INTERIM LEG DRAIN Item 56 tV 1.60E+02 1.20E+02 4.01E+01 RC INTERIM LEG Item 58 'tV 3.08E+03 2.31E+03 7.69E+02 INTERIM LEG DRAIN Item 59 fT 3.56E+01 2.67E+01 8.89E+00 INTERIM LEG DRAIN Item 60 ft' 1.09E+02 8.16E+01 2.72E+01 LETDOWN LINE Item 61 tV 2.28E+02 1.71E+02 5.71E+01 REACTOR COOLANT PUMP Item 62 tV 2.28E+03 1.71E+03 5.71E+02 FEEDWATER Item 82 tV 5.45E+02 4.09E+02 1.36E+02 4" PRESSURIZER SPRAY LINE Item 94 ftV 6.80E+02 5.1OE+02 1.70E+02 E2-A2-91 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-12 of 3-20 BORON INJECTION Item 104-7-5.44E+01 4.08E+01 I 1.36E+01 ACCUMULATOR INJECTION Item 105 ft' 1.70E+01 1.28E+01 4.25E+00 4" PRESSURIZER SPRAY LINE Item 95 f T 3.74E+00 2.81E+00 9.35E-01 4" PRESSURIZER SPRAY LINE Item 97 f 9.02E+01 6.77E+01 2.26E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 98 7 4.86E+01 3.65E+01 1.22E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 99 ftI 1.27E+01 9.52E+00 3.17E+00 r[0.00E+00 O.00E+O0 Totals i1.UUL_+UI .-+ I W.1-+2.5 I I 3M-M20C See 3M Calculation Appendix ft 1 8.45 8.45E+00 ft- I 0.00E00 Totals _5.4bl-+UU _ _.4I-+UU 0.00E+00 ACCUMULATOR INJECTION Item 107 t 0.13 1.30E-01 RESIDUAL HEAT REMOVAL Item 115 t 0.08 8.00E-02 3" ALTERNATE CHARGING Item 129 T 0.08 8.OOE-02 FEEDWATER Item 142 ft. 0.58 5.80E-01 RESIDUAL HEAT REMOVAL Item 162 ft, 0.12 1.20E-01 Mm-K EXCESS LETDOWN Item 168 t 0.72 7.23E-01 LETDOWN LINE Item 184 -f 0.04 4.OOE-02 AUXLILIARY FEEDWATER Item 275 f 0.07 7.OOE-02 3" AUXILIARY SPRAY LINE Item 507 ft. 0.03 3.OOE-02 3" AUXILIARY SPRAY LINE Item 510 1ft 0.11 1.15E-01 tIF 0.OOE+00 Totals I 1.9/L+UU I 1. /E+uo I E2-A2-92 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-13 of 3-20 14akecrpto Case 3 Loop 3 Crossover Leg at base of steam generator Debrisq GenerftionResUlts Debris Type Debris Size Debris Quantity Small Pieces (<4") 63864.92 ft2 Stainless Steel RMI (ft 2) Large Pieces (>4") 21288.31 ft2 Total 85153.23 ft2 3M-M20C Individual Fibers/Particulate 1.67 ft 3 Min-K Fines 0.80 ft 3 Debris Generatio Intventory, ______________________ -Debris Type Ilinventory ]~et isI I uantiy I -ines I mal I arge I ntac Item 130 ft' 7.76E+03 5.82E+03 1 .94E+03 STEAM GENERATOR Item 130 ft, 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 131 fW 2.41E+01 1.81E+01 6.03E+00 PRESSURIZER SURGE LINE Item 135 f7t 2.25E+03 1.69E+03 5.62E+02 PRESSURIZER SURGE LINE Item 136 7t 4.37E+01 3.28E+01 1.09E+01 PRESSURIZER SURGE LINE Item 137 7W 3.93E+01 2.95E+01 9.84E+00 PRESSURIZER SURGE LINE Item 138 -Ft 9.75E+01 7.31E+01 2.44E+01 PRESSURIZER SURGE LINE Item 139 W 1.58E+02 1.19E+02 3.96E+01 FEEDWATER Item 140 ftW 6.72E+02 5.04E+02 1.68E+02 FEEDWATER Item 141 ftW 2.26E+01 1.70E+01 5.65E+00 FEEDWATER Item 143 ft 7.02E+01 5.27E+01 1.76E+01 FEEDWATER Item 144 ftW 1.51E+01 1.13E+01 3.78E+00 FEEDWATER Item 145 ft' 9.72E+00 7.29E+00 2.43E+00 4" PRESSURIZER SPRAY LINE Item 147 ft7 5.12E+02 3.84E+02 1.28E+02 4" PRESSURIZER SPRAY LINE Item 148 ft 9.02E+01 6.77E+01 2.26E+01 Item 149 ft 3.95E+00 2.96E+00 9.87E-01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 150 7f 2.46E+01 1.85E+01 6.16E+00 HOT LEG Item 151 ft7 2.69E+03 2.01E+03 6.71 E+02 HOT LEG Item 152 f7t 2.93E+02 2.20E+02 7.34E+01 COLD LEG Item 153 ft 2.00E+03 1.50E+03 4.99E+02 BORON INJECTION Item 154 ft 3.51 E+01 2.63E+01 8.78E+00 BORON INJECTION Item 155 7ft 6.12E+01 4.59E+01 1.53E+01 ACCUMULATOR INJECTION Item 156 Wft 6.04E+02 4.53E+02 1.51E+02 ACCUMULATOR INJECTION Item 157 1ft 7.67E+02 5.75E+02 1.92E+02 ACCUMULATOR INJECTION Item 158 ft, 5.36E+00 4.02E+00 1.34E+00 E2-A2-93 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-14 of 3-20 PRESSURIZER SURGE LINE Item 136 Wt 4.37E+01 3.28E+01 1.09E+01 PRESSURIZER SURGE LINE Item 137 TV 3.93E+01 2.95E+01 9.84E+00 ACCUMULATOR INJECTION Item 159 ft' 1.96E+01 1.47E+01 4.90E+00 LOWHEAD SAFETY INJECTION Item 160 tV 1.92E+02 1.44E+02 4.79E+01 RESIDUAL HEAT REMOVAL Item 161 tV 2.86E+02 2.14E+02 7.15E+01 NORMAL CHARGING Item 163 ft' 3.63E+02 2.73E+02 9.08E+01 NORMAL CHARGING Item 164 7t 3.02E+00 2.26E+00 7.54E-01 NORMAL CHARGING Item 165 tV 2.97E+00 2.23E+00 7.42E-01 NORMAL CHARGING Item 166 t" 7.94E+00 5.95E+00 1.98E+00 EXCESS LETDOWN Item 167 tV 2.67E+02 2.00E+02 6.67E+01 EXCESS LETDOWN Item 169 ft' 3.08E+01 2.31E+01 7.71E+00 EXCESS LETDOWN Item 170 ft. 8.41E-01 6.31E-01 2.10E-01 STEAM GENERATOR BLOWDOWN Item 171 ft' 3.58E+02 2.69E+02 8.95E+01 STEAM GENERATOR BLOWDOWN Item 172 ft' 3.41E+02 2.56E+02 8.53E+01 STEAM GENERATOR BLOWDOWN Item 173 ft 1.98E+01 1.48E+01 4.94E+00 STEAM GENERATOR BLOWDOWN Item 174 Wt 1.55E+01 1.16E+01 3.88E+00 STEAM GENERATOR BLOWDOWN Item 175 7t 4.91E+00 3.69E+00 1.23E+00 STEAM GENERATOR BLOWDOWN Item 176 tV 7.22E+00 5.41E+00 1.80E+00 STEAM GENERATOR BLOWDOWN Item 177 7t' 2.24E+00 1.68E+00 5.59E-01 LETDOWN LINE Item 180 ft' 5.62E+01 4.21E+01 1.40E+01 LETDOWN LINE Item 181 ftV 8.18E+02 6.14E+02 2.05E+02 LETDOWN LINE Item 182 tV 4.36E+01 3.27E+01 1.09E+01 LETDOWN LINE Item 183 ftV 1.84E+01 1.38E+01 4.59E+00 3" ALTERNATE CHARGING Item 185 T' 3.39E+02 2.54E+02 8.47E+01 3" ALTERNATE CHARGING Item 186 ftV 1.96E+00 1.47E+00 4.91E-01 3" ALTERNATE CHARGING Item 187 ftV 7.61E+00 5.71E+00 1.90E+00 STEAM GENERATOR Item 188 Ft 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 189 ftV 2.23E+01 1.67E+01 5.58E+00 FEEDWATER Item 190 T' 7.05E+02 5.29E+02 1.76E+02 FEEDWATER Item 191 ftV 3.08E+01 2.31E+01 7.70E+00 FEEDWATER Item 192 ftV 4.11E+01 3.08E+01 1.03E+01 FEEDWATER Item 193 ft 1.26E+01 9.45E+00 3.15E+00 FEEDWATER Item 194 Ft 8.64E+00 6.48E+00 2.16E+00 LETDOWN LINE Item 196 ftV 6.63E+02 4.98E+02 1.66E+02 HOT LEG Item 197 ft 1.80E+03 1.35E+03 4.49E+02 COLD LEG Item 198 ft' 1.98E+03 1.48E+03 4.95E+02 BORON INJECTION Item 199 -tV 4.63E+01 3.48E+01 1.16E+01 BORON INJECTION Item 200 tV 5.44E+01 4.08E+01 1.36E+01 ACCUMULATOR INJECTION Item 201 Ft 5.87E+02 4.41E+02 1.47E+02 ACCUMULATOR INJECTION Item 202 ftV 7.98E+02 5.98E+02 1.99E+02 ACCUMULATOR INJECTION Item 203 1tV 5.97E+00 4.48E+00 1.49E+00 Stainless Steel RMI (ft2)ACCUMULATOR INJECTION Item 204 ftz 5.96E+00 4.47E+00 1.49E+00 E2-A2-94 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-15 of 3-20 PRESSURIZER SURGE LINE Item 136 ft' 4.37E+01 3.28E+01 1.09E+01 PRESSURIZER SURGE LINE Item 137 ft? 3.93E+01 2.95E+01 9.84E+00 LOWHEAD SAFETY INJECTION Item 205 4.97E+01 3.73E+01 1.24E+01 LOWHEAD SAFETY INJECTION Item 206 ft 1.68E+01 1.26E+01 4.21 E+00 RESIDUAL HEAT REMOVAL Item 207 ft' 5.57E+01 4.18E+01 1.39E+01 RESIDUAL HEAT REMOVAL Item 208 ft' 2.69E+02 2.02E+02 6.73E+01 RESIDUAL HEAT REMOVAL Item 209 ft' 1.48E+01 1.11E+01 3.70E+00 RESIDUAL HEAT REMOVAL Item 210 ft 7.97E+01 5.98E+01 1.99E+01 EXCESS LETDOWN Item 211 ftF 2.88E+02 2.16E+02 7.20E+01 EXCESS LETDOWN Item 212 ft' 5.85E+00 4.38E+00 1.46E+00 EXCESS LETDOWN Item 213 ft' 2.82E+01 2.11E+01 7.04E+00 EXCESS LETDOWN Item 214 Wt 3.66E+00 2.74E+00 9.15E-01 EXCESS LETDOWN Item 215 fTV 3.15E+00 2.36E+00 7.88E-01 STEAM GENERATOR BLOWDOWN Item 216 ft 4.56E+02 3.42E+02 1.14E+02 STEAM GENERATOR BLOWDOWN Item 217 ft 2.56E+02 1.92E+02 6.39E+01 STEAM GENERATOR BLOWDOWN Item 218 ft' 1.79E+01 1.34E+01 4.47E+00 STEAM GENERATOR BLOWDOWN Item 219 ft" 1.62E+01 1.22E+01 4.06E+00 STEAM GENERATOR BLOWDOWN Item 220 ft 6 5.05E+00 3.79E+00 1.26E+00 STEAM GENERATOR BLOWDOWN Item 221 ft 1.36E+01 1.02E+01 3.39E+00 STEAM GENERATOR BLOWDOWN Item 222 ft' 2.24E+00 1.68E+00 5.59E-01 MAIN STEAM Item 265 ft 2.22E+03 1.67E+03 5.55E+02 MAIN STEAM Item 266 ft' 1.09E+02 8.14E+01 2.71E+01 STEAM GENERATOR Item 270 ft' 8.12E+03 6.09E+03 2.03E+03 AUXLILIARY FEEDWATER Item 273 ft' 2.46E+02 1.84E+02 6.14E+01 AUXLILIARY FEEDWATER Item 274 TF 2.31E+01 1.74E+01 5.78E+00 AUXLILIARY FEEDWATER Item 277 ft7 3.13E+02 2.35E+02 7.83E+01 AUXLILIARY FEEDWATER Item 278 ft' 1.69E+02 1.27E+02 4.23E+01 AUXLILIARY FEEDWATER Item 279 ft' 3.03E+00 2.27E+00 7.57E-01 AUXLILIARY FEEDWATER Item 280 ft 7 1.03E+01 7.74E+00 2.58E+00 MAIN STEAM Item 281 ft" 4.39E+03 3.29E+03 1.10E+03 MAIN STEAM Item 282 ft' 1.22E+02 9.18E+01 3.06E+01 STEAM GENERATOR Item 286 Wt 1.30E+04 9.74E+03 3.25E+03 AUXLILIARY FEEDWATER Item 287 ft 1.68E+02 1.26E+02 4.21E+01 AUXLILIARY FEEDWATER Item 288 7t 7.97E+01 5.98E+01 1.99E+01 AUXLILIARY FEEDWATER Item 289 ft 9.57E+02 7.18E+02 2.39E+02 AUXLILIARY FEEDWATER Item 290 tV 3.31 E+01 2.48E+01 8.26E+00 AUXLILIARY FEEDWATER Item 291 ft, 7.58E+00 5.69E+00 1.90E+00 AUXLILIARY FEEDWATER Item 292 ft 3.64E+02 2.73E+02 9.09E+01 AUXLILIARY FEEDWATER Item 293 ft' 3.21 E+02 2.41E+02 8.03E+01 AUXLILIARY FEEDWATER Item 294 ftV 1.48E+01 1.11E+01 3.69E+00 AUXLILIARY FEEDWATER Item 295 ft 2.22E+02 1.67E+02 5.55E+01 AUXLILIARY FEEDWATER Item 296 ft' I 1.47E+01 1.10E+01 3.67E+00 E2-A2-95 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-16 of 3-20 PRESSURIZER SURGE LINE Item 136 ft' 4.37E+01 3.28E+01 1.09E+01 PRESSURIZER SURGE LINE Item 137 f 3.93E+01 2.95E+01 9.84E+00 PRESSURIZER Item 499 ft' 4.67E+03 3.50E+03 1.17E+03 6" PRESSURIZER SPRAY LINE Item 503 ft' 2.43E+02 1.82E+02 6.07E+01 6" PRESSURIZER SPRAY LINE Item 504 Ft 8.80E+0o 6.60E+00 2.20E+00 6" PRESSURIZER SPRAY LINE Item 505 ft' 9.87E+00 7.41E+00 2.47E+00 3" AUXILIARY SPRAY LINE Item 506 7f 2.26E+02 1.70E+02 5.65E+01 3" AUXILIARY SPRAY LINE Item 508 iF 3.25E+00 2.44E+00 8.14E-01 3" AUXILIARY SPRAY LINE Item 509 ft' 6.99E+01 5.24E+01 1.75E+01 3/4" INSTRUMENTATION Item 511 7f 1.38E+02 1.03E+02 3.44E+01 3/4" INSTRUMENTATION Item 512 ft, 2.30E+01 1.72E+01 5.74E+00 RC INTERIM LEG Item 53 ft' 3.13E+03 2.34E+03 7.81E+02 REACTOR COOLANT PUMP Item 54 F 2.28E+03 1.71 E+03 5.71 E+02 INTERIM LEG DRAIN Item 55 f 1.63E+01 1.22E+01 4.08E+00 INTERIM LEG DRAIN Item 56 ft 1.60E+02 1.20E+02 4.01E+01 RC INTERIM LEG Item 58 ft 3.08E+03 2.31E+03 7.69E+02 INTERIM LEG DRAIN Item 59 ft- 3.56E+01 2.67E+01 8.89E+00 INTERIM LEG DRAIN Item 60 ft 1.09E+02 8.16E+01 2.72E+01 LETDOWN LINE Item 61 ft' 2.28E+02 1.71E+02 5.71E+01 REACTOR COOLANT PUMP Item 62 ift 2.28E+03 1.71E+03 5.71E+02 ft-0.OOE+00 0.OOE+00 Totals [.bZI:+U4 [.39-+U4_ 2.13I+4 f[[ 0.OOE+00 3M-M20C See 3M Calculation Appendix ftj 1.67 1.67E+00 ft- 0.00E+00 Totals I_1.b_ l-+UU __1.___:=+UU FEEDWATER Item 142 W 0.58 5.80E-01 RESIDUAL HEAT REMOVAL Item 162 F j 0.12 1.20E-01 Min-K AUXLILIARY FEEDWATER Item 275 ft. 0.07 7.OOE-02 3" AUXILIARY SPRAY LINE Item 507 fF 0.03 3.OOE-02 ft' 0.OOE+00 Totals I d.uut-ul I 8.UUE-ul I I I E2-A2-96 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-17 of 3-20 IJreak Description I Case 4 Loop 4 Crossover Leg at base of steam generator U Debris' Generation Results Debris Type Debris Size Debris Quantity Small Pieces (<4") 63482.95 ft2 Stainless Steel RMI (ft 2) Large Pieces (>4") 21160.98 ft 2 Total 84643.93 ft2 3M-M20C Individual Fibers/Particulate 1.67 ft 3 Min-K Fines 1.98 ft 3 Debris Type Inventory IDetails uantity I ines I mall Large Inact U * -* U --.-3/4" PRESSURIZER SPRAY BYPASS LINE Item 100 ft, 5.79E+00 4.34E+00 1.45E+00 HOT LEG Item 101 ft' 2.50E+03 1.88E+03 6.26E+02 COLD LEG Item 102 ft 1.99E+03 1.49E+03 4.98E+02 BORON INJECTION Item 103 IF 5.04E+01 3.78E+01 1.26E+01 BORON INJECTION Item 104 ft 5.44E+01 4.08E+01 1.36E+01 ACCUMULATOR INJECTION Item 105 ft 1.70E+01 1.28E+01 4.25E+00 ACCUMULATOR INJECTION Item 106 ft' 5.59E+02 4.19E+02 1.40E+02 ACCUMULATOR INJECTION Item 108 ft 7.85E+02 5.89E+02 1.96E+02 ACCUMULATOR INJECTION Item 109 ft 4.63E+01 3.47E+01 1.16E+01 LOWHEAD SAFETY INJECTION Item 110 ft 7 1.56E+02 1.17E+02 3.90E+01 RESIDUAL HEAT REMOVAL Item 111 ft 1.05E+02 7.84E+01 2.61E+01 RESIDUAL HEAT REMOVAL Item 112 ft' 8.25E+00 6.19E+00 2.06E+00 RESIDUAL HEAT REMOVAL Item 113 Wf 2.69E+02 2.02E+02 6.73E+01 RESIDUAL HEAT REMOVAL Item 114 F 3.69E+03 2.77E+03 9.23E+02 Item 116 ft' 7.36E+02 5.52E+02 1.84E+02 NORMAL CHARGING Item 117 ft 5.24E+00 3.93E+00 1.31E+00 NORMAL CHARGING Item 118 ft 2.16E+01 1.62E+01 5.40E+00 STEAM GENERATOR BLOWDOWN Item 119 Wf 4.23E+02 3.18E+02 1.06E+02 STEAM GENERATOR BLOWDOWN Item 120 ft 3.43E+02 2.57E+02 8.57E+01 STEAM GENERATOR BLOWDOWN Item 121 ft 9.31 E+00 6.98E+00 2.33E+00 STEAM GENERATOR BLOWDOWN Item 122 ft 7.20E+00 5.40E+00 1.80E+00 STEAM GENERATOR BLOWDOWN Item 123 ft- 1.49E+01 1.12E+01 3.73E+00 STEAM GENERATOR BLOWDOWN Item 124 ft7 5.05E+00 3.79E+00 1.26E+00 STEAM GENERATOR BLOWDOWN Item 125 1ft 1.38E+01 1.04E+01 3.46E+00 E2-A2-97 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-18 of 3-20 BORON INJECTION Item 103 ftz 5.04E+01 3.78E+01 1.26E+01 BORON INJECTION Item 104 ft' 5.44E+01 4.08E+01 1.36E+01 STEAM GENERATOR BLOWDOWN Item 126 TV 2.31E+00 1.73E+00 5.77E-01 3" ALTERNATE CHARGING Item 128 -?F 5.95E+02 4.46E+02 1.49E+02 STEAM GENERATOR Item 223 ft 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 224 ft 2.09E+01 1.57E+01 5.22E+00 FEEDWATER Item 225 ftj 7.29E+02 5.47E+02 1.82E+02 FEEDWATER Item 226 ftV 4.39E+01 3.29E+01 1.10E+01 FEEDWATER Item 227 ft 1.26E+01 9.45E+00 3.15E+00 FEEDWATER Item 228 tV 5.04E+00 3.78E+00 1.26E+00 HOT LEG Item 230 7t 2.61 E+03 1.96E+03 6.53E+02 COLD LEG Item 231 7t' 1.97E+03 1.48E+03 4.94E+02 BORON INJECTION Item 232 ft' 3.97E+01 2.97E+01 9.91E+00 BORON INJECTION Item 233 ftV 5.10E+01 3.83E+01 1.28E+01 ACCUMULATOR INJECTION Item 234 'tV 8.94E+02 6.70E+02 2.23E+02 ACCUMULATOR INJECTION Item 235 7t 8.35E+02 6.26E+02 2.09E+02 LOWHEAD SAFETY INJECTION Item 236 t7 5.13E+01 3.85E+01 1.28E+01 STEAM GENERATOR BLOWDOWN Item 239 ft' 3.58E+02 2.69E+02 8.95E+01 STEAM GENERATOR BLOWDOWN Item 240 ft 4.39E+02 3.30E+02 1.10E+02 STEAM GENERATOR BLOWDOWN Item 241 ft 4.46E+00 3.34E+00 1.11 E+00 STEAM GENERATOR BLOWDOWN Item 242 't? 1.51E+01 1.13E+01 3.78E+00 STEAM GENERATOR BLOWDOWN Item 243 ?t 5.04E+00 3.78E+00 1.26E+00 STEAM GENERATOR BLOWDOWN Item 244 ftV 7.21 E+00 5.41 E+00 1.80E+00 STEAM GENERATOR BLOWDOWN Item 245 ?tV 3.72E+00 2.79E+00 9.30E-01 3" ALTERNATE CHARGING Item 246 ft 8.88E+02 6.66E+02 2.22E+02 3" ALTERNATE CHARGING Item 247 ft 2.38E+01 1.78E+01 5.94E+00 3" ALTERNATE CHARGING Item 248 ft 1.58E+02 1.19E+02 3.95E+01 MAIN STEAM Item 249 ft' 4.10E+03 3.07E+03 1.02E+03 MAIN STEAM Item 251 TF 1.12E+02 8.38E+01 2.79E+01 STEAM GENERATOR Item 255 7t 8.12E+03 6.09E+03 2.03E+03 AUXLILIARY FEEDWATER Item 257 tV 2.65E+02 1.99E+02 6.63E+01 AUXLILIARY FEEDWATER Item 258 Tft 3.96E+01 2.97E+01 9.90E+00 AUXLILIARY FEEDWATER Item 259 ftV 1.58E+01 1.18E+01 3.94E+00 AUXLILIARY FEEDWATER Item 260 7t7 1.11E+01 8.36E+00 2.79E+00 MAIN STEAM Item 298 tV 4.10E+03 3.07E+03 1.02E+03 MAIN STEAM Item 300 7t7 1.25E+02 9.38E+01 3.13E+01 STEAM GENERATOR Item 304 ft 1.30E+04 9.74E+03 3.25E+03 AUXLILIARY FEEDWATER Item 305 ftV 1.61 E+02 1.21 E+02 4.02E+01 AUXLILIARY FEEDWATER Item 306 ftV 9.67E+02 7.25E+02 2.42E+02 AUXLILIARY FEEDWATER Item 307 ft 3.56E+01 2.67E+01 8.91 E+00 AUXLILIARY FEEDWATER Item 308 ft 1-.30E+01 9.75E+00 3.25E+00 AUXLILIARY FEEDWATER Item 309 tV 1.55E+01 1.16E+01 3.87E+00 Stainless Steel RMI (ft2)E2-A2-98 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-19 of 3-20 BORON INJECTION Item 103 TF 5.04E+01 3.78E+01 1.26E+01 BORON INJECTION Item 104 ft' 5.44E+01 4.08E+01 1.36E+01 RC INTERIM LEG Item 46 'tF 3.19E+03 2.39E+03 7.98E+02 REACTOR COOLANT PUMP Item 47 'tF 2.28E+03 1.71E+03 5.71E+02 INTERIM LEG DRAIN Item 48 f 1.63E+01 1.22E+01 4.08E+00 INTERIM LEG DRAIN Item 49 +f .60E+02 t.20E+02 4.0IE+O1 INTERIM LEG DRAIN Item 50 ft' 4.68E+00 3.51 E+00 1.17E+00 INTERIM LEG DRAIN Item 51 f 1.90E+00 1.43E+00 4.75E-01 RC INTERIM LEG Item 64 f 3.06E+03 2.30E+03 7.65E+02 REACTOR COOLANT PUMP Item 65 ft' 2.28E+03 1.71E+03 5.71 E+02 INTERIM LEG DRAIN Item 66 Ft 3.56E+01 2.67E+01 8.89E+00 INTERIM LEG DRAIN Item 67 If 1.48E+02 1.11E+02 3.70E+01 RESIDUAL HEAT REMOVAL Item 70 F 1.48E+03 1.11E+03 3.69E+02 RESIDUAL HEAT REMOVAL Item 71 F 5.89E+01 4.42E+01 1.47E+01 RESIDUAL HEAT REMOVAL Item 72 F 3.96E+01 2.97E+01 9.90E+00 RESIDUAL HEAT REMOVAL Item 73 Ft 3.37E+02 2.53E+02 8.42E+01 RESIDUAL HEAT REMOVAL Item 74 ft' 7.67E+02 5.75E+02 1.92E+02 RESIDUAL HEAT REMOVAL Item 75 Ft g 5.26E+02 3.94E+02 1.31 E+02 RESIDUAL HEAT REMOVAL Item 76 F 3.31 E+00 2.48E+00 8.26E-01 RESIDUAL HEAT REMOVAL Item 77 F 1.51E+01 1.14E+01 3.79E+00 RESIDUAL HEAT REMOVAL Item 78 ItF 1.15E+01 8.62E+00 2.87E+00 RESIDUAL HEAT REMOVAL Item 79 ft' 2.14E+02 1.61E+02 5.35E+01 STEAM GENERATOR Item 80 f 7.76E+03 5.82E+03 1.94E+03 STEAM GENERATOR Item 81 7f 2.38E+01 1.78E+01 5.94E+00 FEEDWATER Item 82 F 8.75E+02 6.57E+02 2.19E+02 FEEDWATER Item 83 IF 6.86E+01 5.15E+01 1.72E+01 FEEDWATER Item 84 ft' 1.51 E+01 1.13E+01 3.78E+00 FEEDWATER Item 85 f 9.36E+00 7.02E+00 2.34E+00 4" PRESSURIZER SPRAY LINE Item 94 IF 6.80E+02 5.10E+02 1.70E+02 4" PRESSURIZER SPRAY LINE Item 95 IFt 3.74E+00 2.81E+00 9.35E-01 4" PRESSURIZER SPRAY LINE Item 97 Ft 9.02E+01 6.77E+01 2.26E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 98 ft, 4.86E+01 3.65E+01 1.22E+01 3/4" PRESSURIZER SPRAY BYPASS LINE Item 99 ft' 1.27E+01 9.52E+00 3.17E+00 ft_ 0.OOE+00 0.OOE+00 nT 0.OOE+00 0.00E+00 Totals b.4_-+U4 6.:35-+04 2.12_-+U4 ft_1 O.OOE+00 3M-M20C See 3M Calculation Appendix ft_ 1.67 1.67E+00 _ _ _ _ _ _0.00E+00 E2-A2-99 ALION-CAL-TVA-2739-03 Revision 4 Appendix 3 3-20 of 3-20 IBORON INJECTION Item 103 ft 5.04E+01 3.78E+01 1.26E+01 _BORON INJECTION Item 104 ft 5.44E+01 4.08E+01 1.36E+01 Totals q 1.t5 fP_+UU 1.15,'1+UU I I ftW 0.OOE+00 ACCUMULATOR INJECTION Item 107 ft 0.13 1.30E-01 RESIDUAL HEAT REMOVAL Item 115 W 0.08 8.OOE-02 Min-K MIN-K Item 127 0.944 9.44E-01 3" ALTERNATE CHARGING Item 129 F 0.08 8.00E-02 AUXLILIARY FEEDWATER Item 307 ft, 0.75 7.50E-01 IF O.OOE+00 Totals I 1.96L+ou i 1.8E+uu 1 E2-A2-1 00 <D) Watts Bar Reactor Building GSI- 191 Debris Generation CalculationL I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-1 of 4-53ranoflCCIOLOGY APPENDIX 4 -AUTOCAD FIGURES This attachment contains the print screens from AutoCAD that were used to calculate the paint surface areas.E2-A2-1 01 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L,,0 I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-2 of 4-53 , Document II-IIlx V~ E~~4 ~ro 1oc.~ 4C~c 7~6 ~'c~* ~1O.... .r~rrzz All a1~0h (Vm jsecfv first corner poxnt Cr [Object"Add<Subtract]. c i elet objects IlfAre p 1207628 21604 squae in (8386 307058 square ft ). Periteter-0, -()DUO00" jICo..and: 4M'%I 48 .7,1778%.M2. P.~ -SA RIýj -ORTH0{ý_ POAJDFas-gTRA0 FW-MDEL* j5-7-O6Watt4547Pai. El AIOýCAD 2834 -(CC:Yt., Wi Figure 4.1 -IOD ZOI Sphere E2-A2-102 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation , L , N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-3 of 4-53 ICEOC..O 0- Dcmn oLO I ý, I I I % W4,. %ý. ý-a 'A 1,14.*.ww.ý 1-, 14.2)V--4/ a 0+S0 r .CZ A a Oh or 5;.,I

  • f A I ý It V" Figure 4.2 -Case 1 -Concrete Subtracted from 1 OD ZOI Sphere E2-A2-103 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation AL / ION Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-4 of 4-53[L-jjýo ý U, AM 11 IA. -W I W %4*-PýIad I ý, I I on -W P- -A ( A 'W% ""W ý', i ý, I Aý) PIrM x a I'K+8 0+0 A (14 do J-1"rs,.ca f U.t. --rne POL-, C t!,t Add'CtYn g~mpj* )j -a-7Wbwt 14(:~( 50ý:-j j d.A 0,140 w-MMI Figure 4.3 -Case 1 -Concrete Intersected with IOD ZOI Sphere E2-A2-104 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation

/A L I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-5 of 4-53 'cc..N~*o, Dcmn ALO i3AILULA13YOUI it: Docun-tsandý&-qs ad Diktp 1,, 5 It 06 Wtt, Ha, Paint Laic wumodelWahlay-100Aq]Fie Ed i imtF To rw!!! , oiyVadw H[fs-' 00'S2"4307 39430 square in, (10500 5374604 squxare ft ). Perimeter 0-1 00000" 2 540.419~. ~ ]R9 fR~9w FOIO0AP 01RA LW~DEL 14____ * .2 0M72004tt-. PI... D A 1oCD 2PM Figure 4.4 -Case I -Steel Subtracted from 1 D ZOI Sphere E2-A2-105 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation 9L ION Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-6 of 4-53 dS , D¢., O11,O([W ME)VFie E*3 81n Usst Faa~* Tool Drw MMW MOL" W8'd'. H-j xid 0F]-'M 0k rZa-I.1eletobjeot. f siy is orerontoeObekdSutat 323740 34454 sq.er. in (2248 1968371 sq..r- ft ).Pr- t -e-_ 000 00" 12-1798?E.&4ci,.98724zO-&(Dm.6k __ SqPGIDOOL POLAFJ-sNpQ PAC9 LWT r-IOE 5 j 06esWtPai~. E) "~.M 2M4 -[L(AD..1:3 P Figure 4.5 -Case 1 -Steel Intersected with 1 OD ZOI Sphere E2-A2-106 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation SL [O !N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-7 of 4-53... Ic- -DocuetNoLO F-J"W'222"' !ý CýAt-,,O- 'ý-k t 'A Wai. 0- -,A,.k AIEIAJ ~q -Pr At£xe Xs 0+A AV PL re.tSccflv t n~t .ga.e t !ih ,zte Add S'b~r-c 0 yaeviw ~ ~3.~U i ~I c 9wfim PG1i; "Fwiw CW.AG. L- -M.L -d.Figure 4.6- 1OD ZOI Sphere Within 6' of Floor E2-A2-107 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation , L o I N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-8 of 4-53 AM.IA 0+0~ 0 10 0 re OtIMM7 l44M-1f0M wew 5I4 ý GMRO c f;NGFAA OTAA L~qtm 0"40 11;45M Figure 4.7 -Case I -Concrete Subtracted from 1OD ZOI Sphere Within 6' of Floor E2-A2-108 9 Watts Bar Reactor Building GSI-191 Debris Generation Calculation /A L I O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-9 of 4-53 Document ... ... .x p/ a 0.'A-re 1/M t5~cctv hut coflaOZ ~LL 4 ~'.CT 4~ 'U.b:r.c! I C t~LeC~,St.*~ .Sfl4 ~Afl* L, VIt OGiIUs ~ It I'-'I'd 4 ?Z1~ I.4~DBUW ~IW 0I~O PIISAA rnA~a E'UMI A 1IY-~..W*.JWN I ci Astoc~~4-K ~. I 0,%ME U7M4 Figure 4.8 -Case 1 -Concrete Intersected with 1 OD ZOI Sphere Within 6' of Floor E2-A2-109 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A.,L.o I,,O Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-10 of 4-53 0 Nola"JýMlu x a 0+0~rL.A 0 re I I'd~ nbr, M4w Ita n0~ u~ io) ku o zasHI (OIAR L i~~m Figure 4.9 -Case 1 -Steel Subtracted from lOD ZOI Sphere Within 6' of Floor E2-A2-1 10 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A., L Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-11 of 4-53 Wfto.ov"M j" ý I I Q&.,."I Finfil.M X1 x a 0+0 A 0 re'A IJ~~~~e.'A 12,O It qae a 491) 1 t t e;~~ G -U Figure 4.10 -Case 1 -Steel Intersected with 1OD ZOI Sphere Within 6' of Floor E2-A2-1 11 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation SL ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-12 of 4-53.57 -................. ... ........ ..... ..... ýr ..! ..........,il, ,~ I.JzJ1 xJ 0 +L3 0.it r, M A re 0 nr4w pjt a or..O ."wM F~ tO*14M Figure 4.11 -Case 2 -Concrete Subtracted from I OD ZOI Sphere E2-A2-112 9 Watts Bar Reactor Building GSI-191 Debris Generation CalculationLI, N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-13 of 4-53--1(c..0 -o cu et oAL ff-ý.CA62W4 J09mrN W41. If-P.W (A. mnvi p-~ ~ r~i j x E 0+0 m U A -* I.P p taut!

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1, ý -ON ,.0- 4,, ý, I IM W.11. 6- r-- 14 *%ý-WW4-i-I 4-1*j mnvi.JRJAJ it, ,1. t7f~. vl~ tt W Czibte jut .1 i I oOK' I Figure 4.13 -Case 2 -Steel Subtracted from 1OD ZOI Sphere E2-A2-114 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation SL. 10 Document No:ALION-CAL-TVA-2739-03 I Rev:4 Page: 4-15 of 4-53.i*IAJ v/,A JO +-r ox 0'U A 0 riý19Y slt ci.,!pot. PO 'Ib rt Md .brCX .. 4 ~ C-& x jo-~*.~XZVGO ooP 60 ou-Pýr-Olý-RO Figure 4.14 -Case 2 -Steel Intersected with I OD ZOI Sphere E2-A2-1 15 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation 1.0 / I O Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-16 of 4-53 It.% Wo. 0- "ý* ý"VoAoxd iRnial X1JA x a 0 +0 s odb A 0 re w iOT? I) 4*xa hOzTQ~ CADORM MM 01PA Lb.VtA, 'ybtDzl~j a 37ii-wdPJPý j 13 *ADM MM -C r-OW.~Figure 4.15 -Case 2 -Concrete Subtracted from 1 OD ZOI Sphere Within 6' of Floor E2-A2-116 Watts Bar Reactor Building GSI-191 Debris Generation Calculation , L I 0 ,N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-17 of 4-53 pln It.*6 Wxt. aw P-A 6* : MUql mno*BUJm]x a 0 +S0 A)P 4.C ~ ~ 9W Owb O"uI't p.*Wfl- Olnl Lt,. jW-OFcI 40 l ýd .hl O~*4 UV q.rC S~J ~j Figure 4.16 -Case 2 -Concrete Intersected with 1OD ZOI Sphere Within 6' of Floor E2-A2-117 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation , LI Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-18 of 4-53 Doumn NoALIO.Xt1 x a 0 +S0 0 eU A 0 dI 2w-OI? 4P ZW.M U4UUw W.F PO~ LYRINO P" FUR -OIIT*D Lw? FO SfIm , 47M Figure 4.17 -Case 2 -Steel Subtracted from 1OD ZOI Sphere Within 6' of Floor E2-A2-118 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-19 of 4-53... rICHtc0- Do cu e tNo L Efii".CAO not ý ý)" wo%. M. P-a ý.* ýM-*.Wwnoý z QAq1 P~~Ixi~ ~.am X1 x a 0+0~ 0 A-0.Ag Vi I -f t %,.t Corra.r o V "r I'ib,.Cý 4,1 >, r,¶.v ,. ! .W HgPLR O KLT Elmt MO* 1 47F Figure 4.18 -Case 2 -Steel Intersected with IOD ZOI Sphere Within 6' of Floor E2-A2-119 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation /~ I 0 Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-20 of 4-53 Wr-WAbý- F." t.4 v #Rnrl ,A, 7N ->-IgJw x a 0+rJ~A 0.A p:jP M Y- ,d X Isen I tl -I FC -btMw' -Itj~b"2t Add Sy.bT.t:Ic OOCýtO If i.! *. *1 4,*fl'4" *~f0 17i3 Ol". U; =wT SW' CRIM OI3IDO Lwr Figure 4.19 -Case 3 -Concrete Subtracted from I OD ZOI Sphere E2-A2-120 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation SL I ON DocumentNo:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-21 of 4-53.JIAAJ rnt 5 X,&0 +00 0 *A 0.J TMCitv fi,,t tot.-x pci rt I~b'ect *1.1 Emby-WZ~T ~GM~ cOTh PMXM FO~ 9R# LWT Fj j:~J .~J 0 Figure 4.20 -Case 3 -Concrete Intersected with I OD ZOI Sphere E2-A2-121 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON DocumentNo:ALION-CAL-TVA-2739-03 IRev:4 Page: 4-22 of 4-53 NoA ¢IOtON t witi, C.= C h Pw Ibý ,Aw'b C..d x in Ifl ' ~ iI C q... i Ni.t.V7. t ,.,,~ ~A O10 4 1 1sZ~.U. wm.u~' ~w~ ~fHG mA OTLLw Figure 4.21 -Case 3 -Steel Subtracted from 1 OD ZOI Sphere E2-A2-122 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A L I N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-23 of 4-53 p aJIJAJ*W40*1 * :J ., .0 I' I ZVI Figure 4.22 -Case 3 -Steel Intersected with I OD ZOI Sphere E2-A2-123 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation Ai L I O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-24 of 4-53 NO A¢LItON I I.................C / a Xe 0+0. L-J/-0, fa Cb o . A'I w p re.1 P Ml C err. -.21 I "a .t1 coo I z1 ct'-., Pc.S .bIT wj w-' -Pm ~-01 I M*0MzwtC~w 1 Im M Figure 4.23 -Case 3 -Concrete Subtracted from 1OD ZOI Sphere Within 6' of Floor E2-A2-124

  • Watts Bar Reactor Building GSI- 191 Debris Generation CalculationO Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-25 of 4-53 ItO. !COtO o cuetNoLO jj,ý a A.M. , 06-1. UdK.jaJ xj-AI xa 0+0+02/U A 0-1 fiRst zot tic, W-kbt .~,t Add 'i~.b~ taCt I I~cs ~.bt.' ,,,:4 I~,,U.b iqitte if, & U~ 44tV'~ #o~..r. ft I ~~rfRete, W4s7w*~ 4~U.& UOW $IW UEi ~f HO PUUA j~Ii~ O1R~J~ LW?.~!~I * ~i I D ~tC~iQf 2i If14d~I Figure 4.24 -Case 3 -Concrete Intersected with IOD ZOI Sphere Within 6' of Floor E2-A2-125 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation SL I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-26 of 4-53 NoA CIOtON ID X&0+S0 A t 9V*uu~l* AW SbY-TC I 41.J Figure 4.25 -Case 3 -Steel Subtracted from IOD ZOI Sphere Within 6' of Floor E2-A2-126 Watts Bar Reactor Building GSI-191 Debris Generation Calculation AL. 0 ,N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-27 of 4-53.... .. .... ..... .w..........

