IR 05000259/2022002
ML22217A009 | |
Person / Time | |
---|---|
Site: | Browns Ferry |
Issue date: | 08/08/2022 |
From: | Louis Mckown NRC/RGN-II/DRP/RPB5 |
To: | Jim Barstow Tennessee Valley Authority |
References | |
IR 2022002 | |
Download: ML22217A009 (26) | |
Text
August 8, 2022
SUBJECT:
BROWNS FERRY NUCLEAR PLANT - INTEGRATED INSPECTION REPORT 05000259/2022002, 05000260/2022002 AND 05000296/2022002
Dear Mr. Barstow:
On June 30, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Browns Ferry Nuclear Plant. On July 12, 2022, the NRC inspectors discussed the results of this inspection with Mr. Matthew Rasmussen and other members of your staff. The results of this inspection are documented in the enclosed report.
One finding of very low safety significance (Green) is documented in this report. This finding involved a violation of NRC requirements. We are treating this violation as a non-cited violation (NCV) consistent with Section 2.3.2 of the Enforcement Policy.
If you contest the violation or the significance or severity of the violation documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN:
Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region II; the Director, Office of Enforcement; and the NRC Resident Inspector at Browns Ferry Nuclear Plant. This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Signed by McKown, Louis on 08/08/22 Louis J. McKown, Chief Reactor Projects Branch 5 Division of Reactor Projects Docket Nos. 05000259, 05000260 and 05000296 License Nos. DPR-33, DPR-52, and DPR-68
Enclosure:
As stated
Inspection Report
Docket Numbers: 05000259, 05000260 and 05000296 License Numbers: DPR-33, DPR-52 and DPR-68 Report Numbers: 05000259/2022002, 05000260/2022002 and 05000296/2022002 Enterprise Identifier: I-2022-002-0013 Licensee: Tennessee Valley Authority Facility: Browns Ferry Nuclear Plant Location: Athens, Alabama Inspection Dates: April 01, 2022 to June 30, 2022 Inspectors: R. Fanner, Reactor Inspector C. Fontana, Emergency Preparedness Inspector P. Gresh, Emergency Preparedness Inspector N. Karlovich, Resident Inspector B. Kellner, Senior Health Physicist M. Kirk, Resident Inspector S. Sanchez, Senior Emergency Preparedness Insp J. Steward, Senior Resident Inspector J. Walker, Emergency Response Inspector Approved By: Louis J. McKown, Chief Reactor Projects Branch 5 Division of Reactor Projects Enclosure
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Browns Ferry Nuclear Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
Failure to perform adequate testing on incipient fire detection systems.
Cornerstone Significance Cross-Cutting Report Aspect Section Mitigating Green None (NPP) 71111.21N.
Systems NCV 05 05000259,05000260,05000296/202201 0-01 Closed The inspectors identified a finding and associated Non-Cited Violation of License Condition C.13, C.14, and C.7 for Units 1, 2, and 3 respectively when the licensee failed to perform adequate testing on credited incipient fire detection systems. This Non-Cited Violation documents the closure and final significance determination of Apparent Violation 05000259, 05000260,05000296/2022010-01 as documented in inspection report 05000259/2022010, 05000260/2022010 and 05000296/2022010.
Additional Tracking Items
None.
PLANT STATUS
Unit 1 began the inspection period in Mode 1, 100 percent (full) rated thermal power (RTP). On April 22, 2022, the Unit down powered to 68 percent RTP for a planned rod pattern adjustment and other planned testing. On April 23, 2022, Unit 1 returned to full RTP. On June 24, 2022, Unit 1 reduced power to 65 percent in response to a power supply alert, a planned rod pattern adjustment, and scram time testing. Following completion of the testing on June 25, 2022, the Unit was returned to full RTP where it remained through the end of the inspection period.
Unit 2 began the inspection period at full RTP. On May 27, 2022, Unit 2 performed a planned down power to 66 percent RTP for control rod sequence exchange and other valve testing. Unit 2 returned to full RTP on May 29, 2022, where it remained through the end of the inspection period.
