IR 05000528/2021014
| ML21194A067 | |
| Person / Time | |
|---|---|
| Site: | Palo Verde |
| Issue date: | 07/14/2021 |
| From: | David Proulx Division of Reactor Safety IV |
| To: | Lacal M Arizona Public Service Co |
| References | |
| IR 2021014 | |
| Download: ML21194A067 (14) | |
Text
July 14, 2021
SUBJECT:
PALO VERDE NUCLEAR GENERATING STATION - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000528/2021014 AND 05000529/2021014 AND 05000530/2021014
Dear Ms. M. Lacal:
On June 9, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Palo Verde Nuclear Generating Station and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, David Proulx, Acting Branch Chief Engineering Branch 1 Division of Reactor Safety
Docket Nos. 05000528 and 05000529 and 05000530 License Nos. NPF-41 and NPF-51 and NPF-74
Enclosure:
As stated
Inspection Report
Docket Numbers:
05000528, 05000529 and 05000530
License Numbers:
Report Numbers:
05000528/2021014, 05000529/2021014 and 05000530/2021014
Enterprise Identifier: I-2021-014-0000
Licensee:
Arizona Public Service Company
Facility:
Palo Verde Nuclear Generating Station
Location:
Tonopah, AZ
Inspection Dates:
May 10, 2021 to May 28, 2021
Inspectors:
J. Braisted, Reactor Inspector
W. Cullum, Reactor Inspector
R. Kopriva, Senior Reactor Inspector
Approved By:
David Proulx, Acting Branch Chief
Engineering Branch 1
Division of Reactor Safety
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Palo Verde Nuclear Generating Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
None.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.
REACTOR SAFETY
71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)
The inspectors:
a. Determined whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.
b. Determined whether the sampled POVs are capable of performing their design-basis functions.
c. Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.
d. Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).
- (1) Unit 1 Motor-Driven Auxiliary Feedwater Pump to Steam Generator 1 Flow Control Valve 1JAFBHV0030
- (2) Unit 1 Nuclear Cooling Water Supply to Reactor Coolant Pump Cooler Outboard Containment Isolation Valve 1JNCAUV0402
- (3) Unit 1 Steam Generator 1 Steam Supply to Auxiliary Feed Pump Turbine Isolation Valve (Penetration 2) 1JSGAUV0134
- (4) Unit 2 Chemical Volume and Control System Letdown from Regenerative Heat Exchanger Outboard Containment Isolation Valve (Penetration 40) 2JCHBUV0523
- (5) Unit 2 Refueling Water Tank Outlet Isolation Valve 2JCHBHV0530
- (6) Unit 2 Safety Injection System Containment Sump to Safety Injection Pump Suction Inboard Containment Isolation Valve (Penetration 24) 2JSIBUV0675
- (7) Unit 3 Auxiliary Feedwater Turbine Driven Auxiliary Feedwater Pump to Steam Generator 1 Isolation Valve (Penetration 75) 3JAFCUV0036
- (8) Unit 3 Motor-Driven Auxiliary Feedwater Pump to Steam Generator 2 Isolation Valve 3JAFBUV0035
- (9) Unit 1 Main Steam, Steam Generator 2, Economizer Feedwater Downstream Isolation Valve (Penetration 10) 1JSGBUV0137
- (10) Unit 2 Chemical Volume and Control System Auxiliary Pressurizer Spray Valve 2JCHAHV0205
- (11) Unit 2 Auxiliary Feedwater Steam Generator 2 Steam Supply to Auxiliary Feed Pump Turbine Isolation Valve (Penetration 3) 2JSGAUV0138
- (12) Unit 3 Safety Injection Containment Spray Control Valve and Outboard Containment Isolation Valve (Penetration 21) 3JSIAUV0672
INSPECTION RESULTS
No findings were identified.
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
- On June 9, 2021, the inspectors presented the Exit Meeting inspection results to Ms. M.
