IR 05000346/2021011

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Design Basis Assurance Inspection (Teams) Inspection Report 05000346/2021011
ML21301A162
Person / Time
Site: Davis Besse Cleveland Electric icon.png
Issue date: 11/01/2021
From: Karla Stoedter
NRC/RGN-III/DRS/EB2
To: Tony Brown
Energy Harbor Nuclear Corp
References
IR 2021011
Download: ML21301A162 (14)


Text

SUBJECT:

DAVIS-BESSE NUCLEAR POWER STATION - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000346/2021011

Dear Mr. Brown:

On October 21, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Davis-Besse Nuclear Power Station and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety Docket No. 05000346 License No. NPF-3

Enclosure:

As stated

Inspection Report

Docket Number:

05000346

License Number:

NPF-3

Report Number:

05000346/2021011

Enterprise Identifier:

I-2021-011-0039

Licensee:

Energy Harbor Nuclear Corp.

Facility:

Davis-Besse Nuclear Power Station

Location:

Oak Harbor, OH

Inspection Dates:

October 04, 2021 to October 21, 2021

Inspectors:

C. Bickett, Senior Reactor Inspector

J. Corujo-Sandin, Senior Reactor Inspector

B. Daley, Senior Reactor Inspector

C. Hobbs, Reactor Inspector

G. O'Dwyer, Reactor Engineer

E. Sanchez Santiago, Senior Reactor Inspector

Approved By:

Karla K. Stoedter, Chief

Engineering Branch 2

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Davis-Besse Nuclear Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams) The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02)

=

(1) D1_ED - 125/250 VDC Motor Control Center

1. Updated Safety Analysis Report/Technical Specification/Technical

Requirements Manual Licensing Basis Requirements

2. Component Walkdown

3. Operating Procedures

4. Maintenance Effectiveness

5. Translation of Vendor Specifications

6. Electrical Design Calculations and Considerations:

a.

Short Circuit Calculations b.

Motor Control Center Capacity c.

Degraded Voltage d.

Overcurrent Protection e.

Coordination Calculations

(2) DH12 - Reactor Coolant System to Decay Heat System Isolation Valve

1. Updated Safety Analysis Report/Technical Specification/Technical

Requirements Manual Licensing Basis Requirements

2. System Walkdown

3. Operating Procedures

4. Maintenance Effectiveness

5. System Health

6. Translation of Vendor Specifications

7. Environmental Qualification

8. Protection Against External Events:

a.

Seismic b.

Fire

9. Mechanical Design:

a.

Weak Link Analysis b.

Required Thrust c.

Pressure Locking and/or Thermal Binding d.

Closure/Opening Time e.

Maximum Differential Pressure 10. Test/Inspection Procedures, Acceptance Criteria, and Recent Results:

a.

Leakage b.

In-service Testing c.

Technical Specification Required Surveillance d.

Actuation Test 11. Motor Power Requirements:

a.

Voltage Drop b.

Control Logic c.

Control Voltage Drop d.

Load Flow e.

Thermal Overload f.

Required Minimum Voltage g.

Degraded Voltage Effects h.

Brake Horsepower i.

Motor Thermal Overload Protection j.

Cable Ampacity k.

Protective Devices l.

Emergency Power

(3) DB1CP - Battery Charger

1. Updated Safety Analysis Report/Technical Specification/Technical

Requirements Manual Licensing Basis Requirements

2. Component Walkdown

3. Operating Procedures

4. System Health

5. Translation of Vendor Specifications

6. Electrical Design Calculations and Considerations:

a.

Sizing b.

Current Limiting Setting c.

Duty Cycle d.

Contribution to Short Circuit Fault Current e.

Sizing of Protective Fuses/Breakers/Relays f.

Voltage Drop Calculation

(4) Bus D1 - 4160V Switchgear

1. Updated Safety Analysis Report/Technical Specification/Technical

Requirements Manual Licensing Basis Requirements

2. Component Walkdown

3. Operating Procedures

4. Maintenance Effectiveness

5. System Health

6. Translation of Vendor Specifications

7. Environmental Qualification

8. Protection Against External Events:

a.

Flooding b.

Seismic c.

HELB d.

Fire

9. Test/Inspection Procedures, Acceptance Criteria, and Recent Results:

a.

Load Testing b.

Technical Specification Surveillance c.

Relay Calibration d.

Terminal Corrosion Resistance 10. Electrical Design Calculations and Considerations:

a.

Loading Calculations b.

Short Circuit Calculations c.

Voltage Regulation d.

Coordination Calculations e.

Temperature Effects and Equipment Qualification f.