Unit 3 began the inspection period shutdown in Mode 4, cold shutdown, preparing for reactor startup from a planned refueling outage (3R20). The Unit entered Mode 2 and commenced reactor startup on April 1, 2022. The Unit was placed in Mode 1 on April 2, 2022, and power was raised to 15 percent thermal power. A manual scram was inserted on April 3, 2022, with shutdown to Mode 4 to perform emergent maintenance. Following completion of emergent maintenance, the Unit recommenced reactor startup and entered Mode 2 on April 4, 2022. The Unit was placed in Mode 1 and the main generator was synchronized to the grid on April 4, 2022. The Unit slowly ascended in power over the next several days as testing and maintenance was performed on the newly installed high pressure feedwater heaters. On April 10, 2022, Unit 3 achieved full RTP. On April 15, 2022, Unit 3 was down powered to 80 percent for planned maintenance activities and the unit was returned to full RTP power on April 17, 2022. On June 2, 2022, Unit 3 was down powered to 63 percent RTP due to transmission grid maintenance at the direction of the Transmission System Operator. During this time, a planned control rod sequence exchange and other valve testing was performed. The Unit was returned to full RTP on June 6, 2022, where it remained through the end of the inspection period.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.01 - Adverse Weather Protection
Seasonal Extreme Weather Sample (IP Section 03.01) (1 Sample)
- (1) The inspectors evaluated readiness for seasonal extreme weather conditions prior to the onset of seasonal hot temperatures for the following systems:
Unit 3 Emergency Diesel Generator (EDG) system, Unit 1, 2 and 3 main transformers, unit station service and common station service transformers and Unit 0 4KV AC shutdown boards on June 17, 2022, and June 20, 2022
Impending Severe Weather Sample (IP Section 03.02) (1 Sample)
- (1) The inspectors evaluated the adequacy of the overall preparations to protect risk- significant systems from impending severe weather of high winds on May 25, 2022
71111.04 - Equipment Alignment
Partial Walkdown Sample (IP Section 03.01) (6 Samples)
The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:
- (1) Unit 1 480 V Shutdown board 1A and 1B and 4kv shutdown boards A, B, C, and D due to the performance of 250 Vdc shutdown board battery service test on April 13, 2022
- (2) Unit 1 Residual Heat Removal (RHR) Loop 1 while maintenance was performed on RHR pump 1D on May 11, 2022 and May 12, 2022
- (4) Unit 2 Core Spray (CS) Loop 2 while maintenance was performed on CS Loop 1 on May 24, 2022
- (5) Main Battery 2, Battery Board 2, and Shutdown Board Batteries A, B, C and D due to removal from service of Main Battery 3 for planned maintenance on June 28, 2022
- (6) EDG A Starting Air and Fuel Oil Systems while EDG B is removed from service for planned 2 year maintenance on June 29, 2022
71111.05 - Fire Protection
Fire Area Walkdown and Inspection Sample (IP Section 03.01) (6 Samples)
The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:
- (1) Unit 3 Turbine Building, Fire Area 26, 617' and 604' Elevations on April 2, 2022
- (2) Unit 1 Electric Board Room 1B, Fire Area 4, 593' Elevation on May 13, 2022
- (3) Unit 3 Auxiliary Instrument Room 3, Fire Area 16-O, Control Bay 593' Elevation on May 16, 2022
- (4) Unit 1 Battery Board Room 1 and Battery Room 1, Fire Area 17, Control Bay 593' Elevation on May 19, 2022
- (5) Units 1 and 2 Cable Spreading Room A, Fire Area 16-A, Control Bay 606' Elevation on May 23, 2022
- (6) RHR Service Water pumps division B and D at the intake pump station, Fire Area 25-1, 565' Elevation on May 25, 2022
Fire Brigade Drill Performance Sample (IP Section 03.02) (1 Sample)
- (1) The inspectors evaluated the onsite fire brigade training and performance during an actual fire which occurred on April 2, 2022, in the Feed water Heater Room below Unit 3 Reactor Feed Pump Turbine B, Unit 3 Turbine Building 604' Elevation requiring a Notification of Unusual Event (NOUE) for a fire in the Turbine Building lasting more than 15 minutes.
71111.06 - Flood Protection Measures
Inspection Activities - Internal Flooding (IP Section 03.01) (1 Partial)
The inspectors evaluated internal flooding mitigation protections in the:
(1) (Partial)
Unit 3 EDG Building on June 21, 2022 through June 24, 2022
71111.07A - Heat Exchanger/Sink Performance
Annual Review (IP Section 03.01) (1 Sample)
The inspectors evaluated readiness and performance of:
- (1) Unit 3 3B RHR Heat Exchanger on June 2, 2022, and June 22, 2022
71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance
Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)
- (1) The inspectors observed and evaluated licensed operator performance in the Unit 3 Control Room during rod withdrawal to critical, point of adding heat and pressurization to rated pressure on April 1, 2022.
Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)
- (1) The inspectors observed and evaluated a licensed operator requalification training session which included a loss of Reactor Building Closed Cooling Water Pump (RBCCW) A, trip of Reactor Protection System (RPS) A Motor Generator and a High Pressure Coolant Injection (HPCI) system steam leak which ultimately required the operating crew to perform emergency depressurization on the Unit 2 Simulator on April 27, 2022.
