IR 05000329/1980003
| ML19294B784 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 02/14/1980 |
| From: | Danielson D, Ward K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML19294B783 | List: |
| References | |
| 50-329-80-03, 50-329-80-3, 50-330-80-03, 50-330-80-3, NUDOCS 8003050659 | |
| Download: ML19294B784 (7) | |
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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT
REGION III
Report No. 50-329/80-03; 50-330/80-03 Docket No. 50-329; 50-330 License No. CPPR-81; CPPR-82 Licensee: Consumers Power Company 1945 W. Parnall Road Jackson, MI 49201 Facility Name: Midland Nuclear Power Plant, Units 1 and 2 Inspection At: Midland Site, Midland, MI Inspection Conducted: January 28-3 0, 1980 MALmw$/hw Inspector:
K. D. Ward
../[N fC M20~0t hw Approved By:
D. H. Danielson, Chief M/V!Pe>
Engineering Support Section 2
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Inspection Summary Inspection on January 28-30, 1980 (Report Nos. 50-329/80-03; 50-330/80-03)
Areas Inspected: QA/QC program, implementing procedures, observation of work activities, and review and evaluation of nondestructive examinations (hTE) data and reports of preservice inspection (PSI).
The inspection involved a total of 16 inspector-hours on site by one 57C inspector.
Results: No items of noncompliance or deviations were identified.
8003050
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DETAILS Persons Contacted Consumers Power Company (CPCo)
- P. Vokal, Project Management Organization (PMO)
- K. Rafferty, IE & VT QA R. Ostrowski, IE & VT QA J. Balojer, Field Construction Electrical Supervisor Babcock and Wilcox Construction Company (B&W)
- G. Navratil, Group Leader The Hartford Steam Boiler Inspection and Insurance Company (HSB)
P. Fisher, Authorized Nuclear Inservide Inspector (ANII)
The inspector also contacted and interviewed other licensee and contractor employees.
- Denotes those attending the exit interview.
Licensee Action on Previous Inspection Findings (Closed) Unresolved Items (50-329/79-21-01; 50-330/79-21-01) NRC permission to perform preservice inspection (PSI) and inservice inspection (ISI) in accordance with ASME Section XI, 1977 Edition, Summer 1978 Addenda.
NRR has incorporated performing preservice and inservice inspection in accor-dance with ASME Section XI, 1977 Edition, Summer 1978 Addenda into the Federal Regulations. NRR informed the NRC inspector that the site would not receive a written statement stating the above, being this is now a regulation.
Functional or Program Areas Inspected 1.
General a.
Reference NRC Report Nos. 50-329/79-20; 50-330/79-21 (Pre-service Inspection)
b.
The PSI is to be completed approximately September 1982, for both units.
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2.
Review of Preservice Procedures / Manuals The inspector reviewed the following procedures / manuals.
a.
CPCo, Preservice Inspection Manual, Volume 2, prepared by B&W, No. 6, Revision 1, December 3, 1979.
b.
CPCo, Preservice Inspection Manual, Volume 3, prepared by B&W, No. 6, Revision 2, October 29, 1979.
c.
B&W, Quality Assurance Program, 9-QA-201, Revision 5, March 12, 1979, d.
B&W, Organization 9-QA-202, Revision 8, March 12, 1979.
e.
B&W, Procurement Document Control 9-QA-203, Revision 4, March 24, 1979 f.
B&W, Instructions, Procedures, and Drawings, 9-QA-24, Revision 2, February 6, 1979.
g.
B&W, Document Control, 9-QA-205, Revision 5, March 19, 1979.
h.
B&W, Control of Purchased Materials, Equipment and Services, 9-QA-206, Revision 4, March 12, 1979.
i.
B&W, Identification and Control of Materials, Pacts, and Compon-ents, 9-QA-207, Revision 4, March 12, 1979.
j.
B&W, Quality Assurance Plan for Specially Nondestructive Examina-tion Equipment, 9A-155, Revision 3, March 26, 1979.
k.
B&W, Control for Quality Assurance Manual for Inservice Inspection, 9A-200, Revision 5, March 12, 1979.
1.
B&W, Administrative Procedures for use of Consumables, ISI-70, Revision 1, September 10, 1979.
m.
B&W, Control of Special Processes, 9-QA-208, Revision 4, March 12, 1979.
n.
B&W, Inspection, 9-QA-209, Revision 5, November 29, 1978.
o.
B&W, Control of Measuring and Test Equipment, 9-QA-210. Revision 3, March 19, 1979.
p.
B&W, Inspection, Test, and Operating Status, 9-QA-211, Revision 3, March 12, 1979.
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q.
B&W, Nonconforming Items, 9-QA-212, Revision 4, March 4,1979.
r.
B&W, Corrective Action, 9-QA-213, Revision 4, March 19,1979.
s.
B&W, Quality Assurance Records, 9-QA-214, Revision 3, March 12, 1979.
t.