.. ,, .IIJ--/ a X E 0+O 0 0 ]'C 0k t, fj Fib A 0 dm jP w14vo 7 4M-MceIoT 4iAl c MmHG -olninm Lvq TM eaml~ * -** -1 .s~p 0 *Wo M 1 h -tow A.Figure 4.26 -Case 3 -Steel Intersected with IOD ZOI Sphere Within 6' of Floor E2-A2-127 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation (. L ,, iON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-28 of 4-53!ý ýam w*4- P,. Pý fk wo,ý-Ak*ANi- -ý-ul x~i J-1 0+A 0 MO C1< '=W Figure 4.27 -Case 4 -Concrete Subtracted from 1 OD ZOI Sphere E2-A2-128 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation Ll oON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-29 of 4-53 Document .. ......p/ a 0 +0 A 0:9 lr.C it v t 11t wt.. 1tt Ki ozlct A44d ý.bl T(""b Lr ;t .Ut"AM W. -22U.UAM CM 6MTM MUOH F~MW OPAM LtdT 5+/-! ~ ~ .* t- IA Figure 4.28 -Case 4 -Concrete Intersected with 1 OD ZOI Sphere E2-A2-129 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ~,~ L , Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-30 of 4-53 AVA404 11 ýý ý WýJý %. P-4 'A I ýW-* 14.0) iRnrij V£WJ.4 ,:-*4,tv !I-t orx tz.t , Sf14KReeqw S!AVC4 PIH s ,f-4 l, *'44. 4'., Ln Piq S4,O7M ¶Figure 4.29 -Case 4 -Steel Subtracted from I OD ZOI Sphere E2-A2-130 0 Watts Bar Reactor Building GSI- 191 Debris Generation CalculationL I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:41 Page: 4-31 of 4-53 WEI=( I-W~ii 10+A 0 V OP P Me rcca ISTl POI

  • w rc. .t V ASm.b.tM3.4nm0 aeMY qPI0 MIbr¶,1AMLt
M Figure 4.30 -Case 4 -Steel Intersected with 1 OD ZOI Sphere E2-A2-131 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation AL.L I..o, N Document No
ALION-CAL-TVA-2739-03 Rev:4 Page: 4-32 of 4-53.Ji.EJ A' a X a 0+(~0 0'U do S4.caY txist p-w.. ýi!o ~et Mt,ý ?,A rcf o k ,r** )T!. *.'V oq , t-jt .U;X44 .r.,, T?7110WQ% 44W .OxTw ~ wo4 oRINO "Lr%- OIVAGI LWPO Figure 4.31 -Case 4 -Concrete Subtracted from IOD ZOI Sphere Within 6' of Floor E2-A2-132 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation-A L I 0 , Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-33 of 4-53 1, 1: OL Wti. S. "-A (4, vm,*wwý"t, I ý .,ý 41AMI£IAJ~J x a 0+J/0 re J¶4CI1 [Itt O~b? £4L'01 bCCV Add '41'-4i~ qq9WE4 g 9WMW' O"N PK*Fo- ommW LvtPxA tu.ýI *s +j -I [ AZO-CV- 1 *';4u UIM'Figure 4.32 -Case 4 -Concrete Intersected with I OD ZOI Sphere Within 6' of Floor E2-A2-133 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation AL / I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-34 of 4-53-0 DtNo o cuetNoLO R:wkwam 1-w-, I I -w- ý -t a ý" '*-Ak .2 U x a 0+S0 0 LV~on~r~d fle lsrccflv we nfl PmA.. Fwc-w o!r t'eC APi'wrr.'Figure 4.33 -Case 4 -Steel Subtracted from 1OD ZOI Sphere Within 6' of Floor E2-A2-134 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation A Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-35 of 4-53 v .../ a O÷0+J/r 7 p re rw~~k~~w, 71-X~ 90OI~HO OMMA 5ý PqiGU Lwt MF____M ad -i S17%W4j~ý j ~t 13-914 Figure 4.34 -Case 4 -Steel Intersected with IOD ZOI Sphere Within 6' of Floor E2-A2-135 9Watts Bar Reactor Building GSI-191 Debris Generation Calculation A L I O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-36 of 4-53 ID V E~t th L""Aqj -- --- "U 1/-01E]*E31 ,0 Aa r.Z corner point or [Obj)ot/Add/Subtractl.

a 132;4021i S9731 sutin (9194 594428 sq It)Peitr-14W4.Oa 1 2744M.MO3 OMW- SNAPý GRID' ORTHO: POLARIO-SNAP OTRACI LWT ýMODEL-St~tI a L EI7-kWftM 2004I -[C:Woc 8:30AM Figure 4.35 -Case I -Steam Generators Subtracted from I OD ZOI Sphere E2-A2-136 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation .Ll O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-37 of 4-53 I D ocmn -eAL Ft ES ~&-~ 1rfF~.. V W~<, t CIE)0+C4l0 0 M A j cornar poin~t or [Object/Add/Subtract]: a Iýrr, -173369 42926 o..r. in (1203 9543699 squrr ft ). P-i-ter 0'-0 00000,-sa1~3.5-a742z.~ny ~ -SNAP GRID; ORTHO: POW;LO-AR 101M ORA6 LIM-ODEL#,,-I

  • 8 --70 I0AfcO [-C:VWa IA -m Figure 4.36 -Case 1 -Steam Generators Intersected with 1OD ZOI Sphere E2-A2-137 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation10 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-38 of 4-53 o i li (A ý4aINP -4g. ofh Q.e qm ý4+0-t Lfl K r bpeojy trs cone ,,lt mc [Oblect/Add/5,btcact3 o 000o 967791S 7S692 nqnret 68596 6371939 ,ýmc ft ), Pe-te-eo V. IP 98 ', 20M.S6. 0' 000' SNAP GINOý 096760 PIN OLNAR Foi- i FoT-- 16006 Figure 4.37 -28.6D ZOI Sphere E2-A2-138 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation , L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-39 of 4-53.d.Il MN-MN4~25 VMi 0. le Fgý Ioak 91- DWOWM xt MM~w d*.4 4 A+0 7~0~

tirnt corner point nr L.Jo~ect/anooo/rnctra 7obj ctn n 10667477 29467 squnre in (74079 6706088 sunre ft ), Per=-eter-10-0 0000.F191ur 4.38.6T -~O3 Case 1- GR I08n Lt0 from 28.6D ZOI mSoheEL Figure 4.38 -Case 1 -Equipment Subtracted from 28.6D ZOI Sphere+/-1 E2-A2-139 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation / ..In. N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-40 of 4-53 4U 2 M E& Oto6w Vowt F 0 191 10O& Orm MMMM00 &M0y V 4~~4LrJ4 By~0-ooe pint rJJC'OOcOXO 4917 lcq -rin (60S1 3853591 noco ft ). Pe .... to -73.0 1 8 .. '. (74000V SN MO .0 O RTHq0 0 0 LARF 00888? 10000 LWTCjFM0EL Figure 4.39 -Case I -Equipment Intersected with 28.6D ZOI Sphere E2-A2-140 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation SL I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-41 of 4-53 ION T(LE ~ ~ so4tms',a'D kw He ... ..... ........ ........ .. ...... ...... ... ..... ....... .I I-Its -Alxlfi a s d M -F-W T,, D- E*. t¶ery TL04 90O:0+o: 0 El (0 Q 0 to M.-p Iý peoAy first =orner point or [Object-'Add/Subtract], o! elect objets!ra.1322373 83262 squsrein (9183 1516154 squ-r It ).Perimeter I00900".12f031E1f3.4gOSAEW'M N I~ SW GRID, DR-Pý pqwFs~ T+ !-ý RMDEL t- ;

  • Wj j tI.WtsP,.I Ejkk MOO 4- (C:%Do...j
  • M 8W4-AM Figure 4.40 -Case 2 -Steam Generators Subtracted from I OD ZOI Sphere E2-A2-141 0 Watts Bar Reactor Building GSI-191 Debris Generation Calculation , L O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-42 of 4-53 jF1 Fh, E& I-.t F-t %ýAi fý-' -kto',,er 17 16w u R 11t Caf.,býý~ttlayesj wqjRMx 0+t0k (IVt A elec t objects-.1 7338 72342 squarein (1204 0328015 squarer ft ), Perime~ter

ý-GX S7A4 --f PT !AIOSbP Oj!YA% /L I MODEL 5~I 06 Wats N a.y.. -(Cýo..E LCAD 2DO4 sC4DS.W Figure 4.41 -Case 2 -Steam Generators Intersected with I OD ZOI Sphere E2-A2-142 9 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation /A L I O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-43 of 4-53 NoALIONNoo6 .ýd~i -A " o a 0- .Fgo Q-N.w ff d-d+0-I K r i corne =00 orObfecf'Add-'Subt-ot] 51 17116 ý,0,. in (75405 9109109 ý ft )Pertetes 1 SS29403._i24.O -.f __SA GRD ()"A PoLAR00,W IoRAbIc- LmnTIPADDSL ~Jz~Figure 4.42 -Case 2 -Equipment Subtracted from 28.6D ZOI Sphere E2-A2-143 Watts Bar Reactor Building GSI-191 Debris Generation Calculation ( L I O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-44 of 4-53 11 0. -d ),-&ALUINý I ý.tDý,kt-WWS 17 M,,Wýt,13m_,Pý_CkW8 Mý With Lý Ld") 0 EhL&Y- D FWm~ItO 1-bw 91-M"0..b &Kw f 4.A 4.C)1---1 w r.i j~+/-1 0~035E.02 1 ~2~.a on- __ oN GIRHOj FOLu I0sNAP FT~ !LnmFMODEL Figure 4.43 -Case 2 -Equipment Intersected with 28.6D ZOI Sphere E2-A2-144 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation SL I ON Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-45 of 4-53 F-[El, .ý~~~~~~~~~ ~ ~ ~ ~ ~ ~ -.xI.ý--W"R .lWM~Wh.-Id9 O n, f-181 x 04 DO8 0+0 51 AD LjI ltJ tL, pM 8:5 A'0eoy 'N~ ~~~rPo-t -or(bjct/Add/Sobtx&ot] 0;0ca 1323298 00004 our (9189 5694447 sq..- ft I. -t jO-0 00000-oaad 81 54932 Z-O64f2~ 0 --J SNAP' GROI ORTHa poLAR SAfTRD LW[OE Figure 4.44 -Case 3 -Steam Generators Subtracted from I OD ZOI Sphere E2-A2-145 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A.,. L ft.. ..O Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-46 of 4-53 1g]AIAG(AD2004 fCL,-nt-dSettuu

  • FS, & V-, 1- FCw 'r-- D-~:,,,,,~~~

WCýJ- HO-I -in a(l .Is,+oj--]/ w Q1 i'isal 10 IN jpec(fV first tcorner poinst or [Objec~t/Add/Subtract) Ielect objects:~Ira 173371 22220 sqcare in (1203 9668208 square ft ). Perister-25410'.Th6~8. '# --7SMAP GRID 0 TH0 IO-SMPORC LWTVIMODEL ~s~.I 5-IIS7-06-Wa~ft-Ar-Pi.. 13 AADW 210M- CC:%DDC. I~ 59AM Figure 4.45 -Case 3 -Steam Generators Intersected with I OD ZOI Sphere E2-A2-146

  • Watts Bar Reactor Building GSI-191 Debris Generation Calculation A.,L- ,.0-N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-47 of 4-53-tu, --JdF 6 Ek Edt J*a Vaa FWa0 iJa Waa t w 14 LK-I-ýis ý u~j-Aaa- tj0 18768 aqar -a (7020 0060589 .--r ft ), P,-a.t-r 7SEM M 4 U17 MODD00 -SN&J'4 0696 ORTHO. POLM9jI0SMAPloaF0T iW MODEL.Figure 4.46 -Case 3 -Equipment Subtracted from 28.6D ZOI Sphere E2-A2-147 7 1 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ,L .N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-48 of 4-53 V. Wk FVMA. Iods 11W D 3,do..Y 40 t r3r 19f first or,= poit or Obji-t/AddfSubtr t1 o oaanl.961?34 69930 (~o.t 667S 2409674 sq-an ft Perixetýr 2 C ' R 2.(MiWý j Sti? GRIIDý CAIRO, POLAJ? OSRRP ITiRar LWtJINODEL Figure 4.47 -Case 3 -Equipment Intersected with 28.6D) ZOI Sphere E2-A2-1 48 0 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation 170 L , , N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-49 of 4-53 Douet0AINRv ae-Th~t 9 at 2~tia~6l 'yat t<tttt8e 00 C93 rii!onand -are.'~ef Sirst cmornr point or (Obje~ctzAdd/Subtract]

o kro 1323313 31611 square in (9199 67S2063 squar ft ) eiee 1 24414E.M.04 .10=,C2V"GMfl' SNP GRIDý ORTI4O POLAKFOINAP OTRAW (LWT!FMODEL 44--l J ~ 11-W~ByI ALtOCAD 2004.- [CA:oc..I 9I 9I4 Figure 4.48 -Case 4 -Steam Generators Subtracted from 1 OD ZOI Sphere E2-A2-149

  • Watts Bar Reactor Building GSI- 191 Debris Generation Calculation

,/ L °I .O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-50 of 4-53 Ir-t v~~cF-i Lx C1- &,-e.ioJ:13 0+o I-0i ro j. i Command area Specify zxrst corner point or (Obj)ect/Add/Subtract]: o iSelect objects.rea -173373 67164 square in (1203 9838309 square ft ). Perimeter O 00000 Command..iz -37780 -10.8886SW, PRW,,OTHP& ~P'~OS Fo-sw LWI.IFmOEL El.t .7-8otB&.~ A~toCA 2M -IC(Da.... Fet : 02 AM Figure 4.49 -Case 4 -Steam Generators Intersected with lOD ZOI Sphere E2-A2-150 4D Watts Bar Reactor Building GSI- 191 Debris Generation Calculation-r L .O N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-51 of 4-53 a -t I ý,- I-A.AH D-ýM Xlý 5 17 4-!M 5I xI 0 1* L* I*. Uw ftp,.t IP* Ow woy *A- t*14 Q! kit; R J4k rý ý ;0010671S8J 58817 square n 74108 2192623 ft ), P,,-t1 F4andS Figure 4.50 -Case 4 -Equipment Subtracted from 28.613 ZOI Sphere E2-A2-151

  • Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L I 0 N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-52 of 4-53 04+O -÷rjr U lpoay I it corner point or [Obtt/Add Subtra-ttl Are -798248 14479 oontre (5543 3898944 coene ft Pertieter 00000" Immiand.SNAP OGtO )ORHO POLmR 10S8 F j WT FIOOEL Figure 4.51 -Case 4 -Equipment Intersected with 28.60 ZOI Sphere 2.Jj E2-A2-152 0Watts Bar Reactor Building GSI- 191 Debris Generation Calculation , LI N Document No:ALION-CAL-TVA-2739-03 Rev:4 Page: 4-53 of 4-53 0k 1. 3 ,,t FJsn fto ýosss KJ~kb MhIo WCAk [F @L Q. + 9 1I ;_6__ TaLJ,( /-IMAj.~I Part features -0___Ar sela _________Figure 4.52 -Dome Area Projection Over Crane Wall E2-A2-153 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L .ION Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: 5-1 of 5-7 APPENDIX 5 -3M WORKSHEETS This Appendix contains the 3M calculation worksheets which were created to analyze shielding for the 3M insulation materials.

Table 5-1 "TVA Walkdown Report / 1-47A243-6-0 Reconciliation" was used to identify and aid in mapping all conduits, raceways and junction boxes listed in "Watts Bar Nuclear Plant Unit No. 1, 3M M20C Radiant Energy Shield 47A243-6-0". This table displays line items from "'Report on Watts Bar Unit 1 Containment Building Walkdowns for Emergency Sump Strainer Issues', TVAWOO I0-RPT-001, Rev 0."[Ref.9] and reconciles these items with the actual conduits from 1-47A243-6-0. The legend for Table 5-1 is as follows: This information is a line item as it is represented in the TVA walkdown report and is a "header" for the following items. For 3M insulation targets, these line items were found to summarize several different conduits, junction boxes or conduit supports into a single line item.Identified I Mapped and analyzed for shielding These items are individual conduits, junction boxes or conduit support entries as they are found in "Watts Bar Nuclear Plant Unit No. 1, 3M M20C Radiant Energy Shield 47A243-6-0". The individual items are reconciled with the TVA walkdown report and listed under the appropriate line items from that report.Identified I Duplicate target, mapped under separate line item These items are individual conduits, junction boxes or conduit support entries as they are found in "Watts Bar Nuclear Plant Unit No. 1, 3M M20C Radiant Energy Shield 47A243-6-0". Some items from this report were separated into multiple line items in the walkdown report. For the purposes of this analysis, the conduits were better left intact as a single entry. These items are identified as duplicates and the alternate item number is indicated. The individual items are reconciled with the TVA walkdown report and listed under the appropriate line items from that report.I Unidentified I Unidentified line item, conservative assumptions apply, no shielding will be credited A small number of items could not be reconciled between the two reports. These are listed in the spreadsheet and no shielding is credited for these line items. This is a conservative approach as all unmapped items are considered to be destroyed. Once the two input reports were reconciled, the items were mapped in the 3-D CAD model of the plant and each break was analyzed to determine shielding effects on the debris targets. Table 5-2 shows the results of this analysis. Per the SER, only 25% of the shielding effect is credited. An electronic copy (on CD) of the CAD model is included with this calculation as part of this Appendix.E2-A2-1 54 ALION-CAL-TVA-2739-03 Revision 4 Appendix 5 5-2 of 5-7 Table 5-1 -TVA Walkdown Report / 1-47A243-6-0 Reconciliation Identified Mapped and analyzed for shielding Identified Duplicate targlet, mapped under separate line item Unidentified Unidentified line item, conservative assumptions apply, no shieldin6 will be credited DESCRIPTION INU ItemC nt .pE A LOCATION LENGTHODFT) INSUL TYPE THICKNESS Description ToterVOLUME (FT3) Lin. F. I 5 II_ (IN) I L______lPM826E tem 8A .02 .033 90R-Z1 8/722 to 16' N of E-W line, Radius 17', 1P801 3.200359 FL-R EL 702 1VC4432B Item034 00335 10 From JB4557B R-Z73/732 TO R-Z64/734 Tota 62 B Inch 89A 6.220.05 ___ ___R-Z68/754 From JB-6346-B to SPT 1V462B .220.048 5#1312070709-1 0-F23981A 1 PM8022D Itm8B 1.32 0.0438 30 R-Z1 38/722 Radius 39' to R-Z80/722 Radius20 FL-R EL 702 1 VC4064B Itm8C 0.66 0.0438 15 R-Z68/754 From JB-6346-B to SPT#D1 2070111-4-47A056-21 0 JB-293-4557-B Itm9A 0.26 R-Z73/732 Mounted on Crane Wall JB-293-6347-A Ie91B 0.26 R-Z125/725 Mounted on Crane Wall 1PM8026(-E Itm9A90 6D Supports 15dnedIe 98I 6D Supports VC4432B Itm9C10 6D Su pports Total 1 inch 1.66 13 0.1280 115 1VC4062B Itm9D5 6D Supports lPM8022D Itm9E30 6D Supports 1VC4064B Itm9F15 6D Supports Total 1.5 inchl 0.77 1 6 0.1280 g 50 2" 1VC4431BIte921 65 6D Supports Total 2 inchl 1.02 + 8 0.1280 65 E2-A2-155 ALION-CAL-TVA-2739-03 Revision 4 Appendix 5 5-3 of 5-7 I Lin Iem INUL Iln.!.V., erSSPACKETI DESCRIPTION Iem INSUL. n ul Vol r AREA LOCATION ELEV. OD (IN) LENGTH (FT) INSUL. TYPE ITHICKNESPA Number VOLUME (FT3) Lin. Ft. IIN) LETTER Description I 1PM8021D Item 132A 0.66 0.0438 15 3M-M20C 100 9, zz mdUIub au LU ML- 10/ 1 '.dUIUb I I I 139, FLR EL 702 1 PM8022D Item 1328 30.00 3M-M20C Documented as Item 89B R-Z125/725 Radius 40, FROM 1-JB-293-6347-1VC4057A Item 132C 0.88 0.0438 20 3M-M20C I ., D- 7 .J 1- .1 7n IP800 Ite 133 1.3 Iý52 25 3M 0 IZ 5017 (H-VAG opening to I'-an Room 2) t I 1 8O0iIte III3IIA I 1.3 0I52 25 IM O I R-Z1 38/72 2 Radius 39', Floor El 702 1 1VC4431BI Item 133B II II II 1 1 65.00 13M-M2OC I j Documented as Item 90A q 1PM8022D! Item 1348 3M-M20C Documented under Item 92 1.I"1 4 , I-- 4 4 -I 4 I--w 1VC4057AI Item 134C 20 3M-M20C 7B Supports Total 1.5 inchl 0.64 5 0.1280 35-I I I I I-I 1 4-I 4 I I 1 IPM8O2ODI Item 1340 25 3M-M2OC 78 Supports lPM8020DI Item 134D 25 3M-M20C 7B Supports 1VC4431B Item 134E [ 3M-M20C _ _ _ Documented under Item 92 1VC406381 Item 262A 0.22 1 E2-A2-156 ALION-CAL-TVA-2739-03 Revision 4 Appendix 5 5-4 of 5-7 Description DESCRIPTION Item INSUL. Insul Vol per LOCATION LENGTH (FT) INSUL TYPE THI PACKET VOLUME (FT3) Lin. Ft.. ....E2-A2-157 ALION-CAL-TVA-2739-03 Revision 4 Appendix 5 5-5 of 5-7 Table 5-2 -3M Insulation Shielding Calculations Shielding credited (-25% per SER)Fully Shielded Partially outside ZOI Line Item INSUL.DESCRIPTION LieIe NU. LNT F)DsrpinBreak 1 Vol Break 2 Vol Break 3 Vol Break 4 Vol Number VOLUME IFT3L IPM8026E Item 88A 302 90 R-Z181722 to 16' N of E-W line, Radius 17', FLR 82' inside ZOI -___________________EL 702 10' Shielded by RCP 1nieZ] 02 usd O usd O Item 88B 0.50 15 Unknown 1" Conduit, 15' in length 0' Shielded 0.50 0' Shielded 0.50 0' Shielded 0,50 0' Shielded 0.50 1.5' would be inside ZOI 1VC44328 Item 88C 0.34 10 From JB4557B R-Z73/732 TO R-Z64/734 but entire length shielded Outside ZOI Outside ZOI Outside ZOI I I _by RCP1 1VC4062B Item 89A 0.22 5 R-Z681754 From JB-6346-8 to SPT 0' Shielded 0.22 Outside ZOI Outside ZOI Outside ZOI#D012070109-10-F23981A 1PM8022D Item 89B 1.32 30 R-Z138/722 Radius 35'to R-Z80/722 Radius 20 3.5' Inside ZOI 0.15 3.5' Outside ZOI 1.16 Outside ZOI Outside ZOI FLR EL 702 1VC4064B Item 89C 0.66 15 R-Z68/754 From JB-6346-B to SPT Outside ZOI Outside ZOI Outside ZOI Outside ZOI# R12070 111-4-47A056-2 10 1VC4431B Item 90A 3.39 65 R-Z144/741 TO JB-4557-B at R-Z73/732 Outside ZOI 14.5' Inside ZOI 0,76 Outside ZOI Outside ZOI JB-293-4557-B Item 91A 0.26 R-Z73/732 Mounted on Crane Wall Outside ZOI Outside ZOI Outside ZOI Outside ZOI JB-293-6347-A Item 91B 0.26 R-Z125/725 Mounted on Crane Wall Outside Z0I Shielded by RCP2 Outside ZOI Outside ZOI 1PM8026E finch 90 6D Supports 82' inside ZOI -7 ft inside ZOI Outside ZOI Outside ZOI supports i10' Shielded by RCP 1 1inch 15 6D Supports 15' Inside ZOI 0 Shielded 0' Shielded 0' Shielded supports 1inch 1.5' w ould be inside Z O I VC4432B 10 6D Supports but entire length shielded Outside ZOI Outside ZOI Outside ZOI supports by RCP1 1 inch supports 1.66 115 6D Supports 82' inside ZOI -1.216 22' inside ZOI 0.384 15' Inside ZOI 0.256 15' Inside ZOI 0.256 10' Shielded by RCP 93' Outside ZOI 1VC4062B 5 6D Supports O' Shielded Outside ZOI Outside ZOI Outside ZOI supports 1 PM8022D 15 inch 30 60 Supports 35'nside 701 35'OutsideZ70 Outside 701 Outside 701 1.5 inch 0 ' S hielded 0 ' S hielded suprs 0.77 50 6D Supports 8.5' inside ZOI 01823.5 ' Outside ZOI 0 "384 Outside ZOI Outside ZOI suppor--1VC44318 2 inch 65 6D Supports Outside ZOI 14.5 Inside ZOI Outside ZOI Outside ZOI 2 inch supports 1.02 65 6D Supports Outside ZOI 0 14d5' Inside 70 I 0.256 Outside ZOI Outside ZOI supports 1PM8021D Item 132A 0.66 15.00 R-Z1381722 Radius 39' to R-Z138/722 Radius Outside ZOI 0' Shielded 0.66 Outside ZOI Outside ZOI 1VC4057A Item 132C 0.88 20.00 R-Z125/725 Radius 40, FROM 1-JB-293-6347. Outside ZOI 0' Shielded 0.88 Outside ZOI Outside ZOI , to R-7150 FLR EL 702 1PM8020D Item 133A 1.30 25.00 R-Z150/728 (HVAC opening to Fan Room 2) to Outside ZOI 0' Shielded 1.30 Outside ZOI Outside ZOI R-Z138f722. Radius 39', Floor El 702 Outs Unknown 2" Conduit, 25 in length.It appears that 112 of item 363 is included because it is inside the penetration. If this is the Item 1330 0ý65 25.00 case, this item should be included since item 0' Shielded 0.65 0' Shielded 0.65 0' Shielded 0.65 0' Shielded 0.65 133A wraps conduit to the opening in Fan Room 2. It is included here for the sake of conservativism. E2-A2-158 ALION-CAL-TVA-2739-03 Revision 4 Appendix 5 5-6 of 5-7 DESCRIPTION Line Iten INSUL. LENGTH (FT) Description Break 1 Vol Break 2 Vol Break 3 Vol Break 4 Vol Number VOLUME (FT3)1PM8021D 1.5 inch 15.00 76 Supports Outside ZOI O' Shielded Outside ZOI Outside ZOI supports 1 5 rinch 1VC4057A 20.00 7B Supports Outside ZOI O' Shielded Outside ZOI Outside ZOI supports 1.5 inch 0.64 35 7B Supports Outside ZOI 0 O' Shielded 0.64 Outside ZOI Outside ZOI supports ---1PM80200 2 inch 25.00 7B Supports Outside ZOI O' Shielded Outside ZOI Outside ZOI supports 2 inch 2 spos 12.50 78 Supports O' Shielded O' Shielded O' Shielded O' Shielded supports 0' Shielded 2 inch supports 0.64 37.5 7B Supports 2'sideZ 0.26 0' Shielded 0.64 12.5' Inside ZOI 0.26 12.5' Inside ZOI 0.26 25'Outside ZOI 1VC4063B Item 262A 0.22 5.00 R-Z68/754 From JB-6346-B to Ceiling Outside ZOI Outside ZOI Outside ZOI Outside ZOI Penetration R-Z661754 JB-293-6346-Bi Item 263A 0.26 Inside Crane Wall at R-Z681754 Outside ZOI Outside ZOI Outside ZOI Outside ZO0 1VC4063B Supports 0.26 5.00 IOE Supports Outside Z0I Outside ZOI Outside Z01 Outside Z0OI ___ITotals 18.93 Break I (ft) 1 5.87 Break 2 (ft) 6.45 Break 3 (ft) 167 Break 4 (ft) 1.67 E2-A2-159 ALION-CAL-TVA-2739-03 Revision 4 Appendix 5 5-7 of 5-7 3M Insulation -3D Model E2-A2-160 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L ION a Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: A-I of A-25 ATTACHMENT A -ENERCON INSULATION SPREADSHEET This Attachment contains the Enercon-provided Watts Bar insulation spreadsheet showing the type, quantity and location of insulation within containment. This spreadsheet was included with the walkdown report [9] and used to create Appendices I through 3.E2-A2-161 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 2 of 25 WATTS BAR NUCLEAR PLANT UNIT I WALK DOWN RESULTS INSUL. PCE PROBLEM LOCATION ELEV AREA DESCRIPTION OD LENGTH INSUL. INSULATION VOLUME JACKET BUCKLE STRAP COMMENTS PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER________ _________ _________________ ______(FT3) MTRA YE TP SEALANT AROUND SEALANT BET SHEET N/A RACEWAY 702' 1 STAINLESS N/A SEE CALC TC SEE CALC 0.327 N/A N/A N/A METAL AND STEEL A TV CONTAINMENT WALL CONTAINMENT N/A RACEWAY 702' 1 BEHIND PANEL N/A SEE CALC FOAMGLA SEE CALC 260.73 N/A N/A N/A N/A A SS SEALANT AROUND SEALANT APPLIED ALL B N/A RACEWAY 702' 1 COVERS N/A N/A N/A N/A N/A N/A N/A N/A AND COVERB COVERS AROUND COVER N/A RACEWAY 702' 1 MIRROR REFLECTIVE N/A N/A N/A SEE CALC WB1-INSULATION DWD-001G N/A N/A N/A N/A MRI (LETDOWN LINES) C N/A RACEWAY 702' 1 LABELS, SIGNS, & N/A N/A N/A N/A 0.00 N/A N/A N/A SEE REPORT FOR D PENETRATION NO. COMMENTS N/A RACEWAY 702' 1 TIE WRAPS N/A N/A N/A N/A N/A N/A N/A N/A SEE REPORT COMMENTS E SEE CALCIUM N/A RACEWAY 702' 1 CALCIUM SILICATE SEE CALC SEE CALC 56.70 N/A N/A N/A SEE CALCULATION E CALC SILICATE SEAL AROUND N/A RACEWAY 702' 1 PENETRON N/A N/A RTV SEE CALC 0.02 N/A N/A N/A N/A F PENETRATION PIPE N/A RACEWAY 702' 1 FOAM IN PENETRATION N/A N/A FOAM SEE CALC 3.18 N/A N/A N/A N/A F 0600200 RACEWAY 702' 1 LETDOWN LINE 3.50 64.75 RMI 1.75 12.98 S.S. STD N/A 7" OD INSULATION G 09 0600200 RACEWAY 702' 1 LETDOWN LINE 2.38 130.34 RMI 1.81 21.57 S.S. STD N/A 6" OD INSULATION G 09 0600200 RACEWAY 702' 1 LETDOWN LINE 2.28 5.34 RMI 4.31 3.31 S.S. STD N/A 11" OD INSULATION G 09 0600200 RACEWAY 702' 1 LETDOWN LINE 2.38 4.36 RMI 0.81 0.25 S.S. STD N/A 4" OD INSULATION G 09 0600200 RACEWAY 702' 1 LETDOWN LINE 2.38 2.70 RMI 1.31 0.28 S.S. STD N/A 5" OD INSULATION (2.38- G 09 OD PIPING)0600200 RACEWAY 702' 1 LETDOWN LINE 1.06 0.80 RMI 1.97 0.10 S.S. STD N/A 5" OD INSULATION (1.06P G 09 OD PIPING)N/A RACEWAY 702' 1 CALCIUM SILICATE SEE CALC IUM SEE CALC 56.79 N/A N/A N/A SEE CALCULATION G CALC SILICATE N/A RACEWAY 702' 1 EXCESS LETDOWN 1.32 7.46 RMI 2.34 1.39 S.S. STD N/A 6" OD INSULATION J N/A RACEWAY 702' 1 EXCESS LETDOWN 1.32 3.44 RMI 1.84 0.44 S.S. STD N/A 5" OD INSULATION J N/A RACEWAY 702' 1 EXCESS LETDOWN 1.32 1.00 RMI 3.84 0.43 S.S. STD N/A 9" OD INSULATION J 0600200 RACEWAY 702' 1 SEAL WATER RETURN 4.50 160.00 RMI 1.75 38.18 S.S. STD N/A 8" OD INSULATION K 06,-07,-13 LINE 0600200 RACEWAYSEAL WATER RETURN 4.50 2.05 MIN-K 0.75 0.18 N/A N/A N/A 6" OD MIN-K INSULATION K 06, -07, -13 LINE I_ I 0600200 RACEWAYSEAL WATER RETURN 4.50 3.79 RMI 1.25 0.59 S.S. STD N/A 7" OD INSULATION K 06, -07, -13 LINE 0600200 SAWAERTUN5.5" GD MIN-K RACEWAY 702' 1 SEAL WATER RETURN 4.50 1.58 MIN-K 0.5 0.09 N/A N/A N/A K 06, -07, -13 LINE INSULATION 0600200 702' 1 SEAL WATER RETURN 4.50 1.52 MN-K 0.5 0.08 N/A N/A N/A 6.12" OD MIN-K 06, -07, -13 LINE INSULATION 0600200 SEAL WATER RETURN027.5ODISLT 0600200-08 RACEWAY 7S0EA 1 W 4.50 0.94 RMI 1.625 0.20 S.S. STD N/A 7.75" GD INSULATION K 06,-07, -13 RAEA 0' 1LINE_________ E2-A2-162 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 3 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL, PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER LOCATION ELEV. AREA DESCRIPTION (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 00200-08-_SEALWATERRET(FT3)URN 0600200 RACEWAYSEAL WATER RETURN 3.50 17.54 RMI 1 75 3.52 S.S. STD N/A 7" OD INSULATION K 06, -07, -13 LINE 0600-8 ELWTRRETURN 4.62' 0D MIN-K 00200-RACEWAY 702' '1 SAWTERTUN 3.50 1.00 MIN-K 0.56 0.05 N/A N/A N/A 4.2 DMNKK 06,-07,-13 LINE INSULATION 0600200 RACEWAYA702'R1TLIN 0600200 RACEWAYSEAL WATER RETURN 3.50 2.74 RMI 1.25 0.35 S.S. STD N/A 6" OD INSULATION K 06, -07, -13 LINE 0600200 RACEWAYSEAL WATER RETURN 1.06 6.87 RMI 1.47 0.56 S.S. STD N/A 4" OD INSULATION K 06,-07, -13 LINE 0600200 RACEWAY 702' 1 SEAL WATER RETURN 1.06 1.37 MIN-K 1.47 0.11 S.S. STD N/A 4" OD MIN-K INSULATION K 06, -07, -13 LINE 0600200 RACEWAYSEAL WATER RETURN 1.06 0.92 RMI 3.97 0.40 S.S. STD N/A 9" OD INSULATION K 06, -07, -13 LINE 0600200 RACEWAYSEAL WATER RETURN 2.38 2.76 RMI 1.31 0.29 S.S. STD N/A 5" OD INSULATION K 06,-07,-13 LINE 0600200-08 RACEWAY SEAL WATER RETURN 2.38 0.65 RMI 1.81 0.11 S.S. STD N/A 6" OD INSULATION K 06,-07,-13 LINE 0600200 RACEWAY 702' 1 SEAL WATER RETURN 2.38 2.34 RMI 2.31 0.55 S.S. STD N/A 7" OD INSULATION K 06, -07,-13 LINE 0600200 RACEWAY 702' 1 STEAM GENERATOR 4.50 149.59 RMI 2.25 49.57 S.S. STD N/A 9" OD INSULATION L 02 BLOWDOWN 0600200-07-RACEWAY 702' 1 GENERATOR 4.50 2.57 RMI 1.75 0.61 S.S. STD N/A 8" 00 INSULATION L 02 BLOWDOWN 600200-07-RACEWAY 702' 1 GENERATOR 4.50 1.52 MIN-K 1.375 0.27 S.S. STD N/A 7.25" OD INSULATION L 02 BLOWDOWN 0600200 STEAM GENERATOR 2.38 1.54 RMI 2.31 0.36 SS STO N/A 7"O0 INSULATION L 02 RAEA 0' 1 BLOWOOWN1 0600200 RACEWAY 702' 1 STEAM GENERATOR 2.38 1.72 RMI 2.81 0.55 S.S. STD N/A 8" OD INSULATION L 02 BLOWDOWN 0600200 RACEWAY 702' 1 STEAM GENERATOR 4.50 178.00 RMI 2.25 58.98 S.S. STD N/A 9" 00 INSULATION M 03 ______BLOWOOWN 0600200 RACEWAYSTEAM GENERATOR 4.50 1.27 RMI 1.75 0.30 S.S. STD N/A 8" OD INSULATION M 03 BLOWDOWN 0600200-07-RACEWAY 702' 1 GENERATOR 4.50 2.48 RMI 1.25 0.39 S.S. STD N/A 7" OD INSULATION M 03 BLOWDOWN 0600200 STEAM GENERATOR 2.38 1.46 RMI 2.31 0.35 S.S. STD N/A 7" 00 INSULATION M 03 RAEA 0' 1 BLOWOOWN11 0600200 RACEWAYSTEAM GENERATOR 2.3 2.00 RMI 3.31 0.82 S.S. STD N/A 9" OD INSULATION M 03 BLOWDOWN 0600200 STEAM GENERATOR1300ISLTOM 03 RACEWAY 702' 1 BLEWM4WN 8.62 0.73 RMI 2.19 0.38 S.S. STD N/A ("FOD INSULATION M 03 BLOWDOWN (LNE N/A LOOP1 702' 2 RC INTERIM LEG SRSEE CALC RMI SEE CALC 88.62 55. ST N/A N/A A_______ ________CALC N/A LOOP1 702' 2 PUMP CALC SEE CALC RMI SEE CALC 63.45 S.S. STD N/A N/A B 0600200 1LOOP1 702' 2 1 INTERIM LEG DRAIN 2.38 0.88 RMI 3.8125 0.45 S.S. STD N/A 10" OD INSULATION C 09 BLOWDOWN E2-A2-163 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 4 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM LOCATION ELEV AREA DESCRIPTION OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) VOLUME COMMENTS (FT3) MATERIAL TYPE TYPE 0600200 LOOP 1 702' 2 INTERIM LEG DRAIN 2.38 14.00 RMI 2.8125 4.46 S.S. STD N/A 8" OD INSULATION C 09 0600200 LOOP 1 702' 2 INTERIM LEG DRAIN 2.38 0.55 RMI 2.3125 0.13 S.S. STD N/A 7" OD INSULATION C 09 1 1 1 0600200 LOOP 1 702' 2 INTERIM LEG DRAIN 2.38 0.50 RMI 1.3125 0.05 S.S. STD N/A 5" 0D INSULATION C 09 LABEL, SIGS, &SEE REPORT FOR N/ALABELS, SIGNS, & N/A N/A N/A N/A 0.00 N/A N/A N/A D N LO1 0 2_ PENETRATION NO. COMMENTS SEE N/A LOOP 2 702' 3 RC INTERIM LEG SEE SEE CALC RMI .SEE CALC 86.81 S.S. STD N/A N/A A______ ~~~~~CALC ______ ____N/A LOOP2 702' 3 REACTOR COOLANT SEE SEE CALC RMI SEE CALC 63.45 S.S. STD N/A N/A B PUMP CALC S C 0600200 LOOP 2 702' 3 INTERIM LEG DRAIN 2.38 0.88 RMI 3.8125 0.45 S.S. STD N/A 10" OD INSULATION C 10 0600200 LOOP 2 702' 3 INTERIM LEG DRAIN 2.38 14.00 RMI 2.8125 4.46 S.S. STD N/A 8" OD INSULATION C 10 N/A LOOP2 702' 3 CALCIUM SILICATE SEE SEE CALC CALCIUM SEE CALC 70.68 N/A N/A N/A SEE CALCULATION D CALC SILICATE N/A LOOP 3 702' 4 RC INTERIM LEG SEE SEE CALC RMI SEE CALC 85.43 S.S. STD N/A N/A A CALC N/A LOOP 3 702' 4 INTERIM LEG DRAIN 2.38 1.92 RMI 3.8125 0.99 S.S. STD N/A 10" OD INSULATION B N/A LOOP 3 702' 4 INTERIM LEG DRAIN 2.38 9.50 RMI 2.8125 3.02 S.S. STD N/A 8" OD INSULATION B 0600200 LOOP 3 702' 4 LETDOWN LINE 3.50 13.25 RMI 3.25 6.34 S.S. STD N/A 10" OD INSULATION C 10 REACTOR COOLANT SEE SEE CALC RMI SEE CALC 63.45 S.S. STD N/A N/A D N/A LOOP 3 702' 4 PUMP CALC_______ ____SEEP CALCIU NA LP3 72 4 CACUSIIAE SEE SEE CALC CALCIUM SEE CALC 42.24 N/A N/A N/A SEE CALCULATION E N/A LOOP 3 702' 4 CALCIUM SILICATE SILICATE N/A LOOP 4 702' 5 RC INTERIM LEG SEE SEE CALC RMI SEE CALC 85.05 S.S. STD N/A N/A A CALC N/A LOOP 4 702' 5 REACTOR COOLANT SEE SEE CALC RMI SEE CALC 63.45 S.S. STD N/A N/A B PUMP CALC 0600200 LOOP 4 702' 5 INTERIM LEG DRAIN 2.38 1.92 RMI 3.8125 0.99 S.S. STD N/A 10" OD INSULATION C 12 0600200 LOOP4 702' 5 INTERIM LEG DRAIN 2.38 12.92 RMI 2.8125 4.11 S.S. STD N/A 8" OD INSULATION C 12 N/A LOOP 4 702' 5 MIN K TO WASTE DISP 4.50 2.00 MIN-K SEE CALC 0.05 N/A N/A N/A WRAP AROUND 4" PIPE D LINE N/A LOOP 4 702' 5 TAGS, LABELS, & SIGNS N/A N/A N/A N/A N/A N/A N/A N/A SEE REPORT FOR E I COMMENTS 0600200 LOOP4 702' 5 RESIDUAL HEAT 14.00 58.75 RMI 2 41.02 S.S. STD N/A 18" OD INSULATION F 01 REMOVAL 0600200 LOOP4 702' 5 RESIDUAL HEAT 14.00 5.00 RMI 1 1.64 S.S. STD N/A 16" 0D INSULATION F 01 REMOVAL I 0600200 LOOP4 702' 5 RESIDUAL HEAT 14.00 1.83 RMI 1.75 1.10 S.S. STD N/A 17.5" 0O INSULATION F 01 REMOVAL I E2-A2-164 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 5 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM LOCATION ELEV AREA DESCRIPTION OD LENGTH INSUL. -INSULATION VOLUME JACKET BUCKLE STRAP PACKET NUMBER (IN) -(FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 0600200 LOOP4 702' 5 RESIDUAL HEAT 10.75 15.67 RMI 2.125 9.35 S.S. STD N/A 15" OD INSULATION F 01 LOP4 72 5REMOVAL 0600200 RESIDUAL HEAT 1 1 38" OD INSULATION 01 LOOP 4 702' 5 RMVL 14.00 3.13 RMI 12 21.31 S.S. STD N/A (AV)F 01 LO4 70' 5REMOVAL ..(VALVE)0600200 RESIDUAL HEAT 13" OD INSULATIONF 00 LOOP 4 702' 5 REMOVAL 10.75 2.75 RMI 11.125 14.60 S.S. STD N/A 30 NLTINF 0600200 LOP 0' 5 RESIDUAL HEAT 1.05 1.13 RMI 1.475 0.09 S.S. STD N/A 400O INSULATION F 01 REMOVAL 0600200 RESIDUAL HEAT 1.05 2.21 RMI 2.475 0.42 S.S. STD N/A 6" 00 INSULATION F-01 LO4 70' 5REMOVAL 0600200 4 702'RESIDUAL HEAT 6.63 2.91 RMI 0.6875 0.32 S.S. STD N/A 8" OD INSULATION F 01 REMOVAL 0600200 4 702'RESIDUAL HEAT 6.63 2.05 RMI 8.6875 5.95 S.S. STD N/A 24" OD INSULATION F 01 REMOVAL SEE N/A LOOP 1 716' 6 STEAM GENERATOR CACSEE CALC RMI SEE CALC 215.60 S.S. STD N/A N/A A N/A LOOP 1 716' 6 STEAM GENERATOR SESEE CALC RMI SEE CALC 0.66 S.S. STD N/A AT ROOT VALVES A CALC00-03-_RESDUALHEAT 0600200 LOOP 716' 6 FEEDWATER 16.00 24.10 RMI 2.5 24.32 S.S. STD N/A 21" OD INSULATION B 01 REMOVAL 0600200 LOOP 1 716' 6 FEEDWATER 16.00 10.59 RMI 0.5 1.91 S.S. STD N/A 17" OD INSULATION B 01 REMOVAL 01 ________CALC 0600200 SEE N/A LOOP 1- 716' 6 FEEDWATER SEE CALC RMI SEE CALC 0.26 S.S. STD N/A AT 1" LINE B 01 _CALC 0600200 LOOP1 716' 6 FEEDWATER ..0 MINERAL 2 0.70 N/AS STO N/A AT PENETRATION#X-12A B 01 WO 01 LOOP 1 716' 6 FEEDWATER 30.25 10.50 WOOL .9 .. ST / 7"O NULTO N/A LOOP 1 716' 6 PAINT CHIP N/A N/A N/A N/A 0.00 N/A N/A N/A SEE PAINT INSPECTION C_______REPORT N/A LOOP1 716' 6 CONDUIT 3M-M2OC 1.32 N/A 3M-M2OC 0.1875 2.35 N/A N/A N/A SEE CALCULATION D________INSULATIONI N/A LOOP 1 716' 6 CONDUIT 3M-M2EC 1.90 N/A 3M-M2OC 0.1875 1.43 N/A N/A N/A SEE CALCULATION D INSULATION N/A LOOP 1 716' 6 CONDUIT 3M-M2EC 2.38 N/A 3M-M22C 0.1875 1.70 N/A N/A N/A SEE CALCULATION D________ _____ _____ INSULATION N/A LOOP 1 716' 6 OINSULT CI N/A N/A N/A N/A 0.52 N/A N/A N/A S CALCUTION 0NSEE D N/A LOOPN1 716' /A6 1.32 N/A N/A N/A 2.31 N/A N/A N/A SUPPORTSEE D INSULATIONCAULTO CONDUIT 3M-M20CCACLTO ____N/A OOP1 71' 6 INSULATION LABELSTAS ANDTI-SEMEPRTFO N/A LOOP 1 710-720 6 8N/A N/A N/A N/A N/A N/A N/A N/A SEE EEPORTIOR E_____________WRAPS COMMENTS ____0600200 LOP 1' 6 14" PRESSURIZER SPRAY 4.50 43 ..40 RMI 2.75 18.88 S.S. STOD N/ 10" 00 INSULATION F 02 LLINE SU L 0600200 4 PRESSURIZER SPRAY 4.50 1.21 RMI 0.75 0.10 S.S. STD N/A 6" 00 INSULATI 02 LOOP 1 716' 6 LIEIN/A N/AN/A 2_31_N/A N/AN/A__E2-A2-165 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 6 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUBR LOCATION ELEV. AREA DESCRIPTION (N (F) TP THC ES(I)VOLUME MAEIL TP YECOMMENTS LTE NUMBER (IN) (FT) TYPE THICKNESS (IN) (0600200-13 4"_____PRESSURIZER __ ________ (T3 MTRILRYPATP 0600200 LOOP4" PRESSURIZER SPRAY 4.50 0.67 MIN-K 1.5 0.13 S.S. STD N/A 7.5" OD INSULATION F 02 LINE 0600200-13 LOOP 1 716' 6 4" PRESSURIZER SPRAY 4.50 1.21 RMI 7.75 2.51 S.S. STD N/A 20" OD INSULATION F 02 LINE 0600200 LOOP3/4" PRESSURIZER SPRAY 1.05 5.17 RMI 2.975 1.35 S.S. STD N/A 7" OD INSULATION F 02 BYPASS LINE 0600200 LOOP3/4 PRESSURIZER SPRAY 1.05 4.34 RMI 1.475 0.35 S.S. STD N/A 4" OD INSULATION F 02 BYPASS LINE 0600200 13/4" PRESSURIZER SPRAY 1.05 0.50 RMI 3.35 0.16 S.S. STD N/A 7.5" OD INSULATION F 02 BYPASS LINE N/A LOOP 1 716' 6 HOT LEG CAL SEE CALC RMI SEE CALC 69.55 S.S. STD N/A N/A G CALC SEE N/A LOOP 1 716' 6 COLD LEG SEE CALC RMI SEE CALC 55.34 S.S. STD N/A N/A H CALC 1 0600200 LOOP 1 716' 6 BORON INJECTION 1.90 5.65 RMI 2.55 1.40 S.S. STD N/A 7" OD INSULATION J 05 0600200 LOOP 1 716' 6 BORON INJECTION 1.90 0.96 RMI 7.6 1.51 S.S. STD N/A 9.5" OD INSULATION J 05 1 0600200 LOOP1 716' 6 ACCUMULATOR 10.75 2.36 RMI 0.795 0.47 S.S. STD N/A 12.34" OD INSULATION K 0600200 LOOPACCUMULATOR 10.75 16.42 RMI 3.125 15.53 S.S. STD N/A 17" OD INSULATION K 01 INJECTION 0600200 LOOPACCUMULATOR 10.75 2.65 MIN-K 1.25 0.87 S.S. STD N/A 13.25" OD INSULATION K 01 INJECTION 0600200 LOOPACCUMULATOR 10.75 5.09 RMI 9.635 21.81 S.S. STO N/A 30" OD INSULATION K 01 INJECTION 0600200 LOOP 1 716' 6 ACCUMULATOR 10.75 0.57 RMI 6.126 1.29 S.S. STD N/A 23" OD INSULATION K 01 INJECTION 0600200 LOHA1 716' 6 6.63 7.94 RMI 2.6875 4.34 S.S. STD N/A 12" OD INSULATION L 01 INJECTION I N/A LOOP 1 716' 6 RESIDUAL HEAT 6.63 3.50 RMI 3.6875 2.90 S.S. STD N/A 14" OD INSULATION M REMOVAL N/A LOOP 1 716' 6 RESIDUAL HEAT 6.63 2.09 RMI 0.6875 0.23 S.S. STD N/A 8" OD INSULATION M REMOVAL N/A LOOP 1 716' 6 RESIDUAL HEAT 6.63 2.17 RMI 9.6875 7.48 S.S. STD N/A 26" OD INSULATION M REMOVAL N/A LOOP 1 716' 6 RESIDUAL HEAT 8.63 26.50 RMI 9.6875 102.56 S.S. STD N/A 11" OD INSULATION M REMOVAL N/A LOOP 1 716' 6 RESIDUAL HEAT 8.63 1.10 MIN-K 0.9375 0.22 S.S. STD N/A 10.5" OD INSULATION M REMOVAL 0600200 LOOP 1 716' 6 NORMAL CHARGING 3.50 54.50 RMI 2.75 20.44 S.S. STD N/A 9" OD INSULATION N 11 0600200 LOOP 1 716' 6 NORMAL CHARGING 3.50 0.69 RMI 1.2 0.15 S.S. STO N/A 6.5" OD INSULATION N 00200- LOOP 1 716' 6 NORMAL CHARGING 3.50 2.50 RMI 2 0.60 S.S. STO N/A 7.5" 00 INSULATION N 11 _________ _____ _____ _________________ E2-A2-166 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 7 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS O LEGH ISL INUAIN INSUL. JCE BUKE SRPPACKET PROBLEM LOCATION ELEV. AREA DESCRIPTION 00 LENGTH INSUL. INSULATION U RCOMMENTSET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 0600200 LOOP 1 716' 6 STEAM GENERATOR 3.50 41.67 RMI 2.25 11.76 S.S. STD N/A 8" OD INSULATION P 01 BLOWDOWN 0600200 LOOP 1 716' 6 STEAM GENERATOR 4.50 28.75 RMI 2.25 9.53 S.S. STD N/A 9" OD INSULATION P 01 BLOWDOWN I 0600200 LOOP1 716' 6 STEAM GENERATOR 4.50 3.01 RMI 0.75 0.26 S.S. STD N/A 6" OD INSULATION P 01 BLOWDOWN 0600200 STEAM GENERATOR LOOP 1 716' 6 1.35 0.59 RMI 3.325 0.20 S.S. STD N/A 8" OD INSULATION P 01 BLOWDOWN 0600200 LOOP1 716' 6 STEAM GENERATOR 1.33 1.22 RMI 3.335 0.41 S.S. STD N/A 8" OD INSULATION P 01 BLOWDOWN 0600200 LOOP1 716' 6 STEAM GENERATOR 1.31 0.75 RMI 2.345 0.14 S.S. STD N/A 6" OD INSULATION P 01 BLOWDOWN 0600200 LOOP1 716' 6 STEAM GENERATOR 1.30 1.13 RMI 3.35 0.38 S.S. STD N/A 8" OD INSULATION P 01 BLOWDOWN 0600200 LOOP1 716' 6 STEAM GENERATOR 2.91 0.29 RMI 2.045 0.06 S.S. STD N/A 7" 0D INSULATION P 01 BLOWDOWN N/A LOOP 1 716' 6 MIN-K N/A N/A MIN-K 3.38 0.944 N/A N/A N/A N/A a 0600200 LOOP 1 716' 6 3" ALTERNATE CHARGING 3.50 44.09 RMI 2.75 16.53 S.S. STD N/A 9" OD INSULATION R 11 0600200 LOOP1 716' 6 3"ALTERNATE CHARGING 3.50 1.83 MIN-K 1.25 0.24 S.S. STD N/A 6"OD INSULATION R 11 N/A LOOP2 716' 7 STEAM GENERATOR SEE SEE CALC RMI SEE CALC 215.60 S.S. STD N/A N/A A CALC N/A LOOP 2 716' 7 STEAM GENERATOR SEE SEE CALC RMI SEE CALC 0.67 S.S. STD N/A AT ROOT VALVES A CALC I N/A LOOP 2 716' 7 CONDUIT 3M-M20C 1.90 50.00 3M-M20C 0.1875 2.19 N/A N/A N/A SEE CALCULATION B INSULATION I N/A LOOP 2 716' 7 CONDUIT 3M-M20C 2.38 70.00 3M-M20C 0.1875 3.65 N/A N/A N/A SEE CALCULATION B INSULATION N/A LOOP2 716' 7 CONDUIT 3M-M20C N/A N/A 3M-M2OC N/A 1.79 N/A N/A N/A SUPPORT INSULATION B N/A_____ LINSULATION NA / 3MC N19/ N/A _N/A SEE CALCULATION B 0600200 LOOP2 716' 7 PRESSURIZER SURGE 14.00 34.40 RMI 4.5 62.48 S.S. STD N/A 23" OD INSULATIONS C 01 LINE 0600200 LOOP2 716' 7 PRESSURIZER SURGE 14.00 7.67 RMI 0.5 1.21 S.S. STD N/A 15" OD INSULATIONS C 01 LINE 0600200 LOOP2 716' 7 PRESSURIZER SURGE 14.00 3.34 RMI 1 1.09 S.S. STD N/A 16" OD INSULATIONS C 01 LINE 0600200 LOOP 2 716' 7 PRESSURIZER SURGE 14.00 3.01 RMI 2.5 2.71 S.S. STD N/A 19" OD INSULATIONS C 01 LINE 0600200 LOOP2 716' 7 PRESSURIZER SURGE 14.00 8.67 RMI 1.5 4.40 S.S. STD N/A 17" OD INSULATIONS C 01 LINE 0600200 LOOP 2 716' 7 FEEDWATER 16.00 18.50 RMI 2.5 18.67 S.S. STD N/A 21" OD INSULATION 0 02 0600200 LOOP 2 716' 7 FEEDWATER 16.00 0.80 RMI 2 0.63 S.S. STD N/A 20" OD INSULATION D 02 0600200 LOOP 2 716' 7 FEEDWATER 16.00 1.59 MIN-K 1 0.59 S.S. STD N/A 18" OD INSULATION D 02 __III I E2-A2-167 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 8 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER LOCATION ELEV. AREA DESCRIPTION (IN) (FT) TYPE THICKNESS (IN) LUME COMMENTS (FT3) MATERIAL TYPE TYPE 0600200 LOOP 2 716' 7 FEEDWATER 16.00 10.84 RMI 0.5 1.95 S.S. STO N/A 17" OD INSULATION D 02 0600200 SEE LOOP 2 716' 7 FEEDWATER SEE CALC RMI SEE CALC 0.42 S.S. STD N/A AT 1.88" OD LINE D 02 CALC 0600200 SEE LOOP 2 716' 7 FEEDWATER SEE CALC RMI SEE CALC 0,27 S.S. STD N/A AT 1" LINE D 02 CALC 0600200 LOOP 2 716' 7 FEEDWATER 30.25 0.50 MINERAL 2 0.70 N/A STD N/A AT PENETRATION