71111.12 - Maintenance Effectiveness
Quality Control (IP Section 03.02) (1 Sample)
The inspectors evaluated the effectiveness of maintenance and quality control activities to ensure the following SSC remains capable of performing its intended function:
- (1) Commercial Grade Dedication Equivalency of a freon isolation valve for the Unit 3 Control Bay Chiller 3B on June 30, 2022
71111.13 - Maintenance Risk Assessments and Emergent Work Control
Risk Assessment and Management Sample (IP Section 03.01) (5 Samples)
The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:
- (1) Unit 1 Standby Liquid Control Pump Functional Test 1-SI-4.4.A.1, which is considered high risk because the surveillance tests both redundant trains on May 10, 2022
- (2) Unit 2 Loop I CS risk assessment strategy and protected equipment scheme during planned maintenance window on May 24, 2022
- (3) Unit 0 Cooling tower 1 functional post maintenance test (PMT) testing which was considered high risk due to the size and scope of equipment being tested and that this was the initial application of real load to the equipment following rebuild and expansion of Cooling tower 1 on April 8, 2022
- (4) Unit 3 turbine control valve and RPS testing with the site at elevate aggregate risk on June 3, 2022
- (5) Unit 1 and Unit 3 elevated phoenix yellow risk due to 250Vdc Main Battery 3 Cell Replacement on June 29, 2022
71111.15 - Operability Determinations and Functionality Assessments
Operability Determination or Functionality Assessment (IP Section 03.01) (8 Samples)
The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:
- (1) Unit 3 Operability determination associated with failed acceptance criteria during 3-TI-428 Reactor Core Isolation Cooling (RCIC) reactor pressure vessel injection test under CR 1768428 on April 9, 2022
- (2) Unit 3 High Pressure Coolant Injection (HPCI) Turbine Overspeed Test Result per CR
===1766038 on April 16, 2022
- (3) Unit 3 Average Power Range Monitor (APRM) #4 Neutron Power Range Detector Input from Local Power Range Monitor (LPRM)56-17A failed upscale per CR 1774454 on May 25, 2022
- (4) 3B Unit Station Service Transformer (USST) Load Tap Changer Electronic Voltage Regulator nonfunctional per CR 1774591 on May 31, 2022
- (5) Unit 1 and Unit 2 D EDG slip ring eccentricity exceeds criteria on June 16, 2022
- (6) Unit 3 Jet Pump Mismatch and Operability on June 16, 2022
- (7) Unit 1 and Unit 2 D EDG Jacket Water Leak on Temperature Regulating Valve per CR 1782539 on June 16, 2022
- (8) Unit 3 RHR pump B suppression pool suction valve 74-24 failed to open during testing per CR 1778803 on June 2, 2022
71111.19 - Post-Maintenance Testing
Post-Maintenance Test Sample (IP Section 03.01) ===
The inspectors evaluated the following post-maintenance testing activities to verify system operability and/or functionality:
- (1) Reactor Recirculation Pump Discharge Valve, 3-FCV-068-0079 following replacement of the stem, wedges, wedge pin and bonnet bolts on April 1, 2022
- (2) Main Steam Stop Valve 2, 3-FCV-001-078 following calibration of the valve on April 3, 2022
- (3) Unit 3 3B Chiller, BFN-3-CHR-031-1951, following repairs per WO 122884702 on May 7, 2022
- (4) Unit 1 Breaker BKR-74-39 for RHR Pump 1D following implementation of a modification per WO 122123708 on May 11, 2022
- (5) Unit 3 Reactor Water Cleanup (RWCU) Outer Isolation Valve, 3-69-02 dual position indication following corrective maintenance per WO 122927558 on June 1, 2022
- (6) Standby Gas Treatment Train B Relative Humidity Breaker found tripped per CR
===1781168 on June 10, 2022
- (7) Control Room Air Rad Monitor, 0-RM-90-259B following repairs per WO 122123479 on June 10, 2022
71111.20 - Refueling and Other Outage Activities
Refueling/Other Outage Sample (IP Section 03.01) ===
- (1) The inspectors completed evaluation of the Unit 3 Refueling Outage (3R20) planned activities, including installation of new high pressure feedwater heaters 3A1, 3A2, 3C1 and 3C2 from April 1, 2022 to April 4, 2022. Credit taken for partial completion during 2022-001 inspection period.
71111.22 - Surveillance Testing
The inspectors evaluated the following surveillance testing activities to verify system operability and/or functionality:
Surveillance Tests (other) (IP Section 03.01) (1 Sample)
- (1) 3-SR-3.3.1.1.8(9), Unit 3 turbine control valve fast closure, or turbine trip and recirc pump trip logic functional test on June 3, 2022.
RCS Leakage Detection Testing (IP Section 03.01) (2 Samples)
- (1) Unit 1, Drywell Floor Drain Leakage Rate slow rise which triggered entry into Action Level 3 of Inspection Manual Chapter 2515, Appendix D, Attachment 1 on May 24, 2022.