Degraded Voltage Protection g.

Loss of Voltage h.

Breaker Settings and Ratings to Prevent Spurious Tripping i.

Breaker Control Voltage j.

Breaker Control Logic k.

Harmonic Content l.

Transmission System Protection m. Fast Bus Transfer Scheme n.

Surge Protection o.

Cable Ampacity p.

Protective Relays and Trip Setpoints

Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02) (1 Sample)

(1) T10 - Borated Water Storage Tank

1. Updated Final Safety Analysis Report/ Technical Specifications/ Technical

Requirements Manual

2. Component Walkdown

3. Operating Procedures

4. System Health

5. Protection against Seismic Events

6. Mechanical Design Calculations and Considerations:

a.

Available and Required Volume (Loss of Coolant Accident)b.

Level Setpoints c.

Instrument Uncertainty

7. Test/Inspection Procedures, Acceptance Criteria and Recent Results:

a.

Instrument Setpoints b.

Technical Specification Surveillances c.

Aging Management Program

Modification Review - Permanent Mods (IP Section 02.03) (5 Samples)

(1) Engineering Change (EC) 13-195-016, Emergency Feedwater Facility Air Intake Damper
(2) EC 15-138-002, Target Rock Auxiliary Power Supply Isolation
(3) EC 16-050-001, Station Blackout Generator Radiator Tube Bundle Replacement
(4) EC 16-478-002, Loop Seal in Borated Water Storage Tank to Spent Fuel Pool Purification Supply Pipe
(5) EC 18-236-001, Replacement Breaker for BE1168

Review of Operating Experience Issues (IP Section 02.06) (2 Samples)

(1) Information Notice (IN) 2015-05, Inoperability of Auxiliary and Emergency Feedwater Auto-start Circuits on Loss of Main Feedwater Pumps
(2) IN 2017-06, Battery and Battery Charger Short-circuit Current Contributions to a Fault on the Direct Current Distribution System

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On October 21, 2021, the inspectors presented the design basis assurance inspection (teams) inspection results to Terry Brown, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

35.004

Borated Water Storage Tank

35.013

BWST Capacity Study

36.023

BWST Heater

C-EE-002.01-010

DC CALC - Battery and Charger Sizing, Short Circuit, and

Voltage Drop

C-EE-002.01-011

Low Voltage Coordination Calculation

C-EE-004.01-049

4.16 kV Bus C1/D1 Degraded Voltage, Loss of Voltage, and

27X-6 Relay Setpoints

C-EE-015.03-008

AC Power System Analysis

C-FC-013.10-018

NFPA 805 Safe Shutdown, Non-Power Operation, and Fire

PRA Cable Selection Calculation

C-ICE-048.01-

004

SFAS BWST Low Level Setpoint

C-ME-049-02-110

Maximum Differential Pressure Across DH11 and DH12

C-ME-049.01-130

BWST Purification Hydraulic Model

C-ME-099.16-006

Recalculate Thrust Torque Capability for MOVs CFIA, CFIB,

DH11, and DH12

C-ME-099.16-006

Rev. 1 Add 1

Clearly Establish Calculation Addendum's Informational Use

01/24/2008

C-ME-49.01-078

Tank Level Curve Calculation - Borated Water Storage Tank

(T-10)

C-NSA-028.01-

004

Hazard to Control Room Operators from Materials Stored

Onsite

C-NSA-049.01-

004

Vortex Formation with ECCS Pump Suction from BWST

06/04/1997

C-NSA-049.01-

004

Determination of Analytical Limit for Borated Water Storage

Tank Transfer Permissive

C-NSA-049.01-

004

Vortex Formation with ECCS Pump Suction from the BWST

C-NSA-049.02-

048

LPI, CS, and HPI Pump NPSH with Suction from the BWST

71111.21M

Calculations

C-NSA-049.02-

LPI, CS, and HPI Pump NPSH with Suction from the BWST

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

048 Addendum 1

C-NSA-049.02-

048 Addendum 2

LPI, CS, and HPI Pump NPSH with Suction from the BWST

VA04-B001-001

Borated Storage Tank Foundation

03-04356

RFA-CR for Additional Shielding at BWST

06/04/2003

04-04502

RFA Annual Engineering Evaluation of Installed Shielding

(DB-HP-04027, Step 5.2)