  1. X-12B D 02 WOOL 0600200 LOOP 2 716' 7 4" PRESSURIZER SPRAY 4.50 32.67 RMI 2.75 14.21 S.S. STD N/A 10" OD INSULATION E 02 LINE 0600200 LOOP2 716' 7 4"PRESSURIZERSPRAY 4.50 1.21 RMI 7.75 2.51 S.S. STD N/A 20" OD INSULATION E 02 LINE 0600200 LOOP3/4" PRESSURIZER SPRAY 1.05 0.42 RMI 2.975 0.11 S.S. STD N/A 7" OD INSULATION E 02 BYPASS LINE 0600200 LOOP3/4" PRESSURIZER SPRAY 1.05 8.42 RMI 1.475 0.68 S.S. STD N/A 4" OD INSULATION E 02 BYPASS LINE N/A LOOP 2 716' 7 HOT LEG SEE CALC RMI SEE CALC 74.60 S.S. STD N/A N/A F CALC N/A LOOP 2 716' 7 HOT LEG SEE SEE CALC RMI SEE CALC 8.15 S.S. STD N/A AT 6" SAFETY INJECTION F CALC SEE N/A LOOP 2 716' 7 COLD LEG SEE CALC RMI SEE CALC 55.42 S.S. STD N/A N/A G CALC 0600200 LOOP 2 716' 7 BORON INJECTION 1.90 3.94 RMI 2.55 0.98 S.S. STD N/A 7" GD INSULATION H 06 0600200 LOOP 2 716' 7 BORON INJECTION 1.90 1.08 RMI 7.6 1.70 S.S. STD N/A 9.5" OD INSULATION H 06 06000-9 ACCUMULATOR___________

0600200 LOOP 2 716' 7 ACCUMULATOR 10.75 17.75 RMI 3.125 16.79 S.S. STD N/A 17" OD INSULATION J 02 INJECTION 0600200 LOOPACCUMULATOR 10.75 4.98 RMI 9.625 21.31 S.S. STD N/A 30" OD INSULATION J 02 INJECTION 600200 LOOPACCUMULATOR 10.75 0.96 RMI 0.625 0.15 S.S. STD N/A 12" OD INSULATION J 02 INJECTION 0600200 LOOPACCUMULATOR 10.75 1.24 RMI 1.625 0.54 S.S. STD N/A 14" OD INSULATION J 02 INJECTION 0600200 LOOP 2 716' 7 LOWHEAD SAFETY 6.63 9.75 RMI 2.6875 5.32 S.S. STD N/A 12" OD INSULATION K 02 INJECTION N/A LOOP 2 716' 7 RESIDUAL HEAT 8.63 31.25 RMI 1.1875 7.94 S.S. STD N/A 11" OD INSULATION L REMOVAL RESIDUAL HEAT 9.7500O MIN-K N/A LOOP2 716' 7 8.63 2.74 MIN-K 0.5625 0.31 S.S. STD N/A L REMOVAL INSULATION 0600200 LOOP 2 716' 7 NORMAL CHARGING 3.50 26.92 RMI 2.75 10.09 S.S. STD N/A 9" OD INSULATION M 11 0600200 LOOP 2 716' 7 NORMAL CHARGING 3.50 1.92 RMI 0.5 0.08 S.S. STD N/A 4.5" OD INSULATION M 111 0600200 5.5" 00 MIN-K 0 0 LOOP 2 716' 7 NORMAL CHARGING 3.50 0.84 RMI 1 0.08 S.S. STD. N/A INSULATION M E2-A2-168 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 9 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUBR LOCATION ELEV. AREA DESCRIPTION (N (F) TP THC ES(I)VOLUME MAEIL TP YECOMMENTS LTE NUMBER (IN) (FT) TYPE THICKNESS (IN) (T) MTRA YE TP E-E 0600200--(FT3) 0600200 LOOP 2 716' 7 NORMAL CHARGING 3.50 3.17 RMI 0.75 0.22 S.S. STD N/A 5" OD INSULATION M 11 0600200 LOOP 2 716' 7 EXCESS LETDOWN 1.32 39.67 RMI 2.34 7.41 S.S. STD N/A 6" OD INSULATION N 12 1 0600200 LOOP2 716' 7 EXCESS LETDOWN 1.32 3.87 MIN-K 2.34 0.72 S.S. STO N/A 6" 00 INSULATION N 0600200 LOOP 2 716' 7 EXCESS LETDOWN 1.32 6.75 RMI 1.84 0.86 S.S. STD N/A 5" OD INSULATION N 12 0600200 LOOP 2 716' 7 EXCESS LETDOWN 1.32 0.59 RMI 0.84 0.02 S.S. STD N/A 3" OD INSULATION N 12 0600200 2 716' 7 STEAM GENERATOR 3.50 35.25 RMI 2.25 9.95 S.S. STD N/A 8" OD INSULATION P 02 LOP2 76B LOWDOWN 0600200 LOOPSTEAM GENERATOR 4.50 28.59 RMI 2.25 9.47 S.S. STD N/A 9" OD INSULATION P 02 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 4.50 3.50 RMI 1.25 0.55 S.S. STD N/A 7" OD INSULATION P 02 BLOWDOWN 0600200 2 716'STEAM GENERATOR 1.31 1.67 RMI 2.845 0.43 S.S. STD N/A 7" OD INSULATION P 02 BLOWDOWN 0600200 STEAM GENERATOR 1.31 0.73 RMI 2.345 0.14 5 5 STO N/A 6"O0 INSULATION P 02 LO2 71' 7 SLOWDOWN 0600200 LOOP 2 716' 7 1.31 0.59 RMI 3.345 0.20 S.S. STD N/A 8" OD INSULATION P 02 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 2.88 0.28 RMI 2.06 0.06 S.S. STD N/A 7" OD INSULATION P 02 BLOWDOWN N/A LOOP2 720-737 7 CONDUIT INSULATION 3M 1.32 45.00 3M20C SEE CALC 1.51 N/A N/A N/A SEE CALCULATION Q________RADIANT N/A LOOP 2 720-737 7 SUPPORT N/A N/A N/A SEE CALC 0.77 N/A N/A N/A SEE CALCULATION a 0600200 LOOP 2 716' 7 LETDOWN LINE 3.50 2.17 RMI 4.25 1.56 S.S. STD N/A 12" OD INSULATION R 10 0600200 LOOP 2 716' 7 LETDOWN LINE 3.50 47.50 RMI 3.25 22.73 S.SR STD NA 10" 00 INSULATION R 0600200 LOOP 2 716' 7 LETDOWN LINE 3.50 4.29 RMI 2.25 1.21 S.S. STD N/A 8" 0O INSULATION R 10 __________ 0600200 LOOP 2 716' 7 LETDOWN LINE 3.50 3.09 RMI 1.5 0.51 SNS STN N/A 6.5" 00 INSULATION R 0600200 LOOP 2 716' 7 LETDOWN LINE 3.50 0.59 MIN-K 0.75 0.04 S.S. STD N/A AT MIN-K INSULATION R 10 0600200 LOOP2 716' 7 3ALTERNATE CHARGING 3.50 25.09 RMI 2.75 9.41 S.S STD N/A 9"O0 INSULATION S 11 0600200 LOOP 2 716' 7 3ALTERNATE CHARGING 3.50 1.25 RMI 0.5 0.05 S.S. STD N/A 4.5" OD INSULATION S 11 0600200 LOOP 2 716' 7 3ALTERNATE CHARGING 3.50 3.04 RMI 0.75 0.21 S.S. STD N/A 5" OD INSULATION S 11 N/A LOOP 3 716' 8 STEAM GENERATOR SEE CALC RMI SEE CALC 215.60 S.S. STD N/A N/A A N/A LOOP 3 716' 8 STEAM GENERATOR SEG SEE CALC 2RMI SEE CALC 0.62 S.S. STOD N/A AT ROOT VALVES A I1I1_ ___I II E2-A2-169 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 10 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM LOCATION ELEV. AREA DESCRIPTION 00 LENGTH INSUL INSULTION VOLUME JACKET BUCKLE STRAP COMMENTS PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 0600200 LOOP 3 716' 6 FEEDWATER 16.00 19.42 RMI 2.5 19.60 S.S. STD N/A 21" OD INSULATION B 03 0600200 LOOP 3 716' 8 FEEDWATER 16.00 1.09 RMI 2 0.86 S.S. STD N/A 19" OD INSULATION B 03 1 1 1 -1 0600200 LOOP 3 716' 8 FEEDWATER 16.00 6.34 RMI 0.5 1.14 S.S. STD N/A 17" OD INSULATION B 03 0600200 LOOP 3 716' 8 FEEDWATER SEE SEE CALC RMI SEE CALC 0.35 S.S. STD N/A AT 1.88" OD LINE B 03 CALC 0600200 LOOP 3 716' 8 FEEDWATER SEE SEE CALC RMI SEE CALC 0.24 S.S. STD N/A AT 1" LINE B 03 CALC 0600200 LOOP 3 716' 8 FEEDWATER 30.25 0.50 MINERAL 2 0.70 N/A STD N/A AT PENETRATION

  1. X-12C B 03 WOOL 0600200 LOOP 3 716' 8 LETDOWN LINE 3.50 38.50 RMI 3.25 18.43 S.S. STD N/A 10" OD INSULATION C 10 SEE N/A LOOP 3 716' 8 HOT LEG SEE CALC RMI SEE CALC 49.89 S.S. STD N/A N/A D CALC SEE N/A LOOP 3 716' 8 COLD LEG SEE CALC RMI SEE CALC 54.98 S.S. STD N/A N/A E CALC 0600200 LOOP 3 716' 8 BORON INJECTION 1.90 5.20 RMI 2.55 1.29 S.S. STD N/A 7" OD INSULATION F 0600200 LOOP 3 716' 8 BORON INJECTION 1.90 0.96 RMI 7.6 1.51 S.S. STD N/A .9.5" OD INSULATION F 06 0600200 LOOP 3 716' 8 ACCUMULATOR 10.75 17.25 RMI 3.125 16.32 S.S. STD N/A 17" OD INSULATION G 02 INJECTION 0600200 LOOP 3 716' 8 ACCUMULATOR 10.75 5.18 RMI 9.625 22.16 S.S. STD N/A 30" OD INSULATION G 02 INJECTION 0600200 LOOP 3 716' 8 ACCUMULATOR 10.75 1.07 RMI 0.625 0.17 S.S. STD N/A 12" OD INSULATION G 02 INJECTION 0600200 LOOP 3 716' 8 ACCUMULATOR 10.75 1.82 RMI 0.375 0.17 S.S. STD N/A 11.5" OD INSULATION G 02 INJECTION 0600200 LOOP 3 716' 8 LOWHEAD SAFETY 6.63 2.53 RMI 2.6875 1.38 S.S. STD N/A 12" OD INSULATION H 02 INJECTION 0600200 LOOP 3 716' 8 LOWHEAD SAFETY 6.63 4.26 RMI 0.6875 0.47 S.S. STD N/A 8" OD INSULATION H 02 INJECTION N/A LOOP 3 716' 8 RESIDUAL HEAT 8.63 6.09 RMI 1.1875 1.55 S.S. STD N/A 11"OD INSULATION J REMOVAL RESIDUAL HEAT 26" OD INSULATION N/A LOOP 3 716' 8 REMOVAL 6.63 2.17 RMI 9.6875 7.48 S.S STD N/A (VALVE)N/A LOOP 3 716' 8 RESIDUAL HEAT 6.63 3.75 RMI 0.6875 0.41 S.S. STD N/A 8" OD INSULATION J REMOVAL I N/A LOOP 3 716' 8 RESIDUAL HEAT 6.63 2.67 RMI 3.6875 2.22 S.S. STD N/A 14" OD INSULATION J REMOVAL 1 0600200 LOOP 3 716' 8 EXCESS LETDOWN 1.32 42.84 RMI 2.34 8.00 S.S. STD N/A 6" OD INSULATION K 12 0600200 LOOP 3 716' 1 8 EXCESS LETDOWN 1.32 0.63 RMI 2.84 0.16 S.S. STD N/A 7" OD INSULATIONK 12 1 I(VALVE)E2-A2-170 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 11 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM LOCATION ELEV AREA DESCRIPTION 00 LENGTH INSUL. INSULATION VOLUME JACKET BUCKLE STRAP COMMENTS PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 0602-8-(FT3) 0600200 LOOP 3 716' 8 EXCESS LETDOWN 1.32 6.17 RMI 1.84 0.78 S.S. STD N/A 5" OD INSULATION K 12 0600200 LOOP 3 716' 8 EXCESS LETDOWN 1.05 0.78 RMI 1.975 0.10 S.S. STD N/A 5" OD INSULATION K 12 0600200 6" 00 INSULATIONK 12 LOOP 3 716' 8 EXCESS LETDOWN 1.05 0.46 RMI 2.475 0.09 S.S. STD N/A VALVE)K 12 (VALVE)0600200 LOOPSTEAM GENERATOR 3.50 44.92 RMI 2.25 12.68 S.S. STD N/A 8" OD INSULATION L 03 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 4.50 21.42 RMI 2.25 7.10 S.S. STD N/A 9" OD INSULATION L 03 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 4.50 3.17 RMI 1.25 0.50 S.S. STD N/A 7" OD INSULATION L 03 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 1.31 1.75 RMI 2.845 0.45 S.S. STD N/A 7" OD INSULATION L 03 BLOWDOWN 0600200 LOOP3 716' 8 STEAM GENERATOR 1.31 0.75 RMI 2.345 0.14 S.S. STD N/A 6" OD INSULATION L 03 BLOWDOWN 0600200 LOOP 3 716' 8 STEAM GENERATOR 1.31 1.11 RMI 3.345 0.38 S.S. STD N/A 8" OD INSULATION L 03 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 2.88 0.28 RMI 2.06 0.06 S.S. STD N/A 7" OD INSULATION L 03 BLOWDOWN N/A LOOP 4 716' 9 STEAM GENERATOR SEE SEE CALC RMI SEE CALC 215.60 S.S. STD N/A N/A A CALC N/A LOOP 4 716' 9 STEAM GENERATOR SEE E GAL RMI SEE GALE 0.58 5 5 STD N/A AT ROOT VALVES A_________

_____ _____ ALE ____0600200 LOOP4 716' 9 FEEDWATER 16.00 20.07 RMI 2.5 20.25 S.S. STD N/A 21" 00 INSULATION B 041 0600200 LOOP 4 716' 9 FEEDWATER 16.00 6.78 RMI 0.5 1.22 S.S. STD N/A 17" OD INSULATION B 04 0600200-02-SE LOOP 4 716' 9 FEEDWATER S0SEE GALE RMI SEE GALE 0.35 S.S. STD N/A AT 1.88"O 0 LINE B 04 GALE 1 0600200 SEE LOOP 4 716' 9 FEEDWATER SEE CALC RMI SEE CALC 0.14 S.S. STD N/A AT 11" LINE B 04 CALC 0600200 LP4 76 9 EDAE 302 0.0 MINERAL 2 0.70 N/A STOD N/A AT PENETRATION

  1. X-12D B 04 LOP4 76 EDAE 02 .0 WOOL _____060020-02-SEE N/A LOOP4 716' 9 HOTLEG SEE CALL RMI SEE CALC 72.51 S.S. STD N/A N/A 1 04_ CALC SEE N/A LOOP4 716' 9 HOLTLEG SEE CALL RMI SEE CALC 54.86 S.S. STD N/A N/A D CALC 0600200 LOOP 4 716' 9 BORON INJECTION 1.90 4.45 RMI 2.55 1.10 S.S. STD N/A 7" OD INSULATION E 05 0600200 LOOP 4 716' 9 BORON INJECTION 1.90 0.90 RMI 7.6 1.42 S.S. STD N/A 9.5" OD INSULATION E 05 0600200 LOOPACCUMULATOR 10.75 26.25 RMI 3.125 24.83 S.S. STD N/A 17" OD INSULATION F 01 INJECTION 0600200 LOOPACCUMULATOR 10.75 5.42 RMI 9.625 23.19 S.S. STD N/A 30" OD INSULATION F 01 INJECTION E2-A2-171 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 12 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FTU) MATERIAL TYPE TYPE LETTER 0600200 LOOP4 7LOWHEA SAFETY 6.63 7.04 RMI 1.1875 1.43 S.S. STD N/A 9" OD INSULATION G 01 LOP4 76 9INJECTION N/A LOOP 4 720-737 9 LABELS AND TIE WRAPS N/A N/A N/A N/A N/A N/A N/A N/A SEE REPORT FOR H I _COMMENTS N/A LOOP 4 720-737 9 RTV SEALANT N/A N/A N/A N/A N/A N/A N/A N/A N/A J 0600200 LOOPSTEAM GENERATOR 3.50 35.25 RMI 2.25 9.95 S.S. STD N/A 8" OD INSULATION K 04 BLOWDOWN 0600200 LOOP 4 716' 9 STEAM GENERATOR 4.50 36.84 RMI 2.25 12.21 S.S. STD N/A 9" OD INSULATION K 04 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 4.50 0.79 RMI 1.25 0.12 S.S. STD N/A 7" OD INSULATION K 04 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 1.32 1.63 RMI 2.84 0.42 S.S. STD N/A 7" OD INSULATION K 04 BLOWDOWN 0600200 LOOPSTEAM GENERATOR 1.32 0.75 RMI 2.34 0.14 S.S. STD N/A 6" OD INSULATION K 04 BLOWDOWN 0600200 STEAM GENERATOR LOOP 4 716' 9 1.32 0.59 RMI 3.34 0.20 S.S. STO N/A 8" OD INSULATION K 04 BLOWOOWN 0600200 LOOPSTEAM GENERATOR 2.88 0.34 RMI 2.56 0.10 S.S. STD N/A 8" OD INSULATION K 03 BLOWDOWN 0600200 LOOP 4 716' 9 3" ALTERNATE CHARGING 3.50 65.75 RMI 2.75 24.65 S.S. STD N/A 9" O INSULATION L 11 0600200 LOOP 4 716' 9 3" ALTERNATE CHARGING 3.50 2.34 RMI 2.25 0.66 S.S. STD N/A 8" OD INSULATION L 11 0600200 17" 00 INSULATION AT LOOP 4 716' 9 3" ALTERNATE CHARGING 3.50 2.91 RMI 6.75 4.39 S.S. STD N/A L 11 VALVES 0600200 LOOP 1 745' 10 MAIN STEAM 32.00 63.17 RMI 3.5 171.24 S.S. STD N/A N/A A 01 0600200 LOOP 1 745' 10 MAIN STEAM 32.00 3.55 MIN-K 6 17.66 S.S. N/A N/A NEAR PENETRATION A 01 0600200 LOOP 1 745' 10 MAIN STEAM 32.00 2.83 MIN-K 1.5 3.10 S.S. N/A N/A NEAR TOP OF SG A 01 0600200 SEE LOOP 1 745' 10 MAIN STEAM SEE CALC RMI SEE CALC 1.48 S.S. STD N/A AT 1" VENT LINE A 01 CALC 0600200 SEEAT1INRUETES LOOP 1 745' 10 MAIN STEAM SEE CALC RMI SEE CALC 0.34 S.S. STD N/A AT 1" INSTRUMENT TEST A 01 CALC LINE 0600200 SEE AT 3/4" INSTRUMENT LOOP 1 745' 10 MAIN STEAM SEE CALC RMI SEE.CALC 1.34 S.S. STD N/A A 01 CALC TEST LINES SEE N/A LOOP 1 745' 10 STEAM GENERATOR SEE CALC RMI SEE CALC 451.03 S.S. STD N/A N/A B CALC 0600200 LOOP 1 745' 10 AUXLILIARY FEEDWATER 6.63 3.17 RMI 5.1875 4.24 S.S. STD N/A 17" OD INSULATION C 05 0600200 LOOP 1 745' 10 AUXLILIARY FEEDWATER 6.63 59.00 RMI 2.6875 32.21 S.S. STD N/A 12" OD INSULATION C 05 1 0600200 LOOP 1 745' 10 AUXLILIARY FEEDWATER 6.63 3.01 MIN-K 2.8125 1.74 S.S. STD N/A 12.25" OD INSULATION C 05 0600200 LOOP 1 745' 10 AUXLILIARY FEEDWATER 6.63 1.43 RMI 1.6875 0.44 .S.S. STD N/A 10" OD INSULATION C 05 1 1 1 E2-A2-172 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 13 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM Go LENGT" &NSUL. tNSULATtO%

