IR 05000528/2021014

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Design Basis Assurance Inspection (Programs) Inspection Report 05000528/2021014, 05000529/2021014 and 05000530/2021014
ML21194A067
Person / Time
Site: Palo Verde  
Issue date: 07/14/2021
From: David Proulx
Division of Reactor Safety IV
To: Lacal M
Arizona Public Service Co
References
IR 2021014
Download: ML21194A067 (14)


Text

July 14, 2021

SUBJECT:

PALO VERDE NUCLEAR GENERATING STATION - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000528/2021014 AND 05000529/2021014 AND 05000530/2021014

Dear Ms. M. Lacal:

On June 9, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Palo Verde Nuclear Generating Station and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, David Proulx, Acting Branch Chief Engineering Branch 1 Division of Reactor Safety

Docket Nos. 05000528 and 05000529 and 05000530 License Nos. NPF-41 and NPF-51 and NPF-74

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000528, 05000529 and 05000530

License Numbers:

NPF-41, NPF-51 and NPF-74

Report Numbers:

05000528/2021014, 05000529/2021014 and 05000530/2021014

Enterprise Identifier: I-2021-014-0000

Licensee:

Arizona Public Service Company

Facility:

Palo Verde Nuclear Generating Station

Location:

Tonopah, AZ

Inspection Dates:

May 10, 2021 to May 28, 2021

Inspectors:

J. Braisted, Reactor Inspector

W. Cullum, Reactor Inspector

R. Kopriva, Senior Reactor Inspector

Approved By:

David Proulx, Acting Branch Chief

Engineering Branch 1

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Palo Verde Nuclear Generating Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors:

a. Determined whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b. Determined whether the sampled POVs are capable of performing their design-basis functions.

c. Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d. Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).

(1) Unit 1 Motor-Driven Auxiliary Feedwater Pump to Steam Generator 1 Flow Control Valve 1JAFBHV0030
(2) Unit 1 Nuclear Cooling Water Supply to Reactor Coolant Pump Cooler Outboard Containment Isolation Valve 1JNCAUV0402
(3) Unit 1 Steam Generator 1 Steam Supply to Auxiliary Feed Pump Turbine Isolation Valve (Penetration 2) 1JSGAUV0134
(4) Unit 2 Chemical Volume and Control System Letdown from Regenerative Heat Exchanger Outboard Containment Isolation Valve (Penetration 40) 2JCHBUV0523
(5) Unit 2 Refueling Water Tank Outlet Isolation Valve 2JCHBHV0530
(6) Unit 2 Safety Injection System Containment Sump to Safety Injection Pump Suction Inboard Containment Isolation Valve (Penetration 24) 2JSIBUV0675
(7) Unit 3 Auxiliary Feedwater Turbine Driven Auxiliary Feedwater Pump to Steam Generator 1 Isolation Valve (Penetration 75) 3JAFCUV0036
(8) Unit 3 Motor-Driven Auxiliary Feedwater Pump to Steam Generator 2 Isolation Valve 3JAFBUV0035
(9) Unit 1 Main Steam, Steam Generator 2, Economizer Feedwater Downstream Isolation Valve (Penetration 10) 1JSGBUV0137
(10) Unit 2 Chemical Volume and Control System Auxiliary Pressurizer Spray Valve 2JCHAHV0205
(11) Unit 2 Auxiliary Feedwater Steam Generator 2 Steam Supply to Auxiliary Feed Pump Turbine Isolation Valve (Penetration 3) 2JSGAUV0138
(12) Unit 3 Safety Injection Containment Spray Control Valve and Outboard Containment Isolation Valve (Penetration 21) 3JSIAUV0672

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On June 9, 2021, the inspectors presented the Exit Meeting inspection results to Ms. M.

Lacal, Vice President / Chief Nuclear Officer and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.02 Calculations