7/12/2004

CR-2015-01817

NRC CDBI 2015 - Operability of BWST while on SFP

Purification

2/11/2015

CR-2015-02476

NRC CDBI 2015 - EDG Powering Nonessential 4160V Bus

2/26/2015

CR-2016-04735

19R BACC - Packing Leak Found on DH12

04/06/2016

CR-2017-01853

Paint Degraded on BWST DB-T10

2/20/2017

CR-2018-00607

T10 BWST Tank 1-1 Coating Deteriorated

01/23/2018

CR-2018-02257

20R BACC - Packing Leak Found on DH12

03/10/2018

CR-2018-07962

Relays 27A-3 and 27A-4 Found Unsat During Monthly

Surveillance

09/08/2018

CR-2018-08352

NRC DBAI 2018 - UFSAR Descriptions of SBODG Function

Are Inconsistent

09/21/2018

CR-2018-08578

NRC DBAI 2018 - Potential Deficiency Identified in

Procedure DB-OP-02511

09/28/2018

CR-2018-08883

DC Bus Ground Received During Restoration of FW6459,

MDFP Discharge to OTSG 1

10/09/2018

CR-2018-09725

D1 Under Voltage Relay as Found Condition Out of

Tolerance

11/02/2018

CR-2018-10598

EFWF Camper HA 1350 Will Not Fully Close

2/03/2018

CR-2019-00687

D1 Under Voltage Relay as Found Condition Out of

Tolerance

01/23/2019

CR-2019-08598

BACC Leak on 46-HSC-155-1 Shop Weld C on ECCS 1

Sump Pump Discharge

10/18/2019

CR-2020-01949

1R21 BACC: Packing Leak on DH12

03/08/2020

CR-2021-01130

D1 Under Voltage Relay 27A-4 Out of Calibration

2/19/2021

CR-2021-01131

D1 Under Voltage Relay 27A-2 Out of Calibration

2/19/2021

Corrective Action

Documents

CR-2021-05590

BACC New Leak on 1 ECCS Rm Sump Pump Piping

07/22/2021

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

CR 2021-07171

Part 21 Equalize Circuit of AMETEK Battery Chargers

09/24/2021

CR-2021-07352

Updated Calculated DC Short Circuit Current in Calculation

C-EE-002.01-010 Exceeds Short Circuit Ratings for 125VDC

Distribution Panel DAP

10/01/2021

CR-2021-07458

NRC DBAI 2021 - Clarification of Result and Conclusions

Summary in C-EE-002.01-010

10/06/2021

CR-2021-07464

HV5336B (EDG2 Room HVAC Recirc Damper Hydramotor

Position Indicator Labels Incorrectly Depict "Open" and

"Shut"

10/06/2021

CR-2021-07512

NRC DBAI 2021 - Excessive Grease Identified on 1P Battery

Connector

10/08/2021

CR-2021-07515

NRC DBAI 2021 - Clarification of Output Documents to

Calculation C-EE-004.01-049 (4.16 kV Bus C1/D1 Degraded

Voltage, Loss of Voltage, and 27X-6 Relay Setpoints)

10/08/2021

CR-2021-07710

NRC DBAI 2021 - Clarification of the Battery Charger

Description in SD-007

10/14/2021

CR-2021-07904

NRC DBAI 2021 - Error in Previous Revision 30 of

C-EE-002.01-010

10/20/2021

Corrective Action

Documents

Resulting from

Inspection

CR-2021-07914

NRC DBAI 2021 - Unable to Identify CRs Related to WO 200751566 and WO 200679064 Regarding Instrument o

As-Found Out of Tolerance

10/20/2021

E-1

Electrical System One-Line Diagram, Sheet 1

E-1

Electrical System One-Line Diagram, Sheet 2

E-3

4.16 kV Metering and Relaying One-Line Diagram

E-4

480 V Unit Sub-Station Lighting Distribution One-Line

Diagram, Sheet 4

E-6

480 V MCC (Essential) One-Line Diagram, Sheet 1

E-7

250/125V DC and Instrumentation AC One Line Diagram

Drawings

P-35216-1

- 12 Forged Bolted Bonnet Nuclear Gate Valve

T3

15-00138-002

Target Rock Auxillary Power Supply Isolation

16-0050-001

Station Blackout Diesel Generator Radiator Tube Bundle

Replacement

ADL-13-195-016

Affected Documents List for ECP 13-195-016 Revision 3

Engineering

Changes

ECP 13-195-016

Engineering Change Package EFW Facility Air Intake

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Damper HA1350 Installation

ECP 16-0478-002

Loop Seal in BWST to SFP Purification Supply Pipe - Piping

and Mechanical

ECP-18-0236-001

Replacement of Breaker BE1168

11/06/2018

601189516

DB-EER: DB-OP-02511 SWP Restart Direction

10/01/2018

Engineering

Evaluations

B-0027

Limitorque Valve Actuator Temperature Related to High

Superheat Ambient Temperatures

10/18/1978

DB-ME3003-002

Station Battery Charger Test

DBRM-EMER-

1500A

Davis-Besse Emergency Action Level Basis Document

ML060400472

Davis-Besse Nuclear Power Station, Unit No. 1, Issuance of

Amendment, RE: Safety Features Actuation System

Instrumentation Setpoints and Surveillance Testing

Requirements (TAC No. MC3084)