NSL JACKET BUCKLEý STRAP PACKET PRMBER LOCATION ELEV. AREA DESCRIPTION (N LENG TH INSUTIN VOLUME MACET BUKE TRP COMMENTS LETTER NUMBER (IN) (FT) TYPE THICKNESS (IN) (F3 MAEIL TP TPEETR 0620-0(FT3) M 0600200 LOOP 1 745' 10 AUXLILIARY FEEDWATER 1.31 1.20 RMI 2.845 0.31 S.S. STD N/A AT 1.31" OD LINE C 05 N/A LOOP 1 745' 10 SEAL AROUND HVAC N/A N/A N/A N/A N/A N/A N/A N/A N/A D DIFFUSER N/A LOOP 1 745' 10 1.90 5.00 3M20C SEE CALC 0.22 N/A N/A N/A SEE CALCULATION E N/A___ _ _ 745__ __0_ C RADIANT N/A LOOP 1 745' 10 JUNCTION BOX N/A N/A 3M20C SEE CALC 0.26 N/A N/A N/A SEE CALCULATION E N/A LOOP 1 745' 10 SUPPORT N/A N/A 3M20C SEE CALC 0.26 N/A N/A N/A SEE CALCULATION E 0600200 LOOP 2 745' 11 MAIN STEAM 32.00 67.50 RMI 3.5 182.97 S.S. STD N/A N/A A 02 0600200 LOOP 2 745' 11 MAIN STEAM 32.00 2.75 MIN-K 1.5 3.01 S.S. N/A N/A NEAR TOP OF SG A 02 0600200 LOOP 2 745' 11 MAIN STEAM SEE SEE CALC RMI SEE CALC 1.63 S.S. STD N/A AT 1" VENT LINE A 02 CALC 0600200 SEE AT 1" INSTRUMENT TEST LOOP 2 745' 11 MAIN STEAM SEE CALC RMI SEE CALC 0.37 S.S. STD N/A A 02 CALC LINE 0600200 SEE AT 3/4" INSTRUMENT LOOP 2 745' 11 MAIN STEAM SEE CALC RMI SEE CALC 1.41 S.S. STD N/A A 02 CALC TEST LINES N/A LOOP 2 745' 11 STEAM GENERATOR SEE SEE CALC RMI SEE CALC 451.03 S.S. STD N/A N/A B CALC 1 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 6.63 3.50 RMI 5.1875 4.68 S.S. STD N/A 17" OD INSULATION C 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 6.63 2.28 RMI 3.6875 1.89 S.S. STD N/A 14" OD INSULATION C 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 6.63 50.72 RMI 2.6875 27.69 S.S. STD N/A 12" OD INSULATION C 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 6.63 2.10 RMI 1.6875 0.64 S.S. STD N/A 10" OD INSULATION C 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 6.63 2.44 MIN-K 0.3775 0.14 S.S. STD N/A 7.38" OD INSULATION C 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 6.63 15.09 RMI 2.6875 8.24 S.S. STD N/A 12" OD INSULATION E 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 4.50 26.09 RMI 2.75 11.35 S.S. STD N/A 10" OD INSULATION E 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 4.50 2.84 RMI 6.75 4.71 S.S. STD N/A 18" OD INSULATION E 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 1.31 0.45 RMI 2.345 0.08 S.S. STD N/A 6" OD INSULATION E 02 0600200 LOOP 2 745' 11 AUXLILIARY FEEDWATER 1.31 1.11 RMI 2.847 0.29 S.S. STD N/A 7" 0D INSULATION E 02 0600200 LOOP 3 745' 12 MAIN STEAM 32.00 66.70 RMI 3.5 180.80 S.S. STD N/A N/A A 03 0600200 LOOP3 745' 12 MAIN STEAM 32.00 3.10 MIN-K 1.5 3.40 S.S. N/A N/A NEAR TOP OF SG A 03 0600200 LOOP 3 745' 12 MAIN STEAM SEE SEE CALC RMI SEE CALC 1.42 S.S. STD N/A AT 1" VENT LINE A 03 CALC I I E2-A2-173 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 14 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER LOCATION ELEV. AREA DESCRIPTION (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER__________ _____________ (FT3) MTRA YE TP 0600200 LOOP 3 745' 12 MAIN STEAM SE SEE CALC RMI SEE CALC 0.38 S.S. STDINSTRUMENT TEST A 03 CALC LINE 0600200 SEE AT 3/4" INSTRUMENT LOOP 3 745' 12 MAIN STEAM SEE CALC RMI SEE CALC 1.35 S.S. STO N/A A 03 CALC TEST LINES N/A LOOP 3 745' 12 STEAM GENERATOR SEE SEE CALC RMI SEE CALC 451.03 S.S. STO N/A N/A B CALC 0600200-0S-LOOP 3, 745' 12 AUXLILIARY FEEDWATER 6.63 3.50 RMI 5.1875 4.68 S.S. STD N/A 17" OD INSULATION C 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 6.63 2.67 RMI 3.6875 2.22 S.S. STD N/A 14" OD INSULATION C 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 6.63 48.70 RMI 2.6875 26.59 S.S. STD N/A 12" 00 INSULATION C 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 6.63 3.00 RMI 1.6875 0.92 S.S. STD N/A 10" OD INSULATION C 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 6.63 1.92 RMI 0.6875 0.21 S.S. STD N/A 8" OD INSULATION C 01 0600200-OS-LOOP 3 745' 12 AUXLILIARY FEEDWATER 6.63 18.50 RMI 2.6875 10.10 S.S. STD N/A 12" OD INSULATION D 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 4.50 20.50 RMI 2.75 8.92 S.S. STD N/A 10" OD INSULATION D 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 4.50 1.72 RMI 1.75 0.41 S.S. STD N/A 8" OD INSULATION D 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 4.50 3.32 RMI 7.25 6.17 S.S. STD N/A 19" OD INSULATION D 01 0600200 LOOP 3 745' 12 AUXLILIARY FEEDWATER 1.31 2.18 RMI 2.345 0.41 S.S. STD N/A 6" OD INSULATION D 01 N/A LOOP 4 745' 13 DUST BETWEEN GRATING N/A N/A N/A N/A N/A N/A N/A N/A N/A A 0600200 LOOP 4 745' 13 MAIN STEAM 32.00 63.09 RMI 3.5 171.02 S.S. STD N/A N/A B 04 0600200 LOOP 4 745' 13 MAIN STEAM 32.00 3.51 MIN-K 6 17.46 S.S. N/A N/A NEAR PENETRATION B 04 0600200 LOOP 4 745' 13 MAIN STEAM 32.00 3.17 MIN-K 1.5 3.48 S.S. N/A N/A NEAR TOP OF SG B 04 0600200 LOOP 4 745' 13 MAIN STEAM SEE SEE CALC RMI SEE CALC 1.45 S.S. STD N/A AT 1" VENT LINE B 04 CALC 0600200 SEEAT1 NRUETES LOOP 4 745' 13 MAIN STEAM SEE CALC RMI SEE CALC 0.35 S.S. STD N/A AT 1" INSTRUMENT TEST B 04 CALC LINE 0600200 SEE AT 3/4" INSTRUMENT LOOP 4 745' 13 MAIN STEAM SEE CALC RMI SEE CALC 1.13 S.S. STD N/A B 04 CALC TEST LINES N/A LOOP4 745' 13 STEAM GENERATOR CSEE ALC RMI SEE CALC 451.03 S.S. STD N/A N/A C CALC 0600200 LOOP 4 745' 13 AUXLILIARY FEEDWATER 6.63 3.34 RMI 5.1875 4.47 S.S. STD N/A 17" OD INSULATION D 08 0600200 LOOP 4 745' 13 AUXLILIARY FEEDWATER 6.63 49.20 RMI 2.6875 26.86 S.S. STD N/A 12" OD INSULATION D 08 1_1 1 E2-A2-174 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 15 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUBR LOCATION ELEV. AREA DESCRIPTION (N (F) TP THCES(I)VOLUME MAEIL TP YECOMMENTS LTE NUMBER (IN) (FT) TYPE THICKNESS (IN) (F3 MAEIL TP TYEETR 600202(FT3) M 0600200 LOOP 4 745' 13 AUXLILIARY FEEDWATER 6.63 3.01 MIN-K 2.8125 1.74 S.S. STD N/A 12.25" OD INSULATION D 08 0600200 LOOP 4 745' 13 AUXLILIARY FEEDWATER 6.63 1.18 RMI 1.6875 0.36 S.S. STD N/A 10" OD INSULATION D 08 1 0600200 LOOP4 745' 13 AUXLILIARY FEEDWATER SEE CALC RMI SEE CALC 0.43 S.S. STD N/A AT 1" PIPE D 08 CALC N/A LOOP 4 .745' 13 LABELS AND TIE WRAPS N/A N/A N/A N/A N/A N/A N/A N/A SEE REPORT FOR E COMMENTS N/A LOOP 4 745' 13 CONDUIT INSULATION 3M 1.90 2.50 3M20C SEE CALC 0.08 N/A N/A N/A SEE CALCULATION F RADIANT N/A LOOP 4 745' 13 SUPPORT N/A N/A 3M20C SEE CALC 0.26 N/A N/A N/A SEE CALCULATION F N/A FAN ROOM 1 716' 14 MIN-K-WR N/A SEE CALC MIN-K-WR 0.25 0.02 N/A N/A N/A ENCAPSULATED IN A___________ ________________STAINLESS FOIL ENCAPSULATED IN N/A FAN ROOM 1 716' 14 MIN-K-WR N/A SEE CALC MIN-K-WR 0.375 0.02 N/A N/A N/A STAINLAES I B STAINLESS FOIL ENCAPSULATED IN N/A FAN ROOM 1 716' 14 MIN-K-WR N/A SEE CALC MIN-K-WR 0.375 0.04 N/A N/A N/A STAINLESS FOIL N/A FAN ROOM 1 716' 14 MIN-K-WR N/A SEE CALC MIN-K-WR 0.5 0.03 N/A N/A N/A ENCAPSULATED IN STAINLESS FOIL N/A FAN ROOM 1 716' 14 MIN-K-WR N/A SEE CALC MIN-K-WR SEE CALC 0.24 N/A N/A N/A ENCAPSULATED IN F STAINLESS 0600200 FA OM1 76 4 STEAM GENERATOR 4.50 23.92 RMI 2.25 7.93 S.S. STID N/A 9" OD INSULATION G 04 FAN ROOM 1 716' 14 BLOWDOWN N SEA M-W S_ CL 02N/NA /A 0600200 STEAM GENERATOR14ODISLTN G 04 FAN ROOM 1 716' 14 BLEWDOWN 4.50 1.34 RMI 4.75 1.28 S.S. STD N/A 9"VOD INSULATION G 04 BLOWDOWN(VLE 0600200 FAN ROOMi1 716' 14 STEAM GENERATOR 11.75, 1.59 RMI 2.125 1.02 S.S. STD N/A 16"OD INSULATION G 04 BLOWDOWN I_____ ___ (FLANGE)0600200 STEAM GENERATOR 13" OD INSULATION G 04 FAN ROOM 1 716' 14 BLWON 4.50 1.55 RMI 4.25 1.26 S.S. STD N/A (VLE 04 BLOWDOWN (VALVE)0600200 STEAM GENERATOR 96" OD INSULATION G 04 FAN ROOM 1 716' 14 B).3 1.9 RMI 3.12 010 S.S STD N/A LVE)0600200 STEAM GENERATOR 2.38 0.40 RMI 12.5 1.62 SS STD N/A 7"OD INSULATION G 04 FAN ROOM 1 716' 14 BL501WD5 RMN .251_26SS. STD__A_04 BLOWDOWN VLE 0600200 STEAM GENERATOR 13" OD INSULATION G 04 FAN ROOM 1 716' 14 BWD N 8.23 0.964 RMI 2.319 0.33 S.S. STD N/A (FAG)G___04 SLOWDOWN (FLANGE)0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 2.85 MIN-K 1.5 0.56 S.S. STD N/A 7.5" OD INSULATION G 04 BLOWDOWN III N/A FAN ROOM 1 716' 14 CONDUIT INSULATION 3M 1.32 40.00 3M20C SEE CALC 1.34 N/A N/A N/A SEE CALCULATION H 04___OWDOWRADIANT N/A FAN ROOM 1 716' 14 SUPPORT N/A N/A 3M20C SEE CALC 0.64 N/A N/A N/A SEE CALCULATION H N/A FAN ROOM 1 716' 14 BOX N/A N/A 3M20C SEE CALC 2.08 N/A N/A N/A SEE CALCULATION H 0600200 FAN ROOMLOWHEAD SAFETY 6.63 54.00 RMI 2.6875 29.48 S.S. STD N/A 12" OD INSULATION H 01 FAN ROOM 1 716' 14 INJECTION N ACA8NAA T 0600200-09-FAN ROOM 1 716'LOWHEAD SAFETY 1.05 0.43 RMI 0.975 0.02 S.S. STD N/A 3" OD INSULATION J 01 INJECTION _0600200-09-FAN ROOM 1 716' 14 1.05 0.34 RMI 1.475 0.03 S.S. STD N/A 4" OD INSULATION J 01 1 INJECTION I I I I IIII E2-A2-175 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 16 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM ROD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 0600200-09-LOWHEA(FT3) MAEL T 0600200 FAN ROOM 1 716' 14 LOWEAD SAFETY 2.38 0.63 RMI 0.81 0.04 S.S. STD N/A 4" OD INSULATION J 01 INJECTION ENCAPSULATED IN N/A FAN ROOM 1 716' 14 MIN-K-WR N/A SEE CALC MIN-K-WR 0.5 0.02 N/A N/A N/A K I I_ STAINLESS FOIL N/A FAN ROOM 1 716' 14 RESIDUAL HEAT 8.63 49.84 RMI 1.1875 12.67 S.S. STD N/A 11" 0D INSULATION L REMOVAL N/A FAN ROOM 1 716' 14 RESIDUAL HEAT 8.63 49.84 RMI 1.1875 12.67 S.S. STD N/A 11" OD INSULATION M REMOVAL N/A FAN ROOM 1 716' 14 8.63 1.72 MIN-K 0.9375 0.34 S.S. STD N/A 10.5"OD MIN-KM REMOVAL INSULATION 0600200-09-FAN ROOM 1 716' 14 8.63 44.60 RMI 1.1875 11.34 S.S. STD N/A 11" OD INSULATION N 02 INJECTION 0600200 FAN ROOM 1 716' 14 LOWHEAD SAFETY 8.63 1.98 MIN-K 0.56 0.22 S.S. STD N/A 9.75" OD INSULATION N 02 INJECTION 0600200-09-FAN ROOM 1 716' 14 8.63 2.50 RMI 0.6875 0.35 S.S. STD N/A 10" OD INSULATION N 02 INJECTION 0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 30.09 RMI 2.25 9.97 S.S. STD N/A 9" OD INSULATION P 01 BLOWDOWN 0600200-07-FAN ROOM 1 716' 14 4.50 1.04 RMI 1.75 0.25 S.S. STD N/A 8" OD INSULATION P 01 BLOWDOWN 0600200-07-FAN ROOM 1 716' 14 4.50 1.81 MIN-K 1.25 0.28 S.S. STD N/A 7" OD INSULATION P 01 BLOWDOWN 0600200-07-FAN ROOM 1 716' 14 4.50 1.28 RMI 4.75 1.23 S.S. STD N/A 14" 0D INSULATION P 01 BLOWDOWN 0600200 STEAM GENERATOR 150 RMI 225 1.01 STD N/A 16" 0D INSULATION 01 BLOWDOWN (FLANGES)0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 1.57 RMI 4.25 1.27 S.S. STD N/A 13" OD INSULATION P 01 BLOWDOWN 0600200-07-FAN ROOM 1 716' 14 2.38 1.79 RMI 3.31 0.74 S.S. STD N/A 9" OD INSULATION P 01 BLOWDOWN 0600200-07-FAN ROOM 1 716' 14 2.38 1.33 RMI 2.31 0.31 S.S. STD N/A 7" OD INSULATION P 01 BLOWDOWN 0600200 STEAM GENERATOR 13" 00 INSULATION 01 FAN ROOM 1 716' 14 BLEWM OWN 8.62 0.56 RMI 2.19 0.29 S.S. STD N/A (FLANSULATIONP 01 BLOWDOWN (FLANGES)0600200-07-FAN ROOM 1 716' 14 2.00 0.59 RMI 2.81 0.17 S.S. STD N/A 8" OD INSULATION P 01 BLOWDOWN 0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 1.13 MIN-K 0.56 0.07 S.S. STD N/A 5.62" OD INSULATION P 01 BLOWDOWN 0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 28.42 RMI 2.25 9.42 S.S. STD N/A 9" 0D INSULATION Q 02 BLOWDOWN 1 0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 1.61 RMI 4.25 1.31 S.S. STD N/A 13" OD INSULATION Q 02 BLOWDOWN 0600200 FAN Room 1 716' 14 STEAM GENERATOR 4.50 1.37 RMI 4.75 1.31 S.S. STD N/A 14" OD INSULATION Q 02 BLOWDOWN 0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 20.00 RMI 2.25 6.63 S.S. STD N/A 9" OD INSULATION R 03 BLOWDOWN I I I I I I E2-A2-176 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 17 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER_________ _____________________________(FT3) _____ _________0600200-07-FAN ROOM 1 716' 14 4.50 0.50 RMI 1.25 0.08 S.S. STD N/A 7" OD INSULATION R 03 BLOWDOWN 0600200 FAN ROOM 1 716' 14 STEAM GENERATOR 4.50 1.34 RMI 4.75 1.28 S.S. STD N/A 14" OD INSULATION R 03 BLOWDOWN (VALVE)0600200 STEAM GENERATOR 13' 00 INSULATIONR 03 FAN ROOM 1 716' 14 BLE WDOWN 4.50 1.55 RMI 4.25 1.26 S.S. STD N/A 1 (VALV)R 03 BLOWDOWN .(VALVE)ENCAPSULATED IN N/A FAN ROOM 2 716' 15 MIN-K-WR N/A SEE CALC MIN-K-WR 0.5 0.02 N/A N/A N/A A STAINLESS FOIL N/A FAN ROOM 2 716 15 MARINITE BOARD N/A SEE CALC MARINITE 1 0.03 N/A N/A N/A N/A A 0600200-09-FAN ROOM 2 716' 15 6.63 46.09 RMI 1.1875 9.33 S.S. STD N/A 9" OD INSULATION B 02 INJECTION 0600200-09-FAN ROOM 2 716' 15 6.63 2.25 RMI 0.6875 0.25 S.S. STD N/A 8" OD INSULATION B 02 INJECTION 0600200-09-FAN ROOM 2 716' 15 6.63 0.85 MIN-K 1.1875 0.17 S.S. STD N/A 9" OD MIN-K INSULATION B 02 INJECTION N/A FAN ROOM 2 716' 15 CONDUIT INSULATION 3M 2.38 47.50 3M20C SEE CALC 2.48 N/A N/A N/A SEE CALCULATION C RADIANT N/A FAN ROOM 2 716' 15 SUPPORT N/A N/A 3M20C SEE CALC 0.77 N/A N/A N/A SEE CALCULATION C N/A FAN ROOM 2 716' 15 BOX N/A N/A 3M20C SEE CALC 2.08 N/A N/A N/A SEE CALCULATION C 0600200-07-FAN ROOM 2 716' 15 4.50 11.75 RMI 2.25 3.89 S.S. STD N/A 9" OD INSULATION D 02 BLOWDOWN 00200-07-FAN ROOM 2 716' 15 2.38 1.66 RMI 2.31 0.39 S.S. STD N/A 7" OD INSULATION D 02 BLOWDOWN 0600200-07-FAN ROOM 2 716' 15 4.50 11.05 RMI 2.25 3.66 S.S. STD N/A 9" OD INSULATION E 03 BLOWDOWN 0600200 FAN ROOM 2 716' 15 STEAM GENERATOR 2.38 0.82 RMI 2.31 0.19 S.S. STD N/A 7" OD INSULATION E 03 BLOWDOWN 600200-07-FAN ROOM 2 716' 15 2.38 0.59 RMI 2.81 0.19 S.S. STD N/A 8" OD INSULATION E 03 BLOWDOWN N/A FAN ROOM 2 716' 15 MIN-K N/A N/A MIN-K 0.505 0.03 N/A N/A N/A N/A F ACCUMULATO SEE REPORT FOR N/A 716' 16 TAGS & LABELS N/A N/A N/A N/A N/A N/A N/A N/A A R ROOM 1 COMMENTS ACCUMULATO SEE REPORT FOR PAINT B N/A RRO O 716' 16 POTENTIAL PAINT CHIPS N/A N/A N/A N/A N/A N/A N/A N/A ISSEB R ROOM 1 ISSUE ACCUMULATO SEE SEE SEE SEE SEE SEE WB1-DWD-014D, -N/A RAROOMU1 716' 16 MIRROR INSULATIONS COMM E MM ENT SEE CALC CN/A014E, -16F & -16GC R____ROOM______________ ENT COMMENT COMMENT N/A-N/A 0600200 ACCUMULATO LOWHEAD SAFETY 6.63 16.24 RMI 2.6875 8.87 S.S. STD N/A 12" OD INSULATION D 01 R ROOM1 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 6.63 2.17 RMI 8.6875 6.30 S.S. STD N/A 24" OD INSULATION D 01 R ROOM 7 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 2.38 8.16 RMI 2.3125 1.93 S.S. STD N/A 7" OD INSULATION D 01 R ROOM1 INJECTION 0600200 ACCUMULATO .LOWHEAD SAFETY 105 0.43 RMI 1.8125 0.05 S.S. STD N/A 6" OD INSULATION D 01 R ROOM1 INJECTION I I E2-A2-177 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 18 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS PROBLE I M OD LENGTH INSUL. INSULATION INSUL. JACKET BUCKLE STRAP PACKET LOCATION ELEV. AREA DESCRIPTION VOLUME COMMENTS NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE LETTER 0600200 ACCUMULATO 716' 16 LOWHEAD SAFETY 1.05 6.84 MIN-K 0.25 0.01 S.S. STD N/A .25" THK. MIN-K D 01 R ROOM 1 INJECTION INSULATION 0600200 ACCUMULATO LOWHEAD SAFETY 3.25" OD MIN-K 0 RRO1 716' 16 IJCON 1.05 0.40 MIN-K 2.2 0.06 SS. STD N/A INUAIND 01 R Room 1 INJECTION INSULATION N/A ACCUMULATO RESIDUAL HEAT 8.63 19.92 RMI 1.1875 5.06 S.S. STD N/A 11"OD INSULATION E R ROOM 1 REMOVAL N/A ACCUMULATO RESIDUAL HEAT 8.63 2.25 RMI 5.69 4.00 S.S. STD N/A 20" OD INSULATION E R ROOM 1 REMOVAL N/A ACCUMULATO RESIDUAL HEAT 8.63 2.64 RMI 1.6875 1.00 S.S. STD N/A 12" OD INSULATION E R ROOM1 REMOVAL N/A R ROO 716' 16 RESIDUAL HEAT 2.38 4.50 RMI 1.31 0.47 S.S. STD N/A 5" OD INSULATION E R ROOM 1 REMOVAL N/A ACCUMULATO RESIDUAL HEAT 2.38 0.88 RMI 2.31 0.21 S.S. STD N/A 7" OD INSULATION E R ROOM 1 REMOVAL N/A 716'RESIDUAL HEAT 1.06 0.71 RMI 2.47 0.14 S.S. STD N/A 6" OD INSULATION E R ROOM 1 REMOVAL N/A ACCUMULATO 716' 16 RESIDUAL HEAT 8.63 14.56 RMI 1.1875 3.70 S.S. STD N/A 11" OD INSULATION F R ROOM 1 REMOVAL 0600200 ACCUMULATO LOWHEAD SAFETY 8.63 16.92 RMI 1.1875 4.30 S.S. STD N/A 11" OD INSULATION G 02 R ROOM 1 INJECTION 0600200 ACCUMULATO 716' 17 3"AUXILIARY SPRAY LINE 3.50 1.28 RMI 1.25 0.17 S.S. STD N/A 6" OD INSULATION A 02 R ROOM 2 1 0600200 ACCUMULATO 716' 17 3"AUXILIARY SPRAY LINE 3.50 22.91 RMI 2.75 8.59 S.S. STD N/A 9"OD INSULATION A 02 R ROOM 2 0600200 ACCUMULATO 716' 17 3"AUXILIARY SPRAY LINE 3.50 0.66 MIN-K 1.5 0.11 S.S. STD N/A 6.5"OD INSULATION A 02 R ROOM 2 0600200 ACCUMULATO 716' 17 3" AUXILIARY SPRAY LINE 3.50 1.09 RMI 4.25 0.78 S.S. STD N/A 12" OD INSULATION A 02 R ROOM 2 0600200 ACCUMULATO LOWHEAD SAFETY 6.63 18.42 RMI 1.1875 3.73 S.S. STD N/A 9" OD INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 6.63 1.92 RMI 6.6875 3.73 S.S. STD N/A 20" OD INSULATION B 02 R ROOM 2 INJECTION. 0600200 ACCUMULATO LOWHEAD SAFETY 8.63 13.59 RMI 1.1875 3.45 S.S. STD N/A 11"OD INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 2.38 1.34 MIN-K 0.8125 0.08 S.S. STD N/A 4" OD MIN-K INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 2.38 0.78 RMI 0.5625 0.03 S.S. STD N/A 3.5" OD INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 3.5" 00 MIN-K 716' 17 2.38 0.92 MIN-K 0.5625 0.03 S.S. STD N/A B 02 R ROOM 2 INJECTION INSULATION 0600200 ACCUMULATO 716' 17 LOWHEAD SAFETY 2.38 0.50 MIN-K 1.3125 0.05 S.S. STD N/A 5" OD MIN-K INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO LOWHEAO SAFETY 2.38 4.29 RMI 1.3125 0.45 S.S. STD N/A 5" OD INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY N/A 7" OD INSULATION B 02 R R O O M 2 716' 17 IN JECTIO N 2.38 10-00 , R M I 2.3125 2.36 S .S .STDN A7 "O D NS U LA T E2-A2-178 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 19 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM LOCATION ELEV. AREA DESCRIPTION OD LENGTH INSUL INSULATION VOLUME JACKET BUCKLE STRAP COMMENTS LETTER NUMBER (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE 0600200 ACCUMULATO LOWHEAD SAFETY 238 1.15 RMI 38125 0.59 S.S. STD N/A 10"O0 INSULATION B 02 R ROOM 2 716 17 INJECTION 2 1M 3 59S N 1O U N 0600200 ACCUMULATO LOWHEAD SAFETY 2.38 1.45 RMI 3.8125 0.75 S.S. STD N/A 8" OD INSULATION B 02 R ROOM 2 INJECTION 0 6 0 0 2 0 0 0 9 ACCUMULATO 716' 17 LOWHEAD SAFETY 0 0.51 RMI 1.475 0.04 S.S. STD N/A 4" OD INSULATION B 02 R ROOM 2 INJECTION 0600200 ACCUMULATO 17 LOWHEAD SAFETY 1.05 3.67 RMI 2.975 0.96 S.S. STD N/A 7" OD INSULATION B 02 R ROOM 2 INJECTION N/A ACCUMULATO 716' 17 RESIDUAL HEAT 8.63 27.84 RMI 1.1875 7.08 S.S. STD N/A 11" OD INSULATION C A RROOMU2 REMOVAL N/A R ROO 716' 17 RESIDUAL HEAT 8.63 2.17 RMI 8.6875 7.12 S.S. STD N/A 26" OD INSULATION C 06020-8 RROOMC 2 REM 0600200 ACCUMULATO 716' 17 NORMAL CHARGING 3.50 3.00 RMI 1.75 0.60 S.S. STD N/A 7" OD INSULATION D 11 R ROOM 2 0600200 ACCUMULATO 716' 17 NORMAL CHARGING 3.50 0.65 RMI 1.25 0.08 S.S. STD N/A 6" OD INSULATION D 11 R ROOM 2 0600200 ACCUMULATO 716' 17 NORMAL CHARGING 3.50 0.96 RMI 2.75 0.36 S.S. STD N/A 9" OD INSULATION D 11 R ROOM 2 0600200 ACCUMULATO 716' 17 EXCESS LETDOWN 1.32 11.09 RMI 2.34 2.07 S.S. STD N/A 6" OD INSULATION E 12 R ROOM 2 0600200 ACCUMULATO 716' 17 EXCESS LETDOWN 1.32 2.00 RMI 1.84 0.25 S.S. STD N/A 5" OD INSULATION E 12 R ROOM 2 0600200 ACCUMULATO 716' 17 EXCESS LETDOWN 1.05 1.07 RMI 1.975 0.14 S.S. STD N/A 5" OD INSULATION E 12 R ROOM 2 0600200 ACCUMULATO 7" 00 INSULATION 1208 ROO 716' 17 EXCESS LETDOWN 1.05 0.67 RMI 2.975 0.18 SS. STD N/A (VAT1E N E 12 R ROOMU2 _(VALVE)0600200 ACCUMULATO 716' 17 3"ALTERNATE CHARGING 3.50 11.84 RMI 2.75 4.44 S.S. STD N/A 9" OD INSULATION F 11 R ROOM 2 0600200 ACCUMULATO 716' 17 3" ALTERNATE CHARGING 3.50 2.75 RMI 1.25 0.36 S.S. STD N/A 6" OD INSULATION F 11 R ROOM 2 0600200 ACCUMULATO 716' 17 3" ALTERNATE CHARGING 3.50 2.34 RMI 2.25 0.66 S.S. STD N/A 8" OD INSULATION F 11 R ROOM 2 1 1 ACCUMULATO SEE REPORT FOR N/A RROO 716' 19 TAGS & LABELS N/A N/A N/A N/A N/A N/A N/A N/A COMMENTS A R ROOM 4 COMMENTS ACCUMULATO N/A R ROOM 4 716' 19 TAGS & LABELS N/A N/A N/A N/A N/A N/A N/A N/A SHOW RUBBER GASKETS B N/ATSEE REPORT FOR N/A ACCUMULATO 716' 19 TAGS & LABELS N/A N/A N/A N/A N/A N/A N/A N/A COMMENTS C R ROOM 4 COMMENTS ACCUMULATO NO POTENTIAL DEBRIS N/A ACCUMLAO 716' 19 PENETRATIONS N/A N/A N/A N/A N/A N/A N/A N/A FROM THESE D R ROOM 4 _PENETRATIONS 0600200 ACCUMULATO 716' 19 LETDOWN LINE 2.38 23.17 RMI 1.81 3.83 S.S. STD N/A N/A E 09 R ROOM 4 0600200 ACCUMULATO LOWHEAD SAFETY 6.63 15.67 RMI 1.1875 3.17 S.S. STD N/A 9" OD INSULATION F 01 R ROOM 4 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 6.63 2.17 RMI 9.6875 7.48 S.716' 19 INJECTION 6.63 2 R987S. D N/A 26"_OD INSULATION F 01 R ROOM 4 1 1N O 1 T E2-A2-179 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 20 of 25 WATTS BAR NUCLEAR PLANT UNIT I WALK DOWN RESULTS PROBLEM OD LENGTH INSUL. INSULATION INSUL. JACKET BUCKLE STRAP PACKET NUBR LOCATION ELEV. AREA DESCRIPTION (N (F) TP THCES(I)VOLUME MAEIL TP YECOMMENTS LTE NUMBER (IN) (FT) TYPE THICKNESS (IN) (F3 AEIL TP YELETTER________ _________ _________________ ______(FT3) MTRA YE TP 0600200 ACCUMULATO LOWHEAD SAFETY 8.63 35.09 RMI 1.1875 8.92 S.S. STD N/A 11" OD INSULATION F 01 R ROOM 4 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 0600200-09-716' A U19 LNJEA TY 8.63 0.53 RMI 2.8187 0.37 S.S. STD N/A 13"OD INSULATION F 01 R ROOM 4 76 19 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 716' 19 INJECTION 1.05 8.92 RMI 2.475 170 S.S. STD N/A 6"OD INSULATION F 01 R ROOM 4 _NJECTIO 0600200 ACCUMULATO 716' 19 LOWHEAD SAFETY 1.05 0.90 MIN-K 0.726 0.03 S.S. STD N/A 2.5 00 MIN-K F 01 R ROOM 4 INJECTION INSULATION 0600200 ACCUMULATO LOWHEAD SAFETY 1.05 0.94 RMI 3.475 0.32 S.S. STO N/A 8" OD INSULATION F 01 R ROOM 4 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 2.38 6.25 RMI 2.31 1.48 S.S. STD N/A 7" OD INSULATION F 01 R ROOM 4 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 2.38 0.71 RMI 4.3125 0,45 S.S. STD N/A 11" OD INSULATION F 01 R ROOM 4 7 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 1.05 1.80 RMI 2.475 0.34 S.S. STD N/A 6" OD INSULATION F 01 R ROOM 4 INJECTION 0600200 ACCUMULATO 716' 19 LOWHEAD SAFETY 1.05 3.42 RMI 1.975 0.45 S.S. STD N/A 5" OD INSULATION F 01 R ROOM 4 INJECTION 0600200 ACCUMULATO LOWHEA0 SAFETY 1.05 0.84 RMI 4.975 0.55 S.S. STD N/A 11" OD INSULATION F 01 R ROOM 4 INJECTION N/A ACCUMULATO 716' 19 8.63 51.59 RMI 1.1875 13.11 S.S. STD N/A 11"OD INSULATION G R ROOM 4 REMOVAL NA ACCUMULATO RESIDUAL HEAT 8.63 1.00 MIN-K 0.935 0.20 S.S. STD N/A 10.5" OD INSULATION G R ROOM 4 REMOVAL N/A ACCUMULATO 716'RESIDUAL HEAT 8.63 2.52 RMI 0.6875 0.35 S.S. STD N/A 10" OD INSULATION G R ROOM 4 REMOVAL N/A ACCUMULATO 716' 19 RESIDUAL HEAT 12.75 21.92 RMI 1.125 7.46 S.S. STD N/A 15" OD INSULATION G R ROOM 4 REMOVAL N/A ACCUMULATO RESIDUAL HEAT 12.75 1.50 RMI 2.625 1.32 S.S. STD N/A 18" OD INSULATION G R ROOM 4 REMOVAL N/A ACCUMULATO RESIDUAL HEAT 1.05 1.75 RMI 2.475 0.33 S.S. STD N/A 6" OD INSULATION G R ROOM 4 REMOVAL N/A 716'RESIDUAL HEAT 1.05 0.80 RMI 1.475 0.07 S.S. STD N/A 4" OD INSULATION G R ROOM 4 REMOVAL ACCUMULATO RESIDUAL HEAT 5" 00 INSULATION N/A 716' 19 2.88 0.84 RMI 1.06 0.08 S.S. STD N/A G R ROOM 4 REMOVAL (TIEBACK SUPPORT)N/A ACCUMULAT RESIDUAL HEAT 1.05 0.46 RMI 1.975 0.06 S.S. STD N/A 5" OD INSULATION G R ROOM 4 REMOVAL N/A ACCUMULAT RESIDUAL HEAT 2.88 0.53 RMI 1.56 0.08 S.S. STD N/A 6" 0 INSULATIONG R ROOM 4 7 REMOVAL _ (TIEBACK SUPPORT)N/A ACCUMULATO 716' 19 RESIDUAL HEAT 1.05 11.09 RMI 1.475 0.90 S.S. STD N/A 4" OD INSULATION (DRAIN G N/ R ROOM 4 REMOVAL LINE)N/A ACCUMULATO 716' 19 RESIDUAL HEAT 1.05 1.07 RMI 1.975 0.14 S.S. STO N/A 5" OD INSULATION (DRAIN G R ROOM 4 REMOVAL VALVE)0600200 ACCUMULAT19 RESIDUAL HEAT 14.00 10.50 RMI 2 7.33 S.S. STO N/A 18" OD INSULATION H 01 R ROOM 4 7 REMOVAL II E2-A2-180 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 21 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER (IN) (FT) TYPE THICKNESS (IN) (OT3) MATERIAL TYPE TYPE LETTER 60200ACUUT RESIDUAL__ _HEA _ (FT3) MTA Y Y 0600200 ACCUMULATO 19 RESIDUAL HEAT 10.75 6.00 RMI 2.125 3.58 S.S. STD N/A 15" OD INSULATION H 01 R ROOM 4 REMOVAL 0600200 ACCUMULATO RESIDUAL HEAT 1400 311 RMI 95 155 S STD NA 33" OD INSULATION H 01 R ROOM 4 REMOVAL (VALVE)0600200 ACCUMULATO RESIDUAL HEAT 28" OD INSULATION 716' 19 10.75 2.72 RMI 8.625 9.92 S.S. STO N/A H 01 R ROOM 4 REMOVAL (VALVE)0600200 ACCUMULATO 716' 19 RESIDUAL HEAT 3.50 0.34 RMI 1.75 0.07 S.S. STD N/A 7" OD INSULATION H 01 R ROOM 4 REMOVAL 0600200 ACCUMULATO 716' 19 RESIDUAL HEAT 1.05 0.82 RMI 0.975 0.04 S.S. STD N/A 3" OD INSULATION H 01 R ROOM 4 REMOVAL 0600200 ACCUMULATO LOWHEAD SAFETY 8.63 39.75 RMI 1.1875 10.11 S.S. STD N/A 11" OD INSULATION J 02 R ROOM 4 INJECTION 0600200 ACCUMULATO LOWHEAD SAFETY 10.5" OD MIN-K 02 RROOM4 716' 19 INJECTION 8.63 5.17 MIN-K 0.9375 1.01 S.S. STD N/A INSULATION 0600200 ACCUMULATO SEAL WATER RETURN 4.50 14.67 RMI 1.75 3.50 S.S. STD N/A 8" OD INSULATION K 06 R ROOM 4 LINE 0600200 ACCUMULATO 716' 19 SEAL WATER RETURN 4.50 1.17 RMI 4.75 1.12 S.S. STD N/A 14" OD INSULATION K 06 R ROOM 4 LINE 0600200 ACCUMULAT 716' SEAL WATER RETURN 4.50 0.80 RMI 3.75 0.54 S.S. STD N/A 12" OD INSULATION K 06 R ROOM 4 LINE 0600200 ACCUMULATO SEAL WATER RETURN 1.06 3.80 RMI 1.47 0.31 S.S. STD N/A 4" OD INSULATION K 06 R ROOM 4 LINE 0600200 ACCUMULAT 716' SEAL WATER RETURN 1.06 1.71 RMI 2.47 0.33 S.S. STD N/A 6" OD INSULATION K 06 R ROOM 4 LINE 0600200 ACCUMULATO 716' 19 SEAL WATER RETURN 2.38 1.83 RMI 1.31 0.19 S.S. STD N/A 5" OD INSULATION K 06 R ROOM 4 LINE 0600200 ACCUMULATO SEAL WATER RETURN 2.38 0.26 RMI 3.31 0.11 S.S. STD N/A 9" OD INSULATION K 06 R ROOM 4 LINE N/A ACCUMULATO 716' 19 MIN-K N/A N/A MIN-K 0.72 0.04 N/A N/A N/A N/A L R ROOM 4 UPRGLYCOL RETURN/SUPPLY FOAMGLA N/A CONTAINMEN 756' 20 RES 2.38 29.03 FM 3 10.22 S.S. N/A STD EL. 756' TO EL. 769'-10 5/8" A N/ OTIMN 76 0LINES SS T UPPER GLYCOL RETURN/SUPPLY FOAMPLA N/A CONTAINMEN 756' 20 2.38 10.10 3 3.56 N/A N/A N/A EL. 771'-6" A TLINES STIC T UPPER GLYCOL RETURN/SUPPLY FOAMPLA N/A CONTAINMEN 756' 20 0.84 6.25 3 1.57 N/A N/A N/A EL. 771'-6" A T LINES STIC UPPER GLYCOL RETURN/SUPPLY FOAMPLA N/A CONTAINMEN 756' 20 2.38 14.10 3 4.96 N/A N/A N/A EL. 775'-0" A TLINES STIC T UPPER GYO EUNSPL OML N/A CONTAINMEN 756' 20 RETURN/SUPPLY 0.84 8.75 FOAMPLA 3 2.20 N/A N/A N/A EL. 775'-0" A T LINES STIC E2-A2-181 ALION-CAL-TVA-2739-03 .Revision 4 Attachment A 22 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL. PCE PROBLEM LLE 00 LENGTH INSUL, INSULATION VOLU JACKET BUCKLE STRAP PACKET NUMBER LOCATION ELEV. AREA DESCRIPTION (IN) (FT) TYPE THICKNESS (IN) (OT3) MATERIAL TYPE TYPE LETTER R(FT3)UPPER GLYCOL RETURN/SUPPLY FOAMGLA N/A CONTAINMEN 756' 20 LINES0.84 2.50 3 0.63 SS. N/A. STD CHECK VALVES T UPPERGLCLRTR/LPL SE OMA N/A CONTAINMEN 756' GLYCOL RETURN/SUPPLY SEE FOAMPLA 1 1.65 N/A N/A N/A AT SUPPORTS A TLINES CALC STIC TIC N/A ICE 803' 21 VENT-CURTAINS .N/A SEE CALC SEE CALC SEE CALC 2.20 N/A N/A N/A N/A A CON.DENSER III N/A ICE 803' 21 SEAL FRAME & VESSEL N/A SEE CALC SEE CALC SEE CALC 8.38 N/A N/A N/A N/A A CONDENSER SHELL N/A ICE 756' 21 GLYCOL RETURN/SUPPLY 2.38 318.00 FOAMGLA 3 111.97 S.S. N/A STD N/A B CONDENSER LINES SS N/A ICE 756' 21 GLYCOL RETURN/SUPPLY 1.05 264.00 FOAMGLA 3 69.98 S.S. N/A STD N/A B CONDENSER LINES SS ICE FOAMGLA N/A 756' 21 DRAIN LINES 12.75 255.00 3 262.86 S.S. N/A STD N/A B CONDENSER SS N/A ICE 819'-7 21 TOP DECK BLANKET SEE SEE CALC SPONGE 0.75 444.00 S.S. N/A STITCHE 2 BLANKET LAYERS C CONDENSER 1/2" ASSEMBLY CALC S C S N/A ICE 803' 21 END WALLS/DOORS SEE SEE CALC FOAM 1 40.20 N/A N/A N/A N/A D CONDENSER CALC RUB3BER 1 S.S. JACKETING USED ON N/A ICE 803' 21 GLYCOL SUPPLY LINE 6.63 29.81 FOAMGLA 3 18.78 N/A N/A N/A SOME PIPING OUTSIDE E I OF ICE CONDENSER BAY S.S. JACKETING USED ON N/A ICE 803' 21 GLYCOL SUPPLY LINE 4.50 14.30 FOAMGLA 3 7.02 N/A N/A N/A SOME PIPING OUTSIDE B CONDENSER SS OF ICE CONDENSER BAY S.S. JACKETING USED ON N/A ICE 803' 21 GLYCOL SUPPLY LINE 4.50 553.47FOAMPLA 2.5 211.31 N/A N/A N/A SOME PIPING OUTSIDE E CONDENSER STIC OF ICE CONDENSER BAY S.S. JACKETING USED ON N/A C E 803' 21 GLYCOL RETURN LINE 6.63 10.00 FOAMGLA 6.30 N/A N/A N/A SOME PIPING OUTSIDE B CONDENSER SS OF ICE CONDENSER BAY S.S. JACKETING USED ON N/A ICE 803' 21 GLYCOL RETURN LINE 4.50 29.67 FOAMGLA 3 14.56 N/A N/A N/A SOME PIPING OUTSIDE E CONDENSER SS OF ICE CONDENSER BAY S.S. JACKETING USED ON N/A 803' 21 GLYCOL RETURN LINE 4.50 529.00 2.5 201.97 N/A N/A N/A SOME PIPING OUTSIDE E CONDENSER STIC OF ICE CONDENSER BAY N/A ICE 803' 21 GLYCOL SUPPLY BY-PASS 0.84 7.17 FOAMPLA 2.5 1.31 N/A N/A N/A N/A CONDENSER LINE _ _ STIC I I E2-A2-182 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 23 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUBR LOCATION ELEV. AREA DESCRIPTION (N (F) TP THC ES(I)VOLUME MAEIL TP YECOMMENTS LTE NUMBER (IN) (FT) TYPE THICKNESS (IN) (F3 AEIL TP YELETTER__________ __________________(FT3) MTRA YE TP N/A ICE GLYCOL SUPPLY BY-PASS FOAMGLA 3 0.13 N/A N/A N/A VALVE E CONDENSER LINE SS N/A IC 803' 21 GLYCOL RETURN BY- 0.84 8.27 FOAMPLA 2.5 1.51 N/A N/A N/A N/A E CONDENSER PASS LINE STIC ICE GLYCOL RETURN BY- 0.84 0.50 FOAMGLA 3 0.13 N/A N/A N/A N/A 803'FOAMPLA 2.5 0.19 N/A N/A N/A N/A E_____CONDENSER 83 21 TANK LINES SI C O N D E N S E R IP A S S L IN E I S S 9 N/A ICE GLYCOL EXPANSION FOAMPLA 2.5 682 N/A N/A N/A N/A E CONDENSER TANK LINES STIC N/A ICE GLYCOL SUPPLY/RETURN 1.32 750.00 FOAMPLA 2.5 156.26 N/A N/A N/A N/A E CONDENSER 80'K1LINES TO AHU'S STIC ICE GLCLSPL/EUNFOAMPLA N/A 3803' 21 1.90 75 2,5 148.34 S.S. N/A STD N/A E CONDENSER 8LINES 1.9S04.ICE HEDRAUFOAMGLA N/A C E 803' 21 HEADERIN/TAS 1.90 150.00 3 3 48.11 S.S. N/A STD N/A E CONDENSER DRI~TASSS N/A ICE 803'HEADER/AHU 1.90 0.00 FOAMPLA 2.5 14.40 S.S. N/A STD N/A E CONDENSER DRAINS/TRAPS STIC ICE HEDPAUFOAMPLA MS N1A 21 1.90 60.00 1 1376.00 N/A N/A N/A N/A F CONDENSER 8DECKSBEAMS STIC ICE DUCTMFLE N/A C E 803' 21 CONDECT IOS N/A SEE CALC SEE CALC SEE CALC 0.32 N/A N/A N/A N/A G CONDENSER CONECTON N/A ICE 893' 21 DUCT FLEX NIA SEE CALC SEE CALC SEE CALC 4.59 N/A N/A N/A N/A G CONDENSER CONNECTIONS ICE DUCT FLEX N/A CONDENSER 803' 21 CONNECTIONS N/A SEE CALC SEE CALC SEE CALC 4.59 N/A N/A N/A N/A G ICE N/A CNESR 803' 21 VENT-CURTAINS N/A SEE CALC SEE CALC SEE CALC 3.89 N/A N/A N/A N/A H CONDENSER REACTOR SEE N/A 713' 22 REACTOR VESSEL SEE CALC RMI SEE CALC 810.76 S.S. STD N/A N/A A VESSEL CALC N/A REACTOR 713' 22 REACTOR VESSEL 1.06 SEE CALC RMI 1.47 1.57 S.S. STD N/A FILLED WITH MED. S.S. A VESSEL I WOOL SEE N/A PRESSURIZER 729' 23 PRESSURIZER SEE CALC RMI SEE CALC 449.41 S.S. STD N/A N/A A CALC 0600200 PRESSURIZER 729' 23 6" PRESSURIZER SPRAY 5.56 0.29 RMI 7.22 0.58 S.S. STD N/A 20" OD INSULATION B 02 LINE 0600200 PRESSURIZER 729' 23 6" PRESSURIZER SPRAY 5.56 0.38 RMI 2.22 0.14 S.S. STD N/A 10" OD INSULATION B" 02 LINE 0600200 PRESSURIZER 729' 23 4.50 0.79 RMI 2.75 0.34 S.S. STD N/A 10" OD INSULATION B 02 LINE 0600200 PRESSURIZER 729' 23 6.62 49.34 RMI 2.69 26.96 S.S. STD N/A 12" OD INSULATION B 02 "LINE 0602001-6 PRESSURIZER 729P23LIN 0600200 PRESSURIZER 729' 23 6.62 0.65 RMI 2 0.24 S.S. STD N/A 8.5" OD INSULATION B 02 LINE 0600200 PRESSURIZER 729' 23 6" PRESSURIZER SPRAY 1.05 1.05 RMI 2.975 0.27 S.S. STD N/A 7" OD INSULATION B 02 LINE 0600200 PRESSURIZER 729' 23 3" AUXILIARY SPRAY LINE 3.50 16.75 RMI 2.75 6.28 S.S. STD N/A 9" OD INSULATION B 02 E2-A2-183 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 24 of 25 WATTS BAR NUCLEAR PLANT UNIT 1 WALK DOWN RESULTS INSUL.PCE PROBLEM OD LENGTH INSUL. INSULATION VOLU JACKET BUCKLE STRAP PACKET NUBR LOCATION ELEV. AREA DESCRIPTION (N (F) TP THCES(I)VOLUME MAEIL TP YECOMMENTS LTE NUMBER (IN) (FT) TYPE THICKNESS (IN) (T) MTRA YE TP EIIE 060020 -(FT3)0600200 PRESSURIZER 729' 23 3" AUXILIARY SPRAY LINE 3.50 1.34 MIN-K 0.56 0.07 S.S. STD N/A 4.62" OD INSULATION B 02 0600200 PRESSURIZER 729' 23 3" AUXILIARY SPRAY LINE 3.50 1.30 RMI 0.75 0.09 S.S. STD N/A 5" OD INSULATION B 02 0600200 02 PRESSURIZER 729' 23 3" AUXILIARY SPRAY LINE 3.50 1.46 RMI 6.25 1.94 S.S. STD N/A 16" OD INSULATION B 0600200 PRESSURIZER 729' 23 3" AUXILIARY SPRAY LINE 3.50 0.70 MIN-K 1.5 0.11 S.S. STD N/A 6.5" OD INSULATION B 02 N/A PRESSURIZER 729' 23 3/4" INSTRUMENTATION 1.05 5.84 RMI 4.98 3.83 S.S. STD N/A 11" OD INSULATION C N/A PRESSURIZER 729' 23 3/4" INSTRUMENTATION 1.05 1.46 RMI 3.98 0.64 S.S. STD N/A 9" OD INSULATION C N/A PRESSURIZER 729' 23 PRESSURE RELIEF 6.63 9.84 RMI 2.6875 5.37 S.S. STD N/A 12" OD INSULATION D N/A PRESSURIZER 729' 23 PRESSURE RELIEF 3.50 2.67 RMI 6.5 3.79 S.S. STD N/A 16.5" OD INSULATION D N/A PRESSURIZER 729' 23 PRESSURE RELIEF 3.50 4.27 RMI 2.75 1.60 S.S. STD N/A 9" OD INSULATION D N/A PRESSURIZER 729' 23 PRESSURE RELIEF 12.00 1.11 RMI 2 0.68 S.S. STD N/A 16" 00 INSULATION D (FLANGE)N/A PRESSURIZER 729' 23 PRESSURE RELIEF 3.50 1.67 RMI 3.75 0.99 S.S. STO N/A 11" OD INSULATION 0 N/A PRESSURIZER 729' 23 PRESSURE RELIEF 3.50 0.64 RMI 2.25 0.18 S.S. STD N/A 8" OD INSULATION D N/A PRESSURIZER 729' 23 PRESSURE RELIEF 12.00 1.11 RMI 2.25 0.78 S.S. STD N/A 13.5"D0 INSULATION D (FLANGE)N/A PRESSURIZER 729' 23 PRESSURE RELIEF 1.06 1.98 RMI 2.97 0.52 S.S. STD N/A 7" OD INSULATION D 0600200 INSTRUMENT 716' 24 LETDOWN LINE 3.50 16.67 RMI 3.25 7.98 S.S. STD N/A N/A A 10 ROOM N/A INSTRUMENT 716' 24 LETDOWN LINE 3.50 30.84 RMI 3.25 14.76 S.S. STD N/A N/A B ROOM N/A INSTRUMENT REGENERATIVE HEAT 10.90 SEE CALC RMI 3.05 45.63 S.S. STD N/A N/A B ROOM EXCHANGER 0600200 INSTRUMENT 716' 24 LETDOWN LINE 3.50 15.34 RMI 1.74 3.05 S.S. STD N/A N/A C 09 ROOM 0600200 INSTRUMENT 716' 24 NORMAL CHARGING LINE 3.50 23.67 RMI 2.75 8.88 S.S. STD N/A AT 9" OD INSULATION 0 11 ROOM 0600200 INSTRUMENT 716' 24 NORMAL CHARGING LINE 3.50 1.24 RMI 1.25 0.16 S.S. STD N/A AT 6" OD INSULATION D 11 ROOM 0600200 INSTRUMENT 716' 24 NORMAL CHARGING LINE 3.50 2.82 RMI 1.75 0.57 S.S. STO N/A AT 7" OD INSULATION D 11 ROOM 0600200 INSTRUMENT 716' 24 ALTERNATE CHARGING 3.50 1.18 RMI 2.75 0.44 S.S. STO N/A AT 9" OD INSULATION D 11 ROOM LINE 0600200 INSTRUMENT ALTERNATE CHARGING11 716' 24 3.50 1.69 RMI 2.25 0.48 S.S. STD