01-EC-MA-0221

AC Distribution

01-EC-PK-0207

DC Battery Sizing and Minimum Voltage

01-J-ZZI-0004

Controlled Motor Operator Database

2-EC-MA-0221

AC Distribution

2-J-ZZI-0006

Controlled - Air Operated Valve Setpoint Database

03-EC-MA-0221

AC Distribution

03-EC-PK-0207

DC Battery Sizing and Minimum Voltage

03-J-ZZI-0004

Controlled Motor Operator Data Base

13-JC-CH-0102

Air Operated Valve (AOV) Setting Calculation for Letdown

to Regen HX Isolation Valves and Regenerative

Heat Exchanger Outlet Isolation Valves

000

13-JC-ZZ-0300

Motor Operated Valve Thrust and Torque Calculation for

13JAFBUV0034 and 13JAFBUV0035

13-JC-ZZ-0301

Motor Operated Valve Thrust and Torque Calculation for

13JAFCUV0036 and

13JAFAUV0037

13-JC-ZZ-0304

Motor Operated Valve Thrust and Torque Calculation for

13JCHBHV0530 and 13JCHBHV0531

13-JC-ZZ-0306

Motor Operated Valve Thrust and Torque Calculation for

13JSGAUV0134 and 13JSGAUV0138

13-JC-ZZ-0311

Motor Operated Valve Thrust and Torque Calculation for

13JSIBUV0671 and 13JSIAUV0672

13-JC-ZZ-0400

Motor Operated Valve Thrust and Torque Calculation for

13JAFBHV0030 and 13JAFBHV0031

13-JC-ZZ-0503

Motor Operated Valve Torque Calculation for

13JNCBUV0401, 13JNCAUV0402 and 13JNCBUV0403

13-JS-A41

Technical Study to Support G.L. 89-10 MOV Program

04/20/2007

13-MC-AF-0401

AFW System - MOV Maximum Differential Pressure

13-MC-AF-0800

Auxiliary Feedwater ESF Function Response Times

13-MC-CH-0604

Maximum Differential Pressure Calculation for Chemical

Volume Control System Air-

Operated Valves (AOVs) 13JCHAUV0506,

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

13JCHAUV0516, 13JCHBUV0505,

13JCHBUV0515, and 13JCHBUV0523

13-MC-CH-0604

Maximum Differential Pressure Calculation for Chemical

Volume Control System Air-

Operated Valves (AOVs) 13JCHAUV0506,

13JCHAUV0516, 13JCHBUV0505,

13JCHBUV0515, and 13JCHBUV0523.

13-MC-CH-326

Stress Evaluation of Air-Operated Valves

13-MC-NC-301

MOV Program Support - Valves UV-401, UV-402, and UV-

403

13-MC-SG-0811

Maximum Differential Pressure Across MOVs SG-134/138

and AF-54

13-MC-SG-0811

Maximum Differential Pressure Across MOVs SG-134/138

and AF-54

13-MC-XM-0500

MOV Bolt Torque Calculation

13-MC-ZZ-0216

Air Operated Valve Bench Set Calculation

13-MC-ZZ-0217

Gate Valve Open Thrust Required During Potential

Pressure Locking Conditions

13-MS-B007

Evaluation of Dynamic Performance Parameters for

Generic Letter GL 89-10

11/12/2010

13-MS-B075

Motor Operated Valve (MOV) Valve Factors

13-MS-B076

Motor Operated Valve (MOV) Rate of Loading

13-VTD-A391-

20

Anchor Darling FWIV and MSIV Accumulator Minimum

and Maximum Nitrogen Precharge Pressures Based on

Accumulator Temperature

J601A-00246

CCI MOV Weak-Link and Thrust Analysis

J605-00106

Stress Report for 10" NXL W/SMB0005-H1BC

J605-00201

Engineering Analysis of Torque Requirements for Butterfly

Valves

M234A-00157

Stress Analysis End Load Calculations for Gate Valve

N001-0701-

00174

A Maximum Line/DP Cases for CVCS

N001-2101-

00094

Thrust, Torque and Limiting Component Report, Carbon

Steel & Stainless Steel Motor Operated Gate & Globe

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Valves

P221B-00609

Valve Data Sheets and Maximum Thrust Analysis for

Anchor/Darling Valves

P221B-00609

Valve Data Sheets and Maximum Thrust Analysis

P221B-00657

Analysis of Retrofit Trim

P221B-00657

Anchor Darling Analysis of Retrofit Trim (Weak link)

B

Corrective Action

Documents

Condition Report

(CR)

21-02176, 16-04430, 17-04425, 18-07812, 18-17231, 19-

05506, 20-08224, 20-14853, 21-02537, 20-04719,

21,03579, 18-03063, 18-05620, 16-16105, 19-06087

Corrective Action

Documents

Resulting from

Inspection

Condition Report

(CR)