08/09/2006

ML081410652

Davis-Besse Nuclear Power Station Unit No. 1, Issuance of

Amendment, RE: Measurement Uncertainty Recapture

Power Uprate (TAC No. MD8326)

06/30/2008

ML15103A639

Davis-Besse Nuclear Power Station Component Design

Basis Inspection, NCV 2015-008-01, Vulnerability of EDG

Crosstie to a Non-Essential Bus

04/10/2015

OE 2015-0524

Evaluation of Information Notice 2015-05

05/20/2015

OE-2017-0561-1-

FA003

Operating Experience Review of IN 2017-06

11/28/2017

OPS-SYS-1213

Auxillary Feedwater Training Lesson Plan

RFA 99-0271

BWST Shielding

09/07/1999

SD-007

System Description for 125/250V and 120V Instrumentation

SD-042

System Description for Decay Heat Removal System

SUS #048-01

System Monitoring Plan - SFAS

VMAN E-018Q-

00017

GNB Station Batteries

Miscellaneous

VMAN-E-855Q-

00001

Ametek Solidstate Controls Instruction/Technical Manual

DB-HP-01802

Control of Shielding

Procedures

DB-HP-04027

Installed Shielding Inspection

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

DB-ME3046-001

D1 Bus Undervoltage Units Monthly Functional Test

01/24/2020

DB-ME3051-001

D1 Bus Degraded Voltage Relay Calibration

03/15/2021

DB-ME3052-001

D1 Bus Loss of Voltage Relay Calibration

2/18/2019

DB-MM-09118

EDG Governor Removal, Installation, and Adjustment

DB-OP-02000

RPS, SFAS, SFRCS Trip or SG Tube Rupture

DB-OP-02000

RPS, SFAS, SFRCS Trip, or SG Tube Rupture

DB-OP-02003

ECCS Alarm Panel 3 Annunciators

DB-OP-02511

Loss of Service Water Pumps/Systems

DB-OP-03006

Miscellaneous Instrument Shift Checks

DB-OP-06015

Borated Water Storage Tank Operating Procedure

DB-OP-06261

Service Water System Operating Procedure

DB-OP-06901

Plant Startup

DB-SP-04457

External Surfaces Monitoring Inspections

DBBP-ESAF-

2008

Operation of the Drager Gas Detection Pump

NG-EN-00561

Above Ground Steel Tanks Inspection Program

NOP-CC-3002

Calculations

NOP-ER-3030

Surveillance Frequency Control Program

NOP-LP-2001

Corrective Action Program

NORM-OP-1009

SRO Review of Condition Reports

RA-EP-02850

Hazardous Chemical and Oil Spills

200817863

Performance of DB-PF-03272 Post Maintenance Valve Test

Completed 03/14/2020

03/14/2020

200229795

Replace Limit Switch for Valve DH12

01/20/2008

200634198

PM 9241 T10 Perform External Inspection

2/22/2017

200634813

PM 11756 T10 External Volumetric Inspection

10/20/2016

200638292

Auxillary Feed Pump 1-1 Discharge Control Valve Position

Controller

09/28/2019

200679064

M13148-001 08.000 LT1525D BWST LEVEL CAL

07/31/2018

200679882

Install Tornado Check Dampers in EFWF

05/19/2017

200688077

Clean, Inspect, and Test MVDH12, RCS to Decay Heat

System Isolation Valve Motor (DH12)

03/17/2018

Work Orders

200698909

M13147-001 08.000 LT1525C BWST LEVEL CAL

01/04/2019

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

200707583

T-10 Repair Coatings

2/20/2017

200712553

Month Fire Damper Inspection

05/13/2020

200740520

Inspection Indicates Tank T-10 has Loose Paint/Coating

01/23/2018

200746407

Fix Packing Leak Found on DH12

03/12/2020

200751566

MI3145-001 08.000 LT1525A BWST LEVEL CAL

07/16/2020

200756176

Performance of Test Procedure Decay Heat Removal

Isolation Test DB-SP-03130

03/09/2020

200774792

Replace LT1525C BWST Level SFAS CH 3

01/04/2019

200799975

SBODG Monthly Test

08/21/2021

200801860

SBODG Monthly Test

09/25/2021