  • N/A AT 8" OD INSULATION 0 11 ROOM 716_ LINE STDN/A__________

D E2-A2-184 ALION-CAL-TVA-2739-03 Revision 4 Attachment A 25 of 25 WATTS BAR NUCLEAR PLANT UNIT I WALK DOWN RESULTS PROBLEM OD LENGTH INSUL. INSULATION INSUL. JACKET BUCKLE STRAP PACKET LOCATIN ELE. AREA DESCRPTIONVOLUME CMET NUMBER LOCATION ELEV. AREA DESCRIPTION (IN) (FT) TYPE THICKNESS (IN) (FT3) MATERIAL TYPE TYPE COMMENTS LETTER 0600200 INSTRUMENT NORMAL CHARGING 1.05 3.34 RMI 1.975 0.44 S.S. STD N/A AT 5" OD INSULATION D 11 ROOM BYPASS LINE 0600200 INSTRUMENT 24 NORMAL CHARGING 1.05 1.80 RMI 0.975 0.08 S.S. STD N/A AT 4" OD INSULATION D 11 ROOM BYPASS LINE 0600200 INSTRUMENT 716' 24 AUXILIARY SPRAY LINE 2.38 10.84 RMI 2.81 3.45 S.S. STD N/A AT 8" OD INSULATION D 11 ROOM 0600200 INSTRUMENT 716' 24 AUXILIARY SPRAY LINE 3.50 1.05 RMI 2.75 0.39 S.S. STD N/A AT 9" OD INSULATION D 02 ROOM 0600200 INSTRUMENT 716' 24 AUXILIARY SPRAY LINE 3.50 0.84 RMI 0.25 0.02 S.S. STD N/A AT 4" OD INSULATION D 02 ROOM 0600200 INSTRUMENT 716' 24 AUXILIARY SPRAY LINE 3.50 0.59 RMI 0.75 0.04 S.S. STD N/A AT 5" OD INSULATION D 02 ROOM I_1_1 0600200 INSTRUMENT 716' 24 AUXILIARY SPRAY LINE 3.50 2.21 RMI 0.5 0.10 S.S. N/A STD AT 4.5" OD INSULATION D 02 ROOM N/A INSTRUMENT RESIDUAL HEAT 8.63 55.34 RMI 1.1875 14.07 S.S. STD N/A 11" OD INSULATION E ROOM REMOVAL 0600200 INSTRUMENT 716' 24 LOWHEAD SAFETY 8.63 72.67 RMI 1.1875 18.47 S.S. STD N/A 11"OD INSULATION F 02 ROOM INJECTION 0600200 INSTRUMENT 716' 24 EXCESS LETDOWN 1.32 16.67 RMI 2.34 3.11 S.S. STD N/A 6" OD INSULATION G 12 ROOM 0600200 INSTRUMENT 716' 24 EXCESS LETDOWN 1.32 1.17 MIN-K 1.34 0.09 S.S. STD N/A 4" OD INSULATION G 12 ROOM 0600200 INSTRUMENT 716' 24 EXCESS LETDOWN 1.32 0.72 RMI 1.84 0.09 S.S. STD N/A 5" OD INSULATION G 12 ROOM 0600200 INSTRUMENT 716' 24 EXCESS LETDOWN 1.05 0.93 RMI 2.84 0.22 S.S. STD N/A 7" OD INSULATION G 12 ROOM N/A INSTRUMENT 720-737 24 CONDUIT 3M-M2OC 1.90 50.00 3M-M20C 0.1875 2.19 N/A N/A N/A SEE CALCULATION H ROOM INSULATION N/A INSTRUMENT720-737 24 3M-M2C 0.68 50.00 3M-M20C 0.1875 1.00 N/A N/A N/A SEE CALCULATION H ROOM INSULATION INSTRUMENT CONDUIT 3M-M20C SUPPORT INSULATION H N/A 720-737 24 INSULT N/A N/A 3M-M20C 0.1875 1.54 N/A N/A N/A SEE CALULATION H ROOM INSULATION ISEE CALCULATION N/A INSTRUMENT 720-737 24 MIN-K INSULATION 0.68 20.00 MIN-K 0.75 1.06 N/A N/A N/A SEE CALCULATION H ROOM N/A INSTRUMENT 716' 24 EXCESS LETDOWN HEAT 18.75 SEE CALC RMI SEE CALC 4.00 S.S. STD N/A 25" OD INSULATION J ROOM EXCHANGER N/A INSTRUMENT 716' 24 EXCESS LETDOWN 1.32 6.00 RMI 2.34 1.12 S.S. STD N/A 6" OD INSULATION K ROOM I N/A INSTRUMENT 716' 24 EXCESS LETDOWN 1.32 1.32 RMI 2.84 0.34 S.S. STD N/A 7" OD INSULATION K ROOM N/A INSTRUMENT 716' 24 EXCESS LETDOWN 1.32 0.84 RMI 4.34 0.45 S.S. STD N/A 10" OD INSULATION K ROOM I I I E2-A2-185 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ALc c ...I- ..._ON Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: B-I of B-3 ATTACHMENT B -CARBOZINCTM 11 This Attachment contains the data sheet for CarbozincTM 11 taken off of the Carboline website (http://www.carboline.com/). E2-A2-186 product data-Slcto & Spcfcto Dat I .S Substrates & Surface Preparation Generic Type Description Features Color Finish Topcoats Dry Film Thickness Solids Content Theoretical Coverage Rate Self-curing, solvent based, inorganic zinc silicate An inorganic zinc rich primer that protects steel galvanically, eliminating sub-film corrosion." Excellent corrosion and weathering protection." High zinc loading per square foot." Meets Class "B" slip co-efficient and creep testing criteria for use on faying surfaces." Very good resistance to salting." Meets nuclear requirements for level one areas." Available in an ASTM D520, Type 2 zinc version.Green (0300) and Gray (0700).Matte May be topcoated with epoxies, phenolics, acrylics, silicones, vinyls, chlorinated rubbers or others as recommended. Do not topcoat with alkyds.2.0 -3.0 mils (50 -75 microns) per coat Don't exceed 6 mils (150 microns) in a single coat. Excessive film thickness over inorganic zincs may increase damage during shipping or erection.By Weight:: 79% +/- 2%Total zinc in dry film: 85% minimum 1000 mil ft 2 (24.5 m 2/1 at 25 microns)333 ft 2 at 3 mils (8.2 m 2/I at 75 microns)Allow for loss in mixing and application. As measured per NACE 6A181. Material losses during mixing and application will vary and must be taken into consideration when estimating job requirements. General Steel Remove all oil or grease from the surface to be coated with Thinner 2 or Carboline Surface Cleaner 3 (refer to Surface Cleaner 3 instructions) in accordance with SSPC-SP1.Non-Immersion Service: Abrasive blast to a Commercial Finish in accordance with SSPC-SP6 and obtain a 1-3 mil (25-75 micron) blast profile.Ti C e c l Exposure Splash & Spillage Fumes Acids Very Good* Excellent* Alkalies Very Good* Excellent* Solvents Excellent Excellent Salt Excellent Excellent Water Excellent Excellent*With suitable topcoat.VOC Values As supplied: 4.01 lbs./gal (481 g/l)Thinned: 7oz/gal w/ Thinner #21: 4.15 lbs./gal (499 g/l)5oz/gal w/Thinner

  1. 26: 4.15 lbs./gal (499 g/l)These are nominal values and may vary slightly with color.Dry Temp.Resistance Continuous:

Non-Continuous: 750 0 F (399 0 C)800 0 F (427 0 C)With recommended silicone topcoats: Continuous: 1000°F (538°C)Non-Continuous: 1200"F (649 0 C)Limitations Exposure to acids or alkalies without a suitable topcoat or for application over rust inhibitors. April 2003 replaces January 2002 0231 To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee ourproducts to conform to Carboline quality control. We assume no resgonsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to re of roducts. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY ARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWIS24W ', II4I ERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carbolines and Carbozinc are registered trademarks of Carboline Company. Carbozinc 11 SG Listed below are general equipment guidelines for the application of this product.Job site conditions may require modifications to these guidelines to achieve the desired results.General Guidelines: Equipment Guidelines (General)The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Agitate the mixed material continuously during application. If spraying stops for more than 10 minutes, recirculate the material remaining in the spray line.Conventional Agitated pressure pot equipped with dual regulators, Spray 3/8" I.D. minimum material hose, 50' maximum material hose .070" I.D. fluid tip and appropriate air cap.Airless Spray Pump Ratio: 30:1 (minimum)* GPM Output: 3.0 (minimum)Material Hose: 3/8" I.D. (minimum)Tip Size: .019-.023" Output PSI: 1500-2000 Filter Size: 60 mesh*Teflon packings are recommended and available from the pump manufacturer. Brush For touch up of areas less than one square foot only.Use medium bristle brush. Avoid excessive rebrushing. Roller Application by roller is not recommended. 0iin &6hnnn Condition Material Surface Ambient Humidity 40-95°F 40o-110OF 40-95°F (4°-35-C) (4-43-C) (4°-35C) 40-90%mOF 0°F 0°F Minimum (-18-C) (-18oC) (-18C) 30%Maximum 130°F 200'F 130°F (54°C) (93-C) (54°C)This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special application techniques may be required above or below normal application conditions. Cuin Schdul Surface Temp. & Immersion 50% Relative Handle Topcoat Service Humidity 0-F (-18-C) 4 Hours 7 Days N/R 40°F (4-C) 1 Hour 48 Hours 72 Hours 60°F (16-C) 45 Minutes 24 Hours 48 Hours 80°F (27-C) I 45 Minutes 18 Hours 18 Hours 100°F (38-C) 15 Minutes 16 Hours 14 Hours These times are based on a 2-3 mil (50-75 micron) dry film thickness and a 50%Relative Humidity or higher. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure.For shop applications or tank linings, if the relative humidity is low, the curing time can be reduced by raising the Relative Humidity by steam or a water spray on the coated surface after an initial dry time of 1 hour at 75°F (24°C).Notes: 1. Any salting that appears on the zinc surface as a result of prolonged weathering exposure must be removed prior to the application of additional coatings.2. Loose zinc dust must be removed from the cured film by rubbing with fiberglass screen wire if: a. The Carbozinc 11 SG is to be used without a topcoat in immersion service and "zinc pickup" could be detrimental, or b. When overspray is evident on the cured film and a topcoat will be applied.I F .o] t I I Mixing Power mix base, then combine and power mix as follows: Ratio CZ 11 SG Base Zinc Filler/Special Zinc Filler Thinning Pot Life 1 Gallon Kit 1 gallon (partially filled)14.6 lbs.5 Gallon Kit 5 gallon (partially filled)73 lbs.May be thinned up to 5 oz/gal with Thinner #26. In cool weather, below 40'F (4°C), may be thinned up to 7 oz/gal with Thinner #21. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and will void product warranty whether express or implied.Pot life ends when material becomes too thick to use.Material Temperature Time 60°F (16°C) 12 hours 75°F (24-C) 8 hours 90°F (32-C) 4 hours Clanp Saft Shipping Weight (Approximate) Flash Point (Setaflash) Storage Temperature & Humidity Shelf Life 1 Gallon Kit 23 Lbs. (10 kg)5 Gallon Kit 113 Lbs. (51 kg)Cleanup Safety Ventilation Caution Use Thinner #21 or isopropyl alcohol. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas.When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator. This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes.551F (13oC) for Carbozinc 11 SG Base 40° -100OF (4-- 38°C) Store indoors.0-90% Relative Humidity Carbozinc 11 SG Base: 6 Months at 75°F (24°C)Zinc Filler/Special Zinc Filler: 24 Months at 750F (240C)*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. Note: The Carbozinc 11SG base is unusable if the material is jelly-like, stringy or does not properly atomize with conventional spray equipment. (ul m m ..350 Hanley lndusbiat Court, St Louis, MO 63 144-1599 314/644-1000 314/644-4617 (fax) wwwxcarbotinocor Anr M Company April 2003 replaces January 2002 To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOL INE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carbozinc are registered trademarks of Carboline Company.

0) Watts Bar Reactor Building GSI-191 Debris Generation Calculation SL I 0 N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: C-1 of C-3 ATTACHMENT C -CARBOLINETM 295 This Attachment contains the data sheet for CarbolineTM 295 taken off of the Carboline website.(http://www.carboline.com/).

E2-A2-189 GENERIC TYPE" : Water-based epoxy-polyamide, surfacer. Part A and Part B mixed prior to application. GENERAL PROPERTIES

High build Water-based epoxy.coating for sealing and surfacing irregular cementitious-surtaces.

Particularly recommended far nuclear plants where concrete surfaces must be prepared for ease ot decontamination. Approved by USDA. for coating incidental food contact Surfaces. Excellent application properties provide economical installation. RECOMMENDED USES : As a primer-surfacer on concrete ,under. recommended Carboline topcoats. As a water-brsed surfacer.

  • it has low odor and no fire hazard during.application.

In mary cases. this will enable application With minimal interruption of normal work and without interfering with other trades.NOT RECOMMENDED FOR U Use without recommended tOp'coats. CHEMICAL RESISTANCE GUIDE : See Product Data Sheet 'for.,selected topcoats: TEMPIERATURE RESISTANCE

(Non-immersion)

Continuous

200"F(93")

Non-continuous

275F1(135tC)

RECOMMENDED DRY FILM THICKNESS PER COAT: Normally 10-40 mils (250-100011. but as required to obtain smooth surface. up to 60 mils (1.5mm) in a single coat. See Application 'Instructions for specifics.) THEORETICAL COVERAGE PER MIXED GALLON 1091 mi sq. ft. (27:2 sq. rm/1 @'25w)'55 sq. t1r at 20 mils (1.4 sq. m/1 @ 5 0 0 t0)-NOTE : Material losses during mixing and application will vary and must be taken into consideration When .stimating job requirements. SHELF LIFE-: 12 months, mirnimrum.COLORS : Off-white only, Color may Vary On batch bases..GLOSS : Flat APPROXIMATE SHIPPING WEIGHT 2'._s t0's'Carboline 295 WB Surfacer 32 lbs.(t4.5"kg) 155 lbs.(70.4 kg)FLASH POINT : (Pensky-Manens Closed Cup)Carbdline 295 WB Surfacer Part A over 200"F(93C) Carboline 295 WB Surfacer Part B 110"F(43C) Carboline Thinner #15 77"F(25"C) Prices may be obtained from Carboline Sales Representative or Main Office.* For equipment clean-up Note : Please refer to separate application instructions for mote specific data if required.. APPLCATON IO SURFACE PREPARATIONS

Remove any oil or grease from surface to be coated with' clean rags soaked in Carboline Thinner # 2 or toluol in accordance with SSPC-SP' 1-82.Concrete must be cured -at least 28 days at 70'F(21tC) and 50% R'H. or equivalent time befor.e topcoating.

Note : E xtiemely .dry concrete should be predampened with Water prior to application .of Carboline 1295 WB Surfacer;FLEXIBILITY

Poor WEATHERING
N.A'ABRASION.

RESISTANCE": Good SUBSTRATES

. Poured concrete, concrete block or other surfaces' as recommended.

TOPCOAT REQUIRED : Topcoat with- catalyzed epoxies.epoxy-coal tar, modllied phenolis. urethanes -or others 'as recommended. Some suitable topcoats are Phenoline 305, Carboguard 890. Carboline 801 W and Carboline 801.COMPATIBILITY WITH OTHER COATINGS : Should be applied directly to concrete. May be applied over catalyzed epoxies.such as Carboline 1340 Clear.--Recommended concrete curing compound.SELECTION DATA THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL By Volume Carboline 295 WB Surfacer 68%+/-2%re' rIbe besr of u owlR~ereele rhe leennloel 'crat corrrlaino rrelsin atire au" an "1GUrlEo 411 Ire (let, ýor IssJ800 and are errilea to' orturre wirort oror iorice. Use;reusit Contacr Carbotirre"to vefriy conowonesa oolate soeclrving at Orderin. N'o duerenlee of, accPiarcy, is Olven or Imrollec. we gUaranloe Oar 0 'oXst cill qarborlfe aualirv'conrroil. We airsufme no respoosiblity fo., coverre.orflwce, or 'Inlurten rimlringrom ..mSe. Llaibilui, ir any. is tirm. irs to retrr~rofo 9100505.Prices and c'rr 'data if showtn, we subjecr ro Ohanuo without satiorxnice, NO :OTHE5R WARISAr4TY OR GUARANfTEE OF ANY KINt IS' MADEý BY THrE '5ELLRMI EXI'RESS 'ORt IMPUED. STArrUrORY. BYr OPERATION OR LAW. OR OTriERWeIS. freCIL.UIre rICRC-HANTABIUrY AND PRTNEaS- FOR A' PAMrIcuLAR P'URPOSE E2-A2-190 Carboline& 295 WB Surfacer I~ APLCTO INTUTOS Concrete : Non-immersion Service WALL AND CEILINGS : Remove tins and protrusions by stoning. sanding or grinding. Form oils. incompatible curing agents or hardeners must be removed by .abrasive blasting to obtain a surface similar to medium grit sandpaper. Blow off with compressed air.FLOORS : Smooth surfaces must be acid etched or abrasive blasted to remove lairance and to roughen surface. For broom finished floors', blow off with compressed ai. vacuum to remove dust.Immersion Service Abrasive blast all surface to open voids and obtain a surface similar to medium grit sandpaper. Sweep or blow all with compressed air. and vacuum thoroughly to remove dust.MIXING Power mix separately, then combine and mix In the following proportions: WALLS AND CEILINGS : Spray 10-15 mils (250-375u) coat, work into porosities with rubber squeegee, then spray on another 10-40omil (250-1000u) coat to seal. Time between these coats may be as little as 5 minutes.F LOORS : Spray a 10-15 mils (250-375p) coat, work into porosities with a rubber squeegee. Remove excess material from floor surface leaving sum-ate. In porosities and voids only. Do not apply an additional coat to seal surlace. After surfacer has cured, lightly sand and vacuum surface prior to, topcoat Ing, NOTE : The following equipment has been fjound suitable: however. equivalent eCtuipment may be substituted. Conventional 'Not recommended. Airless : Use 1/2' minimum .D. material hose. A 30 mesh inline lilter Is recommended.. Carboline 295 Surfacer WS Part A Carboline 295 Surfacer WS Part B 2 Gal. Kit I Gallon I Gallon IQ Gal, Kit 5 Gallon 5 Gallon Mfr. &, Gun Graco 207-300 Sinks Model 620 Pump-Bulldog (30:1) or King(45:t) 88-36 (37:1)ThIn up to 12% by volume with clean, potable water.POT LIFE : 2 Hours at 75'F (24t) and less at higher temperatures. Pot life ends when.. coaling loses body and begins to sag.APPLICATION, TEMPERATURES-Teflon packings are recommended and available from pump manufacturer. Use a ;031V-.035* tip with 2200-2400 psi.Revers-A-Clean tip is recommended. BRUSH OR ROLLER B 8rush only tot touch-up with clean.bristled brush, May be roiled on, then squeegeed. SQUEEGEE : Squeegee in an upward motion fillihg In all porosities. A second coat may be necessary It the surface is extremely rough. Thin up to 12% by volume with potable water.DRYING TIMES : (At recommended thickness) Normal Minimum Maximum Normal Minimum Maximum material 65-85*F( t8-29tC)55*F( 13t)WOT(321C)Ambient.65-85'F(i 8-29'C)50'F( lt)Surfaces 65-85"F(18-29r3) 50F7(0 tt)1 30'F(54 t)30-60%0%85%Temperature 50*ý(t at)60-0( 61)75F (24`1)960'(21C)To Topcoat 14 days 7 days 3 days 1.5 days Carbollne. 295 W8 Surfacer may be applied to damp concrete: however. it should not be applied if concrete is 'sweating' or over puddled water.Special thinning and abplication techniques may be required above or below normal conditions. SPRAY : Hold gun 12-14 inches Irom. surface and at a tight angle to the surtace.Use a 50% overlap with. each pass ai the gun. on Irregular surfaces. coat the edges first, making an extra pass later.Final Cure : Dependent on topcoat used. See final cure for topcoat.CLEAN UP : Use clean water followed by Carboline Thinner #15 or glycol ether solvent.STORAGE CONDITIONS

Temperaturo.:

45-I O*F(7-431C) Humidity : 0-100%FOR MORE DETAILED INFORMATION. PLEASE CONSULT SPECIFIC CARBOLINE A.PPLICAT ION INSTRUCTIONS. CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED ARFEAS W.ORKMEN MUST WEAR FRESH AIRUNE RESPIRATORS. HYPERSFENSITIVE PERSONS SHOULD WEAR GLOVES OR USE PROlECTIVE CREAM, ALL ELECTRIC EQUIPMENT AND rNSrALLATiwtS ýHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL COD. IN AREAS WHERE EXPLOSION HAZARDS EXIST. WORKMEN SHOULD BE REUIRED, TO USE NONFERROUS TOOL.S AND TO WEAR CONDUCTIVE AND NONSPARKNJG SHOES.E2-A2-191 w Watts Bar Reactor Building GSI- 191 Debris Generation Calculation AL I ON Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: D-1 of D-3 st.ltf¢ ...Doumn N:ALO ATTACHMENT D -PHENOLINETM 305 This Attachment contains the data sheet for PhenolineTM 305 faxed to Alion.E2-A2-192 11/03/04 10:18 FAX 314 644.6883 G-_ARBOLINIE3 16 002/0,0.3 T"j SELECTION DATA GENERIC TYPE: Modified phaello. Padt A and B mixed prior to application. GENERAL PROPERTIES: PHENOUNE 305 Finish Is a heavy duly topcoat which sets to a hard, tough, smooth finish having very good abrasion resistance. The surface is glossy and 'has excellent resistance to a wide range of solvents, caustics, dlaning solutions and add gntrained vapors of high concentralion. Features include: SPECIFICATION DATA THEORETICAL SOUDS CONTENT OF MIXED MATERIAL;By Vyolum PHENOUNE 305 Ffnish 64% +/- 2%-J, VOLATILE ORGANIC CONTENT (VOC):" The following are nominal values!As Supplied: 2.43 lbs/gal (291 grams/liter) Thinned: utiliring Phenoilne Thinner or Thinner% Fluid TJbnner Thinned ID Phenollne Thinner 25 32 Thinner #W3 25 32'May vary slightly with color.Lbit Gel-3.38 3.42 e9 S*I-fighly chemical resistard film Very good abrasion resistance Excelent resislance oI hydraulic fluids Outstanditg chemical and physical properties Meets most VOC (Volatile Organic Content), regulations 405 410 RECOMMENDED. USES: PHFNOUNE 305 Finish is an excellent coaling for the protection of steel and concrete swfams In nuclear-power plants. Also used in chemical processing planls, and pulp and paper mills for the protection of strudural steel and cohcate against severesplash, spillage and fume condtions, The additlon of 50 mash silica proves a non-skid surface, maidng an excellent floor coating.NOT RECOMMENDED FOR: Immersion service or continuous spillage of hot or concentrated acids.TYPICAL CHEMICAL RESISTANCE;,RECOMMENDED DRY FILM THICKNESS PER COAT';4-6 rnils (100-150 microns)THEORETICAL COVERAGE PER MIXED KIT: 1283 mil sq. it, (2S.6 sq. mri at 25 microns)256 s%. it. at 5 mns (5.1 sq. mA at 125 microns)6418 mll sq. ft. (25.6 sq. mi at 25 mirns)1283 sq. ft. 4 5 mils (5.1 sq. m/i at 125 microns)Mixing and application losses will vary'and must be taken into consideration when estimating job requirement&. STORAGE CONDITIONS: Store , Indoors Temperature: 45-110TF (7-43t)Numidily: 0-100%SHELF UFE: 24 months when stored at 75"F (2400)COLORS: Available in a variety of colors. Consult, your local Carboline Representative or Carboline Customer Service for availability. GLOSS: Hligh gloss ORDERING INFORMATION Prices may be obtained from your Carboline Sales FlAprasentativo or Caibollne Customer Seivice Department. APPROXIMATE SHIPPING WEIGHT: Expxsme Adds Alkafies Solvents Water Splash &Very Good Excellaa Excellent Excellent Excellent Fumes Excellent Excellent Excellent Excellent Excellent TEMPERATURE RESISTANCE: (Non-immersion) Continuous: 20CPF (93WC)Non-Continuous: ,250 0 F (121'C)SUBSTRATES: Apply over properly primed metal or cementiflous surface& Surfacer may be required for concrete surfaces, depend-irig on roughnus and texture COMPATIBLE COATINGS; May be appliad over. inirganic zincs, catalyzed epoxies, modified phenolics or others as recommended. A mist coat may be required when applied over Inorganic zincs.A topcoat is normally not required. ConsUlt Carboline Technical Service for spfcific recommendations. PHENOUNE 305 Finish PHENOLINE Thinner: Thinner r43 1.25 Gal. KI 17 lbs. (7.7 kg)9 lbs. (4'I kg)(in ones-)9 lt. (4.1 kg)(in onas)G.25 Gal, i 80 lbis. (.3. kg)45 -I11: (20.4 kg)(in fives)45 lbs kg)'(in fives)63-F (I 1C)52OF (11*C)74eF (23 0 C)BSF (32 0 C)FLASH POINT: (Setaflash) PHENOUNE 305 Primer Pait A PHENOUNE 305 Primer Part B PHENOLINE Thinner Thinner IM3 Jan 93 Replaces March 84 Toi.btc wh d etdiiid woo~f~lm u n ot tIodt fIwuodm to o~tewioi i oe ~o~wat~ oCop~t E2-A2-193 11/03/04 10:18 FAX 314 644 6883 CM 0OL INTE R003/003 APPLICATION INSTRUCTIONS Phenoline~ 305 Finish The tsmalww~en U16 eoc kkteddwx W aw product rMneft&AWAdms 10r ipecicf wucrve. Thy w.o liumd as ani ad in deaembfi correc P.,4- pI~NV-ln -bdq lntuuctimn and apprkuado procoduce_ It 12 mmtmed disc dm prwe prodswt rocommendaglof hae be-n reeds These hiuuvctm Amido be fr0JlW*d Close1' tv obk %he nocdnwm Wv"ic from the rmaertis., SURFACE PREPARATION; Remove any oil or grease from 0 surface to be, coated with dean tags soaked In Thinner #2 or Toluol In accordance with SSPC-SP1.Steel/Concrete: Apply over cean, dry, recommendod primer or surfaceri Application over inoigani zlncs may require a mist coal.MIXING: Mix separately, then combine and mix in the following proportions.: 1.25 i ,, Ki _L2_ [PHENOLINE 305 PART"A 1i gallon can 5 gallon can PHENOLINE 3W5 PART B 1 quad can 125 gallon can INDUCTION TIMES: The following induidion limes are reVred to ensure uniform gloss and appearance. Ambient or Material T omoeralure 65-,WF (18-27C)' 30 minutes Above 80WF (27-0) 15 minuies THINNING: For spray, application, may be thinned up to 25%. by volume with Phenollne Thinner. For brush of roller applicatlon, may be thinned up to 25% by volume with Thinner 133.PRefer to Speclifcation Data for VOC in/onratlon. Use of thinners other than those supplied or approved by Carbollne may adversely affedt prodW peaormance and vod produc warranty, whether express or Implied.POT UFE: One and one half hours at 759F (240C) and less at higher temperatures. Pot life ends when coating loses body and begins to sag.APPUCATION 'TEMPERATURE.S: Material Surfaces Ambient Hurmidity Normal 65-&W 665-WF 66-85 0 F 30-60%'(18-2 0 C) , (18-2C) (18-2iCC)Minimum 65-F (IM0) W5F (IS-O) W5F (18-0) 0%Masrmum WOF (3200) 120 0 F (4900) 110 0 F (430C) 90%Do not apply when surface temperalure is less than 5*F (or 30C)above the dew point.Special thinning and application techniques may be required above or below normal conditions. SPRAY: Use sufficient air volume for omre operation of equipent. Use a 50% overlap with each pass of the gun. On wrglr surfaces, coat the eoges rodt, rnald an exra paws Wtm.The following spray equipment has been found suItable and is available from manufactuers such as DeVilbiss and Graco..Conwentlona,, Pie="r pot equipped with dual regulators, 3/8' I.D, minimum materdal hos, ;070' I.D, fluid tip and appropriate air cap.AIldess:*' Pump RIatio: 30:1 (min)GPM Ouiput: 3.0- (min)Material Hose; JS I.D. .(mn)Tip. Size:I .015"- 019'Output pmi: 2200 -2400-'Teflon paddngs are recommended and are available from the pump Manufaclurer. BRUSH OR ROLLER: Use a natural bristle bnush, applying In full soke& Avoid rebrushl9g. Use a medium nap tambowool roller with phenolic cam. Avoid rerlfIng. Two coats may be required for proper hiding. and film build.APPLICATION FOR NONSKID FINISH, For non-skid finishes, mix Pad A and Pail B as usual and add, under agltilon, 2 and 112 pn (approxImately 4.33 lbs.) of SO mesh -Ottawa Silica for each 1.25 gallon. kit of PHENOUNE 305 LFmish. Thin up to 25% by volume with Phenoline Thinner. Keep material runder agilalion during applicallon. Conventional: Use 1M'" L.. minimum material hose and an agiatled bottom out pressure pot with 1/2' minimum 1.D. Outlet.Pressure pot to be equipped wbh dual regulators. A .110W.1.D. fluid tip and appropriate air cap ae recommended for proper spray application. Adess spray application Is not reconinnded due to the abrasive action generated by the glilci.DRYING TIMES; These times are at the recommended dry ram thidowss of 4-6 mils. Higher film thicknesss will lengthen cure titnes.aThmmratI, Between CoFta 6SF0 38 hour. 8 days 7SF (24-C) 18 hours 4 days 9001 (32V ) 12 ,ours 2 days EXCESSIVE HUMIDITY OR 'CONDENSATION ONTHE SURFACE DURINGCURING MAY RESULT IN A SURFACE -HAZE OR'.BLUSH -'ANY. HAZE OR BLUSH SHOULD BE REMOVED BY WASHING WITH WATER BEFORE RECOATING. .VENTILIATION & SAFETY: WARNING,- VAPORS MAY CUASE EXPLOSION. When used as a lank lining or in eridosed areas, thorough air circulation must be present during and after application until the coating Is cured. The 'enfilahion system should be capable of preventing the solvent vapor conceneTation from reaching the lower explosion limit for Ohe solvents used. In addition, fresh a0- respirators or fresh air hoods must be used by all application personnel. Nonsadn shoes, non.conducve -equipment and clothing must be -used. Explosion-proof l~ght~ng equipmnent must be used. Hypersenitlive persons should wear clean plotetive dlothlng, gloves and/or prolective oream on face,. hand and alleoqxsd areas.CLEANUP: Use Thinner #2 or Xylol.CAUTION: READ AND-FOLLOW ALL CAUTION STATEMENTS ON THISAPRODUCT DATA SHEET AND ON THE MATERIAL SAFETY ,DATA SHEET FOR THIS PRODUCT.C C CAULTION CONTAINS RAMIMAE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLMES. IN CONFINED ARASý, WORKMEN MUST WEAR FRESH AIRLINE RESPIRATORS." HYPERSENSMInVE PERSONS SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRIC EQUIPMENT AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE. NATIONAL ELECTRICAL CODE. IN AREAS WHERE EXPLOSION HAZARDS EXIST, WORKMEN SHODUL BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE AND NONSPARKING SHOES.ycar.boLine, seD Hwgvy indu~tmltE

L Tt Si., Leo WOt44.meog an 5~f& iDWpy S 14444-10W W) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L[ ION1 Document No
ALON-CAL-TVA-2739-03 Rev:4 Page: E-1 of E-3 ATTACHMENT E -CARBOLINETM 4674 This Attachment contains the data sheet for CarbolineTM 4674 taken off of the Carboline website.(httD://www.carboline.com/).

E2-A2-195 GENERIC TYPE : Modified silicone GENERAL PROPERTIES

A single package, medium to high temperature coating that withstands continuous

'temperatures of :750*,F(399'C) and surges up to I000"F(538C) Resistant to thermal shock conditions. from ambient .to 750" F(399C), Application over CarboZinic primers will provide superior per fo'riman.ce. by preveyting rusting and rust duri6g.a shutdown or when the. equipment is exposed- to moisture and/or sails at temperatures less than 200*F(93'C): otherwvise, may be applied directly' to properly .steel and stainless steel.* Excellent weathering properties.

  • Meets VOC (Volatile Organic Content) regulations.

of 5.42 lbs/gal (650 g/1) for high temperature'coatings. RECOMMENDED USES : For the protection-of. the exterior o1 equipment such as st acks, incinerators, furnace exteriors. hieat exchangers and other elevated temnperature Steel sufaces.SPE][]C[oEicA DATA THEORETICAL SOLIDS CONTENT OF MIXED.MATERIAL-: By Volume CArboline 467.4 40% +/-E 2%VOLATILE ORGANIC CONTENT (VOC) : The fotlowing are nominal values .As Supplied.: 4.4 lbs/gal (525g/1)Thinned : Thinner 10 10 8 t6 lbs/oal 4.5 4-7 0/il 543*560, RECOMMENDED.DRY FILM THICKNESS PER COAT 11/2 mils (40u). -Two coats are recommended over bare steel and one or two coats over Inorganic zincs.Excessive film thickness over inorganic zincs may result in blistering and delamination when the temperature is increased. THEORETICAL COVERAGE PER MIXED GALLON 640 mit t12 (15.7 m'tl,al 25t.)426 fte at 11/2 mils (10.4 65/1 at 40p)M alerial losses during mixing and application wilt -,vary and must be taken into consideration when estirmatind job requirements. NOT RECOMMENDED FOR : Use as service or -exposure to splash and alkalies.CHEMICAL RESISTANCE GUIDE a lining or immersion spillage of acids or Exposure Acids Alkalies Solvents Salt water Splash & Spillage Poor Poor Good.Excellent Fumes Good Good Good Very Good Excellent STORAGE CONDITIONS

Store Indoors.Temperature
40-110"F(4-4431C)

Humidity : 0-100%TEMPERATURE RESISTANCE

(Dry)Continuous
750"F(399t)-

Non-Continuous:: 1000*F (538tC)SUBSTRATES

Properly prepared other surfaces as recommended.

SHELF LIFE : 36 months when stored indoors at 75,F.(241C) COLORS,: Aluminum (C90t). Black (C900) only,.FINISH : Flat Prices may be obtained from Carboline Sales Representative or Carboline Customer .Service.steel. stainless steel or TOPCOAT REQUIRED : None COMPATIBLE COATINGS ': May be applied over inorganic zincs such as the Carbozinc Series primers which will .Increase performance over steel. A mist coat rray be required when applying over inorganic zincs 1o minimize bubbling: February 2003 APPROXIMATE SHIPPING WEIGHT : Ca-boline 4674 Carboline Thinner #10 FLASH POINT * (Setaflash) Carboline 4-674 Carboline Thinher 1 .0 i's 11 tbs.(5 kg): 8 lbs.(4 kg).51: Ibs.(23 kg)'40 .bs.(i8 kg)-68*F(20t)83.F(28"C) To the brst ot owt knov~edr!U the tecnicrrral riar ccntairnea hreirn are rite, ana Occu.rate er rae Cafe o! issuance anti are subject to- urriroe without, olor- notice. User musr ponrirci calixosno to Psithy cofrra:neria 5m ooutyrr 0cr-tWrlne. No oarmrriatoo ot a curacy I's gh-nn or bmnraleri We guarani" owr niodutcitp. to contorri to crutioffts qulh-rtti Control. we M esnumo-rtsoo re=slomvhy tw'ar e a06,a brieofmmrncc or irnirtnas resulltng ti-ran use. uLbitTry. it arny. is ltmiteu to Irrtcnnn ci proosum..Princes ani cmr its it crown. ure subject to- trtanon wiitnout rprior notice, NO OTHER WARRANTY OR CUeARAWF.1 Of' AN4Y KIND is MAMI- GY fl-iE SELiERM EXPitEss oil IMLIE,ltl0 STATUI.IORY. BY OPERATIlON ORt LAW. OR OTHERMiSE. INCLUDItNG MEROICIANT&II~r~ty AND Ffl-ihEss FOR A PARTtCLJIIAr i~iRt~POSCt E2-A2-1 96 Carboline 4674 APPLIATIO INTUTOS SURFACE PREPARATION , Remove all oil or 1grease from the surface to be coaled vvith Thinner #2 or Carbolin6 Surtace Cleaner 3 (leter to Surface Cleaner 3 instructions) in accordance. with SSPC-SP I.Steel : Apply over pro pery preparod recornmendecd primers, For application to unptimed steel, abrasive blast to, a Near While Finish in accordance kwith SSPC-SP 10. and obtain .a-I r2 mR (2 5-4011) blast prit'ije.MIXING: Powe -mi>toea uhifoirr cotnsstency before thinnlng, THINNING : May be. thinned up. to 16, oz/dal (12%); with Thinner 10, Use Of thinner other than those supllied o& approved by Carboline may a dversely affect product pertormance and void product atriranty, whether expressed or implied.APPLICATION TEMPERATURES

Airless ýPump Ratio GPM Output Material Hose Tip Sizeý.Output PSI Filter Size 30 ;1 (mm,.)38 LD(mirh.)

60 mesh Teflon packings are recommended and are available from the pump manulacturer. BRUSH : For small torchup areas only, Use a natural bristie brush, applying with full strokes, Avoid rebrushing of reworking of material, Take care to avoid excessive film, thickness. ROLLER: Application by roller, is not recommended. DRYING TIMES "These times are based on a It ri M (40 U)dry fim .thickrness. lEin' thickqess. insufficient ventilation or ooler tempeiratures will iequire longer cure.limesr and could result in solvent entrapment and. premature failure.Normal Minimum Mexmuin Noramt Minimum Maximum: Material 60-90*F( '6-321)40'F 4'C)100* 'N381C)Ambient 40*F(4t)130'F( L)Surlaces( 16 -32"C }40'F(4'C)I30TI'(541p) 10-o85%0%95%is, less than .5'F may be reoulred Surlace Temperature 50¶F.(l0C) 75'F(24t)90-f,(32t) Between Coats 8 Hours 4 Hours 2 Hour I Hour DO not apply when the surface temperature (31) above he ,dewv poinL Special. lthining and application techniaues above or beta, norm'al SPRAY : The, follovwirng spray equipment, has been .found suitable and is available fIom manutacturers such as Binks,.DeVilbiss ,and' Gra 0.CONVENTIONAL

Pressure pot.

dual regulators. 3/gB ID. minimum materiaf hose, a 0.043* 1.. Ifuid tip and.aporopriate aIt .cap.Note: Will aii dry. tdtouch. bul will remain sofl for handling purposes, FINAL CURE ý To obtain optimum properties, must be cured at temperatures in excess of 3SV uF(? 7"2&2C). Alter ,a'2' h6ur flash oil' at alklow an increase in temnperature to proceed slowly up mo 350F( 770C) over a 6 hour, time period. Hold' at 35O-45070(177 232tC) lot 2 hours.-the coating Is then cured and may be put into service CLEAN UP Use Thinner 2 or Toluol.CAUTION READ AND FOLLOW ALL CAUTION STATEMENTS.ON THIS PRODUCT DATA SHEET AND ON THE MATERIAL SAFETY DATA SHEET'FOR-THIS PRODUCT.C.AUTIOiW CONTAINS FLAMMABCSLE KEEPS 15 AWAY ERO.M SPAFIIS A14D DES I FLAMES, IN =4Rr400F Af`RE kAS P4SHN HAUE VVEAq P-17SH AIRIJNE. C SPiRATCAS. PERSONSSlIV esr Sir' s D _EFS(S.CES OR USSz -PFOTEC- S PEI1 ,I C mcM L Ett'iR EOPMNI I STALLATIONS ýSHOULO E SL A, GRDIA ID iED CE WiTH THE NATIONAi ELECT7iCAL CODE. N, ARPEAS. WVHE"RE' E5LOSN HAZARD-S EXST. WOPRKMEN REQUIRED TO .SE NcxC"RCOUS SOMiS AND TO E-AR CONDUCTivE. AND C irNýS'AAR-KlG SHOES.E2-A2-197 (A) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: F-I of F-40 S01C ..If-C -N DocumentC No LO ATTACHMENT F -3M-M20C (INTERAM)This Attachment contains the information, including the data sheet, for 3M-M20C (Interam)insulation as provided by Watts Bar and letter of intent stating how to treat the constituents of 3M-M20C (Interam). E2-A2-198 T25 ( 0211 506 February 11, 2009 Westinghouse Electric Corporation Post Office Box 355 Pittsburgh, PA 15230 Attention: Phillip M. McHale WATTS BAR NUCLEAR PLANT (WBN)NUCLEAR STEAM SUPPLY SYSTEMS (NSSS)CONTRACT-00026863 LETTER NUMBER W-8123

Subject:

Watts Bar Nuclear Plant (WBN) Unit I -NRC Generic Safety Issue GSI-191, Watts Bar Reactor Building GSI-191 Debris Generation Calculation

References:

1) TVA Letter W-7929, dated May 18, 2006 Revision 3 of ALION-CAL-TVA-2739-03, Watts Bar Reactor Building GSI-191 Debris Generation Calculation, contains design input for 3M-M20C insulation that the 3M-M20C was to be treated as High Density Fiberglass (HDFG) with a debris size distribution of 55% individual fibers that is considered to expand to an assumed LDFG bulk density based upon TVA input assumptions provided in Reference 1). However, based on further review, the nominal composition of 3M-M20C has a debris size distribution of 35% individual fibers and the remaining 65% are particulates.