21-06133, 21-06365, 21-06625

Drawings

01-M-AFP-001

Auxiliary-Feedwater System

01-M-AFP-001

P & I Diagram, Auxiliary - Feedwater System

01-M-NCP-003

Nuclear Cooling Water System

01-M-SGP-001

P & I Diagram - Main Steam System

01-N001-1104-

282

Inch Class 150 Wafer Valve Assembly SI-673, 675 V-

CE-16690 30JN82

01-N001-1104-

282

24" CLASS 150 WAFER

VALVE ASSY SI-673,675

V-CE-16690 30JN82

2-M-CHP-001

P & I Diagram - Chemical and Volume Control System

2-M-SIP-001

P & I Diagram - Safety Injection & Shutdown Cooling

System

2-N001-1104-

274

inch Class 150 Wafer Valve Assembly SI-UV-673 and

675

2-N001-1104-

274

24" CLASS 150 WAFER VLV ASSY. SI-UV-673 &675

03-M-AFP-001

P & I Diagram - Auxiliary-Feedwater System

03-N001-1104-

275

Inch Class 150 Wafer Valve Assembly SI-UV-673 and

675

08-E-CHB-029

RWT to Train Safety Injection System Valve 2J-CHA-HV-

531

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

13-10407-

P221B-137

inch - 900 pound, Gate Valve, Pressure Seal-Butt Wled

Ends, Double Packing-SMB-1 Motor Operator

N

13-M234A-00047

Feed Water Isolation Valve With A/DV Hydraulic Actuator

13-N001-1104-

00006

BODY 60 ACTUATOR 667 DBQ DIAPHRAGM

ACTUATED CONTROL VALVE

M234A-00156

Flowserve Corporation Anchor Darling Hydraulic Manifold

Assembly Exploded View

P221B-00137

inch 900 pound Gate Valve Cast Stain Steel

M

P221B-00137

Inch 900 Pound Gate Valve - Cast Stain Steel

N

Engineering

Changes

2005-00965

The Purpose of This EDC Is to Provide New Setpoint

Limits for the MOV Actuator Open Torque Switch Bypass

Limit Switch for MOV 1JAFBHV0030

10/10/2008

2006-01122

Update Documents to Reflect the Rewiring of the Actuator

to Disconnect the Torque Switch on Valve 1JNCAUV0402

03/08/2007

2009-01216

Modify Duration of Close Torque Switch Bypass to

Approximately 98% Of the Stroke for 1JSIAHV0698

2/17/2010

2009-01225

Modify duration of close torque switch bypass to

approximately 98% of the stroke for valves

1/2/3JAFBUV0034,

1/2/3JAFBUV0035, 1/2/3JAFCUV0036,

1/2/3JAFAUV0037, 1/2/3JSIAHV0698, 1/2/3JSIBHV0699,

1/2/3JCHNUV0501

2011-00261

Modification to Prevent Pressure Locking of High Risk Unit

AF Motor Operated Valves (AF-35)

04/20/2012

2011-00522

MOV Thrust, Torque, and Actuator Sizing Calculation 13-

JC-ZZ-0201 was replaced with a series of calculations

known as the

MIDAS Calculations as defined in EDC 2011-00139, and

13-JC-ZZ-0201 is referenced in various AF, CT, and WC

Calculations. ACTs 3637913, 3637878, and 3638195 track

the impact to update the references associated with the

AF, CT, and

WC Calculations, respectively. This PO EDC implements

the updates to these calculations.

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

2012-00390

The Purpose of This Paper Only Change Is to Address

CRDR 4030986 and CRAI 4030988

06/15/2012

2012-00390

In CRDR 4030986, the original intent of the pressure

locking calculation, 13-MC-ZZ-0217, was to control the

required opening force by limiting the peak cracking value

for pressure locking susceptible valves

06/15/2012

2017-00382

Update Calculation 13-JC-ZZ-0503 to Incorporate

Voltages From 13-EC-MA-0221 per AI 09-00197-068 and

EWR 17-04348-001

Miscellaneous

13-J-083-080

Valve Data Sheet

13-JN021-A043-

A-C/D-C Motor Performance Curves

04/22/1991

13-N001-2101-

34-10

Project Specification for Solenoid Operated Valves

13-VTD-L200-

20-1

Limitorque Maintenance Update on Nuclear Qualified Limit

and Torque Switches

13-VTD-P340-

0003-1

Pratt Valves Application Procedure Forrust-Veto MP

[PUB.# A-691_3].

13-VTD-P340-

O01 6-2

Pratt Valves Rubber Seat Butterfly Vales, Valve Shaft

Packing Instructions.

3-VTD-R165-

0016-2

Lubrication of Anti-Friction Bearings in Reliance Electric

Motors [PUS. # A-381 I-7].

AF STM

System Training Manual, Volume 21, Auxiliary Feedwater

System (AF)

AF STM

System Training Manual, Volume 21, Auxiliary Feedwater

System (AF)

CH DBM

Chemical and Volume Control System Design Basis

Manual

CH STM

System Training Manual, Volume 41, Chemical and

Volume Control System (CH)

D2014-0017

Removal of EQ Equipment in Zone ME from the EQL

06/11/2014

EEQ-L200-001

Electrical Equipment Qualification Data File, Reliance

Class H/RH & Class F Type LR AC Motors and Limitorque

SB/SMB/SMC Series Valve Actuators

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

EEQ-L200-001

Electrical Equipment Qualification Data File - Reliance

Class H/RH & Class F Type LR AC Motors and Limitorque

SB/SMB/SMC Series Valve Actuators

EEQ-L200-002

Electrical Equipment Qualification Data File - Peerless

Class RH 125 VDC Motor used on SB and

SMB Actuators

EEQ-L200-003

Electrical Equipment Qualification Data File - Class B, AC

Reliance, Electric Apparatus or Paramount Motors used

with SMB/SB or SMC-04 Valve Actuators

EEQ-T020-002

Electrical Equipment Qualification Data File - Solenoid

Operated Valve (SOV), 82EE-001 & 76HH Series with Soft

Seats and 98F-002 with

Hard Seats

JN021-A00043-1

A-C and D-C Motor Performance Curves.