B&W, Audits 9-QA-215, Revision 3, November 29, 1978.
u.
B&W, Quality Assurance Audits, 9A-153, Revision 4, March 19, 1979.
v.
B&W, Qualification of Audit Personnel, 9A-154, Revision 3, March 19, 1979.
w.
B&W, Administrative Procedure for Preventive Maintenance of Nondestructive Examination Equipment, ISI-81, Revision 2, September 23, 1979.
x.
B&W, Administrative Procedure for Evaluation of Ultrasonic Transducer Performance Characteristics, ISI-82, Revision 2, September 10, 1979.
y.
B&W, Ultrasonic Examination of Studs and Bolting Greater Than Two Inches in Diameter, ISI-128, Revision 1, September 10, 1979.
z.
B&W, Liquid Penetrant Examination Using Visible, Solvent-Remov-able Penetrants, ISI-241, Revision 1. May 14, 1979.
B&W, Uet and Dry Method of Magnetic Particle Examination Using aa.
the Electromagnetic Yoke, ISI-271, Revision 1, September 9, 1979.
bb.
B&W, Administrative Procedure Describing the Use of Volumetric Visual / Surface and Calibration Data Sheets, ISI-54, Revision 2, September 7, 1979.
cc.
B&W, Administrative Procedure for the Design, Fabrication, and Certification of Calibration Standards, ISI-76, Revision 3, September 9, 1979.
dd.
Ultrasonic Examination of Class 1, 2, and 3 Piping, ISI-126, Revision 1, September 10, 1979.
No items of noncompliance or deviations were identified.
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3.
Observation of Work and Work Activities The inspector observed and had discussions with B&W personnel a.
during review of the NDE activities. These observations in-cluded calibration, preparation of the welds, performance of the examinations and the documentation.
b.
Ultrasonic examination (UT) was observed being performed on the Reactor Coolant System piping cold leg section
"C", pipe to elbow weld 10#1-CCA-2-9, Unit #1.
c.
Magnetic particle examination (MT) was observed being performed on the closure studs for the reactor vessel 10#2T-51-18, Unit No. 2.
No items of noncompliance or deviations were identified.
4.
Review of Data Reports and Audits The inspector examined and determined that the data reports a.
demonstrated that the QA/QC requirements were met.
The re-quired information was available for the PSI.
b.
The following documents were also reviewed:
(1) CPCo, Project Inspection Plans of B&W Preservice Inspections.
(2) B&W, Report of Inspection of B&W Preservice Inspections.
No items of noncompliance or deviations were identified.
5.
B&W NDE Personnel Certifications The inspector reviewed the following NDE personnel certifications in accordance with SNT-TC-1A, 1975 Edition.
NAME UT PT MT P. Cocklin I (T)
I I (T) Trainee 8. Goranowski I (T)
I (T)
I (T)
B. Metcalf I (T)
I (T)
I (T)
B. Wall I
I II J. White I (T)
I (T)
II T. U'Ren I (T)
I (T)
I (T)
C. Godwin I
I G. Dunkle II II II J. Sprague I
II II T. Altizer I (T)
II II-5-
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,
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NAME UT PT MT N. Cage II Il II J. Evans II II II L. Worboys II II H. Newton II II II J. Diluvio II I (T)
I (T)
No items of noncompliance or deviations were identified.
6.
Material Certifications The following materials certifications were reviewed.
a.
Magnetic Particles, Magnaflux Materials #14AM Prepared Bath -
batch #79G135.
b.
Ultrasonic Couplant, Sonotrace 40 - batch #79284.
No items of noncompliance or deviations were identified.
7.
Independent Inspection The inspector reviewed radiographs and reports of the following a.
field welds in accordance with ASME Section III, 1971 Edition, Summer 1973 Addenda.
System Weld Diameter Thickness Date RT 2CCA-18
13
1"-1 3/8" 6/7/78 2CCA-21
10" 1 1/8" 5/25/78 2CCA-21
15" 1 1/8" 6/30/78 1 3/4" 2CCA-20
14" 1 1/8" 7/19/78 2CCA-20
15" 1"-1 3/4" 6/23/78 2CCA-19
3" 3/8" 9/12/78 2CCA-20
14" 1 1/8" 10/3/78 2CCA-21
15" 1"-1 3/4" 6/7/78 b.
The radiographs and reports of the following shop welds were reviewed in accordance with ASME Section III, 1971 Edition.
The welds were radiographed by B&W in Mt. Vernon, Ohio.
Component Weld Thickness Date RT Outlet Pipe Assembly WS84 2.625" 9/19/74 Outlet Pipe Assembly WJ32 2.750" 9/21/74 Outlet Pipe Assembly WJ76 2.875 9/21/74 Flowmeter Assembly WJ11 3.500" 10/2/73 No items of noncompliance or deviations were identified.
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Exit Interview The inspector met with site representatives at the conclusion of the inspection and summarized the scope and findings of the inspection. The licensee acknowledged the information.
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