- (2) Unit 2, Drywell Floor Drain Leakage Rate slow rise documented under CRs
===1784864, 1775181, 1769075, and 1768987 which triggered entry on April 12, 2022 into Action Level 3 of Inspection Manual Chapter 2515, Appendix D, Attachment 1 and triggered entry on June 23, 2022 into Action Level 2 of Inspection Manual Chapter 2515, Appendix D, Attachment 1.
71114.02 - Alert and Notification System Testing
Inspection Review (IP Section 02.01-02.04) ===
- (1) The inspectors evaluated the maintenance and testing of the alert and notification system during the week of June 6, 2022.
71114.03 - Emergency Response Organization Staffing and Augmentation System
Inspection Review (IP Section 02.01-02.02) (1 Sample)
- (1) The inspectors evaluated the readiness of the Emergency Response Organization (ERO) during the week of June 6, 2022.
71114.04 - Emergency Action Level and Emergency Plan Changes
Inspection Review (IP Section 02.01-02.03) (1 Sample)
- (1) The inspectors evaluated submitted Emergency Action Level (EALs), Emergency Plan, and Emergency Plan Implementing Procedure changes during the week of June 6, 2022. This evaluation does not constitute NRC approval.
71114.05 - Maintenance of Emergency Preparedness
Inspection Review (IP Section 02.01 - 02.11) (1 Sample)
- (1) The inspectors evaluated the maintenance of the emergency preparedness program during the week of June 6,
OTHER ACTIVITIES - BASELINE
===71151 - Performance Indicator Verification The inspectors verified licensee performance indicators submittals listed below:
MS05: Safety System Functional Failures (SSFFs) Sample (IP Section 02.04) ===
- (1) Unit 1 (April 1, 2021 through March 31, 2022)
- (2) Unit 2 (April 1, 2021 through March 31, 2022)
- (3) Unit 3 (April 1, 2021 through March 31, 2022)
MS07: High Pressure Injection Systems (IP Section 02.06) (3 Samples)
- (1) Unit 1 (April 1, 2021 through March 31, 2022)
- (2) Unit 2 (April 1, 2021 through March 31, 2022)
- (3) Unit 3 (April 1, 2021 through March 31, 2022)
MS08: Heat Removal Systems (IP Section 02.07) (3 Samples)
- (1) Unit 1 (April 1, 2021 through March 31, 2022)
- (2) Unit 2 (April 1, 2021 through March 31, 2022)
- (3) Unit 3 (April 1, 2021 through March 31, 2022)
EP01: Drill/Exercise Performance (DEP) Sample (IP Section 02.12) (1 Sample)
- (1) April 1, 2021, through March 31, 2022 EP02: Emergency Response Organization (ERO) Drill Participation (IP Section 02.13) (1 Sample)
- (1) April 1, 2021, through March 31, 2022 EP03: Alert And Notification System (ANS) Reliability Sample (IP Section 02.14) (1 Sample)
- (1) April 1, 2021, through March 31, 2022
71152A - Annual Follow-up Problem Identification and Resolution Annual Follow-up of Selected Issues (Section 03.03)
The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:
- (1) Reviewed the effectiveness of corrective actions associated with reactivity control events that have occurred on Unit 1 and Unit 3 during the inspection period from April 1, 2022 to June 30, 2022.
71152S - Semiannual Trend Problem Identification and Resolution Semiannual Trend Review (Section 03.02)
- (1) The inspectors reviewed the licensees corrective action program for potential adverse trends in the program administration and execution of the foreign material exclusion (FME) program that might be indicative of a more significant safety issue. This review was focused on how the licensee performance in this area compared to a prior seven month period of time from October 2, 2020 through April 20, 2021, when corrective action reports and self- assessments associated with the Unit 1 Refueling Outage (1R13) and Unit 2 Refueling Outage (2R21) were initiated. For this sample, the inspectors reviewed licensee corrective action reports and a self-assessment initiated during the Unit 1 Forced Outage (F108), from January 15, 2022 through January 24, 2022 and the Unit 3 Refueling Outage (3R20), from February 25, 2022 through April 4, 2022.
71153 - Follow Up of Events and Notices of Enforcement Discretion Event Followup (IP Section 03.01)
- (1) The inspectors evaluated a confirmed fire in the Unit 3 Turbine Building, RFPT B Feedwater Heater Room, TB 604' Elevation resulting in licensee declaration of a notice of Unusual Event declaration for a fire in the Turbine Building lasting greater than 15 minutes on April 2, 2022 and the licensees response including licensee follow-up actions on April 4,
INSPECTION RESULTS
Failure to perform adequate testing on incipient fire detection systems.