04/19/1991

MIDAS-APS VER

2009.29 VVTR

MIDAS-APS Verification and Validation Plan Results

NC DBM

Design Basis Manual, Nuclear Cooling Water System

SG STM

System Training Manual, Volume 9, Main Steam System

(SG)

SI STM

System Training Manual, Volume 40, Safety Injection

System (SI)

VTD-A381-00004 Spare Parts Ordering Instructions for Anchor darling 2 1/2

Inch and Larger Valves

2/28/1992

VTD-A391-00003 Vendor Document: Anchor/Darling Operation-

Maintenance Instruction for 2 1/2" and Larger Nuclear

Service Valves [PUB. # 4162-1].

VTD-C600-0005

Vendor Document: Control Components Inc. Main

Feedwater Bypass Valves Maintenance Manual

VTD-F130-00017

Vendor Document: Fisher Instruction Manual For Design

DBQ and DBAQ Control Valves [PUB. # 1799].

VTD-F130-00070

Vender Document: Fisher Instruction Manual for Type 667

Diaphragm Actuator Sizes 30-76 & 87 [PUB. # 1203]

VTD-F130-00073

Vendor Document: Fisher Instruction Manual for Type 667

Diaphragm Actuator Sizes 80 & 100 [PUB.# 1432]

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

VTD-L200-00003

instruction and Maintenance Manual for Limitorque Type

SMB Valve Operators (PUB. #SMBI-82D).

VTD-L200-002I

Maintenance Update on Hydraulic Lock of Limitorque

Valve Actuators [PUB. # 88-2].

VTD-L200-0036

Limitorque Technical Update Concerning Kalsi

Engineering Document # 1707-C

VTD-L200-0039

Limitorque Technical Update 92-02, Recommended

Spring Pack Replacement for SMB Actuators

VTD-P340-O005-

Pratt Valves Bonded Seat Valves Application Procedure

Chemglaze Z-306 [PUB. # A-6217].

VTD-R165-0010

Vendor Document: Instruction Manual for Fractional

Horsepower Duty Master A-C Motors

VTD-R165-0016

Vendor Document: Lubrication of Anti-Friction Bearings in

Reliance Electric Motors

Procedures

39MT-9ZZ02

PM or EQ Inspection of the Limitorque SMB/SB/SMC

Motor Operated Valve Actuators

73DP-9XI01

Pump and Valve Inservice Testing Program

73DP-9ZZ12

Motor Operated Valve (MOV) Program

73DP-9ZZ13

Motor Operated Valve - Thrust and Torque Calculations

73DP-9ZZ18

Motor Operated Valve - Post Test Evaluations

73DP-9ZZ20

Air Operated Valve Program

73DP-9ZZ20-01

Air Operated Valve Thrust and Torque Calculation

73DP-9ZZ20-03

Air Operated Valves - Post Test Evaluations

73DP-9ZZ23

Final JOG MOV Verification Program Implementation

73ST-9AF02

Aux Feedpump AFA-P01 Trip and Throttle Valve

09/30/2020

73ST-9X134-1

Steam Supply Valves Inservice Test (AFA-P01)

2/04/2012

73ST-9XI16

Economizer FWIVs - Inservice Test

73ST9XI411

Stroke Timing SGAUV134/134A/138/138A in Unit 1

04/06/2019

Self-

Assessments

20-16281-002

Power Operated Valve Self-Assessment

2/26/2021

4608114

USA/STARS MOV Engineering Program Self-Assessment

03/06/2015

Work Orders

Work Order (WO-

)

22472, 5152588, 5182251, 4289107, 5070140,

4718303, 3799194, 4731181, 3084385, 4434578,

4962760, 4965375, 2855334, 4789076, 4969579,

5152723, 2840636, 5161715, 5135177, 5059533,

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

3588553, 3197094, 5151546, 4795821, 4965371,

5086895, 4732562, 4911657, 5139359, 5166757,

5197994, 4732939, 4877254, 5054804, 4866084,

4912257, 5087908, 4371624, 4965354, 3082998,

3799194, 4731181, 3289898, 3460729, 4538355,

23339, 3989910, 4648818, 4965354, 4371624,