ML090280042

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Ametek Part 21 Report on Tyco/Potter & Brumfield Relays
ML090280042
Person / Time
Site: Beaver Valley
Issue date: 01/26/2009
From: George R
Ametek
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
44805
Download: ML090280042 (5)


Text

0112612009 U.S. Nuclear Regulatory Commission Operations Center Event Report Paze I General Information or Other (PAR) Event# 44805 Rep Org: AMETEK Notification Date / Time: 01/26/200.9 11:32 (EST)

Supplier: AMETEK Event Date / Time: 01/26/2009 (EST)

Last Modification: 01/26/2009 Region: 3 Docket #:

City: COLUMBUS Agreement State: Yes County: License #:

State: OH NRC Notified by: ROBERT GEORGE Notifications: PATTY PELKE R3 HQ Ops Officer: GEROND GEORGE WAYNE SCHMIDT R1 Emergency Class: NON EMERGENCY CHUCK CAIN R4 10 CFR Section: RANDY MUSSER R2 21.21 UNSPECIFIED PARAGRAPH MJ ROSS-LEE NRR THOMAS HARRITY NRR AMETEK PART 21 REPORT ON TYCO/POTTER & BRUMFIELD RELAYS The following information was received from AMETEK via facsimile:

"COMPONENT DESCRIPTION: Electro-mechanical 14 pin relays, with AC voltages of 120 and 240, and DC voltages of 12, 24, 48 and 110. The Tyco/P&B relays were removed from the Approved Supplier Listing in 2006.

The relays can be installed in Ametek Solidstate Controls equipment, or provided as a spare part.

"PROBLEM YOU COULD SEE: Nuisance alarming or erratic operation of the equipment.

"CAUSE: The problem appears to be an age related degradation of unknown cause. A failure analysis performed by First Energy Laboratory Services identified a potential cause as a crinkled appearance on the surface of the moving contact pads resulting in uneven contact with the opposing stationary contact pad. Over time, a layer of oxidation forms on the pads inhibiting electrical contact and increasing resistance.

"EFFECT ON SYSTEM PERFORMANCE: Potential unstable output voltage caused by intermittent high relay resistance. The relays are generally used for alarm functions but can be used in control circuitry as well.

"ACTION REQUIRED: Replace all Tyco/Potter & Brumfield relays listed below remaining in service with the approved Ametek Solidstate Controls equivalent.

"Component: Tyco/Potter & Brumfield Relays SCI PIN 07-740001 - P&B PIN KHAU-17A18-120 SCI PIN 07-740002 - P&B PIN KHAU-17A18-240 SCI PIN 07-740005 - P&B PIN KHAU-17D18-12

01/26/2009 U.S. Nuclear Regulatory Commission OperationsCenter Event Report General Information or Other (PAR) Event# 44805 SCI PIN 07-740006 - P&B PIN KHAU-17D18-24 SCI PIN 07-740007 - P&B PIN KHAU-17D18-48 SCI PIN 07-740008 - P&B PIN KHAU-17D18-110" From HOO discussions with AMETEK, the faulty relays are a subcomponent of AMETEK battery chargers, inverters, and uninterruptible power supplies. The manufacturer received notification of the faulty relays from Beaver Valley Power Station. The problem was revealed through a malfunction of a battery charger on 12/11/2008. The manufacturer does not believe that there is an immediate safety concern.

AMETEK SOLIDSTATE CONTROLS Quality Assurance 875

Dearborn Drive,

Columbus, OH 43085 U.S.A.

Telephone: 614-846-7500 1-800-635-7300 Fax, 614-885-3990 E-mail: bob.george@ametek.com Robert E. George Directorof Quallty January 26, 2008 U.S. Nuclear Regulatory Commission Document Control Desk Washington D.C, 20555-001 Attention: Document Control Center

Subject:

Notification of Potential Defect - 10 CFR, Part 21 Component: Tyco/Potter & Brumfield Relays S$I PIN 07-740001 - P&B P/N KHAU-17A18-120 SCI PIN 07-740002 - P&B P/N KHAU-1 7A1 8-240 SCI P/N 07-740005 - P&B P/N KHAU-17D18-12 SCI P/N 07-740006 - P&B P/N KHAU- 7D18-24 SC! P/N 07-740007 - P&B P/N KHAU-1 7D1 8-48 SCI P/N 07-740008 - P&B P/N KHAU-1 7D1 8-110 Ametek Solidstate Controls recommends ordering replacement relays by the SCI part number above. Replacement relays will be Omron with the same electrical and mechanical values.