Cornerstone Significance Cross-Cutting Report Section Aspect Mitigating Green None (NPP) 71111.21N.05 Systems NCV 05000259,05000260,05000296/20220 10-01 Closed The inspectors identified a finding and associated Non-Cited Violation of License Condition C.13, C.14, and C.7 for Units 1, 2, and 3 respectively when the licensee failed to perform adequate testing on credited incipient fire detection systems. This Non-Cited Violation documents the closure and final significance determination of Apparent Violation 05000259, 05000260,05000296/2022010-01 as documented in inspection report 05000259/2022010, 05000260/2022010 and 05000296/2022010.
Description:
As part of transitioning to a risk informed fire protection program at Browns Ferry, the site installed air sampling incipient fire detection systems in several fire areas. The Auxiliary Instrument rooms on all three units were determined to be risk significant areas and the prompt detection provided from incipient fire detection provided the requisite risk reductions needed to fully transition to a risk informed fire protection program under 10 CFR 50.48(c). The incipient fire detection systems provided this risk reduction by providing a means to promptly detect a fire or even potential fire by sampling air in selected electrical cabinets. In order for these systems to function properly and within their design basis, the systems must show a balanced air flow from all sampling points. Additionally, the time required to detect products of combustions, known as the transport time, must be within a certain threshold. Annual verification of the transport time is required to determine system operability.
While reviewing the work orders that documented the completion of the annual testing of the incipient fire detection systems at Browns Ferry, the inspectors noted that the annual surveillance test did not include a transport time test. The inspectors requested the vendor manual for the installed systems as well as the code of record and licensing commitments for the detection systems. In reviewing the vendor manual and the applicable National Fire Protection Association code, NFPA 72-2010 "National Fire Alarm and Signaling Code," the inspectors noted that the annual testing of air sampling detection devices must include a transport time test.
The NRC inspectors raised these concerns with the licensee who acknowledged that the affected systems only completed the requisite transport time test as part of system commissioning and had not been subsequently tested. The licensee declared the systems inoperable and implemented appropriate compensatory actions. The site then initiated a test to validate the transport time for all the installed incipient systems that are credited for risk reduction, systems 1/2/3-SDET-026-0103A which are installed in the associated units Auxiliary Instrument room. Upon completion of these tests, the licensee indicated that the installed systems did not pass the transport time requirements of the NFPA codes and NRC commitments.
Corrective Actions: The licensee declared the incipient detection systems inoperable and established fire watches in the affected fire areas.
Corrective Action References: The licensee captured this in CR 1751964.
Performance Assessment:
Performance Deficiency: The licensees failure to implement and perform adequate maintenance and surveillance procedures was a performance deficiency. Specifically, the licensee was not performing annual transport time tests and ensuring air flow through all ports on the incipient fire detection systems in the auxiliary instrument rooms.
Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Protection Against External Factors attribute of the Mitigating Systems cornerstone and adversely affected the cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the loss of the incipient fire detection systems greatly reduces the licensees ability to promptly detect and respond to a significant plant fire in a timely manner.
Significance: The inspectors assessed the significance of the finding using IMC 0609 Appendix F, Fire Protection and Post - Fire Safe Shutdown SDP. The inspectors assessed the significance of the finding using Appendix F, Fire Protection and Post - Fire Safe Shutdown SDP. The issue was determined to impact Fixed Fire Protection Systems and was screened with question 1.4.2-A. The inspectors answered No and determined that further screening is required. Per section 1.5 of the SDP, the NRC is utilizing the fire PRA of the licensee to assess the risk. Given the scope of the issue, the licensee developed and provided an accurate risk assessment of the issue for the NRC to review. The Inspectors and Regional Senior Reactor Analyst reviewed the methodology, assumptions, application of NUREG 2230, Methodology for Modeling Fire Growth and Suppression Response for Electrical Cabinet Fires in Nuclear Power Plants, and calculations of the assessment. The inspectors and SRA concurred with the licensees conclusion the Delta CDF was less the 1E-6 and Delta LERF was less than 1 E-7 for all three units. Therefore, per section 1.5.1-A Question: Does the plant have a fire PRA capable of adequately evaluating the risk associated with the finding, as determined by an SRA? Yes - Continue to the next question.
Question 1.5.1-B Question: Does the licensees risk-based evaluation for this fire finding indicate a CDF of less than 1E-6, and is the evaluation result accepted by an SRA? Yes -
Screen to Green.
Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance. The licensee completed transition to NFPA 805 in October 2015 and all programs and surveillances were developed and implemented at that time. Therefore, this issue is not indicative of current licensee performance.