The non specified material is described as ceramic fiber. The non specified material and the aluminum silicate are considered fibrous. The aluminum vermiculite, metal foil, and organic binder are considered particulate. Using nominal composition values from the MSDS for 3M-M20C, the particulates are 50% vermiculate, 7.5% organic binder, and 7.5% metal foil by weight for a total of 65%. The remaining composition is 35% by weight fibrous material.Questions may be directed to C. M. Maples at 423-365-1582. Sincerely, G. W. Mauldin Site Engineering Manager EQB 2A-WBN cc: D. F. Helms, EQB 2A-WBN F. A. Koontz Jr., EQB 1A-WBN D. M. Lafever, OPS 3C-SQN C. M. Maples, EQB 2N-WBN S. L. Parrott, EQB 2N-WBN D. P. Pollock, LP 4J-C EDMS, WT CA-K E2-A2-199 May 18, 2006 Westinghouse Electric Corporation T20 060428 84i Post Office Box 355 Pittsburgh, PA 15230 Attention: Krish M. Rajan WATTS BAR NUCLEAR PLANT (WBN)NUCLEAR STEAM SUPPLY SYSTEMS (NSSS)CONTRACT-00026863 LETTER NUMBER W-7929

Subject:

WATTS BAR NUCLEAR PLANT UNIT 1 -CONTRACT WORK AUTHORIZATION NO. WESTINGHOUSE-WBN-2005-008-GSI 191 -CONTAINMENT BUILDING SUMP MULTIDIMENSIONAL FLOW MODEL, NRC GENERIC SAFETY ISSUE GSI-191, "ASSESSMENT OF DEBRIS ACCUMULATION ON PWR SUMP PERFORMANCE" 1. Revision 1 of ALION-CAL-TVA-2739-03, Watts Bar Reactor Building GSI-1 91 Debris Generation Calculation, contains an assumption for 3M-M20C insulation that concluded the 3M-M20C was to be treated as High Density Fiberglass (HDFG) with a debris size distribution of 100 percent individual fibers. As stated in ALION-CAL-TVA-2739-03, the HDFG fines debris has been shown to be very similar to the Low Density Fiberglass (LDFG) fines debris and therefore the terms are used interchangeably. Since the issuance of revision 1, the Material Safety Data Sheet (MSDS) for InteramTM M-20A and M-20 and M-20C mat has been obtained (Enclosure 1).The MSDS for 3M-M20C shows that the composition of the insulation is made up of 40-60% vermiculite, 10-]15% aluminum silicate, 5-10%organic binder, 5-10% metal foil, with the remaining 5-40% not being specified. Vermiculite and the metal foil are not fibrous materials and are treated as particulates. Using a conservative approach, the particulate components are minimized resulting in 45% of the 3M-M20C treated as particulates. The organic binder, aluminum silicate, and unknown material are assumed to be fibrous resulting in a maximum of 55% fibrous component of 3M-M20C. In addition, since the majority of the 3M-M20C is vermiculite, the density of the expanded 3M-M20C insulation for the particulate component is assumed to be the minimum expanded bulk density of vermiculite, E2-A2-200 4 lb/cubic feet with a manufactured density of 156 lb/cubic feet (Enclosure 2). The particulate component of 3M-M20C can be conservatively assumed to fail as 10 micron particulate.

2. The bypass fractions for fibrous and particulate insulation are a maximum of 2.42% and 62% respectively (Enclosure 3). This input is being provided for use in the "Downstream Effects Calculations", CN-CSA-05-14 (Debris Ingestion) and CN-CSA-05-36 (Fuel Evaluation).
3. The Downstream Effects Debris Fuel Evaluation, CN-CSA-05-36, also assumes that the bottom fuel nozzles capture 95% of the available fibrous debris. However, based on the analysis of the sample of debris taken in the strainer test flume (sample 1 A), the longest fiber is 3.8 mm or 0.1496 inches (Enclosure 4), which is shorter than the limiting hole size for one third of the fuel (bottom nozzles with alternate p-grid design Cycle 8 core load) but longer than the limiting hole size for the remaining two thirds of the fuel. The remaining two thirds of the fuel will incorporate the alternate p-grid design during the Unit 1 Cycle 8 (Cycle 9 core load) Refueling Outage and Unit 1 Cycle 9 Refueling Outage (Cycle 10 core load).Thus, cases should be performed to show the results of the fuel evaluation using the bypass fraction above with the additional assumption that a.) 67% of the available fibrous debris is captured on the bottom fuel nozzle and the nozzle on top of the fuel to represent the results after the Unit 1 Cycle 7 refueling outage and b.) 33% of available fibrous debris is captured on the bottom fuel nozzle and the nozzle on top of the fuel to represent the results after the Unit 1 Cycle 8 refueling outage.Questions may be directed to F.A. Koontz at x1 261.Sincerely, J. M. Frisco, Jr.Site Engineering Manager EQB 2A-WBN Enclosures cc: M. Gillman BR 3F-C D. M. Lafever, OPS 3C-SQN F. A. Koontz Jr., EQB 2A-WBN L. L. McCormick, EQB 2N-WBN K. A. Lovell, EQB 2N-WBN R. H. Bryan, Jr., LP 4J-C E2-A2-201 J. S. Robertson, EQB 2N-WBN C. R. Allen, EQB 2N-WBN C. M. Ledbetter, EQB 2N-WBN EDMS, WT CA-K E2-A2-202 aC j)ý- k 'S 0 MATERIAL SAFETY DATA SHEET 3M 3M Center St. Paul, Minnesota 55144-1000 1-800-364-3577 or (651) 737-6501 (24 hours)Copyright, 1999, Minnesota Mining and Manufacturing Company.All rights reserved.

Copying and/or downloading of this information for the purpose of properly utilizing 3M products is allowed provided that: 1) the information is copied in full with no changes unless prior agreement is obtained from 3M, and 2) neither the copy nor the original is resold or otherwise distributed with the intention of earning a profit thereon.DIVISION: SPECIFIED CONSTRUCTION PRODUCTS TRADE NAME: INTERAM(tm) M-20A AND M-20 AND M-20C MAT ID NUMBER/U.P.C.: 80-6101-1874-9 ---80-6101-2301-2 98-0400-0171-5 ---98-0400-0254-9 98-0400-0255-6 00-51115-02438-2 98-0400-2676-1 ISSUED: April 12, 1999 SUPERSEDES: September 08, 1998 DOCUMENT: 10-8339-3 00-51115-02061-2 00-51115-07590-2

1. INGREDIENT C.A.S. NO.VERMICULITE

................................ 1318-00-9 ALUMINUM SILICATE .......................... 1327-36-2 ORGANIC BINDER ............................. None METAL FOIL LAMINATE ........................ None PERCENT 40.0 10.0 5.0 5.0 60.0 15.0 10.0 10.0 2. PHYSICAL DATA BOILING POINT: .................. N/A VAPOR PRESSURE: ................. N/A VAPOR DENSITY: .................. N/A EVAPORATION RATE: ............... N/A SOLUBILITY IN WATER: ............ INSOLUBLE SPECIFIC GRAVITY: ............... 0.625 PERCENT VOLATILE: ............... N/A pH: ............................ N/A VISCOSITY: ...................... N/A MELTING POINT: .................. N/D APPEARANCE AND ODOR: ODORLESS, GRAY MAT ALUM FOIL OR STAINLESS STEEL ON ONE SIDE Abbreviations: N/D -Not Determined N/A -Not Applicable CA -Approximately E2-A2-203 MSDS: INTERAM(tm) M-20A AND M-20 AND M-20C MAT April 12, 1999 PAGE 2..............................................................-- -..............3. FIRE AND EXPLOSION HAZARD DATA............................................................................. FLASH POINT-..................... N/A FLAMMABLE LIMITS -LEL: ........ N/A FLAMMABLE LIMITS -UEL: ........ N/A AUTOIGNITION TEMPERATURE: ...... N/D EXTINGUISHING MEDIA: Non-combustible. Choose material suitable for surrounding fire.SPECIAL FIRE FIGHTING PROCEDURES: Wear full protective clothing, including helmet, self-contained, positive pressure or pressure demand breathing apparatus, bunker coat and pants, bands around arms, waist and legs, face mask, and protective covering for exposed areas of the head.UNUSUAL FIRE AND EXPLOSION HAZARDS: Not applicable. NFPA HAZARD CODES: HEALTH: 0 FIRE: I REACTIVITY: 0 UNUSUAL REACTION HAZARD: none.............................................................................

4. REACTIVITY DATA.............................................................................

STABILITY: Stable INCOMPATIBILITY -MATERIALS/CONDITIONS TO AVOID: None HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur.HAZARDOUS DECOMPOSITION PRODUCTS: Carbon Monoxide and Carbon Dioxide..............................................................................

5. ENVIRONMENTAL INFORMATION

............................................................................. SPILL RESPONSE: Ventilate. Observe precautions from other sections. Use toxic dust mask if dust from fired (intensely heated) product is present.Collect spilled material. If waste dusts, place in a closed container. RECOMMENDED DISPOSAL: Reclaim if feasible. Dispose of unfired scrap in a sanitary landfill.Since regulations vary, consult applicable regulations or authorities before disposal of fired scrap. U.S- EPA Hazardous Waste No.: None.Abbreviations:..............N/D....-NotDetemine.N/A-NotApp-- Approximately... Abbreviations: N/D -Not Determined N/A -Not Applicable CA -Approximately E2-A2-204 MSDS: INTERAM(tm) M-20A AND M-20 AND M-20C MAT April 12, 1999 PAGE 3 5. ENVIRONMENTAL INFORMATION (continued) ENVIRONMENTAL DATA: Not determined. REGULATORY INFORMATION: Volatile Organic Compounds: NID.VOC Less H20 & Exempt Solvents: N/D.EPCRA HAZARD CLASS: FIRE HAZARD: No PRESSURE: No REACTIVITY: No ACUTE: Yes CHRONIC: Yes 6. SUGGESTED FIRST AID EYE CONTACT;None normally required.SKIN CONTACT: None normally required.INHALATION: None normally required.IF SWALLOWED: None normally required.OTHER FIRST AID INFORMATION: None normally required.7. PRECAUTIONARY INFORMATION EYE PROTECTION: Wear safety glasses with side shields.SKIN PROTECTION: Avoid prolonged or repeated skin contact.RECOMMENDED VENTILATION: Provide sufficient ventilation to maintain emissions below recommended exposure limits.ýRESPIRATORY PROTECTION: Avoid breathing of dust created by cutting, sanding or grinding. Not applicable. Abbreviations:................ID...-NotDetemine.N/A-NotApp-- Approximately... Abbreviations: N/D -Not Determined N/A -Not Applicable CA -Approximately E2-A2-205 E, a 0- ic's C., I.pg t-/, 0fQýMSDS: INTERAM(tm) M-20A AND M-20 AND M-20C MAT April 12, 1999 PAGE 4 7. PRECAUTIONARY INFORMATION (continued) PREVENTION OF ACCIDENTAL INGESTION: Wash hands after handling and before eating.RECOMMENDED STORAGE: Store under normal warehouse conditions. FIRE AND EXPLOSION AVOIDANCE: Not applicable. OTHER PRECAUTIONARY INFORMATION: Avoid eye contact. Avoid prolonged or frequent skin contact. Gloves or barrier creams may be useful if significant handling is necessary. Avoid breathing dust and fibers released during processing. Provide ventilation sufficient to keep dust and fiber concentrations below recommended exposure limits. If concentrations exceed recommended exposure limits, wear a NIOSH-approved dust respirator.+ eNOTE: One manufacturer of ceramic fibers has recommended the use of respirators, regardless of fiber exposure levels.EXPOSURE LIMITS INGREDIENT VALUE UNIT TYPE AUTH SKIN*VERMICULITE .......................... ALUMINUM SILICATE .................... ALUMINUM SILICATE .................... ORGANIC BINDER ....................... METAL FOIL LAMINATE .................. NONE NONE 1.0 FIBER/CC PROPOSED 1.0 FIBER/CC NONE NONE NONE NONE NONE NONE TWA OSHA TWA NONE NONE CMRG NONE NONE* SKIN NOTATION: Listed substances indicated with 'Y' under SKIN refer to the potential contribution to the overall exposure by the cutaneous route including mucous membrane and eye, either by airborne or, more particularly, by direct contact with the substance. Vehicles can alter skin absorption. SOURCE OF EXPOSURE LIMIT DATA:-CMRG: Chemical Manufacturer Recommended Exposure Guidelines -OSHA: Occupational Safety and Health Administration -NONE: None Established Abbreviations: N/D -Not Determined N/A -Not Applicable CA -Approximately E2-A2-206 MSDS: INTERAM(tm) M-20A AND M-20 AND M-20C MAT April 12, 1999 PAGE 5.............................................................................

8. HEALTH HAZARD DATA EYE CONTACT: See below SKIN CONTACT: EYE AND SKIN CONTACT: Fibers released during processing may cause mild irritation.

Symptoms may include itching, redness and swelling.Based on 3M studies, normal processing and handling of this product should not result in significant irritation. INHALATION: This product contains ceramic fibers and vermiculite bound together with an organic binder. Fibers and dust released during processing may cause mild, transient respiratory irritation. Symptoms may include cough and itching of the nose and throat.Certain types of ceramic fibers have caused pulmonary fibrosis and cancer in laboratory animals (IARC-2B) .However, because the fibers are bound in an organic substance, they are not likely to be inhaled during normal handling of the product in this form. Based on 3M studies, normal processing and handling of this product should not result in exposures exceeding the 3M exposure guideline for ceramic fibers. This guideline is based upon the OSHA PEL for asbestos and, thus, is believed to provide an adequate margin of safety for exposures to ceramic fibers. Total fiber concentrations in 3M operations involving cutting this product are less than 0.1 fibers per cc of air.IF SWALLOWED: Not determined ............................................................................. SECTION CHANGE DATES INGREDIENTS.....SECTION....CH...GED...SINCE...September....08,..1998...ISSUE. INGREDIENTS SECTION CHANGED SINCE September 08, 1998 ISSUE REACTIVITY DATA SECTION CHANGED SINCE September 08, 1998 ISSUE Abbreviations: N/D -Not Determined N/A -Not Applicable CA -Approximately E2-A2-207 MSDS: I NTERAM(tm) M-20A AND M-20 AND M-20C MAT April 12, 1999 PAGE 6 The information in this Material Safety Data Sheet (MSDS) is believed to be correct as of the date issued. 3M MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR COURSE OF PERFORMANCE OR USAGE OF TRADE. User is responsible for determining whether the 3M product is fit for a particular purpose and suitable for user's method of use or application. Given the variety of factors that can affect the use and application of a 3M product, some of which are uniquely within the user's knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for user's method of use or application. 3M provides information in electronic form as a service to its customers. Due to the remote possibility that electronic transfer may have resulted in errors, omissions or alterations in this information, 3M makes no representations as to its completeness or accuracy. In addition, information obtained from a database may not be as current as the information in the MSDS available directly from 3M.E2-A2-208 r, -0, e4ciar-e ýj JA / C'( -1 The Container Tree Nursery Manual Volume Two Containers and Growing Media Chapter 2 Growing Media Thomas~ D, londt!., \V~i.-~' n NUISCINv 5fXpcLId6iI. UýL)A 2.The Con)rtai~ner riie Nupimriv i~iniad. Ag\rj' Handidlk.(,7-1 %Vjo.hiIogI(Ik. DC1..: 1I's 1 )(.p.'IrtnIII21 all krcIIut Forcst SL'.rvticP. 41-85.4 : 4-.-41 E2-A2-209 &,-c C1/2 7 Table .21.12. Phk.ical C/IdCt.J'TMC S t)#cs Fjfit§,415 ytrk.' i ncrr+ujitc, Rcins'e' o, Aertlion Bulk L.1. patuk.I sizes imroity1. %/lrr retention Grade s;Pv\,e, SIP%+ q70. 11111 Ceight) 1% volumel 1 N-4. I... I 12.1 318 if' 1.2-_ 0.0 44.3 297 30.7 2 (4.1-1 24J.2 0. (1 O--4.7 401.4 412 39,0 3. t3i1. I -144.2 8 lO0 0,1-7.4 29.- 0.0(1 52.4-4 'fl. I-I 7102 16 10 0.1-I .7 24.S 440ct 54.4 S tar t -rd " r' W'firt i.-iro Rit 1ralp tres-.S t."ct': at~fl,-r t.iI Ria-nunc' ( 1of? , Figure 2.2.12 -flec.ccusc, ,F 1 h61 cd-,clI 'I:,,t(CbrC l,,: rep$)er ;+VPer.. pturia Ic iS ottut; 4,(it¢'., ?,' ,r% n ,I- e,/na ro in.'re_-s the O r.winrori 9'ftt ani drarow 'gc.Table 2.2.113.. i:/ufrld rrctplw-Ihoa ,od h li u v/#era, Average I-lenutnr Ctorrpa.sIivJ1n

  • tb Oxv 1~cn ~ 175.I-_x tn -I 7,A)5ill( 0, ,11, Al urriiiuer 7.2 Pcilassiumr, Sodlium V., Iron 0.6 Calhiurn (L0 ,A'tagr1Q i 1ur ().2 Trace

0.2 Houndl

water .I1j T,. lI .1(00.Average (2u(h'2 particle site C,.mnmercsal lalWlirng'NC e+. 3.t5 I lorticuliural lgradle--Iuari" A*. 1( .70 Horticulthsral grade-lane Piripacgalion 3,20 Propagat ion grade* T 'ito! fJt'I rlio StdItlI'artl p:elite grlts, so each manwmar-ItJrer i,-is 1 , w l atliiig !steo-m..,rcJL,. Perlit' hlist.tattt (1501133_Perlite has a couple of operational drawbacks. Horticultural grades of perlite can contain considerable amounts (4% by weight) of very fine particle sizes (Maronek and others 1986) that cause eye and lung irritation during mixing if the perlite is not pre-moistened. Because of its closed-cell structure, perlite has a tendency to float to According to the Container Nursery Survey, perlite is a minor component of growing media in forest tree nurseries, usually constituting from 10 to 30% of the mix. Perlite is usually added to organic components, such as peat moss, to increase aeration porosity, which is particularly important in the smaller volume containers used in container tree nurseries. Perlite grades are not standardized, but grades 6, 8, or "propagation grade" are normally used in growing media (table 2.2.13). Perlite grades are also not uniform and contain a range of particle sizes, depending on the sieve sizes used during manufacturing. 65 E2-A2-2 10 VERMICULITE MATERIAL SAFETY DATA SHEET--- SCHUNDLER COMPANY Page I of 5 MATERIAL SAFETY DATA SH EET---VERMICU LITE I. PRODUCT IDENTIFICATION------------- TRADE NAME (as labeled)MANUFACTURERS NAME Address (complete mailing address): Phone number: Date Prepared or Revised: Schundler Company Vermiculite (Expanded) THE SCHUNDLER COMPANY www.schundler.com 150 Whitman Avenue Edison, N.J. 08817 (732) 287-2244 info@schundler.com February 25, 2004------------- I.HAZARDOUS INGREDIENTS~~------ Chemical Names CAS Numbers Exposure Limits in Air ACGIH TLV (total)ACGIH TLV OTHER)(respirable) Vermiculite 1318-00-9 10 mg/M 3 3 mg/M 3 30 mppcf Vermiculite is the mineralogical name given to hydrated laminar mangesium-aluminum-iron silicates which resemble mica in appearance. When subjected to heat, crude vermiculite has the unusual property of exfoliating or expanded into worm-like particles (the name vermiculite is derived from the Latin 'vermiculare', meaning to breed worms.)Vermiculite is considered a nuisance dust (also called "Particulates Not Otherwise Classified (PNOC) by ACGIH).Alpha-Cristobalite & Tridymite: Alpha Quartz: Less than 0.1%0.01 to 0.05%--------------------- II11. PHYSICAL PROPERTIES-------------- Vapor Density (air = 1)N/A Melting point or range. C 0 1350+(Collapse and coalescence of the individual flakes begin at this temperature.) E2-A2-211 http://www schundler.com/msdsverm.htm0 05/18/2006 VERMICULITE MATERIAL SAFETY DATA SHEET--- SCHUNDLER COMPANY Specific Gravity 2.5 Boiling point or range. F° N/A Solubility in Water <1% Evaporation rate (butyl acetate = 1) N/A Vapor Pressure, mmHg at 200 N/A C Page 2 of 5 Appearance and odor: tan/brown with no odor HOW TO DETECT THIS SUBSTANCE (warning properties of substance as a gas, vapor, dust or mist)Visual only (dust), No gas, vapors, or mist emitted.-IV.FIRE AND EXPLOSION--------------- Flash Point, F° (give method)Auto ignition temperature, F 0 Flammable limits in air, Volume%: Vermiculite is a fully oxidized non-flammable mineral.It is noncombustible and non-flammable. N/A N/A lower N/A upper(UEL)(LEL)N/A Fire extinguishing materials: N/A water spray carbon dioxide foam dry chemical Special fire fighting procedures: N/A Unusual fire and explosion N/A hazards: other: V. HEALTH HAZARD INFORMATION-------------------- SYMPTOMS OF OVEREXPOSURE for each potential route of exposure Inhaled: Contact with skin or eyes: Absorbed through skin: Swallowed: Coughing Possible eye irritation from dust particles; wear eye protection N/A N/A HEALTH EFFECTS OR RISKS FROM EXPOSURE.E2-A2-212 http://www.schundler.com/msdsverm.htm 05/18/2006 VERMICULITE MATERIAL SAFETY DATA SHEET--- SCHUNDLER COMPANY Efic~,bs(,c -J P!ý- !S~v- -i Page 3 of 5 Acute: Chronic: None Excessive inhalation over long period may cause harmful irritation; use mask suitable for nuisance dust.None Target Organ: FIRST AID: EMERGENCY PROCEDURES Eye Contact: Attempt to wash out with clear water; if unable have particle removed by doctor Skin Contact: None Inhaled: Remove affected individual from dusty area to area witl Swallowed: None SUSPECTED CANCER AGENT?X NO: This product's ingredients are not found in the lists below.YES: Federal OSHA NTP h clean air IARC MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE Any Respiratory illnesses which a nuisance dust may aggravate--------------- VI. REACTIVITY DATA--------------- Stability: X Stable Unstable Incompatibility (Materials to avoid): None Hazardous decomposition products (including combustion products): None Hazardous Polymerization: , May Occur X Will not occur Conditions to Avoid: None-- VII. SPILL, LEAK, AND DISPOSAL PROCEDURES----- Spill response procedures (include employee protection measures): Vacuum clean or sweep material; Use respirators suitable for nuisance dust and eye protection. E2-A2-213 nup-//www.scnunciter.com/msdsverm.htm 05/18/2006 VERMICULITE MATERIAL SAFETY DATA SHEET--- SCHUNDLER COMPANY Page 4 of 5 Preparing wastes for disposal (container types, neutralization, etc.): Dispose in bulk or containers according to local dump requirements. No special treatment required.Note: Dispose of all wastes in accordance with federal, state, and local regulations.


VIII. SPECIAL HANDLING INFORMATION-------------- Ventilation and engineering controls: Maintain dust level below TLV.Respiratory protection (type)Masks suitable for nuisance dust.Eye Protection (type)Protective goggles.Gloves (specify material)Not required.Other Clothing and equipment Not required.Work practices, hygienic practices Use good housekeeping to avoid transient dust.Other handling and storage requirements Use good housekeeping to avoid transient dust.Protective measures during maintenance of contaminated equipment None special other than respirators and goggles.As of the date of preparation of this document, the foregoing information is believed to be accurate and is provided in good faith to comply with applicable federal and state laws.However, no warranty or representation with respect to such information is intended or given;and it is the responsibility of the user to comply with all applicable federal, state, and local laws and regulations. .. .... .E2-A2-214 lnttp://www, schundler.com/msdsverm.htm 05/18/2006 'VERMICULITE MATERIAL SAFETY DATA SHEET--- SCHUNDLER COMPANY Back to Main E2-A2-215 Page 5 of 5 http://www.schundler.com/msdsvenn.htm 05/18/2006 Bypass Fraction Determination Input 1. Representative Fiber Diameter of Long Fiber: 15 microns (ref. 1)2. Representative Fiber Diameter of Medium Fiber: 10 microns (ref 1)3. Representative Fiber Diameter of Short Fiber: < 5 microns (ref. 1)4. Number of fibers (ref 1)5. Long Fiber Length: 1100 microns (ref. 1)6. Medium Fiber Length: 300 microns (ref. 1)7. Short Fiber Length: 100 microns (ref 1)8. Fraction of fibers at varying lengths (ref 1)9. Flow rate: 68.2 gpm (ref. 2)10. Density of Min-K: a. Bulk density = 16 lb/ft 3 (ref. 3)b. Particle density = 165 lb/ft 3 (ref 3)11. Density of Nukon (latent fiber)a. Bulk density = 2.4 lb/ft 3 (ref 4)b. Particle density = 175 lb/ft 3 (ref. 4)12. Density of 3M-M20C: a. Bulk density = 39 lb/ft 3 (ref 3)b. Particle density = 175 lb/ft 3 (See assumption 5)13. Mass quantities used from Table 3 of ref. 2 a. 3M-M20C (total) = 1.3 Ibm b. 3M-M20C (fiber) 0.715 Ibm (1.3

  • 55%) -See assumption 6 c. 3M-M20C (particulate)

= 0.585 Ibm (1.3

  • 45%) -See assumption 6 d. Nukon (latent fiber) = 0.15 Ibm e- Min-K (total) = 0.20 Ibm f Min-K (fiber) = 0.04 Ibm (0.20*20%)
g. Min-K (particulate)

= 0.16 Ibm h. Silicone carbide = 4.60 ibm (used to simulate phenolics, alkyds and silicone coatings failed as 10 micron particulates)

i. Tin powder = 2.20 ibm (used to simulate inorganic zinc failed as 10 micron particulates)
j. Dirt/Dust

= 0.60 Ibm Assumptions

1. Average diameters and lengths of fibers are representative.

Technical Justification: This is a reasonable assumption and is based on data from NSL Labs. Further characterization of each individual fiber is very time intensive and would not be expected to produce a significant difference in the results.2. Samples 4, 5 and 6 fiber lengths and diameters are assumed to be the same length and diameter as sample 3 fibers.Page 1 of 4 E2-A2-216 Bypass Fraction Determination Technical Justification: This a reasonable assumption based on the data from samples 1, 2 and 3. Furthermore, one would expect that as fibers recirculated, the longer fibers would collect on the strainers and shorter fibers would bypass.3. Sample 3 medium fiber diameter is assumed to be 10 microns.Technical Justification: The sample 3 medium fiber is 5 microns. However, for simplicity, it is assumed to be the same diameter as sample 1 and 2 medium fibers. This is conservative since the larger diameter will result in a greater quantity of fiber bypassing and does not significantly affect the particulate bypass quantity.4. 20% of Min-K is fibrous while the remaining 80% is in particulate form (ref. 3).5. Particle density of 3M-M20C is 175 lb/IW 3 (ref. 4 and 5).Technical Justification: Since 3M-M20C is assumed to behave as Low Density Fiberglass Insulation (LDFG) in the debris generation calculation (ref. 3), its particle density is assumed to be equivalent to Nukon.6. 55% of 3M-M20C is fibrous while the remaining 45% is in particulate form.Technical Justification: The MSDS for 3M-M20C (ref. 6) shows that the composition of the insulation is made up of 40-60% vermiculite, 10-15%aluminum silicate, 5-10% organic binder, 5-10% metal foil, with the remaining 5-40% is not specified. Vermiculite and the metal foil are not fibrous materials and are treated as particulates. Using a conservative approach, the particulate components are minimized resulting in 45% of the 3M-M20C treated as particulates. The organic binder, aluminum silicate and unknown material are assumed to be 100% fibrous resulting in a maximum value of 55% fibrous component of 3M-M20C.Methodology Fibrous Debris Bypass Fraction Bypass Fraction of Fibrous Debris was determined by calculating the total volume of fibers for each sample using the fiber lengths, diameters and total number of each fiber type (long, medium, short).Volume/25 ml (ft 3/25 ml) = Total Number Fibers/25 ml * [(AL

  • LL * % Long) +(AM
  • LM * % Medium) + (As
  • Ls* % Short)]where AL-== Cross Sectional Area Long Fiber (if)AM = Cross Sectional Area Medium Fiber (ft)As = Cross Sectional Area Short Fiber (if)LL = Length of Long Fiber (if)LM = Length of Medium Fiber (if)Ls= Length of Short Fiber (if)The total fiber volume was then converted to mass/25 ml by multiplying the volume (ft 3)/25 ml and the total material density (lb/ft 3). The material density was calculated Page 2 of 4 E2-A2-217 Bypass Fraction Determination using the particle densities of each type of fibrous material weighted by percentage of total quantity in the test.The total mass was calculated by determining the mass/min for each sample and then mass/10 min (time between samples).The strainer test was performed for a minimum duration of approximately 50 minutes which is the calculated time for the water in the flume to recirculate 5 times. The data for fibrous debris was then plotted to determine the exponential trendline equation.Integration of the trendline equation y = 8.685E-4 exp (-3.963E-2 x) from 0 to infinity gives a total quantity of 0.0219 Ibm.Using an alternative method (Riemann sums), the mass/10 min values were summed for the total quantity of fibrous debris measured in the bypass sample. However, use of the exponential trendline resulted in a greater bypass fraction and thus is conservative.

The bypass fraction is the total mass of measured fibers that bypassed the screens divided by the total mass of fibrous debris introduced upstream of the strainers-Particulate Debris Bypass Fraction A similar methodology that was used to determine the fibrous debris bypass fraction, is employed to determine the particulate debris bypass fraction.Since the samples are already given in weight, the total mass of all debris is calculated. The mass of the fibrous debris is subtracted from the total mass to give a total mass of particulate debris.Three methods could be'used to determine the total mass of particulate debris. Using a Riemann sums method, integrating a linear trendline from zero to a calculated depletion time of 69.2 min or integrating the exponential trendline from zero to infinity gives considerably different results. However, depending on the resulting application, the conservative value could be the minimum value of 39% using the Riemann sums method or 60% by integrating over the exponential trendline. The linear integrated value of 49%.particulates bypassing the strainer is provided as well. Thus, these values are determined by this evaluation with the end user responsible for determining which is the appropriate value for the applicable application. The bypass fraction is the total mass of particulate debris that bypassed the screens divided by the total mass of particulate debris introduces upstream of the strainers. Page 3 of 4 E2-A2-218 MAY-19-2006 12:39 TUPN Procurement 6 1Bypass4., 3 Fs D'etrm 7 Bypass Fraction Determination 423 751 8314 P.01/01 Results As shown on Worksheet A, the fraction of fibrous debris that bypasses the s ner was 2.42%.AS shown on Worksheet B, the fraction of particulate debris that bypasses the.strainer was a minimum of 39% and maximum of 62% and a mid-range value of 49%.Depending on the application, the end user will determine the appropriate value to use.References I F.FANP Document No. 38-9013790-000, NSL Analytical Test RepOrt 2, FANP Document No. 51-90088451-002, Test Report for SUtRE-FLOw' Strainer Performance Test for Watts Bar Nuclear 3. ALTON-CAL-TVA2739-03, Rev. 1, Wants Bar Reaction Building GSI-191 Debris Generation Calculation

4. NRC Final Draft SER, Safety Evaluation by the Office of Nuclear Reacto" Regulation Related to NRC Generic Letter 2004-02, Nuclear Energy Iristitute Guidance Report, "Pressurized Water Reactar Sump Performance Methodology", Appendix V, Section V, 1.1 5. NRC Final Draft SE,, Safety Evaluation by the Office of Nuclear Reactor'Regulation Related to NRC Generic Letter 2004-02, Nuclear Energy Institute Guidance Report, "Pressurized Water Reactor Sump Performance Methodology", Section 3,5.2.3 6. Material Safety Data Sheet for TNTERAM(tm)

M-20A -AND M-20 AND..M-20C MAT. ISSUED: April 12. 1999. DOCUMENT: 10-8339-3;'..,.. ~'"I.Prepared By: Reviewed By: Cynthia M. Maples Tennessee Valley Authorit'Doug M. Pollock Tennessee Valley Authority 4ýAýwvýD/te: 5-18-06 Date: 5-18-06'In Page 4 of 4 E2-A2-219 TOTAL P.01 WATTS BAR BYPASS FRACTION TESTING WORKSHEET A -FIBROUS DEBRIS BYPASS CASE IME ! COUI rnlnl Der21mlL LENGTH VOLUME I MASS%lonra I %medium I %short flin~~fl~t~ iso;W?'(~¶~.- )5~(2~W2V -e.wAr~ ~. C Test 2A 10 290 6% 73%Test 3A 20 195 8% 75%Test 4A 30 290 8% 75%Test 5A 40 109 8% 75%Test 6A 50 130 8% 75%-wI~16%17%17%17%17%A' 1b125 ml Ib'ftA3 Ilb/mln IbilO min 3.109E-10 5.427E-08 6.147E-05 5.604E-04 0.0056 2.311E-10 4.034E-08 4.569E-05 4.165E-04 0.0042 1.778E-10 3.103E-08 3.515E-05 3.204E-04 0.0032 6.681E-11 1.166E-08 1,321E-05 ,.204E-04 0.0012 Not used -Sample In flume and not taken via bypass sampling ports+ ,-- --19E01 i--i-s 146-4 7YBS9E-1 1 1.39E-O 1.76E05 A36-04m 0.0014 Representative Fiber Diameter (Long)15 micron 4.9213E-05 ft Cross Sectional Area 1.902E-09 It'Representative Fiber Diameter (Medium)10 micron 3.2808E-05 ft Cross Sectional Area 8.4541-10 It2 Representative Fiber Diameter (Short)5 micron 1.6404E-05 ft Cross Sectional Area 2.113E-10 ft 2 Flow Rate 68.2 gpm Flow Rate 9.12 f/min Material Density 174.56 Ib/t'W Total lb 0.0156 0.0219 Riemann sum Integrated trendline Integrated Bypass Total -Fibrous Debri 73%1 2.42%m 0o Total fiber 0.905 Ibm%3M 79,01%% min-k 4.42%% nuken 16.57%Bulk Density Particle Density ibtcu. ft.39 175 16 165 2.4 175 Fiber Depletion During Test y 8 .6 8 5 E .04 e -3 ..6-a E -x 7.000E-04 "? 5.000E-04 45000E-04 -3 .000E-04 2.000E-04 i. 1.000E-04 0.000E+00 0 50 100 150 200 250 300 350 Wi'4, CA so Ut 0~9-,-J Fiber Length Long Medium Short 1100 micron 3.609E-03 ft 300 micron 9.843E-04 ft 100 micron 3.281E-04 ft Time (min) WATTS BAR BYPASS FRACTION TESTING WORKSHEET B -PARTICULATE DEBRIS BYPASS CASE TIME Total Sample Weilht MASS min r25 ml lb/25 ml IbftA3 Ib/min lb/10 min 6~- .jai= ~ -- Not used Test 2A 10 0.0045 9.9206E-06 1.124E-02 1.024E-01 1.0245 Test 3A 20 0.0036 7.9365E-06 8.989E-03 8.196E-02 0.8196 Test 4A 30 0.0027 5.9524E-06 6.742E-03 6.147E-02 0.6147 Test 5A 40 0.0022 4.8501E-06 5.494E-03 5.009E-02 0.5009 ITest 6A 50 0.0014 3.0864E-06 3.496E-03 3.187E-02 0.3187 Total Total Minus Fiber 3.2783 lb 3.2564 lb Fiber Mass 0.022 lb m Flow Rate 68.2 gpm Flow Rate 9.12 ft 3/min Total Mass 8.145 lb Integrated Bypass Total -Particulate Debrisi 39.98%1 Total Total Minus Fiber Using exponential trendline 5.0106 lb 4.9887 lb W Integrated Bypass Total -Particulate Debrisi 61.25%Totally depleted in 69.12 min Total Total Minus Fiber Using linear trendline 4.0607 lb 4.0387 lb 0 Integrated Bypass Total -Particulate Debrisi 49.59%1 Particulate Depletion During Testý----- Seriesl ------ Expon. (Seriesi) ---Linear (Series1) I y = 0. 1418e-'" 1 200E-01~&-m m N, N, N, N, 1 OOOE-01 8.OOOE-02 U) 6.OOOE-02 M-M 4.OOOE-02:2 CL. 2.OOOE-02 kýO.OOOE+O0 0 10 20 30 40 50 60 70 Time (min)80 ýý kc4- 1(0 A AR EVA Document Number: 51-9008451-002 ATTACHMENT-3 FANP Document No. 38-9013790-000 WATTS BAR STRAINER PERFORMANCE TEST DOWNSTREAM BYPASS RESULTSýq VS -I ý I (o Framatome ANP, Inc., an AREVA and Siemens company E2-A2-223 16 1 t I ( ( '(THU)DEC 15 2005 17:06/ST.17:05/NO. 6309524074 F 1 FROM A NA ISL 1.AMALY-rICAL~ Fariba Gartland, PMP Project Manager II FRAMATOME ANP, Inc.An AREVA and Siemces Company 7207 IBM Drive, CLT-2A Charlotte, NC 28262 Date: 12/15/05

Dear Fariba,

We have completed the analysis of the seven samples submitted on December 5th using methodology, that was discussed and agred upon between NSL and Details of the method are listed below.Insoluble Solids content 1. Three 25ml portions of the well-shaken sample were extracted and filtered through a weighed .45 micron nitrocellulose filter for each individual sample.2. Sample filters were. then dried at 105 degrees centigrade for approximately 20 minutes and weighed again after cooling.3. Insoluble solid values were calculated from the weight difference for each filter and the average of the three analyses was reported.7650 Hub Parkway

  • Clevand, Ohio 4.4125 riffcc: 21-447.I1550aOU-497-4S2 Fax: 2164 4 7-0716 Web2Sft www-nzlanIYUM4COffl E2-A2-224 P A3--/

~iI-l t2IAL..-~ -I P' :~C,2L FROM A *AlA LYTICAL (ThU)DEC 15 2005 17:06/ST, 17:05/NO. 6309524074 P 2 S I -" q o -oo2.Fiber count and length I. Filters fibers and particles from previous test were used for the testing of fiber counts and length, 2. Preliminary light microscope observations were used to determine fiber location on the filter surface. Useful magnification is 100-200X 3. Collection of fibers was accomplished by using sticky carbon tape or other sticky conductive material. Tape was pressed against the filter and repeated as many times as needed to collect fibers fully from filter surface. Fix carbon tape on SEM stab.4. A light microscopic obscrvation of filter surface was performed to ensure complete fiber collection.

5. Tape containing fibers were examined by scanning eilctroa microscopy coupled with energy-dispersive X-ray spectroscopy (SUM/EDS) and PMS (Particle Measurement System) for count completion.

Magnification varied depending on fibers size.6. The longest and shortest fiber from each filter was measured and an average of each lass of the three samplings was reported in millimeters.

7. Each individual filter was examined and all fibers were counted with the average of the three reported for the total fiber count.Please let me know if you need any additional information regarding the analysis or the final results.Regards, David Kluk Tochnical Manager NSL Analytical Services 7O HuIb ParkwMy V Oev4d, Oh i 44"1 V OJr'; ;10-447-1550-8.00-497-6752
  • Fax. 71b.47-0716 6 W0* Sit; ricLdIFCO,&b g7v5?ý A3- I E2-A2-225

& c. IiVw-,... , /ý V Zrf /14, INSL'~NAYICAL TEST REPORT THE REPORTED TEST RESULTS RELATE ONLY TO THE ITEM(S) TESTED IS014EC Guwda 17025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 28285 Attn: Fariba Gartland C 0 Client

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Water NSL Lab No, 0524811 Date: 1211212005 Report No.: 139090 0 0 Page: 1 of I Sample 10: Samnple# 1A Background sample from Flume 6" Town Water No Debris 11129105 Tests Fiber Count Longest Fiber Size Shortest Fiber Size Total Sample Weight Results/Unitso not detected not detected not detected 0.0003 gr./25 ml Methods SEM SEM SEM Wet Chemistry Reporting Officer: FRI Carm D'Agostino, Wet Chem Supervisor THIS REPORT IS AND INTENDED FOR THE ADDRESSEE ONLY. IF YOU RECVE IT IN ERROR, YOU ARE PROHIBITED FRM DISCLOSING, COPYING. DISTRIBUTING OR USING ANN OF TMiS INFORMATION. PLEASE CONTACT OUR OFFICE FOR INSTRLUCIONS-THE INFORMATION AND DATA IN THIS REPORT ARE RENDERED UNDER THE CONDITIONS OUTLINED IN THE-TERMS AND CONDflIONS* APPEARING ON THE BACK OF THE CERTIFIED REPORT. THE RECORDING OF FALSE, FICTI'iOUS OR FRAULE.NT STATEMENTS OR ENTRIES ON THIS DOCUMENT MAY BE PIUNI-EED AS A FELONY UNDER THE FEDERAL STATUTES INCL!.3ING FEDERAL LAW, TITMIE 18, CHWATER S7.E2-A2-226 I t~tfvk 0 f{U'- Y ' /~SNSL 0 ANALYTICAL TEST REPORT THE REPORTED TEST RESULTS RELATE ONLY TO THE ITEM(S) TESTED S 1-q460 fs -002o iSO/fEC Guide 17025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 28285 0 Attn: Fariba Gartland 0 Client

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Water NSL Lab No: 0524802 Tests Fiber Count Longest Fiber Size Date: 12/12/2005 Report No.: 139080 D 0 D Page: I of I Sample ID: Sample 1A 111:42 11/29105 Results/Unitso 303125 ml 3.8 mm Methods SEM ,SEM'Shortest Fiber Size Total Sample Weight 0.15 mm SEM 0.0072g/25ml Wet Chemistry Reporting Officer: FR 1 Carm D'Agostino, Wet Chem Supervisor THIS RFPORT IS CONFIDENTLAL AND INTENDED FOR THE ADORESSEE ONLY. IF YOU RECErVE IT IN EROR YOU ARE PROHIBrTED FROM DISCLOSING.

COPYING, OR USING ANN OF THIS INFORMATION.