Lacal, Vice President / Chief Nuclear Officer and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
71111.21N.02 Calculations
01-EC-MA-0221
AC Distribution
01-EC-PK-0207
DC Battery Sizing and Minimum Voltage
01-J-ZZI-0004
Controlled Motor Operator Database
2-EC-MA-0221
AC Distribution
2-J-ZZI-0006
Controlled - Air Operated Valve Setpoint Database
03-EC-MA-0221
AC Distribution
03-EC-PK-0207
DC Battery Sizing and Minimum Voltage
03-J-ZZI-0004
Controlled Motor Operator Data Base
13-JC-CH-0102
Air Operated Valve (AOV) Setting Calculation for Letdown
to Regen HX Isolation Valves and Regenerative
Heat Exchanger Outlet Isolation Valves
000
13-JC-ZZ-0300
Motor Operated Valve Thrust and Torque Calculation for
13JAFBUV0034 and 13JAFBUV0035
13-JC-ZZ-0301
Motor Operated Valve Thrust and Torque Calculation for
13JAFCUV0036 and
13JAFAUV0037
13-JC-ZZ-0304
Motor Operated Valve Thrust and Torque Calculation for
13JCHBHV0530 and 13JCHBHV0531
13-JC-ZZ-0306
Motor Operated Valve Thrust and Torque Calculation for
13JSGAUV0134 and 13JSGAUV0138
13-JC-ZZ-0311
Motor Operated Valve Thrust and Torque Calculation for
13JSIBUV0671 and 13JSIAUV0672
13-JC-ZZ-0400
Motor Operated Valve Thrust and Torque Calculation for
13JAFBHV0030 and 13JAFBHV0031
13-JC-ZZ-0503
Motor Operated Valve Torque Calculation for
13JNCBUV0401, 13JNCAUV0402 and 13JNCBUV0403
13-JS-A41
Technical Study to Support G.L. 89-10 MOV Program
04/20/2007
13-MC-AF-0401
AFW System - MOV Maximum Differential Pressure
13-MC-AF-0800
Auxiliary Feedwater ESF Function Response Times
13-MC-CH-0604
Maximum Differential Pressure Calculation for Chemical
Volume Control System Air-
Operated Valves (AOVs) 13JCHAUV0506,
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
13JCHAUV0516, 13JCHBUV0505,
13JCHBUV0515, and 13JCHBUV0523
13-MC-CH-0604
Maximum Differential Pressure Calculation for Chemical
Volume Control System Air-
Operated Valves (AOVs) 13JCHAUV0506,
13JCHAUV0516, 13JCHBUV0505,
13JCHBUV0515, and 13JCHBUV0523.
13-MC-CH-326
Stress Evaluation of Air-Operated Valves
13-MC-NC-301
MOV Program Support - Valves UV-401, UV-402, and UV-
403
13-MC-SG-0811
Maximum Differential Pressure Across MOVs SG-134/138
and AF-54
13-MC-SG-0811
Maximum Differential Pressure Across MOVs SG-134/138
and AF-54
13-MC-XM-0500
13-MC-ZZ-0216
Air Operated Valve Bench Set Calculation
13-MC-ZZ-0217
Gate Valve Open Thrust Required During Potential
Pressure Locking Conditions
13-MS-B007
Evaluation of Dynamic Performance Parameters for
Generic Letter GL 89-10
11/12/2010
13-MS-B075
Motor Operated Valve (MOV) Valve Factors
13-MS-B076
Motor Operated Valve (MOV) Rate of Loading
13-VTD-A391-
20
Anchor Darling FWIV and MSIV Accumulator Minimum
and Maximum Nitrogen Precharge Pressures Based on
Accumulator Temperature
CCI MOV Weak-Link and Thrust Analysis
J605-00106
Stress Report for 10" NXL W/SMB0005-H1BC
J605-00201
Engineering Analysis of Torque Requirements for Butterfly
Valves
Stress Analysis End Load Calculations for Gate Valve
N001-0701-
00174
A Maximum Line/DP Cases for CVCS
N001-2101-
00094
Thrust, Torque and Limiting Component Report, Carbon
Steel & Stainless Steel Motor Operated Gate & Globe
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Valves
Valve Data Sheets and Maximum Thrust Analysis for
Anchor/Darling Valves
Valve Data Sheets and Maximum Thrust Analysis
Analysis of Retrofit Trim
Anchor Darling Analysis of Retrofit Trim (Weak link)
B
Corrective Action
Documents
Condition Report
(CR)
21-02176, 16-04430, 17-04425, 18-07812, 18-17231, 19-
05506, 20-08224, 20-14853, 21-02537, 20-04719,
21,03579, 18-03063, 18-05620, 16-16105, 19-06087
Corrective Action
Documents
Resulting from