Enforcement:
Violation: Browns Ferry operating license condition C.13, C.14, and C.7 for Units 1, 2, and 3 respectively states that the site shall implement and maintain in effect all provisions of the approved protection program that comply with 10 CFR 50.48(a) and 10 CFR 50.48(c). NFPA 805, as incorporated by 10 CFR 50.48(c), section 3.2.3 Procedures states that procedures shall be established for implementation of the fire protection program.
Contrary to the above, since October 28, 2015, the licensee did not establish adequate testing procedures for the incipient fire detection system. Specifically, the licensee was not conducting the required annual transport time testing as required.
Enforcement Action: This violation is being treated as a non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
Observation: Foreign Material Exclusion Program Observation 71152S The inspectors reviewed the licensee's foreign material exclusion program document, NPG-SPP-06.5, Foreign Material Control, and a self-assessment documented under CR 1717846. Of the seventeen issues classified in the assessment as human performance deficiencies, nine were determined to be FME intrusion events defined as where a foreign material enters a plant system, equipment or component. Eight other events were determined to be worker behavior gaps in performance that did not meet the standard established by the program document. During F108, the licensee classified a worker behavior FME issue documented under CR 1749652 as a threat or vulnerability, which if not detected would result in the loss of FME log accountability in a high-risk FME zone. The condition involved video captured during a leak inspection at power which identified tools left in the Unit 1 drywell that were not removed at the completion of the associated work activity. Immediate corrective action taken by the licensee was to reduce power on the Unit to make a drywell entry to remove the tools and reinforce the importance of proper worker accountability and job site ownership to all site personnel.
The inspectors also reviewed the licensee's Foreign Material Exclusion Program Performance which indicates the site weighted monthly FME performance was above the established goals for the three most recent outage periods. It also reflects that there are gaps identified in the licensee's "Gap, Drivers, Actions and Results - Foreign Material Control" document which details a number of corrective actions documents and actions which are planned or in progress to reduce or eliminate identified gaps in the FME program administration and implementation.
Based on the samples reviewed the inspectors found that there was an apparent increasing trend in adverse foreign material exclusion events when the two periods are compared. FME events are being captured in the corrective action program and corrective actions taken to date do not appear to be effective to significantly reverse the trend of FME events between the two periods, however the licensee has additional corrective actions in progress and planned for future completion designed to reduce or eliminate identified gaps. The inspectors did not identify any findings or violations as a result of this inspection.
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
On July 12, 2022, the inspectors presented the integrated inspection results to Mr.
Matthew Rasmussen and other members of the licensee staff.
On June 10, 2022, the inspectors presented the Emergency Preparedness Program inspection results to Mr. D. Komm and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection Type Designation Description or Title Revision or
Procedure Date
71111.01 Procedures 0-AOI-100-7 Severe Weather Rev 48
0-GOI-200-3 Hot Weather Rev 15
Operations
0-OI-31 Control Bay and Rev 171
Off-Gas Treatment
Building Air
Conditioning
System
0-OI-57A Switchyard and Rev 174
4160V AC
Electrical System
3-OI-82 Standby Diesel Rev 154
Generator System
NPG-SPP-07.1.8 Severe Weather Rev 2
and Natural
Disasters
71111.04 Drawings 0-45E702-1-LR License Renewal Rev 1
Wiring Diagram -
Battery Board 2,