PLEASE CONTACT OUR OFFICE FOR INSTRUCTIONS THE INFORMATION AND DATA IN THIS REPORT ARE RENDERED UNDER THE _ONITION OUTLINED IN TH9"IRM$ AND CONDITONS, APPEARING ON THE BACK OF THE CERTlFIED REPORT. THE RECORDING OF FALSE, FICTITIOUS OR FRAUDULENT STATEMENTS OR ENTRIES ON THIS DOCUMENT MAY BE PUNISHED AS A FELONY UNDER THE FEOERAL STATUTES INCLUDING FEDERAL LAW, TITLE 18. CHAPTER 57 1= A) 00)7 fjM 5 r f_ I FROM.,1 (MON)FEB 13 2006 13:18/$T. 13: 18/NO. 6309524908 1P TEST REPORT rite TW- RE 'nETW Thr REaULM T R £LE 'S d Fmuistome ANp (Chlula]e) 400 OUmTyTVm" St UftO 2100 Chmwto. NO 21215 Atn. FPadb. Gmlarnd Revimad Repont Sample Dlseription Corecteid CIent Oewlption; TVA/ Fumue.Wate Datr. 2zA006 Report No.: 139080 Page: I of 2 NSL Lab NO: 0524802 Tests Average Diameter of Long Average Diameter of Meodum Average Diameter of Short Fiber Count% Long Long Fiber Length% Medium Medium Fiber Length% Short Short Fiber Length Sample ID; Saml 1A 11:42 11&205 Resuls1nbts Methods ISmiorons SEM lOmicrons SEM c4microns SEM 30125 ml SEM 13% SEM 11lOOm.,os SEM 77% SEM 300microns SEM 10% SEM loomicrons SEM Reporting FRI Carm D'Agostlno, Wet Chem Supewisor THIS REOAT1S GONIFEIGHMidANO INVA= FOSlThEIAfORMuS ONLY. IFTYOU RECENT rITKENUO YOUAA Pfl~niW 911101m86u21553, COPYK I.bSTRMMIf1f OR LURIN AM(OF THmIS INRATrOL PLfEAE O -TACT OUR OWCE FOR SIRTK-N THE I5WO N MjAND DATA IN ThIS WNOR Th IN'nH E1W AND C'CMNoir APPEANI3t ON THE SK 09 ThM fK .ED HE'ORI. RlE RECCHO- OF FA&L FICTITIOUS OR ArATM T$ OR 0rl"Ri ON TMIDQSCUbWN MAY IN NNISO AS A WWKI UNCER lnE FEDERAL sfAlJTIUS IfcLiu~es PWkRa. LAW. TIE I & CKApTER 5.E2-A2-228 FROM St -(MON)FEB 13 2006 13:18/ST. 13:18/N0. 5309524908 P 2 TE8T REPORT RE.... '#NIANALYTIC AL ONLYTO. rHEEM() ?6EO ISoECu ,d, 17W Frmatomo ANP (Chaioth)400 Souh Tymn St Suit 2100 Charotte NC 2825 Attn: FuWba Garlw ReviSd Report Sample DWcuiption Corrected Client Demortion: TVA/ PIume-Watte Da.~ 2M/06M Report No.: 139060 Page: 2 a1. 2 NSL Lab No: 052480 Tests Total Sample Weight Somple ID: IA 11:42 1 flMS Results/Jnits Methods O.O072g/25ml Wet Chemistry/Reparting Offlcer FI Camt DAgostlno, Wet Chem THIS APWA M OONFWITIL NO WrM=t POR 'MWl AWOOMrt88 0M'. IF tau WSeV tMERR O R M-WImPO WSN Pw~ (TW1EO SN a~ me WORMATOEAGIECO4NTACr OUR COFAM FOR IWII~rLICTKM THC INFOAMATlON AND OATA Of TKIS REPOIU ME RENDERED GiJN1 ,,e CO4izX N Wfid=itTEr 'MR Aft OONO==ON APPEARING ONQdTIE OC OF:TW O=TMISO RPRIT. 1) ECORM OF FXSE. FICTITOU= OR MOUUJNST OR ENTRIES Mw =m awBu PUNE AS A FELONY UNg DIE STA'VTU/n MUOU FebeRAL LAW, TITLE I k CHAPTER S, E2-A2-2 29 A3-1 INSL VA rANALYTICAL TEST REPORT THE REPORTED TEST RESULJS RELATE ONLY TO THE ITEM(S) TESTED 5.1-, 1tc S'i-- oeo-ISO/IFC Guide 17025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 28285 r Attn: Fariba Gartland D C Client

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Water NSL Lab No: 0524803 Date: 1211212005 Report No.: 139082 D 0 D D 0 Page: 1 of 1 Sample ID: Sample 2A, Test 1A, Time 11:52 Tests Fiber Count Longest Fiber Size Shortest Fiber Size Total Sample Weight Results/UnitsD 290/25ml 2.47 mm 0.07 mm 0.0045g/25ml Methods SEM SEM SEM Wet Chemistry Reporting Officer: FRI 1 Carm DAgostino, Wet Chem Supervisor THIS REPORT IS CONFIDENTIAL AND INTENDED FOR THE ADDRESSEE ONLY. IF YOU RECEIVE IT IN ERROR, YOU ARE PROHIBITED FROM DISCLOSING, COPYING, DISTRIBUTING OR USING AN'i OF THIS INFORMATION. PLEASE CONTACT OUR OFFICE FOR INSTRUCT1ONS. THE INFORMATION AND DATA IN THIS REPORT ARE RENDERED UNDER THE CONDITIONS OUTLINED IN THE'TERMS AND CONDITIONS* APPEARING ON tHE BACK OF THE CERTIFIED REPORT. THE RECORDING OF FALSE, FICHuTrOUs OR FRAUDULENT STATEMENTS OR ENTRIES ON THIS DOCUMENT MAY BE PUNISHED AS A FELONY UNOERTHE FEDERAL STATUTES INCLUDING FEDERAL LAW. TITLE '1. CHAPTER 5?.E2-A2-230 , FROMI 'l-4 l- OOeZ.. (MON)FE3 13 2006 13-:18/ST. 13:18/NO. 6309524908 P 3 TEST REPORT ! " " " WTh EOro BTHEMKSITUS R50ATE ýGukk 4TIjjj ANA LYTI CAL.OYO H TMTTE OqCwe Framtaxme ANP (Chwrotf.) 4oO SOuth Tyrmn St SBute 2100 Chailate NC 21265 Atiln Failba Clartluml Reylead Reuport unmpW Dluadption end AnFte Conofe-W Clhwwt 0.uriAwlptn: TVA/ Plwww.-Waft Ode: 21512oS Report Ne.. 132902 Pag, 1 of 2 NSL Lab No: 0524860 Tests Average Diameter of Long Average Diemeter of Medium AVerage Diameter of Short Fiber Count% Long Long Fiber Length% Medium Medium Fiber Length% Short Snort Fiber Lengoh Sample ID:. Sample 2A, Teat 1A, Time 11:52 esuits/Unfits Methods l5microns SEM 10mlcroiis SEM<lmoj SEM 2§O/25ml SEM 6% SEM 1100microns SEM 78% SEM 300microns SEM 16% SEM lOOnicrons SEM Reportng Offioer: SFRI Cam.D'Agoatino. Wet Chem Supervisor TE*~A? T..9-BAC.. OF.,.j THE._ ....PIS EPOT,.,w ThEu AEOOO FALSS. OU PA&OUL CA ENTRIES ON 'rS oOCCIAeMr~ E2-A2-231 FROM 0 (MON)FEB 13 2005 13:18/3T. 13:1B/ND. 6309524908 P 4 TEST REPORT A.... r" d ThrE REPOATCO TGET FIELATt# NALYTICALQHVOTErl4nsc SCGudIZ Framatom AMP (Charlotte) 400.Soutyýh r St SuRt92100 Chaditte NC 28M28 Ann: Farlba ar"lmd Revlud Report Sample Dln rlipton and Units Conoed tilent Decrtptlon: TVAJ Flume-Waft Onto! 2AW2000 Report No.; 139082 PNp!. 2 of 2" NSL Lab No: 0524803 Tests Total Sample Weight i: Sample ID: Sample 2A, Test IA, Time 11:52 Plaoults/Unltk Methods 0.004Sgt25mi Wet Chemistry FRleprtnng Offoier Carm D'Agostino, Wet Chem Supervisor mis4 ppr"q 18 CONFaDEnfL AN INTENDED FNR THE AONESEI ONLY..rI YOU RECEIVE IT IN ERIP you ARE PROHISM PROm OCLoB& Oory iPO. aIPWrJohG OR US*C AMf OP THIS INPORMATOh. PL~EA CONTACT OUR lWrIC! FOP INSTRUMrION THE *SRMAIION AND CATA KMis REPORfl ARENQDIRS UNDE THE CONDMM5 OkNG OJLNO "4f-rrjS AND CtDrON sr APflJ.PNc OwN.H naoci9 n CERTIMED WMRT WE REOWR OUF OP Ain, VOMt* OR FRM=WUI*ITAIhEIWM OR ENTIES ON THIS DWLWMeN MAY BE PUNIS0 AS A IRLON UN40ER THE PIDOER" I STAWYIS O FMERAL LAW. "I Hl CKAMTER 67.E2-A2-232 ~A3-ANSL 0A NA LYTI CA L TEST REPORT THE REPORTED TEST RESULTS RELATE ONLY TO THE ITEM(S) TESTED S*1-qdosp~rj -042-.ISOACC Guide 17025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 2B285 0 Attn: Fariba Gartland C C Client

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Water Date: 1211212005 Report No.: 139085 D 0 C C 0 Page: 1 at 1 NSL Lab No: 0524806 Tests Fiber Count Longest Fiber Size Shortest Fiber Size Total Sample Weight Sample ID: Sample 3A, Test 1A, Time 12:02 Results/Units E Methods 195/25 ml SEM 2.23 mm SEM 0.07 mm SEM 0.0036g/25ml Wet Chemistry Reporting Officer: FR Carm D'Agostino, Wet Chem Supervisor THIS REPORT IS CONFIDENTIAL AND INTENDED FOR THE ADDRESSEE ONLY. IF YOU RECEIVE IT IN ERROR, YOU ARE PRCHIBITED FROM DISCLOSING. COPYING. DISTRIBUTING OR USING AN)OF THIS INFORMATION. PLEASE CONTACT OUR OFFICE FOR INSTRUCTIONS. THE INFORMATION AND DATA IN THIS REPORT ARE RENDERED UNDER THE CONDITIONS OUTLINED IN THE"TERMS AND CONDITIONS' APPEARING ON THE BACK OF THE CERTIFIED REPORT. THE RECORDING OF FALSE, FICTITIOUS OR FRAUDULENT STATEMENTS OR ENTRIES ON THIS DOCUMENT MAY BE PUNISHED AS A FELONY UNDER THE FEDERAL STATUTES INCLUDING FEDERAL LAW, TITLE 18. CHAPTER 57 E2-A2-233 F<-- Vof 4.-. )/ p f /-g v//, 1 ¢FROM .(MON)FEB 13 2006 13:18/ST. 13:18/N0. 630U624908 P 5 N5L TEST REPORTTiEST RELATE #ANALYTIC A L < ma 1Vx>"0 ""L- du" I lab PrOUSUtain ANP (ChartaoIW) Date- 2A9W20O 49 o8u14h TYron St 5uNt2100 Chezdoue NC 213=1 Repo"t No-: 139058 Anl!. Farbu GCwtf nd Suppiemertal tapat: Otiea WOr* Performed Client DcrtpUon; TVAJ Flume-Waeu Page: 1 af 2 NSL Lab No: 0524806 Tests Avemge Diameter of Long Average Diameter of Medium Average Diameter of Short Fiber Count% Long Long Fiber Length% Medium " Medium Fiber Length% Shton Short Fiber Length Sample ID: Saimple 3A, Test 1A, Time 12:02 ReaultL.Unita Methods 15microns SEM 5microns SEM cSmkcrons SEM 195w25 ml SEM 8% SEM 900microns SEM 75% SEM 300microns SEM 17% SEM I00mlcorons SEM Reporting Offlea: FR Carm D'Agostino, Wet Chem Supervisor MA EPUWE AS rEu.,Y I0R lIE~r PEDEM .SA1VrJS iCINGUDIMI FEDERAL lAW, Tllrm.$, I)(W g I57,.E2-A2-234 A5-if. la/- Pfd ,, /FROM `1. -O 5'7f1S

2. (MON) FEB 13 2006 13:18/ST.

13:.18/NO. 630h24908 P 6 TEST REPORT THE EPORTED TEST REULTS RELATE 614L.4 ONLY To THE rru.sq TESTED LOEC Cu~e 1702 0AALYTICAL Pmmatne ANP (Chalotte) 400 Sotdh Tyron St Suite 2100 Charlotte NC 2628 AM; Fade Gaftmnd Supplemmtal Report Other Work Purfarmud Client Descrption: TVA/ Flume-Wuti. Date: 24/2006 Repor No.: 139065 Page: 2 of 2 NSL Lab No: 0524806 Tests Total Sample Weight Sample 10: Sample 3A. lest 1A, lime 12:02 Results/Units Methods ,0SX36g/25rni Wet Chemistry/Reporting officer: FRI Canrn 'Agostino, Wet Chem Supervisor THITSRPOAT IS C*WDN1ML. AND INTlDED FOR Th ADnQAIE ONY. FlVU RECEIVE rr IN ERKRR YOU ARE PROHIBITED FROM 0150 W. COWPI. 01STRIBU' OR u1UNG Am OFTN15 INIORWTION. PLEASE CONTACT OUR OFFIC FOR HSTRUOTIONS. THE I'eOfmTION idAiTA o I THIN RvPWORT ARE RENoESED UNDER 1HECONm s Q-J1UM IN THE'TERMS AND COfMONIN APPEARING ON THE BACKOFP -CERAIIREO REPORT. -rACOOiN OP FAL. AVY HE FNIED AS A L.IER THE FENRAL ETATuTES wAUO(NG FeERAL LAW, TiTlE , OIHAPTER 57.E2-A2-235 1i~~~~5j ~ ~ ~ ~ -64 ,"1 -Y// 0-6~-~o IVANALYTICAL TEST REPORT THE REPORTED TEST RESULTS RELATE ONLY TO THE ITEM(S) TESTED A ccue d0ted 15O/7EC Guide 7 7025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 28285 7 Attn: Fariba Gartland Client

Description:

Water NSL Lab No: 0524808 Tests Fiber Count Longest Fiber Size Date: 12/1212005 Report No.: 139087 El P C Page; 1 of 1 Sample ID: Sample 4A, Test IA, Time 12:12 Results/UnitsD 290/25 ml 1.27 mm Methods SEM SEM Shortest Fiber Size Total Sample Weight 0.06 mm SEM 0.0027g/25ml Wet Chemistry Reporting Officer: FR I Carm DAgostino, Wet Chem Supervisor THIS REPORT IS CONFIDENTIAL AND INTENDED FOR THE ADDRESSEE ONLY. IF YOU RECEIVE IT IN ERROR, YOU ARE PROHIBITED FROM DISCLOS1NGa COPYING, DISTRIBUTING OR USING APO OF THIS INFORMATION. PLEASE CONTACT OUR OFFICE FOR INSTRUCTIONS. THE INFORMATION AND DATA IN THIS REPORTARE RENDE)RED UNDLER THE CONDITIONS OUTUNED IN THE'TERMS AND CONDITIONS" APPEARING ON THE BACK OF THE CERTIFIED REPORT. THE RECORDING OF FALSE, FICTITIOUS OR FRAUOULENT STATEMENTS OR ENTRIES ON THIS DOCUMENT MAY BE PUNISHED AS A FELONY UNDER THE FEDERAL STATUTES INCLUDING FEDERAL LAW, TITLE 10, CHAPTER 57.E2-A2-236 %j A3- 1' --NSL rANALYT7CAL TEST REPORT THE REPORTED TEST RESULTS RELATE ONLY TO THE ITEM4(S)TESTED A c cr v di aood tSO/IEC Guide 17025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 28285 0 Attn: Fariba Gartland Li 0 0 Client

Description:

Water Date: 12112J2005 Report No.: 139089 P 0 0 Page: 1 of I NSL Lab No: 0524810 Tests Fiber Count Longest Fiber Size Shortest Fiber Size Total Sample Weight Sample ID: Sample 5A, Test 1A, Time 12:22 ResultslUnitso 109/25 ml 1.45 mm Methods SEM SEM 0.10 mm SEM 0.0022g/25ml Wet Chemistry Reporting Officer: FRI Carm D'Agostino, Wet Chem Supervisor THIS REPORT IS CONFIDENTIAL AND INTENDED FOR THE ADDRESSEE ONLY. IF YOU RECErVE IT IN ERROR, YOU ARE PROHIBITED FROM DISCLOSING, COPYING, DISTRIBUTING OR USING ANN OF THIS INFORMATION. PLEASE CONTACT OUR OFFICE FOR INSTRUCTIONS. THE INFORMATION AND DATA IN THIS REPORT ARE R9NDERED UNDER THE CONDmONS OUTLINED IN THE-TERMS AND CONDITIONS-APPEARING ON THE BACK OF THE CERTIFIEO REPORT. THE RECORDING OF FALSE, FICTITIOUS OR FRAUDULENT STATEMENTS OR ENTIJES ON THIS DOCUMENT MAY BE PUNISHED AS A FELONY UNDER THE FEDERAL STATUTES INCLUDING FEDERAL LAW, TITLE 18. CHAPTER 57.E2-A2-237 INSL SANALYTICAL TEST REPORT THE REPORTED TEST RESLA-IS RELATE ONLY TO THE TrEMWS) TESTED SO/ redte d 142 ISO/IEC Guide 17025 Framatome ANP (Charlotte) 400 South Tyron St Suite 2100 Charlotte NC 28285 Attn: Fariba Gartland 0 0 0 Client

Description:

Water Date; 12112J2005 Report No.: 139084 0 Page: 1 of 1 NSL Lab No: 0524805 Tests Fiber Count Longest Fiber Size Shortest Fiber Size Total Sample Weight Sample ID: SamplefD 6A Time: 12:32 11129105 Results/UnitsO Methods 130/25ml SEM 1.33 mm SEM 0.05 mm SEM 0.0014g/25ml Wet Chemistry Reporting Officer: FRI Carm DAgostino, Wet Chem Supervisor THIS REPORT 1I CONFIDENTIAL AND INTENDED FOR THE ADDRESSEE ONLY. IF YOU RECEIVE IT IN ERROR, YOU ARE PROHIBITED FROM DISCLOSING, COPYINO, DISTRIBUTING OR USING AN'OF THIS INFORMATION-PLEASE CONTACT OUR OFFICE FOR INSTRUCTIONS-THE INFORMATION AND DATA IN THIS REPORT ARE RENDERED UNDER THE CONO[I1ONS OUTUNED IN THE"TERMS AND CONDITIONS" APPEARING ON THE BACK OF THE CERTIFIED REPORT. THE RECORDING OF FALSE. FICTITIOUS OR FRAUDULENT STATEMENTS OR ENTRIES ON THIS DOCUMENT MAY BE PUNISHED AS A FELONY UNDER THE FEDERAL STATUTES INCLUDIIN FEDERAL LAW, TITLE 18. CHAPTER 57.E-A3-223 E2-A2-238 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ON Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: G-1 of G-9 ATTACHMENT G -MIN-K This Attachment contains emails from Thermal Ceramics and Microtherm International stating the composition of microporous insulation along with the Min-K data sheet as provided by Thermal Ceramics.E2-A2-239 () Thermal Ceramics Flexible MInm-K Product Information Flexible Min-K is a composite system consisting of a microporous core encapsulated between layers of high temperature cloth and quilted in 1" squares. The quilting maintains core distribution in high vibration environments and allows the insulation to be wrapped or bent to conform to unique geometric shapes during installation. Product thickness, core density and composition, and cloth selection vary with application. Flexible Min-K Options Core formulations ....................... F-150 (1200oF),F-182 (1832°F)Cloth facings ................ 2116 E-Glass (500 0 F), S-Glass (1200'F)503 Quartz (1958°F), 593 Quartz (1958°F)Nextel T M (2200-2500°F) D ensity, pcf* ...................................................... ............ 8, 10, 16 T hickness, in ........................................................ 1/ , 1 , 3/1G, / , 1/2 0.50 thick material available at a maximum of 14 pcf Standard Tolerances Thickness .............................................................. + 0.060/- 0.030 Length and Width, Fabricated parts ................................ +/-0.125 Length and Width, Standard sheets ........................... + 2.0/- 0.00 Standard Flexible Min-K Offerings High temperature composition, rated at 1832°F-1801/8 .................... Quartz 503 cloth, F182 core, 8 pcf density* 1801/10 ............

  • ... Quartz 503 cloth, F182 core, 10 pcf density* 1801/16 ................

Quartz 503 cloth, F182 core, 16 pcf density Mid-range composition, rated at 1200oF* 1201/8 ......................... S-Glass cloth, F150 core, 8 pcf density* 1201/10 ..................... S-Glass cloth, F150 core, 10 pcf density* 1201/16 ..................... S-Glass cloth, F150 core, 16 pcf density Standard composition, rated at 500°F 9501/8 .................. 2116 E-Glass cloth, F150 core, 8 pcf density*501/10 .............. 2116 E-Glass cloth, F150 core, 10 pcf density*501/16 .............. 2116 E-Glass cloth, F150 core, 16 pcf density*Variations of the cloth facing, hot or cold, core material, thread, and density are avail-able.Material is supplied in 3' x 3' or 4' x 3', square stitched (1 "centers) sheets. Fabricated strips, referred to as tapes, are available in widths of 1 ", 1'b" and 2b", in 6 ft lengths.Customized sheet sizes and fabricated shapes are available upon request.Features" Very low thermal conductivity" Benefits weight and space constraints" Durable" Flexible and lightweight" Composite temperature use limit ranges from 500 to 1832°F Core and Textile Facing Selection While thermal management requirements often dictate material thickness and core density, the maximum continuous use tempera-ture seen in the application is the deciding factor for core and cloth selection. Because this is a composite material, the use limit is decid-ed by the lowest use limit associated with the materials incorporated into the design.Core: Maximum temperature use limit of the microporous core is a function of both shrinkage and degradation of thermal con-ductivity. At elevated temperatures, the cellular structure of the microporous insulation, which is responsible for the extremely low thermal conductivity, is compromised. The core compo-nents, including SiO 2 , particles, metal oxides and re-enforce-ment fibers, may melt or sinter together at elevated tempera-tures increasing both the solid conduction due to material con-tact, and molecular conduction of air due to the degradation of the microporous structure. Core Formulations" Mix F182 is utilized for temperatures up to 1832°F and where high vibration environments are seen." Mix F150 is used for applications at 1200°F and lower.Cloth: Cloth selection is based on the maximum temperature use limit required by the application, but may also be determined according to other physical characteristics such as rigidity, permeability or durability. Some cloths (Nextel) are also used due to their qualification as an industry approved fire barrier.The maximum temperature use limit is based on the degra-dation of the strength of the material. Some cloths are rated for higher temperature use in other industries, the use limits here reflect the survivability of the Min-K product in demand-ing aerospace environments." 2116 E-Glass -Maximum use limit of 500OF (in harsh aero-space environments) used in 501 series of materials or Standard Flexible Min-K." S-Glass -Maximum use limit of 1200'F (in harsh aerospace environments) used in 1201 series of materials or Mid-Range Flexible Min-K." Quartz 503 -Maximum use limit of 1958°F and used in 1801 (limited by core) series of materials." Quartz 593 -Maximum use limit of 1958°F. Offers increased durability over Quartz 503 due to increased thickness." Nextel -Maximum use limit of 2200-2500'F. Excellent strength and durability at elevated temperatures. Thread: Selection is based on maximum continuous use limit of the application and consistent with the cloth." E-Glass -Standard with 2116 E-Glass and S-Glass cloths." Quartz -Standard with higher temperature cloths._____ýMorgatiA=*'% A,% A I,%14-120 Thermal Ce mics 05 02/6 14-120 Flexible Min-K Product Information Density Effects Low thermal conductivity associated with Min-K is due to the microporous structure of the core. The particulate and fibrous material are sized to create pores which are <0.1um in diameter, less than the mean free path of air. By limiting quantity and motion of air particles in the pores, both conduction due to air and con-vection heat transfer is limited, thus reducing the thermal conduc-tivity. This is the basis of microporous insulation. At lower densities there may be insufficient material to create the very small pore structure, resulting in larger pores more capable of efficient transfer of heat and increased thermal conductivity. As the density of the microporous insulation decreases from 16 pcf, the thermal conductivity increases. Min-K materials are engineered to provide the optimum thermal efficiency while maintaining product handling characteristics and cost.Note 1. Density greatly affects the compression resistance of the material.Note 2. Product density refers to core material and does not incorporate the cloth facings.Thickness Considerations Flexible Min-K501' Flexible Min-K 12012 Flexible MIn-K 1801, 8 10 16 8 10 16 8 10 16 The insulating capabilities of microporous insulation increases with increased thickness until a point of diminishing returns is eventually reached, above which added insulation provides only a marginal benefit.Adding layers of insulation, in l/k" increments can substantially reduce cold face temperatures. For a more accurate representa-tion of your specific application, please contact your Thermal Ceramics Sales Representative. Flexible Min-K is a composite of both a lower thermal conductivity microporous core and a higher thermal conductivity high tempera-ture textile, as overall product thickness increases (while textile thickness is maintained) the composite thermal conductivity will decrease.Flexible MIln-K-6pcf Cold Face Cold Face Cold Face Thickness, In. (Hot Face =800°F) (Hot Face= 1000°F) (Hot Face= 1200°F)0.125 341 410 477 0.250 268 317 367 0.375 229 269 309 0.500 204 238 273 This series of heat flow analysis were competed utilizing K-Flow 1.0 to provide a baseline for product thickness selec-bon.0.50" material is only available in densities up to 14 pcd.Acoustic Characteristics Sound absorption values range from 0 to 1.0 with 0 representing no absorption (perfect reflections) and 1.0 representing 100 per-cent absorption. Thermal Conductivity, BTU.inlhr.ft'.°F Thickness, 0.125" 200 0.23 0.21 0.20 0.23 400 0.28 0.25 0.24 0.28 600 0.34 0.30 0.28 0.35 800 0.42 0.37 0.35 0.42 1000 0.49 0.45 0.41 0.50 1200 ---0.60 1400 ---0.72 1600 ----1800 ----Thickness, 0.250" 200 0.20 0.19 0.18 0.21 400 0.25 0.23 0.22 0.26 600 0.31 0.27 0.26 0.32 800 0.38 0.34 0.32 0.39 1000 0.45 0.41 0.38 0.47 1200 ---0.56 1400 ---0.68 1600 ----1800 ----Thickness, 0.375" 200 0.19 0.19 0.18 0.20 400 0.24 0.23 0.21 0.25 600 0.30 0.26 0.25 0.30 800 0.37 0.33 0.31 0.37 1000 0.44 0.40 0.37 0.45 1200 ---0.53 1400 ---0.65 1600 ----1800 ----0.23 0.27 0.33 0.39 0.47 0.56 0.66 0.21 0.24 0.29 0.35 0.43 0.52 0.62 0.20 0.23 0.27 0.33 0.40 0.49 0.59 0.22 0.26 0.26 0.28 0.32 0.31 0.38 0.38 0.44 0.44 0.52 0.49 0.63 0.58-0.68-0.79 0.20 0.23 0.23 0.25 0.28 0.27 0.34 0.34 0.40 0.40 0.48 0.45 0.58 0.54-0.65-0.76 0.26 0.28 0.30 0.34 0.39 0.44 0.52 0.61 0.71 0.23 0.25 0.27 0.30 0.35 0.40 0.48 0.57 0.67 0.22 0.24 0.26 0.29 0.34 0.39 0.47 0.56 0.66 0.25 0.27 0.29 0.32 0.36 0.41 0.47 0.56 0.65 0.22 0.24 0.26 0.28 0.32 0.37 0.43 0.51 0.60 0.21 0.23 0.25 0.28 0.31 0.35 0.41 0.50 0.59'Material, 0.25" 8 pcf, F150 Core 16 pcf, F150 Core 16 pcf, F182 Core Specific Heat Parameters, Hz 125 250 500 1000 2000 4000 0.025 0.032 0.066 0.272 0.331 0.253 0.027 0.025 0.060 0.157 0.355 0.306 0.028 0.028 0.052 0.132 0.322 0.258 0.20 0.22 0.26 0.32 0.37 0.45 0.55 0.22 0.24 0.26 0.33 0.39 0.44 0.53 0.64 0.75 Data for select Min-K Microporous insulation systems via ASTM 1050.Temperature, 'F Specific Heat (BTU/lb°F) 100 0.18 400 0.23 800 0.26 Effects Of Moisture Microporous insulation consists of a core which uses a standard grade, fumed silica as a key constituent. Due to the surface chem-istry of the fumed silica, it absorbs moisture either through contact with water, fluids, or humidity in the air. When direct contact with fluids occurs an irreversible, catastrophic degradation of the micro-porous structure occurs, which degrades the low thermal conduc-tivity of the material. Upon drying, it will not be restored.Flexible Min-K submerging water tests (5 minutes) and then allow-ing it to dry results in approximately a 35% increase in thermal conductivity.Testing has shown that when exposed to an environ-ment of 75% humidity for 8 hours Flexible Min-K experienced a weight gain of <5% and an increase in thermal conductivity of approximately 4%. The effects of moisture may become a concern where high humidity and heat for long duration exist.1. F150 core, E-Glass facing, 8,10,16 pcf density 2. FI50 core, S-Glass facing, 8,10,16 pcf density 3. F182 core, Quartz 503 facing, 8, 10, 16 pcf density The values given herein are typical average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Therefore, the data contained herein should not be used for specification purposes. Check with your Thermal Ceramics office to obtain current information. Thermal Ceramics is a trademark of The Morgan Crucible Company plc. BTU-Block and Min-K are trademarks of Thermal Ceramics Inc.Marketing Communications Offices Thermal Ceramics Americas T: (706) 796 4200 F: (706) 796 4398 Thermal Ceramics Asia Pacific T: +65 6733 6068 F: +65 6733 3498 Thermal Ceramics Europe T: +44 (0) 151 334 4030 F: +44 (0) 151 334 1684 North America -Sales Offices Canada T: +1 (905) 335 3414 F: +1 (905) 335 5145 Mexico T: +52 (555) 576 6622 F: +52 (555) 576 3060 United States of America Eastern Region T: +1 (800) 338 9284 F: +1 (866) 785 2764 Western Region T: +1 (866) 785 2738 F: +1 (866) 785 2760 South America -Sales Offices Argentina T: +54 (11) 4373 4439 F: +54 (11) 4372 3331 Brazil T: +55 (21) 2418 1366 F: +55 (21)2418 1205 Chile T: +56 (2) 854 1064 F: +56 (2) 854 1952 Colombia T: +57 (2) 2282935/2282803/2282799 F: +57 (2) 2282935/2282803/23722085 Guatemala T: +50 (2) 4733 295/6 F: +50 (2) 4730 601 Venezuela T: +58 (241) 878 3164 F: +58 (241) 878 6712 Website: ww~a~r9'N&4mics.com Attachment H -Min-K Email Defining Characteristics of Min-KDaniel, We have a wide range of formulations, but the material you are interested in is about 20%fiber, 65% fumed silica, and 15% TiO2. This is by weight. The material will not break down entirely, but rather it will break into agglomerates if in a very high shear situation. I don't have the specific gravity data with me, but it is all the same as you would find for those materials in a CRC handbook. We don't have a lot of data on destructive testing, as our Flexible product, which I think is the material that interests you, doesn't really fail within the applications that it is often times used. The vibration tests are generally what are the most challenging (rather than MOR or something of that nature which tends not to apply), and the mode of failure on that test is associated with the breakage of the textile or threads, rather than the core. There is a theory that I have read on this material, though I don't know if it is of any use to you. However, the thought are that each time an aircraft takes off or lands (time during which vibration is the most extreme, the core essentially breaks apart a little. However, because the bonding mechanism is simply OH- bonds, the core re-bonds during times of low vibration. This was a considerable benefit our material has over fiber products which will simply break over time, and hence break down.I am out of the office today, but can be reached at 574-596-3694 if you need anything immediately. Otherwise, I will give you a call next week to discuss any other issues.Thanks, Ken----- Original Message -----From: Wilkens, Daniel J [1] Sent: Wednesday, September 15, 2004 1:34 PM To: kvannimwegen @thermalceramics.com

Subject:

RE: Properties of Min-K Ken: My name is Daniel Wilkens, and I am a colleague of Tim's. Thank you for your original email, I was hoping that you could expand on a few points:--Can you tell me the percentages of SiO2, TiO2, and fiber? This would help us determine an average size for particulates. Please specify volume percent or mass percent.--Do you have information on how the insulation breaks down via destruction? Does it break down to elementary particles, does it break down in agglomerates, etc?--Do you have the specific gravity, or density, for the individual materials that comprise the Min-K?Calculation No. SD-0023 Page G2 Revision 0--Finally, any information you can give on general destruction characteristics would be extremely helpful.Thank you very much for the help E2-A2-242 Daniel Wilkens Alion Science and Technology, ITS Operations 6000 Uptown Blvd. NE, Suite 300 Albuquerque, NM 87110 (505) 872-1089 ext. 114 (voice)(505) 872-0233 (fax)----- Original Message -----From: Sande, Timothy D Sent: Monday, September 13, 2004 2:10 PM To: Wilkens, Daniel J

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FW: Properties of Min-K----- Original Message -----From: VanNimwegen, Ken [2] Sent: Wednesday, September 08, 2004 12:23 PM To: Sande, Timothy D

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RE: Properties of Min-K Tim, Please let me know if we can be of any additional help. We also work closely with some fabricators who are involved in nuclear work if you need any installed systems.Ken----- Original Message -----From: Sande, Timothy D [3] Sent: Wednesday, September 08, 2004 1:15 PM To: VanNimwegen, Ken

Subject:

RE: Properties of Min-K Ken, That information will be helpful. Thank you very much.Tim----- Original Message -----From: VanNimwegen, Ken[mailto:kvannimwegen @thermalceramics.com] Sent: Wednesday, September 08, 2004 12:00 PM To: Sande, Timothy D Calculation No. SD-0023 Page G3 Revision 0 E2-A2-243 Cc: Duchon, Frank; Reisinger, Allen

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RE: Properties of Min-K Tim, The as-fabricated density of our product varies with thickness and shape, which is why we tend to provide the core density rather than as-fabricated. With that said, I have attached a TechNote which provides you with the basis weight (mass/area) of our most commonly used flexible products.Several materials are used in our core product including Si02 particles, which are sized from 0.01-0.015 microns, TiO2 which is sized at less than 5 microns, and fiber products, most of which are between 2.5-10 microns in diameter.You may also be interested to know that we have two specific formulations which contain an additive to allow us to pass NRC 1.36.Regards, Ken Van Nimwegen----- Original Message -----From: Sande, Timothy D[4] Sent: Wednesday, September 01, 2004 3:45 PM To: Min.K@thermalceramics.com

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Properties of Min-K I'm looking for information on Min-K in order to perform analyses on its use in nuclear power plants. Specifically, I need the as-fabricated density, and the material or particle density and size. Can you provide me with this information or let me know where I can go to get it?Thank you, Tim Sande Assistant Engineer Alion Science and Technology E2-A2-244 Calculation No. SD-0023 Page F1 Revision 0 Attachment F -Microtherm Email Defining Characteristics of Microtherm


Original Message -----From: Mark Mortimer Sent: Wednesday, September 15, 2004 9:28 AM To: Mark Burton Cc: Geoff Carr; Jeroen Goetschalckx

Subject:

RE: Seeking technical support

Dear Mark,

It sounds as though Daniel is working on a calculation of settling rates for the material if completely dispersed in water.If completely destroyed, Microtherm would revert to the particle sizes of the constituent materials. Broadly speaking, Microtherm Super G is composed of filaments, fumed silica, and titanium dioxide in proportions of 3%, 58%, and 39%. We usually supply Super G into the nuclear industry but it is worth checking this in case it is Super G hydrophobic, which will float.The filaments are 6 mm long and 6 microns in diameter. Specific gravity is approx 2.65 g/cc.The titanium dioxide is irregular but broadly spherical, particle size centred around 2.5 micron, specific gravity 4.2 g/cc.The fumed silica is a bit more complex, as it is formed of spherical primary particles fused together into irregular three dimensional branched chain aggregates which are further mechanically entangled into approximately spherical porous agglomerates. The agglomerates are centred very roughly around 20 microns diameter and have a specific gravity of around 0.06 g/cc (in air). I think for these purposes the agglomerates can be regarded as the fundamental particle, because it takes a great deal of dispersion energy in a high shear mixer and the use of dispersants to break the agglomerates down to aggregates. Cabot or Degussa are the manufacturers of fumed silica and could probably offer more information if required. The behaviour of fumed silica in liquids is complex because it tends to form a cross linked gel in many circumstances. If the Super G is supplied as naked block, it will have a packaged density of 350 kg per cubic meter (0.35 g/cc). If it is supplied as glass cloth covered panel it will have a packaged density of 240 kg per cubic meter (0.24 g/cc).I hope this answers your questions. Please give me a call if you need any more info.Best regards-Mark Dr Mark Mortimer Manager, Materials Research Group E2-A2-245 Calculation No. SD-0023 Page F2 Revision 0 Direct Dial: +44 (0)151 6066211 Business Fax: +44 (0)151 606 6216 e-mail: mmortimer@microtherm.uk.com MICROTHERM INTERNATIONAL LTD., 1 Arrowe Brook Road, Upton, Wirral CH49 1SX, UNITED KINGDOM----- Original Message -----From: Mark Burton Sent: 15 September 2004 14:30 To: Mark Mortimer Cc: Geoff Carr; Jeroen Goetschalckx

Subject:

FW: Seeking technical support Hello Mark Mark can you provide me with the proper response for the questions below from Daniel Wilkens?Particle size of Microtherm if completely destroyed , Packed density, and Particle density. If more information is needed from Daniel let me know Microtherm will be used in a Nuclear facility in New Mexico.Thanks Mark----- Original Message -----From: Wilkens, Daniel J [5] Sent: Tuesday, September 14, 2004 10:05 AM To: Sales US

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Seeking technical support To Whom It May Concern: My name is Daniel Wilkens. I am currently working on a calculation for Shearon Harris Nuclear Power Plant involving debris generation, specifically the destruction of insulation due to a high-energy line break. One of the insulation types at Shearon Harris is Microtherm, inserted as'sheets' into RMI cassettes around the reactor.I am searching for material properties for this product, specifically the following properties: Packaged density Particle size Particle density In regard to the above, I am using the following definitions: Packaged density -the density of the product as shipped tocustomers Particle -the fundamental size if Microtherm insulation is completely destroyed I look forward to your response, thank you for the help.Regards, Daniel Wilkens Alion Science and Technology, ITS Operations E2-A2-246 Calculation No. SD-0023 Page F3 Revision 0 6000 Uptown Blvd. NE, Suite 300 Albuquerque, NM 87110 (505) 872-1089 ext. 114 (voice)(505) 872-0233 (fax)----- Original Message -----From: Mark Mortimer [6] Sent: Wednesday, December 08, 2004 12:46 AM To: Wilkens, Daniel J

Subject:

RE: Seeking technical support

Dear Daniel,

The proportions are in wt.%.Best regards-Mark----- Original Message -----From: Wilkens, Daniel J [7] Sent: 06 December 2004 14:44 To: Mark Mortimer

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RE: Seeking technical support Mark: I am writing to confirm a small detail regarding the specifications to microtherm you had provided three months ago. When you listed the proportions of filaments, fumed silica, and titanium dioxide (3%, 58%, and 39%), are these specified as wt% or vol%? This will be very helpful to me if it could be cleared up. Thanks again for all of your help.Regards, Daniel Wilkens Alion Science and Technology, ITS Operations 6000 Uptown Blvd. NE, Suite 300 Albuquerque, NM 87110 (505) 872-1089 ext. 114 (voice)(505) 872-0233 (fax)E2-A2-247 W)' Watts Bar Reactor Building GSI- 191 Debris Generation Calculation N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: H-1 of H-1I 1-0~c , DocuentNo: LIO ATTACHMENT H -FOAMGLASS/ARMAFLEX This attachment contains the fax from Watts Bar containing the Armaflex and Foamglass design basis information used for this analysis.E2-A2-248 ARR-27-205 a8:58 McNucEM 423 751 7384 P.02/1I iViM no0 r c 'ý u 71 TENNESSEE VALLEY AUThiU1'TY NU '82 1102 002 Z. A. Raulstan, Chier, Nuclear Support Branoh, W10CI26 C-K TO FROM C. A. Chandley, Chief, Meahanical Engineering Support Branch, W70126 C-K D9ATE 821112C0404 (p )