Inspection
Condition Report
(CR)
21-06133, 21-06365, 21-06625
Drawings
01-M-AFP-001
Auxiliary-Feedwater System
01-M-AFP-001
P & I Diagram, Auxiliary - Feedwater System
01-M-NCP-003
Nuclear Cooling Water System
01-M-SGP-001
P & I Diagram - Main Steam System
01-N001-1104-
282
Inch Class 150 Wafer Valve Assembly SI-673, 675 V-
CE-16690 30JN82
01-N001-1104-
282
24" CLASS 150 WAFER
VALVE ASSY SI-673,675
V-CE-16690 30JN82
2-M-CHP-001
P & I Diagram - Chemical and Volume Control System
2-M-SIP-001
P & I Diagram - Safety Injection & Shutdown Cooling
System
2-N001-1104-
274
inch Class 150 Wafer Valve Assembly SI-UV-673 and
675
2-N001-1104-
274
24" CLASS 150 WAFER VLV ASSY. SI-UV-673 &675
03-M-AFP-001
P & I Diagram - Auxiliary-Feedwater System
03-N001-1104-
275
Inch Class 150 Wafer Valve Assembly SI-UV-673 and
675
08-E-CHB-029
RWT to Train Safety Injection System Valve 2J-CHA-HV-
531
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
13-10407-
inch - 900 pound, Gate Valve, Pressure Seal-Butt Wled
Ends, Double Packing-SMB-1 Motor Operator
N
Feed Water Isolation Valve With A/DV Hydraulic Actuator
13-N001-1104-
00006
BODY 60 ACTUATOR 667 DBQ DIAPHRAGM
ACTUATED CONTROL VALVE
Flowserve Corporation Anchor Darling Hydraulic Manifold
Assembly Exploded View
inch 900 pound Gate Valve Cast Stain Steel
M
Inch 900 Pound Gate Valve - Cast Stain Steel
N
Engineering
Changes
2005-00965
The Purpose of This EDC Is to Provide New Setpoint
Limits for the MOV Actuator Open Torque Switch Bypass
Limit Switch for MOV 1JAFBHV0030
10/10/2008
2006-01122
Update Documents to Reflect the Rewiring of the Actuator
to Disconnect the Torque Switch on Valve 1JNCAUV0402
03/08/2007
2009-01216
Modify Duration of Close Torque Switch Bypass to
Approximately 98% Of the Stroke for 1JSIAHV0698
2/17/2010
2009-01225
Modify duration of close torque switch bypass to
approximately 98% of the stroke for valves
1/2/3JAFBUV0034,
1/2/3JAFBUV0035, 1/2/3JAFCUV0036,
1/2/3JAFAUV0037, 1/2/3JSIAHV0698, 1/2/3JSIBHV0699,
1/2/3JCHNUV0501
2011-00261
Modification to Prevent Pressure Locking of High Risk Unit
AF Motor Operated Valves (AF-35)
04/20/2012
2011-00522
MOV Thrust, Torque, and Actuator Sizing Calculation 13-
JC-ZZ-0201 was replaced with a series of calculations
known as the
MIDAS Calculations as defined in EDC 2011-00139, and
13-JC-ZZ-0201 is referenced in various AF, CT, and WC
Calculations. ACTs 3637913, 3637878, and 3638195 track
the impact to update the references associated with the
WC Calculations, respectively. This PO EDC implements
the updates to these calculations.
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
2012-00390
The Purpose of This Paper Only Change Is to Address
CRDR 4030986 and CRAI 4030988
06/15/2012
2012-00390
In CRDR 4030986, the original intent of the pressure
locking calculation, 13-MC-ZZ-0217, was to control the
required opening force by limiting the peak cracking value
for pressure locking susceptible valves
06/15/2012
2017-00382
Update Calculation 13-JC-ZZ-0503 to Incorporate
Voltages From 13-EC-MA-0221 per AI 09-00197-068 and
EWR 17-04348-001
Miscellaneous
13-J-083-080
Valve Data Sheet
13-JN021-A043-
A-C/D-C Motor Performance Curves
04/22/1991
13-N001-2101-
34-10
Project Specification for Solenoid Operated Valves
13-VTD-L200-
20-1
Limitorque Maintenance Update on Nuclear Qualified Limit
and Torque Switches
13-VTD-P340-
0003-1
Pratt Valves Application Procedure Forrust-Veto MP
[PUB.# A-691_3].
13-VTD-P340-
O01 6-2
Pratt Valves Rubber Seat Butterfly Vales, Valve Shaft
Packing Instructions.
3-VTD-R165-
0016-2
Lubrication of Anti-Friction Bearings in Reliance Electric
Motors [PUS. # A-381 I-7].