Panel 1-7 Single
Line
0-45E702-2 Wiring Diagram Rev 50
Battery Board 2,
Panel 8-11, Single
Line
0-47E840-3 Flow Diagram Fuel Rev 27
Oil System
0-47E861-1-LR License Renewal Rev 0
Flow and Control
Diagram Diesel
Starting Air System
Diesel Generator A
Inspection Type Designation Description or Title Revision or
Procedure Date
1-47E811-1 Flow Diagram Rev 48
Residual Heat
Removal System
2-47E814-1 Flow Diagram Core Rev 56
Spray System
3-47E811-1 Flow Diagram Rev 73
Residual Heat
Removal System
Miscellaneous OPL171.037 DC Systems 06/28/2022
OPL171.247 Fuel Oil System Rev 1
UFSAR Section 8.6 250-V DC Power 06/22/2022
Supply and
Distribution
Procedures 0-OI-18/ATT-1 Fuel Oil System Rev 59
Valve Lineup
Checklist
0-OI-57B 480V/240V AC Rev 205
Electrical System
0-OI-57B/ATT-3D Unit 1 480V Rev 182
Shutdown Boards
and Reactor MOV
Boards Electrical
Lineup Checklist
0-OI-57D DC Electrical Rev 181
System
0-OI-82/ATT-1A Standby Diesel Rev 103
Generator A Valve
Lineup Checklist
1-OI-74/ATT-1 Residual Heat Rev 80
Removal System
Valve
Lineup Checklist
1-OI-74/ATT-2 Residual Heat Rev 80
Removal System
Inspection Type Designation Description or Title Revision or
Procedure Date
Panel Lineup
Checklist
1-OI-74/ATT-3 Residual Heat Rev 79
Removal System
Electrical Lineup
Checklist
1-OI-74/ATT-4 Residual Heat Rev 77
Removal System
Instrument
Inspection
Checklist
2-OI-75 Core Spray System Rev 120
2-OI-75/ATT-1 Core Spray System Rev 106
Valve Lineup
Checklist
2-OI-75/ATT-2 Panel Lineup Rev 107
Checklist Unit 2
2-OI-75/ATT-3 Core Spray System Rev 106
Electrical Lineup
Checklist
2-OI-75/ATT-4 Core Spray System Rev 105
Instrument
Inspection
Checklist
3-OI-74 Residual Heat Rev 138
Removal System
3-OI-74/ATT-1 Valve Lineup Rev 89
Checklist Unit 3
3-OI-74/ATT-2 Panel Lineup Rev 91
Checklist
3-OI-74/ATT-3 Electrical Lineup Rev 95
Inspection Type Designation Description or Title Revision or
Procedure Date
Checklist
3-OI-74/ATT-4 Instrument Rev 87
Inspection
Checklist
BFN-ODM-4.18 Protected Rev 31
Equipment
NPG-SPP-07.3.4 Protected Rev 12
Equipment
71111.05 Fire Plans FPR Appendix F- FA04 Appendix F Fire Rev 4
Area 04
FPR Appendix F- FA16 Appendix F Fire Rev 4
Area 16
FPR Appendix F- FA17 Appendix F Fire Rev 2
Area 17
FPR Appendix F- FA25-01 Appendix F Fire Rev 2
Area 25-01
FPR-Volume 2 Fire Protection Rev 71
Report Volume 2
71111.07A Drawings 3-47E811-1 Flow Diagram Rev 73
Residual Heat
Removal System
3-47E859-1 Flow Diagram Rev 43
Emergency
Equipment Cooling
Water
Procedures 0-TI-522 Program for Rev 10
Implementing NRC
Generic Letter 89-
MCI-0-074-HEX001 Maintenance of Rev 25
RHR Heat
Exchangers
NPG-SPP-09.14 Generic Letter (GL) Rev 5
89-13
Inspection Type Designation Description or Title Revision or
Procedure Date
Implementation
Work Orders WO 122132535
71111.11Q Procedures SEG#OPL175S481 Simulator Exercise Rev 0
Guide #6, Cycle
22 Evaluated
Scenario 3
71111.12 Corrective 1510198 06/30/2022
Action
Documents
Work Orders 121289278 06/30/2022
71111.13 Engineering 41218 COC HRM SLC FT and Air Sparge Unit 1, 2, 3 SLC 10/15/2020
Evaluations Flow rate testing
and air sparge of
support Chemistry
sampling
Procedures 1-SI-4.4.A.1 Standby Liquid Rev 34
Control Functional
Test
BFN-ODM-4.18 Protected Rev 31
Equipment
NPG-SPP-07.3.4 Protected Rev 12
Equipment
Work Orders 122123210
2244074 06/27/2022
WO 122160407, 122866532,122953296,122862841,
2953295, 122866081
71111.15 Corrective 1774454 05/25/2022
Action 1774591, 1661003 05/31/2022
Documents 1780847 3-SR-3.4.2.1 06/03/2022
required
Engineering
Judgement/Review
Inspection Type Designation Description or Title Revision or
Procedure Date
1781988 06/08/2022
1782539, 1094482
CR 1695665 Equipment Failure Investigation Checklist 3-FCV-74-24 07/12/21
Failed to reopen
CR 1766038
CR 1768428 Document Critical Thinking CR 1768428 Rev 0
Document Critical
Thinking
CR 1778803, 1695665
FE 43074 for PER 159257 Functional 12/24/08
Evaluation 43074
for PER 159257
U3 RCIC PDO CR 1768428 Prompt 04/13/22
Determination of
Operability for CR
1768428
Drawings 0-47E861-8 Flow Diagram- Rev 17
Cooling System &
Lubricating Oil
System Standby
Diesel Generator D