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WATTS BAR NUCLEAR PLANT UNITS 1 AND 2 -NRC QUESTIONS 212.113 -INSULAT~I(suftvn of your memorAdu'm dated May 10, 1982 (NEB 820510 253) requesting additional information on NRC question 212.113. Atteahed.is MRS'responseto the, request for a detailed insulation survey and questions coneerning-potential, sump screen blockage by insulation. c~3~-w CLHM.- Y Attachments' cc (Attachments) '. L. Beltz, W7C1I3 C.J. P. Little, W7C135'C R. M. Pierce, 104 ESM P J ial 204 C Principaly'7Pepared By:$p 4 C. L. Mills, Extension 2429 E62R98.05 71A Sewh~g. Bo b 10 lite, ;1. p I?, -1 11 '.:wo!"; I'*1 APR-2'?-2005 08:59 M~cNucE11 423 751 7084 P.03/11 Confirmatory Item -Information Request Backtrot~nd The response (WSAR Amendments 46 and 48 to RSB questions concerning sump debris (0212.116) and the Letters rererenoed do not provide all the information (per Q212,116) neoessary t4 porform a plant &peoirle analytical assessment. Herein is the detailed insulation survey to complete this information. RIueatto 212.11L (212,016) (6.L),3 jo 4. With reqard to the Bump tests on Watts eBr, the responses to the A following ooncerns pertaining to potential Bump screen blockage are required: a, Various types of insulation may be used in the containment. For each type provide the rollowing information: (1) The manufacturer, brand name, volume and area covered.(2) A brier description of the material and an estimate of the tendency of this material either to form particles small enough to pass through the fine screen in the sump or to block the oumptrash racks or Bump screenn.(3) Location of the material (metal mirrored, foam glass, foam rubber, fo~m concrete, fiberglass, etc.) with respect t~o whether a mechanism exists for the material to be transported, to the $Ump.b. Provide an estimate of the amount of debris that the Bump screens may be subjected to durins a loss-of-coolant acciPent.Describe the origin of the debris and design features *. the containment sump and equipment which would precluefr %;he screens becoming blocked or the sump plugged by debris, four discussion should include consideration of at least thr ;ollowing sources of possible debris: equipment insulation, -:.,ad plug materials, reactor cavity annulus sand tanks or .nrl bags for biological shielding, nontainment loose inau-VAon, and debris which could be generated tby failure of non-saf -y realted equipment within the nontainment. Entry or sand -ug.materials into the containment nump and the posstbil.it, ..r sand covering the recirculation line inlets prior to the 1', '.tion of reciroulation flow from the ' nhould ee apecifically addressed. 1 APR-27-2005 08:59 luct 423 751 7084 P.04/11 2 J7. A. fiaulston WATTS BAR NUCLEAR PLANT UNITS I AND 2 -NRC QUESTIONS 212.113 -INSULATION SURVEY Please provide this information along with your conclusion regarding the percentage of the soreens which would be expected to be blocked "'v particles or all sizes, including those greater than 250 mils.a. Wit.h:reapsot to the conclusion that debris with a specific gravity greater than unity will settle before reaohing the auiup cover, oonsider the potential for flow paths which mar ydiret significant quantiteles of debris laden coolant into the lower containment in the vicinity of the sump and the availability or lack of sufficient horizontal surface areas or obstructions to promote aettlings or holdup or debris prior to reaching the sump.d. Does metal mirror insulation house other materials, fibrous or otherwise, which could become debris if the insulation were blown'of fs a result of a LOCA?e. If the Watts Bar containment contains loose insulation, inolude.-examples of' how the insulation will be precluded from reaching-the sumup.Responses 4(a)(l)t Manufacturer Hireor Insulation Division Diamond Power Specialty Corporation Pittsburgh Corning COrporation Brand Lame Mirror Insulation Foamglasr Volume and Area-Covol ad Tieactor Vessel, Generators eressurizer, Reactor 'ýoolant Pumps and PHR Piping, r.l Piping, Main Steam, and Veedwater Piping Refrigerant lines and ducts to Instrument Room, 11-foot high band around Containment Vessel, 80 percent of loe Condenser piping I I E2-A2-251 RPR-29-2005 06:59 Mci~ucEM 423 751 ?084 P.05/ii 3 J. A. Raulaton WATTS BAR NUCLEAR PLAMT UNITS I AN0 2 -NRC QUESTIONS 212..113 -INSUILATION SURVEY TAubatax Corporation.Owens/Cor~ning Fib~erglaSS Christiansen Foam Corporati on, E. A~. Car-penter (Purnished by W.eutinghousa) Forty-Sight Insulators incorporated Rubatfik Fiberglass Polyur'ethane Foam Polyuretbanet Foamu Urethane F6AM Mineral Wool 20 peraent of 1oe Condenser piping Piptng inside air.handling units located in upper plenum area ot Zoo Condenser (aDproxtmately 1 foot of pipe per air handling, unit. Alao. ubod-rOr orane wall insulation, and wall insulation, and sealing joints of wall Spanels of Ice Clondenser Wall panel insulation between steel air cooling duets and Wte oonoentrio steel oontaipment shell Top deok insulation of ioe Condenser Insulating inst". Ice.Condenser dir s Main !,Spe penetrations

  • '" %;ontainment Vessel*1 I,) 'I U.~~'f I I'I.1 RPR-27-2005 89:00 M-#,] CM.. .. 423 751 7084 4 V J. A. flaulatOn WATTS BAR NUCLEAR PLANT UNITS I AND 2 -QUESTIONS 212.113 -INSULATION SURVEY 4(a)(2) and 4(a)(3)Mirror Insulatio:

is a all-metal refleotiVe insulation constructed or austenetio stainles steel, The metalic reflective insulation is strong mechanically and composed of sectiond whioh are latched together when in place. The sections will not seagent or breakup into small particles.. The sections will sink to the bottom and will remain stationary. Insulation in the vicinity of the pipe bre4k will be blown or stripped off. it is not considered that the aections would be torn apart due to their strong mechanical construction, Foamglaqs Insulation -is a rigid in-ulation, composed of sealed glars cells. Each cell Is an insulating air space. Foamglass is all-glass and is completely inorganic. The insulation on refrigerant lines, ducts, and piping is covered and banded by' stainless steel jacketing to minimize or ellminate the conditions whereby the insulation could crumble. The insulation on the containment vessel is covered by a :stainless. steel sheath. This insulation is also located in areas least .affected by.postulated pipe breaks (i.e, in upper regions of the containment and outside the crane wall). In addition to. it'being completely'encased aa well as being located in areas protected frOm the effects of pipe breaks, this insulation will float and cannot enter the sump because of a 8.0 foot minimum water level which exists over the sump coverplate before recirculation begins.Rubatex Insulation is a flexible closed cell rubber type insulation, 'This insulation is located on portions of the ice condenser systpT where p, it is least affected by postulated pipe breaks (i.e. upper plp"..m area of the ice condenser). This insulation is not expected to suf-dr damage from any primary system pipe break; however, it should 14 noted that the insulation will Cloat and could not enter the sump t" .ause of a 8.0 foot minimum water level which exists over the sump cr,'.rplate before recireulation begins.E2-A2-2 PPR-27-2005 09:8 l0NucEr'l 423 751 7084 FP07/11 J. A., laulston WATTS BAR NUCLEAR PLANT [1TS 1 AND 2- NRC 212.113 -INSULATION.SURVEY Fiberglass Insulation ia a glass fiber preformed pipe insulation encased in .'a vapor barrier Jacket for the air handl-ing units. For the, 1oe0 Condenser e, i Wall insulation, end wall insulation, and for sealing the ,jbintzs In the, iced otndenser wall, the glass fiber Is in blanket form enclosed in polyethylene bags and sovered by metal panels0 .The insulation in all cases is behind metal (i.e. insiderhousing of, air handling unit or under metal wall panels) to proteot-and assure it does no~t have a- pathway to the sump.*Polyurethane and Urethane Foam Insulation is cosed cell urethane resin foam. The polyurethane foam between, the air ducts and the containment vessel ,does not have a pathway to the sump. The polyurethane form**insu3ating the top deck of the Iee Condenser is a blanket between stainless steel sheaths. The assembly rests on floor grating: and is hinged at the crane wall to form doors that. openupon-a LOCA. assembly maintained its integrity when tested under blowdown eo:nditiones that exceeded the. worst LOCA, The urethane foam insulating the Ice Condenser inlet doors is, completely enclosed, Refer to FSAR Figure 6.7-17 and 6.7-20. These doors have been: tested rigorously. Mineral Wool Insulation is, a refactory fiber block- insulation laminatedL and bonded by high temperature binders. The insulation is between the procese piping and the penetration sleeve-and would not be subject to direct sprays and water from pipe breaks.4(b)Restraints w.ll prevent pipe whip thereby limiting the -,,-iunt of insaulation that could be blown off to that around th' at the break location. The worst case would be a break locatr" tMMediately under the point at which two sections of miirror insulat-, abut in the longitudinal direction of the pipe. No more than half che abutted insulation.section could be blown toward the sump. ]-. III, uuiuiii ~.....m.irn Iuuinuuuuiinuinu~ II flS n.J. APR-2?-2005 09:00 Me-+ r',n M 423 751 7084 P. 08/1 6 J. A. Raulaton WATTS BAR NUCLEAR PLANTS UNITS 1 AND 2 -NRC QUESTIONS 212.113 -INSULATION SURVEY The mirror Insualbion. is cylindrical on the straight portions of the primary system pf ',Ins. Over elbows, the outside surface is composed of-flat sections in the shape of rectangles or the outside and -inside. bends of the elbow, and in the, shape of trapezoids on the elbow sides. The largest stingle flat outside surfaoe area of the insulation coveringKan elbow is 6,88 square feet. In oross seotiont eseotion end has a parting surface area of 1.79 square feet and the, longest straight length has a parting surface area in the longitudinal direction of 2.0 square feet.-The sump is located beneath the refusling canal. to provide proteotion from high energy piping failures. Additionally the area around the sump is enclosed on two sides by concrete walls and on two sides by walls consisting: of structural steel and 1/4-Inah mesh backed by I 1/2-inah grating; Considering the curvature or the insulation over straight portions of the primary system piping and the angolarity of the.insulation over elbows, and the quantity of equipment and supports anchored to the containment floor that would prevent movement of settled insulation sections, the maximum. possible screened area that could be blocked is very small. Any contact between an insulation section and the screen wall, would' most probably -be along a line or at a point in the-unlikely event that some of the mirror insulation were to fall against the. screen. wall. :Sinde the insulation covering one elbow together with the insulation covering one straight length of piping iS all that.could, be affected by a given break, there is only one outer flat surf'ace of insulation available to contact the Screen wall. The only other fl.ct surfaces either are along longitudinal or transverse parting surfr.es.In the most conservative hypothetical case, the largest f1r'. surfaces area of Insulation covering an elbow together with the 1.,rgest parting surface of the. longest straight neation could be ar.-ed to be against the screen wall. The total area blocked by thes- #;wo sections of mirror insulation would be 8.88 square feet of the .. o screen area of P659.9 3quare feet. Therefore, this small block-r.. would have a negligible effect on sump operation.

  • " " " " E2-A2-255' AMR-27-2eW 0§:01 M,4d' N. m N'423 751 ?084 P.09/11 J. A. Raulston P WATTS BAR ,INUCLAR PLANT-UNITS "1 AND 2 -NBC QU&STIONS 212,113 -INSULATION SURVEY *4 (d)Mirror ineul,' ton is made'en'tirely of stainless steel sheet material and-does not contain any other materials.

j I 11(e-)Mirror In slatio will not segment or break up Into small Particles. The'sections will sink" .to: the bottom and remain stationary. Fowligse and Rubatex are instailed in a manner and/or in locations that " -wlli preclude damaie from primary system pipe breaks; however it should be noted that -tho Insulation will float and could not enter the sump.because of a 8.0 foot minimum water level which .exiats over the aump cover plate. This insulation is located outside-the crane wall.Fiberglass is looated within the housing of-the air handling units used to ocol the ice condenser or is covered by metal panels or sheaths. This protection assures that the inaulation-will not enter the Bump.Polyur thane and Urethane is sandwiched between the steel cooling ducts and-the containment vessel or is covered by metal panels or sheaths.This will assure the insulation will not enter the sump.Mineral Wool is located between the sleeves, aend -the process pipe fp- *he penetrations. The spider construction of the penetration will pr,_ient the insulation from being pushed from within the penetration, Chere should be no turbulence or direct sprays directed into tho penetration cavities. The penetrations are located outside the or-,e wall. This should prevent any passageway of the insulation tm '.;te sump..... .' 2 -A -2 5 6 ...... .... ... ... ...... I

09:01 McNucEM 423 751 7084 P.10/11 SER Supplement No. 2 NIJREG-0847 Supplement No. 2 SAFETY EVALUATION REPORT related to the operation of Watts Bar Nuclear Plant Units I and2 Docket Nos. 50-390 and 50-391 Tennessee Valley Authority U.S Nuclear Regulatory Commission E2-A2-257 RP R- 27r"f- 2 Q4L5 03 9`0 9 1,:Mc~ur-ýý423 -751 70E4 P / 11'1i 6 ENGINEERED SF TY FEAT S, Sup, ement 2 6.3 Emergency Core Coo1ing System Pagem 64 Suppl t-2 6I33 Testing -Pge .64-, Suppl t 2;To ensure that det'ris ffoLlowing a Po-foa aicfrt will ior co.no~ the peioacc of sore system iby. clogging the-sump. ct, staff the a~pplicant to f. detpeed survey of insullabon riils use c.ninint. Tch, pp t Oprovied thls informa tion in a tetter da'e- November"23. 1-982. This surey cofrm th- staas" : "it..i ¢oxasu~on d the Watt Bar design to provide prot.ctit-A inst sump dhbris is acceptable. Te re-actor sys tem and Main steam p.ping and cnponemts arie 6rtAýsed iu m.: t-veflecive -.if byja pa nrpture, w~o~d not form small debM.'i hat would dog thesvmp scrt (f1-h glass, Rubatex, fibeirglass, poly, eihanie fosn,-urtane foaml, and :ernal, wool) are. either encapsutlated it steel or -1.ccaaed inn areas ofthe contaiment mwhere they wou'ld.. be.. uaffected. by pipi mptu'r. orces.The that theWatts n S Crgarding p' .... agains su.. .eb.. s i. cc...... a" d....... t ... ...... des' 2 258b s satable and this i.vsld, therefor., 'is daited., E2-A2-258

0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation A L I 0 N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: I-1 of I-11 Document No: TLIO Oage: ATTACHMENT I -ICE CONDENSER DEBRIS This attachment contains the Ice Condenser Loose Debris Listing as provided by Watts Bar.E2-A2-259 FOREIGN OBJECTS VS BAYS Some Item No.s may fall in more than one category.ICE CONDENSER DEBRIS INDEX Page 72 of 82 E2-A2-260 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES.1 A6 Bottom of basket A6 Gray duct tape, 2 to 3 inches in length 105 NEW U1C3 1 C5 Bottom of basket C5 Unidentified debris appearing to be metallic.

98 REMOVED U1C4 1 D8 Bottom of basket D8 Cellophane tape 97 REMOVED U1C4 1 F6 103 2nd lattice from bottom in flow Clear plastic sheet 1' x 2' 100 NEW U1C3 passage 1 G2 Bottom of basket G2 Blue tie 2 REMOVED U1C4 1 12 Basket 12 Thermal drill head is larger than the 3 openings on the side of the basket 1 42 Flow passage 42, 6-feet from bottom Undetermined length of grass tie-off rope 92 of baskets 1 138 Flow passage 138, 12-ft up from 12 inch long, black tie-wrap found 93 bottom of baskets 1 151 Outside wall flow passage 151 to 162 Whisk broom dropped to the bottom of the 5 REMOVED U1C3 flow area 1 X End wall and turning vanes -Floor Window Weight 1 1 X Either baskets or floor Seven (7) screws lost 4 1 A6 Near baskets A6 and A7 Artic gear glove 111 NEW U1C4 1 NEAR 95/96 24' down from-top near A6 Red shackle pin 127 NEW U1C5 A6 1 3/114 1 2 12' down from top 10 # hammer with long handle 128 NEW UlC5 1 145 12' down from top Electrical tape, 1" x 12" 129 NEW UlC5 1 Near end wall, vertical location Sheetmetal, 11 ga, formed, 3 130 NEW U1C5 unknown- pieces approx 1-in x 32-in ea, ASTM A526 or A527 Page 73 of 82 E2-A2-261 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 2 G9 .153 Flow passage 153 next to basket G9 Broom trapped in lattice frame 7 2 46 Flow passage 46, 6 feet up Stainless steel intermediate deck door ID 91 tag 2 153 6 or 12 foot down from top of lattice Intermediate Brass Deck shim 96 frame 2 F/G X Some where in Bay 2 Ratchet with 1/4-inch socket lossed 6 2 X Lower ice Whisk broom lost 8 3 G6 Bottom of basket G6 Two drop weights 9 3 H4 Bottom of basket H4 Wood splinters 99 4 D3 20' up from bottom 6' of metal banding material 10 4 D4 Basket D4 C-Zone gloves 11 4 E8 Basket E8 C-Zone gloves 12 4 X Row 9 C-Zone gloves 13 4 D4 Near baskets D4 and E4 Ink pen 112 NEW U1C4 5 A2 Flow passage near Basket A2 -6' up Plastic hook (small piece of plastic) from 90 from bottom tube light found 5 09 X Flow passage next to basket 09; 18- Weight and rope, 14 feet down in flow passage 5 H3 Basket H3 -3' up from bottom Orange plastic (most likely from the bags 89 used to maintain the ice) found -2" sq 5 48/49 Bottom of flow passage 48-49, 12 ft. Piece of air bag (unknown length) found 88 up Page 74 of 82 E2-A2-262 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 6 I/H Bottom of basket H/I Yellow plastic found 15 6 X Upper area Putty knife 101 NEW U1C3 7 B7 Outside basket B7, 12 ft. from bottom Orange tie-wrap found 60 7 C9 Bottom of basket C9 Small piece of black insulation 16 8 B8 148 20' down from top Flashlight in flow passage 102 NEW U1C3 8 B8 X Flow passage next to basket B8 Safety glasses lodged on a structural 17 member inside of the flow passage 8 E3 X. In upper plenum near E3 1-1/16 inch nut 106 NEW U1C3 8 141 Flow passage 141-6' up from bottom Metal vacuum nozzle found 87 8 X Upper ice baskets; in ice baskets or Screw(s) lost 18 on the floor 8 141 12' up from bottom Rubber shoe cover, yellow 131 NEW U1C5 9 A6 Bottom of basket A6 Metal box cutter 122 NEW U1C4 9 B8 Bottom of basket B8 Wrench is is wedged against the side and 19 bottom 9 B8 Bottom of basket B8 Yellow/Black tape is balled up configuration 20 about the size of a golf ball 9 B8 Bottom of basket B8 Plastic safety glasses found 45 9 C1 X Outside of basket C1 Thin cable, 1/4"x6" long 86 REMOVED U1C3 9 F6 Bottom .of basket F6 Gray tape is balled up configuration about 21 REMOVED U1C4 the size of a golf ball Page 75 of 82 E2-A2-263 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 9 F6 Bottom of basket F6 Yellow plastic most likely from bags used to 22 maintain the ice in baskets 9 G6 Basket G6 End of stick light in basket 23 9 H1 Near baskets H1 and H2 Open end wrench 113 NEW U1C4 9 H7 bottom of basket H7 1" diameter plug of silicone-like caulk 123 NEW U1C4 10 F3 Basket F3 -45' down from top Drill head is larger than the basket openings 24 10 F5/F6 X Upper plenum in flowpassage near 3/8 inch nut 107 NEW U1C3 F5/F6 10 15 bottom of basket 15 plywood spliter 124 NEW U1C4 10 17 Bottom of basket 17 Brass coupling found 80 10 18 Basket 18 -bottom Duct tape approximately 6 to 8-inches long 81 found balled up 11 B1 Bottom of basket B1 Piece of electrical wire, 1/4"x2" found inside 85 basket 11 15 Bottom of basket 15 2 inch square piece of duct tape found 84 wadded 11 141 Flow passage 141 Light cover from tube light 25 12 D7 125 2nd lattice from bottom Shiny object -unknown 103 NEW U1C3 12 H3 Bottom of basket H3 Red plastic found 26 REMOVED U1C3 13 B1 Bottom of basket B1 Black metal possibly from banding strap 27 found 13 B4 Basket B4- bottom Brass shim found 28 Page 76 of 82 E2-A2-264 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 13 C1 bottom of basket C1 rubber like material 125 NEW U1C4 13 H7 118 Flow passage 118, next to basket H7 FME tieoff (approximately 6-feet long) fell 29 REMOVED U1C3-6' down from top into the flow passage.13 135 Flow passage 135, 6 feet up 2'-0" piece of air bag found 83 13 X Lost in bay 1/4 -20 x 1" cap screw 114 NEW U1C4 13 19 Near basket 19 9/16" open-end wrench 115 NEW U1C4 13 X Lost in bay Small nut 116 NEW U1C4 14 A7 Bottom of basket A7 Brass shim found 82 14 B3 Basket B3 Yellow plastic (most likely from the bags 30 REMOVED U1C4 that are used to maintain the ice) found.14 H7 116 Flow passages 116/118, next to Strip of red plastic found -1/2" x 4' 31 basket H7, 12 feet up from bottom of basket 14 H8 137 Flow passage 137, next to basket H8; Brass door shim found 32 6 feet down in flow passage 15 F8/F9 1 8/141 12' down from top. Thermal drill head with approximately 10' of 132 NEW U1C5 cable 16 A9 Basket A9; 8 feet down Banding material (carbon steel) found 33 16 F2 Bottom of basket F2 Cellulose based, orange paper found 34 REMOVED U1C4 16 F8 Bottom of basket 1 -inch square plastic UNID name plate 108 REMOVED U1C4 16 14 Bottom of basket 14 1 inch piece of wood found 79 16 2 Flow passage 2 -between 6' and 12' Two air bags found, assumed to be part of 35 up from bottom larger air bag Page 77 of 82 E2-A2-265 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 16 146 Bottom of flow passage 146, 6' up 6 ft. of electrical wire causes a small 78 percentage of blockage 17 D8 Bottom of basket D8 1 inch square plastic sheeting 77 17 El Bottom of basket El red duct tape (in a balled up configuration 36 REMOVED U1C4 the size of a golf ball) found 17 E6 Bottom of basket E6 Brass shim found 38 17 F2 Bottom of basket F2 Red tape (balled up in configuration the size 39 REMOVED U1C4 of a golf ball) found 17 H1 X Between basket H1 and wall Orange plastic (most likely from the bags 40 used to maintain the ice) found 17 13 Bottom of basket 13 Red duct tape found in a balled up 41 configuration the size of a golf ball 17 X Either baskets or floor 4-screw heads from top ring are lost 42 18 A3 Bottom of basket A3 Brass shim found 43 18 A4 Bottom of basket A4 Brass IDD shim found 37 18 B3 Bottom of basket B3 3 in. black plastic strip 76 18 C3 Bottom of basket C3 Black duct tape found in a balled up 44 configuration the size of a golf ball 18 El bottom of basket El duct tape 126 NEW U1C4 18 F4 Bottom of basket F4 12 in. wadded duct tape found 75 18 F4 Bottom of basket F4 Brass IDD shim in basket 109 NEW U1C3 18 84 Bottom of flow passage 84, 6 ft up Brass shim used in lattice frames found 74 Page 78 of 82 E2-A2-266 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 18 139 Bottom of flow passage 139, 9 ft up 5 in. piece of air bag found 73 18 160 12' up from bottom Duct tape, red 133 NEW U1C5 19 D5 Bottom of basket D5 Brass shim found 46 19 D6 Basket D6 Electronic Dosimeter entrained in the ice 94 with the vertical location unknown 20 A5 Bottom of basket A5 Brass shim found 47 20 C5 Bottom of basket C5 Brass shim found 48 20 F1 Bottom of basket F1 Brass shim found 72 20 15 Bottom of basket 15 Brass shim found 49 20 33 Flow passage 33, 6 ft from bottom Cable tie wrap lost 71 20 X Currently entrained in the ice, may be Lanyard, key ring, keys, TLD,badge and 95 in a basket or a flow passage pens may remain as a unit or get separated during a Design Basis event 21 A5 Bottom of basket A5 Brass shim found 70 21 A8 149 2nd lattice down from top Brown plastic sheet -shredded -2" x 2' 104 NEW UIC3 21 D1 Bottom of basket D1 Brass shim found 50 21 F9 By blast wall in basket F9 Cord used to lower the thermal drill down 51 ice basket found 21 4 20 feet down from top Drop weight with 20' of white (cotton?) rope 110 NEW U1C3 attached E2-,A2-267 8 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 21 19 Near basket 19 9/16" open-end wrench 117 NEW U1C4 23 A3 Bottom of Basket A3 Plywood, nut and brass shim found 52 23 A4 Bottom of basket A4 Brass shim found 69 23 H7 Bottom of basket H7 Duct tape found in a balled up configuration 53 REMOVED U1C4 the size of a golf ball 23 15 Bottom of basket 15 2 in. square piece of white plastic film 68 REMOVED U1C4 23 148 12 ft. up from bottom of flow passage 4 in. X 4 in. towel found 67 148 23 X Under the turning vane Putty knife found 54 23 X Lost in bay Two 9/16" nuts 118 NEW U1C4 24 H3 Bottom of basket H3 Orange paper from a bag that contained tie 59 wraps 24 D7 Bottom of basket D7 Duct tape found in a balled up configuration 56 REMOVED U1C4 the size of a golf ball 24 F6 Bottom of basket F6 Stainless Steel banding strip found 57 24 G6 Basket G6 Dark green plywood (2" x 2" x 1/4") and 58 orange plastic bag material (1" x 3")24 H8 Bottom of bsket H8 Clear Plastic from bags used to maintain 61 the ice 24 13 Bottom of basket 13 Brass shim found 62 24 15 Bottom of basket 15 3" spare piece of brass shim found 63 24 97 Flow passage 97 C-Zone Glove found 55 Page 80 of 82 E2-A2-268 Ice Condenser Debris Index BAY BASKET FLOW OTHER LOCATION DESCRIPTION EVALUATION NOTES 24 118 6' up from bottom in flow passage 118 Black banding strip found 66 REMOVED U1C4 and 119 on the outside of the ice baskets 24 156 Flow passages 156 and 157, 12 feet Air bag found 65 frodn bottom 24 X Upper ice area, between Crane wall Pry bar lost 64 and Row 1 24 El Near baskets El and E2 One 1 1/8" nut 119 NEW U1C4 24 18 Near baskets and 19 Pencil 120 NEW U1C4 24 Near 16 12' down from top in flow passage Insulated glove, orange 134 NEW U1C5?? X Location unknown Pencil 121 NEW U1C4 Page 81 of 82 E2-A2-269

0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation

.L I 0 N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: J-1 of J-5 ATTACHMENT J -DIAMOND POWER RMI This attachment contains the formal letter from Transco stating that from the drawings they sampled, the foil spacing for the Diamond Power RMI is 3 foils per inch.E2-A2-270 PQA. b d B8 0505o4 800 , TRANSCO PRODUCTS INC.\ EXECUTIVE OFFICES Fifty Five East Jackson Blvd.Suite 2100 Chicago, Illinois 60604-4166 312-427-2818 Facsimile 312-427-4975 BRUCE J. Meea PC .ideLt Building Excellence in Serice -Delivering Energetic Sohltions May 23. 2005 Mr. Heyward R. Rogers 72.e [-l7 SC)Engineering Manager Tennessee Valley Authority Sequoyah Nuclear Plant Post Office Box 2000 Soddy Daisy, Tennessee 37384

Dear Mr. Rogers:

In response to your Letter No. 30M518 dated May13, 2005, we have conducted a preliminary review of the Diamond Power design and manufacturing drawings for the reflective metal insulation provided under the Purchase Orders referenced in the letter. While the requested information was not included on the insulation design/assembly drawings, a review of the manufacturing drawings for the following sample component insulation panels established the following information. SeaqOvalh Unit 1 Reactor Coolant Pump 2.66" actual insulation thickness with 3 foil liners/inch Pressurizer 4.00" actual insulation thickness with 3 foil liners/inch Based on this sample information, it is expected that the number of liners per inch would not change throughout the four (4) projects listed in your letter.However, confirmation of this expectation will require a concerted effort to retrieve and review all of the insulation manufacturing drawings for the primary components (Le., reactor vessel, reactor coolant pumps, steam generators and pressurizer) and all piping greater than 3" in diameter (i.e., main steam, main feedwater, pressurizer surge, residual heat removal letdown, cold leg accumulator, safety injection, primary system hot/cold legs and crossover legs) for all four plants.If TVA requires confirmation of the manufacturing information for all the insulation provided for the four plants, please advise us accordingly and we will provide a resource and schedule estimate for the data retrieval and review.A CORPORATION OF THE TRANSCO. GROUP E2-A2-271 Mr. Heyward R. Rogers Engineering Manager Page 2 of 2 Please contact me at 312-427-2818 (x140) if you have any questions or comments concerning this response.Very truly yours, TRANSCO PRODUCTS IC.Vice President RIMS, WTC-K, w/Attachment A CORPORATION OF THE TRANSCO. GROUP E2-A2-272 Tennesse Valley Authority, Post Office Box 2000, Soddy-Daisy, Tennessee 37384-2000 MAY 1 3 2O5 Transco Products Incorporated 55 E. Jackson Boulevard, Suite 2100 Chicago, Illinois 60604 Attention: Mr. Edward Wolbert Gentlemen: SEQUOYAH AND WATTS BAR NUCLEAR PLANT UNITS I AND 2- THERMAL INSULATION FOR PIPING AND EQUIPMENT -CONTRACT NO. 72C61-92750 -LETTER NO. 30M518 REFLECTIVE METAL INSULATION DESIGN INFORMATION REQUIRED TO SUPPORT NRC GENERIC LETTER 2004-02 CONTAINMENT SUMP ANALYSIS -N2M-150 In response to NRC Generic Letter 2004-02, "Potential Impact of Debris Blockage on Emergency Recirculation During Design Basis Accidents at Pressurized Water Reactors", TVA is currently conducting an analysis of emergency equipment operation in the reactor containment building fbr the Sequoyah and Watts Bar Nuclear Plants. The analysis involves quantifying the amount of debris generated during certain postulated piping system breaks inside the reactor containment buildings and evaluating the effect of the debris on the ability to recirculate fluid collected in the containment building sump for post event reactor core cooling.In quantifying the amount of debris generated under accident conditions fbr this analysis, we have reviewed the reflective mctal insulation originally supplied by the Diamond Power Specialty Company under the subject contract for primary system equipment and piping systems located inside the reactor containment building. To support completion of the debris generation calculation, the following information is required to characterize the type and quantity of debris generated by the impact of a high energy pipe break on insulation supplied by Diamond power.1. The number of reflective metal foils per inch of insulation thickness.

2. The average thickness of the reflective metal foil.We have reviewed the documentation file for the subject contract and have not been able to locate this information.

To support the TVA analysis, please provide the information outlined in Items I and 2. aLbove for the Diamond Power reflective metal insulation provided for Sequoyah and Watts Bar under the subject contract.-E2-A2-273 WlAY 13 M05 Transco Products Incorporated Page 2 The insulation involved in this request was provided under the following Diamond Power Purchase Orders.Purchase Order Plant 590009-R Sequoyah Unit I 590009-R Watts Bar Unit I 590026-R Sequoyah Unit 2 590027-R Watts Bar Unit 2 Please review the above request and provide a written response. To support TVA analysis schedules for responding to NRC Generic Letter 2004-02, please provide a response on or before May 20, 2005.Please contact D. M. Lafever at Sequoyah (423-943-8377) if you have any questions or comments regarding this request.Sincerely, EL R Rogers, Engineering Manager Sequoyah Engineering and Materials E2-A2-274 CA) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation ,, 0 , N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: K-I of K-3 ATTACHMENT K -MAIN STEAM AND FEEDWATER BREAKS This attachment contains the formal letter from Watts Bar discussing Main Steam and Feedwater breaks and the plant licensing basis.E2-A2-275 T2'5 050526 050 May 26, 2005 Westinghouse Electric Corporation Post Office Box 355 Pittsburgh, PA 15230 Attention: Krish M. Rajan WATTS BAR NUCLEAR PLANT (WBN)NUCLEAR STEAM SUPPLY SYSTEMS (NSSS)CONTRACT-00026863 LETER NUMBER W-7850

Subject:

WATTS BAR NUCLEAR PLANT UNIT 1 -CONTRACT WORK AUTHORIZATION NO. WESTINGHOUSE-WBN-2005-008-GSI 191 -CONTAINMENT BUILDING SUMP MULTIDIMENSIONAL FLOW MODEL, NRC GENERIC SAFETY ISSUE GSI-191,"ASSESSMENT OF DEBRIS ACCUMULATION ON PWR SUMP PERFORMANCE" Watts Bar Nuclear Plant's licensing basis is such that a break is not postulated to occur in Main Steam System or Feedwater System lines at the locations where guardpipes are provided when penetrating the crane wall, containment vessel and shield wall. Section 3.6 of the FSAR discusses the analysis methodology and postulated break locations and is analyzed in accordance with NUREG-0800 Section 3.6, Branch Technical Position MEB 3-1. Therefore, a break inside the guardpipe for the Main Steam System piping and Feedwater System piping should not be used to characterize the event for which potential sump blockage could occur.Watts Bar Nuclear Plant feels it prudent to consider a sensitivity analysis for a Main Steam Line Break outside of the guardpipe. E2-A2-276 Krish Rajan Page 2 May 26, 2005 TVA will provide to the NRC the justification for taking an exception to a break in the Main Steam System and Feedwater System lines where protected by guardpipes between the crane wall and shield wall.Questions may be directed to F.A. Koontz at x] 261.Sincerely, W. M. Justice Acting Site Engineering Manager EQB 2A-WBN cc: D. M. Lafever, OPS 3C-SQN F. A. Koontz Jr., EQB 2A-WBN C. M. Ledbetter, EQB 2N-WBN L. L. McCormick, EQB 2N-WBN R. H. Bryan, Jr., LP 4J-C J. S. Robertson, EQB 2N-WBN C. R. Allen, EQB 2N-WBN EDMS, WT CA-K E2-A2-277 1 Watts Bar Reactor Building GSI- 191 Debris Generation Calculation L I O N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: L-1 of L-3 ATTACHMENT L -COATINGS This attachment contains a clarification email from Jon Cavallo, the individual who performed the Enercon Coatings walkdown for Watts Bar.E2-A2-278 Page 1 of 2 Tezak, Joe From: JRCPE@aol.com Sent: Monday, February 07, 2005 8:11 AM To: Tezak, Joe

Subject:

Re: Watts Bar Coatings... Joe: Here's what I've got. The info below is based on TVA Drawing 46W466-1 Rev. 23 and TVA General Construction Specification G-55 (various revisions).

1. The coatings on the steel support structures All steel was shop or field primed with Carboline Carbo Zinc 11, 2.5 -5.0 mils DFT. The entire liner plate, and all steel to a dado height of 6' from the lower containment floor were topcoated with Carboline Phenoline 305 4.0-6.0 mils DFT. The Upper Containment Dome was left untopcoated (primer only).2. The coatings on the concrete inside the crane wall Concrete floors: Carboline 295 Surfacer 40-60 mils DFT Carboline 305 intermediate coat 4.0-6.0 mils DFT Carboline 305 topcoat 4.0-6.0 mils DFT Concrete Walls up 6' dado height from the floor: Same system as floors 3. The coatings under the insulation on the crossover leg and main steam lines (if any)I can't find any indication that any coating was applied to these surfaces.4. The coatings on the RCPs According to TVA Nonconformance Report 8633 dated 7/1/87, the RCP motors were coated by Westinghouse with and unqualified system: Ameron Dimetcoat 2 Inorganic Zinc Primer Ameron Amercoat 66 Epoxy Phenolic Topcoat No DFT's were given, but you can assume the primer at 2.5-5.0 mils and the topcoat at 4-6 mils.5. Specifications for the 3M-M20C insulation that they say runs on conduit in loops 1, 2, and 4 Not in my rice bowl -ask Enercon Hope this helps.Jon Jon R. Cavallo, PE Vice President Corrosion Control Consultants and Labs, Inc.Portsmouth, NH (603) 431-1919 E2-A2-279 5/24/2006 Page 2 of 2 (603) 431-2540 facsimile (603) 767-8650 cell E2-A2-280 5/24/2006
0) Watts Bar Reactor Building GSI- 191 Debris Generation Calculation AE L I0 1 N Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: M-1 of M-2 ATTACHMENT M -COMMENT RESOLUTION E2-A2-281 Comment Resolution Rev.3 Comment Calc. Section Comment Proposed Resolution
1. Appendix 1 -Item The Post Installation Design Package has progressed to EG -Revised per TVA LetterW-8081 258 the point since letter W-8078 that the actual volume of Item 258 will be 0.64 ftA3 rather than 0.87. I will send a follow up W-letter to back up this change. This change will probably ripple throughout the calc. So I don't have a problem with the calc stating that the 0.87 ftA3 value will be retained for conservatism (or something like that). -Steve Robertson 2. Appendix 1 -Item In the Comments Column, insert "W-8078" between the EG -Complied 307 words "Letter" and "dated"- Steve Robertson 3. Page 12 Watts Bar survey was completed on 09/06. Ref W Letter EG -Complied LTR-CSA-06-74.

total latent debris load was 69.2 lb -Cindy Maples 4. Page 23 Watts Bar survey was completed on 09/06. Ref W Letter EG -Complied LTR-CSA-06-74. total latent debris load was 69.2 Ib-Cindy Maples 5. Page 57, 6th bullet Revise to the following: EG -Complied The destruction pressure of 2.4 psi and the corresponding ZOI of 28.6D are likely overly conservative for the Min-K with no additional banding in Watts Bar. These ZOI values are for unjacketed Min-K and the installed Min-K at Watts Bar is jacketed in the same jacketing as the RMI.However, the SER instructs to use this value if no test data is available for the plant-specific jacketing. Jet impingement testing has been conducted on the Watts Bar Min-K configuration with additional banding which shows no insulation destruction at distances beyond 10.OD. -Cindy Maples 6. Page 57, 7th bullet Delete. -Cindy Maples EG -Complied 7. Page 60: Reference Westinghouse letter LTR-CSA-06-74. EG -Complied E2-A2-282 ALION-CAL-TVA-2739-03, Rev. 4 Attachment M, Page 2 of 2 NWatts Bar Reactor Building GSI-191 Debris Generation Calculation sA L *ON Document No: ALION-CAL-TVA-2739-03 Rev:4 Page: N-I of N-4 ATTACHMENT N -REVIEW CHECKLIST This attachment contains Alion QA Form 3.4.2 -Design Calculations and Analysis Review Checklist. E2-A2-283 A L I 0 N DESIGN CALCULA'I.ON & ANALYSIS REVIEW CHECKLIST srlru, L AND TECHNOLOGY Calculation Number: ALION-CAL-TVA-2739-03 Revision: 4 Calculation Title: Watts Bar Reactor Building, GSI-191 Debris Generation Calculation CRITERIA RESPONSE COMMENTS Document prepared, formatted & fully legible consistent with the following: Applicable Allan Project Plan has been reviewed to determine that the appropriate governing procedure(s) I"Y& quality requirements have been correctly es 0 No implemented? _Appropriate Revisions of Forms were used (Design /Calculation & Analysis Cover Page & Design Calculation 2lYes El No& Analysis Review Checklist) All required sections are included ZYes El No Revision History clearly & accurately documents original I Yes El No or revision (s) made /-Correct header (title & page count) ,2Yes El No Correct Appendix titles & page count Yes El No El N/A Correct Attachment titles & page count ZYes El No El N/A Al on Intellectual Property (proprietary &/or confidential) [: Yes ZNo El N/A identified on cover & each page? i e- c e- -5 The document title is consistent with contents? El No The objective(s) ore clearly described? [;ZYes El No Acceptance criteria clearly identified, reasonable & el No El N/A met?Is the technical approach & basis used appropriate, clearly defined & referenced for the stated obectives?o Have the appropriate initial boundary conditions and V'Yes El No El N/A plant operating modes been considered? Technical inputs are clearly defined, identified, & [/Yes El No appropriately referenced? Codes, standards, &/or regulatory requirements are dyes E] No [] N/A clearly defined, identified & appropriately referenced? Assumptions are clearly defined & adequately justified, dYes El No El N/A or flagged for further verification, (e.g. Open Item)?Mathematical derivations specify all mathematical steps necessary for the Reviewer to clearly understand the IZYes El No El N/A conclusions? Empirical correlations used have been correctly applied? Yes No N/A Analytical steps verified without recourse to originator? Yes E] No Calculations/analyses are clearly presented & consistent /t with the stated technical approach, design inputs & Yes El No assumptions? I Results are clearly presented & reasonable (based on [ Yes El No inputs)?No Uncertainty in calculated results has been considered? Y/s [E No The conclusions are clearly presented & reasonable? Yes El No If a spreadsheet is used, have the values or formulas Yes El No El N/A been manually verified?If uncontrolled software is used, is it clearly identified & E Yes El No ff N/A Form 3.4.2 Revision 3 Effective Date: I / 12/2007 Page 1 or"2 E2-A2-284 A L 10 N DESIGN CALCULATION & ANALYSIS REVIEW CHECKLISTýCI NCE AHD TECCtIOLOCy Calculation Nuiber: ALION-CAL-TVA-273 9-03 Revision: 4 Calculation. Title: Watts Bar Reactor Building-GSI- 191 Debrs Generation Calculation CRITERIA RESPONSE COMMENTS results used only for supplemental insights?

Software
Was a controlled computer program used? If No, reviewer may skip the next five f5) questions..

El No .Are computer programs clearly identified as to name & N version #? _ _ YesE__No CRITERIA RESPONSE COMMENTS Are computer programs appropriate for intended El No use?Where results rely on computer calculations, the work clearly references the supporting computer runs, & 1Yes El No the input & output listings are provided?Where computer calculations are used, appropriate es No i analysis oarameters are used.If client provided software, are terms of use clearly El Yes El No 01/A delineated? Additional Criteria: Does this analysis support a modification? If No ,Yes o reviewer may skip the next seven (7) questions. , Have impacts on plant design/licensing basis been El Yes 0l No El N/A considered and addressed? Have appropriate system interface irlnpacts been El Yes E] No El N/A considered and addressed? II Applicable construction & operating! experience has 0 Yes El No[ N/A been considered? The specified parts, equipment, & processes are [ Yes El No El N/A suitable for the required application? Specified materials are compatible with each other &the design environmental conditions to which they will Dl Yes El No [I N/A be exposed?Adequate maintenance, repair and design features, provisions & requirements are addressed, (including El Yes El No El N/A maintenance & in-service inspection accessibility)? Design considered radiation eýposure to the public &plant personnel? I Is this a specialized or unique dnalysis that requires T -.specific review items? If yes, lilt below or attach El Yes El No " .additional items. _______-___,I_-____________________ Add additional line items bielow (i.e. as many as needed): or See attached ] Yes [ No I.CRITERIA APPLICABLE COMMENTS El Yes [] No E N/A E Yes E- No[E N/A Form 3.4.2 Revision 3 Effective Date: 11/12/2007 Page 2 or 2 E2-A2-285 A L I 0 N DESIGN CALCULATION & ANALYSIS REVIEW CHECKLIST S CIENCE AND TEC00NLOGY Calculation Number: ALION-CAL-TVA-2739-03 Revision: 4 Calculation Title: Watts Bar Reactor Building GSI-191 Debris Generation Calculation El Yes 0 No ED N/A Notes: 1. If items above indicate "NO", the calculation is not acceptable unless an explanation is provided in the "Comments" block, (exceptions are shaded above).2. Additional line items may be included. (or attached) as necessary in the blank boxes provided above]Reviewed , / / /, :" -_"___- _____By: Printed/Typed Name Signature Date Form 3.4.2 Revision 3 Effective Date: 11/12/2007 Page 3 of 2 E2-A2-286 ENCLOSURE 3 COMMITMENTS TVA will complete the WBN in-vessel downstream effects evaluation discussed in the supplemental response to Generic Letter 2004-02 upon issuance of the final NRC Safety Evaluation Report (SER) for Topical Report No. WCAP-16793-NP. Within 90 days of issuance of the SER, a submittal will be made documenting the final WBN in-vessel downstream effects evaluation or a schedule will be provided for completing the confirmatory evaluation. E3-1}}