System Training Manual, Volume 21, Auxiliary Feedwater
System (AF)
System Training Manual, Volume 21, Auxiliary Feedwater
System (AF)
CH DBM
Chemical and Volume Control System Design Basis
Manual
System Training Manual, Volume 41, Chemical and
Volume Control System (CH)
D2014-0017
Removal of EQ Equipment in Zone ME from the EQL
06/11/2014
EEQ-L200-001
Electrical Equipment Qualification Data File, Reliance
Class H/RH & Class F Type LR AC Motors and Limitorque
SB/SMB/SMC Series Valve Actuators
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
EEQ-L200-001
Electrical Equipment Qualification Data File - Reliance
Class H/RH & Class F Type LR AC Motors and Limitorque
SB/SMB/SMC Series Valve Actuators
EEQ-L200-002
Electrical Equipment Qualification Data File - Peerless
Class RH 125 VDC Motor used on SB and
SMB Actuators
EEQ-L200-003
Electrical Equipment Qualification Data File - Class B, AC
Reliance, Electric Apparatus or Paramount Motors used
with SMB/SB or SMC-04 Valve Actuators
EEQ-T020-002
Electrical Equipment Qualification Data File - Solenoid
Operated Valve (SOV), 82EE-001 & 76HH Series with Soft
Seats and 98F-002 with
Hard Seats
JN021-A00043-1
A-C and D-C Motor Performance Curves.
04/19/1991
MIDAS-APS VER
2009.29 VVTR
MIDAS-APS Verification and Validation Plan Results
NC DBM
Design Basis Manual, Nuclear Cooling Water System
System Training Manual, Volume 9, Main Steam System
(SG)
System Training Manual, Volume 40, Safety Injection
System (SI)
VTD-A381-00004 Spare Parts Ordering Instructions for Anchor darling 2 1/2
Inch and Larger Valves
2/28/1992
VTD-A391-00003 Vendor Document: Anchor/Darling Operation-
Maintenance Instruction for 2 1/2" and Larger Nuclear
Service Valves [PUB. # 4162-1].
VTD-C600-0005
Vendor Document: Control Components Inc. Main
Feedwater Bypass Valves Maintenance Manual
VTD-F130-00017
Vendor Document: Fisher Instruction Manual For Design
DBQ and DBAQ Control Valves [PUB. # 1799].
VTD-F130-00070
Vender Document: Fisher Instruction Manual for Type 667
Diaphragm Actuator Sizes 30-76 & 87 [PUB. # 1203]
VTD-F130-00073
Vendor Document: Fisher Instruction Manual for Type 667
Diaphragm Actuator Sizes 80 & 100 [PUB.# 1432]
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
VTD-L200-00003
instruction and Maintenance Manual for Limitorque Type
SMB Valve Operators (PUB. #SMBI-82D).
VTD-L200-002I
Maintenance Update on Hydraulic Lock of Limitorque
Valve Actuators [PUB. # 88-2].
VTD-L200-0036
Limitorque Technical Update Concerning Kalsi
Engineering Document # 1707-C
VTD-L200-0039
Limitorque Technical Update 92-02, Recommended
Spring Pack Replacement for SMB Actuators
VTD-P340-O005-
Pratt Valves Bonded Seat Valves Application Procedure
Chemglaze Z-306 [PUB. # A-6217].
VTD-R165-0010
Vendor Document: Instruction Manual for Fractional
Horsepower Duty Master A-C Motors
VTD-R165-0016
Vendor Document: Lubrication of Anti-Friction Bearings in
Reliance Electric Motors
Procedures
PM or EQ Inspection of the Limitorque SMB/SB/SMC
Motor Operated Valve Actuators
Pump and Valve Inservice Testing Program
Motor Operated Valve (MOV) Program
Motor Operated Valve - Thrust and Torque Calculations
Motor Operated Valve - Post Test Evaluations
Air Operated Valve Program
Air Operated Valve Thrust and Torque Calculation
Air Operated Valves - Post Test Evaluations
Final JOG MOV Verification Program Implementation
Aux Feedpump AFA-P01 Trip and Throttle Valve
09/30/2020
Steam Supply Valves Inservice Test (AFA-P01)
2/04/2012
Economizer FWIVs - Inservice Test
73ST9XI411
Stroke Timing SGAUV134/134A/138/138A in Unit 1
04/06/2019
Self-
Assessments
20-16281-002
Power Operated Valve Self-Assessment
2/26/2021
4608114
USA/STARS MOV Engineering Program Self-Assessment
03/06/2015
Work Orders
Work Order (WO-
)
22472, 5152588, 5182251, 4289107, 5070140,
4718303, 3799194, 4731181, 3084385, 4434578,
4962760, 4965375, 2855334, 4789076, 4969579,
5152723, 2840636, 5161715, 5135177, 5059533,
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
3588553, 3197094, 5151546, 4795821, 4965371,
5086895, 4732562, 4911657, 5139359, 5166757,
5197994, 4732939, 4877254, 5054804, 4866084,
4912257, 5087908, 4371624, 4965354, 3082998,
3799194, 4731181, 3289898, 3460729, 4538355,
23339, 3989910, 4648818, 4965354, 4371624,