Engineering PDO for PER 1094482 Prompt Rev 0
Evaluations Determination of
Operability
Documentation for
PER 1094482
Miscellaneous BFN-50-7082 Standby Diesel Rev 29
Generator
BFN-VTD-E147-0020 Electro-Motive Rev 6
645E4
Turbocharged
Engine
Maintenance
Manual
Inspection Type Designation Description or Title Revision or
Procedure Date
BFN-VTD-G080-8265 Terry Improved Rev 0
HPCI Turbine
Mechanical-
Hydraulic Trip
Design
ODNC 755713-020/767839-801 10 CFR 50.59 Rev 0
Applicability
Determination,
Screening Review
Operability PER 755713 06/14/2022
Evaluations
Procedures 3-OI-92B Average Power Rev 22
Range Monitoring
3-SR-3.4.2.1 Jet Pump Rev 55
Mismatch and
Operability
3-SR-3.5.3.3 RCIC System Rev 81
Rated Flow at
Normal Operating
Pressure
Injection Test
ECI-0-000-CLN003 General Electric Rev 5
Relay and Switch
Contact Cleaning
Instruction
ECI-0-000-RLY005 CR120A, CR120B, Rev 26
and CR122A Relay
Maintenance
MSI-3-073-GOV001 High Pressure Rev 35
Coolant Injection
(HPCI) Turbine
Test
Inspection Type Designation Description or Title Revision or
Procedure Date
NEDP-22 Operability Rev 23
Determinations and
Functional
Evaluations
Work Orders 122914381 05/31/2022
2916875 05/25/2022
71111.19 Corrective 1765764, 1781168 06/10/2022
Action CR 176849, CR 1766069, CR 1766662, 1766783, 1768085
Documents CR 1770983, 1772133, 1772904, 1773907, 1774067
Drawings 0-0106D8865-2 4KV Shutdown Bd 8
D
0-45E724-4 Wiring Diagram Rev 45
4160V Shutdown
Board D Single line
Engineering BFN-19-975-02 U3 Control Bay Rev 2
Changes Chiller 3B
Compressor
Replacement
Engineering 22-3-IST-068-792 Evaluation Form 04/01/2022
Code IST Test
Results
Miscellaneous 0-MEG-TRBSHT-001 Initial Rev 3
Troubleshooting
Procedures 0-SR-3.3.7.1.3(B) Control Room Air Rev 36
Supply Duct
Radiation Monitor,
0-RM-90-259B,
Calibration and
Functional Test
1/2-ETU-SMI 1-D.4 Relay Functional Rev 29
Checks on 4kV
Shutdown Board D
3-SR-3.3.1.1.8(8) Turbine Stop Valve Rev 44
Inspection Type Designation Description or Title Revision or
Procedure Date
Closure - RPS and
RPT Trip Channel
Functional Test
3-SR-3.5.1.5(B) Reactor Rev 3
Recirculation Pump
3B Discharge
Valve Cycling
3-SR-3.6.1.3.5(RWCU) RWCU System Rev 5
PCIV Operability
Test
ECP-BFN-20-1605-08 Test 4kV Shutdown Rev 0
BD D, RHR Pump
1D Feeder Breaker
1-BKR-074-0039
due to ECP BFN-
20-1605-08
Modifications
Work Orders 119334055 04/01/2022
2123479 06/10/2022
2927558 06/01/2022
2975359, 122975557, 122976897, 122980829 06/10/2022
WO 122845342
WO 122884702, 121290903, 122580983, 122577793
71111.20 Miscellaneous R06 220405 977 Unit 3 Cycle 20 04/05/2022
Containment Leak
rate program Post
outage report
spring 2022
Work Orders WO 121471756 3-SR- 03/31/2022
3.6.1.1.1(OPT-A) -
Primary
Containment Total
Leak rate Option A
Inspection Type Designation Description or Title Revision or
Procedure Date
71111.22 Corrective CR 1784864, 1775181, 1769075, and 1768987
Action ODMI for CR 1784864 Unit 2 Evaluation of 06/21/22
Documents continued
operation and set
trigger values due
to unidentified
leakage on a
slowly increasing
trend
Procedures 3-SR-3.3.1.1.8(9) Turbine Control Rev 37
Valve Fast
Closure, or Turbine
Trip and
Recirculation Pump
Trip Logic
Work Orders WO 122160407
71114.06 Procedures EPIP-1 Emergency Rev 62
Classification
Procedure
EPIP-1 HOT Browns Ferry Hot Rev 62
Initiating
Conditions Modes
1, 2, 3
71151 Miscellaneous NEI 99-02 Regulatory Rev 7
Assessment
Performance
Indicator Guideline
71152A Corrective 1781236,1782963,1783156,1760978,1782854,1768448,1768449 Various condition 06/15/2022
Action and 1597198 reports associated
Documents with recent rod drift
events and the
strategy of
addressing
cracking of teflon
Inspection Type Designation Description or Title Revision or
Procedure Date
seats of scram inlet
and outlet valves
and directional
control valves
71152S Corrective 1749652
Action
Documents
Miscellaneous Gaps, Drivers, 06/14/2022
Action, Results:
Foreign Material
Control
Foreign Material 06/14/2022
Exclusion Program
Performance
"Outage"
Procedures NPG-SPP-06.5 Foreign Material Rev 18
Control
Self- 1717846 Foreign Material 05/13/2022
Assessments Exclusion
23