Ametek Solidstate Controls is submitting the following report of a pot,=ntial defect in accordance with the requirements of 1 OCFR Part 21 Please contact me if you require further information Sincerely,

ýJj i. h-4-0 Robert E. George Director of Quality Ametek Solidstate Controls A SOLIDSTATE CONTROLS

A METEK SOLIDSTATE CONTROLS Quality Assurance COMPONENT DESCRIPTION: Electro-mechanical 14 pin relays, with AC voltages of 120 and 240, and DC voltages of 12, 24, 48 and 110. The Tycoi/P&B relays were removed from the Approved Supplier Listing in 2006. The relays can be installed in Ametek Solidstate Controls equipment, or provided as a spare part.

PROBLEM YOU COULD SEE: Nuisance alarming or erratic cperation of the equipment.

CAUSE: The problem appears to be an age related degradation of unknown cause. A failure analysis performed by First Energy Laboratory Services identified a potential cause as a crinkled appearance on the surface of the moving contact pads resulting in uneven contact with the opposing stationary contact-pad. Over time, a layer of oxidation forms On the pads inhibiting electrical contact and increasing resistance.

EFFECT ON SYSTEM PERFORMANCE: Potential unstable output voltage caused by intermittent high relay resistance. The relays are generally used for alarm functions but can be used in control circuitry as well.

ACTION REQUIRED: Replace all Tyco/Potter & Brumfield relays listed above remaining in service with the approved Ametek Solidstate Controls equivalent.

AMETEK SOLIDSTATE CONTROLS CORRECTIVE ACTION If you wish to replace the relays, Ametek Solidstate Controls will work with our clients to arrange for replacements. Please contact Samantha Delaney at 614-410-6205 or Mark Shreve at 614-410-6332. For detailed technical information, contact John Niemi at 614-410-6219.

Ametek Solidstate Controls recommends you contact us to request a service technician for an on-site inspection and component replacement. Contact Mrs. Jean Falor of our Client Services Group at 1-800-222-9079 or 1-800-635-7300.

I l, WA KW" AMETEK I SOLIDSTATE CONTROLS Quality Assurance COMPONENT DESCRIPTION: Electro-mechanical 14 pin relays, with AC voltages of 120 and 240, and DC voltages of 12, 24, 48 and 110. The Tyc'D/P&B relays were removed from the Approved Supplier Listing in 2006. The relays can be installed in Ametek Solidstate Controls equipment, or provided as a spare part.

PROBLEM YOU COULD SEE: Nuisance alarming or erratic cperation of the equipment.

CAUSE: The problem appears to be an age related degradation of unknown cause. A failure analysis performed by First Energy Laboratory Services identified a potential cause as a crinkled appearance on the surface of the moving contact pads resulting in uneven contact with the opposing stationary contact pad. Over time, a layer of oxidation forms on the pads inhibiting electrical contact and increasing resistance.

EFFECT ON SYSTEM PERFORMANCE: Potential unstable output voltage caused by intermittent high relay resistance. The relays are generally used for alarm functions but can be used in control circuitry as well.

ACTION REQUIRED: Replace all Tyco/Potter & Brumfield relftys listed above remaining in service with the approved Ametek Solidstate Controls equivalent.

AMETEK SOLIDSTATE CONTROLS CORRECTIVE ACTION If you wish to replace the relays, Ametek Solidstate Controls will work with our clients to arrange for replacements. Please contact Samantha Delaney at 614-410-6205 or Mark Shreve at 614-410-6332. For detailed technical information, contact John Niemi at 614-410-6219.

Ametek Solidstate Controls recommends you contact us to request a service technician for an on-site inspection and component replacement. Contact Mrs. Jean Falor of our Client Services Group at 1-800-222-9079 or 1-800-635-7300.